Manual - WSB Finishing Equipment

Manual - WSB Finishing Equipment
Owner’s Manual
Do not use this equipment before
reading this manual!
ED655
Airless Diaphragm Pump
Model Number:
ED655
0508090
NOTE: This manual contains important
warnings and instructions. Please read
and retain for reference.
0614 •
© Titan Tool Inc. All Rights Reserved. Form No. 0528937C
Important Safety Information
Read all safety information before operating the
equipment. Save these instructions.
•
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
To reduce the risks of fire or explosion, electrical shock
and the injury to persons, read and understand all
instructions included in this manual. Be familiar with the
controls and proper usage of the equipment.
•
•
Grounding Instructions
•
This product must be grounded. In the event of an electrical short
circuit, grounding reduces the risk of electric shock by providing an
escape wire for the electric current. This product is equipped with a
cord having a grounding wire with an appropriate grounding plug.
The plug must be plugged into an outlet that is properly installed and
grounded in accordance with all local codes and ordinances.
•
•
warning - Improper installation of the grounding plug
can result in a risk of electric shock.
•
•
If repair or replacement of the cord or plug is necessary, do not
connect the green grounding wire to either flat blade terminal. The
wire with insulation having a green outer surface with or without
yellow stripes is the grounding wire and must be connected to the
grounding pin.
Check with a qualified electrician or serviceman if the grounding
instructions are not completely understood, or if you are in doubt as
to whether the product is properly grounded. Do not modify the plug
provided. If the plug will not fit the outlet, have the proper outlet
installed by a qualified electrician.
This product is for use on a nominal 120 volt circuit and has a
grounding plug that looks like the plug illustrated below. Make
sure that the product is connected to an outlet having the same
configuration as the plug. No adapter should be used with this
product.
•
•
•
sparks. Use only conductive or grounded high-pressure airless
paint sprayer hoses specified by the manufacturer.
Verify that all containers and collection systems are grounded
to prevent static discharge.
Connect to a grounded outlet and use grounded extension
cords (electric models only). Do not use a 3 to 2 adapter.
Do not use a paint or solvent containing halogenated
hydrocarbons. Such as chlorine, bleach mildewcide,
methylene chloride and trichloroethane. They are not
compatible with aluminum. Contact the coating supplier
about compatibility of material with aluminum.
Keep spray area well ventilated. Keep a good supply of fresh
air moving through the area to keep the air within the spray
area free from accumulation of flammable vapors. Keep
pump assembly in well ventilated area. Do not spray pump
assembly.
Do not smoke in the spray area.
Do not operate light switches, engines, or similar spark
producing products in the spray area.
Keep area clean and free of paint or solvent containers, rags,
and other flammable materials.
Know the contents of the paint and solvents being sprayed.
Read all Material Safety Data Sheets (MSDS) and container
labels provided with the paints and solvents. Follow the paint
and solvent manufacture’s safety instructions.
Place pump at least 25 feet (7.62 meters) from the spray
object in a well ventilated area (add more hose if necessary).
Flammable vapors are often heavier than air. Floor area must
be extremely well ventilated. The pump contains arcing parts
that emit sparks and can ignite vapors.
Plastic can cause static sparks. Never hang plastic to enclose
spray area. Do not use plastic drop cloths when spraying
flammable material.
Fire extinguisher equipment shall be present and working.
WARNING: Injection injury
A high pressure paint stream produced by this equipment
can pierce the skin and underlying tissues, leading to
serious injury and possible amputation. See a physician
immediately.
Grounded Outlet
Grounding Pin
Cover for grounded outlet box
PREVENTION:
• Do not aim the gun at, or spray any person or animal.
• Keep hands and other body parts away from the discharge.
For example, do not try to stop leaks with any part of the
body.
• NEVER put your hand in front of the gun. Gloves will not
provide protection against an injection injury.
• ALWAYS keep the tip guard in place while spraying. The tip
guard provides some protection but is mainly a warning
device.
• Only use a nozzle tip specified by the manufacturer.
• Use caution when cleaning and changing nozzle tips. In the
case where the nozzle tip clogs while spraying, ALWAYS lock
gun trigger, shut pump off, and release all pressure before
servicing, cleaning tip or guard, or changing tip. Pressure
will not be released by turning off the motor. The PRIME/
SPRAY valve or pressure bleed valve must be turned to their
appropriate positions to relieve system pressure. Refer to
PRESSURE RELIEF PROCEDURE described in the pump manual.
• Do not leave the unit energized or under pressure while
unattended. When the unit is not in use, turn off the unit and
relieve the pressure in accordance with the manufacturer’s
instructions.
WARNING: EXPLOSION OR FIRE
Solvent and paint fumes can explode or ignite. Property
damage and/or severe injury can occur.
PREVENTION:
• Do not spray flammable or combustible materials near an
open flame, pilot lights or sources of ignition such as hot
objects, cigarettes, motors, electrical equipment and electrical
appliances. Avoid creating sparks from connecting and
disconnecting power cords.
• Do not spray materials with a flashpoint below 100ºF (38ºC).
Flashpoint is the temperature that a fluid can produce enough
vapors to ignite.
• Paint or solvent flowing through the equipment is able to
result in static electricity. Static electricity creates a risk of fire
or explosion in the presence of paint or solvent fumes. All
parts of the spray system, including the pump, hose assembly,
spray gun and objects in and around the spray area shall be
properly grounded to protect against static discharge and
2
© Titan Tool Inc. All rights reserved.
Important Safety Information
•
•
•
•
•
•
•
High-pressure spray is able to inject toxins into the body and
cause serious bodily injury. In the event that injection occurs,
seek medical attention immediately.
Check hoses and parts for signs of damage, a leak can inject
material into the skin. Inspect hose before each use. Replace
any damaged hoses or parts. Only use TITAN original-highpressure hoses in order to ensure functionality, safety and
durability.
This system is capable of producing 2750 PSI / 190 Bar. Only
use replacement parts or accessories that are specified by the
manufacturer and that are rated a minimum of 2750 PSI. This
includes spray tips, nozzle guards, guns, extensions, fittings,
and hose.
Always engage the trigger lock when not spraying. Verify the
trigger lock is functioning properly.
Verify that all connections are secure before operating the
unit.
Know how to stop the unit and bleed pressure quickly. Be
thoroughly familiar with the controls. Pressure will not be
released by turning off the motor. The PRIME/SPRAY valve
or pressure bleed valve must be turned to their appropriate
positions to relieve system pressure. Refer to PRESSURE
RELIEF PROCEDURE described in the pump manual.
Always remove the spray tip before flushing or cleaning the
system.
•
•
•
•
•
•
•
•
IMPORTANT: The diaphragm pump is provided with a thermally
protected automatic reset. If an overload occurs the thermally
protected automatic reset disconnects the motor from the power
supply.
• The motor will restart without warning when the protector
automatically resets.
• Always disconnect the motor from the power supply before
working on the equipment.
• When the thermally protected automatic reset disconnects
the motor from the power supply, relieve pressure by turning
the PRIME/SPRAY valve to PRIME.
• Turn the pump ON/OFF switch to OFF.
NOTE TO PHYSICIAN:
Injection into the skin is a traumatic injury which can lead
to possible amputation. It is important to treat the injury as
soon as possible. DO NOT delay treatment to research toxicity.
Toxicity is a concern with some coatings injected directly
into the blood stream. Consultation with a plastic surgeon or
reconstructive hand surgeon may be advisable.
NOTE: The cause of the overload should be corrected
before restarting. Refer to the Troubleshooting
section.
WARNING: HAZARDOUS VAPORS
Paints, solvents, insecticides, and other materials can
be harmful if inhaled or come in contact with the body.
Vapors can cause severe nausea, fainting, or poisoning.
PREVENTION:
• Use a respirator or mask if vapors can be inhaled. Read all
instructions supplied with the mask to be sure it will provide
the necessary protection.
• Wear protective eyewear.
• Wear protective clothing as required by coating manufacturer.
Specifications
Weight�����������������������������������������������������27 lbs
Capacity��������������������������������������������������Up to .35 gallon (1.25 liters) per
minute
Power source����������������������������������������Electric motor, totally enclosed, fan
cooled
Power requirement����������������������������15 amp minimum circuit on 115
VAC, 60 Hz current.
Generator�����������������������������������������������15 amp A/C.
Spraying pressure�������������������������������Up to 2750 PSI
Capabilities��������������������������������������������Sprays a variety of oil-based and
latex paints, primers, and stains
WARNING: GENERAL
Can cause severe injury or property damage.
PREVENTION:
• Always wear appropriate gloves, eye protection, clothing and
a respirator or mask when painting.
• Do not operate or spray near children. Keep children away
from equipment at all times.
• Do not overreach or stand on an unstable support. Keep
effective footing and balance at all times.
• Stay alert and watch what you are doing.
• Do not operate the unit when fatigued or under the influence
of drugs or alcohol.
• Do not kink or over-bend the hose. Airless hose can develop
leaks from wear, kinking and abuse. A leak can inject material
into the skin.
© Titan Tool Inc. All rights reserved.
Do not expose the hose to temperatures or pressures in excess
of those specified by manufacturer.
Do not use the hose as a strength member to pull or lift the
equipment.
Use lowest possible pressure to flush equipment.
Follow all appropriate local, state and national codes
governing ventilation, fire prevention and operation.
The United States Government Safety Standards have been
adopted under the Occupational Safety and Health Act
(OSHA). These standards, particularly part 1910 of the General
Standards and part 1926 of the Construction Standards should
be consulted.
Before each use, check all hoses for cuts, leaks, abrasion
or bulging of cover. Check for damage or movement
of couplings. Immediately replace hose if any of those
conditions exist. Never repair a paint hose. Replace with a
conductive high-pressure hose.
Do not spray outdoors on windy days.
Always unplug cord from outlet before working on equipment
(electric models only).
3
Table of Contents
Preparing to Paint
Safety Precautions............................................................................ 2
Grounding Instructions...............................................................................3
General Description......................................................................... 4
Specifications..................................................................................................4
Preparing to Paint............................................................................ 4
Attaching the Tip to the Gun....................................................................4
Checking the Outlet Valve (optional).....................................................4
Attaching the Paint Hose............................................................................5
Pressure Relief Procedure................................................................ 5
Priming.............................................................................................. 5
Preparing to Prime........................................................................................5
Mounting the Paint Hopper......................................................................6
Attaching the Return Tube........................................................................6
Priming the Pump.........................................................................................6
Spraying............................................................................................ 7
Spraying Technique......................................................................................7
Practice..............................................................................................................7
Cleanup............................................................................................. 8
Overnight Storage.........................................................................................8
Long-Term Storage.......................................................................................8
Maintenance................................................................................... 10
Removing and Cleaning the Inlet Valves............................................10
Removing and Cleaning the Outlet Valve..........................................10
Cleaning the Hopper Screen...................................................................10
Troubleshooting............................................................................. 11
Parts Listings................................................................................... 16
Main Assembly.............................................................................................16
Diaphragm Pump........................................................................................17
Pump Head Assembly................................................................................18
Hopper Assembly........................................................................................18
Limited Warranty............................................................................ 20
Attaching the Tip to the Gun
1.
Trigger locked
(gun will not spray)
2.
Pressure Control
Knob
Outlet Valve
PRIME/SPRAY
Knob
Thread the tip guard onto the gun. Tighten the nut first by
hand, then tighten more firmly with a wrench.
NOTE:When attaching the tip guard to the gun, align the
tip guard as shown in the figure below, then tighten
with a wrench.
Begin
tightening
the tip guard
at this angle
This high performance airless sprayer is a precision power tool used
for spraying many types of materials. Read and follow this instruction
manual carefully for proper operating instructions, maintenance and
safety information.
Return Tube
Trigger unlocked
(gun will spray)
POSSIBLE INJECTION HAZARD. Do not spray without
the tip guard in place. Never trigger the gun unless the
tip is in either the spray or the unclog position. Always
engage the gun trigger lock before removing, replacing
or cleaning tip.
General Description
Paint Hopper
Lock the trigger by rotating the trigger lock forward until it
stops.
to achieve
the desired
spray angle
when tight.
Checking the Outlet Valve (optional)
1.
Firmly press the optional pusher valve button on the side of
the pump housing to make sure the outlet ball valve moves
freely.
Pusher Valve Button
(optional)
Power Cord
4
© Titan Tool Inc. All rights reserved.
Priming
Attaching the Paint Hose
1.
2.
Attach the high pressure hose to the paint sprayer. Use a
wrench to tighten the paint hose securely.
Preparing to Prime
1.
Fill the inlet valve with water or with a light household oil.
2.
Make sure the PRIME/SPRAY knob is set to PRIME and that
the pressure control knob is turned counterclockwise to the
lowest pressure setting.
Turn the motor switch to ON.
Increase the pressure by turning the pressure control knob
clockwise 1/2 turn.
Force the inlet valve to open and close by pushing on it with
a screwdriver or the eraser end of a pencil. It should move up
and down about 1/16 of an inch. Continue until water or oil
is sucked into the sprayer. This will wet the moving parts and
break loose any old paint residue.
Attach the spray gun to the other end of the high pressure
hose. Tighten the hose securely to the gun using two
wrenches.
3.
4.
3.
5.
Plug the sprayer into a properly grounded outlet or heavy
duty grounded extension cord. Do not use more than 100
feet of cord. If you must spray a long distance from a power
source, use more paint hose, not more extension cords. Use a
minimum size of 16 gauge extension cord for up to 50 feet in
length, or 12 to 14 gauge for extension cords between 50 and
100 feet in length.
Pressure Relief Procedure
Follow this procedure after the unit is assembled and before any
operation which involves the spray gun such as cleaning and
maintenance or changing tips or accessories.
1. Turn the pressure control knob counterclockwise to its lowest
setting.
Pressure Control Knob
6.
Put the palm of your hand over the inlet. Turn the pressure
control knob clockwise to its maximum setting. You should
feel suction coming from the inlet valve. If you do not, see the
section on cleaning and servicing the outlet valve.
7.
Turn the pressure control knob counterclockwise to the
minimum pressure setting.
Turn the motor switch to OFF.
PRIME/SPRAY Knob
2.
3.
4.
Turn the PRIME/SPRAY knob to PRIME.
Trigger the gun to remove any pressure which may still be in
the hose.
Lock the trigger by rotating the trigger
lock forward until it stops.
8.
Injection hazard. Do not spray
without the tip guard in place.
NEVER trigger the gun unless the
tip is completely turned to either
the spray or the unclog position.
ALWAYS engage the gun trigger
Trigger locked
lock before removing, replacing or
(gun will not spray)
cleaning tip.
© Titan Tool Inc. All rights reserved.
5
Mounting the Paint Hopper
1.
2.
Priming the Pump
Align the bottom of the paint hopper with the threaded inlet
valve on the paint pump block.
Turn the paint hopper clockwise to thread it onto the inlet
valve. Continue to turn the paint hopper until it is secure on
the inlet valve.
1.
Turn the pressure control knob counterclockwise to its lowest
pressure setting.
NOTE: Make sure the threads are straight and the hopper
turns freely on the inlet valve. Do not cross-thread.
3.
Place the filter screen into the bottom of the paint hopper and
snap it in position.
Pressure Control Knob
Attaching the Return Tube
1.
2.
Make sure that the motor switch is turned to OFF.
Screw the return tube fitting found in the literature set into
the return tube port on the side of the pump.
PRIME/SPRAY Knob
NOTE: Do not over-tighten. Hand-tighten only. Some
threads will be visible even when fully tightened.
3.
Place the straight end of the return tube into the return tube
fitting.
Return Tube Fitting
2.
3.
4.
5.
Remove the paint hopper cover and fill the paint hopper with
material.
Turn the PRIME/SPRAY knob to PRIME.
Turn the motor switch to ON.
Turn the pressure control knob clockwise to between half and
full pressure. Let the unit prime 1 to 2 minutes after material
begins to flow through the return tube.
important: Always reduce the pressure to zero before
changing the position of the PRIME/SPRAY knob. Failure to do so
may cause damage to the paint pump diaphragm.
5.
Return Tube
Thread the nut on the return tube onto the return tube fitting
and tighten until the return tube is secure.
Place the hook end of the return tube into the hole in the
paint hopper cover.
Return Tube
Paint Hopper Cover
IME
4.
important: If the pressure control knob is reduced to zero
and the PRIME/SPRAY knob is still on SPRAY while the sprayer is
operating, there will be high pressure in the hose and spray gun
until the PRIME/SPRAY knob is turned to PRIME or until the spray
gun is triggered to relieve the pressure.
6
© Titan Tool Inc. All rights reserved.
Spraying
Proper way to trigger the spray gun
Spraying Technique
The key to a good paint job is an even coating over the entire surface.
This is done by using even strokes. Keep your arm moving at a
constant speed and keep the spray gun at a constant distance from
the surface. The best spraying distance is 10 to 12 inches between
the spray tip and the surface.
Keep stroke
even
Aproximately
10 to 12 inches
Even coat throughout
Approximately
10 to 12 inches
Start stroke
Pull trigger
Keep steady
Release trigger
End stroke
Overlap each stroke by about 50%. This will ensure an even coating.
When you stop painting, lock the gun trigger lock, turn the pressure
control knob counterclockwise to its lowest setting and set the
PRIME/SPRAY knob to PRIME. Turn the motor switch to OFF and
unplug the sprayer.
If you expect to be gone more than 1 hour, follow the short term
clean up procedure described in the CLEANUP section of this manual.
Keep stroke smooth and at an even speed.
Practice
Keep the spray gun at right angles to the surface. This means moving
your entire arm back and forth rather than just flexing your wrist.
Light Coat
Heavy Coat
1.
2.
Light Coat
Be sure that the paint hose is free of kinks and clear of objects
with sharp cutting edges.
Turn the pressure control knob counterclockwise to its to its
lowest setting.
Pressure Control Knob
Do not flex wrist while spraying.
Keep the spray gun perpendicular to the surface, otherwise one end
of the pattern will be thicker than the other.
PRIME/SPRAY Knob
Approximately
10 to 12 inches
Right way
3.
4.
Wrong way
5.
6.
The spray gun should be triggered by turning it on and off with each
stroke. This will save paint and avoid paint buildup at the end of the
stroke. Do not trigger the gun during the middle of a stroke. This will
result in an uneven spray and splotchy coverage.
7.
8.
© Titan Tool Inc. All rights reserved.
7
Turn the PRIME/SPRAY knob to SPRAY.
Turn the pressure control knob clockwise to its highest
setting. The paint
Unlock the gun trigger
lock by turning the
switch so that it is
parallel to the handle.
Good spray pattern
Trigger the spray gun
to bleed air out of the
hose.
When paint reaches the
spray tip, spray a test
area to check the spray
pattern.
Paint tailing pattern
Use the lowest pressure
setting necessary to get a good spray pattern. If the pressure
is set too high, the spray pattern will be too light. If the
pressure is set too low, tailing will appear or the paint will
spatter out in gobs rather than in a fine spray.
Cleanup
Long-Term Storage
Overnight Storage
Do not allow paint to build up on the motor or the
motor will overheat. Do not allow flammable solvents
to come in contact with the motor or they could ignite.
Shutdown
1.
2.
3.
4.
5.
6.
Turn the pressure control knob counterclockwise to the
minimum setting.
Turn the PRIME/SPRAY knob to PRIME to release system
pressure.
Trigger the gun to remove any pressure that may still be in the
hose.
Lock the trigger by rotating the trigger
lock forward until it stops.
Turn the motor switch to OFF and
unplug the sprayer.
For latex materials only, pour 1/2 cup
water slowly on the top of the paint to
prevent the paint from drying. For other
materials, seal the paint hopper with the Trigger locked
hopper cover keeping the return tube in (gun will not spray)
the paint.
NOTE:You will need a bucket, cleaning solution, a
toothbrush, a wrench and cleaning rags.
NOTE: If spraying with latex paint, use warm soapy water
for cleaning. If using oil or alkyd-based paints, use
mineral spirits or paint thinner.
important: Do not use mineral spirits or paint thinner on latex
paint, or the mixture will turn into a jelly-like substance which is
difficult to remove.
Clearing the Paint Hopper
1.
2.
3.
4.
5.
7.
6.
7.
Wrap the spray gun assembly in a damp cloth and place it in a
plastic bag. Seal the bag shut.
8.
9.
10.
11.
8.
12.
13.
Place the sprayer in a safe place out of the sun for short-term
storage.
Startup
1.
2.
3.
4.
5.
6.
Remove the gun from the plastic bag.
Stir the water into the paint for latex materials. Remove the
hopper cover from the paint hopper and stir the paint for all
other materials.
Lock the gun trigger by rotating the
trigger lock forward until it stops.
Turn the pressure control knob
counterclockwise to the minimum
setting.
Turn the PRIME/SPRAY knob to PRIME.
Turn the motor switch to OFF.
Trigger locked
Direct the return tube into the original
(gun will not spray)
paint bucket.
Turn the motor switch to ON.
Turn the pressure control knob to 1/2 maximum pressure.
This will draw the remaining paint in the paint hopper
through the pump, up the return tube, and into the paint
bucket.
Turn the pressure control knob counterclockwise to the
minimum pressure setting.
Trigger the gun to relieve pressure and lock the gun.
Remove the spray tip and guard and place them into a
container of water or appropriate solvent for the type of
material with which you are painting.
Fill the paint hopper with water or an appropriate solvent for
the type of material with which you are painting.
Direct the return tube into a waste bucket.
Increase the pressure to 1/2 the maximum pressure. Let the
water or solvent circulate for 2-3 minutes to flush paint out of
the pump, the paint hopper, and the return tube.
Clearing the Paint Hose
Check to be sure that the PRIME/SPRAY knob is set to PRIME
and that the pressure is completely reduced.
Plug sprayer in and turn the motor switch to ON.
After the sprayer is primed, turn the PRIME/SPRAY knob to
SPRAY and gradually turn the pressure control knob clockwise
to increase the pressure.
Test the sprayer on a practice piece and begin spraying.
1.
To save paint left in the hose, release the gun trigger lock and
carefully trigger the gun with the spray tip removed against
the inside of the paint container.
2.
Turn the pressure control knob counterclockwise to the
minimum pressure setting.
Turn the PRIME/SPRAY knob to SPRAY.
Turn the pressure control knob slowly until paint starts to
flow into the bucket. As soon as the water or solvent starts to
come into the bucket, release the trigger.
Change to clean water or solvent, point the gun to the side
of the waste bucket, and continue circulating for another 5
minutes to thoroughly clean the hose, pump and spray gun.
Turn the pressure control knob counterclockwise to its lowest
setting.
3.
4.
5.
6.
8
© Titan Tool Inc. All rights reserved.
7.
8.
9.
10.
Final Cleanup
Turn the PRIME/SPRAY knob to PRIME.
Trigger the gun to remove any pressure which may still be in
the hose.
Lock the gun trigger by rotating the trigger lock forward until
it stops.
Turn the motor switch to OFF.
1.
2.
3.
4.
5.
Remove the tip assembly.
Turn the motor to ON.
Turn the PRIME/SPRAY knob to SPRAY.
Turn the pressure control knob clockwise to 1/2 power.
Trigger the gun into the cleaning bucket until the hopper is
empty.
6. Refill the hopper and continue flushing the system until the
solution coming out of the gun appears clean.
7. Lock the gun and turn the pressure control knob
counterclockwise to its lowest setting.
8. Turn the PRIME/SPRAY knob to PRIME.
9. Remove the hopper from the inlet valve.
10. Clean the threads of the inlet valve with a damp cloth.
11. Fill the inlet valve with a light household oil.
Clearing the Gun
1.
2.
3.
4.
5.
6.
Remove the spray gun from the paint hose using two
adjustable wrenches.
Remove the filter housing from the gun. Place the gun and
the filter assembly into a container of water or solvent to soak.
Cover the paint container and set it aside.
Clean the spray tip and gun filter with a soft brush.
Reassemble the gun and filter. Assemble the spray tip in the
cleaning position with the arrow pointing to the back of the
gun.
Attach the paint hose to the gun and tighten using two
wrenches.
12. Turn the PRIME/SPRAY knob to SPRAY to distribute the oil.
NOTE: Proper cleaning and oiling of the pump after use
are the most important steps you can take to insure
proper operation after storage.
13.
7.
8.
9.
Turn the motor switch to ON.
Unlock gun trigger by turning the gun trigger lock so that it is
parallel to the gun handle.
Turn the PRIME/SPRAY knob to SPRAY and point the gun to
the side of the waste bucket.
14.
15.
16.
17.
18.
19.
20.
10
11.
12.
13.
14.
15.
Trigger the gun and gradually turn the pressure control knob
clockwise to 1/2 pressure. Continue to trigger the gun for
approximately 30 seconds.
Turn the pressure control knob counterclockwise to its lowest
setting.
Turn the PRIME/SPRAY knob to PRIME.
Trigger the gun to remove any pressure which may still be in
the hose.
Lock the gun trigger by rotating the trigger lock forward until
it stops.
Turn the motor switch to OFF.
© Titan Tool Inc. All rights reserved.
9
Turn the pressure control knob counterclockwise to its lowest
setting.
Turn the PRIME/SPRAY knob to PRIME.
Trigger the gun to remove any pressure that may still be in the
hose.
Lock the gun trigger by rotating the trigger lock forward until
it stops..
Turn the motor switch to OFF.
Remove the hopper filter and clean in clean water or the
appropriate solvent. Use a soft brush.
Return the hopper filter to its position in the hopper and
replace the hopper on the inlet valve.
Wipe the entire unit, hose and gun with a damp cloth to
remove accumulated paint.
Maintenance
NOTE: This spring is manufactured to a very specific
tension. Do not put in an unauthorized substitute.
See the paint pump assembly parts diagram for the
proper replacement part number.
Follow these procedures when encountering problems indicated in
the troubleshooting section.
Removing and Cleaning the Inlet Valves
1.
2.
3.
4.
Be certain that the sprayer is off.
Remove the inlet valve assembly using a 27 millimeter socket
or box end wrench.
5.
Remove the seat and ball assembly.
Clean all parts thoroughly. If the ball or seat show any sign of
wear or damage, replace them with new parts. This carbide
ball must seal tightly against its seat for the valve to function
properly.
Cover all parts with a thin coat of light oil before reassembling.
NOTE:You will need to align the ridge on the seat with the
groove in the pump housing when reassembling.
6.
7.
8.
3.
Test movement of the valve by pushing on it from the open
end of the valve housing with a screwdriver or the eraser end
of a pencil. It should move about 1/16 of an inch. If it does
not move, it should be cleaned or replaced.
Drop in the valve ball.
Insert the ball stop and spring and replace the valve body. Be
sure that the o-ring is positioned properly and that the tongue
on the cap fits inside the spring.
Tighten the valve body securely with an adjustable wrench.
Do not over-tighten.
Seal
Seat
Ball
Spring
Ball Stop
O-ring
Valve Body
Cleaning the Hopper Screen
NOTE: The inlet valve must be oiled after every job. This
will reduce or eliminate priming problems the next
time the sprayer is used.
4.
5.
6.
The screen at the bottom of the paint hopper may need cleaning
periodically. Check it every time you add paint. Remove the screen
by pulling it out of the hopper with a pliers. Clean the screen with
water or solvent and a soft-bristle brush, if necessary.
Thoroughly clean the valve assembly with water or the
appropriate solvent. Use a small brush.
If you have properly cleaned the valve and water drips out of
the bottom, the valve is worn and needs to be replaced. A
properly seated valve filled with water and held vertically will
not drip.
Install a new or cleaned valve in the pump block and then fill
the valve with light oil or solvent.
Removing and Cleaning the Outlet Valve
It may be necessary to remove and clean the outlet valve or to
replace parts inside the valve worn out through normal use.
1. Remove the outlet valve body with a wrench.
2.
Remove and clean the ball stop and small spring inside the
valve using a wire hook or tweezers. Replace the spring if it is
broken or worn.
10
© Titan Tool Inc. All rights reserved.
Troubleshooting
Problem
A.
The sprayer does not start up.
Cause
1.
2.
3.
4.
5.
6.
7.
B.
C.
D.
The sprayer is not plugged in.
The ON/OFF switch is set to OFF.
Low or no voltage is coming from the wall
plug.
The sprayer was turned off while still under
pressure.
The extension cord is damaged or has too low
a capacity.
The thermal overload on the sprayer is
tripped.
There is a problem with the motor.
Solution
1.
2.
3.
Plug the sprayer in.
Turn the ON/OFF switch to ON.
Properly test the power supply voltage.
4.
Turn the PRIME/SPRAY knob to PRIME.
5.
Replace the extension cord.
6.
7.
Allow the motor to cool and move the sprayer to a
cooler spot.
Take the sprayer to a Titan Authorized Service Center.
1.
Try to prime the unit again.
2.
3.
4.
5.
6.
7.
8.
9.
Fill the paint hopper with paint.
Clean the hopper filter.
Clean the inlet valve.
Clean the outlet valve and replace any worn parts.
Take the sprayer to a Titan Authorized Service Center.
Replace the inlet valve.
Take the sprayer to a Titan Authorized Service Center.
Take the sprayer to a Titan Authorized Service Center.
The sprayer starts up but does
not draw in paint when the
PRIME/SPRAY knob is set to
PRIME.
1.
2.
3.
4.
5.
6.
7.
8.
9.
The unit will not prime properly or has lost
prime.
The paint hopper is empty
The hopper filter is clogged.
The inlet valve is stuck.
The outlet valve is stuck.
The PRIME/SPRAY valve is plugged.
The inlet valve is worn or damage.
There is a problem with the diaphragm.
The hydraulic oil level is low or empty.
The sprayer draws up paint but
the pressure drops when the
gun is triggered.
1.
2.
3.
The spray tip is worn.
The hopper filter is clogged.
The gun or spray tip filter is plugged.
1.
2.
3.
4.
5.
6.
The paint is too heavy or coarse.
The outlet valve assembly is dirty or worn.
The inlet valve assembly is damaged or worn.
4.
5.
6.
Replace the spray tip with a new tip.
Clean the hopper filter.
Clean or replace the proper filter. Always keep extra
filters on hand.
Thin or strain the paint.
Clean or replace the outlet valve assembly.
Replace the inlet valve.
1.
1.
Take the sprayer to a Titan Authorized Service Center.
2.
The inlet or outlet valve ball or ball seat is
worn.
Foreign matter or paint has built up between
the ball and the seat.
2.
Take the sprayer to a Titan Authorized Service Center.
The sprayer will not shut off.
E.
The spray gun leaks.
1.
Internal parts of the gun are worn or dirty.
1.
Take the sprayer to a Titan Authorized Service Center.
F.
The tip assembly leaks.
1.
2.
The tip was assembled incorrectly.
A seal is worn.
1.
2.
Check the tip assembly and assemble properly.
Replace the seal.
G.
The spray gun will not spray.
1.
The spray tip, the gun filter or the tip filter is
plugged.
The spray tip is in the CLEAN position.
1.
Clean the spray tip, gun filter or tip filter.
2.
Put the tip in the SPRAY position.
The pressure is set too low.
The gun, the tip, or the hopper filter is
plugged.
The tip is worn.
The paint is too thick.
1.
2.
Increase the pressure.
Clean the filters.
3.
4.
Replace the spray tip.
Thin the paint.
The motor overheated.
The extension cord is too long or is too small
a gauge.
Paint has built up on the motor.
The motor was started while the sprayer was
under pressure.
The sprayer was sitting in the hot sun.
1.
2.
3.
4.
Allow to cool for 30 minutes.
Allow to cool for 30 minutes and replace the extension
cord with a shorter extension or a thicker gauge cord.
Clean the paint from the motor.
Restart the sprayer in the PRIME mode.
5.
Move the sprayer out of the sun.
2.
H.
The paint pattern is tailing.
1.
2.
3.
4.
I.
The thermal overload tripped
and shut off the sprayer.
1.
2.
3.
4.
5.
NOTE:When the PRIME/SPRAY valve is on SPRAY and there is flow through the return tube, remove the PRIME/SPRAY valve and
clean or replace it.
NOTE: The electric motor should always be kept clean and dry. Paint acts as an insulator. Too much paint on the motor will cause
the motor to overheat.
© Titan Tool Inc. All rights reserved.
11
Consignes de sécurite important
• L’écoulement de peinture ou de solvant dans l’équipement
peut produire de l’électricité statique. L’électricité statique
crée un risque d’incendie ou d’explosion en présence de
fumées de peinture ou de solvant. Toutes les pièces du
système du pulvérisateur, y compris la pompe, l’ensemble
du tuyau, le pistolet de pulvérisation et les objets dans et
autour de la zone de pulvérisation doivent être correctement
reliés à la terre pour protéger contre les décharges
d’électricité statique et les étincelles. N’utilisez que des
tuyaux conducteurs ou reliés à la terre pour pulvérisateurs de
peinture sous vide à haute pression, spécifiés par le fabricant.
• Vérifiez que tous les conteneurs ou systèmes de stockage sont
reliés à la terre pour éviter les décharges d’électricité statique.
• Connectez à une prise électrique avec prise de terre et utilisez
des rallonges électriques reliées à la terre. N’utilisez pas
d’adaptateur 3 à 2.
• N’utilisez pas de peinture ou de solvant contenant du halon,
par exemple, le chlore, les agents antimoisissure à l’eau
de Javel, le chlorure de méthylène et le trichloroéthane.
Ils ne sont pas compatibles avec l’aluminium. Contactez le
fournisseur de revêtements pour connaître la compatibilité du
matériau avec l’aluminium.
• La zone de pulvérisation doit toujours être bien aérée. Une
bonne quantité d’air frais doit constamment traverser la zone
de pulvérisation pour éviter les accumulations de vapeurs
inflammables. Le système de pompage doit être placé
dans une zone bien aérée. Ne pulvérisez pas le système de
pompage.
• Ne fumez pas dans la zone de pulvérisation.
• N’actionnez pas d’interrupteurs électriques, de moteurs ou
autres dispositifs produisant des étincelles dans la zone de
pulvérisation.
• Maintenez la propreté de la zone et veillez à ce qu’elle ne
contienne pas de conteneurs de peinture ou de solvant, de
chiffons et autres matières inflammables.
• Sachez ce que contiennent la peinture et les solvants
pulvérisés. Lisez les fiches de sécurité du matériel (MSDS) et
les étiquettes apposées sur les conteneurs de peintures et de
solvants. Respectez les consignes de sécurité du fabricant de
peinture et de solvant.
• Placez la pompe à une distance minimum de 7,62 mètres
(25 pieds) de l’objet à pulvériser, dans une zone bien aérée
(ajoutez de la longueur de tuyau si besoin est). Les vapeurs
inflammables sont souvent plus lourdes que l’air. La zone près
du sol doit être très bien aérée. La pompe contient des pièces
qui produisent des arcs et émettent des étincelles pouvant
enflammer les vapeurs.
• Le plastique peut causer des étincelles d’électricité statique.
N’accrochez aucun plastique dans une zone de pulvérisation
fermée. N’utilisez pas de toiles de protection en plastique
quand vous pulvérisez une matière inflammable.
• Ayez un extincteur en bon état de fonctionnement à portée de
main.
Lire toutes ces consignes avant d’utiliser l’appareil.
Garder ces consignes.
Indique une situation à risque, laquelle, si elle n’est pas
évitée, peut entraîner des blessures graves, voire la mort.
Pour réduire les risques d’incendie ou d’explosion,
de choc électrique et de blessure, vous devez lire et
comprendre les directives figurant dans ce manuel.
Familiarisez-vous avec les commandes et l’utilisation
adéquate de l’équipement.
Directives de mise à la terre
Cet appareil doit être mis à la terre. En cas de court-circuit, cette
précaution réduit les risques de choc en procurant un parcours
au courant électrique. Le cordon de l’appareil est doté d’un fil de
terre relié à la troisième broche de sa fiche. Cette dernière doit être
branchée dans une prise correctement câblée et mise à la terre
conformément aux codes et règlements locaux.
mise en garde - Le fait de ne pas brancher
correctement la fiche trifilaire de l’appareil peut
entraîner des risques de choc électrique.
Si on doit réparer ou remplacer le cordon ou la fiche, ne pas raccorder
le fil de terre à la borne des broches plates (lames) de cette dernière.
Ce fil, normalement vert (avec ou sans rayures jaunes), doit être relié
à la broche de terre.
Consulter un technicien ou un électricien qualifié à défaut de
comprendre l’ensemble des présentes directives ou en cas
d’incertitude quant à la mise à terre de l’appareil. Ne pas modifier la
fiche de l’appareil; si elle ne s’adapte pas dans la prise voulue, la faire
remplacer par un électricien qualifié.
Conçu pour les circuits de 120 V, cet appareil est doté d’une fiche
ressemblant à celle illustrée ci-dessous. S’assurer que le produit est
connecté à une prise électrique ayant la même configuration que la
fiche mâle. Ne pas utiliser d’adaptateur avec ce produit.
Prise trifilaire
Broche de mise à la terre
Plaque murale de la prise
NOTA : On ne recommande pas l’utilisation de rallonges de
plus de 31 m (100 pi); il est préférable de rallonger
le tuyau à peinture que le cordon d’alimentation.
Les rallonges plus courtes assureront la puissance
électrique requise pour un fonctionnement
adéquat.
MISE EN GARDE : EXPLOSION OU INCENDIE
Les émanations de certains produits peuvent exploser
ou s’enflammer, et risquent d’entraîner des dommages
matériels ou de graves blessures.
MISE EN GARDE : injection cutanée
Le jet de haute pression produit par cet appareil peut
transpercer la peau et les tissus sous-jacents, causant des
blessures graves pouvant entraîner l’amputation.
MESURES PRÉVENTIVES :
• Ne pulvérisez pas de matières inflammables ou combustibles
près d’une flamme nue, de voyants lumineux ou de sources
d’ignition telles que des objets chauds, cigarettes, moteurs,
matériel et appareils électriques. Évitez de produire des
étincelles en connectant et en déconnectant les cordons
électriques.
• Ne pulvérisez pas et ne les nettoyez pas avec des liquides
ayant un point d’éclair inférieur à 38°C (100°F). Le point
d’éclair est la température à laquelle le liquide peut créer
suffisamment de vapeurs et s’enflammer.
Français
MESURES PRÉVENTIVES :
• Ne dirigez pas le pistolet sur et ne pulvérisez pas les personnes
ou les animaux.
• N’approchez pas les mains ni d’autres parties du corps de la
sortie du produit. Par exemple, ne tentez pas d’arrêter une
fuite avec une partie du corps.
• NE JAMAIS mettre la main, même gantée, devant le pistolet
(les gants n’offrent aucune protection contre les blessures par
injection).
12
© Titan Tool Inc. Tous droits réservés.
Consignes de sécurite important
• Porter des lunettes de protection.
• Porter les vêtements de protection prescrits par le fabricant du
produit utilisé.
• TOUJOURS s’assurer que le protège-embout est en place avant
de pulvériser. Il est cependant à noter que, s’il assure une
certaine protection, ce dispositif joue surtout un rôle préventif.
• Utilisez exclusivement un embout de buse spécifié par le
fabricant.
• Prenez garde quand vous nettoyez ou que vous changez
les embouts de buse. Si l’embout se bouche pendant que
vous pulvérisez, verrouillez TOUJOURS la détente du pistolet,
arrêtez la pompe et libérez toute la pression avant de réparer
ou de nettoyer l’embout ou le protecteur ou avant de changer
d’embout. La pression n’est pas libérée par l’arrêt du moteur.
La poignée du robinet-valve PRIME/SPRAY doit être placée sur
PRIME pour libérer la pression. Consultez la PROCÉDURE DE
DÉcomPRESSION décrite dans le manuel de la pompe.
• Ne laissez pas l’appareil sous tension ou sous pression
quand vous vous en éloignez. Quand vous n’utilisez pas
l’appareil, éteignez-le et libérez la pression conformément aux
instructions du fabricant.
• La pulvérisation à haute pression peut injecter des toxines
dans le corps et causer de graves blessures corporelles. Si une
telle injection se produisait, consultez immédiatement un
médecin.
• Vérifiez les tuyaux et les pièces pour détecter des signes
d’endommagement : une fuite peut injecter le produit dans
la peau. Inspectez le tuyau avant chaque emploi. Changez
tous les tuyaux ou pièces endommagés. Pour des raisons
de fonctionnement, de sécurité et de durée de vie, utiliser
exclusivement des tuyaux flexibles à haute pression d‘origine
de TITAN.
• Ce système peut produire une pression de 2 750 PSI / 190
Bar. N’utilisez que les pièces de rechange ou les accessoires
spécifiés par le fabricant et ayant une pression nominale
minimum de 2 750 PSI. Ceci est valable pour les embouts
de pulvérisation, les protecteurs de buse, les pistolets, les
rallonges, les raccords et le tuyau.
• Verrouillez toujours la détente quand vous ne pulvérisez pas.
Vérifiez que le verrou de la détente fonctionne correctement.
• Vérifiez que toutes les connexions sont bien serrées avant
d’utiliser l’appareil.
• Sachez comment arrêter l’appareil et le dépressuriser
rapidement. Soyez bien familiarisé avec les commandes. La
pression n’est pas libérée lorsque le moteur est arrêté. La
poignée du robinet-valve PRIME/SPRAY doit être placée sur
PRIME pour libérer la pression. Consultez la PROCÉDURE DE
DÉcomPRESSION décrite dans le manuel de la pompe.
• Retirez toujours l’embout de pulvérisation avant de rincer ou
de nettoyer le système.
MISE EN GARDE : GÉNÉRALITÉS
D’autres dangers peuvent entraîner des dommages
matériels ou des blessures graves.
MESURES PRÉVENTIVES :
• Portez toujours les gants, la protection oculaire, les vêtements
et un respirateur ou masque appropriés quand vous peignez.
• Ne travaillez pas et ne pulvérisez pas près d’enfants. Éloignez
toujours les enfants de l’équipement.
• Ne travaillez pas avec les bras au-dessus de la tête ni sur un
support instable. Appuyez-vous bien sur les deux pieds pour
toujours conserver l’équilibre.
• Soyez attentif et regardez ce que vous faites.
• N’utilisez pas l’appareil quand vous êtes fatigué ou sous
l’influence de drogues ou d’alcool.
• Ne faites pas de nœuds avec le tuyau et ne le tordez pas trop.
Le tuyau à vide peut présenter des fuites suite à l’usure, les
nœuds ou les mauvais traitements. Une fuite risque d’injecter
du produit dans la peau.
• N’exposez pas le tuyau à des températures ou des pressions
supérieures à celles spécifiées par le fabricant.
• N’utilisez pas le tuyau pour tirer ou soulever l’équipement.
• Utilisez la plus basse pression possible pour rincer
l’équipement.
• Respectez tous les codes locaux, étatiques et nationaux
qui régulent la ventilation, la prévention d’incendies et le
fonctionnement.
• Les normes de sécurité du gouvernement des États-Unis ont
été adoptées dans la loi Occupational safety and Health Act
(OSHA). Ces normes, en particulier la partie 1910 des Normes
générales et la partie 1926 des Normes de construction,
doivent être consultées.
• Avant chaque emploi, vérifiez tous les tuyaux pour détecter
d’éventuelles coupures, fuites, abrasion ou couvercle bombé.
Vérifiez l’état ou le mouvement des accouplements. Changez
immédiatement le tuyau si l’une de ces conditions est vérifiée.
Ne réparez jamais un tuyau de peinture. Remplacez-le par un
tuyau conducteur à haute pression.
• Ne pulvérisez pas à l’extérieur par temps venteux.
• Débranchez toujours le cordon électrique de la prise avant de
travailler sur l’équipement.
remarque à l’intention des MÉDECINS : Les injections
cutanées sont des lésions traumatiques; il importe donc de
les traiter sans délai. On NE DOIT PAS retarder ce traitement
sous prétexte de vérifier la toxicité du produit en cause, celle-ci
n’étant conséquente que dans le cas d’injection directe de
certains produits dans le système sanguin. Il pourrait s’avérer
nécessaire de consulter un plasticien ou un spécialiste en
chirurgie reconstructive de la main.
IMPORTANT: La pompe à diaphragme est dotée d’un dispositif
de remise en marche automatique avec protection thermique.
En cas de surcharge, ce dispositif débranche le moteur du bloc
d’alimentation.
• Le moteur se remet en marche sans avertissement lorsque le
protecteur est réarmé automatiquement.
• Débranchez toujours le moteur du bloc d’alimentation avant
d’utiliser l’équipement.
• Lorsque le dispositif de remise en marche automatique
débranche le moteur du bloc d’alimentation, libérez de la
pression en tournant la soupape de PRIME/SPRAY à la position
PRIME.
• Placez l’interrupteur MARCHE/ARRÊT (ON/OFF) de la pompe
en position ARRÊT (OFF).
MISE EN GARDE : ÉMANATIONS DANGEREUSES
Certains produits (peintures, solvants, insecticides ou
autres) peuvent être nocifs s’ils sont inhalés ou entrent en
contact avec l’organisme. Les émanations de ces produits
peuvent provoquer de graves nausées, évanouissements
ou empoisonnements.
MESURES PRÉVENTIVES :
• Se servir d’un masque ou d’un respirateur s’il y a risque
d’inhalation (lire toutes les directives concernant ces
dispositifs afin de s’assurer qu’ils offrent la protection requise).
© Titan Tool Inc. Tous droits réservés.
NOTA : Il faut remédier à la cause de la surcharge avant
de faire redémarrer la pompe. Voir la section
Dépannage.
13
Français
Información de seguridad importante
Lea toda la información de seguridad antes de
operar el equipo. Guarde estas insturcciones.
•
Indica una situación peligrosa que, de no evitarse,
puede causar la muerte o lesiones graves.
Para reducir los riesgos de incendios, explosiones,
descargas eléctricas o lesiones a las personas, lea y
entienda todas las instrucciones incluidas en este
manual. Familiarícese con los controles y el uso
adecuado del equipo.
Instrucciones para la conexión a tierra
•
Este producto debe conectarse a tierra. En caso de un cortocircuito
eléctrico, la conexión a tierra reduce el riesgo de choque eléctrico
al aportar un alambre de escape para la corriente eléctrica. Este
producto está equipado con un cable que tiene alambre a tierra con
un enchufe a tierra adecuado. Debe usarse el enchufe para conectar a
un receptáculo que esté debidamente instalado y conectado a tierra
en conformidad con los códigos y las ordenanzas locales.
•
•
ADVERTENCIA - La instalación incorrecta del enchufe a
tierra puede ocasionar un riesgo de choque eléctrico.
•
Si es necesario reparar o cambiar el cable o el enchufe, no conecte
el cable verde a tierra a ninguno de las terminales de espiga plana.
El cable con aislamiento de color verde por fuera con o sin rayas
amarillas es el alambre a tierra y debe conectarse a la espiga a tierra.
Consulte a un electricista o técnico de servicio capacitado si las
instrucciones para la conexión a tierra no se entienden claramente
o si tiene dudas en cuanto a que el producto esté debidamente
conectado a tierra. No modifique el enchufe que se incluye. Si
el enchufe no encaja en el receptáculo, pida a un electricistas
capacitado que instale un receptáculo adecuado.
Este producto es para utilizarse en un circuito de 120 voltios
nominales y tiene un enchufe a tierra que tiene un aspecto similar al
ilustrado más abajo. Asegúrese que el producto esté conectado a un
tomacorriente que tenga la misma configuración que el enchufe. No
deben utilizarse adaptadores para este producto.
•
•
•
•
•
Receptáculo conectado a tierra
Pata a tierra
•
Tapa de la caja de receptáculo conectada a tierra
NOTA: No se recomienda usar una extensión de más de
100 pies. Use una longitud mayor de manguera de
pintura, no una extensión más larga. Una extensión
más corta asegurará que haya la energía eléctrica
máxima para tener un funcionamiento apropiado.
•
ADVERTENCIA: LESIÓN POR INYECCIÓN
El flujo de pintura a alta presión que produce este
equipo puede perforar la piel y los tejidos subyacentes,
ocasionando lesiones graves y posible amputación.
CONSULTE A UN MÉDICO INMEDIATAMENTE.
ADVERTENCIA: EXPLOSIÓN O INCENDIO
Los vapores de solventes y pinturas pueden explotar o
inflamarse. Pueden producirse daños materiales, lesiones
graves o ambos.
PREVENCIÓN:
• No apunte con la pistola ni pulverice sobre ninguna persona ni
animal.
• Mantenga las manos y el resto del cuerpo lejos de la descarga.
Por ejemplo, no trate de detener fugas con ninguna parte de
su cuerpo.
• NUNCA ponga la mano frente a la pistola. Los guantes no
protegen contra una lesión por inyección.
• SIEMPRE mantenga la protección de la boquilla en su sitio al
rociar. La protección de la boquilla sirve principalmente de
dispositivo de advertencia.
PREVENCIÓN:
• No pulverice materiales inflamables ni combustibles cerca
de llamas desnudas, pilotos o fuentes de ignición como
objetos calientes, cigarrillos, motores, equipos eléctricos
o electrodomésticos. Evite producir chispas al conectar y
desconectar los cables de alimentación.
• No pulverice ni limpie con líquidos que tengan un punto
de inflamación por debajo de 38 ºC (100 °F). El punto de
Español
inflamación es la temperatura a la que un fluido puede
producir vapor suficiente como para incendiarse.
La pintura o disolvente que pase por el equipo puede producir
electricidad estática. La electricidad estática supone un riesgo
de incendio o explosión en presencia de emanaciones de
pintura o disolvente. Todas las piezas del sistema pulverizador,
incluyendo la bomba, el conjunto de mangueras, la pistola
pulverizadora y los objetos dentro y alrededor de la zona de
pulverización se conectarán a tierra para protegerlos frente
a descargas estáticas y chispas. Utilice solamente mangueras
para pulverizadores de pintura airless (sin aire) de alta
presión conductoras o con toma a tierra especificadas por el
fabricante.
Compruebe que todos los recipientes y sistemas de recogida
están conectados a tierra para evitar descargas eléctricas.
Conecte a una salida con toma a tierra y utilice cables
alargadores puestos a tierra. No utilice un adaptador de 3 a 2.
No utilice pintura o disolvente que contenga hidrocarburos
halogenados, como cloro, fungicida blanqueador, cloruro de
metileno y tricloroetano. No son compatibles con el aluminio.
Póngase en contacto con el proveedor del material para
conocer su compatibilidad con el aluminio.
Mantenga la zona de pulverización bien ventilada. Asegúrese
de que circula aire fresco por la zona para evitar que se
acumulen vapores inflamables en el aire de la zona de
pulverización. Ponga el conjunto de la bomba en una zona
bien ventilada. No pulverice el conjunto de la bomba.
No fume en la zona de pulverización.
No encienda interruptores de luces, motores ni productos
similares que puedan producir chispas en la zona de
pulverización.
Mantenga la zona limpia y despejada de botes de pintura y
disolventes, trapos y otros materiales inflamables.
Infórmese del contenido de la pintura y de los disolventes
que pulverice. Lea las hojas de datos sobre seguridad de los
materiales (MSDS) y las etiquetas en los botes de pintura y
disolvente. Siga las instrucciones de seguridad del fabricante
de la pintura y del disolvente.
Coloque la bomba al menos a 7,62 metros (25 pies) del objeto
que se va a pulverizar en una zona bien ventilada (añada más
manguera si fuera necesario). Los vapores inflamables suelen
ser más pesados que el aire. La zona del suelo debe estar muy
bien ventilada. La bomba contiene piezas que forman arcos
que producen chispas y pueden inflamar los vapores.
El plástico puede producir chispas estáticas. Nunca utilice
plástico para cercar la zona de pulverización. No utilice
cortinas de plástico mientras pulveriza material inflamable.
Deberá contar con equipos extintores de incendios que
funcionen correctamente.
14
© Titan Tool Inc. Todos los derechos reservados.
Información de seguridad importante
•
•
•
•
•
•
•
•
•
•
Utilice solamente la boquilla especificada por el fabricante.
Tenga cuidado al limpiar y cambiar las boquillas. Si la boquilla
se atasca durante la pulverización, ponga SIEMPRE el seguro
del gatillo de la pistola, apague la bomba y libere toda la
presión antes de reparar, limpiar el protector o la boquilla
o cambiar la boquilla. La presión no se libera apagando el
motor. Para liberar la presión hay que poner la manija de la
válvula PRIME/SPRAY en PRIME. Consulte el Procedimiento de
Alivio de Presión que se describe en el manual de la bomba.
No deje el aparato con corriente ni con presión cuando nadie
esté pendiente de ella. Cuando no utilice el aparato, apáguelo
y libere la presión siguiendo las instrucciones del fabricante.
La pulverización a alta presión puede inyectar toxinas en el
cuerpo y producir daños graves en el mismo. En caso de que
esto ocurra, visite a un médico inmediatamente.
Compruebe las mangueras y las piezas en busca de daños;
una fuga puede inyectar material en la piel. Inspeccione la
manguera antes de cada uso. Sustituya las mangueras o las
piezas dañadas. Por razones de funcionamiento, seguridad
y duración, emplear únicamente mangueras de alta presión
originales de TITAN.
Este sistema es capaz de producir 2750 PSI / 190 Bar. Utilice
solamente piezas de repuesto o accesorios especificados por
el fabricante y con una capacidad nominal de 2750 PSI como
mínimo. Entre ellos se incluyen boquillas pulverizadoras,
protectores para las boquillas, pistolas, alargadores, racores y
mangueras.
Ponga siempre el seguro del gatillo cuando no esté
pulverizando. Verifique que el seguro del gatillo funciona
correctamente.
Antes de utilizar el aparato, verifique que todas las conexiones
son seguras.
Aprenda a detener el aparato y a liberar la presión
rápidamente. Familiarícese a conciencia con los controles. La
presión no se libera apagando el motor. Para liberar la presión
hay que poner la manija de la válvula PRIME/SPRAY en
PRIME. Consulte el Procedimiento de Alivio de Presión que se
describe en el manual de la bomba.
Quite siempre la boquilla pulverizadora antes de enjuagar o
limpiar el sistema.
ADVERTENCIA: GENERAL
Puede causar daños materiales o lesiones graves.
PREVENCIÓN:
• Cuando pinte, lleve siempre guantes, protección para los ojos,
ropa y un respirador o máscara adecuados.
• Nunca utilice el aparato ni pulverice cerca de niños. Mantenga
el equipo alejado de los niños en todo momento.
• No se estire demasiado ni se apoye sobre un soporte inestable.
Mantenga los pies bien apoyados y el equilibrio en todo
momento.
• No se distraiga y tenga cuidado con lo que hace.
• No utilice el aparato si está fatigado o se encuentra bajo la
influencia del alcohol o de las drogas.
• No retuerza ni doble la manguera en exceso. En la manguera
airless pueden aparecer fugas a causa del desgaste, de
retorcimientos o de un mal uso. Una fuga puede inyectar
material en la piel.
• No exponga la manguera a temperaturas o presiones que
superen las especificadas por el fabricante.
• No utilice la manguera como elemento de fuerza para tirar del
equipo o levantarlo.
• Utilice la presión más baja posible para enjuagar el equipo.
• Cumpla todos los reglamentos locales, estatales y nacionales
pertinentes relativos a ventilación, prevención de incendios y
funcionamiento.
• Las normas sobre seguridad del gobierno de los Estados
Unidos se han adoptado al amparo de la Ley de salud y
seguridad ocupacional (OSHA). Deben consultarse tres
normas, particularmente la sección 1910 de las Normas
generales y la sección 1926 de las Normas sobre construcción.
• Cada vez que vaya a utilizar el equipo, compruebe antes todas
las mangueras en busca de cortes, fugas, abrasión o bultos en
la cubierta. Compruebe el movimiento de los acoplamientos
y si están dañados. Sustituya inmediatamente una manguera
si descubre alguna de estas anomalías. No repare nunca
una manguera de pintura. Sustitúyala por una manguera
conductora a alta presión.
• No pulverice al aire libre si hace viento.
• Desenchufe siempre el cable antes de trabajar en el equipo.
NOTA PARA EL MÉDICO: La inyección a través de la piel es una
lesión traumática. Es importante tratar la lesión tan pronto sea
posible. NO retrase el tratamiento para investigar la toxicidad.
La toxicidad es un factor a considerar con ciertos revestimientos
inyectados directamente en la corriente sanguínea. Puede ser
aconsejable consultar con un cirujano plástico o un cirujano
especialista en reconstrucción de las manos.
IMPORTANTE: La bomba del diafragma se proporciona con
un reinicio automático de protección térmica. Si ocurre una
sobrecarga, el reinicio automático de protección térmica
desconecta el motor del suministro de energía eléctrica.
• Cuando el protector se reinicie automáticamente, el motor
volverá a arrancar sin advertencia.
• Desconecte siempre el motor del suministro de energía
eléctrica antes de trabajar en el equipo.
• Cuando el reinicio automático de protección térmica
desconecte el motor del suministro de energía eléctrica,
libere la presión girando la válvula PRIME/SPRAY (CEBAR/
PULVERIZAR) a la posición PRIME.
• Gire el interruptor ON/OFF (ENCENDIDO/ APAGADO) de la
bomba a la posición OFF.
ADVERTENCIA: VAPORES PELIGROSOS
Las pinturas, solventes, insecticidas y demás materiales
pueden ser nocivos si se inhalan o toman contacto con
el cuerpo. Los vapores pueden causar náuseas graves,
desmayos o envenamiento.
PREVENCIÓN:
• Use un respirador o mascarilla si pueden inhalarse los vapores.
Lea todas las instrucciones suministradas con la mascarilla
para revisar que brinde la protección necesaria.
• Use lentes protectores.
• Use ropa protectora según lo indique el fabricante del
revestimiento.
© Titan Tool Inc. Todos los derechos reservados.
NOTA: La causa de la sobrecarga se debe corregir antes de
volver a arrancar. Consulte la sección de Solución
de problemas.
15
Español
Parts Listing
Main Assembly
1
8
9
10
11
2
3
4
12
13
5
14
15
6
16
7
Item
Part No.
Description
Qty.
Item
Part No.
Description
Qty.
1
0288144
Hopper assembly
1
9
0288478
Handle grip
1
2
9801533
Carriage bolt
4
10
0508276
Screw
2
3
----------
Pump head assembly
1
11
9820206
Washer
2
4
0555124
Diaphragm pump
1
12
0508660
Screw
2
5
0508271
Left leg
1
13
0508270
Right leg
1
6
0551525
Plug
2
14
0508377
Cord wrap
1
7
0555513
Tube cap
2
15
0508267
Mounting plate
1
8
0508259
Handle assembly
1
16
9811122
Lock nut
4
16
© Titan Tool Inc. All rights reserved.
Diaphragm Pump (P/N 0555124)
20
21
1
2
3
22
4
5
6
7
8
9
10
23
11
12
13
24
14
26
25
15
16
17
18
19
18
Item
Part No.
Description
Qty.
Item
Part No.
Description
16
9800049
Screw
Qty.
1
0555123
Pump head
1
2
0270494
Diaphragm ring
1
17
0047393
Retaining ring
1
3
0278240
Diaphragm
1
18
0090031
1
4
0288775
Pressure control knob
1
Eccentric sleeve and bearing
assembly
5
9801109
Set screw
2
19
0089829
Shaft key
1
6
0270529
Valve stem
1
20
9900355
Socket screw
4
7
0047373
Pressure regulating spring
1
8
0089518
O-ring
1
9
0089475
Pressure valve needle
1
10
0278339
Hydraulic piston
1
9
21
9921601
Lock washer
4
22
0270546
Motor (includes items 27 and 28)
1
23
0089930
Seal
1
24
0270477
Seal
1
25
0089929
Ball bearing
1
26
0278237
Hydraulic housing assembly
(includes items 23 – 25)
1
11
0005311
Piston spring
1
12
0270548
Piston washer
1
13
0089456
Retainer
1
27
0270462
Fan (not shown)
1
14
0278359
Gasket
1
28
0270612
Fan cover (not shown)
1
15
0278341
Hydraulic cover
1
© Titan Tool Inc. All rights reserved.
17
Pump Head Assembly
Hopper Assembly
1
1
12
2
2
13
3
14
3
15
16
7
4
4
6
5
6
7
8
9
10
11
5
Item
Part No.
Description
Qty.
1
0278242
Inlet valve assembly (includes item
2)
1
2
0089482
Sealing washer, nylon
1
3
0278334
Paint pump
1
4
0555850
PRIME/SPRAY valve assembly
1
5
0278362
Outlet seal
1
6
0278241
Ball seat
1
7
0093635
Ball
1
8
0047485
Outlet spring
1
9
0278361
Ball guide
1
10
9871114
O-ring
1
11
0278335
Outlet fitting
1
12
0278337
Pusher body
1
13
0278250
Pusher stem assembly
1
14
0278368
Pusher spring
1
15
0156646
Seal
1
16
0278340
Pusher washer
1
18
Item
Part No.
Description
Qty.
1
0279591
Cover, hopper
1
2
0089917
Filter screen, fine (shown)
1
0088871
Filter screen, coarse
3
0090283
Hopper
1
4
0093865
Return tube
1
5
0090617
Fitting
1
6
0090560
Return tube assembly (includes
items 4 and 5)
1
7
0279971
Hopper complete (includes items
1 – 6)
1
© Titan Tool Inc. All rights reserved.
Notes
© Titan Tool Inc. All rights reserved.
19
Warranty
Titan Tool, Inc., (“Titan”) warrants that at the time of delivery to the original purchaser for use (“End User”), the equipment covered by this
warranty is free from defects in material and workmanship. With the exception of any special, limited, or extended warranty published by Titan,
Titan’s obligation under this warranty is limited to replacing or repairing without charge those parts which, to Titan’s reasonable satisfaction, are
shown to be defective within twelve (12) months after sale to the End User. This warranty applies only when the unit is installed and operated in
accordance with the recommendations and instructions of Titan.
This warranty does not apply in the case of damage or wear caused by abrasion, corrosion or misuse, negligence, accident, faulty installation,
substitution of non-Titan component parts, or tampering with the unit in a manner to impair normal operation.
Defective parts are to be returned to an authorized Titan sales/service outlet. All transportation charges, including return to the factory, if
necessary, are to be borne and prepaid by the End User. Repaired or replaced equipment will be returned to the End User transportation
prepaid.
THERE IS NO OTHER EXPRESS WARRANTY. TITAN HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING, BUT NOT LIMITED TO,
THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT PERMITTED BY LAW. THE DURATION OF ANY IMPLIED
WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY. IN NO CASE SHALL
TITAN LIABILITY EXCEED THE AMOUNT OF THE PURCHASE PRICE. LIABILITY FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES UNDER
ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW.
TITAN MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE
WITH RESPECT TO ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY TITAN. THOSE ITEMS SOLD,
BUT NOT MANUFACTURED BY TITAN (SUCH AS GAS ENGINES, SWITCHES, HOSES, ETC.) ARE SUBJECT TO THE WARRANTY, IF ANY, OF THEIR
MANUFACTURER. TITAN WILL PROVIDE THE PURCHASER WITH REASONABLE ASSISTANCE IN MAKING ANY CLAIM FOR BREACH OF THESE
WARRANTIES.
Material Safety Data Sheets (MSDS) are available on Titan’s website or by calling Customer Service.
United States Sales & Service
Phone: 1-800-526-5362
Fax: 1-800-528-4826
1770 Fernbrook Lane
Minneapolis, MN 55447
www.titantool.com
20
International
[email protected]
Fax: 1-763-519-3509
1770 Fernbrook Lane
Minneapolis, MN 55447
© Titan Tool Inc. All rights reserved.
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