PX-S10 / PX-S20
Owners and
Installation Manual
. Main features
1. IP68 waterproof and aluminum housing.
2. Automatic identification of 12V/24V system voltage.
3. LED digital display.
4. External temperature sensor for ambient temperature compensation.
5. Over charging protection, over discharging protection, over load, short circuit protection, reverse polarity protection.
6.
. Installation and wiring
1. Installation of controller should be stable and dimensions are as follows:
Overall dimension: 82×58×20mm (PX-S10) 82×100×20mm (PX-S20)
Installation dimension: 43×75mm (PX-S10) 86×75mm (PX-S20)
Installation hole diameter: 3.5mm
2. The controller can be used for 12V or 24V battery banks. Once the battery is connected it will automatically detect whether it’s connect to a 12V or 24V battery bank. For 12 Volt battery banks the digital display will show “0.” when the battery is first connected. For 24V battery banks the digital display will show “1.”. So please check to ensure it’s detected the correct battery bank size.
3. The controller is designed to share the positive (+) pole. Please connect the positives of storage battery, solar input and the load (if being used) to the red
(positive +) wire of the controller
4. Connect Battery Black negative (-) wire to the Battery. (Make sure it auto detects the correct battery voltage) – We also recommend using adequate size fuse to suit your application.
5. Connect Solar Black negative (-) wire to the Battery: We recommend using adequate size fuse to suit your application.
6. Connecting pole ‘-’o f the load: connect the load wire to the load output end of controller. Current should not exceed the rated current of controller. We recommend using adequate size fuse to suit your application.
Wiring diagram is as follows: Please use adequate size wiring/ fuses.
Please install the controller in a ventilated area and close to the battery to ensure the battery compensation is effective .
. Status indications
LED lamp Indications
Charging indication
Storage
Battery
Load
LED Status
On
Off
Slow flash
Fast flash
On
Off
Slow flash
Fast flash
On
Off
Slow flash
Fast flash
Functions
There is voltage on battery panel
No voltage on battery panel
Charging
Over voltage on Solar input
Battery connected OK
Battery is not connected
Battery is Low Voltage
Battery is deeply discharged
Load is on
Load is off
Overload protection mode
Short circuit protection mode
. Modes and Settings
The PX series controllers have five working modes.
1. Purely light-operated (0): When there is no sunlight, the load output will turn on.
When there is sunlight the load output will turn off.
2. Light-operated + time-controlled (1~4.): Starting process is same as above however the load will automatically turn off after the time period selected. Set time will be 1 to 14 hours.
3. Manual mode (5.): Under this mode, users can control the load-on and load-off by a short press of the key/button. This mode is suitable to occasions in need of special loads or for debugging.
4. Debug mode (6.): It is used for system debug. If there is light signal, load will be closed. If there is no light signal, load will be opened. It is convenient for checking the correctness of the system during installation and debugging.
5. Long-term On mode (7.): If being powered on, the load will be under the output status all the time. This mode is suitable for loads in need of 24-hour power supply.
LED
Display
Mode
LED
Display
Mode
0
1
2
3
4
5
6
Purely light-operated
Light-operated + time-controlled for 1 hour
Light-operated + time-controlled for 2 hours
Light-operated + time-controlled for 3 hours
Light-operated + time-controlled for 4 hours
Light-operated + time-controlled for 5 hours
Light-operated + time-controlled for 6 hours
9
0﹒
1﹒
2﹒
3﹒
4﹒
5﹒
Light-operated + time-controlled for 9 hours
Light-operated + time-controlled for 10 hours
Light-operated + time-controlled for 11 hours
Light-operated + time-controlled for 12 hours
Light-operated + time-controlled for 13 hour
Light-operated + time-controlled for 14 hours
Manual mode
(Key/button turns load on/off)
7
8
Light-operated + time-controlled for 7 hours
Light-operated + time-controlled for 8 hours
6﹒
7﹒
Debug mode
Long-term On mode
. How to change settings
Press the mode key/button for more than 3s until the Display starts flashing. Keep pressing the key/button until it shows the desired mode/setting. Once you have the correct mode/setting selected, wait for more than 3 seconds and settings will be saved.
. Safety suggestions
1. Please do not immerse the controller into corrosive liquid. Otherwise, controller may be damaged and harmful gas may be generated.
2. When connecting 24V system, terminal voltage of battery panel may surpass the human body safety voltage. If operations are needed, insulating tools should be used and hands must be dry.
3. If storage battery is connected in reverse, the controller would not be damaged.
However, there may be output of negative voltage at the load end which may damage anything connected to your load
4. Storage battery may generate combustible gas and therefore should be far away from sparks.
5. Please make sure that children are far away from the storage battery and the controller.
6. Please follow the safety suggestions given by the battery manufacturer.
. Instructions for parameters
System voltage
System current
No-load loss
Solar Input Voltage
12V/24V Auto
10A/20A
< 5mA/10A; < 8mA/20A
PX-S10 - 55VDC Max. 150W(12V) – 300W(24V)
PX-S20 - 55VDC Max. 300W(12V) – 600W(24V)
17.0V / 34V Overvoltage protection
Equalising charging voltage
Boost charging voltage
Float charging voltage
Return voltage during charging
Return voltage for over-discharging
Low Voltage Disconnect
Temperature compensation
14.7 / 29.4V
14.4V / 28.8V
13.6V / 27.2V
13.2V / 26.4V
12.5V / 25V
11.5V / 23V
-4.0mv/ /2V;
Overload and short circuit protection
Working temperature
Protection level
Weight
Dimensions
1.25 times of rated current: 30s;
1.5 times of rated current: 5s overload protection activity;
≥3 times of rated current: short circuit protection
-35DegC to +65DegC;
IP68
140g (PX-S10) 300g (PX-S20)
82×58×20mm (PX-S10) 82×100×20mm
(PX-S20)
Specifications subject to change without notice : 08/15 Rev 1.1
. Wiring Diagram
1) Solar Input wires are 600mm long – (Wires are stripped)
2) Battery Output wires are 600mm long with Ring Terminal Connections.
3) Optional load Output wires are 200mm long – (Insulated)
. Example Solar Panel Only Connection Diagram
. Trouble Shooting
Phenomena
There is sunlight but indicator lamp of battery panel is not on.
Indicator lamp for charging of battery panel flashes fast.
Indicator lamp for battery is
OFF.
Indicator lamp of storage battery flashes fast and there is output .
Indicator lamp of load flashes slowly and there is no output.
Problems and solutions
Please check the wiring of solar panel.
Overvoltage on solar input
Power supply to storage battery fails. Please check the connection of storage battery.
Storage battery is over discharged. Charge the battery fully.
Indicator lamp of load flashes fast and there is no output.
Indicator lamp of load is on permanently and there is no output
2 YEAR PRODUCT WARRANTY
Power of load exceeds rated power. Turn off all loads and press and hold the key/button until the unit resets.
Load is under short circuit. Turn off all loads check and fix the short circuit. Once the short circuit has been fixed, press and hold the key/button until the unit resets.
Please check load connections and fuse.
Zylux Distribution Pty. Ltd. (ABN 66 101 378 009) of 166 Christmas Street, Fairfield,
Victoria, 3078, Australia warrants to the Customer that this product is substantially free from defects in materials and workmanship under normal use for a period of Two
Years from the Date of Purchase. Please ensure you keep a copy of your purchase receipt on file as this will be required to validate your warranty.
Obtaining Warranty Service:
Within the warranty period, the Customer must contact the authorised supplier / retailer where the product was purchased or alternatively you can contact the Oz Charge service centre through one of the following methods:
Service help phone: Within Australia (03) 9482 2203
Outside of Australia: +61 3 9482 2203
If the Authorised Supplier and / or service centre concludes that while under normal use, a product failure or malfunction occurred during the warranty period and was caused by a defect in material or workmanship (see Exclusions), the Customer will be asked to ship to the nearest service point for repair or replacement, at our discretion.
The product must be packaged appropriately for safe shipment. To prove that the product is under warranty, the customer should enclose a copy of their receipt for proof of purchase. It is recommended that returned products be sent by registered mail as
Zylux Distribution Pty. Ltd. (PowEx) accepts no responsibility / liability for goods lost or damaged in transit.
Exclusions:
If upon receiving a product for repair and if testing and examining the product has disclosed that the alleged defect or malfunction in the product does not exist or was caused by the Customer or any third persons misuse, neglect, physical abuse, water damage, unauthorised attempts to open, exposure to extremely high temperatures, tampered with or repaired by an unauthorised persons, this will not be covered under this warranty. Also charges may apply to any product returned which has no fault found or if the warranty has expired or been void.
This Warranty is also void if:
1. The warranty seal is broken or altered.
2. The warranty period has expired.
3. The product has been tampered with or repaired by an unauthorised person.
Our goods come with guarantees that cannot be excluded under the Australian
Consumer Law. You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. For New Zealand customers, this warranty is in addition to statutory rights observed under New Zealand legislation.