Prochem Powerflo SX2000, Powermax SX2100, Powerplus SX2700 Carpet Soil Extractor User Manual
Below you will find brief information for Carpet Soil Extractor Powerflo SX2000, Carpet Soil Extractor Powermax SX2100, Carpet Soil Extractor Powerplus SX2700. These machines are designed to extract dirt and grime from carpets and upholstery with ease. They feature a powerful vacuum system and a high-pressure solution pump that deliver a deep clean. The machines are also equipped with a range of accessories, including a variety of wands and hand tools, making them ideal for a variety of cleaning tasks.
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Steempro 2000
CARPET SOIL EXTRACTOR
SAFETY, OPERATION & MAINTENANCE
INSTRUCTIONS
MODELS:
SX2000 POWERFLO
SX2100 POWERMAX
SX2700 POWERPLUS
CAUTION – READ THE INSTRUCTION MANUAL BEFORE USING THE APPLIANCE
Steempro Manual 1/7/15 Page 1 of 35
MACHINE DATA
MODEL NO.
SERIAL NO.
DATE OF PURCHASE
DISTRIBUTOR NAME
DISTRIBUTOR TEL NO.
MANUFACTURER CONTACT Prochem Europe Ltd.
Oakcroft Road,
Chessington,
Surrey KT9 1RH, UK
Telephone: + 44 (0)20 8974 1515
Fax: + 44 (0)20 8974 1511
Email: [email protected]
Website: www.prochem.co.uk
All information and specifications in this manual are current at the date of issue. However, because of Prochem Europe policy of continual product improvement, we reserve the right to make changes at any time without notice. Please note that this manual applies to all models and explains variations including accessories used. Therefore, you may find some explanations for variations and options not installed on your equipment.
Steempro Manual 1/7/15 Page 2 of 35
CONTENTS
WARRANTY
IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT OPERATING INSTRUCTIONS
GENERAL OPERATING INSTRUCTIONS
UNDERSTANDING YOUR SOIL EXTRACTOR
ACCESSORIES & CHEMICALS
CONDENSED OPERATING INSTRUCTIONS
PRACTICAL CARPET CLEANING
GENERAL MAINTENANCE
GENERAL FAULT FINDING
PARTS DIAGRAM SX2000 / SX2100 UPPER
PARTS LIST SX2000 / SX2100 UPPER
PARTS DIAGRAM SX2000 / SX2100 BASE
PARTS LIST SX2100 / SX2000 BASE
PARTS DIAGRAM SX2700 UPPER
PARTS LIST SX2700 UPPER
PARTS DIAGRAM SX2700 BASE
PARTS LIST SX2700 BASE
WAND PARTS LIST
HAND TOOL PARTS LIST
PUMP PARTS LIST
WIRING DIAGRAMS
CE DECLARATION OF CONFORMITY
11
13
14
16
17
PAGE NO.
5
8
9
10
6
7
24
25
27
29
31
18
19
20
22
23
33
35
Steempro Manual 1/7/15 Page 3 of 35
This product is marked according to the European Directive (2002/96/EC) on
Waste Electrical and Electronic Equipment (WEEE).
The symbol on this product indicates that this product must not be disposed of with normal household waste. Please protect human health and the environment by disposing of this product responsibly in the correct manner.
For further information regarding the disposal, treatment, recycling and recovery of this product, please contact:
Prochem Europe Sales Department
Telephone: +44 (0)20 8974 1515
Prochem Europe Ltd. EEE Producer Registration Number: WEE / AJ0044SY
European Directive (2011/65/EU) Restriction of use of certain Hazardous
Substances in Electrical and Electronic Equipment (RoHS2).
This equipment does not contain more than the maximum permitted levels by weight of the following substances:
Lead (Pb), Mercury (Hg), Cadmium (Cd), Hexavalent Chromium (Cr (Vl)),
Polybrominated Biphenyls (PBB), Polybrominated Diphenyl Ethers (PBDE)
Steempro Manual 1/7/15 Page 4 of 35
MACHINE WARRANTY
DATE EFFECTIVE: 1/7/15
As of the above date, this warranty supersedes all previous warranties and forms part of the contract of sale.
Prochem Europe Ltd. (hereafter referred to as “Prochem”) guarantees this machine to be free from defects in materials and workmanship for the relevant time period as shown below, and from the actual date of purchase by the user. Proof of the purchase date from a Prochem Authorised Distributor will be required for performance of this warranty.
Rotationally moulded polyethylene tanks ……………………………………………………………………………………2 Years
All other parts except maintenance items (see below) …………………………….………………………………………..1 Year
THIS WARRANTY EXCLUDES NORMAL MAINTENANCE ITEMS, including but not limited to HOSES, FILTERS, O-RINGS,
DIAPHRAGMS, VALVES, DRIVE BELTS, GASKETS, CARBON BRUSHES and damage to motors and other components as a result of failure to replace normal maintenance items. THIS LIST IS NOT EXHAUSTIVE.
To obtain performance of this warranty, contact the Prochem Authorised Distributor who supplied the product.
The Prochem Authorised Distributor is responsible as the selling agent for the provision of initial training in the correct use and application of the machine and approved chemicals. The distributor is also responsible for service maintenance and repairs during and after the warranty period and the administration of any warranty claims in conjunction with the Prochem Service Department. Failure of any of these provisions and responsibilities may invalidate the warranty and the authorised status of the distributor.
If Prochem receives notice of any defects during the warranty period, Prochem reserves the right to either repair, or replace components that prove to be defective. Goods must be returned before the warranty is approved. Goods sent out prior to the return of faulty items will be invoiced at current prices, subject to standard payment terms (see Prochem Standard Terms and
Conditions of Sale). Replacement parts supplied under warranty will be guaranteed for the remainder of the original machine warranty and NOT from the date of installation. Spare parts supplied after expiry of machine warranty may be covered by a manufacturer’s warranty, subject to inspection by Prochem Europe Ltd. and at its sole discretion. Normal maintenance items, however, are not covered. Replacement or credit of any returned parts will be at the discretion of the Prochem Service
Department. Any subsequent refusal to accept their decision will serve to invalidate this warranty with immediate effect.
PROCHEM AUTHORISED DISTRIBUTORS are responsible for machine and accessories service back up during and after the warranty period. Prochem will furnish parts if the warranty is approved, but DISTRIBUTORS will be responsible for fitting, service, labour and related charges including travel, if applicable, and the cost of returning the machine or parts to Prochem. If any chargeable work is undertaken by Prochem for DISTRIBUTORS the labour, parts (if applicable) and return carriage will be charged at FULL LIST PRICE. If warranty is approved due to genuine manufacturing defect, then labour charges and carriage charges may be waived at Prochem’s discretion.
Prochem may send replacement parts to customers supplied by a DISTRIBUTOR or directly by Prochem, subject to the same conditions of replacement and payment above. The customer, however, will be responsible for fitting, labour and the carriage costs of returning repaired parts. Alternatively, Prochem will undertake warranty work at Chessington, subject to the same conditions, but the customer will be responsible for all carriage charges.
Any of the following circumstances involving the machine will serve to invalidate this warranty:-
NORMAL WEAR, ACCIDENTS, USE OF THE MACHINE FOR A PURPOSE OTHER THAN THAT FOR WHICH IT WAS
INTENDED, INCORRECT MAINTENANCE, THE USE OF CHEMICALS OTHER THAN THOSE SUPPLIED OR APPROVED
BY PROCHEM, INCORRECT INSUFFICIENT OR NON-USE OF DEFOAMER, EXPOSURE TO EXTREME TEMPERATURES
OR CONDITIONS, INCORRECT INSTALLATION OR REPAIR & UNAUTHORISED INTERVENTION.
Liability is excluded for the following:-
All forms of damage and special damage founded in tort (apart from death and personal injury) and contract law including but not limited to consequential loss, loss of income and losses incurred in reliance of the contract; service, labour or third party charges and the cost of returning the machine or defective parts to Prochem or Prochem’s Authorised Distributor.
As against a person dealing as a consumer, this warranty creates specific rights in addition to any statutory rights, which are unaffected. As against a person dealing otherwise than as a consumer, however, this warranty excludes any implied term that the machine will correspond with a description or a product sample.
With the exception of some specific products which are labelled and intended to be used by a consumer, all equipment, machinery, accessories, products, services and advice supplied by Prochem is intended for professional and industrial use only.
Your Prochem unit is designed to give you many years of reliable service. If a problem should arise during or after the warranty period, contact the Prochem Authorised Distributor or the Prochem Service Department, for details of the services available.
Only the original purchaser of the new equipment may seek performance of this warranty – these rights cannot be transferred to a third party.
Prochem Europe Ltd.
Oakcroft Road, Chessington, Surrey KT9 1RH, ENGLAND
Telephone: + 44 (0)20 8974 1515 Fax: + 44 (0)20 8974 1511 Machine Warranty Issue 10
1/7/15
Steempro Manual 1/7/15 Page 5 of 35
IMPORTANT SAFETY INSTRUCTIONS
PLEASE READ THE FOLLOWING IMPORTANT SAFETY INSTRUCTIONS (!!)
BEFORE ATTEMPTING TO USE THIS MACHINE. FAILURE TO OBSERVE THE
INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
!! CAUTION
Read the instruction manual before using the appliance.
!! SOUND PRESSURE LEVEL
The sound pressure of this machine, when in use, does not exceed 85 dB (A).
!! APPLIANCE SUITABILITY
This appliance is suitable for commercial use, for example, in hotels, schools, hospitals, factories, shops, offices and rental businesses.
This appliance is not intended for use by persons
(including children) with reduced physical, sensory or mental capabilities, or lack of experience or knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
!! CHILDREN should be supervised to ensure they do not play with the appliance.
!! FOR MAINS POWERED APPLIANCES during cleaning and maintenance – the plug is to be removed from the outlet socket.
!! TRAINING
You must be trained in the operation of this machine before use. Please read this manual carefully and obtain operating instruction from your
Prochem Distributor or authorised representative in the correct use of this equipment and suitable chemicals before attempting to clean.
!! REPAIRS
Should any repairs, including supply cord replacement be required, we recommend that the appliance be returned to an authorised dealer.
!! ELECTRICAL CABLE INSPECTION &
REPLACEMENT
This machine must be earthed while in use to protect the operator from electric shock. It is equipped with a sealed and approved EC three conductor cable and three-prong 13A plug. If the supply cord is damaged it must be replaced by a special cord or assembly available from the manufacturer or its service agent. During operation a hazard may occur when running the machine over the power supply cord. The power supply cord should be regularly inspected for signs of damage.
If the power supply cord is damaged, it must be replaced.
!! RCD CIRCUIT BREAKER
In common with other household and commercial electrical equipment, an 'RCD' circuit breaker plug device is strongly recommended for this type of equipment.
!! EXTENSION CABLES
Avoid using extension cables with this machine. If an extension cable is used it should be of a suitable rating and no longer than 30 metres. Use only three wire CE approved extension cable with CE approved three-prong earthed plugs and three pole receptacles that accept the machine 13 amp plug.
!! DO NOT use a multiple adaptor socket to connect the machine and heating units or other devices to a single extension cable.
!! DO NOT stand the machine in water to operate such as during flood extraction.
SERIOUS INJURY OR DEATH MAY RESULT IF
MACHINE IS IMMERSED IN WATER!
!! DO NOT pull the machine by the power cable or hoses.
!! DO NOT use this machine with or near flammable vapours. These machines can ignite flammable vapours such as fuels, solvents or thinners.
!! DO NOT operate the machine unless it is completely assembled.
!! DO NOT attempt repairs or maintenance unless you are suitably qualified or experienced. Repairs and maintenance should only be performed by qualified personnel and the machine should be tested for electrical safety before re-use.
!! SPRAY LIQUID ejection could be hazardous as a result of its temperature, pressure or chemical content.
!! IF FOAM or liquid comes from the exhaust switch off immediately.
!! ALWAYS disconnect machine from mains supply when left unattended, when emptying the waste container or cleaning the appliance.
!! WHEN CLEANING THE WASTE TANK use a broad spectrum disinfectant cleaning agent to prevent contamination from any infectious material.
Steempro Manual 1/7/15 Page 6 of 35
IMPORTANT OPERATING INSTRUCTIONS
PLEASE READ THE FOLLOWING IMPORTANT OPERATING INSTRUCTIONS (!)
BEFORE ATTEMPTING TO USE THIS MACHINE. FAILURE TO OBSERVE THE
INSTRUCTIONS MAY RESULT IN DAMAGE TO THE EQUIPMENT.
! DO NOT expose the machine to rain or freezing ! ALWAYS pre-test carpet or fabric for colour temperatures. Drain solution system and store indoors when not in use.
! DO NOT operate the machine without solution and waste tank filters.
! DO NOT use boiling water or temperature in excess of 76
O
C.
! DO NOT use chemicals in the machine other than those manufactured or recommended by Prochem
Europe.
! DO NOT use the machine for dry vacuuming. The vacuum must only be used for wet extraction in conjunction with the spray system.
! DO NOT run the solution pump and/or heating unit dry. Always switch off and disconnect the machine and/or heating unit electrical supply when re-filling with solution.
! ALWAYS use a clean bucket to fill the solution tank.
! AFTER USE flush solution system and rinse the waste tank with clean water and remove loose fibres from the vacuum filter.
! ALWAYS observe directions and safety precautions on chemical products. fastness and suitability with ready-to-use cleaning solution before proceeding.
! ALWAYS use defoamer in the waste tank to control foaming from previous shampoo residues in the carpet.
! IF POWDERED CHEMICALS are used, always premix in a separate bucket before adding to solution tank. If not properly dissolved, powdered cleaning solution may result in damage to the solution pump.
! USE ONLY genuine replacement parts for this machine, supplied by an authorised Prochem
Distributor.
! DO NOT use this machine for any purpose other than for its intended design function. Any deviation from its proper use or purpose and any consequential damage that may occur is the sole responsibility of the user.
! ALWAYS discharge soiled solution to a sewage drain linked to a sewage treatment facility.
! DO NOT discharge soiled solution into roadside storm drains.
! DO NOT use the drain valve to lift the machine which may result in damage to the drain valve or leakage from the drain valve mounting.
Steempro Manual 1/7/15 Page 7 of 35
GENERAL OPERATING INSTRUCTIONS
BEFORE OPERATING THE
MACHINE
Read the manual carefully and completely before attempting to operate the unit. This manual has important information for the use and safe operation of the machine and should be kept available at all times. This machine will ensure years of satisfactory service if operated and maintained according to recommendations in this manual. If additional help or information is needed, please contact your distributor or Prochem.
Prochem carpet soil extraction machines have been designed with the operator in mind. Provided you read the instructions relating to the care of your machine and follow them carefully and take advantage of the helpful hints and advice that we have passed on, you will achieve excellent cleaning results and very quickly pay for your investment. A detailed operational guide is given in the following sections, however, the following important points must be emphasised.
FAILURE TO OBSERVE THESE
INSTRUCTIONS MAY SERIOUSLY
AFFECT THE PERFORMANCE OF
THE MACHINE AND INVALIDATE
THE WARRANTY
•
Connection instructions - The 220 - 240V AC models have been fitted with the appropriate
EC type sealed power cable and 3 prong 13 amp plug for the UK market. Ensure the machine is connected to a 13 amp socket outlet having the same configuration as the plug. No adapter should be used with this machine. Any modification to the plug type may be dangerous and will void the warranty.
•
This equipment is intended for commercial use only.
•
The machine was designed for use on carpet and upholstery extraction applications as per instructions and recommendations written in this manual. Any deviation from its proper use or purpose and the consequential damage that may occur is the sole responsibility of the end user.
•
Disconnect the power cord from outlet before servicing. Do not leave machine connected to an electrical outlet when unattended.
•
Do not immerse or use this machine in standing water. Such use may cause electric shock.
•
This equipment is not designed to handle or use combustible/volatile substances such as gasoline or kerosene, in, on, or near the machine. The use of such materials will cause an extreme hazardous condition.
•
Use defoamer at all times to prevent damage to the vacuum motor(s).
•
Do not use water in excess of 170°F (76°C).
•
To prevent seal damage and chemical build-up to the pump system, run clean water through the solution lines after each days use.
•
All repairs must be carried out by an authorised
Prochem distributor.
•
Repairs should only be carried out by a qualified person.
•
Do not use replacement parts other than genuine manufacturers parts as specified in the parts list.
•
Do not use chemicals in the machine other than those supplied or approved by Prochem
Europe limited.
•
Do not use the machine as a 'dry' vacuum.
Always pre-vacuum carpets thoroughly with a separate 'dry' vacuum cleaner.
•
Keep the solution tank and filter clean. Always use a clean bucket to fill the solution tank.
•
Clean the waste tank, vacuum filter and fall-out tube daily. Do not allow the vacuum shut-off filter to clog and do not restrict the free movement of the ball float (where fitted).
Empty recovery tank regularly during use, do not wait for it to fill up and cut the vacuum motor out.
•
Clean the drain valve regularly. Lubricate the valve shaft, slide and PVC elbow connection with suitable oil or maintenance spray. Do not drain the waste tank completely until the end of each job, as this will tend to clog the seal with debris and sediment.
•
After use, flush through the pump, solution lines and waste tank with at least two gallons of hot water.
•
Do not allow the machine, hoses or tools to freeze. Freezing may seriously damage the pump and fittings. Always drain solution and store indoors when not in use. When in transit during freezing weather, insulate and cover machine, wand and hoses. To prevent hose cuffs splitting in cold conditions, immerse them in warm water before use.
Steempro Manual 1/7/15 Page 8 of 35
UNDERSTANDING YOUR SOIL EXTRACTOR
OVERVIEW
Extraction machines generally consist of two mechanical parts, a solution pump and fan type vacuum motor(s) - both operated by independent electrical switches located on the main housing.
The pump forces a cleaning solution under pressure from a housing tank to the face fibre of the carpet via a solution feed hose and carpet wand. The carpet wand has a spray jet system that is compatible with the pressure from the pump and delivers just the right amount of solution to the carpet. The solution has a short amount of time to be forced into the fibres and emulsify the soil particles before it is extracted by the powerful suction of the vacuum motor. Because both these
functions take place at the carpet wand, it will soon be realised that the speed at which the
operator moves the wand is an important factor.
RECOVERY SYSTEM
The recovery tank has a built-in shut-off system that works on the principle of a rising ball. As the waste water or foam level rises and comes in contact with the ball (which in turn is secured in a filtered container) the ball floats and eventually is sucked into the aperture of the vacuum pipe and seals the air flow.
It is important to understand that shut-off devices where fitted are there to act as a precautionary
measure. Care should be taken to empty the
recovery tank frequently and to use a defoamer if heavy foam build-up occurs due to previous shampoo residue in the carpet. Emptying of the recovery tank is either by way of a positive drain valve or removable bucket. Where fitted, care should be exercised when opening the valve, particularly when the tank is full as the force of dirty water may overshoot the bucket. The drain valve should be cleaned and kept free of soil sediment regularly.
Do not let the recovery tank overfill and cut out
the vacuum motor.
At the same time do not completely empty the recovery tank until the job is finished as this may leave abrasive sediment in the drain valve rubbers.
A suggested method is to drain 10 litres of dirty water regularly and at the same time refill with clean hot solution using a separate bucket. By using this technique, the solution tank is kept topped up and the recovery tank is always below warning level all in one journey.
•
The filter in the recovery tank should be kept clean and this should be carried out at the end of each carpet cleaning session when cleaning out the recovery tank.
When cleaning out the recovery tank, follow
these steps -
Place an empty bucket under drain valve and open drain valve slowly. Empty tank and replace bucket leaving drain valve open. Rinse tank with at least 10 litres of hot water, or Prochem deodorising solution.
If there is unused solution in solution tank, close drain valve, then switch on the vacuum. With the vacuum hose connected to recovery tank, place the open end of vacuum hose in the solution tank and extract all clean solution into recovery tank. Extract small amounts at a time using the hose cuff on the surface of the cleaning solution to avoid foaming and excessive ingestion into the recovery tank. This will clean the inside of vacuum hose as well as finally rinsing out the recovery tank. Remember to leave the vacuum running for a few minutes after you have extracted, as this will help dry out the hose and avoid dripping hoses. Alternatively use an open ended solution hose fitted with a quick connect to empty the solution tank using the pump.
WARNING - Do not use extraction
machines for dry vacuuming
The vacuum motor on your soil extractor is not protected by a dry dust filter. You should only use the vacuum in conjunction with the solution spray.
Any pre-dry vacuuming operation should be carried out using a normal dry vacuum machine.
SOLUTION SYSTEM
The quick connectors on each end of the solution hose are connected to the machine and the carpet wand, completing the solution circuit from the solution tank via the pump to the wand head. The female connectors incorporate a pull-back release ring which houses steel ball bearings. These should be lubricated regularly otherwise connection may become difficult. The carpet wand heads are made from stainless steel. Do not attempt to use the carpet wand on hard floor surfaces or concrete, which may result in damage to the wand head.
•
Always check that the filter in the solution
tank is in good condition. Remember that
• the filter is there to protect the pump from dirt and fibres and it is a lot easier and cheaper to replace the filter than it is the pump!
Always use a clean bucket when you
replenish your solution tank. This help will prevent soil and sediment from entering the cleaning solution tank and pump system!
Steempro Manual 1/7/15 Page 9 of 35
ACCESSORIES & CHEMICALS
ACCESSORIES
HEAT “N” RUN UNIT
A solution heating unit, with separate power supply, which is available to fit onto the rear of the
Steempro 2000 machine and link into the cleaning solution system. Refer to Heat ’N’ Run manual for operation and safety of this unit.
! CAUTION- WHEN USING THE HEAT ’N’ RUN
UNIT ALWAYS USE THE HIGH PRESSURE
SOLUTION HOSES SUPPLIED WITH THE
STEEMPRO MACHINE.
STAINLESS STEEL UPHOLSTERY TOOL
A lightweight stainless steel cleaning tool that, with care, will not give the problems of the softer alloy materials or plastics, the rough edges of which could damage fine fabric. Suitable for use on all wet-cleanable fine fabrics with an ultra-fine spray tip to avoid over-wetting. This tool is essential for upholstery cleaning.
CARPET & STAIR HAND TOOLS
Larger and heavier hand tool designed for extraction cleaning stair carpeting, edges, small rugs and inaccessible areas. Also ideal for rinse extracting stains after treatment with an appropriate
Prochem spotting agent. These tools are NOT
recommended for upholstery cleaning.
VACUUM & SOLUTION HOSES (EXTENSION)
Extension hose assemblies may be used provided they conform to the high pressure solution hose requirements of the Heat’n’Run unit (if fitted) and do not exceed the maximum recommended length for the vacuum configuration. The maximum recommended length of hose for single 3-stage vacuum models is 15m (50ft) and for dual 3-stage vacuums 30m (100ft).
! CAUTION- WHEN USING THE HEAT ’N’ RUN
UNIT ALWAYS USE THE HIGH PRESSURE
SOLUTION HOSES SUPPLIED FOR THE
STEEMPRO MACHINE.
CHEMICALS
Prochem specialise in manufacturing chemical products for the soft furnishing cleaning industry, including carpets, floor coverings, upholstery fabrics and curtains. This section refers only to the basic
Prochem chemicals for general on-site carpet cleaning using the hot water extraction method.
S775 EXTRACTION PLUS
A wide use carpet cleaning formula containing a high concentration of non-resoiling detergents, builders and brighteners for effective cleaning of synthetic and natural fibre carpets. S775 has an approximate pH of 8.5 and should be diluted with hot water at the rate of 10 ml. per litre (1 to 100).
S709 MULTI PRO
A concentrated pre-spotter and traffic lane cleaner for treating spots, stains and heavily soiled traffic areas prior to extraction cleaning. Dilute with warm water at 1 - 4 to 1 - 8 and apply by sprayer. For best results, brush into pile using Prochem carpet pile brush before following up with extraction cleaning process. S709 has a diluted pH of 10.5, therefore always pre-test fibres for colour fastness before use.
B109 FIBRE & FABRIC RINSE
A mild acidic concentrate for use as a cleaning/stabilising rinse to restore correct pH to the fibre. B109 will help to stabilise fugitive dyes and reduce the possibility of 'jute browning' caused by over-wetting or the use of alkaline cleaning solutions. B109 can be used in place of S775 in the extraction machine solution tank, or applied by sprayer after cleaning. Dilute 10 ml. per litre of warm water through your machine. B109 is normally only used when a dye test suggests the possibility of dye bleed or on light coloured carpets when JUTE is part of the construction and may cause BROWNING.
S760 LIQUID DEFOAMER
Always use S760 especially when foam problems from soapy residue left from previous shampoo cleaning are encountered. Mix 20 ml. of S760 with
500ml of cold water and add to vacuum hose and recovery tank. As you drain off to empty the recovered soiled solution, you simply add more
S760 as necessary. Remember, it is only necessary to add S760 when extraction cleaning previously shampooed carpets, so always check the recovery tank for foam at the start of each job.
STAIN REMOVERS, SPOTTERS, PROTECTORS
& DEODORISERS
Speciality products such as those listed above are available from the Prochem range. Refer to the chemical section of the Product Catalogue for more details. Individual Product Safety Data Sheets on all products are available direct from Prochem or
Authorised Prochem Distributors.
Steempro Manual 1/7/15 Page 10 of 35
CONDENSED OPERATING INSTRUCTIONS
PREPARING THE MACHINE
1. Pour clean solution into front tank.
2. Slide vacuum hose on to the black hose adapter located at the back of machine and the wand.
3. Connect the male end of the solution hose to the wand and the female end to the machine by sliding knurled collar on the female quick disconnect fitting back. Push the male fitting in and release the knurled collar until it snaps back.
4. Make sure the drain valve is closed by pushing the T-handle all the way in.
5. Previously shampooed carpets may have a heavy build-up of old shampoo residue which can cause the vacuum system to ingest foam and result in damage to the vacuum motor.
Remember to add recommended amount of
6. defoamer to the recovery tank every time you fill the solution tank.
Plug the machine into a suitable electrical outlet.
WARNING: FOR ALL UNITS FITTED WITH
HEAT’N’RUN DO NOT TURN ON HEATER UNTIL
PUMP IS PRIMED AND WATER IS RUNNING
THROUGH CARPET WAND.
OPERATING INSTRUCTIONS
CARPET WAND
Important: Use only Prochem wands and hand tools with the Steempro 2000 equipment. They are designed to deliver and maintain the correct amount of solution and pressure when attached to the Steempro pump system. Use of other manufacturers wands may cause over-wetting of carpet, damage to the pump system and lack
of pressure.
1. Turn on the vacuum and solution switches.
Slowly pull the wand head towards you with the solution valve trigger engaged. Then make a pass forward and backward with the vacuum only (no spray) over the cleaned area to remove as much soil and solution as possible.
Do not over-wet carpet! Make overlapping passes to prevent streaking.
2. On heavily soiled carpets, we strongly recommend using a pre-spray solution. If the carpet is heavily soiled, squeeze solution valve lever on the forward pass as well as backwards, allowing cleaning solution a few seconds longer to work prior to vacuuming.
3. When you run out of solution, turn off the pump. Attach the drain elbow on the drain valve. Place a bucket under the drain elbow and pull up the drain valve T-handle. Dirty solution will pour out until the tank is empty.
Close the drain valve. Use a clean bucket when you refill the solution tank.
4. When the job is completed, turn the switches off and disconnect the vacuum and solution hoses from the carpet tool and the machine.
Drain the recovery tank through the drain valve as before.
IMPORTANT INFORMATION FOR
150 PSI INDUCTION MOTOR PUMP
FITTED TO STEEMPRO POWERMAX
In order to gain maximum life for this pump, users are advised to discharge the pressure in the
solution system before starting or re-starting
(after switching off) the pump. This can be done by opening the wand or hand tool trigger valve and discharging pressurised solution into a bucket
Steempro Manual 1/7/15 Page 11 of 35
CLEANING UPHOLSTERY
CAUTION – WE STRONGLY RECOMMEND
ATTENDING AN UPHOLSTERY CLEANING
COURSE BEFORE ATTEMPTING TO CLEAN
FABRIC UPHOLSTERY.
General instructions
Cleaning upholstery with success requires a good knowledge of the type of fabric to be worked on.
Look for the cleaning instruction label sewn on the underside of the furniture for the recommended method of cleaning the fabric. If it calls for dry cleaning, do not attempt to clean with the wet extraction method. Otherwise, damage to the fabric could occur. Extraction works perfectly on most wetcleanable fabrics including synthetic (acrylic) velvets.
Before proceeding, test the fabric for colourfastness. Apply a small amount of ready-to-use cleaning solution on the fabric in an inconspicuous area. Wait for 2 to 3 minutes and blot the area with a white terry cloth towel. If no colour comes off onto the towel, the fabric should be safe to clean. If a little colour comes off, there is some risk of colours running when you clean. It may be possible to stabilise colours by cleaning with B109 Fibre &
Fabric Rinse.
1. Prepare the machine in the same manner as for carpet (see preparing the machine) cleaning except attach the upholstery tool to the vacuum hose. Connect the solution hose. Pour warm water into the solution tank. Add recommended amount of cleaning concentrate into the solution tank. Turn on the vacuum and pump switches.
2. Clean with the upholstery tool using as little solution as possible. Make overlapping passes to prevent streaking. Go over the area you just cleaned without depressing the lever (vacuum only) and gauge the amount of moisture extracted for dryness. On heavily soiled areas like arm rests, pre-treat with a recommended pre-spray.
Steempro Manual 1/7/15 Page 12 of 35
PRACTICAL CARPET CLEANING
At this stage you will have a reasonable knowledge of your cleaning machine and suitable chemicals to achieve the best results. If you have carpet cleaning background knowledge or you have attended a Prochem Training Course, you will also have an understanding of carpet construction, types of fibres and related problems. The following is a summary of the techniques using your
Prochem Soil Extraction Machine.
Using the cleaning wand
The procedure for using the carpet wand will vary slightly from carpet to carpet depending on profile and soil content. The effect of using a lightweight wand as a scrub wand is to introduce a certain amount of mechanical agitation that undoubtedly helps to clean better by agitation of the pile fibres.
On the majority of normal soiled carpets no prespray cleaner will be necessary (except in problem areas) and a normal mix of 10 ml. S775
EXTRACTION PLUS per litre of hot water can be used. Prochem can advise you on the various alternative systems and methods that can be applied for varying soil conditions and carpet types.
These are all referred to in the Prochem Training
Course Manual that is supplied with the course.
PREPARATION & FINISHING PROCEDURE
Clear area of all small items and breakables then -
1. Dry vacuum (dust removal) open areas of carpet - before moving furniture.
2. Move all furniture to areas that you have just vacuumed.
3. Dry vacuum remainder of carpet and edges
(optional depending on condition).
4. Pre-spray heavily soiled areas and treat spots and stains.
5. Clean carpet using cleaning method as described below and subject to dye bleed test being carried out.
6. Reset pile with carpet pile brush.
7. Replace furniture in original position, placing
Prochem waterproof carpet protectors under all legs and feet of furniture.
8. Use Prochem foam blocks under PLINTH furniture to allow airflow.
When using the carpet soil extraction cleaning method, there are certain basic rules of operation to follow in order to achieve the best results and to avoid over-wetting the carpet. The following is an effective wand cleaning technique -
1. Switch on pump and vacuum.
2. Starting at right hand corner, extend wand approximately 18" in front of operator to the base of the skirting board.
3. Operate solution trigger to apply spray cleaning solution whilst simultaneously drawing back the wand toward the operator thus allowing the vacuum nozzle to extract the emulsified soil and excess moisture.
4. The distance on this movement needs to be no more than 18". Release the solution trigger to stop spray.
5. The wand is then pushed back over the same path giving the vacuum a second chance to retrieve more moisture.
6. DO NOT apply more solution during the vacuum only pass.
7. The wand head is now moved far enough to the left so as just to cover the left-hand edge of the first cleaning pass and the procedure is repeated.
8. Spray and vacuum then on return pass, vacuum only.
9. Carry out a total of 4 spray and vacuum passes overlapping each one by approximately 1".
10. At this point the wand head is passed back over the area cleaned, using the vacuum only to recover excess moisture.
11. When sufficient carpet has been cleaned and vacuumed, the PILE can be reset using a
Prochem Pile Brush lightly brushing the pile toward you as you move backwards.
The speed at which the wand head is drawn back on the cleaning stroke is usually governed by the degree of soiling, for example, the slower the cleaning stroke the deeper the penetration of cleaning solution. The same effect, however, can be achieved by several quicker passes and not allowing the cleaning solution to penetrate too far all at once, and at the same time, using the movement of the wand to agitate the cleaning solution which does help to produce a better cleaning result.
The choice of technique is left to you, but it must be pointed out that when using the slow technique, there is a danger of wetting down to the backing of the carpet and thereby risking a shrinkage problem.
Certainly, on all light to moderately soiled areas of carpet, the wand movement should be fairly fast to avoid over-wetting and extended drying out.
Remember that in the early stages of getting used to your extractor, it is far better to re-clean a
patchily cleaned carpet than to have a bad
shrinkage problem on your hands. You will be surprised how quickly you will master the cleaning techniques.
If you have under-estimated the degree of soiling in a carpet, you can always revert to one of the heavy soil cleaning operations such as pre-spraying with
S709 MULTI PRO.
NEVER FORGET - a few extra minutes spent on preparation and pre-treatment can save you hours on a return visit.
Steempro Manual 1/7/15 Page 13 of 35
GENERAL MAINTENANCE
All Prochem machines are engineered and built to require a minimum of maintenance. But like any machine, it does require some care to keep it in optimum working condition. Careful attention to these maintenance instructions will give you maximum operating performance and will increase the life expectancy of the machine.
To ensure a trouble-free machine, we strongly advise the following preventative maintenance.
DAILY MAINTENANCE
The following should be carried out at the end of each carpet cleaning session.
POWER CABLE & PLUG
Check the condition of the power cable and plug.
Make sure all wires are correctly located and tightly connected. If damaged, the power cable and plug assembly must be replaced.
DO NOT ATTEMPT REPAIR.
Instruction for replacement of power cable with combined plug (all machines)
!! CAUTION - ONLY QUALIFIED MAINTENANCE
PERSONNEL SHOULD ATTEMPT THE
FOLLOWING REPAIR
Should the power cable require replacement, please follow the instructions below.
1. The replacement cable and plug shall be of the same specification as the original Prochem part number BE4901 (3 core 1.5mm with 13Amp sealed plug unit)
2. Ensure that machine is disconnected from electrical supply and open electrical housing by means of tool required.
3. Disconnect the live (brown), neutral (blue) and earth (green/yellow) wires from the cable terminal block by means of unscrewing the terminal block wire clamp screws.
4. Release the outer cable clamp next to the terminal block by unscrewing the two securing screws, then unscrew the outer cable gland to release the cable which can then be pulled out of the cable gland assembly.
5. Insert the new cable through the gland, then secure and clamp the outer cable by means of tightening the outer cable gland and the two securing screws next to the terminal block.
6. Connect the live (brown), neutral (blue) and earth (green/yellow) wires to the cable entry gland terminal block by means of inserting the wire conductors into the terminal block as follows :-
The conductor of the wire coloured brown shall be connected to the terminal marked (L), the conductor of the wire coloured blue shall be connected to the terminal marked (N) and the conductor of the wire coloured green and yellow shall be connected to the terminal marked with the Earth symbol thus -
7. Ensure that all connections are secure and close machine electrical housing and secure with tool required.
SOLUTION TANK
Flush the solution tank and pump through with 10 litres of hot water. Check the filter and clean if necessary. If damaged or compressed, unscrew the filter and re-shape or replace as necessary.
DO NOT store hand tools, cables or hoses in the solution tank as this may damage the filter.
RECOVERY TANK
Flush through with clean water and thoroughly clean the vacuum filter. Remove soil and lint build-up inside the filter screen in the recovery tank.
Lint should be cleaned off so that airflow is not impeded. Check that the ball float moves freely within the filter housing. If fitted, clean the drain
valve using a small soft brush to clear any debris or sediment from the drain valve seal. Lubricate the drain valve shaft, slide and elbow connection with a suitable oil or maintenance spray. Check the waste tank lid seal and also make sure the inlet elbow inside the waste tank is tight and pointing away from the vacuum shut-off filter.
WAND, HAND TOOLS AND HOSES
Inspect the carpet wand and hand tool for sharp edges or damage (if accidentally dropped).
Check the spray jets for debris, correct alignment and spray pattern. Clean if necessary using only a soft bristle brush - DO NOT use metal or wire.
Rinse the vacuum hose with hot water to prevent soil build-up.
Check all nuts and bolts and tighten if
necessary
Pay particular attention to the handle, base-plate and wheel axle shaft securing bolts.
Always keep the machine clean inside and out.
WARNING! FREEZING
PROTECTION
If your extraction machine is exposed to freezing weather with solution in the components, the solution will FREEZE and in most cases
SERIOUSLY DAMAGE the machine. To avoid damage, consider the following in the winter season. When the machine is not in use, store it in a heated building. This is particularly important in the case of the WAND and HAND TOOL, which are fitted with brass valves. To avoid freezing between jobs, pump out all the cleaning solution from the machine, wand and hand tool and make sure the wand and hand tool are insulated from the vehicle floor (wrap in a blanket or tarpaulin).
Steempro Manual 1/7/15 Page 14 of 35
WEEKLY MAINTENANCE
At least once a week, inspect the internal components, solution fittings and electrical connections. Check for signs of fluid leakage and tighten or replace fittings as necessary. Make sure all electrical connections and cables are in place.
Solution Lines and Fittings
Flush the machine with a solution of 1 part water with 20 parts B109 Fibre & Fabric Rinse in order to neutralise the alkaline residue left by the cleaning solution.
Quick connect coupler
Spray with WD-40 or equivalent lubricant to prevent coupler from sticking.
Drain Valve
Apply light oil on gate seals. If machine has to be stored, leave the gate valve open.
SOLUTION PUMP
!! CAUTION - ONLY QUALIFIED MAINTENANCE
PERSONNEL SHOULD ATTEMPT THE
FOLLOWING REPAIRS
A diaphragm type pump is fitted to the Steempro models and requires little maintenance other than occasional inspection of the pump head to check for any fluid leakage. The following components should be inspected and cleaned, or replaced as necessary. See parts illustration in this manual for further reference.
-
CHECK VALVE ASSEMBLY
-
DIAPHRAGM
-
CAM DRIVE BEARING
- MOTOR BRUSHES (100PSI ONLY)
The pump should be checked for motor brush wear every 6 months for normal usage and every 3 months for heavy usage.
The 150psi induction pump is not fitted with motor brushes and requires no maintenance. In the event of a reduction in operating pressure, leakage or pump failure, refer to the 'Fault Finding Guide' and contact your Prochem Distributor.
VACUUM MOTOR
!! CAUTION - ONLY QUALIFIED MAINTENANCE
PERSONNEL SHOULD ATTEMPT THE
FOLLOWING REPAIRS
The vacuum motor is lubricated for life - no additional lubrication is required. The only other maintenance that may be required is changing the motor brushes. This should only be carried out
by an individual with THOROUGH knowledge of
electric motors.
The brushes should be changed before the brush wears to within 3/8" of the brass holder.
With heavy usage we recommend that the brushes be checked every 3 months. The recommended inspection period for normal usage is at least every 6 months. The estimated brush life is approximately 400 to 450 hours, but inspection and replacement should take place at least every 350 hours to prevent the possibility that brush wear may cause damage to the vacuum motor.
On re-assembly, the lead wires must be kept away from the rotating parts and the motor frame. Always ensure that the green earth wire is re-connected to the vacuum motor body to ensure safe operation.
To achieve maximum life, the brushes should be seated on the commutator before full voltage is applied. Do this by applying 50% of the rated voltage for thirty minutes. In the event of electrical or mechanical failure, refer to the General Fault
Finding Guide page in this manual and contact your
Prochem Distributor. Although some service parts are available, we recommend that defective vacuums be replaced.
Steempro Manual 1/7/15 Page 15 of 35
GENERAL FAULT FINDING GUIDE
CAUTION - Repairs should only be carried out by a QUALIFIED AND FULLY TRAINED PERSON !
NO POWER
With both vacuum and pump switches in the 'on' position, the vacuum and pump will not run.
PROBABLE CAUSES
Defective power cord
Blown plug fuse
House or building circuit breaker tripped
CORRECTIVE ACTION
Replace power cord
Replace fuse
Re-set breaker switch
NO VACUUM
With the vacuum switch in the 'on' position, the vacuum will not run.
PROBABLE CAUSES
Vacuum switch defective
Vacuum motor defective
Loose wire connections
CORRECTIVE ACTION
Replace switch
Replace
Check and correct wiring
LOSS OF VACUUM
While the unit is running, there is a loss of suction at the cleaning tool.
PROBABLE CAUSES
Hole in vacuum hose
Disconnected or damaged internal hose
Waste tank lid seal defective
Vacuum hose obstructed
Vacuum filter clogged
Drain valve open (if fitted)
Vacuum motor defective
CORRECTIVE ACTION
Repair or replace hose
Repair replace or reconnect hose
Replace lid seal
Locate and clear obstruction
Remove, clean and replace
Close drain valve
Replace vacuum motor
NO PUMP PRESSURE
With the pump switch in the 'on' position, the pump will not run.
PROBABLE CAUSES
Defective pump motor or worn brushes
Seized motor shaft or cam bearing
Defective pump switch
Defective internal by-pass or check valve
Loose wire connections
Defective pump pressure switch (100psi model)
Defective rectifier
CORRECTIVE ACTION
Replace switch
Inspect and replace
Replace pump, brushes or brush endbell
Replace or lubricate bearing
Check and correct wiring
Replace pump pressure switch
Replace rectifier
LOW PUMP PRESSURE
With the pump motor running the spray from the cleaning wand is below normal.
PROBABLE CAUSES
Solution tank filter clogged
Suction leak at pump inlet
Pressure leak at pump outlet
Quick connect defective
Spray tip worn, clogged or incorrectly positioned
Spray tip non-drip valve seized
Diaphragm split (leak from pump head)
Broken by-pass springs
Worn by-pass poppets
Check valve assembly defective or clogged
Worn cam drive bearing (excessive noise)
Low motor speed due to partially seized bearings
Clogged spray-tip filters
Pressure regulator incorrectly set or lost prime
CORRECTIVE ACTION
Clean as necessary
Locate leak and repair
Locate leak and repair
Replace quick connect
Replace, clean or re-position
Dismantle and lubricate
Replace diaphragm
Replace springs
Replace poppets
Clean or replace check valve assembly
Replace drive bearing
Lubricate or replace bearings
Clean or replace spray tip filters
Re-set pressure regulator or re-prime
Steempro Manual 1/7/15 Page 16 of 35
PARTS DIAGRAM SX2000 / SX2100 UPPER
Steempro Manual 1/7/15 Page 17 of 35
40
41
42
43
44
45
46
47
48
49
50
51
19
20
21
22
23
24
25
26
27
28
29
30
30A
30B
11
12
13
14
15
16
17
18
31
32
33
34
35
36
37
38
38A
38B
39
REF. STOCK CODE
1 E11787-P
2
3
E11870
E11791
4
5
5A
5B
E11124
5B, 5C, 5D
Part of 5C
E00919
5C E10989A
5D E00913-P
6
7
E11785
JE00233
8
9
10
E02322
BE4901
E11177
KP00427
E00314-1
JE00233
E010283
JE00261
EN00711
E00711RK
E00711-2
EN00710
E010314
E11786B-NL
E00295-1
E02211-1
E010284
E010453
E11141
E00665-1
EN00666
BS5201
JE00254
E02294
E11185
E00672-1
E11129
CH00060
E00052
JE00255
E00124
EH00373
E11143
PART NO.
F11787-P
F11788
F11791
E11124
12904A
K11965
K00672
10989-2A
K00741
F11785
C12039
C02322
B02218-1
C11177
H02548-2
B00185-30
B00185-40
B010314
F-11786-B-NL
B00177
B00185-40
C00295-1
C00293
D11168
B02211-1
H10911
D010284
E010453
B00177-1
B00185-30
C02315
C00264
C11141
K00665-1
PARTS LIST SX2000 / SX2100 UPPER
E00427
C00313
C00233
C02312
D010283
F11804
C00261
K00711
K00711-1
K00710
C00254
C02294
K11185
K00672-1
E11129
A00060
A00052
C11244
A00124
D00373
C11143
S11179
DESCRIPTION
SOLUTION TANK
RECOVERY TANK
LID, SOLUTION TANK
GASKET, RECOVERY TANK
STAND PIPE ASSEMBLY
ELBOW, 180 DEG. FLOAT BALL
PVC PIPE, 1.5 X 12 IN, SCH 40 WHT
FLOAT BALL SCREEN
ADAPTER
LID, RECOVERY TANK
WASHER ¼ X 1 SS
BOLT ¼ X 20
POWER CORD 25FT & 13A PLUG SET 220-240V CE
VELCRO STRAP
LABEL IMPORTANT CORD
WIRE 73”
WIRE 73”
WIRE HARNESS
HANDLE
TERMINAL LUG 0.25 X 0.032 16-14 AWG FULLY INSULATED
WIRE BLACK 5”
SCREW NO.10 ¾” BLACK PHILLIPS
SCREW NO.8 ½” BLACK PHILLIPS
COVER SWITCHPLATE
ROCKER SWITCH, GREEN ILLUMINATED 230V 16A
LABEL EARTH SYMBOL
SWITCHPLATE
GASKET, SWITCHPLATE
TERMINAL LUG 0.25 X 0.032
WIRE WHITE 5”
LOCK WASHER NO.10 SS
NUT 10-32
SCREW, ALLEN HEAD 10-24 X 1.25”
HOSE ADAPTOR 1.5” BLACK
ELBOW 90 DEGREE 1.5” (NOT SHOWN)
FALL-OUT TUBE (NOT SHOWN)
GASKET, ADAPTOR & DRAIN VALVE 2”
HEX BOLT ¼ X 20 X ¾
WASHER FLAT ¼”
LOCK WASHER ¼” INT STAR
PLATE, HEATER MOUNTING
HEATER MOUNT
NUT ¼ X 20 HEX
DRAIN VALVE (INCL HANDLE)
SEAL, DRAIN VALVE (NOT SHOWN)
HANDLE DRAIN VALVE (SPARE)
ELBOW DRAIN VLAVE
LOCK WASHER ¼” SPLIT
SCREW ¼ X 20 X 1.25
ELBOW 1 ½” PVC
PVC PIPE 1.5” X 2.25” SCH 40 WHITE
GASKET BASE 5FT
3/8 BARB X ¼ MP BRASS
BRASS ELBOW ¼ M-F
WASHER ½” PLATED
HEX NUT ¼ MPT BRASS
SOLUTION FILTER ¼”
¼ X 20 X 1.5” SS PAN HEAD SS PHILLIPS
NON-SKID TAPE 1” ROLL
4
1
2
1
8
1
1
1
2
1
3
1
1
1
1
2
1
2
1
1
1
1
1
1
2
1
2
1
1
2
6
8
2
1
1
1
2
2
1
1
QTY
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
2
1
Steempro Manual 1/7/15 Page 18 of 35
PARTS DIAGRAM SX2000 / SX2100 BASE
Steempro Manual 1/7/15 Page 19 of 35
15
16
17
18
19
20
21
22
23
7
8
9
10
11
12
13
14
35
36
37
38
39
40
41
42
24
25
26
27
28
29
30
31
32
33
34
53
54
55
56
57
58
59
60
61
62
63
43
44
45
46
47
48
49
50
51
52
E00659
E00618
JE00261
JE00254
E11189
E00285
E11314
CH00060
E00052
E00161
CH00111
CH00121
JE00255
GU00102
RS4924
E00097-A
E00094E
DE4906
E02322
E010379
E00061
E02564-2
RS00192
E02200
E11199
E10510
E00565-13
E11170
E00240
E010313
E02305
E11432
E03251
E11429
E11430
RS4924
JE00251
RS4910
E90001A
RS4906
RS4918
RS4919
E00314-1
JE00233
J00657
J00618
C00261
C00254
D11134-1
C11189
C11516
C02312
G11314
A00060
A00052
A00161
A00111
A00121
C11244
A00102
B11150
C00302
A00097A
A00094E
A00094C
C02322
D010379
C11440
A00061
H02564-2
C00293
B00192
C02321
B02200
C00280
B11199
K10510
H03545
H00565-13
D11170
C00240
G11767
C02305
E11431
D11432
C03251
E11429
E11430
B00185-61
C90011
C00251
B00182
B90001
B00177
H10914
H10913
H10911
C00314-1
C00233
PARTS LIST SX2000 / SX2100 BASE
REF. STOCK CODE
1 JE00295
2
3
E11863
TT00639
4
5
6
E00618
E11178-BLK
LA4501E
PART NO.
C00297
J11863
J00639
J00618
F11178-BLK
117196-00
DESCRIPTION
SCREW,#8 X .25 IN, PAN HEAD
HOSE, 3 IN
SCREW CLAMP, 1.63 - 2.43IN.
VACUUM HOSE, 2IN GREY, WIRE, 22 IN LG
INTERCOOLER, GALAXY, BLACK
VACUUM MOTOR 230V 5.7” 3-STAGE W/CHOKE COIL
SX2000 POWERFLO
SX2100 POWERMAX
HOSE CLAMP, 2 IN SLDPRT
VACUUM HOSE, 2 IN GREY, WIRE, 4 IN LG
NUT, .25-20, HEX
LOCK WASHER, 1-4IN SPLIT
PLATE,VACUUM BASE W-STUD
SCREW, 1-4 X 20 X 4.5 IN, HEX
SCREW, 1-4 X 20 X 4.5 IN, FLAT HEAD, PHILLIPS
LOCKWASHER, .25 IN., INTERNAL STAR
PRESSURE REGULATOR, 140 PSI
3/8 BARB X ¼ MP, BRASS
.25 X .375 M-F 90 DEG BRASS
TEE, .25 FP, BRASS
NIPPLE, .25 IN
FITTING, .25 MP X .25 FP, BRASS
WASHER, .56 X 1.5 X .05 (Alternative PC000058)
QD, .25F X .25FP, BRASS
GROUND WIRE1.5MM GRN/YEL
RIVET, #41 SS
CAP, INLINE FILTER
CHECK VALVE, NO STRAINER
CHECK VALVE BODY
HEX BOLT,1-4 X 20 X 1.75 IN
HEATER MOUNTING PLATE
SPACER, HEATER MOUNTING PLATE
3-8 BARB X 1-4FP, BRASS
LABEL, CAUTION, MOTOR HOUSING
#8 X .5IN PAN, BLACK SMS, PHILLIPS
MOUNT, NYLON TIE
8-32 X .88 PAN HEAD
CABLE CLAMP, 1202AC
HEX NUT, 8-32 BLACK ZINC
STRAIN RELIEF, PIGTAIL
PLUG, 1.25 IN, BLACK
COVER, SERIAL # LABEL
LABEL, SERIAL NUMBER,CE
AXLE
WASHER, SHOULDER, NYLON
WHEEL, 10 IN
CAP NUT, .5IN PUSH-ON
FOAM, 7 X 4.5 IN
COVER, MUFFLER
WASHER, .187 ID, BACKUP
FOAM, 12 X 6.5 IN
FOAM, 14 X 6.5 IN
WIRE, 16GA, GRN-YEL, DNO
HEX NUT, METRIC, 8MM X 1.25
LOCKWASHER, .31, SPLIT
RING TERMINAL, .375 CENTRE
FILTER, EMI-RFI, 250 VAC
TERMINAL LUG, FEMALE, QD, .25 X .032, 16-14 AWG
LABEL, NEUTRAL
LABEL, LIVE
LABEL, EARTH SYMBOL
WIRE, 1.5MM BLUE 6 IN
WIRE, 1.5MM BROWN 6 IN
HEX BOLT, 1-4 X 20 X 1IN
WASHER, FLAT, .25 IN
Steempro Manual 1/7/15 Page 20 of 35
1
1
3
1
1
8
26
1
1
1
4
1
1
1
1
4
2
2
1
1
3
1
1
1
1
1
1
1
1
4
1
4
1
1
1
1
1
1
10
2
1
5
1
1
1
1
10
1
QTY
1
1
3
1
1
1
2
2
1
2
1
3
1
1
3
1
82
83
84
85
-
74
75
76
77
78
79
80
81
64
65
66
67
68
69
70
71
72
73
E03518
E11789
E11308
E11165
E00613
RS5217
FJ00054
RS4907
RS00190
PC809147
E11162A
E11194
E00613
E11154
E11243
E11154
JE00273
E00618
PC807110
E00449
PF00616
-
-
-
-
-
-
PR3005E-H
PF00625
E5006
E5001
PR250
AC2540-HP
PR3005E-H
BS5201
G03518
F11789
B11308
C11165
J00613B
A00054
B00191
B00190
8090-945-270
D11194
J00613B
J11154
A11243
J11154
C00273
C02315
C00264
J00618
E11169
C00284
E00449
CASTER, 4 IN
BASE
TERMINAL BLOCK, 8 POLE
SCREW, # 8 X 1 IN, PAN, BLACK
SOLUTION HOSE, .375 IN, BLACK X 32
SCREW CLAMP 13 – 20MM
ELBOW, 90, .375MP X .375B, NYLON
NYLON TIE, 11IN BLACK
NYLON TIE, 4IN
PUMP 120PSI BY-PASS 230V (SX2000)
PUMP 150PSI BY-PASS INDUCTION 230V (SX2100)
PUMP PLATE
SOLUTION HOSE, .375 X 26 IN, BLACK
SOLUTION HOSE, .375 X 10 IN, WIRE REINFORCED
TEE, .375B X .375B X .375B, NYLON
SOLUTION HOSE, .375 X 6 IN, WIRE REINFORCED
LOCKNUT, 1-4 X 20, NYLON, SS
LOCKWASHER, #10 INT. STR, SS
NUT, 10-32
VACUUM HOSE, 2 IN GREY, WIRE, 7 IN LG
GASKET, VAC MOTOR
SCREW, 10-32 X .375 GROUND
GROMMET
ITEMS NOT SHOWN
VACUUM HOSE 1 ½”
SX2000 POWERFLO (FT)
SX2100 POWERMAX (FT)
VACUUM & HP SOLUTION HOSE ASSEMBLY 25FT
HOSE CUFF 1 ½”
HP SOLUTION HOSE ASSEMBLY 15FT (SX2000)
HP SOLUTION HOSE ASSEMBLY 25FT (SX2100)
PRIME HOSE
VACUUM & SOLUTION HOSE ASSEMBLY
EXTENSION VACUUM & SOLUTION HOSE ASSEMBLY
FALL-OUT TUBE (WASTE TANK INLET MODIFICATION)
1
2
1
1
2
2
6
15
25
1
16
3
1
1
1
1
1
1
1
8
2
4
13
1
1
2
1
2
4
Steempro Manual 1/7/15 Page 21 of 35
PARTS DIAGRAM SX2700 UPPER
Steempro Manual 1/7/15 Page 22 of 35
45
46
47
48
49
50
51
52
53
54
55
39
40
41
42
43
44
44A
44B
29
30
31
32
33
34
35
36
37
38
REF. STOCK CODE
1 E11787-1
2
3
E11788-1
E11791-1
4
5
6
7
E11167
E02714
CH00060
E00052
8
9
10
11
JE00255
E11836
11A
11B E00919
11C E00913-P
19
20
21
22
23
24
25
26
27
28
11D E10989A
12 E11785-1
13
14
BE4901
E11177
15
16
17
18 E010314
E11786-1
E00295-1
E02211-1
E010284
E010453
E00288-1
E00288
E00665-1
EN00666
E00314-1
JE00233
E00314-1
E010283
JE00261
EN00710
EN00711
E00711RK
E00711-2
KP00427
E12110
E11540
E00913-P
E00672-1
CH00060
EH00373
E00124
E00288-1
E00448-1
10989-2A
F11785-1
B11769
C11177
H02548-2
B00185-30
B00185-40
B010314
F11786-1
B00177
B00185-40
C00295-1
C00293
D11168
B02211-1
D010284
D010453
B00177-1
PART NO.
F11787-1
F11788-1
F11791-1
C11167
K02714
A00060
A00052
C11244
00580-16.5
E11836
12905A
K11965
K00672
K00741
B00185-30
C02315
C00264
C00288-1
C00288
K00665-1
K00666
C00314-1
C00233
C00313
C02312
D010283
F11804
C00261
K00710
K00711
PARTS LIST SX2700 UPPER
E11128
C12110
C11540
K00741
K00672-1
A90004
D00373
A00124
C11144
S11179
C00238
DESCRIPTION
SOLUTION TANK
RECOVERY TANK
LID, SOLUTION TANK
SCREW ¼ - 20 X ¾ SS
PLUG 0.500
3/8 BARB X ¼ MP BRASS
90 ELBOW ¼ M-F
WASHER ½” PLATED
HOSE ASSY. 16.5” X ¼”
LID GASKET
STAND PIPE ASSY
ELBOW 180 (Comes with E10989-A)
PVC PIPE 1 ½” X 14 ¾” SCH 40 WHITE
PIPE ADAPTER 1 ½” SCH 40 WHITE
FLOAT BALL SCREEN
LID, RECOVERY
POWER CORD 25FT & 13A PLUG SET 220-240V CE
VELCRO STRAP
LABEL, IMPORTANT CORD
WIRE 73”
WIRE 73”
WIRE HARNESS
HANDLE
TERMINAL LUG 0.25 X 0.032 16-14 AWG FULLY INSULATED
WIRE 10” 14 GA BLACK UL1015
SCREW NO.10 ¾” BLACK PHILLIPS
SCREW NO.8 ½” BLACK PHILLIPS
COVER, SWITCHPLATE
ROCKER SWITCH ILLUMINATED GREEN 230V 16A
SWITCHPLATE
GASKET, SWITCHPLATE
TERMINAL LUG 0.25 X 0.032
WIRE WHITE 5”
LOCK WASHER NO.10 SS
NUT 10-32
SCREW ¼ - 20 X 2 ¼” C/S
SCREW ¼ - 20 X 1 ½” C/S
HOSE ADAPTER 1 ½” BLACK
ELBOW 90 1 ½” WHITE
HEX BOLT ¼ X 20 X 1” ZINC
¼ FLAT WASHER
HEX BOLT ¼ X 20 X ¾ SS
¼ LOCK WASHER INT STAR
PLATE, HEATER MOUNT
HEATER MOUNT
NUT ¼ - 20 HEX
ELBOW, DRAIN VALVE
DRAIN VALVE (INCL HANDLE)
SEAL DRAIN VALVE (NOT SHOWN)
HANDLE DRAIN VALVE (SPARE)
GASKET DRAIN VALVE
HEX BOLT 3/8” - 16 X 1 ¾”
WASHER 3/8”
PIPE ADAPTER 1 ½” WHITE PVC
PVC PIPE 1 ½” X 2 ¼” SCH 40 WHITE
0.5” BARB X ¼ MP BRASS
INLET FILTER
HEX NUT ¼ NPT BRASS
SCREW ¼ - 20 X 2” SS
NON-SKID TAPE 1” ROLL
WASHER 5/8 NEO STEEL SS
1
1
2
2
1
2
2
1
2
1
2
2
1
1
2
1
1
2
1
4
1
1
4
6
2
1
2
1
4
3
1
1
4
1
2
1
2
2
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
QTY
1
1
1
6
4
2
3
Steempro Manual 1/7/15 Page 23 of 35
PARTS DIAGRAM SX2700 BASE
Important - Solution system parts shown in diagram below are for 500psi unit only. Please refer to page 19 SX2000 / SX2100 base diagram for solution parts for 220 psi units, page 26 for solution system brasswork and page 32 for SX2700 220 psi pump.
Steempro Manual 1/7/15 Page 24 of 35
54
55
56
57
58
59
60
61
62
63
64
43
44
45
46
47
48
49
50
51
52
53
33
34
35
36
37
38
39
40
41
42
23
24
25
26
27
28
29
30
31
32
15
16
17
18
19
20
21
22
8
9
10
11
12
13
14
REF. STOCK CODE
1
2
3 TT00639
4
5
6
7
E00618
JE00273
E11178-BLK
JE00233
E00449
RS4924
LA4501E
E00657
E00618
JE00261
JE00254
E11134
E11189
E00285
E11154
CH00060
E00053
E00052
E00516-3
JE00255
GU00104
E00161
CH00111
PC000058
E10691
E00319
E10379
E11165
RS4907
RS00192
E11199
E00565-13
E02305-1
E00240
E010313
E11170
E11789-1
E02310
E03518
E13639-1
RS4906
E03251
E00168
RS00190
E02564-2
C00232
A00154
K10691
C02291
D10379
C11165
F11790-1
B11779
B00191
C00293
B00192
B11199
H03545
H00565-5
C02305
C00240
G11767
D11170
F11789-1
C02310
G03518
B00177
C03251
A00168
A90004
A00155
J11933
J00632
B00190
D13128
H02564-2
C00254
D11134
C11189
C02312
C11516
J11154
J11508
G11904
A00060
A00053
A00052
00580-13
G00516-3
C11244
A00104
A00161
A00111
PART NO.
C00297
J11863
J00639
J00618
C00273
F11178-BLK
C00233
E00449
C00284
B11150
117196-00
J00657
J00618
C00261
PARTS LIST SX2700 BASE
DESCRIPTION
SCREW,#8 X .25 IN, PAN HEAD
HOSE, 3 IN
SCREW CLAMP, 1.63 - 2.43IN.
VACUUM HOSE, 2IN GREY, WIRE, 22 IN LG
LOCK NUT ¼-20 NYLON SS
INTERCOOLER, GALAXY, BLACK
FLAT WASHER ¼”
GROMMET
SCREW 10-32 X 0.375 EARTH
EARTH WIRE GREEN / YELLOW 1.5MM
VACUUM MOTOR 230V 5.7” 3-STAGE W/CHOKE COIL
HOSE CLAMP 2” SLDPRT
VACUUM HOSE 2” WIRE 4”
NUT ¼ - 20 HEX
LOCK WASHER ¼ SPLIT
VAC PLATE
SCREW ¼ - 20 X 4 ½” HEX
LOCK WASHER ¼ INT STAR
SCREW ¼ - 20 X 4 ½” FLAT HEAD PHILLIPS
SOLUTION HOSE 3/8 X 31” WIRED
SCREW CLAMP NO.6 0.43” TO 0.875”
POWER PRIME (SX2750)
3/8 BARB X ¼ MP, BRASS
45 ELBOW BRASS ¼ MP X ¼ FP
PRESSURE REGULATOR (300PSI)
90 ELBOW BRASS ¼ MP X ¼ FP
HOSE ASSY 13” X ¼” HP
PRESSURE GAUGE 0 – 600PSI (SX2750)
WASHER, .56 X 1.5 X .05
MALE QUICK CONNECT ¼” BRASS
TEE BRASS ¼ FP
¼ NIPPLE BRASS
FLAT WASHER ½” (JE00255)
90 ELBOW BRASS ¼ NPT X ¼ NPT
PVC PIPE ¼” X 1 ½” SCH 80
SCREW ¼ - 20 X 2 ½”
HEATER MOUNTING PLATE
SCREW NO.8 X 1” PAN BLACK
COVER, HEATER TUNNEL
STUB 12-3 SJTW YELLOW
NYLON TIE 11”
SCREW NO.8 X ½” PAN BLACK SMS PHILLIPS
CABLE TIE HOLDER
CABLE STRAIN RELIEF
COVER, SERIAL LABEL
SERIAL LABEL
CAP NUT ½” PUSH-ON
SHOULDER WASHER NYLON
WHEEL 10”
AXLE
BASE
HEX BOLT ¼ -20 X 1 ¼”
CASTER WHEEL 4”
PUMP 220PSI BY-PASS 230V
TERMINAL LUG, FEMALE, QD, .25 X .032, 16-14 AWG
WASHER 3/16”
BRASS BUSHING 3/8M X 1/4”F
BARB, BRASS ½” X ¼” M
MALE PLUG ¼” NYLON
HOSE, ½” POLYWIRE PVC 32”
PULSE HOSE PUMP QD 42”
NYLON TIE 4”
PUMP PLATE 500PSI (SX2750)
WARNING LABEL – ELECTRIC SHOCK
Steempro Manual 1/7/15 Page 25 of 35
1
1
1
2
1
2
1
4
8
1
1
2
2
2
1
1
8
2
3
1
1
1
1
5
1
1
6
6
1
1
4
4
4
1
1
2
1
1
1
3
1
1
1
1
8
1
1
1
5
1
6
2
2
2
1
1
10
QTY
1
1
3
1
16
1
26
65
66
67
68
69
70
-
-
E11154
E00618
PC807110
PR250
AC2540-HP
PR3005E-H
BS5201
J11933
K11935
J11154
J00618
E11169
B00179-2
HOSE, ½” POLYWIRE PVC 30”
STRAINER IN-LINE 0.5”
SOLUTION HOSE 3/8” X 27” WIRE REINFORCED
VACUUM HOSE 2” WIRE X 7”
GASKET VAC MOTOR
CLOSED END CONNECTOR 16-3
PRIME HOSE
VACUUM & SOLUTION HOSE ASSEMBLY
EXTENSION VACUUM & SOLUTION HOSE ASSEMBLY
FALL-OUT TUBE (WASTE TANK INLET MODIFICATION)
STEEMPRO BRASSWORK
2
6
1
1
1
1
1
Steempro Manual 1/7/15 Page 26 of 35
AC1033 WAND PARTS LIST
AC1034 WAND PARTS LIST
Steempro Manual 1/7/15 Page 27 of 35
WAND HANDLE PARTS LIST
Steempro Manual 1/7/15 Page 28 of 35
HAND TOOL PARTS LIST
Steempro Manual 1/7/15 Page 29 of 35
Steempro Manual 1/7/15 Page 30 of 35
PUMP PARTS LIST
STEEMPRO POWERFLO
REF. STOCK CODE
1 E11162
2
3
E11764UHA
E11764VHA
4
5
6
E11764LHA
E11764EBK
PART NO.
G11162
DESCRIPTION
150PSI PUMP HEAD ASSEMBLY
G11764-1-UHA UPPER HOUSING(FOR E11162)
G11764-1-VHA VALVE REPAIR KIT
G11764-1-LHA DIAPHRAGM AND DRIVE BEARING ASSY
MOTOR 230V AC
G11764-1-EBK CARBON BRUSH KIT
STEEMPRO POWERMAX
QTY
1
1
1
1
1
1
REF STOCK CODE
1 E11162
2
3
4
E11764UHA
E11764VHA
E11764LHA
5
6
SH5212
SH5213
PART NO
G11162
G11764-1-UHA
G11764-1-VHA
G11764-1-LHA
SF07-030
SF12-0002
DESCRIPTION
150PSI PUMP HEAD
UPPER HOUSING(FOR E11162)
VALVE REPAIR KIT
DIAPHRAGM AND DRIVE BEARING ASSY
MOTOR 230VAC, INDUCTION
FAN / END COVER FOR INDUCTION MOTOR
Steempro Manual 1/7/15 Page 31 of 35
QTY
1
1
1
1
1
1
STEEMPRO POWERPLUS
4
5
6
7
REF STOCK CODE
1
2
3
E136391UHA
E136391PHK
E136391PSW
PART NO
E13639-1-UHA
G13639-1-PHK
G13639-1-PSW
E136391VHA
E136391LHA
E136391REA
G13639-1-VHA
E13639-1-LHA
G13639-1-REA
DESCRIPTION
UPPER HOUSING , PRESSURE SWITCH INCLUDED
PUMP HEAD KIT FOR E13639-1
PRESSURE SWITCH KIT FOR E13639-1
VALVE HOUSING ASSEMBLY FOR E13639-1
DIAPHRAGM AND DRIVE BEARING
230V AC MOTOR
REAR END BELL ASSEMBLY FOR E13639-1
QTY
1
1
1
1
1
1
1
Steempro Manual 1/7/15 Page 32 of 35
WIRING DIAGRAMS
MODELS SX2000, SX2100, SX2700 220 – 240V 50Hz
Steempro Manual 1/7/15 Page 33 of 35
THIS PAGE IS INTENTIONALLY LEFT BLANK
Steempro Manual 1/7/15 Page 34 of 35
DECLARATION OF CONFORMITY
We
:
Prochem Europe Ltd.,
Oakcroft Road,
Chessington,
Surrey, KT9 1RH
UK
(Importer / EC Responsible Person)
Declare that the product(s):
E.D.I.C
1753, Blake Avenue,
Los Angeles,
California, 90031-1006
USA
(Manufacturer)
Type(s):
Model(s):
Description:
STEEMPRO 2000
SX2000 / SX2100 / SX2700
CARPET CLEANING MACHINES 220 - 240V 50 Hz
Have been manufactured in conformity with the following standards and specifications:
BS EN 60335-1
BS EN 60335-2-68
EN 55014-1
EN 55014-2
BS EN 61000-3-2
BS EN 61000-3-3
BS EN 50366
And comply with the requirements of (as amended):
2006/95/EC
2004/108/EC
Low Voltage (LVD) Directive
Electromagnetic Compatibility (EMC) Directive
A Technical file is held by Prochem Europe Ltd.
Certificate of compliance and test reports have been issued by:
SGS United Kingdom Ltd.
Unit 10, Bowburn South Industrial Estate
Bowburn, Durham DH6 5AD
Signed
(For and on behalf of the Importer / EC Responsible Person)
Steempro Manual 1/7/15
Name: J Hattersley
Position: Equipment Product Manager
Place of Issue: Chessington UK
Date of Issue: 1/9/2011
Page 35 of 35
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Key features
- Powerful vacuum system
- High-pressure solution pump
- Multiple cleaning solutions
- Variety of wand and hand tools
- Heat 'N' Run unit
- Easy to use and maintain
- Durable construction
- Reliable performance
