Quadra-Fire YOSEMITE-PMH Owner's Manual

R

Yosemite

Non-Catalytic, Front/Side Load, Wood Heater

Owner’s Manual

Installation and Operation

Models:

YOSEMITE-MBK

YOSEMITE-PMH

Tested and

Listed by

Portland

Oregon USA

C US

OMNI-Test Laboratories, Inc.

CAUTION

•

Important operating a n d m a i n t e n a n c e instructions included.

DO NOT DISCARD THIS MANUAL

• Read, understand and follow these instructions for safe installation and operation.

• Leave this manual with party responsible for use and operation.

DO NOT

DISCARD

WARNING

WARNING

If the information in these instructions is not followed exactly, a fi re may result causing property damage, personal injury, or death.

• Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.

• Do not overfi re - If heater or chimney connector glows, you are overfi ring.

Overfi ring will void your warranty.

• Comply with all minimum clearances to combustibles as specifi ed. Failure to comply may cause house fi re.

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

• Do not touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room as fi replace.

• Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other fl ammable materials.

• Keep clothing, furniture, draperies and other fl ammable materials away.

WARNING

Fire Risk.

For use with solid wood fuel only.

Other fuels may overfi re and generate poisonous gases (i.e. carbon monoxide).

NOTE

To obtain a French translation of this manual, please contact your dealer or visit www.quadrafi re.com

Installation and service of this appliance should be performed by qualifi ed personnel. Hearth &

Home Technologies recommends NFI certifi ed professionals, or technicians supervised by an

NFI certifi ed professional.

Pour obtenir une traduction française de ce manuel, s’il vous plaît contacter votre revendeur ou visitez www.quadrafi re.com

www.quadrafi re.com

7004-187L

October 13, 2015

R

Yosemite Wood Stove

and Welcome to the Quadra-Fire Family

!

H earth & Home Technologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality, durability, and performance.

This commitment begins with our research of the market, including

‘Voice of the Customer’ contacts, ensuring we make products that will satisfy your needs. Our Research and Development facility then employs the world’s most advanced technology to achieve the optimum operation of our stoves, inserts and fi replaces. And yet we are old-fashioned when it comes to craftsmanship. Each unit is meticulously fabricated and gold and nickel surfaces are hand-fi nished for lasting beauty and enjoyment. Our pledge to quality is completed as each model undergoes a quality control inspection.

We wish you and your family many years of enjoyment in the warmth and comfort of your hearth appliance. Thank you for choosing Quadra-Fire.

NOTE: Clearances may only be reduced by means approved by the regulatory authority having jurisdiction

LABEL IS LOCATED ON THE BACK OF THE STOVE

CAUTION:

Portland

HOT WHILE IN OPERATION DO NOT TOUCH, KEEP CHILDREN AND CLOTHING AWAY. CONTACT MAY CAUSE SKIN

BURNS. KEEP FURNISHINGS AND OTHER COMBUSTIBLE MATERIAL FAR AWAY FROM THE APPLIANCE. SEE

NAMEPLATE AND INSTRUCTIONS.

SERIAL NO.

007175

Oregon USA

R

Tested and

Listed by

O-T L

C US

OMNI-Test Laboratories, Inc.

TESTED TO:

YOSEMITE

Report: #061-S-54-2

UL 1482, UL737, ULC S62700.

LISTED ROOM HEATER, SOLID FUEL TYPE. ALSO FOR USE IN MOBILE

HOMES. (UM) 84-HUD . "For Use with Solid Wood Fuel Only"

PREVENT HOUSE FIRES

Install and use only in accordance with manufacturer's installation and operating instructions. Contact local building or fire officials about restrictions and installation inspections in your area. Do not obstruct the space beneath heater.

WARNING - For Mobile Homes: Do not install in a sleeping room. An outside combustion air inlet must be provided and unrestricted while unit is in use. The structural integrity of the mobile home floor, ceiling and walls must be maintained. The stove needs to be properly grounded to the frame of the mobile home. Components required for mobile home installation:

Outside Air Kit, Part Number 831-1780.

Refer to manufacturer's instructions and local codes for precautions required for passing chimney through a combustible wall or ceiling and maximum offsets.

Inspect and clean chimney frequently - Under Certain Conditions of

Use, Creosote Buildup May Occur Rapidly.

Do not connect this unit to a chimney serving another appliance.

Optional Components: Optional Blower, Part 831-1701.

Electrical Rating: 115 VAC, 1.2 Amps, 60 Hz.

Route power cord away from unit. Do not route cord under or in front of appliance.

DANGER: Risk of electrical shock. Disconnect power supply before servicing.

Replace glass only with 5mm ceramic available from your dealer.

Do not use grate or elevate fire. Build wood fire directly on firebrick.

Do not overfire - if heater or chimney connector glows, you are overfiring.

Operate only with the fuel loading door closed. Open only to add fuel to the fire.

SINGLE WALL:

Six inch (6 inches) (152mm) diameter, minimum 24 MSG black or blued steel connector pipe, with a listed factory-built

UL103 HT Class "A" chimney, suitable for use with solid fuels, or a masonry chimney, and the referenced clearances.

DOUBLE WALL:

Class "A" chimney, or a masonry chimney and the referenced clearances.

*In Canada must comply with Standard CAN/ULC-S629-M87 for the 650 degree Factory-built chimneys.

MOBILE HOME:

Use double wall pipe by Dura-Vent DVL, Selkirk Metalbestos DS or Security DL double wall connector pipe. Must be equipped with a spark arrestor. Apply double wall clearances below when installing unit.

MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS: In Inches & (Millimeters)

NOTE: All "A" , "C" and "F" Dimensions are to the inside diameter of the flue collar.

TOP VENT VERTICAL

Single Wall-USA

Double Wall-Canada 1

HORIZONTAL WITH MINIMUM 2FT (609mm) VERTICAL OFF STOVE TOP

Single Wall-USA

Single Wall-Canada

Six inch (6 inches) (152mm) diameter, listed double wall air insulated connector pipe with listed factory-built UL103 HT

0.5(267) 7(178) 19.5(495)

13.5(343)

**NFPA MINIMUM CLEARANCE - NOT TESTED

VENT SPECIFICATIONS:

10(254) N/A N/A 59(1499) 18**

SEE MANUAL FOR OTHER CONFIGURATIONS

FLOOR PROTECTION*:

Floor protector must be

Both fuel loading doors accessible

8"

(203mm)

non-combustible material or equivalent, extending beneath heater and to front/sides/rear as indicated on the diagram.

Fuel loading doors

Front

Side

Side fuel loading door locked shut

Front Fuel

Exception: Non-combustible floor protections must extend beneath the flue pipe when installed with

8"

(203mm)

horizontal venting and extend 2 inches (51mm) beyond each side.

Minimum 16"

(406mm)

from fuel loading door

44-1/2

"(1130mm) Minimum

USA

36-11/16

"

(932mm)

Minimum loading door

16" (406mm) from fuel loading door

8"

(203mm)

33"(838mm) Minimum

USA

36-11/16 "

(932mm)

Minimum

*In Canada: Must be minimum 18 inches (450mm) in front of both

Manufactured by: fuel loading doors and 8 inches (200mm) on both sides and back.

B

C1

D1

Non-fuel door side

A

C2

D2

Fuel Door side

2015 2016 2017 Jan. Feb. Mar. Apr. May June July Aug. Sept. Oct. Nov. Dec.

Non-fuel door side

F2

E2

Fuel door side

G

H

1445 North Highway,

Colville, WA 99114 www.quadrafire.com

DO NOT REMOVE THIS LABEL

Made in U.S.A.

of US and imported parts.

U.S. ENVIRONMENTAL PROTECTION AGENCY -

Certified to comply with 2015 particulate emission standards at 2.7 g/hr EPA Methods 28 and 5G. Not approved for sale after May 15, 2020.

This wood heater needs periodic inspection and repair for proper operation. Consult the owner’s manual for further information. It is against federal regulations to operate this wood heater in a manner inconsistent with the operating instructions in the owner’s manual.

7004-188J

Serial Number

Model Name

Testing Lab &

Report Number

Mfg. Date

Page 2 7004-187L

October 13, 2015

R


Safety Alert Key:

• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.

• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.

• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

• NOTICE: Indicates practices which may cause damage to the fi replace or to property.

TABLE OF CONTENTS

Section 1: Listing and Code Approvals

B. Mobile Home Approved ......................4

C. Specifi cations ............................4

D. BTU & Effi ciency Specifi cations ..........4

Section 2: Getting Started

A. Design, Installation & Location

Fire ..........................................5

D. Flue Draft Considerations ...................7

F. Tools and Supplies Needed................7

G. Inspect Appliance & Components and Pre-Burn Check List.....................7

H. Typical Stove System .........................8

Section 3: Dimensions & Clearances

B. Clearances to Combustibles ...............10

Section 4: Installation Consideration

B. Reversible Flue Collar ........................13

C. Horizontal Flue Heat Shield ................13

E. Side Fuel Loading Door Locking

G. Optional Blower Installation ................15

Section 5: Chimney Requirements

C. Installing Chimney Components .........19

D. Chimney Termination Requirements ..20

Section 6: Mobile Home ...............................

21

Section 7: Appliance Set-Up

A. Door Handle Assembly .......................22

B. Blower Speed Adjustment ..................22

Section 8: Operating Instructions

B. Wood Selection & Storage ..................23-24

D. Combustible / Non-Combustible

F. Heat Output Settings ...........................26

H Building A Fire .....................................26

I. Blower Operating Instructions .............27

L. Frequently Asked Questions ...............28

Section 9

:

Maintaining & Servicing Appliance

A

. General Maintenance & Cleaning .......30-31

B. Appliance Inspection - Routine ...........32

C. Firebrick Inspection & Replacement ...32

E. Baffl e Removal & Installation ..............33

F. Quick Reference Maintenance Guide .34

Section 10: Troubleshooting ........................

35

Section 11: Reference Material

B. Service Parts & Accessories...............37-40

C. Service & Maintenance Log ................41

October 13, 2015 7004-187L

Page 3


1

Listing and Code Approvals

A. Appliance Certifi cation

Model:

Laboratory:

Yosemite

OMNI Test Laboratories, Inc.

Report No & Date:

061-S-54-2

Type:

Standard:

Listed Room Heater, Solid Fuel Type

UL1482, UL737, ULC S627-00 and (UM) 84-HUD, Mobile Home

Approved.

NOTE: This installation must conform with local codes. In the absence of local codes you must comply with the UL1482, UL737,

(UM) 84-HUD and NPFA211 in the U.S.A. and the ULC S627-00 and CAN/CSA-B365 Installation Codes in Canada.

The Quadra-Fire Yosemite Wood Stove meets the U.S. Environmental Protection Agency’s crib wood emission limits for wood heaters sold after May 15, 2015.

B. Mobile Home Approved

tions when not installed in a sleeping room and when an outside combustion air inlet is provided.

ing, and walls must be maintained.

D. BTU & Effi ciency Specifi cations

EPA Certifi cation #: 579

EPA Certifi ed Emissions: 2.7 grams per hour

*LHV Tested Effi ciency: 79.3 %

**HHV Tested Effi ciency: 73.4 %

***EPA BTU Output: 11,000 to 28,600 / hr

****Peak BTU/Hour Output: 47,800 / hr

Vent Size: 6 inches

Firebox Size: 1.48 cubic feet

Recommended Wood Length: 16 inches

Fuel Orientation: Side-to-Side

Fuel Seasoned Cord Wood

*Weighted average LHV effi ciency using Douglas Fir dimensional lumber and data collected during EPA emissions test.

**Weighted average HHV effi ciency using Douglas Fir dimensional lumber and data collected during EPA emissions test.

***A range of BTU outputs based on EPA Default Effi ciency and the burn rates from the low and high EPA tests, using Douglas

Fir dimensional lumber.

****A peak BTU out of the unit calculated using the maximum fi rst hour burn rate from the High EPA Test and the BTU content of cordwood (8600) times the effi ciency.

This wood heater needs periodic inspection and repair for proper operation. It is against federal regulations to operate this wood heater in a manner inconsistent with operating instructions in this manual.

R of the mobile home with #8 copper ground wire, and use only listed double-wall connector pipe.

mobile home installation.

C. Glass Specifi cations

This stove is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass.

Quadra-Fire is a registered trademark of Hearth & Home

Technologies.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.

For assistance or additional information, consult a qualifi ed installer, service agency or your dealer.

NOTE: Hearth & Home Technologies, manufacturer of

this appliance, reserves the right to alter its products, their specifi cations and/or price without notice.

Page 4

WARNING

Fire Risk.

Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:

• Installation and use of any damaged appliance.

• Modifi cation of the appliance.

• Installation other than as instructed by Hearth & Home

Technologies.

• Installation and/or use of any component part not approved by Hearth & Home Technologies.

• Operating appliance without fully assembling all components.

• Operating appliance without legs attached (if supplied with unit).

• Do NOT Overfi re - If appliance or chimney connector glows, you are overfi ring.

Any such action that may cause a fi re hazard.

7004-187L

October 13, 2015

R


2

Getting Started

A.

Design, Installation & Location Consider ations

Consideration must be given to:

•

•

•

•

Safety

Convenience

Traffi c fl ow

Chimney and chimney connector required

It is a good idea to plan your installation on paper, using exact measurements for clearances and fl oor protection, before actually beginning the installation. If you are not using an existing chimney, place the appliance where there will be a clear passage for a factory-built listed chimney through the ceiling and roof.

We recommend that a qualifi ed building inspector and your insurance company representative review your plans before and after installation

If this appliance is in an area where children may be near it is recommended that you purchase a decorative barrier to go in front of the appliance. Remember to always keep children away while it is operating and do not let anyone operate this appliance unless they are familiar with these operating instructions.

B. Fire Safety

To provide reasonable fi re safety, the following should be given serious consideration:

1. Install at least one smoke detector on each fl oor of your home to ensure your safety. They should be located away from the heating appliance and close to the sleeping areas. Follow the smoke detector manufacturer’s placement and installation instructions, and be sure to maintain regularly.

2. A conveniently located Class A fi re extinguisher to contend with small fi res resulting from burning embers.

3. A CO detector should be installed in the room with the appliance.

3. A practiced evacuation plan, consisting of at least two escape routes.

4. A plan to deal with a chimney fi re as follows:

In the event of a chimney fi re: a Evacuate the house immediately

CAUTION

Check building codes prior to installation.

• Installation MUST comply with local, regional, state and national codes and regulations.

• Consult insurance carrier, local building, fi re offi cials or authorities having jurisdiction about restrictions, installation inspection, and permits.

WARNING

Asphyxiation Risk.

•

DO NOT CONNECT THIS UNIT TO A CHIM-

NEY FLUE SERVICING ANOTHER APPLI-

ANCE.

• DO NOT CONNECT TO ANY AIR DISTRIBU-

TION DUCT OR SYSTEM.

May allow fl ue gases to enter the house.

WARNING

Fire Risk.

Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:

• Installation and use of any damaged appliance.

• Modifi cation of the appliance.

• Installation other than as instructed by Hearth & Home

Technologies.

• Installation and/or use of any component part not approved by Hearth & Home Technologies.

• Operating appliance without fully assembling all components.

• Operating appliance without legs attached (if supplied with unit).

• Do NOT Overfi re - If appliance or chimney connector glows, you are overfi ring.

Any such action that may cause a fi re hazard.

WARNING

Fire Risk.

• Do not operate appliance before reading and understanding operating instructions.

• Failure to operate appliance properly may cause a house fi re.

October 13, 2015 7004-187L

Page 5

R


C. Negative Pressure

Draft is the pressure difference needed to vent appliances successfully. Considerations for successful draft include:

• Preventing negative pressure

• Location of appliance and chimney

Negative pressure results from the imbalance of air available for the stove to operate properly. Causes for this imbalance include:

• Exhaust fans (kitchen, bath) etc.)

To minimize the affects of negative air pressure the following must be considered:

• Install the outside air kit. Install the intake on the side of the house towards prevailing winds during the heating season.

• Ensure adequate outdoor air is supplied for combustion appliances and exhaust equipment.

• Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the appliance,

• Avoid installing the appliance near doors, walkways or small isolated spaces.

• Combustion air requirements for furnaces, water heaters and other combustion appliances

• Recessed lighting should be of “sealed can” design; attic hatches weather stripped or sealed; and attic mounted ductwork and air handler joints and seams taped or sealed.

• Location of return-air vents to furnace or air conditioning

• Imbalances of HVAC air handling system

• Upper level air leaks

• lighting

• Attic hatch opening

• leaks

WARNING


• Negative pressure can cause spillage of combustion fumes, soot and carbon monoxide.

• Appliance needs to draft properly for safety.

Location

Not

Recommended

Marginal

Location

Recommended

Location

Recommended

Location

Location NOT

Recommended

Windward

Outside Air Kit Termination Cap

Leeward

Figure 6.1

Page 6

Multi-level Roofs

7004-187L

October 13, 2015

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D. Flue Draft Considerations

Location of the appliance and chimney will affect performance. As shown in Figure 6.1 on page 6 the chimney should:

• Be installed through the warm space enclosed by the building envelope. This helps to produce more draft, especially during lighting and die down of the fi re.

• Penetrate the highest part of the roof. This minimizes the affects of wind turbulence and down drafts.

• Consider the appliance location in order to avoid fl oor and ceiling attic joists and rafters.

F. Tools And Supplies Needed

Before beginning the installation be sure that the following tools and building supplies are available.

Reciprocating saw

Pliers

Hammer

Phillips Head Screwdriver

Flat Blade Screwdriver

Plumb Line

Level

Tape Measure

Framing Material

Non-Combustible Sealant

Gloves

Framing Square

Electric Drill & Bits (1/4”)

Safety Glasses

1/2 in. - 3/4 in. length, #6 or

#8 self drilling screws (need 3 per pipe section connection)

Exterior conditions such as roof line, surrounding trees, prevailing winds and nearby hills can influence stove performance. Your local dealer is the expert in your geographic area and can usually make suggestions or discover solutions that will easily correct your fl ue problem.

To be sure that your appliance burns properly, the chimney draft (static pressure) should be approximately -.04 inch water column (W.C.) during a low burn and -.10 inch W.C. during a high burn, measured 6 inches (152mm) above the top of the appliance after one hour of operation at each burn setting.

G. Inspect Appliance & Components and

1.

2.

Pre-Burn Check List

NOTE: These are guidelines only, and may vary somewhat for individual installations.

E. Venting Systems

The venting system consists of a chimney connector (also known as stove pipe) and a chimney. These get extremely hot during use. Temperatures inside the chimney may exceed 2000

F (1100C) in the event of a creosote fi re. To protect against the possibility of a house fi re, the chimney connector and chimney must be properly installed and

maintained. An approved thimble must be used when a connection is made through a combustible wall to a chimney.

A chimney support package must be used when a connection is made through the ceiling to a prefabricated chimney.

These accessories are absolutely necessary to provide safe clearances to combustible wall and ceiling material.

Follow venting manufacturer’s clearances when installing venting system.

3.

4.

5.

6.

7.

8.

9.

10.

11.

Place the appliance in a location near the fi nal installation area and follow the procedures below:

Open the appliance and remove all the parts and articles packed inside the Component Pack. Inspect all the parts and glass for shipping damage. Contact your dealer if any irregularities are noticed.

All safety warnings have been read and followed.

This Owner’s Manual has been read.

Floor protection requirements have been met.

Venting is properly installed.

The proper clearances from the appliance and chimney to combustible materials have been met.

The masonry chimney is inspected by a professional and is clean, or the factory built metal chimney is installed according to the manufacturer’s instructions and clearances.

The chimney meets the required minimum height.

All labels have been removed from the glass door.

A power outlet is available nearby if installing optional blower assembly.

WARNING


•



ANCE.




WARNING

Fire Risk.

Inspect appliance and components for damage.

Damaged parts may impair safe operation.

• Do NOT install damaged components.

• Do NOT install incomplete components.

• Do NOT install substitute components.

Report damaged parts to dealer.

October 13, 2015 7004-187L

Page 7


H. Typical Stove Systems

Stove system with masonry chimney consists of: Figure 8.1

• Chimney Connector (stove pipe)

• Hearth Pad Floor Protection

Stove system with prefabricated metal chimney consists of: Figures 8.2 and 8.3

• Chimney Connector

(stove pipe)

• Thimble (for exterior chimney)

• Storm Collar and Flashing

• Hearth Pad Floor Protection

Listed Cap

Maintain 2" (51mm)

Clearance Through Eave

Listed

Chimney Pipe

Chimney

Connector

To Stove

Trim Collar on Inside

Wall

Flashing

Combustible Outside Wall

2" (51mm)

Clearance

Listed Chimney

Insulated "T"

Wall Support

Wall Spacer on

Outside Wall

Combustible

Ceiling

*

Chimney

Connector

*

*

Floor

Protector

Insulated "T"

Combustible Wall

*

Refer to Clearances to Combustibles

Spark Arrestor Cap

Concrete Cap

Rafter

1 in (25mm) Clearance

With Firestop

Ceiling Joist

Combustible Wall

Thimble,

12 in (305mm)

Of Brick

Floor

Protector

Ceiling Support

Chimney

Connector

Floor

Protector

Fireclay Flue Liner

With Air Space

Flashing

Eave

Sheathing

Outside Air Rear Vent

Outside Air

Termination Cap

Airtight

Cleanout Door

Figure 8.1 Masonry Chimney

Maintain 2" (51mm)

Clearance

Listed Chimney

Listed Cap

Storm Collar

Combustible

Ceiling

Joists

Listed

Chimney

Attic

Insulation

Shield

Specified

Clearance

Flashing

Chimney

Connector

To Stove

Ceiling

Support

Combustible Wall

*

*

*


R

Figure 8.2 Exterior Prefabricated Chimney

Page 8

Figure 8.3 Interior Prefabricated Chimney

7004-187L

October 13, 2015


R

3

Dimensions and Clearances

A. Appliance Dimensions

NOTE: Flue Collar size is 6 inch

(152mm) diameter (ID)

Front View

25-5/8"

(651mm)

Top View Rear Vent

16-5/16"

(414mm)

Top View

8-1/4"

(210mm)

13.0"

(230mm)

19-7/16"

(494mm)

16-3/4"

(426mm)

14-15/16"

(379mm)

25-5/16"

(643mm)

Side View

20-7/16"

(519mm)

Side View With Fuel Door

14.0"

(356mm)

14-15/16"

(379mm)

22-7/16"

(570mm)

19-5/16"

(491mm)

8-5/16"

(211mm)

October 13, 2015

24-5/16"

(618mm)

5-1/2"

(140mm)

7004-187L

14.0"

(356mm)

25.0"

(635mm)

25-1/2"

(648mm)

Page 9


B. Clearances to Combustibles

MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS in inches & (Millimeters)

NOTE: All A, B, and C Dimensions are to the center of the flue collar

INSTALLATION: FULL VERTICAL OR ALCOVE

For alcove only: Six inch diameter listed Double wall air insulated connector pipe with UL103 HT listed factory built Class A chimney or masonry chimney.

Maximum depth of Alcove shall be no more than 48 inches (1220mm) with a minimum height of 48 inches (1220mm) to top of unit and the referenced clearances.

Canada must comply with CAN/ULC-S269 M87 for the 650° factory built chimney

SINGLE WALL PIPE - A, B, and C Dimensions are based off of standard 18” stove pipe clearance to combustible or unit certified clearances, whichever is greater.

Non-Fuel Door Side

Fuel Door Side

15.5 (393.7)

15.5 (393.7)

22.5 (571.5) 21.5 (546.1) 59 (1499)

28.5 (723.9) 23.5 (596.9) 59 (1499)

DOUBLE WALL PIPE - A, B, and C dimensions are based off of certification clearances. Stove pipe manufacture clearances MUST be adhered to if they exceed certified unit clearances.

Non-Fuel Door Side

Fuel Door Side

13.5 (342.9)

13.5 (342.9)

22.5 (571.5) 14.5 (368.3) 59 (1499)

28.5 (723.9) 23.5 (596.9) 59 (1499)

* FOLLOW PIPE MANUFACTURES CLEARANCES AS REQUIRED

IF SIDE FUEL LOADING DOOR IS NOT USED:

- It must remain in the locked position at all times

- Use clearances for non-fuel door side for both sides

HORIZONTAL THROUGH WALL

TOP AND SIDE VIEW

Non-fuel door side

22.5 in (571.5mm)

Fuel door side

28.5 (723.9mm)

43.5 in.

(1110mm)

MANTEL

12” MAX

4 in.

(101.6mm)

WARNING

Fire Risk.

• Comply with all minimum clearances to combustibles as specifi ed.

• Failure to comply may cause house fi re.

STOVE TO CEILING

CLEARANCE

D

*

NOTE: Clearances may only be reduced by means approved by the regulatory authority having jurisdiction

BACK WALL/SIDE WALL

A

B

BACK WALL/SIDE WALL

C

C

Fuel Door

Side

ALCOVE SIDE VIEW

B

ALCOVE SIDE VIEW

D

A

R

Page 10 7004-187L

October 13, 2015

R


4

Installation Considerations

A. Hearth Protection Requirements

FLOOR PROTECTION: Floor protector must be noncombustible material, extending beneath heater and to the front, sides and rear as indicated. The fl oor must be noncombustible or otherwise adequately protected from radiant heat given off by the unit and from sparks and falling embers.

A layer of thin brick or ceramic tile over a combustible fl oor is not suffi cient.

In US installations, it is necessary to install a fl oor protector a minimum of 16 inches (406mm) in front of glass and 8 inches (203mm) to both sides of the fuel loading door. Open the door and measure 8 inches (203mm) from the side edge of the opening in the face of the appliance. *See exception.

In Canada, similar fl oor protection must be provided 18 inches (457mm) in front and 8 inches (203mm) from the sides and rear of the stove. *See exception.

*EXCEPTION: Non-combustible fl oor protections must extend beneath the fl ue pipe when installed with horizontal venting and extend 2 inches (51mm) beyond each side.

See Figure 11.2.

WARNING

Fire Risk.

• Hearth pads must be installed exactly as specified.

High temperatures or hot embers may ignite concealed combustibles.

8 in.

Must extend 2 in.

(51mm) beyond each side of pipe

(shaded area)

Fuel door opening

36 in.

minimum

Fuel door opening

1187 mm

(46-3/4 in.) minimum

8 in.

Non-fuel door side

Minimum 16 in.

(406mm) from fuel loading door

8 in.

Non-fuel door side

Minimum 450mm

(18 in.) from each fuel loading door

35 1/4 in.

minimum

USA

Figure 11.1

IF SIDE FUEL LOADING DOOR IS NOT USED:

- It must remain in the locked position at all times

- Use clearances for non-fuel door side for both sides

1264mm

(35 1/4 in.) minimum

CANADA

Figure 11.2

NOTE: Corner hearth pad dimensions are based off of 18” min. clearance for single wall pipe, 6” min. for double wall pipe, OR unit tested safety clearances to combustibles whichever is greater.

October 13, 2015 7004-187L

Page 11


A. Hearth Protection Requirements (Cont'd)

NOTE:

• Illustrations and photos refl ect typical installations and are FOR DESIGN

PURPOSES ONLY.

• I llustrations/diagrams are not drawn to scale.

• Actual installation may vary due to individual design preference

• Hearth & Home Technologies reserves the right to alter its products.

Corner hearth pad dimensions with single wall pipe, with or without side door

62.25 in.

1582mm

Corner hearth pad dimensions with double wall pipe, with side door

57.25 in.

1455mm

16 in. min.

51 in.

1296mm

7 in. min.

(FRONT

16

DOOR OPENING)

29.75 in.

756mm

Figure 12.2

Corner hearth pad dimensions with double wallpipe, without side door

50.875 in.

1293mm

R

51 in.

1296mm

(FRONT

16

DOOR OPENING)

19.88 in.

505mm

37 in.

940mm

42 in.

1067mm

(FRONT

16

DOOR OPENING)

17.125 in.

435mm

Figure 12.3

Figure 12.1

Page 12 7004-187L

October 13, 2015

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B. Reversible Flue Collar

Tools Required: Phillips head screwdriver; 3/8" and 7/16" wrench

The fl ue collar is reversible for either a top or rear venting installation. Accessory Horizontal Flue Heat Shield, Part

HTSHLD-7006, is required in rear vent installations. The appliance is shipped with the fl ue collar in the top vent position.

Figure 13.3

Converting Collar For Rear Vent Installation

1. Lift off cast top. Remove 4 Phillips head screws from the heat shield. Discard heat shield and save the screws.

Figure 13.1.

2. Remove 4 Phillips head screws from the rear shield, 2 on each side, lift shield off and set aside. Figure 13.4.

3. Remove 1 bolt from each side of the flue transition. and retrieve nuts attached to bolts. Use 3/8" and 7/16" wrenches. Figure 13.2.

4. Turn vent to horizontal position. Inspect sealant to ensure a leak free application. Figure 13.3.

5 Manually snap off the knock-out section and discard. See white outline in Figure 13.1.

6. Re-attach the rear shield on both sides.

7. Position the bracket (found in the component pack inside the fi rebox) over the opening on the rear shield. Use 2 screws removed in Step #1 to secure the bracket. Figure

13.4.

8. Place cast top on the unit.

Figure 13.4

Bracket

Attach bracket to rear shield

2 screws on each side

C. Horizontal Flue Heat Shield

Required Accessory Part: HTSHLD-7006

Place horizontal fl ue heat shield over rear shield as shown in

Figure 13.5. Secure with the remaining 2 screws removed in Step #1 under Reversing Flue Collar.

Discard Heat Shield

Knock Out

Section

Figure 13.1

Figure 13.2

October 13, 2015 7004-187L

Secure

Horizontal Flue Heat

Shield

Figure 13.5

Page 13


D. Leg Leveling System

1. Thread Allen bolts through nuts until fl ush. Figure 14.1.

The Allen bolts and nuts are included in the component pack inside the appliance fi rebox.

2. Slide assembled nuts and bolts into slots on legs with the nuts on the bottom. Figure 14.2. Use a 5/32 Allen wrench to adjust legs up and down to desired level. Figure 14.3.

Instructions To Unlock Side Fuel Door

1. Open front door.

2. Using a Phillips head screwdriver, remove the screw from the locking bracket. Figure 14.4.

3. Rotate locking bracket to horizontal position and secure in place using the same screw.

R

Door Locking

Bracket

Screw

Figure 14.1

Figure 14.2

Figure 14.4

Locked Position

Figure 14.3 - Bolt fully extended

E. Side Fuel-Loading-Door Locking

Mechanism

The side fuel loading door is shipped locked in place. Figure

14.5

You must fi rst decide where you are locating your stove and determine if you meet the minimum required clearances from combustibles for loading wood into the fi rebox from the side door.

If you do not meet the clearances found on page 10, leave the door locked in place. If you unlock the door without meeting the minimum required clearances YOU WILL VOID YOUR

WARRANTY AND ASSUME ALL RESPONSIBILITIES.

If you meet the minimum clearances, follow the instructions to unlock the door.

If in the future you decide to relocate your stove, again determine if you meet the mimimum required clearances to combustibles in the new location. If you do not, you are required to lock the door shut and it must remain locked at all times.

Page 14 7004-187L

Bracket

Bracket in Vertical

Position

Figure 14.5

Unlocked Position

Bracket

Bracket in Horizontal

Position

Figure 14.6

October 13, 2015

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F. Outside Air Kit Installation

I

ncluded in Kit: 2 cable ties; oustide air termination cap; mounting screws (Discard the remaining parts).

In Stove's Component Pack: Outside air cover plate

Items Needed for Installation: 4 inch (102mm) diameter fl ex pipe in the length as required for your installation; Phillips screwdriver; Silicone sealant; Drills and saws necessary for cutting holes through the wall or fl ooring in your home.

OUTSIDE AIR

TERMINATION CAP

(contains rodent screen)

Remove all materials from packing box and stove component pack

.

1. Remove ash lip by using a 7/16” wrench and remove the

2 bolts underneath the ash lip. Carefully lower and set aside.

2. Swing open ash removal door.

3. Remove 2 screws from the stove bottom. Place cover over the air opening and secure with same 2 screws.

Figure 15.1.

over the intake air opening at the rear of the stove using the four mounting screws supplied with the kit. Figure

15.2.

OUTSIDE AIR

INTAKE

Figure 15.2

G. Installation Of Optional Blower

The blower is shipped fully assembled and ready for installation.

1. Remove 3 phillips head screws from rear of stove.

2. Using the phillips head screws, attach blower to lower rear of stove, as shown. Figure 15.3 & 15.4

3. Plug blower cord into a grounded outlet. Do not remove ground prong from plug. Route power cord to avoid heat from the stove, or other damage. Do not route cord under or in front of appliance.

4. Adjust the blower speed control to the desired speed.

Cut a 4 inch (102mm) minimum hole in the fl oor or wall to accommodate outside air piping. Use 4 inch (102mm) metal fl ex or rigid piping to directly connect outside air to the unit or into vented crawl space. (Do not put fl ex into a non-

vented crawl space).

If using fl ex tubing attach cable ties to secure tubing at both ends. Use the supplied termination cap with a rodent screen.

Seal between the fl oor or wall and the pipe with silicone to prevent moisture penetration.

REAR SHIELD

BLOWER MOUNTING

FLANGE

NOTE: If you plan to install the optional blower AND the outside air kit, complete the installation of the outside air kit FIRST.

BLOWER SPEED CONTROL

Figure 15.3

BLOWER

MOUNTING

FLANGE

COVER PLA

TE

REAR

SHIELD

OUTSIDE AIR

COVER PLATE

Figure 15.1

October 13, 2015 7004-187L

Figure 15.4

Page 15


5

Chimney Requirements

A. Venting Components

Chimney Connector:

It is also known as fl ue pipe or stove pipe. The chimney connector joins the stove to the chimney. It must be a 6 inch

(152mm) minimum diameter 24 gauge mild steel black or

26 gauge blued steel, or an approved air-insulated double wall venting pipe.

Thimble:

A manufactured or site-constructed device installed in combustible walls through which the chimney connector passes to the chimney. It is intended to keep the walls from igniting. Site constructed thimbles must meet

NFPA 211 Standards. Prefabricated must be suitable for use with selected chimney and meet UL103 Type

HT Standards. Follow instructions provided by the manufacturer for manufactured thimbles for masonry chimney and prefabricated chimneys.

Chimney:

The chimney can be new or existing, masonry or prefabricated and must meet the following minimum requirements specifi ed in Section 5B.

B. Chimney Systems

Prefabricated Metal Chimney

• Must be minimum 6 inch (152mm) diameter (ID) high temperature chimney listed to UL 103 HT (2100 o

F) or

ULC S629M.

• Must use components required by the manufacturer for installation.

• Must maintain clearances required by the manufacturer for installation.

• Refer to manufacturers instructions for installation.

NOTE: In Canada when using a factory-built chimney it must be safety listed, Type UL103 HT (2100

o

F) CLASS “A” or conforming to CAN/ULC-S629M, STANDARD FOR 650

o

C

FACTORY-BUILT CHIMNEYS.

Horizontal Flue Heat Shield, Accessory Part

HTSHLD-7006 is required for rear vent installations.

R

Listed Cap

Maintain 2" (51mm)

Clearance Through Eave

Listed

Chimney Pipe

Chimney

Connector

To Stove

Combustible Outside Wall

2" (51mm)

Clearance

Listed Chimney

Trim Collar on Inside

Wall

Insulated "T"

Wall Support

Wall Spacer on

Outside Wall

Flashing

Combustible

Ceiling

*

Chimney

Connector

*

*

Floor

Protector

Insulated "T"

Combustible Wall

*


Maintain 2" (51mm)

Clearance

Listed Chimney

Listed Cap

Storm Collar

Combustible

Ceiling

Joists

Listed

Chimney

Attic

Insulation

Shield

Specified

Clearance

Flashing

Chimney

Connector

To Stove

Ceiling

Support

Ceiling Support

Chimney

Connector

Floor

Protector

*

*

Combustible Wall

*


Figure 16.1 Prefabricated Exterior Chimney

Page 16

Figure 16.2 - Prefabricated Interior Chimney

7004-187L

October 13, 2015

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Thimble

Site constructed for masonry chimney installation:

Components

• A minimum length of 12 inches [305mm] (longer for thicker walls) of solid insulated factory-built chimney length constructed to UL 103 Type HT 6 inch (152mm) inside diameter. Chimney needs to extend a minimum of 2 inches

(51mm) from the interior wall and a minimum of 1 inch

(25mm) from the exterior wall.

• Wall spacer, trim collar and wall band to fi t solid pack chimney selected.

• Minimum 8 inch (203mm) diameter clay liner section (if not already present in chimney) and refractory mortar.

Air Clearances

• Masonry chimney clearance must meet NFPA 211 minimum requirement of 2 inches (51mm) to sheet metal supports and combustibles.

• Minimum of 1 inch (25mm) clearance around the chimney connector.

• Top of wall opening is a minimum of 13-1/2 inches

(343mm) from ceiling or 4-1/2 inches (114mm) below minimum clearance specifi ed by chimney connector manufacturer. NFPA 211 minimum vertical clearance of 18 inches (457mm) from chimney connector and ceiling or minimum recommended by chimney connector manufacturer. Figure 17.1.

Instructions:

1. Open inside wall at proper height for the chimney connector to entry the masonry chimney. Figure 17.1

2. Entry hole to masonry chimney must be lined with an 8 inch (203mm) minimum diameter clay liner, or equivalent, secured with refractory mortar.

3. Construct a 17 inch x 17 inch (432mm x 432mm) outside dimension frame from 2 x 2 framing lumber to fi t into wall opening. Inside opening of frame should be no less than

14 inch x 14 inch (356mm x 356mm). Figure 17.1.

4. Attach the wall spacer to the chimney side of the frame.

5. Nail the frame into the wall opening. The spacer should be on the chimney side.

6. Insert the section of the solid insulated chimney into the outer wall of the masonry chimney.

7. Tightly secure the length of the solid insulated chimney with the wall band to the masonry chimney.

8. Insert a section of chimney connector into the chimney.

Make sure it does not protrude past the edge of the clay chimney liner inside the chimney.

9. Seal the end of the chimney connector to the clay liner with refractory mortar.

10. Install trim collar around the sold pack chimney section.

October 13, 2015 ceiling

17.0” OD

Minimum18.0”

NFPA 211

14.0” ID

8.0”

Wall

13.5” below ceiling to top of opening or top of opening is a min.of

4.5” below min.clearance specified by connector mfg.

1.5 2x2 framing stud

2.0 min air clearance

1.0 min air clearance

4.5

1.5”

2.0”

1.0”

1.5”

2.0”

1.0”

Center of Hole

Thimble

Figure 17.1

7004-187L

Include depth of hearth pad

Trim Collar

Chimney Section with 2 inch

(51mm)

Clearance to

Combustibles

Fire Clay Flue

Liner with Airspace

Masonry

Chimney

Wall Spacer

Wall Band to

Secure Chimney

Section

Chimney

Connector

Wood Studs Used for Framing - Spaced

2 inch (51mm) clearance from

Masonry Chimney

Figure 17.2 - Solid Pack Chimney with Metal Supports as a Thimble

WARNING

Fire Risk.

Do NOT pack insulation or other combustibles between spacers.

• ALWAYS maintain specifi ed clearances around venting and spacers.

• Install spacers as specifi ed.

Failure to keep insulation or other material away from vent pipe may cause fi re.

Page 17

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Masonry Chimney Liner

Min. Chimney Clearance to

Wall Spacer and

Combustibles - 2 inch (51mm)

Min. Clearance

2 inch (51mm)

For optimal performance, masonry chimneys used to vent this appliance should be:

Chimney Flue

Liner

Fireclay

Liner or

Equivalent

1 inch (25mm) Air

Space to Chimney

Section

Chimney

Connector

Chimney Section

Trim Collar

Wall Band

Masonry Chimney

Constructed to NFPA 211

Wall Spacer

1. Lined with a 6 inch (152mm) stainless steel liner.

• Installations into a clay fl ue without a stainless steel liner may reduce draw which affects performance, cause the glass to darken and produce excessive creosote.

2. It is recommended that a chimney with a larger diameter than 6 inches (152mm) be relined.

Figure 18.1 - Solid Pack Chimney with Metal Supports as a Thimble (Cont’d)

contribute to the accumulation of creosote.

3. Have the chimney cleaned before the stove is installed and operated.

Chimney Height / Rise and Run

This product was designed for and tested on a 6 inch

(152mm) chimney, 12 to 14 feet (420-480cm) high, (includes stove height) measured from the base of the appliance to the the top of the chimney (not including chimney cap).

The further your stack height or diameter varies from this confi guration, the possibility of performance problems exists.

Chimney height may need to be increased by 2 - 3% per each 1000 feet above sea level. It is not recommended to use offsets or elbows at altitudes above 4000 feet above sea level or when there are other factors that affect fl ue draft.

Page 18

WARNING

Fire Risk.

Inspection of Chimney:

• Chimney must be in good condition.

• Meets minimum standard of NFPA 211

• Factory-built chimney must be 6 inch

(152mm) UL103 HT.

The following bullets list the more critical requirements for a properly constructed chimney:

• The masonry wall of the chimney, if brick or modular block, must be a minimum of 4 inches (102mm) nominal thickness.

• A chimney of rubble stone must be at least 12 inches

(305mm) thick.

• The chimney must have a fi re clay fl ue liner (or equivalent) with a minimum thickness of 5/8 inch (16mm) and must be installed with refractory mortar.

•

An equivalent liner must be a listed chimney liner system or other approved material.

•

Since an oversized fl ue contributes to the accumulation of creosote, the size of the fl ue should be checked to determine that it is not too large for the insert.

•

The chimney should also be checked to ensure it meets the minimum standard of the National Fire Protection

Association (NFPA) Standard 211.

• A chimney support package must be used when a connection is made through the ceiling to a factory built chimney.

• An approved thimble and chimney sup port package are absolutely necessary to provide safe clearances to combustible wall and ceiling material.

WARNING


•



ANCE.




NOTICE: In Canada, the installation shall conform to

CAN/CSA-B365.

7004-187L

NOTICE: Check with your local building authorities and/or consult the National Fire Protection Association

(NFPA 211).

October 13, 2015

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Masonry Chimney Liner (Cont'd)

Wood Stud 2 in.

(51mm)

Clearance from chimney wall

Header

Fireclay liner 5/8 in.

(16mm) Minimum or Equivalent.


C. Installing Chimney Components

Chimney Connector

Single wall connector or stove pipe.

This must be at least 24 gauge mild steel or 26 gauge blue steel. The sections must be attached to the appliance and to each other with the crimped (male) end pointing toward the stove. All joints, including the connection at the fl ue collar, should be secured with 3 sheet metal screws. Make sure to follow the minimum clearances to combustibles.

Where passage through the wall, or partition of combustible construction is desired in Canada, the installation shall conform to CAN/CSA-B365.

Factory-built listed chimney connector (vented).

A listed connector (vented) must be used when installing this unit in a mobile home. The listed connectors must conform to each other to ensure a proper fi t and seal.

Fireclay liner 5/8 in.

(16mm) Minimum or Equivalent.

Sill support

Crimped

End

Toward

Stove

Flue Gas

Direction

Figure 19.1

Thimble Assembly:

12 in. (305mm) of brick separation between clay liner and combustibles.

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualifi ed installer, service agency or your dealer.

Horizontal Flue Heat Shield, Accessory Part

HTSHLD-7006 is required for rear vent installations.

Optional Fire Screen, part SCR-7006, can only be used in full vertical installations.

Secure pipe sections with a minimum of 3 screws

Figure 19.2 Chimney Connector (Stove Pipe)

WARNING

Fire Risk.

Follow Chimney Connector Manufacturer’s

Instructions for Proper Installation.

ONLY use connector:

• Within the room, between appliance and ceiling or wall.

Connector shall NOT pass through:

• Attic or roof space

• Closet or similar concealed space

• Floor or ceiling

Maintain minimum clearances to combustibles

October 13, 2015 7004-187L

Page 19


D. Chimney Termination Requirements

Follow manufacturer’s instructions for clearance, securing fl ashing and terminating the chimney.

•

Must have an approved and Listed cap

•

Must not be located where it will become plugged by snow or other material

• Must terminate at least 3 feet (91cm) above the roof and at least 2 feet (61cm) above any portion of the roof within 10 feet (305cm).

NOTE:

• Chimney performance may vary.

• Trees, buildings, roof lines and wind conditions affect performance.

• Chimney height may need adjustment if smoking or overdraft occurs.

• Must be located away from trees or other structures

E. 2-10-3 Rule

These are safety requirements and are not meant to assure proper fl ue draft.

Less than 10 ft. (305cm)

R

2 ft. (61cm)

3 ft. (91cm)

Minimum

3 ft. (91cm)

Minimum

2 ft. (61cm)

10 ft. (305cm) To Nearest Roofline

Pitched Roof

Figure 20.1

10 ft. (305cm) or more

Wall or Parapet

3 ft. (91cm) Minimum

3 ft. (91cm) Minimum

Less than 10 ft. (305cm)

2 ft. (61cm)Minimum

Page 20

Figure 20.2

Flat Roof

7004-187L

October 13, 2015

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6

Mobile Home Installation

You must use a Quadra-Fire Outside Air Kit Part

831-1780 for installation in a mobile home.

1. An outside air inlet must be provided for combustion See

page 15 for installation information.

2. Appliance must be secured to the mobile home structure by bolting the pedestal through hearth pad and into fl oor.

3. Appliance must be grounded with #8 solid copper grounding wire or equivalent and terminated at each end with N.E.C. approved grounding device.

4. Appliance must be installed with an approved UL103 HT ventilated chimney connector, UL103 HT chimney, and terminal cap with spark arrestor. Never use a single wall connector (stove pipe) in a mobile home installation. Use only double-wall connector pipe, Dura-Vent DVL, Selkirk metalbestos DS or Security DL double-wall connector or any listed double-wall connector pipe.

5. In Canada, this appliance must be connected to a 6 inch

(152mm) factory-built chimney conforming to CAN/ULC-

629M, STANDARD FOR FACTORY BUILT CHIMNEYS.

6. Follow the chimney and chimney connector manufacturer’s instructions when installing the fl ue system for use in a mobile home.

7. Maintain clearance to combustibles.

8. Floor protection requirements must be followed precisely.

9. Use silicone to create an effective vapor barrier at the location where the chimney or other component penetrates to the exterior of the structure.

NOTE: Offsets from the vertical, not exceeding 45°, are allowed per Section 905(a) of the Uniform Mechanical Code

(UMC). Offsets greater than 45° are considered horizontal and are also allowed, providing the horizontal run does not exceed 75% of the vertical height of the vent. Construction, clearance and termination must be in compliance with the

UMC Table 9C. This installation must also comply with NFPA

211.

NOTE: Top sections of chimney must be removable to allow maximum clearance of 13.5 feet (411cm) from ground level for transportation purposes.

Floor

Protector

Outside Air Floor Vent

Figure 21.1

Storm Collar

Joist Shield &

Firestop

Spark Arrestor

Cap

Roof Flashing

Listed Chimney

Connector

Outside Air Kit

Connector

CAUTION

THE STRUCTURAL INTEGRITY OF THE MOBILE HOME

FLOOR, WALL AND CEILING/ROOF MUST BE MAIN-

TAINED

Do NOT cut through:

• Floor joist, wall, studs or ceiling trusses.

• Any supporting material that would affect the structural integrity.

10. Burn wood only. Other types of fuels may generate poisonous gases (e.g., carbon monoxide).

11. If unit burns poorly while an exhaust blower is on in home, (i.e., range hood), increase combustion air.

12. Installation shall be in accordance with the Manufacturers

Home & Safety Standard (HUD) CFR 3280, Part 24.

WARNING


NEVER INSTALL IN A SLEEPING ROOM.

Consumes oxygen in the room.

October 13, 2015 7004-187L

Page 21


7

Appliance Set-Up

A. Door Handle Assemblies

1. Install washer on door handle shaft.

2. Slide door handle through door.

3. Install additional washer(s) as needed.

4. Install door cam latch and locknut.

Caution! Do not overtighten locknut. Door handle

needs to move smoothly.

door handle shaft.

Lock Nut

B. Adjusting The Blower Speed Control

*If Necessary

*The blower speed control for this unit is adjusted at the factory, and normally does not require further adjustment.

NOTE: When the speed control is turned clockwise, it will click on to high speed. Turn the speed control clockwise to decrease the speed. At full clockwise, the blower should blow gently, but should not stop.

1. With the stove plugged in, turn the speed control knob to slow (full clockwise).

2. With a small screwdriver, adjust the blower speed by turning the adjustment mechanism through the hole on the side of the speed control.

3. Adjust the speed so the blower runs slowly, but does not stop. Turn clockwise to slow the blower and counterclockwise to increase the speed.

R

Door Cam Latch

Spacing

Washers

Neoprene Washer

Handle

Fiber Handle

Figure 22.1 - Front Door Handle Assembly

Figure 22.2 - Side Door Handle Assembly

Page 22 7004-187L

October 13, 2015

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8

Operating Instructions

A. Over-Firing Your Appliance

B. Wood Selection and Storage

WARNING

Fire Risk

Do not over-fi re.

Over-fi ring may ignite creosote or will damage the stove and chimney.

To prevent over-fi ring your stove, DO NOT:

WARNING

FIRE RISK.

• DO NOT BURN GARBAGE OR FLAMMABLE

FLUIDS SUCH AS GASOLINE, NAPTHA OR

ENGINE OIL.

• Overload with wood

• Burn trash or large amounts of scrap lumber

• Permit too much air to the fi re

• DO NOT USE CHEMICALS OR FLUIDS TO START A

FIRE.

• Do NOT burn treated wood or wood with salt (driftwood).

• May generate carbon monooxide if burn material other than wood.

May result in illness or possible death.

1. Symptoms of Over-Firing

Symptoms of over-fi ring may include one or more of the following:

• Chimney connector or appliance glowing

• Roaring, rumbling noises

• Loud cracking or banging sounds

Hardwood vs Softwood

Your appliance performance depends on the quality of the fi rewood you use.

• Seasoned wood contains about 8,000 BTUs per pound .

• Hard woods are more dense than soft woods.

• Hard woods contain 60% more BTUs than soft woods.

• Hard woods require more time to season, burn slower and are harder to ignite.

• Soft woods require less time to dry, burn faster and are easier to ignite.

2. What To Do if Your Stove is Over-Firing

• Immediately close the door and air controls to reduce air supply to the fi re.

• If you suspect a chimney fi re, call the fi re department and evacuate your house.

• Contact your local chimney professional and have your stove and stove pipe inspected for any damage.

• Do not use your stove until the chimney professional informs you it is safe to do so.

operating temperature and to establish draft.

• Add hardwood for slow, even heat and longer burn time.

Soft woods

Hearth & Home Technologies WILL NOT warranty stoves that exhibit evidence of over-fi ring. Evidence of over-fi ring includes, but is not limited to:

• Warped air tube

• Deteriorated refractory brick retainers

• Pine

• Spruce

• Cedar

Hard woods

• Oak

• Maple

• Apple

• Birch

• Poplar

• Aspen

• Alder

Processed Solid Fuel Fire Logs

• NOT permitted for use in this appliance

7004-187L

Page 23

October 13, 2015

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Moisture

The majority of the problems appliance owners experience are caused by trying to burn wet, unseasoned wood.

• Wet, unseasoned wood requires energy to evaporate the water instead of heating your home, and

• Causes evaporating moisture which cools your chimney, accelerating formation of creosote.

C. Burning Process

In recent years there has been an increasing concern about air quality. Much of the blame for poor air quality has been placed on the burning of wood for home heating.

In order to improve the situation, we at Quadra-Fire have developed cleaner-burning wood appliances that surpass the requirements for emissions established by our governing agencies.

These wood appliances must be properly operated in order to ensure that they perform the way they are designed to perform.

WARNING

Fire Risk.

• Do NOT burn wet or green wood.

• Store wood in dry location.

• Stack wood so both ends are exposed to air.

Wet, unseasoned wood can cause accumulation of creosote.

NOTICE: Improper operation can turn any wood appliance into a smoldering environmental hazard.

Seasoned Wood

• Cut logs to size

• Split to 6 inches (152 mm) or less in diameter

• Air dry to a moisture content of not more than 20%

- Soft wood - about nine months to dry

- Hard wood - about eighteen months to dry

NOTICE: Seasoning time may vary depending on drying

conditions.

Storing Wood

Steps to ensure properly seasoned wood:

• Stack wood to allow air to circulate freely around and through woodpile.

• Elevate wood pile off ground to allow air circulation underneath.

• Smaller pieces of wood dry faster. Any piece over 6 in.

(152 mm) in diameter should be split.

• Wood (whole or split) should be stacked so both ends of each piece are exposed to air. More drying occurs through the cut ends than the sides.

• Store wood under cover to prevent water absorption from rain or snow. Avoid covering the sides and ends completely.

WARNING

Fire Risk

Do NOT store wood:

• In front of the appliance.

• In space required for loading or ash removal.

1. Kindling or First Stage

It helps to know a little about the actual process of burning in order to understand what goes on inside the appliance. The fi rst stage of burning is called the kindling stage.

In this stage:

• Wood is heated to a temperature high enough to evaporate the moisture present in all wood.

• W ood will reach the boiling point of water (212°F) and will not get any hotter until the water is evaporated.

This process takes heat from the coals and tends to cool the appliance.

Fire requires three things to burn:

• Fuel

• Air

• Heat

If heat is robbed from the appliance during the drying stage, the new load of wood has reduced the chances for a good clean burn.

It is always best to burn dry, seasoned fi rewood. When the wood isn’t dry, you must open the air controls and burn at a high burn setting for a longer time to start it burning.

The heat generated from the fi re should be warming your home and establishing the fl ue draft, not evaporating the moisture out of wet, unseasoned wood, resulting in wasted heat.

2. Second Stage

In the secondary stage wood gives off fl ammable gases which burn above the fuel with bright fl ames.

During this stage of burning:

• The fl ames must be maintained and not allowed to go out to ensure the cleanest possible fi re.

• If the fl ames tend to go out, it is set too low for your burning conditions.

Page 24 7004-187L

October 13, 2015

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The Primary Air Control located under the ashlip and adjusts the burn rates. Figure 25.1.

3. Final Stage

The fi nal stage of burning is the charcoal stage. This occurs when the fl ammable gases have been mostly burned and only charcoal remains. This is a naturally clean portion of the burn. The coals burn with hot blue fl ames.

• It is very important to reload your appliance while enough lively hot coals remain in order to provide the amount of heat needed to dry and rekindle the next load of wood.

• It is best to open the Primary Air Control and the Start-Up

Air Controls before reloading. This livens up the coalbed and reduces excessive emissions (opacity/smoke).

• Open door slowly so that ash or smoke does not exit appliance through opening.

• Break up any large chunks and distribute the coals so that the new wood is laid on hot coals.

Air quality is important to all of us, and if we choose to use wood to heat our homes we should do so responsibly.

We need to learn to burn in the cleanest way possible allowing us to continue using our wood appliances for many years to come.

E. Air Controls

Start-Up Air System

The combustion air enters at the rear of the fi rebox through the rear air tubes. This air supply is controlled by the Start-up Air

Control. For more air push control IN, for less air pull control

OUT. See Figure 25.1.

Primary Air System

The primary air enters below the ash catcher and is directed to the upper front of the fi rebox, near the top of the glass door and to the lower front of fi rebox. This preheated air supplies the necessary fresh oxygen to mix with the unburned gases, helping to create second, third and fourth combustions. This air is regulated by the Primary Air Control. For more primary air push control IN, for less air pull control OUT.

Front

Rear

Start-Up Air Control

Primary Air Control

Figure 25.1

D. Combustible/Non-Combustible Materials

• Combustible Material

Material made of or surfaced with wood, compressed paper, plant fi bers, plastics, or any material capable of igniting and burning, whether fl ame-proofed or not, plastered or unplastered.

• Non-Combustible Material

Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, slate, glass or plasters, or any combination thereof.

Materials that are reported as passing ASTM E 136,

Standard Test Method for Behavior of Materials in a

Vertical Tube Furnance at 750 o

C and UL763 shall be considered non-combustible materials.

• Non-Combustible Sealant Material

Sealants which will not ignite and burn: Rutland, Inc.

Fireplace Mortar #63, Rutland 76R, Nuflex 304, GE

RTV106 or GE RTB116 (or equivalent).

Operation of Controls

OPEN - PUSH IN

CLOSE - PULL OUT

WARNING

Fire Risk.

• ALWAYS OPERATE THIS APPLIANCE WITH

THE DOOR CLOSED AND LATCHED EXCEPT

DURING START-UP AND RE-FUELING OR

WHEN USING THE FIRESCREEN.

• OPERATING WITH THE DOOR PARTLY OPEN

CAN CAUSE:

• HOT EMBERS OR SPARKS TO FALL OUT

• FLAMES AND SMOKE MAY BE DRAWN OUT

FROM FIREBOX OPENING

October 13, 2015 7004-187L

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F. Heat Output Settings

For maximum operating effi ciency with the lowest emissions, follow these operating procedures:

1. Regardless of desired heat output, when loading stove, burn it with both air controls wide open for 5 to 15 minutes.

2. Regulate burn rate (heat output) by using the Primary Air

Slide Control (center under ashcatcher). The Start-Up

Air Control (on the right) is used for initial start-up and reloading.

3. Heat output settings are listed below, following 5 to 15 minutes of burning with controls wide open (see #1

above):

4. Burn dry, well-seasoned wood.

G. Burn Rates

This wood heater has a manufacturer-set minimum low burn rate that must not be altered. It is against federal regulations to alter this setting or otherwise operate this wood heater in a manner inconsistent with operating instructions in this manual.

1. High Burn Rate - Maximum Heat* - 30,000+ BTU/hr

• Close Start-Up Air Control after 5 to 15 minutes, fully open

(push in) the Primary Air Control.

2

. Medium-High Burn Rate*

-

15,000 to 30,000 BTU/hr

• Close Start-Up Air Control after 5 to 15 minutes, open the

Primary Air Control 1/4 inch to 1 inch.

3. Medium-Low Burn Rate* - 10,000 to 15,000 BTU/hr

• Close Start-Up Air Control after 5 to 15 minutes, open the

Primary Air Control 1/8 inch to 1/4 inch.

4. Low Burn Rate* - Below 10,000 BTU/hr

• Close Start-Up Air Control after 5 to 15 minutes. Gradually close down (pull out) the Primary Air control making sure to maintain fl ames in the stove. You must maintain fl ames during the fi rst few hours of a low burn to avoid excessive air pollution.

*NOTE: These are approximate settings, and will vary with type of wood or chimney draft. Due to altitude and other environmental circumstances, this operational information is a guideline only.

WARNING

Risk of extreme temperatures!

• Do not operate with Start-Up Air Control in the open position in excess of 15 minutes!

• Prolonged operation with the Start-Up Air Control in the open position may cause the combustible materials around the stove to exceed safe temperature limits.

H. Building A Fire

Before lighting your fi rst fi re make certain that the baffl e and blanket are correctly positioned. They should be resting against the rear support.

There are many ways to build a fi re. The basic principle is to light easily-ignitable tinder or paper, which ignites the fast burning kindling, which in turn ignites the slow-burning fi rewood. Here is one method that works well:

1 . Place several wads of crushed paper on the fi rebox fl oor.

Heating the fl ue with slightly crumpled newspaper before adding kindling keeps smoke to a minimum.

2. Lay small dry sticks of kindling on top of the paper.

3. Open Start-Up Air Control and Primary Air Control fully.

After 5 to 15 minutes, when the fi re is well established, gently pull Start-Up Air Control forward until resistance is felt. Do not allow control to "spring back" into the open position.

4. Make sure that no matches or other combustibles are in the immediate area of the stove. Be sure the room is adequately ventilated and the fl ue unobstructed.

5. Light the paper in the stove. NEVER light or rekindle stove with kerosene, gasoline, or charcoal lighter fl uid; the results can be fatal.

6. Once the kindling is burning quickly, add several full-length logs 3 inches (76mm) or 4 inches (102mm) in diameter.

Be careful not to smother the fi re. Stack the pieces of wood carefully: near enough to keep each other hot, but far enough away from each other to allow adequate air fl ow between them.

7. When ready to reload the stove, add more logs. Large logs burn slowly, holding a fi re longer. Small logs burn fast and hot, giving quick heat.

8. Adjust the Start-Up Air Control and Primary Air Control; the more you close down (pull out) the Primary Air Control, the lower and slower the fi re will burn. The more you open

(push in) the Primary Air Control, the more heat will be produced. The Start-Up Air Control is only used for the fi rst 5 to 15 minutes.

9. As long as there are hot coals, repeating steps 7 and 8 will maintain a continuous fi re throughout the season.

NOTE: The special high temperature paint that your stove is fi nished with will cure as your stove heats. You will notice an odor and perhaps see some vapor rise from the stove surface; this is normal. We recommend that you open a window until the odor dissipates and paint is cured.

NOTE: Stove should be run full open for 15 minutes a day to keep air passages clean.

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WARNING

Fire Risk.

• DO NOT BURN GARBAGE OR FLAMMABLE

FLUIDS SUCH AS GASOLINE, NAPTHA OR

ENGINE OIl.

• Do NOT burn treated wood or wood with salt (driftwood).

• May generate carbon monoxide if burn material other than wood.

May result in illness or possible death.

WARNING

Fire Risk.

Keep combustible materials, gasoline and other fl ammable vapors and liquids clear of appliance.

• Do NOT store fl ammable materials in the appliance’s vicinity.

• DO NOT USE GASOLINE, LANTERN FUEL,

KEROSENE, CHARCOAL LIGHTER FLUID OR

SIMILAR LIQUIDS TO START OR “FRESHEN UP” A

FIRE IN THIS HEATER.

• Keep all such liquids well away from the heater while it is in use.

• Combustible materials may ignite.


I. Optional Blower Operating Instructions

1. Initial (cold) start-up: Leave blower off until your stove is hot and a good coalbed is established. The blower may be turned on approximately 30 minutes after a good coalbed is established.

2. High burn setting: The blower may be left on throughout the burn at your desired setting.

3. Medium burn settings: The blower should be left off until a good burn is established, then turned on at your desired setting.

4. Low burn setting: The blower tends to cool off the stove. Leave blower off until burn is well established.

Then turn on at your desired rate.

5. The highest blower speed is obtained by turning the speed control on and then adjusting counterclockwise towards "OFF" as far as possible without turning the blower off. For a low blower speed, turn the control knob clockwise as far as possible.

J. Opacity (Smoke)

Opacity is the measure of how cleanly your appliance is burning.

Opacity is measured in percent

:

• 100% opacity is when an object is totally obscured by the smoke column from a chimney, and

• 0% opacity means that no smoke column can be seen.

As you become familiar with your appliance, you should periodically check the opacity. This will allow you to know how to burn as nearly smoke-free as possible (goal of 0% opacity).

CAUTION

Odors and vapors released during initial operation.

• Curing of high temperature paint.

• Burning of oils left from manufacturing process.

• Open windows for air circulation.

• Open windows to dissipate smoke and odors.

Odors may be irritating to sensitive individuals.

Smoke detectors may activate.

NOTE:

• Do NOT use grates, andirons or other methods to support fuel.

It will averserly affect emissions.

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K. Clear Space

• Do NOT place combustible objects within 4 ft (1.2 m) of the front of fi replace. Figure 28.1.

WARNING

Fire Risk.

• Do not place combustible objects within 48 inches in front of the appliance.

• High temperatures may ignite clothing, furniture or draperies.

Maintain 4 ft (1.22m) clearance to combustible in front of appliance

Figure 28.1 - Clear Space

L. Frequently Asked Questions

ISSUES

Odor from appliance

Metallic noise

Whirring sound

SOLUTIONS

When fi rst operated, this appliance may release an odor for the fi rst several hours. This is caused by the curing of the paint and the burning off of any oils remaining from manufacturing.

Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of the appliance.

The blower may produce a whirring sound which increases in volume as the speed is increased.

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M. Correct Baffl e & Blanket Placement

WARNING

Fire Risk

Firebox damage due to improper baffl e placement is not covered by warranty. Operate the wood burning appliance with the baffl e in the correct position only.

Not doing so could result in:

• Overheating the chimney

• Overheating the rear of the fi rebox

Ensure correct baffl e placement and replace baffl e components if damaged or missing.

These are generic drawings and may not represent your specifi c model.


INCORRECT POSITIONS

Ceramic Blanket and Baffl e Board are NOT in contact with the back of the fi rebox.

CORRECT POSITION

Back of Firebox

Ceramic Blanket

Ceramic Blanket is NOT in contact with the back of the fi rebox and NOT even with the Baffl e Board in the front.

Back of Firebox

Ceramic Blanket

Baffle Board

Ceramic Blanket and Baffl e Board MUST be in contact with the back of the fi rebox and even with each other in the front.

Figure 29.1

October 13, 2015

Baffle Board

Ceramic Blanket is bunched up at the back of the fi rebox and NOT even with the Baffl e Board in the front.

Figure 29.2

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Page 29


9

Maintaining & Servicing Your Appliance

A. General Maintenance

2. Ash Removal System (ARS) Operating and Cleaning

R needed.

• By: Homeowner

1. Creosote (Chimney) Cleaning

recommended by a certifi ed chimney sweep; more frequently if chimney exceeds or is under 12-14 ft. (measured from base of appliance)

• By: Certified Chimney Sweep

1. Remove all ash from the fi rebox and extinguish all hot embers before disposal. Allow the appliance to cool completely. It is also recommended that before each heating season the entire system be professionally inspected, cleaned and repaired if necessary.

2. Close the door tightly and proceed with sweeping the chimney.

3. Sweep the collected ashes into the ash removal box, and empty.

Clean out the remaining ashes from fi rebox.

4. Open top-loading door and vacuum out.

Inspection: Inspect the system at the appliance connection and at the chimney top. Cooler surfaces tend to build creosote deposits quicker, so it is important to check the chimney from the top as well as from the bottom.

Formation and Need For Removal: When wood is burned slowly, it produces tar and other organic vapors which combine with expelled moisture to form creosote.

The creosote vapors condense in the relatively cool chimney fl ue of a newly-started or a slow-burning fi re. As a result, creosote residue accumulates on the fl ue lining. When ignited, this creosote creates an extremely hot fi re which may damage the chimney or even destroy the house.

The chimney connector and chimney should be inspected once every 2 months during the heating season to determine if a creosote or soot buildup has occurred. If creosote or soot has accumulated, it should be removed to reduce the risk of a chimney fi re.

Page 30

Injury Risk.

CAUTION

• Ash coals can remain extremely hot for several days.

1. The stove and ashes must be completely cooled down before using the Ash Removal System. The hinged door will open from the right hand side. Pull ash pan out carefully.

2. Clean ash down through the ash removal system grate into the drawer below. If there are large pieces in the ashes, you can remove the grate before brushing the ash into the drawer.

3. Be sure to replace the grate before operating the stove.

Remember to leave 1/4 to 1/2 inch (6-13mm) of ash on the fi rebox fl oor to act as a natural grate, allowing air to fl ow freely underneath wood

4. Replace ash pan and close ash door handle. Dispose of the ashes following the directions on page 31.

Swings Open

Ash Door

Handle

Figure 30.1

Do not allow ashes to build up in the ashpan until they reach the grate. This will lead to premature deterioration of the grate and make it diffi cult to empty the ash pan.

WARNING

Fire Risk.

Prevent creosote buildup.

• Inspect chimney connector and chimney once every two months during heating season.

• Remove creosote to reduce risk of chimney fi re.

• Ignited creosote is extremely HOT.

WARNING

Fire Risk.

• Do not use chimney cleaners or fl ame colorants in your appliance.

Will corrode pipe.

WARNING

Fire risk

Injury risk

Make sure ash removal system door

Air leakage may cause:

• Over-fi re condition.

• Flame and/or smoke spillage.

• Wood to burn too fast.

Do not operate with ash pan door open or with ash pan removed

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3. Disposal of Ashes

5. Glass Cleaning

lip


Ashes should be placed in a metal container with a tight fi tting lid. The closed container of ashes should be placed on a non-combustible fl oor or on the ground, well away from all combustible materials, pending fi nal disposal.

If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled.

WARNING

Fire Risk.

Disposal of Ashes

• Ashes should be placed in metal container with tight fi tting lid.

• Do not place metal container on combustible surface.

• Ashes should be retained in closed container until all cinders have thoroughly cooled.


Clean glass with a non-abrasive glass cleaner. Abrasive cleaners may scratch and cause glass to crack. If the deposits on the glass are not very heavy, normal glass cleaners work well. Heavier deposits may be removed by using a damp cloth dipped in wood ashes or by using a commercially available oven cleaner.

After using an oven cleaner, it is advisable to remove any residue with a glass cleaner or soap and water. Oven cleaner left on during the next fi ring can permanently stain the glass and damage the fi nish on plated metal surfaces.

A portion of the combustion air entering the fi rebox is defl ected down over the inside of the door glass. This air fl ow “washes” the glass, helping to keep smoke from adhering to its surface.

When operated at a low burn rate, less air will be fl owing over the glass and the smokey, relatively cool condition of a low fi re will cause the glass to become coated.

Operating the appliance with the Primary Air Control all the way open for 15-20 minutes should remove the built up coating.

4. Cleaning Plated Surfaces


Clean all the fi ngerprints and oils from plated surfaces

BEFORE fi ring the appliance for the fi rst time. If not

cleaned properly before lighting your fi rst fi re, the oils can cause permanent markings on the plating.

After the plating is cured, the oils will not affect the fi nish and little maintenance is required. Wipe clean as needed.

CAUTION

Glass

Assembly

Handle glass assembly with care.

When cleaning glass:

• Avoid striking, scratching or slamming glass.

• Do NOT clean glass when hot.

• Do NOT use abrasive cleaners.

• Use a hard water deposit glass cleaner on white fi lm.

• Use commerical oven cleaner on heavier deposits.

• Remove all residue of oven cleaner or will permanently stain glass on next fi ring.

•

Refer to maintenance instructions.

CAUTION

• Do not use polishes with abrasives.

It will scratch plated surfaces.

October 13, 2015 7004-187L

Page 31


B. Appliance Inspection - Routine

ney and chimney connector are inspected.

Check for:

• Cracks in glass

• Door handle - smooth cam operation

• Baffl es are in correct placement

• Baffl e for warpage

• Firebrick for cracks, broken or crumbly

• Door gasket. (Dollar bill test). Place a dollar bill between the stove and the door and then shut the door. If you can pull the dollar bill out, replace the door gasket.

• Glass frame for loose screws

C. Inspect Firebrick & Replacement

Instructions


Replace the fi rebrick if they become crumbly and/or if there is a 1/4 inch (6.35mm) gap between the bricks after adjustment.

The fi rebox is lined with fi rebrick, which has exceptional insulating properties. Do not use a grate; simply build a fi re on the fi rebox fl oor. Do not operate appliance without fi rebrick.

Ensure that the fi rebricks are correctly positioned and that the fi rebox does not contain any broken brick prior to operating the unit.

D. Glass Replacement

1. Ensure that the fi re is out and the appliance is cool to the touch.

2. Protect a table or counter top with padding or towels.

Protect your hands and wear gloves to prevent injury.

3. Remove the door with the broken glass by lifting the door up and off of the hinges.

4. Lay door face down on a table or counter making sure the door handle and fi ber handle hangs over the edge so the door lays fl at on a soft surface.

5. Remove the screws from each glass retainer and remove the glass. (If screws are diffi cult to remove, soak with penetrating oil fi rst).

6. Center the glass with edges evenly overlapping the opening in the door, (i.e. same space top and bottom, left and right sides).

7. Replace the glass retainers. Be careful not to cross thread the screws.

8. Tighten each retainer just a few turns until each is secured. Check again for centering of glass in door frame. Continue to tighten each retainer alternately, a few turns at a time, until the glass is snug. DO NOT

OVERTIGHTEN.

9. Replace the door on the appliance.

Quadra-Fire stoves are equipped with ceramic super heat-resistant glass, which can only be broken by impact or misuse.

Do not slam stove door or impact the glass. When closing door, make sure that logs do not protrude against the glass. Inspect glass regularly.

If you fi nd a crack or break, immediately put the fi re out and return the door to your dealer for replacement of glass before further use.

1. After the coals have completely cooled, remove all old brick and ash from unit and vacuum out fi rebox.

2. Remove new brick set from box and lay out to the diagram shown in the instructions that come with the replacement brick set

3. Lay bottom bricks in unit.

4. Install rear bricks on the top of the bottom bricks. Slide top of bricks under clip on back of fi rebox wall and push bottom of bricks back.

5. Install side bricks. Slide top of brick under clips on side of fi rebox and push the bottom of the brick until it is fl ush with the side of the unit.

WARNING

Handle glass with care.

Glass

Assembly

• Inspect the gasket to ensure it is undamaged.

• Do NOT strike, slam or scratch glass.

• Do NOT operate appliance with glass

& door assembly removed.

• Do NOT operate with glass cracked, broken or scratched.

Use Part #832-0550 when ordering individual brick. Provide brick dimension or copy the page in the Service Parts List showing the brick diagram, mark the desired brick and take it to your authorized dealer.

WARNING

Fire Risk.

Injury Risk.

• Use only glass specifi ed in manual.

• DO NOT REPLACE with any other material.

Glass breakage will occur.

R

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E. Baffl e Removal & Installation

1. Remove all ash from fi rebox, and extinguish all hot embers before disposal into a metal container.

2. Remove ceramic blanket and baffl e together.

3. With a 3/16” Allen wrench, remove the front manifold tube retainer bolts on the air channel under the end of the front tube. Figure 33.1.

NOTE: Soak the bolts with penetrating oil for at least 15 minutes before trying to remove it.

4. To remove manifold tube, slide the tube to one side until one end is out of its hole. Then, while lifting that end of the fi ber board baffl e, pull tube up over the air channel and out of hole at the other end. out through door. Figure 33.2.

6. To install the fi ber board baffl e, repeat steps 2 through 4 in reverse. Be sure the fi ber board baffl e and ceramic blanket are fully pushed back into position and the blanket is down fl at. The front of the blanket should be fl ush with the front of the baffl e.

Baffle Board

Push baffle board up slightly to allow room to turn the handle

Figure 33.1

Ceramic Blanket

Baffle Board

Figure 33.2

October 13, 2015 7004-187L


Page 33


F. Quick Reference Maintenance Guide

CAUTION!

Allow the appliance to completely cool down before performing any cleaning or maintenance.

Start the fi rst inspection after the fi rst 2 months of use, or if performance changes, and adjust your schedule accordingly. Maintenance is required for safe operation and must be performed to maintain your warranty.

R

Baffl e & Blanket

Baffle

Optional Blower

Frequency

MONTHLY or

After Every

Cord of Wood

Task

Baffl e & Blanket placement is critical to heat output, effi ciency and overall life of the unit.

Make sure the baffl e is pushed all of the way to the back of the fi rebox. Inspect baffl e for cracks.

Vacuum the blower impellers.

YEARLY or

After Every

4 Cords of

Wood

Chimney System

Firebrick & Ash Removal

Door & Glass Assemblies

Latch Cam

Door Handle

Spacing Washers

EVERY 2

MONTHS or

After Every

4 Cords of

Wood

The chimney and chimney cap must be inspected for soot and creosote every two months during the burn season or more frequency if chimney exceeds or is under 14-16 ft. (4.3m-

4.8m) measured from bottom of appliance.

This will prevent pipe blockage, poor draft, and chimney fi res.

Always burn dry wood to help prevent cap blockage and creosote build-up.

WEEKLY or

After Every

25 Loads of

Wood

Ashes must be cool before you can dispose of the ashes in a non-combustible container.

Firebrick is designed to protect your fi rebox.

After ashes are removed, inspect the fi rebrick and replace fi rebricks that are crumbling, cracked or broken.

WEEKLY or

After Every

25 Loads of

Wood

WEEKLY or

After Every 25

Loads of Wood

Keep door and glass gasket in good shape to maintain good burn times on a low burn setting.

To test: place a dollar bill between the stove and door and then shut the door. If you can pull the dollar out, remove one washer from door handle behind latch cam and try again. If you can still pull it out, replace the door gasket.

Check the glass frame for loose screws to prevent air leakage. Check glass for cracks.

Check the door latch for proper adjustment.

This is very important especially after the door rope has formed to the stove face.

Check door handle for smooth cam operation.

Page 34

Note: These are generic drawings and may not represent your specifi c model.

7004-187L

October 13, 2015

10

Troubleshooting Guide

With proper installation, operation, and maintenance your woodstove will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist you or a qualifi ed service person in the diagnosis of a problem and the corrective action to be taken.

Start Fire Problems

Can not get fi re started

Excessive smoke or spillage

Burns too slowly

Not enough heat output

Possible Cause Solution

Not enough kindling/paper or no kindling/paper

Use dry kindling, more paper. Arrange kindling & wood for air movement.

Fire burns too fast

Not enough air for fi re to ignite

Wood condition is too wet, too large

Bed of coals not established before adding wood

Flue blockage such as birds’ nests or leaves in termination cap

Down draft or negative pressure

Competition with exhaust devices

Check for restricted termination cap

Check for blockage of outside air kit (if installed).

Check for fl ue blockage.

Pre-warm fl ue before starting fi re (refer to Building a Fire Section).

Check for adequate vent height (refer to Chimney

Height Section).

Open window below the appliance towards the wind.

Use dry, seasoned wood (refer to Seasoned Wood

Section).

Start with paper & kindling to establish bed of coals (refer to Building a Fire Section).

Have chimney inspected for creosote and cleaned by a certifi ed chimney sweep.

Extremely dry or soft wood

Overdrafting

Do not use exhaust fans during start-up (refer to

Negative Pressure Section).

Open window below the appliance towards the wind.

Mix in hardwood.

Mix in less seasoned wood after fi re is established

(refer to Wood Fuel Section).

Check for correct vent height; too much vertical height creates overdrafting.

Check location of vent termination (refer to

Chimney Termination Requirement Section).

Page 35

October 13, 2015

7004-187L

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Service Parts

Exploded Drawing

Non-Catalytic, Front/Side Load,

Wood Stove

Active Units

YOSEMITE-MBK (7-03 to Active)

YOSEMITE-PMH (8-03 to Active)

Retired Units

YOSEMITE-PCR (8-03 to 11-06)

YOSEMITE-PGR (8-03 to 2-05)

YOSEMITE-PMB (8-03 to 2-05)

YOSEMITE

Beginning Manufacturing Date: July 2003

Ending Manufacturing Date: Active

2

1

16

17

15

14

13

3

4

5

8

9

10

11

12

7

Brick Set*

Page 36

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09/15

October 13, 2015

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Service Parts

YOSEMITE



IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.

ITEM DESCRIPTION

1

2

3

4

5

6

7

8

9

10

11

12

Top - Must Specify color

Side Left - Must Specify color

Ceramic Fiber Blanket, 1/2 “ Thick

Baf

À e, Fiber

Manifold Tube Set

Manifold Clip/Screws

Ash Grate

Ashlip Front

Door, Front - Must Specify color

Door Handle Assembly

Handle Fiber

Face Milled

Ash Removal System (ARS) Door Assembly

Gasket, Rope, 3/8

Handle, Ash Removal System

Hinge Ars

Latch Ars

Knob, Threaded

Ashlip Side - Must Specify color

COMMENTS

Matte Black

Procelain Crème

Procelain Green

PART NUMBER

7004-133MBK

7004-133PCR

7004-133PGR

No longer available

7004-133PMB

Porcelian Mohogany

7004-133PMH

Matte Black 7004-136MBK

Procelain Crème

Procelain Green

7004-136PCR

7004-136PGR


7004-136PMB

Porcelian Mohogany

7004-136PMH

Matte Black 832-3390

BAFFLE-7004

TUBES-7004

832-0661


477-0450

Post 1750843 7006-211

Matte Black

Procelain Crème

Procelain Green

Matte Black

Specify color

7004-140MBK

7004-140PCR

7004-140PGR


7004-140PMB

Porcelian Mohogany

7004-140PMH

Matte Black

Specify color

7004-132MBK

7004-132POR

Gold

Nickel

7004-019

7004-020

SRV433-1380

SRV7004-130-MBK

10 Ft.

SRV7004-130-P0R

SRV7004-006

SRV7000-134

472-5060

7004-159

Pkg of 2

Matte Black

Procelain Crème

7004-160

32284/2

7004-139MBK

7004-139PCR

Procelain Green 7004-139PGR


7004-139PMB

Porcelian Mohogany 7004-139PMH

Additional service part numbers appear on following page.

October 13, 2015

7004-187L

Stocked at Depot

Y

Y

Y

Y

Y

Y

Y

Page 37

R

Service Parts

YOSEMITE




ITEM DESCRIPTION

13

14

15

16

17

Door, Side Assembly w/Heat Shield - Must Specify color

Gasket, Door, 1/2”, Field Cut to Size

Heat Shield Assembly, Side Door

Lock, Side Door

Door Handle Assembly

Handle Fiber

Side Right - Must Specify color

Back Shield

Transition Elbow w/ Gasket

Gasket, Rope, 1/4”, Field Cut to Size

Vertical Flue Heat Shield

COMMENTS

Matte Black

PART NUMBER

7004-004MBK

Procelain Crème 7004-004PCR


Porcelian Mohogany

7004-004PMH

834-4170

SRV7004-207

Gold

Nickel

7004-198

7004-019

7004-020

SRV433-1380

7004-131MBK Matte Black

Procelain Crème 7004-131PCR



Porcelian Mohogany

7004-131PMB

7004-131PMH

10 Ft.

7004-144

7004-129

834-1460

7004-196


Y

Y

Y

Air De

À ector

Ash Pan

Blower Cord w/ Speed Control

Blower, Convection, Replacement Blower

Component Pack Assembly (Includes Leveling Bolts & Nuts,

Fasteners, Touch-Up Paint, Owners Manual, Horizontal Flue

Collar, Outside Air Kit Cover Plate & Warranty Card)

Glass Assembly

Glass Tab

Gasket, 1/2 x 1/8, Field Cut to Size, glass tabs

Heat Shield

Hinge Pins Pkg of 2

Latch, Magnet

Leveling Assembly

Black

Qty 3 req

4.17 Ft Length

Gold

Nickel

7004-181

7004-155

821-0110

812-4900

7004-016

7004-025

7004-204

834-2590

7004-151

844-5750

433-1590/2

229-0631

7000-000

Y

Y

Y

Y

Y


Page 38

7004-187L October 13, 2015

R

Service Parts

#18 Brick Set Pre SN #1750842

YOSEMITE



#19 Brick Set Post SN #1750842

18.5

18.5

18.5

18.5

18.3

18.3

18.1

18.4

18.7

18.5

18.2

18.1

18.3

18.3

4-1/2”

1-1/2”

18.1

7-1/4”

4-1/2”

18.5

5-3/4”

18.7

7-3/8”

18.6

1-1/2”

2-1/4”

19.4

19.4

19.4

19.3

19.3

19.1

19.4

19.6

19.4

19.2

19.3

19.1

19.3

4-1/2”

4-1/2"

19.1

70.0

5-1/4"

1-1/2"

19.6

7-1/4"

2-1/4"

1-1/2"

19.4

19.5

19

19.1

19.2

19.3

19.4

19.5

19.6


ITEM COMMENTS

18

18.1

18.2

18.3

18.4

18.5

18.6

18.7

DESCRIPTION

Pre 1750842

Brick Assembly

Brick, 7-3/8” x 4-1/2” x 1-1/4” (see diagram)

Brick, 5-3/4” x 4-1/2” x 1-1/4”

Brick, 7-5/8” x 4-1/2” x1-1/4”

Brick, 3” x 4-1/2” x 1-1/4”

Brick, 7-1/2” x 4-1/2” x 1-1/4”

Brick, 7-1/2” x 2-1/2” x 1-1/4”

Brick, 7-1/4 x 4-1/2” x 1-1/4” (see diagram) w/Hole

Brick, Uncut(Must specify size when ordering)

Pkg of 16

Qty. 2 Req.

Qty. 1 Req.

Qty. 4 Req

Qty. 1 Req.

Qty. 10 Req.

Qty. 1 Req.

Qty. 1 Req.

Pkg of 1

Pkg of 6

Post 1750842

Brick Assembly

Brick, 5-1/4” x 4-1/2” x 1-1/4” (see diagram)

Brick, 9” x 4-1/2” x 1-1/4”

Brick, 5-3/8” x 4-1/2” x 1-1/4”

Brick, 7-1/2” x 4-1/2” x 1-1/4”

Brick, 7-1/2” x 2-1/2” x 1-1/4”

Brick, 7-1/4” x 4-1/2” x 1-1/4” (see diagram) w/Hole

Brick, Uncut

Pkg of 15

Qty. 2 Req.

Qty. 1 Req.

Qty. 4 Req.

Qty. 6 Req.

Qty. 1 Req.

Qty. 1 Req.

Pkg of 1

Pkg of 6


PART NUMBER

SRV7004-028

SRV7004-199

832-0550

832-3040

BRICK-7004

SRV7004-199

832-0550

832-3040

October 13, 2015

7004-187L


Page 39

R

Service Parts

YOSEMITE



IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number.

All parts listed in this manual may be ordered from an authorized dealer.

ITEM DESCRIPTION COMMENTS

ACCESSORIES

Blower Assembly

Firescreen

Horizontal Heat Shield

Outside Air Kit

Front Cover

Outside Air Collar Assembly

Outside Air Shield

Rear Channel

Rear Cover Plate

Side Channels

Paint Touch-Up

Matte Black

Procelain Crème

Procelain Green


Porcelian Mohogany

PART NUMBER

831-1701

SCR-7004

HTSHLD-7006

831-1780

436-7000

7033-039

33271

436-7020

436-7030

436-7010

812-0910

855-0390

855-0420

855-1460

855-1450


Y

Y

Page 40

FASTENERS

Avk Rivnut Repair Kit - 1/4-20 & 3/8-16 Rivnut Tools

Bolt, Shoulder, 5/16 X 1/4-20

Screw, Flat Head Philips 8-32 X 1/2

Screw, Machine Screw 1/4-20 X 5/8

Screw, Pan Head Philips 10-32 X 3/8

Screw, Pan Head Philips 8-32 X 3/8

Screw, Pan Head Philips, 10/32 X 1/4

Screw, Sheet Metal #8 X 1/2 S-Grip

Washer, Te

À on

Washer, 1/4 Sae

Pkg of 20

Pkg of 10

Pkg of 24

Pkg of 40

Pkg of 40

Pkg of 24

Pkg of 40

Pkg of 25

Pkg of 24

7004-187L

RIVNUT-REPAIR

223-0170/20

832-0860

220-0440/24

21799A/40

225-0500/40

229-1230/24

12460/40

844-0460

28758/24

October 13, 2015

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

R

C. Service And Maintenance Log

Date of Service Performed By


Description of Service

October 13, 2015 7004-187L

Page 41


R

Page 42 7004-187L

October 13, 2015

R


October 13, 2015 7004-187L

Page 43

R

CONTACT INFORMATION:

Hearth & Home Technologies

1445 North Highway

Colville, WA 99114

Division of HNI INDUSTRIES

Please contact your Quadra-Fire dealer with any questions or concerns.

For the number of your nearest Quadra-Fire dealer, log onto www.quadrafi re.com

CAUTION

DO NOT DISCARD THIS MANUAL

•

Important operating a n d m a i n t e n a n c e instructions included.

• Read, understand and follow these instructions for safe installation and operation.

• Leave this manual with party responsible for use and operation.

DO NOT

DISCARD

We recommend that you record the following pertinent information for your YOSEMITE WOOD STOVE

Date purchased/installed:

Serial Number:

Dealership purchased from:

Notes:

Location on appliance:

Dealer phone:

This product may be covered by one or more of the following patents: (United States) 5341794, 5263471, 6688302, 7216645,

7047962 or other U.S. and foreign patents pending.

Page 44

7004-187L

October 13, 2015

Quadra-Fire YOSEMITE-PMH Owner's Manual

Assistant Bot

Owner’s Manual

Installation and Operation

Models:

YOSEMITE-MBK

YOSEMITE-PMH

•

DO NOT DISCARD THIS MANUAL

DO NOT

DISCARD

WARNING

WARNING

If the information in these instructions is not followed exactly, a fi re may result causing property damage, personal injury, or death.

• Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.

• Do not overfi re - If heater or chimney connector glows, you are overfi ring.

Overfi ring will void your warranty.

• Comply with all minimum clearances to combustibles as specifi ed. Failure to comply may cause house fi re.

Hot glass will cause burns.

High temperatures may ignite clothing or other fl ammable materials.

and Welcome to the Quadra-Fire Family

NOTE: Clearances may only be reduced by means approved by the regulatory authority having jurisdiction

LABEL IS LOCATED ON THE BACK OF THE STOVE

CAUTION:

Serial Number

Model Name

Testing Lab &

Report Number

Mfg. Date

Safety Alert Key:

Section 1: Listing and Code Approvals

Section 2: Getting Started

Section 3: Dimensions & Clearances

Section 4: Installation Consideration

Section 5: Chimney Requirements

Section 6: Mobile Home ...............................

Section 7: Appliance Set-Up

Section 8: Operating Instructions

Section 9

Maintaining & Servicing Appliance

Section 10: Troubleshooting ........................

Section 11: Reference Material

A. Appliance Certifi cation

B. Mobile Home Approved

D. BTU & Effi ciency Specifi cations

C. Glass Specifi cations

NOTE: Hearth & Home Technologies, manufacturer of

A.

Design, Installation & Location Consider ations

B. Fire Safety

•

C. Negative Pressure

D. Flue Draft Considerations

F. Tools And Supplies Needed

G. Inspect Appliance & Components and

Pre-Burn Check List

E. Venting Systems

•

H. Typical Stove Systems

*

*

*

*

*

A. Appliance Dimensions

NOTE: Flue Collar size is 6 inch

(152mm) diameter (ID)

Front View

Top View Rear Vent

Top View

Side View

Side View With Fuel Door

B. Clearances to Combustibles

* FOLLOW PIPE MANUFACTURES CLEARANCES AS REQUIRED

A. Hearth Protection Requirements

USA

CANADA

A. Hearth Protection Requirements (Cont'd)

Corner hearth pad dimensions with single wall pipe, with or without side door

Corner hearth pad dimensions with double wall pipe, with side door