Jolly Mec Jolly Synthesis 68-80, Jolly Star 68-80 pellet operated air heating fireplace INSTALLATION, USE AND MAINTENANCE MANUAL
Below you will find brief information for pellet operated air heating fireplace Jolly Synthesis 68-80 , pellet operated air heating fireplace Jolly Star 68-80. This manual contains detailed information on the correct use of the product and how to correctly install, use, clean and maintain it. It includes instructions that will allow you to fully and safely enjoy the potential your equipment can offer you.
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Fireplace
10 kW and 14 kW
I N S T A L L A T I O N , U S E A N D
MAINTENANCE MANUAL
To be kept by the purchaser
JOLLY SYNTHESIS 68-80 JOLLY STAR 68-80
Pellet operated air heating fireplace
Dear Customer, thank you for having chosen to heat and save with a Jolly Mec product. Please carefully read and keep this sheet before using the equipment.
This sheet provides necessary information and suggestions on how to correctly install, use, clean and maintain the product. Knowing and observing these instructions will allow you to fully and safely enjoy the potential your equipment can offer you.
TABLE OF CONTENTS
CHAP.01 PREMISES...................................................................................................................................4
01.1
01.2
01.3
01.4
01.5
WARNINGS .................................................................................................................................................. 4
SYMBOLOGY ............................................................................................................................................... 5
APPLIED STANDARDS ............................................................................................................................... 5
USE AND STORING OF THE INSTALLATION AND MAINTENANCE MANUAL ........................................ 6
MANUFACTURER LIABILITY AND WARRANTY CONDITIONS ................................................................ 6
CHAP.02 ACCIDENT PREVENTION / SAFETY REGULATIONS ..............................................................7
02.1 GENERAL CONSIDERATIONS ................................................................................................................... 7
02.2 SAFETY REGULATIONS FOR ROUTINE MAINTENANCE AND USE ....................................................... 7
02.3 SAFETY REGULATIONS FOR EXTRAORDINARY MAINTENANCE AND INSTALLATION ...................... 8
02.4 EQUIPMENT FOR OPERATORS AND MAINTENANCE PERSONNEL ..................................................... 9
02.5 RESIDUAL RISKS ........................................................................................................................................ 9
CHAP.03 HANDLING AND TRANSPORT ................................................................................................10
03.1 RECEIVING GOODS .................................................................................................................................. 10
03.2 LIFTING AND TRANSPORT ...................................................................................................................... 10
CHAP.04 ECOLOGICAL REGULATIONS ................................................................................................11
04.1
04.2
WASTE MATERIALS AND THEIR DISPOSAL .......................................................................................... 11
DISPOSAL OF THE MACHINE .................................................................................................................. 11
CHAP.05 DESCRIPTION...........................................................................................................................12
05.1
05.2
PRODUCT PRESENTATION ..................................................................................................................... 12
PRODUCT IDENTIFICATION .................................................................................................................... 14
CHAP.06 TECHNICAL DATA ...................................................................................................................15
06.1
06.2
06.3
06.4
06.5
HOMOLOGATION ...................................................................................................................................... 15
RECOMMENDED FUELS .......................................................................................................................... 16
COMPONENTS .......................................................................................................................................... 17
OPTIONALS ............................................................................................................................................... 18
DIMENSIONS ............................................................................................................................................. 19
CHAP.07 POSITIONING AND CONNECTIONS FOR THE INSTALLER .................................................20
07.1
07.2
07.3
07.4
07.5
07.6
POSITION OF EXTERNAL AIR INTAKES AND ELECTRIC CURRENT ................................................... 20
ASSEMBLING AND INSTALLING THE FIREPLACE IN A PRE-EXISTING FIREPLACE ......................... 21
ASSEMBLING AND INSTALLING THE FIREPLACE IN A NEW FIREPLACE .......................................... 22
AIR CIRCULATION .................................................................................................................................... 23
EXAMPLE OF AIR DUCTING IN THE VARIOUS ROOMS ........................................................................ 23
FLUE OR FUME EXHAUST SYSTEM ....................................................................................................... 25
07.7
07.8
INSTALLATION ROOM VENTILATION .................................................................................................... 26
ELECTRICAL CONNECTIONS .................................................................................................................. 27
07.9 CONTROL UNIT M10-P ............................................................................................................................. 27
07.10 CONTROL UNIT ELECTRICAL WIRING DIAGRAM ................................................................................. 28
CHAP.08 USE AND MAINTENANCE FOR THE USER ............................................................................29
08.1
08.2
08.3
08.4
08.5
APPLIANCE OPERATIONS ....................................................................................................................... 29
DOOR OPENING AND INSET FIREPLACE EXTRACTION (only with fireplace off and cold) .................. 29
EMERGENCY CONSOLE .......................................................................................................................... 30
REMOTE CONTROL M10-P ...................................................................................................................... 30
SAFETY THERMOSTAT PELLET TANK WITH MANUAL RESET ............................................................ 30
08.6
08.7
RECOMMENDATIONS AND WARNINGS ................................................................................................. 31
ORDINARY MAINTENANCE (to be done by the customer) ....................................................................... 32
08.8
PREVENTIVE MAINTENANCE PROGRAM (to be done by the authorised Jolly-Mec Technical Assistance Centre) ..... 34
CHAP.09 FAULT DIAGNOSIS AND TROUBLESHOOTING ....................................................................35
09.1
09.2
PROBLEMS ................................................................................................................................................ 35
ALARM MESSAGES .................................................................................................................................. 36
CHAP.10 ATTACHMENTS ........................................................................................................................38
SM053 EN REV03 2015_10 3
CHAP.01 PREMISES
01.1 WARNINGS
• Familiarity and compliance with the instructions given in this manual will ensure quick installation and correct use of the appliance.
• Read the manual attentively before commencing installation, and be certain to follow the directions it contains, otherwise the warranty could be invalidated and the performance and safety of the appliance jeopardized.
• The installation manual is an integral part of the product and must be given to the user.
• It must be kept in a safe place and consulted carefully, as all of the warnings provide important information on safety during installation, use and maintenance.
• Incorrect installation of the appliance could cause damage and injury to people or animals, for which the manufacture cannot not be held liable.
• Installation shall be performed by qualified operators in accordance with the regulations in force in the Country of installation.
• The manufacturer declines any contractual or non-contractual liability for damages caused by errors in installation or use of the appliance or failure to follow the instructions contained in this manual.
• All rights on the reproduction of this technical manual are owned by Jolly Mec Caminetti S.p.A.
•
The descriptions and illustrations provided in the following publication are not binding.
• Jolly Mec Caminetti S.p.A
reserves the right to make any modifications that may be deemed appropriate.
•
This manual cannot be given to third parties for perusal without the written permission of
Jolly Mec Caminetti S.p.A
• The technical directions for installation contained in this manual should be considered as basic requirements. Regulations in some countries may be more restrictive; in this instance, comply fully with the regulations prevailing in the country of installation (all laws
and local bylaws must be observed when installing and using the appliance, including those referring to national and
European standards
).
• Never use the appliance as an incinerator, or in way other than that for which it was designed. Any other use is deemed improper and therefore dangerous.
• Do not use fuels that are not recommended under penalty of cancellation of the warranty.
• When the appliance is running, the glass and other visible parts reach extremely hot temperatures to the touch; handle with extreme care to avoid burns.
• Do not place the appliance in direct contact with combustible materials.
• Do not make any unauthorised modification to the appliance. Any unauthorised modification will automatically invalidate the warranty and release the manufacture from all liability.
• Use only original spare parts recommended by the manufacturer. original spare parts are available through authorised retailers, authorised Assistance Centres, or directly from Jolly Mec Caminetti S.p.A.
• Acceptance of the machine by the user must be “total”, including the sound level of operation, comparable to an electrical appliance.
Complaints for characteristics not indicated in this manual shall not be accepted.
4
01.2 SYMBOLOGY
In this manual, points of considerable importance are marked with the following symbology:
INSTRUCTION:
Instructions regarding the correct use of the appliance.
WARNING:
DANGER:
This point is particularly important.
An important point regarding behaviour for preventing injury and damage to materials is expressed.
01.3 APPLIED STANDARDS
All JOLLY MEC products are constructed according to the following directives:
•
•
•
EU 305/2011
2006/42/CE
2014/30/UE
European construction products regulation.
Machines.
Electromagnetic compatibility (EMC).
• 2014/35/UE
Low voltage (LVD) - electrical safety.
• 2011/65/EU (RoHs 2)
Restriction of the use of certain hazardous substances in electrical and electronic equipment
• 2014/53/UE
Radio Equipment
• 97/23/CE
Pressure Equipment (PED)
And in compliance with the standards:
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
CEI EN 61000-3-2
CEI EN 61000-3-3
EN 55014-1
EN 55014-2
EN 60335-1
EN 60335-2-102
EN 62233
EN 50581
EN 7129
UNI 10412-2
UNI 10683
UNI EN 303-5
UNI EN 1443
UNI EN 1856-1
UNI EN 1856-2
UNI EN 13229
UNI EN 13240
UNI EN 13384
UNI EN 14785
UNI EN ISO 12100
Electromagnetic compatibility (EMC) - Limits - Limits for harmonic current emissions (equipment input current ≤ 16 A per phase).
Electromagnetic compatibility (EMC) - Limits. Limitation of voltage changes, voltage fluctuations and flicker in public low-voltage supply systems, for equipment with rated current ≤ 16 A per phase and not subject to conditional connection.
Electromagnetic compatibility. - Requirements for household appliances, electric tools and similar apparatus - Emission
Electromagnetic compatibility – Requirements for household appliances, electric tools and similar apparatus - Immunity. Product family standard.
Safety of household electrical appliances and similar products. - General safety regulations
Safety of household electrical appliances and similar products. - Special regulations for appliances fitted with gas, diesel or solid fuel burners and electrical connections.
Measurement methods for electromagnetic fields of electrical appliances for home use and similar goods regarding human exposure.
Technical Documentation For The Assessment Of Electrical And Electronic Products With Respect To
The Restriction Of Hazardous Substance
Domestic and similar gas systems powered by the distribution mains.
Hot water heating system - Safety requirements - Specific requirements for systems with domestic type heating devices powered by solid fuel with built-in stove, with total fire power not over 35 kW.
Heat generators operating with wood or other solid bio fuels - Installation requirements
Heating boilers. - Heating boilers for solid fuels, manually and automatically stoked, nominal heat output of up to 500 kW - Terminology, requirements, testing and marking.
Fireplaces - General requisites
Chimneys - Requirements for metal chimneys - System chimney products.
Chimneys. Requirements for metal chimneys - Metal flue liners and connecting flue pipes.
Insert appliances including open fires fired by solid fuels - Requirements and test methods
Roomheaters fired by solid fuel - Requirements and test methods
Fireplaces - Thermal calculations and dynamic fluid.
Residential space heating appliances fired by wood pellets - Requirements and test methods
Machine safety.
5
01.4 USE AND STORING OF THE INSTALLATION AND MAINTENANCE MANUAL
• Recipients of the manual
The use and installation manual is addressed to users responsible for the installation, operation and maintenance of the stove; particular attention must be given the parts of the manual concerning safety.
If the product is subsequently resold, the user is requested to hand over this sheet and to inform the manufacturer of the name of the new owner, so that the latter may receive any updates issued.
• Scope of the manual
The manual contains information on the correct use of the product in accordance with the purposes for which it was designed and built.
It also provides information about loads, commissioning, repair and maintenance of the stove in conformance with the limits set down by the manufacturer.
• Conservation of the manual
The installation and maintenance manual is an integral part of the product and must be conserved up to the time when the stove is dismantled. It must be kept in a protected, dry place out of direct sunlight and near the product so that it is always readily available for consultation.
Should the manual get damaged, the user must request a copy from the Manufacturer, contacting the retailer where he purchased the appliance. When requesting assistance, always make reference to the MODEL, LOT and SERIAL NUMBER indicated on the label shown in
CHAP.05.2 - PRODUCT IDENTIFICATION
.
• Updating the manual
The installation and maintenance manual reflects the status of the technology at the time the product was marketed. The manufacturer reserves the right to make modifications to the product, and consequently the relative manual, without any obligation to update previous editions.
01.5 MANUFACTURER LIABILITY AND WARRANTY CONDITIONS
Upon the delivery of this manual, Jolly Mec S.p.A. cannot be held liable, whether civil or criminal, for accidents due to partial or total non-compliance with the specifications herein contained.
The manufacturer is especially held harmless from any liability in the following cases:
• Improper use of the product
• Use not intended by specific national regulations
• Incorrect installation
• Faults in the electrical connections, the connections of the fume exhaust system and/or the comburent air ducting system e and in plumbing connections
• Failure to carry out maintenance as prescribed in this manual
• Unauthorised modifications or operations
• Use of replacement parts that are non-original or not specific to the model
• Total or partial failure to follow the instructions
• Exceptional events (e.g.: breakages due to natural or accidental events as lightening, short circuits etc.)
• Damage caused by electrical power cuts, sudden fluctuation of supply voltage, electromagnetic fields
• Use of fuel with characteristics other than those recommended in this manual
In the above cases the warranty is void.
Please refer to Annex SM082 for details on the warranty conditions and compiling the relative certificate.
NOTE
In the event of a malfunction or intervention request by Technical Assistance, the user must be able to demonstrate the use of fuel with the characteristics required by this manual.
The Manufacturer disclaims all liability concerning anomalies or malfunctions caused by use of FUEL which does not comply with the recommended requirements.
6
CHAP.02 ACCIDENT PREVENTION / SAFETY REGULATIONS
02.1 GENERAL CONSIDERATIONS
• The manual refers to essential aspects of the directives, regulations and dispositions on using the machine, summarising its most significant points.
• General legal regulations and mandatory rules regarding injury prevention and environmental protection must be observed. These obligations also include regulations regarding the use of personal protective equipment.
• For all work to be done on the system, the following dispositions and regulations in force must be observed regarding accident prevention, following the indications.
• Before using the system the first time, the user must have read and understood the instruction manual perfectly and this chapter in particular.
• The user must also make sure that the machine is always in good condition as regards its safety requirements.
• During maintenance and inspection activities, wear the protective garments specified in following
CHAP.02.4 -
EQUIPMENT FOR OPERATORS AND MAINTENANCE PERSONNEL. Cleaning and maintenance activities may only be performed with the equipment cold and preferably disconnected from the power mains or with the main switch in the “O” position.
• Danger warnings and signals in the form of plates, labels and markings must not be removed or made unidentifiable. If they are worn or broken, they must be replaced.
• Modifications, additions or transformations must not be made on the machine and its components without the manufacturer’s authorisation. This is valid first and foremost for installation and regulation of the installed safety devices.
Failure to comply with this warning relieves the Manufacturer of all and any responsibility.
• Make sure, before starting up every time and after carrying out maintenance, that dismantled parts have been repositioned correctly and in particular all the protection devices that impede access to the machine.
02.2 SAFETY REGULATIONS FOR ROUTINE MAINTENANCE AND USE
• The user and/or owner of the product is required, in accordance with the laws in force, to assign the installation and maintenance to qualified and specialised operators, and acknowledge the risks and hazards should they fail to observe this requirement.
• Use of this product is not permitted for children, persons with acknowledged reduced psycho-physical and sensory abilities and persons who lack experience in using such machines, unless they are supervised by designated persons responsible for their safety.
• The settings and programming of the product must only be performed by adults who have received suitable and specific training. Errors or incorrect settings can create hazardous conditions and trigger malfunctions with relative consequences for persons and things.
• Before any cleaning and/or routine or extraordinary maintenance on the machine, disconnect it from all energy sources; in particular, turn the electrical power switch to “O”.
• Prior to installation, the user and installer are obliged to check that the mains electrical supply to which the machine will be connected, corresponds to the voltage on the identification plate (see CHAP.05.2 - PRODUCT IDENTIFICATION), and that it is equipped with all suitable safety devices to classify the electrical system as compliant with applicable safety standards. If this is not the case, contact a Qualified Technician to adapt the system to required standards.
• Upstream from the machine (at the user’s expense) on the electrical power supply line, a bipolar switch must be installed that is able to intercept all the current phases (see CHAP.06 - TECHNICAL DATA).
• The irradiation area includes the area between the opening of the hearth and up to 1 metre of space frontally as well as laterally. No inflammable object must be left in this area (such as: inflammable liquids, fire-starting products or firewood, drapes, wooden decorations, rugs, etc.).
• Do not use the stove to dry clothes, it could overheat and cause an outbreak of fire.
• ATTENTION - BEWARE OF BURNS, most of the outer surfaces of the stove are very hot, door handle, glass, metal sides, majolica or metal top, fume exhaust pipe etc. Never touch the stove with naked hands when it is running; always use heat protection gloves, such as those supplied with the stove, when handling all parts.
• Before doing any internal cleaning or maintenance, you must wait until the machine reaches the ambient temperature.
• If the stove is in alarm status due to a malfunction, do not attempt to restart it before finding out what has caused the heat generator to shut down.
• Never wash the internal parts of the combustion chamber with water.
• In alarm status for failed start up, do not try to restart the stove until the firebox has been thoroughly cleaned.
7
• The appliance must always be started up with the firebox empty, without pellets and without unburned fuel from previous use.
• Do not attempt to ignite the fuel with inflammable liquids or solids; the stove must ignite automatically via the electrical components installed onboard.
• Do not load pellets manually into the firebox before or whilst the appliance is running.
• Keep the ventilation grids in the area the appliance is installed in clean conditions.
• Never load any fuel other than pellets into the stove storage hopper. Corn, nuts or other combustible materials must not be used as fuel for the appliance.
• Check and periodically clean the fume exhaust pipe, from the appliance to the flue (Union).
• It is strictly prohibited to start up the product with the combustion chamber door open or allow it to run with the glass broken.
• The user should contact an authorised JOLLY-MEC Technical Assistance Centre if any operating problems persist
• Never try to start the device using ethyl alcohol or other flammable liquids..
02.3 SAFETY REGULATIONS FOR EXTRAORDINARY MAINTENANCE AND INSTALLATION
• The user and/or owner of the product is required, in accordance with the laws in force, to assign the installation and maintenance to qualified and specialised operators, and acknowledge the risks and hazards should they fail to observe this requirement.
• The installation of the heat generator and the relative combustion product exhaustion system, the electrical connections, the commissioning and extraordinary maintenance MUST always be performed by Qualified and/or Licensed Professional
Technicians or those Authorised by the Manufacturer.
• The product must be installed in accordance with the laws and standards in force in the State, Region or Area in which the machine is installed.
• Installation in bedrooms, rooms with a volume below 15 m
3
or with explosive atmospheres is strictly prohibited.
• The system installer MUST issue a Declaration of compliance for the work performed after commissioning the system, in accordance with the laws in force related to system safety standards.
• The installation technician must inform the user on safe equipment use.
• The installation operator is responsible for the installation and is therefore required to perform the work to top workmanship standards.
• The appliance must be connected to a combustion product exhaustion flue built in accordance with applicable standards and certified with a declaration of compliance.
• The installation technician is in charge of installation and must check emissions following first installation.
• Should any installation defects arise during commissioning, the Authorised Jolly-Mec Technician can refuse to endorse use of the product for safety reasons and submit a written Servicing Report to the User informing him that he and the
Installation operator shall be jointly liable for any damage to persons, animals or things if used.
• Before installing the machine, the customer and installation operator must ensure that the flooring on which it will be positioned is suitably levelled and can support the weight (see CHAP.06 - TECHNICAL DATA). IIf there is any doubt on the solidity of the flooring, it is essential to have a Structural Engineer verify relative installation feasibility.
• Only specialised and qualified personnel may work or carry out checks inside the machine, complying with safety regulations.
• Prior to installation, the user and installer are obliged to check that the mains electrical supply to which the machine will be connected, corresponds to the voltage on the identification plate (see CHAP.05.2 - PRODUCT IDENTIFICATION), check that the system is sized so as to bear the maximum load required of the product, and also that it is equipped with
8
all suitable safety devices to classify the electrical system as COMPLIANT with applicable safety standards. If this is not the case, contact a Qualified Technician to adapt the system to required standards.
• Personnel assigned to handling the machines and equipment must always wear industrial gloves and boots.
• The Maintenance Operator must recommend the Customer to sign an annual maintenance contract for the product, so as to maintain the levels of safety and efficient performance of the product.
• The Maintenance Operator must check the working hours of the product between one maintenance intervention and another, to verify the actual work load of the stove. The actual hours of operation shall be reset at the end of the Technical intervention and indicated on the Servicing Report.
02.4 EQUIPMENT FOR OPERATORS AND MAINTENANCE PERSONNEL
Every operator performing maintenance on the machine, must wear safety garments and personal protective equipment:
1 Protection headphones
2 Gloves hand protections
3 Respiratory mask
4
Face mask or goggles
5
Accident prevention boots
6
Overalls or smock
02.5 RESIDUAL RISKS
Though JOLLY MEC CAMINETTI S.p.A. does everything within its power to produce its systems with the greatest competence regarding safety and consulting all the directives, laws, and regulations available, there are still, if minor, some residual risks during the phases of:
• TRANSPORT AND INSTALLATION
• ELECTRICAL CONNECTIONS (Which must be done by a qualified electrician)
• MAINTENANCE
Therefore, the technicians who perform these tasks must take these residual risks into account.
WARNING
Removal or tampering with the protection and safety devices can be only be done voluntarily and may cause serious injury to people.
Replace the safety signals when they become illegible or come off.
9
CHAP.03 HANDLING AND TRANSPORT
03.1 RECEIVING GOODS
The product is delivered on pallets, packaged in a cardboard box with a cellophane wrapping.
when receiving merchandise, check that:
• all packaging is intact
• all of the merchandise indicated on the delivery bill has actually been delivered
• the supply corresponds to the order specifications;
• if the packaging is damaged, check the condition of the contents as any breakages should be reported immediately to the carrier and retailer.
• check there is no damage to any supplied elements; if there is any breakage detected, report to the carrier and retailer as soon as possible.
If any material listed on the bill of lading is missing, inform the retailer immediately.
WARNING
Danger of suffocation
Make sure that children do not come into contact with packaging materials, plastic film or polystyrene as this could cause suffocation.
03.2 LIFTING AND TRANSPORT
Personnel in charge of handling the product must have read and thoroughly understood the safety prescriptions in
CHAP.02 -
ACCIDENT PREVENTION / SAFETY REGULATIONS of this manual and must wear work gloves and safety footwear.
For safety reasons, unauthorised persons must not be in the area while the product is being moved.
The product must be moved only with a trolley or pallet fork, and never with belts, chains, overhead cranes (see
CHAP.06 - TECHNICAL
DATA for the weight). All parts of the packaging coming into contact with the crane, belts or straps must be protected.
Unless there are obstacles, lift the product to a maximum of 30 cm from the ground and move it slowly, avoiding jerky or brusque movements.
WARNING
Danger of crushing, collision and abrasions.
10
CHAP.04 ECOLOGICAL REGULATIONS
04.1 WASTE MATERIALS AND THEIR DISPOSAL
Spare parts replaced during the machine’s product life are to be considered waste and must be taken to special collection centres or entrusted to authorised disposal centres.
Ashes must be placed in a metal container with a sealed lid. The closed container must be placed on a non-combustible base and kept away from combustible materials until all the embers have been extinguished.
Only when extinguished can ashes be thrown into the organic waste collection, naturally without nails or other non-organic materials.
Only when extinguished can ashes be disposed of according to the recycling regulations in your town.
The ashes from natural wood (untreated) derived from stove or fireplace combustion are mainly composed of calcium, silicon, potassium and magnesium oxides.
WARNING
Danger of environmental pollution
Adopt positive civic behaviour and DO NOT disperse the packaging into the environment, but take it to waste disposal centres for recycling. All packaging can be recycled, as it consists of wood, polyethylene film, polystyrene and cardboard
PROTECT THE ENVIRONMENT!!!!
04.2 DISPOSAL OF THE MACHINE
The stove is mainly composed of ferrous materials, but it may also contain:
• piping
• insulating materials
• electrical parts etc.
• refractory materials
When you no longer intend to use the stove ever again, do not dispose of it irresponsibly. Remember to:
• empty the circuit completely (if present)
• remove piping (if present)
• remove plastic parts
• remove electric cables and electric components
These materials must be disposed of by specialised firms or according to the laws of the country where it is installed.
Furthermore:
• immobilise moving parts
• make the locks on the doors inoperativ
Take the remaining part of the stove to the firms that dispose of ferrous materials.
NOTE
The machine must be disposed of in a manner that complies with the laws in force and the environment.
When taking it to the firms that dispose of ferrous materials, handle the stove as described in
CHAP.03 - HANDLING
AND TRANSPORT.
11
CHAP.05 DESCRIPTION
05.1 PRODUCT PRESENTATION
Jolly-Mec products are the result of over forty years experience in the wooden biomass combustion sector; they are designed and engineered to meet the increasing demands of today’s markets with high performance levels and savings enveloped in a modern design.
The pellet cassette fireplace is a monoblock heating device approved to EN 14785: 2006 Standard requirements by a third party firm accredited by the EC as a machine testing and certification institute.
It is a high performance product for air heating, operating on alternative and renewable energy sources: pellets.
A design that is always up to date, maintaining the tradition and irreplaceable cosiness of a fireplace.
It is a heater made with advanced characteristics; the SYNTHESIS model is equipped with a robust steel frame and finished in galvanised sheet metal (optional accessory) for greater aesthetic insulation and easier installation.
JOLLY SYNTHESIS 68-80
Cassette fireplace for a pre-existing fireplace
The cassette fireplace features a support base with runners for easy extraction for normal inspections, checks, maintenance on electrical and mechanical parts and a handy front drawer for loading pellets.
The STAR model is fitted with a height-adjustable stand and is made to be secured to the floor as well as the wall, and pre-disposed for ducting hot air to other areas with special insulated aluminium pipes.
It is also equipped with a convenient chute for loading pellets into the hopper and can be positioned on the sides as well as the front.
The Boiler is composed of an exchanger in FIREFLECTOR and dual heat development capacity steel, between which air is blown with a fan which once is heated, is distributed in the room.
It works by recycling the air in the installation area, or by ducting it externally.
It operates only with the door closed, inserted and locked in its housing.
•
•
Combustion is controlled by means of a radio-frequency electronic control unit and wireless remote control with the following functions:
•
Remote control display
and read data on work status.
Ample screen that provides an interface with the product, to set function values
•
•
•
Chronothermostat
On and off time setting function programmed with settable temperature regulation program.
Room temperature
Function used to set and display the ambient temperature reached with TLC or probe up to
3m.
Power levels
Control possibilities on 5 heat power levels.
Operating status
Function that displays product and connected heat system operating status in real time.
Multilingual
Possibility to select one of five different
European languages (ITA - ENG - DEU - FRA - ESP).
12
JOLLY STAR 68-80
Cassette fireplace for a new fireplace and ducting
They are also fitted with:
•
•
•
•
•
•
•
•
Pellet hopper with about 15 kg capacity
“Humidifier” with incorporated water tank to humidify the heating air in the environment and prevent undesired dry throat sensations caused by excessively dry air; it is possible to add some drops of fragrance oils to the water to freshen the air in the home.
A practical drawer to collect the ashes.
Thermal safety device against possible overheating.
Safety device against possible clogging of the flue pipe.
Tangential Fan for hot air exchange in the environment.
Fume exhaust fan.
Electrical resistance to start combustion.
WARNING
PELLET combustion products must only be used with the combustion chamber door closed.
NOTE
The chromatic variations of the painted surfaces, especially those in different materials and finishes and subject to different temperatures, cannot be deemed reason for dispute as they depend upon the natural characteristics of the materials and the use of the product.
13
05.2 PRODUCT IDENTIFICATION
Inserto Synthesis 68
Via San Giuseppe, 2 - 24060 Telgate - BG - *
Tel. +39.035.8359211 - fax +39.035.8359200
www.jolly-mec.it - [email protected]
EN 14785:2006
14 the dop was drafted on the basis to the test report of accredited laboratory the accreditation number of the laboratory is 2456 TÜV Rheinland Energie und Umwelt
P
10,0 kW
Reduced heat output
Teilwärmeleistung
Pr
2,8 kW
11,46 kW
Qtot
Nominal
3,12 kW
Reduced
CO @ 13% O
169,6 mg/Nm
378,6 mg/Nm
3
3
Nominal
Reduced
2
87,47%
Nominal
90,75%
Dust emissions
Emission poussières
Reduced
Dust @ 13% O
24,3 mg/Nm
3
18,1 mg/Nm
3
Nominal
Reduced
Rated electrical power
Elektr. Leistungsaufnahme
365W
Ignition
170W
Working
Medium flue gas temperature
Abgastemperatur Mittelwert
230 V
50 Hz ta
Front 1000 mm
Back 150 mm
Side 300 mm
174,9 °C
N° lotto: L000000
Cod: SYNTHESIS/68/1
Matr: 000000
Pellet
55
4
5
9
6
7
8
1
2
3
It is COMPULSORY to indicate the product MODEL, the LOT number and SERIAL NUMBER in all communications with the Manufacturer.
Identification numbers are printed on the adhesive plate located on the right side of the pellet container as illustrated. Stove performance values measured during inspection tests according to the indicated reference and EC markings are also included on the plate.
3
4
5
6
7
1
2
8
9
Product Model
CE marking
Year of commisionign and certification
Reference standard
Performance declaration Number *
Product LOT Number
Product sales code
Product serial number
Product label code
1
2
3
4
5
WARNING
*Pursuant to European Regulation No.
305/2011, manufacturers are now required to have the DoP - Declaration of Performance for each product of own design concerned; Jolly-Mec did namely provide all of these documents in downloadable electronic form that you can easily see on the website of the Company at the following address: http://www. jolly-mec.it/it/servizio-clienti/ docman.html
NOTA
The illustrated example plate may differ in graphics from the original affixed to the product.
14
8
9
7
6
CHAP.06 TECHNICAL DATA
06.1 HOMOLOGATION
Technical specifications resulting from laboratory tests conducted according to EN 14785:2006 test methods at the CERTIFICATION institute.
Description mod.68
mod.80
UM
Burning output
Nominal heat output
Reduced burning output
Nominal output consumption
Reduced output consumption
Nominal output efficiency
Reduced output efficiency
Rated voltage
Rated frequency
Electrical absorption min(at full capacity) - max(during start-up)
Total weight
Standard hopper capacity
Minimum flue draught
Fume exhaust diam.
Average fume T at nominal output
Average fume T at reduced output
CO (13% O
2
CO (13% O
2
) nominal output
) reduced output
Dusts (13% O
2
) nominal output
) nominal output
NO x
(13% O
2
OGC (13% O
2
) nominal output
) reduced output
OGC (13% O
2
CO
2 nominal output
Nominal fume mass output
Reduced fume mass output
Minimu distance from inflammable material (frontal - side - rear)
Percentag of output ductible to other rooms
Diameter pipe for ducting air
Comburent air pipe diameter
11,46
10,03
2,84
2,37
0,65
87,47
90,75
230
50
-
15,86
13,76
3
2,69
0,7
86,76
230
170 - 365
105 - 120 (star)
15
50
190 - 370
120 - 130 (star)
18
10 12
80
174,9
77,7
0,014
0,030
24,3
145,4
6,20
3,30
9,13
8,70
5,00
80
187
1000 - 300 - 150 300
-
0,032
-
26,6
-
-
4,81
-
9,020
11,12
40-60
80 (star)
80
40-60
100 (star)
80
%
V
Hz
W kg l
Pa mm
°C kW kW kW kg/h kg/h
%
°C
%
% g/s g/s mm
% mg/Nm
3 mg/Nm
3 mg/Nm
3 mg/Nm
3
% mm mm
The declared output may vary according to fuel type.
The above technical specifications were measured with certified quality PELLETS. ONLY use this type of fuel as recommended later in
CHAP.06.2 - RECOMMENDED FUELS.
WARNING
All appliance tests, final inspection and fine-tuning was performed using the recommended certified pellets.. Jolly
Mec Caminetti S.p.A. is not responsible for malfunctions, breakdowns or problems due to the use of pellets that are not recommended, as combustion parameters vary according to the quality of the pellets.
To achieve best operational results, it may be necessary to change the default factory settings on the control unit during the
“first start-up” commissioning phase. These operations must only be performed by the relative Technical Assistance Centre
(CAT), being the only operators authorised to complete the first start-up activities
15
06.2
WARNING
RECOMMENDED FUELS
PELLET QUALITY IS VERY IMPORTANT; PLEASE READ THIS SECTION CAREFULLY
A pellet product’s performance is significantly linked and highly influenced by the type and quality of wooden pellets that is burned. It is important to choose pellets that have no debris or impurities. The Association of Pellet Manufacturers with the Italian Thermotechnical
Committee have established standards for identifying pellets in terms of energy*.
As the efficiencies of different wooden PELLETS qualities differ, likewise the efficiency and heat capacity emitted by the product running on pellets will vary. Similarly, unburned residue left in the combustion chamber is inversely proportionate to pellet quality: the lower the pellet purity, the faster dirt accumulates in the machine.
Jolly Mec Caminetti S.p.A strongly recommends the use of the same type of pellets used during first start-up, i.e. when the settings and calibrations were made to suit the loaded combustible materials. Continuous switching of types and qualities of combustible materials will require continuous adjustments to settings by the Technical Assistance Centre, which can not be endorsed by the Manufacturer.
The main quality certifications for PELLETS on the European market are DIN Plus, Ö-Norm M7135 and UNI EN ISO 17225-2 (class A1 or A2), which guarantee the following quality standards:
*CERTIFIED PELLET CHARACTERISTICS
Powder
Apparent density
Dimensions
Ash content
Humidity
Heating power
Packaging
1% maximum through a 3.2 mm screen
680 Kg/m
3
minimum
6 mm diameter from 25 to 30 mm of maximum length
1% maximum
8% maximum
4,9 kWh/Kg in eco-compatible or biodegradable material sacks
Store pellets at least 1 m from the appliance, in a dry place and not outdoors, not even under porches or roofings.
Do not use pellets that are very hard and with different dimensions; the mechanical parts are sized and tested for use with pellets with the above-mentioned characteristics.
No breakdown or malfunction depending on the quality of the pellets used and/or by the dosage of the quantity will be covered by the warranty.
NOTE
WHAT YOU SHOULD KNOW ABOUT PELLETS: pellets are obtained by a drawing process using sawdust discarded by virgin wood processing systems and therefore have no chemical additives. The consistency, compactness and strength with which the pieces remain intact is due to a substance contained in wood called lignin; this acts as a binder during the compression phase.
The various qualities of combustible materials can also depend on the sawdust mix used to produce the pellets, which generally have a standard length of between 5 and 30 mm, a diameter of between 5 and 6 mm, a weight of from 600 to
700 Kg/m
3
and a humidity of no more than 8% of its weight.
One advantage over wood is its greater heating power; in fact, when using good quality wood, it is possible to achieve about 4.3kWh/Kg with a humidity rate of up to 15%, whilst with pellets this can climb to 4.9kWh/Kg and a water content of a maximum of 8%.
The sacks of pellets must be stored in a clean, dry place.
16
06.3 COMPONENTS
The inset fireplace is supplied with an assembled and tested pellet hopper, packed in a cardboard container in a wood box , with polystyrene protection and cellophane hood with the following components:
• Usage, maintenance and installation sheet
• Control panel with electronic control unit mod. M10-P
6
1
2
3
4
15
14
13
12
11
10
9
8
7
25
10
5
21
22
16
17
18
19
20
23
24
Components list:
1.
Air diffusion grid (It can be opened to extract the pellet loading drawer or adjust the air damper)
2.
Electronic control unit
3.
Pellet hopper (With front extractable drawer for filling
(model Jolly Synthesis); With overhead lateral filling
(model Jolly Star)
4.
Pressostat
5.
Support base with runners
6.
Emergency console
7.
Combustion fan and fume discharge
8.
Runners for inset fireplace extraction
9.
Humidifier Accessible by opening the door)
10.
Air damper regulating lever (Accessible by opening the air diffusion grid;only Jolly Star mod.)
11.
Handle for opening door
12.
Door
13.
Combustion basket
14.
Ash grid
15.
Locking screw sliding insert (Accessible by opening the door)
16.
Pellet loading auger gear motor
17.
Electrical heating element for lighting
18.
Heating fan
19.
Safety microswitch
20.
Safety thermostat with manual reset
21.
Main switch
22.
Electrical socket with fuse
23.
Chute for loading pellets in the hopper
24.
Support frame for ducting
25.
Support frame and cassette fireplace fastening
17
06.4 OPTIONALS
Automatic closing box for external air passageway:
Installed on the external air passageway, it only allows for air intake when actually necessary, closing the cold air passage when the generator is not running to thus avoid cooling the installation room
Insect- proof grate 230 x 230 mm:
Installed on the exterior of the comburent air intake, it prevents insect entrance within the home.
The mesh must be periodically cleaned since dust, pollen or humidity can obstruct air passage through the grate over time.
Fume connection pipe Ø80mm:
Metallic pipe used to connect the generator to the flue.
T union for fume exhaust with condensate drain cap:
To be installed at generator output.
Aluminium pipe for air ducting
Ø80
Adjustable air grills for ducting
Joint for pipe connection Ø80
Y deviation pipe Ø80
Support for internal suction grille
(only mod. Synthesis)
18
06.5 DIMENSIONS
All measurements are in mm.
- Inset fireplace for pre-existing fireplace JOLLY SYNTHESIS 68-(80)
680(800)
580
- Inset fireplace for a new fireplace and ducting JOLLY STAR 68-(80)
403
580
53
680
(800)
53
580
983
NOTE
The pellet chute for loading the hopper can be assembled, according to the cladding that has been chosen on the right, left or front.
19
CHAP.07 POSITIONING AND CONNECTIONS FOR THE INSTALLER
07.1 POSITION OF EXTERNAL AIR INTAKES AND ELECTRIC CURRENT
1
The machine must only be installed on surfaces that can support the load. If the existing construction does not meet this requirement, it will be necessary to take appropriate measures (e.g. installing a load distribution plate). The machine must be installed in an area where the machine, gas exhaust pipes and flue can be easily accessed for cleaning.
6
INSTALLATION IN A PRE-EXISTING FIREPLACE
All measurements are in mm.
1.
We recommend to mount the box with authomatica closure for the external fresh air entry.
2.
Taken outside air exchange Ø120
3.
Create the room with the measurements shown, starting
65mm from the wire glass front
4.
Internal air intake Ø80 for air circulation inside environment or to levy combustion air
5.
Electrical socket
6.
Raceway
5
450
400
3
2
4
1
4
110
min.
2
3
110
min.
INSTALLATION IN A NEW FIREPLACE
All measurements are in mm.
1.
We recommend to mount the box with authomatica closure for the external fresh air entry.
2.
Outdoor combustion air outlet Ø80
3.
Taken outside air exchange Ø120
4.
Electrical socket
1.
There are four air intake positions from which the installer may choose:
A - An air intake connecting outdoors of with a
Ø150mm flexible pipe without a direct connection to the support plate.
B - An air intake connecting outdoors with a Ø120 mm flexible pipe (exchanged air) and a Ø80 mm pipe
(comburent air) to the support plate by its special collars.
C - An air intake connecting outdoors with a Ø120 mm flexible pipe (exchanged air) to the support plate and the internal air intake in the fireplace skirting for connecting a Ø80 flexible pipe (comburent air) once more to the support plate (illustrated in the above left figure). In this case, another air intake must be created which connects the installation room with the outdoors).
D - Use the grid to support internal aspiration (Optional) see par.
06.4. In this case, however, is necessary to create an air intake that connects the local installation with the outside.
WARNING
The external air intakes must be made so that they cannot get accidentally covered.
20
2.
Place a “SHUKO” plug with 230Vac 50Hz current, outside the fireplace, possibly to the left (for a pre-existing fireplace), inside the cladding (for a new fireplace), in a position that is safe from heat and easily accessed.
Set up a raceway that goes inside the fireplace (for a pre-existing fireplace) to connect the electric cable that comes out of the inset fireplace and is equipped with its own plug. The electrical system must be done according to standards, verifying in particular the efficiency of the grounding circuit. The power supply line must be adequately sectioned to the output the cassette fireplace requires (see par. 06.1).
3.
If air ducting is provided, see par. 07.4- 07.5.
WARNING
Electrical connections must be carried out by skilled personnel according to the regulations in force (CE 2006/95 and 2004/108).
07.2 ASSEMBLING AND INSTALLING THE FIREPLACE IN A PRE-EXISTING FIREPLACE
F ig
. 1
Phase 1: Insert the new steel flue Ø80 mm inside the existing one in masonry, making sure to use suitable steel pipes and sealing them hermetically (see par.07.6 FLUE OR FUME
EXHAUST SYSTEM
e F
ig
. 1 a lato).
WARNING
To separate the inset fireplace from the support base proceed as described in par..08.2
F ig
. 2
A
F ig
. 4
E
B
F
F ig
. 3
D
F ig
. 5
E
Phase 2: Unscrew the two nuts (A) (a rail) and the two screws
(
B) (a rail) which secure the inset fireplace onto the runners and lift it, using the two handles, resting it on the floor in order to clear the support plate with the relative runners (see F
ig
.2).
Phase 3: Fasten the attachments (D)(included) for pipes below the support plate ( E) using the relative screw (if this solution is provided, see par.
07.1).
Phase 4: IInstall and fasten the support plate with the plugs (E) in the cassette fireplace’s definitive position, taking care to carry out these operations
IN THE MOST COMPETENT MANNER.
The responsibility for the work done for installation does not under any circumstance belong to Jolly Mec S.p.A. it is and remains the responsibility of the installer to verify that the installation solutions are correct and that they comply with all the safety regulations in force in the country in which the product is installed. Put the new flue on the collar ( F) of the support plate
(see F
ig
.4).
(1) Inspection plate for easy assembly
Phase 5: Remove the two runners and prop the inset fireplace on them, fastening it with the nuts (
A) and screws(B) dismounted in ph. 2 (see F
ig
. 5).
1
A
B
21
F ig
. 8
Y
Phase 6: Slide the cassette fireplace onto the runners checking that it fastens and fastens properly.
Phase 7: Should it be necessary to align the front of the fireplace with the classing, proceed as follows:
Loosen the nuts (A), one on each side, (see F
ig
. 8),Loosen the nuts (X), one on each side, (see F
ig
. 8), and use a 4 mm Allen key to adjust the grub screws (Y), one on each side, (see F
ig
. 8), to compensate for any level and alignment defects. On completing the adjustment, fully tighten the nuts (A) e (X).
Phase 8: Carry out the electrical connection with the proper cable with its own plug (see par. 07.8) inserting it in the socket already set up and making sure that it isn’t inserted between the inset fireplace base and its support plate, resulting in damage or disconnection.
A X
NOTE
Turn on the switch located close to where the power cable enters the cassette fireplace, before inserting it in its housing and check that the connections, controls and all moving parts function properly.
07.3 ASSEMBLING AND INSTALLING THE FIREPLACE IN A NEW FIREPLACE
F
F ig ig
. 1
. 2
H
F ig
. 3
F
To define the exact position of the inset FIREPLACE
CONFORT for a new fireplace, you must verify with which cladding it will be finished, as the placement can be done differently according to the model chosen.
The fireplace JOLLY STAR is delivered completely assembled on its easel.
Read carefully and follow chap.10.1 for the AIR CANALISATION GROUP and PELLET CHUTE
ASSEMBLING.
Phase 1: Place the fireplace complete with the AIR CANALI-
SATION GROUP and PELLET LOAD CHUTE on the floor at the established place. If it cannot be fastened to the floor, fit the brackets in the rear part of the support (see F
ig
.1) to fasten it to the wall, making sure these operations are done “
IN
THE MOST COMPETENT MANNER”. The Responsibility of the work done for installation cannot be considered to belong to
Jolly Mec S.p.A. but it is the responsibility of the installer who must verify that the installation solutions are correct and that they comply with all the safety regulations in force in the country in which the product is installed.
Phase 2: Vary the height from the ground through the bolts and the holes (H) on the stand(see F
ig
.2) and fix at the wall or on the floor through the block strip.
Phase 3: Put the new flue on the collar (F) of the support plate (see F
ig
..3).
NOTE
Turn on the switch located close to where the power cable enters the inset fireplace, before installing the cladding and check that the connections, controls and all moving parts function properly.
If there are any problems regarding alignment or levelling of the device with the cladding in place, proceed as described in
Phase 7 above.
22
07.4 AIR CIRCULATION
13
12
10
11
1
2
3
5
4
1.
Fume exhaust
2.
Flexible aluminium pipes for hot air ducting: ø80mm for mod. STAR 68, ø100mm for mod. STAR 80, L. max. 2x4m
3.
Chute for loading pellets
4.
Air damper lever for regulating the flow of ducting
5.
Humidifier
6.
Obligatory external air intake(see par. 07.1)
7.
Ø80mm pipe for combustion air intake be connected to internal or external as required (see par. 07.1)
8.
Handle for opening door
9.
Air vents for air circulation inside environment or to levy combustion air
10.
Door
11.
Openable front grid
12.
Adjustable vents for hot air 180x120mm
13.
Recirculation grid obligatory hood 400x100mm (100mm from the ceiling)
6
9
8
7
EXAMPLE OF AIR DUCTING IN THE VARIOUS ROOMS 07.5
NOTE
To duct air into the other rooms, connect the pipes to the fireplace’s upper rear outlets. To distribute air to the various areas, see example. The air can be balanced with the grids with adjustable closures.
The air pipes must be brought to the rooms to be heated.
From every room where hot air is ducted, the air must return to the fireplace room through openings beneath the doors or vents, which must be taken up again by the grid in the fireplace skirting.
The flow of ducted air can be increased by closing the front outlet using the upper lever on the right beneath the grid. The two air outlets can also be united in one single outlet with a “Y” pipe, in order to have hot air in one single outlet; in this case it is necessary to increase the diameter of the output Y of the pipeline at least to Ø 120mm (for mod. STAR68) or Ø 140mm (for mod. STAR80) diameter
(by customer) and maximum length of the pipes 5m.
Air is distributed with flexible circular pipes in aluminium Ø 80mm (for mod. STAR68) or Ø 100mm (for mod. STAR80). The pipes must be fastened to the unions with pipe clamps. Pipe insulation is vital for the stove’s efficiency. They must be wrapped with glass wool pads (minimum thickness 3 cm) along its entire length.
WARNING
Makes sure that pipes do not contact wood and inflammable materials.
23
It is also very dangerous to use plastic pipes to distribute air since the high temperatures could deform them and release harmful gases.
Where it is impossible to wall up the distribution pipes, they can be hidden with a suspended ceiling, fake beams or casing.
The space between the vents and the wall must be hermetically sealed with silicone (A), to prevent that leaking air blackens it due to heat (for exemple dark spots of the radiators).
A
WARNING
IMPORTANT: Use a neutral cure silicone seal
5 m. max.
24
07.6 FLUE OR FUME EXHAUST SYSTEM
The flue or fume exhaust system is a fundamental element for the proper functioning of the stove and must comply with the following general standards:
EN1856-1
EN1856-2
UNI 10683
Chimneys. Requirements for metal chimneys - Part 1: System chimney products
Chimneys. Requirements for metal chimneys - Part 2: Metal flue liners and connecting flue pipes
Heat generators operating with wood or other solid bio fuels - Installation requirements
The diameter of the flue must be sized according to the technical specifications of the appliance and type and place of installation. Each appliance must have its own chimney flue without any inlets from other appliances.
The exhaust duct of the combustion products generated by the forced draught equipment must respond to the following requirements:
• it is necessary to use union joints and pipes with pressure resistant seals, as the union of the flue could be slightly pressurised while the appliance running
• all changes in direction must be open to inspection to facilitate maintenance
• correct draught to maintain depression in the combustion chamber, as per the technical specifications, must be guaranteed
• it must be watertight, waterproof and suitably isolated and insulated
• must be made of suitable materials that resist normal mechanical stress, heat, the action of the combustion products and acid condensations
• must be prevailingly vertical structures with deviations from the axis not greater that 45°
• must be adequately distanced from combustible or inflammable materials via an air space or suitable insulation
• must have an internal section which is preferably circular: square or rectangular sections must have rounded corners with a radius of no less than 20 mm
• must have an internal section that is constant, free and independent
If the flue is installed externally it must be insulated to prevent the cooling of fumes and formation of condensation. The same is valid for the tract from the roof to the chimney cap (Torrino). For the union between the stove and the flue, or if there are deviations or curves, for easier, quicker and safer installation, we recommend using double-walled stainless steel pipes.
The use of pipes in fibre cement for connecting the equipment to the flue is forbidden.Exhaust pipes must not run through rooms where the installation of combustion equipment is forbidden. The union must be connected to the flue in such a way as to ensure they remain airtight when the appliance is operating in pressurised conditions and to avoid the formation of condensation and its conveyance to the appliance. It has to be avoid, as much as possible, the assembly of horizontal sections. In any case, the horizontal segment (or its horizontal projection) do not have to be longer than two meters with minimum slope not less than 5%. The horizontal section does not have to be connected directly to the smoke fan output but after the first vertical segment (6) F
ig
.1.
F ig
. 1
1
2
3
1
4
. Airtight steel sheet metal
The chimney system for the smoke exhaust MUST be dimensioned and projected by a Qualified Engineer. He will determine the proper smoke exhaust system taking into consideration the product technical data, kind of installation, installation location and mostly the installation technical regulation in force. The Engineer will give indications to the installer about the materials to use, smoke path section, insulation thickness, corrosion resistance and all requirements needed for the correct working of the system product-chimney.
The correct dimension of the air intake for ventilation and aeration of the installation location MUST be verified in conformity with the technical regulation in force.
Malfunctioning of the product caused by a smoke exhaust not properly projected and dimensioned WILL NOT be object of objections to Jolly Mec and interventions at Jolly
Mec charge.
For appliance that must reach ceiling or wall exhaust outlets that are not coaxial with regard to the issue of the fumes from the machine, changes in direction must be made using an open elbow of 45° (see F
ig
.1).
The use of counter slope elements is forbidden. The flue union must have a constant section and allow soot to be collected and swept away. Changes in cross-section are only allowed at the outlet of the heat generator: the use of adaptors on the coupling with the chimney flue is prohibited.
2
2
3
. 45° Curves
. Fume exhaust
Running other air ducts and installation pipes inside the exhaust pipes, even if oversized, is forbidden.
5
6
4
. External insulated flue
5
. Insulated T union for condensation
6
. Non-insulated pipe
25
In the event of a black-out, suitable sizing of the fume exhaust system guarantees sufficient draught to exhaust the fumes generated by combustion without the use of the electric exhaust fan.
If the performance of the fume exhaust system is not excellent, it is possible to adjust the operating settings of the stove to overcome draught defects by a maximum of 15% of the fume exhaust device; this adjustment is however the exclusive competence of the Technical
Assistance Centre CAT.
One airtight reading point is recommended on the flue to check emissions after installation and measure draught.
Supporting the weight of the flue with the appliance union is strictly forbidden. Use specific stands or independent supports for this purpose.
To install other combustion devices in the same room where the pellet appliance is installed, refer to UNI 10683 and UNI 7129 installation regulations.
The minimum flue height must be over 3,0 m.
Blocking of wall exhaust terminals at any height and any distance from openings, doors and/or windows is not permitted and a very important rule to follow.
Installation of external fireplaces must be performed using insulated double-walled pipes, to prevent the formation of condensate; it must also be possible to inspect the base of the fireplace for routine maintenance which must be done at least once a year.
A windproof chimney cap must be installed; in the presence of adverse weather conditions, especially high winds, this accessory allows the stove flue draught system to operate much easier.
A minimum flue draught between 10 and 14 Pa must be guaranteed. This value must be measured using specific and controlled instruments each time the appliance and flue undergo maintenance.
With strong winds and the chimney cap installed in the reflux area (see F
ig
.2, zone bordered by the dotted line A for roofs with ß>10° slant) of the roof or without complying with the distances foreseen by UNI 10683 situations may arise where the stove does not work which will trigger the no depression alarm. It is not possible to make corrections or reset the stove operating values to override the alarm.
F ig
. 2
A
ß>10°
.
130 cm
07.7 INSTALLATION ROOM VENTILATION
According to reference regulation UNI10683, 4 Pa depression must be verified between the installation room interior and exterior. Prepare adequate ventilation openings in the room where the product is installed to permit at least 50 m³/h clean comburent air flow not taken from polluted rooms. The ventilation openings, if fitted with insect-proof mesh, must be easily removable and undergo periodic cleaning to ensure clear air flow passage.
If the comburent air inlet is directly connected to the stove, it may be necessary to make adjustments to the control unit, especially during the start-up phase, as the temperature and humidity of outdoor air not only varies during the period of use of the product, but also come into direct contact with the pellets and the ignition element, generating different fuel burning times.
Jolly Mec allows the ducting system at the input of the combustion air within and not over the following limits: the length can’t be longer that 1000 mm, the diameter has to have at least the same section of the stove/boiler connection, it is possible only one 90° change of direction, the center-to-center distance of the combustion air input pipe can be ± 300 mm.
WARNING
As for the fuel product exhaust system, air vents are also extremely important and must be given the appropriate consideration and respect.
The installer is directly liable for all electrical system parts, generation hook-up to the system, ventilation and the fume exhaust system and MUST, at the end of installation work, issue a declaration of conformity as per Ministerial Decree 37/08.
On the other hand, the purchaser MUST assign all work to a qualified professional technician.
The device must be installed and used in accordance with all local and national laws and EC Regulations.
NOTE
It is only recommended to connect the comburent air ducting system to the stove if absolutely necessary. Very cold air and humidity may cause difficulties during the stove ignition phase.
WARNING
It is not allowed to install coaxial systems for the smoke output.
26
07.8 ELECTRICAL CONNECTIONS
WARNING
Electrical connections must be carried out by skilled personnel according to the regulations in force (2014/30/UE and 2014/35/UE).
C A
B
D
Connect the 230Vac 50Hz line with the proper cable with plug, supplied with the stove, which powers up the control unit and all the appliance’s electrical components.
The device is equipped with a power socket and fuse (A), a spare fuse in the drawer (B) and a bipolar switch (C) (see see fig. alongside).
L’apparecchio è dotato di una presa di corrente con fusibile (A), fusibile di scorta nel cassetto (B) e di un interruttore elettrico bipolare generale (C) (vedi figura a lato). In the event that the control unit does not switch on, even after turning the switch to I “ONE”, check that the fuse has not blown.
(D) Control unit lid
07.9 CONTROL UNIT M10-P
A complete description of the functions is available in the “REMOTE CONTROL MANUAL M10-P AIR” attachment.
1
4
3
N
2
F
5
N L
The control unit M10-P manages all the functions and is co trolled by remote control (see par. 08.4).
The radio-frequency control unit (operating by the antenna located in the left lateral part of the cassette fireplace and connected to the console) is equipped with a timed thermostat with personalisable programs, for simple management of functioning controls. The functioning is given by the AMBIENT PROBE, located on the remote control (or in the equipment with the sensor installed inside the console, which can be moved into an area of the house by a cable 2x1 mm ²) and controlled by safety devices which are:
FUME TEMPERATURE PROBE: inserted on the fan exhaust fumes.
PRESSURE SWITCH: inserted on the fan exhaust fumes.
SAFETY THERMOSTAT PELLET TANK: inserted on PELLET tank and it Intervenes if the fireplace’s internal temperature is too high.
NB: if the remote control breaks down, the fireplace can function with pellets using the emergency console (as described in par. 08.3 and in the “ REMOTE CONTROL MANUAL M10-P” attachment).
5
1. Electronic control pannels
2. Ground security
3. Electrical connection with cable in the equippment
4. Switch button
5. Fuse ø5x20 F4A 250V IEC 127-II
27
07.10 CONTROL UNIT ELECTRICAL WIRING DIAGRAM
WARNING
Electrical connections must be carried out by skilled personnel according to the regulations in force (2014/30/UE and 2014/35/UE).
RED
BLUE
BLUE
BLACK
Y - G
BROWN
BROWN
BLUE
ORANGE
ORANGE
RED
RED
PURPLE
PURPLE
PINK
GREY PINK
BLACK
WHITE
WHITE
1
User Radio Console
2
Electronic control pannels
3
Socket with bipolar switch and fuse holder for the electric network
4
Electric power cord with schuko socket
5
Combustion fumes exhaust fan
6
Pellet start-up electric resistance
7
Hot air exchange centrifugal fan
8
85°C safety bulb thermostat
9
Fume safety pressure switch
10
PELLET auger motor
11
Room temperature probe
12
Fume temperature probe
17
Fumes fan condenser
18
Air exchange fan condenser
22
Microswitch: fireplace position switch
NOTE
The representation of the components is approximate, but they can change in terms of shape.
28
CHAP.08 USE AND MAINTENANCE FOR THE USER
08.1
F
A
E
APPLIANCE OPERATIONS
H I
L
C G
B
The inset FIREPLACE uses pellets as fuel, whose combustion is electronically controlled.
Pellets are taken from the storage hopper (A) by the auger B) controlled by the gear motor (C) and conveyed directly to the combustion crucible (D).
They are ignited by the hot air produced by the electric heating element (E) and aspirated into the crucible by the centrifugal fan (F) which is the same that sucks up the fumes produced by combustion, expelling them from the large vent located on the upper part of the support plate and connected with the flue.
The fan (G) moves air in the air space on the back of the fireplace, where it is heated and then released into the environment through the slot and the front grid (H) and/or ducting(L). The hopper (A), on the rear part of the inset fireplace, is filled by a sliding drawer (I) located on the front part over the fireplace and behind the air grid (H)(mod.SYNTHESIS) or a more appropriate slide (mod. STAR). Pour the pellets in the drawer and with the appropriate tool push them into the hopper; the hopper is full when the pellets stay in the drawer.
The fireplace is equipped with an exchanger in steel and dual heat developing FIREFLECTOR, closed in front by a door in ceramic glass. The quantity of fuel, the feeding of comburent air and the extraction of fumes are regulated with an electronic card in order to obtain a high efficiency combustion.
All the operations for managing operation are handled by a supplied radio remote control. It it breaks or is lost, the emergency console inside the inset fireplace (see par.08.3) can be used to start up or turn off the machine.
08.2
D
DOOR OPENING AND INSET FIREPLACE EXTRACTION (only with fireplace off and cold)
Open the fireplace door pulling the lever forward (A) located below to the right and, using the supplied wrench (B), turn the screw (C) below to the left one fourth of a turn anticlockwise. Contemporaneously pull the inset fireplace outwards.
A
WARNING
The inset fireplace is equipped with a safety microswitch (D), fitted below in the rear part of the base (see
F ig
.1), which switches off the electrical power supply when the fireplace is extracted.
To close, simply push the inset fireplace inwards until you hear a click that lets you know it has been secured.
WARNING
Before closing the door, make sure you have removed the key (B).
C
Accompany the door until it is closed and lock it with the relative lever.
F ig
.
1
B
D
29
08.3 EMERGENCY CONSOLE
If the remote control breaks down, the basic functions can be accessed by an emergency console (see also
REMOTE CONTROL MANUAL
M10-P AIR attachment), located under the control unit lid inside the cassette fireplace on the left side(see photo).
To access the console, you must extract the cassette fireplace as explained in the preceding paragraph 08.2, then remove the console holder,which is fixed on two pins, cut the plastic band binding the cable and bring everything up to the door.
Inside the door below to the left, there are two pins on which the console holder bracket can be fastened, fixing it so it stays turned outward, and making sure to thread the cable in the remaining space between the base and the door in order not to crush it.
To close it, see the previous par. 08.2.
08.4 REMOTE CONTROL M10-P
The remote control M10-P lets you use the following main functions
• Device start and stop
• 5 heating output level adjustment
• Regulate the desired ambient temperature.
• Optimise combustion.
• Manually load pellets into the basket.
• Manage the timed thermostat with several daily start ups.
• Report any function irregularities.
• Indicate the heating appliance’s operating mode.
08.5 SAFETY THERMOSTAT PELLET TANK WITH MANUAL RESET
A
If the fireplace is switched off by the intervention of the safety thermostat, the cause could be too high output. Decrease the output.
Proceed as follows to restore the fireplace’s normal operation:
1) wait until the fireplace is completely cold (10-20 minutes);
2) extract the cassette fireplace as explained in par.08.2;
3) reset the thermostat unscrewing the hood (A) located on the rear panel
(photo alongside) and use a point to press the relative button;
4) refit the hood and close the cassette fireplace again, as explained in par 08.2; reset the alarm on the control unit and start up again.
30
08.6 RECOMMENDATIONS AND WARNINGS
The fan begins to run automatically following the smokes temperatures.
WARNING
PELLETS
NEVER RUN THE FIREPLACE WITHOUT ELECTRICAL CURRENT AND WITH FUELS OTHER THAN WOOD
The humidifying water (max capacity 1 litre) must be manually inserted in the fireplace through the filling window that is located to the right of the fireplace, beneath the air diffusion grid (the humidifier is full when the water reaches the level). Do remember that the fireplace can also operate without water
Air humidificaton prevents physiological disorders such as: dry throat, migraine, various allergies and excess dust caused by environments that are too dry. Aromatic essences can be added to the humidifier water (mixed with the water that has been poured) to scent the rooms.
If there is air ducting in the other rooms, the flow can be further increased, using the specific damper lever located beneath the front grid
(upper right) on the fireplace.
WARNING
DO NOT TOUCH the parts of the fireplace without cladding, excluding the handles and the regulating controls, as they are subject to high temperatures.
The room where the fireplace is installed must not directly adjoin multi-floored stairwells; there must not be other boilers, stoves or air extractors in the same room (excluded of the type “C” according to UNI 10683). A Ø 150 mm external air intake in the room is obligatory.
Only use original spare parts; original spare parts are available through authorised retailers, authorised Assistance Centres, or directly from JOLLY-MEC.
If the glass becomes very dirty (with visible blackening) while operating on pellets, the causes could be:
• Little uptake in the flue (clean the flue or check its characteristics).
• Insufficient comburent air (add more air with the combustion fan), clean the air intake.
Please be aware that to have a 10 kW output, approximately 2 kg of pellets per hour must be burned.
When pellets are not used for a long time (spring-summer period), the hopper, the auger and the basket must be completely emptied using a vacuum cleaner; clean carefully to prevent that pellet residue deposits there and damages components during the next start up.
Use only recommended fuels otherwise the warranty could be invalidated.
Every 500-1000 kg of pellet loaded in the hopper, check that there are no deposits of sawdust on the bottom, and remove any sawdust there (sawdust reduces the auger’s capacity and creates functional problems for the fireplace).
The pellets must be fed into the hopper using a scoop. Do not empty the sack directly into the hopper.
The fire door must always be closed during normal operations.
The pellet hatch must be closed while the machine is running.
Check for obstructions in the flue and in the external air intake before starting the machine after a prolonged period of disuse.
The fireplace must not be used as an incinerator. Do not used fuels that are not recommended.
The fireplace must not be modified; each unauthorised modification automatically invalidates the manufacturer’s warranty and every responsibility.
The fireplace must not be placed in direct contact with combustible materials; the minimum distance to be observed is 50 cm.
Prompt and systematic maintenance is a fundamental component for perfect functioning and continous maximum heat efficiency.
To start up, proceed as follows:
- the inset fireplace must be pushed and secured in its housing
- clean the basket and burning area
- load the pellets
- pour water with essences in the humidifier (if desired)
- close the front door
- press the start up button on the remote control (see the specific manual also)
- adjust the output
MORE CLEANING = HIGHER PERFORMANCE
WARNING
For problems with the device, please contact the Technical Assistance Centre (CAT).
In the event of a fire in the flue or fireplace, switch off the device and contact the Fire Brigade immediately.
31
08.7 ORDINARY MAINTENANCE (to be done by the customer)
For the first few days during pellet operation, keep the pellet basket under observation to determine after how many days it must be cleaned, as different qualities of pellets have different quantities of residue.
WARNING
Before starting any type of cleaning, switch off the main switch and make sure that the fireplace is cold.
• Pellet basket cleaning (recommended 2-5 days)
Eliminate any debris in the basket, turning it over with a tool and with its tip remove any material that may be clogging it, striking the inner walls of the basket then shaking it; or remove the basket completely from its housing to make cleaning easier.
Clean the air passage holes in the basket carefully with a pointed tool.
Make sure that the area where the basket rests is cleaned well (if the basket does not sit well on it and air passes, the fireplace will not start up and operates poorly; it can also let returning smoke enter the pellet hopper)
Reposition the pellet basket perfectly.
• Glass cleaning (daily)
Clean the glass daily with a damp sponge or paper towel. If the glass becomes dirty with black smoke, the, pellet basket is probably dirty or the combustion air must be increased.
Be careful not to use overly aggressive products to avoid ruining the paint. Never spray detergents directly onto the parts to be cleaned. If the fireplace requires more frequent and deeper cleaning, check the flue draught performance and the chimney cap. A windproof chimney cap is strongly recommended.
• Ash compartment cleaning
Remove the ash grid and empty the pellet ash compartment periodically whenever necessary. The purpose of this cleaning is to ensure the free flow of combustion air from the basket’s holes. Use a “drum type” vacuum cleaner equipped with a fine mesh filter, which will simplify cleaning as it prevents aspirated ash from returning to the environment.
• Pellet hopper cleaning
Every 500-1000 kg of burned pellets, empty the hopper and check that no sawdust has deposited on the bottom.
Clean the bottom of the hopper carefully. After a long period of inactivity, empty the hopper and auger completely.
Supplied tools for cleaning, loading and extracting
A. Scoop for pellets
B. Spray for the humidifier tank
C. Cleaning brush
D. Heat proof glove
E. Handle/key for extracting inset fireplace
B
C
E
A
D
32
F ig
. 1
F ig
. 2
F ig
. 3
F ig
. 4
F ig
. 5 F ig
. 6
F ig
. 9 F ig
. 10
1.
Clean inside the fireplace with the provided tools *
2.
Remove the steel grid (see F
ig
. 1).
3.
Take out the pellet basket and clean it (see F
ig
. 2).
4.
Remove the tiles in sequence, starting from the side, either left or right: a) Grasp the top of the side tile (see F
ig
. 3), lift it and turn it inwards (see F
ig
. 4) to free it from its slot and leaning it backwards (see F
ig
. 5) remove it from the fireplace.
b) Proceed in the same way with the other lateral tile.
c) Grasp the top of the front/middle tile (see F
ig
. 6) pulling it forward, lift it (see F
ig
. 7) and lean it forward, to free the pellet loading chute from the auger, (see F
ig
. 8) remove it from the fireplace.
5.
Clean the boiler’s internal surfaces with a brush (see F
ig
. 9-10-
11).
6.
With a vacuum specific (can) or palette and brushes clean the ashes and residues.
7.
Reassemble all parts following the sequence carefully.
* Recommended cleaning once a month (but check the manual).
F ig
. 7 F ig
. 8
F ig
. 11
• Loading the pellet hopper (Jolly Synthesis 68-80 model)
The pellet hopper is filled through the opening on the hot air diffusion grid (F
ig
. 12). Remove the pellet drawer (F
ig
. 13) 13and pour the pellets into the drawer using a shovel (not supplied) (F
ig
. 14). The pellets must not be poured in directly from the sack. As seen in (F
ig
.
15) use the designated tool to push the pellets inside the pellet hopper. When loading has been completed, close the drawer and grid.
It is recommended to fill the hopper when the device is cold and switched off. If the hopper is filled up when the device is running or hot, it is compulsory to wear the heat protection glove provided as, during these phases, the surfaces of the ventilation grid the load drawer handle can get extremely hot.
F ig
. 12 F ig
. 13 F ig
. 14 F ig
. 15
33
• Loading the pellet hopper (Jolly Star 68-80 model)
The pellet loading chute is used to fill up the pellet hopper. Access the chute via the flap on the cladding, as seen in the cladding example F
ig
. 16 (F
ig
. 16-17-18). Pour in the pellets using a shovel (not supplied) (F
ig
. 19). The pellets must not be poured in directly from the sack.
F ig
. 16 F ig
. 17 F ig
. 18 F ig
. 19
08.8 PREVENTIVE MAINTENANCE PROGRAM (to be done by the authorised Jolly-Mec Technical Assistance Centre)
We wish to remind you that the Extraordinary Maintenance to be carried out on this type of fireplace must be done obligatorily every year by qualified maintenance personnel, in order to maintain its functionality, efficiency and comfort.
For questions ,we invite you to contact the authorised Jolly-Mec Technical Assistance Centre, through your retailer.
WARNING
To carry out these operations, the electrical current must be turned off; you must wait until the fireplace is cold and comply rigorously with the safety regulations in force.
• Cleaning fireplace main body (to be verified according to usage)
• Cleaning of flue once a year to be verified according to the usage (attention to horizontal lines)
• Cleaning of fans once a year (to be verified according to the usage)
34
CHAP.09 FAULT DIAGNOSIS AND TROUBLESHOOTING
09.1 PROBLEMS
WARNING
•
•
Do not use the stove if the uptake is irregular and the combustion is not optimal!
In accordance with the laws in force on safety for electrical appliances, a Jolly Mec Technical Assistance Centre or qualified personnel must obligatorily be contacted for all installation, maintenance or interventions that require access to electrical parts.
PROBLEM MAIN CHECKS TO BE PERFORMED
The Emergency Console is not on
The remote control does not work
• Check that the fireplace plug is inserted securely in the mains socket and the socket at the back of the fireplace.
• Check that the FLAT cable is connected to the electronic circuit board correctly.
• Check that the protection fuses are working efficiently, including those connected to the electronic circuit board and those in the fireplace socket.
• Check that the batteries are not dead and they are inserted correctly.
Rechargeable batteries are bot allowed.
• Point the remote control at the emergency console.
• Check that the fireplace is powered up and the display is working.
The pellets are not dropping into the firebox
• The pellets have run out, refill the container.
• The gear motor is not running, check the reason:
not connected to the mains
mechanically disconnected from the auger.
• The auger is blocked by a foreign body which has fallen into the container.
• The auger is blocked by very hard pellets; use the recommended pellet types.
The fireplace does not start up automatically
• The firebox is dirty, preventing incoming air flow. Clean it thoroughly and check it is clean each time you start it up.
• The basket is positioned incorrectly.
• The resistance is faulty.
The pellets burn poorly and uncombusted material forms in the basket, the glass gets very dirty and blackened
The fireplace switches off when running at minimum power.
• The amount of pellets loaded in the basket for the various output modes does not correspond to the amounts indicated in the Technical Specifications (see par. 06.1). Verificare e correggere.
• Low flue draught, do not use the fireplace, it could be dangerous; carefully clean the flue, the stove and the fume extractor.
• Firebox is very dirty. Switch off the fireplace and clean it.
• Humid pellets. Replace the fuel.
• Lack of comburent air, check that the front door is firmly shut against the fireplace structure.
• Incorrect fan settings; check the default and factory settings.
• The combustion fan speed is very high and the pellets are burning too quickly.
• The pellet supply is running out.
• The flue draught rate is very high.
• The pellet load is very high, it does not all burn within the set time and fresh pellets accumulate inside the firebox. Adjust the load level, or increase the combustion fan speed.
• Pellet size is very small, adjust loading time.
The flame is very inconsistent
• Check the bottom of the pellet container; there may be large deposits of sawdust.
• The gear motor may have broken gearings.
The exchange and/ or combustion fan are running when the fireplace is switched off
• The flue probe is broken. Replace it.
The electric components are running when the fireplace is switched off
• The electronic circuit board is broken. Replace it.
The exchange fan air smells of smoke
• Check the exchange fan, it might be dirty.
The exchange fan whistles or is very noisy
• Check the exchange fan, it might be dirty.
35
09.2 ALARM MESSAGES
Following is an overview on appliance alarms linked to the probable causes and some potential solutions. If an alarm occurs with a certain frequency, contact the Jolly Mec Technical Assistance Centre.
Alarm
Code
AL01
AL02
AL03
AL04
AL05
Alarm
Text
BLACK
OUT fume probe fume hot vacuum failure power failure
Cause Main reason Main solution
• Electrical black out while the fireplace is running
• The electric plug has disconnected from the mains socket
• The electric plug has disconnected from the fireplace socket
• The electrical wiring connector has disconnected from the electronic circuit board terminal board
• The fireplace power connection socket fuses or the electronic board fuses have blown.
• Check that the power cord is connected properly to both the mains socket and the fireplace socket
• Check that the connectors are well connected to the electronic circuit board terminal board (test this with the power cord disconnected)
• Check the fuses are OK (do this test with the power cord disconnected)
• The electrical connection is not correct
• The flue probe is broken
• The fumes probe could be worn or broken due to accidental friction
• Check that the probe is connected to the electronic circuit board correctly. RED wire to terminal +, blue wire to terminal
• Check that the thermocouple wires are intact, and there are no continuity interruptions
• Contact the Jolly-Mec Technical
Assistance Centre
• The fumes temperature is over 260°C
• The fume probe is positioned incorrectly
• The air exchange fan is not working
• The fireplace is exceptionally dirty
• The PELLET load is excessively high
• Check the position of the fumes probe
• Check to see if the air exchange fan is running properly
• Check to see if the stove is dirty, and clean it if necessary
• Check to see if the PELLET load settings are correct
• Contact the CAT if this type of alarm is tripped frequently
• The control unit does not detect the correct number of fumes extractor rpm
• The fumes extractor electrical connection is incorrect or faulty
• The “ENCODER” speed sensor plug is disconnected
• The combustion fan is broken and is not revolving
• The combustion fan is very dirty, to the extent where it decreases its speed
• Check that all the electrical connections are in order
• Check to see if the combustion fan is very dirty
• Check to see if a foreign body has accidentally been caught up in the fan or the external motor
• Contact the CAT if this type of alarm is tripped frequently
• The THRESHOL MINIMUM setting has not been reached within the maximum start-up time
• The start-up electrical element may be broken
• The electrical element guide tube could be very dirty and clogged with ash
• The PELLET loading during the start-up phase could be higher or lower than the amount calibrated by Jolly-Mec
• The fumes extractor fan speed is too high or too low during the start-up phase
• The firebox may be positioned incorrectly
• The firebox could be exceptionally dirty
• The combustion chamber door was left open during the start-up phase
• The PELLET hopper is empty
• Check the efficiency of the electrical element
• Check that the element guide tube is clean
• Always check that the firebox is perfectly clean before the startup phase
• Check the PELLET preloading quality.
The level must be slightly above the electrical element hole during the preloading phase
• Check that the PELLET load and fumes extractor fan speed settings are correct
• Check the PELLET load level in the hopper
• Contact the CAT if this type of alarm is tripped frequently
36
Alarm
Code
AL06
AL07
AL08
Alarm
Text
Cause Main reason Main solution empty pellet
• The temperature falls below the THRESHOL LAVORO setting whilst the stove is running.
• Fume probe is faulty
• There are no PELLETS in the hopper
• The level of PELLETS is so low that the flame can not stay alight
• The THRESHOL LAVORO setting has been changed and the trigger level is far too high
• Check that the level of PELLETS inside the hopper is sufficient
• Check the PELLET load times are set correctly
• Check the THRESHOL LAVORO setting
• It may be necessary to load the pellets again from Menu 07 before restarting the fireplace. The complete emptying of the hopper usually involves the emptying of the load auger too; this will lead to a start-up with insufficient pellets and trigger a POWER FAILURE alarm. After completing the Load Pellet sequence in
Menu 7, the firebox must be emptied, i.e. the stove must be started up with a clean firebox.
• Contact the CAT if this type of alarm is tripped frequently
thermal safety
• Tripped thermal safety switch • The fireplace has overheated caused by:
- exchange fan is not working;
- excessive PELLET load;
- very dirty stove;
• The thermal safety switch is broken
• The thermal safety switch wiring is incorrect or disconnected
• Check that the exchange fan is working properly
• Check to see if the stove is dirty, and clean it if necessary
• Check the value of the load PELLET settings
• Check that the safety thermostat and relative electrical connections are all intact
• Contact the CAT if this type of alarm is tripped frequently
lack depress-
• Tripped safety depressimeter. • The flue is clogged
• The depressimeter is broken
• Incorrect electrical wiring
• Incorrect silicon pipe connection
• Check to see if the combustion product exhaust duct is blocked
• Check the component is intact and the relative electrical connections correspond to the electrical wiring layout
• The silicon pipe is not connectedì to connector H
• Contact the CAT if this type of alarm is tripped frequently
NOTE
For other alarms not on the list, for persistent problems or for those different from the ones described above, please contact Technical Assistance.
37
CHAP.10 ATTACHMENTS
F ig
. 1
10.1 JOLLY STAR 68/80 - AIR CANALISATION GROUP
AND PELLET CHUTE ASSEMBLING
The fireplace JOLLY STAR 68/80 is delivered completely assembled on its easel (see F
ig
. 1) and complete with the required component to fix it and the components of the canalisation group and pellet load chute (see F
ig
. 2).
F ig
. 2
2
1
5
3
1
6
8
10.1.1 Components for canalisation group and for pellet chute system
7
2
1. Lateral shaft to fix the easel (n° 2 pcs.)
2. Assemble the lateral shaft for canalisation (nr.2 pcs.)
3. Top bar
4. Hot air box
5. Pellet load chute support
6. Containment rubber
7. Fixing plates for rubber (nr. 3pcs.)
8. Pellet load chute
9. Adjustable legs (nr.4 pcs.)
•
Screw M8x16 (n° 30 pcs.)
Nut M8 (n° 30 pcs.)
•
Washer Ø8 (n° 30 pcs.)
Screw M5x16 (n° 11 pcs.)
•
Nut M5 (n° 4 pcs.)
4
9
38
F ig
. 3
1
F ig
. 4
10.1.2 For a correct assembling of the following parts:
1
1.
Fix the lateral shaft 1 (F
ig
. 3), using the screws M8x16 with their nuts and washers, in the equipment, following the installation type.
2
2
2.
Fix the lateral shafts 2 (F
ig
. 4), using the screws M8x16 with their nuts and washers, without tightening it, only preassembly it.
F ig
. 5
3
3.
Fix the top bar 3 (F
ig
. 5), using the screws
M8x16 with their nuts and washers, without tightening it, only preassembly it.
39
F ig
. 4
4
10.1.2
For a correct assembling of the following parts:
4.
Fix the hot air box 4 (F
ig
. 6), using the screws (nr.3) M5x16, without tightening it, only preassembly it.
Fig. A
Fig. C
F ig
. 7
7
5
6
Fig. B
5.
Now follow by adjusting the hot air box till it fits properly with the fireplace, to avoid air losses:
• By acting on the upper part of the lateral shafts you can adjust the top bar up and down (fig.A).
• By acting on the lower part of the lateral shafts you obtain a regulation in deep of the top bar (fig.B).
• By acting on the top bar, using the three slots you obtain an adjustment of the hot air box (fig.C).
Before tightening the screws through the nut and the washer, verify the good placement of the hot air box and check that by sliding the fireplace in and out everything is fitting correctly
(see the included instruction manual for the opening).
WARNING
Before you start to extract the fireplace, verify that it is properly fixed on a wall or at the floor to avoid a roll over which could be dangerous.
8
6.
Settle the mounting position of the pellet load chute (left, right, centre), as desired and assembly the support 5 (F
ig
. 7) with the help of the containment rubber 6 and the fixing plates 7. Assemble first the rubber on the holes who will remain free after the positioning of the pellet load chute 8 depending from the chosen position: n.°4 for right or left positioning and 2 for central positioning). with screws M5x16 and nuts M5, than fix the pellet load chute 8 only using the screws M5x16
(n.°4).
7
40
F ig
. 8
10.1.2 For a correct assembling of the following parts:
7.
Assemble the sliding group (F
ig
. 8), with the screws M8x16 the nuts and the washers in the equipment, inside the upper bar with the help of the upper holes, depending from the position chosen and fix tightly.
F ig
. 9
Lateral screws
F ig
. 10
8.
Using the two lateral screws (F
ig
. 9) on the sliding group you can adjust the distance of the chute to the cladding (F
ig
. 10).
41
NOTES
42
43
Via S.Giuseppe 2 - 24060 Telgate (Bg) Italy
Tel. +39 035.83.59.211 Fax +39 035.83.59.203
www.jolly-mec.it - [email protected]
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Key Features
- Pellet operated
- Air heating
- Modern design
- High performance
- Remote control
- Chronothermostat
- Room temperature
- Power levels
Frequently Answers and Questions
What is the minimum flue draught required for this fireplace?
What is the average flue gas temperature at nominal output?
What is the standard hopper capacity of the fireplace?
What is the rated voltage and frequency of the fireplace?
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