User manual | High-Tro-Reel (P37-42)

HIGH-TRO-REEL (Tension Type)
Multi-Lead Indoor Use Insulated Trolleys
！
37
Please follow the safety precautions on pages 2 and 3.
A recommended power supply system
for hoists and cranes. Installed using
tension applied to both ends of the unit.
Reduces installation space to one-third.
Reduces installation time.
50 meter jointless installation.
Use of a multiple-lead system eliminates the need
to provide space between leads as required in
conventional insulated trolleys. This results in a
space saving of 66% over the Tro-Reel insulated
trolley.
Processes from unpacking to on-site cutting,
setup, mounting onto the hangers and tension
application can all be handled with the 3P unit. Its
unique configuration eliminates the need for
straightening and other adjustments after
installation. This reduces installation time
compared to conventional insulated trolleys.
High-Tro-Reel coils are 50m long, so there is no need
for joints in installations up to 50m. Using joiners can
make even lines longer than 50m easy to install. With
60A and 90A units, joiners
Joiner cover
can supply power from
anywhere on the
line.
●High-Tro-Reel
Terminal screw
(M6)
56A
Lock screw
Joiner body
60A/90A HighTro-Reel unit
●Tro-Reel
100A
100A
Crimp-on
terminal
Terminal plate
Conductor
Hex key wrench (for M6)
Perfect for powering hoists and cranes.
4P and 5P types are ideal for hoists and cranes
requiring multiple lead wiring (including control
leads) in a confined space.
Dependable power collection during travel.
Since the collector arms maintain stable contact
pressure, there is less chance for the collectors
to become separated from wires due to vibration
or swinging.
38
HIGH-TRO-REEL (Tension Type)
60A/90A High-Tro-Reel units (for indoor use only)
●Rating
3P, 4P, 5P; 600V; 60A, 90A
60A: Steel (8mm2) + Copper (20mm2),
90A: Copper (28mm2)
●Insulating sheath material Rigid PVC (heat resistance: 75°
C)
Orange (hazard color),
Munsell 2.5YR6/13
●Cross-section
●Conductor materials
3P60A
3P90A
56
56
20
20
20
20
14
14
14
14
4P60A
4P90A
76
20
20
76
20
20
20
14
20
14
14
14
5P60A
5P90A
96
20
20
96
20
20
20
20
14
20
20
14
60A
14
14
※5P(DH5767)
90A
Cat. No.
DH5761
DH5763
DH5765
DH5762
DH5764
DH5766
DH5767
DH5768
DH5769
Rating
3P・600V・60A
4P・600V・60A
5P・600V・60A
Length
10m
30m
50m
10m
30m
50m
10m
30m
50m
Weight (kg)
10.2
30.5
50.9
13.8
41.5
69.1
17.1
51.3
85.4
Cat. No.
DH5791
DH5793
DH5795
DH5792
DH5794
DH5796
DH5797
DH5798
DH5799
Rating
3P・600V・90A
4P・600V・90A
5P・600V・90A
Length
10m
30m
50m
10m
30m
50m
10m
30m
50m
Weight (kg)
10.6
31.7
52.8
14.2
42.6
71.0
17.9
53.6
89.3
150A/200A High-Tro-Reel units (for indoor use and machine interior use only)
3P, 4P; 600V; 150A, 200A
150A/200A: Copper (44mm2)
●Insulating sheath materials150A: Rigid PVC (heat resistance: 75°
C)
200A: Rigid PVC (heat resistance: 95°
C)
Orange (hazard color),
Munsell 2.5YR6/13
●Conductor material
●Cross-section
3P150A
3P200A
56
15
56
20
20
15
20
14
20
14
●Rating
4P150A
15
76
20
20
20
15
76
20
20
14
14
20
4P200A
※4P(DH5752)
150A
200A
Cat. No.
DH5751
DH5753
DH5755
DH5752
DH5754
DH5756
39
Rating
3P・600V・150A
4P・600V・150A
Length
10m
30m
50m
10m
30m
50m
Weight (kg)
15.2
45.5
75.8
20.4
61.1
101.8
Cat. No.
DH5731
DH5733
DH5735
DH5732
DH5734
DH5736
Rating
3P・600V・200A
4P 600V・200A
Length
10m
30m
50m
10m
30m
50m
Weight (kg)
15.2
45.5
75.8
20.2
60.5
100.8
Unit:mm
End tention in sulator
Attached to both ends of the High-Tro-Reel unit to absorb expansion and contraction due to temperature fluctuations.
For 60A, 90A, 150A, and 200A.
After setting the High-Tro-Reel
unit, the terminal, and the terminal
plate in the end tension insulator.
The terminal plate and the terminal
where fixed bolt M6×12 was
tightened with the specified torque
cannot be used again.
Note: Can be used with lines 100m or less in length.
●With
●With
feed-in terminal.
For 60A, 90A,
150A and 200A.
●Without
feed-in terminal.
For 60A, 90A,
150A and 200A.
feed-in terminal.
For 60A, 90A,
150A and 200A.
Don't use them again.
Please in quire of store purchased
when the terminal and the terminal
plate are necessary.
100
600
100
126
40 40
87
20 20
30
65 57
145
100
A
150
205
87
20 20
feed-in terminal.
For 60A, 90A, 150A and 200A.
A
150
600
30
40
B
A
100
138
87
20 20
●Without
feed-in terminal.
For 60A, 90A, 150A and 200A.
B
●With
feed-in terminal.
For 60A, 90A, 150A and 200A.
※3P(DH57132)
B
●With
※3P(DH57034)
150
600
3P
4P
5P
30
※3P(DH57032)
80
80
A
120
140
160
B
90
110
130
Drawing shows a 3P end tention insulator with feed-in terminal.
●With
●With
feed-in terminal
Cat. No.
Type
DH57032
DH57042
DH57052
For 3P
For 4P
For 5P
Weight
(kg)
1.8
2.1
2.4
●Without
feed-in terminal
Cat. No.
Type
DH57034
DH57044
DH57054
For 3P
For 4P
For 5P
Weight
(kg)
1.8
2.1
2.4
feed-in terminal
Cat. No.
Type
DH57132
DH57142
DH57152
For 3P
For 4P
For 5P
Weight
(kg)
1.7
2.0
2.3
End tension insulator for lateral movement
Tension insulator for use in short-distance line internal wiring such as in cranes. Since the end tension insulator comes equipped with inward-facing
springs for tension application, the High-Tro-Reel provides the most effective use of factory space.
After setting the High-Tro-Reel
unit, the terminal, and the terminal
plate in the end tension insulator.
The terminal plate and the terminal
where fixed bolt M6×12 was
tightened with the specified torque
cannot be used again.
For installation procedures, please refer to the specialized installation manual.
●With
●With
feed-in terminal.
For 60A, 90A,
150A and 200A.
●Without
feed-in terminal.
For 60A, 90A,
150A and 200A.
feed-in terminal.
For 60A, 90A,
150A and 200A.
Don't use them again.
Please in quire of store purchased
when the terminal and the terminal
plate are necessary.
85
100
138
400
85
205
400
40 40
87
20 20
30
65
145
A
100
87
20 20
feed-in terminal.
For 60A, 90A, 150A and 200A.
57
30
40
A
B
A
85
87
2020
●Without
feed-in terminal.
For 60A, 90A, 150A and 200A.
B
●With
feed-in terminal.
For 60A, 90A, 150A and 200A.
※3P(DH57133)
B
●With
※3P(DH57035)
100
126
400
30
※3P(DH57033)
80
3P
4P
5P
80
100
A
120
140
160
B
90
110
130
Drawing shows a 3P end tention insulator.
●With
●With
feed-in terminal
Cat. No.
Type
DH57033
DH57043
DH57053
For 3P
For 4P
For 5P
Weight
(kg)
1.5
1.8
1.8
●Without
feed-in terminal
Cat. No.
Type
DH57035
DH57045
DH57055
For 3P
For 4P
For 5P
Weight
(kg)
1.5
1.8
1.8
feed-in terminal
Cat. No.
Type
DH57133
DH57143
DH57153
For 3P
For 4P
For 5P
Weight
(kg)
1.4
1.7
1.7
40
■HIGH-TRO-REEL(Tension Type)
Joiner
Used to connect High-Tro-Reel units. Can also supply power from anywhere
on the line (60A and 90A types).
●With
●Without
feed-in terminal
For 150A and 200A
B
62
82
102
A
For 60A and 90A
A
70
90
110
3P
4P
5P
feed-in terminal
120
※4P(DH5727K1)
46
※4P(DH5724K1)
Cat. No.
Type
Rating
DH5723
DH5724K1
DH5725
DH5726
DH5727K1
For 3P, 60A/90A
For 4P, 60A/90A
For 5P, 60A/90A
For 3P, 150A/200A
For 4P, 150A/200A
3P・600V・90A
4P・600V・90A
5P・600V・90A
3P・600V・200A
4P・600V・200A
Weight Units per Units per
(kg)
box
carton
0.18
1
20
0.31
1
10
0.37
1
10
0.20
1
20
0.26
1
10
20
20
B
Drawing shows a 3P joiner.
Center feed-in joiner
Used to feed power from anywhere on the line and connect the High-Tro-Reel
units (150A and 200A types).
For 150A and 200A.
83
17
13
10
56
62
138
345
20 20
15
※4P(DH57271)
Cat. No.
Type
DH57261
DH57271
For 3P, 150A/200A
For 4P, 150A/200A
Weight
(kg)
1.9
2.2
Units per
box
—
—
Units per
carton
1
1
Drawing shows a 3P center feed-in joiner.
Hanger
For 3P and 4P
For 5P
φ6.5mm hole
60
40
40
Used to feed power from anywhere on the line and connect the High-Tro-Reel
units (150A and 200A types).
104
112
B
C
2.5
A
41
Cat. No.
Type
DH5773K
DH5774K1
DH5775
For 3P
For 4P
For 5P
Weight
(kg)
0.06
0.07
0.08
Units per
box
20
10
10
Units per
carton
100
50
50
Drawing shows 3P and 5P hangers.
3P and 4P types are not equipped with a φ
6.5mm hole.
25
8
25
※5P (DH5775)
25
25
M10
φ11
96
3P
4P
A
56
76
B
64
84
C
72
92
HIGH-TRO-REEL(Tension Type)■
Unit:mm
Collector arm
Attached to the moving equipment and used to supply power from the HighTro-Reel unit to the equipment.
●Single
Collector arms can be linked together and used in tandem configuration
when it is critical that the collectors are not separated from the wires.
30A
60A
100A
type
Crimp-on terminal
3.5-5S
8-6
14-6
270
※A collector arm (for horizontal use)
must be used when the unit is
installed horizontally.
A
Rating
DH5743K2
DH5744K2
DH5745K2
DH5746K2
DH5747K2
DH5748K2
DH5741K2
DH5742K2
3P・600V・30A
4P・600V・30A
5P・600V・30A
3P・600V・60A
4P・600V・60A
5P・600V・60A
3P・600V・100A
4P・600V・100A
Weight
(kg)
0.67
0.98
1.08
0.81
1.16
1.32
1.06
1.41
Units per Units per
box
carton
1
—
1
—
1
—
1
—
1
—
1
—
1
—
1
—
23
48
72
46
Cat. No.
90±20
7
※4P(DH5744K2)
A
55
70
95
3.5-5S
※Drawing shows 4P collector arm.
Collector arm support parts for transverese
●Applicate for 30A, 60A, and 100A collector arms.
55
installing a collector arm horizontally, mounted collector arm support
parts for transverse on base of the collector arm as shown.
52
●When
66
153
Installation
Cat. No.
DH5249
Weight
(kg)
0.66
Units per
box
1
48
Units per
carton
24
128
Collector (replacement parts)
The number of collectors in a set conforms
to the number of poles. Replace collectors
when they wear down to the replacement
indication line (approx. 5,000km).
B
Replacement line
A
5
Cat. No.
Rating
DH5783K1
DH5784K1
DH5785K1
DH5786K1
DH5787K1
DH5788K1
DH5781K2
DH5782K2
3P・600V・30A
4P・600V・30A
5P・600V・30A
3P・600V・60A
4P・600V・60A
5P・600V・60A
3P・600V・100A
4P・600V・100A
Units per Units per
box
carton
1
30
1
20
1
20
1
30
1
20
1
20
1
20
1
10
500
※3P(DH5783K1)
30A
60A
100A
A
55
70
95
B
85
100
125
Crimp-on terminal
3.5-5S
8-6
14-6
42

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