ASI Doors 515 Fabric Roll-Up Door Owners Manual

O

WNERS MANUAL

M

ODEL

F

515

R ‐U

© 2014 ASI Doors, Inc.

1-800-558-7068

Manual Part Number: 17B066-062314

www.asidoors.com

Page 2 © 2014 ASI Doors, Inc. Manual Part Number: 17B066-062314

1-800-558-7068

Safety Practices

General Information

515 Roll-Up

This is the safety alert symbol. It is used to alert you to potential personal safety hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION indicates an potentially hazardous situation which, if not avoided, will result in minor or moderate injury.

CAUTION used without the safety alert symbol, indicates an potentially hazardous situation which, if not avoided, may result in property damage.

NOTE explains general information.

Manual Part Number: 17B066-062314 © 2014 ASI Doors, Inc. Page 3

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515 Roll-Up

Safety Practices

Continued...

Please read the safety practices and the manual thoroughly before connecting power to the control box.

1. Do not operate the door while under the influence of drugs or alcohol.

2. Do not use the door if it looks broken or does not seem to work right. Advise your supervisor at once.

3. Stay clear of the door when it is moving.

4. Keep hands, feet and head clear of the door at all times.

5. Do not operate the door with equipment, material or people directly underneath the door.

6. Disconnect power before performing any electrical or mechanical service, cleaning or other maintenance on the door. OSHA requires disconnect to be properly tagged and locked out during all maintenance or service of equipment. With the power supply disconnected, always verify using a volt meter.

7. All electrical troubleshooting or service must be completed by a qualified electrician or service person and must meet all applicable local, state, federal, international and other governing agency codes.

8. When it is necessary to service the control box with power on, USE EXTREME CAUTION. Do not place fingers or un-insulated tools inside the control box. Touching wires or other parts inside the enclosure may cause electrical shock, serious injury or death.

9. It is your responsibility to keep all warning labels and instructional literature legible, intact and kept with the door. Replacement labels and literature are available from ASI Doors, Inc. or its representatives.

10. If you have any questions contact your supervisor or your local ASI Doors, Inc. representative for assistance.

11. Failure to operate the door as intended, as described, or heed any warning may result in equipment damage, property damage, serious bodily injury or death.

Read these safety practices before installing, operating or servicing the door. Failure to follow These safety practices could result in property damage, serious bodily injury or death.

READ AND UNDERSTAND ALL WARNING LABELS AND OPERATING INSTRUCTIONS

IN THIS MANUAL BEFORE OPERATING THE DOOR. If you do not understand the instructions, ask your supervisor to teach you how to use the door.


1-800-558-7068

ASI Doors, Inc. Warranty Policy


515 Roll-Up

ASI Doors, Inc. (herein called "ASI") warrants solely for the benefit of its customer that each door system manufactured by ASI (each a "Door System") will be free from defects in material and manufacture for a period of one (1) year from the date of original shipment by ASI. The foregoing limited warranty shall not apply to defects which result from improper installation, abuse, misuse, alteration, modification or failure to maintain the Door System in accordance with the ASI Owner's Manual. Periodic lubrication and adjustment of the Door System as described in the

ASI Owner's Manual are the sole responsibility of the customer. All claims for defects must be made to ASI within thirty (30) days after the defect is discovered or should, with reasonable care, have been discovered. THE FOREGO-

ING LIMITED WARRANTY CONSTITUTES THE EXCLUSIVE WARRANTY OF ASI WITH RESPECT TO

THE DOOR SYSTEM. ASI EXPRESSLY DISCLAIMS ALL OTHER GUARANTEES OR WARRANTIES—

WHETHER EXPRESS, IMPLIED, OR STATUTORY—INCLUDING BUT NOT LIMITED TO ANY IMPLIED

WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

If a Door System does not comply with the foregoing limited warranty, and a claim is made by customer within the applicable warranty period, ASI will, at the option of ASI, either repair or replace any defective equipment or parts free of charge, and pay the reasonable labor costs to repair or replace the defective equipment or parts. The remedy of repair or replacement shall be the exclusive and sole remedy for any breach of the foregoing limited warranty.

ASI SHALL NOT IN ANY EVENT BE LIABLE FOR ANY INCIDENTAL, INDIRECT, SPECIAL, EXEMPLA-

RY OR CONSEQUENTIAL DAMAGES OF ANY KIND, INCLUDING WITHOUT LIMITATION ANY LOST

PROFITS, ARISING FROM THE SALE OR USE OF THE DOOR SYSTEM, OR FROM ANY OTHER CAUSE

WHATSOEVER, WHETHER THE CLAIM GIVING RISE TO SUCH DAMAGES IS BASED UPON BREACH

OF WARRANTY (EXPRESSED OR IMPLIED) BREACH OF CONTRACT, TORT, STRICT LIABILITY OR

ANY OTHER THEORY OF LIABILITY, EVEN IF A PARTY HAS BEEN ADVISED OF THE POSSIBILITY

THEREOF, AND REGARDLESS OF ANY ADVISE OR REPRESENTATION THAT MAY HAVE BEEN REN-

DERED BY ASI CONCERNING THE SALE OR USE OF THE DOOR SYSTEM.

At ASI's request, customer shall return to ASI for inspection any Door System for which a warranty claim has been made, F.O.B. ASI's facility with freight prepaid. The customer is responsible for any removal costs.

The customer shall comply with the following procedures in filing a warranty claim with ASI:

1. Notify ASI of any and all defects in writing. ASI will review the warranty request and issue a Returns Goods

Authorization (RGA) form if the defective parts need to be returned to ASI for inspection and verification. The

RGA form must accompany any materials returned for warranty consideration.

2. All replacement parts or equipment will be invoiced to the customer. Upon verification by ASI that the Door

System is defective, ASI will issue a full credit to customer for the replacement parts or equipment.

3. If outside labor is needed to install the replacement parts or equipment, ASI requires a written estimate of the labor charges in advance so ASI may approve the labor charges and issue a purchase order. ASI will not accept any labor charges unless previously approved by ASI and accompanied by the ASI purchase order number.

The customer must file a claim with the shipper for any damage and/or losses that may occur during transit.

Installation hardware and start up of the Door System equipment is the responsibility of the installation contractor.

Periodic adjustments and normal maintenance are the responsibility of the customer.


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515 Roll-Up


Table of Contents

Maintenance

Installation

Crates and Contents

Face Frame Installation

Warranty and Liability

Photoeye Connections

Final Checks and Verification

Setting Door Limits

Preventive Maintenance

Page 7

Replacement Parts

Page 10

Mechanical Service Parts List

11

Service Parts - Door Curtain

Service Parts - Motor Side

Page 18

Service Parts - Idler Side

Service Parts - Side Frames, &

Drive Assembly

Service Parts - Shrouds

Page 25

Page 28

Page 29

Electrical Service Parts List

Service Parts - Electrical

Instructions for Ordering

Page 40

Page 44

Page 46

Page 47

Page 48

Page 49

Page 50

Page 51

Page 52

Page 54

Wireless Detection Device

Photocell Install and Setup

Page 36

Page 37

Do not install, operate or service this product unless you have read and understand the Safety Practices, Warnings and Installation and Operating Instructions contained in this manual.

Failure to do so could result in property damage, bodily injury or death.


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Crates and Contents


515 Roll-Up

SIDE

FRAMES

CRATE

HEADER AND

MOTOR ASSEMBLY

SHROUD ASSEMBLY

(OPTIONAL)

CONTROL BOX

LOOSE PARTS

BOX

CRATE

Figure 1: Crates and Contents.


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515 Roll-Up

Crates and Contents

Continued...

Upon receipt of the shipment, check that you have received the correct number of pieces as shown

(Figure 1). Crate will contain the Side-Covers, the Header Assembly, the Loose Parts Box, and Control Box. For your protection, note any damages or shortages on the carrier’s bill of lading before signing the bill for receipt.

The installation of this door will require at least a two man crew and a fork-lift. Select a fork-lift with lifting height based upon the height of the door, plus a minimum additional two feet.

N O T E

Because of variances in the construction of walls on which the door will be mounted, fasteners are not supplied. For proper anchoring of the door, we recommend the use of thru-bolts.

DO NOT remove door sections from crate until you encounter the step in which they are to be installed.

L

OOSE

P

ARTS

B

OX

:

Installation Instructions ……………………….1

Sales Drawings ………………………………..1

Misc. Activation Devices ………….…… As Ordered

Owners Manual ………………………………..1

Warning Name Plate Assembly …...………...2

C

ONTROL

E

NCLOSURE

B

OX

:

Control Box …………………………………….1

6mm Hex Drive ……………………….….……1

Photo eyes …………..………………………...2

Schematic …...………………………………...1

Misc. Activation Devices ………….…… As Ordered

N O T E

Unless specifically called out as “Provided by ASI”, installer is to provide all necessary mounting hardware, anchors, inserts, hangers, supports and equipment needed to install door in accordance with final shop drawings and manufacturer’s instructions.


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Door Measurements

Installation

515 Roll-Up

1. Make contact with the person responsible at the customer's place of business – check access conditions and prevailing safety practices.

2. First check the dimensions of the construction opening. The exact measurements can be found on the production sheet supplied with the door.

3. Carefully unpack the door and check the various components:

- Left and right side doorpost.

- Roll-up mechanism and installation manual included in the packing list.

- Control box, wiring diagram, photo eyes and cable for anti-roll off switch.

- Fasteners for the door, the operating controls and other accessories.

9”

Operator

21”

Header

17-1/2”

Drive Side

3”

1/2 WIC + 3”

Bolt Hole Locations

Figure 2: Door Measurements.

Tools Required

1 Tape measure

1 Water level

1 Pencil

1 General purpose pliers

1 A pair of wire cutters

1 Wire strippers

1 Digital Volt/Ohmmeter

1 Silicone caulk gun

1/2 WIC + 3”

Idler Side

3”

Figure 3: Marking Bolt Holes.

1 Hammer

1 Set of screw drivers

1 Extension cord

1 Electric screwdriver

1 Electric drill

1 A set of metal drill bits ¼” TO 5/8”

1 Hammer drill

1 A set of concrete drill bits

¼” TO 5/8”


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Installation

515 Roll-Up

Face Frame Installation

N O T E

Only ASI DOORS Qualified personnel are authorized to carry out this work

1. The ends of the Steel Channels with the black plastic Reintroduction Blocks go to the insides of the Header Brackets.

2. Position ends of Side Track of each side door post flush to wall side, and bottom edge of the Header Brackets.

3. Attach both side door posts to the Roll/

Header brackets using Splice Bracket and fasteners on 2 studs shown. Hardware is provided in Loose Parts box.

Note: Reintroduction Blocks flex towards center of opening during door opening and closing.

DO NOT Restrict movement of Reintroduction Blocks.

1

3

2

Optional

Side Cover

1

1

Figure 4: Assembly on the Ground.


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Header Installation

C A U T I O N

Protect the Drum and Door Panel during installation of the door.

Installation

515 Roll-Up

Lift the door using the fork lift, and move it to the construction opening.

Figure 5: Lifting of the Door.


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Installation

515 Roll-Up

Header Installation

Continued...

C A U T I O N

The attachment of the roll assembly and the door posts to the wall must be carried out with appropriate methods. The installer must ensure that the fasteners are suitable for the size of the door and the type of walls; if necessary, increase the number of fasteners used.

C

HECKS BEFORE THE

I

NSTALLATION OF THE

D

OOR

:

1. Measure the floor level left to right and shim under side door posts if necessary.

2. Place the entire structure around the construction opening.

3. The inner dimension B, between the black plastic door guides, must be equal to the width of the door opening stated on the production data sheet and customer order form that has been supplied with the door.

4. Please ensure that the parts are level/plumb (roll assembly and door posts)

Figure 6: Attachment to the Wall.

N O T E

For an optimum seal, the gaps between the door structure and the walls of the building must be filled. Please consult the customer with regard to the choice of materials to be used (caulk, silicone, etc.).


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Curtain Alignment

Installation

515 Roll-Up

I

MPORTANT TIPS TO INSTALL THE DOOR PROPERLY

:

- Insure the bottom of the door curtain is taught but not too tight when closed. A curtain that is too tight will prevent the door from closing properly.

- Locate and attach the posts to the wall with the mounting screws in the center of slots for adjustment later if needed.

- Repeat this operation with the bottom of curtain at several different heights, to ensure a correct position of the side door posts for optimum operation and sealing.

Figure 7: Installing the Curtain properly.


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Installation

515 Roll-Up


Continued...

Remove the protective packaging of the Roll Assembly without damaging the Curtain. Lower the door manually by turning the motor with the extension piece supplied at the bottom of the Control Box, and insert the guiding cord into the Reintroduction Block.

When attaching Door Posts to wall, make sure that they are plumb & level, and hold 90° in upper 2 corners. This will allow Curtain to hang straight.

Figure 8: Curtain alignment.


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Continued...

I

NSERTING THE RETAINING

S

TRAPS INTO THE

S

IDE

G

UIDES

:

Remove the protective packaging of the

Roll Assembly without damaging the curtain.

Lower the door down manually by turning the motor with the extension piece supplied at the bottom of the

Control Box and insert the Guiding

Cord into the Reintroduction Block.

Installation

515 Roll-Up

Figure 9: Inserting the Retaining Edge.

Figure 10: Correct position of the Curtain with Door open.


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Installation

515 Roll-Up


Continued...

Lock the main power disconnect switch (with a padlock) before doing this.

M

ANUALLY CLOSING THE DOOR

:

Insert the supplied hex drive into the end of the Motor. Turn the ratchet to move the door open or closed.

6mm Hex Socket

Supplied with door

(Ratcheting wrench not supplied)

Figure 11: Manual opening or closing using ratchet.

C A U T I O N

Note: Use of a powered drill or impact driver is NOT recommended, and may damage the motor or hex drive.


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Precautions with Frequency Inverter

Installation

515 Roll-Up

When a Frequency Inverter has power supplied to it, the electrical elements and a number of operating controls are also ‘live’. Never touch these elements. This is extremely dangerous. The cover of the Frequency Inverter must always be closed.

When the emergency stop is activated, the Frequency Inverter remains 'live'’. If this is a threat to the safety of the staff, the power circuit must be interrupted by locking the main switch on the Control Box.

After turning off and locking the Main Power Switch, it is always necessary to wait 5 minutes before starting work. This is the time required to discharge the capacitors of the

Frequency Inverter.

The Frequency Inverter has integrated safety systems for stopping the door. A mechanical block, fluctuations in voltage and interruptions of the power supply, can also bring a door to a stop. This is shown with a fault message on the Frequency Inverter Screen. After locking the Main Switch, and having removed the blockage, the Main Switch has to be unlocked and the door opened manually to re-charge the Frequency Controller.

In the event of work (on the electrical and/or mechanical part of the installation), the power supply to the Frequency Inverter must be switched off; to do this, the Main Switch on the

Control Box must be locked.


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Installation

515 Roll-Up

Warranty and Liability

Check all warnings weekly. Door may unexpectedly close. Failure to mount and maintain

all Warning Labels and Instructional literature could result in death or serious injury.

Two Warning Labels are provided (Figure 12). Mount the Warning Labels approximately 60” from the floor. One Label should be on the Operator side on the mounting wall surface. The other Label should be located on the other side of the wall, opposite of the Operator.

Figure 12: Warning Label installation - Wall Mount.

Warranty claims will only be considered if the door was being operated and treated correctly. In the event of unauthorized repairs and modification to the construction and the operation of the door, the warranty will be invalidated. This rule also applies to damage resulting from defects that are the consequence of failure to follow the operating instructions or of inadequate maintenance of the door.


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Electrical Controls

Installation

515 Roll-Up

Control Box contains HIGH VOLTAGE! The following procedures should be performed by qualified personnel only. Wiring must meet all local, state, federal and international, or other governing agency codes. Keep hands and body parts clear of High Voltage areas. Failure to do so could result in death or serious injury.

Disconnect power at the fused disconnect during all electrical or mechanical service. Disconnect must be properly locked out during maintenance or service or equipment. Failure to do so could result in death or serious injury.

N O T E

Wiring must be completed by a licensed electrician. All wiring connections must be in accordance with all local. state, federal, NEC or other governing agency codes. Reference electrical drawings shipped with door.

N O T E

Refer to electrical schematic for connections.

1.Make sure prewired cable supplied is of sufficient length to enable location of Control Box where desired. Mount Control Box to a convenient location, leaving sufficient room for Control Box door to be opened.

2.All wiring should be installed and connected by a qualified electrician who is knowledgeable with NEC

Article 430 and with local regulations. Electrician should make sure that the voltage and frequency of the electrical supply corresponds with the motor data listed on the Control Box cover.

C A U T I O N

Protect and cover all electrical components inside the Control Box prior to drilling enclosure.

Failure to do so may result in component malfunctions.


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Installation

515 Roll-Up


Continued...

N O T E

Fused disconnect complying with applicable electrical codes must be supplied by others.

3.Prewired cable from motor Must Not be Spliced. Run this cable to Control Box (Figure 13).

4.From a fused disconnect, route power supply wires to the Control Panel and connect to terminal blocks

“L1”, “L2”, “L3”. Also attach a ground to Control Panel terminal.

5.All connections for Motor, Encoder, Photoeyes, Anti-Roll Switch, and any Activation Devices should be made per the schematic. All wiring connections from harness MUST be terminated in the Control Box

(see Figures 13 & 14).

N O T E

Any wiring by others MUST come into control box from bottom as shown, or Warranty is

Void.

Prewired Motor Cable

Supplied by ASI - Installed by others.

DO NOT SPLICE

Control Box

Incoming Power and

Activators by others.

Encoder, Photoeye Cables, and Anti-Roll Switch wires by ASI. Connections by others. (See figure 14)

Figure 13: Wiring Installation.


1-800-558-7068


Continued...

Installation

515 Roll-Up

Install the control box at a location agreed with the user. Check that the power supply agrees with the control panel rating. If necessary, modify.

Connect the following in accordance with the electrical diagram and the specific notes supplied with the door:

- The motor- DO NOT SPLICE THE SUPPLIED HIGH VOLTAGE MOTOR CORD – IT HAS SHIELDING

THAT IS REQUIRED FOR PROPER DRIVE OPERATION.

- The wires for the absolute encoder that controls the OPEN/CLOSED positions of the door.

- The photoelectric cell wires from each side frame (see illustration below for routing non-drive side

cable).

- Opening and Interlocking control devices.

Activate the emergency stop button and check whether the magneto-thermal main switch is off. Check that the power cable is not 'live' and connect the switch to the power supply.

An opening has been provided in the side plate to pull the photoelectric cell cables through the header tube.

Mark/Tape for Upper and Lower Photoeye

Cables before pulling through.

Option:

Second set of Photoeyes

Gray

Black

Black

Gray

Connect the two wires for the

Anti-Roll Switch to terminals 1 and 4 of the Control Box.

Anti-Roll Switch

(mounted on drive side).

Figure 14: Electrical Connections.


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Installation

515 Roll-Up


Continued...

The ASI Doors Door Controller monitors all operations of the door.

You use this device to:

- Define the automatic close timers,

- Monitor and troubleshoot the input connections,

- Interpret and correct any malfunctions or alarms.

Note: The door will not run until the Controller display reads ‘Ready’.

A

Connections to Variable

Frequency Drive

B

C

D

E

GND

0-10V

UP

+V

DOWN

V

F

D

MESSAGE DISPLAY COUNTER

Inputs

Outputs

5

6

7

8

9

10

2

3

4

PULL CORD/PB

MOTION/LOOP

REV EDGE

PHOTO

DRIVE ERROR

OPEN PB

CLOSE PB

E-STOP/RESET

IN 1

I

N

P

U

T

S

11

12

13

14

15

OUT 1

COM 1

OUT 2

OUT 3

COM 2/3

JOG

UP/RESET

JOG

DOWN

OPEN

RUN

TIMERS

CLOSE

MC/PB AC/LOOP

CLOSE

TIMERS

MENU

ENTER

PROGRAM

MC/PB

DYNALOGIXII

T

S

T

P

O

U

U

ALWAYS INSPECT DOORS FOR PROPER OPERATION

AFTER RESETTING ANY ALARM CONDITION

REFER TO OWNERS MANUAL FOR FURTHER DETAILS. 1-800-459-1930

TYPE

INPUT

TYPE

INPUT

OUTPUT

COLOR

GREEN

RED

FLASH

RED

LED STATUS

CONDITION

NORMALLY OPEN INPUT TRIGGERED

CONDITION

ALARM CONDITION – CHECK INPUT

POWER

24VAC

1 X2 GND

S

H

L

D

ENCODER

+

12

G

N

D AA+

S

H

L

D

W

H

T

B

L

K

R

E

D

G

R

N

Figure 15: Controller.

Encoder Wire

Connections

Message

Display and

Cycle

Counter

Jog Buttons,

Run Timers,

Close Timers,

Program

Buttons, and

Limit Settings


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Electrical Installation

515 Roll-Up

C A U T I O N

Ensure that the incoming supply for the door is compatible with the transformer, motor, and inverter.

Frequency Inverter Voltage Range:

120 V = Single Phase

480 V = 3 Phase

230 V = Single Phase or 3 Phase

208 V = Single Phase or 3 Phase

Failure to ensure compatible power supply may result in fire and will damage the door.

C A U T I O N

Refer to the electrical schematic shipped with the door for appropriate circuit protection.

C A U T I O N

Ensure that the electrical installation for this door complies with the National Electrical

Code (NEC) and/or your local electrical code.

Primary Connections

1. Connect the incoming power. CAUTION: Run

the wires (conduit) through the BOTTOM of the

Control Box, up the left side, and connect them into the terminal strip or optional disconnect. (See

Figure 16). Bringing in power from the top of the

Control Box will void the Warranty.

- For a 3-phase unit, use terminals L1, L2, and L3.

- For a Single Phase unit use terminals L1 and L2.

L1 L2 L3

Power

Connections

Figure 16: Power Connections in the Control Box.


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Electrical Start-Up

515 Roll-Up

Electrical Installation

C A U T I O N

M

AKE THE

P

RIMARY

C

ONNECTIONS

:

2. Connect the grounding wire (ground w ires and shield wire) to the ground terminals. (See Figure 17)

3.Connect the motor wires (black) to t erminals T1, T2, and T3. (See Figure 17)

4.

Make the Anti-Roll Switch connection to the Terminal Strip. (See Figure 17)

Ground

Motor Leads

T

1

T

2

T

3

X2

X2

2

3

1

1

1

1A

1B

4

8

GND

L1

L2

L3

T1

T2

T3

WDD

ANTI-ROLL M.S.

Anti-Roll Switch

(In Door Header,

PE1

Figure 17: Ground Connections on Terminal Block.


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Photoeye Connections

1. Connect the photo-eye wiring to the Photoeye Base. See Figure 20.

- Connect the white wire in the grey transmitter cable to screw 5 on

Photo-Eye Amplifier base.

- Connect the shielded wire in the grey transmitter cable to screw 7 on Photo-Eye Amplifier base.

- Connect the white wire in the black receiver cable to screw 6 on


Terminal

Strip

- Connect the shielded wire in the black receiver cable to screw 8 on


Figure : Photo Eye Connections - CONFIRM WITH ELECTRICAL

DRAWINGS SUPPLIED WITH DOOR

2. Plug the photo eye amplifier into the 11-pin socket. See Figure 18.

3. Confirm set up of the amplifier.

See Figure 40 on Page 37 and Figure 41 on Page 38.

Wireless Detector

Base

515 Roll-Up

Photo-Eye

Amplifier

Figure 18: 11 Pin Socket for

Photoeye Amplifier.

Figure 19: Terminal Strip, Wireless

Detector, and Photo-Eye Amplifier.

White

Shield

Black

Grey

Receiver Transmitter

Upper Photoeyes (Optional)

White

Shield

4

5

6

7

8

Photo-Eye Amplifier Base

9

3

2

1

White

Shield

Grey Black

Transmitter Receiver

Lower Photoeyes (Standard)

White

Shield

Figure 20: Photoeye Base, Transmitter and Receiver Wiring.

4

5

6

7

8

Photo-Eye Amplifier Base

9

3

2

1


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515 Roll-Up

Photoeye Connections

Continued...

N O T E

1 Photoeye set is standard, 2nd Photoeye set is optional.

Reverse the Grey and Black locations on the Side Frames for upper Photoeye installation.

Black Receiver

Grey Transmitter

2nd Optional

Photoeye Set

Standard Photoeye Set

Figure 21: Photoeye arrangement with two

sets of Transmitters and Receivers installed.

Grey Transmitter

Black Receiver


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Encoder Connections

Insert the wires into the green connector as listed below.

(Terminals are ordered left to right.) See Figure 22.

Shield = terminal 1

White = terminal 2

Black = terminal 3

Red = terminal 4

Green = terminal 5

Shield

White


515 Roll-Up

Figure 22: Wiring the Green Connector.

Green

Red

Black

2. Insert the green connector into the Controller. See Figure

23.

Figure 23: Insertion point for

the Green Connector.

Insertion point for

Green Connector


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515 Roll-Up

R

UN

W

IRE FOR

A

CCESSORIES

:

Wiring Accessories

Run the wiring for the activation accessories but do not connect them. See the appropriate appendices in this manual for wiring. Connect the activation accessories after the installer has finalized the door.

Turn on the Main Power.

Read and understand the Start-Up procedure in this manual before attempting to power-up the door.

Failure to do so could result in damage to the door and/or death or serious injury to the installer and will void the warranty.

Main Disconnect

(Optional)

Figure 24: Main Disconnect.

The Controller display should read SET LIMITS on initial power up. See the Section titled “Set Door Limits” for more information on setting the door's limits.

Final Checks and Verification

Finalizing the door includes setting the door's open and close limits, ensuring that the door works properly, and connecting the activation accessories.

Note: An electrician should connect the accessories to the terminal block if possible.

Before you begin:

Verify that the wiring is properly connected and the Control Box has power.

Confirm that the connections are properly grounded.

Confirm that the cable connections are positioned in their terminal slots correctly.


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Set the Door Limits

Controller Set-Up

515 Roll-Up

C A U T I O N

Automatic activations should be disconnected prior to setting limits. If connected, the door may activate and injury or damage may occur.

The Controller controls and monitors the curtain's open and closed position. Once you set the all the limits, test the door to ensure that it is working properly.

1. Enter the programming mode.

2. Press and hold both PROGRAM buttons until display changes to Password.

After display changes, release buttons.

See Figure 38.

Press and release one of the PRO-

GRAM buttons to scroll up or down until the password, 777, displays in the LCD.

Press and release the ENTER button. LimitSet displays in the LCD.

See Figure 26.


Password

JOG

UP/RESET

JOG

DOWN

OPEN

RUN

TIMERS

CLOSE

MC/PB AC/LOOP

CLOSE

TIMERS

MENU ENTER

PROGRAM

Figure 25: Controller Program Mode.

PRO-

GRAM


LimitSet

N O T E

On initial start up the Password screen will be bypassed, and the Controller will directly enter the LimitSet screen. See Figure 26.

If this is the initial startup, skip Step #1 & #2, and go to Step #3 (Page 30). If not, start at Step #1.

JOG

UP/RESET

JOG

DOW N

OPEN

RUN

TIMERS

CLOSE

MC/PB AC/LOOP

CLOSE

TIMERS

MENU ENTER

PRO GRAM

Figure 26: ENTER Button.

N O T E

The door is out of phase if it moves up instead of down. Turn power off and switch T2 & T3 on the terminal block. Turn power on and return to Step One.

ENTER


1-800-558-7068


515 Roll-Up

3. Set the close limit position.

Press and release the Enter button. ClsLimit displays in the LCD.

Press and release the Enter button. JogToCls displays in the

LCD.

Press the JOG DOWN button to bring the door down to desired close position. See Figure 27.

Press and release the ENTER button to save limit setting.

ClsLimit_Set—OK displays in the

LCD.

4. Set the photoeye shut-off position.

Press and release one of the

PROGRAM buttons to scroll up or down until the PhtLimit message displays in the LCD (photo eye shut off position). See Figure 28.

Press and release ENTER button.

JogToPht_Enter displays in the

LCD.

Press the JOG UP/RESET button to bring door up one inch above the photo eyes.

Press and release the ENTER button to save limit setting.

PhtLimit_Set—OK displays in the

LCD.

JOG

DOWN

Button

JOG UP

Button


Continued...


JogToCls

JOG

UP/RESET

JOG

DOWN

OPEN

RUN

TIMERS

CLOSE

MC/PB AC/LOOP

CLOSE

TIMERS

MENU ENTER

PROGRAM

Figure 27: JOG DOWN Button.


PhtLimit

JOG

UP/RESET

JOG

DOWN

OPEN

RUN

TIMERS

CLOSE

MC/PB AC/LOOP

CLOSE

TIMERS

MENU ENTER

PROGRAM



1-800-558-7068


Continued...

5. Set the open limit position.

Press and release one of the

PROGRAM buttons until the Opn-

Limit message displays in the

LCD.

Press and release the ENTER button. JogToOpn_Enter displays in the LCD.

Press and release the JOG UP/

RESET button until the door is in the desired open position (roughly an inch and a half above the reintroduction point). See Figure 29.

Press and release the ENTER button to save limit setting. Opn-

Limit_Set—OK displays in the

LCD.

6. Press and release the MENU button twice. Ready displays in the LCD.

See Figure 30.

7. Press the JOG buttons to test the open and close limits. Install and Test

Activation Accessories.

JOG UP

Button


515 Roll-Up


JogToOpn

Enter

JOG

UP/RESET

JOG

DOWN

OPEN

RUN

TIMERS

CLOSE

MC/PB AC/LOOP

CLOSE

TIMERS

MENU ENTER

PROGRAM



Ready

####

MENU

Button

JOG

UP/RESET

JOG

DOWN

OPEN

RUN

TIMERS

CLOSE

MC/PB AC/LOOP

CLOSE

TIMERS

MENU

ENTER

PROGRAM

Figure 30: MENU Button.


1-800-558-7068


515 Roll-Up

Install Activation Devices

I

NSTALL AND

T

EST

A

CTIVATION

A

CCESSORIES

:

The Controller has nine inputs. Inputs are signals coming to the Controller that get interpreted to create a certain response. For example, if a pull cord is wired to terminal 2, pulling the cord sends a signal to the

Controller. The Controller knows what the signal is based on the assigned input (terminal 2), thus moving the door up or down. All the inputs have indicator lights and identification. See Figure 31.

Figure 31: Accessory Inputs.

C A U T I O N

Install, connect, and then test each of the activation accessories individually before proceeding to the next accessory. This allows troubleshooting of each component individually.


1-800-558-7068

Set Timers


515 Roll-Up

S

ET

A

UTOMATIC

T

IMERS

:

The Open Run Timer and Close Run Timer act as a failsafe to prevent the door from running continuously when the open or close limit switch fails to stop the door. These timers should be set for a period that exceeds the duration of a full open or close cycle.

Press and release the OPEN run timer button. Opening_Time=## displays in the

LCD. See Figure 32.

Open/Close

Run Timers

Press and release the PROGRAM buttons to change the countdown time to the desired duration. See Figure 33.

The Controller automatically saves the changes.

Press and release the CLOSE run timer button. Closing_Time=## displays in the

LCD.

Press and release the PROGRAM buttons to change the countdown time to the desired duration. The Controller automatically saves the changes.


Opening

Time = ##

JOG

UP/RESET

JOG

DOWN

OPEN

RUN

TIMERS

CLOSE

MC/PB AC/LOOP

CLOSE

TIMERS

MENU ENTER

PROGRAM

Figure 32: RUN TIMERS Buttons.

Increase

Setting

JOG

UP/RESET

JOG

DOWN

OPEN

RUN

TIMERS

CLOSE

MC/PB AC/LOOP

CLOSE

TIMERS

MENU ENTER

PROGRAM

Figure 33: Adjust Countdown Time.

Decrease

Setting


1-800-558-7068


515 Roll-Up

S

ET

T

HE

MC/PB T

IMER

:

The MC/PB timer activates a countdown timer for use with an activation installed on terminal number 2 (most commonly used for pull cords or push buttons). The MC/PB timer may be turned on or off, enabling manual operation or automatic operation by assigning a countdown value to the timer.

Press and release MC/PB close timer button. MC Delay_Time=## displays on the

LCD. See Figure 34.

Press and release the PROGRAM buttons to change the countdown time to the desired duration (Maximum time 99 seconds). See Figure 35.


MC/PB

Timer

Set Timers

Continued...


MC Delay

Time = ##

JOG

UP/RESET

JOG

DOWN

OPEN

RUN

TIMERS

CLOSE

MC/PB AC/LOOP

CLOSE

TIMERS

MENU ENTER

PROGRAM

Figure 34: MC/PB Timer Button.

Increase

Setting

N O T E

If the value is set to zero, the timer is deactivated and the activations put on terminal number 2 are now in manual operation. Press and release the PROGRAM buttons to change the countdown time to the desired duration.

JOG

UP/RESET

JOG

DOWN

OPEN

RUN

TIMERS

CLOSE

MC/PB AC/LOOP

CLOSE

TIMERS

MENU ENTER

PROGRAM

Figure 35: Adjust Countdown Time.

Decrease

Setting


1-800-558-7068

Set Timers

Continued...

S

ET

T

HE

AC/LOOP T

IMER

:

The AC/LOOP timer activates a countdown timer for use with a motion detector or floor loop. The AC/LOOP timer is also used when the reversing edge is triggered

Press and release AC/LOOP close timer button. AC Delay_Timer=## displays on the LCD.

Press and release MC/PB close timer button. MC Delay_Time=## displays on the

LCD. See Figure 36.

Press and release the PROGRAM buttons to change the countdown time to the desired duration (Maximum time 99 seconds). See Figure 37.



AC Delay

Time = ##

JOG

UP/RESET

JOG

DOWN

OPEN

RUN

TIMERS

CLOSE

MC/PB AC/LOOP

CLOSE

TIMERS

MENU ENTER

PROGRAM

515 Roll-Up


Figure 36: AC/LOOP Close Timer.

AC/LOOP

Timer

Increase

Setting

N O T E

If the value is set to zero, the Door will come down when it reaches the open limit, after receiving an AC/Loop input, a reversing edge input, or a Photo-eye input.

JOG

UP/RESET

JOG

DOWN

OPEN

RUN

TIMERS

CLOSE

MC/PB AC/LOOP

CLOSE

TIMERS

MENU ENTER

PROGRAM

Figure 37: Adjust Settings.

Decrease

Setting


1-800-558-7068


515 Roll-Up

A

NTI

-R

OLL

S

WITCH

:

Calibrate WDD Reversing Edge

The anti-roll switch is field wired after the door is installed into the #1

& #4 terminals (Figure 38). The purpose of the anti-roll switch is to quickly reverse the door if the curtain un-ravels off the barrel quicker than it can come down the guides. This is to prevent damage to the curtain, and to avoid the entire curtain unraveling inside the shroud.

This is a safety device and should not be disconnected unless trouble shooting.

WDD

REV EDGE

1

ANTI-ROLL M.S.

4

Figure 38: Anti-Roll Switch wiring.

W

IRELESS

D

ETECTION

D

EVICE

:

The WDD receiver provides a wireless connection to the bottom edge of the curtain. The WDD receiver programming persists even if the control box power is disconnected.

1. Turn on the main disconnect.

A red LED illuminates across from connector 9 indicating that the WDD is operational and ready for programming.

2. Lower the door to working level and press the e- stop button.

3. Push and hold the micro switch next to the LED using a small screw driver (see figure 39).

4. A green LED illuminates. Activate the edge on the curtain. The LED will go out. Release all buttons.

5. Test the setting by activating the bottom edge. An audible click should be heard and the Controller

LED should illuminate.

Figure 39: WDD Receiver.


1-800-558-7068

Photocell Installation and Set-Up

Confirm Photocell Amplifier is seated properly in gray eleven-pin socket.

Confirm adjustment knob is in the auto position.

Confirm power on.

Lights 1 & 2 will illuminate green. Lights 3 & 4 will illuminate amber. Refer to Figure 40

After door limits are set, verify operation of photocells by blocking beam and assuring the door reverses.

Under normal operations lights 3 & 4 will go out when beam is blocked.

L1 - Illuminated if in Auto Mode

L2 - Illuminated to DIP Switch one's setting:

A = Green

B = Amber

L3 - Indication of operation:

Red = Alarm Condition

Amber = Good Signal

Non = Beam broken or alignment switch turned on.

L4 - Illuminated when beam not blocked.

L1

L2

L3

Auto


S142ARNT924

515 Roll-Up

Dist.

ON

1

2

3

4

5

6

Code A

Code B

Alarm

Signal

Output

Code A/B

Alignment

Level Low/High

Power 50/100

NC/NO

Out/Alarm

L4

Figure 40: Photoeye Amplifier Controls.


1-800-558-7068


515 Roll-Up

Photocell Installation and Set-Up

Continued...

DIP S

WITCH

D

ESCRIPTION

:

DIP Switches come preset and need not be adjusted unless otherwise advised. Refer to Figure 38.

DIP Switch 1 - Controls the switch code A or B.

Code A - Single photocell

Code B - Two sets of photocell, avoids crosstalk between them

DIP Switch 2 - Alignment of photocell.

ON - Able to tune photocell via manual adjust dial/ physical alignment of photocell. L3 will illuminate steady for a strong signal or blink slowly for a weak signal.

OFF - Normal operation/L3 illuminated.

DIP Switch 3 - This switch selects the power gain. Low or

High.

DIP Switch 4 - Power level 50% or 100%.

DIP Switch 5 - Selection on output contact N/O or N/C.

DIP Switch 6 - DIP Switch needs to be left in Alarm position, used to alarm when photo eyes shorted or malfunctioning.

Figure 41: Photoeye DIP Switch Presets.

I

NSTALL

C

OVERS

:

As a final step, ensure that all Covers are installed on the

Door.

Motor / Fabric Roll

Side


1-800-558-7068

Error Messages

Table 1-1 describes the messages that the Controller displays.

Message Display

Ready ####

Pull Cord

Motion/Loop

E-stop/Reset

Drive Error

Photo Eye

Rev - Edge Tripped

Opening Expired

Closed Expired

SET LIMITS

ENCODERCOM_LOSS

The display screen is blank.

The door reverses before reaching the closed limit.

Maintenance

515 Roll-Up

Trouble Shooting

All required connections are correct and the door is ready for operation. The number indicates the cycle counter. The Controller will not allow the door to operate unless this message displays.

The pull cord activation input terminal # 2 has a closed connection. Check all activation devices and make sure they are wired on the normally open input.

Get for stuck pull cords or push buttons.

The motion detectors activation input terminal # 3 has a closed connection.

Check all activation devices and make sure they are wired on the normally open input. Check sensitivity on activation device wired into terminal #3.

The E-stop button is not releases so the door can operate. Check E-stop button, make sure jumper wire is installed into terminal #1 &1A if a remote E-stop button is not used.

A drive error occurred. Check VFD display for error code if "dcb" is displayed check the wiring to the VFD. If any other message is displayed on the VFD, check all wiring connections to the "T" and "L" leads. Verify the proper voltage is being supplied to the control panel. Verify that there are no motor disconnect switches turned off.

The photo eye is not wired properly. Check wiring, make sure the eyes are aligned.

Check for damaged eye. Check gain levels. Replacement of eyes may be necessary.

The reversing edge or anti-roll switch is tripped. The reversing edge is a normally open circuit and will not fail open, the door will continue to operate with out the edge. Also check any other reversing device that may be wired into terminal and input # 4.

The open run time timer expired. Press and release the E-stop button to clear the fault.

Jog the door open and closed and verify there are no mechanical problems. The open run timer may be set too low. Press the "open run timer" and increase the second with the "program up arrow" (usually 10 seconds is sufficient).

The close run time timer expired. Press and release the E-stop button to clear the fault. Jog the door open and closed and verify there are no mechanical problems. The close run timer may be set too low. Press the "close run timer" and increase the second with the "program down arrow" (usually 10 seconds is sufficient unless the closing speed has been slowed down).

The limits have not been set. Set limits (see Section 1.3.1: Set the Door Limits for instructions.)

The encoder is not communicating with the controller. Check the wires connections on the harness that plugs into the controller for loose connections. The encoder may be damaged and may need to be replaced.

Check fuse # 6. Check incoming power, make sure the harness is plugged into the controller.

See "Anti-Roll Switch" trouble shooting section, page 42-43.

Table 1-1: Controller error messages.


1-800-558-7068

Maintenance

515 Roll-Up

Preventative Maintenance

Remove power at the fused disconnect during ALL electrical or mechanical service. Disconnect MUST be properly locked out during maintenance or ser-

vice of equipment. Failure to do so may result in death or serious injury.

N O T E

For Monthly and Quarterly inspections, record the date of inspection and the cycle count. The cycle counter is located in the Control Box. Recording Daily inspections is usually not necessary.

Curtain Inspection

Test Door Operation

Inspect All Activation Devices

Test Reversing Edge and Photoeyes

Inspect Re-Introduction System

Inspect Side Guides

Inspect Cabling

Inspect all Mounting Hardware

Inspect Operator Assembly

Inspect Electrical Control Box

Inspect Bearings

Daily Monthly Quarterly


1-800-558-7068

Preventative Maintenance

Continued...

Maintenance

515 Roll-Up

Daily

Monthly

1. CURTAIN INSPECTION: Visually inspect the door for any damage that may be present. Example: Condition of the welds, condition of the bead. Clean curtain with soft cloth soaked in water, if necessary mixed with a soft cleaning agent.

1. INSPECT REINTRODUCTION SYSTEM: Visually inspect reintroduction block for any physical damage. Bearing wheels should move freely.

2. TEST DOOR OPERATION: Run the door several cycles to see if the door is operating properly. Check to see that door is operating smoothly with no binding or unusual noises.

Make the necessary adjustments if the door is not operating correctly. Do not leave the door in operation if a problem exists. side guides for any physical damage. Make sure black side guide extrusion doesn’t move up or down more than 1/8” during door operation. bles and harness for any breaks or cracks. If damaged repair or replace immediately.

Check condition of the electrical connections.

3. INSPECT ALL ACTIVATION DEVICES: Inspect all activation devices to insure proper actuation of the door. Make the necessary adjustments if the door is not operating correctly.

If activation devices are not functioning, the door should be immediately taken out of service.

4. TEST REVERSING EDGE AND PHOTOEYE:

The reversing edge and photoeyes should be checked on a daily basis as outlined in the instruction manual. While the door is traveling to the closed position, test reversing edge for proper operation. Also, check reversing photoeye to ensure proper operation when the beam is interrupted. Make the necessary adjustments if the door is not operating correctly.

Do not leave the door in operation if a problem exists.

Quarterly

1. INSPECT ALL HARDWARE: Insure that all bolts, screws, anchors and welds are intact and securely fastened.

2. INSPECT OPERATOR ASSEMBLY: Over time due to heavy operating cycles, the bolts associated with the drive unit could become loose. Check to insure that all bolts are secure on the drive motor assembly. Examine the entire drive system for any sign of leaking or broken seals. Replace as necessary.

3. INSPECT ELECTRICAL CONTROL BOX:

Disconnect power before opening panel cover. Check electrical box for any loose parts or wires. Repair and replace as necessary.

Check all circuit relays and timers to ensure their proper operation. Replace if necessary.

Reminder: record the number of cycles at each monthly and quarterly inspection.

4. INSPECT BEARINGS: Check barrel bearings to ensure they are tight and holding the barrel without any rubbing. Adjust if necessary.


1-800-558-7068

Maintenance

515 Roll-Up

A

NTI

-R

OLL

S

WITCH

E

RROR

:

Anti-Roll Switch

Anti-Roll Switch Error:

The door travels towards the close position and reverses open, when this happens the # 4 “reversing” input illuminates momentarily. The door usually continues to try to close and re-opens and continues this pattern until the E-stop button is pressed.

Difference between the “reversing” input and “anti-roll” switch:

The anti-roll switch is located on the operator side of the door in-between the curtain and the wall.

Both the reversing edge and anti-roll switch are normally open inputs and share the same #4 “reversing input”. The reversing edge is hard wired into the wireless reversing device (WDD) and receives its signal only when the bottom edge makes contact with and object before reaching the close limit.

The anti-roll switch is field wired after the door is installed into the #1 & #4 terminals. The purpose of the anti-roll switch is to quickly reverse the door if the curtain un-ravels off the barrel quicker than it can come down the guides. This is to prevent damage to the curtain, and to avoid the entire curtain unraveling inside the shroud. This is a safety device and should not be disconnected unless trouble shooting.

Figure 42: Anti-Roll Switch location.

WDD

1

ANTI-ROLL M.S.

4

REV EDGE


1-800-558-7068

Anti-Roll Switch

Continued...

Maintenance

515 Roll-Up

T

ROUBLE SHOOTING

&

CORRECTIVE ACTION STEPS

:

1. Insure that the guides have not been impacted and/or pinched. This will cause the door to travel to the area of damage and reverse during full speed operation. The guide will need to be replaced if the damaged area can not be pried open. Usually the door will not jog below damage in the guide.

2. Insure that the UHMW guide is not twisted in the reintroduction block. This will cause the curtain to bind in the first few inches of travel and will cause the anti-roll switch to reverse the door. The outer bearing will have to be removed as well as the 10mm bolt. The reintroduction block will have to be removed and re-.installed in alignment.

3. Insure that the guides are installed plumb & square and the barrel is level (review installation instructions in the owner’s manual). It may also be necessary to move one or both of the guides “in”. This is usually the case in extreme air pressure applications. This will require removing the guide cover(s), loosening the mounting bolts, and moving the guide(s) in slightly.

4. If the application temperature, on either side of the open, is subject to falling below 35 degrees, the door may experience difficulty closing. Consult with the factory for possible option if this occurs.

5. Insure that the anti-roll switch is not pried away from the wall. This may require the switch to be adjusted closer to the wall.

Figure 43: Curtain entering Re-

introduction Block.


1-800-558-7068


515 Roll-Up

Mechanical Service Parts List

Item # Part # DESCRIPTION

1 24A0105NV10 Drive Drum Assembly, with shafts, Steel

1 24A0105NV20 Drive Drum Assembly, with shafts, Stainless

2 24A0107NN10 Bearing, Drum, Steel

2 24A0107NN20 Bearing, Drum, Stainless

3 23A0404NN Motor,Gear reducer, Encoder 1 HP

3 23A0405NN Motor,Gear reducer, Encoder 2 HP

4 23A0406NV Cable, motor (per FT) ( Not Shown)

5 23A0400NN Encoder

6 23A0401NV Cable, Encoder (per FT) ( Not Shown)

7 23A0402NN Anti-roll switch with bracket - stainless

8 23A0403NV Cable, Anti-roll switch (per FT) ( Not Shown)

9 24A0122LV Inner Guide Assembly, LH

10 24A0122RV Inner Guide Assembly, RH

11 24A0104NN Re-introduction Assembly, Model 515

12 13B1735LV10 Cover, Face Frame, LH, 515 Roll-Up, HIC <= 120", Galvanized

12 13B1735LV20 Cover, Face Frame, LH, 515 Roll-Up, HIC <= 120", Stainless

12 13B1735LV31 Cover, Face Frame, LH, 515 Roll-Up, HIC <= 120", Smooth White

13 13B1737LV10 Cover, Face Frame, Upper LH, 515 Roll-Up, HIC > 120", Galvanized

1

1

13 13B1737LV20 Cover, Face Frame, Upper LH, 515 Roll-Up, HIC > 120", Stainless 1

13 13B1737LV31 Cover, Face Frame, Upper LH, 515 Roll-Up, HIC > 120", Smooth White 1

14 13B1736LN10 Cover, Face Frame, Lower LH, 515 Roll-Up, HIC > 120", Galvanized

14 13B1736LN20 Cover, Face Frame, Lower LH, 515 Roll-Up, HIC > 120", Stainless

1

1

14 13B1736LN31 Cover, Face Frame, Lower LH, 515 Roll-Up, HIC > 120", Smooth White 1

15 13B1735RV10 Cover, Face Frame, RH, 515 Roll-Up, HIC <= 120", Galvanized 1

15 13B1735RV20 Cover, Face Frame, RH, 515 Roll-Up, HIC <= 120", Stainless

15 13B1735RV31 Cover, Face Frame, RH, 515 Roll-Up, HIC <= 120", Smooth White

16 13B1737RV10 Cover, Face Frame, Upper RH, 515 Roll-Up, HIC > 120", Galvanized

16 13B1737RV20 Cover, Face Frame, Upper RH, 515 Roll-Up, HIC > 120", Stainless

16 13B1737RV31 Cover, Face Frame, Upper RH, 515 Roll-Up, HIC > 120", Smooth White 1

17 13B1736RN10 Cover, Face Frame, Lower RH, 515 Roll-Up, HIC > 120", Galvanized 1

17 13B1736RN20 Cover, Face Frame, Lower RH, 515 Roll-Up, HIC > 120", Stainless 1

17 13B1736RN31 Cover, Face Frame, Lower RH, 515 Roll-Up, HIC > 120", Smooth White 1

1

1

1

1

1

2

1

1

1

1

1

1

Qty

1

1

2

2

1

1

1

1

When ordering parts, specify Job Number,

Door Number and

Manufacture Date


1-800-558-7068


Mechanical Service Parts List

Continued...

515 Roll-Up

Item # Part #

20

21

21

21

22

22

23

DESCRIPTION

18 24B0383NV10 Spreader Assembly, 515, WIC <= 120", Galvanized

18 24B0383NV20 Spreader Assembly, 515, WIC <= 120", Stainless

18 24B0383NV31 Spreader Assembly, 515, WIC <= 106", Smooth White

19 13B1711NV10 Spreader, Lower, 515, WIC <= 120", Galvanized

19 13B1711NV20 Spreader, Lower, 515, WIC <= 120", Stainless

20 13B1723NV10 Spreader Cover, 515, WIC <= 120", Galvanized

20 13B1723NV20 Spreader Cover, 515, WIC <= 120", Stainless

13B1723NV31 Spreader Cover, 515, WIC <= 106", Smooth White

24B0394NV10 Spreader Assembly, 515, WIC > 120", Galvanized

24B0394NV20 Spreader Assembly, 515, WIC > 120", Stainless

24B0394NV31 Spreader Assembly, 515, WIC > 106", Smooth White

13B1545NV10 Spreader, Lower, 515, WIC > 120", Galvanized

13B1545NV20 Spreader, Lower, 515, WIC > 120", Stainless

13B1543NV20 Spreader Cover, Center, 515, WIC > 120", Stainless

24 13B1544NV10 Spreader Cover, Outer, 515, WIC > 120", Galvanized

24 13B1544NV20 Spreader Cover, Outer, 515, WIC > 120", Stainless

24 13B1544NV31 Spreader Cover, Outer, 515, WIC > 106", Smooth White

25 24B0379LV10 Shroud Assembly, 1 Pc., 515, LH Drive, WIC <= 120", Galvanized

25 24B0379LV20 Shroud Assembly, 1 Pc., 515, LH Drive, WIC <= 120", Stainless

25 24B0379LV31 Shroud Assembly, 1 Pc., 515, LH Drive, WIC <= 106", Stainless

25 24B0379RV10 Shroud Assembly, 1 Pc., 515, RH Drive, WIC <= 120", Galvanized

25 24B0379RV20 Shroud Assembly, 1 Pc., 515, RH Drive, WIC <= 120", Stainless

25 24B0379RV31 Shroud Assembly, 1 Pc., 515, RH Drive, WIC <= 106", Stainless

26 24B0384LV10 Shroud Assembly, 2 Pc., 515, LH Drive, WIC > 120", Galvanized

26 24B0384LV20 Shroud Assembly, 2 Pc., 515, LH Drive, WIC > 120", Stainless

26 24B0384LV31 Shroud Assembly, 2 Pc., 515, LH Drive, WIC > 106", Smooth White

26 24B0384RV10 Shroud Assembly, 2 Pc., 515, RH Drive, WIC > 120", Galvanized

26 24B0384RV20 Shroud Assembly, 2 Pc., 515, RH Drive, WIC > 120", Stainless

26 24B0384RV31 Shroud Assembly, 2 Pc., 515, RH Drive, WIC > 106", Smooth White

27 13B1720NN10 Side Cover, Shroud, 515, Galvanized

27 13B1720NN20 Side Cover, Shroud, 515, Stainless

27 13B1720NN31 Side Cover, Shroud, 515, Smooth White

28 13B1788NN10 Shroud Retainer, Galvanized

29 24A0117NV Asm, Curtain, 515 Roll-Up Door

30 16B0052NV Window, Roll-Up Door, PVC, 28" H Per Sq Ft

30 16B0053NN Window, Roll-Up Door, PVC, 24" x 24"

1

1

31 24A0114LV Curtain edge repair, 515, LH (requires returning curtain to factory-shipping extra) -

32 24A0114RV Curtain edge repair, 515, RH (requires returning curtain to factory-shipping extra) -

1

1

A/R

1

33 05A0030NN Spare patch material - (Note color needed - White standard)

34 10A0041NN Loctite adhesive for spare patch material

35 50A0174NN 6MM_Allen Wrench - (For manual operation of door)

36 50A0175NN Teeth, Replacement, Panel Edge, 515

-

-

-

1

1

1

1

1

1

1

1

1

1

1

1

1

2

2

2

1

2

1

1

1

1

1

1

2

1

1

1

1

1

Qty

1

1

1


1-800-558-7068


515 Roll-Up

Service Parts - Door Curtain

See Page 44 & 45 for Part

Number Descriptions

30

29

29

29


Door Number and

Manufacture Date


1-800-558-7068

Service Parts - Motor Side


Number Descriptions


515 Roll-Up

3

11

1

5

Encoder (Inside

Motor Cover)

12

13

9

Side Frame

Channel


Door Number and

Manufacture Date


1-800-558-7068


515 Roll-Up

Service Parts - Idler Side


Number Descriptions

1

7

2

11

Side Frame

Channel

10

11

15 16


Door Number and

Manufacture Date


1-800-558-7068


Service Parts - Side Frames, and Drive Assembly

515 Roll-Up


Number Descriptions

27

1

18

11

3

11

19

22

20

22

Side Frame

Channel

9

24

23

24

21

10

15 16

17

Side Frame

Channel

12

13

14

N O T E

Item 27, Side Cover, is mounted behind item 19,

Lower Spreader Base.


Door Number and

Manufacture Date


1-800-558-7068


515 Roll-Up

Service Parts - Shrouds


Number Descriptions

Mounted to

Upper Spreader

Channel

28

28

27

25

28

27

27

Idler Side

26


Door Number and

Manufacture Date


1-800-558-7068

Electrical Service Parts list


515 Roll-Up

Item #

1

2

3

3

Part # DESCRIPTION

Consult Factory Enclosure, Control Box, composite

Consult Factory Sub Panel, Control Box, composite

Consult Factory Control Box Complete, 1 HP

Consult Factory Control Box Complete, 2 HP

4 23A0421NN ASILogix II Controller Board

5 23A0416NN VFD Drive ATV11 1hp Motor 110VAC





8 23A0431NN Emergency Stop Pushbutton

9 23A0432NN Nameplate, Emergency Stop, (one dozen nameplates)

10 23A0433NN Selector Switch, Airlock (Optional)

11 23A0434NN Nameplate, Airlock, ON/OFF (Optional)

12 23A0439NN Terminal block, 35A, Red (one dozen)

13 23A0438NN Terminal block, 35A, Black (one dozen)

14 23A0437NN Terminal block, Ground (one dozen)

15 23A0422NN Fuse 0.5 Amp 600V Class CC - (one dozen)

16 23A0423NN Fuse 2.0 Amp 250V Class M - (one dozen)

17 Consult Factory Transformer, Step-down, 208/230/460 50VA

1

1

Step-down, 1

17 Consult Factory Transformer, Step-down, 110V 100VA

18 23A0426NN Wireless Door Detector Receiver (DIN rail mount-no socket)

19 23A0427NN Relay 24VAC - DPDT (Optional, for special controls)

20 23A0428NN Socket, 24VAC- DPDT (Optional, for special controls)

21 23A0435NN Contactor, 2NO, 2NC (For Opt. Battery backup)

1

1

1

1

1

22 23A0409NN Photoeye Set (Includes transmitter, receiver, amplifier)

1

1

1

1

1

1

1

1

1

Qty

1

1

1

1

1

1

1

1

1

1

1

1


Door Number and

Manufacture Date


1-800-558-7068


515 Roll-Up

5

21

Service Parts - Electrical

See Page 51 for Part

Number Descriptions

19

17

15

16

20

14

18

5

12 13

15

4


Door Number and

Manufacture Date

2


1-800-558-7068

Service Parts - Electrical

Continued...


515 Roll-Up

See Page 51 for Part

Number Descriptions

1

6

11

7

9

8

10


Door Number and

Manufacture Date


1-800-558-7068


515 Roll-Up

Instructions for Ordering

This parts manual is intended to assist in the correct identification of the more commonly replaced parts; covering, the 515 Roll-Up model offered within the

Marathon Pharmaceutical. line. The manual will also help identify obsolete parts, part design changes and current production parts. For more specific parts information, please contact an authorized representative or consult the

Factory’s Customer Service or Engineering Departments. ASI Doors reserves the right to discontinue any part and make design changes without notice.

General Instructions for Ordering Door Parts

Accurate information is always necessary to serve you correctly and promptly. Several steps should be followed to determine exactly the parts that are needed.

Refer to the information tag on your door and record the:

1. Door model number

2. Job number

3. Door number

4. Manufacturing date.

Use part numbers listed, or item numbers referenced in this manual.

If the item is not found in the manual, the product code on the back of the item is helpful.

If your door has no information label, the approximate purchase date is helpful.

Once you have gathered the information above, call:

1-800-558-7068 or

Order Parts Online at: www.asidoors.com and follow the “Parts” link


1-800-558-7068

® ® ®

, ,

ASI Doors, Inc. • 5848 N. 95th Ct. • Milwaukee, WI 53225

(414) 464-6200 | (800) 558-7068 | Fax (414) 464-9863 | WWW.ASIDOORS.COM

ASI Doors 515 Fabric Roll-Up Door Owners Manual

Assistant Bot

WNERS MANUAL

Safety Practices

Safety Practices

ASI Doors, Inc. Warranty Policy

Table of Contents

Crates and Contents

Figure 1: Crates and Contents.

Crates and Contents

Door Measurements

1. Make contact with the person responsible at the customer's place of business – check access conditions and prevailing safety practices.

2. First check the dimensions of the construction opening. The exact measurements can be found on the production sheet supplied with the door.

3. Carefully unpack the door and check the various components:

- Left and right side doorpost.

- Roll-up mechanism and installation manual included in the packing list.

- Control box, wiring diagram, photo eyes and cable for anti-roll off switch.

- Fasteners for the door, the operating controls and other accessories.

Figure 2: Door Measurements.

Tools Required

Figure 3: Marking Bolt Holes.

¼” TO 5/8”

Face Frame Installation

Figure 4: Assembly on the Ground.

Header Installation

Figure 5: Lifting of the Door.

Header Installation

Figure 6: Attachment to the Wall.

Curtain Alignment

Figure 7: Installing the Curtain properly.

Curtain Alignment

Figure 8: Curtain alignment.

Curtain Alignment

Figure 9: Inserting the Retaining Edge.

Figure 10: Correct position of the Curtain with Door open.

Curtain Alignment

6mm Hex Socket

Supplied with door

Figure 11: Manual opening or closing using ratchet.

Precautions with Frequency Inverter

Warranty and Liability

Figure 12: Warning Label installation - Wall Mount.

Electrical Controls

Electrical Controls

Figure 13: Wiring Installation.

Electrical Controls

Figure 14: Electrical Connections.

Electrical Controls

Figure 15: Controller.

Electrical Installation

Primary Connections

Figure 16: Power Connections in the Control Box.

Electrical Installation

T

T

T

Figure 17: Ground Connections on Terminal Block.

Photoeye Connections

Figure 18: 11 Pin Socket for

Photoeye Amplifier.

Figure 19: Terminal Strip, Wireless

Detector, and Photo-Eye Amplifier.

Figure 20: Photoeye Base, Transmitter and Receiver Wiring.

Photoeye Connections

Figure 21: Photoeye arrangement with two

sets of Transmitters and Receivers installed.

Encoder Connections

Figure 22: Wiring the Green Connector.

Figure 23: Insertion point for

the Green Connector.

Wiring Accessories

Figure 24: Main Disconnect.

Final Checks and Verification

Set the Door Limits

Password

Figure 25: Controller Program Mode.

LimitSet

Figure 26: ENTER Button.

Set the Door Limits

JogToCls