FD 402A1
High-Capacity Air Jogger
6/2010
OPERATOR / PARTS MANUAL
FIRST EDITION
TABLE OF CONTENTS
SUBJECT
DESCRIPTION
SPECIFICATIONS
UNPACKING
SAFETY
FEATURES & CONTROL PANEL
OPERATION
BASIC JOGGING
PAPER TRAY TILT ADJUSTMENT
USING THE TIMER
TROUBLESHOOTING
DAILY MAINTENANCE
PARTS LIST
3
3
1
2
PAGE
1
1
1
4
4
3
4
6
DESCRIPTION
FUNCTION
The FD 402A1 High-Capacity Air Jogger aligns and dries printed sheets in a single process while reducing static electricity.
Variable vibration speed and air pressure controls combine to reduce jogging time, allowing press sheets and digital printouts to be air-dried immediately.
SPECIFICATIONS
Variable Vibration Speed: Up to 3,000 vpm
Variable Air Control: Up to 29,000 rpm
Bin Size:
Media Size:
3.75” D x 20.375” W
5” x 7” Min up to 11” x 17” Max
Sheet Capacity:
Dimensions:
Weight:
Voltage:
Up to 940 sheets 20#
16” W x 16” L x 43” H
77 lbs.
110 Volts (50Hz)
Safety Certifications: CE approved
UNPACKING
1. Check package for shipping damage. If there is shipping damage, do not discard the box.
2. Remove the machine and packed components from the box.
SAFETY PRECAUTIONS
• Place the machine on a level and stable surface, to prevent it from falling over and causing personal injury or damage to the machine. Avoid locations with direct sunlight, excessive dust and/or dirt, chemicals, salt or vibrations.
• Connect the power plug to a grounded outlet and do not use any other voltage other than specified on the serial plate. Do not share a wall outlet with another piece of equipment as overheating could occur. Be sure to route the power cable to the wall outlet in a way which will prevent people from tripping over it.
• When cleaning the machine, turn off the power first, then unplug from the wall outlet.
• Do not dismantle or attempt to repair the machine. Do not lubricate or apply grease to the machine. Call for service.
1
FEATURES & CONTROL PANEL
1
3
2
6
7
12
11
Control Panel
8
9
10
5
4
No . NAME
1 Paper Tray
2 Tray Tilt Adjustment Knob
3 Control Panel
4 Power Cord Receptacle
5 Foot Switch
FUNCTION
Holds paper for jogging
Used to alter the tilt angle of the paper tray
Controls all functions of the jogger
Input power cord
Used for hands-free operation
6
7
Timer Adjustment Knob
3-Way Power Switch
8 Timer Off/On Switch
9 Fuse 1 (3A)
10 Fuse 2 (7A)
Choose jogging duration, from 0-60 seconds
Provides different functions in combination with the Timer Knob (see page 4)
Toggles between timed and untimed jogging (I = on, O = off)
Fuse for jogging
Fuse for air
11 Air Adjustment Knob Turn right for stronger air pressure, turn left for less air, all the way left for no air
12 Jog Speed Adjustment Knob Turn right for increased vibrations, turn left for decreased vibrations
2
OPERATION
Basic Jogging
When the AIR adjustment knob is turned to the right (ON), air blows through vents in the paper tray while the machine is operating.
When the JOG adjustment knob is turned to the right (ON), the paper tray vibrates.
For jogging regular paper, both switches should be set to ON, while the air-only option can be used to loosen paper or dry ink.
Power Switch
Setting
ON
ON
FOOT
FOOT
Timer Setting Result
OFF
ON
OFF
ON
Jogger operates continuously
Operation begins immediately
Jogger operates continuously once foot switch is pressed
Operation begins by stepping on the foot switch
Paper Tray Tilt Adjustment
1. Hold the lower center of the paper tray. NOTE: Keep hands and fingers away from the lower portion of the paper tray to avoid injury.
2. Loosen the tilt adjustment knob and adjust tilt angle.
3. Tighten adjustment knob. Be sure it is well tightened so it won’t become loose during jogging.
In general, the paper tray is tilted vertically for thick paper (Fig. 1). For thin paper, set the paper tray horizontally to prevent the paper from being bent and folding over. (Fig. 2).
Fig. 1
Tilt Adjustment Knob
Keep fingers away from this area when adjusting tilt angle
3
Fig. 2
Using the Timer
1. Set Timer switch to on (I).
2. Turn the Timer Adjustment Knob to the desired length of time you wish to jog. Choose from 0 to 60 seconds.
3. If the Power Switch is set to FOOT, air blow and vibrations begin when the foot switch is stepped on once.
Jogging and air blow will stop when the set time has passed.
4. If the Foot Switch is stepped on continuously, only the air blow will stop when the set time has passed. Then when the Foot Switch is released jogging will also stop. Adjust depending on paper conditions.
TROUBLESHOOTING
TROUBLE
Paper is not jogged completely
Air blow is weak
No air is discharged
Paper tray will not vibrate
POSSIBLE CAUSE
Paper is a non-standard size
REMEDY
Jog it while loosening it by hand.
Paper has static electricity Add some space between the sheets by hand.
Too much paper in paper tray Reduce the volume of paper jogged at one time.
Air adjustment knob is set to low volume
Turn knob to the right to increase air flow.
Paper or paper scrap is lodged in air inlet or outlet
Clear air inlet and/or outlet.
If air flow problem is not fixed following these suggestions, blower maintenance may be required. Call for service.
Air adjustment knob is set to
OFF
Turn knob to the right to increase air flow.
Fuse 2 is blown Replace Fuse 2
If the fuse is blown again after replacement, the cause may be within the machine. Call for service.
Jogger adjustment knob is set to OFF
Turn knob to the right to increase vibrations
Fuse 1 is blown Replace Fuse 1
If the fuse is blown again after replacement, the cause may be within the machine. Call for service.
DAILY MAINTENANCE
Clean the air outlet vents in the paper tray to remove paper scraps or dust.
Clean the air inlet filter (located on the left side of the machine) on a regular basis.
4
PARTS
13
1
20
7
18
16
17
9
19
15
11
14
10
2
4 6
12
3
5
8
8A
6A
ITEM # PART # DESCRIPTION
1 40213 TILT ADJUSTMENT KNOB
2
3
4
5
40214
40215
40216
40217
2P CONNECTOR
FAN MOTOR
DC MOTOR
CASTERS
6
6A
40218
40258
7
8
8A
40219
40220
40259
HEAD CASE COVER
HEAD CASE COVER SCREWS
- BUTTON HEAD, PHILLIPS
BODY CASE
BODY BACK COVER
BODY BACK COVER SCREWS
- BUTTON HEAD, PHILLIPS
QTY
2
1
1
1
4
1
4
1
1
6
15
16
17
18
9
10
11
12
13
14
19
20
40221
40222
40223
40238
40225
40260
40261
40228
40229
40230
40231
40232
CONTROL PANEL
NOISE FILTER
VIBRATION SUCTION RUBBER
RUBBER BOOT
RUBBER BLOWER TUBE
HEAD CASE
PAPER TRAY
FOOT PEDAL
BODY SUPPORT
CONTROL PANEL MOUNTING
SCREWS
CASTER MOUNTING SCREWS
HEAD CASE BOLTS
1
1
1
3
1
1
1
2
1
4
16
2
5
1
4
5
2
3
9
ITEM # PART # DESCRIPTION
1 40226 TIMER SWITCH
4
5
6
7
2
3
8
9
40221
40212
40211
40230
40227
40228A
40233
40250
CONTROL PANEL
JOG SPEED CONTROL W/ ADJUST KNOB
AIR BLOW ADJUST KNOB
CONTROL PANEL MOUNTING SCREWS
ON / FOOT / OFF POWER SWITCH
TIMER ON-OFF ROCKER SWITCH
FUSE HOLDER
CAUTION LABEL
QTY
1
1
4
1
1
1
1
2
1
6
6
7
8
1
6
2 3 4
7
ITEM # PART # DESCRIPTION
1 40233 FUSE HOLDER
5
6
7
2
3
4
40234
40252
40235
40257
40251
40228
VIBRATION MOTOR PCB
FAN MOTOR PCB
MAGNETIC CORE (CONTACTOR)
POWER BOARD
POWER INLET / FILTER RECEPTACLE
FOOT PEDAL
QTY
2
1
1
1
1
1
1
7
5
1
4 5
3
ITEM # PART # DESCRIPTION
1 40238 RUBBER BOOT
2
3
4
5
40215
40253
40254
40245
FAN MOTOR
PLATE
115 VAC MAGNET
MAGNET SCREWS
QTY
1
1
1
1
2
8
2
4
2
1
3
4
5
6
7 10
8
9
15
ITEM # PART # DESCRIPTION
1 40261 PAPER TRAY
2
3
40244
40256
RUBBER MOUNT
AIR CANISTERS
9
10
7
8
4
5
6
NS
11
12
13
14
15
40236
40246
40247
40248
40243
40237
40239
40242
40216
40240
40241
40225
40216C
PAPER TRAY MOUNTING BOLTS, HEX
PAPER TRAY MOUNTING NUTS
AIR CANISTER MOUNTING SCREWS
AIR CANISTER HEX HEAD MOUNTING SCREWS
WEIGHT
HEX HEAD SCREW
LOCK WASHER
WEIGHT SCREW
DC MOTOR
LOCK WASHER
NUT
RUBBER BLOWER TUBE
DC MOTOR COVER
9
11
QTY
1
3
2
1
4
4
1
10
10
8
8
4
2
1
4
1
12
13
14
