Schroeder America 2V 925 tea dispenser Installation instruction

Please refer to the Schroeder America website (www.schroederamerica.com)
for information relating to Schroeder America installation and Service
Manuals, Instruction Sheets, Technical Bulletins, Service Bulletins, etc.
INSTALLATION INSTRUCTION, PARTS LIST
AND CONFIGURATION GUIDE
FOR THE
PEPSI 2V TEA DISPENSER
Dispenser Model No. 925
NOTICE:
The information contained in this document is subject to change without notice.
SCHROEDER AMERICA MAKES NO WARRANTY OF ANY KIND WITH REGARD TO THIS MATERIAL, INCLUDING,
BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE. SCHROEDER AMERICA shall not be liable for errors contained herein or for incidental consequential
damages in connection with the finishings, performance, or use of this material.
This document contains proprietary information which is protected by copyright. All right reserved.
© Copyright 2015 by Schroeder America, all rights reserved.
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This manual must be read and understood before the installation and operation of this dispenser.
Schroeder America
5620 Business Park • San Antonio, TX 78218
210.662.8200 • Fax: 210.667.2600 • www.schroederamerica.com
Toll-Free 877.404.2488
PATENT NUMBERS: UK GB2489844; UK GB2495228; US 8,955,723; US D696,887; US 9,016,509 B2
Rev: 11/15
PN: 805-0011
1. DISPENSER DIMENSIONS AND WEIGHT
A. Single valve dispenser weight is 14.5 lb.
B. Single valve shipping weight is 16 lb.
2. WATER AND SYRUP REQUIREMENTS
Water/Soda
Syrup (Sugar)
Water/Soda
Minimum
40 PSIG (2.8 kg/cm2)
20 PSIG (2.8 kg/cm2)
10 PSIG (2.8 kg/cm2)
Maximum
110 PSIG (7.73 kg/cm2)
70 PSIG (4.92 kg/cm2)
70 PSIG (4.92 kg/cm2)
3. INSTILLATION
Water pipe connections and fixtures directly connected to a potable water supply shall be sized,
installed and maintained in accordance with federal, state and local codes.
IMPORTANT
THIS EQUIPMENT TO BE INSTALLED WITH ADEQUATE BACKFLOW PROTECTION.
A. Drain Attachment 1. Using 1/2 I.D. flexible drain tube, cut tube to desired length.
2. Attach end to adaptor fitting (P.N. 675-0062) (Fig. 3.1)
3. Insert adaptor into u-slot of base
4. Extend drain line beneath unit to drain source
5. Mount base as indicated in next section B. Urn/Base Mounting before continuing
6. When using the built in drain option, first drill out drain using 5/16 or *21/64 preferred
NOTE:
All drip trays have drain “blocked off” as molded/supplied.
a. Insert drill into back of drip tray. Drill through back wall of drip tray, extending hole through
wall into rib, completely exposing cavity of drip tray to drain hole.
b. Clean off any debris with x-acto knife.
c. Place drain on counter & plug into drain adaptor on unit (675-0062).
Clamp
Drain Tube
2
Fig. 3.1
B. Urn/Base Mounting
The urn may be installed loose on the countertop or mounted to the countertop with fasteners.
1. Using template, locate the desired position of the urn & mark center of the holes on the
counter. Drill holes using 13/64 bit
2. Set base on counter so that bolts protrude through holes (Fig. 3.2)
3. Mount to counter
Fig. 3.2
NOTE:
To comply with National Sanitation Foundation (NSF) requirements with the United States,
unit base must be sealed to the countertop.
a. Liberally apply silicone (RTV) sealant (such as Dow Corning RTV 730 or equivalent) on
base bottom edge.
NOTE:
DO NOT move unit after positioning, or the seal from base to counter will be broken.
b. Apply additional sealant around bottom of base. Seal must have a minimum 1/2” radius to
prevent crevices and to ensure a complete seal.
c. Allow sealant to dry to MFG recommendations.
4. Assemble washers and nuts to bolts from underneath the countertop. Tighten firmly. DO
NOT OVER TIGHTEN!
5. Using a right angle beverage fitting supplied in the install kit, attach inlet water and
concentrate tubes to the back of the flow control modules. Tubing can be routed either
through a hole in the countertop or through the access point in the back of the urn. (Be sure
to use proper size hose clamps to secure tubing to inlet fittings).
On
Off
Fig. 3.3
NOTE:
Be sure to lock inlet line fitting into FCM/MM module assembly using
the red retainers before introducing product and water.
6. See above
7. Turn on water and syrup at source.
3
8. Turn on water and syrup to flow controls by rotating yellow Shut-off knobs (see Fig. 3.3).
9. Check for leaks.
10. Remove nozzle and install ratio separator.
11. Dispense about two (2) cups and dispose. Using a ratio cup check ratio. If not in spec use a
small screwdriver to adjust. Clockwise increases flow. Counterclockwise decreases flow.
12. Unit is now operational.
4. RATIO/BRIX
The Schroeder America Dispenser has been thoroughly tested and sanitized prior to shipment. The
installer will be required to ratio/brix the dispenser. A Schroeder America Dispenser syrup separator
or refractometer may be used.
NOTE:
Sugar free products require a syrup separator. Installer must cool or chill the product before
brixing the system. Ratio will be different between cold product and warm product.
IMPORTANT
BEFORE RATIO/BRIXING SYSTEM, PURGE PRODUCT AND WATER THROUGH
THE TEA URN DISPENSER TO ENSURE PROPER PRODUCT TEMPERATURE.
A. To adjust water flow rate, turn off syrup side by rotating the yellow Shut-off, then pull handle
to purge any remaining tea concentrate until clear liquid is dispensed. Capture water in a
graduated cylinder (oz.) or measuring cup while timing the dispense. Divide the volume (oz.) of
water by the time. This will equal the flow rate.
NOTE:
The Schroeder America Tea Dispenser is designed to flow 2.4 oz/sec. or 12 oz/5 sec.
This is the proper setting for 5:1 ratio.
B. To adjust flow control assembly, turn yellow adjustment screw (Fig 4.1), clockwise to increase
flow and counterclockwise to decrease flow. If the flow control assembly contains a slotted green
adjustment screw, it is mechanical. To regulate flow, turn counterclockwise to increase flow and
clockwise to decrease flow (opposite flow control).
Slotted
Adjustment
Screw
Fig. 4.1
Metering
Screw
Fig. 4.2
C. To achieve the proper water flow rate, adjust the yellow/green screw within the flow control
module. For the mechanical application adjust the green metering screw (Fig. 4.2).
NOTE:
Depending on the pressure of the incoming plain water, the maximum flow may not be achievable.
There are two solutions to this problem.
1) Use slower flow rate. This will require ratio/brix adjustment.
2) Add a water booster to the system.
4
D. To Ratio/Brix the final product, remove dispensing nozzle from valve.
E. Replace dispensing nozzle with the Schroeder America syrup separator nozzle. Rotate the
separator in position to ensure seal against the diffuser.
F.Adjust syrup flow to required ratio.
5. CLEANING AND SANITIZING
The Schroeder America Dispenser is shipped from the factory cleaned and sanitized in accordance
with NSF guidelines. The dispenser must also be cleaned and sanitized after installation is
complete. It is recommended that the operator provide continuous maintenance as required by the
manual and/or state and local guidelines to ensure proper operation.
A. External/Internal Cleaning Solutions:
Cleaners (ivory liquid, calgon, etc.) should be mixed with clean potable water at a temperature
of 90 to 110 degrees F. The acceptable mixture ratio is one ounce of cleanser to two gallons of
water. Any NSF approved equivalent cleaner may be used. Rinsing must be thorough using
clean potable water.
B. Internal Cleaning
1. Remove top cover.
2. Wipe inside of the Tea Urn with a clean cloth mixed with the cleaner.
3. Inspect to make sure any product residue has been removed.
4. Dry with a clean soft cloth.
IMPORTANT
ONLY USE INTERNAL CLEANING SOLUTIONS THAT ARE APPROVED FOR BEVERAGE
DISPENSER APPLICATIONS, SUCH AS BevClean™. (NO CAUSTIC CHEMICALS SUCH AS
INDUSTRIAL KITCHEN CLEANING CHEMICALS SHOULD EVER BE USED)
C. External Cleaning:
The stainless steel urn can be cleaned by wiping with a cloth soaked with warm cleansing
detergent. Inspect the hose to ensure all residue is removed. Abrasive cleaning or scouring
pads should not be used as they will scratch the urn finish.
NOTE:
It is recommended that the nozzle be removed and cleaned daily.
D. Sanitizing
Cleaning and Sanitizing are not required for potable water circuits. The potable water lines
should remain connected during the cleaning procedures for the concentrate circuits to avoid
contamination.
1. Disconnect concentrate container from product line.
2. Attach product line to container containing sanitizing solution mixed to mfg. recommendations
(50 ppm is recommended)
a. Using yellow Shut-off, turn incoming water off.
NOTE:
Sanitizing solution temperature should be between 70˚ to 100˚ F (max).
3. Prepare enough solution to sanitize from the concentrate source to the tea urn dispenser.
5
NOTE:
Alternate - using a fitment removed from a bag in box container. Attach fitment to concentrate
fitting. Prepare sanitizing solution in a container and set fitment/fitting assembly in solution.
4. Pull tea urn dispenser handle, solution will begin to flow towards dispensing valve.
5. When color turns clear, concentrate line is full of sanitizer solution.
6. Wait 15 minutes.
a. Reconnect concentrate product line.
7. Purge sanitizer from line with concentrate product.
8. Purge until concentrate is flowing from dispensing valve.
9. Using yellow Shut-off, turn incoming water on.
10. Taste the beverage to verify that there is no off taste.
WARNING
FLUSH SANITIZING SOLUTION FROM CONCENTRATE LINE AS INSTRUCTED. RESIDUAL
SANITIZING SOLUTION LEFT IN SYSTEM COULD DAMAGE LINES AND DISPENSER PARTS.
IT MAY ALSO CREATE A HEALTH HAZARD.
6. TROUBLE SHOOTING
A. No water dispensed
• Check water supply
• Check Shut-off (is it open)
• Check ratio/brix adjustment
• Line plugged
B. No syrup dispensed
• Check C02 pressure
• Check for product
• Check Shut-off
• Check ratio/brix adjustment
• Line plugged
C. Weak product taste
• Check ratio/brix adjustment
• Check for plugged line
• Check Shut-off - completely open
• Check syrup supply
D. Strong product taste
• Check ratio/brix adjustment
• Check syrup C02
• Check water supply
6
NOTES
7
2V SCALLOPED CAN ASSEMBLY
8
2V SCALLOPED CAN ASSEMBLY
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
17
18
19
21
16
20
2 VALVE SCALLOP CAN ASSEMBLY
SCHROEDER PN
DESCRIPTION
634-0066
WELDMENT, WRAPPER, 2V SCALLOP,TEA
265-0473
LID, TEA, 2VLV MANUAL
637-0005
ASSY, VALVE, POSTMIX, ADA LEVER
256-0021
PLATE, VALVE, TEA
224-0006
SCREW, 6-19x.500, PLASTITE, PH, PHD
632-0110
SUB-ASSY, WATER, PMV
632-0111
SUB-ASSY, S1, PMV
645-0173
SHANK ASSY, PMV
265-0464
SPACER, PMV TO 2” SCALLOP CAN,TEA
265-0465
SPACER, INSIDE, 2” SCALLOP CAN,TEA
265-0382
NUT, HEX, 1-16, NYLON
660-1003
VALVE/BRACKET ASSY, 2V, BLK, TEA
220-0037
SCREW, 8-32x.375, PH, PHD, 18-8SS
210-0030
GROMMET,CAN,BACK,TEA
670-0031
KIT,FITTINGS, 3/8 BARB, 90, 4 EA
670-0027
PACKAGE,INSTALL,2 VLV SCALLOP TEA
265-0471
BASE,SCALLOPED,2 VLV TEA
631-0108
DRIP TRAY ASSY, TEA
210-0046
GASKET,SHANK,PM VALVE
812-****
AVAILABLE GRAPHICS
GRAPHICS, TEA URN
670-0034
675-0059
675-0060
675-0062
AVAILABLE ACCESSORIES
KIT,FITTINGS, 1/4 BARB, 90, 4 EA
KIT,ROUND FEET AND SCREWS FOR BASE,TEA
KIT,SQUARE FEET FOR DRIP TRAY,TEA
KIT,DRAIN ADAPTOR,DRIP TRAY, TEA
675-0042
675-0043
675-0044
OTHER AVAILABLE KITS
KIT, RETAINER, & SCREWS, PMV : ITEMS 4 AND 5
KIT, POSTMIX VALVE : ITEMS 3, 4, AND 5
KIT, SHANK ASSY, PMV: ITEMS 8, 9, 10, AND 11
9
FLOW CONTROL ASSEMBLY
10
FLOW CONTROL ASSEMBLY
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
SCHROEDER PN
265-0362
224-0002
208-0010
625-0034
637-0003
208-0110
625-0009
256-0011
265-0043
265-0063
639-0030
631-0033
639-0029
631-0017
277-0001
277-0008
277-0010
215-0002
215-0003
208-0108
625-0035
208-0114
625-0007
631-0078
256-0010
224-0001
626-0013
625-0012
670-0031
670-0034
675-0005
FLOW CONTROL ASSEMBLY
DESCRIPTION
BRACKET,MTG, VALVE, TEA
SCREW, 8-16x.375, PLASTITE, PHSL, PHD
O-RING, 2-010
BACKBLOCK SUB-ASSY, BLACK - WITH 208-0010
ASSY, VALVE, BACKBLOCK, BLACK - COMPLETE
O-RING, 2-110
STEM ASSY, SHUT-OFF - WITH 208-0110
RETAINER, STEM
WASHER, STEM
RETAINER, CLIP, FITTING
ASSY, FLOW CTRL, SYRUP, BLK, TEA
SUB ASSY, BODY, FLOW CTRL, SYRUP,1, BLK
ASSY, FLOW CONTROL, WATER, NAT W/ BLK BONNET
SUB ASSY, BODY, FLOW CONTROL, 2, NAT
SLEEVE, WATER/SYRUP
PISTON, SYRUP, .088
PISTON, WATER, .140
SPRING, SYRUP
SPRING, WATER
O-RING, 2-108
PLUG ADJUSTER SUBASSY,YELLOW,TEA - WITH 208-0108
O-RING, 2-114
BONNET SUB-ASSY, BLACK - WITH 208-0114
PLUG ADJUST ASSY, BLACK W/ YELLOW PLUG
RETAINER, BONNET
SCREW, 8-16x.500, PLASTITE, SL, HHD
FITTING ASSY, 3/8” BARB TO 3/8” DOLE - WITH 208-0010
FITTING ASSY, 1/4” BARB TO 3/8” DOLE - WITH 208-0010
KITS AVAILABLE
KIT, FITTINGS, 3/8 BARB, 90, 4 EA
KIT, FITTINGS, 1/4 BARB, 90, 4 EA
KIT, MECHANICAL ORIFICE CONTROL
11
POST MIX VALVE ASSEMBLY
12
POST MIX VALVE ASSEMBLY
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
POSTMIX VALVE ASSEMBLY
SCHROEDER PN
DESCRIPTION
265-0549
HANDLE, POSTMIX VALVE
279-0152
RETAINER, PIN, PMV,ADA
631-0079
CAP ASSEMBLY, PMV
215-0008
SPRING, POSTMIX VALVE
625-0031
PISTON ASSY, POSTMIX VALVE - WITH 208-0010-429
208-0010-429
O-RING, 2-010, LUBRICATED
631-0080
VALVE SEAT ASSY, PMV - WITH 208-0009
208-0009
O-RING, 2-009
265-0279
BODY, VALVE, PMV
631-0069
NOZZLE ASSY, POSTMIX VALVE - WITH O-RINGS
208-0008
O-RING, 2-008
208-0010
O-RING, 2-010
208-0023
O-RING, 2-023
208-0025
O-RING, 2-025
220-0039
SCREW, 6-32 x 1.500, PH, THD, SS
265-0305
BODY, NOZZLE, POSTMIX, BLACK
265-0542
LEVER,TEA HANDLE CONVERSION,ADA
637-0005
ASSY, VALVE, POSTMIX, ADA LEVER
13
SHANK AND TUBE ASSEMBLY
WHILE INDIVIDUAL PARTS ARE AVAILABLE,
SUPPLIER RECOMMENDATION IS TO
PURCHASE ENTIRE TUBING ASSEMBLY
ITEM
4
5
6
7
8
9
SCHROEDER PN
632-0110
632-0111
030-0029
030-0030
265-0380
626-0005
208-0010-429
626-0004
1
2
3
645-0173
265-0376
265-0600
248-0006
14
TUBE ASSEMBLIES
DESCRIPTION
SUB-ASSY, WATER, PMV
SUB-ASSY, S1, PMV
TUBE, .218 x .032, WATER, PMV
TUBE, .218 x .032, S1, PMV
FERRULE, PMV
FITTING ASSY, 90 DEG, PMV
O-RING, 2-010, LUBRICATED
FITT ASSY, INLET, PMV
SHANK ASSEMBLY
SHANK ASSY, PMV
SHANK, VALVE, PMV
NUT, SHANK, PMV
CLIP, TRUARC, .938
ACCESSORIES
DRIP TRAY ASSY, TEA
P.N. 631-0108
KIT, DRAIN ADAPTOR, DRIP TRAY, TEA
P.N. 675-0062
BASE, SCALLOPED, 2VLV TEA
P.N. 265-0471
3/8 90 DEG BARB, FITTING
P.N. 626-0013
1/4 90 DEG BARB, FITTING
P.N. 626-0012
SHUT-OFF TOOL
P.N. 316-0005
FLOW CONTROL TOOL
P.N. 316-0006
SEPARATOR
P.N. 316-0010
KIT, MECHANICAL CONTROL
P.N. 675-0005
15
BEVERAGE DISPENSER (TEA URN)
PARTS AND EQUIPMENT
LIMITED COMMERCIAL WARRANTY
Schroeder America warrants to the original purchaser from Schroeder America, or its Distributors, who purchased solely for
commercial or industrial uses, or for resale in the ordinary course of business, that each of the Products covered by this Commercial
Warranty shall be free from defects in material and or workmanship, under normal and proper use and service conditions. Any
Products covered by this Commercial Warranty (including components thereof) demonstrated to have been defective when shipped
by Schroeder America, will be either repaired or replaced (with new or rebuilt replacement) at the sole discretion of Schroeder America. A product or component thereof covered by this Commercial Warranty supplied as Warranty Replacement will assume the balance
of the Period of Warranty applicable to the original measured from the date of replacement. This Commercial Warranty does not
include, and Schroeder America will not assume or pay, the expense of any repair, replacement, analysis or any other service or parts
furnished by any party other than Schroeder America unless specifically authorized in writing by Schroeder America. This Commercial
Warranty does not include labor for diagnosis, repair, removal, or installation on any products or components. This Commercial
Warranty will be rendered void should any serial label be removed from, or made unreadable for, any part or product.
Products covered by this Commercial Warranty are beverage dispensing equipment (Tea Urn) manufactured or sold by Schroeder
America after the date hereof (not excluded hereinafter) and this Commercial Warranty is further limited to the use of that equipment
in connection with tea, juice, soft drinks and commodities for which use of the particular product has been identified by Schroeder
America.
Specific exclusions to this Commercial Warranty are OEM Sales, seals, o-rings, and rubber parts, in contact with water or the
product dispensed and which have become inoperative due to scale or chemical change. This Commercial Warranty also specifically
excludes damage resulting from, abuse, accident, alteration, misuse, neglect, unauthorized repair, improper cleaning or failure to
follow installation, operating or maintenance instructions.
The Period of Warranty is (i) twenty-seven (27) months from the date of manufacture, or (ii) twenty-four (24) months from the date of
sale of a product covered hereby, whichever time period elapses first.
The product covered by this Commercial Warranty, or components thereof, must not be returned to Schroeder America without prior
authorization. Instructions for return will be given with any such authorization. All returned products and or parts must be shipped
prepaid to Schroeder America. Return shipping costs of repaired or replacement products or parts will be prepaid by Schroeder America except to original purchasers in Hawaii or Alaska, in which case Schroeder America will pay shipping costs only to Seattle, San
Francisco, or Los Angeles respectively. Schroeder America will not accept collect shipments. Replaced products or parts become the
property of Schroeder America. Any product or parts returned to Schroeder America under the terms of this Commercial Warranty
must be accompanied by a Returned Goods Tag, properly filled out as to unit model number and serial number and detailed
explanation of failure. Returned Goods Tags will be furnished by Schroeder America. Except for descriptions of size, quantity and
type, which may appear on Schroeder America invoices and other written materials, and except for any statements of conformity of
Schroeder America product with specification of certain industry, government or professional organizations standards, which may
appear as product information disclosures in Schroeder America literature and other documents from time to time, THIS
COMMERCIAL WARRANTY IS IN LIEU OF AND EXCLUDES ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
SCHROEDER AMERICA LIABILITIES ARE LIMITED SOLELY AND EXCLUSIVELY TO THE REPLACEMENT OR REPAIR OF THE
DEFECTIVE PRODUCT OR REFUND OF THE PURCHASE PRICE OF SAID PRODUCT. SCHROEDER AMERICA IS NOT LIABLE
FOR ANY SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND WHATSOEVER , WHETHER ANY CLAIM FOR
RECOVERY IS BASED ON THEORIES OF CONTRACT, NEGLIGENCE OR TORT. Without limitation, these liabilities do not include
shipping charges, labor, installation or any other losses or expenses incurred on operation or installation of any replaced, repaired, or
returned product or component. In those Jurisdictions where liability for damages cannot be disclaimed, the original purchaser’s
recovery shall not exceed the cost of the product to which this Commercial Warranty may apply.
Schroeder America neither assumes, nor authorizes any salesperson, distributor, employee, agent, or other person to assume for it,
any liability or obligation of any kind which is different from the terms of this Commercial Warranty.
SCHROEDER AMERICA MAKES NO WRITTEN WARRANTY OF ANY KIND WHATSOEVER TO ANY PURCHASER WHO BUYS
FOR PERSONAL, FAMILY OR HOUSEHOLD USE.
Schroeder America may in its discretion direct an Authorized Service Center reasonably proximate to the Original Purchaser to
perform its obligations under this Commercial Warranty. That Service Center may also perform such other services as the purchaser
may require at purchaser’s expense.
Schroeder America
5620 Business Park • San Antonio, Texas 78218 • www.schroederamerica.com
Phone: 210.662.8200 • Fax: 210.667.2600 • Toll Free: 877.404.2488
REV:
PN:
03/28/15
810-0030
CORPORATE OFFICE 5620 Business Park • San Antonio, Texas 78218 • T 210 662 8200 • F 210 667 2600 • TF 877 404 2488 • www.schroederamerica.com
“Schroeder America” is a trademark of Schroeder Industries, Inc. Patents Pending, US & Foreign.