YKK AP YES 45 TU Front Set Storefront System Installation Manual

YES 45 TU Front Set Storefront System

Installation Manual

02-4014-08 | ©2015 YKK AP America Inc. is a subsidiary of YKK Corporation of America.


TABLE OF CONTENTS

Installation Notes ................................................................................. Page ii

PARTS DESCRIPTION

YES 45 TU Front Set Framing Members ............................................ Page 1 & 2

YES 45 TU Front Set Door Framing Members ................................... Page 3

YES 45 TU Front Set Accessories ...................................................... Page 4

FRAME FABRICATION

Determine Frame Size ......................................................................... Page 5

Fabricate Two Piece Mullions for Screw Spline Assembly ................. Page 6

Fabricate Tubular Mullions for Shear Block Assembly ........................ Page 7

Fabricate Corner Mullions for Screw Spline Assembly ....................... Page 8

Fabricate Corner Mullions for Shear Block Assembly ......................... Page 9

Fabricate Head, Horizontal & Sill Members ........................................ Page 10 to 12

Fabricate Glass Stops & Glazing Adaptors ......................................... Page 11

Fabricate Sill Flashing ......................................................................... Page 13 to 16

FRAME ASSEMBLY

Assemble Frames For Screw Spline Assembly .................................. Page 17 & 18

Assemble Frames For Shear Block Assembly .................................... Page 19 & 20

FRAME INSTALLATION

Install Sill Flashing End Dams ............................................................. Page 21

Install Sill Flashing ............................................................................... Page 22

Install Sill Flashing Splice Sleeve ........................................................ Page 23 & 24

Install Frames ...................................................................................... Page 25 to 27

Apply Perimeter Sealant ...................................................................... Page 28

Install Water Deflectors ....................................................................... Page 29

Apply Internal Sealant ......................................................................... Page 30

Install Glazing Adaptors ....................................................................... Page 31

GLAZING

Install Interior Glazing Gaskets ........................................................... Page 32

Install Glass ......................................................................................... Page 33

Install Anti-Walk Blocks ....................................................................... Page 34

Install Exterior Glass Stops & Gaskets ............................................... Page 35

Effective Date: November 9, 2015 | 02-4014-08

Page-i


Installation Notes

1. Do not drop, roll or drag boxes of aluminum framing. Move and stack boxes with proper support to prevent distortion. If fork lifts are used be especially careful about striking the boxes when lifting or moving.

2. Store in a dry, out of the way area. If rain exposure, condensation or any water contact is likely, then all packaging material should be removed. Wet packaging materials will discolor and may stain aluminum finishes and paints.

3. All materials should be checked for quality and quantity upon receipt, YKK AP must be notified immediately of any discrepancies in shipment. Check to make sure that you have the required shims, sealants, supplies and tools necessary for the installation.

4. Carefully check the openings and surrounding conditions that will receive your material.

Remember, if the construction is not per the construction documents, it is your responsibility to notify the general contractor in writing. Any discrepancies must be brought to the general contractor’s attention before you proceed with the installation.

5. Gather your shop drawings, materials, packing list, and this installation manual. Carefully review parts location, the sequence it goes therein, when you glaze it and how you seal it. Installation instructions are of a general nature and may not cover every condition you will encounter. The shop drawings and/or installation manuals were prepared specifically for the product.

6. Any material substitutions must be of equal or greater quality.

7. Make certain that material samples have been sent for compatibility testing for all manufacturer’s sealants involved. Make certain sealants have been installed in strict accordance with the manufacturer’s recommendations and specifications.

8. Remember to isolate, in an approved manner, all aluminum from uncured masonry or other incompatible materials.

9. System-to-structure fasteners are not supplied by YKK AP. Fasteners called out on shop drawings are to indicate minimum sizes for design loading.

10. Entrances are to be installed plumb, square, level, and true.

11. If any questions arise concerning YKK AP products or their installation, contact YKK AP for clarification before proceeding.

12. YKK AP storefront and/or curtain wall framing is typically completed before drywall, flooring and other products which may still be in process. Take the extra time to wrap and protect the installed material.

13. Cutting tolerances are plus zero (0”), minus one thirty second (-1/32”) unless otherwise noted.

14. Check our website, www.ykkap.com, for the latest installation manual update prior to commencing work.

Page-ii

02-4014-08 | Effective Date: November 9, 2015


Head

FRAMING MEMBERS (2" x 4-1/2")

FOR OUTSIDE GLAZING

BE9-2514 Flush Filler

Head Receptor BE9-2562

Head Receptor Stop

Use with BE9-2562

Horizontal

Screw Spline Assembly

E9-1033

BE9-2515

Horizontal

Shear Block Assembly

Glass Stop

Use with BE9-2514

BE9-2515 & BE9-2517

Sill/Jamb


BE9-2517

E9-2519

BE9-2513

Sill


BE9-2518

Thermal Sill Flashing

Snap-in Filler

Use with E9-0490 at Jamb Conditions

One Piece Mullion


Two Piece Mullion


BE9-2578

E9-0491

BE9-2516

BE9-2511

E9-2512

Expansion Mullion

(Male)


(Female)

E9-2526

E9-2525

90° Outside

Corner Mullion

90° Inside

Corner Mullion

135° Outside

Corner Mullion

E9-2507

E9-2506

BE9-2504

135° Inside

Corner Mullion

BE9-2505

0°–12.5° Hinged Inside

Corner Mullion

(Male)

BE9-2524

0°–15° Hinged Outside

Corner Mullion

(Male)

BE9-2527

Hinged Corner Mullion

(Female) Use with

BE9-2524 or BE9-2527

BE9-2528


Page-1


Head

FRAMING MEMBERS (2" x 4-1/2")

FOR INSIDE GLAZING

BE9-2521


(Male)

Head Receptor BE9-2562


(Female)

Head Receptor Stop

Use with BE9-2562

E9-1033

Horizontal


Glass Stop

Use with BE9-2521

& BE9-2522

Sill/Jamb


Sill


Thermal Sill Flashing BE9-2578



BE9-2522

E9-2523

BE9-2513

BE9-2518

BE9-2516

E9-2526

E9-2525

90° Outside

Corner Mullion

90° Inside

Corner Mullion

E9-2507

E9-2506

135° Outside

Corner Mullion

BE9-2504

135° Inside

Corner Mullion

BE9-2505

0°–12.5° Hinged Inside

Corner Mullion

(Male)

BE9-2524

0°–15° Hinged Outside

Corner Mullion

(Male)

BE9-2527

Hinged Corner Mullion

(Female) Use with

BE9-2524 or BE9-2527

BE9-2528



BE9-2511

Flush Filler E9-2512

Page-2



THERMAL

DOOR FRAMING MEMBERS

STANDARD

Door Jamb

E2-0051 Elastomer

Included

AS-2539

Door Jamb

Use with AS-0409

Slotted Pocket Filler

Use with AS-2539 or

BE9-2539

BE9-2537 Snap-in Pocket Filler

Snap-in Filler

Use with BE9-2537 at

Jamb Conditions

E9-1020

Interior Transom

Glass Stop

Applied Exterior

Transom Glass Stop

BE9-2542

E9-2541

Snap-in Filler

Use With E9-0490 at Jamb Conditions

Intermediate Door

Jamb

Use with AS-0409

Applied Door Stop

E2-0052 Elastomer

Weathering Included

Transom Bar

E2-0051 & E2-0062

Included

AS-2503

Transom Jamb

Pocket Adaptor

Exterior Transom Head

Glass Stop

E9-2425

Transom Bar

E2-0051 Elastomer

Included

Interior Transom Head

Glass Stop

E9-2536 OHCC Transom Bar

Threshold

1/2" x 4"

BE9-1535

OHCC Door Stop

E2-0051 Elastomer

Included

Exterior Transom

Head Glass Stop

Interior Transom

Head Glass Stop

Threshold

1/2" x 4"

E9-0490

E9-2546

E9-0491

E9-9312

AS-0409

E9-2543

AS-0488

E9-0489

AS-0718

E9-2425

E9-2540

E9-0407


Page-3

Page-4

Glazing Adaptor

For 1/4" Glazing

Glazing Adaptor

For 1/2" & 3/4" IGU, 1/2"

Laminated Monolithic

Glazing Gasket

Elastomer Weathering

Pile Weathering

Weathering Gasket

Use with Expansion

Mullions

Shear Block

All Members - Inside Glazing

Sill Only - Outside Glazing

Shear Block

For Inside Glazing at Head and Intermediate Horizontal

Setting Block

For Intermediate

Horizontal

Side Block

For Intermediate Vertical

Shallow Pocket

Setting Block

For 1" Glazing

Transom Head

E2-0065

E1-1145

E1-1144

E2-0611

E2-0166

E2-0104

Setting Block

For Sill

E2-0177

Setting Block Chair

Use with E2-0177

Setting Block at Sill

End Dam

For Sill Flashing


ACCESSORIES

E9-1040

Snap-in Filler

Use with AS-2539 at

Jamb Conditions

E1-1148

E9-1039

E2-0052

E2-0051

E2-0062

E1-1080

E1-0199

Water Defl ector E2-0047

1/2" “W” Side Block

For Intermediate Vertical

Deep Pocket

1-1/2" “W” Side Block

For Jamb

E2-0154

E2-0520


Only at Thermal Transom

Jamb Pocket


Only at Standard Transom

Jamb Pocket

Splice Sleeve

For Sill Flashing

BE9-2520

E2-0519

E2-0533

E2-0070

#8 x 3/8” PHSMS

For Hinged Mullions

PC-0806

#10-24 x 3/8” PHMS

For Attachment of Sill to Sill Flashing

#12 x 5/8" PHSMS

Type AB

For Attachment of end dam to sill fl ashing, and horizontals to shear blocks

#12 x 1-1/4" PHSMS

Type AB For Screw

Spline Attachment

#12 x 1-3/4" PHSMS

Type AB For Attachment of Shear Block to Vertical

#8 x 1/2" FHSMS

Type AB For Attachment of E9-2541 to Transom

Jamb

#10-32 x 2" FHSMS

For Attachment of OHCC

Door Stop

PM-1006

PC-1210

PC-1220

PC-1228

FC-0808

FN-1032




STEP 1

DETERMINE FRAME SIZE

Determine Frame Width:

Measure

Measure

Measure

Note: Check the opening for squareness and plumb at both ends. Units must be installed in a true rectangle.

Frame Width

3/8"

Min.

Masonry Opening

3/8"

Min.

-Measure the width of the masonry opening at the top, middle and bottom.

-Select the smallest dimension measured and subtract 3/4" to the determine

the frame width to be used.

See Detail 1.

Detail 1

NOTE: Frame widths over 24’-0” require expansion mullions every 12 to 15 feet.

Determine Frame Height:

-Measure the height of the masonry opening in several places along

the entire length of the opening.

-Select the smallest dimension measured and subtract 1-3/16" to determine

the frame height to be used:

Minimum 3/8" shim/caulk joint at the head.

7/16" for sill flashing.

Minimum 3/8" shim/caulk joint below the sill flashing.

See Detail 2.


Detail 2

Page-5



STEP 2

FABRICATE TWO PIECE MULLIONS

FOR SCREW SPLINE ASSEMBLY

-Cut the two piece mullion and jamb members to the frame height determined in Step 1.

-Fabricate holes in mullions for screw spline attachment using one of the

methods below:

1. Layout the hole locations as shown in Detail 3 and drill a 0.236” dia. (#B drill bit)

clearance hole at each location marked.

2. Use punch press with appropriate die set.

See Detail 3.

Exterior

Page-6

Outside Glazed

0.234" Dia.

Typical

Interior

Two Piece

Mullion

Top of

Horizontal

V-Grooves or

Screw Splines

Exterior

Detail 3

1-3/8" 5/8"

0.234" Dia.

Typical

Interior

Two Piece

Mullion

Top of

Horizontal

V-Grooves or

Screw Splines

Inside Glazed




STEP 2 (Continued)

FABRICATE TUBULAR MULLIONS FOR SHEAR BLOCK ASSEMBLY

-Cut the vertical and jamb members to the frame height determined in Step 1.

-Tubular verticals require shear blocks for the attachment of head, horizontal and sill members:

Note: Open back horizontals, BE9-2517, must be used when using shear blocks.

-Mark the location for each shear block using one of the methods below:

1. Layout the shear blocks as shown in Detail 4.

-Drill a 0.188" diameter hole (#12 or 3/16" drill bit) at each location marked.

-Attach the shear blocks to the verticals using three (3) PC-1228 fasteners.

1-3/8" 5/8" 1-3/8" 5/8"

Tubular Mullion

0.188" Dia.

Typical

Top of

Horizontal

Exterior

Outside Glazed


V-Grooves or

Screw Splines

Interior

Detail 4

Exterior

Inside Glazed

Tubular Mullion

0.188" Dia.

Typical

Top of

Horizontal

V-Grooves or

Screw Splines

Interior

Page-7




FABRICATE SNAP-IN FILLER FOR STANDARD AND CORNER MULLIONS

– SCREW SPLINE ASSEMBLY

-Cut the E9-2515 snap in fillers to the frame height determined in Step 1.

-Fabricate holes in vertical mullions for screw spline attachment using one of the

methods below:

1. Layout the hole locations as shown in Detail 3 and drill a 0.236” dia. (#B drill bit)

clearance hole at each location marked.

2. Use punch press with appropriate die set.

See Detail 5.

Exterior

E9-2512

1-3/8"

E9-2512

5/8"

0.234" Dia.

Typical

Interior

Top of

Horizontal

V-Grooves or

Screw Splines

Exterior

E9-2512

1-3/8"

E9-2512

5/8"

0.234" Dia.

Typical

Interior

Top of

Horizontal

V-Grooves or

Screw Splines

Detail 5

Page-8

Outside Glazed Inside Glazed





FABRICATE CORNER MULLIONS FOR SHEAR BLOCK ASSEMBLY

-Cut the E9-2515 snap in fillers to the frame height determined in Step 1.

-Tubular mullions require shear blocks for the attachment of head, horizontal and sill members:

Note: Open back horizontals, BE9-2517, must be used when using shear blocks.

-Mark the location for each shear block using one of the methods below:

1. Layout the shear blocks as shown in Detail 6.

-Drill a 0.188" diameter hole (#12 or 3/16" drill bit) at each location marked.

-Attach the shear blocks to the verticals using three (3) PC-1228 fasteners.

1-3/8"

E2-2512

5/8"

1-3/8"

E2-2512

5/8"

0.188" Dia.

Typical

Top of

Horizontal

Exterior

V-Grooves or

Screw Splines

Interior

Detail 6

Exterior

Outside Glazed


Inside Glazed

0.188" Dia.

Typical

Top of

Horizontal

V-Grooves or

Screw Splines

Interior

Page-9



STEP 3

FABRICATE HEAD, INTERMEDIATE HORIZONTAL MEMBERS FOR INSIDE GLAZING

-Cut head, intermediate horizontal, and sill members to the daylight opening (D.L.O.) as

indicated on the shop drawings.

-Intermediate horizontal members that will be attached to shear blocks require

additional fabrication:

BE9-2521 Head Members:

-Mark hole location at each end, 7/8" from the ends and centered along the “V”-groove.

-Drill a 0.234" diameter hole (15/64" drill bit) at each location marked for a #12 (PC-1210) fastener.

BE9-2522 Intermediate Horizontal Members:

-Mark a hole location at each end, 7/8" from the ends centered along the “V”-groove.

-Drill a 0.234" diameter hole (15/64" drill bit) at each location marked.

V-Grooves

7/8"

7/8"

Detail 8

HEAD

Detail 9

HORIZONTAL

STEP 4

FABRICATE GLASS STOPS & GLAZING ADAPTORS

-Cut glass stops to the same dimensions as their respective horizontals minus(–) 1/32”.

-Cut glazing adaptors to the daylight opening minus(–) 1/32”.

Page-10





FABRICATE HEAD, INTERMEDIATE HORIZONTAL MEMBERS FOR OUTSIDE GLAZING

-Cut head, horizontal, and sill members to the daylight opening (D.L.O.) as

indicated on the shop drawings.

-Intermediate horizontal members that will be attached to shear blocks require

additional fabrication:

BE9-2514 Head Members:

-Mark hole location at each end, 7/8" from the ends and centered along the “V”-groove.

-Drill a 0.234" diameter hole (15/64" drill bit) at each location marked for a #12 (PC-1210) fastener.

BE9-2515 (BE9-2517 at End Bay) Intermediate Horizontal Members:

-Mark a hole location at each end, 7/8" from the ends centered along the “V”-groove.

-Drill a 0.234" diameter hole (15/64" drill bit) at each location marked.

7/8"

V-Groove

Detail 10

HEAD

7/8"

Detail 11

HORIZONTAL

STEP 4

FABRICATE GLASS STOPS & GLAZING ADAPTORS

-Cut glass stops to the same dimensions as their respective horizontals minus(–) 1/32”.

-Cut glazing adaptors to the daylight opening minus(–) 1/32”.


Page-11



STEP 5

FABRICATE SILL FLASHING

For elevations without door framing:

-Cut sill flashing, BE9-2578 to the end of the frame plus (+) 1/4”.

For elevations with door framing:

-Cut the sill flashing from the end of the frame to the door jamb plus (+) 1/8”.

(See approved shop drawings for this dimension)

See Detail 12.

Jamb

Intermediate


BE9-2578

Sill Flashing

Jamb

Page-12

Jamb

Sill Flashing Cut Length =

(Frame Width) + 1/4"

Intermediate


BE9-2578

Sill Flashing

Jamb

Sill Flashing Cut Length =

(Frame Width) + 1/8"

Detail 12

Door

Framing





FABRICATE SILL FLASHING

-For openings longer than 24’-0” the sill flashing needs to be

spliced every twelve to fifteen feet.

-Allow for a 3/8” joint for expansion between sill flashing members.

-Mark the quarter points between vertical mullions on the sill flashing.

See Detail 13.

BE9-2578

Sill Flashing

3/8"

DETAIL 13


Page-13



STEP 6

FABRICATE SILL MEMBERS

-Cut sill members to the daylight opening dimension between verticals.

-For end reactions over 500 lbs., fabricate sill members for anchoring to sill flashing:

-Measure in 6" from each end of the sill member and mark hole locations along the

“V”-groove located on bottom of profile as shown in Detail 14.

-Mark additional hole locations a maximum of 24" on center (O.C.).

-Drill a 0.213" diameter (#3 drill bit) hole at each location marked. See Detail 14.

7/8" 7/8"

0.189" Dia.

For Shear Block

E1-1144

BE9-2513

Screw Spline

Assembly

BE9-2518

Shear Block

Assembly

0.213" Dia.

Typical

“V”-Groove

6" Max.

24" Max.

24" Max.

Daylight Opening (D.L.O.)

STEP 6A

FABRICATE WEEP HOLES FOR SILL FLASHING

6" Max.

DETAIL 14

-Mark and drill a 5/16” diameter weep hole in the front of the sill flashing

at each D.L.O. quarter point.

See Detail 15.

Weep

Holes

DETAIL 15

1/4"

3/8"

1/8"

2" Daylight Opening (D.L.O.) 2" Daylight Opening (D.L.O.)

BE9-2578

2"

Page-14

1/4

Points

1/4

Points

1/4

Points

1/4

Points



FRAME ASSEMBLY

STEP 6A (Continued)

FABRICATE SILL FLASHING FOR CORNERS

Install sill flashing at corners:

-Cut two 12" long pieces of sill flashing BE9-2578 and miter (45° for 90°corners and

67.5° for 135° corners).

-Align the two pieces at the corner condition with the mitered ends pushed together tight and anchor

the sill flashing as called out on shop drawings.

-Apply and tool sealant to the mitered joint and anchor heads.

See Detail 16.

-Continue installing the rest of the sill flashing providing a 3/8" expansion joint at splices as shown in

Step 10 on Page 23.

Detail 16

90° Outside Corner Shown

Others Similar

3/8" BE9-2578

E2-0700

Seal All

Screw Heads

12"


Page-15



INSTALL CORNER ASSEMBLIES

FRAME ASSEMBLY

-Attach horizontal members to standard mullions as shown before in Step 2.

-Attach the other end of the horizontals to the corner mullions, hinged mullions, or flat fillers, or using

the same technique.

-Snap the corner framing members together to form the corner assemblies.

-Hinged mullions must be fastened through the ball joint 6" from each end and no more than 18"on

center with PC-0806 fasteners.

-Carefully move the corner assembly into place and snap it into the rest of the frame one

side at a time.

See Detail 17.

BE9-2512

BE9-2507

Detail 17

90° Outside Corner

(Inside Corner Similar)

PC-1228

(Shear Block Assembly)

BE9-2527

PC-1220

(Screw Spline Assembly)

BE9-2528

135° Outside Corner


BE9-2504

PC-0806

0°–15° Outside Corner


Page-16



FRAME ASSEMBLY


ASSEMBLE FRAMES

Inside Glazed Screw Spline Assembly:

-Clean all joint surfaces using cleaner approved by sealant manufacturer.

-Apply sealant to both ends of head, intermediate horizontal, and sill members

just prior to assembly.

-Attach head, intermediate horizontal and sill members to vertical members with two

PC-1220 fasteners at each end as shown below.

-Tool the sealant into the joints and wipe away any excess sealant.

See Detail 18.

PC-1220

Snap-in Filler

BE9-2521

Head

Head

Intermediate

Horizontal

Glass Stop

BE9-2522

Sealant

Sill

Sill

BE9-2513

Detail 18

Apply sealant to the shaded areas at each end.

CAUTION: Always assemble frames such that each lite of glass will have a minimum of one deep vertical glazing pocket.


Page-17


FRAME ASSEMBLY


ASSEMBLE FRAMES

Outside Glazed Screw Spline Assembly:


-Apply sealant to both ends of head, intermediate horizontal, and sill members

just prior to assembly.

-Attach head, intermediate horizontal, and sill members to vertical members with two

PC-1220 fasteners at each end as shown below.

-Tool the sealant into the joints and wipe away any excess sealant.

See Detail 19.

BE9-2514

Head

PC-1220

Snap-in Filler

Head

BE9-2515

Sealant

Glass Stop

Intermediate

Horizontal

Sill

BE9-2517

(End Bay)

Sill

Detail 19

BE9-2513


Page-18




FRAME ASSEMBLY


ASSEMBLE FRAMES

Inside Glazed Shear Block Assembly:


-Apply sealant to both ends of head, intermediate horizontal, and sill members.

-Apply sealant to the shear blocks as shown.

-Attach shear blocks to verticals with PC-1228 fasteners as shown.

-Attach head members to shear blocks at each end with one (1) PC-1210 fastener.

-Attach horizontal and sill members to shear blocks at each end with one (1) PC-1210 fastener.

Note: Open back horizontals must be used with shear blocks at end bays.

See Detail 20.

Tubular Vertical

PC-1228

Head

Head

BE9-2521

Sealant

Glass Stop

Intermediate

Horizontal

BE9-2522

Sill

PC-1210

BE9-2518

Detail 20

Sill




Page-19


FRAME ASSEMBLY


ASSEMBLE FRAMES

Outside Glazed Shear Block Assembly:


-Apply sealant to both ends of head, intermediate horizontal, and sill members.

-Apply sealant to the shear blocks as shown.

-Attach shear blocks to verticals with PC-1228 fasteners as shown.

-Match drill shear block with 3/16" (#12 drill bit) hole for PC-1210 fastener.

-Attach head members to shear blocks at each end with one (1) PC-1210 fastener.

-Attach horizontal and sill members to shear blocks at each end with one (1) PC-1210 fastener.

Note: Open back horizontals must be used with shear blocks at end bays.

See Detail 21.

Tubular Vertical

PC-1228

Head

Head

BE9-2514

PC-1210

Glass Stop

Sealant

BE9-2517

Sill

Flat Filler

Intermediate

Horizontal

BE9-2518

Detail 21

Sill



Page-20




STEP 8

INSTALL SILL FLASHING END DAMS

-Hold the end dam with one hand and grab the tab with a

pair of pliers.

-Bend the end dam tab left or right 90 degrees in order to

“hand” the end dam for the left or right end of the flashing.

See Detail 22.

-Clean all joint surfaces using cleaner approved by sealant

manufacturer.

-Apply sealant to the end dam as shown in Detail 23.

-Slide the tab into the top portion of the sill flashing.

-Tap the tab into place with a small tool until the end dam is

snug against the end cut of the flashing.

-Fasten the end dam to the sill flashing with two PC-1210

screws, starting at the back, followed by the front as shown in

Detail 24.

-Tool sealant along the joint between the end dam and the sill

flashing as shown in Detail 25.

-Seal over any exposed screw threads.

E1-0199

Detail 22

Detail 23

Sealant

PC-1210

Detail 24


Sealant

Detail 25

Page-21



STEP 9

INSTALL SILL FLASHING

-Install the sill flashing with a minimum of 3/8" shim underneath. Sill flashing must

be installed level.

-Anchor the sill flashing to the structure a maximum of 4" from each end and then

18" to 24" on center.

-Apply and tool sealant to cover the heads of all anchors.

STEP 10

INSTALL SILL FLASHING SPLICE SLEEVE

-Remove the nub with a chisel or pliers 1-1/2" on both sides of splice joint

as shown in Detail 26 .

-After the sill flashing has been shimmed and installed to

the building structure, insert a small backer rod under the

sill flashing as shown in Detail 27.

-Position the Silicone Splice Sleeve against the back

wall below the groove.

-Bend the Silicone Splice Sleeve into the front on

1-1/

2”

the channel as shown. Mark and cut the sleeve

at this position.

-Clean Sill Flashing and Silicone Splice Sleeve with

isopropyl alcohol at the splice location

-Seal the flashing at the splice location as shown in

Detail 27, before positioning the flashing. Set the

Silicone Splice Sleeve into the Silicone Splice Sleeve.

-Tool sealant tight as shown in Detail 28, squeezing

the sheet flat with a seam roller.

-Thoroughly seal the small joint directly in front of the

Silicone Splice Sleeve as shown in Detail 28.

Detail 26

Nub

When using E2-0070, a compatible

Silicone Sealant must be used at the splice. Compatible Silicone Sealants include Tremco

®

Spectrem 2

®

and

Dow Corning

®

795.

E2-0070

Splice Sleeve

(Trim to Fit)

Sealant

Sealant

E2-0070

Splice Sleeve

Page-22

Backer Rod Length

Detail 27




End Dam

E1-0199

Seal Joint

With Sealant

Tape

3/8"

Detail 28

STEP 11

SILL FABRICATION

At every splice condition, apply bond breaker tape to the back of the sill member before the joint is sealed between the sill and sill flashing.

See Detail 29.

Bond Breaker Tape

Shear Block Assembly

Bond Breaker Tape

Detail 29

Screw Spline Assembly


Page-23



STEP 12

INSTALL FRAMES

-Snap assembled frames together if using screw spline assembly.

-Apply sealant continuously to the front of the back leg of the sill flashing and immediately set the

frame into the opening.

See Detail 30.

-Shim jamb and head members with a minimum of 3/8" shim.

-Anchor the frame to the structure at the sill*, head, and jamb: 3" from the ends and then

18" to 24" on center, or as required by P. E. calculations.

-Always install a shim at all anchor locations.

-Seal all screw heads.

Note: Use only flat head fasteners at head and jamb conditions.

Outside Glazed Inside Glazed

PM-1006

Page-24

Sealant

3/8"

Seal All

Screw Heads

Detail 30

PM-1006

Sealant

3/8"

Seal All

Screw Heads





INSTALL FRAMES

-For mullion end load reactions over 500 lbs., attach the sill to the sill flashing

using PM-1006-SS screws.*

-Also, add one (1) PM-1006-SS fastener 2" in both directions from the

center line of the splice.

See Detail 31.

*To determine end load reactions, consult YKK AP DirecTech or refer to approved shop drawings or P. E. stamped calculations.

PM-1006-SS

Detail 31

18" to 24" O.C.

2"

2"

18" to 24" O.C.


Page-25




INSTALL FRAMES

-Tape edges of sill flashing splice joint.

-Apply and tool sealant.

-Carefully remove tape before sealant skins over.

See Detail 32.

3/8"

Tape

3/8"

Sealant

Detail 32

Page-26





INSTALL FRAMES

Prior to snapping the assembled frames into the door jamb, the end of the sill flashing needs to be sealed to the door jamb.

-Apply and tool sealant to all sill flashing to door jamb joints.

-Apply sealant to completely fill the door jamb cavity and ramp the sealant

down onto the sill flashing.

See Detail 33.

Refer to the Entrances Installation Manual for door installation instructions.

2"

2-1/4"

E9-0490

Door Jamb

Seal Jamb

To Sill Flashing

BE9-2539

Thermal Door Jamb

Seal Jamb

To Sill Flashing

Ramp Sealant

Down Onto

Sill Flashing

BE9-2578

Sill Flashing

Detail 33


Page-27


STEP 13

APPLY PERIMETER SEALANT


-Perimeter seal required at interior and exterior.

-Install backer rod around the perimeter of the frame.

-Apply sealant to the joint between the frame and the structure.

-Do not block the weep holes with sealant.

-Make sure all screw and anchor heads are sealed.

See Detail 34.

Inside Glazed Outside Glazed

3/8"

Detail 34

Do Not Seal

This Area!

BE9-2513

Jamb

Do Not Seal

This Area!

Page-28



STEP 14

INSTALL WATER DEFLECTORS


YES 45 TU requires the installation of a water deflector, E2-0047, at the ends of every intermediate horizontal to keep water off of the insulating glass units.

-Peel away the protective paper from the bottom

of the water deflector, E2-0047, and install the

water deflector by rotating it over each end of

the horizontal.

-Position the vertical leg of the water deflector

against the end of the horizontal.

Note: For best adhesion, make sure that the horizontal is clean and dry.

See Detail 35.

Detail 35

1" Glazing Shown

Apply and Tool Sealant

Ramp

Detail 36

1" Glazing Shown

-Apply and tool sealant along the edges of the water deflector and down

onto the horizontal.

See Detail 36.

-Seal the ramp of the water deflector to the sides of the vertical gasket reglets.

See Detail 37.

Detail 37

1" Glazing Shown


Page-29



STEP 15

APPLY INTERNAL SEALANT

-Apply sealant to the vertical intersection of the horizontal and

vertical members.

-Tool all of the sealant to ensure a water tight joint.

-Make sure all exposed screw heads are sealed.

See Detail 38.

Inside Glazed Outside Glazed

Apply and

Tool Sealant

Apply and

Tool Sealant

Detail 38

Page-30




STEP 16 (Optional)

INSTALL GLAZING ADAPTORS

Glazing adaptors, E9-1039 and E9-1040, allow for glazing infills other than the standard 1".

Please refer to the glazing table below for possible adaptor/gasket combinations.

-Snap glazing adaptors into the interior gasket reglets of the verticals.

-Snap glazing adaptors into the interior gasket reglets of the horizontals.

-Apply and tool sealant to the joint between vertical and horizontal glazing adaptors.

See Detail 39.

Glazing Table - YES 45 TU

Glass

Thickness

3/16"

1/4"

5/16"

3/8"

1/2"

5/8"

3/4"

7/8"

1"

Adaptor

E9-1040

E9-1040

E9-1040

E9-1040

E9-1039

E9-1039

E9-1039

—

—

Exterior

E2-0052

E2-0052

E2-0053

E2-0053

E2-0064

E2-0052

E2-0053

E2-0064

E2-0052

Interior

E2-0064

E2-0052

E2-0052

E2-0053

E2-0064

E2-0052

E2-0053

E2-0064

E2-0052

E9-1039

Seal Corners of

Glazing Adaptors

E9-1040

Detail 39

Outside Glazed Shear Block Assembly

Shown, others similar.

Horizontal


Vertical

Page-31


GLAZING

STEP 17

INSTALL INTERIOR GLAZING GASKETS (Outside Glazing Shown, Inside Glazing Similar)

The interior glazing gaskets must be installed prior to the glazing process.

-Using a small brush clean out any dirt that may have accumulated in the gasket reglets.

Vertical glazing gaskets must be installed first:

-Cut vertical glazing gaskets to Daylight Opening plus(+) 1/4" for each foot of length.

-Insert the gasket into the reglet at each end first, and then insert the gasket at the

midpoint of the opening.

-Push the gasket into the reglet starting at the midpoint and work towards each end.

Apply Sealant

To Horizontal

Gasket Ends

Glazing Gasket Glazing Gasket

Tool Sealant at

Gasket Corners

Detail 40

Install horizontal glazing gaskets next:

-Cut horizontal glazing gaskets to Daylight Opening plus(+) 1/4” for each foot of length.

-Apply sealant to each end of the horizontal glazing gasket prior to inserting into the reglet.

-Insert the gasket into the reglet at each end first and push each end tight against the

vertical gasket.

-Then insert the gasket at the midpoint of the opening and push the gasket into the reglet

starting at the midpoint and work towards each end.

-Tool the excess sealant at the gasket corners to ensure a watertight seal.

See Detail 40.

Page-32



GLAZING

STEP 18

INSTALL GLASS (Outside Glazing Shown, Inside

Glazing Similar)

Determine the glass size:

Horizontal Glass Size = D.L.O. plus(+) 3/4"

Vertical Glass Size = D.L.O. plus(+) 3/4"

-Install E2-0166 side block into the shallow pocket.

-Carefully install the glass into the opening: insert the

leading edge of the lite up and into the deep pocket

first and then rotate the trailing edge in place.

-Carefully lift lite of glass, install setting blocks at

quarter points of horizontal D.L.O. or according to

engineering calculations.

-Make sure the glass is properly positioned on

all setting blocks.

E2-0611

Setting Block

See Detail 41.

E2-0177

Setting Block

E1-1080

Setting Block Chair

Detail 41

Outside Glazed Shown

Inside Glazed Similar

3/8"

Daylight Opening (D.L.O)

E2-0052

3/8"

E2-0166

Side Block

1/4 Points 1/4 Points

Setting

Block


Page-33


GLAZING

STEP 19

INSTALL ANTI-WALK BLOCKS

YES 45 TU frames require the installation of an anti-walk block E2-0154, in the mullion deep glazing pocket of each lite centered on the daylight opening, and anti-walk block E2-0520 in glazing pocket at jamb conditions.

-Flatten the anti-walk block against the exterior surface of the glass and push it

into the opening between the glass and the mullion until it is released into the

glazing pocket.

See Detail 42.

Deep Pocket

Daylight Opening (D.L.O.)

Anti-Walk Block

E2-0154

Deep Pocket

E2-0154

(Intermediate)

E2-0520

(Jamb)

C L

1/4 Points

E2-0166

Side Block

E2-0611

Setting Blocks

Detail 42

Page-34



GLAZING

STEP 20

INSTALL INTERIOR GLASS STOPS

& GLAZING GASKETS (INSIDE GLAZING)

-Snap the interior glass stops into place as shown in

Detail 43.

-Install the interior glazing gaskets using the same

technique described in Step 17 on Page-30.

Always install the vertical glazing gasket first.

Repeat Steps 18 through 20 until all lites are installed.

Inside Glazed

Glazing Gasket

E2-0052

Detail 43

1" Glazing Shown

1/4" Glazing Similar

Interior Glass

Stop

STEP 20A

INSTALL EXTERIOR GLASS STOPS

& GLAZING GASKETS (OUTSIDE GLAZING)

-Snap the exterior glass stops into place as shown in

Detail 43A.

-Install the exterior glazing gaskets using the same

technique described in Step 17 on Page-30.

Always install the vertical glazing gasket first.

Repeat Steps 18 through 20 until all lites are installed.

Detail 43A

1" Glazing Shown

1/4" Glazing Similar

Exterior Glass

Stop

Outside Glazed

Glazing Gasket

E2-0052


Page-35

YKK AP America Inc.

270 Riverside Parkway

Suite

Austell, Georgia 30168

www.ykkap.com

YKK AP YES 45 TU Front Set Storefront System Installation Manual

Assistant Bot

YES 45 TU Front Set Storefront System

TABLE OF CONTENTS

Page-i

Installation Notes

Page-ii

FRAMING MEMBERS (2" x 4-1/2")

FOR OUTSIDE GLAZING

Page-1

FRAMING MEMBERS (2" x 4-1/2")

FOR INSIDE GLAZING

Page-2

THERMAL

DOOR FRAMING MEMBERS

STANDARD

Page-3

Page-4

ACCESSORIES

FRAME FABRICATION

Detail 1

Detail 2

Page-5

FRAME FABRICATION

Page-6

Detail 3

FRAME FABRICATION

Detail 4

Page-7

FRAME FABRICATION

Detail 5

Page-8

FRAME FABRICATION

Detail 6

Page-9

FRAME FABRICATION

Detail 8

HEAD

Detail 9

HORIZONTAL

Page-10

FRAME FABRICATION

Detail 10

HEAD

Detail 11

HORIZONTAL

Page-11

FRAME FABRICATION

Page-12

Detail 12

FRAME FABRICATION

Page-13

FRAME FABRICATION

Page-14

FRAME ASSEMBLY

Detail 16

Page-15

FRAME ASSEMBLY

Detail 17

Page-16

FRAME ASSEMBLY

Detail 18

Page-17

FRAME ASSEMBLY

Detail 19

Page-18

FRAME ASSEMBLY

Detail 20

Page-19

FRAME ASSEMBLY

Detail 21

Page-20

FRAME INSTALLATION

Detail 22

Detail 23

Detail 24

Detail 25

Page-21

FRAME INSTALLATION

Detail 26