Warmington Studio Oven wood burner Installation instructions

Studio Oven

Studio Oven - Wood Burner

Installation Instructions

9 July 2015

Visit www.warmington.co.nz for Spec’s, DWG’s and PDF uploads of Fires

Fire, Flue System and Instructions to Comply with ASNZS 2918:2001

Keep these Instructions for further reference……Ensure that you have the correct and current Installation details for the Warmington Fire

Installation

The Warmington unit is to be Installed by a Certified Warmington Installer or an Approved NZHHA Installation Technician .

See www.homeheat.co.nz/members for a Certified NZHHA SFAIT Installer in your area .

CLEARANCES TO COMBUSTIBLE SURFACES UNLESS STATED

IMPORTANT

Read all the Instructions carefully before commencing the Installation. Failure to follow these Instructions may result in a Fire Hazard and void the warranty

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All Dimension are in mm………….Copyright ©

9 July 2015

Manufactured by: Warmington Industries Ltd - P O Box 58 652, Botany 2163, Auckland

Model: ……Studio Oven .

Serial No: SO - ……………………

Emission Report No: N/A .

TESTED TO AS/NZS : 2918 .

TEST REPORT : JOHN YOLLAND & ASSOCIATES LTD

TEST REPORT NO : 98/17

Date of installation: _____/_____/20_____

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Due to continued product improvement, Warmington Ind LTD reserves the right to change product specifications without prior notification.

All Dimension are in mm………….Copyright ©

FIREBOX DETAILS

9 July 2015

Description

Cabinet Width

Cabinet Depth

Cabinet Height

Flue Diameter

To Flue Centre

Minimum Ceiling Height

Minimum from fire to Ceiling

Height from Floor Protector

Minimum Flue Height

Flue Height 3600

Measured From Top of Cabinet C + 3600

A

B

C

D

E

F

G

H

436

509

820

150

123

2400

1500

4600

FLOOR PROTECTOR

Note: Floor Protection

Floor Protectors are normally designed to suit each individual

“setting”.

The Studio Oven requires an “Insulating” Floor Protector of

75mm Thickness or more .

The Insulating Floor Protector is to Comply with

ASNZS 2918 : 2001

Description

Hearth Depth

Hearth Width

1.

2.

M 1128 903

N 660 660

Situation

1.

2.

Combustible Surface without Flue

Shield.

Combustible Surface with stainless steel reflective Flue Shield*

* Construction of Flue Shield must be in accordance with ASNZS 2918 (minimum

Flue Shield height is 1200mm)

Check List

Fit Baffle (If Required)

Fit Bricks (If Required)

Fit Bottom Ash Pan

Fit Top Plate Inspection Discs

Fit Oven Trays

Fit Thermometer

Holding Down Brackets

Check Door Seals

Check Door Dampers

Check Flue Damper & Handle

Serial Number Check

Loading Badge

Packed By :

3

Due to continued product improvement, Warmington Ind LTD reserves the right to change product specifications without prior notification.

All Dimension are in mm………….Copyright ©

9 July 2015

PLAN VIEW OF CLEARANCES TO COMBUSTIBLE S—STRAIGHT WALL INSTALL

Description

Hearth Depth

Hearth Width

1.

Description

To Wall Behind

To Wall Side

To Flue Centre (Back)

To Flue Centre (Side)

Situation

1.

1.

2.

I 400 175

J 330 305

K 523 298

L 548 523

*Measurement taken from front ash lip

Combustible Surface without Flue Shield.

2. Combustible Surface with stainless steel reflective Flue Shield*

2.

M 1128 903

N 660 660

Hearth Projection from Centre of Flue P 605 605

3.

Non Combustible Surface and including walls without Flue Shield , eg Concrete/Block/Brick/

ACC Block.

Re Clearance to a Non Combustible materials, walls or surfaces Ref to

ASNZS:2918:2001 3.2.1.

The clearance to a Non Combustible surface and including wall can be less that 100mm if a wet back is not fitted and no requirement for maintenance.

* Construction of Flue Shield must be in accordance with ASNZS 2918 (minimum Flue

Shield height is 1200mm)

PLAN VIEW OF CLEARANCES TO COMBUSTIBLES—CORNER INSTALL

Description 1.

2.

Hearth Projection O 300* 300*

Hearth Projection from Centre of Flue P 605 605

To Flue Centre – Corner

To Flue Centre – Corner

To Wall Side – Corner

Q

R

T

566

801

350

366

518

150

Description

Hearth Depth

1.

2.

S 1406 1123

Hearth Width N 660 660

Hearth Projection from Centre of Flue P 605 605

CLEARANCES TO BENCH TOP FOR STUDIO OVEN

Description mm

Bench Top Clearance

AA

50

To Bench Top Side AB 352

To Flue Centre (Side) AC 570

4

Due to continued product improvement, Warmington Ind LTD reserves the right to change product specifications without prior notification.

All Dimension are in mm………….Copyright ©

9 July 2015

STEP 1

WETBACK POSITION

Note:

Cut Excess BSP pipe off wet back to length…..By Plumber.

STEP 2

Power Out

Wetback

*Value is approx.

STEP 3

KW*

2 Kw

Step1 :

Remove 2X Wetback Plugs & Fit Wetback

(as per Diagram above) into 2X Holes inside

Firebox .

Step 4 :

STEP 4

Step 2 :

Once Wetback is in Place , the 2 BSP

Pipes should extrude out the back & past the Fires Main Outer Wrap .

Description

Height from Bottom of Unit U 560

Distance Between Outlets V 110

Once the Wetback is secured in place , ensure that

Water is in the Wetback before Operating the Fire .

Damage will result if the Wetback is dry .

100mmGalv

Spacer

BSP Brass Nut

Step 3 :

With the 2X 100mm Galv

Spacer Pipes supplied Slide over BSP Pipe off the Wetback

& then secure with 2X Brass

BSP Nuts supplied .

Note:

Consult your plumber for wet back system configurations and operation.

Wet back is to be fitted to an internal heat-sync (e.g. Hot water cylinder / Radiator / Under floor heating etc…

Ensure that Water is in the Wetback before Operating the Fire . Damage will result if the

Wetback is dry .

5

Due to continued product improvement, Warmington Ind LTD reserves the right to change product specifications without prior notification.

All Dimension are in mm………….Copyright ©

STEP 1

DAMPER HANDLE FITMENT

9 July 2015

STEP 2

Step 1 :

Slide Damper Handle over Damper Rod (Using a 3mm

Allen Key Tighten screw into the Damper Rod Hole to secure in place)

Step 2 :

Align Screw on Damper Handle to the Hole in the Damper Rod on the Top RH Side of the

Studio Oven as shown . (Using a 3mm Allen

Key Tighten screw into the Damper Rod Hole to secure in place)

DAMPER ROD MAINTENANCE - HIGH TEMPERATURE GREASE (COPPER COAT)

STEP 1

Loosen Hinge Bolt

Hold

Damper

Plate to stop from falling

STEP 2

STEP 3

Slide

Damper

Rod Out .

Grease

Bushes

Slide

Damper

Rod Out .

Step 1 :

Lift or Remove Flue System from the Fire to view the Damper Plate .

On the Damper Plate there are 2x

Hinge Bolts , loosen these bolts & slide the Damper Rod out from the

R/H side . Ensure to hold the

Damper Plate to stop it falling inside back of the Fire .

SEISMIC RESTRAINTS

Step 2 :

Grease end of Hinge Bushes & Rod with High Temp Grease to ensure the

Damper Rod Maintains a free motion back & forth .

Step 3 :

Slide Damper Rod back in position through the Side of the Firebox , ensure to hold Damper Plate in position when sliding the Damper

Rod back in place , & tighten the bolts , once set in same position as when you started .

Step 1 :

Lean Fire over to Bolt Seismic

Restraints to Main Outer Wrap on the back , bottom , inside as Shown above .

Step 2 :

Secure Fire down at 2X Lugs as Shown . Seismic Bolts not Supplied .

Seismic Restraint Fixing Instructions

Fix 2X Seismic Restraints through the Hearth into the Floor . They are to penetrate into the fixing by at least 3 times their diameter.

Use at least 2 x 6 to 8 mm Dia Dyna Bolts or similar to fix fire to hearth and or through the hearth to the floor.

Fix hearth to floor with appropriate adhesive , bolt or screw.

Ensure that the Seismic Restraint complies with ASNZS 2918:2001— Ref 3.8

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Due to continued product improvement, Warmington Ind LTD reserves the right to change product specifications without prior notification.

All Dimension are in mm………….Copyright ©

9 July 2015

Operating Instructions for the Oven

OPERATING THE OVEN

The Oven is heated directly by the Fire. In order to heat up the oven, the Fire should be lit as described on Page 11 in our Specifications.

Once the Fire is established , pull the Oven Damper handle Forward.

This will allow the Hot Fumes from the Fire to circulate around the Inner

Cavity thus heating up the Oven .

To Maximize the Heat from the Fireplace into the Home , always operate the Oven heated by having the Damper Control on the side to the forward position . To Reduce the Heat going to the Oven , the Oven

Damper Control should be pushed to the upright position backward .

This will allow the Hot Fumes to escape directly up the Chimney , thus reducing the heat to the oven .

The Oven Air Control Slider on the Oven Door will allow small amounts of Air to escape when the Air Control is Opened . This is a fine adjustment only , & you will find that in time Operating the Firebox Wood

Load , Oven Damper Control & the Oven Air Control Slider together you will get the desired Heat .

TEMPERATURE GAUGE REMOVAL TO CLEAN

OPERATION OF THE OVEN TEMPERATURE GAUGE

The Temperature Gauge on the Oven Door provides an indication of Oven Temperature . It should be noted however , that since the Gauge is attached to the door ,

Temperature may drop if the Oven Door is left open for a prolonged period of timer , so the Oven may be Hotter or

Cooler than indicated by the Gauge . Once the Oven

Door is closed again the Gauge will come back to

Temperature .

Step1 :

Open Bottom Oven Door & Loosen 2X

Glass Bracket Cap Screws with 3mm Allen as Shown

CLEANING THE STUDIO OVEN

Step2 :

Remove Temperature Gauge

As Shown

The Studio Oven should only be cleaned when it is not being Used . The exterior can be dusted with a firm brush. Do not use a cloth to clean, as this will drag on the paint finish leaving a lint on the surface.

As the cooking stove top is used for cooking, normal wear and tear will occur. Spills should be mopped up immediately with a damp cloth, but oven cleaners should not be used as they are too abrasive.

The exterior of the Studio Oven is painted with a high temperature cooking stove paint, and from time to time it may become necessary to renovate the exterior by repainting. The surface must be prepared by rubbing down with a wire brush. The cooking stove paint will not adhere to the surface if there are fat deposits or food particles on the area to be resprayed. High temperature cooking stove paint is available from Warmington. Do not use this paint until the Cooker is completely cold and always follow the instructions on the container before starting to paint.

The glass door should stay relatively clean if the correct type of fuel is used, but from time to time this can be cleaned when cold with a proprietary glass cleaner and a dry cloth, or depending on the soot build up, a nylon pan scourer.

OVEN DIMENSIONS

Oven Door Opening

Oven Width

Oven Depth

Oven Height

256mm x 260mm

260mm

320mm

281mm

7

Due to continued product improvement, Warmington Ind LTD reserves the right to change product specifications without prior notification.

All Dimension are in mm………….Copyright ©

9 July 2015

STEP 1

A

CHIMNEY SWEEPING .

B

A

STEP 2

C

B

Step1 :

Remove Baffle from top Firebox , as shown in diagram A , Close Both

Doors to stop any Soot coming into the room , as Shown in Diagram

B . Also Open the Oven Damper Control on the R/H Top Side of the

Fire , as Shown in Diagram C .

Step 2 :

Remove ADD Cowl on Roof as Shown in Diagram A & Sweep with suitable sized Chimney Sweeping Brush to Flue Diameter from Top Down & when finished , replace ADD Cowl as Shown in Diagram B .

Once Flue is Swept , Clean out Ash & Soot from the Firebox & Replace

Baffle Plate as Shown in Diagram C to Complete Chimney Sweep .

CLEANING OUT SIDE CHANNELS / SOOT & DEPOSITS

STEP 1 STEP 2

Step1 :

Ensure Fire is not going & Remove 2X Inspection Caps from the Top

Plate as Shown in Diagram

STEP 3

Step 2 :

With both doors closed Sweep out 2X side Channels with a

100mm dia chimney sweeping Brush or equivalent too , till

Channels are clear of any soot etc .

STEP 4

Step 3 :

Open Bottom Oven Door & Slide out Ashpan at the Bottom , then empty ash etc & place back in position & close door .

Step 4 :

Replace Caps back in Position & the Fire is ready to use .

8

Due to continued product improvement, Warmington Ind LTD reserves the right to change product specifications without prior notification.

All Dimension are in mm………….Copyright ©

9 July 2015

FLUE SYSTEM INSTALLATION GUIDE

Minimum Flue Height

Flue Height

Measured From Top of Fire

3600

C + 3600

Note: FLUE SYSTEMS Casing….

Flue system may require to be Doubled lined to comply.

Ref ASNZS:2918:2001 4.3 Flue pipe casing

Flue details

Cowl

Cone

Top Spider

Liner Diameter Slip

Flue Diameter S/S

Flue Diameter Hi Therm Black

Combo 250/200 X 1200MM Galv

Ceiling Plate

Ceramics

Double Flue Shield with Brackets

No:

1

1

4

1

1

1

1

1

1

2

FLUE SYSTEM INSTALLATION GUIDE

Studio

150

150

150

250

150

150

250

150

To Suite 150

NOTE:

Ensure that a Standard Tested

Warmington Flue system is used on the Warmington fires.

This flue kit has been manufactured in accordance with AS/NZS 2918:2001 and tested to Appendix F. To ensure safety, this flue kit must be installed as outlined in these instructions. Heater and flue pipe clearances from combustible walls must be in accordance with heater manufacture’s specifications and AS/NZS 2918:2001. These installation instructions are for tested appliances only.

STAGE 1:

THIS IS A GUIDE ONLY—EACH INSTALLATION WILL VARY DUE TO UNIQUE INSTALLATION REQUIRMENTS.

Locate heater in its proposed position and mark a point on the ceiling that is directly above the centre of the heater’s flue outlet. Check that the heater’s location allows the Outer Casing to clear all structural roof timbers.

STAGE 2:

STAGE 3:

Cut a 250mm square hole in ceiling. Directly above, cut a hole in roof to accommodate Outer Casing.

Fit timber nogs around ceiling and roof holes, i.e. Nogs form a 250mm square aperture, which allows air to circulate freely over the

Outer Casing surface.

STAGE 4: Position the Outer Casing so that it is flush with the underneath of the ceiling and protrudes through the roof the required height (Refer to AS/NZ 2918:2001 if more details are required. When calculating roof penetration height, allow for an extra 500mm that can be achieved by using the Outer Cashing Slip Extension.

STAGE 5:

STAGE 6:

a:

b:

If the flue is within three metres of the ridge, the Outer Casing must protrude at least 600mm above the ridge of the roof.

If the distance from the ridge is more than three metres, the Outer Casing must protrude at least 1000mm above roof penetration.

Fix an appropriate flashing around the Outer Casing to seal onto the roofing material.

Assemble Flue Pipes together ensuring seams are in line. Secure each joint with three rivets or self-tapping screws. Flue Pipes must be assembled with crimped ends down (towards heater).

STAGE 7:

STAGE 8:

Place Ceiling Plate over heater flue spigot, ensuring the folded edge up stands are facing ceiling.

From the roof, lower Flue Pipes through Outer Casing into position. Ensure not to scratch the Hi Therm Flue coating. The Hi Therm

Coating can be touched up with an approved Spray can (Stovebright). NOTE: Some fires require the crimped end of the flue that

fits into the Fires flue spigot to be trimmed back to from a snug fit. Seal flue to Fire box spigot.

STAGE 9: From the roof, slide the Inner Casing into the Outer Casing, around the flue, until it rests 12mm above ceiling level on the Swage

Ring of the Outer Casing.

STAGE 10: Before securing the Outer Casing Slip Extension to the Outer Casing with three rivets or self tapping screws, ensure the Flue Pipes extends above the top of the Outer Casing Slip Extension 145mm APPROX. The fitment of the Cowl, Flashing Cone and Flue is required to form a seal by the flange on the Cowl. Adjust Slip Extension to obtain this measurement. If minimum roof penetration heights described earlier can not be achieved, add sufficient stainless steel Flue Pipe.

STAGE 11: Fit Top Spacer Bracket to the Flue Pipe making sure the lugs fit snugly inside Outer Casing Slip Extension. Make sure Top Spacer

Brackets fits hard down onto Outer Casing Slip Extension.

STAGE 12: Fit Flashing Cone over the Flue Pipe and push down firmly onto Top Spacer Bracket. Optional to secure with a rivet or self-tapping screw. The Flashing Cone should be flush with or 5mm above the finished Flue Pipe.

STAGE 13: Fit ADD Cowl but do not secure permanently , as removal for flue cleaning will be necessary. The Cowl will fit tight down onto the

Flashing Cone forming a seal—ensure that the seal is formed. (The Cowl, Flashing Cone and Flue can be secured with a Stainless

Steel screw but provision must be made for the removal of the Cowl for cleaning of the flue system.

STAGE 14:

STAGE 15:

Fasten Ceiling Plate to ceiling using screws and spacers provided. Ensure an even air gap around Flue Pipe when fixing. Remove protective plastic from Ceiling Plate.

N.B. 12mm air gap between ceiling plate and ceiling must be maintained.

Fit of the Flue Shield, fit Bracket to Flue Pipe above firebox and the bracket into the flue spigot on the fire.. Attach S/S Reflector to

brackets, ensure that the plastic coating is removed from all the surfaces before lighting the fire.

N.B.

It is the responsibility of the installer to ensure that the installation of the flue kit complies with AS/NZ 2918:2001, the appliance manufacture’s specifications for flues and that relevant Local Body requirements are adhered to.

9

Due to continued product improvement, Warmington Ind LTD reserves the right to change product specifications without prior notification.

All Dimension are in mm………….Copyright ©

FLUE HEIGHT MINIMUM DETAILS

9 July 2015

The flue exit is to comply to ASNZS 2918: 2001

3D View

FLASHING—TO COMPLY TO THE BUILDING CODE (E2)

Note: ROOF FLASHINGS GENERAL:

Flashing are to be complaint to the building code and the design will vary depending on the type of roof.

Each installation is unique and your Installer will advise of the most appropriate flashing method to comply.

FRAME OUT - TRIM OUT DETAILS FOR FLUE SYSTEM

Note: FLUE SYSTEMS Casing….

Flue system may require to be Doubled lined to comply.

Ref ASNZS:2918:2001 4.3 Flue pipe casing

Note :

External Requirements

Refer to AS/NZS2918:2001 4.9.1

Install Flue system to AS/NZS2918:2001

When using a rubber or Bitumen flashing (Butynol,

Dectite) an Additional Flue pipe Baffle is required.

All external air vents & ceiling penetrations must be bird proofed with permanently fixed screens.

All flashing to comply with E2.

Due to continued product improvement, Warmington Ind LTD reserves the right to change product specifications without prior notification.

10

All Dimension are in mm………….Copyright ©

9 July 2015

GENERAL INFORMATION & OPERATION

1. Double Skin

The Southern Series & Studio Oven Firebox is a radiant/convection stove – it has an inner and outer skin whereby room air flows between the surfaces, thus becoming hot and efficiently heating the room.

2. Lighting and Operation of Studio Oven



When lighting the Studio Oven the Firebox Damper Control on Front Top RH Side should be fully open .



Place paper or fire lighters into the base of the firebox .



Arrange kindling on top of paper or firelighters, allowing air to move easily through the kindling also Open Oven Damper Control on RH Side (push back) to allow the Hot Flame & Smoke to pass up the Chimney.



Light the fire around the base to ensure good ignition of paper or firelighters.



Leave the door ajar 5 to 10 mm to aid with speedy ignition of the fire.



When the fire is happily burning the main flue loads can be placed into the fire, from the front to the rear in a lined pattern, ensuring that the flames can easily move through the fuel load.



Close the door to ensure a seal to the firebox.

Once the fire is fully established and burning brightly the air supply can be considerably reduced to control heat output (and fuel consumption). Note, the air control is designed such that even when fully closed some air still enter the firebox. This keeps unwanted flue emissions to a minimum & also pull the

Oven Damper Control Forwards (Closed) once Fire is well Established which will also Heat up the Oven below & give Maximum amount of heat into the room .



When Re-fuelling the Fire with Wood , Open Oven damper Control on RH Side (push back) to avoid smoke entering the Home . Once the Fire is

Re-fuelled , close the door & pull the Oven Damper Control Forward to Heat the Oven .

Removing Ash

When you use your fire for a few weeks you will find ashes accumulate in the firebox. The ashes can be removed easily through the fire door when he fire is at its lowest, such as first thing in the morning, or when it is completely out. The amount of charcoal in the ash is often a good indicator of how well you are operating the heater. If there is no charcoal and only very fine ash then you are doing an excellent job. If there is a lot of charcoal you may be turning the combustion air down to soon after refueling, or not raking the charcoal to the combustion air inlet, or turning the combustion air down too low to support efficient combustion, or all of the above. Warmington wood-burning appliances work best when a small amount of ash is left approximately 25mm deep in the firebox after cleaning, this aids with stable burning. The ash should be placed in a noncombustible container with a tightly fitting lid and moved outdoors immediately to a location clear of combustible materials.

4. Cooking

Because the top of the fire is in direct contact with the flame, it offers a large cooking surface. Ideal for entertainment at home or cooking for holiday homes and farm cottages. If spillage occurs, clean the surface with a soft cloth and dish washing liquid, avoid scratching the surface.

5. Storing/Drying Fuel

Damp wood is dried naturally while it is stored. Use dry timber preferably cut and stored under cover the previous year.

PURCHASING THE FIREWOOD

The quality of the firewood you burn can have a dramatic effect on the efficiency and operation of the heater. The main factors that affect the burning characteristics of firewood are moisture content, tree species and piece size.

The moisture content of the wood affects the rate at which burns and the efficiency of combustion. When trees are cut, wood moisture content ranges between 35 and 60 percent by weight. If you attempt to burn wood this wet, it will be hard to ignite, slow to burn and will hiss and sizzle in the firebox. So much energy will be consumed in boiling off the excess water that the efficiency of combustion and the heat to your home will be low, condensation and corrosion may be occurring in the flue and smoke may be causing problems to your neighbours. Properly seasoned wood ignites readily and burns efficiently.

Firewood should be cut and split in the early spring and stacked under cover, with good ventilation, to be ready for burning when required.

Look and check for cracks in the end grain as a sign of dry wood. The stacks of firewood should be in an open area so that air can circulate between them. During the summer, as warm breezes flow through the stacks, carrying away the evaporating water, the moisture content of the wood will fall to around 20 percent. At this moisture content the wood is ready for burning.

Although the energy content of dry wood per kilogram is almost the same regardless of species, softwoods and hardwoods burn differently because of differences in density. Softwoods, such as pine, are less dense than hardwoods like gums, Manuka or ironbark. A denser wood will produce a longer-lasting coal bed, while a less dense wood will bring a fire to an optimum burning temperature more quickly.

The size of the firewood pieces affects the rate of combustion. Larger pieces ignite and release their energy more slowly than small pieces.

Smaller pieces are better for short, hot fires and larger pieces are preferable for extended firing cycles. In general, commercial firewood dealers produce firewood in larger pieces than modern wood-burning appliances can handle. It is often necessary to split some of the wood again before using it.

Firewood harvesting can have an effect on native woodlands and a variety of threatened species. Dead standing and fallen timber provides habitat for numerous species of animals and birds. Wood heater operators should be encouraged to be sensitive about the source of their firewood. If collecting it privately, operators should leave some dead wood behind as it provides habitat for birds and animals.

Due to continued product improvement, Warmington Ind LTD reserves the right to change product specifications without prior notification.

11

All Dimension are in mm………….Copyright ©

9 July 2015

GENERAL INFORMATION & OPERATION

6. Heat Output

A maximum heat output of approximately 10 - 12Kw can be expected with dry wood, with medium air control setting output of 6 - 8Kw and with fully closed the heat output is approximately 3 –4Kw. . The height of the flue system can have an effect on the draw, control and burn periods of the fire.

The stove will heat an area of approximately 90 - 110 sq meters.

NOTE : The condition, moisture content and type of wood burned will have a direct result on the performance of the fire.

7. Construction

The firebox is constructed from 6mm steel plate with some fairings made from 1.6mm steel. The outer skin and tray are constructed from

3mm and 1.6mm steel plate. The unit has a cast steel door and 5mm Robax glass.

8. Finish

High temperature steel parts are finished with a matt black high temperature paint designed to withstand the rigors of normal combustion.

9. Glass Door

When in operation, the full beauty of the combustion process can be seen through the large ceramic-glass window. This window is kept clean by the inlet air passing from top to bottom over the glass. Any build up of residue that may occur on the glass can be removed with a mild abrasive liquid cleaner or proprietary stove glass cleaner. Wet wood is more likely than dry wood to produce window-marking emissions.

10. Testing and Clean Air Approval

The Studio Oven has been tested and approved to ASNZS 2918: 2001 specifications for solid fuel burning heaters .Contact with your local TA (Territorial Authority) to check for local compliance.

11. Flue System

The installation and construction of the flue system must comply with ASNZS : 2918. The fire requires a Warmington

Tested and approved flue system only, as tested to ASNZS : 2918. The tested flue system should not be modified in any way without the written approval of the manufacturer. Any additional flue components to the flue system must comply with

ASNZS : 2918.

12. Floor Protection

Floor protectors are normally designed to suit each individual “setting”. The installation and construction of the floor protector must comply with ASNZS : 2918. The fire requires a (Insulating Floor Protector) as needed for some types of wood burners.

13. Maintenance The Chimney is to be cleaned annually or more frequently if required . For maintenance on

the Damper Handle Rod see page 6 for applying High Temp Grease etc .

Chimney Maintenance:

To clean chimney, remove cowl assembly and the baffle system inside the top of the firebox. Make sure the door is closed on the fire & push Oven Damper Control Back to Open to ensure can fall into Top Firebox . Use a chimney sweeping brush to suit Flue Diameter & clean the flue from the top down. Remove soot/ash from the Firebox .

Firebox:

Keep your stove clean by polishing all over with a soft cloth when unit is cool. In humid climates more interior firebox corrosion will occur in non-use summer months than in winter. The stoves life can be greatly extended by cleaning the firebox interior at the end of winter and spraying with Stovebright high temperature black paint.

14. Wetback

On special order a wetback model can be supplied. This unit acts as a hot water booster, producing about 2.5kW. The wetback sits in the firebox . The inlet and outlet are at the fire back and require standard 25mm pipe connections to the threaded brass pipe of the wetback. Inlet and outlet pipes are at the same height permitting flow of water in either direction but need to be correctly connected by the plumber.

Note: Not all fires have the provision for a Wet Back.

Due to continued product improvement, Warmington Ind LTD reserves the right to change product specifications without prior notification.

12

All Dimension are in mm………….Copyright ©

9 July 2015

Studio Oven Door Glass Fitment

No : 1

The Studio Door glass is a special heat resistance glass designed for use in fires.

No : 2

The glass can be replaced with the door still fitted to the fire.

Loosen the 4 Cap screws on the front of the door that retain the glass and remove the bottom glass retainer .

Parts

Warmington Studio

Door Glass

1X

No : 3

Tools

3mm Allen Key 1X

No : 4

Slide the glass down towards the bottom glass retainer and remove the glass and any shards.

Ensure that both glass & door surfaces are clean and true .

Due to continued product improvement, Warmington Ind LTD reserves the right to change product specifications without prior notification.

13

All Dimension are in mm………….Copyright ©

No : 5

Place the new glass into the door at the bottom.

9 July 2015

No : 6

With a 3mm Allen key, hook under the air dam and lever the top door retainer up, at the same time slide the glass up and under the top door retainer. Repeat for the other side.

NOTE :

Take Care not to Break

Glass .

No : 7 No : 8

Slide the glass up and into position, ensure that the bottom Glass retainer holes are clear to take the cap screws. Fit the bottom glass retainer.

IMPORTANT NOTE :

Nip up the cap screws for the Top and Bottom glass retainers.

DO NOT OVER TIGHTEN AS GLASS MAY CRACK/BREAK .

Due to continued product improvement, Warmington Ind LTD reserves the right to change product specifications without prior notification.

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9 July 2015

Studio Oven Door Adjustment Instructions

No : 1

The Studio Door and Hinge has been designed to give a wide range of Adjustment.

No : 2

Have all the Screws and the Nuts just loose so the door can move with a slight force.

No : 3

Close the Door and nip the handle closed . Ensure that the handle is only just nipped.

Nip Only

No : 4

Line up the Door across the Top of the Fire and ensure that it is parallel

No : 5

Tighten up the Cap Screws on the

Top & Bottom Door Front first .

Due to continued product improvement, Warmington Ind LTD reserves the right to change product specifications without prior notification.

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All Dimension are in mm………….Copyright ©

No : 6

Ensure that the Door is hard back on the Hinge

Side and tighten the top and bottom Nuts while holding the Button head cap screw with the 5mm

Allen Key and Spanner .

9 July 2015

No : 7

Ensure that the Door is parallel to the Top of the Fire.

Check both ends of the doors to make sure it is parallel to the unit.

No : 8

Ensure that the Door Seal is mating with the

Door Frame and making a seal by looking along the door and seal as they mate. If it is not mating correctly , repeat adjustment

No : 9

Check the Seal by opening the Door and placing a piece of

Newspaper between the Door Frame and the Door Seal , close the Door and see if there is some resistance when removing the Newspaper . This will prove if the Door is Sealed .

If seal is not made, repeated the adjustment process or a new

Door Seal Rope may be required or repeat the Adjustment process .

Nip up screws while holding door in place, then tighten fully with a 5mm Allen Key.

Due to continued product improvement, Warmington Ind LTD reserves the right to change product specifications without prior notification.

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9 July 2015

GENERAL INFORMATION & OPERATION

15. Suggested procedures for soot or creosote fire

In the event of a soot or creosote fire



Alert all the people in the house. Either have them leave, or be ready to leave.



Call the fire department.



Suppress the fire the best you can until the fire department arrives, being careful of your own safety. Be sure you always have a way out of the house should the fire get out of hand.



If you can, being careful of your own safety:



Close the air inlet(s) of the appliance.



Discharge a dry chemical household fire extinguisher into the appliance

Use a chimney fire extinguishing product (water on the base of the fire will turn to steam and aid to put out the fire)

16. Warranty

The Studio Oven is guaranteed against faulty workmanship and materials for a five-year period. The black surface while extremely durable and long lasting may need buffing lightly with a soft cloth from time to time to retain its colour and appearance or touching up with an approved high temperature paint i.e. Stovebright.

Not included in warranty: (List of Warmington Genuine Replacement Parts)

1.

Glass in the doors (Robax glass 5mm fire box—Toughen Glass in the oven door)

2.

Door seals. Fire Box and Oven

3.

Internal baffle System (Consumable)

4.

Bricks (may not be fitted with some Models)

5.

Flue System

6.

Paint (Stovebright)

7.

Handles

8.

Temperature Gauge

17. Installation

The fire is to be installed by a certified Warmington installer or an Approved NZHHA Installation Technician.

GENERAL INFORMATION ON PAINT & FINISHING

Information on the paint coating is on the web site: http://www.forrestpaint.com/stovebright/troubleshooting_guide1.html

When lighting the fire for the first time

Ventilate the house during the first three times the stove is used. The paint on the stove will give off smoke heavy with carbon dioxide and has an odour. Without adequate ventilation, concentrations of smoke could irritate, or be upsetting. Babies, small children, pregnant women and pets should not be in the area due to these carbon dioxide fumes causing an imbalance in the air quality. Open doors and windows and use a fan if necessary. After these initial burns, the paint will be set and there should be no more smoke.

Don’t touch the surface. It will be soft and gummy during this phase. Once set, it will not be soft again.

Most stoves stop smoking after 3 burns. The first two should be at 250 F (121 C) for 20 minutes or about half a normal fire. Do not let the stove cool down significantly between burns. The last fire should be between 500 F (260 C) and 700 F (371 C) for at least 45 minutes. The point being, operate slowly without a hot fire. It the stove gets too hot, too quickly, the paint will crack. Owners of stoves that have a door gasket should check with the stove dealer about leaving the door ajar during this process to keep the gasket from sticking to the jam.

Stoves with a cooler surface temperature and those that were previously painted with another colour will take longer to set.

This process can usually be observed by the effect of the paint turning flat as the heat radiates out from hotter parts of the stove.

Summary on Setting High Temp Pain:

Read Stove Manufacturer instructions

Babies, small children, pregnant women and pets should leave the area during the paint setting phase.

Ventilate well

Paint surface will look “wet” and will smoke

Do not touch paint surface during this process

Set slowly with successive burns

Call your dealer with any questions

Due to continued product improvement, Warmington Ind LTD reserves the right to change product specifications without prior notification.

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9 July 2015

GENERAL NOTES : ASNZS 2918 : 2001





NOTES:



For the Fire Operational and Maintenance Instructions visit www.warmington.co.nz

and up load the PDF.



Correct Installation must be maintained to comply with Warmington Warranty's.

The Appliance and Flue System must be Installed in accordance with ASNZS2918:2001 and the appropriate

Building codes.

The Flue system and Fireplace is to be swept annually or more frequently if required.

WARNINGS:



WARNING; ANY MODIFICATION OF THE APPLIANCE THAT HAS NOT BEEN APPROVED IN

WRITING BY THE TESTING AUTHORITY IS CONSIDERED AS BREACHING AS/NZS : 4013.



WARNING; DO NOT USE FLAMMABLE LIQUIDS OR AEROSOLS TO START OR REKINDLE

THE FIRE.



WARNING; DO NOT USE FLAMMABLE LIQUIDS OR AEROSOLS IN THE VICINITY OF THIS

APPLIANCE WHEN IT IS OPERATING.



WARNING; DO NOT STORE FUEL WITHIN HEATER INSTALLATION CLEARANCES.



WARNING; WHEN OPERATION THIS APPLIANCE AS AN OPEN FIRE USE A SPARK SCREEN.



CAUTION: THIS APPLIANCE SHOULD BE MAINTAINED AND OPERATED AT ALL TIMES IN

ACCORDANCE WITH THESE INSTRUCTIONS



CAUTION: THE USE OF SOME TYPES OF PRESERVATIVE-TREATED WOOD AS A FUEL CAN

BE HAZARDOUS.

Model

Studio Oven

Tested Fuel Load (Softwood)

Studio Oven

Estimated KW

12

Kg up to 2.55kg

Average KW

8-10

Fire Box Litres : Approx.

27

NOTE: For Operation Instruction download from the website www.warmington.co.nz

Industries 1994 LTD

PO Box 58652, Botany 2163, Auckland www.warmington.co.nz

Due to continued product improvement, Warmington Ind LTD reserves the right to change product specifications without prior notification.

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All Dimension are in mm………….Copyright ©