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In-Sight
®
5000 Series
Vision System
Reference Guide
Legal Notices
Legal Notices
The software described in this document is furnished under license, and may be used or copied only in accordance with the terms of such license and with the inclusion of the copyright notice shown on this page. Neither the software, this document, nor any copies thereof may be provided to, or otherwise made available to, anyone other than the licensee.
Title to, and ownership of, this software remains with Cognex Corporation or its licensor. Cognex Corporation assumes no responsibility for the use or reliability of its software on equipment that is not supplied by Cognex Corporation.
Cognex Corporation makes no warranties, either express or implied, regarding the described software, its merchantability, non-infringement or its fitness for any particular purpose.
The information in this document is subject to change without notice and should not be construed as a commitment by
Cognex Corporation. Cognex Corporation is not responsible for any errors that may be present in either this document or the associated software.
Companies, names, and data used in examples herein are fictitious unless otherwise noted. No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, nor transferred to any other media or language without the written permission of Cognex Corporation.
Cognex P/N INS-597-0027-07 Rev. C
Copyright © 2003 - 2015. Cognex Corporation. All Rights Reserved.
Portions of the hardware and software provided by Cognex may be covered by one or more U.S. and foreign patents, as well as pending U.S. and foreign patents listed on the Cognex web site at: http://www.cognex.com/patents .
The following are registered trademarks of Cognex Corporation:
Cognex, 2DMAX, Advantage, Alignplus, Assemblyplus, Check it with Checker, Checker, Cognex Vision for Industry,
Cognex VSOC, CVL, DataMan, DisplayInspect, DVT, EasyBuilder, Hotbars, IDMax, In-Sight, Laser Killer, MVS-8000,
OmniView, PatFind, PatFlex, PatInspect, PatMax, PatQuick, SensorView, SmartView, SmartAdvisor, SmartLearn,
UltraLight, Vision Solutions, VisionPro, VisionView
The following are trademarks of Cognex Corporation:
The Cognex logo, 1DMax, 3D-Locate, 3DMax, BGAII, CheckPoint, Cognex VSoC, CVC-1000, FFD, iLearn, In-Sight
(design insignia with cross-hairs), In-Sight 2000, InspectEdge, Inspection Designer, MVS, NotchMax, OCRMax,
PatMax RedLine, ProofRead, SmartSync, ProfilePlus, SmartDisplay, SmartSystem, SMD4, VisiFlex, Xpand
Other product and company trademarks identified herein are the trademarks of their respective owners.
2
Regulations/Conformity
Regulations/Conformity
Note: For the most up-to-date regulations and conformity information, please refer to the Cognex online support site: http://www.cognex.com/Support .
FCC
KCC
NRTL
CB
RoHS
Safety and Regulatory
In-Sight 5100/5110/5400/5410: Type 821-0034-1R
In-Sight 5100C/5400C: Type 821-0036-1R
In-Sight 5403/5413: Type 821-0037-1R
FCC Part 15, Class A
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference; and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense.
In-Sight 5100/5110/5400/5410: CGX-IS5400-01(A)
In-Sight 5100C/5400C: CGX-IS5400-C01(A)
In-Sight 5403/5413: CGX-IS5403-01(A)
TÜV SÜD AM SCC/NRTL OSHA Scheme for UL/CAN 60950-1.
TÜV SÜD AM, IEC/EN 60950-1. CB report available upon request.
Compliant to the latest applicable Directive.
3
FCC
KCC
NRTL
CB
RoHS
Regulations/Conformity
Safety and Regulatory
In-Sight 5600/5610: Type 821-0041-1R
In-Sight 5603/5613: Type 821-0042-1R
In-Sight 5604/5614: Type 821-0051-1R
In-Sight 5605/5615: Type 821-0032-1R; Type 821-0032-2R
In-Sight 5705/5715/5705C: Regulatory Model 1AAF
FCC Part 15, Class A
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference; and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense.
In-Sight 5600/5610: KCC-REM-CGX-IS5600-01
In-Sight 5603/5613: KCC-REM-CGX-IS5603-01
In-Sight 5604/5614: KCC-REM-CGX-IS5604-01
In-Sight 5605/5615: CGX-IS5605-01(A)
In-Sight 5705/5715/5705C: Regulatory Model 1AAF: MSIP-REM-CGX-1AAF
TÜV SÜD AM SCC/NRTL OSHA Scheme for UL/CAN 61010-1.
TÜV SÜD AM, IEC/EN 61010-1. CB report available upon request.
Compliant to the latest applicable Directive.
4
Precautions
Precautions
Observe these precautions when installing the Cognex product, to reduce the risk of injury or equipment damage: l
In-Sight 5000 series vision systems are intended to be supplied by a UL or NRTL listed power supply with a
24VDC output rated for at least 600 mA continuous and a maximum short circuit current rating of less than 8A and a maximum power rating of less than 100VA and marked Class 2 or Limited Power Source (LPS). Any other voltage creates a risk of fire or shock and can damage the components. Applicable national and local wiring standards and rules must be followed.
l
Do not install In-Sight vision systems where they are directly exposed to environmental hazards such as excessive heat, dust, moisture, humidity, impact, vibration, corrosive substances, flammable substances, or static electricity.
l
To reduce the risk of damage or malfunction due to over-voltage, line noise, electrostatic discharge (ESD), power surges, or other irregularities in the power supply, route all cables and wires away from high-voltage power sources.
l
The housing of the vision system is internally connected to the system ground wire (pin 8 of the Breakout cable).
Therefore, if the mounting surface of the vision system is at a non-zero ground potential, it is strongly recommended that the vision system be mounted on an isolated or non-conductive mount.
l
Do not expose the image sensor to laser light; image sensors can be damaged by direct, or reflected, laser light.
If your application requires the use of laser light that may strike the image sensor, a lens filter at the corresponding laser's wavelength is recommended. Contact your local integrator or application engineer for suggestions.
l
The In-Sight vision system does not contain user-serviceable parts. Do not make electrical or mechanical modifications to In-Sight vision system components. Unauthorized modifications may void your warranty.
l
Changes or modifications not expressly approved by the party responsible for regulatory compliance could void the user’s authority to operate the equipment.
l
Service loops should be included with all cable connections.
l
Cable shielding can be degraded or cables can be damaged or wear out more quickly if a service loop or bend radius is tighter than 10X the cable diameter. The bend radius must be at least six inches from the connector.
l
Class A Equipment (broadcasting and communication equipment for office work): Seller and user shall be notified that this equipment is suitable for electromagnetic equipment for office work (Class A) and can be used outside the home.
l
This device should be used in accordance with the instructions in this manual.
5
Table of Contents
5100, 5100C, 5400C, 5403 and 5400 Vision System Specifications
5603, 5600 and 5605 Vision System Specifications
5604 Line Scan Vision System Specifications
5705 and 5705C Vision System Specifications
Encoder Inputs (In-Sight 5604 Only)
5100 and 5400 Series Vision System Ethernet Cable Specifications
5600 and 5700 Series Vision System Ethernet Cable Specifications
I/O Module Cable Specifications
5100, 5100C, 5400, 5400C and 5403 Vision System (With Lens Cover)
5100, 5100C, 5400, 5400C and 5403 Vision System (Without Lens Cover)
5600 and 5603 Vision System (With Lens Cover)
5600 and 5603 Vision System (Without Lens Cover)
5604, 5605, 5705, and 5705C Vision System (With Lens Cover)
5604, 5605, 5705, and 5705C Vision System (Without Lens Cover)
Clean the Vision System Housing
Clean the Vision System Image Sensor Window
Clean the Vision System Lens Cover
Table of Contents
6
Introduction
Introduction
The In-Sight
® vision system is a compact, network-ready, stand-alone machine vision system used for automated inspection, measurement, identification and robot guidance applications on the factory floor. All models can be easily configured remotely over a network using an intuitive user interface.
Support
Many information resources are available to assist you in using the vision system: l
The In-Sight
®
Explorer Help and EasyBuilder Help files, provided with In-Sight Explorer software.
l
On-demand training: http://www.cognex.com/on-demand-training.aspx
.
l
The In-Sight online support site: http://www.cognex.com/Support/InSight .
Standard Components
The vision system is shipped with the standard components listed below.
Note: Cables are sold separately.
Component In-Sight 5100/5110
In-Sight 5100C
In-Sight 5400C
In-Sight 5400/5410
X
In-Sight 5403/5413
In-Sight 5600/5610
In-Sight 5603/ 5613
X 50mm Lens Cover Kit
(P/N 800-5842-xR)
80mm Lens Cover Kit
(P/N 823-0133-xR)
Thread Guard
(P/N 370-0361)
Mounting Screw Kit
(P/N 800-5843-xR)
X
X
X
X
In-Sight 5604/5614
In-Sight 5605/5615
In-Sight 5705/5715
In-Sight 5705C
X
X
X
Component
Vision System
Lens Cover Kit (includes lens cover and O-Ring)
Thread Guard
Mounting Screw Kit
Description
Provides image acquisition, vision processing, job storage, serial and Ethernet connectivity and discrete I/O.
Provides environmental protection for the lens.
Protects the In-Sight vision system lens cover threads when the lens cover is not used.
Remove the thread guard prior to installing the lens cover.
Includes M4 screws for mounting the vision system (quantity 4).
7
Introduction
Accessories
The following optional components can be purchased separately. For a complete list of options and accessories, contact your local Cognex sales representative.
Cables
Note: Cables are sold separately.
CAUTION: All cable connectors are “keyed” to fit the connectors on the vision system; do not force the connections or damage may occur.
Ethernet Cable
The Ethernet cable is used to connect the vision system to other network devices. The pin-outs for the cable are listed in the
5100 and 5400 Series Vision System Ethernet Cable Specifications on page 26
and
Length
0.6 m
2 m
5 m
10 m
15 m
30 m
Standard Part #
CCB-84901-1001-00
CCB-84901-1002-02
CCB-84901-1003-05
CCB-84901-1004-10
CCB-84901-1005-15
CCB-84901-1006-30
45-Degree Key Right-Angle Part # 135-Degree Key Right Angle Part #
N/A N/A
CCB-84901-6005-02
CCB-84901-6001-05
CCB-84901-7005-02
CCB-84901-7001-05
CCB-84901-6002-10
CCB-84901-6003-15
CCB-84901-6004-30
CCB-84901-7002-10
CCB-84901-7003-15
CCB-84901-7004-30
8
Introduction
Breakout Cable
The Breakout cable provides connection to an external power supply, RS-232 serial communications, acquisition trigger input, high-speed outputs and encoder inputs (In-Sight 5604 only). The pin-outs for the cable are listed in the
Cable Specifications on page 28
. This cable is available in the lengths listed below.
2 m
Length
5 m
10 m
15 m
Standard Part #
CCB-84901-0101-02
CCB-84901-0102-05
CCB-84901-0103-10
CCB-84901-0104-15
45-Degree Key Right-Angle Part # 135-Degree Key Right Angle Part #
CCB-84901-0401-02 CCB-84901-0501-02
CCB-84901-0402-05
CCB-84901-0403-10
CCB-84901-0404-15
CCB-84901-0502-05
CCB-84901-0503-10
CCB-84901-0504-15
9
Introduction
I/O Module Cable
The I/O Module cable connects the vision system directly to a compatible In-Sight I/O module via the DB15 connector.
The pin-outs for the cable are listed in the
I/O Module Cable Specifications on page 29 . This cable is available in the
lengths listed below.
Length
2 m
5 m
10 m
15 m
Standard Part # 45-Degree Key Right-Angle Part #
CCB-84901-0901-02 CCB-84901-4001-02
CCB-84901-0902-05 CCB-84901-4002-05
CCB-84901-0903-10 CCB-84901-4003-10
CCB-84901-0904-15 CCB-84901-4004-15
35-Degree Key Right-Angle Part #
CCB-84901-5001-02
CCB-84901-5002-05
CCB-84901-5003-10
CCB-84901-5004-15
I/O Modules
The following I/O modules are compatible with your vision system, and provide access to additional discrete inputs and outputs.
I/O Module
CIO-1400
CIO-MICRO and
CIO-MICRO-CC
12
Vision System
All In-Sight 5000 series vision systems
(except In-Sight 5604)
All In-Sight 5000 series vision systems
3
5715 and In-Sight 5705C)
(except In-Sight 5705,
Discrete
Inputs
Discrete
Outputs
7 general
2 high-speed,
6 general
8 general
2 high-speed,
8 general
1
The CIO-MICRO and CIO-MICRO-CC I/O modules do not support 1000 BaseT pass-through operation. If 1000 BaseT operation is required when using the In-Sight 5600 series vision system, you must connect a LAN cable from a Gigabit Ethernet switch to the I/O module’s LAN port and connect the vision system’s Ethernet cable to the Gigabit Ethernet switch.
2
The CIO-MICRO-CC I/O module also adds CC-link networking capability. Refer to the In-Sight
®
Module Installation Manual for detailed connection information.
CIO-MICRO and CIO-MICRO-CC I/O
3
The CIO-MICRO & CIO-MICRO-CC I/O modules support In-Sight 5100 series and 5400 series vision systems with 128MB non-volatile flash memory or higher and support all In-Sight 5600 series vision systems.
10
Installation
Installation
This section describes the connection of the vision system to its standard and optional components. For a complete list of options and accessories, contact your Cognex sales representative.
Note: l
Cables are sold separately.
l
If any of the standard components appear to be missing or damaged, immediately contact your Cognex
Authorized Service Provider (ASP) or Cognex Technical Support.
CAUTION: All cable connectors are “keyed” to fit the connectors on the vision system; do not force the connections or damage may occur.
Connectors and Indicators
Connector/Indicator
24VDC Connector
User 1 LED
User 0 LED
Power LED
Network Traffic LED
Network Status LED
ENET Connector
Function
Connects the Breakout cable, which provides connections to an external power supply, the acquisition trigger input, high-speed outputs and RS-232 serial communications. For more information, refer to
optional In-Sight I/O module, which adds general-purpose discrete I/O and light control functionality. For more information, refer to the
Green when active. User-configurable within the In-Sight Explorer Discrete Output
Settings dialog, using Discrete Output Line 4 (Line 10 for all I/O modules, except the CIO-1400, which uses Line 9).
Red when active. User-configurable within the In-Sight Explorer Discrete Output
Settings dialog, using Discrete Output Line 5 (Line 11 for all I/O modules, except the CIO-1400, which uses Line 10).
Green when power is applied.
Flashes green while transmitting and receiving data.
Green when a network connection is detected.
Connects the vision system to a network. The ENET connector provides the
Ethernet connection to external network devices. For more information, refer to the
5100 and 5400 Series Vision System Ethernet Cable Specifications on page 26
and
5600 and 5700 Series Vision System Ethernet Cable Specifications on page 27
11
Installation
Note: l
For the In-Sight 5100 and 5400 series, when the vision system is powered up, User 0 LED and User 1 LED both momentarily turn on. Then, User 0 LED turns off and User 1 LED stays on. Next, User 0 LED turns on and User 1 LED turns off. Finally, both LEDs momentarily turn on and then turn off.
l
For the In-Sight 5600 series and In-Sight 5700 series, when the vision system is powered up, User 0 LED and User 1 LED both momentarily turn on. Then, User 1 LED turns off and User 0 LED stays on. Next, User
1 LED turns on and User 0 LED turns off. Finally, both LEDs momentarily turn on and then turn off.
Install the Lens
1. Remove the protective film covering the threaded lens opening, if present.
2. Attach a C-Mount lens to the vision system. The exact lens focal length needed depends on the working distance and the field of view required for your machine vision application.
3. If using a lens cover, remove the thread guard and attach the lens to the vision system.
Connect the Ethernet Cable
1. Connect the Ethernet cable’s M12 connector to the vision system’s ENET connector.
2. Connect the Ethernet cable’s RJ-45 connector to a switch/router or PC, as applicable.
12
Installation
Connect the Breakout Cable
Note: Unused bare wires can be clipped short or tied back using a tie made of non-conductive material. Keep all bare wires separated from the +24VDC wire.
1. Verify that the 24VDC power supply being used is unplugged and not receiving power.
2. Optionally, connect the I/O or serial wires to an appropriate device (for example, a PLC, an encoder, or a serial device). For more information, refer to
Breakout Cable Specifications on page 28 .
Note: When using an In-Sight 5604 line scan vision system, the RS-232RX wire is used as Encoder A and the RS-232TX wire is used as Encoder B. For more information, refer to
Encoder Inputs (In-Sight 5604 Only)
3. Attach the I/O Breakout cable's +24VDC (White/Green wire) and 24V COMMON (Brown wire) to the corresponding terminals on the power supply. Refer to
Breakout Cable Specifications on page 28
for wiring details.
CAUTION: Never connect voltages other than 24VDC. Always observe the polarity shown.
4. Attach the Breakout cable's M12 connector to the vision system's 24VDC connector.
5. Restore power to the 24VDC power supply and turn it on if necessary.
13
Specifications
Specifications
The following sections list general specifications for the In-Sight 5000 series vision systems.
5100, 5100C, 5400C, 5403 and 5400 Vision System
Specifications
Specification
Minimum
Firmware
Requirement
1
5100/5110
In-Sight version 4.4.3
5100C 5400C 5403/5413 5400/5410
Job/Program
Memory
Image
Processing
Memory
Sensor Type
Sensor
Properties
128MB non-volatile flash memory; unlimited storage via remote network device.
256MB SDRAM
1/3-inch CCD
5.92mm diagonal,
7.4 x 7.4µm sq. pixels
5.92mm diagonal,
7.4 x 7.4µm sq.
pixels
640 x 480
1/1.8-inch CCD
8.8mm diagonal,
4.4 x 4.4µm sq.
pixels
1600 x 1200
1/3-inch CCD
5.92mm diagonal,
7.4 x 7.4µm sq.
pixels
640 x 480 Maximum
Resolution
(pixels)
2
Electronic
Shutter Speed
640 x 480
16µs to 1000ms 16µs to 1000ms 27µs to 1000ms 16µs to 1000ms
Acquisition
Bit Depth
Frames Per
Second
3
Rapid reset, progressive scan, full-frame integration.
256 grey levels (8 bits/pixel).
24-bit color.
24-bit color.
60 full frames per second.
60 full frames per second.
256 grey levels (8 bits/pixel).
14 full frames per second.
C-mount
Clear plastic with an abrasion-resistant coating on the exterior side.
60 full frames per second.
Lens Type
Lens Cover
View Port
Material
Trigger 1 opto-isolated, acquisition trigger input. Remote software commands via Ethernet and RS-232C.
Discrete Inputs None built-in. Additional inputs available using a compatible I/O module. (For more information, refer to
.) Unlimited inputs when using an Ethernet I/O system.
Discrete Outputs 2 built-in, high-speed outputs. Additional outputs available using a compatible I/O module. (For more information, refer to
.) Unlimited outputs when using an Ethernet I/O system.
Status LEDs
Network
Communication
Power, Network Status, Network Traffic, 2 user configurable.
1 Ethernet port, 10/100 BaseT, TCP/IP protocol. Supports DHCP (factory default), static and link-local
IP address configuration.
1
The In-Sight firmware version 5.1.0 and higher is not supported on In-Sight 5100/5110, 5100C, 5400C, 5403/5413 and 5400/5410 vision systems.
2
The number of image sensor rows are configurable and can be set within the In-Sight Explorer software. Decreasing the number of rows will increase the number of frames per second acquired by the vision system. Refer to the AcquireImage topic in the In-Sight
®
Explorer Help file for more information.
3
For In-Sight 5100/5110, 5100C, 5400C, 5403/5413 and 5400/5410 vision systems, the maximum frames per second is job-dependent, based on the minimum exposure for a full image frame capture using the dedicated acquisition trigger, and assumes there is no user interface connection to the vision system.
14
Specifications
Specification
1588 Support
1
5100/5110 5100C 5400C
Timestamp Resolution: 8ns
Synchronization Accuracy Through Transparent Clock: 5µs
5403/5413 5400/5410
Serial
Communication
Power
Consumption
Material
Finish
Mounting
Dimensions
RS-232C when connected to the Breakout Cable or a compatible I/O module. (For more information, refer to
.)
24VDC ±10%, 500mA maximum.
Die-cast aluminum housing.
Painted.
Eight M4 threaded mounting holes (four front and four back).
83.4mm (3.28in) x 124.2mm (4.89in) x 61.4mm (2.42in) with lens cover installed.
43.5mm (1.71in) x 124.2mm (4.89in) x 61.4mm (2.42in) without lens cover installed (includes Thread
Guard).
Weight
Operating
Temperature
Storage
Temperature
Humidity
Vibration
(Shipping and
Storage)
Regulatory
Compliance
350 g (12.3 oz.) Lens cover installed, without lens.
0°C to 45°C (32°F to 113°F)
-30°C to 80°C (-22°F to 176°F)
95%, non-condensing (Operating and Storage)
Protection IP67 (with appropriate lens cover properly installed).
Shock (Shipping and Storage)
80 G Shock with 150 gram lens attached per IEC 68-2-27.
10 G from 10-500 Hz with 150 gram lens per IEC 68-2-6.
CE, FCC, KCC, TÜV SÜD NRTL, RoHS
1
1588 is only supported on vision systems running firmware version 4.5.0 and higher.
15
Specifications
5603, 5600 and 5605 Vision System Specifications
Specification
Minimum
Firmware
Requirement
1
Job/Program
Memory
Image
Processing
Memory
Sensor Type
Sensor
Properties
Maximum
Resolution
(pixels)
2
Electronic
Shutter Speed
Acquisition
5603/5613
In-Sight version 4.4.3
1/3-inch CCD
5.92mm diagonal, 7.4 x
7.4µm sq. pixels
640 x 480
5605/5615
In-Sight version 4.4.1
128MB non-volatile flash memory; unlimited storage via remote network device.
256MB SDRAM
1/1.8-inch CCD
8.8mm diagonal, 4.4 x
4.4µm sq. pixels
1600 x 1200
27µs to 1000ms
5600/5610
32µs to 1000ms
2/3-inch CCD
11.01mm diagonal, 3.45 x 3.45µm sq. pixels
2448 x 2048
28.8µs to 1000ms
Bit Depth
Frames Per
Second
3
Rapid reset, progressive scan, full-frame integration.
256 grey levels (8 bits/pixel).
14 full frames per second. 60 full frames per second. 16 full frames per second.
Lens Type
Lens Cover View
Port Material
Trigger
C-mount
Clear plastic with an abrasion-resistant coating on the exterior side.
1 opto-isolated, acquisition trigger input. Remote software commands via Ethernet and RS-232C.
Discrete Inputs None built-in. Additional inputs available using a compatible I/O module. (For more information, refer to
.) Unlimited inputs when using an Ethernet I/O system.
Discrete Outputs 2 built-in, high-speed outputs. Additional outputs available using a compatible I/O module. (For more information, refer to
.) Unlimited outputs when using an Ethernet I/O system.
Status LEDs Power, Network Status, Network Traffic, 2 user configurable.
Network
Communication
1588 Support
4
1 Ethernet port, 10/100/1000 BaseT with auto MDIX. IEEE 802.3 TCP/IP protocol. Supports DHCP
(factory default), static and link-local IP address configuration.
Timestamp Resolution: 8ns
Synchronization Accuracy Through Transparent Clock: 5µs
Serial
Communication
Power
Consumption
Material
Finish
RS-232C when connected to the Breakout Cable or a compatible I/O module. (For more information, refer to
24VDC ±10%, 600mA maximum.
Die-cast aluminum housing.
Painted/Powder coat (back plate).
1
The In-Sight firmware version 5.1.0 and higher is not supported on In-Sight 5603/5613, 5600/5610 and 5605/5615 vision systems.
2
The number of image sensor rows are configurable and can be set within the In-Sight Explorer software. Decreasing the number of rows will increase the number of frames per second acquired by the vision system. Refer to the AcquireImage topic in the In-Sight
®
Explorer Help file for more information.
3
Maximum frames per second is job-dependent, based on the minimum exposure for a full image frame capture using the dedicated acquisition trigger, and assumes there is no user interface connection to the vision system.
4
1588 is only supported on vision systems running firmware version 4.5.0 and higher.
16
Specifications
Specification
Mounting
Dimensions
Weight
Operating
Temperature
(non-circulating air)
Operating
Temperature
(circulating air)
Storage
Temperature
Humidity
Protection
Shock (Shipping and Storage)
Vibration
(Shipping and
Storage)
Regulatory
Compliance
5603/5613 5600/5610 5605/5615
Eight M4 threaded mounting holes (four front and four back).
99.9mm (3.93in) x 124.2mm (4.89in) x 61.4mm
(2.42in) with lens cover installed.
60.1mm (2.37in) x 124.2m (4.89in) x 61.4mm (2.42in) without lens cover installed.
134.4mm (5.29in) x 124.1mm (4.88in) x
61.4mm (2.42in) with lens cover installed.
53.2mm (2.09in) x 124.1mm (4.88in) x
61.4mm (2.42in) without lens cover installed
(includes Thread Guard).
463 g (16.3 oz.) Lens cover installed, without lens.
0°C to 45°C (32°F to 113°F)
1
409 g (14.4 oz.) Lens cover installed, without lens.
538 g (19.0 oz.) Lens cover installed, without lens.
0°C to 50°C (32°F to
122°F)
2
0°C to 50°C (32°F to
122°F)
-30°C to 80°C (-22°F to 176°F)
3
10 G from 10-500 Hz with 150 gram lens per IEC 68-2-6.
CE, FCC, KCC, TÜV SÜD NRTL, RoHS
0°C to 50°C (32°F to 122°F)
95%, non-condensing (Operating and Storage)
IP67 (with appropriate lens cover properly installed).
80 G Shock with 150 gram lens attached per IEC 68-2-27.
4
1
The vision system should be mounted with sufficient clearance on all sides to allow air circulation around and through the cooling posts on the black heat sink.
2
Additional cooling from a fan is recommended for operation above 40°C. For operation up to 50°C, there must be ≥16 CFM of air moving through the cooling posts on the black heat sink.
3
Additional cooling from a fan is recommended for operation above 40°C. For operation up to 50°C, there must be ≥4 CFM of air moving through the cooling posts on the black heat sink.
4
Additional cooling from a fan is recommended for operation above 40°C. For operation up to 50°C, there must be ≥16 CFM of air moving through the cooling posts on the black heat sink.
17
Specifications
5604 Line Scan Vision System Specifications
Specification
Minimum Firmware
Requirement
1
Job/Program
Memory
In-Sight version 4.4.3
5604/5614
128MB non-volatile flash memory; unlimited storage via remote network device.
Image Processing
Memory
256MB SDRAM
Sensor Type 1-inch CCD
Sensor Properties 14.3 mm x 14µm active area, 14µm x 14µm sq. pixels.
1024 x 1 (CCD); 1024 x 8192 (up to 8192 lines for full resolution image).
Maximum
Resolution (pixels)
Acquisition Line Scan integration.
Bit Depth
Lines Per Second
Lens Type
Lens Cover View
Port Material
Trigger
Discrete Inputs
256 grey levels (8 bits/pixel).
44K lines per second.
C-mount
Clear plastic with an abrasion-resistant coating on the exterior side.
Discrete Outputs
1 opto-isolated, acquisition trigger input. Remote software commands via Ethernet and RS-232C.
None built-in. Additional inputs available using a compatible I/O module. (For more information, refer to
.) Unlimited inputs when using an Ethernet I/O system.
2 built-in, high-speed outputs. Additional outputs available using a compatible I/O module. (For more information, refer to
.) Unlimited outputs when using an Ethernet I/O system.
2 built-in, encoder inputs for use with a 24VDC signal.
Encoder Inputs
Status LEDs
Network
Communication
1588 Support
Power, Network Status, Network Traffic, 2 user configurable.
1 Ethernet port, 10/100/1000 BaseT with auto MDIX. IEEE 802.3 TCP/IP protocol. Supports
DHCP (factory default), static and link-local IP address configuration.
Timestamp Resolution: 8ns
Synchronization Accuracy Through Transparent Clock: 5µs
Serial
Communication
RS-232C when connected to the Breakout Cable or a compatible I/O module. (For more information, refer to
.)
Power Consumption 24VDC ±10%, 600mA maximum.
Material Die-cast aluminum housing.
Finish
Mounting
Dimensions
Weight
Operating
Temperature (noncirculating air)
Painted/Powder coat (back plate).
Eight M4 threaded mounting holes (four front and four back).
134.4mm (5.29in) x 124.1mm (4.88in) x 61.4mm (2.42in) with lens cover installed.
53.2mm (2.09in) x 124.1mm (4.88in) x 61.4mm (2.42in) without lens cover installed (includes
Thread Guard).
585 g (20.6 oz.) Lens cover installed, without lens.
0°C to 45°C (32°F to 113°F)
2
1
The In-Sight firmware version 5.1.0 and higher is not supported on In-Sight 5604/5614 vision systems.
2
The vision system should be mounted with sufficient clearance on all sides to allow air circulation around and through the cooling posts on the black heat sink. If the vision system is not mounted with sufficient clearance, a fan is recommended.
18
Specification
Operating
Temperature
(circulating air)
Storage
Temperature
Humidity
Protection
Shock (Shipping and Storage)
Vibration (Shipping and Storage)
Regulatory
Compliance
0°C to 50°C (32°F to 122°F)
1
-30°C to 80°C (-22°F to 176°F)
5604/5614
95%, non-condensing (Operating and Storage)
IP67 (with appropriate lens cover properly installed).
80 G Shock with 150 gram lens attached per IEC 68-2-27.
10 G from 10-500 Hz with 150 gram lens per IEC 68-2-6.
CE, FCC, KCC, TÜV SÜD NRTL, RoHS
Specifications
1
Additional cooling from a fan is recommended for operation above 40°C. For operation up to 50°C, there must be ≥16 CFM of air moving through the cooling posts on the black heat sink.
19
Specifications
5705 and 5705C Vision System Specifications
Specification
Minimum Firmware
Requirement
Job/Program Memory
Image Processing Memory
Sensor Type
5705/5715
In-Sight version 5.1.0
5705C
128MB non-volatile flash memory; unlimited storage via remote network device.
512MB SDRAM
2/3-inch CCD
Sensor Properties
Maximum Resolution (pixels)
1
11.01mm diagonal, 3.45 x 3.45µm sq. pixels
2448 x 2048
Electronic Shutter Speed
Acquisition
Bit Depth
Frames Per Second
2
Lens Type C-mount
Lens Cover View Port Material Clear plastic with an abrasion-resistant coating on the exterior side.
Trigger
Discrete Inputs
Discrete Outputs
Status LEDs
Network Communication
1 opto-isolated, acquisition trigger input. Remote software commands via Ethernet and
RS-232C.
None built-in. Additional inputs available using a compatible I/O module. (For more information, refer to
.) Unlimited inputs when using an Ethernet
I/O system.
2 built-in, high-speed outputs. Additional outputs available using a compatible I/O module. (For more information, refer to
when using an Ethernet I/O system.
Power, Network Status, Network Traffic, 2 user configurable.
1 Ethernet port, 10/100/1000 BaseT with auto MDIX. IEEE 802.3 TCP/IP protocol.
Supports DHCP (factory default), static and link-local IP address configuration.
Serial Communication
14µs to 1000ms 16µs to 1000ms
Rapid reset, progressive scan, full-frame integration.
256 grey levels (8 bits/pixel).
16 full frames per second.
24-bit color.
14 full frames per second.
Power Consumption
Material
Finish
RS-232C when connected to the Breakout Cable or a compatible I/O module. (For more information, refer to
24VDC ±10%, 600mA maximum.
Die-cast aluminum housing.
Painted/Powder coat (back plate).
Mounting
Dimensions
Weight
Operating Temperature (noncirculating air)
Eight M4 threaded mounting holes (four front and four back).
134.4mm (5.29in) x 124.1mm (4.88in) x 61.4mm (2.42in) with lens cover installed.
53.2mm (2.09in) x 124.1mm (4.88in) x 61.4mm (2.42in) without lens cover installed
(includes Thread Guard).
538 g (19.0 oz.) Lens cover installed, without lens.
0°C to 45°C (32°F to 113°F)
3
1
The number of image sensor rows are configurable and can be set within the In-Sight Explorer software. Decreasing the number of rows will increase the number of frames per second acquired by the vision system. Refer to the AcquireImage topic in the In-Sight
®
Explorer Help file for more information.
2
Maximum frames per second is job-dependent, based on the minimum exposure for a full image frame capture using the dedicated acquisition trigger, and assumes there is no user interface connection to the vision system.
3
The vision system should be mounted with sufficient clearance on all sides to allow air circulation around and through the cooling posts on the black heat sink.
20
Specification
Operating Temperature
(circulating air)
5705/5715
0°C to 50°C (32°F to 122°F)
1
Storage Temperature
Humidity
-30°C to 80°C (-22°F to 176°F)
95%, non-condensing (Operating and Storage)
Protection IP67 (with appropriate lens cover properly installed).
Shock (Shipping and Storage) 80 G Shock with 150 gram lens attached per IEC 68-2-27.
10 G from 10-500 Hz with 150 gram lens per IEC 68-2-6.
Vibration (Shipping and
Storage)
Regulatory Compliance CE, FCC, KCC, TÜV SÜD NRTL, RoHS
5705C
Specifications
1
Additional cooling from a fan is recommended for operation above 40°C. For operation up to 50°C, there must be ≥16 CFM of air moving through the cooling posts on the black heat sink.
21
Specifications
I/O Specifications
Cable and connector specifications and connection examples for the acquisition trigger input, encoder inputs (In-Sight
5604 only) and the high-speed outputs are provided in the following sections.
Acquisition Trigger Input
The vision system features one acquisition trigger input, which is optically isolated. The acquisition trigger input can be configured to trigger from either an NPN (current sinking) or PNP (current sourcing) device.
Specification
Voltage
Current
Delay
1
Description
ON: 20 to 28VDC (24VDC nominal)
OFF: 0 to 3VDC (8VDC nominal threshold)
ON: 2.0 to 2.9mA
OFF: < 250µA
Resistance: ~10 kOhms
In-Sight 5100, 5110, 5100C, 5400C,
5400, 5410, 5600, 5610
In-Sight 5403, 5413, 5603, 5613
In-Sight 5604, 5614
In-Sight 5605, 5615, 5705, 5715
In-Sight 5705C
62µs maximum latency between leading edge of trigger and start of acquisition. Input pulse should be a minimum of 1ms wide.
66µs maximum latency between leading edge of trigger and start of acquisition. Input pulse should be a minimum of 1ms wide.
1 line (approximately equivalent to 23µs, based on a 1.4µs
Exposure) is the maximum latency between leading edge of trigger and start of acquisition. Input pulse should be a minimum of 1ms wide.
52µs maximum latency between leading edge of trigger and start of acquisition. Input pulse should be a minimum of 1ms wide.
62µs maximum latency between leading edge of trigger and start of acquisition. Input pulse should be a minimum of 1ms wide.
The Breakout cable can be used to trigger from an NPN photoelectric sensor or PLC output. Connect TRIGGER+ to
+24VDC and connect TRIGGER- to the output of the photoelectric sensor. When the output turns ON, it pulls TRIGGERdown to 0VDC, turning the opto-coupler ON. For more information, refer to
Breakout Cable Specifications on page 28
.
The Breakout cable can also be used to trigger from a PNP photoelectric sensor or PLC output. Connect TRIGGER+ to the output of the photoelectric sensor and connect TRIGGER- to 0VDC. When the output turns ON, it pulls TRIGGER+ up to +24VDC, turning the opto-coupler ON. For more information, refer to
Breakout Cable Specifications on page 28 .
1
Maximum latency is based on a 1µs trigger debounce.
22
Specifications
Note: When using the vision system with the Breakout cable, the polarity of the TRIGGER+ and TRIGGER- pins is not critical. However, when using an optional I/O module, the polarity of the TRIGGER+ and TRIGGER- pins should be observed.
Encoder Inputs (In-Sight 5604 Only)
The Breakout cable can be used for communication between the vision system and a single or quadrature encoder. For single encoders, the ENCODER A pin must be used. For quadrature encoders, the ENCODER A or ENCODER B pin can be used. The signal from the encoder must be +24VDC. For more information, refer to
Breakout Cable Specifications on page 28 .
Specification
Voltage
Current
Maximum Encoder Frequency
Description
ON: 20 to 28VDC (24VDC nominal)
OFF: 0 to 3VDC (9.6VDC nominal threshold)
ON: 84 to 118µA
OFF: < 11µA
Resistance: ~233 kOhms
99.2KHz (assuming a 50/50 duty cycle)
23
Specifications
High-Speed Outputs
In-Sight 5000 series vision systems feature two built-in, high-speed outputs. Both of the high-speed outputs are NPN
(current sinking) lines. The external load should be connected between the output and the positive supply voltage
(28VDC or less). The outputs pull down to 0.1VDC or less when ON (1.25VDC or less for In-Sight 5604 only), which causes current to flow through the load. When the outputs are OFF, no current flows through the load.
Specification
Voltage
Current
Delay
12
Description
28VDC maximum through external load.
In-Sight 5100 series and 5400 series
200mA maximum sink current.
OFF state leakage current 200µA maximum.
External load resistance 140 Ohms to 10 kOhms.
Each line rated at a maximum 200mA, protected against overcurrent, short circuit and transients from switching inductive loads.
High current inductive loads require external protection diode.
100mA maximum sink current.
In-Sight 5600 series and 5700 series
OFF state leakage current 200µA maximum.
External load resistance 280 Ohms to 10 kOhms.
Each line rated at a maximum 100mA, protected against overcurrent, short circuit and transients from switching inductive loads.
High current inductive loads require an external protection diode.
±5µs (maximum due to opto-isolators turning ON).
High-Speed Output - NPN Configuration
The Breakout cable can be used to connect to an NPN-compatible PLC input. Connect HS OUT 0 or HS OUT 1 directly to the PLC input. When enabled, the output pulls down the PLC input to 0VDC. For more information, refer to
Cable Specifications on page 28
.
1
Delay when opto-isolators turn OFF depends on the load to which the output is connected. With a 240 Ohm load, the maximum delay will be
±5µs.
2
If HS OUT 1 is configured as a Strobe output type within In-Sight Explorer, the maximum strobe latency is ±5µs. For more information, refer to the In-Sight
®
Explorer Help file.
24
Specifications
High-Speed Output - PNP Configuration
The Breakout cable can be used to connect high-speed outputs with a PNP-compatible PLC input, if a pull-up resistor
(for example, 2.2 kOhms 0.5W) is connected from the output to +24VDC. In this case, the resistor supplies 24VDC to the
PLC input. The output will pull the voltage down to 0VDC, turning off the PLC input. This creates an inversion, with the
PLC input ON when the vision system output is OFF, and vice-versa. Use an external NPN to PNP converter when this inversion is not desired. For more information, refer to
Breakout Cable Specifications on page 28
.
High-Speed Output - Relay/LED Configuration
The Breakout cable can be used to connect the high-speed outputs to a relay, LED or similar load. Connect the negative side of the load to the output and the positive side to +24VDC. When the output switches on, the negative side of the load is pulled down to 0VDC, and 24VDC appears across the load. Use a protection diode for a large inductive load, with the anode connected to the output and the cathode connected to +24VDC. For more information, refer to
25
Specifications
5100 and 5400 Series Vision System Ethernet Cable Specifications
The Ethernet cable is used to connect the vision system to other network devices. The Ethernet cable can be connected to a single device or provide connections to multiple devices via a network switch or router.
2
3
1
8
5
7
6
4
P1 Pin#
TPO+
TPO-
TPI+
TRMA
TRMB
TPI-
TRMC
TRMD
Signal Name Wire Color
White/Orange
Orange
White/Green
Blue
White/Blue
Green
White/Brown
Brown
7
8
5
6
3
4
1
2
P2 Pin#
Note: l
Cables are sold separately.
l
The wiring for this cable follows standard industrial Ethernet M12 specifications. This varies from the 568B standard.
26
Specifications
5600 and 5700 Series Vision System Ethernet Cable Specifications
The Ethernet cable is used to connect the vision system to other network devices. The Ethernet cable can be connected to a single device or provide connections to multiple devices via a network switch or router.
2
3
1
8
5
7
6
4
P1 Pin#
MX0+
MX0-
MX1+
MX2+
MX2-
MX1-
MX3+
MX3-
Signal Name Wire Color
White/Orange
Orange
White/Green
Blue
White/Blue
Green
White/Brown
Brown
7
8
5
6
3
4
1
2
P2 Pin#
Note: l
Cables are sold separately.
l
The wiring for this cable follows the TIA-568 specifications.
l
To ensure reliable communication using 1000 BaseT operation, the Ethernet cable must not exceed 75 meters (from the vision system to the endpoint). Cognex cables or patch cables should not exceed 5 meters and HCC (plenum wiring) should not exceed 60 meters. It's not recommended to use a 30 meter cable when using 1000 BaseT operation.
l
A switch and a 10 meter cable can be used when experiencing issues. The wiring of the switch and cable should follow the TIA-568 specifications.
27
Specifications
Breakout Cable Specifications
The Breakout cable provides connection to an external power supply, RS-232 serial communications, acquisition trigger input, high-speed outputs and encoder inputs (In-Sight 5604 only). The Breakout cable is not terminated. When using the
In-Sight 5604, refer to
Encoder Inputs (In-Sight 5604 Only) on page 23 .
7
8
3
4
1
2
5
6
Pin# Signal Name
+24VDC
TRIGGER+
TRIGGER-
HS OUT 0
HS OUT 1
RS-232 RECEIVE (RxD)
1
(In-Sight 5604 Only: Encoder A)
RS-232 TRANSMIT (TxD)
2
(In-Sight 5604 Only: Encoder B)
24V COMMON
White/Green
Green
Brown
Wire Color
White/Orange
Blue
White/Blue
Orange
White/Brown
Note: l
Cables are sold separately.
l
Unused bare wires can be clipped short or tied back using a tie made of non-conductive material. Keep all bare wires separated from the +24VDC wire.
l
The housing of the vision system is internally connected to the system ground wire (pin 8 of the Breakout cable). Therefore, if the mounting surface of the vision system is at a non-zero ground potential, it is strongly recommended that the vision system be mounted on an isolated or non-conductive mount.
1
If hardware handshaking is required, an I/O module must be used.
2
If hardware handshaking is required, an I/O module must be used.
28
Specifications
I/O Module Cable Specifications
The I/O Module cable connects the vision system directly to a compatible In-Sight I/O module via the DB15 connector.
When the I/O module is used, all power and communication lines used by the vision system are connected using the I/O
Module cable.
7
8
4
5
6
1
2
3
P1 Pin# Signal Name
+24VDC
TRIGGER+
TRIGGER-
HS OUT 0
HS OUT 1
RS-232 RECEIVE (RxD)
(In-Sight 5604 Only: Encoder A)
RS-232 TRANSMIT (TxD)
(In-Sight 5604 Only: Encoder B)
24V COMMON
1
4
5
2
3
6
7
8
P2 Pin#
Note: l
Cables are sold separately.
l
Access to the encoder inputs on the In-Sight 5604 Line Scan are not supported by the CIO-MICRO or CIO-
MICRO-CC I/O module.
l
Refer to your specific I/O module installation manual for more connection information.
29
Specifications
Dimensional Drawings
5100, 5100C, 5400, 5400C and 5403 Vision System (With Lens Cover)
Note: l
All dimensions are in millimeters [inches] and are for reference purposes only.
l
All specifications are for reference purpose only and may be changed without notice.
30
Specifications
5100, 5100C, 5400, 5400C and 5403 Vision System (Without Lens Cover)
Note: l
All dimensions are in millimeters [inches] and are for reference purposes only.
l
All specifications are for reference purpose only and may be changed without notice.
31
5600 and 5603 Vision System (With Lens Cover)
Note: l
All dimensions are in millimeters [inches] and are for reference purposes only.
l
All specifications are for reference purpose only and may be changed without notice.
Specifications
32
5600 and 5603 Vision System (Without Lens Cover)
Note: l
All dimensions are in millimeters [inches] and are for reference purposes only.
l
All specifications are for reference purpose only and may be changed without notice.
Specifications
33
5604, 5605, 5705, and 5705C Vision System (With Lens Cover)
Note: l
All dimensions are in millimeters [inches] and are for reference purposes only.
l
All specifications are for reference purpose only and may be changed without notice.
Specifications
34
Specifications
5604, 5605, 5705, and 5705C Vision System (Without Lens Cover)
Note: l
All dimensions are in millimeters [inches] and are for reference purposes only.
l
All specifications are for reference purpose only and may be changed without notice.
35
Cleaning/Maintenance
Cleaning/Maintenance
Clean the Vision System Housing
To clean the outside of the vision system housing, use a small amount of mild detergent cleaner or isopropyl alcohol on a cleaning cloth. Do not pour the cleaner directly onto the vision system housing.
CAUTION: Do not attempt to clean any In-Sight product with harsh or corrosive solvents, including lye, methyl ethyl ketone (MEK) or gasoline.
Clean the Vision System Image Sensor Window
To remove dust from the outside of the image sensor window, use a pressurized air duster. The air must be free of oil, moisture or other contaminants that could remain on the glass and possibly degrade the image. Do not touch the glass window. If oil/smudges still remain, clean the window with a cotton bud using alcohol (ethyl, methyl or isopropyl). Do not pour the alcohol directly on the window.
Clean the Vision System Lens Cover
To remove dust from the lens cover, use a pressurized air duster. The air must be free of oil, moisture or other contaminants that could remain on the lens cover. To clean the plastic window of the lens cover, use a small amount of isopropyl alcohol on a cleaning cloth. Do not scratch the plastic window. Do not pour the alcohol directly on the plastic window.
36
P/N INS-597-0027-07 Rev. C
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