User manual | REMA TIP TOP Tool Tool Catalogue

ONE BRAND ONE SOURCE ONE SYSTEM

SERVICE MATERIAL PROCESSING SURFACE PROTECTION AUTOMOTIVE

REMA TIP TOP

Tool Catalogue 2015/2016


Editor

REMA TIP TOP AG

Gruber Strasse 65 · 85586 Poing / Germany

Phone: +49 8121 707-0

Fax: +49 8121 707-10 222 [email protected]

www.rema-tiptop.com

Artwork/Production

SOKO Agentur für Werbung und Kommunikation GmbH

82237 Wörthsee / Germany

www.soko.de

Legal Notice

Copyright © 2015 REMA TIP TOP AG

All information is given to the best of our knowledge.

All specifications are to be considered non-binding information. Any claim for damages of any kind is excluded. We reserve the right to change technical specifications without prior notice, provided that they ensure product improvement. The information presented is based on technical experience but does not guarantee a product´s suitability for specific applications, and does not relieve the users of the responsibility to undertake their own testing, including where any third-party trademark rights are concerned. Pictures in the catalogue may contain optional accessories which are not included in the standard shipment, and need to be ordered additionally.

All relevant product information can be found in the respective documents, including operating instructions, technical datasheets as well as conditions for storage and application. The specified qualities of our products are based on information from the accompanying inspections for approval. They represent statistical product data and are not to be considered as guaranteed properties of an individual product.

In order to preserve product properties, the storage conditions indicated in DIN 7716 should be followed

(including storing the product in the original package and in an area that is dry, cool and dark).

2

Tool Catalogue 2015/2016

Tool sets

Protective clothing and safety equipment

Tools and accessories

Storage and workshop equipment

Vulcanizing machines

Index

13-16

17-27

29-170

171-175

177-196

197-201

3 TOOL CATALOGUE

4

REMA TIP TOP means quality, service and innovative solutions in all sectors of business:

ONE BRAND – ONE SOURCE – ONE SYSTEM

//

AUTOMOTIVE

As the worldwide market leader in the tyre repair sector, we offer specialist operators everything they require for tyres and wheels, while our cooperation with famous tyre manufacturers and suppliers of retreads always ensures innovative high-quality solutions.

5 TOOL CATALOGUE

6

//

MATERIAL PROCESSING

REMA TIP TOP has specialized in the consistent optimization of production plant operational readiness.

In over 50 years of research and development work, we continuously improve production and application possibilities in cooperation with our customers.

7 TOOL CATALOGUE

8

//

SURFACE PROTECTION

In the industrial world, corrosion causes millions of dollars of damage every year. REMA TIP TOP corrosion protection systems prevent such damage and maintain the value of your plant while contributing to environmental protection.

Wherever chemicals and abrasive materials cause damage to containers, pipes, valves etc., we offer „one-stop shopping“ corrosion and wear protection solution.

9 TOOL CATALOGUE

10

//

SERVICE

Our customers have for decades relied on individual all-in care and support by our highly-qualified specialists. As the leading supplier in the areas of material processing, surface protection and automotive, we have the necessary expert knowledge.

Outstanding quality that conforms to the highest safety requirements, materials specifically selected for a long lifetime that we manufacture ourselves, and installed with the greatest care and craftsman-like precision – we can quickly and flexibly offers solutions for any market requirement.

11 TOOL CATALOGUE

INTRODUCTION

TOOLS AND MORE

REMA TIP TOP is a specialist for innovative products and customized solutions. Not only are technical expertise and the selection of the right materials for our global service partners (in the Automotive,

Material Processing, Surface Protection und Service market segments) critical for the success of your project, but also the choice of the correct tool and equipment for each application.

In this new REMA TIP TOP tool catalogue you will find, for the first time, a wide range of standard and special tools from all categories. These innovative and proven products from our company, and from well-known suppliers, are used in all areas in which we are active – no matter if it is wear-protection, equipment lining or tyre repair. Furthermore, you will also find here, as a Service-Partner of

REMA TIP TOP, accessories, tool sets and machines for vulcanization and conveyor belt work. The range is complemented by industrial safety material, workshop equipment and storage options for your tools.

12

TOOL SETS

REMA TIP TOP

Conveyor Belt Repair Kit

Inspection Tool Kit

Vulcanization Tool Kit

14

15

16

1

13 TOOL CATALOGUE

TOOL SETS


For quickly repairing minor damage to conveyor belts.

This repair kit was compiled in order to easily and effectively fix small to medium damage to conveyor belts. It contains all the materials and tools needed for the repair of breakdowns and longitudinal cracks, as well as cover plate damage of conveyor belts.

Ref. No.

594 2510

Designation

Conveyor Belt Repair Kit

Scope of delivery:

Ref. No.

594 2130

594 0571

595 0990

595 0179

594 0430

595 1044

595 1123

595 2108

595 2074

595 2177

595 2940

594 0000

595 8315

594 0370

595 2690

595 2225

Designation

Tool box, hinged, 5-piece

Tool rolls bag

Ball tube marker, white, 6 mm

Rubber marking pen, white

Pincers, 250 mm

Stitcher, with ball bearing, 4 mm


Scratch knife, adjustable

Rubber cutting knife, 5",

125 mm blade length

Don Carlos knife, completely adjustable

Ply lifter

Brush, with coconut fibres

Brush, with short fibre bristles,

Ø 40 mm

Rotary wire brush, 18 mm, Ø 50 mm

Angled scissors

Wetstone, 230 mm

Content

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

Ref. No.

595 8597

525 3105

525 3121

525 3112

531 7712

531 5738

530 5538

530 7533

595 9125

525 2602

525 1067

594 0711

Designation

Measuring cup, plastic, 180 ml

REMA GOO cartridge, incl. 3 mixing nozzles

REMA GOO manual cartridge gun

REMA GOO mixing nozzle, green

Repair strip, 1.7 x 50 x 10 000 mm

Repair strip EP 160, fabric reinforced,

3.6 x 100 x 10 000 mm

Rhomboid patch EP 160,

Size 2, 3.8 x 200 x 260 mm

Rhomboid patch EP 160, Size 3, 2.4 x

270 x 360 mm

SOLVENT CF-R4, CHC-free, 800 ml

CEMENT SC 4000, black, 780 ml

HARDENER E-40, 30 g

Safety goggle XC

Content

2

1

5

5

1

1

1

1

2

1

1

2

14

TOOL SETS

Inspection Tool Kit

For on-site inspection.

Customer-oriented solutions to individual problems are the features which distinguish the REMA TIP

TOP Service. This Inspection kit for sales representatives includes all of the tools and measuring devices needed to quickly and professionally assess any kind of damage to the equipment or conveyor belts.

Ref. No.

594 2520

Designation

Inspection Tool Kit


Ref. No.

594 0570

594 0530

594 0520

584 3350

594 0450

594 0240

594 0230

584 3060

594 2010

595 8528

Designation

Tool bag

All-metal universal knife

Spare blade, for all-metal universal knife

Conference folder "CLASSICO"

Engineer's hammer, 0.5 kg

Glass fibre measuring tape, 25 m

Roll tape measure, 2 m

Folding rule, plastic, 2 m

BOSCH Laser range finder GLM 30 professional

Shore meter Shore A

Content

1

1

1

1

1

1

1

1

1

1

Ref. No.

594 2180

595 2780

595 8511

571 9070

594 0711

594 2190

595 8535

594 2150

Designation

Pocket caliper, 150 mm

Rechargeable hand lamp, 230 V / 8 W

Hygrometer

Infrared radiation thermometer MT6


Spirit level, light metal, 600 mm

Thickness gauge

Adjustable wrench, chromed, 10"

Content

1

1

1

1

1

1

1

1

1

15 TOOL CATALOGUE

TOOL SETS


For conveyor belt splicing.

Decades of experience in conveyor technology is reflected in this tool kit, which consists of extensive basic equipment and specialized tools for professional splicing.

Ref. No.

594 2500

Designation

Vulcanization Tool Kit


595 0193

595 8449

594 0580

595 1130

595 1044

595 2184

595 0564

595 0571

Ref. No.

594 2130

594 0571

595 1154

595 2139

595 2304

595 2225

595 0179

595 8803

595 4182

594 2020

595 8205

594 2120

594 2110

594 1070

594 0670

Designation


Tool rolls bag

Needle stitcher, 46 mm

Angled knife

Scissors, 10" (250 mm)

Wetstone, 230 mm

Rubber marking pen, white

Refill, for rubber marking pen

Wax marking chalk, white

Pincers, with lever nose



Rubber knife, 10"

Rotary steel wire brush, Ø 100 mm

Rotary steel wire brush, Ø 80 mm

Grooved wire brush, 100 mm

Rotary wire brush, cylindrical

METABO Angle grinder WEV 10-125 Quick

Tool arbor, for angle grinder

Fibre disc K 24, corundum

Fibre disc K 60, corundum

METABO face disc, Ø 125 mm, M 14

METABO face nut, M 14

1

1

1

1

1

1

1

1

Content

1

1

1

1

1

1

1

25

25

1

1

1

1

1

1

594 2170

571 8022

571 8014

571 8016

594 0460

594 0450

594 0470

595 0069

595 8315

594 0711

Ref. No.

594 0240

594 0230

584 3060

594 0530

594 0520

594 0000

595 0310

595 0300

594 2140

571 8100

Designation

Glass fibre measuring tape, 25 m

Roll tape measure, 2 m

Folding rule, plastic, 2 m

All-metal universal knife

Spare blade, for all-metal universal knife

Brush, with coconut fibres

Chalk line, incl. chalk dust container

Content

1

1

1

1

1

1

1

1

1

1

Chalk dust refill

BOSCH Hot air blower GHG 660 LCD

Combination spanner set, 12-piece,

10 - 30 mm

Hexagon allen wrench with ballpoint,

1.5 - 10 mm

Screwdriver set, 12-piece

Water pump pliers

Side-cutting pliers

Engineer's hammer, 1 kg

Engineer's hammer, 0.5 kg

1

Rubber mallet

Rotary steel wire brush, adjustable

Brush, with short fibre bristles, Ø 40 mm


1

2

1

1

1

1

1

1

1

16

Protective clothing and safety equiPment

REMA TIP TOP

Personal protective equipment

Personal protective equipment / Protective clothing

Protective clothing

UV and weather protection

18-21

22

23-26

27

2

17 tool catalogue



Head protection

safety helmet

• ABS shell provides excellent scratch resistance and dimensional stability also in a warm environment

• Increased lateral stability

• Ideal form for hearing & face protection adaptation

• Rain gutter for outdoor use

• Antistatic: certification ATEX Zone 1, 2

• Effective ventilation system due to a high position holes

Approvals:

• Approvals USA:

SEI - HDMSA36_LT (vented);

SEI - HD37_V12_LT

(non-vented)

• Canada Approvals:

CSEI - HD1MSA75_LT

• CE marking according to EN 397

Ref. No.

Designation

594 2200 Safety helmet

face protector suPerviZor sB 600

Head strap with forehead protection made of polycarbonate without metal parts.

Excellent comfort due to adjustable straps and ratchet headgear.

Shockproof. Replaceable shield of transparent acetate.

Protects against aggressive chemicals and solvents.

Ref. No.

Designation

594 0740 Head strap, without face shield

594 0750 Face shield

18



Eye protection

safety goggles

Ref. No.

594 0711

594 0715

594 0712

594 0716

Designation


Hang cord for safety goggle XC

Eyeshield AX 1H

Pre-moistend lens cleaning towelettes

case for safety goggles

Quick-tip opening for fast removal of the safety goggles.

Simple fastener, plastic model, international symbol for „wear safety goggles“.

Ref. No.

Designation

594 0720 Case for safety goggles

Content

12

100

Respirator

fine dust filter mask 3m

For short-term grinding work. Filter class P1 (EN 149:2001).

Filter class P1: For solid particles of inert materials in accordance with the TLV

(threshold limit value) list (for quartz-containing particulate matter only when safely below TLV), with a maximum pollutant concentration of 5 times the TLV.

Ref. No.

Designation

594 0350 Fine dust filter mask 3M

594 0711

594 0720

594 0350

2

19 tool catalogue



half-mask 244

Half-mask complete with filters and exhalation valve.

Gas filter unit A 90/24. Filter class A1.

Filter class A1: For organic solvents, suitable for all REMA TIP TOP industrial adhesives, primers, cleaning fluids, etc., with a maximum pollutant concentration of 1 000 ml/m³ (ppm).

Ref. No.

Designation

594 0100 Half-mask 244

594 0110 Gas filter unit A 90/24, Filter class A1

Ear protection

capsule ear protection

• Headband made of stainless spring steel

• Sleek profile and low weight

• Soft, fluid-filled sealing rings for more comfort

• No heat build-up and perspiration among the capsules

• Sealing bags and inserts can individually replaceable

• Can be easily combined with other safety equipment

• Application area: all noisy areas, especially high tones, high volume

• Norm: EN 352-1

Ref. No.

Designation

594 2100 Capsule ear protection

earplugs

Earplugs, preformed, tapered, made of soft, hypoallergenic foam, box with 200 pairs.

• Application area: all the noisy areas

• Norm: EN 352-2

Ref. No.

594 2160

Designation

3M earplugs 1100

Content

200 pairs

594 0110

594 0100

20



594 0010

519 7200 595 2775,

595 2580

594 0020

Gloves

Working gloves

Ref. No.

Designation

594 0010 Working gloves, split leather

594 0020 Working gloves, all-leather

Fabric back and gauntlet with elastic band. Leather palms, fingertips and knuckle guard.

519 7200

595 1453

595 2775

Working gloves vulcanizer, 3 fingers, total length 350 mm

Special heat- and steam-resistant leather, lined, long gauntlet and pulse guard.

Cutting protection glove, suitable for right or left hand

Protective gloves Profi Classic, Size 9

NBR-coated cotton gloves. Extremely durable, highly flexible, allow good touch sensitivity and are highly resistant to abrasion.

Feature good resistance to oil, grease and fuel.

595 2580 Protective gloves Profi Classic, Size 10

NBR-coated cotton gloves. Extremely durable, highly flexible, allow good touch sensitivity and are highly resistant to abrasion.

Feature good resistance to oil, grease and fuel.

595 1453

Content

1 pair

1 pair

1 pair

1 piece

1 pair

1 pair

21 tool catalogue

2


Personal protective equipment / Protective clothing

Knee protection

Knee guard

Ref. No.

574 2872

Designation

Knee guard

Vest

safety vest

Ref. No.

584 2130

Designation

Safety vest, one size

574 2872 584 2130

Content

1 pair

22


Protective clothing rema tiP toP safety shoe

Safety shoes

rema tiP toP safety shoe

• EN ISO 20345 S1 with steel toe cap

• Extremely breathable softshell fabric

• Comfortable, lightweight, breathable

• Upper material made of windproof and water repellent softshell w ith TPU punching

• Soft and breathable soft mesh inner lining

Ref. No.

Designation

595 6180 Safety shoe TRIPOLI

595 6181

595 6182

Safety shoe TRIPOLI


595 6183

595 6184

595 6185

595 6186

595 6187






shoe covers

Ref. No.

Designation

595 2850 Shoe covers STANDARD

595 2850

• Replaceable insoles

• The anti-slip sole is anti-static, fuel resistant and heat resistant up to approx. 130 °C

• Weight: approx. 590 g (in size 42)

• Colour: black/grey/red

Content

1 pair

23 tool catalogue

43

44

45

46

47

Size

40

41

42

2


Protective clothing

Jackets

rema tiP toP softshell jacket

With hard-wearing surface and warm inner lining - weatherproof and pleasantly light and comfortable to wear. Its functional features: water-repellent, windproof, breathable. Due to the complete quilt lining with the thermo- reflector zone in the back, this jacket keeps you warm on cold days. The zip-off hood with the fleece inner adapts perfectly to the size of the head due to the double width adjustment feature. There is lots of space in the press stud pocket and three side pockets with zip. On the left, three pen pockets with CORDURA

®

*. Sleeve cuffs with sturdy, width-adjustable

Velcro straps. Detailed inner finishing with napoleon pocket, velcro pocket and double one-handed width adjustment on the hem at the side.

Reflectors for safety are integrated into the dividing seams.

• Warm quilt lining with thermoreflective zone in the back

• Detachable hood with dual width adjustment and fleece inner

• Fleece inside collar

• Material: 100 % polyester

• Washable at 30 °C / 86 °F

• Colour: red/black

Softshells are the perfect medium between fleeces and all-weather jackets.

Softshells are considerably more windproof (and so also warmer) than fleeces.

However, they are not 100 % waterproof like all-weather jackets, but crucially are much more breathable! Softshells are extremely lightweight and can withst and heavy use.

*All parts of this collection are protected by registered design.

Caution: Not suitable when working with open flames.

Ref. No.

Designation

595 6740 Softshell jacket

595 6741

595 6742

Softshell jacket

Softshell jacket

595 6750 Softshell jacket

Size

M

L

XL

XXL rema tiP toP softshell jacket

24


Protective clothing

rema tiP toP Pilot jacket

• 2 breast pockets with flap and Velcro fastening

• 2 concealed deep side pockets

• Inside pocket with sliding button

• Safety inside pocket with zip

• Napoleon pocket with zip

• Mobile phone pocket inside with velcro fastening

• Fleece collar and detachable hood

• Sleeve pocket with zip and pen compartments

• Shoulder and arm areas equipped with CORDURA

®

• Concealed front zip with storm flap and velcro fastener

• Reflective piping on the arms and chest

• Concealed elasticated cuffs

• Warming fleece lining and lots of inside pockets

• Material: 100 % polyamide with polyurethane coating

• Lining: 100 % polyester


• Colour: red/black

Caution: Not suitable when working with open flames.

Ref. No.

595 6770

595 6771

595 6772

Designation

Pilot jacket

Pilot jacket

Pilot jacket

595 6760 Pilot jacket

595 6761 Pilot jacket

Size

M

L

XL

XXL

XXXL rema tiP toP Pilot jacket

2

25 tool catalogue


Protective clothing

Sweatshirt

rema tiP toP ZiP sweatshirt

• High ZIP collar and fleecy inside

• Neck band

• Cuffs and waistband with Lycra

®

• Very sturdy zip

• Long-lasting colour brilliance

• Material: 80 % cotton, 20 % polyester (approx. 300 g/m²);

SANFOR

®

, 3-thread weave


• Colour: black

Ref. No.

Designation

595 6790 ZIP sweatshirt





Size

M

L

XL

XXL

XXXL rema tiP toP ZiP sweatshirt

26

Protective clothing and safety equiPment uv and weather protection

Mounting tents

mounting tent BZ 24 and BZ 45

Robust multifunctional tent for many different applications. Anodized aluminium construction, quality tarpaulin and die-casting connections guarantee easy handling and long life. The mounting tent can be build up in almost any location within a very short time. Several tents with the same span can be combined to obtain a larger covered area.

Scope of delivery

• Tent poles made of anodized aluminum 40 x 1.5 mm

• Tarpaulin, 420 g/m², in accordance with EN 15619

• 2 windows

• PVC anti-putrefaction stripes all around

• Ground anchor

• Storage bags for tent poles, tarpaulin and small parts

Optional accessories on request:

• Floor

• Partitions interior

• Storm bracing

• Side entrance

Specifications*

Size

Floor space

Weight

BZ 24

4.75 x 5.0 x 2.5 / 1.7 m

24 m² total: 62 kg

Ref. No.

Designation

594 2230 Mounting tent BZ 24

594 2240 Mounting tent BZ 45

BZ 45

8.0 x 5.65 x 2.7 / 1.9 m

45 m² total: 107 kg

2

27 tool catalogue

Tools and accessoRies

REMA TIP TOP

Pneumatic tools and accessories

Electric tools

Extruders

Conveying belt handling

Cable and chain winches

Tyre handling

Valve tools

Tyre mounting

Compressed air technique

Marking and labeling

Measuring and testing

Working tools

Cutting and buffing tools

Retreading machines

98-105

106-108

109-114

115-137

138-166

167-170

30-41

42-62

63-64

65-71

72-73

74-85

86-89

90-97

29 Tool caTaloGUe

3



595 2270 518 4251

Rubber cutting machine

Rubber cutting machine Model 32

For cutting rubber, conveyor belts with fabric inserts and Polyurethane.

• The cutting machine is designed to provide forward feed through the rotary movement of the cutting knife

• Overload-proof pneumatic motor

• Straight, right-angled, exact cut

• Cutting capacity (in rubber): up to 50 mm

• Rubber hardness: 40 - 90 Shore A

• Rubber thickness: max. 50 mm

Ref. No.

Designation

595 2270 Rubber cutting machine type 32 includes 1x spiral supply hose 5 m

• Air pressure: max. 6.3 bar / 210 psi

• Air volume requirement: 15.5 ltr/sec.

• Air hose connector: 1/4“

• Air hose inner Ø: min. 8 mm

• Weight: 8 kg

accessories - Rubber cutting machines type 21/32

Ref. No.

Designation

595 2249 Spare circular blade type 32, Ø 200 mm

595 2706 Adapter for blade

595 2720 Plastic roll, Ø 24 mm

595 2744

595 2751

Brass roll (blade guide)

Spare lamella for compressed-air motor

518 4251

595 2713

Maintenance set includes 1x air nipple, 1x coupling, 1x wall bracket

Spiral supply hose, 5 m, inner diameter 8.0 mm includes nipple and quick coupling

595 2768 Cutting guide SL-32

Roller set with cutting guide (with swivel arm bracket). To be mounted on rubber cutting machine type 32.

Used as a cutting guide for cutting REMAGRIP 70/CN-SL strip lagging to size.

595 2232 Spare circular blade type 21, Ø 143 mm

30



517 2847

Fret saw, pneumatic

Fret saw, pneumatic

For removal of steel plies embedded within the rubber.

Ref. No.

517 2847

517 2854

Designation

Fret saw, pneumatic

For the preparation of sidewall damages to truck tyres

Special saw blades, 85 mm, for steel/rubber

Rotating speed

9500 1/min

Operating pressure

6.3 bar / 210 psi

Weight

650 g

Content

4.5 g 10

3

31 Tool caTaloGUe



595 0234 518 4206 519 6775

595 5583

Air buffers

air buffers (low-speed)

• For operations of rubber

• Rear exhaust system with air inlet/outlet

• Safety lock throttle prevents accidental start-up

• Some units with cold-insulation cover or plastic insulation

Electric power/connection

Rotating speed

Operating pressure

Length

Weight

5950234

1/4 inch

0 - 4000 1/min

6.3 bar / 210 psi

190 mm

1.0 kg

5184206

1/4 inch

0 - 3800 1/min

6.3 bar / 210 psi

200 mm

0.72 kg

5955583

1/4 inch

0 - 3400 1/min

6.3 bar / 210 psi

200 mm

0.90

Ref. No.

Designation

595 0234 Air buffer AIR SUPER (type PN) UT 8742 HMA, quick release (QR) chuck

518 4206 Air buffer SP 1523 KLSR, with drill chuck

595 5583 Air buffer AIR SUPER RC7078RED, with quick release (QR) chuck

519 6775

517 2861

Collet chuck reducer, 6 mm to 3 mm Collet chuck adapter, for tools with 3 mm shaft from 6 mm to 3 mm

Suitable for: Air buffer UT 8721, high speed; all chucks (6 mm)

Exhaust hose PN, 3 m

Suitable for:

Air buffer AIR SUPER (type PN) UT 8742 HMA; Air buffer GP-0560SW; Air buffer ST-3TB; models up until 2005

595 5590 Exhaust hose RC

Suitable for:

Air buffer AIR SUPER RC

517 2870

518 4213

517 3097

Exhaust hose PN, 3 m

Suitable for: Air buffer AIR SUPER (type PN) UT 8742 HMA; Corrugated, 2006 and later models

Exhaust hose

Suitable for:

Air buffer SP 1523 KLSR

UNIVERSAL Quick-Twist clamping chuck, with 3/8“ thread

For changing tools quickly and easily

517 3097

32



519 6775

517 2933

595 0258

air buffers (high-speed)

• For operations of the steel cord

• Rear exhaust system with air inlet/outlet

• Safety lock throttle prevents accidental start-up

• Some units with cold-insulation cover or plastic insulation

Rotating speed

Operating pressure

Power

Length

Weight

5172933

0 - 22000 1/min

6.2 bar / 200 psi

0.3 kW

210 mm

0.85 kg

5950258

0 - 22000 1/min

6.2 bar / 200 psi

0.4 kW

175 mm

0.6 kg

Ref. No.

517 2933

Designation

Air buffer CP 871, with drill chuck

595 0258 Air buffer UT 8721, with 6 mm collet chuck

517 2940

519 6775

Exhaust hose CP

Suitable for:

Air buffer CP 871

Collet chuck reducer, 6 mm to 3 mm Collet chuck adapter, for tools with 3 mm shaft from 6 mm to 3 mm

Suitable for:

Air buffer UT 8721

5172940

6.2 bar / 200 psi

3 mm

0.46 kg

517 2940

3

33 Tool caTaloGUe



595 0790 595 0760

air buffers for retreading work (low-speed)

• These air buffers were specifically designed for tough continuous duty

• Due to their long shape they allow two-handed use, which reduces fatigue

• Low weight

• Plastic machine insulation

• Rear air exhaust

Ref. No.

Designation

595 0790 Air buffer GP-0560SW, with hex quick-change chuck

Rotating speed

0 - 3200 1/min

Operating pressure

6.3 bar / 210 psi

Size

345 x 48

L x W mm

Weight

1.33 kg

air buffers for retreading work (high-speed)

• These air buffers were specifically designed for tough continuous duty

• Due to their long shape they allow two-handed use, which reduces fatigue

• Low weight

• Plastic machine insulation

• Rear air exhaust

Ref. No.

Designation

595 0760 Air buffer ST3TB

Rotating speed

0 - 22000 1/min

Operating pressure

6.2 bar / 200 psi

Power

0.4 kW

Weight

1.18 kg

34



517 4450 517 3602 538 1009

Patch hammer, vacuum cleaner for dust/water, stapler

Patch hammer

Facilitates the application of large, multi-ply repair patches to car, truck and EM tyres.


Operating pressure

Width

Weight

5174450

1/4 inch

6 - 8 bar

1.0 kg

5173602

1/4 inch

6 - 8 bar

1.9 kg

5173619

55 g

Ref. No.

517 4450

517 3602

Designation

Patch hammer, compact, with plastic ram

Patch hammer, large, with metal ram

517 3619

517 3626

Replacement spring

Suitable for:

Patch hammer, large

Replacement ram

Suitable for:

Patch hammer, large

538 1009 Pressure equalizing cloth, sold by metres

557 2832 Hammer head, plastic

Suitable for:

Patch hammer, small

5173626 5381009

1250 mm

262 g

3

35 Tool caTaloGUe



519 7028

Vacuum cleaner for dust/water

For removal of dust and water from the tyre.

Ref. No.

519 7028

519 7180

519 7080

519 7097

519 7630

Designation


Vacuum cleaner for dust/water EM/OTR

Spare vacuum bag

Spare hose

Activator

stapler

For the joining of tread splices when a tyre is retreaded.

Ref. No.

518 4310

519 7170

518 4316

518 4323

Designation

Tacker GT-8016X for staples of 12 mm width

Staple remover

Staples, refill

Staples, refill

519 7180 518 4310

Intake volume

5.0 l/min. with 4 bar / 88 psi

Length

340 mm

Operating pressure

5 - 6 bar / 115 - 185 psi

Staple width

10 mm

16 mm

Width

12 mm

12 mm

36



518 4106

518 4104 589 5314

589 0180

518 4107

518 4102

Impact wrenches, pneumatic

impact wrenches, pneumatic

Air inlet

Drive

Torque

Speed

Air consumption

Weight

5890180

R 1/4 inch

5184102

1/4 inch

1/2 (square) inch 1/2 inch max. 576 nm 813 nm

8400 rpm

426 l/min

2.33 kg

8000 rpm

138 l/min

2.06 kg

5184104

1/4 inch

3/4 inch

1626 nm

6500 rpm

190 l/min

3.89 kg

5895314

R 1/2 inch

5184106

R 1/2 inch

5184107

1/2 inch

1 (square) inch 1 (square) inch 1 inch max. 1650 nm max. 2200 nm 2033 nm

5000 rpm

1404 l/min

7.7 kg

6800 rpm

335 l/min

7 kg

4000 rpm

255 l/min

11.3 kg

Ref. No.

Designation

589 0180 DL impact wrench CP 7620, 1/2“

518 4102

518 4104

Composite impact wrench KI-1450, 1/2“

Composite impact wrench KI-1636, 3/4“

589 5314

518 4106

518 4107

DL impact wrench CP 7780-6, 1“, with 6“ extension

Impact wrench IR 2190 Ti-6, 1“, 6“ extended anvil

DL impact wrench KI-36-6, 1“, with long anvil

3

37 Tool caTaloGUe



Impact sockets and accessories

impact sockets 1/2“

• Suitable for use with impact wrench

• Hexagon

• Chrome-molybdenum steel

• Surface burnished

Ref. No.

571 8071

571 8070

571 8072

571 8073

571 8074

571 8075

571 8076

Designation

Impact socket

Impact socket

Impact socket

Impact socket

Impact socket

Impact socket

Impact socket

impact sockets 1/2“, long form


• Hexagon



Ref. No.

571 8064

571 8065

571 8066

571 8067

571 8068

Designation

Impact socket, long

Impact socket, long

Impact socket, long

Impact socket, long

Impact socket, long

570 9720 Impact socket, long



38

Drive

1/2 Inch

1/2 Inch

1/2 Inch

1/2 Inch

1/2 Inch

1/2 Inch

1/2 Inch

Length

38 mm

38 mm

38 mm

38 mm

38 mm

38 mm

38 mm

19

22

24

27

Size

16

17

18

Drive

1/2 Inch

1/2 Inch

1/2 Inch

1/2 Inch

1/2 Inch

1/2 Inch

1/2 Inch

1/2 Inch

Length

78 mm

78 mm

78 mm

78 mm

78 mm

78 mm

78 mm

78 mm

Size

15

16

17

18

19

21

22

24



Wheel nut impact sockets 1/2“, plastic-covered


• Completely encapsulated in plastic

• Extra thin walls

• Optimum force transmission

• Rims and bolts no longer become scratched

Ref. No.

571 8077

571 8078

Designation

Wheel nut sockets

Three-piece

Wheel nut sockets, extra long

Special length especially suitable for drop centre rims - Any falsification of torque caused by putting extensions together is avoided -

Three-piece

Drive

1/2 Inch

1/2 Inch

Length

85 mm

195 mm

impact sockets 3/4“


• Hexagon



Ref. No.

571 8047

571 8048

571 8049

571 8050

571 8051

571 8052

571 8054

571 8055

Designation

Impact socket

Impact socket

Impact socket

Impact socket

Impact socket

Impact socket

Impact socket

Impact socket

Drive

3/4 Inch

3/4 Inch

3/4 Inch

3/4 Inch

3/4 Inch

3/4 Inch

3/4 Inch

3/4 Inch

571 8077

571 8078

Length

50 mm

50 mm

50 mm

50 mm

50 mm

55 mm

55 mm

55 mm

22

24

27

30

32

Size

17

18

19

3

39 Tool caTaloGUe



impact sockets 3/4“, long form


• Hexagon



Ref. No.

571 8056

571 8057

571 8058

571 8059

571 8061

571 8062

571 8063

Designation

Impact socket, long

Impact socket, long

Impact socket, long

Impact socket, long

Impact socket, long

Impact socket, long

Impact socket, long

impact sockets 1“


• Hexagon


Ref. No.

571 8030

571 8031

571 8032

571 8033

571 8034

571 8035

571 8036

571 8037

571 8038

571 8039

571 8040

Designation

Impact socket

Impact socket

Impact socket

Impact socket

Impact socket

Impact socket

Impact socket

Impact socket

Impact socket

Impact socket

Impact socket

40

Drive

3/4 Inch

3/4 Inch

3/4 Inch

3/4 Inch

3/4 Inch

3/4 Inch

3/4 Inch

Length

95 mm

95 mm

90 mm

90 mm

90 mm

90 mm

90 mm

27

30

32

36

Size

19

22

24

Drive

1 Inch

1 Inch

1 Inch

1 Inch

1 Inch

1 Inch

1 Inch

1 Inch

1 Inch

1 Inch

1 Inch

Length

60 mm

60 mm

63 mm

61 mm

63 mm

65 mm

70 mm

76 mm

68 mm

75 mm

87 mm

32

33

36

41

Size

24

27

30

46

50

55

60



impact sockets 1“, long form


• Hexagon


Ref. No.

571 8041

571 8042

571 8043

571 8044

571 8045

571 8046

Designation

Impact socket, long

Impact socket, long

Impact socket, long

Impact socket, long

Impact socket, long

Impact socket, long

Drive

1 Inch

1 Inch

1 Inch

1 Inch

1 Inch

1 Inch

Length

90 mm

90 mm

90 mm

90 mm

90 mm

90 mm

Size

24

27

30

32

36

41

Torque limiting sockets

Ref. No.

571 8080

Designation Drive Length Working range

80 Nm Torque limiting sockets 1/2“

Suitable for use with impact wrench -

Automatic torque restriction to 80 Nm -

Overwinding of wheel bolts and nuts is now

1/2 Inch 150 mm practically impossible - No time-consuming setting work required at the torque wrench since it can be actuated with full tightening torque - as during loosening -

Three-piece

Force adapter

Ref. No.

571 9420

Designation

Adapter 3/4“ concave - 1“ full

571 8080

3

41 Tool caTaloGUe

Tools and accessories electric tools

Angle grinder and accessories

angle grinder FleX lK 602 Vr

For use with face disc. Continuously adjustable rpm. Smooth starting.

Only for use with fibre discs (face disc and face nut required).

Not suitable for hard metal buffing discs.

Specifications

Face disc Ø

Speed

Power consumption

Voltage

Spindle

Weight max. 220

0 - 2 400

1 500

230

M 14

3.5

mm rpm

Watts

V kg

Ref. No.

Designation

594 0610 Angle grinder FLEX LK 602 VR

angle grinder FleX lK 604

With lateral handle and wrench. Only for use with fibre discs.

Not suitable for hard metal buffing discs.

Specifications

Face disc Ø

Speed

Power consumption

Voltage

Spindle

Weight

175

4 000

1 200

230

M 14

3.0

mm rpm

Watts

V kg

Ref. No.

Designation

594 0630 Angle grinder FLEX LK 604 includes face wheel and face nut

42

594 0610

594 0630


angle grinder FleX l 1202

For heavy-duty rubber buffing. Metal-plastic housing. High torque. Fibre discs require face disc and face nut; clamping flange and clamping nut are necessary for use of the cutting discs, grinding discs and tungsten carbide buffing disc. The wire brush (595 0564) and tress-shaped brush (595 0090) may be used with the tool arbor (595 8205) for angle grinder.

Specifications

Face disc Ø

Speed

Power consumption

Voltage

Spindle

Weight max. 250

1 750

1 600

230

M 14

4.8

mm rpm

Watts

V kg

Ref. No.

Designation

594 0620 Angle grinder FLEX L 1202

angle grinder FleX l 2106 Vc

Rigid metal motor housing. Electrical surge protection.

Primarily for cutting with 230 mm Ø disc.


• Protective cap

• Mounting flange

• Mounting nut

Specifications

Face disc Ø

Speed

Power consumption

Voltage

Spindle

Weight

230

6 500

2 000

230

M 14

5.5

• Lateral handle

• Wheel stopping key

• Single end spanner mm rpm

Watts

V kg

Ref. No.

Designation

594 0600 Angle grinder FLEX L 2106 VC

594 0620

594 0600

43 TOOL CATALOGUE

3


angle grinder FleX 3403 VrG

Hand-held angle grinder for buffing rubber. Use of the fibre discs requires face disc

(594 1070) and face nut (594 0670). Mounting flange (594 0640) and mounting nut (594 0650) are necessary for use of cutting discs, grinding discs and tungsten carbide buffing discs.

Specifications

Face disc Ø

Speed

Power consumption

Voltage

Spindle

Weight

125

1 100 - 3 700

1 400

230

M 14

2.2

mm rpm

Watts

V kg

Ref. No.

Designation

594 1080 Angle grinder FLEX 3403 VRG

44


angle grinder WeV 10-125 Quick

• Compact angle grinder

• Vario-Constamatic for working with customised speed

• New powerful engine

• Full wave electronics with thumbwheel

• Tool-free adjustable guard

• Safety clutch

• Electronic overload protection

• Electronic soft start for smooth startup


• Guard

• Inner support flange

• Quick flange nut

• Side handle

Specifications

Face disc Ø

Speed

Speed at nominal load

Power consumption

Power output

Torque

Spindle

Weight

125 idle: 2 800 - 10 500

8 800

1 000

590

2.7

M 14 without power cable: 2.1

mm rpm rpm

Watts

Watts nm kg

Ref. No.

Designation

594 2020 METABO Angle grinder WEV 10-125 Quick

neW

594 2020

3

45 TOOL CATALOGUE


594 0680 594 0670

Flexible face disc

Ref. No.

Designation

594 0680 METABO face disc, Ø 175 mm, M 14

594 1070 METABO face disc, Ø 125 mm, M 14

594 0670 METABO face nut, M 14

accessories - angle grinder

Ref. No.

Designation

594 0660 Face key, for face nut (594 0670)

594 0640 Mounting flange, SW 14

594 0650 Mounting nut, M 14

594 0660 594 0640 594 0650

46


595 8205 straight grinder 3000 r

Tool arbor for angle grinder

Suitable for mounting wire brushes on slim angle grinders. Requires: Wire brush (min. Ø 100 mm, borehole Ø 16 mm), angle grinder spindle (M14). Recommended products from our industrial line:

Wire brush (595 0564) and tress-shaped brush (595 0090).

Ref. No.

Designation

595 8205 Tool arbor for angle grinder

Straight grinder

straight grinder 3000 r

Suitable for buffing rubber also when splicing steel cord conveyer belts. Speed can be controlled in six steps from 1 400 min¹ to 3 000 min¹. Includes face disc, socket wrench, arbor, tension screw and distance disc.

Specifications

Face disc Ø

Speed

Power consumption

Voltage

Weight max. 150

1 400 - 3 000

1 530

120/230

2.9

mm rpm

Watts

V kg

Ref. No.

Designation

595 0282 Straight grinder 3000 R 230 V

595 0281 Straight grinder 3000 R 120 V

47 TOOL CATALOGUE

3


595 1265; 595 1272; 595 1289 595 1356

Buffing motors

special buffing motors

• High-quality motors for driving shafts

• Modern, user-oriented motor technology for long life and improved safety

• High torque

• Motor brake prevents after-running of the tool - providing improved safety at work

• With suspension which can be integrated into existing carrying/rail systems

• Retrofittable safety switch on the hand shaft Piece

Ref. No.

595 1265

595 1272

595 1289

595 1356

Designation

Buffing motor, low

Buffing motor, high

Buffing motor, two-speed

Buffing motor VARIO POWER 3000 includes 1x adapter for flexible shaft W 15 to shaft connection W 12 (motor)


220/240 V

220/240 V

380/400 V

220/240 V

Speed

1400 rpm

2800 rpm

1400/2800 rpm

0 - 3100 rpm

Shaft

W 15

W 15

W 15

W 12

48


595 1295 595 1381

595 1374

accessories - special buffing motors

Ref. No.

595 1295

595 1374

595 1381

Designation

Adapter

Flexible shaft W 12 to shaft connection W 15 (motor)

Adapter

Flexible shaft W 15 to shaft connection W 12 (motor)

Mobile stand universal, for buffing motors

595 1305 Safety switch, for shaft hand piece

595 1312 Support

Flexible shafts

Flexible shaft W 10, rubber covering

Ref. No.

Designation

595 0382 Flexible shaft W 10 - G


HD design. For 0.6 kW 0.85 kW motors.

Length 2 m, inner shaft Ø 12 mm.

Exchangeable handpiece.

Ref. No.

Designation


595 1305 595 0382

595 1312 595 0485

49 TOOL CATALOGUE

3


595 0409 595 0492

Flexible shaft W 12, metal covering

Solid design.

For 0.6 kW 0.85 kW motors.



Ref. No.

Designation

595 0409 Flexible shaft W 12 - M


HD design.

For 0.85 kW - 1.8 kW motors.



Ref. No.

Designation



Solid design.

For 0.85 kW - 1.8 kW motors.



Ref. No.

Designation

595 0416 Flexible shaft W 15 - M

595 0416

50


595 0911

595 0423

595 0430

595 0447

spare parts - Flexible shaft

Ref. No.

Designation

595 0399 Spare inner shaft W 10, for 595 0382

595 0423 Spare inner shaft W 12, for 595 0485, 595 0409

595 0430 Spare inner shaft W 15, for 595 0492, 595 0416

595 0911 Spare covering - rubber, for 595 0485

595 0928 Spare covering - rubber, for 595 0492

595 0447 Spare covering – metal, for 595 0409

595 0454 Spare covering - metal, for 595 0416

595 0461 Spare handpiece for 595 0485, 595 0409, 595 0492, 595 0416

595 0454

595 0928

595 0461

3

51 TOOL CATALOGUE


Hand drills

drill B13/2 rle

• Clockwise/anticlockwise rotation

• High torque (45 Nm in first gear)

• Rugged magnesium die-cast gear housing

• Robust, generously sized spindle bearing

• Triple reduction 2-speed gear unit

Specifications


Speed

Weight

220/650

0 - 450 / 0 - 1 550

1.9


• Quick-action keyless chuck

• Side handle

• Drilling depth guide

V/W rpm kg

Ref. No.

571 9110

Designation

DUSS Drill B13/2 RLE

impact drill sBe 1010 Plus code

• Fast switch-over from drilling to impact mode

• Fast speed in second gear

• Electronic speed control with full-wave electronics

• Thumbwheel for preselection of speed;

Forward/reverse change-over switch in ergonomic arrangement with shift lock

• Rugged magnesium die-cast gear housing

• Robust, generously sized spindle bearing



• Rubber-coated handle

• Drilling depth guide

Specifications


Speed

Impact rate

Weight

220 - 240/1 010

0 - 950 / 0 - 2 400

50 000

2.4

V/W rpm rpm kg

Ref. No.

Designation

594 0880 METABO impact drill SBE 1010 Plus CODE

52

571 9110

594 0880


impact drill PsB 550 re

• Clockwise/anticlockwise rotation

• Integrated switch for continuous operation

• Switch for screwing, drilling and Impact drilling

Specifications


Speed

Impact rate

Weight

230/500

50-300

33 000

1.6


• Additional handle

V/W rpm rpm kg

Ref. No.

Designation

594 0590 BOSCH impact drill PSB 550 RE

Flexible shaft for electric drill

For tools with a maximum diameter of 75 mm.

Ref. No.

517 3286

517 3293

517 3303

Designation

Flexible shaft, incl. quick coupling

Holding device, for all common electric drills

Holder shaft, for mobile stand universal

Length

1 500 mm

1 500 mm

Core diameter

8 mm

8 mm

594 0590

517 3286

517 3293

3

53 TOOL CATALOGUE


Cordless screwdrivers

cordless percussion drill sB 18 lT compact

• Strong 4-pole Motor

• Powerful percussion mechanism

• Spindle with hexagonal recess for screwdriver bits

• Integrated working light

• With handy belt hook and bit holder

• Battery packs with capacity display



• Belt hook with bit case

• 2 Li-Power battery packs (18 V/2.0 Ah)

• „AIR COOLED“ Charger ASC 30-36 V

• Plastic carry case

Specifications

Type of battery pack

Voltage

Capacity

Torque, soft/hard

Torque, adjustable

Drill Ø

Speed

Impact rate

Drill spindle thread

Chuck capacity

Weight li-ion

Battery pack: 18

Battery pack: 2.0

max. 34/60

0.7 - 8 concrete/steel/Wood:

13/13/38 idle: 0 - 450 / 0 - 1 600 max. 27 200

1/2“ - 20 UnF

1/16“ - 1/2“

1.7

rpm rpm kg

V ah nm nm mm

Ref. No.

Designation

594 2060 METABO Cordless percussion drill SB 18 LT Compact

neW

594 2060

54


cordless screwdriver Bs 18 Quick

• Light compact drill/screwdriver in compact design

• Quick change of tool holder

• Spindle with hexagonal recess for screwdriver bits

• Integrated working light

• With handy belt hook



• Belt hook

• 2 Li-Power battery packs (18 V/2.0 Ah)

• Charger SC 60 plus

• Plastic carry case

Specifications

Type of battery pack

Voltage

Capacity

Torque, soft/hard

Torque, adjustable

Drill Ø

Speed

Chuck capacity

Weight li-ion

Battery pack: 18

Battery pack: 2.0

max. 24/48

0.5 - 4.5

steel/Wood: 10/20 idle: 0 - 450 / 0 - 1 600

1 - 10

1.3

mm rpm mm kg

V ah nm nm

Ref. No.

Designation

594 2050 METABO Cordless screwdriver BS 18 Quick

Quick-change angle adapter

• For drilling and fastening in hard to reach places

• Magnetic bit holder with 1/4“ (6.35 mm) hexagonal shank

• Gear made of special steel

• Suitable for right/left handed rotation up to max. 28 Nm

• Especially for driller BS 18 Quick

Ref. No.

594 2210

Designation


neW

594 2050

594 2210

55 TOOL CATALOGUE

3


Bit box „sP“ 32-piece

• Bits made of chrome-vanadium steel (S2-quality)

• Bits with color coding for quick and easy retrieval

• Magnetic quick-change adapter

• With adapter for sockets

• High-quality, robust box

Ref. No.

Designation

594 2220 Bit Box „SP“ 32-piece

Content 30x Bits (L=25 mm), 1x Adapter

1x Magnetic bit holder (25 mm)

Impact wrenches, electric

impact wrenches, electric

• Powerful assistants for the commercial vehicle workshop

• Strong and sturdy motor with high durability

• Easy one-man operation

• Long wearing, forged motor shaft

• Optimum weight compensation by integrated tension spring

• Pneumatic tyres

• Right- and left-hand rotation

Specifications


Drive

Adjustment step size

Power

Dimensions

Cable

Weight

400

3/4

230-870

1.1

1 200 x 620 x 1 180

15

77

• New contactless control, no wear

• Mobile lifting carriage running on

4 ball-bearing rollers

• Practical storage compartment for small parts

• Front rollers prevent tilting of the impact wrench


• Cable, 15 m

V inch mm kW mm m kg

Ref. No.

519 1701

519 1718

Designation

Impact wrench POWER 5000

Impact wrench POWER 5000 PLUS

56

594 2220

519 1718


Fret saw, electric

Fret saw, electric

• For removing damaged material when skiving out injuries on EM tyres; continuously adjustable speed; extra blade motion can be selected to facilitate work

• Highly efficient and resilient motor for more power output

• Electronic control with constant stroke control, soft start with continuous speed control trigger, overload protection and speed selector wheel

• Orbital stroke selective

• Acceleration trigger for sensitive sawing at the first cut

• With adjustable saw stop

Ref. No.

Designation

595 4852 Fret saw, electric

595 4876 Saw blades, 150 mm, for steel/rubber

595 4883 Saw blades, 200 mm, for steel/rubber

Electric power/ connection

Lifting speed

230/1 300 V/W 0 - 2 400 rpm

Weight Content

3.9 kg

5

5

595 4852

3

57 TOOL CATALOGUE


595 0904 Junio stripper 3 595 3540 595 3520 595 3530

Stripper devices

stripper device Junio stripper 3

• For removing old rubber lagging/lining from smooth metal surfaces

(e.g. pulley lagging)

•

Scope of delivery: Hand stripper Junio3 (230/115 V), blade 120 mm, flat wrench

SW10, transport container, ear protection and operating instructions

Ref. No.

Designation

595 0960 Junio Stripper 3 - 230 V, blade width 120 mm

595 0970 Junio Stripper 3 - 115 V, blade width 120 mm

595 0904 Spare blade, 120 mm

For Junio Stripper 3 (595 0960, 595 0970) and prior model,

Junio Stripper HS 800 (595 0887).

595 1202 Spare blade, 135 mm

For prior model, „Combi-Stripper“ (595 1185).

Power

800 Watts

800 Watts

Voltage

230 V

110 V

Weight

3.6 kg

3.6 kg

supercut Fsc 2.0

The Supercut FSC 2.0 with its oscillating blade is suitable for removing small parts of rubber lining especially where space and access is limited.

Top covers of steel cord conveyor belts are safe and easy to remove with the included blade and scraper.

• Wattage/Power: 400 W

• Oscillations: 11 000 - 18 000 1/min

• Weight: 1.5 kg

Ref. No.

Designation

595 3540 Supercut FSC 2.0 - 230 V

595 3520 Blade for Supercut FSC 2.0

595 3530 Scraper for Supercut FSC 2.0

Content

5

2

58


595 1192 rUBBer cUT 314 rUBBer cUT 414

Pulling clamp

For holding and pulling rubber with the Junio Stripper.

Ref. No.

595 1192

Designation

Pulling clamp

Regroovers

rUBBer cUT 314

• For regrooving all tread patterns on commercial vehicle tyres

• 4-step temperature switch on main transformer for different cutting speeds

• Handle with separate transformer enables fatigue-free handling

Ref. No.

Designation

564 1200 RUBBER CUT 314 230 V

564 1210 RUBBER CUT 314 115 V

• Flexible connection cable for optimum movability of the handle

• Most advanced safety technology with all approval seals

• Cutting width wit FIX regrooving blades 3 - 28 mm

• Length: 2 000 mm connection

• Temperatur range: 4 heat settings

• Weight: 3.8 kg


230/300 V/W

115/300 V/W

3

59 TOOL CATALOGUE


rUBBer cUT 414

• Ergonomic design for fatigue- proof regrooving

• 4-step temperature switch on main transformer with MIN/MAX-selector allows 8 heating levels for different cutting speeds

• Automatic overheating cutout according to DIN 30600

• Insulated cutting head

• Greater freedom of movement and easy guiding due to separation of handle and transformer

• Cutting width with FIX regrooving blades 3 - 28 mm

• Prepared for wall mounting

• GS-tested, meets recognized safety Standards

• Length: 2 000/2 500 mm connection

• Temperatur range: 8 heat settings

• Weight: 3.8 kg

Ref. No.

564 1220

564 1230

Designation

RUBBER CUT 414 230 V

RUBBER CUT 414 115 V


230/300 V/W

115/300 V/W

rUBBer cUT sTaTion eco

• Tool stand and gauge for easy regrooving of truck tyres 17.5“ - 24.5“

• Tyres can be regrooved on or off their rims

• Efficient working and loading/unloading of the tyres

• Low space requirement, secure holding of tyres

• Integrated setting gauge

• One roller is equipped with a brake preventing accidental tyre rotation

• Equipped with two castors for moving around workshop

• Rubber Cut tool not included in standard shipment

Ref. No.

518 3719

Designation

RUBBER CUT STATION ECO, for wheel width max. 500 mm

Dimensions

1 150 x 1 100 x 1 100 mm

Weight approx.

40 kg

518 3719

60


Cutting knifes for regroovers

round blades

Ref. No.

Designation

564 2803 Round blades R Fix 1

564 2810

564 2827

Round blades R Fix 2

Round blades R Fix 3



Groove width

3 - 4 mm

5 - 6 mm

6 - 8 mm

9 - 10 mm

10 - 14 mm

Groove depth max. 7 mm max. 8 mm max. 10 mm max. 14 mm max. 16 mm

Qty

20

20

20

20

20

angular blades

Ref. No.

Designation

564 2858 Angular blades W Fix 1






Groove width

3 - 4 mm

5 - 6 mm

6 - 8 mm

9 - 10 mm

10 - 14 mm

17 - 20 mm

Groove depth max. 7 mm max. 8 mm max. 10 mm max. 14 mm max. 16 mm max. 16 mm

20

20

20

10

Qty

20

20

564 2841

564 2906

Hot knife cutting device

This special tool was developed for working with uncured rubber sheets. The heating system makes rubber application much faster than with standard knives, eliminating the need to cut rubber sheets to size on the cutting table.

The hot iron reduces the effort involved in applying the lining material. Use of the appropriate temperature settings ensures continuous operation.

The 42 V operation allows use in closed containers.

Ref. No.

Designation

595 9350 CHEMOCUT - Hot knife cutting device

595 9370 CHEMOCUT - Hollow blade 21 mm

595 9360 CHEMOCUT - Hollow blade 25 mm

595 9390 CHEMOCUT - Pointed blade

595 9380 CHEMOCUT – Straight blade

595 9340 CHEMOCUT - 42 V transformer

595 9400 CHEMOCUT - Hot iron

61 TOOL CATALOGUE

3


neW

594 2140 594 0760 594 0780 594 0770

Hot air blower

Hot air blower GHG 660 lcd

• Cold level

• Coarse particle filter

• Saves 4 programs for temperature and air supply

Specifications

Rated power

Temperature range

Air volume

Weight

• LCD display

• With dust filter

(detachable for easy cleaning)

2 300 Watts

50 - 660 °c / 122 - 1220 °F

500 ltr/min

1.0 kg

Ref. No.

594 2140

Designation

BOSCH air blower GHG 660 LCD Professional

Hot air blower Jumbotherm K 25.30

With continuously variable temperature control and monitoring against overheating.

Specifications

Rated power

Temperature range

Air volume

Weight

3 000 Watts max. 600 °c / 1112 °F

550 ltr/min approx. 2.2 kg

Ref. No.

Designation

594 0760 Jumbotherm K 25.30, 230 V

594 0780 Wide-spray nozzle, 75 x 4 mm

594 0770 Heating element, 3 000 W


• Reducing sleeve

• Glass protective sleeve

• Area nozzle

62

Tools and accessories extruders

REMA TIP TOP extruders

• For quick filling when repairing or retreading light truck, truck, agricultural and EM tyres

• Can be used for cushion gum and tread stock qualities

• Please observe the information on the average rubber throughput

(in kilogrammes per hour)

extruder norMal

• For quick filling of damages at all types of tyres

• Usable for all ropes of raw-rubber with 8 mm of Diameter

• Rubber throughput: 18 kg/h

• Operating pressure: 5 - 8 bar / 115-265 psi

• Weight: 5 kg

• Temperature range: up to 120 °C / 248 °F

Ref. No.

517 7505

517 7490

Designation

REMA TIP TOP extruder NORMAL, pneumatic

REMA TIP TOP extruder NORMAL, pneumatic


230/550 V/W

115/550 V/W

extruder GianT

Temperature range: up to 120 °C /248 °F

Ref. No.

517 7512

517 7529

Designation Electric power/ connection

230/750 V/W

Rubber throughput

28 kg/h

Weight

6 kg REMA TIP TOP extruder GIANT

Operating pressure:

5 - 8 bar / 115 - 265 psi

REMA TIP TOP extruder GIANT, electric

Particularly suitable for filling skives on EM tyres -

High throughput allows quick filling of the skive

230/1600 V/W 40 kg/h 13 kg

517 7505

517 7512

517 7529

3

63 TOOL CATALOGUE

Tools and accessories extruders

517 7608 517 5160, 517 5150

extruder nailHole


• Operating pressure: 5 - 8 bar / 115 - 265 psi

• Temperature range: up to 120 °C / 248 °F

Ref. No.

517 7608

517 7615

Designation

REMA TIP TOP extruder NAILHOLE, pneumatic

REMA TIP TOP extruder NAILHOLE, pneumatic

extruder coMPoUnd MasTer

• The effective hand extruder for easy processing of unvulcanized T2 COMPOUND in workshops or on site

• Sturdy A.C. drive unit

• Shoulder strap included

• Self-cooling aluminium housing for extruder worm

• Safe material supply due to large feeding hopper

• Extruder worm specifically designed for the application of T2 COMPOUND

Ref. No.

517 5150

517 5160

517 3592

Designation

REMA TIP TOP extruder COMPOUND MASTER

REMA TIP TOP extruder COMPOUND MASTER

Nozzle adapter set, for COMPOUND MASTER


230/400 V/W

115/400 V/W

• Homogeneous mixture ensured by integrated mixing chamber

• Quickly exchangeable jet moulding nozzle to shape the extruded material


• Weight: 8.5 kg


230/1600 V/W

115/1600 V/W

64

Tools and accessories conveying belt handling

REMASTRIP

reMasTriP - cable stripping system

For stripping steel cables when preparing belt splices. The cutting device is designed for cable pitches of 10 - 25 mm and for diameters of 4.9 to 11.3 mm.


• 5951549 5 Blades, top, for cable Ø 7.2 mm

• 5951642 5 Blades, bottom, for cable Ø 7.2 mm

• 5951587 5 Blades, top, for cable Ø 9.7 mm

• 5951680 5 Blades, bottom, for cable Ø 9.7 mm

• 5951721 1 Blade holder No. 1, top, for max. 8.9 mm cable Ø

• 5951745 1 Blade holder No. 1, bottom, for max. 8.9 mm cable Ø

• 5951738 1 Blade holder No. 2, top, for 9.0 mm cable Ø and above

• 5951752 1 Blade holder No. 2, bottom, for 9.0 mm cable Ø and above

• 5951769 1 Pressure roller No. 1, top, for max. 8.9 mm cable Ø

• 5951941 1 Pressure roller No. 2, top, for 9.0 mm cable Ø and above

• 5951879 2 Setting gauges (for rough adjustment of cutting unit)

Ref. No.

595 1965

595 1446

595 1966

Designation

REMASTRIP cutting device

REMASTRIP cutting device L

REMASTRIP cutting device XL

595 1965

3

65 TOOL CATALOGUE


reMasTriP - Pulling unit

Pulling unit may only be used for pulling in a horizontal direction.

The lifting of loads is prohibited!

Specifications

Voltage

Rated current

Engine power

Torque on the gear

Output speed on the gear

Cable length

Control voltage on control panel

Total weigth

595 1910

3 PH - 400V

3.1 / 5.4 a

0.6 / 2.4 kW

625 / 615 nm

9.2 / 37 r/min

7 m

400 V approx.: 80 kg

Ref. No.

595 1911

595 1910

595 1913

595 1927

595 1934

Designation

Pulling unit, 220 V

Pulling unit, 380 V

Pulling unit, 380 - 500 V

Protective voltage on control panel - engine with holding brake (no rotating back against the operating direction when cable is under tension)

Slide unit, 3 m, for belt widths up to 2 200 mm

Slide unit, 4 m, for belt widths from 2 200 mm

595 1911

3 PH - 220V

5.6 / 9.8 a

0.6 / 2.4 kW

625 / 615 nm

9.2 / 37 r/min

7 m

220 V approx.: 80 kg

595 1913

380 - 500V

5.5a

0.22 / 2.2 kW

560nm / max. 820 nm

3.8-38 r/min continuous setting

7 m

24 V approx.: 83 kg

66


reMasTriP - Blades

Ref. No.

595 1524

595 1627

595 1525

Designation

Blades, top

Blades, bottom

Blades, top

595 1628

595 1532

Blades, bottom

Blades, top

595 1635 Blades, bottom

595 1604 Blades, top

595 1707

595 1549

Blades, bottom

Blades, top





595 1659

595 1563

Blades, bottom

Blades, top

595 1666

595 1570

Blades, bottom

Blades, top

595 1673

595 1587

Blades, bottom

Blades, top





595 1697

595 1611

Blades, bottom

Blades, top

595 1714

595 2311

Blades, bottom

Blades, top




50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

Qty

50

50

50

8.9 mm

9.7 mm

9.7 mm

10.6 mm

10.6 mm

11.3 mm

11.3 mm

12.0 mm

12.0 mm

12.5 / 13.2 mm

12.5 / 13.2 mm

16.0 mm

16.0 mm

6.2 mm

7.2 mm

7.2 mm

7.5 mm

7.5 mm

8.1 mm

8.1 mm

8.6 mm

8.6 mm

8.9 mm

For cable Ø

3.9 mm

3.9 mm

4.9 mm

4.9 mm

5.6 mm

5.6 mm

6.2 mm

67 TOOL CATALOGUE

3


Rope winch

electrical rope winch 990 kg rPe

• Internally brake motor for compact dimensions

• Euro voltage 230/400 V, 3-phase, 50 Hz

• Protection IP 54

• Slip clutch adjustable from 1 000 kg

• Very smooth running through helical gears

• Gear used in all mounting positions

• Spring pressure disc brake: integrated in the motor holds the load even during power failures

Cable not included!

Optional on request:

• Drum version with larger cable capacity

• Grooved for improved cable management

• Divider with 2nd cable outlet for simultaneous work with 2 cables

• Traversing operation

• Gear switch for limiting the rope distance in both directions

• Pendant control including control switch with emergency stop control and 2 m control line

• Contactor control with 42 V control voltage

• Slack rope switch

• Frequency converter for stepless speed control

• Operating voltage 230 V, 1 phase, 50 Hz

Specifications

Pulling force

Lifting speed

Rope Ø

Engine power

ED at 120 c/h effective rope length 1./2./3. layer

Weight

990 dan

6.0 m/min.

8mm

1.10 kW

40 %

10.2 / 23.0 / 37.4 m

76.0 kg (without rope)

Ref. No.

Designation

594 2080 Electrical rope winch, 990 kg, RPE 9-6

594 2250 Wire cable, Ø 8mm, 990-1000 daN

neW

594 2080

68


Fabric belt cutting device


Precise cutting of EP conveyor belts at right angles. Belt width of up to 1 400 mm.

Ref. No.

Designation

595 2500 Fabric belt cutting device

595 2517 Spare cutting blade

Conveying belt tension devices

conveyor belt tensioning device

Ref. No.

595 8614

Designation

Tensioning clamp, size 1, belt width up to 650 mm

Set includes:

- 2 x 595 8621 belt clamps, size 1

- 1 x 595 8638 ring spanner 27/30

- 2 x 595 8700 conveyor belt tensioners, 3 kN

- 2 x 595 8724 chains, 13 mm Ø, 5 m long

595 8676 Tensioning clamp, size 2, belt width 650 – 1 000 mm

Set includes:


- 1 x 595 8638 ring spanner 27/30



595 8731 Tensioning clamp, size 3, belt width 800 – 1 200 mm

Set includes:


- 1 x 595 8638 ring spanner 27/30



595 2500

595 8614,

595 8676,

595 8731

3

69 TOOL CATALOGUE


aluminium belt clamp bar

• Belt clamp bars made of heat-treated extruded aluminium

• All parts resist corrosion and can be use in wet and corrosive environments

• Clamping scissors slide easily into place against both belt edges for easy adjustability

• Load capacity of up to three tons (2.7 metric tons), when used with two 1-12-ton chain come-along

• Ideal for rubber covered and PVC heavy-duty belting from 7/32“ (6 mm) to 1“ (25 mm)

• Set include 4 clamping bars, 4 clamps and carrying bag (chain hoists and accessories not included!)

• Aluminium alloy type: 6061, 1.00 % magnesium, titanium 0 %

Additional belt width available on request!

Ref. No.

Designation

594 2030 Aluminium belt clamp bar

594 2070 Aluminium belt clamp bar

neW

Belt width up to 900mm (36“) up to 1200mm (47“)

Weight

39.5 kg (87 lbs)

44.5 kg (98 lbs)

70


Vice grip, belt tensioner, PSC cutter

Vice grip

Ref. No.

595 1329

595 1336

Designation

Vice grip Size 2

Vice grip Size 3, HD model

Tensile load max. 8 kN max. 30 kN

TT Belt tensioners

Mechanical clamping device (eccentric clamp) for securing conveyor belts.

Set includes: 1 pair, with hoisting cables

Ref. No.

Designation

530 0695 TT Belt tensioners for belt width 650 mm

530 0705 TT Belt tensioners for belt width 800 mm

530 0712 TT Belt tensioners for belt width 1 000 mm









Ø

70 mm

70 mm

70 mm

105 mm

105 mm

105 mm

105 mm

105 mm

105 mm

105 mm

105 mm

Weight

18/18 kg

20/20 kg

24/24 kg

55/55 kg

60/60 kg

65/65 kg

70/70 kg

75/75 kg

82/82 kg

88/88 kg

94/94 kg

1 pair

1 pair

1 pair

1 pair

1 pair

1 pair

Content

1 pair

1 pair

1 pair

1 pair

1 pair

Psc cutter

Cutting capacity: DIN belts up to ST3150, max. belt thickness 28 mm.

Ref. No.

Designation

595 2380 PSC cutter

595 0810 Spare blade for PSC cutter

595 1329

TT belt tensioners

595 2380

71 TOOL CATALOGUE

3

Tools and accessories cable and chain winches

Cable winches

For lifting, pulling and tensioning in any position and direction, without shock and with absolute precision. With tip and hook on hand reel.

cable winches TU 8/TU 16

Ref. No.

Designation

594 0050 Cable winch TU 8



Length

20 m

20 m

20 m

Rope-Ø

8 mm

11.5 mm

16 mm

594 0050,

594 0060,

594 0070

Tensile load

0.8 t

1.6 t

3.2 t

72

Tools and accessories cable and chain winches

Chain winches

chain winch rU 1.5 t and rU 3.0 t

All purpose device UNOplus, round steel chain. Use: lifting, pulling, lashing of loads.

• Compact and robust steel construction

• Lifting hook forged from non-aging, high tensile steel

• Opening in the case of overloading without breaking

• Galvanized, high strength chain corresponds to valid national and international standards

• Robust bottom block: with encapsulated bolts

• Corrosion-protected load pressure brake and asbestos-free friction discs

• Easy handling due to low weight

• Robust design of the chain

• Smoothly chain operation to quickly attach the load

• Chain guiding integrated in the case, flawless flow of the chain over the load chain wheel

• Minimum effort by optimal gear ratio

• Ergonomic handle with rubber coating

• Hand wheel made of impact-resistant ABS plastic

Additional lifting power available on request.

Specifications

Load capacity

Tensile load

Number of power drive

Lifting height

Dimensions of chain

Lifting force at nominal load

Weight at normal lift

594 0030

750 - 6 000 kg

1 500 kg

1

1.5 m

8x24-T(8) mm

35 dan

12.5 kg

594 0030, 594 0040

594 0040

750 - 6 000 kg

3 000 kg

1

1.5 m

10x30-T(8) mm

40 dan

21.5 kg

Ref. No.

Designation

594 0030 Chain winch RU 1.5 t, with round-link chain

594 0040 Chain winch RU 3.0 t, with round-link chain

3

73 TOOL CATALOGUE


Tyre handling

517 8092 595 2988

595 2971 519 8780 519 9222

Tyre spreaders

Tyre spreaders

• Tyre spreaders for preparing the inspection and repair of truck and car tyres

• High stability and strength

• Easy operation

• Wide spreading range

• Suitable for very stiff beads

Spreading range

Operating pressure

Size

Tyre size

Weight

5198780

50 - 600 mm

770 x 200 x 90 l x W x H mm

4.4 kg

5199222 5176984 5199200 5199181

100 - 530 mm 100 - 350 mm 100 - 975 mm 200 - 1150

6 - 8 bar /

185 - 265 psi

500 bar

937 x 466 x 120 l x W x H mm

9.0 kg

20 - 57 inch approx. 4.4 kg 28 kg

20 - 57 inch

42 kg

5176991

230 - 360 mm

1.2 kg

5199239

340 - 550 mm

6 kg

Ref. No.

517 8092

Designation

Fire hose tensioner

Holds the hose and provides a smooth base for vulcanizing of high-pressure hoses

595 2988 Tyre/tube tensioner

Can fix tubes, car and motorcycle tyres - Can be mounted on work bench

595 2971 Car tyre spreader

For easy spreading of tyre beads (two required)

519 8780 Truck tyre spreader, with clamping mechanism

519 9222 EM tyre spreader, with clamping mechanism

•

•

•

•

• •

• •

74


Tyre handling

517 6984

517 6991

519 9181

Ref. No.

517 6984

Designation

Truck tyre spreader, pneumatic

519 9200 EM bead spreader, mechanical

Mechanical bead spreader for EM tyres and tyres with stiff beads

519 9181 EM bead spreader, hydraulic

Hydraulic bead spreader for EM tyres with stiff beads

- Pump not included in standard shipment

Suitable for:

Hand/foot pump hydraulic; Foot pump pneumatic-hydraulic

517 6991

519 9239

Spreader bars, truck

For securing spreaded tyre beads

EM Spreader bars

For securing spreaded tyre beads

519 9200

519 9239

•

• •

•

•

•

3

75 TOOL CATALOGUE


Tyre handling

reP BoY tyre spreader

• Tyre spreader for preparing the inspection and repair of car and motorcycle tyres

• The tyre can be inspected and prepared inside and outside

• The tyre can be turned and inclined into the perfect working position (patented mechanism)

• Comfortable working height

• Integrated tray for tools and materials

• Halogen lamp and base plate not included but separately available

Ref. No.

517 0777

517 0784

517 4522

Designation

REP BOY tyre spreader, mechanical

Base plate for

REP BOY tyre spreader

Halogen lamp, magnetic

Weight

26 kg

14 kg

• •

rePMaT tyre spreader

• Tyre spreader for preparing the inspection and repair of car and truck tyres

• Compact, light weight construction

• Operating pressure controlled by hand lever

• The tyre is rolled into position up a detachable ladder

• Comfortable working height

Operating pressure

Size

Overall height

Working height

Weight

5183506

10 bar / 295 psi

800 x 500 W x H mm

700 mm

510 mm

45 kg

Ref. No.

Designation

518 3506 REPMAT tyre spreader, pneumatic • • reP BoY tyre spreader

(tyre, lamp and base plate not included) rePMaT (tyre not included)

76


Tyre handling

570 1650

570 1500

Tyre lift spreader rHs 300 570 1510

Tyre lift spreader rHs 300

• For preparing the inspection and repair of agricultural, truck, EM and industrial tyres

• For tyres with a max. of 1700 mm outer diameter up to 300 kg at 10 bar / 145 psi operating pressure

• Unique table tilt range of 0 to 40 degrees

(fixation on the floor is required)

• Shoulder and sidewall repairs can be carried out ergonomically

• Low roll-on height of 280 mm

• Optimised lifting height up to 880 mm

• Clearly arranged controls

Tyre size

Lifting height

Size

Weight

Optional accessories:

• Tool tray

• Slide provides protection of lifting carriage

• Servicing unit

• Multi-socket power strip

• Mounting kit for servicing unit

5199210 up to 520/60 r38

880 mm

1380 x 800 x 1520 H x W x l mm

235 kg

5199167

3.9 kg

570 1530

Ref. No.

519 9210

519 9167

570 1500

570 1510

570 1650

570 1530

570 1660

Designation

Tyre lift spreader RHS 300

Set of EM extensions

Suitable for:

Tyre lift spreader RHS 300; Tyres up to 23.5R25

Tool tray

Slide

Servicing unit up to 16 bar / 465 psi, consisting of compressed air filter/oiler assembly

Multi-socket power strip, 4 outlet

Mounting kit for servicing unit

•

•

• •

77 TOOL CATALOGUE

3


Tyre handling

519 1582 519 1567 519 1598

Bead breakers and pumps

eM mounting set

• Suitable for demounting and mounting EM tyres, also on the vehicle

• The mounting set is used to press off the rings of multi-piece rims

• The mounting set can also be used in case of inflation problems

• The flange ring is then pressed against the sealing ring/tyre bead until the tyre is sufficiently pressurized


• 2 Threaded spindles with claw 440 mm

• 2 Threaded spindles with bracket 400 mm

• 2 Tyre levers, different length

• 1 Wrench

Ref. No.

519 1582

519 1550

519 1567

Designation

EM mounting set, 25“ - 38“

Base frame in wooden box, without the pump

Extension set, 39“ - 51“, for EM mounting set

Includes 1x extension frame,

1x extension spindle, 1x nut M 24, 1x nut M 12,

1x bolt M 12

Bead breaking cylinder, with adjusting cylinder for inside breaking

Size

1200 x 500 x 220

L x W x H mm

Bead Breaking force Weight

•

•

500 bar 8 kg •

eM bead breaker sTandard

• The EM bead breaker is suitable for EM tyres on 5-piece rims

• Not damaging to the beads

• As a rule, the tyres are demounted on-vehicle

• Pump not included in standard shipment

Ref. No.

519 1598

Designation

EM bead breaker STANDARD for hand/-foot pump hydraulic, foot pump air-hydraulic

Bead Breaking force

500 bar

Weight

15 kg

Tyre size

23 - 49 Inch •

78


Tyre handling

558 2620 558 2630,

558 2640

519 1574 519 1731 558 2660 558 2650

Bead breaker

Hydraulic claw breaker for breaking the beads on mounted or demounted wheels.

Ref. No.

Designation

519 1574 Bead breaker AS

For combi-ring rims and 4-piece flat base rims of truck wheels,

AS-, grader- and EM-tyres on 3-piece semi drop centre rims with locking ring and 1-piece drop centre rims for forklifts and Unimog.

Pump not included.

519 1731 OTR EM bead breaker type 3 light

For 3-piece OTR-/EM-wheels without groove in bead area.

High breaking force and reliable techniques.

Pump not included.

558 2620 Bead breaking jaw type 3, up to 25“

Suitable for:

OTR EM bead breaker type 3

558 2630 Bead breaking jaw, standard

Suitable for:


558 2640 Bead breaking jaw short, up to 2“

Suitable for:


558 2660 Bead breaking jaw long, up to 3“

558 2650 Spare support legs

Suitable for:


Bead Breaking force

500 bar

700 bar

Weight

22 kg • •

18 kg •

•

•

•

•

3

79 TOOL CATALOGUE


Tyre handling

595 0698

519 9088 519 9057

Bead breakers

Ref. No.

Designation

519 9088 TYRE FOX

Mobile, manual bead breaker - Completely mechanical operation, no electricity or air supply required - Can be used for extremely wide wheels with hump or double hump

Suitable for:

ATVs and off-road vehicles with wheels from 12“ to 20“

595 0698 Bead knocker

519 9057 Bead breaker FAGUS

518 4550 Bead breaker BEAD CHEATA

Portable bead breaker, simple action can be operated by hand or air impact wrench

519 3350 Bead breaker KOMPAKT PLUS

Strong and sturdy hydraulic bead breaker for truck tyres, operated by hand lever - Enables the replacement of defective valve pressure sensors if a suitable tyre changer is not on hand

Suitable for:

Truck hump rims

518 4550

4 kg

519 3350

Weight Breaking force

10 t

80


Tyre handling

519 1512

519 1529

519 1725 519 1513

eM bead breaker GiGanT i




• 5589234 1 Adjustable counter-support

• 5586440 1 Counter support 49“

• 5586749 1 Puller hook size 2



• 5589227 1 Puller hook size 19

• 1 Insert segment, height 20, 30, 40, 50 mm

Ref. No.

519 1725

Designation

EM bead breaker GIGANT I

Bead Breaking force

700 bar

Weight

30 kg

519 1691

Tyre size

23 - 49 Inch •

Pumps

Hydraulic pumps for bead breakers.

Ref. No.

519 1512

519 1513

519 1529

519 1520

519 1691

Designation

Hand/foot pump, hydraulic

Suitable for: Wheel/tyre remover

Hand/foot pump, hydraulic

Suitable for: OTR EM bead breaker type 3

Foot pump, pneumatic-hydraulic

Suitable for: Wheel/tyre remover


Pneumatic assistance speeds up pumping - Foot switch with 2 positions

(pump/release) - Electric power/connection: 1/4 Inch - Size: 172 x 112 x 295.5 mm - Weight: 5.3 kg

Suitable for: OTR EM bead breaker type 3


For bead breakers with large oil volume such as the „GIGANT“ series

Suitable for: EM bead breaker GIGANT I; EM bead breaker GIGANT II

Bead Breaking force

500 bar

700 bar

500 bar

700 bar

700 bar

81

•

•

•

•

•

•

•

TOOL CATALOGUE

3


Tyre handling

eM bead breaker GiGanT ii




• Dual drawing hook mechanism for use on a balancer/suspension device



• 5586457 1 Counter-support 51“

• 1 Adjustable counter-support

• 1 Insert segment, height 17, 25, 40 mm

519 1677

Ref. No.

519 1677

Designation

EM bead breaker GIGANT II

519 1684 Carriage, for EM bead breaker GIGANT II

558 6464 Counter-support 57“, for EM bead breaker GIGANT II

Bead Breaking force Weight

700 bar 70 kg

Tyre size

51 - 57 Inch

•

•

•

82


Tyre handling

520 0080

520 0270

520 0100 520 0110

520 0250

520 0230

520 0220 520 0240 520 0170

520 0190

520 0180

Bead breakers from aMe international

• Well-reputed among industry professionals for excellent quality

• Powerful bead breakers backed by proven technology

• Safe handling of all units


Breaking force

Lifting height

Height

Weight

5200080 5200110 5200100 5200220 5200240 5200250 5200170 5200180 5200190

700 bar 700 bar 700 bar 700 bar

17 kg 14.5 kg 23.5 kg 23.5 kg

10 t

14 kg

10 t 10 t

200 mm 121 mm

54 mm

13 kg

10 t 10 t

248 mm 90 mm

156 mm

4.5 kg

Ref. No.

520 0110

Designation

520 0080 Combi bead breaker, modified for 3-piece OTR/EM wheels to 25“

OTR bead breaker for 5-piece wheels from 25“ to 51“

520 0100 OTR bead breaker GIANT 2000 for 5-piece wheels from 39“ to 63“

520 0220 OTR bead breaker for 5-piece wheels without bead loosening pockets

520 0240 OTR bead breaker Diamondback

40 % lighter compared to steel-breakers. For all types of OTR wheels and dimensions.

520 0250 OTR bead breaking cylinder STINGER

Lightweight machine for 3-piece wheels

520 0230 OTR bead breaker GIANT 3000 for wheels from 57“ to 63“

520 0170 Bead breaking cylinder, type 1

520 0180 Bead breaking cylinder, type 2

520 0190 Aluminium hydraulic ram kit

520 0270 Aluminium upgrade kit

3

•

•

•

•

•

•

•

•

•

•

•

83 TOOL CATALOGUE


Tyre handling

520 0010 520 0030 520 0070

520 0020 520 0060

Pumps from aMe international

• Powerful, easy to use EM/OTR pumps

• Universal connection means that only one pump is required for all Units

• Suitable for all AME bead breakers, bead breaking cylinders and lifting jacks

Ref. No.

Designation

520 0010 Hand pump

An alternative to the pneumatic-hydraulic foot pump - Designed for field use with no air supply

520 0020 Foot pump

Turbo II motor permits fast operation - Foot switch with two positions (pump/release)

520 0030 Foot pump, air-hydraulic

Operating pressure

700 bar

700 bar

700 bar

Size

520 mm

Weight

5.7 kg •

7.3 kg •

11.4 kg •

lifting jacks from aMe international

• The lifting jacks are manufactured from aluminium and are particularly lightweight

• Base plate ensures stability during use, also on sandy ground

• Shut-off valve allows the pump to be removed after actuation of the ram


Lifting capacity

Lifting height

Cylinder movement

Weight

5200060

700 bar

100 t

450 mm

300 mm

24 kg

5200070

700 bar

55 t

450 mm

310 mm

13.2 kg

Ref. No.

Designation

520 0060 EM/OTR lifting jack

520 0070 EM/OTR lifting jack •

•

84


Tyre handling

Transport trolleys and tyre working tables

Tyre transport

• For easy lifting and unloading whole stacks of tyres/wheels

• The pick-up fork which opens and grabs the tyre avoids damaging the rim or bead

• The adapter console is located by the pick-up fork and thus adjusted properly

• Wheels not included

518 2875 518 3582

Ref. No.

518 2875

518 3582

Designation

Tyre CADDY

Tyres not included

BIG CADDY, with pneumatic tyres (3.00-4)

The BIG CADDY is a further development of the Tyre

CADDY - The force is transferred from the foot pedal jack with gear mechanism to the tyre pick-up - Safe movement is ensured by the support roller - Also suitable for light truck tyres up to 17.5“ - Sturdy design

Size

850 x 600 x 1530

L x W x H mm

730 x 750 x 1630

L x W x H mm

Weight

17 kg

45 kg

Stack width

1500 mm

1600 mm •

•

•

3

reMa TiP ToP workplace ProFi

• The ideal workbench for the tyre specialist, which makes it easy to keep things tidy

• Saves wasting time searching for tools

• Includes illumination, zinc-plated work surface, 4 shelves and 2 multiple tool holders, multiple socket with on/off switch

Ref. No.

517 4508

Designation

PROFI workplace

Size

1500 x 750 x 2200 W x D x H mm

Truck tyre working table

• Provides the optimum working conditions for professional truck tyre repair

• For ergonomic positioning of tyres up to 24“

• Table can be tilted and swivelled

Ref. No.

517 1051

Designation

Truck tyre working table •

517 4508

517 1051

85 TOOL CATALOGUE


Valve tools

562 8102 562 8092 562 3956 562 8160 562 8119

Valve tools and accessories

Valve core screwdriver

Ref. No.

562 8102

Designation

Valve core screwdriver standard, VG5

Plastic grip, nickel-plated metal parts

562 8092 Valve core screwdriver standard/EM, VG5/VG8

Plastic grip, nickel-plated metal parts

562 3956 Valve core screwdriver RDKS

562 8160 Valve core screwdriver „Floc“

Tool for inserting and removing caps and cores

562 8119 Valve core screwdriver standard/EM, VG5/VG8

Plastic grip, burnished metal parts, with sockets for valve cores/caps

Valve core screwdriver „locK Tool“

• The valve core is held by a spring clip when fitting or unscrewing

Ref. No.

Designation

562 8360 LOCK TOOL Standard, VG5

562 8377

562 8391

LOCK TOOL flexible, VG5

LOCK TOOL MOTO, VG5

562 8384 LOCK TOOL EM, VG8

86

562 8377

562 8384

562 8360

562 8391

Content

10

10

1

1

1

Content

50

50

50

50


Valve tools

562 8420 562 3485 562 8353 562 8308 562 8339 562 8150

3

562 8430 562 3990 562 8410 562 8230

TPMs tools

Ref. No.

Designation

562 8420 Valve core screwdriver VALVE PROOF, red plastic handle

Suitable for: Snap-In valves

562 8430 Valve core screwdriver VALVE PROOF, black plastic handle

Suitable for: Metal/aluminium valves

562 3485 Torx T10 torque screwdriver

Suitable for:

Schrader RTPMS Snap-In sensors

562 3990 Grommet removal tool, red

Suitable for:

Rubber grommets of TPMS valves

Torque

0.25 Nm

0.45 Nm

1.4 Nm

Valve mounting tools

Ref. No.

Designation

562 8353 Valve mounting tool

562 8410

562 8140

Valve mounting tool MOTO

Mounting tool for motorcycles - A free-wheel at the threaded part allows easy removal after inserting the valve without interference by spokes or brake disc

Valve mounting tool



562 8339 Valve mounting tool R

562 8250 Valve mounting tool QUICK

Fast and easy mounting of Snap-in valves with valve cap attached

562 8150 Valve insertion tool

Length

120 mm

120 mm

562 8250

Content

10

10

10

10

1

1

1

1

Content

1

1

1

10

87 TOOL CATALOGUE


Valve tools

562 8016 562 8023 562 8030 562 8061

Valve repair tool

For the repair of damaged valve threads.

Ref. No.

Designation

562 8016 Valve repair tool, 3-piece

Core removal tool - External thread VG8 - Internal thread VG5


Standard valve core mounting/removal tool -

External thread VG8/VG12 - Internal thread VG5


Core removal tool - External thread VG8/VG12 -

Internal thread VG5 l


EM valve core mounting/removal tool - External thread VG12 -

Internal thread VG5/VG8

Valve fishing tool

Designed to assist valve hole location when fitting tubes.

Ref. No.

562 8315

Designation

Valve fishing tool

Valve holder

Facilitates cutting of thread stub of broken tube valves with rubber base.

Ref. No.

562 8212

Designation

Valve holder, with cutting gauge

88

562 8315 562 8212

Content

10

10 •

•

•

•

•

10 • • •

10 • • •

Content

10

Content

10


Valve tools

562 6300 562 6317

562 6238 562 6245 562 6252 562 6207 562 6221 562 6276 562 6331 562 6355

Tyre inflating connectors and accessories

Tyre inflating connectors, open end

Ref. No.

Designation

562 6238 Tyre inflating connector


Tyre inflating connectors, closed end

For quick coupling to snap-on connectors.

Ref. No.

Designation


562 6207 Tyre inflating connector, without handle

562 6221 Tyre inflating connector, with handle

562 6276 Tyre inflating connector, with handle

accessories - Tyre inflating connectors

Ref. No.

Designation

562 6300 Chuck nut

562 6317

562 6331

Deflator pin

Rubber washer

562 6355 Rubber washer

Length

200 mm

270 mm

320 mm

Content

20

20

20

20

3

89 TOOL CATALOGUE


Tyre mounting

Demounting aid

Wheel trim remover

For demounting plastic wheel trims without damage.

Ref. No.

Designation

519 5040 Wheel trim remover

rim straightening lever

For repairing deformations on the rim flange.

Ref. No.

Designation

519 5099 Rim straightening lever

Suitable for:

Steel rims

Wheel remover, mechanical

• Economic, compact and easy-to-use alternative to the common hydraulic wheel/tyre removers

• Due to its low weight, it is especially suitable for the mobile tyre service

• No pump is required

• Set in between the tyre/rim and the vehicle body the wheel is loosened by turning the hexagon head of the threaded rod with a fork wrench

Ref. No.

519 1505

Designation


519 5040

519 5099

90


Tyre mounting

Wheel/tyre remover

• Used for loosening frozen wheels from the vehicle

• Integrated bead breaking shovel for tubeless 14/80 R 20 tyres on combi-ring rims

• Chassis adjustable in height, four castors

• Operation with hydraulic pumps 5191512 or 5191529

• Pump not included with the tool

Height

Breaking force

Weight length

5191536 max. 420 mm

8 t

40 kg

1125 mm

Ref. No.

519 1536

519 1543

Designation

Wheel/tyre remover

Suitable for:

Twin axles and pilote tyres, also on jumbo axles

Chassis for wheel/tyre remover

For retrofitting older wheel/tyre removers for Jumbo axles

Mounting aid

Wheel mounters for cars, trucks

The REMA TIP TOP wheel mounters enable easy and precise mounting of heaviest wheels on the vehicle with a minimum of effort.

Ref. No.

519 1490

519 1610

Designation

Wheel mounter for cars, adjustable in width

Suitable for:

All common sizes from car to SUV wheels

Wheel mounter for trucks

Suitable for:

17.5“ - 24.5“ and winter tyres;

X-One wheel size 495/45 R 22.5“

519 1490

519 1536

3

519 1543

519 1610

91 TOOL CATALOGUE


Tyre mounting

518 0341

Mounting lever for alloy rims

Ref. No.

518 0341

Designation

Special tyre lever

519 8041 Plastic protection, for special tyre lever

519 8089 Mounting lever, with plastic protection

Wheel hub grinder

Wheel hub grinder type 1


• 1 Holder with grinding disc

• 2 Spare grinding discs

Ref. No.

571 9140

571 9150

Designation


Spare grinding discs type 1 (3 pcs.)



• 2 Holders with grinding disc

• 5 Spare grinding discs, small

• 5 Spare grinding discs, large

Ref. No.

571 9160

Designation

Wheel hub grinder type 2, for studs

571 9140

92

571 9160

Length

500 mm

Dia.

160 mm

160 mm


Tyre mounting



• 1 Holder with grinding disc

• 2 Spare grinding discs

Ref. No.

571 9170

571 9180

Designation


Spare grinding discs type 3

Centering rings and centering aid

centering rings for trucks

Ref. No.

519 6562

519 6579

Designation

Centering ring, M 20

Centering ring, M 22

centering sleeves for trucks

Fits on wheel stud M 22.

Ref. No.

519 5783

519 5790

Designation

Centering sleeve

Suitable for:

Single wheel configuration

Centering sleeve

Suitable for:

Twin wheel configuration

Dia.

200 mm

200 mm

571 9170

Thickness

6 mm

6 mm

519 5783

Thickness

9 mm

20 mm

3

93 TOOL CATALOGUE


Tyre mounting

Wheel mounting tool set for cars

• Set of three centering bolts

• Covers all common vehicle types

• Facilitates mounting, especially of heavy wheels

• A centering bolt is screwed by hand into a bolt hole and the wheel simply pushed on the centering bolt

• Rotation of the brake disc/drum on the wheel hub is thus prevented

• After the bolts have been started the mounting tool is removed

Ref. No.

Designation

519 5820 Wheel mounting tool set for cars

Suitable for:

Centering bolt thread M 12 x 1.25;

Centering bolt thread M 12 x 1.5;

Centering bolt thread M 14 x 1.5

Content

3

Wheel mounting tool sets for trucks

• For centered commercial vehicle wheels

• 1/2“ actuation

• Protects wheel bolt threads and bolt holes against damage

• Locks the brake disk/drum

Ref. No.

519 5862

519 5855

519 5831

Designation

Centering bolt

Centering bolt

Centering bolt

519 5879

519 5848

Centering bolt

Centering bolt

519 5886 Centering bolt

Suitable for:

Scania and VOLVO (steel rims)

519 5893 Centering bolt

Suitable for:

Scania and VOLVO (alloy rims)

Thread

18 x 1.5 m

18 x 1.5 m

20 x 1.5 m

20 x 1.5 m

22 x 1.5 m

7/8“ - 11G

Bolt hole

21 mm

24 mm

23 mm

26 mm

26 mm

26 mm

Content

3

3

3

3

3

3

7/8“ - 11G 30.5 mm 3

519 5820

94


Tyre mounting

519 7035 519 6926

ari Zentri, truck

• For centered commercial vehicle wheels

• Protects wheel bolts, threads and bolt holes against damage

Ref. No.

519 7035

Designation

Ari Zentri 22.5“, with impact weight

Type 1

Mounting lever

Mounting lever for rim locking ring

Ref. No.

519 6926

Designation

Rim locking ring lever, 450 mm

Tyre and mounting levers HaZeT

Type 1:

• Double-T profile for high stability

• Chrome-vanadium

• Surface chrome-plated

• For passenger cars and vans

• Ref. No. 571 9600 for motorcycle

s

Type 3:

• Especially for tubeless tyres

• Chrome-vanadium

• Heavy-duty version

Ref. No.

571 9600

571 9610

570 9410

Designation

Tyre and mounting lever type 1, 199 mm



570 9400 Tyre and mounting lever type 1, 598 mm



Type 3 Type 4

Type 4:

• For example, for commercial

vehicles, agricultural and construction machinery

• Chrome-vanadium

• Heavy-duty version

Content

3

95 TOOL CATALOGUE

3


Tyre mounting

519 9071 519 6964

Tyre levers Gedore

• Forged from solid stock

• GEDORE vanadium steel 31CrV3

• For passenger cars and vans

Ref. No.

Designation

570 9290 Tyre lever, 200 mm





570 9340 Tyre lever, 610 mm, offset pattern

Tyre levers, wide base, super single rims

Ref. No.

519 9071

519 6964

519 6971

Designation

L tyre lever

M tyre lever

R tyre lever

570 0200 Special tyre lever for trucks

519 6971 570 0200

Length

940 mm

940 mm

970 mm

96


Tyre mounting

594 2040

519 9002 519 6892 519 6957 519 6995 519 9019 519 9026 519 9033 519 9040 519 6933

Michelin type tyre levers

Ref. No.

Designation

519 9002 Tyre lever MOTO

Suitable for:

Motorcycle wheels

519 6892

519 6957

Tyre lever FUSIL

Suitable for:

Car wheels

Tyre lever FIACRE

Suitable for:

Tube and tubeless truck tyres

519 6995

519 9019

Tyre lever FIFRE

Suitable for:

Tube and tubeless truck tyres

Tyre lever HALTE

Suitable for:

Tubeless truck tyres

519 9026 Tyre lever FORCE

Suitable for:

Tubeless tractor and truck tyres

519 9033 Tyre lever FACE

Suitable for:

Tubeless tractor and truck tyres

519 9040 Tyre lever HYDE

Suitable for:

Low-profile tyres (double X)

519 6933 Tyre lever SAYAM

Suitable for:

EM locking ring

Length

380 mm

380 mm

450 mm

415 mm

800 mm

750 mm

530 mm

990 mm

950 mm

crowbar

• With lace and straight cutting edge • Forged steel

Ref. No.

Designation

594 2040 Crowbar

Size

Ø 30 x 1 250 mm

3

97 TOOL CATALOGUE

Tools and accessories compressed air technique

Digital tyre inflator

Programmable digital tyre inflator Pci 1000

• Fastest tyre inflator in the market

• 2 years guarantee

• PTB approved

• 4 individually adjustable programmes

• On-screen assisted calibration

• Can be updated via USB

• Free choice of indication kPa/psi/bar

Ref. No.

518 4760

518 9917

Designation

Digital tyre inflator PCI 1000

Suitable for:

All tyre inflator cages

Emergency emptying system


230/50/1

V/Hz/Ph

Operating pressure

12 bar /

350 psi

digital tyre inflator ProFiair

• Designed to meet the demands of tyre fitting shops or service stations

• Multi-functional button for special features

(OPS bead seating mode, nitrogen purge function)

• PTB approved

Ref. No.

519 1630

519 1631

Designation

PROFIAIR digital tyre inflator, calibrated version

PROFIAIR digital tyre inflator, uncalibrated version

Electric power/

Connection max. 16 bar /

460 psi

Accuracy

± 0.5 %

Temperature range

-20 to +70 °C /

-4 to 158 °F

Inflation pressure max. 10 bar /

295 psi

98


519 1940 519 1907, 519 9356,

519 9260

Tyre inflators

diGiair Hand-held tyre inflation gauges

• Progressive, light design, not susceptible to shocks

• Ceramic sensor

• Clear, precise reading

Weight length, inflation hose

Measuring range

Voltage

Temperature range

• Accurate control of inflation

• Battery control light, battery life about 950 hours

• PTB approved

5191940

350 g

1.8 m

0 - 12 bar / 0 - 350 psi

3 V

-20 to +60 °c / -4 to 140 °F

Ref. No.

519 1940

519 1941

Designation

DIGIAIR Hand-held tyre inflation gauge digital, calibrated version

DIGIAIR Hand-held tyre inflation gauge digital, uncalibrated version

519 1930

5191941

350 g

1.8 m

0 - 12 bar / 0 - 350 psi

3 V

-20 to +60 °c / -4 to 140 °F

eUrodainU Hand-held tyre inflator gauges

• Pre-calibrated version • CEE: Approved models according to European Directive 86/217/CEE

Ref. No.

519 1907

519 9356

Designation

EURODAINU Hand-held tyre inflator gauge, CEE

EURODAINU Hand-held tyre inflator gauge, CEE

519 9260 EURODAINU Hand-held tyre inflator gauge

Dual calibration

519 1930 EURODAINU Hand-held tyre inflator gauge, CEE EM

Suitable for: Large bore valves

Measuring range

0 - 11 bar / 0 - 310 psi

0 - 11 bar / 0 - 310 psi

0 - 11 bar / 0 - 310 psi

0 - 12 bar / 0 - 350 psi

Length, inflation hose

3.0 m

1.5 m

1.5 m

1.5 m •

99 TOOL CATALOGUE

3


519 9370 519 9363 571 9000, 570 9540 571 9010 571 9020

dainU/eUrodaiMo Hand-held tyre inflator gauges

Ref. No.

519 9370

519 9363

Designation

DAINU Hand-held tyre inflator gauge

Dual calibration

EURODAIMO 1975

Dual calibration

Measuring range

1 - 6 bar /

10 - 170 psi

1 - 4 bar /

10 - 85 psi

Length, inflation hose

1.5 m

1.5 m

eUroair Hand-held tyre inflator gauges, calibrated

Ref. No.

Designation

571 9000 EUROAIR Hand-held tyre inflator gauge, with clip-on connector

570 9540 EUROAIR Hand-held tyre inflator gauge, with clip-on and twin hold-on connector

571 9010 EUROAIR Hand-held tyre inflator gauge, with twin hold-on connector

570 9550 EUROAIR Hand-held tyre inflator gauge, with quick connector

Measuring range

0 - 4 bar / 0 - 88 psi

0 - 10 bar / 0 - 295 psi

0 - 10 bar / 0 - 295 psi

0 - 10 bar / 0 - 295 psi

accessories - eUroair Hand-held tyre inflator gauges

Ref. No.

571 9020

Designation

Hose, with clip-on connector

570 9570 Pressure gauge

Length

500 mm

Dia.

80 mm

Measuring range

0 - 10 bar /

0 - 295 psi

100


519 9340

570 9060

571 9480

508 8617 508 8601

Bicycle tyre inflators

Ref. No.

508 8617

Designation

Universal bicycle tyre inflator gauge


Suitable for: Universal bicycle tyre inflator gauge

508 8601 Bicycle tyre inflator gauge


Suitable for: Bicycle tyre inflator gauge

562 5459 Sealing membrane

Suitable for: Connector

562 5105 Clip-on connector

Tyre pressure gauges

Ref. No.

Designation

519 9340 Tyre pressure gauge, digital

High quality - Ergonomic handling -

Convenient illumination, pocket lamp function -

Precise, calibrated digital indication (bar, psi, kPa)

570 9060 Tyre pressure gauge RM/4 S-6

Slapping connector - Dual calibration

Suitable for:

Standard valves; Spoked wheels;

Checking of motorcycle fork pressure and hard to reach valves

571 9490

571 9480

Tyre pressure gauge RM/10-6

Direct connector - Dual calibration

Suitable for: Standard valves

Tyre pressure gauge RM/10 S-6

Slapping connector

Suitable for: Standard valves

571 9490

Measuring range

0 - 5 bar /

0 - 145 psi

0 - 2 bar /

0 - 57 psi

• •

0 - 5 bar /

0 - 145 psi

0 - 5 bar /

0 - 145 psi

• • •

• • •

101 TOOL CATALOGUE

3


Special TPMS tools

Premium TPMs tool kit

Complete set of tools for professional TPMS Service.

• High-quality TPMS tool case

• Contains the most frequently used TPMS tools

• When mounting and servicing sensor installations always observe the torque specifications and instructions of the manufacturers!


• 1 1/4“ torque key 2 - 10 Nm

• 1 Torque screwdriver 1.4 Nm with

4 mm hexagon drive, incl. blade

• 1 Valve insertion tool 0.25 Nm

• 1 Valve insertion tool 0.45 Nm

• 1 Hex head nut, extra deep, SW 11


• 1 Pin punch 2 mm

• 1 Torx T10 screwdriver bit



Ref. No.

Designation

562 3997 Premium TPMS tool kit

Torque

1.4 & 2 - 10 Nm

Weight

1.3 kg

562 3997

• 1 Torx bit T10

• 1 Torx bit T15

• 1 Torx bit T20

• 1 Grommet removal tool

Drive

1/4 Inch

Content

1 kit

sens.it - special TPMs tool kit

Kit of special tools for installation of

sens.it sensors.

This TPMS tool kit was designed especially for mounting tyre pressure sensors on valves and rims. The torque screwdriver is preset to the values recommended by the ETRTO to ensure that the components are tightened with the right tightening torque and that the sensors are properly fitted.

Benefits:

• Simple and correct mounting of sensor and valve on the rim

• Prevents loss of air through damaged grommets in the case of clamp-in valves

• One-man operation - optimised installation with no wasted time

• High-quality calibrated torque screwdriver preset to 3.3 Nm (measurement accuracy +/- 6%)

• Rapid bit changing through the use of sophisticated technology

• In handy tool pouch


• 1 Calibrated torque screwdriver, 3.3 Nm

• 1 1/4“ adapter

• 1 Torx bit T15

• 1 Torx bit T20



• 1 Valve holder

Ref. No.

Designation

562 3944 sens.it - Special TPMS tool kit

Torque

3.3 Nm

Weight

0.4 kg

562 3944

Drive

1/4 (6.3 mm)

Inch

Content

1 kit

102


TPMs universal tool kit

High-quality TPMS tool kit. When mounting and servicing sensor installations always observe the torque specifications and instructions of the manufacturer.


• 1 1/4“ torque screwdriver with pistol grip, adjustable from 4.0 - 8.8 Nm

(in 0.25 Nm increments)

• 1 Valve holder



• 1 Torx bit T20

• 1 1/4“ adapter 25 mm

Ref. No.

Designation

562 3995 TPMS universal tool kit

Content

1 case

TPMs basic tool kit

Low-cost TPMS tool kit. When mounting and servicing sensor installations always observe the torque specifications and instructions of the manufacturers.


• 1 1/4“ torque screwdriver 1 - 5 Nm




Ref. No.

Designation

589 3959 TPMS basic tool kit

Low-cost version

Torque

1 - 5 Nm

Weight

0.27 kg

Drive

1/4 Inch

Content

1 kit

Pump rings for cars, trucks

Pump rings for cars

Ref. No.

519 3699

519 3709

Designation

Pump ring

Pump ring

519 3716 Pump ring

519 3802 Special pump ring

519 3723

519 3730

Pump ring

Pump ring

519 3819 Pump ring

519 3747 Pump ring

519 3888 Pump ring

519 3834 Pump ring

Size

10“

12“

15“/130 mm

16“/100 mm

18“

20“

13“

13“

14“

15“

562 3995

589 3959

103 TOOL CATALOGUE

3


Pump rings for trucks

Ref. No.

519 3864

519 3754

519 3826

Designation

Pump ring

Pump ring

Pump ring

519 3761

519 3833

Pump ring

Pump ring

519 3778 Pump ring

519 3840 Pump ring

519 3785 Pump ring

Inflation rings

inflation ring airsYsTeM Ja 1000

With electronic operation.

Ref. No.

518 4718

Designation

AIRSYSTEM JA 1000

Suitable for:

Wheel diameters 12“ - 17“

Size

16 - 16.5“/130 mm

17 - 17.5“/130 mm

18“/130 mm

19 - 19.5“

20“

22.5“

24“

24.5“

104


Tyre fillers

air BoY car

Ref. No.

519 3912

519 3929

Designation

AIR BOY CAR

Stationary or mobile use - Can be used from above or below - Filling device provided with safety valve and shutoff valve -

Contact-free application possible -

Independent of rim size

Support, mobile

Allows easy movement in the shop

Tank capacity

20 l

air BoY TrUcK

Ref. No.

Designation

519 3905 AIR BOY TRUCK, standard

The air blast is controlled manually by means of a ball valve

519 3637 AIR BOY TRUCK, PLUS

Tyres can be seated fast and easily on the bead seat in both horizontal and vertical position - The controlled cycle ensures safe initiation of the air blast

519 3644 Trolley

For easy movement to any location in the workshop

air BoY as, for agricultural tyres

Ref. No.

519 3895

Designation

AIR BOY for agricultural tyres

Same functionality as AIR BOY TRUCK, but with 2“ valve

Tank capacity

20 l

20 l

Tank capacity

45 l air BoY car, with trolley

519 3905

3

105 TOOL CATALOGUE



595 0052 595 0179 595 0990 595 0131 595 8401 595 8449 595 8460 595 8425

595 0045 595 0193 595 0203

Marking and accessories

Marking with pen

For labelling rubber items or marking fields of repair patches.

595 8418 595 8432 595 8456 595 0227

Ref. No.

Designation

595 0052 Patch marking pen, 0.6 mm F

595 0045 Marking pen

595 0179 Rubber marking pen

595 0193 Refill, for rubber marking pen

595 0990 Ball tube marker

Colour blue silver white white white

Content

10

1

5

12

10

Marking with chalk

For marking on tyre rubber - clearly visible.

Ref. No.

595 0131

Designation

Lithografic marking chalk SISA

595 0203 Lithografic marking chalk SISA

595 8401 REMA TIP TOP tyre marker

595 8418 REMA TIP TOP tyre marker

595 8449 Wax marking chalk

595 8432 Wax marking chalk

595 8460 Carmel special chalk can also be used for marking on wet rubber

595 8456 Chalk holder for Wax marking chalk Ø 10 mm

595 8425 REMA TIP TOP metal holder for REMA TIP TOP tyre marker Ø 13 mm

595 0227 Chalk holder SISA for Lithografic marking chalk SISA Ø 17 mm

Colour white yellow rubber white yellow white yellow white

Dia.

17 mm

17 mm

13 mm

13 mm

10 mm

10 mm

17.5 mm

Content

12

12

12

12

20

20

12

1

1

1

106



chalk line

Ref. No.

Designation

595 0310 Chalk line, incl. chalk dust container

595 0300 Chalk dust refill

595 0310

595 0300

Tyre marking, electric

For branding of tyres. Special characters such as &, % etc. available upon request.

Ref. No.

519 0977

Designation

Branding iron, 1 line

519 0978 Branding iron G 175

The electric branding iron includes a high- performance cartridge which is suitable for permanent operation - The temperature on the heating plate is approx. 550 °C to 600 °C

(1022 °F to 1112 °F) and ensures efficient branding -

The tool accommodates max. 6 letters

(12 mm standard size)


230/300 V/W

230/315 V/W

519 0978

Size

70 x 35

L x W mm

75 x 30

L x W mm

519 0977

Type size

12 mm

12 mm

107 TOOL CATALOGUE



accessories - Tyre marking

Ref. No.

Designation

519 0984 Complete set (letters A - Z)

519 0991 Complete set (numbers 0 - 9)

558 7195 Letter A

558 7205 Letter B

558 7212 Letter C

558 7229 Letter D

558 7236 Letter E

558 7243 Letter F

558 7250 Letter G

558 7267 Letter H

558 7274 Letter I

558 7281 Letter J

558 7298 Letter K

558 7315 Letter L

558 7322 Letter M

558 7339 Letter N

558 7346 Letter O

558 7353 Letter P

558 7360 Letter Q

558 7377 Letter R

558 7384 Letter S

558 7391 Letter T

558 7401 Letter U

558 7418

558 7425

558 7432

Letter V

Letter W

Letter X

558 7449 Letter Y

558 7456 Letter Z

Content

26

10

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

519 0991 letters and numbers (for tyre marking)

Ref. No.

Designation

558 7463 Number 1

558 7470 Number 2

558 7487 Number 3

558 7494 Number 4

558 7504 Number 5

558 7511 Number 6

558 7528 Number 7

558 7535 Number 8

558 7542 Number 9

558 7559 Number 0

558 7170

558 7160

Special character (+)

Special character (-)

Content

1

1

1

1

1

1

1

1

1

1

1

1

108



Length measuring tools

caliper

• Pocket Caliper with depth gauge and instantaneous adjustment

• Accuracy according to DIN 862

• Stainless steel

• Main graduation and vernier chrome finish

• For 4-fold measurements (inside, outside, depth and step measurements)

Ref. No.

594 2180

Designation

Pocket caliper, 150 mm

• Backside with screw table

• Delivered: in leatherette case

• Measuring range: 150 mm

• Jaw length: 40 mm

• Vernier below: 1/20 (0.05) mm

• Vernier above: 1/128 inch

laser range finder GlM 30

• Laser measure functions include area, distance, length, volume, continuous measurement, addition and subtraction

• Measurement automatically adjusts closer to or farther from target with ± 1/16 In. accuracy

• Backlight for increased visibility in low-light conditions

• Pocket size for easy access anywhere

• Laser diode / Laser class:

635 nm <1 mW/2

• Scale: 0.15 - 30 m

• Precision: ± 2 mm

• Protection class: IP 54

• Rated power: 2 x 1.5 V (AAA)

• Maximum operating time:

5 000 measurements

• Weight: 0.1 kg

Ref. No.

Designation

594 2010 BOSCH Laser range finder GLM 30 professional

neW

594 2180

594 2010

109 TOOL CATALOGUE



steel tape measure

Ref. No.

Designation

595 4467 Steel tape measure

571 9080 Steel tape measure, flexible

roll tape measure

Ref. No.

Designation

594 0230 Roll tape measure, 2 m

594 0240 Glass fibre measuring tape, 25 m

Measuring range

0 - 300 mm

0 - 150 mm

Folding rule

Polyamide with stamped measuring scale, detail level III, 10 elements.

Ref. No.

Designation

584 3060 Folding rule plastic, 2 m

Content

10

Metal square

Ref. No.

Designation

594 0210 Metal square, 500 mm

ruler

Ref. No.

Designation

594 0220 Metal workshop ruler, 1 m

595 4467

594 0230

594 0240

584 3060

594 0210

594 0220

110



Thickness measuring equipment

Thickness gauge

Measurement range 0 - 30 mm.

Ref. No.

Designation

595 8535 Thickness gauge

Wet-film thickness gauge

The various measuring teeth are ideal for measuring wet film thicknesses quickly and easily.

Ref. No.

Designation

595 2960 Wet film thickness gauge

Microtester

The handy Microtester makes it easy to measure the thickness of rubber linings in all positions. This automatic measuring device accurately indicates the thickness of the lining through trailing pointers. Thus, measuring errors are avoided. This device is optimally suited to metallic surfaces, due to its magnetic working process.

Ref. No.

Designation

595 2870 Microtester (0.5 - 5 mm)

595 2880 Microtester (2.5 - 10 mm)

Measuring equipment

shore meters

Ref. No.

Designation

595 8528 Shore meter Shore A

595 8542 Shore meter Shore D

595 8535

595 2960

595 2870; 595 2880

595 8528

111 TOOL CATALOGUE



ex Meter ii

To measure and monitor the TLV when working, for example, with products containing solvents. If a hazard of exposure to explosive atmospheres exists, the device emits a warning signal.

Ref. No.

595 2910

Designation

Ex Meter II

Hygrometer

Measures relative air humidity.

Ref. No.

595 8511

Designation

Hygrometer

Hydromette Uni 1

To determine ambient temperature, surface temperature and air humidity.

These values are necessary to determine the dew point.To determine ambient temperature, surface temperature and air humidity. These values are necessary to determine the dew point.

Ref. No.

Designation

595 1408 Hydromette UNI 1

Includes temperature sensor (OT 100).

595 2910

595 8511

595 1408

112



595 1397 595 1415 595 2680 595 2860

electrical insulation tester

Electrical device for detection of perforations in corrosion-protection linings made of special rubber.

Ref. No.

595 1397

Designation

ELMED-Isotest Inspect 35 includes 1x testing device, 1x bag with holding strap, 1x accumulator, 1x charger 230V/50Hz, 1x earth cable (10 m) with connector plug and clamping tongs, 1x aluminium transport case, 1x factory and calibration certificate

595 1430 Brazen flat brush, length 300 mm

595 1415 Insulation tester UNION includes 1x testing device with charging unit, 1x aluminium case, 1x earth cable (10 m), 1x flat brush (300 mm)

595 2680 Wegener testing gun

The Wegener testing gun provides the only option to spark-test fully rubber-lined components, as it does not require any earth connection. Includes 1x testing device, 1x flat brush, 1x testing broom

surface comparator

For testing surface structure following grit- or sand-blasting (4 roughness grades).

Ref. No.

Designation

595 2860 Surface Comparator

Tread depth gauge

Ref. No.

519 1653

519 1660

Designation

Tread depth gauge car, brass

Tread depth gauge OTR/EM

Measuring range

0 - 30 mm

0 - 150 mm

113 TOOL CATALOGUE



Measuring cup

For dosing adhesives, heating solutions, hardeners, etc.

Ref. No.

Designation

595 8597 Measuring cup, 180 ml, plastic

Thermometer

• For measuring operating and process temperatures on objects such as steam lines, heating equipment, vulcanizing machines, motors, etc.

• The temperatures on or in the material to be vulcanized can be measured with the appropriate measuring equipment and sensors

• Regularly monitoring temperatures can help to avoid malfunctions or costs arising from the ensuing damage

Ref. No.

571 9070

517 8504

517 8511

517 8528

517 8535

517 8550

517 8560

Designation

Infrared radiation thermometer MT6

Temperature range

-18 to +275 °C / -0,4 to +527 °F

Pen piercing thermometer

Digital thermometer

Thermocouple wire, flexible, with connector

0 to +200 °C / -0 to +392 °F

-200 to +1370 °C / -328 to +2498 °F

Thermocouple sensitive pin, with connector

PEN universal sensor K, NiCrNi -200 to +1100 °C / -328 to +2012 °F

PEN extension cable

spirit level

• With angle-measuring device and strong adhesive magnets

• Hollow profile in silver aluminum, with impact-resistant plastic caps

• Two spirit level for normal measurements, a rotating level for an angle measuring device

• Angle scale: 90° - 0° - 90° and tilt 0 - 50 %

• Tolerance of angle-measuring device ± 3 %

Ref. No.

594 2190

Designation

Spirit level, light metal, 600 mm

114

595 8597

571 9070

571 9070


Working tools

510 2202 510 2226 510 1818 510 2415

Inserting tools

accessories - sealasTic and sUPer sealasTic

For precise injury preparation.

5102202 length

5102219 approx. 72 mm

5102226 approx. 96 mm

5102233 approx. 230 mm

Ref. No.

510 2202

510 2219

510 2226

510 2233

Designation

Inserting tool, with folding handle

Suitable for:

RAS, SRAS, SEALASTIC

Inserting tool for car tyres, with plastic handle

Inserting tool for truck tyres, with plastic handle

Inserting tool EM, with plastic handle

• •

•

•

• •

3

accessories - sealFiX

Ref. No.

510 1818

510 1825

510 2381

Designation

Inserting tool

Spare needle

Inserting tool car, 4“

510 2398 Inserting tool truck, 6“

510 2408 Inserting tool OTR/EM, 8“

510 2415 Tool kit, metal includes 1x Inserting tool, 1x Rasp, 1x Allan key

•

•

•

•

115 TOOL CATALOGUE


Working tools

510 1540 595 1013 596 1027 595 1123

510 2240 595 1020

accessories - ras and sras

Ref. No.

510 1540

510 2240

Designation

Hand ratchet

Hand rasp Ø 6 mm

Stichers and scrapers

stitchers

For smooth application of repair patches or rubber.

Ref. No.

595 1013

Designation

Stitcher, corrugated

595 1020 Stitcher, corrugated

595 1051

596 1027

595 1044

Stitcher, corrugated

Stitcher standard, corrugated

Stitcher, with ball bearing, corrugated

595 1160

595 1180

595 1123



Stitcher, with ball bearing, plain surface

116

595 1044 595 1160 595 1180

•

•

•

•

•

Size

Ø 13 mm, width 1.5 mm

Ø 25 mm, width 2 mm

Ø 45 mm







Working tools

596 1034 595 1130 595 2790 595 2800 595 2810

595 2820 595 2830

Ref. No.

595 1130

Designation

Stitcher, with ball bearing, plain surface

596 1034 Plastic stitcher, corrugated

595 2790 Stitcher, corrugated

595 2800 Neckstitcher

595 2810 Stitcher, plain surface

595 2820 Stitcher, opanol

595 2830 Stitcher, pea

595 2840 Stitcher, scaled

needle stitchers

For perforating cushion gum.

Ref. No.

595 1147

Designation

Needle stitcher

595 1154 Needle stitcher

595 1950 Needle stitcher

595 0849 Spare needles, chromium

595 2840 595 1147 595 1154 595 1950

Size

Ø 45 mm


31 mm

4 mm

34 mm

6 mm

2 mm

12 mm

Size

Ø 50 mm

Ø 50 mm

Ø 52 mm

1.5 x 12 mm

Width

27 mm

46 mm

76 mm

Content

1

1

1

3000

117 TOOL CATALOGUE

3


Working tools

595 1219, 595 1226,

595 1233, 595 1257 595 1178 595 4515

double-acting rollers

For optimized stiching when splicing fabric conveyor belts.

Available in four sizes to match various belt widths.

Ref. No.

595 1219

595 1226

595 1233

595 1257

Designation

Double acting roller, size 1, belt width up to 800 mm

Double acting roller, size 2, belt width up to 1 200 mm



Tyre scrapers

For the thorough cleaning of damaged surfaces, and tyre liners in conjunction with LIQUID BUFFER.

Ref. No.

595 1178

595 4515

Designation

Tyre scraper

For flat and curved surfaces

Tyre scraper PROFI

Especially suitable for profiled inner liners

KsT scraper

For even pressing of uncured rubber sheets.

Ref. No.

595 1422

Designation

KST scraper

118


Working tools

595 8126 595 2067

spatula

Ref. No.

595 8126

Designation

Spatula, 60 mm, with wooden handle

Knives and cutting tools

rubber knives

• Chromium-plated blade

• Black, knobbed handle with ergonomic grip

Ref. No.

Designation

595 2067 Rubber knife, 6“




595 2050 595 2184 595 2191

Length

145 mm

200 mm

250 mm

310 mm

3

119 TOOL CATALOGUE


Working tools

595 2074 595 2012 595 2115 595 2373 595 2081 595 2098

Knives

Ref. No.

Designation

595 2074 Rubber cutting knife, 5“, 125 mm blade length

595 2012 Knife „Don Carlos“, adjustable

595 2029 Spare blade, for 595 2012

595 2115 Ply knife, nonadjustable

595 2373 Ply knife „TOP“

595 2081 Push knife „Quarter moon“

595 2098 Push knife „Flat moon“

594 0490 Universal knife, 150 mm, retractable blade, incl. 5 blades in handle

594 0480 Cutting knife, 135 mm, incl. 5 blades in handle

594 0500 “Trapeze” spare blade, for 594 0490, 594 0480 (10 pieces)

594 0510 “Hook” spare blade, for 594 0490, 594 0480 (10 pieces)

594 0530 All-metal universal knife

594 0520 Spare blade, for 5940530 (10 pieces)

120


Working tools

595 2177 595 2218 595 4539 595 4546 595 2036

595 2304

519 7059 519 7066

595 2290 595 2690

3

595 2108 595 2146 595 2139

cutting tools

For the preparation of damages on tyres of every type.

Ref. No.

595 2177

Designation

Don Carlos knife, 8“, with retractable blade

595 2218 Spare blade

Suitable for: Cutter 8“

595 4539 Knife, 4“, strait

595 4546 Knife, 4“, flat

595 2036 Rubber knife

519 7059 Overflow cutter, large

519 7066 Spare blade

Suitable for: Overflow cutter, large

595 2108 Scratch knife, adjustable

595 2146

595 2139

Spare blade

Suitable for: Scoring knife adjustable

Offset flexible knife

519 7120 DOT/serial numbers knife handle, with one blade

Special knife for removal of original DOT/serial numbers

519 7130 Blade set (12 pcs.)

Suitable for: DOT serial numbers knife handle

595 2287 Scissors, 8“

595 2304 Scissors, 10“

595 2290 Scissors with ergonomic soft handle made of ABS plastic

Blades made of stainless steel. HRC 50-54.

For right or left handers.

595 2690 Angled scissors

Length

210 mm

100 mm

100 mm

130 mm

200 mm

250 mm

250 mm

Width

50 mm

50 mm

121 TOOL CATALOGUE


Working tools

595 0801 594 0580 594 0420 594 0430 595 6160 571 9100 571 9090

Pliers and clamps

Pincers and pliers

• For the easy removal of foreign objects from tyres

• For heaviest duty

• Specially favoured by craftsmen due to precision workmanship

• Extreme wear resistance and good balance

Ref. No.

Designation

595 0801 Side cutter for steel cord

Toggle joint reduces expenditure of force by 40 %

594 0580 Pincers, with lever nose

Cutting edge hardness approx. 55 HRC - Polished head, black atramentised handles - Special tool steel, oil hardened and tempered

594 0420 Pincers

594 0430 Pincers

595 6160 Universal pliers, insulated

For seating Minicombi stems in the tyre

571 9100 Universal pliers, insulated


571 9090 Universal pliers JC 8210-200


Length

160 mm

300 mm

210 mm

250 mm

160 mm

200 mm

200 mm

Weight

180 g

774 g

405 g

425 g

178 g

230 g

376 g

122


Working tools

571 8015 571 8016 571 8018 571 8017

Pliers for auto service

Ref. No.

571 8015

571 8016

571 8018

571 8017

571 8014

Designation

Locking pliers

Forged jaws - With wire cutter - Adjustable

Side-cutting pliers

Heavy-duty insulated handles

Universal pliers

Heavy-duty insulated handles - Burner hole

Telephone pliers

Heavy-duty insulated handles - Straight head version

Water pump pliers

Chrome-vanadium - Insulated handles

Grip tongs

Ref. No.

Designation

594 0440 Grip tongs

side nippers

For piano wire. DIN 5238. Type A. Grade H. Chrome vanadium, polished chrome plating.

Ref. No.

Designation

594 0400 Side nippers, up to 2 mm

571 8014 594 0400

Length

250 mm

180 mm

180 mm

200 mm

240 mm

123 TOOL CATALOGUE

3


Working tools

595 0863 518 7801 570 9530 565 4470 565 4468

steel cable cutter c 112

Easy cutting of all types of steel cables (up to Ø 12.7 mm) when splicing steel cord conveyer belts.

Ref. No.

Designation

595 0863 TT Steel cable cutter C 112

595 0890 Spare blade, movable

595 0891 spare blade, fix

Balance weight pliers

• For mounting, removing and relocating balance weights on the rim

• For expanding and compressing of clips

Ref. No.

518 7801

Designation

Balance weight pliers, black handle coat

570 9530 Balance weight pliers, standard

adhesive balance weight removers

Ref. No.

Designation

565 4470 Adhesive balance weight pliers

For easy removal of adhesive weights without damage to the rim

565 4468 Adhesive balance weight remover

High-quality, durable plastic

124


Working tools

565 4451 518 7818

Bead compression tools

Ref. No.

565 4451

518 7818

Designation

Bead compression tool 336/1

Manual bead compression tool for fitting/removal of balance weights with separate clip without damage to rim and tyre

Bead compression tool CLAMP MASTER

Pneumatic bead compression tool for fitting/removal of balance weights with separate clip without damage to rim and tyre - Adjustable height stopper - Suspension strap for use with ceiling balancer

Moment clamps

Ref. No.

Designation

594 0540 Moment clamp, 160/80

594 0550 Moment clamp, 250/120

594 0560 Moment clamp, 500/120

594 0540

Operating pressure Opening width

335 mm

Weight

8 - 10 bar /

116 - 145 psi

310 mm 5 kg

3

125 TOOL CATALOGUE


Working tools

595 2153 595 2225

Working tools and accessories

Wetstones

For sharpening of knife blades.

Ref. No.

595 2153

Designation

Wetstone, with wooden handle

595 2225 Wetstone

595 2160 Steel sharpener 8“, with plastic handle

519 6225 Wetstone (block)

Ply lifter

For preparing fabric conveyor belt splices.

Ref. No.

Designation

595 2940 Ply lifter

519 6225 595 2940

Length

200 mm

230 mm

230 mm

Size

150 x 50 x 25 L x W x H mm

126


Working tools

570 9270 570 9280 570 8400 Pin punches

Tyre probes

• For verifying damages, course of injuries and removing small foreign objects from the tread

• For checking the skive

Ref. No.

Designation

570 9270 Tyre probe, with wooden handle

570 9280 Tyre probe, with plastic handle

570 8400 Hooked awl

Pin punches

• With impact-reducing „PRAXAGRIP-INSULATION“

• High wear resistance

Ref. No.

571 8005

571 8006

571 8007

571 8008

571 8009

571 8010

571 8011

571 8012

571 8013

Designation

Pin punches

Pin punches

Pin punches

Pin punches

Pin punches

Pin punches

Pin punches

Pin punches

Pin punches

Length

140 mm

140 mm

140 mm

• Tempered punch heads

• Chrome-vanadium

Weight

52 g

96 g

136 g

144 g

160 g

242 g

384 g

504 g

586 g

Length

147 mm

192 mm

200 mm

207 mm

210 mm

230 mm

277 mm

290 mm

313 mm

Ø

3 mm

4 mm

5 mm

6 mm

8 mm

10 mm

12 mm

14 mm

16 mm

127 TOOL CATALOGUE

3


Working tools

571 8000 594 0460 571 8001 571 8002 571 8003 571 8004 594 0470 571 8022

Hammers

Ref. No.

Designation

571 8000 Locksmith‘s hammer

Forged steel head - Fibreglass handle - Absolutely „wobble-free“ attachment - Handle area with rubber insulation

594 0460 Locksmith‘s hammer

571 8001

571 8002

Locksmith‘s hammer

Double-cambered wooden handle - Cast ring wedge

Sledge hammer

Forged steel head - Wooden handle

571 8003

571 8004

Sledge hammer


Sledge hammer


594 0470 Rubber mallet

screwdriver

Ref. No.

571 8022

Designation

Screwdriver set, 12-piece

Chrome-vanadium - Through blades -

Hexagon drive to increase torque - Ergonomic soft handle

Weight

500 g

1000 g

2000 g

3000 g

5000 g

8000 g

Length of handle

340 mm

400 mm

600 mm

700 mm

900 mm

128


Working tools

594 2170

571 8101

571 8100

allen wrench

• Chrome-vanadium steel

• Based on ISO 2936 L (DIN 911 L)

• Nickel

• Delivered in plastic holder

• Includes 1.5; 2; 2.5; 3; 4; 5; 6; 8; 10 mm

Ref. No.

594 2170

Designation

Hexagon allen wrench set with ballpoint, long, 9-piece

571 8102

594 2150

open-ended/ring/jaw spanner sets

Ref. No.

571 8100

571 8101

571 8102

Designation

Combination spanner set, 12-piece

Chrome-vanadium - Matt chrome-plated - Polished heads, 15° cropped - Manufactured according to DIN 3113

Double open-ended spanner set, 8-piece

Chrome-vanadium - Chrome-plaated - Polished heads

Double-ring spanner set, 8-piece

Chrome-vanadium - Matt chrome-plaated - Manufactured according to DIN 837 - Double cropped

adjustable wrench

• Chrome-vanadium steel

• DIN 3117 A

• Measuring scale in mm

• Matt chrome

Ref. No.

594 2150

Designation

Adjustable wrench, 10“

• Non-slip and non-glare surface

• Size: 10 inch

• Length: 257 mm

• Spanner opening: 31 mm

129 TOOL CATALOGUE

3


Working tools

589 8998 589 8999 571 8020 571 8021 571 8019

Torque wrenches

accuracy

Weight length

Working range drive

Ref. No.

Designation

589 8998 Torque wrench, 1/2“

Does not have to be reset after use

589 8999 Torque wrench, 1/2“

Does not have to be reset after use

571 9900 Torque wrench K-TW-4400, 1/2“

571 9910 Torque wrench K-TW-8100, 1“

5898998

3 %

1.25 kg

530 mm

40 - 220 nm

1/2“ inch

Accuracy

3 %

3 %

3 %

4 %

5898999

3 %

1.25 kg

530 mm

60 - 330 nm

1/2“ inch

5719900

3 %

1.5 kg

600 mm

60 - 400 nm

1/2 inch

5719910

4 %

4.5 kg

1220 mm

200 - 1000 nm

1 inch

Weight

1.25 kg

1.25 kg

1.5 kg

4.5 kg

Length

530 mm

530 mm

600 mm

1220 mm

Working range

40 - 220 Nm

60 - 330 Nm

60 - 400 Nm

200 - 1000 Nm

Drive

1/2“ Inch

1/2“ Inch

1/2 Inch

1 Inch

ratchet wrenches

Ref. No.

571 8020

571 8021

571 8019

Designation

Reversible ratchet 1/4“

Fine toothed, with 72 teeth - With locking device - Chrome-vanadium


With locking device - Chrome-vanadium - Rubber handle


Fine toothed, with 72 teeth - With locking device - Chrome-vanadium

Drive

1/4 Inch

3/8 Inch

1/2 Inch

Length

145 mm

215 mm

267 mm

130


Working tools

519 5185, 519 5192

Wheel nut remover, power wrench

Ref. No.

519 5185

519 5192

Designation

Power wrench XVR 25

Power wrench XVR 35

spider wrenches

Ref. No.

571 8103

571 8104

571 9440

Designation

Spider wrench for cars - with reinforced central plate

17 x 19 x 22 x 1/2“ square

Spider wrench for trucks - with reinforced central plate

24 x 27 x 32 x 3/4“ square

Spider wrench 705N

17 x 19 x 13/16“ x 21

571 8103 571 8104

Weight

6.5 kg

5.5 kg

Dia.

80 mm

81 mm

Structural height

310 mm

285 mm

Torque

2300 Nm

3600 Nm

Drive

1/2 Inch

3/4 Inch

Length

355 x 358 mm

700 x 700 mm

Size

17 x 19 x 21 mm

24 x 27 x 32 mm

3

131 TOOL CATALOGUE


Working tools

595 0186 595 4649 595 8308 595 8315 595 8339 595 9307 595 8322 595 8353

Brushes for solutions

The thickness of the brush and the hardness of the bristles have a determining influence on the quality and economy of the coat of cement in the skive, on the inner liner and on the patch.

Ref. No.

Designation

595 0186 Brush, with natural fibre

Suitable for: All cements

595 4649 Brush cover, with brush

595 8308 Special brush, with short fibre bristles

Suitable for: SPECIAL CEMENT BL, SOLUTION HR etc.

595 8315 Special brush, with short fibre bristles

Suitable for: SPECIAL CEMENT BL, SOLUTION HR etc.

595 8339 Special brush, with long fibre brisles

595 9307 Special brush, specially short bristles

Suitable for: SPECIAL CEMENT BLX and paste

595 8322 Flat brush, with short bristles

Suitable for: INNERLINER SEALER

595 8353 Brush, with screw top Brush, with screw cover

Suitable for: 175 g and 225 g tins

Dia.

35 mm

25 mm

40 mm

60

20 mm

Length

30 mm

39 mm

40 mm

25 mm

Width

25 mm

Content

10

132


Working tools

595 8360

Mounting paste brushes

• The flat brush is especially suitable for mounting low-profile tyres

• Brushes with round head are excellent for application of mounting cream

Ref. No.

Designation

595 8360 Flat brush car

593 0584 Special brush car

593 0618 Special brush truck, short

593 1978

593 1954

Special brush truck, long

Brush head, round

593 1961 Brush head, round

593 0584

Dia.

30 mm

50 mm

50 mm

30 mm

50 mm

593 0618 593 1978

Length of handle

200 mm

300 mm

300 mm

400 mm

Width

50 mm

Content

1

1

1

1

10

1

3

133 TOOL CATALOGUE


Working tools

595 4508 595 4820

Tins with brushes

Storage brushes and detergents.

Ref. No.

Designation

595 4508 Aluminium can, with brush cover

Note: Not to be used with fluids containing trichloroethylene

595 4820 Zinc tin, with brush cover

595 8298 Brush cleaning tin UNIVERSAL, with brush

595 8346 Tin cover, with brush adapter

Suitable for:

Zinc tin

595 8353 Brush, with screw top Brush, with screw cover

Suitable for:

175 g and 225 g tins

595 8370 Plastic cover, with brush adapter

Suitable for:

RCF Innerliner Sealer; Bead Sealer

595 8346 595 8353 595 8370

Dia.

50 mm

60 mm

Content

1

1

1

1

10

1

134


Working tools

595 4553 595 0038

571 9060 595 8380

594 0000 595 0069 595 8937 595 8944

cleaning brushes

.

• For cleaning of buffed surfaces • Removal of buffing dust in conjunction with a vacuum cleaner

Ref. No.

Designation

595 4553 Brass-bristled brush

For gentle cleaning of the buffed area

594 0000 Brush, with coconut fibres

Removes loose buffing dust

571 9060 Handbrush, with horsehair bristles

Removes loose buffing dust

595 0069 Steel-bristled brush, adjustable

Hardness of bristles selectable

595 8380 RCF Rotary brush

rasp

For cleaning and preparing injuries when sealing with SEALASTIC or SUPER SEALASTIC sealing units.

Ref. No.

Designation

595 8937 Rasp

595 8944 Rasp

Dia.

4.5 mm

6.5 mm

Hand rasp

For manual buffing of rubber surfaces.

Ref. No.

Designation

595 0021 Hand rasp

595 0038 Spare rasp blade

595 0021

Length

85 mm

195 mm

135 TOOL CATALOGUE

3


Working tools

594 2130 594 0570

Tool box

• With riveted joints

• Large fully pulled out drawers

• High level of stability

• Double-seamed edges

• Lockable with padlock

• Red powder coated

• Made of galvanized sheet steel

• W x D x H: 540 x 210 x 200 mm

Ref. No.

594 2130

Designation


Tool bag

Real leather, black grained. Bag body reinforced with aluminium corners, stoppers, full-format front pocket, ring tabs, tool holders on front and back walls up to Ø 16/26 mm. Tool bag without contents.

Ref. No.

Designation

594 0570 Tool bag, inner dimensions 430 x 190 x 250 mm

Colour black

136


Working tools

593 0120 593 0137 593 0144

spray bottles

For even distribution of liquids on surfaces.

Ref. No.

593 0137

Designation

593 0120 Spray bottle

For applying liquid bead lubricant for industrial tyres etc. - Not suitable for solvents

Spray bottle

Not suitable for solvents

593 0144 Spray bottle for compressed air, max. 6.2 bar

Suitable for solvents - With nipple for compressed air supply -

Can be used like a spray can

570 9440 Pump spray bottle

593 0300 Set of spray nozzles includes 4x spray heads, 1x spray tube (for 593 0144)

adhesive tape

Ref. No.

Designation

595 0290 TT Adhesive tape, white, with REMA TIP TOP label

570 9440

Content

500 ml

1000 ml

500 ml

1000 ml

4

3

137 TOOL CATALOGUE

ToolS AnD ACCeSSorIeS


511 1736

511 1705 511 1712

519 6139 519 6146

Tyre repair tools

Compass saw for steel cord tyres

For cylindrical removal of damaged material from tyres.

Ref. No.

511 1705

511 1712

511 1729

511 1736

511 1743

Designation

Compass saw

Compass saw

Compass saw

Arbour hexagon, for compass saw

Arbour hexagon, for compass saw

511 1729

519 6249

Speed max. 2000 rpm max. 2000 rpm max. 2000 rpm max. 2000 rpm max. 2000 rpm

Dia.

22 mm

32 mm

41 mm

22 mm

32/41 mm

519 6256

511 1743

Arbour for hand drill

511 1736 •

511 1743 •

511 1743 •

•

•

•

Buffing rasps

• These buffings rasps are very efficient for removing large volumes of rubber

Bore Ø

Speed

Dia.


Arbour for quick release chuck

Arbour MK 1 for flexible shaft

5196139

1/2 Inch max. 4500 rpm

45 mm

519 6270

519 6641

519 6263

• Preparation of the skive when repairing OTR tyres can be drastically reduced

5196146


5196249


76 mm

519 6270

519 6641

519 6263

5196256


Ref. No.

519 6139

519 6146

519 6249

519 6256

Designation

Buffing rasp R 5

Spacer R 5

Buffing rasp R 6

Spacer R 6

Content

5 •

6

6 •

7

•

•

138



595 4326 595 4481

595 4328

rotary gouges

• Rotary gouge for the removal of loose rubber

• Clean elimination of cut rubber facilitated by integrated internal thread

• Heat-resistant steel provides long service life

• All rotary gouges can be easily re-sharpened

• For precise sharpening of rotary gouges the special sharpening fixture is recommended

Thread

Speed

Dia.




5954328

3/8 Inch max. 4500 rpm approx. 19 mm

595 4034

519 6610

595 4292

5954326


30 mm

595 4034

519 6610

Ref. No.

Designation

595 4328 Rotary gouge, Micro

595 4326 Rotary gouge, mini

595 4292 Rotary gouge, maxi

595 4481 Sharpening fixture

595 4498 Replacement stones

595 4498

5954292


50 mm

595 4034

519 6610

595 4027

Content

4 •

3

1

1

2

•

•

•

•

•

•

3

139 TOOL CATALOGUE



595 4900 595 5019 595 4924 595 4962 595 4931

595 4948 595 5002 595 5060 595 5040 595 4955

Carbide cutter

• For precise injury preparation on radial and cross-ply tyres

Speed

Dia.

Blade length length




• Special profile adapted to steel cord preparation allows professional grinding out of the injury

• Long service life

• All HM cutters are packed individually in a robust plastic box

5955019 5954962 5954948 5955002 5955060 5955040 5954900 5954924 5954931 5954955 max.

2500

rpm

30 mm

90 mm fixed shaft 6 mm max.

2500

rpm

4.5 mm 6 mm

50 mm


2500

rpm

8 mm

50 mm max.

2500

rpm

9.5 mm

60 mm max.

2500

rpm

10 mm

60 mm max.

2500

rpm

12 mm

60 mm max.

25000

rpm

3 mm

25 mm

100 mm 250 mm 110 mm 110 mm 50 mm fixed shaft 8 mm fixed shaft 10 mm fixed shaft 10 mm fixed shaft 10 mm fixed shaft 3 mm max.

25000

rpm

6 mm

25 mm


25000

rpm

6 mm

25 mm


25000

rpm

20 mm fixed shaft 6 mm

519 6672 519 6672 519 6689 519 6593 519 6593 519 6593 519 6782 519 6672 519 6672 519 6672

595 0519 595 0519 595 4278

595 4027 with

519 6593

595 4027 with

519 6593

595 4027 with

519 6596

595 4027 with

519 6782

595 0519 595 0519 595 0519

Ref. No.

Designation

595 5019 HM mill cutter, pointed



595 5002 HM mill cutter, pointed (extra long)

Suitable for: EM SEALASTIC preparation of injuries using a hand drill



595 4900 HM router/burr, pointed


595 4931 HM router/burr, blunt headed

595 4955 HM Ballshaped burr

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

140



Ref. No.

Designation




595 5002 HM mill cutter, pointed (extra long)

Suitable for: EM SEALASTIC preparation of injuries using a hand drill





595 4931 HM router/burr, blunt headed

595 4955 HM Ballshaped burr

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

595 4917 511 1767 511 1781 511 1798

HSS mill cutters

• For cylindrical enlargement and cleaning of smaller tread-area punctures

• HSS mill cutters have to be replaced after max. 25 repairs because of wear

Speed

Dia.

length




5954917 max. 2500 rpm

3 mm


519 6782

595 4027 with 519 6782

5111767 max. 2500 rpm

4.5 mm

110 mm fixed shaft 4.5 mm

5111781 max. 2500 rpm

6 mm


519 6672

595 4027 with 519 6672

5111798 max. 2500 rpm

8 mm


519 6689

519 6689 with 595 4027

Ref. No.

595 4917

511 1767

511 1781

511 1798

Designation

HSS mill cutter

HSS mill cutter

HSS mill cutter

HSS mill cutter

3

141 TOOL CATALOGUE



595 0746 595 8872 595 0739 595 8982

Chip cones, classic class

• The copper coloured carbide buffing tools have a very long lifespan

• Their quality in measurement and roundness without vibration is outstanding and unique

• Optimised removal of rubber

• For buffing rubber on stitch damages and narrow spots

Thread

Speed

Dia.

length




5950746


20 mm

38 mm

595 4034

519 6610

595 4027

5958872


25 mm

50 mm

595 4034

519 6610

595 4027

5950739


25 mm

102 mm

595 4034

519 6610

595 4027

5958982


25 mm

102 mm

595 4034

519 6610

595 4027

Ref. No.

Designation

595 0746 Chip cone K 18, rounded

595 8872 Chip cone K 18, pointed

595 0739 Chip cone K 18, pointed

595 8982 Chip cone K 36, pointed •

•

•

• •

•

•

•

142



595 0753 595 8906 595 8968 595 5057

595 8896 595 8951 595 8913

Pencil buffers, classic class



• Optimised removal of rubber

• For buffing of rubber in nailhole type injuries

Speed

Dia.

length




5955057 max. 4500 rpm

4 - 6 mm

65 mm fixed shaft

6 mm

519 6672

595 0519

5958913 max. 4500 rpm

4 - 8 mm

102 mm fixed shaft

6 mm

519 6672

595 0519

5958906 max. 4500 rpm

5 - 8 mm

105 mm fixed shaft

6 mm

519 6672

595 0519

5958896 max. 4500 rpm

5 - 8 mm

105 mm fixed shaft

6 mm

519 6672

595 0519

5950753 max. 4500 rpm

6 mm

65 mm fixed shaft

6 mm

519 6672

595 0519

5958968 max. 4500 rpm

8 mm

170 mm fixed shaft

8 mm

519 6689

595 4278

5958951 max. 4500 rpm

8 mm

170 mm fixed shaft

8 mm

519 6689

595 4278

Ref. No.

Designation

595 5057 Pencil buffer K 36







•

•

•

•

•

•

•

•

•

•

•

•

143 TOOL CATALOGUE

3



595 8762 595 8755 595 8786 595 8793

595 8810 595 8858 595 8779

Buffing wheels, classic class



• Optimised number and placement of cooling holes and slots

• Optimised and efficient removal of rubber

Thread

Speed

Dia.

Width




5958755

3/8 Inch max. 4500

rpm

50 mm

3 mm

595 4034

519 6610

595 4027

5958786

3/8 Inch max. 4500

rpm

50 mm

3 mm fixed shaft

6 mm

519 6672

5958793

3/8 Inch max. 4500

rpm

50 mm

3 mm

595 4034

519 6610

595 4027

5958779

3/8 Inch max. 4500

rpm

50 mm

3 mm fixed shaft

6 mm

519 6672

5958762

3/8 Inch max. 4500

rpm

50 mm

5 mm

595 4034

519 6610

595 4027

5958810

3/8 Inch max. 4500

rpm

50 mm

5 mm

595 4034

519 6610

595 4027

5958858

3/8 Inch max. 4500

rpm

50 mm

10 mm

595 4034

519 6610

595 4027

Ref. No.

Designation

595 8755 Buffing wheel K 16







•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

144



595 6070

595 8834

595 4388

595 8827

595 4395

595 8841

3

145 TOOL CATALOGUE



595 8920

Ball rasp, classic class


• Their quality and measurement as well as roundness without vibration is outstanding and unique


Speed

Dia.




5958920 max. 4500 rpm


519 6672

595 0519

Ref. No.

Designation

595 8920 Ball rasp K 18 • •

146



595 8999 595 8865 595 4247 595 4223

595 9000

595 4209 595 8975 595 4216 595 4230

595 4319

Domed contour rasps, classic class


• Their quality and measurement as well as roundness without vibration is outstanding and unique

• Optimised number and placement of cooling holes and slots

Thread

Speed

Dia.

Bore Ø





• For buffing on inner liner, or for finish buffing of the skive filling

5959000 5958865 5958975 5954216 5954319 5958999 5954223 5954209 5954247 5954230

3/8 Inch 3/8 Inch 3/8 Inch max.

4500 rpm

30 mm max.

4500 rpm

50 mm max.

4500 rpm

50 mm max.

4500 rpm

65 mm

10 mm max.

4500 rpm

65 mm

3/8 Inch max.

4500 rpm

76 mm

16 mm max.

4500 rpm

76 mm

14 mm max.

4500 rpm

76 mm

14 mm max.

4500 rpm

102 mm

14 mm max.

4500 rpm

102 mm

14 mm

595 4034 595 4034 595 4034 595 4034 595 4034 595 4261 595 4261 595 4261 595 4261 595 4261

519 6610 519 6610 519 6610 519 6627 519 6627 519 6634 519 6634 519 6634 519 6634 519 6634

595 4027 595 4027 595 4027 595 4027 595 4027 595 4285 595 4285 595 4285 595 4285 595 4285

3

Ref. No.

Designation

595 9000 Dome rasp K 36

595 8865 Dome rasp K 18

595 8975 Dome rasp K 36

595 4216

595 4319

Dome rasp K 36

Dome rasp K 46

595 8999 Dome rasp K 14

595 4223 Dome rasp K 18

595 4209 Dome rasp K 36

595 4247 Dome rasp K 18

595 4230 Dome rasp K 36

• •

• •

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

147 TOOL CATALOGUE



595 4715

595 4716 595 4717

Mini buffing tools, silver class

Buffing tool for fine detail work.

Speed

Dia.

length



5954715 max. 4500 rpm


519 6782

Ref. No.

595 4715

595 4716

595 4717

Designation

Mini ball rasp K 46

Mini cone rasp K 46

Mini chip rasp K 46

Ball rasp, silver class

For finishing work on rubber surfaces.

Speed

Dia.




Ref. No.

595 4371

Designation

Ball rasp K 36

5954371 max. 4500 rpm

19 mm fixed shaft 1/4 Inch

519 6672

595 0519

5954716 max. 4500 rpm

6 mm


519 6782

595 4371

5954717 max. 4500 rpm


519 6782

•

•

•

•

•

•

• •

148



595 4735 595 4687 595 4632 595 4656

Domed buffing rasps, silver class

• The outstanding quality of the Silver Class range makes these tools unique

• Particularly suitable for sensitive buffings of the inside/innerliner of tyres

• For finishing work on rubber surfaces

Speed

Dia.

Bore Ø length


5954735 max. 4500 rpm

32 mm

3/8 Inch

18 mm

595 4034

5954687 max. 4500 rpm

32 mm

3/8 Inch

18 mm

595 4034

Arbour for quick release chuck 519 6610 519 6610

Arbour MK 1 for flexible shaft 595 4027 595 4027

5954632 max. 4500 rpm

44 mm

3/8 Inch

19 mm

595 4034

519 6610

595 4027

5954656 max. 4500 rpm

76 mm

14 mm

595 4261 with PU insert 595 0533

519 6634 with PU insert 519 6665

595 4285 not possible with PU insert

Ref. No.

Designation

595 4735 Dome rasp K 60

595 4687 Dome rasp K 36

595 4632 Dome rasp K 36

595 4656 Dome rasp K 36 •

•

•

•

•

•

•

•

3

149 TOOL CATALOGUE



595 4704

Chip cone rasp, silver class

Speed

Dia.

length




595 4740

5954704 max. 4500 rpm

11 - 22 mm

50 mm

595 4034

519 6610

595 4027

Ref. No.

Designation

595 4704 Chip rasp K 18, blunt headed

595 4740 Pencil buffer K 36, pointed

Domed contour rasps, high class

• Outstandingly long lifespan

• Efficient removal of rubber due to unique cooling technology

5954330

Thread

Speed

Dia.

Bore Ø



Arbour MK 1 for flexible shaft max. 4500 rpm

76 mm

14 mm

595 4261

519 6634

595 4285

Ref. No.

Designation

595 4330 Dome rasp K 36, Patriot

595 4330

5954740 max. 4500 rpm

6 mm


519 6672

•

• •

•

• •

150



595 6056 595 6087 595 6111 595 6001

Domed contour rasps, reMA TIP ToP class

• Economy series for buffing of rubber surfaces

Thread

Speed

Dia.

Bore Ø




5956056


50 mm

595 4034

519 6610

595 4027

• Carbide buffing tool

5956087 max. 4500 rpm

76 mm

14 mm

595 4261

519 6634

595 4285

595 6018 595 6049

5956111 max. 4500 rpm

102 mm

14 mm

595 4261

519 6634

595 4285

Ref. No.

Designation

595 6056 Dome rasp K 16

595 6087 Dome rasp K 16

595 6111 Dome rasp K 16

Buffing wheels, reMA TIP ToP class

• Economy series for buffing of rubber surfaces

Thread

Speed

Dia.

Height




5956001


50 mm

3 mm

595 4034

519 6610

595 4027

• Carbide buffing tool

5956018


50 mm

5 mm

595 4034

519 6610

595 4027

Ref. No.

Designation

595 6001 Buffing wheels K 16



5956049


50 mm

10 mm

595 4034

519 6610

595 4027

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

151 TOOL CATALOGUE

3



Buffing kit, reMA TIP ToP

• The convenient box contains eight essential special tools

• All tools are clearly arranged and embedded in foam plastic retainers to avoid damage to the buffing tools

• Flexible use for repair work

• Careful storage of the tools

• All buffing tools can be ordered separately

• Space saving and clear arrangement


• 5958975 1 Dome contour rasp K 36,

50 mm

• 5958810 1 Chip rasp K 18, 50 mm

• 5955057 1 Pencil buffer K 36,

4 - 6 mm

• 5196610 1 Adapter NV 11, 3/8“

• 5954412 1 Cutting disc, pointed,

32 mm

• 5950650 1 Cutting disc, pointed,

40 mm

• 5959000 1 Contour wheel K 36,

30 mm

• 5954319 1 Dome rasp K 46

Ref. No.

Designation

595 4750 Buffing kit BASIC

Content

8

rotary plastic brush

• The rotary brush with plastic (SiC) bristles is designed for repairs of Yokohama car and truck tyres which are fitted with a new type of „AIRTEX TM“ innerliner

• The brush allows gentle removal of the „AIRTEX TM“ innerliner

Speed

Dia.

Width




5950730 max. 3000 rpm

50 mm


519 6672

595 0519

Ref. No.

Designation

595 0730 Rotary plastic brush SiC

595 4750

595 0730

• •

152



595 4175 595 4168 595 4522 595 4560

595 0722 595 0076 595 0571 595 0564

rotary wire brushes

• The rotary wire brushes are made with crimped wires in different qualities

• They are ideal for use in power drills, air buffers and flexible shafts

• For the careful treatment of rubberized steel cord to achieve an optimal buffing texture

• The rotary brushes with brush body encapsulated in a synthetic compound guarantee a long service life

Speed

Dia.

Bore Ø

Width




5954175 max.

2800 rpm

76 mm

14 mm

20 mm

595 0533

5954168 5954522 5954182 5950722 5950076 5950571 5950564 5954560 max.

2800 rpm

76 mm

14 mm

8 mm max.

2800 rpm

50 mm

3/8 Inch

7 mm max.

2800 rpm

76 mm

14 mm

20 mm

595 0533 595 4034 595 0533 max.

2800 rpm

55 mm

8 mm fixed shaft

6 mm max.

2800 rpm

60 mm

20 mm fixed shaft

6 mm max.

2800 rpm

80 mm

16 mm

25 mm max.

2800 rpm

100 mm

16 mm

25 mm

595 0540 595 0540 max.

2800 rpm

8 mm

25 mm fixed shaft

6 mm

519 6665 519 6634 519 6627 519 6634 519 6672 519 6672 519 6689 519 6689 519 6672

595 4285 595 4285 595 4285 595 0502 595 0502

Ref. No.

595 4175

Designation

Rotary brush, contour embedded in plastic

595 4168 Rotary brush, cylindrical, plastic embedded



595 0722 Rotary brush, cylindrical, brass-coated steel wire

595 0076 Rotary brush, steel wire

595 0571 Rotary brush, cylindrical

595 0564 Rotary brush, cylindrical

595 4560 Spiral/pencil brush

For the repair of very small injuries

• •

•

•

•

•

•

•

•

• •

•

•

•

• •

•

•

•

•

•

•

•

•

• •

153 TOOL CATALOGUE

3



595 0090 594 0360

rotary wire brushes, rigid shaft

For buffing, cleaning and derusting. Corrugated special wire (0.3 mm thick).

Ref. No.

Designation

594 0360 Rotary wire brush



Tress-shaped wire brush

For buffing rubber-coated steel cables when splicing steel cord conveyor belts.

Borehole Ø 16 mm to mount with arbor MK I.

Ref. No.

Designation

595 0090 Tress-shaped wire brush Z 2102, 24 mm

Grooved wire brush

For buffing rubber-coated steel cables during preparation of belt splices.

Ref. No.

Designation

595 8803 Grooved wire brush, 34 mm

595 8802 Grooved wire brush, 40 mm

595 8803

Dia.

100 mm

Dia.

100 mm

100 mm

Size

Ø 40 x 12 mm

Ø 50 x 18 mm

Ø 60 x 18 mm

Bore Ø

16 mm

Bore Ø

13.2 mm

13.3 mm

154



595 4041 595 4110

Buffing brushes

For buffing the side wall of tyres before retreading.

Ref. No.

595 4041

595 4150

595 4199

Designation

Buffing brush BANDAG, corrugated

Buffing brush TRM EAGLE, corrugated

Buffing brush MATTEUZZI

595 4110 Buffing brush MATTEUZZI RAS90

519 6809 Buffing brush R8167/0.15D, corrugated, canted contour

519 6816 Buffing brush R8167/0.27D, corrugated, canted contour

595 4060 Buffing brush COLLMANN 0142

595 4120

595 4140

Buffing brush EAGLE 4200

Buffing brush

Dia.

200 mm

230 mm

230 mm

160 mm

160 mm

160 mm

180 mm

150 mm

230 mm

Inside dia.

100 mm

100 mm

100 mm

76 mm

76 mm

76 mm

100 mm

40 mm

60 mm

Width

40 mm

60 mm

40 mm

38 mm

60 mm

60 mm

40 mm

80 mm

100 mm

•

•

•

•

•

•

•

•

•

3

155 TOOL CATALOGUE



595 0643 595 7945 595 7938 595 7622 595 7639 595 7646

Buffing and grinding wheels

• Used for buffing excess rubber and joints

• When ordering, specify bore, diameter and keyway size precisely

Dia.

Bore Ø

Width



5950643 5957945 5957938 5957866 5196414 5957608 5957610 5957615 5957622 5957639 5957646

100 mm 102 mm 76 mm

14 mm 14 mm 14 mm

38 mm 38 mm

Arbour MK

1 for flexible shaft

595 4285 595 4285

25 mm

50 mm

14 mm

25 mm

595 4261 595 4261

519 6634 519 6634 519 6634 519 6634

130 mm

30 mm

200 mm

38 mm

235 mm 150 mm

38 mm 38 mm

150 mm

25 mm

152 mm

34 mm

180 mm

34 mm

Ref. No.

Designation

595 0643 Buffing wheel, coarse



595 7866 Buffing wheel K 18, Patriot

519 6414 DWM buffing wheel K 18, curved contour

Suitable for: Buffing machines, e.g. Marangoni Bunny II; Classic Class version

595 7608 Buffing wheel K 18, canted contour

Suitable for: Buffing machines e.g. BANDAG

595 7610 Buffing wheel K 18, canted contour

Suitable for: Buffing machines e.g. BANDAG

595 7615

595 7622

Buffing wheel K 18, canted contour

Suitable for: Buffing machines e.g. RM 56, BANDAG

Buffing wheel K 18, canted contour

Suitable for: Buffing machines e.g. RM 56

595 7639 Buffing wheel K 18, curved contour

Suitable for: Buffing machines e.g. Collmann ZRM 66, RM 56

595 7646 Buffing wheel K 18, curved contour

Suitable for: Buffing machines e.g. Collmann ZRM 66/86/90

•

•

•

•

•

•

•

•

•

•

• •

•

•

•

•

•

•

156



595 0784 595 0117 595 0588

Hard metal buffing wheel, copper-carbide

Especially for buffing soft rubber at high speeds (3800 - 4500 rpm).

Ensures rough surfaces at low speeds and little heating of surfaces.

595 0595

Ref. No.

Designation

595 0784 Hard metal buffing wheel K 18

Dia.

102 mm

595 0605

Bore Ø

14 mm

595 0083

limestones

• The „limestones“ are designed for buffing rubber surfaces

• The special hollow-sphere corundum surface gives a fine, permanent razor-sharp cutting edge for gentle removal of material

• These tools are therefore particularly suitable for soft rubber grades

Speed

Dia.

Bore Ø

Width



5950117 max. 4500

rpm

60 mm

15 mm

595 0100

595 0100 +

519 6672


5950588 max. 4500

rpm

90 mm

16 mm

30 mm

595 0540

595 0540 +

519 6689

595 0540 +

595 0502

5950595 max. 4500

rpm

90 mm

16 mm

30 mm

595 0540

595 0540 +

595 6689

595 0540 +

595 0502

5950605 max. 4500

rpm

60 mm

595 0557

595 0557 +

519 6689

595 0557 +

595 0526

5950083 max. 4500

rpm

38 mm fixed shaft

6 mm

519 6672

Grit

18

Ref. No.

595 0117

Designation

Limestone, cylindrical

595 0588 Limestone, cylindrical

595 0595 Limestone, rounded

595 0605 Limestone, spherical, M12

595 0083 Limestone, spherical, with shaft

•

• •

•

•

•

•

•

•

•

3

157 TOOL CATALOGUE



595 4406

Buffing pin

595 0650 595 0629 595 4405

Ref. No.

Designation

595 4406 Buffing pin SP 20326 AR, for use with drill chuck

595 4810 595 0667 595 0636

Grinding tools

Grinding tools for steel cord preparation

• For grinding and removal of damaged steel cord on tyres

• The grinding tools are manufactured from a special ceramic bond and white corundum

Speed

Dia.

Bore Ø length

Width




• Sharp-edged white corundum gives high removal rates on steel cord

5950650 5950629 5954405 5954810 5950667 5950636 5954780 5954797 5954412 5950681 max.

25000

rpm

40 mm max.

25000

rpm

20 mm max.

25000

rpm

8 mm max.

25000

rpm

14 mm max.

9000

rpm

76 mm

16 mm max.

9000

rpm

25000

rpm

100 mm 25 mm

16 mm max. max.

25000

rpm

50 mm max.

25000

rpm

32 mm max.

25000

rpm

20 mm

65 mm 25 mm 45 mm

10 mm 7 mm 10 mm 6 mm 10 mm 6 mm fixed shaft

6 mm fixed shaft

6 mm fixed shaft

6 mm fixed shaft

6 mm

519 6672 519 6672 519 6672 519 6672 fixed shaft

6 mm fixed shaft

6 mm fixed shaft

6 mm

595 0674

+

519 6689

595 0674

+

595 4278

595 0674

+

519 6689

595 0674

+

595 4278

519 6672 519 6672 519 6672 519 6672

Ref. No.

Designation

595 0650 Round mushroom stone, pointed

595 0629 Cone stone

595 4405 Pencil stone

595 4810 Pointed cone stone

595 0667 Grinding disc, cylindrical

595 0636 Grinding disc, cylindrical

•

•

•

•

•

•

•

• •

•

•

•

•

•

•

• •

•

•

•

•

•

158



595 4780 595 4797 595 4412 595 0681

595 5507 595 5521 595 5514

Ref. No.

Designation

595 4780 Cutting disc, blunt

595 4797

595 4412

Cutting disc

Round mushroom stone, pointed

595 0681 Ball stone, spherical

595 5552 595 5576 595 5569

•

•

•

• •

•

•

•

•

•

•

•

•

• •

•

•

Finish buffer eS

• The ES buffing bands can be mounted or removed by turning them slightly to the right

• Buffing bands are easier and quicker to replace

• They are ideal for fiinish buffing when the skive filling has cooled down

Speed

Dia.

Height



5955507 max. 2800 rpm

45 mm

30 mm fixed shaft

6 mm

519 6672

5955521 max. 2800 rpm

45 mm

30 mm

5955514 max. 2800 rpm

45 mm

30 mm

5955552 max. 2800 rpm

75 mm

30 mm fixed shaft

8 mm

519 6689

5955576 max. 2800 rpm

75 mm

30 mm

5955569 max. 2800 rpm

75 mm

30 mm

Ref. No.

Designation

595 5507 ES 45 finish buffer kit K 60

595 5521 Spare buffing band K 40

Suitable for: ES 45 buffing tool



595 5552 ES 75 finish buffer kit K 60





•

•

•

•

•

•

•

•

•

•

•

•

3

159 TOOL CATALOGUE



595 5530 595 2548 595 2555

Finish buffer FS

• To finish buff the skive filling on tyres or rubber chains

• The fine grit gives an excellent smooth surface

Speed

Dia.

Width



5955530 max. 4500 rpm

40 mm


519 6672

Ref. No.

Designation

595 5530 Finish buffer FS K 60

Grinding discs

Buffing discs for angle grinders

• For the preparation of large rubber surfaces on the outside of a tyre

• Speed: max. 4500 rpm

Ref. No.

595 2531

Designation

Buffing disc K 18

595 2548 Buffing disc K 23



Dia.

125 mm

125 mm

175 mm

175 mm

595 2531

Bore Ø

22 mm

22 mm

22 mm

22 mm

595 2562

• •

Grit

18

23

18

23

160



Vulkan fibre disc VSM 594 2120

Vulkan fibre disc VSM

With cross slots for use in angle grinders with flexible face disc.

Ref. No.

Designation

594 1090 Fibre disc 125/K 16

594 1060 Fibre disc 125/K 24

594 0290 Fibre disc 180/K 16

594 0300 Fibre disc 180/K 24

594 0310 Fibre disc 180/K 30

594 0320 Fibre disc 180/K 40

594 0340 Fibre disc 180/K 60

594 0330 Fibre disc 180/K 80

Fibre disc

• Corundum

• Vulcanized fiber backing material

• With inner hole and cross slot

• For deburring, smoothing and cleaning of welds

Ref. No.

594 2120

594 2110

Designation

Fibre disc K 24, corundum (25 pcs.)

Fibre disc K 60, corundum (25 pcs.)

Dia.

180 mm

180 mm

180 mm

180 mm

180 mm

180 mm

180 mm

180 mm

Dia.

125 mm

125 mm

594 2110

22

22

22

22

22

Bore Ø

22

22

22

Bore Ø

22 mm

22 mm

Grit

24

60

24

30

40

60

80

Grit

16

24

16

3

161 TOOL CATALOGUE



594 0270 594 0280

Grinding disc

For working steel, steel casting, steel alloys and welding seams.

Ref. No.

Designation

594 0270 Grinding disc

594 0280 Grinding disc

Cutting disc

Ref. No.

Designation

594 0260 Cutting disc

595 3200 Diamond cutting disc

Tungsten carbide buffing disc Silver Class

Longer service life and faster buffing compared with copper-carbide discs.

Recommended for angle grinder L 1202. Risk of damage to bearing when used with less powerful angle grinders.

Ref. No.

Designation

519 6885 Tungsten carbide buffing disc silver class

594 0260

Dia.

175 mm

519 6885

Size

Ø 178 x 8 mm

Ø 230 x 6 mm

Size

Ø 230 x 2 mm

Ø 180 x 2.5 mm

Grit

16

162



Circular cutters 539 4405

Drilling tools

Circular cutters

Grind circular cutters with Allen key adapter for mounting drill chuck.

Recommended speed: max. 1500 rpm

Ref. No.

511 1413

511 1420

511 1437

511 1444

511 1451

511 1468

511 1475

Designation

Circular cutter, 5 mm







HDl drill

• For additional boreholes in rubber such as HDL plates or REMASTEEL

• Shaft for drill chuck (rigid shaft Ø 10 mm)

Ref. No.

Designation

539 4405 HDL drill, 50 mm

163 TOOL CATALOGUE

3



595 0100 595 3932 595 4034 595 4302 595 0533

595 0540 595 0557 595 4261

Clamping tools

Jacob chuck type arbours

For secure mounting of buffing tools on driving machine.

Ref. No.

Designation

595 0100 Arbour

Suitable for: Limestone, cylindrical

595 3932 Arbour

Suitable for: Buffing tools with 3/8“ thread

595 4034 Arbour


595 4302 Arbour


595 0533 Arbour

Suitable for:

Buffing tools with M14 bore; Dome rasp with POLYPLUG 76 mm

595 0540 Arbour

Suitable for:

Buffing tools with M14 bore; Rotary wire brush; Limestone

595 0557 Arbour

Suitable for: Buffing tools with M12 bore

595 4261 Arbour

Suitable for: Buffing tools with M14 bore

519 6270 Arbour

Suitable for: Buffing rasps R5 / R6

595 0674 Arbour

Suitable for: Cylindric grinding discs

519 6270

8 mm

8 mm

8 mm

8 mm

8 mm

Shaft dia.

6 mm

6 mm

8 mm

8 mm

8 mm

595 0674

Thread

M6

3/8 Inch

3/8 Inch

3/8 Inch

M14

M14

M12

M14

M10

164



519 6603 519 6782 519 6672 519 6689 519 6593

519 6610 519 6627 519 6634

Arbours - adapters for quick release chuck type

For the secure fastening of buffing tools in the quick coupling.

Ref. No.

519 6782

Designation

519 6603 Quick release action chuck QC

Suitable for: Arbour NV 11

Arbour NV 11

Suitable for: Buffing tools with 3 mm shaft

519 6672 Arbour NV 11


519 6689 Arbour NV 11


519 6593 Arbour NV 11


519 6610 Arbour NV 11

3/8“, 12 mm thread length


519 6627

519 6634

Arbour NV 11

3/8“, 21 mm thread length


Arbour NV 11

M14, 11 mm thread length

Suitable for: Contour discs and buffing wheels with Ø 76 mm + Ø 102 mm

519 6641

519 6665

Arbour NV 11

Suitable for: Buffing rasp R5 / R6

Arbour NV 11

M14, 18 mm thread length

Suitable for: Wire brush; Buffing wheel with PU insert

519 6641 519 6665

Thread

3/8“

3/8“ x 12 mm

3/8“ x 21 mm

M14 x 11 mm

M14 x 18 mm

3

165 TOOL CATALOGUE



595 0519 595 4278 595 4027 595 0526

595 0502

Flex drive arbours MK 1

For secure mounting of buffing tools to flexible shafts.

595 4285 519 6263

Ref. No.

Designation

595 0519 Arbour MK 1 collet chuck type

Suitable for: All tools with 6 mm shaft

595 4278 Arbour MK 1 collet chuck type

Suitable for: All tools with 8 mm shaft

595 4027 Arbour MK 1

Suitable for: Buffing tools with 3/8“ thread, 3/8“ bore


Suitable for: Buffing tools with M12 thread


Suitable for: Rotary wire brush; Limestone; Tools with 16 mm attachment


Suitable for: Buffing tools with 14 mm bore


Suitable for: Buffing rasps R5 / R6; Tools with 16 mm attachment


Suitable for: Quick coupling

Cutting tools

Pre-cure tread cutters

The two cutters separate the tread and at the same time roughen the cut edges.

Ref. No.

Designation

595 0360 Cutter 180

595 0361 Cutter 152

Thickness

3 mm

3 mm

595 4010

Thread

Dia.

180 mm

152 mm

Inside dia.

32.0 mm

50.8 mm

3/8“

M12

M10

M14

3/8“

166

ToolS AnD ACCeSSorIeS retreading machines

Buffing rasps types and diameter without blade

Buffing rasps versions

Buffing rasps

Buffing rasps for all common retreading machines are available from stock.

For special orders please specify the details according to items 1 - 8:

1. Type of buffing rasps: e.g. R4-NS, to measure as A 1

2. Bore Ø: to measure as A 2

3. Keyway size and number: width to measure as A 3

4. Rasp Ø without rocket refills: to measure as A 4

5. Length of pin: length of pin to measure as A 5, dia. as A 6

6. Number, type and size of spacers: to measure as A 7

7. Type and number of refill: e.g. APOLLO II U

8. Buffing machine: e.g. RM 56 N

Buffing rasps r115

Ref. No.

519 6067

519 6074

519 6201

Designation

SPECIAL JET R115-16, teeth alternately offset in two directions

SUPER COOL R115-20, teeth alternately offset in two directions


519 6050 SUPER COOL R115-25, teeth alternately offset in two directions

519 6300 Switch Blade R115-25 SB, for R115-25

519 6840 REMA TIP TOP 115, for R115

More sizes and versions on request.

8 mm

8 mm

8 mm

8 mm

8 mm

For bolt hole Ø

8 mm

Content Qty

25 50

25 50

25 50

25

25

25

50

50

50

519 7341

167 TOOL CATALOGUE

3


Buffing rasps r4

Ref. No.

519 7396

519 7327

519 6012

Designation

SUPER COOL R4-20, teeth alternately offset in two directions



519 6043 SUPER COOL R4-25, teeth alternately offset in two directions

519 7224 GEMINI II R4, alternative for APOLLO II U

519 6870 REMA TIP TOP IV, for R4 buffing rasp

For bolt hole Ø Content

6 mm 28

6 mm

6 mm

28

28

6 mm

6 mm

6 mm

28

28

28

50

50

50

Qty

50

50

50

Buffing rasps S115/III

Ref. No.

519 7152

Designation

SPECIAL JET S115-25

519 6328 APOLLO III, for SATURN buffing rasp

GEMINI III, alternative for SATURN 519 7231

519 6860 REMA TIP TOP III, for SATURN buffing rasp

Buffing rasps II

Ref. No.

519 6311

Designation

APOLLO II, for SATURN buffing rasp

519 6483 APOLLO II U R4, for R4 buffing rasp only

519 6850 REMA TIP TOP II, for SATURN buffing rasp

For bolt hole Ø Content Qty

8 mm

8 mm

8 mm

30

30

30

50

50

50

For bolt hole Ø Content

8 mm 28

6 mm

8 mm

28

28

Qty

50

50

50


168

519 7396

519 6328

519 6483


Detreader blades

Detreader blades for buffing machines

Buffing rasp types:

• CONVEX buffing rasps (curved pins) are available e.g. for Collmann RM 75, RM 80,

RM 83, Matteuzzi RAS 80/90 and Marangoni buffing machines

• CONVEX are available in R4-AP, R115 REG and SATURN III-AP

Ref. No.

519 7451

519 7444

519 7468

Designation

Detreader blades APOLLO II

Detreader blades R4-16

Detreader blades APOLLO III

For bolt hole Ø

8 mm

6 mm

8 mm

Content

4

4

6

Aluminium spacers

Aluminium spacers

Ref. No.

519 7100

Designation

Spacer R-115

519 7000 Spacer R-115

519 7010 Spacer R-115

519 6580 Spacer R-4

519 6710 Spacer R-4

519 7190

519 7110

Spacer R-156

Spacer R-156

519 7140

519 7490

519 7410

519 7420

Spacer R-156

Spacer SATURN II

Spacer SATURN II

Spacer SATURN II

519 6400 Spacer SATURN III



9.53 mm

4.76 mm

6.10 mm

9.53 mm

4.76 mm

6.10 mm

9.53 mm

Thickness

4.76 mm

6.10 mm

9.53 mm

6.10 mm

9.53 mm

4.76 mm

6.10 mm

Size

31/16 Inch

1/4 Inch

3/8 Inch

1/4 Inch

3/8 Inch

3/16 Inch

1/4 Inch

3/8 Inch

3/16 Inch

1/4 Inch

3/8 Inch

3/16 Inch

1/4 Inch

3/8 Inch


519 6580

169 TOOL CATALOGUE

3


Aluminium spacers, air-cooled

Heavy-duty (HD) spacers:

• HD spacers are available for buffing rasps of type AP, REG and NS in the following widths: 1/4‘‘ (6.10 mm), 3/8‘‘ (9.53 mm) and 3/16“ (4.76 mm)

• For special orders please specify the details according to items 1 - 8

1. Type of buffing ra

sps: e.g. R4-NS, to measure as A 1

2. Bore Ø: to

measure as A 2

3. Keyway size and number: width to me

asure as A 3

4. Rasp Ø wit

hout rocket refills: to measure as A 4

5. Length

of pin: length of pin to measure as A 5, dia. as A 6

6. Number, type and size of spacers: to measure as

A 7

7. Type and number of refill: e.g. APOLLO II U

8. Buffing machine: e.g. RM 56 N

Ref. No.

519 6160

519 6153

519 6184

Designation

Spacer R-115

Spacer R-115

Spacer R-4

519 6177

519 6397

Spacer R-4

Spacer SATURN II

519 6476 Spacer SATURN II

519 6490 Spacer SATURN II

519 6342

519 6359

Spacer SATURN III

Spacer SATURN III

Thickness

6.10 mm

9.53 mm

6.10 mm

9.53 mm

4.76 mm

6.10 mm

9.53 mm

6.10 mm

9.53 mm

Size

1/4 Inch

3/8 Inch

1/4 Inch

3/8 Inch

3/16 Inch

1/4 Inch

3/8 Inch

1/4 Inch

3/8 Inch

Heavy-duty (HD)

519 6177


170

Storage and workShop equipment

REMA TIP TOP

Storage

Workshop equipment

172

173-175

4

171 tooL CataLogue

Storage and workShop equipment

Storage

Storage

rema tip top workplace proFi

• The ideal workbench for the tyre specialist, which makes it easy to keep things tidy

• Saves wasting time searching for tools

• Includes illumination, zinc-plated work surface, 4 shelves and

2 multiple tool holders, multiple socket with on/off switch

Ref. No.

517 4508

Designation

PROFI workplace

Size

1500 x 750 x 2200

W x D x H mm

Cabinet for repair patches and materials

• For storing patches, tools etc.

• Ideally complements the PROFI workplace

• Local legislation and regulations for the storage of flammable liquids must be observed

Ref. No.

517 4546

Designation

Cabinet for repair patches and materials, lockable

Size

950 x 400 x 1800

W x D x H mm

truck tyre working table

• Provides the optimum working conditions for professional truck tyre repair

• For ergonomic positioning of tyres up to 24“

• Table can be tilted and swivelled

Ref. No.

517 1051

Designation


•

517 4508

517 4546

517 1051

172

Storage and workShop equipment workshop equipment

595 2780

595 3028

Illumination

Lamps

Ref. No.

Designation

594 0180 Hand lamp, 230 V / 8 W

594 0170 Hand lamp, with 2 fluorescent lamps, 230 V / 8 W

594 0190 Spare fluorescent lamp, 230 V / 8 W

594 0160 Magnetic lamp holder

595 2780 Rechargeable hand lamp, 230 V / 8 W

mobile working light

The right light for every Job.

Ref. No.

Designation

595 3028 Tyre inspection lamp, without holder

Suitable for:

Tyre widths from 5.5 to 18“

595 3011

517 4522

Holder for Tyre inspection lamp

Suitable for:

Tyre inspection lamp (595 3028)

Halogen lamp, magnetic

571 9520 Working light OPUS I, without holder

594 0910 Flexarm 500 mm magnetic clamp

Suitable for:

Working light OPUS I (571 9520)

571 9520 517 4522


220/8 V/W

• • •

• • •

220+12/20 V/W

220/11 V/W •

•

•

•

•

•

•

4

173 tooL CataLogue

Storage and workShop equipment workshop equipment

571 9740 571 9750

working light Light-master

• This series was designed especially for professional use in demanding workshop environments

• The Light-Master is brilliant for providing lighting to tractor/OTR tyres when carrying out repairs

• Safe and simple handling

• Very low heat dissipation

• Low energy consumption

• Quickly replaceable branded fluorescent tube

• Tough rubber-tyred castors ensure good motion of the stand

• Telescopic rail provides wide action radius

Ref. No.

571 9740

571 9750

Designation

Light-Master 2, with base and telescopic rail

Light-Master 2, with additional socket, without base

• Horizontal multiple locking capability for individual adjustments

• Stable stand due to cast-iron base of approx. 30 kg

• Practical use: two additional sockets for connection of further electrical devices

• Flexible connection cable, oil and petrol resistant

• Lights approved according to EN 60598-2-8 and EN 55015, and EN 60598-2-1


220/2 x 24 V/W

220/2 x 24 V/W

174

Storage and workShop equipment workshop equipment working light noVa 595 2260 594 2090

570 1530

working light noVa

• New and strong 30 W COB work light designed with state-of-art LED technology for the professional user

• The new COB LEDs provide a unique, powerful and absolutely uniform illumination, which makes this an ideal working light for use in tyre repair

Ref. No.

Designation

595 2260 Work light NOVA

• Sturdy body made of aluminium, in slim and elegant design

• The lamp is very solid and shockproof

• Cable: 5 m (3 x 1.5 mm)

• Protection class IP 67 allows the use under open sky


220/30 V/W

Power

2400 Lumen LED

accessories - illumination

Ref. No.

Designation

594 0200 Cable drum, 50 m

With thermal protection and oil resistant rubber cable. Four power outlets for 230 V with Schuko plug.

594 2090 Cable drum, 25 m

Plastic, IP 44, cable quality neoprene. Note: equivalent BGI608.

570 1530 Multi-socket power strip, 4 outlet

4

175 tooL CataLogue


REMA TIP TOP

1-step repair systems


Presses

178-181

182-194

195-196

5

177 TOOl caTalOgue



VULCSTAR

VulcsTaR 900-s

• Can be used for 1-step repairs from SUV to agricultural tyres

• Repairs of any tread pattern or tyre profiles, all positions

• For patch sizes up to RAD 188 in a one-step process

• Little rework required for the repair of tread lugs

• The use of pressure granules allows the machine to be adapted to suit every tyre contour and makes finishing work easy

• Pneumatic vibrator for compacting the granules

• No tyre deformation during the curing pro

cess

Operating voltage (V):

• Heating element for pressure granules: 2.2 kW/230 V

• Inner heating mat*: max. 0.4 kW/230 V

Operating temperature:

• Heating element for granules: 190 °C +/- 10 °C

• Inner heating mat*: 130 °C

+/- 10 °C

Operating pressure (bar):

• AIR POWER BAG ll* + lV: 3.0 bar / 43 psi

• AIR POWER BAG Vl: 2.5 bar / 36 psi


• 5853049 1 Control unit and granule heating

• 5853460 1 Spindle adapter set

• 5853470 1 Adapter

• 5176939 1 AIR POWER BAG IV (470 x 300 mm)

• 5176757 1 AIR POWER BAG VI (400 x 470 mm)

• 5853063 1 Pressure block L2 (270 x 250 mm)

• 5853070 1 Pressure block L3 (320 x 270 mm)

• 5853094 1 Pressure block S2 (250 x 200 mm)

• 5853104 1 Pressure block S3 (360 x 310 mm)

• 5853095 1 Pressure block AS2

585 3003

• 5853135 1 Pressure plate AS1 (460 x 350 mm)

• 5853136 1 Pressure plate AS2 (390 x 450 x 2 mm)

• 5853111 1 Counter-pressure plate GD1 (380 x 80 mm)

• 5853128 1 Counter-pressure plate GD2 (250 x 130 mm)

• 5857825 1 Tubular socket wrench

• 5853550 4 Bucket for granules (22 litres)

• 5853032 1 Palette for pressure granules (14 x 25 kg)

• 5853540 1 Shovel for granules (3000 ccm)

• 5853166 1 Spatula for pressure granules

• 5400052 4 Rubber pads (100 x 100 mm)

• Rubber mats

Ref. No.

Designation

585 3003 VULCSTAR 900-S for wide agricultural tyres up to 570 mm (sidewall), up to 850 mm

(tread) and super-single truck tyres

Voltage

230 V

Size

1600 x 1200 x 1100

W x D x H mm

• •

* Optional accessories are available on request!

178



VulcsTaR Rubber track repair kit

• VULCSTAR Extension kit, specifically developed for the repair of rubber tracks

• Cut injuries as well as lug tear-outs can be repaired with this kit


• 5853510 1 Electronic control box for heating plate

• 5853460 1 Spindle unit comprising plug-in adapter housing and pressure spindle

• 5853470 1 Adapter

• 5853500 1 Pressure plate

(500 x 450 x 34 mm)

• 5853480 1 Equalizing pad

(500 x 450 x 25 mm)

• 5853520 1 Silicone heater on stainless steel plate, 230 V

• 5853490 1 Pressure plate

(550 x 450 x 2 mm)

• 5813670 1 Instruction manual

Ref. No.

Designation

585 2990 Rubber track repair kit

VulcsTaR sPeeD inner heating

• Suitable for all tyre repairs with

VULCSTAR 700-S and

VULCSTAR 900-S

• Easy to use

• Reduces curing time by 50 %

• Curing time is controlled from

VULCSTAR control box

• Low-voltage system (42 V)

• Temperature of heating mats set to 160 °C / 320 °F

• Inner heating mat size I up to RAD 145

TL/RAD 539 TL in a one-step process

• Inner heating mat size III up to

RAD 186 TL in a one-step process


• 5853620 1 Control unit 230 V

(200 x 300 x 155 mm)

• Control unit 230 V

(200 x 300 x 155 mm)

• 5853630 1 Suspension with cotter lock

• 5853017 1 Inner heating mat size I

(approx. 200 x 380 x 5 mm)

• 5853024 1 Inner heating mat size III

(approx. 310 x 475 x 5 mm)

• 5811170 1 Manual

• 1 Connection cable

585 2990

VulcsTaR sPeeD inner heating

Ref. No.

Designation

585 3530 VULCSTAR SPEED Inner heating

Electric power/connection to control box via 6-pole threaded coupling connector, metal inner heating mat size i/size iii

Size

200 x 160 x 300

L x W x H mm

• • •

5

179 TOOl caTalOgue


1-step repair systems accessories for VulcsTaR 900-s

accessories - VulcsTaR

Ref. No.

517 6946

517 6939

Designation

AIR POWER BAG II

AIR POWER BAG IV

517 6757 AIR POWER BAG VI

585 3018 Inner heating mat size II, 230/40 V/W

585 3025 Inner heating mat size IV, 230/70 V/W

585 3104 Pressure block S3

585 3135

585 1807

585 3159

585 3142

585 3166

Pressure block AS1

Wrench, pneumatic

Tyre support, medium

Pressure clamp

Spatula for granules accessories for VulcsTaR 700-s 517 6757

Size

320 x 300 L x W mm

470 x 300 L x W mm

470 x 400 L x W mm

380 x 200 L x W mm

475 x 310 L x W mm

360 x 310 L x W mm

430 x 350 L x W mm

180



517 5080 517 5100

517 5090

Latex and bead vulcanizing gripper

latex

• Vulcanizing machines for 1-step repair of EM/OTR tyres

• The repair patch and the filling of the puncture channel are vulcanized at the same time

• Particularly suited for large-scale repairs

517 4290

• No deformation of the tyre due to exterior metal mold

• Stationary installed machines for tyres from

17.5 R 25 to 58/80 R 63

Ref. No.

517 5080

517 5090

517 5100

Designation

Latex 50

OTR tyres from 17.5 R 25 to 45/65 R 45 and agricultural tyres up to 1050/50 R 32. Instruments are analogical/digital.

Latex 14-24

OTR tyres from 13.00 R 24 to 45/65 R 45 and agricultural tyres up to 1050/50 R 32. All data is available on a touch screen.

Monitor in 4 languages.

Latex 25-63

OTR tyres from 20.5 R 25 to 58/80 R 63. All data is available on a touch screen. Monitor in 8 languages. With hydraulic system.


230/380 V

230/380 V

380 V

Curing temperature

150 °C/302 °F

150 °C/302 °F

150 °C/302 °F

5

Bead vulcanizing gripper BVs

• For rubber repairs at truck-tire-beads (19.5 to 24“)

• Space-saving construction finds a place in every workshop

• Fixed temperatur, stiff segments with good distribution of the heat

• Nearly no buffing work necessary at the repaired area

• BVS = bead vulcanizing system

Ref. No.

517 4290

Designation

Bead vulcanizing gripper BVS


230 V

Operating pressure Curing temperature mechanic approx. 145 °C/293 °F •

181 TOOl caTalOgue



517 7000 517 8130

Thermopress machines

Thermopress DuPleX

• For the economic repair from car tyres to agri tyres

• Most minor injuries in radial


• 5173570 2 Heating plates

• 5177048 1 Timer unit 0 - 120 min

• 5171295 1 U-clamp

Ref. No.

517 7000

517 7017

Designation

Thermopress DUPLEX

Thermopress DUPLEX and crossply tyres can be repaired in a short time

• Repairs small rubber injuries and tears in the fabric fast and professional

• Vulcanizing temperature of approx.

160 °C / 320 °F

• U-clamp

• 5172438 1 Pressure equalizing pad 180 x 130 mm

• 5811990 1 User‘s manual


230/600 V/W

120/600 V/W

• • • •

• • • •

Pressure hose vulcanizer

• Specifically designed for repairing flexible pressure hoses with inner rubber lining and polyester fabric jacket


• 5177062 1 Heating plate 230 V/270 W

• 5177048 1 Timer 0 - 120 min

• 5178126 1 Pressure equalizing plate

• Easy to handle

• For application of the pressure hose patches contained in the repair kit

• Compact and robust square frame

• 5172294 1 Base plate

• 5811580 1 Instruction manual

• Large-surface, rectangular counterpressure plate for perfect support of the pressure hose

Ref. No.

517 8130

517 8126

Designation

Thermopress Tube-P

Pressure equalizing plate, bottom

182



517 1525 517 3531 517 4150

Thermopress TP ii

• For economic repairs of all type of tyres

• Most minor injuries in radial and cross-ply tyres can be repaired in a short time

• Vulcanizing temperature of approx. 160 °C / 320 °F


• 5173570 2 Heating plates

• 5171295 1 U-clamp

• 5173248 1 Extension for heating plate

• 5171941 1 Set of pressure equalizing pads

• 5177172 1 Rubber cover for car tyres

• 5177165 1 Rubber cover for truck tyres

• 5177158 1 Heating plate cover, truck, top

• 5172294 1 Base plate

• 5811560 1 User‘s manual

Ref. No.

517 1525

517 3531

517 1532

Designation

Thermopress II ECONOMY

Thermopress II PNEUMATIC

Thermopress II ECONOMY


230/540 V/W

230/600 V/W

120/540 V/W

Operating pressure

• • • • •

6 - 10 bar / 87 - 145 psi

• • • • •

• • • • •

5

Digital extension - Thermopress

• For individual temperature control of the heating plates

• Especially suitable for cosmetic repairs in tyre production and retreading

• Optional for all Thermopress II machines

• Illuminated 1/0 mains switch

• Separate fuse for each heating plate/heating circuit

Ref. No.

517 4150

517 4010

Designation

Digital control TP II

Suitable for:

Thermopress II PNEUMATIC; Thermopress II ECONOMY

Heating plate digital

• Temperature controller with digital display from 0 to 200 °C (32 to 392 °F)

• Mounting clamp (on back of housing)


230/600 V/W

• • • •

• • • •

183 TOOl caTalOgue



517 3891 517 1130 517 1123 support stand TP ii shuTTle

(scope of delivery without tyre)

support stand - Thermopress

• Easier use of the Thermopress machines

• Support stands can be floor-mounted

• Ergonomic working height

Ref. No.

517 3884

517 3891

517 1130

517 1123

517 4900

Designation

Table support clamp

Suitable for:

Thermopress JUNIOR; Thermopress DUPLEX

Support stand

Suitable for:

Thermopress JUNIOR; Thermopress DUPLEX

Support stand, floor-mounted

Support stand for easier working on the tread area of car, van and truck tyres.

Includes shelves for storage of small items.

Suitable for:

Thermopress II PNEUMATIC; Thermopress II ECONOMY; Thermopress Tube-P

Support stand, 6 - 8 bar / 87 - 116 psi

Allows easy lifting and lowering of the machine and tyre with a pneumatic system.

Two rollers at the base allow tyres to be easily turned into the repair position.

Suitable for:


Support stand Thermopress II SHUTTLE

Mobile support for all Thermopress II ECONOMY and PNEUMATIC vulcanizing machines.

Makes it easy to clamp light truck, truck, agricultural and EM tyres for tread, shoulder or sidewall repairs. Vertically adjustable. Can be swivelled. Four castors (two with integrated stop).

Spacious tool tray. Retaining straps 2 and 3 are included.

Suitable for:


• •

• • •

• • •

• • • • •

184



517 7701


Thermopress EM

Thermopress em i

Hot vulcanizing machine for repairing tread, shoulder or sidewall injuries of radial, cross-ply OTR/EM tyres, with the use of REMA TIP TOP repair patches.

• Sturdy construction provides easy maintenance and a long service life

• Adaptation to every repair position by a built-in tilting and swivelling mechanism

• Electronic temperature controller with display is integrated


• 5176001 1 Mobile undercarriage

• 5176025 1 Energy block/control unit

• 1 Complete frame

• 2 Pressure plates

Voltage

Operating pressure curing temperature size

Weight

• Upper parts of frame zinc-plated

• Electronic temperature control with digital temperature display for each heating plate

• Electronic curing time control, from 0 to 99 hours

• Pneumatic pressure system, max. pressing power approx. 3 tons at 8 bar / 115 psi

• 1 Thermopress EM heating plate No. 1


• 1 Set of different slip-on contour segments

• 1 User‘s manual

• EM-, truck tyre adapters are not included in delivery

230 V

4 - 8 bar / 58 - 116 psi approx. 175 °c / 347 °F

2550 x 2110 x 1170/1370 l x W x h mm

270 kg

Ref. No.

517 7701

Designation

Thermopress EM I, pneumatic for EM tyres up to size 33.25-35

• • •

5

185 TOOl caTalOgue



517 5002


517 5727

Thermopress em ii


• Universal frame adjustment, suitable for the repair of radial and cross-ply tyres up to size 30.00-51 in the basic version




• 1 Complete undercarriage


Voltage


Weight

• Electronic temperature controller with digital display of actual and desired temperature








5175002

230 V max. 160 bar / 2320 psi approx. 175 °c / 347 °F

2600 x 2500 x 1770 l x W x h mm

459 kg

Ref. No.

517 5002

517 5727

517 5253

Designation

Thermopress EM II, electro-hydraulic

Thermopress EM accessory GIGANT, for EM tyres up to 40.00-57“ includes 1x Frame slip-on adapter, 1x Retaining bolt dia = 20 mm,

1x Retaining tube 50 x 280 mm, 1x Heating plate support short 80 x 435 mm,

1x Heating plate support medium 80 x 645 mm,

1x Heating plate support long 80 x 1005 mm

Suitable for: Thermopress EM II

Extension cable 2.5 m

Suitable for: Thermopress EM II

•

•

186



517 7804


Thermopress em iii


• For the repair of large EM tyres from 30.00-51 to 67.5/60-51 and 54.00 using REMA TIP TOP OTR/EM repair patches

• Mobile construction with universal tilt-and-swivel frame

• Digital instrumentation and electronic control ensure the right pressure, temperature and cure time

• Can also be connected to 230 V




• Hydraulic pressure system with resetting device




• 1 Complete frame


Voltage


Weight





380 V (230 V) max. 160 bar / 2320 psi approx. 175 °c / 347 °F

3300 x 3300 x 2900 l x W x h mm

1300 kg

Ref. No.

517 7804

Designation

Thermopress EM III, electrohydraulic •

5

187 TOOl caTalOgue



517 6001

517 6032

Thermopress em heating plate

Complete with heating mat and heating pocket.

Ref. No.

517 6001

517 6025

517 6032

517 6252

517 6040

Designation

Thermopress EM heating plate No. 1

Suitable for:

Thermopress EM-I; Thermopress EM-II


Suitable for:

Thermopress EM-I; Thermopress EM-II


Suitable for:

Thermopress EM-II; Thermopress EM-III


Suitable for:

Thermopress EM-II; Thermopress EM-III


Suitable for:

Thermopress EM III

517 6025

517 6040

Size approx. 230 x 230 mm approx. 330 x 330 mm approx. 430 x 430 mm approx. 530 x 530 mm approx. 750 x 550 mm

• • •

• • •

•

•

•

188



517 3853 517 2438

517 1989 517 1965 contour pads - Thermopress

Thermopress addition, accessories and spare parts

Pressure equalizing pads - Thermopress

Ref. No.

517 1941

517 3853

517 2438

Designation

Set of pressure equalizing pads includes 1x Pressure equalizing pads car, 1x Pressure equalizing pads truck, 2x Alloy-heatingmat 210 x 140 mm

Pressure equalizing pad car, size 0

Pressure equalizing pad car, small

Pressure equalizing pad truck, large 517 1989

517 1965 Pressure equalizing pad tractor, long

Size

110 x 110

L x W mm

180 x 130

L x W mm

210 x 150

L x W mm

260 x 100

L x W mm

contour pads - Thermopress

Ref. No.

517 0715

517 0722

517 0739

517 0636

Designation

TP contour pad S2, red, for sidewall

TP contour pad K3, red, for tread

TP contour pad S4, red, for sidewall

TP contour pad K1, red, for tread

Size

240 x 200 x 50

L x W x H mm approx. 160 x 130 x 50



L x W x H mm

•

• • •

•

•

•

• •

•

• •

•

5

189 TOOl caTalOgue



517 3570

517 3571 517 3572

517 2043

517 3640 517 3578 517 7048 517 7189 517 2450 517 2050

accessories / spare parts - Thermopress

Ref. No.

517 3570

517 3571

517 3572

557 2076

517 7062

517 3640

517 3578

517 7048

517 7189

517 2043

517 2450

517 2590

517 2460

517 2670

Designation

Update Set heating elements Thermopress, 160 °C/320 °F, 230V

Suitable for:

Thermopress PNEUMATIC; Thermopress ECONOMY; Thermopress DUPLEX; Thermopress XL

Spring switch set for re-equip at 160 °C/320 °F required

Connection adapter for re-equip at 160 °C/320 °F required

Spare heating plate JUNIOR, 230/350 V/W

Spare heating plate DUPLEX, 230/300 V/W

Spare heating plate Thermopress, without aluminium casing, 230/270 V/W

Suitable for:

Thermopress PNEUMATIC; Thermopress II ECONOMY

Spare heating plate Thermopress, with aluminium casing, 230/270 V/W

Suitable for:


Thermopress timer unit, 230 V

Timer kit

Suitable for: Thermopress PNEUMATIC; Thermopress II ECONOMY

Clamping mechanism, complete

Suitable for: Thermopress II ECONOMY

Spring assembly set


Pressure spring set


Clamping mechanism set


Hinge link set


• • • • •

• •

• • •

•

• • • • •

•

• • • • •

190



517 2225 517 2232 517 3248 517 1161 517 1958

517 3035

517 7172 517 7165

Ref. No.

517 2410

517 2225

517 2232

517 3248

517 1161

517 0454

517 1264

517 1958

517 7172

517 7165

517 3035

517 3042

517 3255

Designation

Screws set

Suitable for:


Extension, long

Extension, long

Extension, short

Suitable for: Heating plate, lower part

Valve pressure plate

Suitable for:

Hot vulcanization of valves with rubber base; Thermopress JUNIOR;

Thermopress PNEUMATIC; Thermopress ECONOMY

Valve pressure plate, without rubber cover

Rubber cover, for valve pressure plate

Aluminium heating plate, L x W = 210 x 140 mm


Rubber cover

Suitable for: Thermopress II ECONOMY lower heating plate;

Thermopress II ECONOMY lower heating plate

Rubber cover


Thermopress balancer

Makes work easy and effective - The carrying force can be set from 22 to 32 kg by a worm gear - Safety regulations for suspended loads must be observed

Suspension device Thermopress

Rubber pre-heating plate

Even thicker rubber sheets can be easily applied, if pre-heated - Set to 80 °C / 176 °F

Suitable for:

Thermopress MTR RUBBER

517 3255

•

•

•

• • • • •

•

• • • • •

• • • • •

• • • • •

•

• • • •

•

5

191 TOOl caTalOgue



517 3327 517 3334 517 4003

517 3365 517 3310 517 3963

aluminium heating plate profile shapes - Thermopress

• For further use of the Thermopress vulcanizing machines

• For faster repairing and for the repairs which are not covered by the standard equipment

• The heat is distributed evenly due to the high thermal conductivity of aluminium

Ref. No.

517 3327

517 3334

517 4003

517 3365

517 3310

Designation

Sidewall pressure plate B3

Suitable for:

Sidewall repairs trucks, 80-series

Sidewall pressure plate B4

Suitable for:

Low-section tyres and sidewall repairs

Sidewall pressure plate 275/70 R 22.5

Suitable for:

Sidewall repairs trucks, 70-series

Tread pressure plate

Suitable for:

Tread (inside)

Aluminium heating plate profile shape, flat

Suitable for:

Tread (outside)

Size

130 x 208

L x W mm approx. 100 x 160

L x W mm

210 x 115

L x W mm

200 x 130

L x W mm

225 x 150

L x W mm

•

•

•

•

• •

• •

192



517 3970 517 3987 517 7158 517 3451

517 3461 517 3452

Ref. No.

517 3963

517 3970

517 3987

517 7158

517 3451

517 3461

517 3452

517 3462

Designation

Aluminium heating plate profile shape, contour

Suitable for:

Truck tyre tread (outside) and shoulder

Aluminium contour segment

Suitable for:

Aluminium heating plate profile shape; tyre tread

(outside) and truck tyre shoulder

Aluminium heating plate cover

Suitable for:

Truck tyre shoulder

Heating plate attachment, top

Pressure plate D inside

Suitable for:

Truck tyre shoulder inside

Pressure plate E outside

Suitable for:

Truck tyre shoulder outside

Pressure plate G inside

Suitable for:

Truck tyre shoulder inside

Pressure plate H outside

Suitable for:

Truck tyre shoulder outside

Size

230 x 150

L x W mm

230 x 150

L x W mm

210 x 140

L x W mm

195 x 103 x 35

L x W x H mm

180 x 120 x 39

L x W x H mm

195 x 103 x 38

L x W x H mm

180 x 120 x 35

L x W x H mm

517 3462

•

•

•

•

•

•

•

•

5

193 TOOl caTalOgue



517 7811


517 3554 517 4254

Equipment for working places

em repair stand

For easy handling of EM tyres during the repair process. Speeds up the positioning of the tyre in the EM machine and improves safety at work.For easy handling of EM tyres during the repair process. Speeds up the positioning of the tyre in the EM machine and improves safety at work.

5173554 electric power/ connection loading capacity 600 kg size 1155 x 1280 x 2000 l x W x h mm

Weight

Tyre size

213 kg max. 29.5 R 29 inch

5174254

230/50 V/hz

1000 kg

1150 x 1280 x 2200 l x W x h mm

250 kg max. 29.5 R 29 inch

5177811

380/50 V/hz

4000 kg

2000 x 2000 x 2600 W x D x h mm

1200 kg max. 33.25 R 35 - 48/95 R 57 inch

Ref. No.

517 3554

517 4254

517 7811

Designation

EM repair stand, with hoisting winch (manual)

Total access to the tyre - Working height of the tyre is adjusted by specially geared hand crank - The roller bars allow easy rotation to the desired position and eliminate the risk of damage to the bead area - Castors enable convenient movement

Suitable for: Thermopress EM I; Thermopress EM II

EM repair stand, with hoisting winch (electric)

Provides total access to the tyre - Working height of the tyre is adjusted by specially geared hand crank - Electric operation by means of a hand-held controller - The rollers on which the tyre rests allow easy rotation to the desired position and eliminate the risk of damage to the bead area - Castors enable convenient movement

Suitable for: Thermopress EM I; Thermopress EM II

EM repair stand, electrically operated

Designed for the handling of large tyres - The tyre is lifted by a powerful hydraulic system - The rollers on which the tyre is positioned are driven electrically - Configuration for tyres also for 63“ available on request

Suitable for: Thermopress EM III

• •

• •

•

194


Presses

Presses

RemaPRess PBP - Tension unit

REMAPRESS PBP (Pneumatic Belt Press) is the first tension unit in the world especially designed for use in the cold bonding of fabric-ply belts (from a strength class of EP 1000/5 upwards or a covering ratio from 10:4 on).

• For fabric-ply belts up to 2 200 mm width

• Extremely robust pressure cushion

• Includes mobile compressor

• Operating voltage 220 Volt

Ref. No.

Designation

595 3310 REMAPRESS PBP



For belt width

1 400 mm

1 800 mm

2 200 mm

WK vulcanizing press

For safe and cost-efficient splicing of fabric-reinforced conveyor belts of low or medium strength class up to EP 1250/5 (multiple vulcanizing cycles).

Ref. No.

595 3138

595 3145

595 3152

Designation

WK vulcanizing press 800, 230 V, with pressure compensation pad

WK vulcanizing press 1 200, 230 V, with pressure compensation pad

Pressure compensation pad 800

595 3169

595 3183

Pressure compensation pad 1 200

Torque wrench

527 0550 Silicone paper, 25 m roll

For belt width up to 800 mm up to 1 200 mm

595 3138

595 3183

5

195 TOOL CATALOGUE


Presses

RemaPRess cRO

The REMAPRESS CRO system is the ideal solution for safe and cost-efficient splicing of fabric-reinforced conveyor belts of low or medium strength class up to EP 1250/5 (according to DIN 22102) (multiple vulcanizing cycles).

• Easy installation and removal

• Short heating time due to excellent insulation

• Optional water cooling system for even shorter cooling

• Electronic temperature control

• Silicone heating elements

• Pressure bag with aramide reinforcement, 7 bar / 102 psi

• Welded aluminum frame construction

• Voltage: 400 V

• Adjustable temperature range: 100 - 175 °C / 212 - 347 °F

• Specific surface pressure: 70 N/cm²

Ref. No.

595 5140

Designation

REMAPRESS CRO 65-350

595 5150 REMAPRESS CRO 65-540







595 5130 Water cooling equipment, for REMAPRESS CRO includes barrel with cover 120 l, submersible pump, cooling water feeding and return hoses, 2-way distributor

595 5110 Mobile compressor, for REMAPRESS CRO

Motor: 1.5 kW / 230 V / 50 Hz - Volume of pressure vessel: 10 l - max. pressure:

10 bar - suction volume: 250 l/min.

For belt width

650 mm

650 mm

800 mm

800 mm

1 000 mm

1 000 mm

1 200 mm

1 200 mm

Weight

89 kg

108 kg

103 kg

133 kg

140 kg

174 kg

180 kg

200 kg

196

INDEX

A

Accessories - Angle grinder

Accessories - EUROAIR Hand-held tyre inflator gauges

46

100

Accessories - Illumination

Accessories - RAS and SRAS

Accessories - Rubber cutting machines type 21/32

Accessories - SEALASTIC and SUPER SEALASTIC

175

116

30

115

Accessories - SEALFIX

Accessories - Special buffing motors

Accessories - Tyre inflating connectors

Accessories - Tyre marking

Accessories - VULCSTAR

Accessories / spare parts - Thermopress

Adhesive balance weight removers

Adhesive tape

180

190

124

137

115

49

89

108

Adjustable wrench

AIR BOY AS, for agricultural tyres

AIR BOY CAR

AIR BOY TRUCK

Air buffers (high-speed)

Air buffers (low-speed)

Air buffers for retreading work (high-speed)

Air buffers for retreading work (low-speed)

Allen wrench

Aluminium belt clamp bar

129

70

Aluminium heating plate profile shapes - Thermopress

192

Aluminium spacers

Aluminium spacers, air-cooled

Angle grinder FLEX 3403 VRG

Angle grinder FLEX L 1202

169

170

44

43

Angle grinder FLEX L 2106 VC

Angle grinder FLEX LK 602 VR

Angle grinder FLEX LK 604

Angle grinder WEV 10-125 Quick

Angular blades

43

42

42

45

61

33

32

34

34

129

105

105

105

Arbours - adapters for quick release chuck type

Ari Zentri, truck

B

Balance weight pliers

Ball rasp, classic class

Ball rasp, silver class

Bead breaker

Bead breakers

Bead breakers from AME International

Bead compression tools

Bead vulcanizing gripper BVS

Bicycle tyre inflators

Bit box „SP“ 32-piece

Brushes for solutions

Buffing and grinding wheels

Buffing brushes

Buffing discs for angle grinders

Buffing kit, REMA TIP TOP

Buffing pin

Buffing rasps

Buffing rasps II

Buffing rasps R115

Buffing rasps R4

Buffing rasps S115/III

Buffing wheels, classic class

Buffing wheels, REMA TIP TOP class

C

Cabinet for repair patches and materials

Cable winches TU 8/TU 16

Caliper

Capsule ear protection

Carbide cutter

Case for safety goggles

165

95

172

72

109

20

140

19

155

160

152

158

101

56

132

156

80

83

125

181

124

146

148

79

138

168

167

168

168

144

151

197 TOOL CATALOGUE

INDEX

Centering rings for trucks

Centering sleeves for trucks

Chain winch RU 1.5 t and RU 3.0 t

Chalk line

Chip cone rasp, silver class

Chip cones, classic class

Circular cutters

Cleaning brushes

Compass saw for steel cord tyres

Contour pads - Thermopress


Conveyor belt tensioning device

Cordless percussion drill SB 18 LT Compact

Cordless screwdriver BS 18 Quick

Crowbar

Cutting disc

Cutting tools

D

DAINU/EURODAIMO Hand-held tyre inflator gauges

Detreader blades for buffing machines

DIGIAIR Hand-held tyre inflation gauges

Digital extension - Thermopress

Digital tyre inflator PROFIAIR

Domed buffing rasps, silver class

Domed contour rasps, classic class

Domed contour rasps, high class

Domed contour rasps, REMA TIP TOP class

Double-acting rollers

Drill B13/2 RLE

E

Earplugs

Electrical insulation tester

98

149

147

150

100

169

99

183

151

118

52

20

113

54

55

97

162

121

138

189

14

69

150

142

163

135

93

93

73

107

Electrical rope winch 990 kg RPE

EM bead breaker GIGANT I

EM bead breaker GIGANT II

EM bead breaker STANDARD

EM mounting set

EM repair stand

EUROAIR Hand-held tyre inflator gauges, calibrated

EURODAINU Hand-held tyre inflator gauges

Ex Meter II

Extruder COMPOUND MASTER

Extruder GIANT

Extruder NAILHOLE

Extruder NORMAL

F


Face protector SUPERVIZOR SB 600

Fibre disc

Fine dust filter mask 3M

Finish buffer ES

Finish buffer FS

Flex drive arbours MK 1

Flexible face disc

Flexible shaft for electric drill






Folding rule

Force adapter

Fret saw, electric

Fret saw, pneumatic

78

194

100

99

68

81

82

78

112

64

63

64

63

50

50

110

41

53

49

50

49

57

31

159

160

166

46

69

18

161

19

198

INDEX

G

Grinding disc

Grinding tools for steel cord preparation

Grip tongs

Grooved wire brush

H

Half-mask 244

Hammers

Hand rasp

Hard metal buffing wheel, copper-carbide

HDL drill

Hot air blower GHG 660 LCD

Hot air blower Jumbotherm K 25.30

Hot knife cutting device

HSS mill cutters

Hydromette UNI 1

I

Hygrometer

Impact drill PSB 550 RE

Impact drill SBE 1010 Plus CODE

Impact sockets 1/2“

Impact sockets 1/2“, long form

Impact sockets 1“

Impact sockets 1“, long form

Impact sockets 3/4“

Impact sockets 3/4“, long form

Impact wrenches, electric

Impact wrenches, pneumatic

Inflation ring AIRSYSTEM JA 1000

Inspection Tool Kit

J

Jacob chuck type arbours

162

158

123

154

163

62

62

61

20

128

135

157

141

112

112

40

41

39

40

53

52

38

38

56

37

104

15

164

K

Knee guard

Knives

KST scraper

L

Lamps

Laser range finder GLM 30

Latex

Lifting jacks from AME International

Limestones

M

Marking with chalk

Marking with pen

Measuring cup

Metal square

Michelin type tyre levers

Microtester

Mini buffing tools, silver class

Mobile working light

Moment clamps

Mounting lever for alloy rims

Mounting lever for rim locking ring

Mounting paste brushes

Mounting tent BZ 24 and BZ 45

N

Needle stitchers

O

Open-ended/ring/jaw spanner sets

P

Patch hammer

Pencil buffers, classic class

22

120

118

117

129

35

143

199 TOOL CATALOGUE

173

109

181

84

157

97

111

148

173

106

106

114

110

125

92

95

133

27

INDEX

Pin punches

Pincers and pliers

Pliers for auto service

Ply lifter

Pre-cure tread cutters

Premium TPMS tool kit

Pressure equalizing pads - Thermopress

Pressure hose vulcanizer

Programmable digital tyre inflator PCI 1000

PSC cutter

Pulling clamp

Pump rings for cars

Pump rings for trucks

Pumps

Pumps from AME International

Q


R

Rasp

Ratchet wrenches

REMA TIP TOP Pilot jacket

REMA TIP TOP Safety shoe

REMA TIP TOP Softshell jacket

REMA TIP TOP workplace PROFI

REMA TIP TOP ZIP sweatshirt

REMAPRESS CRO

REMAPRESS PBP - Tension unit

REMASTRIP - Blades

REMASTRIP - Cable stripping system

REMASTRIP - Pulling unit

REP BOY tyre spreader

REPMAT tyre spreader

Rim straightening lever

Roll tape measure

98

71

59

103

104

81

84

166

102

189

182

127

122

123

126

55

76

76

90

110

195

67

65

66

24

85, 172

26

196

135

130

25

23

Rotary gouges

Rotary plastic brush

Rotary wire brushes

Rotary wire brushes, rigid shaft

Round blades

Rubber cutting machine Model 32

Rubber knives

RUBER CUT 314

RUBER CUT 414

RUBER CUT STATION ECO

Ruler

S

Safety goggles

Safety helmet

Safety vest

Screwdriver sens.it - Special TPMS tool kit

Shoe covers

Shore meters

Side nippers

Spare parts - Flexible shaft

Spatula

Special buffing motors

Spider wrenches

Spirit level

Spray bottles

Stapler

Steel cable cutter C 112

Steel tape measure

Stitchers

Straight grinder 3000 R

Stripper device Junio Stripper 3

Supercut FSC 2.0

Support stand - Thermopress

Surface Comparator

200

114

137

36

124

51

119

48

131

102

23

111

123

19

18

22

128

58

184

113

110

116

47

58

61

30

119

59

139

152

153

154

60

60

110

INDEX

T

Thermometer

Thermopress DUPLEX

Thermopress EM heating plate

Thermopress EM-I

Thermopress EM-II

Thermopress EM-III

Thermopress TP II

Thickness gauge

Tins with brushes

Tool arbor for angle grinder

Tool bag

Tool box

Torque limiting sockets

Torque wrenches

TPMS basic tool kit

TPMS tools

TPMS universal tool kit

Tread depth gauge

Tress-shaped wire brush


TT Belt tensioners

Tungsten carbide buffing disc Silver Class

Tyre and mounting levers HAZET

Tyre inflating connectors, closed end

Tyre inflating connectors, open end

Tyre levers GEDORE

Tyre levers, wide base, super single rims

Tyre lift spreader RHS 300

Tyre marking, electric

Tyre pressure gauges

Tyre probes

Tyre scrapers

Tyre spreaders

Tyre transport

107

101

127

118

89

96

96

77

74

85

103

113

154

85, 172

71

162

95

89

41

130

103

87

134

47

136

136

186

187

183

111

114

182

188

185

V


Valve core screwdriver

Valve core screwdriver „LOCK TOOL“

Valve fishing tool

Valve holder

Valve mounting tools

Valve repair tool

Vice grip


VULCSTAR 900-S

VULCSTAR Rubber track repair kit

VULCSTAR SPEED Inner heating

Vulkan fibre disc VSM

W

Wet-film thickness gauge

Wetstones




Wheel mounters for cars, trucks

Wheel mounting tool set for cars

Wheel mounting tool sets for trucks

Wheel nut impact sockets 1/2“, plastic-covered

Wheel nut remover, power wrench


Wheel trim remover

Wheel/tyre remover

WK vulcanizing press

Working gloves

Working light Light-Master

Working light NOVA

91

195

21

174

175

39

131

90

90

93

91

94

94

111

126

92

92

88

87

88

71

36

86

86

88

16

178

179

179

161

201 TOOL CATALOGUE

Your local contact


SERVICE

MATERIAL PROCESSING

SURFACE PROTECTION

AUTOMOTIVE

REMA TIP TOP AG

Gruber Strasse 65 · 85586 Poing / Germany

Phone: +49 8121 707-0

Fax: +49 8121 707-10 222 [email protected]

www.rema-tiptop.com

User manual | REMA TIP TOP Tool Tool Catalogue 202 Pages

User manual | REMA TIP TOP Tool Tool Catalogue

SERVICE MATERIAL PROCESSING SURFACE PROTECTION AUTOMOTIVE

REMA TIP TOP

Tool Catalogue 2015/2016

Editor

REMA TIP TOP AG

Artwork/Production

Legal Notice

REMA TIP TOP means quality, service and innovative solutions in all sectors of business:

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TOOLS AND MORE

Conveyor Belt Repair Kit

For quickly repairing minor damage to conveyor belts.

Scope of delivery:

Inspection Tool Kit

For on-site inspection.

Scope of delivery:

Vulcanization Tool Kit

For conveyor belt splicing.

Scope of delivery:

safety helmet

face protector suPerviZor sB 600

safety goggles

case for safety goggles

fine dust filter mask 3m

half-mask 244

capsule ear protection

earplugs

Working gloves

Knee guard

safety vest

rema tiP toP safety shoe

shoe covers

rema tiP toP softshell jacket

rema tiP toP Pilot jacket

rema tiP toP ZiP sweatshirt

mounting tent BZ 24 and BZ 45

Scope of delivery

Rubber cutting machine Model 32

accessories - Rubber cutting machines type 21/32

Fret saw, pneumatic

air buffers (low-speed)

air buffers (high-speed)

air buffers for retreading work (low-speed)

air buffers for retreading work (high-speed)

Patch hammer

Vacuum cleaner for dust/water

stapler

impact wrenches, pneumatic

impact sockets 1/2“

impact sockets 1/2“, long form

Wheel nut impact sockets 1/2“, plastic-covered

impact sockets 3/4“

impact sockets 3/4“, long form

impact sockets 1“

impact sockets 1“, long form

Torque limiting sockets

Force adapter

angle grinder FleX lK 602 Vr

angle grinder FleX lK 604

angle grinder FleX l 1202

angle grinder FleX l 2106 Vc

Scope of delivery

angle grinder FleX 3403 VrG

angle grinder WeV 10-125 Quick

Scope of delivery

neW

Flexible face disc

accessories - angle grinder

Tool arbor for angle grinder

straight grinder 3000 r

special buffing motors

accessories - special buffing motors

Flexible shaft W 10, rubber covering

Flexible shaft W 12, rubber covering

Flexible shaft W 12, metal covering