Vermont Castings RHE32 Operating instructions

Vermont Castings RHE32 Operating instructions
Direct Vent Insert
Models: RHEDV25
RHEDV32
RHEDV42
Installation Instructions & Homeowner's Manual
WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR
EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE,PERSONAL INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY
What to Do if You Smell Gas:
•
•
•
•
•
Do not try to light any appliance.
Do not touch any electric switch.
Do not use any phone in your building.
Immediately call your gas supplier from your
neighbours phone. Follow the gas suppliers
instructions.
If you cannot reach your gas supplier call the
fire department.
FOR YOUR SAFETY
DO NOT STORE
OR USE GASOLINE OR OTHER
FLAMMABLE VAPOURS AND LIQUIDS
IN THE VICINITY OF THIS OR ANY
OTHER APPLIANCE.
• Installation and service must be performed
by a qualified installer, service agency or
your gas supplier.
DE S I GN
Vermont Castings, Majestic Products
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777
www.majesticproducts.com • www.vermontcastings.com
C E RT I F I E D
CE
RTIFI E D
INSTALLER: DO NOT DISCARD THIS MANUAL - Leave For Homeowner
10000801 6/03 Rev. 4
Vermont Castings, Majestic Products RHEDV Direct Vent Insert
Table of Contents
PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING THIS APPLICANCE.
Thank you and congratulations on your purchase of a Majestic fireplace.
IMPORTANT - Read all instructions and warnings carefully before starting installation. Failure to follow these
instructions may result in a possible fire hazard and will void the manufacturers' warranty.
Installation Instruction
Important Curing/Burning Instructions ............................................................................................... 3
Locating Your Fireplace Insert .......................................................................................................... 3
Insert Applications ............................................................................................................................. 3
Fireplace & Trim Dimensions ............................................................................................................ 4
Mantels .............................................................................................................................................. 5
Gas Specifications ............................................................................................................................ 5
Gas Inlet & Manifold Pressures ......................................................................................................... 5
High Elevations ................................................................................................................................. 5
Preparation ........................................................................................................................................ 5
Gas Line Installation .......................................................................................................................... 5
Fan Kit ............................................................................................................................................... 6
Fan Removal Instructions ................................................................................................................. 6
Installation of Trim Switch for RN/RP Gas Valves ............................................................................. 7
Adjustment of Levelling Bar .............................................................................................................. 7
Venting and Installation ..................................................................................................................... 7
Liner Installation ................................................................................................................................ 8
Ceramic Refractory Installation ......................................................................................................... 9
Venting Components ....................................................................................................................... 10
Operating Instructions
General Glass Information ............................................................................................................. 11
Louvre Removal .............................................................................................................................. 11
Glass Cleaning ................................................................................................................................ 11
Glass Frame Removal ..................................................................................................................... 11
Installation of Logs & Burner Lava Rock ......................................................................................... 11
Large Lava Rock Placement ........................................................................................................... 12
Flame Adjustment ........................................................................................................................... 12
Temperature Adjustment ................................................................................................................. 12
Flame Characteristics ...................................................................................................................... 12
First Firing ....................................................................................................................................... 13
Lighting & Operating Instructions .................................................................................................... 14
Troubleshooting Gas Control (820 Millivolt Gas Vale) .................................................................... 15
Troubleshooting Gas Control (SIT 630 Gas Valve) ......................................................................... 16
Troubleshooting Gas Control (Honeywell) ..................................................................................... 17
Maintenance
Cleaning the Standing Pilot Control System ................................................................................... 18
Brass Cleaning ................................................................................................................................ 18
Replacement Parts .............................................................................................................................................. 19
Optional Accessories
Remote Controls ............................................................................................................................. 22
Zero Clearance Kit .......................................................................................................................... 22
A Trim Options for RHEDV25 ......................................................................................................... 22
B Trim Options for RHEDV32 ......................................................................................................... 26
C Trim Options for RHEDV42 ......................................................................................................... 34
Warranty .............................................................................................................................................................. 38
2
10000801
Vermont Castings, Majestic Products RHEDV Direct Vent Insert
Installation & Operating Instructions
This gas appliance should be installed by a qualified installer
in accordance with local building codes and with current CSAB149.1 Installation codes for Gas Burning Appliances and
Equipment.
FOR U.S. Installations follow local codes and/or the current
National Fuel Gas Code ANSI Z223.1.
FOR SAFE INSTALLATION AND OPERATION OF
YOUR VERMONT CASTINGS, MAJESTIC PRODUCTS
GAS FIREPLACE PLEASE NOTE THE FOLLOWING:
1. This appliance gives off high temperatures and
should be located out of high traffic areas and away
from furniture and draperies.
2. Children and adults should be alerted to the hazards
of the high surface temperatures of this appliance and
should stay away to avoid burns or ignition of clothing.
3. Children should be carefully supervised when they
are in the same room as your appliance.
4. Under no circumstances should this appliance be
modified. Parts removed for servicing should be
replaced prior to operating this appliance again.
5. Installation and any repairs to this appliance should
be carried out by a qualified service person. A professional service person should be contacted to inspect
this appliance annually. Make it a practice to have all
of your gas appliances checked annually. More
frequent cleaning may be required due to excess lint
and dust from carpeting, bedding material, etc.
6. Control compartments, burners and air passages in
this appliance should be kept clean and free of dust
and lint. Make sure that the gas valve and pilot light
are turned off before you attempt to clean this unit.
7. The venting system (chimney) of this appliance
should be checked at least once a year and if needed
your venting system should be cleaned.
8. Keep the area around your appliance clear of combustible materials, gasoline and other flammable
vapor and liquids. This appliance should not be used
as a drying rack for clothing, nor should Christmas
stockings or decorations be hung in the area of it.
9. Under no circumstances should any solid fuels
(wood, coal, paper or cardboard etc.) be used in this
appliance.
10. The flow of combustion and ventilation air fan must
not be obstructed in any way.
Proposition 65 Warning: Fuels used in gas,
woodburning or oil fired appliances, and the products
of combustion of such fuels, contain chemicals known
to the State of California to cause cancer, birth defects
and other reproductive harm.
California Health & Safety Code Sec. 25249.6
10000801
IMPORTANT:
PLEASE READ THE FOLLOWING CAREFULLY
It is normal for fireplaces fabricated of steel to give off
some expansion and/or contraction noises during the
start up or cool down cycle. Similar noises are found
with your furnace heat exchanger or car engine.
It is not unusual for your Vermont Castings, Majestic
Products gas fireplace to give off some odor the first
time it is burned. This is due to the curing of the paint
and any undetected oil from the manufacturing process.
Please ensure that your room is well ventilated open all windows.
It is recommended that you burn your Vermont
Castings, Majestic Products fireplace for a least six (6)
hours the first time you use it. If optional fan kit has
been installed, place fan in the "OFF" position during
this time.
Locating Your Gas Fireplace Insert
Your Direct Vented Insert unit was designed to be installed in an existing
woodburning fireplace. The location and
clearances are therefore subject to your
local building codes.
Insert Applications
Before installing the gas fireplace insert, consideration
must be given to the functioning needs of the fireplace.
The size of the fireplace cavity (min. 28³⁄₄"W x 21¹⁄₄"H x
16" D), the design of the chimney (a minimum size of 8" x
12" is necessary to accommodate the two (2) 3" liners).
The availability of the gas supply as well as electricity for
the insert fan must be confirmed.
Your Direct Vented Insert unit is designed
to be vented vertically only with a minimum
height of 12 feet.
This appliance may be installed in an aftermaket
permanently located, manufactured (mobile) home,
where not prohibited by local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases, unless an available certified kit is used.
All Vermont Castings, Majestic Products gas inserts
are approved for installation in solid fuel burning
masonry or zero clearance fireplaces.
3
Vermont Castings, Majestic Products RHEDV Direct Vent Insert
Fireplace & Trim Dimensions
3" (75mm)
Dia.
B
D
E
A
G
A
I
J
H
F
C
1
2
3
4
5
=
=
=
=
=
SS or SSD Trim
SL or SLD Trim
SXL Trim
BSL Trim
BXL Trim
K
B
R - Fireplace opening width
Q - Fireplace opening height
S - Depth of insert
T - Firebox width at insert depth(S)
U - Firebox depth at insert back height (V)
V - Insert back height
U
Q V
T
S
R
Minimum Fireplace
Insert Opening
T
R
I
M
F
I
R
E
P
L
A
C
E
M
I
N
I
M
U
M
4
O
P
E
N
I
N
G
A1
B1
A2
B2
A3
B3
A4
B4
A5
B5
C
D
E
F
G
H
I
J
K
Q
R
S
T
U
V
RHEDV25
26³⁄₄"
680 mm
38¹⁄₂"
978 mm
29¹⁄₄"
743 mm
43¹⁄₂" 1105 mm
25¹⁄₄"
641 mm
17¹⁄₄"
438 mm
12"
305 mm
25¹⁄₈"
638 mm
13⁷⁄₈"
353 mm
17⁵⁄₈"
447 mm
18⁷⁄₈"
480 mm
19³⁄₄"
502 mm
14⁵⁄₈"
371 mm
18⁷⁄₈"
479 mm
25¹⁄₄"
641 mm
13³⁄₄"
349 mm
17¹⁄₄"
438 mm
13⁷⁄₈"
352 mm
18⁷⁄₈"
479 mm
RHEDV32
26⁵⁄₈"
676 mm
38³⁄₈"
975 mm
29"
737 mm
41¹⁵⁄₁₆" 1065 mm
33"
838 mm
44"
1118 mm
28"
712 mm
40⁷⁄₈" 1041 mm
30¹⁄₂"
775 mm
46"
1171 mm
28⁷⁄₈"
733 mm
16⁷⁄₈"
428 mm
12"
305 mm
28⁵⁄₈"
727 mm
16"
406 mm
20¹⁄₁₆" 510 mm
21¹⁄₁₆" 535 mm
22¹⁄₁₆" 561 mm
18⁵⁄₁₆" 465 mm
21¹⁄₄"
539 mm
28³⁄₄"
711 mm
16"
407 mm
17³⁄₈"
441 mm
16¹⁄₄"
413 mm
21⁵⁄₁₆" 541 mm
RHEDV42
30³⁄₄"
781 mm
43¹⁄₈" 1095 mm
33³⁄₈"
848 mm
48¹⁄₄" 1225 mm
31"
787 mm
19³⁄₄"
501 mm
12"
305 mm
30"
762 mm
18³⁄₄"
476 mm
22⁵⁄₈"
574 mm
23³⁄₄"
603 mm
24³⁄₄"
628 mm
19³⁄₄"
501 mm
23³⁄₄"
603 mm
29³⁄₄"
755 mm
18³⁄₄"
476 mm
19³⁄₄"
501 mm
18³⁄₄"
476 mm
23³⁄₄"
603 mm
10000801
Vermont Castings, Majestic Products RHEDV Direct Vent Insert
Mantels
High Elevations
When the unit is installed into a woodburning fireplace,
the minimum distance the mantel can be placed above
the fireplace is governed by local building codes applicable to woodburning fireplaces. Consult local authorities having jurisdiction for these clearances. The underside of the mantel will become warm. Use only finishes
which are heat resistant and do not discolor.
Input ratings are shown in BTU per hour and are
certified without deration for elevations up to
4,500 feet (1,370m) above sea level.
Gas Specifications
In Canada, please consult provincial and/or local
authorities having jurisdiction for installations at
elevations above 4,500 feet (1,370m).
Gas Control
Max.
Input
Btu/h
RHEDV25RN Natural Gas
Millivolt Hi/Lo
22,000 15,400
RHEDV25RP Propane Gas
Millivolt Hi/Lo
22,000 16,500
RHEDV32RN Natural Gas
Millivolt Hi/Lo
27,000 18,900
RHEDV32RP Propane Gas
Millivolt Hi/Lo
27,000 20,250
Model
Fuel
Min.
Input
Btu/h
RHEDV32TN Natural Gas Thermostat Hi/Lo 27,000 18,900
RHEDV32TP Propane Gas Thermostat Hi/Lo 27,000 20,250
RHEDV42RN Natural Gas
Millivolt Hi/Lo
35,000 24,500
RHEDV42RP Propane Gas
Millivolt Hi/Lo
35,000 26,250
RHEDV42TN Natural Gas Thermostat Hi/Lo 35,000 24,500
RHEDV42TP Propane Gas Thermostat Hi/Lo 35,000 26,250
Gas Inlet & Manifold Pressures
Minimum Inlet Pressure
Maximum Inlet Pressure
Manifold Pressure
Natural
4.5" W.C.
7.0" W.C.
3.5" W.C.
LP
11.0" W.C.
13.0" W.C.
10.0" W.C.
Do not use this appliance if any part of it
has been under water. Immediately call a
qualified service technician to inspect the
unit and replace any part of the control
which has been under water.
RHEDV25 / RHEDV32 / RHEDV42
Certified To
ANSI Z 21.88-2002 / CSA 2.33-2002
Vented Gas Fireplace Heaters
The installation of your Vermont Castings,
Majestic Products Fireplace must conform with
local codes, or in the absence of local codes,
with National Fuel Gas Code, ANSI Z223.1
latest edition, or CSA B149.1 Installation Code.
(EXCEPTION: Do not derate this appliance for
elevations up to 4,500 ft. (1370mm). Maintain
the manifold pressure at 3.5" w.c. for Natural
Gas and 10" w.c. for LP gas.)
10000801
For elevations above 4,500 feet (1,370m) in USA,
installations must be in accordance with the
current ANSI Z223.1 and/or local codes having
jurisdiction.
Preparation
Before beginning, remove glass door and logs from
unit. Also check to make sure there is no hidden
damage to the unit. Take a minute and plan out the
gas,venting and electrical route. It is best to start with
the gas line first followed by the chimney liner. (Refer to
Page 8)
Gas Line Installation
When purging the gas line, the front
glass must be removed.
The gas pipeline can be brought into the fireplace base
from the right side. It is most convenient to install it
from the right side into the valve.
When using copper or flex connector use
only approved fittings. Always provide a
union when using black iron pipe so the gas
line can be easily disconnected for burner or
fan servicing. See gas specification for
pressure details and ratings.
The gas line connection can be made of
either properly tinned 3/8" copper pipe, 3/8" rigid pipe
or an approved flex connector. Since some
municipalities have some additional local codes, it is
always best to consult your local authority and the
CSA- B149.1 installation code.
U.S. Installations consult the current National Fuel
Gas Code, ANSI Z223.1
The gas control inlet is 3/8" N.P.T. therefore the 1/2"
rigid gas line must be reduced to 3/8" N.P.T. Typical
installation layout for rigid pipe is shown following. (Fig.
1)
During any pressure testing of the gas line system,
when the test pressures are to exceed 1/2 psi (3.5 kpa)
the fireplace and its gas valve must not be connected
to that system.
At test pressures equal to or less than 1/2 psi, the gas
valve of the fireplace may be connected to the gas line,
but must be in the closed position.
5
Vermont Castings, Majestic Products RHEDV Direct Vent Insert
1/2" Gas Supply
1/2" x 3/8" Reducer
3/8" x 3/8" Shut Off Valve
5. Once fan starts, adjust speed control to desired fan
speed. The fan will now automatically come on every
time the fireplace is in operation. Should the fan not
be needed simply turn off the speed control.
3/8" Union
The appliance, when installed must be
electrically connected and grounded in
accordance with local codes or, in the
absence of local codes, with the current
CSA C22.1 Canadian Electrical Code.
3/8" Nipple
FP1278
U.S. Installations, follow local codes and
the National Electrical Code, ANSI/NFPA
No. 70.
Fig. 1 Typical gas supply installation.
Always check for gas leaks with a mild
soap and water solution. Do not use an
open flame for leak testing.
Should this fan require servicing, the
power supply must be disconnected. For
rewiring of any replacement components
refer to Figure 4.
Manifold Gas
Outlet
Brass
Plug
Thermostat
Bulb
Fan Removal Instructions
Brass Plug
Pressure
Regulator
Gas Inlet
Thermocouple Inlet
1. Turn off gas and electricity.
2. Remove the front glass.
3. Remove the logs.
CAUTION: Logs may be hot!
Pilot Tube Entry
Pilot Adjustment
Screw
HI
Control Knob
Control
Knob
4.
5.
6.
7.
8.
Remove burner assembly and rear log support plate.
Remove the fan mounting nuts (2 nuts). (Fig. 3)
Slip off the electrical connector at the motor.
Lift out the fan.
To reinstall reverse procedure.
it
LO
OFF
PIL
OT
Minimum Rate Screw
(Nonadjustable)
Screw
Stud
HV118
Thermal Sensor is
Attached to Burner
Base
Fig. 2 On fireplaces equipped with the Eurosit 630 gas valve,
there are brass plugs in two of the holes. These plugs are not
to be removed. The gas inlet hole has a plastic cap in it.
Remove the plastic cap and connect your gas supply line at
this point.
Fan is Installed at
the Back of the
Air Intake Box
Screw Stud
Fan Kit
Fan Speed Control/Junction Box
115 volt, 60 Hz. 56W
The fan kit includes the following: fan, temperature
sensor, speed control and a 6 ft. cord. The following
explains how to start and set the fan for automatic
operation.
1. Plug in the electrical cord.
2. Start gas fire - see lighting procedures.
3. Turn on fan speed control.
4. Wait until the unit has warmed up sufficiently to
activate the termperature sensor, approx. 5-10
minutes.
6
FP1252
Fig. 3 Fan location.
Fan
Temperature Sensor
Speed
Control
Black
White
Ground
FP394
Fig. 4 Wiring diagram.
10000801
Vermont Castings, Majestic Products RHEDV Direct Vent Insert
Right Side Installation
Left Side Installation
TPTH
1. Thread wire through openings on the right side of
fireplace. Do not cut wire or insulation on metal edges.
2. Slide switch assembly from the back, between subframe
and trim, then fasten the screw. (Fig. 5)
3. For left side installation reverse switch position in
bracket and repeat Step 2. (Fig. 6)
4. Connect wiring to gas valve (Fig. 7a & b) and switch.
TP
TH
Installation of Trim Switch
for RN/RP Gas Valves
FP1218
Fig. 7b On/Off switch wiring.
Trim Top
CAUTION: Do not wire millivolt remote
wall switch for gas fireplace to a 120v
power supply.
Trim Left
Side
Trim Right
Side
On/Off Switch
Assembly
Wiring from
Millivolt Gas
Valve
Trim
Screw
Adjustment of Levelling Bar
(If Required)
Trim
Screw
On/Off Switch Assembly
FP1253
Fig. 5 Slide switch assembly between subframe and trim.
1.
2.
3.
4.
Determine height of adjustment.
Loosen the four (4) screws. (Fig. 8)
Set bar at proper height and tighten the screws.
Add the two (2) extra screws to prevent any movement.
Bracket Switch
Back of Unit
Set Screws
On/Off
Switch
Levelling Bar
FP1254
Fig. 6 For left side installation, reverse switch position in
bracket.
SIT Valve
THTP
Thermopile
TP
TH
OT
PIL
FP382a
FP1279
Fig. 8 Set levelling bar at proper height and tighten screws.
Venting and Installation
1. The Majestic fireplace may be installed in and
vented through any solid fuel fireplace that has a
minimum fireplace opening 28³⁄₄" wide x 21¹⁄₄" high x
16" deep and has been installed in accordance with
the National, Provincial/State and local building
codes and is constructed of noncombustible
materials.
2. Only HEDVT (8 x 12) or HEDVT (12 x 12)
termination kit and flex vent kit HEDVK25 or
HEDVK35 is able to be used in this installation.
Under no circumstances should B vent or C vent
be used on this application.
3. Any flue damper must be removed or blocked open.
Fig. 7a On/Off switch or millivolt thermostat.
10000801
7
Vermont Castings, Majestic Products RHEDV Direct Vent Insert
4. The chimney must be clean and in good working
order and constructed of noncombustible materials.
5. Make sure that all chimney cleanouts fit properly so
air cannot leak into the chimney.
6. Install the appliance without trim frame and make all
gas fittings and electrical connections.
7. Install the decorative trim frame. Please refer to the
Frame Assembly instructions.
Installer must attach red warning plate
with screws supplied with the gas fireplace insert to the inside of the firebox of
the fireplace into which the gas fireplace
insert is installed.
Flue gas exits
through the vent
termination rain
cap
Outside combustion
air enters through the
lower level of the vent
termination
1) Attach flexible pipe
to rain cap
2) Secure with clamp
3) Attach raincap to
vent termination using
three screws
Pull flexible pipe
through vent
termination
Secure with
clamp and
three screws
Cutting any sheet metal parts of the
fireplace, in which the gas fireplace insert
is to be installed, is prohibited.
If the factory-built fireplace has no gas
access hole(s) provided, an access hole
of 1.5 inch (37.5mm) or less may be
drilled through the lower sides or bottom
of the firebox in a proper workmanship
like manner. This access hole must be p
lugged with a noncombustible insulation
after the gas supply line has been installed.
WARNING
Some factory-built fireplaces have air passages
on face of fireplace for zero clearance capabilities.
All trim kits are designed so as to allow airflow to
these passages. Under no circumstances should
these passages be blocked.
NOTE
Minimum Vent Height 12 feet
Maximum Vent Height 35 feet
Air Intake
Air intake collar
with label
secured with
clamp and three
screws
Exhaust
Exhaust collar secured
with clamp and three
screws
Liner Installation - Fig. 9
The collar extending down from the termination base is the air intake connector. Be sure
the flex vent, which is connected to this
collar, is also connected to the labelled air
intake flue collar on the fireplace. Make sure
the Flex vent is attached on the correct collar
and cap for exhaust as well.
Slide the insulation provided in the termination kit over
the two (2) 3" flex liners, (to be attached to the 3" Flue
collar and cap of the termination). Feed one 3" flex vent
from the bottom of the termination up through the 4"
sleeve. Apply hi-temp sealant on the rain cap collar
and slide the flex vent over the end of the rain cap
collar fastening with the clamp provided. Slide the flex
liner back down the 4" sleeve until 4" cap slides over
the sleeve. Attach cap to the sleeve with four (4) screws
supplied. Apply hi-temp sealant over the air intake
8
FP1280
Fig. 9 Liner installation.
collar and attach intake flex vent in the same method.
Feed the two flex liners down the chimney through the
damper opening. Tighten termination to the chimney
using the screws provided.
In case the fireplace opening is only minimum height
21" (533mm) and access from the front is not possible,
then follow the instructions below.
1. Remove flue collar plate assembly. Unbolt the top
fastener plate and move it to the back first before
sliding the flue collar plate out from the top of the
unit. (Fig. 10)
2. Apply a bead of hi-temp sealant on the end of the
collar before attaching the liner to the flue collar.
Fasten it with two clamps then adjust fastener plate
all the way to the back before sliding flue gas plate
back onto the unit. (Fig. 11 and Fig. 12)
10000801
Vermont Castings, Majestic Products RHEDV Direct Vent Insert
Fastener
Plate
Fastener
Plate
Flue Collar
Plate
Flue Collar
Plate
Move
Back
10/24" x 1¹⁄₂"
Machine Screw
FP1281
Fig. 10 Remove flue collar plate assembly.
Damper
Cabinet
Top
Cabinet
Top
Make sure the flue collar
plate is in contact with the
back edge of the cabinet top
FP1284
Fig. 13 The flue collar plate must be completely in contact
with back edge of cabinet top.
3" Flex Vent
Two Pieces
Clamps &
Screw
Fastener Plate
Plate Flue
Collar
Cabinet
Top
Fastener
Plate
Gasket
Machine Screw
After Fastened
FP1285
Fig. 14 Use machine screw to bolt fastener plate in place.
Fig. 11 Apply high temperature sealant to end of collar.
Damper
Front
Frame
Unit
3" Chimney
Liner Two
Pieces
Clamps &
Screw
Flue Collar
Plate
FP1283
Fig. 12 Fasten with two clamps, adjust fastener plate all the
way back.
3. After the flue collar plate is set on the cabinet top,
make sure the front edge of the flue collar plate is
completely in contact with the back edge of the
cabinet top. (Fig. 13)
4. Put the machine screw back into the fastener plate.
Bolt the plate until it is locked. (Fig. 14)
NOTE: Insulation can be installed above the damper
area only, provided the insulation material is of
noncombustible type.
Under no circumstances should
insulation be put between the damper
and the top of the unit. This may cause
condensation and overheating of the unit.
10000801
Ceramic Refractory Installation
FP1282
Unit
1. Remove front glass.
2. Remove logs from unit.
3. Remove refractory from package
Refractory are fragile and must be handled with care. Where at all possible, two
hands should be used when handling.
4. Take center refractory and tilt so bottom edge slides
into support angle in back of fireplace. (Fig. 20)
5. Now press center refractory to back side of fireplace
and hold in place.
6. Take left or right refractory and align it so leading
edge faces outward. (Place refractory in fireplace
side and slide it forward into side support angle on
fireplace front. Leading edge of refractory must be
completely behind side support angle of RHEDV32
for proper placement).
7. Now carefully slide in back side of refractory against
fireplace side.
8. Repeat steps 6 and 7 for remaining side refractory.
When side refractory is installed correctly, the center refractory will be supported by the side refractory.
Left Side
Center
Leading
Edge
Leading
Edge
Bottom
Edge
Fig. 15 Ceramic refractory.
Right Side
FP1287
9
Vermont Castings, Majestic Products RHEDV Direct Vent Insert
Venting Components
8" x 12" Vent Termination Kit
B
Model: HEDVT (8" x 12")
(Fit typical 8" x 12" and 9" x 13" flue tile)
A
Kit Includes:
C
A - 8" x 12" Vent Termination (x1)
B - Stainless Steel Clamps (x4)
C - Hardware Package (x1)
D - High Temperature Sealant (x1)
High Temperature Sealant
D
12" x 12" Vent Termination Kit
B
Model: HEDVT (12" x 12")
(Fit typical 12"-13" x 12"-13" flue tile)
Kit Includes:
A
C
A - Vent Termination SL (x1)
B - Stainless Steel Clamps 3"-3.5" (x4)
C - Hardware Package (x1)
D - High Temperature Sealant
High Temperature Sealant
D
Flex Vent Kit
Model: HEDVK25
Kit Includes:
Two (2) 3" Dia. x 25ft. long, compressed flex
vent
NOTE: Air intake has a blue line on the vent.
Flex Vent Kit
Model: HEDVK35
Kit Includes:
Two (2) 3" Dia. x 35 ft. long, compressed flex
vent
NOTE: Air intake has a blue line on the vent.
10
10000801
Vermont Castings, Majestic Products RHEDV Direct Vent Insert
Operating Instructions
General Glass Information
Only ceramic glass approved by Vermont
Castings, Majestic Products may be used
for replacement on this unit.
1. The use of substitute glass will void all product
warranties.
2. Care must be taken to avoid breakage of the glass.
3. Under no circumstances should this appliance be
operated without glass properly installed, or with any
cracked or broken glass. Replacement of any glass
assembly as supplied by the manufacturer should be
done by a licensed qualified service person.
Louvre Removal
To remove
louvre pull
louvre up and
then lift out.
(Fig. 16)
Glass
Frame
10/24 Nut
FP1286
Fig. 17 Remove four screws to remove glass frame.
Log Installation and Burner Lava Rock
2.
Louvre
1.
Glass Panel
FP444
Fig. 16 Louvre removal.
Glass Cleaning
It will be necessary to clean the glass periodically.
During start-up condensation, which is normal, forms
on the inside of the glass and causes lint, dust and
other airborne particles cling to the glass surface. Also
initial paint curing may deposit a slight film on the
glass. It is therefore recommended that the glass be
cleaned two or three times with a non-ammonia
household cleaner and warm water (we recommend
gas fireplace glass cleaner). After that the glass should
be cleaned two or three times during each heating
season depending on the circumstances present.
Clean glass after first two weeks of
operation.
1 . Remove front glass. (See "Glass Removal" section)
2. Remove logs from packaging.
3. Place rear log (JR4, KR4 or SR4) on rear bracket
(ensure log is seated properly, leveled and centered
to the unit), so it will not move from side to side and
is firmly positioned on the bracket.
4. Slip front ember log (JR1, KR1 or SR1) down in the
front deflector.
5. Place front left log (JR2 ,KR2 or SR2) on top
burner, left side. Use log's bottom holes to locate it
into the left bracket log locator studs.
6. Place front right log (JR3, KR3 or SR3 ) on top of
burner, right side. Use log's bottom holes to locate it
into the right bracket log locator studs.
7. Place burner lava rock material on top of burner.
(Fig. 18, 19 & 20 for proper location).
8. Place top right log (JR6, KR6 or SR6) onto locator
notches. Ensure log is secure.
9. Place top left log (JR5, KR5 or SR5) onto locator
notches. Ensure log is secure.
Top logs must be placed properly into
notches
Glass Frame Removal
1. Remove four (4) bottom fastening screws with a
3/8" nut driver. (Fig. 17)
2. Lift up and unhook glass frame at the top.
10000801
11
Vermont Castings, Majestic Products RHEDV Direct Vent Insert
JR5
Flame Adjustment (RN/RP Models)
JR6
JR4
JR3
JR2
For fireplaces equipped with HI/LO valves, flame
adjustment is accomplished by rotating the HI/LO
adjustment knob located near the center of the gas
control. (Figs. 21 or 22)
Burner Lava Rock
Placement
LG279
Turn
counterclockwise
to decrease
flame height
JR1
LO
Honeywell Valve
HI
Turn clockwise
to increase
flame height
Fig. 18 RHEDV25 log and lava rock placement.
Fig. 21 Flame adjustment knob for Honeywell Valve.
KR5
KR6
KR4
SIT Valve
KR2
HI
KR3
Turn
counterclockwise
to increase
flame height
LO
Turn clockwise
to decrease
flame height
KR1
Fig. 22 Flame adjustment knob for SIT Valve.
Temperature Adjustment (TN/TP Models)
Burner Lava Rock
Placement
LG280
The HI/LO reference on the control knob (Fig. 23) is to
indicate a higher or lower temperature setting. This
setting controls the heat by reducing then shutting off
the flame as the desired temperature is reached.
Position the control knob where it effectively maintains
a comfortable room temperature.
Fig. 19 RHEDV32 log and lava rock placement.
SR5
SR6
SR4
SR2
SR3
SR1
Front Lava Rock Placement
LG281
Fig. 20 RHEDV42 log and lava rock placement.
Large Lava Rock Placement
The large lava rock provided with this fireplace must be
placed on the firebox base on either side of the burner
assembly.
Under no circumstances should these
lava rock be placed on top of the burner
assembly.
12
Fig. 23 Temperature adjustment knob for TN/TP models.
Flame Characteristics
It is important to periodically perform a visual check of
the pilot and the burner flames. Compare them to the
Figure 24 and Figure 25 or 26. If any of the flames
appear abnormal call a service person.
10000801
Vermont Castings, Majestic Products RHEDV Direct Vent Insert
First Firing
PSE Pilot
3/8" - 1/2"
Upon completing the gas line connection, a small
amount of air will be in the lines. When first lighting unit
with pilot light, it will take a few minutes to purge themselves of this air. Once the purging is complete, the
pilot and burner will light and operate as indicated in the
instruction manual. Subsequent lightings of the heater
will not require such purging.
SIT Pilot
F584-703
Fig. 24 Correct pilot flame appearance.
RHEDV25/32
When lit for the first time, the appliance will emit a slight
odor for awhile. This is due to paint and lubricants used
in the manufacturing process. After each lighting, vapor
may condense and fog the glass; this moisture disappears within a few minutes of burning.
LG283
Fig. 25 Correct burner flame appearance for RHEDV25 and
RHEDV32 models.
RHEDV42
LG283
Fig. 26 Correct burner flame appearance for RHEDV42.
10000801
13
Vermont Castings, Majestic Products RHEDV Direct Vent Insert
Lighting And Operating Instructions
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING:If you do not follow these instructions exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.
A. This heater has a pilot which must be lit manually. When lighting the pilot follow these instructions exactly.
B. BEFORE LIGHTING smell all around the heater
area for gas. Be sure to smell next to the floor
because some gas is heavier than air and will
settle on the floor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any fireplace
• Do not touch any electric switch
• Do not use any phone in your building
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call
the Fire Department
C. Use only your hand to push in or turn the gas
control knob. Never use tools. If the knob will not
push in or turn by hand, do not try to repair it, call a
qualified service technician. Applying force or any
attempted repair may result in a fire or explosion.
D. Do not use this fireplace if any part has been under
water. Immediately call a qualified service technician to inspect the heater and to replace any part of
the control system and any gas control which has
been under water.
Lighting Instructions
1. STOP! Read the safety information above.
2. Turn off all electrical power to the fireplace.
3. For MN/MP/TN/TP appliances ONLY, go on to
Step 4. For RN/RP appliances turn the On/Off
switch to “OFF” position or set thermostat to
lowest level.
4. Open control access panel.
5. Push in gas control knob slightly and turn
to "OFF".
clockwise
3/8" - 1/2"
OFF
3 4 5
OFF
Euro SIT
SIT NOVA
ON
OFF
OT
L
PI
ON
1 2
P
OFF ilot
PILOT
10. Push the control knob all the way in and hold.
Immediately light the pilot by repeatedly depressing the piezo spark ignitor until a flame appears.
Continue to hold the control knob in for about one
(1) minute after the pilot is lit. Release knob and it
will pop back up. Pilot should remain lit. If it goes
out, repeat steps 5 through 8.
Honeywell
6. Wait five (5) minutes to clear out any gas. Then
smell for gas, including near the floor. If you
smell gas, STOP! Follow "B" in the safety
information above. If you do not smell gas, go
to the next step.
7. Remove glass door before lighting pilot. (See
Glass Frame Removal section).
8. Visibly locate pilot by the main burner.
9. Turn knob on gas control counterclockwise
to "PILOT".
•
If knob does not pop up when released, stop
and immediately call your service technician or
gas supplier.
•
If after several tries, the pilot will not stay lit,
turn the gas control knob to " " and call your
service technician or gas supplier.
11. Replace glass door.
12. Turn gas control knob to “ON” position.
13. For RN/RP appliances turn the On/Off switch to
“ON” position or set thermostat to desired setting.
14. Turn on all electrical power to the fireplace.
To Turn Off Gas To Heater
1. Turn the On/Off switch to "OFF" position or set
the thermostat to lowest setting.
2. Turn off all electric power to the fireplace if
service is to be performed.
14
3. Open control access panel.
4. Push in gas control knob slightly and turn
clockwise
to "OFF". Do not force.
5. Close control access panel.
10000801
Vermont Castings, Majestic Products RHEDV Direct Vent Insert
Troubleshooting the Gas Control System
SIT NOVA 820 Millivolt Valve
NOTE: Before trouble shooting the gas control system, be sure external gas shut off is in the “On” position.
WARNING: Before doing any gas control service work, remove glass front.
SYMPTOM
1. Spark ignitor will not light
2. Pilot will not stay lit after
carefully following lighting
instructions.
3. Pilot burning, no gas to
main burner
4. Frequent pilot outage
problem.
10000801
POSSIBLE CAUSES
CORRECTIVE ACTION
A. Defective or misaligned
electrode at pilot.
Using a match, light pilot. If pilot lights, turn off
pilot and push the red button again. If pilot will not
light - check gap at electrode and pilot-should be
1/8" to have a strong spark.
B. Defective ignitor (Push Button)
Push Piezo Ignitor Button. Check for spark at
electrode and pilot. If no spark to pilot, and elec
trode wire is properly connected, replace ignitor.
A. Defective pilot generator
(thermocouple), remote wall
switch.
Check pilot flame. Must impinge on thermo
couple/thermopile. Note: this pilot burner assem
bly utilizes both-a thermocouple and a thermopile.
The thermocouple operates the main valve
operation (On and Off). Clean and or adjust pilot for
maximum flame impingement on thermopile and
thermocouple.
B. Defective automatic valve
Turn valve knob to “Pilot”. Maintain flow to pilot;
milivolt meter should read greater than 10 mV. If
the reading is okay and the pilot does not stay on,
replace the gas valve. Note: An interrupter block
(not supplied) must be used to conduct this test.
A. Wall switch or wires defective
Check wall switch and wires for proper connec
tions. Jumper wire accross terminals at wall
switch, if burner comes on, replace defective wall
switch. If okay, jumper wires across wall switch
wires at valve, if burner comes on, wires are faulty
or connections are bad.
B. Thermopile may not be
generating sufficient
millivoltage.
1. Be sure wire connections from thermopile at
gas valve terminals are tight and thermopile is
fully inserted into pilot bracket.
2. One of the wall switch wires may be grounded.
Remove wall switch wires from valve terminals if
pilot now stays lit, trace wall switch wiring for
ground. May be grounded to fireplace or gas
supply.
3. Check thermopile with millivolt meter. Take
reading at thermopile terminals of gas valve.
Should read 250-300 millivolts (minimum 150)
while holding valve knob depressed in pilot
position and wall switch “Off”. Replace faulty
thermopile if reading is below specified minimum.
C. Plugged burner orifice.
Check burner orifices for debris and remove.
D. Defective automatic valve
operator.
Turn valve knob to “On”, place wall switch to “On”
millivolt meter should read greater than 100 mV. If
the reading is okay and the burner does not come
on, replace the gas valve.
A. Pilot flame may be too low
or blowing (high) causing the
pilot safety to drop out.
Clean and/or adjust pilot flame for maximum flame
impingement on thermopile and thermocouple.
B. Possible blockage of the vent
terminal.
Check the vent terminal for blockage (recycling the
flue gases)
15
Vermont Castings, Majestic Products RHEDV Direct Vent Insert
Troubleshooting the Gas Control System
Eurosit 630 Gas Valve
NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the "On" position.
WARNING: Before doing any gas control service work, remove glass front.
Symptom
1. Spark ignitor will not light
2. Pilot will not stay lit after
carefully following lighting
ment instructions.
3. Pilot burning, no gas to
burner, Valve knob "ON".
4. Frequent pilot outage
problem.
16
Possible Causes
Corrective Action
A. Defective or misaligned
electrode at pilot.
Using a match, light pilot. If pilot lights, turn off pilot and
push the red button again. If pilot will not light - check
gap at electrode and pilot-should be 1/8" to have a
strong spark.
B. Defective ignitor (Push Button)
Push Piezo Ignitor Button. Check for spark at electrode
and pilot. If no spark to pilot, and electrode wire is
properly connected, replace ignitor.
A. Defective pilot generator
thermocouple.
Check pilot flame. Must impinge on thermocouple.
Clean and or adjust pilot for maximum flame impingeon thermocouple.
B. Defective automatic valve
operator.
Turn valve knob to "Pilot". Maintain flow to pilot;
millivolt meter should read greater than 10 mV. If the
reading is okay and the pilot does not stay on, replace
the gas valve. Note: An interrupter block (not supplied)
must be used to conduct this test.
A. Sensing bulb not in proper
location.
Make sure sensing bulb is located in bracket on the
lower right hand side of unit.
B. Temperature sensing bulb
damaged or tubing to bulb
kinked
Carefully examine sensing bulb and capillery tube for
damage. If tubing is kinked, replace gas valve.
A. Pilot flame may be too low
or blowing (high) causing the
Clean and/or adjust pilot flame for maximum flame
impingement on thermocouple.
pilot safety to drop out.
B. Possible leak in liner or seals.
Check the venting for leaks or blockage.
10000801
Vermont Castings, Majestic Products RHEDV Direct Vent Insert
Troubleshooting the Gas Control System
Honeywell Millivolt Valve
START
CHECK
Gas Supply On
NO
Supply Line Hooked Up
Shutoff Valve Open
YES
Pilot Lights With
Piezo Ignitor
NO
YES
Pilot Stays Lit
NO
Lockout Has Engaged. Wait
60 Seconds And Try Again.
For Spark At Electrode While
Depressing Piezo 1/8" Gap To
Pilot Hood Needed.
All Wiring Connections
Replace Piezo Ignitor
For Air In The Lines
Thermopile Needs A Minimum
325mv. Adjust Pilot Flame Height.
All Wiring Connections.
Replace Thermopile
Thermocouple Needs A Minimum
of 14mv.
Defective Valve. Turn To Pilot,
Meter Should Read Greater Than
100 Mv. If Not, Replace.
YES
Pilot Lights Main
Burner
YES
NO
Valve Is Turned On
On/off Switch Is Not Turned On.
Watch For Grounded Wires!
Thermopile Needs A Minimum
325mv.
Plugged Burner Orifice.
System OK.
10000801
17
Vermont Castings, Majestic Products RHEDV Direct Vent Insert
Maintenance
Burner and Burner Compartment
It is important to keep the burner and the burner
compartment clean. At least once per year the logs and
lava rock/ember material should be removed and the
burner compartment vacuumed and wiped out. Remove
and replace the logs as per the instructions in this
manual.
Always handle the logs with care as they
are fragile and may also be hot if the
fireplace has been in use.
Fan Assembly
The fan unit requires periodic cleaning. At least once
per month in the operating season, open the lower
louvre panels and wipe or vacuum the area around the
fan to remove any build up of dust or lint.
Visually inspect pilot. Brush or blow away any dust or
lint accumulation. If pilot orifice is plugged, disassembly
may be required to remove any foreign material from
the orifice or tubing.
To obtain proper operation, it is imperative that the pilot
and burner's flame characteristics are steady, not lifting
or floating.
Typically, the top 1/8" of the thermopile should be
engulfed in the pilot flame. (Page 13, Fig. 24)
Brass Cleaning
Clean the brass trim with a soft clean cloth, slightly
dampened with lemon oil and buff with a soft dry cloth.
Do not use brass polish or household cleaners as these
products will damage the trim. Lemon oil can be
obtained at supermarkets or hardware stores.
Cleaning the Standing Pilot
Control System
The burner and control system consists of:
• main burner
• pilot burner
• gas orifice
• thermopile
• combination millivolt gas valve
Most of these components may require only an occasional checkup and cleaning and some may require
adjustment. If repair is necessary, it should be performed by a qualified technician.
In order to properly clean the burner and pilot assembly,
turn off the gas to the unit, remove the window frame
panel and logs exposing the burner and pilot assembly.
Clean all foreign materials from the top of the burner.
Check to make sure that burner parts are clean.
18
10000801
Vermont Castings, Majestic Products RHEDV Direct Vent Insert
5
35
10a/b
12 19
4a/b
18
6/7a/b
30
15
16
31
14
20
24a/b
11 a/b
32
8a/b
28
25
27
36
9 a/b
17
13
18
34
26
29
21
3
2
22a/b
33
PI
LO
T
O H
PILOT
ADJ
ON
L
I
OFF
23 a/b
1d
1d
1d
1f
1f
1e
1b
1c
1c
1b
1a
1e
1e
1a
1b
1f
1c
1a
0801
Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and
products at any time, without notice.
RHEDV25/32/42 Series
10000801
19
Vermont Castings, Majestic Products RHEDV Direct Vent Insert
RHEDV25/32/42 Series (continued)
Ref.
Description
RHEDV25
RHEDV32
RHEDV42
1.
Log Set Complete
10000199
57896
10000206
1a.
Log Ember Front
JR1
KR1
SR1
1b.
Log Front Left
JR2
KR2
SR2
1c.
Log Front Right
JR3
KR3
SR3
1d.
Log Rear
JR4
KR4
SR4
1e.
Log Top Left
JR5
KR5
SR5
1f.
Log Top Right
JR6
KR6
SR6
2.
Lava Rock (Package)
-
10001454
10001454
3.
Burner Lava Rock (Package)
57897
57897
57897
4a.
Burner Complete With Tiles (Nat.)
10000193
10000198
10000954
4b.
Burner Complete With Tiles (Prop.)
10000193
57904
10000955
57803
57803
57803
5.
Ceramic Tile (Single)
6a.
Orfice Front Burner (Nat.)
See Rating Plate For Orifice Size
6b.
Orfice Front Burner (Prop.)
See Rating Plate For Orifice Size
7a.
Orfice Main Burner (Nat.)
See Rating Plate For Orifice Size
7b.
Orfice Main Burner (Prop.)
See Rating Plate For Orifice Size
8a.
Orfice Pilot SIT (Nat.)
54273
54273
54273
8b.
Orfice Pilot SIT (Prop.)
54272
54272
54272
9a.
Orifice Pilot PSE (Nat.)
10001822
10001822
10001822
9b.
Orifice Pilot PSE (Prop.)
10001823
10001823
10001823
10a.
Pilot Assembly SIT (Nat.)
10000674
10000674
10000674
10b.
Pilot Assemby SIT (Prop.)
10000675
10000675
10000675
11a.
Pilot Assembly PSE (Nat.)
10001741
10001741
10001741
11b.
Pilot Assembly PSE (Prop.)
10001742
10001742
10001742
12.
Pilot SIT
10001295
10001295
10001295
13.
Pilot w/ignitor and cable PSE
10001824
10001824
10001824
14.
Pilot Tubing w/fittings
10001296
10001296
1000129
15.
Manifold Tubing w/fittings
57318
57318
57318
16.
Thermocouple SIT
53373
53373
53373
17.
Thermocouple PSE
10001825
10001825
10001825
18.
Thermopile
51827
51827
51827
19.
Electrode Ignitor w/cable SIT
10001297
10001297
10001297
20.
Ignitor Piezo SIT
21.
Ignitor Piezo Honeywell
22a.
Valve Sit 820 RN
22b.
23a.
23b.
24a.
24b.
25.
26.
27.
Valve Sit 820 RP
Valve Honeywell RN
Valve Honeywell RP
Valve Eurosit 630 TN
Valve Eurosit 630 TP
Fan with Bracket
Electrical Cord (6 ft)
Fan Termperature Sensor
20
52464
52464
52464
2000062
2000062
2000062
52677
52677
52677
52678
10001782
10001759
54103
51865
51704
52678
10001782
10001759
53448
53446
54103
51865
51704
52678
10001782
10001759
53448
53446
54103
51865
51704
10000801
Vermont Castings, Majestic Products RHEDV Direct Vent Insert
RHEDV25/32/42 Series (continued)
Ref.
28.
29.
30.
31.
32.
33.
34.
35.
36.
Description
Speed Control
Speed Control Knob
Glass with Gasket
Gasket Glass
Frame Window
Remote Switch
Remote Wire Harness with Terminals
Ceramic Refractory Kit
Clamp Frame Window
10000801
RHEDV25
RHEDV32
RHEDV42
51738
51882
10000803
57316
10000137
53606
57265
10000816
-
51738
51882
5459/7
57316
57192
53606
57265
10000230
-
51738
51882
54234
57316
10000960
53606
57265
10000996
10000949
21
Vermont Castings, Majestic Products RHEDV Direct Vent Insert
Optional Accessories
Remote Controls
A Trim Options for RHEDV25
Optional remote control units are available to control
different functions of the appliance.
Model
MRC1
MRC2
MRC3
IMT
Function(s) Controlled
ON/OFF
ON/OFF and Temperature
ON/OFF and Temperature control
with a digital and a programmable
24 hour clock
Wall mounted thermostat control
A1 RHE25SSP, HE25LP Trims
For use with RHEDV25
RHE25SSP Small surround, black with thin polished
brass edge
HE25LP
Large polished brass edge (to be used
with RHE25SSP)
Trim Assembly
RHE25SSP
Zero Clearance Kit
For installations other than in existing woodburning
fireplaces such as new construction or renovation
projects, a Zero Clearance Kit must be used. The
HEZC enables these inserts to be installed in combustible environments. It is recommended that an Air Kit
(AKZC) be installed whenever using a Zero Clearance
Kit. Consideration must be given to the dimensions of
the Zero Clearance Kit and the requirements of the Air
Kit when planning out the installation.
1. Install trim channels (left and right sides). Use two
screws to assemble each piece.
2. Slide on the trim top channel and fasten it from the
back side.
3. Install the trim top deflector using two screws.
4. Remove ALL plastic protective covering from brass
trim.
Follow the instructions supplied with the Zero Clearance Kit carefully for proper installation.
Trim Top Deflector
Trim Frame Top
Section
Side View
FP1261a
Fig. 27 Trim top deflector.
HE25LP
1. To install the kit you do not have to remove any
piece of brass, you just add the external pieces.
2. Remove the frame trim from the unit if it is already
installed.
3. Install trim channels (left and right sides) by removing the two screws that hold the side brass trim and
put them back to hold both parts.
4. Slide on the trim top channel and fasten it from the
back side.
5. Remove the two screws that hold the top brass trim.
6. Install the two brackets to the studs in the bottom of
the top channel. Use the nuts supplied with top trim
channel.
A flat louvre kit OR a bay window kit need
to be chosen to complete the installation.
22
10000801
Vermont Castings, Majestic Products RHEDV Direct Vent Insert
RHE25SSP & HE25LP Replacement Parts
5
6
4
6
4
3
1
4. Install the bottom louvre assembly by fastening the
hinges with four screws to the pre-punched holes in
the cabinet.
5. Re-install the front glass.
6. Install the top louvre by using the hooks to hang it in
place.
Trim Top
2
Screws
FP1289
Glass Frame
Vermont Castings, Majestic Products reserves the right to make
changes in design, materials, specifications, prices and discontinue
colors and products at any time, without notice.
IMPORTANT: Only trim panel assemblies approved
by Vermont Castings, Majestic Products can be
used on these products.
ALL repair parts will be available from your local dealer.
When ordering, always give the following information:
Model and serial number, part description with finish
and part number.
Key
1
2
3
4
5
6
7
Description
Trim Frame Black
Trim Top Deflector
Trim Top Channel(1)
Trim Side Channel
Trim Top Channel
Trim Side Channel
Fasteners Package
(Not Shown)
RHE25SSP
10001939
55099
55077
55096
-
HE25LP(1)
55097
55080
54618
57633
(1) LP trim to be used with SSP trim.
SSP trim dimensions are for openings smaller than
26¹⁄₂" H x 38" W (673mm x 965mm).
LP trim dimensions are for openings smaller than 29" H
x 41" W (736mm x 1040mm).
Trim Bottom
FP1290
Fig. 27 Install top and bottom brass trim.
Louvre
NOTE: Position brass
trim top as shown (small
end up) to prevent heat
discoloration
Glass Frame
FP1291
Fig. 28 Position brass trim top with small end up.
A2 HE25FP Trim
For use with RHEDV25
HE25FP
Flat face louvres with polished window
brass trim
Trim Assembly
1. Remove the front glass (see "Glass Frame Removal" section).
2. Install top and bottom brass trim by using the shortest black screw. (Fig. 27 & 28)
3. Install bottom decorative plate by simply sliding it
under the unit floor. No fastening is required for this
installation. (Fig. 29) Be sure to remove protective
cover.
10000801
Bottom
Decorative
Plate
FP1292
Fig. 29 Slide bottom decorative plate under unit floor.
23
Vermont Castings, Majestic Products RHEDV Direct Vent Insert
HE25FP Replacement Parts
1
2
3
4
5
FP1293
2. Install the hanging brackets, as shown in Figure 33.
3. Install bracket on each side of the cabinet as shown
in Figure 37.
4. Install the ceramic piece inside the bay window.
5. Install the bay window by hanging it onto the lower
tabs of the hanging brackets, as shown in Figure 34.
6. Install top louvre by engaging the oblong holes with
the upper tabs of the hanging brackets, as shown in
Figure 35.
7. Install brass trim to the steel frame as shown in
Figure 36.
Vermont Castings, Majestic Products reserves the right to make
changes in design, materials, specifications, prices and discontinue
colors and products at any time, without notice.
IMPORTANT: Only trim panel assemblies approved
by Vermont Castings, Majestic Products can be
used on these products.
ALL repair parts will be available from your local dealer.
When ordering, always give the following information:
Model and serial number, part description with finish
and part number.
Fan Control Box
KT205
Fig. 30 Remove fan control box.
Key
1
2
3
4
5
6
Description
Trim Window Top/Bottom
Trim Bottom Channel
Top Louvre Assembly
Bottom Louvre Assembly
Hinge
Fasteners Package (Not Shown)
HE25FP
55098
55079
54603
54604
52356
57916
Fan Control
Box
Extension
Bracket
A3 HE25BTKP
For use with RHEDV25
HE25BTKP
Bay window kit with polished brass trim
KT207
Fig. 31 Attach the control box to the bracket and install
bracket into the cabinet.
Do not remove existing glass with frame.
Trim Assembly
1. Reposition controls.
a. Remove the Fan Speed Control Box (Fig. 30)
b. Attach the Fan Speed Control Box to the Bracket
(Fig. 31) and install the Bracket into the Cabinet.
Only for RN/RP VALVE units:
c. Install the Control Knobs Extensions onto the
appropriate Control Valve Knobs (Fig. 32)
Extension
Knobs
KT204a
Fig. 32 Install the knob extensions. (Only for RN/RP models)
Hanging Bracket
On units fitted with a Honeywell brand control
valve the location of the control knobs and the
ignitor button may vary slightly from those
shown in Figure 32. The Honeywell extension pieces are visually different in design
and are not interchangeable with the RN/RP
knobs shown in Figure 32.
KT209a
Fig. 33 Hanging bracket alignment.
24
10000801
Vermont Castings, Majestic Products RHEDV Direct Vent Insert
HE25BTKP Replacement Parts
1
11
HI
LO
2
16
KT210a
6
9
Fig. 34 Hang the window grille or the steel frame onto the
lower tabs of the hanging brackets.
15
10
7
5
3
4
13
12
8
Fig. 35 Engage the slots in the upper grille top louvre with the
upper tabs of the hanging brackets.
0801
17
KT211a
Vermont Castings, Majestic Products reserves the right to make
changes in design, materials, specifications, prices and discontinue
colors and products at any time, without notice.
IMPORTANT: Only trim panel assemblies approved
by Vermont Castings, Majestic Products can be
used on these products.
ALL repair parts will be available from your local dealer.
When ordering, always give the following information:
Model and serial number, part description with finish
and part number.
Key
1
KT212a
Fig. 36 Attach magnets and brass trim to the steel frame.
2
3
4
5
6
7
8
9
10
FP1270
Fig. 37 Bracket for HEBTKP.
11
12
13
14
15
16
17
10000801
Description
Trim Window Top & Bottom
(w/magnets)
Top Louvre Assembly
Bottom Louvre Assembly
Control Door
Hinge
Glass Side
Glass Front
Ceramic Refractory Bay
Extension Knob On/Off
(only for RN/RP valves)
Extension Knob Hi/Lo
(only for RN/RP valves)
Bracket Hanging Bay Window
Bracket Extension Rheostat
Bracket Mounting Bay Window
Hardware Package (Not Shown)
Extension Knob Hi/Lo
(Honeywell Valve)
Extension Knob On/Off
(Honeywell Valve)
Extension Knob Piezo Ignitor
(Honeywell Valve)
HE25BTKP
10000779
10000780
10000787
10000786
52356
10000388
10000389
10000529
55163
55162
1409129
1409146
57877
10000530
20000006
20000007
20001427
25
Vermont Castings, Majestic Products RHEDV Direct Vent Insert
A4 Riser Kits
For use with RHEDV25 (Refer to Page 34, Figure 55)
1. Install the unit according to Homeowner’s Manual.
2. Install the trim according to Installation Instructions.
3. Remove the two (2) screws at the bottom of the
trim.
4. Install the riser at the bottom of the trim. (Fig. 55)
5. Fasten the trim with the same two (2) screws
removed on step 3.
3. Install the trim top deflector and use two screws to
fasten it. (Fig. 39 & 40)
4. Remove ALL plastic protective covering from brass
trim.
Trim Top
Channel
Trim
Side
Channel
Riser Trim Dimensions
Length - A
Height - B
Depth - C
RHE25R1-Riser 1" 38.3" (973mm) 1" (25.6mm) 2.86" (72.8mm)
RHE25R-2Riser 2" 38.3" (973mm) 2" (50.9mm) 2.89" (73.6mm)
RHE25R5-Riser 5" 38.3" (973mm) 5" (127.9mm) 2.86" (72.8mm)
Trim
Side
Channel
Deflector
Trim Top
Screw
FP1260
Fig. 39 Install trim channels and trim top deflector.
B Trim Options for RHEDV32
Side View
B1 RHESS, RHESL, RHESSD, RHESLD, &
RHESXL Trims
For use with RHEDV32
Frame Assembly
Trim Top Deflector
RHESS, RHESL, RHESSD, RHESLD and RHESXL
1. Lay Trim Top Facing and Trim Side Facings, face
down on to an even surface such as a table or floor.
Be sure not to scratch the painted surfaces.
2. Install the nuts and bolts. (Fig. 38)
Rear View
Frame Top
10/24
Nuts
Right Frame
FP1259
Fig. 38 Attach left and right frame to frame top.
Trim Assembly
RHESS, RHESL and RHESXL (Fig. 39)
1. Install trim channels (left and right sides). Use two
screws to assemble each piece.
2. Slide on the trim top channel and fasten it from the
back side.
26
Fig. 40 Trim top deflector.
RHESSD and RHESLD (Fig. 41)
10/24 Screws
Left
Frame
Trim Frame Top
Section
FP1261a
1. Install trim channels (left and right sides). Use two
screws to assemble each piece.
2. Peel off plastic protective covering from top edges of
the inner sides where they will be covered by the
inner top trim facing.
3. Place the trim facing inner top in place (do not fasten
it yet). Peel off the plastic protective covering from
the bottom edge.
4. Install the trim top deflector and fasten it (will hold
the inner top piece). Use two screws to assemble
them.
5. Install trim channels (left and right sides). Use two
screws to assemble each piece.
6. Slide on the trim top channel and fasten it from the
back side.
7. Remove ALL plastic protective covering from brass
trim.
10000801
Vermont Castings, Majestic Products RHEDV Direct Vent Insert
Trim Top
Channel
Trim
Side
Channel
Deflector
Trim Top
Trim
Side
Channel
Screw
Trim
Framing
Inner Sides
FP1262
Fig. 41 RHESSD and RHESLD trim assembly.
Screws
Front View
FP1263
Fig. 41 Frame mounting.
A flat louvre kit OR a bay window kit need
to be chosen to complete the installation.
Frame Mounting
General Information
The Decorative Front Frame should be installed last
after all other work, such as gas connections, venting,
etc., has been completed and thoroughly checked and
tested for operation, leaks and proper installations
requirements.
Plastic on the trim must be removed
before mounting onto the fireplace.
Glass must be tightly pressed against the
front of the frame in order to prevent
screws from damaging glass edges.
Fit decorative frame to the fireplace and fasten. (Fig. 41)
10000801
27
Vermont Castings, Majestic Products RHEDV Direct Vent Insert
RHESS, RHESL, RHESSD, RHESLD, RHESXL Trim Replacement Parts
5
1
1
4
6
2
6
3
7
8
IMPORTANT: Only trim panel assemblies approved by Vermont Castings, Majestic Products
can be used on these products.
ALL repair parts will be available from your local
dealer.
When ordering, always give the following information: Model and serial number, part description with
finish and part number.
9
Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and
products at any time, without notice.
Key Description
1
2
3
4
5
6
7
8
9
10
Trim Frame Top, Flat Black
Trim Frame Left, Flat Black
Trim Frame Right, Flat Black
Trim Top Deflector(1)
Trim Top Channel(1)
Trim Side Channel Left(1)
Trim Facing Inner Top(1)
Trim Facing Inner Left(1)
Trim Facing Inner Right(1)
Fasteners Package (Not Shown)
RHESS(2)
RHESL(3)
RHESSD(3)
RHESLD(3)
RHESXL(4)
57929
57927
57928
17634
50586
50589
55043
57932
57930
57931
17634
50587
50590
55043
57929
57927
57928
17634
17611
17623
17609
17620
17622
55043
57932
57930
57931
17634
17612
17624
17610
17619
17621
55043
57935
57933
57934
17634
52787
52788
55043
(1) Specify Finish (Antique or Polished Brass)
(2) SS and SSD trim dimensions are for openings smaller than 26¹⁄₂"H x 38" W (673mm x 965mm)
(3) SL and SLD trim dimensions are for openings smaller than 29"H x 41" W (736mm x 1040mm)
(4) SXL trim dimensions are for openings smaller than 32"H x 43" W (813mm x 1092mm)
28
10000801
Vermont Castings, Majestic Products RHEDV Direct Vent Insert
RHEBXL
B2 RHEBSL & RHEBXL Trims
To install the kit you do not have to remove any
piece of brass, you just add the external pieces.
For use with RHEDV32
Remove the frame trim from the unit if it is already
installed.
Trim Assembly
RHEBSL
1. Install trim channels (left and right sides). Use two
screws to assemble each piece.
2. Slide on the trim top channel and fasten it from the
back side.
3. Install the trim top deflector and use two screws to
fasten it. (Fig. 42)
4. Remove ALL plastic protective covering from brass
trim.
1. Install trim channels (left and right sides)by removing
the two screws that hold the side brass trim and put
them back to hold both parts.
2. Slide on the trim top channel and fasten it from the
back side.
3. Remove the two screws that hold the top brass trim.
4. Install the two brackets to the studs in the bottom of
the top channel. Use the nuts supplied with the kit.
5. Reinstall the two screws to hold the top trim channel.
Side View
Trim Top Deflector
Trim Frame Top
Section
FP1261a
Fig. 42 Trim top deflector.
RHEBSLP, RHEBSLA, RHEBXLP, RHEBXLA Trim Replacement Parts
IMPORTANT: Only Trim Panel Assemblies Approved by
Vermont Castings, Majestic Products Can Be Used on
These Products.
5
3
ALL repair parts will be available from your local dealer.
1
2
6
4
4
6
When ordering, always give the following information:
Model and serial number, part description with finish and
part number;
(1) RHEBXLP or RHEBXLA to be used with RHEBSLP
or RHEBSLA trims.
(2) SL trim dimensions are for openings smaller than
27¹⁄₂"H x 40¹⁄₂" W (700mm x 1030mm)
(4) XL trim dimensions are for openings smaller than
30"H x 45⁵⁄₈" W (765mm x 1160mm)
Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and
products at any time, without notice.
Key
1
2
3
4
5
6
7
Description
Trim Frame Flat Black
Trim Top Deflector
Trim Top Channel
Trim Side Channel
Trim Outer Top Channel
Trim Outer Side Channel
Fasteners Package (Not Shown)
10000801
RHEBSLP
57926
17634-PB
57864
57862
54618
RHEBSLA
57926
17634-AB
57844
57843
54618
RHEBXLP(1)
57861
57863
57633
RHEBXLA(1)
57845
57846
57633
29
Vermont Castings, Majestic Products RHEDV Direct Vent Insert
B3 RHEFA and RHEFP Trims
RHEFA & RHEFP TrimReplacement Parts
For use with RHEDV32
1
Trim Assembly
2
1. Remove the front glass (see "Glass Frame Removal" section).
2. Install support window trim channel, top and bottom
brass trim by using the shortest black screw. (Fig. 43
& 44)
3
4
5
6
Trim Top
Screws
FP1296
Vermont Castings, Majestic Products reserves the right to make
changes in design, materials, specifications, prices and discontinue
colors and products at any time, without notice.
IMPORTANT: Only trim panel assemblies approved
by Vermont Castings, Majestic Products can be
used on these products.
ALL repair parts will be available from your local dealer.
When ordering, always give the following information:
Model and serial number, part description with finish
and part number.
Glass Frame
Trim Bottom
FP1295
Fig. 43 Install support window trim channel and top and
bottom brass trim.
Key
1
2
Louvre
3
4
NOTE: Position brass
trim top as shown (small
end up) to prevent heat
discoloration
5
6
7
Description
Trim Window
Top/Bottom
Plate Decorative
Bottom
Top Louvre Assembly
Bottom Louvre
Assembly
Support Window
Trim Channel
Hinge
Fasteners Package
(Not Shown)
RHEFA
RHEFP
52624-AB
52624-PB
17597-AB
57905
17597-PB
57905
57906
57906
57909
52356
57909
52356
57916
57916
Glass Frame
FP1291
Fig. 44 Position brass trim top with small end up.
Bottom
Decorative
Plate
FP1292
Fig. 45 Slide bottom decorative plate under unit floor.
30
10000801
Vermont Castings, Majestic Products RHEDV Direct Vent Insert
B4 HEBTKP, HESBTKP, HECBTK, HECBTKMB & HEBTA Trims
For use with RHEDV32
HECBTK
HECBKMB
HESBTKP
HEBTKP
Cast bay window and grilles in classic black trim kit
Cast bay window and grilles in midnight black porcelain enamel trim kit
Steel bay window with polished brass and cast grilles in classic black trim kit
Steel bay window and bay louvres with polished brass trim kit
Install the bay window after all other installation work has been completed, thoroughly checked and tested for operation, leaks and proper installation requirements.
Do not remove existing glass with frame
HEBTKP
HECBTK &
HECBTKMB
HESBTKP
Fig. 46 Optional bay front windows available for use on the RHEDV32.
HECBTKP, HECBTKMB and HESBTKP
Trim Assembly
1. Reposition controls.
a. Remove the Fan Speed Control Box (Fig. 47)
b. Attach the Fan Speed Control Box to the Bracket
(Fig. 48) and install the Bracket into the Cabinet.
Only for RN/RP VALVE units:
c. Install the Control Knobs Extensions onto the
appropriate Control Valve Knobs (Fig. 49)
On units fitted with a Honeywell brand control
valve the location of the control knobs and the
ignitor button may vary slightly from those
shown in Figure 49. The Honeywell extension pieces are visually different in design
and are not interchangeable with the RN/RP
knobs shown in Figure 49.
10000801
2. Install the hanging brackets, as shown in Figure 50.
3. Install the two ceramic pieces inside the bay window,
as shown in Figure 46.
4. Install the bay window by hanging it onto the lower
tabs of the hanging brackets, as shown in Figure 51.
5. Install the upper grille by engaging the oblong holes
with the upper tabs of the hanging brackets, as
shown in Figure 52.
6. Install brass trim to the steel frame as shown in
Figure 53. (Only for HESBTKP trim).
HEBTKP Trim Assembly
1. Reposition controls.
a. Remove the Fan Speed Control Box (Fig. 47)
b. Attach the Fan Speed Control Box to the Bracket
(Fig. 48) and install the Bracket into the Cabinet.
Only for RN/RP VALVE units:
c. Install the Control Knobs Extensions onto the
appropriate Control Valve Knobs. (Fig. 49)
31
Vermont Castings, Majestic Products RHEDV Direct Vent Insert
On units fitted with a Honeywell brand control
valve the location of the control knobs and
the ignitor button may vary slightly from those
shown in Figure 49. The Honeywell extension pieces are visually different in design
and are not interchangeable with the RN/RP
knobs shown in Figure 49.
2. Install the hanging brackets, as shown in Figure 50.
3. Install bracket on each side of the cabinet as shown
in Figure 54.
4. Install the two ceramic pieces inside the bay window,
as shown in Figure 46.
5. Install the bay window by hanging it onto the lower
tabs of the hanging brackets, as shown in Figure 51.
6. Install top louvre by engaging the oblong holes with
the upper tabs of the hanging brackets, as shown in
Figure 52.
7. Install brass trim to the steel frame as shown in
Figure 53.
Hanging Bracket
KT209a
Fig. 50 Hanging bracket alignment.
KT210
Fig. 51 Hang the window grille or the steel frame onto the
lower tabs fo the hanging brackets.
Fan Control Box
KT205
Fig. 47 Remove fan control box.
KT211
Fig. 52 Engage the slots in the upper grille top louvre witht he
upper tabs of the hanging bracket.
Fan Control
Box
Extension
Bracket
KT207
Fig. 48 Attach the control box to the bracket and install
bracket into the cabinet.
KT212a
Fig. 53 Attach magnets and brass trim to the steel frame.
Extension
Knobs
KT204a
Fig. 49 Install the knob extensions. (Only for RN/RP models)
FP1270
Fig. 54 Bracket for HEBTKP.
32
10000801
Vermont Castings, Majestic Products RHEDV Direct Vent Insert
HECBTK, HECBTKMB, HESBTKP, HEBTKP, HEBTA Trim Parts Replacement
1
3
14
3
13
6
9
7
10
2
8
4
6
5
7
11
5
20
16
12
15
18
HI
LO
19
0801
Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and
products at any time, without notice.
IMPORTANT: Only Trim Panel Assemblies Approved by Vermont Castings, Majestic Products Can Be Used on These Products.
ALL repair parts will be available from your local dealer.
When ordering, always give the following information: Model and serial number, part description with finish and part number;
Key
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Description
Trim Window Top/Bottom w/magnets
Plate Decorative Bottom
Top Louvre (Grill) Assembly
Bottom Louvre (Grill) Assembly
Control Door
Bottom Louvre Left
Bottom Louvre Right
Bay Window Frame
Glass Side
Glass Front
Extension Knob ON/OFF (RN/RP)
Extension Knob Hi/Lo (RN/RP)
Ceramic Refractory Bay (Set)
Bracket Hanging Bay Window
Bracket Extension Rheostat
Bracket Mounting Bay Window
Hardware Pkg. (Not Shown)
Extension Knob Hi/Lo
(Honeywell Valve)
Extension Knob On/Off
(Honeywell Valve)
Extension Knob Piezo Ignitor
(Honeywell Valve)
Hinge
10000801
HECBTK
1301199
1301200
1301219
1301218
1301198
1601971
1601957
55163
55162
57772
1409129
1409146
10000108
HECBTKMB
1341199
1341200
1341219
1341218
1341198
1601971
1601957
55163
55162
57772
1409129
1409146
10000108
HESBTKP
55188-PB
1301199
1301200
1301219
1301218
1409127
1601971
1601957
55163
55162
57772
1409129
1409146
10000108
HEBTKP
55188-PB
52828-PB
57945
57947
57946
1409127
1601971
1601957
55163
55162
57772
1409129
1409146
57877
10000108
HEBTA
55188-AB
52828-AB
-
20000006
20000006
20000006
20000006
-
20000007
20000007
20000007
20000007
-
20001427
-
20001427
-
20001427
-
20001427
52356
-
-
33
Vermont Castings, Majestic Products RHEDV Direct Vent Insert
Riser Trim Dimensions
B5 Cast Trim Options
Length A
Cast Surround and Flat Face
HECBL
HECBLUE
HECCG
HECGR
CSSP
CSLP
Cast Surround Black
Cast Surround Blue
Cast Surround Charcoal Grey
Cast Surround Green
Polished Brass Small Trim for
Cast Surround
Polished Brass Large Trim for Cast
Surround (to be used with CSSP)
B6 Freestanding Kits
Height B
Depth C
RHER1-Riser 1" 42" (1067mm) 1" (25.6mm) 2.55" (64.8mm)
RHER2-Riser 2" 42" (1067mm) 2" (50.9mm) 2.58" (65.6mm)
RHER5-Riser 5" 42" (1067mm) 5" (127.9mm) 2.58" (65.6mm)
B8 Arch Door Kits
HEADKA
HEADKP
Antique Brass Arch Door
Polished Brass Arch Door
C Trim Options for RHEDV42
C1 RHE42SSP and RHE42LP Trims
Convert Insert Into A Freestanding Stove
For use with RHEDV42
NOTE: 1. Requires Bay Window Face Kit
2. Vent starter kit FSHEDVSK must be in
stalled to use any of the freestanding shells.
FSNVCSKB Classic Black Freestanding Cast Shell
RHE42SSP Small surround, black with thin polished
brass edge
RHE42LP Large polished brass edge (to be used
with RHE42SSP)
FSNVCSKM Midnight Black Enamel Freestanding
Cast Shell
FSNVCSKG Green Enamel Freestanding Cast Shell
B7 Riser Kits
1. Install the unit according to Homeowner’s Manual.
2. Install the trim according to Installation Instructions.
3. Remove the two (2) screws at the bottom of the
trim.
4. Install the riser at the bottom of the trim. (Fig. 55)
5. Fasten the trim with the same two (2) screws
removed on step 3.
NOTE: The riser kit should only be used with the
RHEBSL & RHEBXL trim.
Trim Assembly
RHE42SSP
1. Install trim channels (left and right sides). Use two
screws to assemble each piece.
2. Slide on the trim top channel and fasten it from the
back side.
3. Install the trim top deflector and use two screws to
fasten it. (Fig. 56)
4. Remove ALL plastic protective covering from brass
trim.
Side View
Trim Kit
Trim Top Deflector
Trim Frame Top
Section
FP1261a
Fig. 56 Trim top deflector.
RHE42LP
Riser Trim
Decorative
To install the kit you do not have to remove any piece
of brass, you just add the external pieces.
A
B
Remove the frame trim from the unit if it is already
installed.
C
FP1276
Fig. 55 RHEBSL, RHEBXL trim kit.
34
10000801
Vermont Castings, Majestic Products RHEDV Direct Vent Insert
1. Install trim channels (left and right sides) by removing the two screws that hold the side brass trim and
put them back to hold both parts.
2. Slide on the trim top channel and fasten it from the
back side.
3. Remove the two screws that hold the top brass trim.
4. Install the two brackets to the studs in the bottom of
the top channel. Use the nuts supplied with the kit.
5. Reinstall the two screws to hold the top trim channel.
A flat louvre kit OR a bay window kit need
to be chosen to complete the installation.
RHE42SSP & RHE42LP Replacement Parts
4
3
5
2
5
3
1
7
C2 RHE42FP Trim
For use with RHEDV42
RHE42FP
Flat face louvres with polished window
brass trim
Trim Assembly
1. Remove the front glass (see "Glass Frame Removal" section).
2. Install top and bottom brass trim (Fig. 57 & Fig. 58)
Use the shortest black screw.
4. Install bottom decorative plate by simply sliding it
under the unit. No fastening is required for this
installation. (Fig. 59) Be sure to remove the protective plastic cover from the trim.
5. Install the bottom louvre assembly by fastening the
hinges with four screws to the pre-punched holes in
the cabinet.
6. Re-install the front glass.
7. Install the top louvre assembly by using the hooks to
hang it in place.
Trim Top
Screws
Vermont Castings, Majestic Products reserves the right to make
changes in design, materials, specifications, prices and discontinue
colors and products at any time, without notice.
Glass Frame
IMPORTANT: Only Trim Panel Assemblies Approved by
Vermont Castings, Majestic Products Can Be Used on These
Products.
ALL repair parts will be available from your local dealer.
When ordering, always give the following information: Model
and serial number, part description with finish and part
number;
Key
1
2
3
4
5
6
7
Description
Frame Trim Kit
(Metallic Black)
Trim Top Channel
Trim Side Channel
Trim Top Channel
Trim Side Channel
Fasteners Package
(Not Shown)
Trim Top Deflector
RHE42SSP
RHE42LP(1)
10000931
57508
57509
-
57511
57507
54618
10000912
-
Trim Bottom
Fig. 57 Install top and bottom brass trim.
Louvre
NOTE: Position brass
trim top as shown (small
end up) to prevent heat
discoloration
(1) LP trim to be used with SSP trim.
SSP trim dimensions are for openings smaller than
30³⁄₄" H x 42⁷⁄₈"W (781mm x 1089mm)
FP1290
Glass Frame
FP1291
Fig. 58 Position brass trim top with small end up.
LP trim dimensions are for openings smaller than
33³⁄₁₆"H x 48"W (846mm x 1225mm)
10000801
35
Vermont Castings, Majestic Products RHEDV Direct Vent Insert
C3 RHE42BTKP
For use with RHEDV42
RHE42BTKP Bay window with polished brass trim
Do not remove existing glass with frame.
Bottom
Decorative
Plate
Trim Assembly
FP1292
Fig. 59 Slide bottom decorative plate under unit floor.
RHE42FP Replacement Parts
1
1. Reposition controls.
a. Remove the Fan Speed Control Box (Fig. 60)
b. Attach the Fan Speed Control Box to the Bracket
(Fig. 61 and install the Bracket into the Cabinet.
Only for RN/RP VALVE units:
c. Install the Control Knobs Extensions onto the
appropriate Control Valve Knobs (Fig. 62)
On units fitted with a Honeywell brand control
valve the location of the control knobs and the
ignitor button may vary slightly from those
shown in Figure 62. The Honeywell extension
pieces are visually different in design and are
not interchangeable with the RN/RP knobs
shown in Figure 62.
2
3
4
5
FP1293
Vermont Castings, Majestic Products reserves the right to make
changes in design, materials, specifications, prices and discontinue
colors and products at any time, without notice.
IMPORTANT: Only trim panel assemblies approved
by Vermont Castings, Majestic Products can be
used on these products.
ALL repair parts will be available from your local dealer.
When ordering, always give the following information:
Model and serial number, part description with finish
and part number.
Key
1
2
3
4
5
6
Description
Trim Window Top/Bottom
Plate Decorative Bottom
Top Louvre Assembly (Metallic Black)
RHE42FP
10000880
10000915
10000929
Bottom Louvre Assembly
(Metallic Black)
Hinge
Hardware Package (Not Shown)
10000930
52356
57916
2. Install the hanging brackets, as shown in Figure 63.
3. Install the two ceramic pieces inside the bay window.
4. Install the bay window by hanging it onto the lower
tabs of the hanging brackets, as shown in Figure 64.
5. Install top louvre by engaging the oblong holes with
the upper tabs of the hanging brackets, as shown in
Figure 65.
6. Install brass trim to the steel frame as shown in
Figure 66.
Fan Control Box
KT205
Fig. 60 Remove fan control box.
Fan Control
Box
Extension
Bracket
KT207
36
Fig. 61 Attach the control box to the bracket and install
bracket into the cabinet.
10000801
Vermont Castings, Majestic Products RHEDV Direct Vent Insert
HE42BTKP Trim Replacement Parts
1
12
HI
LO
2
Extension
Knobs
15
14
KT204a
11
8
10
Fig. 62 Install the knob extensions. (Only for RN/RP models)
Hanging Bracket
7
6
3
9
4
13
5
KT209a
Fig. 63 Hanging bracket alignment.
IMPORTANT: Only trim panel assemblies approved
by Vermont Castings, Majestic Products can be
used on these products.
ALL repair parts will be available from your local dealer.
When ordering, always give the following information:
Model and serial number, part description with finish
and part number.
KT210a
Fig. 64 Hang the window grille or the steel frame onto the
lower tabs of the hanging brackets.
KT211a
Fig. 65 Engage the slots in the upper grille top louvre with the
upper tabs of the hanging brackets.
KT212a
Fig. 66 Attach magnets and brass trim to the steel frame.
10000801
16
Vermont Castings, Majestic Products reserves the right to make
changes in design, materials, specifications, prices and discontinue
colors and products at any time, without notice.
Key Description
1
Trim Window Top & Bottom
(w/magnets)
2
Top Louvre Assembly (Metallic Black)
3
Bottom Louvre Assembly
(Metallic Black)
4
Control Door (Metallic Black)
5
Plate Decorative Bottom
6
Hinge
7
Glass Side
8
Glass Front
9
Ceramic Refractory Bay
10
Extension Knob On/Off
(only for RN/RP valves)
11
Extension Knob Hi/Lo
(only for RN/RP valves)
12
Bracket Hanging Bay Window
13
Bracket Extension Rheostat
14
Extension Knob Hi/Lo
(Honeywell Valve)
15
Extension Knob On/Off
(Honeywell Valve)
16
Extension Knob Piezo Ignitor
(Honeywell Valve)
17
Hardware Package (Not Shown)
HE42BTKP
57576
10000932
10000933
10000934
57551
52356
57405
57406
10000854
55163
55162
1409129
1409146
20000006
20000007
20001427
10000928
37
LIMITED LIFETIME WARRANTY
PRODUCT COVERED BY THIS WARRANTY
All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic or Northern Flame brand gas fireplaces
equipped with an Insta-Flame Ceramic Burner, or standard steel tube burner.
BASIC WARRANTY
The Vermont Castings, Majestic Products Company (hereinafter
referred to collectively as the Company) warrants that your new
Vermont Castings or Majestic Gas Fireplace/Stove is free from
manufacturing and material defects for a period of one year from the
date of purchase, subject to the following conditions and limitations.
EXTENDED LIFETIME WARRANTY
The heat exchanger, where applicable, and combustion chamber of
every Vermont Castings or Majestic gas product is warranted for life
against through wall perforation. All appliances equipped with an
Insta-Flame Ceramic Burner have limited lifetime coverage on the
ceramic burner plaque. Warrantees are made to the original owner
subject to proof of purchase and the conditions and limitations listed
on this Warranty Document
•
•
•
•
COMPONENT WARRANTY
CAST IRON: All external and internal cast iron parts are warranted for a
period of three years.
Note: On porcelain enamel finished external parts and accessories
The Company offers no Warranty on chipping of enamel surfaces.
Inspect all product prior to accepting it for any damage to the enamel.
The salt air environment of coastal areas or a high humidity
environment can be corrosive to the porcelain enamel finish. These
conditions can cause rusting of the cast iron beneath the porcelain
enamel finish, which will cause the finish to flake off.
Dye lot variations with replacement parts and/or accessories can
occur and are not covered by warranty.
GLASS DOORS: Glass doors are covered for a period of one year.
Glass doors are not warranted for breakage due to misuse or
accident. Glass doors are not covered for discoloration or burned in
stains due to environmental issues, or improper cleaning and
maintenance.
BRASS PLATED PARTS AND ACCESSORIES: Brass parts should be
cleaned with Lemon oil only. Brass cleaners cannot be used. Mortar
mix and masonry cleaners may corrode the brass finish. The
Company will not be responsible for, nor will it warrant any brass parts
which are damaged by external chemicals or down draft conditions.
GAS VALVES: Gas valves are covered for a period of one year
•
•
•
•
•
•
ELECTRONIC AND MECHANICAL COMPONENTS: Electronic and
mechanical components of the burner assembly are covered for one
year. All steel tube burners are warranted for one year.
ACCESSORIES: Unless otherwise noted all components and Vermont
Castings, Majestic Products company supplied accessories are covered
for a period of one year.
CONDITIONS AND LIMITATIONS
•
•
•
•
This new Vermont Castings or Majestic product must be installed by
a competent, authorized, service contractor. A licensed technician,
as prescribed by the local jurisdiction must perform any installation/
service work. It must be installed and operated at all times in
accordance with the Installation and Operating instructions furnished
with the product. Any alteration, willful abuse, accident, or misuse of
the product shall nullify this warranty.
This warranty is non-transferable, and is made to the original owner,
provided that the purchase was made through an authorized supplier
of the Company.
The customer must pay for any Authorized Dealer in-home travel fees
or service charges for in-home repair work. It is the dealers option
whether the repair work will be done in the customer’s home or in the
dealer’s shop.
If upon inspection, the damage is found to be the fault of the
manufacturer, repairs will be authorized at no charge to the customer
parts and/or labor.
•
Any part and/or component replaced under the provisions of this
warranty is covered for six months or the remainder of the original
warranty, whichever is longest.
This warranty is limited to the repair of or replacement of part(s) found
to be defective in material or workmanship, provided that such part(s)
have been subjected to normal conditions of use and service, after
said defect is confirmed by the Company’s inspection.
The company may, at its discretion, fully discharge all obligations with
respect to this warranty by refunding the wholesale price of the
defective part(s)
Any installation, labor, construction, transportation, or other related
costs/expenses arising from defective part(s), repair, replacement, or
otherwise of same, will not be covered by this warranty, nor shall the
Company assume responsibility for same. Further, the Company will
not be responsible for any incidental, indirect, or consequential
damages except as provided by law.
SOME STATES DO NOT ALLOW FOR THE EXCLUSION OR
LIMITATIONS OF INCIDENTAL AND CONSEQUENTIAL DAMAGES
OR LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS,
SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOUR
CIRCUMSTANCES. THIS WARRANTY GIVES YOU SPECIFIC
RIGHTS AND YOU MAY HAVE OTHER RIGHTS WHICH VARY
FROM STATE TO STATE.
All other warranties-expressed or implied- with respect to the product,
its components and accessories, or any obligations/liabilities on the
part of the Company are hereby expressly excluded.
The Company neither assumes, nor authorizes any third party to
assume on its behalf, any other liabilities with respect to the sale of
this Vermont Castings, Majestic product
The warranties as outlined within this document do not apply to
chimney components or other non Vermont Castings, Majestic
accessories used in conjunction with the installation of this product..
Damage to the unit while in transit is not covered by this warranty but
is subject to claim against the common carrier. Contact the dealer
from whom you purchased your fireplace/stove (do not operate the
appliance as this might negate the ability to process the claim with the
carrier).
The Company will not be responsible for:
a) Down drafts or spillage caused by environmental conditions such
as near-by trees, buildings, roof tops, hills, or mountains.
b) Inadequate ventilation or negative air pressure caused by
mechanical systems such as furnaces, fans, clothes dryers, etc.
This warranty is void if:
a) The fireplace has been operated in atmospheres contaminated
by chlorine, fluorine, or other damaging chemicals.
b) The fireplace has been subjected to prolonged periods of
dampness or condensation
c) Any damages to the fireplace, combustion chamber, heat
exchanger or other components due to water, or weather damage,
which is the result of but not limited to, improper chimney/venting
installation.
d) Any alteration, willful abuse, accident, or misuse of the product
has occurred.
IF WARRANTY SERVICE IS NEEDED…
1) Contact your supplier. Make sure you have your warranty,
your sales receipt, and the model/serial number of your
Vermont Castings, Majestic product.
2) DO NOT ATTEMPT TO DO ANY SERVICE WORK
YOURSELF.
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