low fuel pressure indicator light installation manual

LOW FUEL PRESSURE INDICATOR
LIGHT INSTALLATION MANUAL
COMPONENTS INCLUDED IN THE KIT
QTY
DESCRIPTION
PART
NUMBER
1
NAMEPLATE
250-3-0003
1
PRESSURE
SWITCH
5C-9-007
IMAGE
5G-1-10004
ELBOW
4A-5-021
FITTING*
02S
5J-1-1-041
GROMMET
2758
*This fitting is not used for the AirDog®II-4G
1
3. Install the pressure switch (5C-9-007)
into the 45° elbow fitting (4A-5-02-02S)
as shown below. DO NOT
OVERTIGHTEN.
LIGHT
INSTALLING THE PRESSURE SWITCH TO THE
AirDog® OR AirDog®II BASE
1. Remove the 1/8 NPT pipe plug from the
top of the base using a 3/16 allen
wrench.
2. Install the 45° elbow (4A-5-02-02S) in
the port. Be sure face it away from the
motor. DO NOT OVERTIGHTEN.
NOTE: IF THIS KIT IS BEING USED FOR AN
AirDog®II-4G, REMOVE THE PIPE PLUG FROM
THE 90° FITTING ALREADY INSTALLED ON THE
PUMP AND INSTALL THE PRESSURE SWITCH IN
THAT FITTING. THE 45° FITTING IS NOT USED.
RUNNING THE WIRES AND HOOKING UP THE
HARNESS
1. Plug the pressure switch lead from the
AirDog® harness into the pressure
switch installed on the AirDog® base.
2. Rout the indicator light leads from the
AirDog® harness through the firewall
using an existing wire pass through or
use the supplied grommet and make a
new pass through. The grommet installs
in a 5/8” hole.
INSTALLING THE INDICATOR LIGHT
FINISHING PROCEDURES
1. Pick a suitable location on the dash/kick
panel to mount the indicator light
where the indicator leads can be easily
routed and drill a 1/2” hole.
2. Remove the protective layer on the
nameplate (250-3-0003) and install it
over the drilled hole.
3. Pull the indicator leads through the
freshly drilled hole.
4. Install the leads on the indicator light. IT
DOES NOT MATTER WHAT SIDE THE
LEADS ARE CONNECTED TO ON THE
LIGHT.
5. Push the indicator light into the drilled
hole until it snaps in place.
5/27/15
1. Route excess wiring out of the way of
any pedals or moving parts. Secure with
zip ties.
2. Bump the starter to put the AirDog® in
a 30sec run time and check for any
leaks at the 45° fitting.
3. Replace the filter when the light stays
on ONLY!