Formax FD 404A1 Air Jogger Operator / Parts Manual
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FD 404A1
High-Capacity Air Jogger
7/2013
OPERATOR / PARTS MANUAL
FIRST EDITION
TABLE OF CONTENTS
SUBJECT
DESCRIPTION
SPECIFICATIONS
UNPACKING
SAFETY
FEATURES & CONTROL PANEL
OPERATION
BASIC JOGGING
PAPER TRAY TILT ADJUSTMENT
USING THE TIMER
TROUBLESHOOTING
DAILY MAINTENANCE
PARTS LIST
3
3
1
2
PAGE
1
1
1
4
4
3
4
5
DESCRIPTION
FUNCTION
The FD 404A1 High-Capacity Air Jogger aligns and dries printed sheets in a single process while reducing static electricity.
Variable vibration speed and air pressure controls combine to reduce jogging time, allowing press sheets and digital printouts to be air-dried immediately.
SPECIFICATIONS
Variable Vibration Speed: Up to 3,000 vpm
Variable Air Control: Up to 29,000 rpm
Bin Size:
Media Size:
3.75” D x 20.375” W
5” x 7” Min up to 12” x 18” Max
Sheet Capacity:
Dimensions:
Weight:
Voltage:
Up to 940 sheets 20#
21” W x 18” D x 54” H
100 lbs.
110V/120V, 50/60 Hz
UNPACKING
1. Check package for shipping damage. If there is shipping damage, do not discard the box.
2. Remove the machine and packed components from the box, includes power cord and manual.
SAFETY PRECAUTIONS
• Place the machine on a level and stable surface, to prevent it from falling over and causing personal injury or damage to the machine. Avoid locations with direct sunlight, excessive dust and/or dirt, chemicals, salt or vibrations.
• Connect the power plug to a grounded outlet and do not use any other voltage other than specified on the serial plate. Do not share a wall outlet with another piece of equipment as overheating could occur. Be sure to route the power cable to the wall outlet in a way which will prevent people from tripping over it.
• When cleaning the machine, turn off the power first, then unplug from the wall outlet.
• Do not dismantle or attempt to repair the machine. Do not lubricate or apply grease to the machine. Call for service.
1
FEATURES & CONTROL PANEL
1
3
2
6
10
11
Control Panel
7
8
9
5
4
No . NAME
1 Paper Tray
2 Tray Tilt Adjustment Knob
3 Control Panel
4 Main Power Switch
5 Foot Pedal
FUNCTION
Holds paper for jogging
Used to alter the tilt angle of the paper tray
Controls all functions of the jogger
Turns the powere on or off
Used for hands-free operation
6 Timer Adjustment Knob
7 3-Way Power Switch
8 Timer Off/On Switch
Choose jogging duration, from 0-60 seconds
Power on. Power off, Foot pedal operation
Toggles between timed and untimed jogging (I = on, O = off)
9 Fuse (3A)
10 Air Adjustment Knob
Fuse for jogging
Turn right for stronger air pressure, turn left for less air, all the way left for no air
11 Jog Speed Adjustment Knob Turn right for increased vibrations, turn left for decreased vibrations
2
OPERATION
Basic Jogging
When the AIR adjustment knob is turned to the right (ON), air blows through vents in the paper tray while the machine is operating.
When the JOG adjustment knob is turned to the right (ON), the paper tray vibrates.
For jogging regular paper, both switches should be set to ON, while the air-only option can be used to loosen paper or dry ink.
Power Switch
Setting
ON
ON
FOOT
FOOT
Timer Setting Result
OFF
ON
OFF
ON
Jogger operates continuously
Operation begins immediately
Jogger operates continuously once foot switch is pressed
Operation begins by stepping on the foot switch
Paper Tray Tilt Adjustment
1. Hold the lower center of the paper tray. NOTE: Keep hands and fingers away from the lower portion of the paper tray to avoid injury.
2. Loosen the tilt adjustment knob and adjust tilt angle.
3. Tighten adjustment knob. Be sure it is well tightened so it won’t become loose during jogging.
In general, the paper tray is tilted vertically for thick paper (Fig. 1). For thin paper, set the paper tray horizontally to prevent the paper from being bent and folding over. (Fig. 2).
Fig. 1
Tilt Adjustment Knob Keep fingers away from this area when adjusting tilt angle
3
Fig. 2
Using the Timer
1. Set Timer switch to on (I).
2. Turn the Timer Adjustment Knob to the desired length of time you wish to jog. Choose from 0 to 60 seconds.
3a. Standard operation: Set the timer switch to the on position and set the three way switch to the on position, air llow and vibrations begin when the is stepped on. Jogging and air flow will stop when the set time has passed.
3b. Foot Pedal operation: Set the timer switch to the on position and set the three way switch to FOOT, air flow and vibrations begin when the foot switch is stepped on. Jogging and air flow will stop when the set time has passed.
TROUBLESHOOTING
TROUBLE
Paper is not jogged completely
Air flow is weak
No air is discharged
Paper tray will not vibrate
POSSIBLE CAUSE
Paper is a non-standard size
REMEDY
Jog it while loosening it by hand.
Paper has static electricity Add some space between the sheets by hand.
Too much paper in paper tray Reduce the volume of paper jogged at one time.
Air adjustment knob is set to low volume
Turn knob to the right to increase air flow.
Paper or paper scrap is lodged in air inlet or outlet
Clear air inlet and/or outlet.
If air flow problem is not fixed following these suggestions, blower maintenance may be required. Call for service.
Air adjustment knob is set to
OFF
Turn knob to the right to increase air flow.
Fuse is blown Replace Fuse
If the fuse is blown again after replacement, the cause may be within the machine. Call for service.
Jogger adjustment knob is set to OFF
Turn knob to the right to increase vibrations
Fuse is blown Replace Fuse
If the fuse is blown again after replacement, the cause may be within the machine. Call for service.
DAILY MAINTENANCE
Clean the air outlet vents in the paper tray to remove paper scraps or dust.
4
PARTS
10
4
5
6
1
2
9
7
ITEM #
1
9
10
7
8
5
6
2
3
4
PART #
RDD-019P
DESCRIPTION
BOLT
RDD-031P TILT ADJUSTMENT KNOB
RDD-030P TILT ADJUSTMENT KNOB NUT
SEE NEXT PAGE CONTROL PANEL
RDD-020P
RDD-021P
RDD-022P
RDD-023P
RDD-024P
RDD-036P
BODY SIDE PANELS
POWER SWITCH
FOOT PEDAL
RUBBER FEET
BOTTOM PANEL
FRONT PANEL
5
8
QTY
2
1
4
1
1
2
1
2
2
1
3
1
2
3
ITEM # PART # DESCRIPTION
1 RDD-003P TIMER SWITCH
4
5
6
2
3
RDD-004P AIR BLOW ADJUST KNOB
RDD-005P JOG SPEED ADJUST KNOB
RDD-006P ON / OFF / FOOT POWER SWITCH
RDD-007P TIMER ON-OFF ROCKER SWITCH
RDD-008P FUSE HOLDER
QTY
1
1
1
2
1
1
6
4
5
6
1
2
4
5
9
10
3
6
7
8
ITEM # PART # DESCRIPTION
1 RDD-025P MOTOR CASING
2 RDD-026P SCREWS
5
6
7
3
4
8
9
10
RDD-027P POWER PLUG INLET
RDD-028P TOP REAR PANEL
RDD-029P LOWER REAR PANEL
RDD-013P SOUND REDUCTION PAD
RDD-014P FAN MOTOR
RDD-015P RUBBER BOOT
RDD-001P CONTROL BOARD A
RDD-002P CONTROL BOARD B
7
QTY
1
10
1
1
1
1
1
1
1
1
1
2 3 5
1
4 6
9
7
10
11
12
8
13
ITEM # PART # DESCRIPTION
1 RDD-026P SCREWS
4
5
6
2
3
7
8
9
10
11
RDD-032P BACK WALL BOLT
RDD-034P BACK WALL
RDD-035P AIR CANISTERS
RDD-009P MOTOR
RDD-012P BRACKET
RDD-011P BRACKET SCREW
RDD-010P BLOWER BOX
RDD-016P MOTOR MOUNT
RDD-017P RUBBER MOUNT
RDD-018P RUBBER BLOWER TUBE
8
QTY
8
2
1
1
6
1
2
1
1
3
2

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