BDS–40

Battery Diagnostic System

Installation Instructions

7775 West Oakland Park Blvd

Sunrise, FL 33351

Tel: 954–377-7101 Fax: 954–377-7042 www.Albér.com

4200–045 R 6.01

BDS–40

Battery Diagnostic System

Installation Instructions

7775 West Oakland Park Blvd

Sunrise, FL 33351

Tel: 954-377-7101 Fax: 954-377-7042 www.Albér.com

4200–045 R 6.0

Table of Contents

Table of Contents

1 LEGAL INFORMATION ............................................................................................ 1

1.1

FCC DECLARATION OF CONFORMITY ...................................................................... 1

1.2

REGULATORY INFORMATION .................................................................................... 1

1.2.1

Type Of Service ...................................................................................................... 1

1.2.2

Telephone Company Procedures ............................................................................ 1

1.3

SERVICE ...................................................................................................................... 1

2 SAFETY INFORMATION .......................................................................................... 2

2.1

General ......................................................................................................................... 2

2.2

Before Applying Power .................................................................................................. 2

2.3

Ground the Equipment/Chassis ..................................................................................... 3

2.4

Fuses ............................................................................................................................ 3

2.5

Do Not Remove Equipment Cover ................................................................................ 3

2.6

Do Not Operate Damaged Equipment ........................................................................... 3

2.7

Do Not Service or Adjust Alone ..................................................................................... 4

2.8

Do Not Substitute Parts or Modify Equipment ............................................................... 4

2.9

Ensure Rack/Chassis/Shelving/Mounting Stability ......................................................... 4

2.10

Radiated Immunity ........................................................................................................ 4

2.11

Insulation Rating for Wires ............................................................................................ 4

2.12

Ventilation ..................................................................................................................... 4

2.13

Drawings ....................................................................................................................... 4

2.14

Warning......................................................................................................................... 4

2.15

Caution ......................................................................................................................... 5

2.16

Note: ............................................................................................................................. 5

2.17

Safety Symbols ............................................................................................................. 5

3 EMERGENCY SHUTDOWN SWITCH/ DISCONNECT DEVICE .............................. 5

3.1

BDS–40 Disconnect Device .......................................................................................... 5

3.2

Uninterruptible Power Supply UPS ................................................................................ 6

4 PREVENTIVE MAINTENANCE ................................................................................ 6

4.1

Visual Inspection ........................................................................................................... 6

4.2

Cleaning System Components ...................................................................................... 6

4.3

Fans and Vents ............................................................................................................. 6

4.4

Sense Leads (When Applicable) ................................................................................... 6

4.5

Internal Components ..................................................................................................... 6

4.6

Shipping, Storage, Normal Use Protection .................................................................... 7

5 PRODUCT OVERVIEW ............................................................................................ 7

5.1

Normal Operating Mode ................................................................................................ 7

5.2

Discharge Mode ............................................................................................................ 7

5.3

Resistance Test Mode ................................................................................................... 8

5.4

BDS–40 Features .......................................................................................................... 8

5.4.1

Alarm Features ........................................................................................................ 8

5.5

Materials ....................................................................................................................... 8

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Table of Contents

5.5.1

Optional ..................................................................................................................13

5.6

Tools ............................................................................................................................14

5.7

Building Management System Integration ....................................................................16

5.8

Panel Controls And Indicators ......................................................................................16

5.9

BDS System Specifications ..........................................................................................16

6 BEFORE SYSTEM INSTALLATION ...................................................................... 16

6.1

Required Drawings .......................................................................................................16

6.2

System Configurations .................................................................................................17

6.3

Location Consideration .................................................................................................19

6.3.1

Check Service Access ............................................................................................19

6.3.2

Maximum Wire And Cable Lengths ........................................................................19

6.3.3

Fiber Optic Cable And BDS–40 Communication Information ..................................19

6.3.4

Sense Lead Harness Routing From BDS–40 To The Battery .................................20

7 BEGIN SYSTEM INSTALLATION .......................................................................... 22

7.1

Identify and Verify Cells, Markings, Load Steps, Configuration, etc. .............................23

7.2

Prepare All Batteries ....................................................................................................23

7.2.1

Fit Tab Washers .....................................................................................................23

7.2.2

Check Sense Lead Routing From BDS–40 To The Battery ....................................25

7.2.3

Sense Leads Connection .......................................................................................25

7.2.4

Internal Resistance Load Lead Cable Connecting ..................................................25

7.2.5

Discharge Current Sensor (Optional) .....................................................................25

7.2.6

Temperature Sensor (Optional) ..............................................................................26

7.2.7

Float Current Sensor (Optional) .............................................................................27

7.2.8

Alarm Contacts And Remote Alarm Reset ..............................................................31

7.3

Base To Plus Unit Fiber Optic Connection ...................................................................32

8 FINAL STEPS CONNECTING TO BATTERY TERMINALS .................................. 33

8.1

Connect Cell Voltage Sense Lead Harness To BDS–40 ..............................................33

8.2

Installing The Cable Hood ............................................................................................33

9 FINAL STEPS COMMUNICATION CONNECTIONS ............................................. 33

9.1

Use With Local Computer ............................................................................................33

9.2

Use With No Local Computer .......................................................................................34

9.3

Communications Connections ......................................................................................35

9.3.1

Modem ...................................................................................................................35

9.3.2

USB .......................................................................................................................35

9.3.3

RS–232 ..................................................................................................................36

9.3.4

RJ–45 ....................................................................................................................36

10 DRAWINGS ............................................................................................................ 36

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LEGAL INFORMATION

Table Of Figures

Figure 1. Sense Lead Harness ................................................................................................... 8

Figure 2. 2 Cond 16 GA Black Zip Cord ..................................................................................... 9

Figure 3. Fiber Optic Cable ........................................................................................................ 9

Figure 4. Fiber Optic Polishing Kit .............................................................................................. 9

Figure 5. BDS–40 System .......................................................................................................... 9

Figure 6. 2 POS/8 POS Pluggable Terminals ............................................................................10

Figure 7. 7’ Telephone Cable–UL..............................................................................................10

Figure 8. Exterior USB Cable ....................................................................................................10

Figure 9. Tab Washers ..............................................................................................................11

Figure 10. Lock Washer ............................................................................................................11

Figure 11. Screws .....................................................................................................................11

Figure 12.Controller Power Cord(s) ...........................................................................................12

Figure 13. RS–232 Cable ..........................................................................................................12

Figure 14. ¼” Heat Shrink Tubing .............................................................................................12

Figure 15. Multitel Float Charging Current Probe Kit .................................................................13

Figure 16. AC Wall Plug Transformer .......................................................................................13

Figure 17. Ambient Temperature Probe & Assembled pn 1101–745 .........................................13

Figure 18. 600 Amp Current Transducer CT Assembly .............................................................14

Figure 19. Panduit CT–260 Crimper ..........................................................................................14

Figure 20. Panduit CT–1525 Crimper ........................................................................................14

Figure 21. Panduit CT–1550 Crimper ........................................................................................15

Figure 22. Thomas & Betts WT–111–M For Crimper.................................................................15

Figure 23. #2 Phillips–Head Screwdriver With Insulated Handle ..............................................15

Figure 24. Flat–Head Stubby Screwdriver .................................................................................15

Figure 25. Digital Voltmeter .......................................................................................................15

Figure 26. Molex Crimp Tool .....................................................................................................16

Figure 27. Computer/PC ...........................................................................................................16

Figure 28. BMDM Software Icon ...............................................................................................16

Figure 29. Minimum Bend Radius Of Fiber Optic Cable ............................................................20

Figure 30. NOTES From Drawing BDS–5274–B1054 ...............................................................22

Figure 31. Snapshot BDS–1179–A581 .....................................................................................24

Figure 32. Snapshot CT BDS–1189–B985 ................................................................................26

Figure 33. Temperature Sensor Connections Snapshot BDS–1189–B985 ................................26

Figure 34. FCCP Snapshot Of BDS–1189–B985 ......................................................................27

Figure 35. Multitel FCCP pn 5610–051 Part Of KIT–1101–749 .................................................27

Figure 36. FCCP Cable .............................................................................................................28

Figure 37. Multitel FCCP Rear Panel .......................................................................................28

Figure 38. FCCP Connections ..................................................................................................28

Figure 39. Multitel’s FCCP With The Power Source And Inline Fuseholder ..............................28

Figure 40. From Multitel's FCCP Manual–Routing The Cable ...................................................29

Figure 41. Float Current Sensor ................................................................................................29

Figure 42. Section 6.3 Of Multitel’s FCCP Installation Manual Pg. 38 .......................................30

Figure 43. Section 6.3 Of Multitel’s FCCP Installation Manual Pg. 39 .......................................31

Figure 44. Snapshot BDS–1193–B986 .....................................................................................32

Figure 45. Base to Plus Unit Connection ...................................................................................32

Figure 46. TELCO RJ–11 Modem Connection ..........................................................................35

Figure 47. USB Cable ...............................................................................................................35

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Table Of Figures

Figure 48. Laptop ......................................................................................................................35

Figure 49. RS–232 9 Pin Female to Female Cable ...................................................................36

Figure 50. RJ–45 ......................................................................................................................36

Information in this document is subject to change without notice.

BDS–40 Battery Diagnostic System Installation Instructions

Part Number 4200–045 Revision 6.01

2015 Albércorp, 7775 West Oakland Park Blvd, Sunrise, FL 33351 USA

Tel: 954-377-7101 Fax: 954-377-7042 www.Albér.com

This manual may not be copied in whole or in part without express written permission from

Albércorp.

Printed in the United States of America

4200–045 R6.01 iv 6/25/2015

LEGAL INFORMATION

1 LEGAL INFORMATION

1.1 FCC DECLARATION OF CONFORMITY

This notice is applicable to Product/System/Hardware/Equipments with the Radio Frequency RF headset communication option installed for Bluetooth

®

–based communication.

This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions:

(i) This device may not cause harmful interference, and

(ii) This device must accept any interference received, including interference that may cause undesired operations.

1.2 REGULATORY INFORMATION

1.2.1 Type Of Service

The MPM Series and the BDS Series Albércorp. Product/System/Hardware/Equipment is designed to be used on standard device telephone lines. It connects to the telephone line by means of a standard jack called the USOC RJ11C or USOC FJ45S. Connection to telephone company provided coin service (central office implemented systems) is prohibited. Connection to party line service is subject to state tariffs.

1.2.2 Telephone Company Procedures

The goal of the telephone company is to provide the user with the best service it can. To do this, it may occasionally be necessary for the company to make changes in its equipment, operations, or procedures. If these changes might affect the Original Purchasing End User’s service or the operation of the Original Purchasing End User’s equipment, the telephone company will give the Original Purchasing End User notice, in writing, to allow the Original

Purchasing End User to make any changes necessary to maintain uninterrupted service.

In certain circumstances, it may be necessary for the telephone company to request information from the Original Purchasing End User concerning the equipment that the Original Purchasing

End User has connected to the telephone line(s). Upon request of the telephone company, provide the FCC registration number and the Ringer Equivalence Number REN; both of these items are listed on the equipment label. The sum of all the RENs on the telephone line must be less than five in order to assure proper service from the telephone company. In some cases, a sum of five may not be useable on a given line.

1.3 SERVICE

Proper installation and testing are essential to the correct functioning of the system. If the user have questions, contact Albércorp./ Albér at 954–377-7101 or fax 954-377-7042. Request monitor assistance. Except as explained in this manual, do not attempt to service Albér equipment.

WARNING:

Opening the equipment may expose personnel to dangerous voltages.

4200–045 R6.01 1 6/25/2015

SAFETY INFORMATION

Any adjustment, maintenance, or repair of this product must be performed by qualified personnel or contact a customer engineer through Albércorp., 954-377-7101 Request assistance. Never allow unauthorized personnel to operate the equipment. Only qualified and trained personnel are to perform the operations described in this manual. Calibration must be performed by technically qualified trained personnel.

2 SAFETY INFORMATION

All safety information within must be read, understood and strictly adhered to before installing, powering up or using the equipment/software; i.e. the system.

The following general safety precautions must be observed during all phases of operation, service, and repair of this product. Failure to comply with these precautions or with specific

WARNINGs elsewhere in this manual violates safety standards of design, manufacture, and intended use of the product. Albércorp., assumes no liability for the customer's failure to comply with these requirements.

WARNING:

Use of this system in a manner not specified could compromise the designed–in safety.

2.1 General

For Safety Class 1 equipment, e.g. equipment provided with a protective earth terminal, an uninterruptible safety earth ground must be provided from the main power source to the product input wiring terminal or supplied power cable. The protective features of this product may be impaired if it is used in a manner not specified in the operation/installation instructions. This manual describes the general installation and use of the system. If the system has features or accessories not described in this manual, contact Albércorp. at 954- 377-7101 or fax 954- 377–

7042.

2.2 Before Applying Power

Check configuration and drawings. Double–check all connections. Verify that the system is set to match available voltage, the correct fuses are installed, and all safety precautions are taken.

NOTE:

Notice the system’s external markings described under Safety Symbols.

WARNING

High voltage or current may be present inside the equipment and on the equipment terminals.

Observe system’s external markings and all electrical safety precautions when removing and installing equipment covers, when connecting leads, and when making adjustments.

Never energize the cabinet or any component with 115VAC (or 230VAC if applicable) or battery voltage until after the installation is complete.

Never exceed equipment voltage, power ratings, or capabilities.

4200–045 R6.01 2 6/25/2015

SAFETY INFORMATION

2.3 Ground the Equipment/Chassis

Make sure the equipment chassis and/or other system components are properly grounded when required.

To minimize shock hazard, the system chassis and/or cover must be connected to an electrical protective earth ground. The system must be connected to the AC power mains through a grounded power cable, with the ground wire firmly connected to an electrical/safety ground at the power outlet.

WARNING

Any interruption of the protective (grounding) conductor or disconnection of the protective earth terminal will cause a potential shock hazard that could result in personal injury.

2.4 Fuses

For continued protection against fire, only the fuses with the required rated current, voltage, and specified type, i.e. normal slo–blo, fast blow, time delay, etc. must be used.

WARNING

Do not use repaired fuses or short–circuited fuse holders. To do so could cause a shock or fire hazard.

Some fuses may not be easily removed.

2.5 Do Not Remove Equipment Cover

Operating personnel must not remove equipment covers, shields, and or panels. Component repair and/or replacement and internal adjustments must be made only by qualified service personnel.

WARNING

Under certain conditions, dangerous voltages may exist even with the equipment switched off.

To avoid dangerous electrical shock, DO NOT perform procedures involving cover, shield and/or panel removal.

2.6 Do Not Operate Damaged Equipment

WARNING

Equipment that appears damaged or defective must be made inoperative and secured against unintended operation until it can be repaired by qualified service personnel.

Whenever it is possible that the safety protection features built into this product have been impaired, either through physical damage, excessive moisture, or any other reason,

REMOVE POWER and do not use the product until safe operation can be verified by qualified service personnel. If necessary, request service and repair from Albércorp.

Sales and Service Office to ensure that safety features are maintained.

4200–045 R6.01 3 6/25/2015

2.7 Do Not Service or Adjust Alone

SAFETY INFORMATION

WARNING

While in the battery circuit, do not attempt internal service or adjustment of this equipment unless another person, capable of calling for or rendering first aid and resuscitation, is present.

2.8 Do Not Substitute Parts or Modify Equipment

Due to the possible danger of introducing additional hazards, do not install substitute parts or perform any unauthorized modification to the product. If necessary, request service and repair from Albércorp. to ensure that safety features are maintained.

2.9 Ensure Rack/Chassis/Shelving/Mounting Stability

To ensure stability of the test bay, place heavier instruments near the bottom of the rack. Check the location of all equipment (including PCs) for stability. Make sure cabinets are well mounted.

2.10 Radiated Immunity

If and when subjected to abnormally high RFI fields they may affect the operation of the equipment.

2.11 Insulation Rating for Wires

Use only when supplied with the installation kit.

2.12 Ventilation

Never block equipment ventilation openings. The equipment must have adequate ventilation to prevent equipment overheating. If using a cabinet, allow at least 8" clearance on all sides of the cabinet for ventilation. Never block ventilation ports, and ensure the equipment is operated within the temperature and humidity ranges found in the Ventilation Guide Table and within the specifications:

Temperature range:

5

°C to 40°C

41°F to 104°F

Humidity range:

0% to 80% RH

(non condensing) at 5

°C to 31°C

0% to 50% RH

(non condensing) at 32°F to 40°C

2.13 Drawings

Drawings and Figures in this manual may be for reference only or may be superseded by later drawings. For the latest information and revision, refer to the drawings supplied with the system.

Reference drawings are located in the rear of the manual.

2.14 Warning

WARNING

Denotes a hazard. It calls attention to a procedure, practice, or condition, which, if not correctly performed or adhered to, could result in personal injury or death. Do not proceed beyond a WARNING symbol until the indicated conditions are fully understood and met. Refer to enclosed documents as well as OEM documentation.

4200–045 R6.01 4 6/25/2015

EMERGENCY SHUTDOWN SWITCH/

DISCONNECT DEVICE

2.15 Caution

CAUTION

This symbol/box denotes a hazard. It calls attention to an operating procedure, or condition, which, if not correctly performed or adhered to, could result in damage to or destruction of part or all of the product or permanent loss of data. Do not proceed beyond a CAUTION symbol until the indicated conditions are fully understood and met. Refer to enclosed documents.

2.16 Note:

NOTE:

This symbol/box contains important information.

2.17 Safety Symbols

conforms with European standards approved by Underwriters Laboratories protective earth (ground) terminal frame or chassis terminal warning caution notice

3 EMERGENCY SHUTDOWN SWITCH/

DISCONNECT DEVICE

In most cases, the three prong AC cord from the cabinet, which connects to the 115VAC or

230VAC receptacle, is considered the primary disconnect device.

3.1 BDS–40 Disconnect Device

The power switch on the rear of the BDS 40 base unit is considered the primary disconnect device.

NOTE:

Different systems may have different disconnect procedures, please refer to the installation instructions or contact Albércorp.

4200–045 R6.01 5 6/25/2015

3.2 Uninterruptible Power Supply UPS

Preventive Maintenance

WARNING:

The BDS system is designed to connect to UPS systems that are 600VDC or less and a maximum of 300V with respect to earth ground. The user must verify the voltage with respect to earth ground before connecting the system. Do this by measuring the voltage from each battery post referenced to earth ground. The voltage cannot exceed 300V.

If the user is using an optional UPS with the system, be certain the UPS internal battery is functional. Follow instructions in the UPS manufacturer's manual.

4 Preventive Maintenance

4.1 Visual Inspection

Visually inspect all monitor system components for damaged or frayed power cords and cables, and damaged component panels, controls, and connectors. When damage is detected, remove the equipment from service until the damage is repaired.

4.2 Cleaning System Components

Clean system components using a soft cloth, slightly moistened with water. Do not use commercial or industrial cleaners that may attack the computer display and housing. Never expose the computer or system components to water, high humidity, or dampness.

WARNING:

Before cleaning equipment, ensure the system is disconnected and power to the units has been shut off. The user must disconnect system components and the monitor system cabinet, if a cabinet is being used, from AC and/or DC power sources.

4.3 Fans and Vents

Remove dust from fans and vents using a small brush or hand held vacuum. Immobilize fan blades to avoid over–speed when using a vacuum.

4.4 Sense Leads (When Applicable)

Before cleaning the sense lead clips, ensure the system is disconnected and power to the system has been shut off. Clean the sense leads as required. The acid to which the sense lead clips are exposed during testing must be neutralized often, using a water and baking soda mixture. Brush this mixture onto the sense lead clip, and then rinse well with clean, cool tap water. Dry with a clean, soft cloth.

NOTE:

Some equipment and systems may not be equipped with lead clips.

4.5 Internal Components

The monitor system has no user–replaceable components. Since high voltage exists in most system components, only knowledgeable users should remove the covers or cowling from components (monitor, UPS, etc.) when required. Failure to comply with this restriction could pose a safety hazard and/or void the product warranty.

4200–045 R6.01 6 6/25/2015

Product Overview

WARNING:

High voltages exist inside the monitor system components and on the terminals.

Calibration must be performed only by technically qualified persons.

Observe electrical safety precautions when removing and installing equipment covers and when connecting leads and making adjustments.

4.6 Shipping, Storage, Normal Use Protection

Protect the system from physical impact during normal use or storage, and when necessary, provide protection during shipment between test sites.

5 Product Overview

The BDS–40 is a stand–alone monitor for UPS applications and is designed for use with UPS battery cabinets. What sets Albércorp. monitors apart from others is their ability to provide early warning of battery problems. The monitor checks the state of health of each cell by performing a proactive resistance test, a reliable predictor of battery performance. In addition, to indicate immediate battery health and monitor status of a given location, the system reports to a Central computer i.e. a generic PC, displaying status screens.

Using polling and data transfer algorithms, the Battery Monitor Data Manager software program allows the user to manage over 1000 monitor systems from a central PC. Data is stored in the computer’s database for later analysis and reporting. At any time, service personnel may call a battery location from the Central computer or a remote location, or directly connect to the monitor.

The Data Manager string and monitor status indicators make central battery monitoring easy.

Terms such as Discharging, Alarm, or Warning for string status or Active for monitor status quickly summarize events. Conditions reported to the Central computer display as a list, to identify trouble spots easily. The system also features several methods of automated reporting of alarm occurrences, such as contacting key personnel via a pager, email, or fax.

Flexibility was a major design consideration. Since the monitors are stand–alone units with no external computer needed, a primary protocol using MODBUS ASCII was selected to allow the user to incorporate the monitor into large–scale facility monitors. This allows third–party interfaces to access all the stand–alone features of the monitor, yet leaves the advanced features of the Data Manager remote communication software available for service personnel.

5.1 Normal Operating Mode

In normal mode, the system scans all parameters in one to five seconds, depending on the configuration. As readings are taken, they are compared to user–programmed alarm levels. The monitor can then call a Central computer and energize an alarm contact if a parameter exceeds a level. Front panel LEDs indicate scan and alarm status, and alarm events are stored in memory for future analysis. The BDS can be programmed for critical and maintenance alarms.

5.2 Discharge Mode

If a discharge is detected, the system goes into a data logging mode and stores battery voltages and discharge current into a discharge record.

4200–045 R6.01 7 6/25/2015

5.3 Resistance Test Mode

Product Overview

A battery resistance test may be performed at user–set intervals. The test is similar to that performed by the Albér Cellcorder. On a BDS–40, up to ten intertiers can be configured for this measurement.

5.4 BDS–40 Features

This section describes standard and optional BDS–40 features:

♦ Scans all pertinent battery parameters, such as overall voltage, cell voltages, current, and temperature.

♦ Performs a scheduled resistance test of all cells/jars and intertiers, and stores results for trending analysis.

♦ Auto detects discharges based on Overall Volts or Discharge Current, and stores data for real time or accelerated time playback.

♦ Signals if any parameter is outside user–programmed limits, energizes a Form C relay contact, and calls a Central computer to report the alarm condition.

♦ Communicates with an external computer via USB, RS–232, modem, and LAN.

5.4.1 Alarm Features

The monitor may be set to call the Central computer to report an alarm condition when detected automatically. The user can program high and low alarm levels on all voltage and temperature parameters, and a high alarm level for resistance. When any parameter goes outside the normal range, the monitor stores the event in memory, the Alarm LED lights, and an alarm relay with a

Form C contact energizes. The alarms may be set for latching or non–latching.

5.5 Materials

Description

Sense Lead

Harness pn 1101–710–

XXA–1101 to

740–XXA

Photo

Standard Materials

Purpose

Refer to drawings that were sent with the system as harnesses are configuration dependent. The leads are labeled for easy installation.

An example drawing is located at the back of the manual: Wiring

Schematic, BDS–40 to (40) 12V

Modules, (10 Shelf) Battery,

BDS–2287–B960.

Figure 1. Sense Lead Harness

8 6/25/2015 4200–045 R6.01

Product Overview

Description Photo

Standard Materials

Purpose

2 Cond 16 GA

Black Zip Cord pn 6002–080

AC power between units, 24VAC connection cord to base/plus units

Figure 2. 2 Cond 16 GA Black Zip

Cord

Fiber Optic Cable pn 3703–006

Communication link between base/plus units

Figure 3. Fiber Optic Cable

Fiber Optic

Polishing Kit pn KIT–3703–015

Figure 4. Fiber Optic Polishing Kit

The kit provides the user with polishing materials to terminate the ends of plastic optical fiber correctly.

BDS–40

Monitoring

System

4200–045 R6.01

Figure 5. BDS–40 System

9

Battery monitoring system

6/25/2015

Product Overview

Photo

Standard Materials

Purpose Description

2 POS/8 POS

Pluggable

Terminals pn 2140–011 (2) pn 2140–024 (8)

Figure 6. 2 POS/8 POS Pluggable

Terminals

Pluggable screw terminals for power and relay connections

7 foot telephone cable–UL pn 6003–010

Modem/ TELCO connection cable

Figure 7. 7’ Telephone Cable–UL

NOTE:

The sense lead resistor assemblies include a 10K

Ω

1% flameproof resistor that reduces the risk of a short circuit during installation and maintenance.

USB2 Hi–speed cable pn 2025–108

Figure 8. Exterior USB Cable

For system hardware to computer communication.

4200–045 R6.01 10 6/25/2015

Product Overview

Description

tab washers pn 2120–060B

Photo

Standard Materials

Purpose

lock washers pn 2825–060

Figure 9. Tab Washers

Figure 10. Lock Washer

Connector interface between harness and cell.

Refer to drawing BDS–1179–

A581.

NOTE:

Tab washer size is battery dependent, other sizes such as 3/8” and 5/16” are readily available.

various screws pn 2825–115

Figure 11. Screws

4200–045 R6.01 11 6/25/2015

Description Photo

Standard Materials

Purpose

Product Overview

Power Cord pn 6003–008 = US, pn 6003–006 = Euro, pn 6003–007 = UK

Power for the Controller.

Figure 12.Controller Power

Cord(s)

RS–232 serial cable pn 2025–117

DB9 computer communication cable

Figure 13. RS–232 Cable

¼ “ heat shrink tubing pn 2880–004 used in Inline

Fuseholder Assembly may have

3

/

8

” heat shrink tubing substituted pn 2880–005

Figure 14. ¼” Heat Shrink

Tubing

Helps insulate connection

4200–045 R6.01 12 6/25/2015

Product Overview

5.5.1 Optional

Description

FCCP Kit pn 5610–051

FCCP Cable pn

1101–749

Photo

Optional Materials

Purpose

Float current measurement transducer for a single string.

Please refer to drawings BDS–

1189–B985

Figure 15. Multitel Float Charging

Current Probe Kit

NOTE:

Part number 5610–050 supports two strings and includes one more clamp on the probe.

24V .5A DC Wall

Mount Power

Supply pn 4000–026

Figure 16. AC Wall

Plug Transformer

24V .5A DC Wall Mount Power

Supply for the FCCP

Ambient temperature probe/assembled with cable pn 1101–745

Separate ambient probe shown in figure pn 2900–

029

Cable pn 6002–

094

Figure 17. Ambient Temperature

Probe & Assembled pn 1101–745

Temperature probe that hangs free for ambient temperature measurement. Refer to drawing

BDS–1189–B985.

4200–045 R6.01 13 6/25/2015

Description

600 amp CT pn 1101–748

Product Overview

Photo

Optional Materials

Purpose

Figure 18. 600 Amp Current

Transducer CT Assembly

BDS–40 CT with Cable Assembly

Use Drawing BDS–1189–B985

PHOTOS VARY DEPENDING

UPON MODEL(S) CHOSEN UP

TO 3000 AMPS

NOTE:

5610–019 Is the part number for the 600 amp

CT and it can be ordered with a cable assembly pn

1101–748.

5.6 Tools

The following tools or equivalents may be necessary for BDS–40 System installation:

NOTE:

Most harness work and crimping has been done at the factory for ease of installation.

TOOLS

Description Photo Purpose

Panduit CT–260 crimper Albércorp. pn 5400–002

Panduit CT–1525 crimper Albércorp. pn 5400–007

For parallel splices

Figure 19. Panduit CT–260

Crimper

Figure 20. Panduit CT–1525

Crimper

For crimping ring terminals –

NOTE:

Most of the work has been done at the factory, but occasionally the user may need this tool.

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Product Overview

TOOLS

Description

Panduit CT–1550 crimper Albércorp. pn 5400–008

Photo

Figure 21. Panduit CT–1550

Crimper

Purpose

For crimping ring terminals –

Thomas and Betts crimper

WT–111–M

Figure 22. Thomas & Betts WT–

111–M For Crimper

For crimping fuse holders

#2 Phillips–head screwdriver with insulated handle

Figure 23. #2 Phillips–Head

Screwdriver With

Insulated Handle

For mounting BDS components, and for removing or attaching panels

Flat–head stubby screwdriver

Figure

24

. Flat–Head Stubby

Screwdriver

For attaching ground wire

Digital Voltmeter

4200–045 R6.01

Figure 25. Digital Voltmeter

15

For checking voltage

6/25/2015

Description

Molex Crimp Tool

HTR 2445 A pn 5400–006

BEFORE SYSTEM INSTALLATION

TOOLS

Photo Purpose

Figure 26. Molex Crimp Tool

For crimping specific Molex pins on specific FCCPs

Computer/Printer

LT pn 2025–058

DT pn 2025–054

Printer pn 2025–127

To review data, monitor alarms etc.

Figure 27. Computer/PC

BMDM Software pn 2027–001

Figure 28. BMDM Software Icon

Help to monitor the systems and capture data for reporting, etc.

5.7 Building Management System Integration

The BDS–40 system can be connected to building management systems. This integration requires writing software that can communicate with the BDS. The communication protocol is

MODBUS ASCII. The user may obtain a register map from Albércorp. or download it from the

Albér Web site technical library at www.Albér.com. The connections are made via the RS–232

DB–9 connectors on the rear panel. The only connections made are TX–Pin 2, RX–Pin 3, and

GND–Pin 5.

5.8 Panel Controls And Indicators

Items on the front and rear panels are described in the Product Description Guide. Additional descriptions may appear elsewhere in this manual.

5.9 BDS System Specifications

Specification sheets for the discrete components in a typical BDS system are in the BDS–40

Monitor Product Description Guide.

6 BEFORE SYSTEM INSTALLATION

6.1 Required Drawings

IMPORTANT NOTE:

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The following drawings are required for BDS–40 installation. The drawings in this manual may not be the most recent revision and are included for reference only.

Drawing

General Assembly, Base Unit

General Assembly, Plus Unit

Application Details

Number

BDS–377–D1695

BDS–378–D1696

BDS–5274–B1054

Installation Details, Tab Washer Quick Connect Sense/Load Leads BDS–1179–A581

Connection Details, Optional Sensors BDS–1189–B985

Connection Details, Power, Data, Alarm Contact Connections

Mounting Detail, Cabinet Top Mounting Dimensions

Wiring Schematic, BDS–40 to (40) 12V Modules, (10 Shelf)

Battery

BDS–1193–B986

BDS–1178–D1687

BDS–2287–B960

WARNING:

The BDS system is designed to connect to UPS systems that are 600VDC or less and a maximum of 300V with respect to earth ground. The user must verify the voltage with respect to earth ground before connecting the system. Do this by measuring the voltage from each battery post referenced to earth ground. The voltage cannot exceed 300V.

6.2 System Configurations

This section is an overview of the BDS–40 monitor configurations. The BDS–40 model numbers are structured as follows. Thus, a typical model number might be 1002–750A CRAA21.

1002–nnn XXxxxxxx

1003–nnn XXxxxxxx required for 16V jars

The BDS–40 model. This is 1002– followed by:

750 to indicate a Base Unit or

751 to indicate a Plus Unit.

This group of letters/numbers indicates cabinet options/configurations:

Position XXxxxxxx

Cabinet Options

A_xxxxxx

Cabinet Configurations

B_xxxxxx

C_xxxxxx

D_xxxxxx

E_xxxxxx

1X40X12, 10S of 4J

1X40X12, 4S of 10J

1X36X12, 4S of 9J

1X36X12, 3S of 12J

1X30X12, 5S of 6J

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Position XXxxxxxx

Cabinet Options

F_xxxxxx

G_xxxxxx

H_xxxxxx

I_xxxxxx

J_xxxxxx

K_xxxxxx

L_xxxxxx

M_xxxxxx

N_xxxxxx

O_xxxxxx

P_xxxxxx

Q_xxxxxx

R_xxxxxx

S_xxxxxx

T_xxxxxx

U_xxxxxx

V_xxxxxx

W_xxxxxx

X_xxxxxx

Y_xxxxxx

Z_xxxxxx

01xxxxxx

02xxxxxx

03xxxxxx

04xxxxxx

05xxxxxx

06xxxxxx

07xxxxxx

08xxxxxx

09xxxxxx

10xxxxxx

BEFORE SYSTEM INSTALLATION

Cabinet Configurations

1X30X12, 10S of 3J

1X40X12, 4S,12,12,8,8

1X40X12, 8S of 5J

1X40X12, 5S of 8J

1X30X12, 3J, 6S of 4J, 3J

1X30X12, 6J, 3S of 8J

1X20X12, 4S of 5J

1x32X12, 4S of 8J

4S of 8J or 3S 8J & 2S 4J

1x29X12, 1S of 5J and 3S of 8J

1X30X12, 4S of 8,8,8,6

1X20X12, 4S of 6,6,6,2

1X30X12, 2S of 15J

1X30X12, 3S of 10J

1X40X12, 4S of 6,12,12,10

1X30X12, 6S of 5J

1X20X12, 4S of 2,6,6,6

1X24X12, 8S of 3J

1X40X12, 2S of 20

1X40X12, 2S of 15 & 1S of 10J

1X30X12, 6S of 4J & 2S of 3J

1X24X12, 6S of 4J

1X33X12, 1S of 33J

1X33X12, 1S of 15J & 1S of 18J

1X40X12, 1S of 6J, 4S of 7J & 1S of 6J

1X32X12, 1S of 32J

1X26X12, 1S of 8J & 2S of 9J

1X18X12, 2S of 9J

1X40X12 2S of 12, 1S of 9J & 1S of 7J

1X32X12. 2S of 9J, 1S of 5J & 1S of 9J

1X40X12, 3S of 13,13,14J

18 6/25/2015

BEFORE SYSTEM INSTALLATION

Position XXxxxxxx

Cabinet Options

11xxxxxx

12xxxxxx

13xxxxxx

14xxxxxx

15xxxxxx

16xxxxxx

17xxxxxx

18xxxxxx

19xxxxxx

Cabinet Configurations

1X20X12, 3S of 7,6,7J

1X36X12, 9S of 4J

1X33X12V, 1S OF 4J, 4S OF 6J, 1S

OF 5J

1X40X12V, 4S OF 4J, 4S OF 6J

1X36X12V, 4S OF 8J, 1S OF 4J

1X36X12V, 1S OF 5J, 2S OF 3J, 5S

OF 5J

1X30X16V, 10S OF 3J

1X34X12V, 1S OF 10J, 2S OF 12J

6.3 Location Consideration

Drawing BDS–5274–B1054 can help aid in consideration of location and placement of the system.

6.3.1 Check Service Access

Mount the system close to the battery, making sure it is accessible for servicing.

6.3.2 Maximum Wire And Cable Lengths

Install an insulated wire tray along the length of each battery tier, making sure it does not interfere with cell replacement. Install the sense leads, test current leads, 24VAC cable, and runs of wire, cable, and fiber optic cable have length limitations as follows:

♦ The maximum length for each sense lead, resistance test cable, and is 35 feet (≈10.7 meters).

CAUTION:

Do not wrap excess load cable into a coil. A tight coil will result in induction that can adversely affect equipment operation. Leave excess cable in loose, flat lengths.

6.3.3 Fiber Optic Cable And BDS–40 Communication Information

The BDS–40 communicates via fiber optic cable and the system forms a communication ring network.

NOTE:

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The maximum length of standard plastic fiber optic cable that may be used is 250 feet or

76 meters. Proper fiber end termination; cleaving and polishing, is necessary to obtain this length.

Transmit TX/FO on the Controller connects to Receive RX/FO on a BASE/PLUS UNIT. Transmit on this base/plus unit connects to Receive on the next base/plus unit, and so on until Transmit on the last base/plus unit returns to Receive on the Controller.

IMPORTANT NOTE:

Unlike the requirement for connecting base/plus units to battery strings, the string and address assignments on the nameplates do not determine the order in which base/plus units are connected within the fiber optic ring.

Look at the system drawing and the physical facility and determine how the fiber optic and power cables to the BASE/PLUS UNITs must be situated. When installing the fiber optic cable, do not bend the cable in a radius tighter than 35mm.

r35mm

70mm

Diagram Not To Scale

Figure 29. Minimum Bend Radius Of Fiber Optic Cable

NOTE:

Use KIT–3703–015 to terminate fiber optic cable correctly.

6.3.4 Sense Lead Harness Routing From BDS–40 To The Battery

The installer normally determines the wire routing.

WARNING:

Do not route the wires in the same conduit as other wires in the facility.

A Panduit slotted cable tray with cover or equivalent is normally used to distribute wires to the cells.

6.3.4.1 Conduit

Conduit can be used to route harnesses from the BDS components to the battery rack and to a wire tray to distribute the wires to each cell.

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6.3.4.2 Panduit

A Panduit slotted cable tray with cover or equivalent is normally used to distribute wires to the cells. Suggested slotted cable trays and covers are Panduit E1X1L66 with C1L66, or E5X5L66 with C5L66.

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7 Begin System Installation

Begin System Installation

Before beginning installation, review NOTES on all Drawings that came with the system, but more specifically and provided here, NOTES from BDS–5274–B1054.

Figure 30. NOTES From Drawing BDS–5274–B1054

The following steps are required for system installation.

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7.1 Identify and Verify Cells, Markings, Load Steps, Configuration, etc.

1. Identify cell 1.

2. Identify and verify that all cells are marked correctly. Mark if necessary.

3. Verify wire routing, per drawing if provided; i.e. conduit, Panduit etc.

WARNING:

Never route the wires in the same conduit with other wires in the facility. Never run the wires parallel to the battery bus. Some inverters emit large signal spikes that could cause induction problems through the connection cables.

4. Identify load step connections.

5. Double check the configuration by referring to the drawings provided with the system.

WARNING:

Check the configuration before installation. If the wrong configuration is installed onto the battery, the unit could be permanently damaged.

7.2 Prepare All Batteries

7.2.1 Fit Tab Washers

Install tab washers on every positive post and on the last negative post. Every point of connection to the battery requires its own tab washer. Pay attention to detail and refer to BDS–

1179–A581 when installing the washers. Negative posts that are associated with an intertier, if intertier resistances are monitored, then the installer will need to install tab washers as well.

NOTE:

Remember, fit tab washers per drawings provided with the system and manual and place extra tab washers when applicable.

Installer of the Tab Washer should be aware of the tab's orientation to avoid possible interference with any battery jar's protective covers when the sense lead wire is attached.

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Figure 31. Snapshot BDS–1179–A581

24 6/25/2015

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7.2.2 Check Sense Lead Routing From BDS–40 To The Battery

The installer normally determines the harness/wire routing but double–checking measurements

lengths and labels is advised. Please refer to section 6.3.2 Maximum Wire And Cable Lengths on page 19 for details.

CAUTION:

Do not route the wires in the same conduit as other wires in the facility.

7.2.3 Sense Leads Connection

Voltage sense leads connect from each Plus/Base Unit to the individual cells. Each sense lead has been cut to the appropriate length, assemble it using the drawings sent with the system.

NOTE:

10K 2W 1% flameproof resistor that reduces the risk of a short circuit during installation and maintenance is preinstalled within the cable for safety.

Properly identify each sense lead to simplify the connection process. When connecting a sense lead to the same battery terminal as the load cable, the load cable must be closest to the cell post. Refer to drawing BDS–1179–A581.

7.2.3.1 Intertier Connections

Most battery installations have cables connecting groups of cells on different levels (tiers) within a battery string. Since these intertier cables normally have higher resistance than intercell connections, additional sense leads are used to monitor the resistance of these cables. Wires for one or two intertier connections are included within each sense lead with a maximum of 10 ten intertiers monitored per BDS Base or Plus.

7.2.4 Internal Resistance Load Lead Cable Connecting

The 18 GA wires of the load lead test cable connect to certain cells in the battery string. These cables come preassembled and do not need cutting or terminating.

Connect the first resistance test current cable to the positive post of the first cell. The last lead connects to the negative post of the last cell. Other connections depend on the battery configuration.

7.2.5 Discharge Current Sensor (Optional)

The BDS–40 can be used with a magnetic Current Transducer CT to measure discharge current. This item can be specified at time of order. When using a magnetic current transducer

CT, connect it to the Current connector on the rear of the unit. The CT provided depends on the application. Refer to BDS–1189–B985.

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Figure 32. Snapshot CT BDS–1189–B985

7.2.6 Temperature Sensor (Optional)

Two types of temperature probes are available for the BDS. One probe hangs free for ambient temperature measurement or mounts on a cell post surface. The other, a Teflon coated probe, may be immersed in a flooded cell. Refer to BDS–1189–B985.

Figure 33. Temperature Sensor Connections Snapshot BDS–1189–B985

Using 4–conductor shielded cable, wire these sensors to the rear connectors marked

Temperature 1 or Temperature 2. The user may use two temperature probes per battery string.

If using only one probe, connect it to Temperature 1.

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7.2.7 Float Current Sensor (Optional)

There is one float current sensor channel available. Connect to the rear panel Float Current connector.

Please refer to BDS–1189–B985 for FCCP assembly for termination details and to section 6.3 of Multitel’s Float Charging Current Probe Installation Manual, displayed here for convenience.

Figure 34. FCCP Snapshot Of BDS–1189–B985

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Figure 35. Multitel FCCP pn 5610–051 Part Of KIT–1101–749

27 6/25/2015

Begin System Installation

Figure 36. FCCP Cable

Figure 37. Multitel FCCP Rear

Panel

Figure 38. FCCP Connections

Figure 39. Multitel’s FCCP

With The Power Source And

Inline Fuseholder

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Figure 40. From Multitel's FCCP Manual–Routing The Cable

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Figure 41. Float Current Sensor

29 6/25/2015

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NOTE:

For best results follow the manufacturer’s instructions, and please refer to BDS–1189–

B985 for FCCP assembly.

Figure 42. Section 6.3 Of Multitel’s FCCP Installation Manual Pg. 38

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Figure 43. Section 6.3 Of Multitel’s FCCP Installation Manual Pg. 39

7.2.8 Alarm Contacts And Remote Alarm Reset

There are two sets of Form C alarm contacts, labeled Critical and Maintenance, on the BDS–40

Base Unit rear panel. Each set of connections has a COM (Common), NC (Normally Closed), and NO (Normally Open) terminal. These alarms are BMDM program configurable under Setup on the Main Menu.

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Connection can be made directly to a facility's alarm reporting system. If there is more than one

BDS at the same location and only one set of contacts can be monitored, the alarm contacts can be wired in parallel. Refer to BDS–1193–B986.

The plus and minus remote reset input contacts are on the BDS–40 Base Unit rear panel.

Connecting a +12VDC/GND signal to the reset input contacts will reset alarms for all strings. If there is more than one BDS at the same location, and only one set of contacts is available for reset, these inputs can be wired in parallel.

NOTE:

The ground connection is the most right connection in the 8 eight position connector.

Figure 44. Snapshot BDS–1193–B986

7.3 Base To Plus Unit Fiber Optic Connection

When using a BDS–40 Base unit with one or more BDS–40 Plus units, connect the Base and

Plus units as shown in the following figure. Use Application Details Drawing BDS–5274–B1054 as an example.

4200–045 R6.01

Figure 45. Base to Plus Unit Connection

32 6/25/2015

Final Steps Communication Connections

Connect TX from the Base unit to RX of the first Plus unit. Continue the sequence until TX of the final Plus unit connects to RX of the Base unit. A maximum of five Plus units may be connected to a Base unit.

8 Final Steps Connecting To Battery Terminals

8.1 Connect Cell Voltage Sense Lead Harness To BDS–40

The BDS–40 system is normally supplied with specific drawings and terminated installation harnesses. For illustrative purposes, refer to drawings supplied with the system.

After the user installs the tab washers, install the harness to the BDS–40. The cable connectors on the rear of the BDS–40 are labeled J1 to J5.

WARNING:

Failure to connect the sense leads to their specified locations could result in hardware failure.

8.2 Installing The Cable Hood

After all cables are connected to the Base or Plus unit, secure the cable hood to the rear of the unit using four #10–32 screws (supplied). This hood closes the rear of the unit and protects the cables and connectors from damage or inadvertent removal.

NOTE:

If using a computer and cabinet, place the cabinet where it will be permanently mounted.

Keep the back of the cabinet accessible for servicing. Prepare the computer and cabinet, if included, and the Controller. This includes unpacking, mounting, and connecting the modules.

9 Final Steps Communication Connections

9.1 Use With Local Computer

If using a computer and cabinet, place the cabinet where it will be permanently mounted.

NOTE:

If using a cabinet(s), make sure the back of any cabinet is fully accessible to service and securely anchor all four corners of all cabinets used to the floor.

If the cabinet is not screwed into the floor then, fill the container at the bottom of all cabinets with ballast. This provides stability to help prevent the cabinet from tipping over. The recommended ballast is all–purpose sand; Sure–Mix



All Purpose Sand or equivalent) available at most home improvement stores.

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Final Steps Communication Connections

WARNING:

Do not energize the cabinet or any component with battery voltage until after the installation is complete.

Look at the system drawing and the physical facility and determine how the fiber optic and power cables must be situated. If a cabinet is used, pass the AC power cord for the power strip mounted inside the cabinet through the lower left hole and plug it into a

UPS–protected outlet after installation is complete.

NOTE:

The electrical service required is less than 10 amps at 115VAC or 5A at 230VAC.

When using an internally mounted Uninterruptible Power Supply/UPS, plug the power strip AC cord into the UPS and plug it into an AC outlet after installation is complete. If using an optional

UPS, install it near the bottom of the rack.

Optionally, if using a cabinet, pass conduit through the lower left hole and mount an outlet box inside the cabinet. This must be done by a qualified electrician and meet NEC requirements.

Install the remaining components as follows. Refer to the drawings provided with the system.

WARNING:

The BDS system is designed to connect to UPS systems that are 600VDC or less and a maximum of 300V with respect to earth ground. The user must verify the voltage with respect to earth ground before connecting the system. Do this by measuring the voltage from each battery post referenced to earth ground. The voltage cannot exceed 300V.

♦ Install the computer monitor on top of the cabinet or the highest shelf to be used.

 Connect the power cord to the power strip.

♦ Install the computer/PC on the shelf below the video display.

 Connect the power cord to the power strip.

 Connect the monitor to the computer.

♦ Install the keyboard in the keyboard drawer and connect it to the computer.

♦ Connect an RS–232 cable (one to one) from the computer to the rear panel of the BDS–

40 Base Unit.

9.2 Use With No Local Computer

If not using a local computer and cabinet, install the BDS–40 Base Unit as follows.

♦ Provide UPS–protected AC power to the location where each Base Unit will be installed.

 Connect the AC power cord to the UPS protected outlet.

♦ If using a modem to dial out, connect the phone line to the RJ–11 jack on the rear panel.

 Use a minimum 26AWG TELCO line cord.

♦ If connecting to a LAN, connect the customer–supplied network cable to the RJ–45 connector.

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Final Steps Communication Connections

9.3 Communications Connections

Communication connections to the BDS can be via:

1. a modem,

2. the USB (front panel)

3. RJ–45 and RS–232 (rear panel).

All methods allow battery parameters to be checked. Connection to a BDS can be via a modem or Wide Area Network/WAN from a remote location or on–site using the RS–232 Local port,

Local Area Network/LANport or USB port. Any method lets the user check all battery parameters. When connecting via modem, use 26AWG (minimum) Telco line cord. Refer to

BDS–1193–B986.

9.3.1 Modem

The BDS can connect to a telephone line using the TELCO RJ–11 connector on the rear panel.

To communicate with a BDS from a remote location, connect the BDS rear panel modem connector to a telephone line. Connect the remote computer’s modem to the telephone line according to the computer manufacturer's instructions.

When connecting via modem, use 26AWG

(minimum) TELCO line cord. Pins 2 and 3 of the RJ–

11 TELCO connector are for the tip and ring connection.

Figure 46. TELCO RJ–11

Modem Connection

9.3.2 USB

Use the front panel USB port for connecting a portable computer for service or data analysis.

Figure 47. USB Cable

Figure 48. Laptop

4200–045 R6.01 35 6/25/2015

9.3.3 RS–232

Use the 9–pin RS–232 Local port on the rear panel of the Controller for connecting to a permanent Local computer or a building management system.

For a permanently connected computer, connect a 9– pin female to female cable (pin to pin construction) to the rear panel port available and to an available port on the computer to be used.

The connection between the BDS and the computer must not exceed 25 feet.

9.3.4 RJ–45

If the network option is installed, there is an RJ–45 connector installed on the rear panel.

Connect an Ethernet patch cable between the controller and the network to be utilized.

Drawings

Figure 49. RS–232 9 Pin Female to Female Cable

Figure 50. RJ–45

10 Drawings

4200–045 R6.01 36 6/25/2015

Index

Index

¼ inch heat shrink tubing pn 2880–004 ................................................. 12

7 ft telephone cable–UL pn 6003–010 ................................................. 10 alarm features ........................................................... 8 alarm contacts .................................................. 30

Albér

954–623–6660 ............................. i, 1, 2, 3, 4, 6 ambient temperature probe w/cable pn 1101–745 ................................................. 13 ballast ............................................................... 32

BMDM software pn 2027–001 ................................................. 16 building mgt system ......................................... 16 cabinet wiring ................................................... 20 cable cable tray ................................................ 20, 24 fiber optic length ........................................... 19 fiber optic radius ........................................... 20 maximum length ........................................... 19 sense leads ............................................ 20, 24 test current .................................................... 24

CAUTION ..................................................... 5, 19 cell 1 ................................................................. 21 connector interface between harness and cell ............................. 11 connectors on panels ....................................... 16 current transducer ............................................ 24

DB9 .................................................................. 12 discharge current sensor .................................. 24

DOUBLE–CHECK

CONNECTIONS ............................................. 2

Drawing

BDS–1178–D1687 ........................................ 17

BDS–1179–A581 ................. 11, 17, 22, 24, 32

BDS–1189–B985 ..... 13, 14, 17, 24, 25, 26, 29

BDS–1193–B986 .................................... 17, 31

BDS–377–D1695 .......................................... 17

BDS–378–D1696 .......................................... 17

BDS–5274–B1054 .................................. 17, 31

EMERGENCY

SHUTDOWN .................................................. 5 equip safety .............................................................. 3

FCCP ............................................................... 16 features alarm .............................................................. 8 fiber optic ..................................... See also cable fiber optic amplifiers ......................................... 19 flame proof resistor .......................................... 24 float current sensor .......................................... 25 form C alarm contacts ...................................... 30

Ground Equip

Safety ............................................................. 3 harness installation .......................................... 32

High Voltage

Safety ............................................................. 2 indicators on panels ......................................... 16 installation of system with local computer ...................................... 32 with no local computer ................................. 33

LAN connection ................................................ 33

LEDs on panels ................................................ 16

Legal Info equip cover ..................................................... 3

FCC ................................................................ 1

Fuse ............................................................... 3 ground equip .................................................. 3

High Voltage ................................................... 2

Regulatory ...................................................... 1

Safety ............................................................. 2 safety symbols................................................ 2

Service ........................................................... 1

Telephone ...................................................... 1 local computer .................................................. 32 magnetic transducer ........................................ 24 mark cells ......................................................... 22 materials standard ......................................... 8, 9, 10, 12

MODBUS ......................................................... 16 mode discharge ........................................................ 7 normal ............................................................ 7

6/25/2015 4200–045 R6.01

resistance test ................................................ 7 modem ............................................................. 33

TELCO cord 26AWG .............................. 33, 34 telco cord AWG ............................................ 35 modem TELCO connection cable .................... 10

Multitel’s FCCP users guide ............................. 29

Panduit cable tray ............................................ 20

Panduit crimping tool pn 5400–002 ................................................. 14 pn 5400–007 ................................................. 14 pn 5400–008 ................................................. 15

Part Number

1101–745–temp probe & cable .................... 13

1101–748– assembled CT ........................... 14

1101–749–FCCP cable ................................ 13

1101–766 sense lead harness ....................... 8

2025–108–USB2 hi speed cable .................. 10

2025–117–RS–232 serial cable ................... 12

2027–001–BMDM software .......................... 16

2102–063–tab washer .................................. 11

2140–011–2 pos pluggable terminal ............ 10

2140–024–8 pos pluggable terminal ............ 10

2800–005–¼ inch heat shrink tubing ........... 12

2825–060–lock washer................................. 11

2900–029–ambient temperature probe ........ 13

3703–006–fiber optic cable ............................ 9

4000–026–AC wall plug transformer ............ 13

5400–002–Panduit crimping tool .................. 14

5400–006–Molex crimping tool .................... 16

5400–007–Panduit crimping tool .................. 14

5400–008–Panduit crimping tool .................. 15

5610–051 FCCP Kit ...................................... 13

6002–080–2 cond 16 Ga black zip cord ......... 9

6003–006–Euro power cord ......................... 12

6003–007–UK power cord ............................ 12

6003–008–power cord .................................. 12

6003–010 TELCO/modem connect cable .... 10

KIT–3703–015–fiber optic polishing kit .......... 9 power cord Euro pn 6003–006 ................................................. 12 power cord UK pn 6003–007 ................................................. 12 power cord US pn 6003–008 ................................................. 12 remote reset contact ........................................ 31

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Index

repeater input/output ........................................ 19 resistor ............................................................. 24

RJ–11 TELCO cord 26AWG ............................ 34

RS–232 Local port ........................................... 35

RS–232 serial cable pn 2025–117 ................................................ 12

RX .................................................................... 20

Safety

Before Power.................................................. 2 damage .......................................................... 3 drawings ......................................................... 4

Emergency shutdown ..................................... 5 equip cover ..................................................... 3 preventive ....................................................... 6 service ............................................................ 4 shelving stability ............................................. 4 ups .................................................................. 6 ventilation ....................................................... 4 sense leads ................................................ 20, 24 connection .................................................... 32 with tab washers .......................................... 32 specifications ................................................... 16 switches on panels........................................... 16 tab washer pn 2120–060B .............................................. 11 tab washers ...................................................... 32

TELCO cord 26AWG ....................................... 33 temp ventilation ....................................................... 4 temperature sensors ........................................ 25 test current cable ............................................. 24 transducer ........................................................ 24

TX..................................................................... 20

UPS wiring ............................................................ 20

USB cable pn 2025–108 ................................................ 10

USB2 hi speed cable ....................................... 10 ventilation ........................................................... 4 temp ............................................................... 4

WARNING .................. 1, 2, 3, 6, 7, 21, 24, 32, 33 wire tray ........................................ See cable tray

6/25/2015