Hydraulic Crimping Tool
Catalog Number: TBM14RH
IMPORTANT: Read and understand all of the instructions and safety
information in this manual before operating or servicing this tool.
Table of Contents
1.0 General Information................................................................................... 2
1.1 General Characteristics................................................................................ 2
2.0 Instruction for use........................................................................ 2
2.1 Connecting Tool to Pump............................................................................. 2
2.2 Preparation................................................................................................... 2
2.3 Die Advancement......................................................................................... 2
2.4 Compression................................................................................................. 2
2.5 Die Opening.................................................................................................. 2
2.6 Die Replacement.......................................................................................... 2
3.0 Maintenance................................................................................. 3
3.1 Cleaning........................................................................................................ 3
3.2 Replacement of the Coupler......................................................................... 3
4.0 Parts List for Type 2......................................................................... 3
5.0 Parts List for older models................................................................ 4
TA02975 B page 1 of 4
1.0
GENERAL INFORMATION
1.1
WARNING
1. BEFORE USING THE TOOL, CAREFULLY READ
INSTRUCTIONS IN THIS MANUAL.
2. WHEN OPERATING THE TOOL, NEVER PLACE HANDS OR
OTHER BODY PARTS BETWEEN THE CRIMPING DIES.
3. DO NOT OPERATE WHEN DIES ARE NOT IN PLACE.
4. RISK OF ELECTRICAL SHOCK. DO NOT USE ON
ENERGIZED LINES.
1
2
3
3
4
Improper use of this tool can be dangerous. It must only be
used with pumps, hoses, fittings, and accessories rated for
10,000 psi working pressure.
(Burst or proof pressures are not working pressure.)
2.0
2.1
Head: “C” shaped with large jaw opening, see Figure 4.
Application range: suitable for installing electric
compression connectors (lugs and splices) on conductors
up to......................900 kcmil Copper / 750 kcmil Aluminum
Crimping Force:.......................................................14 tons
Rated operating pressure:.................. 700 bar (10,000 psi)
Dimensions: length.................................................... 11.7”
width........................................................ 4.9”
Weight:.....................................................................11.9 lbs
Recomend Oil:................... AGIP ARNICA 32 or Equivalent
Required Equipment: This tool is intended for use with a
separate hydraulic pump and connecting hose capable of
generating 10,000 psi working pressure.
INSTRUCTION FOR USE
CONNECTING TOOL TO PUMP
Connect the tool to the output of the
hydraulic pump via the hydraulic hose.
Make sure all hose connections are
tight. Refer to the instructions included
with the pump for additional information
and proper pump setup, see Figure 1.
2.2
2.4
FIGURE 1
PREPARATION
DIE ADVANCEMENT
− Insert the conductor into the connector.
− Make sure the connector is located between the dies at the
desired crimp position.
− Operate the pump to advance the die.
WARNING
2.5
2.6
DIE REPLACEMENT
To replace dies proceed as follows: (Refer to Figure 2)
Upper die (91)
− Take the die off its guide by pushing the die/head release pin (18).
− Insert replacement die until secured by the die/head retaining
pin (15).
Lower die (90)
− Take the die off its guide by pushing the die/ram release pin (13).
− Insert replacement die into its guide until secured by the die/ram
retaining pin (12). To facilitate this operation, an advancement of
the ram by 8-10 mm (0.3 - 0.4 in.) is suggested.
91
Die/Head
Release Pin 18
Die/Head
Retaining Pin 15
90
13 Die/Ram Release Pin
mm .)
in
÷ 10
~ 8 .3 - 0.4
(0
Make sure the dies are exactly positioned on desired crimp point,
otherwise re-open dies following instructions included with the
pump and reposition the connector.
DIE OPENING
Fully discharge the oil pressure from the pump, to retract the
ram and release the crimped connector. Refer to the instructions
included with the pump.
Never place the tool under pressure without inserting the
dies, this could cause damage to the head and the ram.
TA02975 B page 2 of 4
COMPRESSION
Operate the pump to advance the ram until the die faces touch.
Continue pumping until the maximum pressure valve is activated.
Refer to the instructions included with pump.
− Select the appropriate die set for the connector.
− Insert the die (91) in the upper seat of the tool head until it is
locked by die/head retaining pin (15). To ease the die insertion,
keep die/head release pin (18) depressed.
− Operate pump to advance the ram (200) 8-10 mm (0.3 - 0.4 in.)
and insert the die (90) into the seat on the ram until it is locked
by die/ram retaining pin (12). To ease this operation, keep die/
ram release pin (13) depressed.
− Insert the conductor in the connector.
− Position the connector between the dies and ensure the
correct location of the crimp.
2.3
GENERAL CHARACTERISTICS
FIGURE 2
12 Die/Ram Retaining Pin
Complete Ram
3.0
MAINTENANCE
The head is robust and requires very little daily maintenance.
Compliance with the following points should help to maintain the optimum performance of the tool.
3.1
3.5 REPLACEMENT OF THE COUPLER
CLEANING
Dust, sand and dirt are a danger for any hydraulic device.
Avoiding putting the head on muddy or dusty ground.
Any dirt particles may score the ram and create oil leaks.
Every day, after use, the tool must be cleaned with a
clean cloth, taking care to remove any residual particles,
especially close to pivots and moveable parts.
Use an appropriate size wrench:
− Remove the obsolete coupler.
− Carefully clean the thread to remove the old sealant.
− Apply Teflon tape to the thread.
− Fit the new coupler and tighten to 15 lb ft (20 Nm).
The oil pressure in the head must always be completely
released before disconnecting the head from the hose.
4.0
PARTS LIST for Type 2
See Figure 3 for Head Assembly.
Code N°
Item
Description
Qty
6120126
1
CYLINDER
1
6100035
19
KEY
1
6900211
20
SCREW
1
6362035
21
SEAL
1
6340060
22
GRUB SCREW
1
6232590
23
TA 04567 LABEL
1
8502021
27
RB38-F QUICK COUPLER
1
6620312
200
6700250
COMPLETE RAM
200
2
Code N°
K
1
CIRCLIP
1
6170140
200
3
COVER
1
6760040
200
4
PIN
2
6362058
200
5
SEAL
1
K
6040128
200
6
BACK-UP RING
1
K
Item
Description
Qty
6520611
200
7
SPRING
1
6520619
200
8
SPRING
1
6300079
200
9
RAM GUIDE
1
6522006
200
11
SPRING
1
6620320
200
12
PIN
1
6620445
200
13
PIN
1
6370234
201
COMPLETE HEAD
1
6522006
201
11
SPRING
1
6620440
201
15
PIN
1
6340540
201
16
GRUB SCREW
1
6760160
201
17
PIN
1
6620460
201
18
PIN
1
The items marked with (K) are those Thomas & Betts
recommends replacing if the head is disassembled.
4
12
The warranty is void if parts used are not original
Thomas & Betts parts.
When ordering spare parts always specify the
following:
11
6
13
21
5
23
4
− Code Number of Item
− Name of Item
1
22
27
201
200
− Type of Head
9
16
− Head Serial Number
11
15
8
7
17
3
2
18
20
19
FIGURE 3
TA02975 B page 3 of 4
5.0
PARTS LIST for Older Models
The items marked with ( ) are those Thomas & Betts
recommends replacing if the head is disassembled.
The warranty is void if parts used are not original
Thomas & Betts parts.
When ordering spare parts always specify the
following:
− Code Number of Item
− Name of Item
− Type of Head
− Head Serial Number
13
14
12
15
11
16
10
08
1.65 "
17
09
( *)
42 mm
B-B
18
19
B
07
20
06
05
B
04
03
21
22
23
26
27
02
01
28
FIGURE 4
In case of a breakdown contact the Thomas & Betts Tool Service Center at 1-800-284-TOOL (8665).
WARRANTY: Thomas & Betts sells this product with the understanding that the user will perform all necessary tests to
determine the suitability of this product for its intended use. Thomas & Betts manufactures its goods and tools in a manner
to be free of defects. Should any defect occur in its goods within two (2) years (or tools within time stated on warranty card) of
date of purchase, Thomas & Betts, upon prompt notification, will at its option, exchange or repair the goods or tools or refund
the purchase price. Proof of purchase required.
Limitations and Exclusions: THIS WARRANTY IS IN LIEU OF ALL OTHER REPRESENTATIONS AND EXPRESSED AND
IMPLIED WARRANTIES (INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE),
AND UNDER NO CIRCUMSTANCES SHALL THOMAS & BETTS BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL
DAMAGES OR LOSSES OF ANY KIND.
Thomas & Betts Corporation
Memphis, Tennessee
Website: www.TNB.com
© 2009 Thomas & Betts Corporation. All Rights Reserved.
TA02975 B page 4 of 4
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