INSTALLATION MANUAL - USER AND MAINTENANCE Precision air-conditioners ACCURATE 2.0 Chilled Water AC Chilled Water AB Dual Coil Chilled Water PRELIMINARY 50/60Hz range EN AC: frame 1: 0061-0101-0131 frame 2: 0161-0201-0261 frame 3: 0331-0401-0501 frame 4: 0601-0701 frame 5: 0901-1151 frame 7: 1201-1401-1551-1801 frame 8: 2001-2251 AB: frame 3: 0302-0352 frame 4: 0452-0552 frame 5: 0702-0852 frame 7: 0902-1052-1252 frame 8: 1302-1502 INDEX Documents 3 Water connections and water characteristics 22 Unit configuration 3 Correction factors 22 General characteristics 4 Condensate drain 26 Air flows 5 Electrical connections 26 Rating plate 6 Minimum cross-sections of the power supply cables 26 General technical data 6 Electrical specifications 27 Hot water re-heating 8 Operation and control 31 Accessing the main components 8 Instruments and alarms 31 Transport and handling 9 Calibrating the control and safety devices 31 General dimensions and weights 10 Calibrating the air flow sensor 32 Positioning the air-conditioner 15 Calibrating the dirty filter sensor 32 Operating space 15 Temperature and humidity probe 32 Operating limits 16 Servomotor and hot water valve 33 Optional base moulding (over units) 16 Electric heaters 37 Air distribution, under units (under units) 16 Humidifier 38 Intake plenum, under units (under units) 17 Humidifier power supply 39 Outlet plenum, over units (over units) 17 Humidifier and condensate drain 40 Motor-driven damper, over/under units (over/under units) 17 Condensate drain pump and humidifier drain pumpe 40 Front outlet plenume (over units) 18 Std condensate drain pump (low water temperature) 41 Front outlet mouldin (under units) 18 Condensate drain pump for high water temp. Soundproof suction or outlet plenum 18 (humidifier) 42 Direct free cooling plenum (under units) 19 Double power supply with automatic switching 43 Direct free cooling base (over units) 20 Maintenance 44 Direct free cooling connection kit (under/over units) 20 Dismantling 45 Optinal air filter 21 Troubleshooting 45 Optional Fresh air 21 Liability disclaimer This bulletin refers to standard executions, in particular for dimension, weight, electric, hydraulic, aeraulic and refrigerant connections (whereas applicable). Contact Climaveneta Commercial Office for further drawings and schemes. Climaveneta declines any liability derived from the bulletin’s use. This bulletin is of exclusive property of Climaveneta, and all forms of copy are prohibited. The data contained herein are subject to variation without notice. In some parts of this manual, the following symbols are used: WARNING = for actions that require special care and suitable preparation Specialist personnel (electrician) Person with in-depth knowledge and experience such as to be able to recognise risks and avoid dangers that may derive from electricity (IEV 826-09-01). PROHIBITED = for actions that absolutely MUST NOT be performed 2 EN ACCURATE 2.0 AC - AB DOCUMENTS DOCUMENTS ENCLOSED WITH THE UNIT Each unit is delivered complete with the following documents: • Air-conditioner installation - user and maintenance manual; • Instruction manual for the microprocessor controller; • Wiring diagram; • List of spare parts; • CE declaration with list of European directives and standards that the unit is compliant with; • Warranty conditions. Description A C O 0 7 0 1 Option 1 MODELS Option 2 AIR FLOW Option 3 CAPACITY Option 4 WATER CIRCUITS Option 5 VERSION ACCURATE 2.0 AC - AB Version Water circuits Capacity Air flow Models Options UNIT CONFIGURATION BASIC AC AB O U --1 2 BASIC Chilled Water Dual Coil - Chilled Water Over Flow Under Flow Rated cooling capacity expressed in kW AC units AB units BASIC version EN 3 GENERAL CHARACTERISTICS DESCRIPTION OF THE UNIT Ductable precision air-conditioners with capacities from 6 to 225 kW for vertical installation, possibility of electric or hot water reheating, and humidifier and dehumidifier option for precise control of the temperature-humidity conditions. Ideal for air-conditioning technological environments, server rooms and data processing centres, and technological applications in general.The packaged precision air-conditioners operate with chilled water and/or water-glycol and are suitable for indoor installation.The units conform to the essential requirements established in EC directive 2006/42. They are factory tested and on-site installation is limited to the refrigerant and electrical connections. HEATING WITH HOT WATER COIL The coil, complete with water circuit air vent valve, is located downstream of the evaporator coil. The option is supplied complete with modulating 3-way valve with servomotor, managed by the EVOLUTION+ controller. Finned coil heat exchanger made from copper tubes expanded mechanically onto aluminium fins with high heat exchange area. The hot water coil can either be an alternative to or in combination with the electric heaters, and is used to: - Heat the air so as to reach the set point. - Reheat the air during dehumidification operation, bringing the air temperature back to the set point. STRUCTURE Base made from painted galvanised steel plat RAL 7016; frame complete with service panels that allow the unit to operate correctly during maintenance operations. The cosmetic panelling, coated with an innovative double layer of plastic, is lined on the inside with special soundproofing material. IMMERSED ELECTRODE HUMIDIFIER Modulating steam production and automatic control of the salt concentration in the boiler to allow the use of untreated water. FANS EC RADIAL FAN, STANDARD VERSION Fan with one-sided intake and backward curved blades, brushless motor with electronic commutation for excellent performance in terms of static pressure, low power consumption and reduced noise. Speed control is modulating, set from the user terminal based on the correct required static pressure setting. In the STANDARD version with low residual pressure (20- 100 Pa) at rated flow. EC RADIAL FAN, HP VERSION Fan with one-sided intake and backward curved blades, brushless motor with electronic commutation for excellent performance in terms of static pressure, low power consumption and reduced noise. Speed control is modulating, set from the user terminal based on the correct required static pressure setting. In the HP version with high residual pressure at rated flow. FILTER Pleated filters, supported by a frame, with protective metal mesh, and regenerable polyester fibre filtering media treated with synthetic resins. G2/G4 efficiency according to the CEN-EN 779 standard with average separation efficiency 90.1% ASHRAE (G4). The filter is flame retardant. AIR HEAT EXCHANGER Finned coil, large front surface, made from copper tubes expanded mechanically onto aluminium fins with a high heat exchange surface. Hydrophilic treatment to assist the drainage of condensate. The coil, installed upstream of the fans for perfect air distribution, is fitted with a stainless steel pan with hose to drain the condensate. MICROPROCESSOR CONTROL SYSTEM For the control of the ambient parameters and the management of the unit monitoring and control functions (compliant with EEC directive 89/336). CHILLED WATER MODELS - modulating 3-way control valve standard (0-10 V optional), with servomotor controlled by the microprocessor. CONFIGURATION O- OVER: air delivery versus top U- UNDER: air delivery versus bottom CHILLED WATER UNIT - AC VERSION The unit is fitted with a modulating 3-way valve complete with standard three point servomotor (or optional 0-10 V; 2-way also available). The valve opening and/or closing signal is automatically managed by the EVOLUTION+ electronic controller so as to ensure the desired ambient conditions. The ambient air is cooled by passing through the air-conditioner cooling coil. The EVOLUTION+ controller manages the main ambient parameters and is used to set the values, such as: - set points - proportional band - characteristics of the valves - etc. AC ELECTRICAL PANEL Built and wired in compliance with the IEC 204-1/EN60204-1 standards, complete with contactor and overload protection for the compressors and fans, disconnecting switch with door interlock safety device. AIR FLOW SENSOR Activates an alarm in the event of insufficient air flow. ELECTRIC POST-HEATING Finned aluminium heaters complete with safety thermostat to cut off power and activate an alarm in the event of overheating. The electric heaters are used to: - Heat the air so as to reach the set point - Reheat the air during dehumidification operation, bringing the air temperature back to the set point 4 EN ACCURATE 2.0 AC - AB DUAL COIL CHILLED WATER - AB VERSION These units are per standard provided with a double chilled water circuits inside, who never work simultaneously. Each chilled water circuit is provide with 3 way valve with 3 point motor as standard (or optional 0-10 V; 2-way also available). The valve opening and/or closing signal is automatically managed by the EVOLUTION+ electronic controller so as to ensure the desired ambient conditions. The ambient air is cooled by passing through the air-conditioner cooling coil. The EVOLUTION+ controller manages the main ambient parameters and is used to set the values, such as: - set points - proportional band - characteristics of the valves, etcc AB AIR FLOWS The ACCURATE 2.0 air-conditioners are available in different configurations, based on the air intake and outlet positions; the main distinction is between OVER and UNDER units. The versions defined as OVER with air outlet from the top generally have the air taken in from the front or rear or from the bottom of the unit, as required by the custome. The air is discharged from the top of the unit, in ducts, false-ceilings, or from outlet plenums at the front. ACO - ABO fig. 1 1 OVER units with intake from the front and outlet plenum fig. 3 3 OVER units with intake from under the floor and outlet from the top The versions defined as UNDER with air outlet from under the floor have the air intake through the top of the unit directly from fig. 2 2 OVER units with intake from the front and outlet from the top fig. 4 4 OVER units with intake from Athe rear and outlet from the top the environment, or via ducts and/or intake plenums. ACU - ABU fig. 5 fig. 6 5 UNDER units with intake from the top and front outlet plenum. ACCURATE 2.0 AC - AB 6 UNDER units with intake from the top and outlet under the floor EN 5 RATING PLATE The air-conditioner rating plate is positioned on a panel inside the unit, and provides the following information: - Model and serial number of the unit; - Power supply (voltage, phases and frequency); - Power input of the unit and the individual components; - Current input of the unit and the individual components: FL.I (Full load input), FLA (Full load current) and LRA (Locked rotor current); Mod.151 rev.03 Type Modello Model Modèle Modelo Typ Item Articolo Einzelteil Article Artículo Produktkodning Serial number Matricola unità Seriennummer Matricule unité Matricula unidad Serienummer Manufact. year Anno di costruz. Baujahr Année construction Año de costrucción Tillverkningsår Operating weight Peso in funzionam. Betriebsgewicht Poids en fonction. Peso en funcionam Driftsvikt Refrigerant Gas refrigerante Kältemittel Gaz réfrigérant Gas refrigerante Köldmedium Refr. charge Carica refrigerante Füllgewicht Q.té gaz réfrig. Carga refrigerante Köldmediefyllning ELECTRICAL SUPPLY Auxiliary Main F.L.I. F.L.A. L.R.A. kW A A MAXIMUM ALLOWABLE PRESSURE (PS) Gas circuit: HP= Water circuit: MPa LP= MPa MPa Maximum transport and storage temperature: °C Manual n°: Wiring Diagrams: rev. 36061 BASSANO DEL GRAPPA (VI) ITALIA - via SARSON, 57/C Tel.+39 0424 509500 Fax+39 0424 509509 e-mail: [email protected] TECHNICAL DATA ACCURATE 2.0- AC Chilled water Model Frames Air flow-rate CAPACITY DELIVERED Gross total capacity (1) Gross sensible capacity (1) SHR (1) Water flow-rate (1) Total unit pressure drop (1) KVS standard valve Water connections (*) Water content Power supply V/Ph/Hz Power consumption with BASIC EC radial fans Power consumption with HP EC radial fans Power supply V/Ph/Hz Power consumption with BASIC EC radial fans Power consumption with HP EC radial fans Power supply V/Ph/Hz Power consumption with BASIC EC radial fans Power consumption with HP EC radial fans Power supply V/Ph/Hz Power consumption with BASIC EC radial fans Power consumption with HP EC radial fans Power supply V/Ph/Hz Power consumption with BASIC EC radial fans VENTILATION No. of fans Sound power Sound pressure (5) Standard air filter HUMIDIFIER Capacity STANDARD ELECTRIC HEATERS Steps Power consumption DIMENSIONS Width Depth Height OVER unit Height UNDER unit 0061 0101 0131 0161 0201 0261 0331 0401 0501 0601 0701 0901 1151 1201 1401 1551 1801 2001 2251 FRAME 1 FRAME 2 FRAME 3 FRAME 4 FRAME 5 FRAME 7 FRAME 8 m3/h 1800 2500 2500 5000 5000 5000 10000 10000 10000 12500 12500 21000 21000 25000 25000 30000 30000 36000 36000 kW kW 6,0 10,7 13,3 5,1 8,6 10,2 0,84 0,80 0,77 l/h 1038 1846 2283 kPa 57 75 65 2,5 4,0 4,0 IN 1/2" F OUT 1/2" F l 2,988 4,648 7,318 15,7 13,5 0,86 2706 67 6,3 20,6 16,6 0,81 3549 70 6,3 1" F 3/4" F 5,87 8,27 26,6 20,4 0,77 4580 98 6,3 13,06 kW kW 0,13 0,10 0,31 0,26 0,31 0,27 0,61 0,53 0,63 0,55 0,65 0,58 kW kW 0,13 0,10 0,31 0,26 0,31 0,27 0,61 0,53 0,63 0,55 0,65 0,58 kW kW 0,13 0,10 0,31 0,26 0,31 0,27 0,61 0,53 0,63 0,55 0,65 0,58 kW kW 0,13 0,10 0,31 0,26 0,31 0,27 0,61 0,53 0,63 0,55 0,65 0,58 kW 0,13 0,31 0,31 0,61 0,63 0,65 dB(A) dB(A) 1 67 47 1 70 50 G2 1 70 50 2 74 54 2 74 54 G2 2 74 54 32,8 29,6 0,90 5636 47 16 40,3 50,2 60,1 69,9 89,1 112,4 118,6 138,7 155,0 178,0 197,0 225,0 34,8 41,4 48,3 54,8 74,3 89,8 95,5 109,0 127,0 136,0 156,0 168,0 0,86 0,82 0,80 0,78 0,83 0,80 0,81 0,79 0,82 0,76 0,79 0,75 6933 8632 10339 12020 15315 19328 20390 23851 26667 30678 33949 38684 57 96 81 64 62 116 78 69 94 114 159 149 16 16 25 25 25 25 40 40 40 40 40 40 1 1/2" F 2" F 2" F 2" F 2" F 2" F 1 1/4" F 1 1/2" F 1 1/2" F 2" F 2" F 2" F 12,27 15,22 21,02 25,95 35,95 37,68 51,88 45,98 64,18 63,2 82,4 77,3 101,1 230/1/50 400/3N/50 1,53 1,63 1,73 1,89 1,96 3,51 3,69 3,82 3,97 5,01 5,54 6,97 7,51 1,70 1,82 1,92 2,04 2,11 3,89 4,08 4,11 4,25 5,57 6,14 7,48 8,06 460/3/60 1,53 1,63 1,73 1,89 1,96 3,51 3,69 3,82 3,97 5,01 5,54 6,97 7,51 1,70 1,82 1,92 2,04 2,11 3,89 4,08 4,11 4,25 5,57 6,14 7,48 8,06 380/3/60 1,53 1,63 1,73 1,89 1,96 3,51 3,69 3,82 3,97 5,01 5,54 6,97 7,51 1,70 1,82 1,92 2,04 2,11 3,89 4,08 4,11 4,25 5,57 6,14 7,48 8,06 230/3/60 1,73 1,84 1,95 1,91 1,99 3,92 4,12 3,88 4,05 5,66 6,24 7,31 7,96 1 80 60 1 80 60 G4 1 80 60 1 82 61 1 82 61 2 86 65 G4 2 86 65 2 88 67 2 88 67 G4 3 90 69 3 90 69 3 91 70 G4 3 91 70 G4 kg/h 3 3 3 5 5 5 5 5 5 5 5 8 8 8 8 10 10 15 15 kW 3 4 3 4 3 4 3 8 3 8 3 8 3 9 3 9 3 9 3 15 3 15 3 18 3 18 3 18 3 18 3 24 3 24 3 24 3 24 mm mm mm mm 600 1000 1550 500 2100 890 2650 1980 1980 3200 / 2180 1 - Inside air 24°C/50% - water 7-12°C - ESP 20 Pa 5 - Average sound pressure level, at a distance of 2 m, for units in a free field on a reflecting surface. The average sound pressure level is calculated based on the sound power level measured in accordance with ISO 3744. * PAY ATTENTIONS: PIPELINE DIMENSIONS MUST BE CALCULATED FROM INSTALLED LOCALLY, FOLLOWING THE INSTRUCTION ON WATER CONNECTIONS PARAGRAPHS 6 EN ACCURATE 2.0 AC - AB ACCURATE 2.0 - AB Chilled water Model Frames Air flow-rate CAPACITY DELIVERED Gross total capacity (1) Gross sensible capacity (1) SHR (1) Water flow-rate (1) Total unit pressure drop (1) KVS standard valve Water connections (*) Water content Power supply V/Ph/Hz Power consumption with BASIC EC radial fans Power consumption with HP EC radial fans Power supply V/Ph/Hz Power consumption with BASIC EC radial fans Power consumption with HP EC radial fans Power supply V/Ph/Hz Power consumption with BASIC EC radial fans Power consumption with HP EC radial fans Power supply V/Ph/Hz Power consumption with BASIC EC radial fans Power consumption with HP EC radial fans Power supply V/Ph/Hz Power consumption with BASIC EC radial fans VENTILATION No. of fans Sound power Sound pressure (5) Standard air filter HUMIDIFIER Capacity STANDARD ELECTRIC HEATERS Steps Power consumption DIMENSIONS Width Depth Height OVER unit Height UNDER unit m3/h kW kW 0302 0352 FRAME 3 10000 10000 0452 0552 FRAME 4 12500 12500 0702 0852 FRAME 5 21000 21000 IN OUT l 31,1 27,3 0,88 5341 76 10 1 1/4" F 1” F 8,24 36,3 30,7 0,85 6240 70 10 1 1/4" F 1” F 11,17 45,5 38,3 0,84 7828 95 16 1 1/2" F 1 1/4" F 13,49 52,7 42,7 0,81 9053 73 16 1 1/2" F 1 1/4" F 18,42 71,2 61,1 0,86 12238 120 16 1 1/2" F 1 1/4" F 19,95 kW kW - - - - - kW kW 1,63 1,82 1,73 1,92 1,89 2,04 1,96 2,11 3,51 3,89 kW kW 1,63 1,82 1,73 1,92 1,89 2,04 1,96 2,11 3,51 3,89 kW kW 1,63 1,82 1,73 1,92 1,89 2,04 1,96 2,11 3,51 3,89 kW 1,84 1,95 1,91 1,99 3,92 dB(A) dB(A) 1 80 60 1 80 60 1 82 61 1 82 61 2 86 65 l/h kPa G4 G4 0902 25000 1052 FRAME 7 25000 30000 103,1 84,1 0,82 17736 124 25 2" F 1 1/2" F 32,25 124,7 111,8 0,90 21449 82 40 2" F 2" F 41,2 131,3 128,2 0,98 22584 55 40 38,6 50,5 - - - - 3,97 4,25 5,54 6,14 6,97 7,48 7,51 8,06 3,97 4,25 5,54 6,14 6,97 7,48 7,51 8,06 3,97 4,25 5,54 6,14 6,97 7,48 7,51 8,06 4,05 6,24 7,31 7,96 2 88 67 G4 3 90 69 3 91 70 3 91 70 82,3 89,6 68,0 75,9 0,83 0,85 14153 15405 118 155 16 25 1 1/2" F 2" F 1 1/4" F 1 1/2" F 26,95 23,45 230/1/50 400/3N/50 3,69 3,82 4,08 4,11 460/3/60 3,69 3,82 4,08 4,11 380/3/60 3,69 3,82 4,08 4,11 230/3/60 4,12 3,88 2 86 65 2 88 67 G4 1252 1302 1502 FRAME 8 36000 36000 148,2 136,6 0,92 25491 56 40 2" F 2" F G4 kg/h 5 5 5 5 8 8 8 8 10 15 15 kW 3 9 3 9 3 15 3 15 3 18 3 18 3 18 3 18 3 24 3 24 3 24 mm mm mm mm 1000 1550 2100 2650 3200 890 1980 / 2180 1 - Inside air 24°C/50% - water 7-12°C - ESP 20 Pa 5 - Average sound pressure level, at a distance of 2 m, for units in a free field on a reflecting surface. The average sound pressure level is calculated based on the sound power level measured in accordance with ISO 3744. * PAY ATTENTIONS: PIPELINE DIMENSIONS MUST BE CALCULATED FROM INSTALLED LOCALLY, FOLLOWING THE INSTRUCTION ON WATER CONNECTIONS PARAGRAPHS ACCURATE 2.0 AC - AB EN 7 HOT WATER RE-HEATING Post reheating system by mean hot water, composed by finned coil with copper tubes, 3 way valve and actuator driven with the logic implemented in EVOLUTION+ controller ACCESSING THE MAIN COMPONENTS The air-conditioner is accessible from all sides by removing the various panels. The front and/or side panels are opened in 2 different ways: FRONT PANELS All the front panels are hinged and fitted with locking latches. All the front panels are opened and closed using a tool (typically a screwdriver) to open and close the latches. Once the latches have been opened, the front panels can be swung open and then removed vertically to simplify the service operations on the air-conditioner, especially where there is little space available. Opening the front panels provides access to all the components in the air-conditioner involved in routine maintenance. The number of front panels depends on the capacity of the airconditioner. SIDE PANELS All the side panels are accessible and removable. Nonetheless, these do not need to be removed for routine maintenance operations. This means that, if necessary, a series of units can be installed next to each other. The side panels are fastened by screws. These are accessible directly on the side panel by removing the black plastic caps. electrical panel BACK PANELS Fastened by normal self-tapping screws, these are not accessible as when installed the back of the unit is against the wall. INSIDE PANELS The compartment that contains the fans and the heaters is protected and insulated by a metal plate. This is for safety reasons, so as to not have to shut the unit down during normal maintenance operations D WARNING: before restarting the air-conditioner, always check that all the panels have been correctly replaced 8 EN ACCURATE 2.0 AC - AB TRANSPORT AND HANDLING Move the air-conditioner, which must not be reclined or tipped over, nor exposed to the elements, as near as possible to the site of installation before removing the packaging and the pallet. - using fabric slings underneath the unit, making sure that when the slings are in tension these do not apply pressure on the top edges. The units can be lifted: - using a forklift, sliding the forks through the openings in the pallet; The air-conditioner must be stored indoors, preferably in its own packaging, and protected against excessive humidity (<85% RH) and temperature (< 50°C). AC AB STANDARD PACKAGING L P H - OVER H - UNDER L mm mm mm mm 0061 0101 0131 0161 0201 0261 0331 0401 0501 0601 0701 0901 1151 1201 1401 1551 1801 2001 2251 0302 0352 0452 0552 0702 0852 0902 1052 1252 1302 1502 660 1060 1610 2160 2710 3260 560 950 2250 / 2250 2450 mm mm mm mm 0061 0101 0131 0161 0201 0261 0331 0401 0501 0601 0701 0901 1151 1201 1401 1551 1801 2001 2251 0302 0352 0452 0552 0702 0852 0902 1052 1252 1302 1502 690 1090 1640 2190 2740 3290 590 980 2265 / 2265 2380 H P PACKAGING WITH WOODEN CRATE (OPTIONAL) AC AB L P H - OVER H - UNDER H P L The symbols shown on the packaging are compliant with the ISO 7000 standard; the meaning of the symbols is shown in the table. FRAGILE: handle with care. THIS SIDE UP: indicates the correct position of the packaged unit. KEEP DRY: indicates that the packaged unit must be kept in a dry place. TEMPERATURE LIMITS: indicates the temperature limits for storing and handling the packaged unit. CENTRE OF GRAVITY: indicates the centre of gravity of the packaged unit. USE NO HOOKS: indicates that hooks cannot be used to handle or lift the packaged unit. KEEP AWAY FROM HEAT: indicates that the packaged unit must be kept away from sources of heat. DO NOT STACK the packages. RECEIVING THE UNIT Check, upon delivery, that the air-conditioner is intact and in perfect condition; immediately notify the carrier in writing of any damage that may be due to transport. ACCURATE 2.0 AC - AB In particular, check that the panel where the user terminal is fitted has not been damaged. If the side panels have been damaged during transport, they must be replaced before installing the unit. EN 9 GENERAL DIMENSIONS AND WEIGHTS OVER MODELS Frame 2 1980 1980 OVER MODELS Frame 1 15 15 1000 600 500 500 OVER MODELS Frame 4 1980 1980 OVER MODELS Frame 3 10 980 1000 10 EN 10 10 870 890 10 10 1530 1550 10 10 870 10 890 ACCURATE 2.0 AC - AB GENERAL DIMENSIONS AND WEIGHTS 1980 OVER MODELS Frame 5 10 2080 10 10 870 2100 10 890 1980 OVER MODELS Frame 7 10 2630 2650 ACCURATE 2.0 AC - AB 10 10 870 10 890 EN 11 GENERAL DIMENSIONS AND WEIGHTS UNDER MODELS Frame 2 1980 1980 UNDER MODELS Frame 1 1000 600 485 485 15 15 500 500 2180 1980 1980 2180 200 UNDER MODELS Frame 4 200 UNDER MODELS Frame 3 10 980 10 10 870 890 12 EN 10 10 1530 10 10 870 10 890 ACCURATE 2.0 AC - AB GENERAL DIMENSIONS AND WEIGHTS 1980 2180 200 UNDER MODELS Frame 5 10 2080 10 10 870 10 890 2180 1980 200 UNDER MODELS Frame 7 10 2630 10 10 870 10 41.5 890 51.2 797.3 2650 40 2550 40 30 60 770 60 70 2570 ACCURATE 2.0 AC - AB EN 13 GENERAL DIMENSIONS AND WEIGHTS 1980 2180 200 UNDER MODELS Frame 8 3180 41.5 10 10 10 870 10 890 51.5 797 3200 40 3120 3100 30 60 770 60 70 40 FRAME AC AB Width Depth Height - OVER Height - UNDER AC Empty weight Weight with standard packaging AB Empty weight Weight with standard packaging 14 EN mm mm mm FRAME 1 FRAME 2 FRAME 3 FRAME 4 FRAME 5 FRAME 7 FRAME 8 0061 0101 0131 0161 0201 0261 0331 0401 0501 0601 0701 0901 1151 1201 1401 1551 1801 2001 2251 0302 0352 0452 0552 0702 0852 0902 1052 1252 1302 1502 600 1000 1550 2100 2650 3200 500 890 1980 / 1980 2180 kg kg 95 100 105 110 115 120 152 160 162 170 172 180 264 275 274 285 284 295 396 410 406 420 505 525 515 535 615 640 635 650 642 667 652 677 740 766 750 776 kg kg / / / / / / / / / / / / / / 419 430 434 445 596 610 611 625 750 770 765 785 895 920 910 935 / / 915 940 944 970 954 980 ACCURATE 2.0 AC - AB POSITIONING THE AIR-CONDITIONER The air-conditioner can rest directly on the floor, perfectly level, with a maximum difference in height of 5 mm between the ends of the base: incorrect levelling may cause the condensate to leak from the collection pan. L1 P1 WARNING: the air-conditioner must be installed indoors and in non-aggressive environments. Apply an elastic gasket around the perimeter of the base to prevent the transmission of noise and vibrations. SUPPORT FRAME (optional accessory) A support frame is recommended: - to allow the air-conditioner to be installed before assembling the raised floor; - to totally dampen any mechanical vibrations; - to assist the laying of pipes and cables. The support frame is available as an accessory and is adjustable in height, indicated in the figure by the distance X, between 200 and 600 mm. To prevent the transmission of noise and vibrations, an elastic gasket, at least 5 mm thick, should be inserted between the panels of the raised floor and the frame, which must also be insulated from the metallic structure of the floor. X = 200 ÷ 600 mm ACCURATE 2.0 unit Raised floor NOTE: the frame must be fitted by the installer following the instructions shown inside the packaging. Elastic gasket FRAME AC AB L1 mm P1 mm Elastic gasket FRAME 1 FRAME 2 FRAME 3 FRAME 4 FRAME 5 FRAME 7 FRAME 8 0061 0101 0131 0161 0201 0261 0331 0401 0501 0601 0701 0901 1151 1201 1401 1551 1801 2001 2251 0302 0352 0452 0552 0702 0852 0902 1052 1252 1302 1502 600 1000 980 1530 2080 2630 3180 485 870 OPERATING SPACE Access is from the front only for all models. This feature ensures easy access to all the main components in the unit for installation and periodical maintenance. Thanks to this feature, the units can be installed next to one another, or alternatively fitted in racks. To ensure easy maintenance, a space of at least 700 mm must be left in front of the air-conditioner, as shown in the figure. Make sure that the air intake and outlet are never blocked, even partially. E D L FRAME AC AB D mm E mm L mm FRAME 1 FRAME 2 FRAME 3 FRAME 4 FRAME 5 FRAME 7 FRAME 8 0061 0101 0131 0161 0201 0261 0331 0401 0501 0601 0701 0901 1151 1201 1401 1551 1801 2001 2251 0302 0352 0452 0552 0702 0852 0902 1052 1252 1302 1502 > 500 > 700 0 0 ACCURATE 2.0 AC - AB EN 15 OPERATING LIMITS All versions The AC - AB units are designed for operation within the following operating ranges (the limits are considered for new units that have been correctly installed and maintained): - Air temperature must be included between 15,0°C and 50,0°C. - Relative humidity must be included between 30% and 70%. - Temperature difference between inlet & outlet must be included between 3,0°C and 10,0°C. - Water inlet temperature to the coil must be included between 5,0°C and 28,0°C. - Water outlet temperature to the coil must be included between 8,0°C and 36,0°C - Max working pressure 16bar. - Voltage tolerances: the power supply voltage must be between ± 10% of the rated value OPTIONAL BASE MOULDING (OVER UNITS) The "OVER" units are designed for the connections to pass through the base of the unit; nonetheless, if there is no raised floor (units with intake from the rear or front), to simplify the connection of the pipes and cables, a base moulding must be used. The base moulding, available as an accessory, is epoxy-polyester powder painted, in the same colour as the external panels on the air-conditioner, measures 200 mm in height and is fitted with an inspection panel. The inside walls are lined with soundproofing material. On the right- and left-hand sides of the base moulding are six pre-cut sections for passing the cables and pipes; The moulding must be fastened to the air-conditioner using the M6 threaded inserts already arranged on the base. A1 200 C1 air-conditioner base unit moulding FRAME AC AB A1 mm C1 mm FRAME 1 FRAME 2 FRAME 3 FRAME 4 FRAME 5 FRAME 7 FRAME 8 0061 0101 0131 0161 0201 0261 0331 0401 0501 0601 0701 0901 1151 1201 1401 1551 1801 2001 2251 0302 0352 0452 0552 0702 0852 0902 1052 1252 1302 1502 600 1000 980 1530 2080 2630 / / 485 870 / AIR DISTRIBUTION (UNDER UNITS) In the units with air outlet from the bottom, the following details must be ensured to allow for sufficient air flow-rate: a) connection opening between the unit and the raised floor; make a hole in the raised floor and position the air-conditioner over the centre of the hole: the air outlet opening must not be blocked, even partially, by parts of panels, beams, pipes or other objects; insert an elastic gasket around the perimeter of the base to prevent the transmission of noise and vibrations; b) free air flow along the cavity of the raised floor; ithe duct represented by the underfloor space must be sufficiently high (at least 200-250 mm of free space, net of the panels and the beams of the raised floor) and free of obstructions, especially near the air-conditioner; c) grills and air distribution openings in the room; the air exits the underfloor space through openings or grills, the position and surface area of which must be proportional to the layout of the thermal load of the environment. 16 EN For units with air outlet from the bottom, the recommended air outlet speed from the raised floor is between 1 and 2.5 m/s; consequently, the cross-section of the grills should be sized based on this value. The total outflow area (sum of the areas of the openings and net space of the grills) required for each model must be calculated by dividing the total air flow-rate (in m3/s) by the required outlet speed (in m/s). WARNING: the air outlet must be completely free, as an insufficient air outflow air will reduce the flow-rate, the performance of the air-conditioner and may affect reliability. ACCURATE 2.0 AC - AB INTAKE PLENUM, UNDER VERSIONS (UNDER UNITS) For ducting the air intake, plenums are available to be fitted between the top of the unit and the air return duct or the falseceiling. L H P FRAME AC AB L mm P mm H mm FRAME 1 FRAME 2 FRAME 3 FRAME 4 FRAME 5 FRAME 7 FRAME 8 0061 0101 0131 0161 0201 0261 0331 0401 0501 0601 0701 0901 1151 1201 1401 1551 1801 2001 2251 0302 0352 0452 0552 0702 0852 0902 1052 1252 1302 1502 600 1000 1550 2100 2650 3200 500 890 350 500 INTAKE PLENUM, UNDER VERSIONS (OVER UNITS) For ducting the air intake, plenums are available to be fitted between the top of the unit and the air return duct or the falseceiling. L H P FRAME AC AB L mm P mm H mm FRAME 1 FRAME 2 FRAME 3 FRAME 4 FRAME 5 FRAME 7 FRAME 8 0061 0101 0131 0161 0201 0261 0331 0401 0501 0601 0701 0901 1151 1201 1401 1551 1801 2001 2251 0302 0352 0452 0552 0702 0852 0902 1052 1252 1302 1502 600 1000 1550 2100 2650 / / 500 890 / 350 500 / MOTOR-DRIVEN DAMPER OVER/UNDER (UNIT OVER/UNDER) The motor-driven damper, available as an optional accessory, is located inside a plenum. The OVER and UNDER units are delivered with the damper already fitted, on the intake, as shown in the figure. FRAME AC AB H mm H FRAME 1 FRAME 2 FRAME 3 FRAME 4 FRAME 5 FRAME 7 FRAME 8 0061 0101 0131 0161 0201 0261 0331 0401 0501 0601 0701 0901 1151 1201 1401 1551 1801 2001 2251 0302 0352 0452 0552 0702 0852 0902 1052 1252 1302 1502 150 ACCURATE 2.0 AC - AB EN 17 FRONT OUTLET PLENUM (OVER UNITS) The figure shows the front outlet plenum (optional for Over units). L H P FRAME AC AB L mm P mm H mm FRAME 1 FRAME 2 FRAME 3 FRAME 4 FRAME 5 FRAME 7 FRAME 8 0061 0101 0131 0161 0201 0261 0331 0401 0501 0601 0701 0901 1151 1201 1401 1551 1801 2001 2251 0302 0352 0452 0552 0702 0852 0902 1052 1252 1302 1502 600 1000 1550 2100 2650 / / 500 890 / 350 500 / FRONT OUTLET MOULDING (UNDER UNITS) The figure shows the moulding for the front air outlet (optional for L1 UNDER units). H P1 FRAME AC AB L mm P mm H mm FRAME 1 FRAME 2 FRAME 3 FRAME 4 FRAME 5 FRAME 7 FRAME 8 0061 0101 0131 0161 0201 0261 0331 0401 0501 0601 0701 0901 1151 1201 1401 1551 1801 2001 2251 0302 0352 0452 0552 0702 0852 0902 1052 1252 1302 1502 600 1000 1550 2100 2650 3200 500 890 350 450 SOUNDPROOF SUCTION OR OUTLET PLENUM The figure shows the soundproof plenum to be installed on the top of the unit. L H P FRAME AC AB L mm P mm H mm 18 EN FRAME 1 FRAME 2 FRAME 3 FRAME 4 FRAME 5 FRAME 7 FRAME 8 0061 0101 0131 0161 0201 0261 0331 0401 0501 0601 0701 0901 1151 1201 1401 1551 1801 2001 2251 0302 0352 0452 0552 0702 0852 0902 1052 1252 1302 1502 600 1000 1550 2100 2650 3200 500 890 350 500 ACCURATE 2.0 AC - AB DIRECT FREE COOLING PLENUM (UNDER UNITS) This accessory is installed on the top of the unit, and is used to take in cool outside air and then deliver it directly into the airconditioned environment. The plenum is supplied with 2 motorised dampers (one for the outside air + 1 for the inside air), managed by the unit’s microprocessor controlled, which modulate the quantity of air taken in from the outside to ensure the room temperature set point is maintained. L A H P WARNING: For correct installation, an elastic gasket should be fitted between the plenum and the unit. A PRESSURE-RELIEF DAMPER (supplied with the “FC CONNECTION KIT”) MUST BE USED, SO THAT THE AIR CAN DE DISCHARGED DURING TOTAL FREE COOLING OPERATION. SECTION A-A FRONT VIEW A TOP VIEW FRAME AC AB L mm P mm H mm FRAME 1 FRAME 2 FRAME 3 FRAME 4 FRAME 5 FRAME 7 FRAME 8 0061 0101 0131 0161 0201 0261 0331 0401 0501 0601 0701 0901 1151 1201 1401 1551 1801 2001 2251 0302 0352 0452 0552 0702 0852 0902 1052 1252 1302 1502 600 1000 1550 2100 2650 3200 500 890 600 840 ACCURATE 2.0 AC - AB EN 19 DIRECT FREE COOLING BASE (OVER UNITS) This accessory is installed on the BOTTOM of the unit, and is used to take in cool outside air and then deliver it directly into the air-conditioned environment. The plenum is supplied with 2 motorised dampers (one for the outside air + 1 for the inside air), managed by the unit’s microprocessor controlled, which modulate the quantity of air taken in from the outside to ensure the room temperature set point is maintained. INSTALLATION EXAMPLE UNDER OVER with free cooling plenum with free cooling base WARNING: For correct installation, an elastic gasket should be fitted between the plenum and the unit. A PRESSURE-RELIEF DAMPER (supplied with the “FC CONNECTION KIT”) MUST BE USED, SO THAT THE AIR CAN DE DISCHARGED DURING TOTAL FREE COOLING OPERATION. L A H P A SECTION A-A FRONT VIEW TOP VIEW FRAME AC AB L mm P mm H mm FRAME 1 FRAME 2 FRAME 3 FRAME 4 FRAME 5 FRAME 7 FRAME 8 0061 0101 0131 0161 0201 0261 0331 0401 0501 0601 0701 0901 1151 1201 1401 1551 1801 2001 2251 0302 0352 0452 0552 0702 0852 0902 1052 1252 1302 1502 600 1000 1550 2100 2650 / / 485 870 / 500 600 / DIRECT FREE COOLING CONNECTION KIT (UNDER/OVER UNITS) C D E F A D B 20 EN A. B. C. D. E. F. C Outside rain grill Pressure-relief damper Flange Clamp Hose Free cooling plenum / free cooling base ACCURATE 2.0 AC - AB OPTIONAL FRESH AIR The standard filter (G2/G4) and optional (F5/F6/F7/F8) are installed inside the conditioning unit before the finned coil. Additional pressure drop: Frame 1 Frame 2 160 200 140 F7 120 F5 100 80 F6 60 G4 40 20 0 1000 1500 2000 Additional pressure drop, Pa Additional pressure drop, Pa F8 2500 F8 180 160 F7 140 F5 120 100 F6 80 G4 60 40 20 0 3000 3500 Air flow-rate, m3/h Frame 3 F7 F5 300 250 F6 200 150 100 50 0 7000 7500 8000 8500 9000 9500 10000 Additional pressure drop, Pa Additional pressure drop, Pa 350 6500 F8 200 F7 F5 150 F6 100 50 0 8000 Air flow-rate, m3/h 8500 9000 9500 10000 10500 11000 11500 12000 12500 Air flow-rate, m3/h Frame 5 400 350 F7 250 F5 200 F6 150 100 50 0 11000 12000 13000 14000 15000 16000 17000 18000 19000 20000 21000 Additional pressure drop, Pa 300 Frame 7 F8 F8 Additional pressure drop, Pa 5000 250 F8 6000 4500 Frame 4 400 5500 4000 Air flow-rate, m3/h 350 F7 300 F5 250 F6 200 150 100 50 0 13000 15000 17000 19000 21000 23000 25000 27000 29000 30000 Air flow-rate, m3/h Air flow-rate, m3/h Frame 8 350 Additional pressure drop, Pa F8 300 F7 250 F5 200 F6 150 100 50 0 18000 20000 22000 24000 26000 28000 30000 32000 34000 35000 Air flow-rate, m3/h OPTIONAL FRESH AIR The fresh air kit is supllied with G3 filter installed in suction side of fan, allowing to mix the fresh air with recirculating air. Connect a flexible pipe diameter 100mm (not supplied) as shown in the image below. The fresh air volume is around 5% of nominal air flow of unit. ACCURATE 2.0 AC - AB OVER UNDER EN 21 WATER CONNECTIONS AND WATER CHARACTERISTICS For all the water connections (with the exception of the condensate drain), the following are recommended: - flexible connections to avoid transmitting vibrations and allow small movements of the air-conditioner; - joints in three pieces, near the fittings, to simplify the removal of the unit; - on-off valves to disconnect the unit from the water circuit: where possible use ball valves with full opening to minimise pressure drop. Check that the cross-section of the chilled water pipes and the characteristics of the circulating pump are suitable: an insufficient water flow-rate affects the performance of the air-conditioner. Check that the water inlet and outlet connections are correct. Insulate all the chilled water pipes with closed cell material (e.g.: Armaflex or equivalent), to prevent condensation; the insulation must allow access to the valves and the three-piece joints. Check that the water circuit has been filled with an antifreeze mixture containing the right percentage of ethylene glycol. Make sure that the water contained in the water circuit meets the following requirements throughout the entire life of the system: (temporary hardness). High hardness implies a high risk of fouling. a chloride ion concentration higher than the value indiref. 3: cated will lead to corrosion ref. 4-5-8: e presence of iron, manganese and oxygen irons will give rise to corrosion ref. 6-7: carbon dioxide and hydrogen sulphide are impurities that lead to corrosion occurring more readily the typical value in mains water is between 0.2 and 0.3 ref. 9: ppm. High values will cause corrosion ref. 10: the presence of ammonia boosts the oxidation capacity of oxygen ref. 11: at levels below the value shown in table, there is the risk of corrosion due to galvanic current running between the copper and the other less noble metals. ref. 1 2 3 4 5 6 7 8 9 10 11 Description hydrogen ion concentration calcium (Ca) and magnesium (Mg) content chloride ions iron ions manganese ions carbon dioxide hydrogen sulphide oxygen chlorine ammonia carbonate-sulphate ratio Symbol pH Hardness ClFe3+ Mn2+ CO2 H2S O2 Cl2 NH3 HCO3- / SO42- To select the pipeline refer to "Pressure Drops on stainless steel pipes" N.B.: the water system of the unit is PN16 Values 7.5÷9 4÷8.5 °D < 150 ppm < 0.5 ppm < 0.05 ppm < 10 ppm < 50 ppb < 0.1 ppm < 0.5 ppm < 0.5 ppm >1 where: 1/1.78 °D=1 °Fr con 1°Fr= 10 gr CaCO3 / m3 ppm = parts per million; ppb = parts per billion In the presence of ethylene glycol (toxic), corrosive compounds will form over time, and therefore inhibitors need to be added. When the water is dirty and/or aggressive, an intermediate heat exchanger must be installed upstream of the heat exchangers on the chiller assembly. Explanations ref. 1: a hydrogen ion concentration (pH) greater than 9 implies a high risk of fouling, while a pH less than 7 implies a high risk of corrosion ref. 2: hardness refers to the quantity of Ca and Mg carbonate dissolved in the water at a temperature below 100 °C CORRECTION FACTORS ETHYLENE GLYCOLE A mix of water plus glycole used has fluid instead of only water cause a cooling capacity reduction of the unit. Multiplay the cooling capacity for the values reported of the following tables Iceing temperature % of glycole on tot. charge Power factor Flow factor P. drops factor 22 EN cP cQ cdp 0 0 1 1 1 -5 12% 0,985 1,02 1,07 -10 20% 0,98 1,04 1,11 -15 28% 0,974 1,075 1,18 -20 35% 0,97 1,11 1,22 -25 40% 0,965 1,14 1,24 ACCURATE 2.0 AC - AB 1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 30 40 50 60 70 80 90100 200 300 400 500 500.000 500.000 400.000 400.000 ” Ø5 s m/ 4,0 s m/ 3,5 s m/ 3,0 s m/ 2,5 s m/ 2,0 s m/ 1,8 s m/ 1,6 s m/ 1,4 300.000 s m/ 1,2 s m/ 1,0 s m/ 0,8 Water flow l/h Pressure Drops on stainless steel pipes (inch.). Water T .= 10°C 300.000 ” Ø4 200.000 s m/ 0,6 100.000 90.000 80.000 70.000 60.000 50.000 ” Ø3 Ø2 40.000 Ø1 ” Ø4 10.000 9.000 8.000 7.000 6.000 5.000 Ø1 Ø2 40.000 1/2” 10.000 9.000 8.000 7.000 6.000 5.000 1/2” 4.000 /4” Ø3 3.000 3.000 ” Ø2 2.000 1.000 900 800 700 600 500 Ø 2.000 Ø 1/2” Ø 3/8” 2” 1 1/ Ø1 20.000 1/4” ” Ø1 ” Ø3 4.000 100.000 90.000 80.000 70.000 60.000 50.000 30.000 ” Ø5 20.000 1/2” ” Ø2 ” Ø6 30.000 200.000 1/4” 1.000 900 800 700 600 500 400 400 ” Ø1 300 200 300 200 /4” Ø3 s m/ 0,8 s m/ 0,6 s m/ 0,4 s m/ 0,2 100 100 1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 30 40 50 60 70 80 90100 200 300 400 500 Linear Pressure Drops, (mm w.c./m) EXAMPLE OF SELECTION: • consider a water speed limit inside the pipeline of 1-1,2m/s • cross the water flow value requested (in the example 5.000l/h) • extract the pressure drop value of pipe diameter selected (in example 35mm w.c./m) ACCURATE 2.0 AC - AB EN 23 1 2 3 4 5 7 8 9 10 12 14 16 18 20 6 30 40 50 60 70 80 90100 200 300 400 500 500.000 500.000 ” Ø5 s m/ 4,0 s m/ 3,5 s m/ 3,0 s m/ 2,5 s m/ 2,0 s m/ 1,8 s m/ 1,6 s m/ 1,4 300.000 s m/ 1,2 s m/ 1,0 400.000 s m/ 0,8 Water Flow l/h Pressure Drops on stainless steel pipes (inch.). Water T .= 50°C 400.000 300.000 ” Ø4 200.000 200.000 ” Ø3 s m/ 0,6 100.000 90.000 80.000 70.000 60.000 50.000 Ø2 40.000 1/2” 40.000 ” Ø2 ” Ø6 100.000 90.000 80.000 70.000 60.000 50.000 30.000 30.000 ” Ø5 20.000 Ø1 ” Ø4 10.000 9.000 8.000 7.000 6.000 5.000 Ø1 Ø2 10.000 9.000 8.000 7.000 6.000 5.000 1/2” /4” Ø3 3.000 ” Ø2 2.000 20.000 1/4” ” Ø1 ” Ø3 4.000 1/2” 4.000 3.000 2.000 /2” Ø1 Ø1 1.000 900 800 700 600 500 Ø1 400 1/2” /8” Ø3 1/4” 1.000 900 800 700 600 500 400 ” Ø1 300 300 /4” Ø3 200 200 s m/ 0,8 s m/ 0,6 s m/ 0,4 s m/ 0,2 100 100 1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 30 40 50 60 70 80 90100 200 300 400 500 Linear Pressure Drops, (mm w.c./m) 24 EN ACCURATE 2.0 AC - AB 1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 30 40 50 60 70 80 90100 200 300 400 500 500.000 500.000 ” Ø5 s m/ 4,0 s m/ 3,5 s m/ 3,0 s m/ 2,5 s m/ 2,0 s m/ 1,8 s m/ 1,6 s m/ 1,4 300.000 s m/ 1,2 s m/ 1,0 400.000 s m/ 0,8 Water Flow l/h Pressure Drops on stainless steel pipes (inch.). Water T .= 80°C 400.000 300.000 ” Ø4 200.000 200.000 ” Ø3 s m/ 0,6 100.000 90.000 80.000 70.000 60.000 50.000 Ø 40.000 2” 2 1/ ” Ø2 ” Ø6 100.000 90.000 80.000 70.000 60.000 50.000 40.000 30.000 30.000 ” Ø5 Ø1 20.000 ” Ø4 10.000 9.000 8.000 7.000 6.000 5.000 Ø1 Ø2 20.000 1/4” 10.000 9.000 8.000 7.000 6.000 5.000 ” Ø1 ” Ø3 4.000 1/2” 1/2” 4.000 /4” Ø3 3.000 3.000 ” Ø2 2.000 2.000 /2” Ø1 Ø1 1.000 900 800 700 600 500 Ø 400 1/2” 1.000 900 800 700 600 500 /8” Ø3 4” 1 1/ 400 ” Ø1 300 300 /4” Ø3 200 200 s m/ 0,8 s m/ 0,6 s m/ 0,4 s m/ 0,2 100 100 1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 30 40 50 60 70 80 90100 200 300 400 500 Linear Pressure Drops (mm w.c./m) ACCURATE 2.0 AC - AB EN 25 CONDENSATE DRAIN The condensate is removed from the pan located underneath the coil through a hose with drain trap, already fitted in the unit; the end of the hose should be connected to the sewerage system in the building via a rubber or plastic hose with an inside diameter of 20 mm. If the air-conditioner is fitted with a humidifier, the condensate is drained from the humidifier pan, excluding OVER units (see the following paragraph). During installation, pour water into the condensate collection pan so as to fill the drain trap inside the unit with water. ELECTRICAL CONNECTIONS Warning: All work must be performed, components selected and materials used in complete accordance with the legislation in force in material in the country concerned, and considering the operating conditions and intended uses of the system, by qualified personnel. If the electrical system requires installation of a residual current circuit breaker to provide protection against indirect contact (fault protection), this must be a type A device or, if the unit features inverters, type B with threshold Id=300 mA. Choose a model that features: - High frequency current filtering - Timer to help prevent disconnection due to the load of stray capacitance on start-up. Before starting the unit, check the tightness of all the electrical connections and cables on the unit, as these may have come loose during handling and transport. ACCESS TO THE ELECTRICAL PANEL AND CABLE INLETS Before performing any work on the electrical parts, make sure that there is no live voltage and that the disconnecting switch is open (position “O”); The power section of the electrical panel is protected by a plastic screen; to remove the screen, open the main switch and remove the fastening screws. Part A: connection of the power cable to the main disconnecting switch IG N1 4 R1 S1 T1 5 ON A 0 OFF 2 IG 3 N 1 1 Shielded RS485 or LAN cable outlet; 2 Mains power supply inlet; 3 Remote control and alarm signal cable inlet. 4 Local user terminal 5 Electrical panel CONNECTION TO THE MAINS - CROSS-SECTION OF THE CABLES - PROTECTION DEVICES - Check that the mains voltage corresponds to the rated values for the unit (voltage, no. of phases, frequency) shown on the electrical panel. The power supply voltage must be between ± 10% of the rated value: operation at voltages outside of these limits may void the warranty - Fasten the ends of the power cable to the terminals on the main switch inside the electrical panel; fully tighten the screws. L1 L2 L3 Power cable (provided by the customer) Connect the yellow-green earth wire to the special terminal marked 'PE' ACCESS TO THE BOARD To access the board, open the front panel and the thermoformed cover on the electrical panel. The electronic components are sensitive to discharges of static electricity from the human body. Touch an earthed object before handling any electronic component. MINIMUM CROSS-SECTION OF THE POWER CABLES The cross-section of the power cable must be chosen according to the length of the cable and the type of installation, based on the maximum current input of the air-conditioner FLA and so as to prevent excessive voltage drops (the power supply voltage must be between ± 10% of the rated value). 26 EN The following table shows the minimum recommended cross-sections for the power cables. - A backup fuse should be fitted upstream of the power line for short-circuit current up to 10 kA. ACCURATE 2.0 AC - AB ELECTRICAL SPECIFICATIONS Key B = cooling only with BASIC EC fans R = cooling only + STD heaters H = cooling only + humidifier T = cooling only + STD heaters + humidifier FLI = Full Load Input FLA = Full Load Current SA = Starting amperes (peak current) Harmonic currents: The units described in this manual comply with EN61000-3-2 for professional equipment. OVERALL UNIT POWER CONSUMPTION Frame Model AC Unit power supply AB V/ph/Hz B R FLI (kW) FLA (A) FLI (kW) FLA (A) H SA(A) FLI (kW) FLA (A) T SA(A) FLI (kW) FLA (A) SA(A) 1 0061 230/1/50 0,5 2,4 4,5 19,8 20 2,7 12,2 12 6,7 29,6 30 1 0061 400/3N/50 0,5 2,4 4,7 8,5 9 2,7 5,6 6 6,9 11,7 12 1 0101 230/1/50 0,5 2,4 4,5 19,8 20 2,7 12,2 12 6,7 29,6 30 1 0101 400/3N/50 0,5 2,4 4,7 8,5 9 2,7 5,6 6 6,9 11,7 12 1 0131 230/1/50 0,5 2,4 4,5 19,8 20 2,7 12,2 12 6,7 29,6 30 1 0131 400/3N/50 0,5 2,4 4,7 8,5 9 2,7 5,6 6 6,9 11,7 12 2 0161 230/1/50 1,0 4,8 9,0 39,6 40 4,7 21,1 21 12,7 55,9 56 2 0161 400/3N/50 1,0 4,8 9,1 16,5 17 4,7 10,3 10 12,8 22,0 22 2 0201 230/1/50 1,0 4,8 9,0 39,6 40 4,7 21,1 21 12,7 55,9 56 2 0201 400/3N/50 1,0 4,8 9,1 16,5 17 4,7 10,3 10 12,8 22,0 22 2 0261 230/1/50 1,0 4,8 9,0 39,6 40 4,7 21,1 21 12,7 55,9 56 2 0261 400/3N/50 1,0 4,8 9,1 16,5 17 4,7 10,3 10 12,8 22,0 22 3 0331 400/3N/50 2,8 4,4 11,8 17,4 17,4 6,6 9,9 9,9 15,6 22,9 22,9 3 0401 0302 400/3N/50 2,8 4,4 11,8 17,4 17,4 6,6 9,9 9,9 15,6 22,9 22,9 3 0501 0352 400/3N/50 2,8 4,4 11,8 17,4 17,4 6,6 9,9 9,9 15,6 22,9 22,9 4 0601 0452 400/3N/50 2,8 4,4 17,8 26,1 26,1 6,6 9,9 9,9 21,6 31,6 31,6 4 0701 0552 400/3N/50 2,8 4,4 17,8 26,1 26,1 6,6 9,9 9,9 21,6 31,6 31,6 5 0901 0702 400/3N/50 5,6 8,8 23,6 34,8 34,8 11,6 17,5 17,5 29,6 43,5 43,5 5 1151 0852 400/3N/50 5,6 8,8 23,6 34,8 34,8 11,6 17,5 17,5 29,6 43,5 43,5 7 1201 0902 400/3N/50 5,6 8,8 23,6 34,8 34,8 11,6 17,5 17,5 29,6 43,5 43,5 7 1401 1052 400/3N/50 5,6 8,8 23,6 34,8 34,8 11,6 17,5 17,5 29,6 43,5 43,5 7 1551 400/3N/50 8,1 12,6 32,1 47,3 47,3 15,6 23,6 23,6 39,6 58,3 58,3 7 1801 1252 400/3N/50 8,1 12,6 32,1 47,3 47,3 15,6 23,6 23,6 39,6 58,3 58,3 8 2001 1302 400/3N/50 8,1 12,6 32,1 47,3 47,3 19,4 28,8 28,8 43,3 63,5 63,5 8 2251 1502 400/3N/50 8,1 12,6 32,1 47,3 47,3 19,4 28,8 28,8 43,3 63,5 63,5 EN 27 ACCURATE 2.0 AC - AB ELECTRICAL SPECIFICATIONS Key FLI = Full Load Input FLA = Full Load Current FAN POWER CONSUMPTION (The FLI and FLA values shown below refer to the individual component) Model Frame AC Unit power supply AB EC BASIC EC HP V/ph/Hz V/ph/Hz Q.tà FLI (kW) FLA (A) V/ph/Hz Q.tà FLI (kW) FLA (A) 1 0061 230/1/50 230/1/50 1 0,48 2,4 230/1/50 1 0,5 3,2 1 0061 400/3N/50 230/1/50 1 0,48 2,4 230/1/50 1 0,5 3,2 1 0101 230/1/50 230/1/50 1 0,48 2,4 230/1/50 1 0,5 3,2 1 0101 400/3N/50 230/1/50 1 0,48 2,4 230/1/50 1 0,5 3,2 1 0131 230/1/50 230/1/50 1 0,48 2,4 230/1/50 1 0,5 3,2 1 0131 400/3N/50 230/1/50 1 0,48 2,4 230/1/50 1 0,5 3,2 2 0161 230/1/50 230/1/50 2 0,48 2,4 230/1/50 2 0,5 3,2 2 0161 400/3N/50 230/1/50 2 0,48 2,4 230/1/50 2 0,5 3,2 2 0201 230/1/50 230/1/50 2 0,48 2,4 230/1/50 2 0,5 3,2 2 0201 400/3N/50 230/1/50 2 0,48 2,4 230/1/50 2 0,5 3,2 2 0261 230/1/50 230/1/50 2 0,48 2,4 230/1/50 2 0,5 3,2 2 0261 400/3N/50 230/1/50 2 0,48 2,4 230/1/50 2 0,5 3,2 3 0331 400/3N/50 400/3/50 1 2,8 4,4 400/3/50 1 3,6 5,7 3 0401 0302 400/3N/50 400/3/50 1 2,8 4,4 400/3/50 1 3,6 5,7 3 0501 0352 400/3N/50 400/3/50 1 2,8 4,4 400/3/50 1 3,6 5,7 4 0601 0452 400/3N/50 400/3/50 1 2,8 4,4 400/3/50 1 3,6 5,7 4 0701 0552 400/3N/50 400/3/50 1 2,8 4,4 400/3/50 1 3,6 5,7 5 0901 0702 400/3N/50 400/3/50 2 2,8 4,4 400/3/50 2 3,6 5,7 5 1151 0852 400/3N/50 400/3/50 2 2,8 4,4 400/3/50 2 3,6 5,7 7 1201 0902 400/3N/50 400/3/50 2 2,8 4,4 400/3/50 2 3,6 5,7 7 1401 1052 400/3N/50 400/3/50 2 2,8 4,4 400/3/50 2 3,6 5,7 7 1551 400/3N/50 400/3/50 3 2,7 4,2 400/3/50 3 2,75 4,30 7 1801 1252 400/3N/50 400/3/50 3 2,7 4,2 400/3/50 3 2,75 4,30 8 2001 1302 400/3N/50 400/3/50 3 2,7 4,2 400/3/50 3 2,75 4,30 8 2251 1502 400/3N/50 400/3/50 3 2,7 4,2 400/3/50 3 2,75 4,30 28 EN ACCURATE 2.0 AC - AB ELECTRICAL SPECIFICATIONS Key FLI = Full Load Input FLA = Full Load Current HEATER POWER CONSUMPTION (The FLI and FLA values shown below are totals) Frame Model AC Unit power supply AB STD V/ph/Hz V/ph/Hz N.ro elementi HIGH POWER FLI (kW) FLA (A) V/ph/Hz N.ro elementi FLI (kW) FLA (A) 1 0061 230/1/50 230/1/50 2 4,0 17,4 230/1/50 3 6,0 1 0061 400/3N/50 400/3/50 3 4,2 6,1 400/3/50 3 6,0 8,7 1 0101 230/1/50 230/1/50 2 4,0 17,4 230/1/50 3 6,0 26,1 1 0101 400/3N/50 400/3/50 3 4,2 6,1 400/3/50 3 6,0 8,7 1 0131 230/1/50 230/1/50 2 4,0 17,4 230/1/50 3 6,0 26,1 1 0131 400/3N/50 400/3/50 3 4,2 6,1 400/3/50 3 6,0 8,7 2 0161 230/1/50 230/1/50 2 8,0 34,8 230/1/50 3 12,0 52,2 2 0161 400/3N/50 400/3/50 3 8,1 11,7 400/3/50 3 12,0 17,3 2 0201 230/1/50 230/1/50 2 8,0 34,8 230/1/50 3 12,0 52,2 2 0201 400/3N/50 400/3/50 3 8,1 11,7 400/3/50 3 12,0 17,3 2 0261 230/1/50 230/1/50 2 8,0 34,8 230/1/50 3 12,0 52,2 2 0261 400/3N/50 400/3/50 3 8,1 11,7 400/3/50 3 12,0 17,3 3 0331 400/3N/50 400/3/50 3 9,0 13,0 400/3/50 5 15,0 21,7 3 0401 0302 400/3N/50 400/3/50 3 9,0 13,0 400/3/50 5 15,0 21,7 3 0501 0352 400/3N/50 400/3/50 3 9,0 13,0 400/3/50 5 15,0 21,7 4 0601 0452 400/3N/50 400/3/50 5 15,0 21,7 400/3/50 6 18,0 26,0 4 0701 0552 400/3N/50 400/3/50 5 15,0 21,7 400/3/50 6 18,0 26,0 5 0901 0702 400/3N/50 400/3/50 6 18,0 26,0 400/3/50 9 27,0 39,0 5 1151 0852 400/3N/50 400/3/50 6 18,0 26,0 400/3/50 9 27,0 39,0 7 1201 0902 400/3N/50 400/3/50 6 18,0 26,0 400/3/50 9 27,0 39,0 7 1401 1052 400/3N/50 400/3/50 6 18,0 26,0 400/3/50 9 27,0 39,0 7 1551 400/3N/50 400/3/50 8 24,0 34,7 400/3/50 12 36,0 52,0 7 1801 1252 400/3N/50 400/3/50 8 24,0 34,7 400/3/50 12 36,0 52,0 8 2001 1302 400/3N/50 400/3/50 8 24,0 34,7 400/3/50 12 36,0 52,0 8 2251 1502 400/3N/50 400/3/50 8 24,0 34,7 400/3/50 12 36,0 52,0 ACCURATE 2.0 AC - AB EN 26,1 29 ELECTRICAL SPECIFICATIONS Key FLI = Full Load Input FLA = Full Load Current HUMIDIFIER (The FLI and FLA values shown below refer to the individual component) Frame 30 Model Unit power supply AB STD FLI (kW) FLA (A) 1 0061 230/1/50 230/1/50 1 2,3 9,8 1 0061 400/3N/50 400/3/50 1 2,3 3,2 1 0101 230/1/50 230/1/50 1 2,3 9,8 1 0101 400/3N/50 400/3/50 1 2,3 3,2 1 0131 230/1/50 230/1/50 1 2,3 9,8 1 0131 400/3N/50 400/3/50 1 2,3 3,2 2 0161 230/1/50 230/1/50 1 3,8 16,3 2 0161 400/3N/50 400/3/50 1 3,8 5,5 2 0201 230/1/50 230/1/50 1 3,8 16,3 2 0201 400/3N/50 400/3/50 1 3,8 5,5 2 0261 230/1/50 230/1/50 1 3,8 16,3 2 0261 400/3N/50 400/3/50 1 3,8 5,5 3 0331 400/3N/50 400/3/50 1 3,8 5,5 3 0401 0302 400/3N/50 400/3/50 1 3,8 5,5 3 0501 0352 400/3N/50 400/3/50 1 3,8 5,5 4 0601 0452 400/3N/50 400/3/50 1 3,8 5,5 4 0701 0552 400/3N/50 400/3/50 1 3,8 5,5 5 0901 0702 400/3N/50 400/3/50 1 6,0 8,7 5 1151 0852 400/3N/50 400/3/50 1 6,0 8,7 7 1201 0902 400/3N/50 400/3/50 1 6,0 8,7 7 1401 1052 400/3N/50 400/3/50 1 6,0 8,7 7 1551 400/3N/50 400/3/50 1 7,5 11,0 7 1801 1252 400/3N/50 400/3/50 1 7,5 11,0 8 2001 1302 400/3N/50 400/3/50 1 11,3 16,2 8 2251 1502 400/3N/50 400/3/50 1 11,3 16,2 EN AC V/ph/Hz V/ph/Hz Q.tà ACCURATE 2.0 AC - AB COMMISSIONING AND TESTING COMMISSIONING PROCEDURE Power up the air-conditioner electrical panel and close the main disconnecting switch on the unit (position 'I'); Arm all the cutouts on the electrical panel; Arm the cutout in the auxiliary circuits and check that the control board is powered; Start the air-conditioner using the buttons on the user terminal; Check that the direction of rotation of the fans is correct; if not, disconnect power supply from the units and reverse two phases of the power cable (see the Installation Manual, paragraph "ELECTRICAL CONNECTIONS"). Check that the chilled water valve is working correctly; Check that the sections of corrugated pipe with the function of drain trap (both inside and outside of the air-conditioner) have been filled with water during installation. If an alarm is activated, refer to the control panel instruction manual. INSTRUMENTS AND ALARMS The air-conditioner is fitted with the following instruments: - Air flow sensor (differential pressure switch); - Temperature sensoror room temperature and humidity sensor (on the units with humidity control); - Outlet air limit temperature sensor. Some versions, in addition, have the following sensors: - Safety thermostat (in the versions with electric heaters), with the reset button accessible on the right-hand side of the electrical panel In addition, the following optional devices may be available: - Flood sensor made up of: a) device to be inserted in the special socket on the electrical panel; b) flood sensor (or sensors, connected in parallel) to be positioned at the points monitored; - Fire and smoke sensors; - Hot water temperature sensor, for reading and enabling post-heating with hot water; - Dirty filter sensor (differential pressure switch) - The pressure test points for the air flow and dirty filter differential pressure switches are connected in parallel; (on the OVER units) - The positive pressure test point (for both the dirty filters and air flow) is located on the right-hand side of the base of the unit; - The negative pressure test point for the air flow sensor is located in position for measuring the pressure upstream of the fan. - The negative pressure test point for the dirty filter sensor is located immediately downstream of the filters, in the direction of air flow. If the air filters are installed right next to the coil, the negative pressure test point is located in the space between the coil and the filters. CALIBRATING THE CONTROL AND SAFETY DEVICES After starting the air-conditioner, make the following adjustments (see the microprocessor controller manual): - Room temperature (cooling and heating set point). - Relative humidity (set point for humidification and dehumidification); Description Safety thermostat (for models fitted with electric heater) ACCURATE 2.0 AC - AB - Dirty filter differential pressure switch: see the paragraph on “CALIBRATING THE DIRTY FILTER SENSOR”. The calibration values of the control and safety devices must not be altered. Activation 320 °C (opening) Differential - Reset Manual reset EN 31 CALIBRATING THE AIR FLOW SENSOR The air flow differential pressure switch (standard) must be activated in the event of a fan malfunction (either the only fan, or one of the fans if more than one). As the difference in pressure between the fan intake and outlet depends on the air flow-rate, the instrument may need to be recalibrated after installation, checking that the contact closes when the fan is operating normally. To calibrate the pressure switch: • simulate a fault in the fan system (stop the fan - if there is just one - or one of the fans on the unit) and check that the pressure switch is activated; • if the device is not activated, progressively increase the calibration value of the pressure switch Pressure test points + - A To calibrate the pressure switch, remove the plastic cover (A) by unscrewing the two screws (B). Use the adjustment screw (E) to calibrate the differential pressure switch on a scale from 0.5 to 4.0 mbar (50 to 400Pa). If having to replace the pressure switch, unscrew the two fastening screws (D), remove the rubber hoses connected to the pressure test points (+) and (-) and remove the electrical cables connected to terminals 1, 2 and 3. To install the new pressure switch, perform the same operations in the reverse order, inserting the cables from point (C). D B 1 E 3 mbar mbar 2 C B D CALIBRATING THE DIRTY FILTER SENSOR The dirty filter differential pressure switch (optional) must be calibrated according to the pressure drop, which depends not only on how dirty the filters are, but also on air flow-rate. The calibration must be performed with a clean filter, as follows: - switch the unit on - progressively cover the surface of the air filter and make sure that the pressure switch is activated when around 50-60% covered; - if the device is not activated, progressively reduce the calibration of the pressure switch; - if the device is activated too early, increase the calibration. TEMPERATURE AND HUMIDITY PROBE The figure shows the optional temperature and humidity probe. If having to replace the probe, release the white plastic cover by pressing point (A) with a screwdriver or a pointed object; lift the cover (B) to access the fastening screws (C) and the terminals (D). For the probe electrical connection use a shielded cable; the connections to the terminals on the board are shown on the wiring diagram. B D A C 80 Shielded cable inlet H M T EN OUT 32 OUT + 126 mm Fastening holes ACCURATE 2.0 AC - AB SERVOMOTOR AND WATER VALVE WARNING: Disconnect power before working on the servomotor On the controllers units ACCURATE 2.0 the position of the servomotor is proportional to the control voltage, between 0 and 10 Vdc. The servomotor stops: - automatically at the end of its travel; - in the position of equilibrium, corresponding to the control voltage; - in the current position, when cutting off power. OPERATION OF THE MVX52 - 0÷10V SERVOMOTORS The opening of the valve can be controlled by checking the position using the indicator located on the top of the servomotor 2 IN OUT EMERGENCY MANUAL OPERATION The valve can be operated manually, in the event of faults to the servomotor or the control system, using the manual control knob (not supplied). ACCURATE 2.0 AC - AB EN 33 Type Rated voltage SSB81 SSB61 AC 24 V AC/DC 24 V Description This actuator with 3point or 0÷10V signal is adapt for 2 or 3 way valve with 5,5mm stroke Run time at 50 Hz Control signal 150 s 75 s 3-position DC 0...10 V Manual override 3 mm A DC 0...10 V control signal SSB61 • The valve opens / closes in proportion to the control signal at Y. • At DC 0 V, the valve is fully closed (A ? AB). • When power supply is removed, the actuator maintains its current position. Operation A 3 mm hexagonal socket wrench can be used to move the actuator to any position between 0 and 1. If a control signal from the controller is present, then this takes priority in determining the position. 34 EN 3 mm 0 1 4891Z13 Position indicator in position 0: Valve closed (Y, Y1) A 3-position control signal SSB81 • Voltage at Y1: Stem extends Valve opens • Voltage at Y2: Stem retracts Valve closes • No voltage at Y1 and Y2: Actuator maintains its current position. B m 3m Function When the actuator is driven by DC 0…10 V control voltage or by a 3-position signal, it produces a stroke which is transmitted to the valve stem. The description of operation in this document applies to the valve versions which are fully closed when deenergized (NC). 0 1 4891Z14 Position indicator in position 1: Valve open B (Y,Y2) Maintenance The actuators are maintenance-free. When carrying out service work on the plant, following must be noted: • If necessary, disconnect electrical connections from the terminals! • The actuator must be commissioned only with a correctly mounted valve in place! Repair SSB... actuators cannot be repaired; the complete unit must be replaced. ACCURATE 2.0 AC - AB Type Rated voltage SSC819 SSC619 AC 24 V AC/DC 24 V Function When the actuator is driven by a 3-position or DC 0…10 V control signal, it generates a stroke which is transmitted to the valve stem. DC 0...10 V control - SSC619 • The valve opens / closes in proportion to the control signal at Y • At DC 0 V, the valve is fully closed • In the event of a power failure, the actuator maintains its current position Auto calibration - SSC619 When the AC/DC 24 V supply is applied for the first time, the actuators calibrate themselves independent of the control signal. In this process, the actuator drives the valve to the mechanical end stops and stores the associated positions permanently in the form of electronic values. The positioning signal is only active on completion of this calibration process. Calibration takes about 60 seconds. 3-position DC 0...10 V Manual override The rotary knob can be used to drive the actuator into any position between 0 and 1. However, if a control signal from the controller is present, this will take priority in determining the position. A B A B 1 3-position actuators SSC819 • Voltage at Y1: Actuator stem extends and valve opens • Voltage at Y2: Actuator stem retracts and valve closes • No voltage at Y1 or Y2: Actuator maintains the current position 150 s 30 s Control signal 0 Description This actuator with 3point or 0÷10V signal is adapt for 2 or 3 way valve with 5,5mm stroke Run time at 50 Hz 1 (Y, Y1) A B 0 (Y2) Position indicator in position 1 = OPEN Position indicator in position 0 = CLOSED Maintenance When servicing the actuator: • Switch off power • If necessary, disconnect the terminals • The actuator must only be commissioned with a correctly mounted valve in place! Repair The SSC... actuators cannot be repaired. They must be replaced as a complete unit. 1 2 3 ACCURATE 2.0 AC - AB EN 35 Description This actuator with 3point or 0÷10V signal is adapt for 2 or 3 way valve with 20mm stroke SQX82: SQX62: 2 3 4 5 1 1 Terminal strip SQX82... 3-position positioning signal • Voltage on Y1: actuator stem extends, valve opens • Voltage on Y2: actuator stem retracts, valve closes • No voltage on Y1 and Y2: actuator stem remains in the respective position 2 3 4 5 Button S3 (calibration) LED, red / green (operating status indication) Terminal strip DIL switches: switch S1: change-over flow characteristic «LOG» / «LIN» *) switch S2: change-over signal R «0-10 V, 4-20 mA» / «1000 Ω» *) (*) bold print = factory setting SQX62... Y, R signals: DC 0...10 V The SQX62 is either controlled via terminals Y and/or R.The recorded positioning signals control the synchronous motor by means of microprocessor electronics. • Signal Y, R increasing: actuator stem extends, valve opens • Signal Y, R decreasing: actuator stem retracts, valve closes • Signal Y, R constant: actuator stem remains in the respective position Calibration SQX62 The minimum stroke of the valve is 15 mm. The LED does not indicate a calibration error when the stroke is < 15 mm The stem extends to the maximum position with the maximum positioning signal DC 10 V. Calibration 1. Pressing button S3 starts calibration 2. Actuator moves to «0 %» stroke position (valve closed) 3. Actuator moves to «100 %» stroke position (valve open) 4. Measured values saved in microprocessor green LED flashes Normal operation 5. Actuator moves to the position as indicated by signals Y or R green LED is lit permanently A flashing red LED indicates a calibration error. 36 EN ACCURATE 2.0 AC - AB Indication of operating state SQX62 LED Green Red Both Indication Lit Function Control mode Remarks, troubleshooting Automatic operation; everything o.k. Flashing Calibration Lit Internal error Wait until calibration is finished (green or red LED will be lit) Troubleshooting, eventually replace actuator Flashing Calibration error Dark No power supply Electronics faulty Troubleshooting, recalibrate (operate button S3 1x) Check mains network, check wiring Replace actuator 2 WAY VALVE CLOSE-OFF For applications where the 2 way valve is needed, verify the Close Off value in table below if they are suitable with the system. For different value, make specific request. Frame FRAME 1 FRAME 2 FRAME 3 FRAME 4 FRAME 5 FRAME 7 FRAME 8 Frame FRAME 3 FRAME 4 FRAME 5 FRAME 7 FRAME 8 AC Model 0061 0101 0131 0161 0201 0261 0331 0401 0501 0601 0701 0901 1151 1201 1401 1551 1801 2001 2251 2 WAY VALVE CLOSE-OFF Actuator (6) Valve model MVX VTX MVX VTX MVX VTX SSC VXP SSC VXP SSC VXP SSC VXP SSC VXP SSC VXP SSC VXP SSC VXP SSC VXP SSC VXP SQX VXG SQX VXG SQX VXG SQX VXG SQX VXG SQX VXG Kvs 2,5 4,0 4,0 6,3 6,3 6,3 16 16 16 25 25 25 25 40 40 40 40 40 40 close off* (kPa) 100 100 100 300 300 300 175 175 175 75 75 75 75 300 300 300 300 300 300 AB Model 0302 0352 0452 0552 0702 0852 0902 1052 1252 1302 1502 2 WAY VALVE CLOSE-OFF Actuator (6) Valve model SSC VXP SSC VXP SSC VXP SSC VXP SSC VXP SSC VXP SSC VXP SSC VXP SQX VXG SQX VXG SQX VXG Kvs 10 10 16 16 16 16 25 25 40 40 40 close off* (kPa) 300 300 175 175 175 175 75 75 300 300 300 *close off = Maximum permissible differential pressure at which the motorised valve will close securely against the pressure ELECTRIC HEATERS The overall power of the electric heaters is divided into a number of elements. The colour of the wires on each element has the following meaning: • BLACK wire = low power element • WHITE wire = high power element • RED wire = common The wires for each element are connected to contactors on the electrical panel so as to balance the load between the phases and create three stages of power (see the wiring diagrams on the unit). If having to replace the electric heaters, disconnect power to the air-conditioner and wait until the heating elements have cooled down. After having replaced the heaters, make sure the earth is connected. ACCURATE 2.0 AC - AB EN 37 HUMIDIFIER SYSTEM COMPONENTS Upon request, the air-conditioning unit can be fitted with an immersed electrode humidifier. 1 Humidifier interface board: A3; (inside the electrical panel). 2 Current transformer TA1 (inside the electrical panel) for 3 4 6 measuring the current input of the steam cylinder. 3 Water fill tank. 4 High water level electrodes in the steam cylinder. 5 Overflow pipe (BEHIND THE CYLINDER). 6 Boiler cylinder (or steam cylinder). 7 Water fill solenoid valve: YV1. 8 Cylinder drain solenoid valve: YV2. 9 Microprocessor control board: A1. 10 Temperature and humidity probe: BH1. KM4 2. TA1 3 4 1. 7 9. 5 7. YV1 6. 8. YV2 10. BH1 8 HUMIDIFIER OPERATING PRINCIPLE In the immersed electrode humidifier, the current that runs between the electrodes, through the water contained in the boiler cylinder, generates the heat required to boil the water. By controlling the level of the water and the concentration of salts inside the steam cylinder (6) using the fill (7) and drain (8) solenoid valves, the amount of current delivered can be regulated, and measured using a current transformer (2). When steam production is required, the humidifier contactor closes (see the wiring diagram) so as to supply power to the immersed electrodes. When the current falls below the set value due to the lowering of the water level, the fill valve (7) is opened. The drain valve (8) is activated cyclically, depending on the characteristics of the supply water, so as to maintain the optimum salt concentration inside the cylinder (6). The only periodical maintenance operations required are the inspection and cleaning of the parts in the steam production unit. The operations indicated below should be performed annually, preferably before shutting down the unit in summer. 38 EN STEAM CYLINDER The steam cylinder requires periodical cleaning to remove the scale deposits that form on the surface of the electrodes and the flakes that deposit on the filter at the base of the cylinder. To remove the cylinder, proceed as follows: • completely drain the water from the boiler; to do this, see the paragraph “MANUAL CONTROL” in the EVOLUZIONE+ controller instruction manual; • disconnect the power supply by opening the main switch on the electrical panel; • remove, from the top of the cylinder, the hose that carries the steam to the distributor; • disconnect the power connections by unscrewing the knobs on the cable ends and remove the plugs from the level electrodes; • release the strap that secures the cylinder to the unit; • slide the cylinder out upwards The steam cylinder can be reused a number of times after cleaning the electrodes: if, however, the wear on the grills of electrodes is such that these cannot be regenerated, they must be replaced. The only spare part is the complete cylinder body (with filter included). ACCURATE 2.0 AC - AB FILL AND DRAIN ASSEMBLIES To ensure the correct operation of the humidifier, the supply/fill and drain assemblies need to be inspected periodically. Proceed as follows: - completely drain the water from the boiler using the MANUAL CONTROLS on the controller A1; - disconnect the power supply by opening the main switch on the electrical panel; - remove the fill pipe from the 3/4 GAS fitting on the fill solenoid valve; - remove and clean the filter located inside the solenoid valve fitting; - dismantle the drain assembly (shown in Figure 13), clean the pipes and remove any flakes of scale from the cup-drain trap. HUMIDIFIER POWER SUPPLY Underneath the fill solenoid valve on the steam production unit is the threaded male fitting (V) for the humidifier water supply. This is already fitted with a plastic hose, diameter 6 mm, for connection to the building's water supply (see figure, point F). OUT Ø 32mm position:V-F V: Steam production unit - inlet connection (threaded male fitting 3/4”G); F: Rubber hose, diameter: Ø 6mm. To supply the humidifier, use drinking water without any chemical treatment or demineralisation. The characteristics of the water that supplies the humidifier must be within the following values: LIMIT VALUES FOR IMMERSED ELECTRODE HUMIDIFIER FEED WATER WITH MEDIUM-HIGH CONDUCTIVITY Mains pressure bar Hydrogen ions pH Specific conductivity at 20°C µS/cm σR, 20 °C Total dissolved solids TDS mg/l Dry residue at 180°C R180 mg/l Total hardness TH mg/l CaCO3 Temporary hardness mg/l CaCO3 Iron + Manganese mg/l Fe + Mn Chlorides ppm Cl Silica mg/l SiO2 Residual chlorine mg/l ClCalcium sulphateo mg/l CaSO4 Metallic impurities mg/l Solvents, diluents, soaps, lubricants mg/l IN 3/4”G Ø 6mm LIMITS Min 1 7 300 (1) (1) 100(2) 60(3) 0 0 0 0 0 0 0 Max 8 8,5 1250 (1) (1) 400 300 0,2 30 20 0,2 100 0 0 (1) Values depending on specific conductivity; in general: TDS ≅ 0,93 * σ20; R180 ≅ 0,65 * σ20 (2) not lower than 200% of the chloride content in mg/l of Cl(3) not lower than 300% of the chloride content in mg/l ofClThe cylinder supplied as indicated in the price list refers to the model for medium conductivity (350...750 µS/cm). Models are available upon request for low conductivity (125-350 µS/cm) or high conductivity (750-1250 µS/cm). Contact the office to a specific quotation. ACCURATE 2.0 AC - AB EN 39 HUMIDIFIER AND CONDENSATE DRAIN Underneath the drain solenoid valve on the steam production unit is an attachment for draining the water. This is already fitted with a hose coupling for connecting the hose running to the sewerage system in the building. A rubber or plastic hose should be used, resistant to 100°C, with an inside diameter of 32 mm. Fit a trap in the section of the hose outside of the unit to avoid bad odours and to prevent water from overflowing from the humidifier pan. During installation, pour water into the condensate collection pan and the humidifier pan, so as to fill the drain traps outside and inside the unit with water. Downstream of the drain trap ensure a minimum slope of 1%. WARNING: the water exiting the steam cylinder is very hot. The humidifier drain hose must not be fastened to electrical cables and must run down vertically so as to avoid any contact with these cables. CONDENSATE DRAIN PUMP AND HUMIDIFIER DRAIN PUMP Depending on the version, a STD condensate drain pump (low temperature) or high temperature condensate drain pump is available, the latter with mechanical features such as to be able to withstand the high temperatures of the water exiting the steam cylinder. 40 EN The pump must be located below the drain fitting, according to the instructions contained in the packaging. Check that the head is sufficient to lift the condensate to the point of drainage. ACCURATE 2.0 AC - AB CONDENSATE DRAIN PUMP AND HUMIDIFIER DRAIN PUMP Depending on the version, a condensate drain pump is available (for versions B and R) or a humidifier drain pump (for versions H and T) with mechanical features such as to be able to resist the high temperatures of the water exiting the steam cylinder. The pump must be located below the drain fitting, according to the instructions contained in the packaging. Check that the head is sufficient to lift the condensate to the point of drainage. STD CONDENSATE DRAIN PUMP (LOW WATER TEMPERATURE) Technical specifications: Tank capacity: 2 litres Recommended maximum head: 4.6 m Maximum water flow-rate: 288 l/h with zero head Rated power: 0.6 A, 230 VAC Noise level ≤ 60 dB with maximum head Shutdown protection on overheating with auto-reset thermal relay Maximum drain water temperature: 50°C Non-return valve as standard Power cable and alarm cable supplied (2 m long) Frame with drilled rear plate for wall mounting Two inlet openings to connect multiple units (25 mm) Transparent cover for quick inspection Made from fire resistant plastic Safety switch: max 4 A Dimensions: Height: 170 mm Width: 235 mm Depth: 140 mm Weight: 1.75 kg Electrical connections: Brown: Line Blue: Neutral Green/yellow: Earth Black: N/C Black: Common Installation notes This pump is designed to be installed only horizontally, resting the base on a perfectly flat, horizontal surface or fastening it horizontally to the wall through the holes provided on the frame. The pump requires a drain hose with an inside diameter of 6 mm or 9 mm. IMPORTANT: 1) The safety switch should always be used 2) The drain pump should be powered separately from the unit that produces the condensate, so as to allow the pump to continue draining the water even if the unit itself shuts down. Maintenance guide At least once every 6 months, pour a bactericidal solution into the tank, to prevent accumulation of residues and sludge at the bottom. These substances may cause the float to malfunction or block the non-return valve that the drained water flows through. STD CONDENSATE PUMP PERFORMANCE 300 FLOW-RATE IN LITRES/HOUR The pumps with tank are designed to collect the condensate produced by the air-conditioning unit. These start automatically when the float rises and have a discharge head of 4 metres. The pump is fitted with two switches, activated by a float system. One is used to start the centrifugal pump, and the other is used as a high level safety switch. The top part of the pump is made from transparent plastic, for quick and easy inspection of the internal components, and is supplied with a 2 metre long cable with push-in quick coupling to simplify installation and maintenance. In any case, the pump with tank must be installed below the source of condensate. Make sure the hoses are not choked or twisted along the path between the pump and the point of drainage. Securely fasten the hoses with a clamp to the pump outlet fitting, to prevent them from coming loose and consequently causing water to be released at high pressure. 250 200 150 100 50 0 0 1 2 3 4 5 HEAD IN METRES NB: Users must check that any chemicals contained in the condensate are compatible with operation of the pump. • Do not use the pump to drain water at temperatures exceeding 50 °C. • Do not use with demineralised water (this has been proven to damage the mechanical parts of the pump) IMPORTANT: Test pump operation by filling it with water until the motor starts, to check for any leaks and verify correct drainage of the water. SAFETY SWITCH BLACK BLACK PUMP MOTOR PUMP START SWITCH LINE NEUTRAL EARTH PUMP FRAME ACCURATE 2.0 AC - AB EN 41 CONDENSATE DRAIN PUMP FOR HIGH WATER TEMP. (HUMIDIFIER) SAFETY SWITCH BLACK BLACK PUMP MOTOR LINE NEUTRAL EARTH PUMP START SWITCH PUMP FRAME Technical specifications: Tank capacity: 4 litres Recommended maximum head: 6 m Maximum water flow-rate: 900 l/h with zero head Rated power: 0.6 A, 230 VAC Power cable (2 m long) Safety switch: max 4 A Power supply voltage 220/240 VAC Current draw: 0.7 A Power consumption: 175 W Dimensions Height: 205 mm Width: 300 mm Depth: 150 mm Weight: 3.6 kg Electrical connections Brown: Line Blue: Neutral Green/yellow: Earth 2 x black: Safety switch Maintenance guide At least once every 6 months, pour a bactericidal solution into the tank, to prevent accumulation of residues and sludge at the bottom that may cause the pump to malfunction. NB: Users must check that any chemicals contained in the condensate are compatible with operation of the pump. IMPORTANT: Test pump operation by filling it with water until the motor starts, to check for any leaks and verify correct drainage of the water. FLOW-RATE IN LITRES/HOUR These pumps are designed to collect the hot water produced by the humidifier drain cycles, as well as the condensate produced. The pump body is made from Cycoloy, a heat-resistant material, the pre-wired safety float is a low voltage switch used to stop the drain cycle in the unlikely event where the pump malfunctions. The pump is started by internal float switches. 1400 1200 1000 800 600 400 200 0 1 2 3 4 5 6 7 8 9 10 HEAD IN METRES Installation notes: This pump is designed to be installed only horizontally, resting the base on a perfectly flat, horizontal surface or fastening it horizontally to the wall through the holes provided on the frame. The pump requires a drain hose with an inside diameter of 9 mm. Make sure the hoses are not choked or twisted along the path between the pump and the point of drainage. Securely fasten the hoses with a clamp to the pump outlet fitting, to prevent them from coming loose and consequently causing water to be released at high pressure. IMPORTANT: The pre-wired safety switch must always be used. 42 EN ACCURATE 2.0 AC - AB DOUBLE POWER SUPPLY WITH AUTOMATIC SWITCHING The motorised changeover switches automatically manage changeover under load between two single-phase or three-phase power supplies, or manually for emergency operations. These transfer switching (TSE) devices are suitable for low voltage systems with interruption of the supply to the load during transfer. • The model supplied in the automatic version checks the source and switches over automatically, based on the configurable parameters indicated below: Hexagonal Metric Allen size 4 44,1 lb-in 5,0 Nm AUT Click Hexagonal Metric Allen size 5 Max 88,2 lb-in 10 Nm 4 mm min 3/16" min 8 mm max 5/16" max 10 to 70 mm2 # 8 to # 00 AWG 6 to 50 mm2 # 10 to # 00 AWG 15 mm / 0,59 " 230/127 Vac MODEL 400/230 Vac MODEL +∆U/ +∆F +∆U/ +∆F HYST Un HYST C AUT AUT AUT ∆U : 5 → 20% ∆F : 3 → 10% HYST : 20% ∆U/F Un (P-P) : 380 → 420 Vac Un (P-N) : 220 → 240 Vac 50 Hz 10 AC E G 6 60 Hz A: 3P B: 1P E: F: C: 50Hz D: 60Hz G: H: 5 3 V B DF H E 20 5 D F HYST -∆U/ -∆F ∆U : 5 → 20% ∆F : 3 → 10% HYST : 20% ∆U/F OFF FAULT OK WAIT ! Un -∆U/ -∆F Un (P-P) : 208 → 240 Vac Un (P-N) : 120 → 138 Vac ON HYST Un % U PP PN 10 10 3 20 0 F s 60 MFT 0 min AUT 30 CLIC ! MRT RESET SOFT = 2s U/F HYST U/F HYST ON OFF TEST MODE 1 MODE 2 HYST MFT MFT : 0 → 60 sec. ACCURATE 2.0 AC - AB HYST MRT MRT : 0 → 30 min. EN 43 MAINTENANCE This section, aimed above all for the end user, is extremely important for the correct operation of the appliance. Just a few operations completed scrupulously and regularly will avoid serious damage to the components and expensive repairs by specialist personnel. This section, aimed above all for the end user, is extremely important for the correct operation of the appliance. Just a few operations completed scrupulously and regularly will avoid serious damage to the components. Only authorized and specialist personnel can operate into the units. The maintenance operations can be summarised as follows: - Cleaning the air filter. - Check and clean the drains - Check the humidification system. - General examination of the overall operation of the appliance. - Visual check of the condition of the pressurised containers. General examination of operation This is a general examination aimed at comparing the operation of the appliance with the last check performed. Consequently, any differences in the operating characteristics over time can be highlighted. A detailed and periodical visual check of the appliance and general cleaning are always important to ensure correct operation. The above-mentioned operations can in general be performed once a month. Naturally, in special situations and specific installations the frequency may change. A well maintained system is unlikely to cause disruptions and stoppages to the production cycles. After 10 years working a complete checking is recommended. Cleaning the air filter The gradual fouling of the filters reduces the flow-rate of the conditioned air, with a consequent reduction in cooling capacity. In the direct expansion units, a reduction in the air flow-rate may cause the activation of the low pressure switch and/or cause serious damage to the compressor. This can be avoided by the periodical cleaning of the filters. The frequency at which the filters must be checked exclusively depends on the amount of dust in the environment. In any case, the following are recommended: - Every week check that the filters are clean - Every two weeks clean the filters with a vacuum cleaner - Every month wash the filters with soapy water - Every 6 months replace the filters It is clear that the recommended times are purely indicative, and in some cases it may be necessary to increase the frequency of the checks and maintenance operations. These operations must be carried out with the unit off and after having made sure that the appliance is disconnected from the power supply. Checking and cleaning the drains All the water drains (humidifier and condensate) must ensure perfect drainage, to avoid flooding in the room. When the humidifiers drain the water, they discharge a quantity of lime scale that depends on the hardness of the supply water. This lime scale may accumulate in the bottom of the drain hose and block the flow of water. If cleaning is required, add ordinary descaler to the section of circuit involved. This operation must be carried out with the unit off and after having made sure that the appliance is disconnected from the power supply. 44 EN ACCURATE 2.0 AC - AB DISMANTLING IMPORTANT INFORMATIONS FOR CORRECT DISMANTLING OF THE UNIT ACCORDING TO CE 2002/96/CE If the unit has to be dismantled, this operation must be done by suitable local authority. The correct dismantling avoids any negative enviromental consequences and allows significant benefits in terms of energy saving and resource. TROUBLESHOOTING Troubleshooting is simplified by the information provided by the microprocessor controller: if an alarm is signalled, refer to the control panel instruction manual. FAULT THE AIR-CONDITIONER DOESN'T START ROOM TEMPERATURE TOO HIGH ACCURATE 2.0 AC - AB If required, contact the nearest service centre, indicating the probable causes of the fault. CAUSE SOLUTION The electrical panel is not powered Check for voltage; close the main switch. The auxiliary circuits are not powered Check that the cutout IM in the auxiliary circuits is armed. Check the fuse on the main board. The control panel does not start the air-conditioner. Check for DC power. The parameter settings on the microprocessor controller are not correct. See the controller manual. The air flow-rate is too low or null. See “LOW OR NO AIR FLOW”. The probe isn't working. Check the electrical connections and the configuration of the controller. Thermal load higher than expected. Check the thermal load in the room being air-conditioned. Three-way valve not working. Check the electrical connections to the valve servomotor. Open the valve using the manual control knob. No flow of chilled water. Check the electrical connections to the valve servomotor. Open the valve using the manual control knob. High temperature of the chilled water. Check the operation of the water chiller. EN 45 FAULT ROOM TEMPERATURE TOO LOW CAUSE The parameter settings on the microprocessor controller are not correct. The power of the heaters is not sufficient or the heaters aren't working. The hot water coil isn't working correctly. AMBIENT HUMIDITY TOO HIGH Check the flow-rate and the temperature of the water hot. Check the operation of the control valve and the servomotor. The parameter settings on the microprocessor controller are not correct. See the controller manual. Check and calculate the latent load; check the flow-rate and the conditions of the outside air; check the inflow of outside air. The control system isn't working. See the controller manual; check the operation of the panel and/or the probe. The chilled water is not cold enough to dehumidify (energy saving and twin cool units) Lower the chilled water temperature until there is condensation on the surface of the coil The parameter settings on the microprocessor controller are not correct. Check the room temperature setting (see the control panel manual). Latent load lower than expected. Check and calculate the latent load. The control system isn't working. EN Check that the heater thermal cutout is armed. Check the power supply to the electric heaters. If the heater safety thermostat is activated, resolve the causes and reset the alarm. Close the valve using the manual control knob and replace the servomotor. The humidifier isn't working. 46 See the controller manual. The three-way valve in the chilled water circuit is stuck in the open position. Latent load higher than expected AMBIENT HUMIDITY TOO LOW SOLUTION Check the pressure of the supply water; Check the operation of the manual control system and the steam production unit (see the control panel manual) See the control panel manual; check the operation of the panel and/or the probe. ACCURATE 2.0 AC - AB FAULT LOW OR NO AIR FLOW CAUSE The fans are not powered. The filters are blocked (possible activation of the dirty filter alarm). ACCURATE 2.0 AC - AB Check the power supply to the fans. Clean the filter using a vacuum cleaner after having shaken off the larger particles of dust. Replace the filter if excessively clogged. Check the correct calibration of the dirty filter differential pressure switch F4. The direction of rotation of the fans is reversed. Reverse the phases of the power supply and check that the direction of rotation is correct. Obstructions to the air flow. Check The fan thermal cutout has tripped. Check the resistance of the fan windings; after resetting, measure the voltage and power input. Excessive pressure drop in the air distribution system. HEATER SAFETY THERMOSTAT ACTIVATED SOLUTION Check the sizing and the correctness of the air distribution system (ducting, false-ceiling, underfloor plenum, grills) Insufficient air flow-rate See “LOW OR NO AIR FLOW”. Thermostat connection wire cut or broken Check the continuity of the connection from the safety thermostat to the control system. Faulty thermostat Replace the heater safety thermostat. EN 47 Climaveneta S.p.A. COD. C01002648H_V1_00 Via Sarson 57/c 36061 Bassano del Grappa (VI) Italy Tel +39 0424 509 500 Fax +39 0424 509 509 [email protected] www.climaveneta.com Climaveneta France 3, Village d’Entreprises ZA de la Couronne des Prés Avenue de la Mauldre 78680 Epône France Tel +33 (0) 1 30 95 19 19 Fax +33 (0) 1 30 95 18 18 [email protected] www.climaveneta.fr Climaveneta Deutschland GmbH Lyrenstraße 13 44866 Bochum Germany Tel +49 2327-95428-0 Fax +49 2327-95428-99 [email protected] www.climaveneta.de Climaveneta España - Top Clima Londres 67, 1 4 08036 Barcelona Spain Tel +34 934 195 600 Fax +34 934 195 602 [email protected] www.climaveneta.com Climaveneta Chat Union Refrig. Equipment Co Ltd 88 Bai Yun Rd, Pudong Xinghuo New dev. zone 201419 Shanghai China Tel 008 621 575 055 66 Fax 008 621 575 057 97 Climaveneta Polska Sp. z o.o. Ul. Sienkiewicza 13A, 05-120 Legionowo, Poland Tel +48 22 766 34 55-57 Fax +48 22 784 39 09 [email protected] www.climaveneta.pl Climaveneta Climate Technologies (P) Ltd #3487, 14th Main, HAL 2nd stage, Indiranagar, Bangalore 560008 India Tel:+91-80-42466900 - 949, Fax: +91-80-25203540 [email protected] Climaveneta Powermaster Ltd. Unit 6, St Clare Business Park Holly Road - Hampton Hill Middlesex - TW12 1PZ U.K. Tel: +44 (0) 20 8783 1008 Fax: +44 (0) 20 8783 1009 [email protected] www.climaveneta.co.uk www.climaveneta.com
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