PNOZ m ES Profinet

PNOZ m ES Profinet
PNOZ m ES Profinet
Configurable Control System PNOZmulti
Operating Manual­1003386­EN­02
Preface
This document is the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for internal purposes. Suggestions and comments for improving this documentation will be
gratefully received.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,
SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks
of Pilz GmbH & Co. KG in some countries.
SD means Secure Digital
Content
Section
000
Section 1
Introduction
1.1
Validity of documentation
1.2
Using the documentation
1.3
Definition of symbols
5
5
5
5
Section 2
Overview
2.1
Scope of supply
2.2
Unit features
2.3
Front view
7
7
7
8
Section 3
Safety
3.1
3.2
3.3
3.3.1
3.3.2
3.3.3
3.3.4
9
9
9
10
10
10
10
10
Section 4
Intended use
System requirements
Safety regulations
Use of qualified personnel
Warranty and liability
Disposal
For your safety
Function description
4.1
Operation
4.2
Data access
4.3
Assigning the inputs/outputs in the PNOZmulti Configurator to the
PROFINET inputs/outputs
4.4
Block diagram
11
11
11
12
Section 5
Installation
5.1
General installation guidelines
5.2
Connect the base unit and expansion modules
5.3
Dimensions
13
13
13
14
Section 6
Commissioning
6.1
General wiring guidelines
6.2
Connecting the supply voltage
6.3
Interface assignment
6.4
Preparing for operation
6.4.1
Download modified project to the PNOZmulti safety system
6.4.2
Set IP address
6.4.3
Install GSDLM file
6.5
Connection example
15
15
15
16
16
16
16
16
17
Section 7
Operation
7.1
Messages
18
18
Section 8
Technical details
20
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3
Content
Section 9
Order reference
9.1
Module
9.2
Accessories
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22
22
4
Introduction
1
Introduction
1.1
Validity of documentation
This documentation is valid for the product PNOZ m ES Profinet. It is valid until new docu­
mentation is published.
This operating manual explains the function and operation, describes the installation and
provides guidelines on how to connect the product.
1.2
Using the documentation
This document is intended for instruction. Only install and commission the product if you
have read and understood this document. The document should be retained for future ref­
erence.
1.3
Definition of symbols
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation that poses
an immediate threat of serious injury and death and indicates preventive
measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation that could
lead to serious injury and death and indicates preventive measures that can
be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.
NOTICE
This describes a situation in which the product or devices could be dam­
aged and also provides information on preventive measures that can be
taken. It also highlights areas within the text that are of particular import­
ance.
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5
Introduction
INFORMATION
This gives advice on applications and provides information on special fea­
tures.
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6
Overview
2
Overview
2.1
Scope of supply
2.2
Unit features
Using the product PNOZ m ES Profinet:
Expansion module for connection to a base unit from the configurable control system
PNOZmulti 2 .
The product has the following features:
}
Can be configured in the PNOZmulti Configurator
}
Connections for PROFINET
}
status, diagnostic and error displays for communication with PROFINET
}
128 virtual inputs and outputs on the control system PNOZmulti 2 can be defined in the
PNOZmulti Configurator for communication with the fieldbus PROFINET.
}
Transmission rate 100 MBit/s (100BaseTX), full and half duplex
}
Max. 1 PNOZ m ES Profinet can be connected to the base unit
}
Two RJ45 ports
}
Profinet IO device (V2.2) functions in accordance with Conformance Class C
}
Supported functions:
– RT
–
IRT
–
MRP
–
LLDP
–
I&M 0­4
}
Plug­in connection terminals:
either spring­loaded terminal or screw terminal available as an accessory (see order
reference)
}
Please refer to the document "PNOZmulti System Expansion" for details of the base
units PNOZmulti 2 that can be connected.
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7
Overview
2.3
Front view
Legend:
}
X1, X2: Profinet interfaces
}
0 V, 24 V: Supply connections
}
}
: Functional earth
LED:
– Power
–
Run
–
Diag
–
L/A 1
–
L/A 2
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8
Safety
3
Safety
3.1
Intended use
The expansion module PNOZ m ES Profinet is used for communication between the config­
urable control system PNOZmulti 2 with the PROFINET.
PROFINET is designed for fast data exchange at field level. The expansion module PNOZ
m ES Profinet is a passive subscriber (IO device) of the PROFINET. The basic communica­
tion functions with the PROFINET conform to the System Description published by the
PROFIBUS & PROFINET International (PI) User Group. The central controller (IO control­
ler) reads input information from the IO devices and writes output information to the IO
devices as part of each cycle. As well as the cyclical transfer of usable data PROFINET can
also be used for diagnostics and commissioning functions. Data traffic is monitored on the
IO controller and IO device side.
The expansion module may only be connected to a base unit from the configurable control
system PNOZmulti 2 (please refer to the document "PNOZmulti System Expansion" for de­
tails of the base units that can be connected).
The configurable control system PNOZmulti 2 is used for the safety­related interruption of
safety circuits and is designed for use in:
}
E­STOP equipment
}
Safety circuits in accordance with VDE 0113 Part 1 and EN 60204­1
The expansion module may not be used for safety­related functions.
The following is deemed improper use in particular:
}
Any component, technical or electrical modification to the product
}
Use of the product outside the areas described in this manual
}
Use of the product outside the technical details (see chapter entitled "Technical De­
tails").
NOTICE
EMC­compliant electrical installation
The product is designed for use in an industrial environment. The product
may cause interference if installed in other environments. If installed in other
environments, measures should be taken to comply with the applicable
standards and directives for the respective installation site with regard to in­
terference.
3.2
System requirements
Please refer to the "Product Modifications" document in the "Version overview" section for
details of which versions of the base unit and PNOZmulti Configurator can be used for this
product.
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Safety
3.3
Safety regulations
3.3.1
Use of qualified personnel
The products may only be assembled, installed, programmed, commissioned, operated,
maintained and decommissioned by competent persons.
A competent person is someone who, because of their training, experience and current pro­
fessional activity, has the specialist knowledge required to test, assess and operate the
work equipment, devices, systems, plant and machinery in accordance with the general
standards and guidelines for safety technology.
It is the company’s responsibility only to employ personnel who:
3.3.2
}
Are familiar with the basic regulations concerning health and safety / accident preven­
tion
}
Have read and understood the information provided in this description under "Safety"
}
And have a good knowledge of the generic and specialist standards applicable to the
specific application.
Warranty and liability
All claims to warranty and liability will be rendered invalid if
3.3.3
}
The product was used contrary to the purpose for which it is intended
}
Damage can be attributed to not having followed the guidelines in the manual
}
Operating personnel are not suitably qualified
}
Any type of modification has been made (e.g. exchanging components on the PCB
boards, soldering work etc.).
Disposal
}
3.3.4
When decommissioning, please comply with local regulations regarding the disposal of
electronic devices (e.g. Electrical and Electronic Equipment Act).
For your safety
The unit meets all the necessary conditions for safe operation. However, you should always
ensure that the following safety requirements are met:
}
This operating manual only describes the basic functions of the unit. The expanded
functions are described in the PNOZmulti Configurator's online help. Only use these
functions once you have read and understood the documentations.
}
Do not open the housing or make any unauthorised modifications.
}
Please make sure you shut down the supply voltage when performing maintenance
work (e.g. exchanging contactors).
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Function description
4
Function description
4.1
Operation
The virtual inputs and outputs that are to be transferred via PROFINET are selected and
configured in the PNOZmulti Configurator. The base unit and the expansion module PNOZ
m ES Profinet are connected via a jumper.
After the supply voltage is switched on or the PNOZmulti 2 is reset, the expansion module
PNOZ m ES Profinet is configured and started automatically.
LEDs indicate the status of the fieldbus module PROFINET.
The configuration is described in detail in the PNOZmulti Configurator's online help.
INFORMATION
The GSDML file is available on the Internet at www.pilz.de.
4.2
Data access
The data is structured as follows:
}
Virtual data
– Input area PNOZ m ES Profinet
The values for the inputs are set as an output in the Master and transferred to the
PNOZmulti 2.
–
Output range PNOZ m ES Profinet
The outputs are configured in the PNOZmulti Configurator and transferred to the
Master.
}
Status of LEDs:
Bit 0 … 4: Status of LEDs on the PNOZmulti 2
– Bit 0: OFAULT
–
Bit 1: IFAULT
–
Bit 2: FAULT
–
Bit 3: DIAG
–
Bit 4: RUN
}
Data exchange is displayed in Bit 5.
}
Polling the usable data: 2 Bytes with the table number and segment number are sent by
the Master for access to the usable data table (15 Bytes are returned to the Master).
Detailed information on data exchange (tables, segments) is available in the document
"Communication Interfaces" in the section entitled "Fieldbus modules".
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Function description
4.3
Assigning the inputs/outputs in the PNOZmulti Configurator
to the PROFINET inputs/outputs
Virtual inputs and outputs can be requested or set directly via the following objects. Each
element can be selected individually in the master control system, e.g. virtual inputs i0­31.
The data width is also established this way.
Input data
The Master writes to the virtual inputs of the PNOZmulti 2.
Description
Input data from PNOZmulti 2
Virtual inputs i0 – i31
4 Input Bytes
Virtual inputs i32 – i63
4 Input Bytes
Virtual inputs i64 – i95
4 Input Bytes
Virtual inputs i96 – i127
4 Input Bytes
Output data
The Master reads the virtual outputs of the PNOZmulti 2.
4.4
Description
Output data from PNOZmulti 2
Virtual outputs o0 – o31
4 Output Bytes
Virtual outputs o32 – o63
4 Output Bytes
Virtual outputs o64 – o95
4 Output Bytes
Virtual outputs o96 – o127
4 Output Bytes
Block diagram
24V 0V FE
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Base unit
PROFINET
24V 0V
12
Installation
5
Installation
5.1
General installation guidelines
}
The unit should be installed in a single mounting area with a protection type of at least
IP54.
}
Fit the safety system to a horizontal mounting rail. The venting slots must face upwards
and downwards. Other mounting positions could destroy the safety system.
}
Use the locking slide on the rear of the unit to attach it to a mounting rail.
}
In environments exposed to heavy vibration, the unit should be secured using a fixing
element (e.g. retaining bracket or end angle).
}
Open the locking slide before lifting the unit from the mounting rail.
}
To comply with EMC requirements, the mounting rail must have a low impedance con­
nection to the control cabinet housing.
}
The ambient temperature of the PNOZmulti units in the control cabinet must not exceed
the figure stated in the technical details, otherwise air conditioning will be required.
NOTICE
Damage due to electrostatic discharge!
Electrostatic discharge can damage components. Ensure against discharge
before touching the product, e.g. by touching an earthed, conductive sur­
face or by wearing an earthed armband.
5.2
Connect the base unit and expansion modules
Connect the base unit and the expansion module as described in the operating instructions
for the base units.
}
Connect the black/yellow terminator to the expansion module.
}
Install the expansion module in the position in which it is configured in the PNOZmulti
Configurator.
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13
Installation
Dimensions
115,0 (4,53“)
5.3
101,4 (4,11“)
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22,5
(0,88“)
14
Commissioning
6
Commissioning
6.1
General wiring guidelines
The wiring is defined in the circuit diagram of the PNOZmulti Configurator. It is possible to
define which inputs and outputs on the safety system will communicate with PROFINET.
Please note:
}
Information given in the "Technical details [
}
Use copper wiring with a temperature stability of 75 °C.
20]" must be followed.
Please note the following when connecting to PROFINET:
}
}
The following minimum requirements of the connection cable and connector must be
met:
– Only use standard industrial Ethernet cable and connectors.
–
Only use double­shielded twisted pair cable and shielded RJ45 connectors (indus­
trial connectors).
–
100BaseTX cable in accordance with the Ethernet standard (min. Category 5)
Measures to protect against interference:
Ensure the requirements for the industrial use of PROFINET are met, as stated in the
Installation Manual published by the User Group.
}
External measures must be used to connect the terminal to the functional earth,
when the mounting rail is not connected to the functional earth.
}
Always connect the mounting rail to the protective earth via an earthing terminal. This
will be used to dissipate hazardous voltages in the case of a fault.
}
The power supply must meet the regulations for extra low voltages with protective sep­
aration.
CAUTION!
Only connect and disconnect the expansion module when the supply
voltage is switched off.
NOTICE
When installing, you must refer to the guidelines published by the
RPOFIBUS & PROFINET International (PI) User Group.
6.2
Connecting the supply voltage
Connect the supply voltage to the fieldbus module:
}
Terminal 24 V: + 24 V DC
}
Terminal 0 V: 0 V
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Commissioning
6.3
Interface assignment
RJ45 socket
8­pin
8
1
PIN
Standard
1
TD+ (Transmit+)
2
TD­ (Transmit­)
3
RD+ (Receive+)
4
n.c.
5
n.c.
6
RD­ (Receive­)
7
n.c.
8
n.c.
n.c.: Not connected
6.4
Preparing for operation
6.4.1
Download modified project to the PNOZmulti safety system
As soon as an additional expansion module has been connected to the system, the project
must be amended using the PNOZmulti Configurator. Proceed as described in the operat­
ing instructions for the base unit.
NOTICE
For the commissioning and after every program change, you must check
whether the safety devices are functioning correctly.
6.4.2
Set IP address
There are two options:
6.4.3
}
Automatic assignment of the IP address with the Dynamic Host Configuration Protocol
(DHCP)
}
Assignment of the IP address by the IO controller before system startup based on the
unique unit name.
Install GSDLM file
Install the GDSML file. You can find the GSDML file in the Internet at www.pilz.de.
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Commissioning
6.5
Connection example
PROFINET
Controller
PROFINET
Device 1
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PROFINET
Device 2
PROFINET
Device 3
17
Operation
7
Operation
7.1
Messages
When the supply voltage is switched on, the PNOZmulti safety system copies the configur­
ation from the chip card.
The LEDs “POWER”, “DIAG”, “FAULT”, “IFAULT” and “OFAULT” will light up on the base
unit.
The expansion module PNOZ m ES Profinet is configured and started automatically. The
LEDs "RUN" and "ERR" display the status of the PNOZ m ES Profinet at the PROFINET.
If the expansion module PNOZ m ES Profinet does not receive a configuration from the
base unit for a period of 30 s, the expansion module PNOZ m ES Profinet connects to the
IO controller and "RUN" status is displayed on PROFINET. The error message "No Con­
nection with Base Module" is sent to the IO controller.
Legend:
LED on
LED flashes
LED off
LED
Power
Meaning
Green
Supply voltage is present
Supply voltage is not present
Run
Green
The connection to the IO controller is established, the IO controller is in
RUN condition
green, 1x
The connection to the IO controller is established, the IO controller is in
STOP condition
Green
Device identification (LED "Diag" also flashes green)
No connection to IO controller
Diag
Red
Diagnostic data available (maintenance required or error)
Green
Device identification (LED "Run" also flashes green)
Red
No device name assigned
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Operation
LED
L/A1
Meaning
Green
Bus connection available at X1
Green
Data traffic present at X1
Bus connection is not available at X1
L/A2
Green
Bus connection available at X2
Green
Data traffic present at X2
Bus connection not available at X2
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Technical details
8
Technical details
General
Approvals
Electrical data
Supply voltage
for
Voltage
Kind
Voltage tolerance
Supply voltage
Current consumption
Power consumption
Max. power dissipation of module
Status indicator
Fieldbus interface
Fieldbus interface
Unit type
Transmission rates
Connection
Galvanic isolation
Environmental data
Ambient temperature
In accordance with the standard
Temperature range
Forced convection in control cabinet off
Storage temperature
In accordance with the standard
Temperature range
Climatic suitability
In accordance with the standard
Condensation during operation
EMC
Vibration
In accordance with the standard
Frequency
Acceleration
Shock stress
In accordance with the standard
Acceleration
Duration
Max. operating height above sea level
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CCC, CE, EAC (Eurasian), cULus Listed
Module supply
24,0 V
DC
­20 %/+25 %
60 mA
1,4 W
1,50 W
LED
PROFINET
IO­Device
100 MBit/s
2 x RJ45
Yes
EN 60068­2­14
0 ­ 60 °C
55 °C
EN 60068­2­1/­2
­25 ­ 70 °C
EN 60068­2­30, EN 60068­2­78
Not permitted
EN 61131­2
EN 60068­2­6
10,0 ­ 150,0 Hz
1g
EN 60068­2­27
15g
11 ms
2000 m
20
Technical details
Environmental data
Airgap creepage
In accordance with the standard
Overvoltage category
Pollution degree
Rated insulation voltage
Protection type
In accordance with the standard
Mounting area (e.g. control cabinet)
Housing
Terminals
Potential isolation
Potential isolation between
Type of potential isolation
Rated surge voltage
Mechanical data
Mounting position
DIN rail
Top hat rail
Recess width
Material
Bottom
Front
Top
–
Conductor cross section with screw terminals
1 core flexible
2 core with the same cross section, flexible without
crimp connectors or with TWIN crimp connectors
Torque setting with screw terminals
Connection type
Conductor cross section with spring­loaded terminals:
Flexible with/without crimp connector
Spring­loaded terminals: Terminal points per connec­
tion
Stripping length
Dimensions
Height
Width
Depth
Weight
EN 61131­2
II
2
30 V
EN 60529
IP54
IP20
IP20
Fieldbus and module voltage
Functional insulation
500 V
Horizontal on top hat rail
35 x 7,5 EN 50022
27 mm
PC
PC
PC
Green
0,25 ­ 2,50 mm², 24 ­ 12 AWG
0,20 ­ 1,50 mm², 24 ­ 16 AWG
0,50 Nm
Spring­loaded terminal, screw terminal
0,20 ­ 2,50 mm², 24 ­ 12 AWG
2
9,0 mm
101,4 mm
22,5 mm
110,4 mm
86 g
Where standards are undated, the 2014­04 latest editions shall apply.
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21
Order reference
9
Order reference
9.1
Module
Product type
Features
Order no.
PNOZ m ES Profinet
Fieldbus module, PROFINET for PNOZmulti 2
772 138
9.2
Accessories
Terminator, jumper
Product type
Features
PNOZ mm0.xp connector Jumper yellow/black to connect the modules, 1 piece
left
Order no.
779 260
Connection terminals
Product type
Features
Order no.
Spring terminals
Spring­loaded terminals, 1 pieces
783 542
Spring­loaded terminals, 10 pieces
783 543
Screw terminals, 1 piece
793 542
Screw terminals, 10 pieces
793 543
PNOZ mmcxp 1 pc.
Spring terminals
PNOZ mmcxp 10 pcs.
Screw terminals
PNOZ mmcxp 1 pc.
Screw terminals
PNOZ mmcxp 10 pcs.
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22
Americas
Australia
Scandinavia
Brazil
+61 3 95446300
+45 74436332
Spain
+55 11 97569-2804
Europe
+34 938497433
+1 888-315-PILZ (315-7459)
Austria
Switzerland
Mexico
+43 1 7986263-0
+41 62 88979-30
+52 55 5572 1300
Belgium, Luxembourg
The Netherlands
USA (toll-free)
+32 9 3217575
+31 347 320477
+1 877-PILZUSA (745-9872)
France
Turkey
+33 3 88104000
+90 216 5775552
Asia
Germany
United Kingdom
China
+49 711 3409-444
+44 1536 462203
+86 21 60880878-216
Ireland
Japan
+353 21 4804983
You can reach our
+81 45 471-2281
Italy
international hotline on:
South Korea
+39 0362 1826711
+49 711 3409-444
+82 31 450 0680
support@pilz.com
Pilz develops environmentally-friendly products using
ecological materials and energy-saving technologies.
products and environmentally-friendly solutions.
Partner of:
The Best of
German
En gineering
Pilz GmbH & Co. KG
Felix-Wankel-Straße 2
73760 Ostfildern, Germany
Tel.: +49 711 3409-0
Fax: +49 711 3409-133
info@pilz.com
www.pilz.com
CMSE ® , InduraNET p ® , PAS4000 ® , PAScal ® , PASconfig ® , Pilz ® , PIT ® , PLID ® , PMCprimo ® , PMCprotego ® , PMCtendo ® , PMD ® , PMI ® , PNOZ ® , Primo ® , PSEN ® , PSS ® , PVIS ® , SafetyBUS p
SafetyEYE ® , SafetyNET p ® , the spirit of safety ® are registered and protected trademarks of Pilz GmbH & Co. KG in some countries. We would point out that product features may vary
from the details stated in this document, depending on the status at the time of publication and the scope of the equipment. We accept no responsibility for the validity, accuracy
and entirety of the text and graphics presented in this information. Please contact our Technical Support if you have any questions.
®
Canada
© Pilz GmbH & Co. KG, 2011
Technical support is available from Pilz round the clock.
,
Support
100XXXX-DE-0X
0-0-2-3-000, 2014-00 Printed in Germany
© Pilz GmbH & Co. KG, 2014
1003386­EN­02, 2015­01 Printed in Germany
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