packaging technology

packaging technology
Sensor solutions for
PACKAGING
TECHNOLOGY
www.leuze.com
THE OTHERS CAN
PACK IT IN
Many good reasons for your success
Many companies say they are “customer
orientated” – at Leuze electronic, we go a step
further. We offer specific and measurable
added value in the areas of product usability,
application know-how and service – to help
make our customers more successful. With
regard to our product developments, we
systematically place emphasis on the especially
good usability of all devices. As a specialist for
sensor solutions in packaging technology, we
also optimize our solutions for the requirements
relevant here and offer an extensive product
range from a single source. This offer is rounded out by service that is closely aligned with our
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customers' needs with focus on personal
closeness and technical competence.
For more than 50 years, Leuze electronic has
been developing, producing and marketing
optoelectronic sensors and inductive switches,
identification systems, image processing
systems, data transmission systems and
safety sensor systems for industrial automation. The company is known worldwide as
one of the leaders in innovation for the entire
spectrum of optical sensors in factory
automation.
CONTENTS
Filling machines
6
Machines for pharmaceutics,
blisters and liquid fi lling
12
Foil packaging machines
18
Carton packaging machines
24
Labeling machines
28
Palletizing and depalletizing
machines
32
Continuous handling equipment
36
Inspection machines
44
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PACKAGING
TECHNOLOGY –
SIMPLE AND EFFICIENT
A high application know-how for many applications
Identification –
BCL 300i Stationary
Bar Code Reader
Access guarding –
MLD 500 Multiple Light
Beam Safety Device
Hand and finger protection –
MLC Safety Light Curtain
Precise detection of labels –
GS 61 / 63 and GSU 14D
Forked Sensors
4
Pharmaceutical – Cosmetic
Hygienic area
Reliable mark detection –
Hygienic design for aseptic machines –
Pharmaceutical – blister
packaging
KRT 3B Contrast Scanner
Series 53 Stainless Steel Photoelectric Sensors
Quality assurance – LSIS 400i Smart Camera
Food processing
Beverage filling
Resistant against cleaning agents –
Reliable detection of transparent
Series 55 Stainless Steel Photoelectric Sensors
media – PRK 18B Photoelectric Sensor
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FILLING MACHINES
Detecting transparent media reliably
Around the world, our sensors are used in filling
machines to ensure smooth operation and
maximum availability of the systems. Through
years of experience, the sensors, safety
components and relays from Leuze electronic
are optimally adapted to the technical requirements and environmental conditions in these
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applications. Our sensor solutions are able to
very reliably detect, e.g., glass and PET bottles
at any time even under the most difficult
environmental conditions. In addition, our
tracking function can be used to extend the
maintenance interval of a sensor by a factor
of 50 – this saves time and money.
Blowing PET bottles
Detecting filled bottles
Retro-Reflective Sensors
PRK 18B
Throughbeam Sensors
LS 55 H2O
High-speed, retro-reflective photoelectric sensors
with autocollimation optics for reliable detection of
highly transparent bottles
Photoelectric sensor for detecting aqueous liquids in
any type of container
Sensitivity adjustment via teach button
Throughbeam principle for reliable detection and
high function reserve
Temperature compensation ± 20°C
Opaque containers and foils are transilluminated
High accuracy through calibrated optical system
Robust, wash-down stainless steel housing up to
IP 67/IP 69K
Very short response time and minimal signal jitter
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Transporting hanging
PET bottles
Monitoring of doors, flaps
Ultrasonic Throughbeam
Systems
LSU 18
Magnetically Coded Safety
Sensors
MC330, MC336, MC388
Quality control
Operating range up to 600 mm
High acoustic pressure prevents
interference in the air duct
High switching frequency enables
bottle counting
Optimized sound cone detects
critical bottle contours
Detection of narrow gaps due to
short response times
Not sensitive to dust, humidity and
the like (dirt level 3 in accordance
with EN60947-1)
Alignment detection of crown caps
Scanning range 14.5 mm
Highly tamperproof
Multicolor transmitter LEDs support
reliable detection
Approach directions lengthwise, high,
deep
Small construction for optimal
integration into the machine
Flexible connection per M8 plug,
PVC or PUR connection cable, each
firmly integrated in the housing
Configuration via IO-Link accelerates
product exchange
Compact design
Large switching hysteresis (tolerant in
event of vibrations or warped doors)
8
Contrast Scanners
KRT 3B, 55
Low signal jitter ensures reproducible
switching signals
Filling machines
Bottle detection in
transfer star
Seal monitoring
Color Sensors
CRT 442, 448
Detection and distinction of bottle
caps with various colors
Multiple colors can be taught in
High switching frequency up to
1,500 Hz
Adjustable color tolerance
Light Scanners with
Background Suppression
HRTR 55
Optimized background suppression
V4A stainless steel housing in small
construction
WASH-DOWN design
High chemical resistance, tested acc.
to ECOLAB and CleanProof+
Container detection without reflectors
Bottle-cap monitoring and
filling-level inspections
Smart Cameras
LSIS 412i
Presence inspection for crown or
screw-on caps
Detection of slanted caps
(e.g. “sleeping caps”)
For rated outputs of up to
72,000 bottles/h and more
(product dependent)
Reliable detection of under- or
overfilled bottles
Nominal value and tolerance
specification
9
Bottle transport
Access and point of operation guarding
Retro-Reflective Sensors
PRK 3B, 18B, 55
Safety Light Curtains
MLC 500
Reliable detection of highly transparent containers
Integrated blanking and muting
Temperature compensation ensures high consistency of
the switching points
Integrated 3-zone alignment aid
Tracking function extends the cleaning interval 50-fold
Robust housing materials ensure long service life in spite
of intensive cleaning cycles
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Easy alignment, setup and operation thanks to the
integrated LED and 7-segment display
Flexible and easy mounting – without dead space
Available quickly all over the world
Filling machines
Single-lane container transport
Multiple-lane container transport
Retro-Reflective Sensors
PRK 55, 25B, 8
Reference Scanner
HRTR 46
High function reserve even with small reflectors
Easy commissioning by means of teach-in on belt
No switching errors with stretch-wrapped packages
Detection of PET and can packages from above
Reliable detection of e.g. six packs
Also detects very dark, highly-glossy or transparent
objects
Degree of protection IP 67, IP 69K
High chemical resistance, tested in accordance with
ECOLAB and CleanProof+
Detects gaps > 20 mm between the packages
Degree of protection IP 67, IP 69K
Chemical resistance in accordance with ECOLAB
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MACHINES FOR
PHARMACEUTICS
Blisters and liquid filling
The increasingly fast process speeds place
increasing demands on the sensors that are
used. Precise and reliable detection of blisters
and cartons as well as fast and error-free
reading of Pharmacodes and bar codes on
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package inserts and outer packages are
mandatory in spite of high speeds. In addition,
decreasing setup times require fast and
extensive diagnostics of the safety circuits and
of the sensors installed in the machine.
Sterile filling of pharmaceuticals and cosmetics
Light Scanners with
Background Suppression
HRTR 53
Scanning range 5 – 400 mm
Reliable backlog detection without
reflectors
Gap-free HYGIENE design prevents
bacterial carry-overs
High chemical resistance, tested acc.
to ECOLAB and CleanProof+
EHEDG assessment
Inspection of blister
content and code reading
Detection of paper labels
Smart Cameras
LSIS 412i, 422i, 462i
Luminescence Scanners
LRT 8
Inspection for complete filling,
position and breakage
Reliable detection of paper labels on
any type of container
Detection of mixing (even colored,
if suitable)
Color- and gloss-independent
detection
Reliable reading of 1D and 2D codes,
even at high speeds
High operating range up to 500 mm
Monitoring of safety features
Plain text presence monitoring
(e.g. batch number and expiration
date) on various materials
Printout inspection (presence,
position, completeness)
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Web edge control
Position blister container
Measuring Forked Sensors
GS 754B
Inductive Switches
IS 208, 288
Analog and digital measurement value output
Detection of moving machine parts
Object detection, diameter measurement and
edge measurement
Extensive portfolio with designs from Ø 4.0 mm to M30
Resolution 0.014 mm, measurement range 25 mm
Robust metal housing
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Compact cubic housing (5 × 5, 8 × 8 mm) for space-saving
installation
Scanning ranges from 1.5 to 40.0 mm offer reliable
detection on metal objects
Machines for pharmaceutics,
blisters and liquid filling
Stack monitoring
Assignment of products to folding box
Optical Distance Sensors
ODSL 9
Bar Code Readers
BCL 8
Continuous distance information on stack
Measurement range 50 – 100/50 – 650 mm
Consistently high scanning rate (600 scans/s with standard
optics) permits reliable reading in fast applications
Resolution 0.01/0.1 mm
Reads all common 1D-codes incl. Pharmacode
Configuration and measurement value display via
LC display and PC
M12 connection technology to BCL 8 and MA 8.1
connection unit
Analog output (current/voltage), RS 485, RS 232 interface,
IO-Link
Robust industrial design in metal housing – IP 67
Laser class 1
Integrated daisy chain network / RS 485 direct connection
optional via MA
Several optics models
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Identification of the outer packaging via
transponder
Safeguarding of protective doors and
protective covers
RFID Read/Write Systems
RFM 32
Safety Locking Devices
L10, L100, L200
Traceability and process documentation
Unobstructed view of data carriers not necessary
Safety locking devices with contact sets for integration up
to category 4 in accordance with EN ISO 13849
Continuous detection via trigger function and no-read,
even in the case of failure
Universal application through turnable head
(8 actuator approach positions)
Compact device with high degree of protection
Spring-force or magnetic-force design
Wide product range of devices with compatible
transponders
Manual unlocking, escape unlocking (L200)
Switching-current reduction (L100)
Can be integrated into the machine safety circuit via
MSI safety controller
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Machines for pharmaceutics,
blisters and liquid filling
Safeguarding of protective doors and
protective covers
Detection of invisible safety marks
Safety Transponders
RD800
Luminescence Scanners
LRT 8
Standard code, unique code or flexibly programmable
code
Scanning ranges up to 200 mm
M12 connection on the left or right for the most possible
freedom during assembly
Switching frequency 1.5 kHz
Three-sided actuator mounting for quick and easy
attachment
Turnable M12 connector
Four multicolored LEDs for detailed diagnostics and
effective installation and testing routines
Very compact metal construction
Sensitivity adjustment via potentiometer
Several filter variants
Degree of protection IP 67 and IP 69K with smooth,
stable plastic housing for easy cleaning
17
FOIL PACKAGING MACHINES
Primary packaging according to the highest hygiene standards
Foils are commonly used as packaging material
for both primary as well as secondary packaging. With sensors designed according to
ECOLAB, CleanProof+ and EHEDG standards,
we have responded to the increasing requirements and developed stainless steel sensors
that can withstand even the most adverse
environmental conditions. The compact single
beam safety devices can also be used to
ensure the protection of the machine opera-
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tors in accordance with the current safety
standards and directives, e.g. EN ISO 13849.
The devices can be very flexibly integrated in
the machine safety circuit, e.g., with the
MSI safety controller. Identification tasks are
performed by the convenient Leuze electronic
code readers reliably and with maximum
reading performance. With the ASM safety
monitor for AS-Interface networks, this is also
possible with considerably reduced wiring.
Product infeed
Foil infeed
Cubic Sensors
55 series
Contrast Scanners
KRT 21, 3B, 55
Reliable detection of transparent media
Identical technology in plastic and stainless steel housing
V4A stainless steel housing in small construction
Color-independent detection of glossy print marks
WASH-DOWN design
Short response time ensures reproducible cutting positions
Maximum chemical resistance in accordance with
ECOLAB and CleanProof+
Intelligent configuration and diagnosis via IO-Link
19
Splice inspection
Roller diameter
Ultrasonic Systems
VSU 12, GSU 14D
Optical Distance Sensors
ODS 96B
Ultrasonic system for splice inspection in clocked
machines
Various measurement modes, optimized for speed or
precision
Material-, color- and printing-independent splice detection
Configuration option on the device or by means of
controller for optimal adaptation to the application
Foil thickness from 20 – 1200 g/m²
Very simple use through teach-in
Suitable for high speeds
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Display, which can be switched off, for diagnostics and
measured-value detection
Various optics models and measurement principles
available
Foil packaging machines
Object detection on the conveyor
Roll end
Retro-Reflective Sensors
RK 18B
Cubic Photoelectric Sensors/
Light Scanners
5 Series
For the detection of highly transparent foils and glass
panes
Various operating principles for object detection from the
side and from above
Remote teach function for automatic sensor adjustment on
machine startup and during servicing
Metal threaded sleeves for simple and stable mounting
Operation with glass triple reflectors and any reflective
tapes
Plug or cable connection and extensive accessories
available
21
Filling-level inspection
Identification
Light-Section Sensors
LRS 36
Bar Code Readers
BCL 300i
Monitoring of one or more lines
Reliable monitoring of the filling level
Evaluation using measurement data or switching outputs
in configured detection fields
Scanning operating principle as replacement for solutions
with multiple individual sensors
Integrated fieldbus connectivity (PROFIBUS, PROFINET,
Ethernet, TCP/IP, multiNet, RS 232/422/485) with Ethernet
switch function
Full CRT (code reconstruction technology) also detects
heavily damaged or soiled codes
webConfig is an operating-system independent,
browser-based configuration tool
High-quality optics with great depth of field and large
opening angle
Modular connector hood, terminal hood and terminal box
Graphical display
22
Foil packaging machines
Safety sensor monitoring
Safeguarding during closing, welding,
separating
Safety Controllers
MSI 100
Single Light Beam Safety Devices
SLS 25B, 46C
Base module for monitoring of sensors and actuators,
freely configurable
Single beam safety devices, types 2 and 4, PL e
20 inputs, 4 outputs (OSSDs)
Easy to integrate
MSIsafesoft software with certified function blocks
Robust and reliable
Data stick with configuration memory
Economical solution
Low space requirements
Free choice of connection technology: screw terminals
or spring-cage terminals
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CARTON PACKAGING
MACHINES
Reliable presence monitoring
Through reliable detection of various materials
and surfaces, our sensors ensure high system
availability. In addition, the bright and clearly
visible light spots of the new generation of
sensors assist during commissioning and
format conversion of the machines. The high
function reserves of the sensors reduce
machine downtime and extend the cleaning
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and maintenance intervals. Sensors that have
been adapted to the requirements lead to an
increase in the functional reliability of the
systems, even with a wide range of materials.
Optical safety sensor systems ensure safe
operation of the systems. They can be flexibly
integrated into the machine safety circuit using
our programmable safety controllers.
Filling level inspection
Object detection
Measuring Sensors
ODS 96B, Ultrasonic Sensors
Light-Section Sensors
LRS 36
ODS 96B
For measurement on solid media
Light section sensor for object detection
Measurement range 60 – 10,000 mm
Detection area: 200 – 800 mm
Length of the laser line: max. 600 mm
Resolution up to 0.1 mm
Response time: 10 ms
Up to 16 detection fields with logical linking option
Ultrasonic Sensors
For the secure measurement on transparent and liquid
media
Up to 16 additional inspection tasks –
data processing directly within the sensor
System connection via I/O, EtherNet, PROFIBUS
Measurement range up to 6,000 mm
Resolution 1 mm
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Carton erection
Hand and finger protection
Energetic Light Scanners
HRTR 46B, HRT 25B
Safety Light Curtains
MLC 500
Scanning range up to 1,800 mm
Integrated blanking and muting
Color-independent detection of laminated and structured
surfaces
Integrated 3-zone alignment aid
Very exact background suppression
Easy alignment, setup and operation thanks to the
integrated LED and 7-segment display
High repeatability
Flexible and easy mounting – and without dead space
brightvision for simple handling and fast commissioning
Available quickly all over the world
®
Format switching via IO-Link
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Carton packaging machines
Identification of bar codes printed
directly on the carton
Position monitoring of flaps and hoods,
hand and finger protection
Bar Code Readers
BCL 300i, 301i, 304i, 308i, 348i
Safety Hinge Switch
S410
Modular connection technology by means of pluggable
connection hoods with M12 connector, clamp connection
or fixed connection cable
Integrated fieldbus connectivity: PROFIBUS/PROFINET/
Ethernet/multiNet, RS232/422/485
Repeatable setting (switching angle alignment) with
skewed or misaligned doors
Compact, rounded-off construction design in robust
metal version, degree of protection IP 67
Models: line scanner, deflecting and oscillating mirror
Encapsulated, internal actuator guarantees proper
functioning, even under difficult conditions
Available as line/raster scanner
Highly tamperproof due to covered screws
Code reconstruction technology (CRT) for reliable
identification of damaged codes
Cable or M12 connection
Read distances 20 – 700 mm
Can be integrated into the machine safety circuit via
MSI safety controller
Optional display, heating models
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LABELING MACHINES
Process labels precisely, quickly and universally
Sensors are used in various parts of labeling
machines. Standard sensors are used for
detecting tape tears or the end of the tape.
With the aid of contrast sensors, precise marks
and cut marks are positioned in wrap-around
labelers. Forked sensors control the position
of self-adhesive labels directly at the dispensing
edge and special sensors inspect the affixed
labels on the labeled containers. Leuze electronic offers the broadest and most complete
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line of products on the market for all of these
requirements. With the sensors' extremely
short reaction times, highly precise switching
and positioning accuracies are achieved even
at conveyor speeds of 120 m/min, e.g. in
high-performance labelers. In doing so, the
sensors from Leuze electronic safely and
reliably detect all labeling variations currently on
the market.
Label inspection
Detecting adhesive labels
Tape end inspection
Smart Cameras
LSIS 412i, 422i, 462i
Forked Sensors
IGSU 14D, GS 63/61
Cubic Sensors
3B Series
Inspection for presence and position
of labels (askew labels) as well as
identification of labels
Reliable reading of 1D, 2D and
stacked codes
Plain text presence monitoring
(e.g. batch number and expiration
date)
Printout inspection (presence,
position and completeness)
Reliable inspection, even at high
speeds or rated outputs
Broad product portfolio for detecting
a wide range of label materials – from
paper to transparent foil, whether
printed or metallic
Maximum dispenser accuracy
Conveyor speeds faster than 10 m/s
Various mouth-width sizes – also
suitable for booklets or accordion
folds
Maximum function reserves
brightvision® for simple handling and
fast commissioning
High availability though active
ambient light suppression A²LS
Various models for reliable detection
of transparent foils or glossy surfaces
with colored structure
Simple adjustment by means of
teach-in or potentiometer
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Mark detection
Paper/sleeve label detection on bottles
Contrast, Color, Luminescence Scanners
KRT, CRT, LRT
Special Sensors, Smart Cameras
LRT, KRT, LSIS 412i, 462i
Reliable detection of glossy print marks
Highly precise positioning of the cutting edge
Reliable detection of paper and sleeve labels on glass or
PET containers with various contents
Counting of colored marks such as Pharmacode
Identification of labels using smart camera
Device configuration and diagnosis, e.g. via IO-Link
Alignment body label / neck label
Special setups support the machine validation
Inspection of label position (askew labels)
Small constructions for simple integration into assembly
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Labeling machines
Label inspection
Dancer bar end positions
Energetic Light Scanners
FT 328
Inductive Switches
IS 208, 212, 218, 288
Detection of paper and plastic labels on glossy containers
Simple setup through teach button
Matching accessories for very easy mounting
Detection of the dancer bar end position in case of tape
rupture or blocked unwinding
Scanning ranges from 1.5 to 40.0 mm offer reliable
detection on metal objects
Cylindrical construction from Ø 4.0 mm to M 30,
ultra-simple mounting
Compact cubic housing (5 × 5, 8 × 8 mm) for space-saving
installation
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PALLETIZING AND
DEPALLETIZING MACHINES
High availability and safe operation in pallet handling
During the palletizing and depalletizing of
goods, our sensors ensure smooth function of
the systems through precise positioning and
consistent switching distances. The multiple
light beam safety devices with very easily
configurable muting functions increase the
availability of the system and ensure smooth
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pallet transport. Optical safety-at-work sensors
and programmable safety controllers optimally
adapted to these requirements ensure safe
operation of systems. All systems are designed
so that machine operation and diagnostics in
the case of failure is considerably simplified.
Package detection and
positioning
Retro-Reflective Sensors
PRK 25B, 28, 46B, 318B
Operating range up to 18 m
High repeatability through optimized
light-spot profile
Laser devices available
Short response time
High function reserves ensure reliable
function even in the event of soiling
brightvision® for simple handling and
fast commissioning
Personnel protection at
palletizing machines
Safety sensor monitoring
Safety Controllers
MSI 200
Base module with the option to
connect extension modules
(function range as for MSI 100)
Up to 10 safe MSI-EM I/O extension
modules can be connected, i.e.,
up to a maximum of 140 inputs or
100 inputs and 44 outputs are
feasible
Convenient and fast extension or
modular exchange of the components via the TBUS connection
system
Multiple Light Beam Safety
Devices
MLD 500
3-beam transceiver for simple
installation
Suitable for low-temperature
environments down to –30 °C
Simple commissioning, e.g., configuration is performed without a PC, a
device can be exchanged by means
of Plug & Play without programming
Integrated muting functions configurable via pin assignment, receiver
optionally contains muting indicator
Can be integrated into the machine
safety circuit via MSI safety controller
Type 4, SILCL 3, PL e
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34
Interruption-free muting
Access guarding with muting on foil
wrapping and strapping machines
Retro-Reflective Sensors
RK 46C VarOS
Multiple Light Beam Safety Devices
MLDSET
60 mm wide light-band also detects irregular objects
2- or 3-beam transceiver with integrated muting functions
Fewer muting errors compared to normal retro-reflective
photoelectric sensors
Complete muting set, including device columns and
accessories
Simple alignment via brightvision®
Plug & Play complete solutions with pluggable
connections: efficient setup and fast start-up
Palletizing and
depalletizing machines
Identification
Profile measurement
Bar Code Readers
BCL 500i, 501i, 504i, 508i, 548i
Light-Section Sensors
LPS 36, LES 36
CRT (code reconstruction technology): the scanner can
read even partially destroyed, rotated, soiled or covered
labels which ensures high reliability and high system
availability.
Integrated fieldbus connectivity
webConfig: graphical user interface based on web
technology, integrated in the scanner and independent
of the operating system
High scanning rate 800 – 1200 scans/sec
Excellent network capability for all common interfaces
(e.g. PROFINET, PROFIBUS, EtherNet etc.)
Measurement range: 200 – 800 mm
Length of laser line: max. 600 mm
Balanced system, resolution: 1 – 3 mm
Measurement time: 10 ms
LPS 36:
For position, contour and volume measurement
Creation of 3D data via encoder connection
LES 36:
For width, height and position determination
System connection: analog output, EtherNet, PROFIBUS
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CONTINUOUS HANDLING
EQUIPMENT
Secure and fast object detection
Due to their high function reserves, sensor
solutions made by Leuze electronic ensure the
efficient and uninterrupted throughput of
merchandise. In doing so, we also reliably
detect critical materials, such as depolarizing
foils. The intelligent mounting technology, the
fast adjustment with a very bright light spot,
and the easy integration via built-in fieldbus
interfaces are the key for speedy commission-
36
ing. Individually deployable reading principles,
such as bar code, 2D-code, and RFID guarantee maximum flexibility. Our sensors offer
reliable detection and thus high availability of
the systems, particularly during the identification of partially damaged codes, glossy, dark or
stretch-wrapped packages and in rough
environmental conditions.
Object detection
Detecting irregular
objects
Projection monitoring of
the pallet load
Cubic Sensors
Series 5, 25B, 46B
Retro-Reflective Sensors
RK 46C VarOS
Switching Light Curtains
VARIO B
Highest functional reliability even
when soiled
45 – 60 mm wide light-band with
7/14 mm resolution
Simple alignment via brightvision®
Reliable detection of all kinds of
objects, even objects with openings
Functional reliability for tape- or
shrink-wrapped pallets, bundles and
containers
Versatile use through two preselectable sensitivity levels and fine tuning
with easytune
Simple alignment via brightvision®
Plane dimension monitoring
Application-specific measurement
field lengths, widths, and resolutions
Large operating ranges
Very narrow design
Configurable switching ranges,
warning output
One sensor for 50 mm detection –
replaces multiple individual sensors
or light barriers
37
Access guarding with muting
Width/height measurement
Multiple Light Beam Safety Devices
with Muting Sensor Sets
MLD
Measuring Light Curtains
CML 700i
Pre-mounted and aligned muting sensors with complete
wiring
Integrated PROFIBUS, CANopen, RS 485 and IO-Link
interfaces for direct configuration via the control
Configuration without PC via wiring in the switch cabinet
Extremely short response time per beam for the reliable
detection of fast processes
6 possible muting modes (parallel, sequential, partial)
Also for low-temperature applications down to –30 °C
Type 4, SILCL 3, PL e
Simple wiring for muting (one safety circuit for inward and
outward material movements), low installation effort,
and price advantage with MSI-SR5 safety relay
Flexible fastening concept, e.g. with standard profile for
simple mounting and optional rear plug outlets
Large, easy-to-read display with robust membrane
keyboard and bar graph display for easy alignment
Maximum measurement field length of 3,000 mm
Sturdy metal housing also for use in rough industrial
environments
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Continuous handling equipment
Contour measurement
Identification
Measuring Sensors
ROD4plus
Bar Code Readers
BCL 300i, 301i, 304i, 308i, 348i
Measurement range 0 – 65,000 mm
Scanning rate 50 Hz
Almost object-independent measurement
Measurement data transfer via Fast Ethernet
Integrated measurement data preprocessing
(x-,z-coordinates, extreme values)
Modular connection technology by means of pluggable
connection hoods with M12 connector, clamp connection
or fixed connection cable
Integrated fieldbus connectivity: PROFIBUS/PROFINET/
Ethernet/multiNet, RS232/422/485
Models: line scanner, deflection and oscillating mirror
Available as line/raster scanner
Code reconstruction technology (CRT) for reliable
identification of damaged codes
Read distances 20 – 700 mm
Optional: display, heating models
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Identification
Identification
Bar Code Readers
BCL 500i, 501i, 504i, 508i, 548i
Bar Code Readers
BCL 90, BCL 90 CAX
Code reconstruction technology (CRT) permits the
identification of partially destroyed and distorted codes,
ensuring a high system availability
Integrated fieldbus connectivity
webConfig: graphical user interface based on web
technology integrated in the scanner
High scanning rate: 800 – 1,200 scans/s
Models: line scanner, oscillating and deflection mirror
Simple operation through clear, multi-lingual display
M12 “Ultra-Lock ” connection technology and
Leuze electronic mounting concept
TM
BCL 90
High-end scanner
Code reconstruction technology (CRT)
Integrated autofocus function
Smallest construction volume in its performance class
Read distances 400 – 2,100 mm
BCL 90 CAX
Compact omni-scanner for tape widths up to 400 mm
Code reconstruction technology (CRT)
Optionally with heating (down to –30°C)
Integrated autofocus function
Read distances 200 – 1,600 mm
Read distances 500 – 1,750 mm
“Tracking”-capable
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Continuous handling equipment
Identification
Identification
Bar Code Readers
MSP Systems, MSPi Systems
Mobile Bar Code Readers
IT 3800, IT 3820
MSPi Systems
Hand-held scanner for all common bar codes
Pre-mounted, can be used for a variety of standard
applications
Sturdy housing with IP 54 protection suitable for
industrial use
Code reconstruction technology (CRT)
Models with wireless and cable connection
Based on BCL 500i
RS 232, PS2 or USB interface
Reading distance up to 2000 mm
MSP Systems
Operating temperature –30 to 50°C
“Modular scanner portal” – permits individual adaptation
to demanding applications
Integrated autofocus function
Extremely deep depth of field for small modules
“Tracking”-capable
Based on BCL 90
41
Identification
Identification
RFID Read Systems
RFI 32
RFID Read/Write Systems
HFM 3500D, RFM 12/32/62
Frequency: 125 kHz
Frequency: 13.56 MHz (HF) / 868 MHz (UHF)
RFID device for identification purposes only (read only)
Max. reading distance: 400 mm (HF) / 5000 mm (UHF)
Permanent encoding
Continuous detection via trigger function and no-read,
even in the case of failure
Max. reading distance 90 mm
Compatible transponders available
Degree of protection IP 67
Time-optimized writing while driving by via pre-transmission of data to the write unit
Highly flexible connection options to fieldbus interfaces
Wide product range of devices and compatible
transponders
RFM 32 Ex-n with EX rating Zone 2
42
Continuous handling equipment
Safety sensor monitoring
Personnel protection and E-Stop
Safety Relay Family
MSI 100, MSI 200, MSI-EM, MSI-FB
AS-Interface Safety at Work
ASM1E-m, ASM2E-m
Freely configurable MSI 100 safety relay: base module for
the coordination of sensors and actuators
MSI 200 base module extensible via modules with the
option of connecting up to 10 MSI-EM extension modules
conveniently and quickly via the TBUS connection system
MSI-EM extension module augments the MSI 200 by 8
safe inputs and 4 freely configurable channels – either safe
inputs or outputs (OSSDs)
AS-i safety monitors for high safety standards
Integrated functions for 2-sensor parallel muting,
sequence controlled 4-sensor muting
Coupling of AS-Interface networks
Freely configurable system components
(EMERGENCY STOP, OR, AND, switch-on or switch-off
delays)
MSI-FB fieldbus modules for simple connection to fieldbus
networks
43
INSPECTION MACHINES
Targeted use of application know-how
Particularly with inspection machines, sensors
from Leuze electronic can make full use of their
advantages in speed and precision. For the
triggering of the camera systems, high repeatability and switching frequency are decisive for
reliable function. With laser- and red-light
optics, you will find the perfect solution for
44
every application. Special sensors with explosion protection certifications enable use in
explosive atmospheres with hair sprays or
alcoholic beverages. During label inspection,
Leuze electronic sensors perform what is often
only possible with much more expensive smart
cameras.
Container detection
Container detection
Laser Retro-Reflective Photoelectric
Sensors
PRKL 3B
Retro-Reflective Sensors
PRK 55 Ex
Best reproducibility of the switching point
Reliable detection of highly transparent containers
Very visible laser light spot
Very simple setup by means of teach function at the press
of a button or via a cable
Reliable detection of highly transparent containers
Very simple setup by means of teach function at the press
of a button or via a cable
Certified for potentially explosive areas acc. to
II 3G Ex nA op is IIB T4 Gc X
II 3D Ex tc IIIC T70°C Dc IP67 X
45
Detecting filled containers
Label inspection
Throughbeam Sensors
LS 55 H2O
Energetic Light Scanners
FT 328
Photoelectric sensor for detecting aqueous liquids in
any type of container
Detection of paper and plastic labels on glossy containers
Throughbeam principle for reliable detection and
high function reserve
Matching accessories for very easy mounting
Opaque containers and foils are transilluminated
Robust, wash-down stainless steel housing up to
IP 67/IP 69K
46
Simple setup through teach button
Inspection machines
Test bottle detection
Test bottle detection
Retro-Reflective Sensors
RK 18B
RFID Read Systems
RFI 32
Reliable identification of test bottles in inspection machines
Frequency: 125 kHz
Simple handling through the use of flexible standard foils
RFID device for identification purposes only (read only)
Robust metal housing in food-compatible design
Permanent encoding
Max. reading distance 90 mm
Compatible transponders available
Degree of protection IP 67
Also available in Ex-version
47
MACHINE SAFETY SERVICES
Your “machine safety” service package
Whether planning and engineering or management of safety at work in the company, the use
of industrial safety technology requires a high
degree of responsibility awareness and wellestablished expertise. With the “Machine Safety
Services” service package, we provide product-related services and support for everything
Safety in the field
Safety Inspections
Safety at work is a management issue – this applies in
principle around the world. In
Germany, periodic testing of
the machine is required by
law. Safety inspections
ensure compliance with
safety and quality standards
and serve as preventive
maintenance measures.
48
related to machine and plant system safety.
The individual services are coordinated with the
safety-related application during the machine’s
lifecycle and can be applied individually or
combined as requirements dictate. So what
can we do for you?
Stopping Time
Measurements
Application Advice,
Start-Up Support
Only with a minimum
distance that corresponds
with the stopping time of the
machine can it be guaranteed that the dangerous
movement will stop before
the person reaches the
danger zone. Our service
staff perform the stopping
time measurements with the
most modern measurement
devices, calculate the
required minimum distances
of the safety device, and
document the measurement
results.
Make good use of our many
years of application experience when designing the
optimum system solution for
your application. Our service
helpline can answer many of
your questions by telephone.
+49 8141 5350-111.
At www.leuze.com, we
assist you with a large
amount of information that
is helpful in quickly finding
solutions to problems. For
emergencies, the 24-hour
telephone standby service of
Leuze electronic is available
for you around the clock
and seven days a week at:
+49 7021 573-0.
Safety in theory
and practice
Safety Consulting
Safety consulting from Leuze
electronic increases machine
safety and gives the system
operator legal certainty. The
company specialists ensure
that all requirements of the
Machinery Directive and
CE certification are upheld.
They also check whether all
documents are complete and
fulfill the legal requirements.
With Leuze electronic safety
consulting, the customer
minimizes the time and
money needed for risk
assessment and transfers
its responsibility to the
consultants.
Seminars and
workshops
Safety Engineering
Software Safexpert
Our customized training
program helps you keep your
knowledge of safety technology current. In addition to
the various product training
courses, we also offer
seminars on basics of the
Machinery Directive, on CE
conformity assessment and
practice-related safety
technology as well as on
Safexpert, our PC tool for
EC conformity assessment
and risk assessment. For
more information go to
www.leuze.com/en/seminars
Safexpert is a PC software
for the systematic safety
engineering of machinery and
systems. The networkenabled PC program takes
you step-by-step through
CE conformity assessment,
culminating in the CE sign of
approval. It supports the
design engineer with risk
assessment, in locating
relevant standards within
seconds, with the creation of
the technical documentation
and operating instructions,
and ultimately guides them
through to the standardscompliant CE conformity declaration and CE manufacturer
declaration of conformity.
49
OUR
PROMISE
TO YOU
YOUR SENSOR BUSINESS – SIMPLER AND
MORE EFFICIENT
Many companies say they are “customer orientated” –
at Leuze electronic, we go a step further.
We offer specific and measurable added value in the areas of
USABILITY, APPLICATION KNOW-HOW and SERVICE – to help
make our customers more successful. These areas are our yardstick for new product developments, innovative service offerings
and extensive market expertise.
50
SMARTER PRODUCT USABILITY
With regard to our product developments, we systematically place emphasis on the
especially good usability of all devices. To this end, simple mounting and alignment
are taken into account – just as the uncomplicated integrability of the sensors in
existing fieldbus systems and easy configuration, e.g. via a web browser, are.
SMARTER APPLICATION KNOW-HOW
Whoever can do it all, can do nothing right. Which is why we concentrate on
selected target sectors and applications. There, we are specialists and know all
aspects inside out. For this purpose, we optimize our solutions and offer a comprehensive product range that makes it possible for our customers to obtain the
absolute best solutions from a single source.
SMARTER CUSTOMER SERVICE
The technical and personal closeness to our customers, and a skilled, straightforward handling of queries and problems, are among our strengths – and will remain
so. Consequently, we will continue to expand our service offerings and, indeed,
also forge ahead in new directions to persistently redefine the utmost in customer
service. Whether on the phone, in the Internet or on-site with our customers –
regardless of when and where the expertise of the sensor people is needed at any
time.
Info at: www.leuze.com
Katrin Rieker,
Sales Methods, Processes, Tools
51
Switching Sensors
Optical Sensors
Ultrasonic Sensors
Fiber Optic Sensors
Inductive Switches
Forked Sensors
Light Curtains
Special Sensors
Measuring Sensors
Distance sensors
Sensors for Positioning
3D Sensors
Light Curtains
Forked Sensors
Products for Safety at Work
Optoelectronic Safety Sensors
Safe Locking Devices, Switches and Proximity Sensors
Safe Control Components
Machine Safety Services
Identification
Bar Code Identification
2D-Code Identification
RF Identification
Data Transmission /
Control Components
MA modular connection units
Data transmission
Safe Control Components
Leuze electronic GmbH + Co. KG
In der Braike 1
73277 Owen / Germany
Phone +49 7021 573-0
Fax +49 7021 573-199
[email protected]
www.leuze.com
en 02-2015/05 50125620
Subject to modifications and errors
Industrial Image Processing
Light-section sensors
Smart camera
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