Backyard BY16-101-003-04 Operating Instructions Manual

Outdoor LP Gas Barbecue Grill

MODEL: BY16-101-003-04

OPERATING INSTRUCTIONS

SAVE THIS MANUAL FOR FUTURE REFERENCE

 OUTDOOR USE ONLY!

 NEVER LEAVE THIS APPLIANCE

UNATTNDED WHEN IT IS IN

OPERATION.

WARNING

DANGER

IF YOU SMELL GAS:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

WARNING

1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

DANGER

a) Do not store a spare LP cylinder under or near this appliance. b) Never fill the cylinder beyond 80% full. c) If the information in (a) and (b) is not followed exactly, a fire causing death or serious injury may occur.

WARNING

HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND INSTRUCTIONS ARE IGNORED. READ AND

FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY, INCLUDING DEATH OR

PROPERTY DAMAGE.

NOTICE TO INSTALLER:

LEAVE THIS INSTRUCTION WITH THE GRILL OWNER FOR FURTURE REFERENCE.

BY16-101-003-04 / English 1/15

Table of Contents:

Important Safeguards & General warning …………………………….. Page 1 - 3

LP gas cylinder (tank) specification and installation …………………………….. Page 4 – 5

Hose and regulator specification and installation …………………………….. Page 6

Leak testing …………………………….. Page 7

Pre-start check list …………………………….. Page 8

Lighting instruction …………………………….. Page 8

Operating the grill …………………………….. Page 9

Proper care and maintenance …………………………….. Page 10 – 11

Transporting and storage …………………………….. Page 12

Trouble shooting …………………………….. Page 13

Replacement parts list …………………………….. Page 14

Warranty …………………………….. Page 15

IMPORTANT SAFETY

WARNINGS

WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE.

THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS

YOU ASSEMBLE AND USE YOUR GRILL.

WHEN YOU SEE THE SAFETY ALERT SYMBOL

PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS!

READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY

BEFORE ASSEMBLING AND OPERATING YOUR GRILL.

DANGER :

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING:

Be alert to the possibility of serious bodily injury if the instructions are not followed. Be sure to read and carefully follow all of the messages.

CAUTION:

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CALIFORNIA PROPOSITION 65 WARNING

This product contains chemicals, including lead in the brass of certain component parts that are known to the State of

California to cause cancer, and birth defects or other reproductive harm.

Wash hands after handling. When used, this product emits fuel combustion chemicals that are known to the State of

California to cause cancer, and birth defects or other reproductive harm.

Follow all instructions in this manual and use only in well ventilated, outdoor ar

For Replacement Parts ordering or any services, please contact customer service at

[email protected] or 1-844-827-7693

Go to the Replacement Parts List of this manual to get the Replacement Parts number for ordering.

BY16-101-003-04 / English 2/15

GENERAL WARNINGS

WARNING

 Leak test all connections before first use, even if grill was purchased fully assembled and after each tank refill.

Check the propane tank rubber seal for damage.

 Always check the grill and propane tank prior to each use as indicated in the ‘Checking for Leaks’ & ‘Pre-start

Check-List’ sections of this manual.

 Never use natural gas in a unit designed for liquid propane gas.

 Never use charcoal, lava rocks or wood briquettes in a gas grill. Flavoring chips must be contained in a metal smoking box to contain ash and prevent fires.

 Ensure flames come out of all burner ports during each use. Spiders and insects like to build nests in burner holes. Blocked burner tubes can prevent gas flow to the burners and could result in a burner tube fire or fire beneath the grill.

 Never check for leaks using a match or open flame.

 Never use or store gasoline, lighter fluid, paint thinner, or other flammable vapors and liquids or combustible materials in or near your grill.

 DO NOT block ventilation areas in sides, back or cart compartment of grill.

 DO NOT cover cooking grates or other components with aluminum foil, as this blocks ventilation and damage to grill or personal injury may occur.

 Never place more than 15 pounds on the side tables. DO NOT lean on the side tables. DO NOT lift grill using side tables.

 Keep children and pets away from hot grill. DO NOT allow children to use or play near this grill.

 DO NOT leave the grill unattended while ON or in use.

 DO NOT allow the gas hose to come in contact with hot surfaces. Redirect the gas hose if necessary.

 DO NOT allow grease or hot drippings to fall on hose and regulator assembly. If this occurs, turn gas supply

OFF at once. Empty grease tray/cup and clean the hose and regulator assembly and inspect for damage before use.

 Never cook on the grill without the grease cup/tray in position.

 DO NOT use water on a grease fire. Closing the lid to extinguish a grease fire is not possible. Use type BC dry chemical fire extinguisher or smother with dirt, sand or baking soda.

 DO NOT use while under the influence of drugs or alcohol.

 FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as garage, shed or breezeway.

 Position your grill outdoors on a non-combustible level surface in a well-ventilated location, a safe distance 10 foot (3.2m) from combustible materials, buildings and overhangs.

 Apartment dwellers: Check with management and follow the requirements and fire codes for using an LP gas grill in your apartment complex. Only use outside on the ground (not on a balcony, patio, garage, etc.) with a

15 foot (4.6m) minimum clearance on all sides from any wall, structure or combustible material.

 Maintain a minimum clearance of 36 inches (91cm) on all sides of grill, deck railings, walls or other combustible material. Not adhering to these clearances may prevent proper ventilation and can increase the risk of a fire and/or property damage, which could also result in personal injury. DO NOT use grill under overhead unprotected combustible construction.

 DO NOT use or install this grill in or on a recreational vehicle and/or boat.

 DO NOT build this model grill in any built-in or slide in construction.

 If a bristle brush is used to clean any of the cooking surfaces, ensure no loose bristles remain on the cooking surfaces prior to grilling as loose bristles may attach to food.

 DO NOT store items in cart that can catch fire or damage your grill (such as swimming pool supplies/chemicals, table cloth, wood chips).

 Grill is hot when in use. To avoid burns:

 DO NOT attempt to move the grill.

 Block the wheels so the unit does not accidentally move.

 Wear protective gloves or oven mitts.

 DO NOT touch any hot grill surfaces.

 DO NOT wear loose clothing or allow hair to come in contact with grill.

 Not for commercial use. DO NOT use this grill for anything other than its intended purpose.

USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GAS GRILL.

FAILURE TO ADHERE TO THE SAFETY WARNINGS AND GUIDELINES IN THIS MANUAL COULD RESULT IN

SEVERE BODILY INJURY OR PROPERTY DAMAGE.

SAVE THIS MANUAL FOR FUTURE REFERENCE.

BY16-101-003-04 / English 3/15

LP GAS CYLINDER (TANK) SPECIFICATIONS AND INSTALLATION

WARNING



ONLY connect this grill to a Type 1 cylinder valve. The Type 1 valve can be identified with the large external threads on the valve outlet.



DO NOT connect to a propane cylinder exceeding a 20 lb. (9.1kg) capacity.



DO NOT connect to a cylinder that uses any other type of valve connection device.



Inspect the propane tank valve rubber seal for cracks, wear or deterioration prior to use. A damaged rubber seal can cause a gas leak, possibly resulting in an explosion, fire or severe bodily harm.



Turn off the cylinder valve when your grill is not in use.



Handle the tank with care.



Always secure the cylinder in an upright position.



Never connect an unregulated LP gas cylinder to your grill.



DO NOT expose LP gas cylinders to excessive heat or ignition sources.



DO NOT store a spare LP gas cylinder under or near your grill.



Allow only qualified LP gas dealers to fill or repair your LP gas cylinder.



DO NOT allow the cylinder to be filled beyond 80% capacity.



Read and follow all warnings and instructions that are on the cylinder and that accompany this product.

DANGER



DO NOT store a spare LP gas cylinder (full or empty) under or near your grill. This could cause excess pressure to be expelled through the vapor relief valve resulting in fire, explosion, or sever personal injury, including death.



Propane gas is heavier than air and will collect in low areas. Proper ventilation is extremely important. Keep the ventilation opening(s) of the LP gas cylinder enclosure free and clear from obstructions and debris.



DO NOT insert any foreign objects into the cylinder valve outlet as this could damage the rubber seal. Do not use propane tank with a damaged rubber seal. A damaged rubber seal can cause a gas leak, possibly resulting in explosion, fire, severe bodily harm, or death. Inspect rubber seal for cracks, wear or deterioration prior to use.



Always keep cylinder (tank) in upright position during use, transit or storage.

LP GAS CYLINDER (TANK) SPECIFICATIONS:

LP gas cylinder (not supplied with this grill)

The LP (Liquid Propane) gas cylinder specifically designed to be used with this gril must be 12” (30.5cm) diameter x

18” (45.7cm) tall and have a 20 lb. (9.1kg) capacity incorporating a Type 1 cylinder valve and an over-filling protection device (OPD).

This grill is designed to fit Worthington, Manchester or SMPC brand 20 lb. (9.1 kg) cylinders. Other branded DOT cylinders may fit this grill if the cylinder has similar dimensions of the top and bottom rings.

The installation of this appliance must be in accordance with:

All applicable local codes, or in the absence of local codes, either:

 National Fuel Gas Code ANSI Z223.1 NFPA 54

 Natural Gas and Propane Installation Code: CAN/CGA B149.1

 Natural Gas Installation Code: CAN/CGA B149.1 (Canada)

 Propane Installation Code: CAN/CGA B149.2 (Canada)

To check your local codes, contact your local LP gas dealer or natural gas company. This grill is not intended to be connected to a natural gas supply line. If an external electrical source is utilized, it must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code, NASI/NFPA 70, or the

Canadian Electrical Code, CSA 22.1.

When purchasing or exchanging a cylinder for your gas grill, it must be constructed and marked in accordance with the specifications for LP gas cylinders of the U.S. Department of Transportation (DOT) or the National Standard of

Canada, CAN/CSA-B339 Cylinders, Spheres and Tubes for Transportation of Dangerous Goods; and Commission, as applicable; and provided with a listed over-filling prevention device (OPD), and provided with a cylinder connection device compatible with the connection for outdoor cooking appliances.

BY16-101-003-04 / English 4/15

The cylinder must also be equipped with:

 A shut-off valve terminating in a Type 1 gas cylinder valve outlet.

 A Type 1 valve that prevents gas flow until a positive seal is obtained.

 An arrangement for vapor withdrawal.

 A collar to protect the cylinder shut-off valve.

 A safety relief device having direct communication with the vapor space of the cylinder.

 A listed over-filling prevention device (OPD).

FILLING THE LP GAS CYLINDER (TANK):

WARNING

 Allow only qualified licensed LP gas dealers to properly fill or repair your LP gas cylinder.

 New tanks should be purged prior to filling; inform LP gas dealer if you are using a new tank.

 DO NOT allow the cylinder to be filled beyond 80% capacity. Over-filled tanks can create a dangerous condition. Over-filled tanks can build up pressure and cause the relief valve to expel propane gas vapors. The vapor is combustible and if it comes in contact with a spark source or flame an explosion causing severe burns, bodily harm, or death could occur.

 Always use a protective cylinder cap when grill is not connected to cylinder.

 If you exchange a cylinder with a qualified exchange program, the new cylinder must have a Type 1 valve and an over-filling prevention device (OPD)

 Inspect the propane tank valve rubber seal for cracks, wear or deterioration prior to use. A damaged rubber seal can cause a gas leak, possibly resulting in an explosion, fire or severe bodily harm.

LP GAS CYLINDER (TANK) RUBBER SEAL INSPECTION:

 Inspect the propane tank valve rubber seal for cracks, wear or deterioration prior to use.

A damaged rubber seal can cause a gas leak, possibly resulting in an explosion, fire or severe bodily harm.

 Inspection should be done each time the propane tank is connected to the grill, has been refilled, exchanged or has not been used for more than 60 days.

 Do not use a propane tank with a damaged rubber seal. Exchange the tank or have the rubber seal replaced at a qualified propane filling station. Good Rubber Seal

INSTALLING LP GAS CYLINDER (TANK) ONTO THE GRILL:

Damaged Rubber Seal

1. Check that the cylinder valve is closed by turning the knob clockwise.

2. Inspect cylinder valve rubber seal for cracks or deterioration.

3. Do not use propane tank with damaged seal as a gas leak may occur.

4. As show on Figure GC1, place the tank on Tank bracket with the tank’s rim sitting on the both notches of the tank bracket on the right leg.

5. Orient the cylinder such that the valve opening faces the right side of the grill, and the hose is not kinked or damaged.

6. Hold the tank and loosen the M6 wing nut of Tank holder.

7. Press down / slide the Tank holder to lock the tank handle as shown on Figure CG2.

8. Tighten M6 wing nut to secure/fix the tank in its up-right position.

BY16-101-003-04 / English 5/15

HOSE & REGULATOR SPECIFICATIONS AND INSTALLATION

WARNING



DO NOT attempt to connect grill, as purchased for LP (propane) gas, to any other fuel supply source such as a natural gas line.



DO NOT use any other pressure regulator/hose assembly other than the one supplied with your grill.

Replacement pressure regulator/hose assembly can be obtained by contacting customer service.



DO NOT attempt to adjust or repair a regulator. The regulator is designed to operate at a maximum output pressure of 11 inches of water column (2.74kPa).



Ensure the tank valve is CLOSED prior to connecting the LP gas cylinder to your grill. Turn the valve knob clockwise to properly close the valve. Read and follow all instructions and warnings on the supply hose safety tags. Read and follow all warnings in this manual concerning the safe use of LP gas cylinders and the hose and regulator before connecting cylinder to grill. Read and follow all warnings on the LP cylinder.

HOSE & REGULATOR:

Your grill is equipped with a Type 1 connection device with the following features:

1. The system will not allow gas flow from the cylinder until a positive connection to the valve has been made.

Note:

The cylinder valve and all grill burner knobs must be turned OFF before any connection is made or

removed.

2. A regulator flow limiting device, when activated, restricts the flow of gas to 10 cubic feet per hour. If the flow limiting device is activated, perform Regulator Resetting Procedure.

Note:

If your grill will not get hot enough to cook, the flow limiting device may have been activated.

CONNECTING HOSE & REGULATOR:

1. Inspect the propane tank valve rubber seal for cracks, wear or deterioration prior to use. A damaged rubber seal can cause a gas leak, possibly resulting in an explosion, fire or severe bodily harm. Do not use a propane tank with a damaged rubber seal.

2. Attach or detach regulator to the LP gas cylinder only when cylinder is at rest in tank holder.

3. Check that the cylinder valve is closed by turning the knob clockwise.

4. Check that the grill’s burner control knobs are in the ‘OFF’ positions.

5. Visually inspect the hose assembly prior to each use for evidence of damage, excess wear, or deterioration. If found, replace the assembly before using your grill. Only the manufacturer’s supplied replacement should be used.

Inspect Rubber Seal

6. Remove the protective plastic cap from the cylinder valve.

7. Check that the hose does not contain kinks, that the cylinder does not have sharp edges, and does not contact surfaces that may become hot during use.

8. Hold regulator and insert the brass nipple into the LP cylinder valve outlet. Ensure that the device is centered properly.

9. Turn the large coupling nut clockwise by hand and tighten to a full stop. Take care to not cross-thread the coupling nut onto the cylinder valve. Do not use tools to tighten connection.

Note: If you are unable to make the connection, repeat Step 7 and 8.

10. Leak-check all fittings before lighting your grill. See section on ‘Leak Testing’ of this manual.

REGULATOR RESETTING PROCEDURE:

If your grill will not get hot enough to cook, the flow limiting device may have been activated.

Mini Reset:

Turn ALL burner control knobs to ‘OFF’, turn off the cylinder valve. Wait one minute. Slowly turn cylinder valve ON and relight grill. If burner flame is higher and grill heats up properly – proceed with cooking.

Full Rest:

Turn ALL burner control knobs to ‘OFF’, turn off the cylinder valve. Disconnect hose and regulator from cylinder. Wait two minutes, reattach hose and regulator and perform leak test.

BY16-101-003-04 / English 6/15

LEAK TESTING

WARNING



Never use your grill without leak testing all gas connections, hoses and propane tank. Follow the section on

‘Leak Testing’ of this manual for proper procedures.

DANGER

To prevent fire or explosion hazard:

 DO NOT smoke or permit ignition sources in the area while conducting a leak test.

 Perform test OUTDOORS in a well-ventilated area that is protected from the wind.

 Never perform a leak test with a match or open flame.

 Never perform a leak test while the grill is in use or while grill is still hot.

WHEN TO PERFORM A LEAK TEST:

 After assembling your grill and before lighting for the first time, even if purchased fully-assembled.

 Every time the LP gas cylinder is refilled, exchanged or if any of the gas components are disconnected or replaced.

 Any time your grill has been moved.

 At least once per year or if your grill has not been used for more than 60 days.

CHECKING FOR LEAKS:

CAUTION:

Strong odors, colds, sinus congestion, etc. may prevent the detection of propane by smell. Use caution and common sense when testing for leaks.

Note: The leak test must be performed in an area that has adequate lighting in order to see if bubbles are developing and not in a windy or noisy area so larger leaks can be detected by smell or sound.

1. Create a mixture of 50% water and 50% liquid dishwashing soap.

2. Open the lid.

3. Ensure all control knobs are set to the ‘OFF’ position.

4. Turn on the gas at the cylinder valve. Turn the cylinder valve knob counter-clockwise until fully opened. If you hear a rushing sound or smell gas, turn the gas off. Tighten any leaking connections. If leak is detected at connection nut and tightening does not stop leak, re-inspect propane tank rubber seal.

5. Apply the soapy water mixture to the following:

A Supply tank (cylinder) welds.

B Connection nut to tank valve.

C Back side of connection nut to brass nipple.

D Brass nipple connection into regulator.

E Regulator connections to gas supply hoses.

F Hose connection to gas manifold.

G The full length of gas supply hose.

H Tank valve to cylinder.

6. Check each place listed (A-H) for growing bubbles, which indicates a leak. Large leaks may not be detected by bubbles but should produce a rushing sound or gas smell.

7. Turn off gas supply at cylinder valve.

8. Turn on control knobs to release gas pressure in hose.

9. Turn control knobs to ‘OFF’ position.

10. Tighten any leaking connections. If leak is detected at connection nut and tightening does not stop leak, re-inspect propane tank rubber seal.

11. Repeat soapy water test until no leaks are detected.

12. Turn off gas supply at cylinder valve until you are ready to use your grill.

13. Wash off soapy residue with cold water and towel dry.

14. Wait 5 minutes to allow all gas to evacuate the area before lighting grill.

H

Watch For Bubbles

F

E

D

C

B

A

G

WARNING:

DO NOT use the grill if leaks cannot be stopped. Contact a qualified gas appliance repair service.

BY16-101-003-04 / English 7/15

PRE-START CHECK LIST

DANGER

Property damage, bodily harm, severe burns, and death could result from failure to follow these safety steps. These steps should be performed after the grill has been assembled and prior to each use. DO NOT operate this grill until you have read and understand ALL of the warnings and instructions in this manual.

 Ensure that the grill is properly assembled.

 Inspect the gas supply hose for burns, chaffing, kinks, and proper routing before each use. If it is evident there is excessive abrasion or wear, or the hose is cut, it must be replaced prior to the grill being used. Hose and regulator can be obtained by contacting customer service.

 Leak-check all gas connections, hose and propane tank. See section on ‘Leak Testing’.

 Ensure that all electrical supply cords are properly grounded. Keep any electrical supply cord and the fuel supply hose away from any heated surfaces. Hose should be at least 3” from hot surfaces.

 Position your grill on a non-combustible level surface in well ventilated location, a safe distance 10ft (3.1m) from combustible materials, buildings and overhangs.

 Properly place the empty grease cup under the grease drain hole in the bottom of the grill to catch grease during use.

 DO NOT block ventilation areas in sides, back or cart compartment of grill.

LIGHTING INSTRUCTIONS

WARNING

Read, understand and follow all warnings and instructions contained in this manual. DO NOT skip any of the warnings and instructions contained in the preceding sections of this manual.

Follow the instructions exactly.

1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside the grill. An explosion could occur if grill lid is down.

2. Check that all burner control knobs and the cylinder valve are turned to the ‘OFF’ position.

3. Turn on the fuel supply by slowly rotating the cylinder valve knob counter-clockwise until fully opened.

4. DO NOT stand with head, body, or arms over the grill when lighting.

LIGHTING THE MAIN BURNERS:

1. Open lid before lighting burner.

2. Make sure both control knobs are in the ‘OFF’ position.

3. Push and hold down the control knob and turn slowly to ‘HI’. You should hear the igniter click.

Note: step 3 may need to repeat 2-3 times to light burner.

4. If ignition does not occur in 5 seconds, turn control knob to ‘OFF’, wait 5 minutes to allow gas to dissipate and repeat lighting procedure.

5. To light the other burner, repeat step 3.

6. If burner does not ignite, wait 5 minutes, refer to “Match Lighting the Main Burner’ section for match lighting.

7. To turn off, turn control knobs clockwise until they lock in the ‘OFF’ position. This does not turn off the gas flow from the cylinder.

MATCH LIGHTING THE MAIN BURNERS:

1. Open lid before lighting.

2. Make sure both control knobs are in the ‘OFF’ position.

3. Place a paper match in the end of the match lighter. Strike the match and place through cooking grid to approximately 1/2” (1 to 2cm) from the burner.

4. Turn on the control knob to the ‘HI’ position. The burner should light within 5 seconds.

5. If burner does not light, turn the control knob to ‘OFF’ and wait 5 minutes for gas to dissipate and repeat lighting procedure.

6. To light the other burner, repeat 3 & 4.

7. If the burner does not light within the first few attempts of match lighting, there is a problem with the gas supply. Turn off the gas at the burner and cylinder. DO NOT attempt to operate the grill until the problem is found and corrected.

Note: Observe flame height when lit: Flame should be a Blue/Yellow color between 1” – 2” when burner is on ‘HI’.

Adjust flame see ‘Burner Adjustment” section of this manual.

BY16-101-003-04 / English 8/15

OPERATING THE GRILL

WARNING



Read and follow all warnings and instructions contained in the preceding section of this manual.



Never use charcoal, lava rocks or wood briquettes in a gas grill. Flavoring chips must be contained in a metal smoking box to contain ash and prevent fires.



DO NOT cover cooking grates or other components with aluminum foil, as this blocks ventilation and damage to grill or personal injury may occur.



DO NOT leave your grill unattended while ‘ON’ or in use.



DO NOT move grill when in use.



DO NOT use water on a grease fire. Closing the lid to extinguish a grease fire is impossible.

Use type BC dry chemical fire extinguisher or smother with dirt, sand or baking soda.



Never cook on the grill without the grease cup in place.

BREAKING IN YOUR GRILL:

 In manufacturing and preserving the components of your grill, oil residue may be present on the burners and cooking surfaces of your grill.

 Before cooking on your grill for the first time you should preheat it for 15 minutes on ‘HI’ to burn off these residual oils.

PREHEATING THE GRILL:

 Prior to each use, it is recommended that you preheat your grill. This ensures that the grilling surfaces are at the desired temperatures to sear the food sugars when cooking. After lighting your grill, set the main burner control knob to ‘HI’ position for 5 to 10 minutes. Close the lid when preheating.

CONTROLLING FLARE-UPS/GREASE FIRES:

 Flare-ups are a part of cooking meats on a gas grill. This adds to the unique flavor of cooking on a gas grill. Use caution when opening the lid as sudden flare-ups may occur. Excessive flare-ups can over-cook your food and cause a dangerous situation for you and your grill. Excessive flare-ups result from the build-up of grease in your grill. If this should occur, DO NOT pour water onto the flames. This can cause the grease to splatter and could result in serious burns or bodily harm.

 If grease fire occurs while lid is open, leave lid open, turn burner knobs to ‘OFF’, turn off LP cylinder valve. If possible, relocate food to a different section of coking grate and allow grease to burn out or smother the flames with baking soda.

 If grease fire occurs while lid is closed, leave lid closed, as a sudden burst of air may increase flames. Turn burner knobs to ‘OFF’, turn off LP cylinder valve. Allow grease to burn out.

 Never pour water on a grease fire as grease may splatter/spread and could result in bodily injury or property damage.

 If grease fire does not quickly burn out or the fire is growing/spreading, use a type BC dry chemical fire extinguisher or smother with dirt, sand or baking soda. Closing the lid to extinguish a grease fire is not possible.

TO MINIMIZE FLARE-UPS:

 Trim excess fat from meats prior to cooking.

 Cook meats with high fat contents (chicken or pork) on Low settings or indirectly.

 Ensure that your grill on level ground and the grease is allowed to evacuate the grill through the drain hole in the bottom and into grease cup.

 Clean grill frequently to minimize grease buildup.

INDIRECT COOKING:

 Indirect cooking is the process of cooking your food without the heat source being directly under your food. You can sear meats over a high flame on one side of the grill while slow cooking a roast on the other (unlit) side of the grill.

TURNING OFF THE GRILL:

1. Turn off the cylinder valve.

2. Turn both burner control knobs to the ‘OFF’ position.

Note:

Turn off LP cylinder first to prevent gas from being left in the system under pressure.

To turn off the cylinder valve,

Turn knob clockwise until it stops.

CAUTION:

The cylinder valve should always be in the off (or closed) position when the grill is not in use.

BY16-101-003-04 / English 9/15

PROPER CARE & MAINTENANCE

WARNING:

If a bristle brush is used to clean any of the cooking surfaces, ensure no loose bristles remain on the cooking surfaces prior to grill as loose bristles may attach to food.

CLEANING INTERIOR OF GRILL:

 We recommend cleaning off food residue immediately after cooking by gently scrubbing grates with wire bristle brush and then turning burners to HI for approximately 5 minutes.

WARNING:

DO NOT leave grill unattended when grill is on. Wear oven mitts to protect from burns.

 The heat from the burners will burn off most food/grease residue from grates and heat tents and turn it to an ash like substance which will fall to the bottom of the firebox or grease tray. After the grill cools

(approximately 30 minutes) remove grates and heat tents and brush the ash and any grease out of the firebox. Clean and replace grease cup. Inspect the heat tents for damage or deterioration before reinstalling in the grill.

 Wash the grates and heat tents with a mild detergent and rinse with hot water periodically if desired.

CAUTION:

DO NOT allow ash residue to remain on the grease cup or firebox as it could block proper grease drainage of the grill.

INTERIOR OF GRILL LID:

 Smoke will accumulate inside grill lid and may flake onto your food. Clean the inside of the grill lid with scrub brush and baking soda/water solution. Dry thoroughly. Do not mistake this for paint. The interior of gas grill lids are not painted.

MAINTAINING EXTERIOR OF GRILL:

 To protect your grill from excessive rust, the unit must be kept clean and covered at all times when not in use.

 Painted surfaces. Wash with mild detergent or non-abrasive cleaner and warm soapy water.

 Stainless steel surfaces. To maintain your grill’s appearance, wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use. Baked-on grease deposits may require the use of an abrasive plastic cleaning pad. Use only in the direction of the brushed finish to avoid damage. Do not use abrasive pad on areas with graphics. Car wax may help protect the exterior finish of your grill.

 Porcelain surfaces. Because of glass-like composition, most residues can be wiped away with a solution of baking soda and water or specially formulated cleaner. Use non-abrasive scouring powder such as baking soda for stubborn stains.

 Plastic and rubber parts. Wash with warm soapy water and wipe dry. Do not use citrisol, abrasive cleaners, degreasers or a concentrated grill cleaner on plastic parts. Damage to and failure of parts can result.

RUST:

 Discoloration, rust and rust pits can occur as a result of high cooking temperatures, acidic marinades, grease fires and exposure to coastal climates or other natural elements.

 Rust spots on the interior surface can be buffed, cleaned, and then lightly coated with vegetable oil or vegetable oil spray to minimize rusting.

 Never use cleaners containing chlorine as chlorine promotes rust.

BURNER CLEANING AND MAINTENANCE:

 Keep the appliance free and clear of combustible materials, gasoline and other flammable vapors and liquids.

 Keep the ventilation openings of cylinder enclosure free and clear of debris.

 Visually check burner flames for proper operation (see pictorial in ‘Burner Assembly/Maintenance’ under

Proper Care and Maintenance). Spiders or other insects can nest in the burner causing gas blockage.

 For safe grilling and peak performance of your grill, perform these checks at least twice per year or after extended periods of storage.

 Be sure to tighten up all hardware (nuts, bolts, screws, etc.) at least twice per year.

CAUTION:

Some parts may contain sharp edges. Wear protective gloves if necessary.

 Remove the cooking grid, heat tents, and burners from your grill. Use a brush with hot water and detergent to remove excess residue. NEVER use a commercial oven cleaner. Rinse completely with water. Towel dry and replace all components as described in the assembly instructions.

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BURNER ASSEMBLY/MAINTENANCE:

 Although your burners are constructed of stainless steel, they may corrode as a result of the extreme heat and acids from cooking foods. Regularly inspect the burners for cracks, abnormal holes, and other signs of corrosion damage. If found, replace the burner.

 DO NOT block ventilation areas in sides, back or cart compartment of grill. Burner tubes can become blocked by

Debris spiders and other insects building their nests. Blocked burner tubes can prevent gas flow to the burners and could result in a burner tube fire or fire beneath the grill.

To clean the Burner Assembly follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting the grill.

1. Turn gas off at control knob and LP cylinder tank valve.

2. Remove cooking grills and heat tent.

3. Remove bolt from each burner using screwdriver.

4. Carefully lift each burner up and away from valve openings.

5. Use a narrow bottle brush or a stiff wire bent into a small hook to run through each burner tube or use compressed air to blow into burner tube and out the flame ports. Check each port to make sure air comes out each hole.

CAUTION: Wear eye protection when using compressed air.

6. Use a wire brush to clean the entire outer surface of burner to remove food residue and dirt.

7. Check burner for damage, if any cracks or holes are found replace burner.

8. Install burners in grill and carefully orient burners correctly.

IMPORTANT: Burner opening must slide over valve nozzle.

9. Replace bolts and nuts to each burner and crossover channel.

Note: Follow the ‘Gas Leak Testing’ section of this manual. Relight burners to verify proper operation.

10. Replace heat tents and cooking grids.

BURNER ADJUSTMENT:

WARNING

Valve Nozzle

Burner Opening

Proper valve to burner alignment



DO NOT attempt to adjust burner air shutter until grill has cooled down for approximately 30 minutes. Failure to do so could cause severe burns.

 Normal flame should be soft blue with yellow tips between 1” – 2” when burner is on ‘HI’. Depending on elevation, burner air shutter may need to be adjusted to obtain correct air to fuel ratio.

CORRECT INCORRECT

 To adjust air shutter, loosen set screw and rotate air shutter to desired position to achieve normal flame. Tighten set screw after adjustment is made. Relight the grill to observe flame. Incremental adjustments may be needed to achieve a good flame.

Set Screw

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TRANSPORTING AND STORAGE

WARNING



Never move a grill when hot or in use.



Make sure that cylinder valve is closed and burner knobs are in the off position.



DO NOT store a spare LP gas cylinder (filled or empty) under or near the grill.



Never store flammable liquids or spray canisters under or near the grill.



If the outdoor cooking gas appliance is not in use, the gas must be turned off at the LP gas supply cylinder.



Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the outdoor cooking gas appliance.



Cylinders must not be stored in a building or enclosure, including garages and sheds.



Cylinders must be kept out of reach of children.

BEFORE STORING YOUR GRILL:

 Ensure that the cylinder valve is fully closed.

 Clean all surfaces. Lightly coat the burners with cooking oil to prevent excess rusting.

 If storing the grill indoors, disconnect the LP cylinder and leave the LP cylinder outdoors.

 Place a protective cover on the LP cylinder and store in a well-ventilated outdoor area out of direct sunlight.

 Check and clean burner prior to use after storing, at the beginning of grilling season or after a period of not being used. Spiders and insects like to build nests in burner tubes (especially during colder months). Blocked burner tubes can prevent gas flow to the burners and could result in a burner tube fire or fire beneath the grill.

See ‘Burner Assembly/Maintenance’ under Proper Care and Maintenance.

 If storing the grill outdoors, protect the grill with a cover.

 Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of duct cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.

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TROUBLE SHOOTING

Burner will not light using the ignition system

Possible cause

 Gas cylinder is empty

 Faulty regulator

 Obstructions in burner

 Obstructions in gas jets or gas hose

 Electrode wire is loose or disconnected on electrode or ignition unit.

 Electrode or wire is damaged.

 Faulty pushbutton ignitor.

Solution

 Replace with full cylinder

 Have Regulator checked or replace

 Clean burner

 Clean jets and gas hose

 Reconnect wire

 Change electrode and wire

 Change ignitor

Burner will not light with a match

Possible cause

 Gas cylinder is empty

 Faulty regulator

 Obstructions in burner

 Obstructions in gas jets or gas hose

Solution

 Replace with full cylinder

 Have Regulator checked or replace

 Clean burner

 Clean jets and gas hose

Low flame or flashback (fire in burner tube – a hissing or roaring noise may be heard)

Possible cause Solution

 Gas cylinder too small

 Obstructions in burner

 Use larger cylinder

 Clean burner

 Obstructions in gas jets or gas hose

 Windy conditions

Gas valve knob difficult to turn

Possible cause

 Gas valve jammed

 Clean jets and gas hose

 Use BBQ in a more sheltered position

Solution

 Replace gas valve

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Replacement Parts List

7

8

8A

8B

8C

8D

8E

8F

9

1

2

3

4

5

6

Part #

10

Parts Description

Lid

Lid plastic pad

Lid handle

Lid hinge

Warming rack

Cooking grid

Part #

11

12

13

14

14A

15

Heat tent

Fire bowl assemble

Burner

Ignition Pin

16

16A

17

18

Control panel 19

Manifold, Hose & Regulator ass’y 20

Tank heat shield 21

Fire bowl support

Side shelf

22

23

Control knob

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Parts Description

Grease cup

Right front leg

Right rear leg

Left front leg

Match holder

Left rear leg

Right brace

Tank holder

Left brace

Rear brace

Tank support bracket

Axle

Wheel

Leg cap

Cart front panel

– lower

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WARRANTY

From the date of purchase, Henergy warrants the Backyard 2 Burner Gas Grill workmanship and/or materials to the original purchaser for:

 5 years on burner

 1 year on valves, body and cart, igniter, cooking grates and other related parts.

Henergy’s obligations under this warranty are limited to the following guidelines:

 This warranty does not cover units that have been altered/modified or damaged due to normal wear, rust, abuse, improper maintenance and/or improper use.

 This warranty does not cover surface scratches, rust or heat damage to the finish, which is considered normal wear.

 May elect to repair or replace damaged units covered by the terms of this warranty.

 This warranty extends to the original purchaser only and is not transferable or assignable to subsequent purchasers.

 This warranty does not cover any failures or operating difficulties due to accident, abuse, misuse, alternation, misapplication, improper installation or improper maintenance or service by you or any third party, or failure to perform normal and routine maintenance on the product as set out in this Assembly and Operating Instructions.

We require reasonable proof of purchase. Therefore, we strongly recommend that you retain your sales receipt or invoice. To obtain a replacement parts for your Backyard Grill under the terms of this warranty, please contact

Customer Service. A receipt will be required. We will not be responsible for any units forwarded to us without prior authorization.

Except as above stated, we make no other expressed warranty.

The implied warranties of merchantability for a particular purpose are limited in duration to those listed above from the date of purchase, some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.

We disclaims all warranties for products that are purchased from sellers other than authorized retailers or distributors, including the warranty of merchantability or the warranty of fitness for a particular purpose.

Any liability for indirect, incidental or consequential damages arising from the failure of the grill to comply with this warranty or any implied warranty is excluded, customer acknowledges that the purchase price charged is based upon the limitations contained in the warranty set out above. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

This limited warranty gives the purchaser specific legal rights, a purchaser may have other rights depending upon where he or she lives. Some jurisdictions do not allow the exclusion or limitation of special, incidental or consequential damages, or limitations on how long a warranty lasts, so the above exclusion and limitations may not apply to everyone.

We do not authorize any person or company to assume any other obligation or liability in connection with the safe, installation, use, removal, return, or replacement of its equipment, and no such representations are binding on us.

Henergy Group (HK) Limited

Flat G1, 35/F, Legend Tower, No. 7 Shing Yip Street, Kwun Tong, Kowloon, Hong Kong.

Should you encounter any problem and for assistance, contact our customer service at: [email protected] or 1-844-827-7693

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