Stanley Solid Fuel Cookers

Mar 2015

INTRODUCTION

•

This appliance is classified as a Cooker, therefore not listed on clean air wood fire websites.

•

BUILDING CONSENTS (PERMITS)

It is the house owners responsibility to have the correct permit lodged and accepted by the local building authority. Your Installer may offer to assist with this and in some cases undertake the complete application, lodgement, payment, etc. on your behalf (a fee maybe incurred).

•

INSTALLATION

All solid fuel heating appliances sold by Broadys NZ Ltd must be installed to the requirements of the Standard AS/NZS 2918:2001 and the product instructions supplied by us and/or with the appliance. This includes the “FINISHING” of your installation e.g. the correct venting, hearth sizing, and fascia and/or mantle surrounds.

Broady's NZ Limited do not undertake installation and/or site work associated with the installation of the products we sell, nor warrant their installation. We recommend that the installation of all solid fuel heating appliances be carried out by a Qualified Registered

Installer with the NZ Home Heating Association, of which Broady's are also a member.

We can provide a list of these installers, or if preferred visit their website for a full and current list at www.nzhha.co.nz/membership.asp. By listing these Installers, it is not implied nor inferred that Broady's recommend them or their work. As the contract for installation is between you and the chosen Installer – payment is due directly to them, normally on the completion of the installation. Any possible issues regarding your installation are to be addressed to the Installer. KEEP THEIR NAME ON FILE.

•

ELECTRICAL / PLUMBING

If any electrical/plumbing work is required, it must be carried out by a licensed Electrician/Plumber. All electrical work must be carried out to AS/NZS3000 or AS/NZS3100 requirements, plumbing work carried out to appropriate requirements of AS3500.4.1 or

NZS4603, and both electrical and plumbing to local regulatory authority.

•

SAFETY WARNING

•

Only use dry, well seasoned firewood. Never use driftwood or treated timber

•

DO NOT use flammable liquids or aerosols to start or re kindle the fire

•

DO NOT OVERFIRE – only use the high heat setting when lighting the fire and reloading. Once fire is alight reduce air slide control to lower setting.

Over firing may result in the warranty becoming void.

•

Replace damaged and worn out consumables like baffles, liners, air tubes, rope seals etc with genuine replacements to ensure the correct and safe operation of the fireplace.

•

If hot water boosters or boilers are fitted the appliance must be connected to an open vented low pressure hot water system.

•

Make sure the minimum safety heater-to-wall clearance distances are maintained between the heater and any heat sensitive materials (ie. furniture, drapes, blinds etc)

•

Solid Fuel heaters with glass doors are not to be used as an open fire.

Stanley Donard Dimensions

B

H

L

L L

J

E

1455

C

M

M

G

630

Donard Cooker Dimensions

E

C

B

G

Height to top of Splashback/Platerack 1455mm

Height to top of Hot Plate Covers 1320mm

Height to top of cooking hob

Width

885mm

920mm

Depth (including rear heat shield)

Weight

630mm

352kg

Firebox Dimensions

Height

Width

Depth

Summer Grate Height

(HOB models only)

500mm

220mm

400mm

300mm

Hot Water Pipe Outlets—HOB model

L

M

K

Upper Hot Flow Pipe - from floor 820mm

Lower Cold Return Pipe - from floor 230mm

Left hand side of cooker to centre 195mm

Hot Water Pipe Outlets—DHW model

L Upper Hot Flow Pipe - from floor 660mm

M

K

Lower Cold Return Pipe - from floor 435mm

Left hand side of cooker to centre 115mm

K

Note: Above shows HOB model dims, check DHW dims carefully

Main Oven Dimensions

Height

Width

Depth

Second Oven Dimensions

Height

Width

Depth

Hot Plate

310mm

390mm

406mm

220mm

390mm

406mm

560mm x

330mm

Hot Water Capabilities

DHW—water booster (standard)

DHW—water booster (large)

High Output Boiler (HOB model)

2.0kW

4.0kW

17.5kW

Flue Position (150mm diameter flue)

Right hand side of cooker to centre 145mm

Back of rear heat shield to centre 175mm

Height from floor protector to flue centre (for rear flue exit option)

995mm

Stanley Comeragh Dimensions

B

H

D

E

C

J

L

M

G

C

B

G

Comeragh Cooker Dimensions

E Height to top of Splashback/Platerack 1430 mm

Height to top of Hot Plate Covers

Height to top of cooking hob

Width

Depth (including rear heat shield)

Weight

1360mm

920mm

900mm

610mm

274kg

Firebox Dimensions

Height

Width

329mm

250mm

381mm Depth

Hot Water Pipe Outlets—HOB model

L Upper Hot Flow Pipe - from floor 850mm

M

K

Lower Cold Return Pipe - from floor 600mm

Left hand side of cooker to centre 140mm

Hot Water Pipe Outlets—DHW model

L Upper Hot Flow Pipe - from floor 850mm

M

K

Lower Cold Return Pipe - from floor 625mm

Left hand side of cooker to centre 140mm

Main Oven Dimensions

Height

Width

Depth

324mm

400mm

396mm

Warming / Storage Compartment Dimensions

Height 300mm

Width 850mm

Depth

Hot Plate

Simmer Plate

435mm

268mm x 325mm

390mm x 250mm

Hot Water Capabilities

DHW—water booster (standard) 1.7 kW

DHW—water booster (large) 2.5 kW

High Output Boiler (HOB model) 13.8 kW

Flue Position (150mm diameter flue)

Right/Left hand side of cooker to centre of flue

450mm

Back of rear heat shield to centre 145mm

Height from floor protector to flue centre (for rear flue exit option)

1002mm

Stanley Errigal Dimensions

B

D

G

E

C

L

J

M

A

Errigal Cooker Dimensions

B

A

G

E

C

Height to top of Splashback/Platerack 1390mm

Height to top of Hot Plate Covers

Height to top of cooking hob

1360mm

880mm

Width - of cooking hob

Width - between legs O/D

Depth (including rear heat shield)

Weight

910mm

940mm

610mm

263kg

Firebox Dimensions

Height

Width

Depth

Hot Water Pipe Outlets—HOB model

340mm

220mm

370mm

L

M

K

Upper Hot Flow Pipe - from floor 820mm

Lower Cold Return Pipe - from floor 570mm

Left hand side of cooker to centre 140mm

Hot Water Pipe Outlets—DHW model

L Upper Hot Flow Pipe - from floor 820mm

M

K

Lower Cold Return Pipe - from floor 595mm

Left hand side of cooker to centre 140mm

Main Oven Dimensions

Height

Width

Depth

330mm

400mm

400mm

Hot Plate Dimensions

Main Hot Plate

Centre Circular Hot Plate

Simmering Plates x 2

405mm x

255mm

240mm Ǿ

155mm Ǿ ea

Hot Water Capabilities

DHW—water booster (standard)

DHW—water booster (large)

1.7 kW

2.5 kW

13.8 kW High Output Boiler (HOB model)

Flue Position (150mm diameter flue)

Right/Left hand side of cooker to centre of flue (H and I)

Back of rear heat shield to centre

450mm

145mm

Height from floor protector to flue centre (for rear flue exit option)

725mm

CLEARANCES TO COMBUSTIBLE MATERIALS

To comply with AS/NZS2918:2001 your Stanley cooker must be installed with the minimum clearances from combustible walls and / or bench units as shown in the table below.

The clearances shown apply only to installations of the Stanley cooker when the splashbacks are fitted. When not using a splashback, the rear wall clearances become the same as the side

wall clearances above the cooking hob level.

Clearances below cooking plate hob level

Left

Right

Rear Wall (to back of rear heat shield)

As per plumbing minimum requirements

Clearances above cooking plate hob level

Left

Right

Rear Wall (to back of rear heat shield)

Minimum Hearth Size — see construction requirements

Minimum thickness of Fibre Cement sheet. This must then have a non combustible covering—ie tiles, steel, stone, brick etc

It must extend either side of Cooker

Errigal

100mm

150mm

100mm

450mm

350mm

100mm

12mm

Comeragh Donard

50mm

50mm

100mm

50mm

50mm

100mm

350mm

250mm

100mm

25mm

300mm

300mm

100mm

25mm

Min 200mm Min 200mm Min 200mm

It must extend in front of Cooker Min 300mm Min 300mm Min 300mm

In the case of concrete floors, any combustible floor coverings must be kept away or trimmed to the above minimum clearances

Minimum Kitchen Bench & Cabinet Opening Requirements

Model

Errigal

Comeragh

Donard

A - below hob

1160mm

1000mm

1020mm

B - above hob

1710mm

1500mm

1520mm

Cavity Depth

710mm

710mm

730mm

B

Above hob

A

Below hob

CLEARANCE REDUCTION FACTORS

As per AS/NZS2918:2001

The clearances can be reduced with the use of wall heat screens. Wall screens must extend 1.8m above floor level, or to the top of the bench at cooking hob level (where applicable). Heat Screens must allow air movement for their full height, ie. A 25mm at the bottom and a minimum 50mm below the ceiling if extending full room height. Under no circumstances can combustible materials (ie timber, gib board) be used to space the screens. Use ceramic or similar non combustible spacers/packers.

CONSTRUCTIONS AND CLEARANCE FACTORS FOR HEATING APPLIANCE HEAT SHIELDS

WHICH ARE WITHIN 45° OFF THE VERTICAL

Heat Shield Construction Minimum Air Gap dimension mm

Clearance Factor

Single layer of continuous material 12 0.40

Single layer of continuous material 25 0.30

Two spaced layers of continuous material 12 + 12 0.20

NOTES:

1: Masonry may be used as a heat shield material

2: Where heat shields are used to reduce appliance clearance dimensions additional flue shielding may also be required. (Refer AS/NZS2918:2001).

Within 45° off Vertical

CONSTRUCTIONS AND CLEARANCE FACTORS FOR HEATING APPLIANCE HEAT SHIELDS

WHICH ARE MORE THAN 45° OFF THE VERTICAL

Heat Shield Construction Minimum Air Gap dimension mm

Clearance Factor

Single layer of continuous material

Single layer of continuous material

12

25

0.80

0.60

NOTES:

1: Masonry may be used as a heat shield material

2: Where heat shields are used to reduce appliance clearance dimensions additional flue shielding may also be required. (Refer AS/NZS2918:2001).

More than 45° off Vertical

Unshielded safety clearance

= 450mm

Calculation of Reduced Clearances

The way to use these clearance factors is to take the minimum unshielded distance to a combustible wall (as per the manufacturers specification or AS/NZS2918:2001 for untested appliances) and multiply this distance by the clearance factor to determine the reduced clearance.

Example (to the right)

Appliance manufacturer specifies clearance to heat sensitive wall of 450mm

Heat shield selected has a factor of 0.3.

Therefore 450mm x 0.3 = 135mm. Reduce clearance is 135mm.

Notes:

a)The clearance is measured from the appliance to the wall surface itself and NOT the shielding. b) The heat shield material must be installed a min 30mm off the floor to allow cooling air ventilation in behind the heat shield. c) The heat shield material must terminate no less than 50mm below the ceiling to allow ventilation of air in behind the wall screen. d) Tested Appliances - the heat shield material must extend a minimum distance so as to achieve the tested unshielded clearance to combustible wall material (see examples over page) e) Un Tested Appliances - the heat shield material must extend a minimum 450mm beyond all surfaces of the heating appliance (see examples over page)

Shielded safety clearance

= 135mm

Single Layer spaced 25mm off combustible wall

Examples of Heat Shields used to reduce appliance clearance where the shielding is within than 45° off the vertical

Unshielded safety clearance = 250mm

Heater

Shielded safety clearance = 100mm

Heat Shields - single spacing 12mm

Factor = 0.4 (250 x 0.4 = 100mm)

Heater

Example as per Tested Appliance

Min 250mm

Unshielded safety clearance = 1200mm

Heater

Shielded safety clearance = 240mm

Heat Shields - double spacing 12mm + 12mm

Factor = 0.2 (1200 x 0.2 = 240mm)

Heater

Example as per Untested Appliance

Min 450mm

Example of Heat Shield used to reduce appliance clearance where the shielding is more than 45° off the vertical

Heat Sensitive wall or ceiling

Heater

Heat Sensitive wall or ceiling

Heat Shield spaced off 12mm

Factor = 0.8 (950 x 0.8 = 760)

Heater

Unshielded safety clearance = 950mm

Shielded safety

Clearance = 760mm

Heat Shield Material Options

Examples of Heat Shield Materials:



Brick





Masonry

Sheet Metal (painted or powder





 coated)

Stainless Steel

Hebel AAC - 75mm

Promina - 9mm wall board







Edipan

Tile Underlay

Fibre Cement wall linings, ie

Villa Board

Note

DO NOT USE FIRE RATED GIB

BOARD - this is not classified as a suitable material for heat shielding

FLOOR PROTECTION

Errigal model (both DHW and HOB) - requires an “Ash” floor protector, min 12mm thick. An Ash floor protector must be made of a non combustible material (ie. Fibre cement sheet 12mm covered with ceramic tile, sheetmetal, plate steel, stone, masonry, brick etc)

Comeragh and Donard (both DHW and HOB) models require an

“Ash” floor protector, min 25mm thick. An Ash floor protector must be made of a non combustible material (ie. Fibre cement sheet 12mm covered with ceramic tile, sheetmetal, plate steel, stone, masonry, brick etc)

Whichever type of material is used, it must extend at least 300mm in front of the cooker and 200mm to each side of the cooker. For new wooden floors it is advisable to “check in” the floor protector so that its top surface is level, or flush, with your floor.

Floor Protection for NON - Combustible Floors:

Trim any combustible floor coverings to at least 300mm in front of the cooker and at least 200mm to each side of the cooker.

SEISMIC RESTRAINT

Sufficient restraint shall be provided to resist seismic loading equal to

0.4 times the weight of the appliance applied horizontally in any direction at the mid height of the combustion chamber.

1. Donard - fix a 900mm section of steel angle iron to the base of the plinth at the rear and secure 3 x dynabolts (or equivalent) through the floor protector into the floor material.

2. Comeragh - secure through the base cabinet, behind the storage doors, with 2 x dynabolts (or equivalent) through the floor protector into the floor material.

3. Errigal - fit supplied tabs into the bottom edges of adjacent legs.

Bolt through the floor protector into the floor material.

PLUMBING

All models use 1”BSP (25mm) plumbing connection in and out of the water jacket at the rear. To achieve full heating efficiency ensure that the hot floe and cold return pipes have a minimum rise of 1 in 6 to the hot water cylinder. When bends are needed, these must be gentle and extra rise allowed for compensation.

All wetback connections MUST be open vented to the atmosphere and be installed by a registered plumber to the required Building Code

Standards.

Spacer Kit—15mm air gap

For use with Donard and

Comeragh DHW models

FLUE SYSTEMS - Stanley Solid Fuel Cookers

Standard 4.2m Flue System

Flue system to be installed as per

ASNZS2918:2001

Min 3m

Min 600mm

Non Combustible spacers

25mm thick must be used to space outer galv liner to any timber framing

Summary for standard 4.2m flue system

Above Ceiling

1 x 150mm ADD Cowl

1 x 150/250 Casing Cover

1 x 150/250 Top Spacer Bracket

1 x 1200mm x 150mm S/S Flue

1 x 600mm x 150mm S/S Flue

1 x 600mm x 200mm Separate Galv Liner

1 x 600mm x 250mm Separate Galv Liner

1 x 600mm x 252mm Galv Slip Liner

1 x 1200mm Combination Liner 250/200

Below Ceiling

1 x 210mm Ceiling Plate and Pkt Screws/Spacers

1 x 1200mm x 200mm Powder Coated Galv Liner

1 x 1200mm x 150mm S/S Flue Hi Therm Black

Note: The above does not include a roof or chimney flashing. Extra flue maybe required for specific cooker installations as per registered installer. This is a guide only

Plate Rack

ADD Cowl

Casing Cover

Top Spacer

200mm Inner Galv liner must extend a min

200mm above roof cladding

Appropriate Roof

Flashing—supplied separately by installer

S/S Flue Pipe

Combination Galv Liner

1200 x 200/250

Ceiling Plate with

210mm hole

Powder Coated Galv

200mm Ǿ Liner

Alternative is half round rear flue reflector

S/S Flue Pipe 150mm

Hi Therm Black

Note: The Donard flue exits the cooker hob on the right hand side as shown.

The Errigal and Comeragh flues are located centrally on the top of the hob, refer to spec sheets at front of manual