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Product Guide 2015
For Propane Applications
Preface
This catalogue contains two sections. The first section is related to products which are intended to be applied in systems
located in an environment according to ATEX definition (Zone 2). These products are manufactured under consideration of
appropriate standards and directives.
The second section is only related to products intended to be used in systems with R290 refrigerant but having appropriate
solution in order to prevent explosion risk at any time (non-risk zone).
The definition of “non-risk zone” is related to the environment of the installed device and no special product requirement is
needed except material compatibility of part in contact with refrigerant.
These products are not ATEX certified may under no circumstance be used within areas with explosive or flammable
atmosphere and that the owner, designer and installer are responsible to ensure strict compliance with related regulation
and avoid any such risk.
Products in section 1:
Products are intended for use in systems located in an environment
according definition of ATEX (Zone 2)
Page03 – 44
Products in section 2:
Products are intended for use in non explosive environment
(Products do not comply with ATEX requirements)
Page 45 – 52
General Information
Technical data provided herein is collected with scrutiny. However, errors and misprinting remain reserved. The technical
data is presented for informational purposes only and they are not to be construed as warranties or guarantees, express or
implied, regarding the products or services described or their use or applicability.
Technical data may be updated; should you require confirmation with respect to a specific value, please contact Emerson
Climate Technologies GmbH and clearly state the information you require.
Emerson Climate Technologies GmbH and/or its affiliates (collectively “Emerson”) shall not be liable for errors in the stated
capacities, dimensions, etc., as well as typographic errors. Products, specifications, designs and technical data contained in
this document are subject to modification by us without prior notice. Illustrations are not binding.
Emerson does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper
selection, use and maintenance of any product remains solely with the purchaser and end-user.
The information given herein is based on data and tests which Emerson Climate Technologies GmbH believes to be reliable.
Such information is intended for use by individuals having the appropriate technical knowledge and skills, at their own
discretion and risk. Our products are designed and adapted for stationary application. When using our products in mobile
applications, our products might fail. The suitability for such mobile applications has to be assured by the plant manufacturer;
for this purpose appropriate tests might be necessary.
2
Products for use in Zone 2 according to ATEX definition
3
Contents
Intoduction
a. Important Considerations .............................................................................................................................................. 6
b. ATEX Zone 2 definition ..................................................................................................................................................
6
c. Device classification ....................................................................................................................................................... 6
d. European directives and Standards ................................................................................................................................ 7
e. Compliance and Marking ............................................................................................................................................... 7
Products
7
Scroll Compressor ZH*KCU
Technical Bulletin .......................................................................................................................................................... 8
Scroll Compressor ZB*KCU
Technical Bulletin .......................................................................................................................................................... 10
Electronic Expansion Valves Series EX4-7-...FLR & EVC05A
Technical Bulletin .......................................................................................................................................................... 12
Operating Instructions EX4-7-...FLR Series ................................................................................................................... 15
Operating Instructions ECV05A .................................................................................................................................... 15
Thermo Expansion Valves TX3-…FLR
Technical Bulletin ........................................................................................................................................................... 19
Operating Instructions ................................................................................................................................................... 22
Solenoid Valves Series 200RB-…FLR
Technical Bulletin ...........................................................................................................................................................
25
Operating Instructions ................................................................................................................................................... 27
Pressure Transmitter PT5-…FLR
Technical Bulletin ...........................................................................................................................................................
30
Operating Instructions ................................................................................................................................................... 31
Pressure Switch with fixed setting PS4-…ATEX
Technical Bulletin ...........................................................................................................................................................
33
Operating Instructions ................................................................................................................................................... 34
Hermetic Liquid Line Filter Driers ADK-…FLR
Technical Bulletin ...........................................................................................................................................................
36
Operating Instructions ................................................................................................................................................... 38
Moisture Indicator MIA-…FLR
Technical Bulletin ........................................................................................................................................................... 40
Operating Instructions ................................................................................................................................................... 42
4
1
Products for use in Zone 2 according to ATEX definition
Introduction
Many end-users, equipment and compressor manufacturers are investigating ways to minimize their impact on the
environment. Improving system architectures, using a refrigerant with lower global warming potential (GWP) can
significantly improve the carbon footprint of an installation. R290 is one of the most-discussed refrigerants which has long
been known for its good performance as refrigerant but is flammable and consequently brings about strict considerations
for system manufacturers in terms of system design and operation. The specified listed products in this section have been
released for use in systems using R290 as a refrigerant by considering information related to each product as follows:
Product family
Scroll Compressor
Electronic Expansion Valves
Thermo
TM
Expansion Valves
Solenoid Valves
Coils
Pressure Transmitters
Pressure Switches
Product type
Pages
ZH*KCU
8-9
ZB*KCU
10 - 11
EX4-7…-FLR
12 - 14 & 15 - 17
EVC05A
12 - 14 & 18
TX3-P…-FLR
19 - 24
200-RB3/RB4/RB6…-FLR
25 - 28
ASC3-EX24VAC
ASC3-EX230VAC
PT5-30L-FLR
PS4-W1 808301 0.6/1.8 bar
PS4-W1 808300 20/26 bar
29
30 - 32
33 - 35
Filter Driers
ADK-03.../-05.../-08…/-16.../30.../-41.../-75…-FLR
36 - 39
Moisture Indicator / Sight Glass
MIA...-FLR
40 - 43
5
a. Important Considerations
• The products are intended to be sold in EU and EFTA • Using inaccurate design operating conditions for
countries where European directives and standards are
selection of products might lead to wrong selection/
in place and considered. Other countries may require
results. In this case, the selected products might
additional approval of local authorities/ regulations.
be oversized or undersized and consequently lead to
improper operation of the device in the system.
• Documentation is in English language. System manufacturers shall consider this fact. If the transmission of • Only specified products in this document have been
information in local language as per requirement of
intended for use with R290.
ATEX directive is needed, system manufacturer is to take
care of proper translation.
• It is advisable to share the related information with
own consultant or notify body in order to make sure
the applicability of products for any specific system
• The operating instructions results from risk assessment
under consideration of hazardous zone where system
and it must be taken into account during design and
supposed to be operated.
manufacturing of system.
b. ATEX Zone 2 Definition
Location of equipment
Group II:
Intended for use in other places
Category
Explosive atmospheres
Explosive gas
Zone
3
Unlikely
Gas
2
c. Device Classification
• Non-electrical operating device without potential of
electrostatic charge:
- Thermo expansion valves, sight glasses, solenoid valves
body (without coil), filter driers
• Electrical operating device contains a housing with sufficient
protection design/construction:
6
- Compressor, pressure transmitters, coils of solenoid valves
and electronic expansion valves
• Electrical operating device with maximum permitted
electrical operating supply voltage/current:
- Pressure switches and electronic expansion valves
d. European Directives and Standard
The following directives and standards have been considered
for compliance of products in this document:
• PED (Pressure Equipment Directive)
• ATEX 94/9/EC (Equipment and protective systems intended
for use in potentially explosive atmospheres Directive)
• LVD cannot be used when ATEX is used
• EMC (Electromagnetic Compatibility Directive)
• Guidelines on the application of Directive ATEX 94/9/EC
• EN60335 (Safety of Household and similar electrical
appliance, Part 1 & 40)
• EN60079 (Explosive atmospheres, Part 1, 10-1, 11, 14, 15
and 18)
• EN378 (Refrigerating systems and heat pumps - Safety and
environmental requirements)
• EN12284 (Refrigeration systems and heat pumps. Valves:
Requirements, testing and marking)
• EN12178 (Refrigeration systems and heat pumps. Liquid
level indicating devices: Requirements, testing and marking)
• EN14276-1 (Refrigeration systems and heat pumps. Vessels:
Requirements, testing and marking)
• EN12263 (Refrigeration systems and heat pumps. Safety
switching devices for limiting pressure: Requirements,
testing and marking)
• EN16084 (Refrigeration systems and heat pumps.
• Qualification of tightness of components and joints)
e. Compliance and Marking
Product type
Directive
PED
EMC
ATEX
Not applicable
Not applicable
Marking
ThermoTM Expansion Valve : TX3-…-FLR
Filter Drier : ADK-…-FLR
Sight Glass : MIA-…-FLR
Solenoid Valve : 200RB-…-FLR
Solenoid Valve Coil : ASC3-EX-24VAC
Not applicable
Not applicable
Solenoid Valve Coil : ASC3-EX-230VAV
Pressure Transmitter : PT5-…-FLR
Applicable
Electronic Expansion valve : EX4-7...FLR
Applicable
Not applicable
Electrical plug and cable assembly : EVC05A
Safety Pressure Switch : PS4-…ATEX
Applicable
Not applicable
Applicable
7
Technical Bulletin
ZH Copeland Scroll™ for R290 (Propane)
Propane (R290) is a flammable natural refrigerant which has long been
known for its good performances. It has zero ozone depletion potential,
negligible global warming potential, as well as excellent thermodynamic
properties. R290 systems require in average half the charge of
hydrofluorocarbons (HFCs). These features make R290 suitable for
upcoming F-gas regulations. Emerson is launching a full line-up of
propane Copeland Scroll compressors designed for chillers and heat
pump applications. This line-up meets Emerson reliability standards and
is classified ATEX Group II.
•
•
•
•
•
•
•
Axial and radial compliance
Dedicated oil for propane
ATEX compliance
IP65 (IEC 60529)
No sight-glass, no Schrader valve
Hermetic compressor
Wide operating envelope
Single
Capacity (kW)
0
5
10
65
Condensing Temperature °C
50
45
II
Group II gas atmosphere other than
mines susceptible to fire damp
3
Category 3 - Equipment that is intended for use in areas
where explosive atmospheres are unlikely to occur in
normal operation and if they do occur, are likely to do so
infrequently and for a short period only. It must ensure a
normal/suitable level of protection for normal operation
G
G - Gas: Explosive atmospheres caused by
mixtures of air and gases, vapors, mists
40
35
30
25
20
Ex nA
15
10
-5
5
0
10
15
20
25
Electrical equipment of Group II is subdivided according
to the nature of explosive gas atmosphere for which
it is intented. A typical Group IIA gas is propane
T2
T2 - Temperature Classification by maximum
permissible surface temperature: 300°C
Evaporating Temperature °C
10K Superheat
Future release
Technical Overview
Model
1 Ph
Displacement
3 Ph
(m3/h)
Heating
capacity
(kW)*
COP
Length / Width/
Sound
Height
pressure
(mm)
@1 m (dBA)**
Net
weight
(kg)
ZH04KCU-PFZN
ZH04KCU-TFMN
5.8
4.4
3.2
60
243 / 242 / 364
23
ZH06KCU-PFZN
ZH06KCU-TFMN
8.0
6.2
3.2
61
243 / 242 / 406
27
ZH08KCU-PFZN
ZH08KCU-TFMN
10.0
7.7
3.3
64
243 / 242 / 419
28
ZH09KCU-PFZN
ZH09KCU-TFMN
11.7
9.0
3.2
62
247 / 241 / 438
38
ZH11KCU-PFZN
ZH11KCU-TFMN
14.4
10.9
3.3
63
247 / 241 / 438
38
-
ZH13KCU-TFMN
17.1
13.0
3.3
64
250 / 246 / 450
40
* Conditions Evaporating -7°C, Condensing 50°C, Superheat 10K, Subcooling 4K
** @ 1m: sound pressure level at 1m distance from the compressor, free field condition
8
35
Ex nA - Non Sparking. Protection for Category 3G devices
according to EN 60079-15. Suitable for use in Zone 2
IIA
0
-10
30
ATEX Protection against explosion
60
-15
25
Ex
55
-20
20
ATEX Compressor Classification
70
-25
15
* Propane Variable Speed compressors in development
Conditions Heating : Evaporating -7°C, Condensing 50°C, Superheat 10K, Subcooling 4K
75
-30
Tandem
Heating
Operating Envelope R290
-35
ZH*KCU Copeland Scroll™ for R290
R290 Scroll Compressor Line-Up*
Features and Benefits
Technical Bulletin
ZH Copeland Scroll™ for R290 (Propane)
Capacity Data
Condensing
temperature
°C
70
65
60
55
50
45
40
35
30
25
20
R290
Heating Capacity in kW
Evaporating temperature °C
R290
10
5
0
-5
-10
-15
-20
-25
-30
6.1
8.4
10.5
12.2
15.1
17.6
6.4
8.7
10.9
12.7
15.7
18.2
6.6
9.0
11.3
13.2
16.2
18.9
6.9
9.4
11.7
13.7
16.8
19.5
7.1
9.7
12.1
14.2
17.4
20.2
7.4
10.1
12.5
14.7
18.0
20.8
7.6
10.4
12.9
15.2
18.6
21.5
7.9
10.8
13.3
15.7
19.2
22.1
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
5.4
7.4
9.2
10.7
13.3
15.5
5.6
7.6
9.5
11.1
13.7
16.0
5.8
7.9
9.8
11.5
14.2
16.5
6.0
8.2
10.2
11.9
14.7
17.1
6.2
8.5
10.5
12.3
15.2
17.6
6.4
8.7
10.9
12.7
15.7
18.1
6.6
9.0
11.2
13.1
16.1
18.6
6.8
9.3
11.5
13.6
16.6
19.2
7.0
9.6
11.8
14.0
17.1
19.6
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
4.7
6.5
8.1
9.4
11.7
13.7
4.9
6.7
8.3
9.7
12.0
14.1
5.1
6.9
8.6
10.0
12.4
14.5
5.2
7.1
8.9
10.3
12.8
14.9
5.4
7.3
9.1
10.7
13.2
15.3
5.5
7.6
9.4
11.0
13.6
15.7
5.7
7.8
9.7
11.3
13.9
16.2
5.8
8.0
9.9
11.7
14.3
16.6
6.0
8.2
10.2
12.0
14.7
17.0
6.2
8.5
10.4
12.3
15.1
17.3
0.0
0.0
0.0
0.0
0.0
0.0
4.2
5.7
7.2
8.3
10.3
12.1
4.3
5.9
7.3
8.5
10.6
12.4
4.4
6.0
7.5
8.7
10.8
12.7
4.5
6.2
7.7
9.0
11.1
13.0
4.6
6.3
7.9
9.2
11.4
13.3
4.8
6.5
8.1
9.5
11.7
13.6
4.9
6.7
8.3
9.7
12.0
14.0
5.0
6.9
8.6
10.0
12.3
14.3
5.1
7.1
8.8
10.3
12.6
14.6
5.3
7.2
9.0
10.5
12.9
14.9
5.4
7.4
9.1
10.8
13.2
15.2
3.7
5.1
6.4
7.3
9.1
10.8
3.8
5.2
6.4
7.5
9.3
10.9
3.8
5.2
6.6
7.6
9.5
11.1
3.9
5.4
6.7
7.8
9.7
11.3
4.0
5.5
6.9
8.0
9.9
11.6
4.1
5.6
7.0
8.2
10.1
11.8
4.2
5.7
7.2
8.4
10.3
12.1
4.3
5.9
7.3
8.6
10.6
12.3
4.4
6.0
7.5
8.8
10.8
12.5
4.5
6.2
7.7
9.0
11.0
12.8
4.6
6.3
7.8
9.2
11.3
13.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
3.3
4.6
5.8
6.7
8.3
9.7
3.4
4.7
5.8
6.8
8.4
9.9
3.5
4.7
5.9
6.9
8.6
10.0
3.5
4.8
6.0
7.0
8.7
10.2
3.6
4.9
6.2
7.2
8.9
10.4
3.6
5.0
6.3
7.3
9.0
10.6
3.7
5.1
6.4
7.5
9.2
10.7
3.8
5.2
6.5
7.6
9.4
10.9
3.9
5.3
6.6
7.8
9.6
11.1
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
2.9
4.0
5.1
5.9
7.3
8.6
3.0
4.1
5.1
5.9
7.4
8.7
3.0
4.1
5.2
6.0
7.5
8.8
3.0
4.2
5.3
6.1
7.6
8.9
3.1
4.3
5.4
6.2
7.7
9.0
3.1
4.3
5.5
6.3
7.8
9.2
3.2
4.4
5.5
6.4
8.0
9.3
3.3
4.5
5.6
6.5
8.1
9.4
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
2.5
3.5
4.4
5.1
6.4
7.5
2.6
3.5
4.5
5.2
6.4
7.6
2.6
3.6
4.5
5.2
6.5
7.6
2.6
3.6
4.6
5.3
6.6
7.7
2.7
3.7
4.6
5.4
6.7
7.8
2.7
3.7
4.7
5.4
6.8
7.9
2.8
3.8
4.8
5.5
6.9
8.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
2.1
3.0
3.8
4.4
5.5
6.5
2.2
3.0
3.9
4.5
5.5
6.5
2.2
3.1
3.9
4.5
5.6
6.6
2.2
3.1
3.9
4.5
5.6
6.6
2.3
3.2
4.0
4.6
5.7
6.7
2.3
3.2
4.0
4.7
5.8
6.8
Compressor
model
ZH04KCU-TFMN
ZH06KCU-TFMN
ZH08KCU-TFMN
ZH09KCU-TFMN
ZH11KCU-TFMN
ZH13KCU-TFMN
ZH04KCU-TFMN
ZH06KCU-TFMN
ZH08KCU-TFMN
ZH09KCU-TFMN
ZH11KCU-TFMN
ZH13KCU-TFMN
ZH04KCU-TFMN
ZH06KCU-TFMN
ZH08KCU-TFMN
ZH09KCU-TFMN
ZH11KCU-TFMN
ZH13KCU-TFMN
ZH04KCU-TFMN
ZH06KCU-TFMN
ZH08KCU-TFMN
ZH09KCU-TFMN
ZH11KCU-TFMN
ZH13KCU-TFMN
ZH04KCU-TFMN
ZH06KCU-TFMN
ZH08KCU-TFMN
ZH09KCU-TFMN
ZH11KCU-TFMN
ZH13KCU-TFMN
ZH04KCU-TFMN
ZH06KCU-TFMN
ZH08KCU-TFMN
ZH09KCU-TFMN
ZH11KCU-TFMN
ZH13KCU-TFMN
ZH04KCU-TFMN
ZH06KCU-TFMN
ZH08KCU-TFMN
ZH09KCU-TFMN
ZH11KCU-TFMN
ZH13KCU-TFMN
ZH04KCU-TFMN
ZH06KCU-TFMN
ZH08KCU-TFMN
ZH09KCU-TFMN
ZH11KCU-TFMN
ZH13KCU-TFMN
ZH04KCU-TFMN
ZH06KCU-TFMN
ZH08KCU-TFMN
ZH09KCU-TFMN
ZH11KCU-TFMN
ZH13KCU-TFMN
ZH04KCU-TFMN
ZH06KCU-TFMN
ZH08KCU-TFMN
ZH09KCU-TFMN
ZH11KCU-TFMN
ZH13KCU-TFMN
ZH04KCU-TFMN
ZH06KCU-TFMN
ZH08KCU-TFMN
ZH09KCU-TFMN
ZH11KCU-TFMN
ZH13KCU-TFMN
9
ZB Copeland Scroll™ for R290 (Propane)
Technical Bulletin
Emerson Climate Technologies is offering a full range of propane Copeland
Scroll compressors. The new ZB*KCU Copeland Scroll compressor range
with R290 is the ideal choice for self-contained medium-temperature
applications. These compressors are also suitable for refrigeration chiller
and small cascade systems. The complete compressor range of propane
scrolls meets Emerson´s reliability standards and is ATEX Group II
classified.
Propane (R290) is a flammable natural refrigerant which has long been
known for its good performance. It has zero ozone depletion potential,
negligible global warming potential (GWP), as well as excellent
thermodynamic properties. R290 systems require in average half the
charge of hydro-fluorocarbons (HFCs). These features make R290
suitable for the upcoming F-gas regulations.
Operating Envelope R290
Features and Benefits
ATEX compliance
IP65 (IEC 60529) Terminal Box
Fully hermetic design, no sight-glass, no Schrader valve
Wide operating envelope
Dedicated oil for propane
Ideal for self-contained medium-temperature display cases
Suitable for refrigeration chiller and small cascade systems
Light weight, compactness and high efficiency
Axial and radial compliance
II 3G Ex nA IIA T2
70
60
Condensing Temperature °C
•
•
•
•
•
•
•
•
•
•
ZB*KCU Copeland Scroll™ for R290
50
40
30
20
10
0
-35
-30
-20
-25
-15
-10
-5
5
0
10
15
Evaporating Temperature °C
ZB*KCU Compressor Range
ZB Scroll
Cooling Capacity (kW)
0
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0
EN12900 Evaporating -10C, Condensing 45C, Superheat 10K, Subcooling 0K
3 Ph**
Sound pressure
@1 m (dBA) ***
Oil quantity (l)
3 Ph**
Stub discharge
(inch)
3 Ph**
Stub suction
(inch)
Locked
rotor
current
(A)
Cooling
Capacity (kW)
Maximum
operating
current
(A)
Displacement
(m3/h)
Motor
version /
code
Nominal (hp)
Net weight (kg)
Technical Overview
Length /
Width /
Height (mm)
ZB12KCU
2.0
5.8
2.8
3/4
1/2
1.3
243/243/364
25.9
TFM
4.1
26
60
ZB17KCU
2.5
8.0
3.9
3/4
1/2
1.5
243/242/387
27.2
TFM
5.2
32
61
ZB20KCU
3.5
10.0
5.0
3/4
1/2
1.5
243/242/400
28.1
TFM
6.8
46
62
ZB25KCU
4.0
11.7
5.7
3/4
1/2
1.9
247/241/451
39.5
TFM
8.2
64
63
ZB31KCU
5.0
14.4
7.1
3/4
1/2
1.9
247/241/451
37.3
TFM
10.1
64
64
ZB37KCU
6.0
17.1
8.4
3/4
1/2
1.9
250/246/438
39.5
TFM
11.8
74
64
ZB49KCU
8.0
21.4
10.4
1 1/4
1 1/4
1.9
246/256/442
39.5
TFM
15.9
102
68
MODEL
10
ZB Copeland Scroll™ for R290 (Propane)
Technical Bulletin
Capacity Data
Condensing
temperature
°C
60
55
50
45
40
35
30
25
20
R290
Cooling capacity in kW
Evaporating temperature °C
R290
10
5
0
-5
-10
-15
-20
-25
-30
4.8
6.5
8.2
9.6
11.8
13.8
17.2
5.1
7.0
8.8
10.4
12.7
14.8
18.5
5.5
7.5
9.4
11.1
13.6
15.8
19.8
5.8
8.0
10.1
11.8
14.4
16.7
21
6.2
8.5
10.6
12.5
15.2
17.7
22.2
6.5
8.9
11.2
13.2
16.0
18.5
23.3
6.9
9.4
11.7
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
4.0
5.5
6.8
8.1
9.9
11.6
14.5
4.3
5.9
7.4
8.7
10.7
12.5
15.7
4.6
6.3
8.0
9.3
11.4
13.4
16.8
4.9
6.7
8.5
9.9
12.2
14.2
17.8
5.2
7.2
9.0
10.5
12.9
15.0
18.8
5.5
7.6
9.5
11.1
13.6
15.8
19.8
5.8
7.9
9.9
11.7
14.3
16.5
20.7
6.1
8.3
10.4
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
3.3
4.5
5.7
6.7
8.2
9.7
12.1
3.6
4.9
6.2
7.3
8.9
10.5
13.1
3.9
5.3
6.6
7.8
9.6
11.2
14.1
4.1
5.6
7.1
8.3
10.2
12.0
15.0
4.4
6.0
7.5
8.8
10.8
12.7
15.9
4.6
6.3
8.0
9.3
11.4
13.3
16.7
4.9
6.7
8.4
9.8
12.0
14.0
17.5
5.1
7.0
8.7
10.3
12.6
14.6
18.3
5.4
7.3
9.1
0.0
0.0
0.0
0.0
2.8
3.7
4.7
5.5
6.8
8.0
10.0
3.0
4.1
5.1
6.0
7.4
8.7
10.9
3.2
4.4
5.5
6.4
7.9
9.3
11.7
3.4
4.7
5.9
6.9
8.5
10.0
12.5
3.6
5.0
6.3
7.3
9.0
10.6
13.3
3.9
5.3
6.6
7.8
9.5
11.2
14.0
4.1
5.6
7.0
8.2
10.0
11.7
14.7
4.3
5.8
7.3
8.6
10.5
12.2
15.3
4.5
6.1
7.6
9.0
11.0
12.7
16.0
2.3
3.1
3.8
4.5
5.6
6.6
8.2
2.5
3.3
4.1
4.9
6.0
7.1
9.0
2.6
3.6
4.5
5.3
6.5
7.7
9.7
2.8
3.9
4.8
5.7
7.0
8.3
10.4
3.0
4.1
5.2
6.0
7.4
8.8
11.0
3.2
4.4
5.5
6.4
7.9
9.3
11.7
3.4
4.6
5.8
6.7
8.3
9.8
12.2
3.6
4.8
6.1
7.1
8.7
10.2
12.8
3.7
5.0
6.3
7.4
9.1
10.6
13.3
1.8
2.5
3.0
3.7
4.5
5.3
6.7
2.0
2.7
3.3
4.0
4.9
5.8
7.3
2.1
2.9
3.6
4.3
5.3
6.3
7.9
2.3
3.1
3.9
4.6
5.7
6.8
8.5
2.4
3.4
4.2
4.9
6.1
7.2
9.1
2.6
3.6
4.5
5.2
6.4
7.6
9.6
2.8
3.8
4.7
5.5
6.8
8.1
10.1
2.9
3.9
5.0
5.8
7.2
8.4
10.6
3.1
4.1
5.2
6.1
7.5
8.8
11.0
1.5
2.0
2.4
0.0
0.0
0.0
0.0
1.6
2.2
2.6
3.2
3.9
4.7
5.8
1.7
2.4
2.9
3.4
4.2
5.1
6.4
1.8
2.5
3.1
3.7
4.6
5.5
6.9
2.0
2.7
3.4
3.9
4.9
5.9
7.3
2.1
2.9
3.6
4.2
5.2
6.2
7.8
2.2
3.0
3.8
4.4
5.5
6.6
8.3
2.4
3.2
4.0
4.7
5.8
6.9
8.7
2.5
3.4
4.2
4.9
6.1
7.2
9.1
0.0
0.0
0.0
0.0
0.0
0.0
0.0
1.2
1.7
2.0
0.0
0.0
0.0
0.0
1.3
1.9
2.2
2.7
3.3
4.0
5.0
1.5
2.0
2.5
2.9
3.6
4.3
5.5
1.6
2.2
2.7
3.1
3.9
4.7
5.9
1.7
2.3
2.9
3.3
4.2
5.0
6.3
1.8
2.4
3.1
3.5
4.4
5.3
6.7
1.9
2.6
3.2
3.7
4.7
5.6
7.0
2.0
2.7
3.4
3.9
4.9
5.9
7.4
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
1.0
1.5
1.7
0.0
0.0
0.0
0.0
1.1
1.6
1.9
2.3
2.8
3.4
4.2
1.2
1.7
2.0
2.4
3.0
3.7
4.6
1.3
1.8
2.2
2.6
3.2
3.9
4.9
1.4
1.9
2.4
2.8
3.5
4.2
5.3
1.5
2.0
2.6
2.9
3.7
4.5
5.6
1.6
2.2
2.7
3.1
3.9
4.7
5.9
Compressor
model
ZB12KCU-TFMN
ZB17KCU-TFMN
ZB20KCU-TFMN
ZB25KCU-TFMN
ZB31KCU-TFMN
ZB37KCU-TFMN
ZB49KCU-TFMN
ZB12KCU-TFMN
ZB17KCU-TFMN
ZB20KCU-TFMN
ZB25KCU-TFMN
ZB31KCU-TFMN
ZB37KCU-TFMN
ZB49KCU-TFMN
ZB12KCU-TFMN
ZB17KCU-TFMN
ZB20KCU-TFMN
ZB25KCU-TFMN
ZB31KCU-TFMN
ZB37KCU-TFMN
ZB49KCU-TFMN
ZB12KCU-TFMN
ZB17KCU-TFMN
ZB20KCU-TFMN
ZB25KCU-TFMN
ZB31KCU-TFMN
ZB37KCU-TFMN
ZB49KCU-TFMN
ZB12KCU-TFMN
ZB17KCU-TFMN
ZB20KCU-TFMN
ZB25KCU-TFMN
ZB31KCU-TFMN
ZB37KCU-TFMN
ZB49KCU-TFMN
ZB12KCU-TFMN
ZB17KCU-TFMN
ZB20KCU-TFMN
ZB25KCU-TFMN
ZB31KCU-TFMN
ZB37KCU-TFMN
ZB49KCU-TFMN
ZB12KCU-TFMN
ZB17KCU-TFMN
ZB20KCU-TFMN
ZB25KCU-TFMN
ZB31KCU-TFMN
ZB37KCU-TFMN
ZB49KCU-TFMN
ZB12KCU-TFMN
ZB17KCU-TFMN
ZB20KCU-TFMN
ZB25KCU-TFMN
ZB31KCU-TFMN
ZB37KCU-TFMN
ZB49KCU-TFMN
ZB12KCU-TFMN
ZB17KCU-TFMN
ZB20KCU-TFMN
ZB25KCU-TFMN
ZB31KCU-TFMN
ZB37KCU-TFMN
ZB49KCU-TFMN
11
Technical Bulletin
Electronic Expansion Valves EX4-7-…FLR Versions
and M12 Connector EVC05A
Emerson Climate Technologies’ EX4-7-…FLR are stepper motor driven
valves for precise control of refrigerant mass flow in air conditioning,
refrigeration, heat pumps, close control, and industrial process
cooling applications.
Features
•
•
•
•
•
•
•
•
•
•
•
•
•
Fully hermetic design
Stepper motor driven
Very fast full stroke time
High resolution and excellent repeatability
Bi-flow versions with positive shut-off in both flow directions
Positive shut-off function to eliminate the use of an additional
solenoid valve
Linear flow capacity
Extremely wide capacity range (10 … 100%)
Continuous modulation of mass flow
Direct coupling of motor and valve for high reliability (no gear
mechanism)
Ceramic slide and port for accurate flow and minimal wear
Corrosion resistant stainless steel body and connections
II 3G Ex nA IIA T3 Gc X
EX4-…FLR
EX7-…FLR
EVC05A
• The qualification /certification of EX4-7-…FLR is valid only in
conjunction with EVC05A (M12 Connector)
Features EVC05A (ifm electronic GmbH)
• Vibration and shock resistance
• Protection: BVS 08 ATEX E 109 U
IECEx BVS 08.0041 U
• Marking:
II 3G Ex nA IIC Gc
II 2D Ex tD IIIC Db IP65/ IP67
Cable and Connector Assembly
Type
Part no.
Length
EVC05A
800439
5m
Connector
Connector
type to driver
type
board or
to valve
controller
M12
Loose wires
Selection Table
Type
Part no.
EX4-I21FLR
800430
EX4-M21FLR
800431
EX5-U21FLR
800432
EX6-I21FLR
800433
EX6-M21FLR
800434
EX7-I21FLR
800440
EX7-M21FLR
800441
EX4-U31FLR
800435
EX5-U31FLR
800436
Flow
pattern
Nominal capacity
range [kW]
2...17
EX6-I31FLR
800437
Bi-flow
800438
(Heat pump)
EX7-I31FLR
800442
EX7-M31FLR
800443
3/8” ODF
5/8” ODF
10 mm ODF
16 mm ODF
7/8” (22 mm) ODF
7/8” ODF
1-1/8” ODF
22 mm ODF
28 mm ODF
1-1/8” ODF
1-1/8” ODF
28 mm ODF
28 mm ODF
2...17
5/8” (16 mm) ODF
5/8” (16 mm) ODF
5…51.6
7/8” (22 mm) ODF
7/8” (22 mm) ODF
12…124
30…340
EX6-M31FLR
Outlet
connection
5/8” (16 mm) ODF
5…51.6
Uni-flow
Inlet
connection
1 …124
30…340
1-1/8” ODF
1-1/8” ODF
28 mm ODF
28 mm ODF
1-1/8” ODF
1-1/8” ODF
28 mm ODF
28 mm ODF
Electrical
connector
Special M12 plug
Note: The valves are delivered without cable/connector assembly (order separately). Nominal capacity at +38°C liquid temperature, +4°C
evaporating temperature and 1K subcooling. For other operating condition, see the next page.
12
Technical Bulletin
Electronic Expansion Valves EX4-7-…FLR Versions
and M12 Connector EVC05A
Quick Selection (included1.5 bar pressure drop for liquid line components and distributor)
Condensing
temperature
°C
75
70
65
60
55
50
45
40
35
30
20
R290
15
Capacity in kW
Evaporating temperature °C
10
5
0
-5
17
17
16,9
16,6
52
52
51
51
R290
Valve type
-10
-15
-20
-25
-30
-35
16,4
16
15,6
15,2
14,8
14,3
13,8
EX4…FLR
50
49
47
46
45
43
42
EX5…FLR
124
124
123
121
119
117
114
111
108
104
100
EX6…FLR
342
341
338
333
328
321
313
305
296
286
276
EX7…FLR
17,6
17,7
17,6
17,5
17,2
17
16,7
16,3
15,9
15,4
15
EX4…FLR
54
54
53
53
52
52
51
49
48
47
45
EX5…FLR
128
129
128
127
126
124
121
119
116
112
109
EX6…FLR
353
354
352
350
345
340
334
326
318
309
300
EX7…FLR
17,9
18
18,1
18
17,9
17,7
17,4
17,1
16,7
16,4
15,9
EX4…FLR
54
55
55
55
54
54
53
52
51
50
48
EX5…FLR
130
131
132
131
130
129
127
125
122
119
116
EX6…FLR
358
361
362
361
358
354
349
342
335
327
319
EX7…FLR
17,8
18,1
18,3
18,3
18,2
18,1
17,9
17,7
17,4
17
16,7
EX4…FLR
54
55
55
56
55
55
54
54
53
52
51
EX5…FLR
130
132
133
133
133
132
131
129
127
124
121
EX6…FLR
357
363
366
366
365
363
359
354
348
341
334
EX7…FLR
17,5
17,9
18,2
18,3
18,4
18,3
18,2
18
17,8
17,5
17,2
EX4…FLR
53
54
55
56
56
56
55
55
54
53
52
EX5…FLR
127
130
132
134
134
134
133
131
130
128
125
EX6…FLR
350
359
364
367
368
367
365
361
357
351
344
EX7…FLR
16,9
17,5
17,9
18,1
18,3
18,4
18,3
18,2
18
17,8
17,5
EX4…FLR
51
53
54
55
56
56
56
55
55
54
53
EX5…FLR
123
127
130
132
133
134
133
133
131
130
128
EX6…FLR
338
350
358
363
367
368
367
365
361
356
351
EX7…FLR
15,9
16,7
17,3
17,7
18
18,2
18,2
18,2
18,1
17,9
17,7
EX4…FLR
48
51
53
54
55
55
55
55
55
54
54
EX5…FLR
116
122
126
129
131
132
133
132
132
130
129
EX6…FLR
318
335
346
355
360
364
365
364
362
358
354
EX7…FLR
14,6
15,6
16,4
17
17,5
17,7
17,9
17,9
17,9
17,8
17,7
EX4…FLR
44
47
50
52
53
54
54
54
54
54
54
EX5…FLR
106
114
120
124
127
129
130
131
130
130
129
EX6…FLR
292
313
329
341
350
355
358
359
359
357
353
EX7…FLR
12,8
14,2
15,3
16,1
16,7
17,1
17,4
17,5
17,6
17,6
17,5
EX4…FLR
39
43
46
49
51
52
53
53
53
53
53
EX5…FLR
93
104
111
117
122
125
127
128
128
128
127
EX6…FLR
256
285
306
322
334
343
348
351
352
352
350
EX7…FLR
10,3
12,3
13,8
14,9
15,7
16,2
16,7
16,9
17,1
17,1
17,1
EX4…FLR
31
37
42
45
48
49
51
51
52
52
52
EX5…FLR
75
90
100
108
114
118
121
123
124
125
125
EX6…FLR
206
247
276
298
314
325
333
339
342
343
343
EX7…FLR
5,3
8,7
10,7
12,1
13,1
13,8
14,3
14,7
14,9
15,1
EX4…FLR
16
26
32
37
40
42
44
45
45
46
EX5…FLR
39
63
78
88
95
101
104
107
109
110
EX6…FLR
107
174
214
242
262
277
287
295
299
302
EX7…FLR
Select the valve type from tables for capacity value corresponding to system (evaporator) cooling capacity.
13
Electronic Expansion Valves EX4-7-…FLR Versions
and M12 Connector EVC05A
Technical Bulletin
Technical Data EX4-7-...FLR Valves
MOPD (maximum operating
pressure differential)
30 bar
Max. working pressure, PS
35 bar
Max. system test pressure
38.5 bar
Ambient temperature
Storage temperature
-20…+60°C
-40…+70°C
Medium inlet temperature
Bi-flow version:
Uni-flow version:
Marking
529, DIN 40050
stainless steel body and fittings
acc. to directive 94/9/EC
II 3G Ex nA IIA T3 Gc X
IP67 with M12 Connector EVC05A
Humidity
5 to 95% r.H.
Connections
ODF stainless steel fittings
Shock
20 g at 11 ms
80 g at 1 ms
TS: -40…+80°C
TS: -50…+100°C
Vibration for non-connected and 4 g
fastened valve
(0 to 1000 Hz, 1 octave /min.)
Material
Protection accordance to IEC
Net weight (kg)
0.5 kg (EX4), 0.52 kg (EX5),
0.60 kg (EX6), 1.1 kg (EX7)
Package and delivery (individual)
without electrical connector
Accessories
M12 Connector EVC05A
Electrical Data EX4-7…-FLR Valves
Stepper motor type
Bi-polar, phase current by chopper
control (constant current)
Electrical connection
4 pin terminal via plug
Nominal supply voltage
to the valve U
24 VDC
Step mode
2 phase full step, half
step or microstep
Step angle
1.8° per step +8%
Stepping rate
500 Hz
Total number of steps
EX4-6-...FLR: 750 full steps
EX7-…FLR: 1600 full steps
Winding resistance per phase
EX4-6-…FLR: 13 Ohm +10%
EX7-…FLR: 8 Ohm +10%
Driver supply voltage range
18 … 36 VDC
Phase current, operating
EX4-6-…FLR: 500 mA
EX7-…FLR: 750 mA
Full travel time
EX4-6-…FLR: 1.5 seconds
EX7-…FLR: 3.2 seconds
Holding current
EX4-6-…FLR: 100 mA
EX7-…FLR: 250 mA
Reference position
Mechanical stop at fully
closed position
Material body
housing: TPU orange;
sealing: Viton
Material nut
Stainless steel 316L / 1.4404
Technical Data EVC05A (ifm electronic GmbH)
Operating voltage
36 VDC in conjunction with
EX4-7-…FLR
Current rating
800 mA in conjunction with
EX4-7-…FLR
Design
angled
Tightening torque for knurled nut 1.2...1.5 Nm
Ambient temperature
0.18 Kg
Connection
PUR cable / 5 m;
4 x 0.34 mm² (42 x Ø 0.1 mm);
Ø 4.9 mm; halogen-free
-20…+60°C
Protection
IP 67
Approval
BVS 08 ATEX E 109 U
IECEx BVS 08.0041 U
14
Weight
Marking
II 3G Ex nA IIC Gc
II 2D Ex tD IIIC Db IP65/IP67
Electronic Expansion Valves EX4-7-…FLR Versions
Operating Instructions
General Information
Mounting Location
EX4-7…-FLR are stepper motor driven valves for precise
control of refrigerant mass flow, released for R290 in
refrigeration, air conditioning, heat pumps, industrial cooling
process and close control systems.
• The motor needs to be pointed downward or sideways
(Fig. 1).
• For best result, locate the valve as close as possible to the
distributor or inlet of evaporator.
Warning
The qualification /certification of EX4-7-…FLR is valid only in
conjunction with EVC05A (Plug & Cable assembly).
The listed products are electrical devices and are in
compliance with EN60079-0/-15 and directive 94/9/EC
therefore rated / marked as:
II 3G Ex nA IIA T3 Gc X
Safety Instructions
• Read operating instructions thoroughly. Failure to
comply can result in device failure, system damage or
personal injury.
• According to EN 13313 it is intended for use by persons
having the appropriate knowledge and skill.
• R290 requires special handling and care due to its
flammability. Good ventilation is required during
service of the system. Contact with rapidly expanding
gases can cause frostbite and eye damage. Proper
protective equipment (gloves, eye protection, etc.)
has to be used.
• In a severely contaminated system, avoid breathing
acid vapors and avoid contact with skin from
contaminated refrigerant / lubricants. Failure to do so
could result in injury.
• Ensure that the system is correctly labeled with applied
refrigerant type and a warning for explosion risk.
• Before opening any system make sure pressure in system
is brought to and remains at atmospheric pressure.
• Do not release any refrigerant into the atmosphere!
• Ensure that the system piping is grounded.
• Do not exceed the specified maximum ratings for
pressure, temperature, voltage and current.
• Do not operate valve connected directly to supply
voltage. Use suitable stepper motor driver.
• Do not operate system before all cable connections
are completed.
• Do not operate the valve when the compressor is not
running.
• Do not operate the valve when system is under vacuum
except for closure of valve before refrigerant charging.
• Before installation or service disconnect all voltages
from system and device.
• Do not use any other fluid media without prior
approval of Emerson.
• Ensure that design, installation and operation are
according to European and national standards/
regulations.
Installation
• Direction of refrigerant flow must match with arrow
on the label (except bi-flow valves).
• Check for sufficient refrigerant charge/subcooling and
make sure no flash gas is present at the inlet of valve
before attempting to check valve operation.
• Install an Emerson sight glass MIA…-FLR and an
ADK….-FLR filter before the valve.
Warning
• All valves are delivered at half open. Do not charge
system before closure of valve. See operating
instructions of used driver/controller.
• The interior parts of valve must be protected against
moisture and water at any time. It is not permitted
to use water, steam or any other solvent to the inside
of valve for cleaning purpose.
Recommended external pipe connection:
Outside diameter
Nominal pipe
connection
Min. (mm)
Max. (mm)
3/8“
9.47
9.55
5/8” / 16 mm
15.80
16.05
7/8” / 22 mm
21.95
22.25
1-1/8”
28.50
28.63
10 mm
9.95
10.05
28 mm
27.95
28.05
Brazing (Fig. 2)
• Perform and consider the brazing joint as per EN 14324.
• Before and after brazing clean tubing and brazing joints.
• Minimize vibrations in the piping lines by appropriate
solutions.
• Do not exceed the max. body temperature of 120 °C!
• Use flux and silver rod having a minimum of 30% silver.
Pressure Test
• After completion of installation, a pressure test must
be carried out according to EN 378 for systems which
must comply with European pressure equipment
directive 97/23/EC.
• Max. system test pressure: 38.5 bar
15
Operating Instructions
Electronic Expansion Valves EX4-7-…FLR Versions
Warning
• Failure to do so could result in loss of refrigerant
and personal injury.
• The pressure test must be conducted by skilled
persons with due respect regarding the danger
related to pressure.
Tightness Test
• Conduct a tightness test according to EN 378-2 with
appropriate equipment and method to identify
leakages of external joints. The allowable leakage rate
must be according system manufacturer’s specification.
Electrical Connection:
Warning
• Entire electrical connections have to comply with
local regulations.
• Improper wiring will result wrong direction of
rotation, no rotation of stepper motor or controller
malfunction.
Wiring / Mounting of Plug: (Fig. 4-6)
• 2 = White, 4 = Black, 3 = Blue, 1= Brown
• Use only ATEX approved prewired M12 Connector
assembly EVC05A for connection to the valve.
• See also EVC05A operating instructions for plug
mounting and required protection.
• There is no specific requirement for positioning of plug
on pins (see Fig. 5).
• Ensure that the cables are mounted without
tension; always leave the cable a bit loose.
• Ensure that cables are not mounted near sharp edges.
• Do not bend or mechanically stress the cable outlet,
maintain a clearance of 20 mm to neighboring parts.
• During operation the connector EVC05A must
be protected by an appropriate housing against
external mechanical damage or shock (min. required
protection up to a mechanical action of 7 J - in
accordance with EN60079-0).
• Cable end of EVC05A must be connected to a driver/
controller which is ATEX approved or located out of
hazard zone.
- If driver/controller is located out of hazard zone,
appropriate ATEX approved cable gland shall
be used in boundary of hazard zone and out of
hazard zone.
- If the cable needs to be extended in hazard zone, it
is mandatory to use ATEX approved type coupling
or junction box.
• Supply voltage to the valve shall never exceed 36
VDC at any time.
Service / Maintenance
• Defective EX4-7-…FLR valves must be replaced, they
cannot be repaired.
• Disconnect electrical power to driver/controller
before service.
• Before any debrazing ensure that the flammable
refrigerant is pumped out of the system and the
room around the system is well vented so no
refrigerant left.
• For motor check:
- Remove cable plug from valve under no voltage.
- Use an Ohm meter with suitable range.
- Measure windings resistance per phase at opposite
placed pins acc. Fig. 6 and data as in the table below.
• The lowest pressure inside system must be at least
0.4 bar higher than ambient pressure at any time.
Failure to do so could accumulate air inside the
system and create an explosive mixture over time.
Technical Data
Type
EX4-6-…FLR
Max. allowable working pressure PS
Operating temp. at motor
Refrigerant: R290
Nominal Supply Voltage
to the valve U
Max. Current Imax
Winding resistance per phase
Marking acc. to directive 94/9/E
Fig. 1
max
120°C
• See the wiring diagram of used driver or controller.
Operation
16
Uni-flow versions:–50°C…+100°C
Bi-flow versions: -40°C…+80°C
see Fig. 3
Wiring / Mounting to Driver / Controller
• See operating instructions of used electronic driver/
controller.
• Perform a functional test of electrical circuit before
charging the system with refrigerant.
35 bar
Connection
Fig. 2
EX7-…FLR
Ag ≥ 30%


24 VDC
24 VDC
0.5 A
0.75 A
13 Ω ± 10%
8 Ω ± 10%
Yes
Yes
Operating Instructions
Electronic Expansion Valves EX4-7-…FLR Versions
Fig. 3
Fig. 4
EX4-7-....FLR
Fig. 5
EXV
Fig. 6
Flow pattern
Part. no.
Ø A x Ø F(ODF)
B
C
D
E
H1
H2
EX4-I21FLR
800430
3/8" x 5/8"
8
45
55
11
113
25
EX4-M21FLR
800431
10 x 16 mm
8
45
55
11
113
25
800432
5/8" x 7/8" (16 x 22 mm)
11
55
65
16
113
25
800433
7/8" x 1-1/8"
16
65
75
19
113
25
EX6-M21FLR
800434
22 x 28 mm
16
65
75
19
113
25
EX7-I21FLR
800440
1-1/8" x 1-1/8"
20
78
83
20
158
42
EX/-M21FLR
800441
28 x 28 mm
20
78
83
20
158
42
EX4-U31FLR
800435
16 x 16 mm (5/8" x 5/8")
11
55
55
11
113
25
EX5-U31FLR
800436
7/8" x 7/8" (22 x 22 mm)
16
65
65
16
113
25
800437
1-1/8" x 1-1/8"
19
75
75
19
113
25
800438
28 x 28 mm
19
75
75
19
113
25
EX7-I31FLR
800442
1-1/8” x 1-1/8”
20
83
83
20
158
42
EX7-M31FLR
800443
28 x 28 mm
20
83
83
20
158
42
EX5-U21FLR
EX6-I21FLR
Uni-flow
EX6-I31FLR
Bi-flow
EX6-M31FLR
Sequence for driving of stepper motor and valve
Reverse Number
Direction
direction of steps
Valve is
opening
Valve is
closing
Step 1
Identification code of pins for electrical connections to third party drivers/controllers
2
â
3
1
-
+
-
Current direction
+
Step 2
-
+
+
-
Step 3
-
+
-
+
Step 4
+
-
-
+
Remark
â
4
The sequence is repeated from step 5 to 8 similar to step 1 to 4
Step 5
+
-
+
-
Step 6
-
+
+
-
Step 7
-
+
-
+
Step 8
+
-
-
+
Remark
The sequence is repeated from step 9 to 12 similar to step 1 to 4
â
â
17
Operating Instructions
M12 Connector ECV05A
Functions and Features
15,5
II3G (Group II, category 3G, apparatus for gas
atmosphere).
Complies with the requirements of the standard EN
60079-15.
26,5
36,5
• Use in hazardous areas according to the classification
M12x1
14
• Use in hazardous areas according to the classification
II3G (Group II, category 20, apparatus for dust
atmosphere). Complies with the requirements of the
standards lEC 60079-0 and lEC 60079-31.
• EC component certificate: BVS 08ATEX E 109 U
• lEC Ex component certificate: IECEx BVS 08.0041 U
• Marking:
Wiring
Core colors
• BK
• BN
• BU
• WH
black
brown
blue
white
II3G Ex nA IIC Gc (see table Operating temperature range)
II20 Ex tb IIIC Db IP65/IP67
Operating temperature range
-20…+60°C
1
BN
2
WH
3
BU
4
BK
5 not used
for connection cables and jumpers with
angled M12 plug and angled M12 sockets
Caution: Not for interrupting current!
Installation / Set-up
The M12 connectors must only be installed connected
and set up by qualified staff. The qualified staff must have
knowledge of protection classes, regulations- and provisions
for apparatus in hazardous areas.
Check whether the classification (see “Marking” above and
marking on the M12 connector) is suitable for the application.
Installation Remarks / Installation
•
•
•
•
•
•
•
•
•
18
Adhere to the relevant national regulations and provisions.
Avoid electrostatic charging on plastic units and cables.
Protect the M12 connectors efficiently against damage.
The cables must be firmly laid and effectively protected
against damage.
The relevant installation regulations must be adhered to.
For the technical data please refer to the data sheet. (see
Technical Bulletin EX4-7-…-FLR).
Avoid direct radiation with high UV components
(sunlight); mount the unit in a protected place.
M12 plugs may only be opened or closed in a sufficiently
clean environment.
Connectors must always be closed with a counterpart.
They may be left open in the field only briefly for
servicing purposes.
Special Conditions for Safe Operation
• The M12 connectors were tested in accordance with
table 8 of EN 60079-0/table 5 of EN 61241-0 for group
II and for a low mechanical risk with impact energy of 4
joules.
• Do not separate the connectors when energized.
• Secure the connector by tightening the nut sufficiently.
Tightening torque approx. 1.2 Nm to
• 1.5 Nm. This tightening torque is ensured as follows:
- Hand-fasten the coupling nut (0.4 to 0.5 Nm).
- Then turn by 3 notches using a screwdriver across the
flats 14.
• The connector conforms to the requirements for an M12
connector in EN 61076-2-101. The counterpart must
also conform to this standard.
• Always refer to the operating-instructions as space
restrictions may not allow markings to be applied to the unit.
Maintenance / Repair
The unit must not be modified nor can it be repaired. In case
of a fault please contact the manufacturer.
The data sheets, the EC component certificates or IEC Ex
component certificates are available from the manufacturer
on request.
Technical Bulletin
ThermoTM - Expansion Valves TX3-…FLR
Emerson Climate Technologies’ TX3-…FLR series of ThermoTM-Expansion Valves
are designed for commercial refrigeration and heat pump applications operated
with R290.
The TX3-…FLR is ideal for those applications requiring compact size combined
with stable and accurate control over wide load and evaporating temperature
ranges.
Features
•
•
•
•
•
•
Brazing connections with straight through configuration
Stainless steel power element resists corrosion
Large diaphragm provides smoother and consistent valve control
External equalizer
External superheat adjustment
Packaging units with 24 pieces, no single packs
TX3-…FLR
Selection Table
Without MOP
Nominal
capacity [kW]
With MOP
Connection
size
Inlet x Outlet
Type
Part no.
Type
Part no.
Equalizer
3.7
TX3-P23 FLR
801981M
TX3-P33 FLR
801988M
Ext. 1/4"
1/4" x 3/8"
5.4
TX3-P24 FLR
801982M
TX3-P34 FLR
802013M
Ext. 1/4"
3/8" x 1/2"
8.0
TX3-P25 FLR
801983M
TX3-P35 FLR
802014M
Ext. 1/4"
3/8" x 1/2"
11.0
TX3-P26 FLR
801984M
TX3-P36 FLR
802015M
Ext. 1/4"
3/8" x 1/2"
13.5
TX3-P27 FLR
801985M
TX3-P37 FLR
802016M
Ext. 1/4"
1/2" x 5/8"
16.1
TX3-P28 FLR
801986M
TX3-P38 FLR
802017M
Ext. 1/4"
1/2" x 5/8"
22.0
TX3-P29 FLR
801987M
TX3-P39 FLR
802018M
Ext. 1/4"
1/2" x 5/8"
Nominal capacity at +38°C liquid temperature, +4°C evaporating temperature and 1K subccoling. For other operating condition, see the next page.
Guideline
TX3-…FLR will be delivered with sufficient higher superheat setting to make sure match of valve with poor performance of
evaporator. The setting can be lowered for high efficient evaporators capable to operate at lower superheat. The following
table can be used as guideline:
Evaporating temperature
Readjustment, turn
-40
-1
-35
-1
-30
-1-1/8
-25
-1-1/8
-20
-1-1/8
-15
-1-1/8
-10
-1
-5
-3/4
0
-1/2
5
-1/8
10
-1/3
19
Technical Bulletin
ThermoTM - Expansion Valves TX3-…FLR
Quick Selection (included1.5 bar pressure drop for liquid line components and distributor)
Condensing
temperature
°C
75
65
55
50
40
30
20
R290
Capacity in kW
Evaporating temperature °C
R290
15
10
5
0
-5
-10
-15
-20
-25
-30
-35
-40
3.3
3.3
3.2
3.2
3.1
3.1
2.6
2.2
1.9
1.6
1.3
1.0
TX3-P23/33FLR
4.8
4.7
4.7
4.6
4.5
4.4
3.8
3.2
2.7
2.2
1.8
1.5
TX3-P24/34FLR
7.2
7.1
7.0
6.9
6.8
6.6
5.7
4.8
4.0
3.4
2.8
2.2
TX3-P25/35FLR
9.8
9.8
9.7
9.5
9.3
9.1
7.8
6.6
5.5
4.6
3.8
3.1
TX3-P26/36FLR
12.1
12.0
11.8
11.6
11.4
11.1
9.5
8.1
6.8
5.6
4.6
3.8
TX3-P27/37FLR
14.4
14.2
14.1
13.8
13.6
13.2
11.3
9.6
8.1
6.7
5.5
4.5
TX3-P28/38FLR
19.6
19.5
19.2
18.9
18.5
18.1
15.5
13.1
11.0
9.2
7.5
6.1
TX3-P29/39FLR
3.2
3.2
3.2
3.2
3.2
3.1
2.7
2.3
1.9
1.6
1.3
1.1
TX3-P23/33FLR
4.6
4.7
4.7
4.6
4.6
4.5
3.9
3.3
2.8
2.3
1.9
1.6
TX3-P24/34FLR
7.0
7.0
7.0
6.9
6.8
6.7
5.8
5.0
4.2
3.5
2.9
2.4
TX3-P25/35FLR
TX3-P26/36FLR
9.6
9.6
9.6
9.5
9.4
9.2
8.0
6.8
5.8
4.8
4.0
3.3
11.7
11.7
11.7
11.6
11.5
11.3
9.7
8.3
7.1
5.9
4.9
4.0
TX3-P27/37FLR
13.9
14.0
14.0
13.8
13.7
13.4
11.6
9.9
8.4
7.0
5.8
4.8
TX3-P28/38FLR
19.0
19.1
19.1
18.9
18.7
18.4
15.9
13.6
11.5
9.6
8.0
6.5
TX3-P29/39FLR
3.3
3.3
3.4
3.4
3.4
3.4
2.9
2.5
2.2
1.8
1.5
1.3
TX3-P23/33FLR
4.7
4.8
4.9
4.9
4.9
4.9
4.3
3.7
3.1
2.7
2.2
1.8
TX3-P24/34FLR
7.1
7.2
7.3
7.4
7.4
7.3
6.4
5.5
4.7
4.0
3.3
2.8
TX3-P25/35FLR
TX3-P26/36FLR
9.7
9.9
10.0
10.1
10.1
10.0
8.8
7.6
6.5
5.5
4.6
3.8
11.9
12.2
12.3
12.4
12.4
12.3
10.7
9.3
7.9
6.7
5.6
4.7
TX3-P27/37FLR
14.2
14.5
14.7
14.7
14.7
14.6
12.8
11.0
9.4
8.0
6.7
5.5
TX3-P28/38FLR
19.4
19.8
20.0
20.1
20.1
20.0
17.4
15.1
12.9
10.9
9.1
7.6
TX3-P29/39FLR
3.4
3.6
3.6
3.7
3.7
3.7
3.3
2.8
2.5
2.1
1.8
1.5
TX3-P23/33FLR
5.0
5.1
5.3
5.3
5.4
5.4
4.7
4.1
3.5
3.0
2.5
2.1
TX3-P24/34FLR
7.5
7.7
7.9
8.0
8.1
8.1
7.1
6.2
5.3
4.5
3.8
3.2
TX3-P25/35FLR
10.2
10.6
10.8
11.0
11.1
11.1
9.7
8.5
7.3
6.2
5.2
4.4
TX3-P26/36FLR
12.5
13.0
13.2
13.4
13.5
13.5
11.9
10.4
8.9
7.6
6.4
5.3
TX3-P27/37FLR
14.9
15.4
15.8
16.0
16.1
16.1
14.2
12.3
10.6
9.1
7.6
6.4
TX3-P28/38FLR
20.4
21.1
21.5
21.8
22.0
22.0
19.4
16.8
14.5
12.4
10.4
8.7
TX3-P29/39FLR
3.0
3.2
3.4
3.5
3.6
3.6
3.2
2.8
2.5
2.1
1.8
1.5
TX3-P23/33FLR
4.3
4.7
4.9
5.1
5.2
5.3
4.7
4.1
3.6
3.1
2.6
2.2
TX3-P24/34FLR
6.5
7.0
7.3
7.6
7.8
7.9
7.0
6.2
5.3
4.6
3.9
3.3
TX3-P25/35FLR
8.9
9.6
10.1
10.4
10.7
10.8
9.6
8.4
7.3
6.3
5.3
4.5
TX3-P26/36FLR
10.9
11.7
12.3
12.7
13.0
13.2
11.8
10.3
9.0
7.7
6.5
5.5
TX3-P27/37FLR
13.0
14.0
14.7
15.2
15.5
15.8
14.0
12.3
10.7
9.2
7.8
6.5
TX3-P28/38FLR
17.8
19.1
20.0
20.7
21.2
21.5
19.1
16.8
14.6
12.5
10.6
8.9
TX3-P29/39FLR
2.1
2.6
2.9
3.1
3.2
3.4
3.0
2.7
2.4
2.1
1.8
1.5
TX3-P23/33FLR
3.1
3.7
4.1
4.4
4.7
4.9
4.4
3.9
3.4
3.0
2.5
2.1
TX3-P24/34FLR
4.6
5.5
6.2
6.7
7.0
7.3
6.6
5.9
5.1
4.5
3.8
3.2
TX3-P25/35FLR
6.4
7.6
8.5
9.1
9.6
10.0
9.0
8.0
7.0
6.1
5.2
4.4
TX3-P26/36FLR
7.8
9.3
10.4
11.2
11.8
12.2
11.0
9.8
8.6
7.5
6.4
5.4
TX3-P27/37FLR
9.3
11.1
12.4
13.3
14.0
14.6
13.1
11.7
10.3
8.9
7.6
6.4
TX3-P28/38FLR
12.7
15.1
16.9
18.2
19.2
19.9
18.0
16.0
14.0
12.2
10.4
8.8
TX3-P29/39FLR
1.2
1.9
2.3
2.6
2.9
2.7
2.4
2.2
1.9
1.6
1.4
TX3-P23/33FLR
1.7
2.7
3.4
3.8
4.1
3.8
3.5
3.1
2.7
2.4
2.0
TX3-P24/34FLR
2.5
4.1
5.1
5.7
6.2
5.8
5.3
4.7
4.1
3.6
3.0
TX3-P25/35FLR
3.5
5.6
6.9
7.8
8.5
7.9
7.2
6.4
5.7
4.9
4.2
TX3-P26/36FLR
4.3
6.9
8.5
9.6
10.4
9.7
8.8
7.9
6.9
6.0
5.1
TX3-P27/37FLR
5.1
8.2
10.1
11.4
12.4
11.5
10.5
9.4
8.2
7.1
6.1
TX3-P28/38FLR
6.9
11.2
13.8
15.6
16.9
15.8
14.3
12.8
11.3
9.7
8.3
TX3-P29/39FLR
Select the valve type from tables for capacity value corresponding to system (evaporator) cooling capacity.
20
Valve type
Technical Bulletin
ThermoTM - Expansion Valves TX3-…FLR
Technical Data
Compatibility
R290
Seat leakage
< 1% nominal capacity
Maximum working pressure PS:
35 bar
Connection
ODF, copper
Factory test pressure PT:
38.5 bar
Charges
CFC free
Burst pressure
175 bar
Protection
salt spray test
Medium temperature range
-45°C…+75°C
Weight
~ 0.5 kg (individual)
Maximum bulb temperature
+71°C
Pack quantity
24 (no single pack)
Dimensions [mm]
N
External Equalize Connection
N
H
H
K
L
M
F
K
L
M
F
A
B
A
D
43,3
B
D
C
C
30° +/-2°
Body
Type
Connection size [inch]
Roughing in dimensions [mm]
Inlet
Outlet
A
B
F
H
TX3-...3-FLR
1/4”
3/8”
43.3
44.1
7.9
7.9
TX3-...4-FLR
3/8”
1/2”
44.1
44.1
7.9
9.5
TX3-...5-FLR
3/8”
1/2”
44.1
44.1
7.9
9.5
TX3-...6-FLR
3/8”
1/2”
44.1
44.1
7.9
9.5
TX3-...7-FLR
1/2”
5/8”
44.1
44.5
9.5
12.7
TX3-...8-FLR
1/2”
5/8”
44.1
44.5
9.5
12.7
TX3-...9-FLR
1/2”
5/8”
44.1
44.5
9.5
12.7
N
K
L
M
44.5
86.5
64.7
54.4
Bulb
Dimensions of bulb [mm]
D (length)
ØC
53.2
12.8
Capillary tube length
1.5 m
21
Operating Instructions
ThermoTM - Expansion Valves TX3-…FLR
General Information
TX3-…FLR are Thermo-Expansion Valves for superheat control.
Fig. 1
The listed products are not in scope of ATEX product directive
94/9/EC as they do not incorporate an own source of ignition.
TX3-…FLR must be installed in an appropriate housing to
protect them from mechanical damage or shock.
Safety Instructions
• Read operating instructions thoroughly. Failure to
comply can result in device failure, system damage
or personal injury.
• According to EN 13313 it is intended for use by
persons having the appropriate knowledge and skill.
• R290 requires special handling and care due to its
flammability. Sufficient ventilation is required
during service of the system. Contact with rapidly
expanding gases can cause frostbite and eye
damage. Proper protective equipment (gloves, eye
protection, etc.) has to be used.
• In a severely contaminated system, avoid breathing
acid vapors and avoid contact with skin from
contaminated refrigerant / lubricants. Failure to do
so could result in injury.
• Ensure that the system is correctly labeled with
applied refrigerant type and a warning for explosion risk.
• Do not release any refrigerant into the atmosphere!
• Do not exceed the specified maximum ratings for
pressure and temperature.
• Before opening any system make sure pressure in
system is brought to and remains at atmospheric
pressure.
• Observe and avoid mechanical damage of
component housing.
• Ensure that design, installation and operation are
according to European and national standards/
regulations.
Installation (Fig. 1, 2)
• Valves may be installed in any position, but should
be located as close as possible to the distributor or
evaporator inlet.
• Attach the remote bulb to the suction line (Fig. 2) as
close to the evaporator outlet as possible. Securely
fasten the bulb with straps provided. Insulate bulb
with a suitable material. Ensure that the capillary is
mounted without tension, always leave the capillary
a bit loose and it should not be strangulated. Maintain
also a clearance from the capillary to other objects. The
capillary should not be in contact with other objects.
22
Fig. 2
<7/8” / 22 mm Ø
• Connect equalizer line (1/4” or 6 mm tube) to valve and
suction line. Be sure that it cannot siphon oil from the
suction line (Fig. 1).
• The expansion valve must be free of all contaminants.
Install an Emerson filter drier before the valve.
Recommended external pipe connections:
Nominal
pipe connection
Outside diameter
Min. (mm)
Max.(mm)
1/4”
6.30
6.38
3/8”
9.47
9.55
1/2”
12.62
12.73
5/8”
18.80
15.90
7/8”
22.15
22.25
1-1/8”
28.50
28.63
6 mm
5.95
6.05
10 mm
9.95
10.05
12 mm
11.96
12.05
16 mm
15.95
16.05
22 mm
21.95
22.06
28 mm
27.95
28.05
Operating Instructions
ThermoTM - Expansion Valves TX3-…FLR
Brazing (Fig. 3)
Superheat Adjustment (Fig. 4)
• Perform and consider the brazing joint as per EN 14324.
• Before and after brazing clean tubing and brazing joints.
• To avoid oxidization, it is advised to purge the system
with an inert gas such as nitrogen while brazing.
TX3-…FLR are factory set to a standard setting (s. Technical
Bulletin). If the superheat must be adjusted proceed as
follows:
1. Remove seal cap from bottom of valve.
2. Turn adjustment screw clockwise to increase and
counterclockwise to decrease superheat.
Do not exceed max. body temperature of 120°C!
Fig. 3
120°C
max
Warning: There are approx. 13 turns on the
adjustment stem (from left to right stop). When
stop is reached any further turning will damage
valve. Changes in superheat (K) per stem turn
depending on evaporating temperature and refrigerant;
see below. 30 minutes are required for the system to
stabilize after the adjustment is made.
Superheat change (K) per stem turn
• Be sure liquid line is connected to inlet of TX3-…
FLR (marked “IN” on valve body).
• Minimize vibrations in the piping lines by appropriate
solutions.
Pressure Test
• After completion of installation, a pressure test must
be carried out according to EN 378 for systems which
must comply with European pressure equipment
directive 97/23/EC.
• Max. system test pressure: 38.5 bar.
Warning
• Failure to do so could result in loss of refrigerant
and personal injury.
• The pressure test must be conducted by skilled
persons with due respect regarding the danger
related to pressure.
Evaporating temperature
R 290
-40°C
-30°C
-20°C
-10°C
0°C
10°C
20°C
4.8
3.6
2.7
2.1
1.7
1.4
1.1
3. Determine superheat according to Fig. 4.
4. Replace and tighten seal cap (hand-tighten with more
than 2 Nm).
5. Check for external leakage.
Fig. 4
T ( C ) - T ( C) = sh (K)
P
Tightness Test
Conduct tightness test according to EN 378-2 with
appropriate equipment and method to identify tightness of
external joint. The allowable leakage rate must be according
system manufacturer’s specification.
Operation
• Check for sufficient refrigerant charge and be sure no
flash gas is present before attempting to check the
expansion valve operation.
• Check/measure superheat.
23
Operating Instructions
ThermoTM - Expansion Valves TX3-…FLR
Service / Maintenance
• Defective TX3-…FLR must be replaced; they cannot
be repaired.
• Before any debrazing ensure that the flammable
refrigerant is pumped out of the system and the
room around the system is well vented so no
refrigerant left.
Technical Data of TX3 -…FLR
TX3 types, not listed in the following table, are not
released for use with flammable refrigerants!
Type
Part no.
TX3-P23FLR
801981M
TX3-P24FLR
801982M
TX3-P25FLR
801983M
TX3-P26FLR
801984M
TX3-P27FLR
801985M
Charge
Recommended evaporating temperature
TX3-P28FLR
801986M
Liquid
-40°C...+20°C
TX3-P29FLR
801987M
TX3-P33FLR
801988M
TX3-P34FLR
802013M
TX3-P35FLR
802014M
TX3-P36FLR
802015M
TX3-P37FLR
802016M
TX3-P38FLR
802017M
TX3-P39FLR
802018M
• Max. allowable working pressure PS : 35 bar
• Test pressure PT : 38.5 bar
• Released / compatible for : R290, mineral-, alkyl
benzene and ester lubricants
24
Technical Bulletin
Solenoid Valves Series 200RB…-FLR
200RB…-FLR are normally closed solenoid valves for various application duties.
Features
•
•
•
•
•
Normally closed
Pilot operated requires minimum operating pressure differential
Compact size
Extended fittings: No disassembly necessary for brazing
ATEX compliance coil in 24VAC/50Hz and 230VAC/50Hz
200RB…-FLR + ASC3-EX…
Coil
II 3G Ex nA IIA T3 Gc U
Selection Table Valves
Type
Part no.
200RB 3T3-FLR (mm)
801323
200RB 3T3-FLR
801445
200RB 4T10-FLR
801446
200RB 4T4-FLR
801447
200RB 4T3-FLR
801448
200RB 4T12-FLR
801449
200RB 6T4-FLR
801450
200RB 6T12-FLR
801451
200RB 6T5-FLR
801452
Kv-Value [m3/h]
Capacity [kW]
Liquid line duty
0.4
7.3
Connections Solder / ODF
[mm]
[inch]
10
3/8”
10
0.9
1/2”
17.3
3/8”
12
1/2”
1.6
30.4
12
16
5/8”
Note: Nominal capacity at +38°C condensing temperature +4°C evaporating temperature, 1 K subcooling and 0.15 bar pressure drop.
Selection Table Coils
Type
Part no.
ASC3-EX24VAC, 50Hz
801125
ASC3-EX230VAC, 50Hz
801126
Technical Data Valve
Max. allowable working
pressure PS
Test pressure PT
Operating temperature
range TS
Technical Data Coils
31 bar
34.1 bar
-40°C…+120°C
Supply voltage
ASC3-EX24VAC
ASC3-EX230VAC
24VAC ±10%
230VAC ±10%
Frequency
50 Hz
Ambient temperature range
-40°C…+50°C
Protection class
IP65
Cable length
3m
II 3G Ex nA IIA T3 Gc U,
Max. ambient temperature
-40°C…+50°C
Marking (only coil)
25
Technical Bulletin
Solenoid Valves Series 200RB…-FLR
Quick Selection (0.15 bar pressure drop)
R290
Liquid
temperature
°C
15
70
65
60
55
50
45
40
30
25
Capacity in kW
Evaporating temperature °C
R290
Valve type
10
5
0
-5
-10
-15
-20
-25
-30
-35
-40
4.6
4.5
4.4
4.2
4.1
4.0
3.8
3.7
3.5
3.4
3.3
3.1
-45
3.0
200RB3…FLR
10.9
10.6
10.3
10.0
9.7
9.4
9.0
8.7
8.4
8.0
7.7
7.4
7.0
200RB4…FLR
19.2
18.6
18.1
17.5
17.0
16.4
15.9
15.3
14.7
14.1
13.5
12.9
12.4
200RB6…FLR
5.1
5.0
4.9
4.7
4.6
4.4
4.3
4.2
4.0
3.9
3.7
3.6
3.4
200RB3…FLR
12.1
11.8
11.5
11.2
10.8
10.5
10.2
9.9
9.5
9.2
8.8
8.5
8.2
200RB4…FLR
21.2
20.7
20.2
19.6
19.0
18.5
17.9
17.3
16.7
16.1
15.5
14.9
14.3
200RB6…FLR
5.6
5.5
5.3
5.2
5.1
4.9
4.8
4.6
4.5
4.3
4.2
4.1
3.9
200RB3…FLR
13.3
12.9
12.6
12.3
12.0
11.6
11.3
11.0
10.6
10.3
9.9
9.6
9.3
200RB4…FLR
23.3
22.7
22.2
21.6
21.0
20.5
19.9
19.3
18.7
18.1
17.5
16.9
16.2
200RB6…FLR
6.1
5.9
5.8
5.7
5.5
5.4
5.2
5.1
5.0
4.8
4.7
4.5
4.4
200RB3…FLR
14.4
14.1
13.7
13.4
13.1
12.8
12.4
12.1
11.7
11.4
11.0
10.7
10.3
200RB4…FLR
25.2
24.7
24.1
23.6
23.0
22.4
21.8
21.2
20.6
20.0
19.4
18.8
18.1
200RB6…FLR
6.5
6.4
6.3
6.1
6.0
5.8
5.7
5.6
5.4
5.3
5.1
5.0
4.8
200RB3…FLR
15.5
15.2
14.8
14.5
14.2
13.8
13.5
13.1
12.8
12.4
12.1
11.7
11.4
200RB4…FLR
27.2
26.6
26.1
25.5
24.9
24.3
23.7
23.1
22.5
21.9
21.2
20.6
20.0
200RB6…FLR
7.0
6.9
6.7
6.6
6.4
6.3
6.2
6.0
5.9
5.7
5.6
5.4
5.2
200RB3…FLR
16.6
16.2
15.9
15.6
15.2
14.9
14.6
14.2
13.9
13.5
13.1
12.8
12.4
200RB4…FLR
29.1
28.5
27.9
27.4
26.8
26.2
25.6
24.9
24.3
23.7
23.1
22.4
21.8
200RB6…FLR
7.5
7.3
7.2
7.0
6.9
6.7
6.6
6.4
6.3
6.1
6.0
5.8
5.7
200RB3…FLR
17.6
17.3
17.0
16.6
16.3
16.0
15.6
15.3
14.9
14.5
14.2
13.8
13.5
200RB4…FLR
31.0
30.4
29.8
29.2
28.6
28.0
27.4
26.8
26.2
25.5
24.9
24.3
23.6
200RB6…FLR
8.3
8.2
8.1
7.9
7.8
7.6
7.5
7.3
7.2
7.0
6.9
6.7
6.5
200RB3…FLR
19.7
19.4
19.1
18.7
18.4
18.0
17.7
17.3
16.9
16.6
16.2
15.8
15.5
200RB4…FLR
34.7
34.1
33.5
32.9
32.3
31.6
31.0
30.4
29.8
29.1
28.5
27.8
27.2
200RB6…FLR
8.8
8.6
8.5
8.3
8.2
8.0
7.9
7.7
7.6
7.4
7.3
7.1
7.0
200RB3…FLR
20.8
20.4
20.1
19.7
19.4
19.0
18.7
18.3
18.0
17.6
17.2
16.8
16.5
200RB4…FLR
36.5
35.9
35.3
34.7
34.1
33.4
32.8
32.2
31.5
30.9
30.2
29.6
28.9
200RB6…FLR
9.1
8.9
8.8
8.6
8.5
8.3
8.2
8.0
7.9
7.7
7.5
7.4
200RB3…FLR
20
21.5
21.1
20.8
20.4
20.1
19.7
19.3
19.0
18.6
18.2
17.8
17.5
200RB4…FLR
37.7
37.1
36.5
35.8
35.2
34.6
33.9
33.3
32.6
32.0
31.3
30.7
200RB6…FLR
Select the valve type from tables for capacity value corresponding to system (evaporator) cooling capacity. For other pressure drop than 0.15,
please use the below correction factors.
Correction factors KΔP
ΔP, bar
0.05
0.1
0.15
0.20
0.25
0.30
0.35
0.40
0.45
0.50
0.55
0.60
0.65
0.70
KΔP
1.73
1.22
1.0
0.87
0.77
0.71
0.65
0.61
0.58
0.55
0.52
0.50
0.48
0.46
Dimensions [mm]
Type
A
B
Connection / ODF
D
200RB 3T3-FLR (mm)
126
8
10 mm
88.3
200RB 3T3-FLR
126
8
3/8”
88.3
200RB 4T10-FLR
126
8
10 mm
88.3
200RB 4T4-FLR
126
10
1/2”
88.3
200RB 4T3-FLR
126
8
3/8”
88.3
200RB 4T12-FLR
126
10
12 mm
88.3
200RB 6T4-FLR
126
10
1/2”
88.3
200RB 6T12-FLR
126
10
12 mm
88.3
M8
200RB 6T5-FLR
126
13
16 mm & 5/8”
88.3
A
26
D
C
C
B
B
Operating Instructions
Solenoid Valves Series 200RB…-FLR
General Information
Recommended external pipe connection
200RB…-FLR are solenoid valves for open or close of
refrigerant flow.
The listed products are not in scope of ATEX product directive
94/9/EC as they do not incorporate an own source of ignition.
Min. (mm)
Max. (mm)
3/8”
9.47
9.55
1/2“
12.62
12.73
5/8“
15.80
15.90
10 mm
9.95
10.05
12 mm
11.96
12.05
16 mm
15.95
16.05
200RB…-FLR must be installed in an appropriate housing to
protect them from mechanical damage or shock.
Safety Instructions
• Read operating instructions thoroughly. Failure to
comply can result in device failure, system damage
or personal injury.
• According to EN 13313 it is intended for use by
persons having the appropriate knowledge and skill.
• R290 requires special handling and care due to its
flammability. Sufficient ventilation is required
during service of the system. Contact with rapidly
expanding gases can cause frostbite and eye
damage. Proper protective equipment (gloves, eye
protection, etc.) has to be used.
• In a severely contaminated system, avoid breathing
acid vapors and avoid contact with skin from
contaminated refrigerant/lubricants. Failure to do so
could result in injury.
• Ensure that the system is correctly labeled with
applied refrigerant type and a warning for
explosion risk.
Outside diameter
Nominal pipe
connection
Mounting Location (Fig. 1, 2)
• Allow sufficient clearance above the valve for removal
of Coil.
Valves may be mounted in horizontal or vertical
lines (Fig. 1). Up-side down position is not allowed and
can cause mal-function (Fig. 2).
Fig. 1
WARNING: Do not use a solenoid valve as a safety
shut-off valve or for service purpose.
• Do not release any refrigerant into the
atmosphere!
• Do not exceed the specified maximum ratings for
pressure, temperature.
• Before opening any system make sure pressure in
system is brought to and remains at atmospheric
pressure.
• Ensure that the system piping is grounded.
• Before installation or service disconnect voltage
from system and device.
• Observe and avoid mechanical damage of
component housing.
• Ensure that design, installation and operation are
according to European and national standards/
regulations
Installation
• Do not dent, bend, or use the enclosing tube as a lever.
A damaged enclosing tube may result in coil burnout,
inoperative valve or leakage.
• Direction of flow must match with arrow on valve body.
Fig. 2
Brazing (Fig. 3)
•
•
•
•
Perform and consider the brazing joint as per EN 14324.
Before and after brazing clean tubing and brazing joints.
Do not disassemble valve for brazing.
To avoid oxidization, it is advised to purge the system
with an inert gas such as nitrogen while brazing.
• Do not exceed max. body temperature of 120°C.
27
Operating Instructions
Solenoid Valves Series 200RB…-FLR
Fig. 3
Service / Maintenance
max. 120°C
• Defective 200RB…-FLR must be replaced; they cannot
be repaired.
• Before any service disconnect electrical power of the
coil and use permanent magnet to keep the valve
open while emptying the system.
• Before any debrazing ensure that the flammable
refrigerant is pumped out of the system and the room
around the system is well vented so no refrigerant left.
• Warning: Never remove energized coil from valve.
This applies also for testing purposes.
Technical Data of 200RB... -FLR
• Internal parts must be protected from foreign material
and moisture. An Emerson filter drier is recommended
to be installed.
• Minimize vibrations in the piping lines by appropriate
solutions.
Pressure Test
• After completion of installation, a pressure test must
be carried out according to EN 378 for systems which
must comply with European pressure equipment
directive 97/23/EC.
• Max. system test pressure: 34.1 bar.
Warning
• Failure to do so could result in loss of refrigerant
and personal injury.
• The pressure test must be conducted by skilled
persons with due respect regarding the danger
related to pressure.
Tightness Test
Conduct tightness test according to EN 378-2 with
appropriate equipment and method to identify
tightness of external joint. The allowable leakage rate must
be according system manufacturer’s specification.
Operation
• Before operation let the parts cool down to a
temperature < 40°C.
• Cycle valve several times. A distinct “click” should be
heard each time the solenoid coil is energized.
Note: Emerson solenoid valves are equipped with
a continuous-duty coil, which when energized for an
extended period of time becomes hot. This is normal.
28
•
•
•
•
•
Max. allowable working pressure PS: 31 bar
Test pressure PT:
34.1 bar
Operating Temperature Range TS:
-40°C…+120°C
Max. ambient temperature:
-40°C…+50°C
Released / compatible for: R290, mineral-,
alkyl benzene and ester lubricants
• Standards:
EN 12284
200RB types, not listed in the following table, are not
released for use with flammable refrigerants!
Type
Part no.
200RB 3T3-FLR (mm)
801323
200RB 3T3-FLR
801445
200RB 4T10-FLR
801446
200RB 4T4-FLR
801447
200RB 4T3-FLR
801448
200RB 4T12-FLR
801449
200RB 6T4-FLR
801450
200RB 6T12-FLR
801451
200RB 6T5-FLR
801452
Operating Instructions
Coils ASC3-EX… Series
General Information
ASC3-EX Series Coils are for use with Emerson 200 RB…-FLR
series solenoid valves approved for use with R290.
Applied type of ASC3-EX coils
Voltage
Coil
24VAC 50 Hz
ASC3-EX24VAC
230VAC 50 Hz
ASC3-EX230VAC
Coils have following markings:
II 3G Ex nA IIA T3 Gc U
These components must be installed in an appropriate
housing to protect them from mechanical damage or shock.
Safety Instructions
• Read operating instructions thoroughly. Failure to
comply can result in device failure, system damage
or personal injury.
• According to EN 13313 it is intended for use by
persons having the appropriate knowledge and skill.
• R290 requires special handling and care due to its
flammability. Good ventilation is required during
service of the system. Contact with rapidly expanding
gases can cause frostbite and eye damage. Proper
protective equipment (gloves, eye protection, etc.) has
to be used.
• The coil should be fused in accordance with local codes.
• Ensure that the system piping is grounded.
• Ensure that the system is correctly labeled with applied
refrigerant type and a warning for explosion risk.
• Do not exceed the specified maximum ratings for
voltage and current.
• Before installation or service disconnect all voltages
from system and device.
• Do not energize coil unless it is attached to the valve.
• Observe and avoid mechanical damage of component
housing.
• Do not use any other fluid media without prior
approval of Emerson. Use of fluids not listed could
result in: Change of hazard category of product and
consequently change of conformity assessment
requirement for product in accordance with
European pressure equipment directive 97/23/EC.
• Ensure that design, installation and operation
are according to European and national standards/
regulations.
Installation of Coils (Fig. 1)
Electrical Connection
• Before energizing the valve be sure that the source
voltage and frequency matches that on the coil label.
• Note: ASC3-EX coils are intended for continuous-duty,
which when energized for an extended period of time, it
becomes hot. This is normal.
• Molded plug and cable assembly
Brown and blue color wires to be connected to the power
supply and yellow/green color wire to the ground.
Service / Maintenance
Warning
• Disconnect electrical power before service and wait
for coil temperature to cool down before attempting
to dissemble it, or use gloves, failure to do so could
lead to injury.
• ASC3-EX disassembly: see Fig. 2
Technical Data
• Supply voltage variation: ±10%
• Frequency: 50 Hz
Coil
Inrush current [A] Holding current [A]
ASC3-EX230VAC
0.22
0.052
ASC3-EX24VAC
2.23
0.57
• Ambient temperature range: -40…+50°C
• Protection class: IP65
• Marking:
;
II 3G Ex nA IIA T3 Gc U
Fig. 1: ASC3-EX…
Fig. 2
• Ensure that the cables are mounted without tension;
always leave the cable a bit loose.
• Ensure that cables are not mounted near sharp edges.
• Do not bend or mechanically stress the cable outlet,
maintain a clearance of 20 mm to neighboring parts.
• Mount O-ring with smaller diameter over enclosing tube.
• Place coil over the enclosing tube.
• Insert O-ring with larger diameter inside of the orange
color clip.
• Press the clip with mounted O-ring over the coil on the
enclosing tube until it snaps.
29
Technical Bulletin
PT5-…-FLR Pressure Transmitter
Pressure Transmitters convert a pressure into a linear
electrical output signal.
Features
• Thin-film stainless steel sensor with output signal 4 to 20 mA
and 2-wire connection
• Specially calibrated pressure ranges with +1% accuracy
performance
• Fully hermetic
• Protection class IP65
• Minimum lot size 20 pieces
•
II 3G Ex nC IIB T4 Gc X
PT5-…FLR
Selection Table
Type
PT5-30L-FLR
Part no.
multi-pack
Pressure
connection
802389M
6 mm tube x
40 mm long
Cable
length
6.0 m
Marking
Mark acc. 2004/108/EC, EN61326 Emission (Group 1,
Class B) & immunity (industrial locations)
II 3G Ex nC IIB T4 Gc X
Technical Data
Dimensions [mm]
Supply voltage (polarity protected)
Nominal : 24VDC
Range : 7…30VDC
Permissible noise & ripple
Influence of supply voltage
< 1 Vp-p
Load resistance
R ≤ Ub - 7.0V
L
0.02A
Response time
≤ 5 ms
Pressure sensing range
0…30 bar corresponding to 4…20 mA
Max. working pressure PS
35 bar
Test Pressure PT
38.5 bar
24
Ø22
-20...+80°C
-20…+80°C
-40…+100°C
Protection class (EN 60529)
IP65
Vibration at 10…2000Hz
20 g according to IEC 60068-2-6
Materials Housing, pressure connector
and diaphragm with medium contact
Stainless steel 316L, 1.4534
40.5
30 million load cycles with 1.3 times
of nominal pressure
Ø26 -0.05
3-0.2
Sensor lifetime
30
6000±20
Maximum ≤ 24 mA
4…20 mA
approx. 46
Output signal
Temperatures:
Transport and storage
Operating ambient housing
Medium
brown / U+
green / U-
< 0,02 % FS/V
1±0.2
Ø6±0.1
Ø6.7±0.2
Operating Instructions
PT5-…-FLR Pressure Transmitter
General Information
Installation (Fig. 1)
Pressure Transmitters convert a pressure into a linear
electrical output signal.
• Mounting directions per Fig. 1 in order to prevent the
collection of contaminant in pressure sensing element.
PT5-...-FLR meets explosion protection requirements for
electrical equipment, equipment group II, equipment
categories 3G, in ignition protection class “nC”
as
hermetically sealed device in explosion group IIB and
temperature class T4. They are marked with:
Brazing (Fig. 2)
II 3G Ex nC IIB T4 Gc X
PT5-…-FLR must be installed in an appropriate housing to
protect them from mechanical damage, shock and light.
• Perform and consider the brazing joint as per EN14324.
• Before and after brazing clean tubing and brazing joints.
• Minimize vibrations in the piping lines by appropriate
solutions.
• Use of flux and silver rod having a minimum of 30% silver.
Fig. 1
Safety Instructions
• Read operating instructions thoroughly. Failure to
comply can result in device failure, system damage
or personal injury.
• According to EN 13313 it is intended for use by
persons having the appropriate knowledge and skill.
• R290 requires special handling and care due to its
flammability. Sufficient ventilation is required
during service of the system. Contact with rapidly
expanding gases can cause frostbite and eye
damage. Proper protective equipment (gloves, eye
protection, etc.) has to be used.
• In a severely contaminated system, avoid
breathing acid vapors and avoid contact with skin
from contaminated refrigerant / lubricants. Failure
to do so could result in injury.
• Ensure that the system is correctly labeled with
applied refrigerant type and a warning for explosion
risk.
• Do not release any refrigerant into the atmosphere!
• Do not exceed the specified maximum ratings for
pressure, temperature, voltage and current.
• Before opening any system make sure pressure in
system is brought to and remains at atmospheric
pressure.
• Ensure that the system piping is grounded.
• Before installation or service disconnect all voltages
from system and device.
• Observe and avoid mechanical damage of housing
in order to maintain protection class.
• Ensure that design, installation and operation
are according to European and national standards/
regulations.
Fig. 2
max.
120°C
Ø 6.0 ± 0.1mm
Pressure Test
• After completion of installation, a pressure test must
be carried out according to EN 378 for systems which
must comply with European pressure equipment
directive 97/23/EC.
• Max. system test pressure: 38.5 bar.
31
Operating Instructions
PT5-…-FLR Pressure Transmitter
Warning
• Failure to do so could result in loss of refrigerant
and personal injury.
• The pressure test must be conducted by skilled
persons with due respect regarding the danger
related to pressure.
Tightness Test
Conduct tightness test according EN378-2 with appropriate
equipment and method to identify tightness of external
joints. The allowable leakage rate must be according system
manufacturer’s specification.
Technical Data of PT5 -…-FLR:
•
•
•
•
•
•
•
•
Max. allowable working pressure PS:
35 bar
Test pressure PT:
38.5 bar
Supply voltage:
7V...30V DC, class 2
Output signal:
4 mA…20 mA
Protection class (EN 60529):
IP65
Medium temperature:
-40°C…+100°C
Ambient temperature:
-20°C…+80°C
Released / compatible for: R290; mineral-,
alkyl benzene and ester lubricants
• Cable length (2 wire):
6.0 m
Marking
Electrical Connection
• Entire electrical connections have to comply with
local regulations.
• Ensure that the cables are mounted without tension;
always leave the cable a bit loose.
• Ensure that cables are not mounted near sharp edges.
• Do not bend or mechanically stress the cable outlet,
maintain a clearance of 20 mm to neighboring parts.
Wiring
• PT5-…-FLR are in compliance with European EMC
directive and bear CE-marking.
• Connection cables should not be extended beyond
standard 6 m length, otherwise entire system needs
to be verified from the system manufacturer for free
system signal emissions and immunity for conformity to
EMC directive and standards.
• Signal line should not be installed parallel with power
lines to avoid electrical interference.
• Ensure polarity for connection of 2-wire cable to
controller:
• +24V DC to be connected to brown wire
• Output Signal / 0V to be connected to green wire
Operation
• Perform a functional test of electrical circuit before
charging the system with refrigerant.
Service / Maintenance
• Defective PT5-…-FLR must be replaced; they cannot
be repaired.
• Disconnect electrical power before service.
• Before any debrazing ensure that the flammable
refrigerant is pumped out of the system and the
room around the system is well vented so no
refrigerant left.
32
•
•
Mark according 2004/108/EC, EN61326 Emission (Group 1, Class B) and immunity (industrial locations)
II 3G Ex nC IIB T4 Gc X
PT5 types not listed in the following table are not released
for use with flammable refrigerants!
Type
Range
Part no.
PT5-30L-FLR
0…30 bar
802389M
Technical Bulletin
PS4-…ATEX Pressure Switch with fixed setting
Features
•
•
•
•
•
•
High and low pressure switches
With molded cable
Protection IP67
TÜV approved
Minimum lot size 100 pieces
Other settings are not available
Marking
•
•
PS4-…ATEX
ENEC05 and CE0035 according to PED 97/23/EC
II 3G ExnA IIA T2Gc U
Selection Table
Type
Part no.
Setting [bar]
Cut-out
Cut-in
Contact
function
Application
Pressure
connection
PSL
open on falling
pressure
low pressure
6 mm
PSH
open on rising
pressure
high pressure
6 mm
EN 12263
Low pressure switches with automatic reset; Open on falling pressure
PS4-W1 808301 0.6/1.8 bar ATEX
0.6
1.8
High pressure switches with automatic reset; Open on rising pressure
PS4-W1 808300 20/26 bar ATEX
26
20
Technical Data
Dimensions [mm]
Max. allowable working pressure PS:
PS4-W1 808301 0.6/1.8 bar ATEX
PS4-W1 808300 20/26 bar ATEX
17 bar
37.2 bar
Test pressure PT:
PS4-W1 808301 0.6/1.8 bar ATEX
PS4-W1 808300 20/26 bar ATEX
30 bar
41 bar
Electrical rating:
50 mA max. at 24 VDC
Vibration resistance (10 ... 250 Hz)
4g
Electrical connection
Cable version
Cable color
18 AWG 0.8 mm2, 600 V (max. 125°C)
LP: (blue) HP: (black)
Type of electrical contact:
Single pole single throw (SPST)
Protection class (EN60259)
IP67
Temperature range:
Medium: -35°C…+135°C
Ambient: -30°C…+65°C
Storage: -30°C…+80°C
Cable length
3m
Marking
50 mm
44 mm
ENEC05 and CE0035
acc. to PED 97/23/EC
II 3G ExnA IIA T2Gc U
It is manadatory to protect pressure switch against supply voltage higher than 30 VDC and operating current
over 50 mA at any time.
33
Operating Instructions
PS4-…ATEX Pressure Switch with Fixed Setting
General Information
The Pressure Controls PS4-…ATEX are intended to monitor
the pressure and to act as a safety device.
The listed products are electrical operated switches with
ignition source and are in compliance with EN 60079 /
directive 94/9/EC therefore rated / marked as:
II 3G ExnA IIA T2Gc U
PS4…ATEX must be installed in an appropriate housing to
protect them from mechanical damage or shock.
Safety Instructions
• Read operating instructions thoroughly. Failure to
comply can result in device failure, system damage
or personal injury.
• According to EN 13313 it is intended for use by
persons having the appropriate knowledge and skill.
• R290 requires special handling and care due to its
flammability. Sufficient ventilation is required
during service of the system. Contact with rapidly
expanding gases can cause frostbite and eye
damage. Proper protective equipment (gloves, eye
protection, etc.) has to be used.
• In a severely contaminated system, avoid breathing
acid vapors and avoid contact with skin from
contaminated refrigerant / lubricants. Failure to do
so could result in injury.
• Ensure that the system is correctly labeled with applied
refrigerant type and a warning for explosion risk.
• Make sure that the high pressure switch is installed
on high pressure side and low pressure switch on low
pressure side of system. Failure to do will result in
system without protection against high and low
pressure and consequently risk of explosion and
human injury.
• Do not release any refrigerant into the atmosphere!
• Do not exceed the specified maximum ratings for
pressure, temperature, voltage and current.
• Before opening any system make sure pressure in
system is brought to and remains at atmospheric
pressure.
• Ensure that the system piping is grounded.
• Before installation or service disconnect voltage
from system and device.
• Observe and avoid mechanical damage of housing
in order to maintain protection class.
34
• Ensure that design, installation and operation are
according European ATEX Directive, as well as
the according national standards / regulations are
respected.
Installation (Fig. 1)
• PS4-…ATEX pressure controls should not be exposed to
gas pulsations. When pulsations can be expected, use a
pulsation damper or a capillary tube connection (min.
1m).
• Mounting directions per Fig. 1 in order to prevent the
collection of contaminant in pressure sensing element.
Fig. 1
Brazing (Fig. 2)
• Perform and consider the brazing joint as per EN 14324.
• Before and after brazing clean tubing and brazing joints.
• Minimize vibrations in the piping lines by appropriate
solutions.
Fig. 2
max.
70°C
6 +- 0.13 mm
Operating Instructions
PS4-…ATEX Pressure Switch with Fixed Setting
Pressure Test
Technical Data of PS4 -...ATEX:
• After completion of installation, a pressure test must
be carried out according to EN 378 for systems which
must comply with European pressure equipment
directive 97/23/EC.
• The max. system test pressure shall be 30 bar for low
pressure side and 41 bar for high pressure side.
•
•
•
•
•
•
•
Warning
• Failure to do so could result in loss of refrigerant
and personal injury.
• The pressure test must be conducted by skilled
persons with due respect regarding the danger
related to pressure.
•
•
•
•
Tightness Test
Conduct tightness test according to EN 378-2 with
appropriate equipment and method to identify tightness
of external joints. The allowable leakage rate must be
according system manufacturer’s specification.
Electrical Connection
• Entire electrical connections have to comply with
local regulations.
• Ensure that the cables are mounted without
tension; always leave the cable a bit loose.
• Ensure that cables are not mounted near sharp edges.
• Do not bend or mechanically stress the cable outlet,
maintain a clearance of 20 mm to neighboring parts.
Max. allowable working pressure PS: (see table below)
Test pressure PT:
(see table below)
Protection class (EN 60529):
IP67
Ambient temperature (housing):
-30°C…+65°C
Storage / transportation temperature:
-30°C…+80°C
Medium temperature:
-35°C…+135°C
Released / compatible for: R290, mineral- and alkyl
benzene, ester lubricants
Electrical rating:
50 mA max. at 24 VDC max
Function: Pressure limiter, type approval EN 12263,
PSL/PSH
Pressure controls PS4…ATEX are factory preset to
specific switch points (see label). The set points cannot
be modified.
Type of electrical contact: Single pole single throw
(SPST)
Marking
- ENEC05 and CE0035 according to PED 97/23/EC
II 3G ExnA IIA T2Gc U
PS4 types, not listed in the following table, are not
released for use with flammable refrigerants!
Type
Part no.
Settings
PS
PT
PS4-W1
808301
0.6/1.8 bar ATEX
17 bar
30 bar
PS4-W1
808300
20/26 bar ATEX
37.2 bar
41 bar
Operation
• Perform a functional test of electrical circuit before
charging the system with refrigerant.
Service / Maintenance
• Defective PS4-…ATEX must be replaced; they cannot
be repaired.
• Disconnect electrical power before service.
• The lowest pressure inside system must be at least
0.4 bar higher than ambient pressure at any time.
Failure to do so could accumulate air inside the
system and create an explosive mixture over time.
• Before any debrazing ensure that the flammable
refrigerant is pumped out of the system and
the room around the system is well vented so no
refrigerant left.
35
Technical Bulletin
Hermetic Liquid Line Filter Driers ADK-…FLR
ADK-…FLR filter driers are used for protection of systems against contaminant.
Features
•
•
•
•
•
•
•
•
•
•
Solid block
Hermetic design
Rugged steel shells
Corrosion resistant epoxy paint
Cushioned flow for non-turbulent performance
High water adsorption capacity
High acid adsorption capacity
High filtration capacity / efficiency
No CE marking according art. 3.3 PED 97/23 EC
Max. working pressure PS: 35 bar
ADK-…FLR
Selection Table
Type
Part. no
Connection ODF
0.07 bar
0.14 bar
ADK-032S FLR
803650
1/4"
9.6
14.1
ADK-036MMS FLR
803651
6 mm
8.8
13.1
ADK-052S FLR
803652
1/4"
11.8
18.7
ADK-056MMS FLR
803653
6 mm
10.9
16.4
ADK-053S FLR
803654
3/8"
17.9
26.4
ADK-0510MMS FLR
804066
10 mm
17.9
26.4
ADK-082S FLR
804067
1/4"
13.1
19.0
ADK-086MMS FLR
804068
6 mm
11.7
17.5
ADK-083S FLR
804069
3/8"
18.0
26.4
ADK-0810MMS FLR
804070
10 mm
18.0
26.4
ADK-084S FLR
804071
1/2"
29.3
44.2
ADK-0812MMS FLR
804072
12 mm
28.8
43.2
ADK-163S FLR
804073
3/8"
20.5
29.3
ADK-1610MMS
804074
10 mm
20.5
29.3
ADK-164S FLR
804075
1/2"
39.4
54.7
ADK-1612MMS FLR
804076
12 mm
35.4
53.1
ADK-165S FLR
804077
5/8" / 16 mm
54.4
79.3
ADK-304S FLR
804078
1/2"
39.5
56.5
ADK-305S FLR
804079
5/8" / 16 mm
57.8
79.9
ADK-307S FLR
804080
7/8" / 22 mm
72.6
114.5
ADK-417S FLR
804081
5/8" / 16 mm
85.3
128.0
ADK-757S FLR
804082
7/8" / 22 mm
115.5
173.3
Correction Factors ADK
Use following simplified formula for operating conditions other than -15°C / +30°C
Qn = Qo x Kt
Qn : Nominal flow capacity
Qo : Required cooling capacity
Kt : Correction factor for evaporating and liquid temperature
36
Flow capacity [kW]
Pressure drop
Technical Bulletin
Hermetic Liquid Line Filter Driers ADK-…FLR
Correction factor Kt
Evaporating temperature °C
Liquid
temperature
°C
20
15
10
5
0
-5
-10
-15
-20
70
1.58
1.62
1.66
1.71
1.77
1.83
1.89
1.96
65
1.43
1.46
1.50
1.54
1.58
1.63
1.68
1.73
60
1.30
1.33
1.37
1.40
1.44
1.48
1.52
55
1.20
1.23
1.26
1.29
1.32
1.35
50
1.12
1.14
1.17
1.19
1.22
45
1.05
1.07
1.09
1.11
1.13
40
0.98
1.00
1.02
1.04
35
0.93
0.95
0.96
30
0.88
0.90
0.91
25
0.84
0.85
20
-
0.81
-25
-30
-35
2.03
2.11
2.20
2.29
1.79
1.86
1.92
2.00
1.56
1.61
1.66
1.72
1.78
1.39
1.42
1.46
1.51
1.55
1.60
1.25
1.28
1.31
1.34
1.38
1.42
1.46
1.16
1.19
1.21
1.24
1.28
1.31
1.34
1.06
1.08
1.11
1.13
1.16
1.19
1.22
1.25
0.98
1.00
1.02
1.04
1.06
1.08
1.11
1.14
1.16
0.93
0.94
0.96
0.98
1.00
1.02
1.04
1.07
1.09
0.86
0.88
0.89
0.91
0.93
0.95
0.96
0.98
1.00
1.03
0.82
0.84
0.85
0.87
0.88
0.90
0.91
0.93
0.95
0.97
Technical Data
Max. working pressure PS
35 bar
Shell
Steel
Test pressure PT
38.5 bar
Paint
Epoxy powder paint
Medium temperature TS
-45…+65°C
Protection
500+ Hours salt spray test
Ambient temperature
-45…+65°C
Package
Individual packaged
Fluid group
II
Standards
EN 14276-1
Solder connections
Copper, ODF
Marking
HP
Dimensions [mm]
Type
ADK-032S-FLR
ADK-036MMS-FLR
ADK-052S-FLR
ADK-056MMS-FLR
ADK-053S-FLR
ADK-0510MMS-FLR
ADK-082S-FLR
ADK-086MMS-FLR
ADK-083S-FLR
ADK-0810MMS-FLR
ADK-084S-FLR
ADK-0812MMS-FLR
ADK-163S-FLR
ADK-1610MMS-FLR
ADK-164S-FLR
[mm]
Connection
ODF
A
ØF
1/4"
70.1
44.0
6 mm
70.1
44.0
1/4"
85.3
63.5
6 mm
85.3
63.5
3/8"
84.8
63.5
10 mm
84.8
63.5
1/4"
102.7
63.5
6 mm
102.6
63.5
3/8"
102.1
63.5
10 mm
102.1
63.5
1/2"
102.5
63.5
12 mm
102.6
63.5
3/8"
126.6
63.5
10 mm
126.6
63.5
1/2"
127.0
63.5
12 mm
127.0
63.5
ADK-165S-FLR
5/8" / 16 mm
127.6
63.5
ADK-304S-FLR
1/2"
193.6
76.2
ADK-305S-FLR
5/8" / 16 mm
194.2
76.2
ADK-307S-FLR
7/8" / 22 mm
193.6
76.2
ADK-417S-FLR
5/8" / 16 mm
199.9
88.9
ADK-757S-FLR
7/8" / 22 mm
337.4
88.9
ADK-1612MMS-FLR
ØF
A
37
Operating Instructions
Hermetic Liquid Line Filter Driers ADK-…FLR
General Information
ADK-…FLR filter driers are used for protection of systems
against contaminant.
The listed products are not in scope of ATEX product directive
94/9/EC as they do not incorporate an own source of ignition.
ADK-…FLR must be installed in an appropriate housing to
protect them from mechanical damage or shock.
Safety Instructions
• Read operating instructions thoroughly. Nonobservance can result in device failure, system
damage or personal injury.
• According to EN 13313 it is intended for use by
persons having the appropriate knowledge and skill.
• R290 requires special handling and care due to its
flammability. Sufficient ventilation is required
during service of the system. Contact with rapidly
expanding gases can cause frostbite and eye
damage. Proper protective equipment (gloves. eye
protection. etc.) has to be used.
• In a severely contaminated system, avoid breathing
acid vapors and avoid contact with the skin from
contaminated refrigerant/lubricants. Failure to do
so could result in injury.
• Ensure that the system is correctly labeled with applied
refrigerant type and a warning for explosion risk.
• Do not release any refrigerant into the atmosphere.
• Do not exceed the specified maximum ratings for
pressure and temperature.
• Before opening any system make sure pressure in
system is brought to and remains at atmospheric
pressure.
• Do not use on any other fluid media without prior
approval of Emerson. Use of fluids not listed could
result in chemical deterioration of the desiccant in
filter drier.
• Ensure that design, installation and operation are
according to European and national standards/
regulations.
Mounting Location
• Filter driers may be installed in any position within
the liquid line. Direction of refrigerant flow must be
observed.
38
• For best results locate the filter drier as close as possible
to the inlet of expansion device. If using a liquid line
solenoid valve and/or moisture indicator.
Locating
filter drier upstream will provide protection for the
solenoid valve and the moisture indicator will measure
the effectiveness of the drier.
• Protect the filter drier against sunrays and vibration.
Installation
• Do not remove seal caps until ready for installation in
order to minimize entering of moisture and dirt.
Avoid damaging the connections!
• Direction of refrigerant flow must match with arrow
on the label. Reverse flow reduces the filtering ability
and increases the pressure drop through the filter drier.
Recommended external pipe connection:
Outside diameter
Nominal pipe
connection
Min. (mm)
Max. (mm)
1/4”
6.30
6.38
3/8”
9.47
9.55
1/2”
12.62
12.73
5/8”
15.80
15.90
7/8”
22.15
22.25
1-1/8”
28.50
28.63
6 mm
5.95
6.05
10 mm
9.95
10.05
12 mm
11.96
12.05
16 mm
15.95
16.05
22 mm
21.95
22.06
28 mm
27.95
28.05
Brazing (Fig. 1)
• Perform and consider the brazing joint as per EN 14324.
• Before and after brazing clean tubing and brazing joints.
• Minimize vibrations in the piping lines by appropriate
solutions.
max. 330°C
Operating Instructions
Hermetic Liquid Line Filter Driers ADK-…FLR
Pressure Test
• After completion of installation. a pressure test must
be carried out according to EN 378 for systems which
must comply with European pressure equipment
directive 97/23/EC.
• Max. system test pressure: 38.5 bar.
ADK types not listed in the following table are not
released for use with flammable refrigerants!
Type
Part no.
ADK-032S-FLR
803 650
ADK-036MMS-FLR
803 651
ADK-052S-FLR
803 652
ADK-056MMS-FLR
803 653
• Failure to do so could result in loss of refrigerant
and personal injury.
• The pressure test must be conducted by skilled
persons with due respect regarding the danger
related to pressure.
ADK-053S-FLR
803 654
ADK-0510MMS-FLR
804 066
ADK-082S-FLR
804 067
ADK-086MMS-FLR
804 068
ADK-083S-FLR
804 069
Tightness Test
ADK-0810MMS-FLR
804 070
ADK-084S-FLR
804 071
ADK-0812MMS-FLR
804 072
ADK-0163S-FLR
804 073
ADK-0160MMS-FLR
804 074
ADK-164S-FLR
804 075
ADK-0162MMS-FLR
804 076
ADK-165S-FLR
804 077
ADK-304S-FLR
804 078
ADK-305S-FLR
804 079
ADK-307S-FLR
804 080
ADK-417S-FLR
804 081
ADK-757S-FLR
804 082
Warning
Conduct a tightness test according to EN 378-2 with
appropriate equipment and method to identify tightness
of external joints. The allowable leakage rate must be
according system manufacturer’s specification.
Operation
• After leakage test start system and after sufficient
running time check color of moisture indicator for
moisture level. We recommend the use of Emerson
moisture indicators.
• In systems with excessive moisture it may be necessary
to replace the filter drier for several times in order to
bring moisture in the system to a safe level.
Service / Maintenance
• Before any debrazing ensure that the flammable
refrigerant is pumped out of the system and the
room around the system is well vented so no
refrigerant left.
• Disconnect electrical power before service.
• Always install a new filter drier when existing
ones become saturated with moisture and foreign
materials.
• Do not attempt to dry out a used filter drier.
Technical Data of ADK -…FLR
•
•
•
•
Max. allowable working pressure PS:
35 bar
Test pressure PT:
38.5 bar
Temperature Range TS:
-45°C…+65°C
Released / compatible for:
R290, mineral- and alkyl
bezene, ester lubicants
• Standards:
EN 14276-1
39
Technical Bulletin
Moisture Indicator MIA…-FLR
Features
•
•
•
•
•
•
Fully hermetic
Lower Pressure drop
Corrosion free stainless steel body
Crystal Indicator element for long lifetime and reliability
Easily determination of moisture content
Sensitive indicator with calibrated four colors. Conforms
to requirement of most compressor manufacturers
• Large clear viewing area
• ODF extended tube configurations suitable
MIA Moisture Indicator
for all commercial applications
Selection and Dimensions [mm]
30
A
ION
UT
CA
WE
T
DR
Y
B
Type
MIA 014FLR
MIA 038FLR
MIA 012FLR
MIA 058FLR
MIA 078FLR
MIA 118FLR
40
Part no.
For tube Height
outside
A
diameter [mm]
Length
B
[mm]
Weight
[g]
805895
1/4’’
25.7
98.0
60
805896
3/8’’
28.5
109.0
70
805897
1/2’’
31.8
113.0
75
805898
5/8’’
31.8
108.5
85
805899
7/8’’
37.8
122.5
150
805900
1 1/8’’
43.5
122.5
190
Type
MIA M06FLR
MIA M10FLR
MIA M12FLR
MIA M28FLR
MIA
M10S-FLR
MIA
M12S-FLR
Part no.
For tube Height
outside
A
diameter [mm]
Length
B
[mm]
Weight
[g]
805901
6 mm
25.9
98.0
60
805894
10 mm
28.5
109.0
70
805902
12 mm
28.5
113.0
75
805903
28 mm
43.5
122.5
190
805904
10 mm
28.7
119
75
805905
12 mm
28.5
113
75
Technical Bulletin
Moisture Indicator MIA…-FLR
Technical Data
Maximum working pressure PS
35 bar
Pressure drop
negligible
Test pressure PT
49.5 bar
Operating temperature TS
-40…+100°C
Medium compatibility
R290, mineral-, alkyl benzene
and ester lubricants
5.0 x 10-6 mbar l/sec
= 4.9 x 10-6 cc/sec
Connections
ODF extended copper tubes,
solder connections only
External leakage
(100% - production tested with
Helium - Spectrometer)
Standards
EN 12178
Determining the Moisture Content with the Color Code
Refrigerant
Liquid
temperature
°C
Moisture content in mg water
per kg refrigerant (ppm)
Blue
Dry
R290
Purple
Fuchsia
Rose
Caution
Caution wet
25
2
4
9
14
38
5
8
18
29
52
10
16
36
59
Note: In area “Caution” and “Caution wet” filter drier should be changed.
41
Operating Instructions
Moisture Indicator MIA…-FLR
General Information
Installation
MIA…-FLR are sight glasses with moisture indicator.
The listed products are not in scope of ATEX product directive
94/9/EC as they do not incorporate an own source of ignition.
• Do not remove seal caps until ready for installation in
order to minimize entering of moisture and dirt.
Avoid damaging the connections!
MIA…-FLR must be installed in an appropriate housing to
protect them from mechanical damage or shock.
• The MIA…-FLR is fully hermetic and cannot be
disassembled.
Recommended external pipe connection:
Safety Instructions
• Read operating instructions thoroughly. Nonobservance can result in device failure, system damage
or personal injury.
• According to EN 13313 it is intended for use by
persons having the appropriate knowledge and skill.
• R290 requires special handling and care due to its
flammability. Sufficient ventilation is required
during service of the system. Contact with rapidly
expanding gases can cause frostbite and eye
damage. Proper protective equipment (gloves. eye
protection. etc.) has to be used.
• In a severely contaminated system. avoid breathing
acid vapors and avoid contact with skin from
contaminated refrigerant / lubricants. Failure to do
so could result in injury.
• Ensure that the system is correctly labeled with
applied refrigerant type and a warning for explosion
risk.
• Do not release any refrigerant into the atmosphere!
• Do not exceed the specified maximum ratings for
pressure and temperature.
• Before opening any system make sure pressure in
system is brought to and remains at atmospheric
pressure.
• Ensure that design. installation and operation are
according to European and national standards/
regulations.
Nominal pipe
connection
Outside diameter
Min. (mm)
Max. (mm)
1/4 “
6.30
6.38
3/8“
9.47
9.55
1/2“
12.62
12.73
5/8“
15.80
16.05
7/8“
22.15
22.25
1-1/8”
28.50
28.63
6 mm
5.95
6.05
10 mm
9.95
10.05
12 mm
11.96
12.05
28 mm
27.95
28.05
Brazing (Fig. 1)
• Perform and consider the brazing joint as per EN 14324.
• Before and after brazing clean tubing and brazing joints.
• To avoid oxidization, it is advised to purge the system
with an inert gas such as nitrogen while brazing.
Do not exceed the maximum temperature of 100°C.
Fig. 1
max. 100°C
Mounting Location
• MIA…-FLR has to be installed only in the liquid line,
otherwise the humidity reading can show wrong
values.
• MIA…-FLR is bi-directional and may be installed in any
position which allows visual access to the indicator
window itself.
• The moisture indicator is normally located after the filter
drier and before the expansion valve.
42
• To avoid overheating it is advised to make the join at one
end and cool the indicator completely before repeating
the procedure on the other end connection.
• Minimize vibrations in the piping lines by appropriate
solutions.
Operating Instructions
Moisture Indicator MIA…-FLR
Fig. 2
Refrigerant
R290
ppm
Liquid
temperature
o
C
Blue / Dry
Purple
Fuchsia / Caution
Rose / Caution wet
25
2
4
9
14
38
5
8
18
29
52
10
16
36
59
Pressure Test
Technical Data of MIA… -FLR
• After completion of installation, a pressure test must
be carried out according to EN 378 for systems which
must comply with European pressure equipment
directive 97/23/EC.
• Max. system test pressure: 38.5 bar.
•
•
•
•
Max. allowable working pressure PS:
35 bar
Test pressure PT:
49.5 bar
Medium temperature TS:
-40°C…+100 °C
Released / compatible for: R290, mineral- and alkyl
benzene, ester lubricants
• Standards:
EN 12178
Warning
• Failure to do so could result in loss of refrigerant
and personal injury.
• The pressure test must be conducted by skilled
persons with due respect regarding the danger
related to pressure.
Tightness Test
MIA types not listed in following table are not released
for use with flammable refrigerants!
Type
Part no.
MIA 014-FLR
805895
MIA 038-FLR
805896
MIA 112-FLR
805897
Humidity Reading (Fig. 2)
MIA 058-FLR
805898
• The humidity content in mg Water per kg refrigerant
(ppm) can be identified by the color code in Fig. 2.
• A minimum period of 12 hours is recommended after
installation before attempting to determine system
moisture content.
• In case of indicator is showing fuchsia or rose color
the change of the filter drier is required.
MIA 078-FLR
805899
MIA 118-FLR
805900
MIA M6-FLR
805901
MIA M10-FLR
805894
MIA M12-FLR
805902
MIA M28-FLR
805903
MIA M10S-FLR
805904
MIA M12S-FLR
805905
Conduct tightness test according to EN 378-2 with
appropriate equipment and method to identify tightness of
external joint. The allowable leakage rate must be according
system manufacturer’s specification.
Service / Maintenance
• Defective MIA…-FLR must be replaced; they cannot be
repaired.
• Disconnect electrical power before service.
• Before any debrazing ensure that the flammable
refrigerant is pumped out of the system and the room
around the system is well vented so no refrigerant left.
43
44
2
Products for non explosive environment
Product material compatible with R290 only for
Non explosive environment
Page
Content
Products
Superheat Controllers EC3-P32* / EC3-P33* and ECD-002*
Technical Bulletin ……......................................................……………………………………... 46
Oil Management/ Special Version of OM3*
Technical Bulletin ……......................................................………………………………......... 49
Compressor Soft Starter CSS*
Technical Bulletin ……......................................................………………………………......... 51
*) These devices have potential ignition source and do not comply with ATEX requirements. Installation only in
“non explosive location”.
45
Technical Bulletin
EC3-P32 / -P33 Superheat Controller &
Standard ECD-002
EC3-P32 / -P33 are stand-alone universal superheat controllers.
EC3-P32 offers remote access with built-in TCP/IP Ethernet
communications and WebServer functionality. Any standard
WebBrowser (e.g. Internet Explorer® or Mozilla Firefox) can be
used for monitoring or parameter setting. EC3-P33 has no network
communication.
Features EC3-P33 / EC3-P32
EC3-P32
• Superheat control in conjunction with Emerson stepper motor
driven Electrical Control Valves EX4-7…-FLR
• Selectable refrigerants: R290, R1234Ze, R1234yf, R32, R1270
(The valves compatibility release for R290 and R32 for time being)
• Low superheat alarm and MOP function
• Feed through of 4…20 mA signal from evaporator pressure sensor
to analogue output. This may also be connected to pressure input
of any other controller to avoid need for multiple pressure sensors
• Monitoring of sensors and sensor wiring and detection of sensor
and wiring failures
• Intelligent alarm management in order to protect the compressor
i.e. fail safe operation
• Integral rechargeable battery to close electrical control valve in
case of power loss
• Electrical connection via plug-in type screw terminals
• Aluminum housing for DIN rail mounting
EC3-P33 with ECD-002
Additional Features EC3-P32 only
•
•
•
•
High superheat alarm
Low pressure switch function/alarm
Freeze protection function/alarm
Pump down function
Selection Table
Description
Type
Part No.
EC3-P33
807858
K03-X33
807645
Display / keypad unit (opt.)
ECD-002
807657
Superheat Controller
EC3-P32
807857
K03-X32
807644
Superheat Controller
Terminal kit EC3-P33
Terminal kit EC3-P32
These devices have potential ignition source and do not comply with ATEX requirem ents. Installation only in “non explosive location ”.
Selection Table Accessories
Description
Temperature sensor
Pressure transmitter
46
Type
Part no.
Cable length 3.0 m
ECN-N30
804496
Cable length 6.0 m
ECN-N60
804497
Cable length 12.0 m
ECN-N99
804499
0…30 bar
PT5-30L FLR
802389M
Technical Bulletin
EC3-P32 / -P33 Superheat Controller &
Standard ECD-002
Wiring Diagram
EC3-P33
Non-explosive
environment
2: White
4: Black
3: Blue
1: Brown wire
G: Remote control panel, system controller
H: Alarm relay, dry contact; Relay coil is not energized at
alarm condition or power off
EC3-P32
Non-explosive
environment
Network Connection EC3-P32 only
The use of the relay is essential to protect the system in
case of power failure if the communications interface or
the ECD-002 are not utilized.
I: Digital input (0V/open = Stop; 24V/closed = Start)
J: Transformer Class II, 24VAC secondary / 25VA
K: Third party controller (can use analog output signal of EC3)
O: Pump down relay, dry contact; Relay is energized during
normal operation.
Note: The internal resistor of a third party controller must
fulfill the following conditions:
Supply voltage 12VDC: R ≤ 200Ω
Supply voltage 24VDC: R ≤ 800Ω
Cross over cable
Connection via router
47
Technical Bulletin
EC3-P32 / -P33 Superheat Controller &
Standard ECD-002
Technical Data
EC3-P32 / -P33
Supply voltage
24VAC ±10%, 50/60Hz
Digital input
24 V AC ±10%, 50-60HZ
ECD-002
24 V DC ±10%
Power consumption
25VA max. including connected
ECV and display / keyboard
Internal battery
charging time
Approximately 2 hours if battery is fully empty
Plug-in connector size Removable screw version
wire size 0.14…1.5 mm2
Ground connection
Vibration
Supply
6.3 mm spade earth connector
LED indicators
Marking
Protection class
ECD-002 Display Unit
via connecting cable
Valve opening, valve
closing, alarm, demand
Numeric segmental display.
IP 20 (DIN EN60529)
4 g, 10-1000 Hz
From EC3 Series Controller
Display LED
2½-digits, red, with automatic
decimal point between ±19.9,
switchable between °C and °F
Temperature
storage
-20…+65°C
operating
0…+60°C
1…+25°C for optimum battery life
Applied detective
Connecting cable
ECC-Nxx or standard CAT5 patch
cord with RJ45 connectors
Temperature storage
-20…+65°C
operating
0…+60°C
EMC
EN 61326, EN 50081, EN 61000-6-2,
LVD
EN 61000-4-2, EN 61000-4-3, EN 61000-4-4,
Humidity
0…80% r.h. non condensing
ROHS
EN 61000-4-5, EN 61000-4-6, EN 61000-4-11
Protection class
IP65 (mounting in front
Humidity
0…80% r.h. non condensing
(DIN EN 60529)
panel with gasket)
Weight
~ 800 g
Weight
~ 52 g
Mounting
DIN rail mounted
Mounting
Panel mount (71 x 29 mm cutout)
These devices have potential ignition source and do not comply with ATEX requirements. Installation only in “non explosive location”.
48
Technical Bulletin
Oil Management OM3-020P TraxOil
The OM3-020P TraxOil oil management is a self-contained system
which provides both functions of oil level monitoring and active
oil level balancing including alarm relay activation for compressor
protection
Features
• Supply 24VAC or 230VAC
• 3 Zone Level Control by using precise Hall-Sensor measurement, not prone to errors by foaming or light like optical sensors
• SPDT output contact for compressor shut down or alarming, rating 230VAC / 3A
• Easy installation by sight-glass replacement and front side mounting without nuts
• Self-contained unit with oil level sensor and integral solenoid
to manage oil level supply
• Alarm, status and level indication by LED’s
• Braze adapter suitable for Copeland Compressors
• Recommended by leading compressor manufacturers
• Adapter with brazing connection for Copeland Compressors
OM3-020P TraxOil with ASC3 Coil
Selection Table
1. Type main body
Description
Part no.
2. Type braze adapter
Description
Part no.
805270
OM0-CCP
22.5 mm
805260
OM3-020P
Other Required Parts
Supply voltage 24V
Supply voltage 230V
3. Solenoid Coil
3. Solenoid Coil
Type
Part no.
ASC3-24VAC
801079
50 HZ, 15 VA
4. Cable Assembly Power Supply and Solenoid
Type
Part no.
ASC3-230VAC
801077
50 Hz, 15 VA
4. Cable Assembly with 230V module
OM3-P30
805151
24V, 3 m
OM-230V-3
805161
230V, 3 m
OM3-P60
805152
24V, 6 m
OM-230V-6
805162
230V, 6 m
OM3-P100
805153
24V, 10 m
These devices have potential ignition source and do not comply with ATEX requirements. Installation only in “non explosive location”.
OM3-020P has special O-rings released for propane, installation in combination with OM0-CCP brazing adapter only.
49
Technical Bulletin
Oil Management OM3-020P TraxOil
Technical Data
Markings:
under: Low Voltage
Applied Standards:
Materials:
Directive 2006/95/EC.
Body and Adapter
Aluminum (EN AW 6060)
EMC Directive 89/336/EC
Screws
Stainless Steel (ISO 4762)
Sight Glass
Nickel-plated Steel (ISO 2081)
Flow rate at
0.9 ltr/min. water at 20°C ambient
EN 12284, EN 378, EN 61010,
EN 50081-1, EN 50082-1
P =3.5 bar
Max. working pressure PS:
35 bar
Orientation of base unit:
Horizontal, +/- 1°
Max. test pressure PT:
39 bar
Level control:
40%...60% of sight glass height
Burst Pressure:
175 bar
Alarm contact:
max. 3A, 230VAC
OM3/4 with 24VAC ASC3 coil
24VAC, 50 Hz, +10/-15%, 17VA
Time Delay Alarm:
20 sec.
OM3/4 with OM-230V-x module
230VAC, 50 Hz, 17VA
Time Delay Filling:
10 sec.
Solenoid valve MOPD
21 bar
Protection class
IP65 (IEC529/EN 60529)
Vibration resistance (EN60068-2-6)
max. 4 g, 10…250 Hz
Medium temperature
-20…+80°C
Ambient/Storage temperature
-20…+50°C
Medium compatibility
R290
SPDT dry contact
Supply voltage / total power:
Weight:
24V System
750…920 g incl. adapter
230V System
1100…1270 g incl. adapter
Oil connection
7/16”-20 UNF male. with strainer and
O-ring (replaceable. see acc.)
Dimensions [mm]
Base Unit with Adapter and Coil ASC3
Adapter OM0-CCP
118
118
22
60
Scroll ZB*ZKU
17.6
38.5
95.6
95.6
128
OM-230V-x Module
41
53
8
91
45
19
21
50
1,5
Ø2245±0.05
40
Technical Bulletin
CSS-25U / CSS-32U / CSS-32W Compressor Soft Starter
The first VDE certified Compressor Soft Starter for safety of
household. It is used for switching, protection and starting current
limitation of single phase compressors in residential heat pumps,
refrigeration and air-conditioning applications.
Features
• For motors with maximum operating current up to 25A / 32A
• Limitation of starting current to less than 45A; PCN 805209 less
than 30A
• Self adjusting for use in 50 Hz or 60 Hz supply
• Self adjusting to motor current - no manual adjustment or
calibration necessary
• Alarm relay output
• Start capacitor for improved motor acceleration is switched off
after start
• Low voltage shutdown
• Locked rotor recognition and shutdown
• Delay function to limit number of motor starts per hour
• Thyristor protected contactor for long life
• No extra motor contactor needed
• Self diagnostics
• Mounting clip for easy installation allows DIN rail mounting in
two directions
• Easy wiring by cage type screw terminals
CSS-…U: 4mm2 cross section terminals
CSS-…W: 6mm2 cross section terminals
CSS-32U Soft Starter
CSS-32W Soft Starter
Selection Table
Type
Part no.
Description
Screw
terminals
Nom.
compr.
current
Max.
start
current
CSS-32U
805204
Compressor Soft Starter incl. mounting clip and operating manual
4 mm2
32A max
45 A
CSS-32U
805204M
Box with 20 pieces. mounting clips and one operating manual
4 mm2
32A max
45 A
CSS-32W
805211
Compressor Soft Starter incl. mounting clip and operating manual
6 mm
2
32A max
45 A
CSS-32W
805211M
Box with 20 pieces. mounting clips and one operating manual
6 mm
2
CSS-25U
805205
CSS-25U
805205M
CSS-25U
CSS-25U
32A max
45 A
Compressor Soft Starter incl. mounting clip and operating manual
2
4 mm
25A max
45 A
Box with 20 pieces. mounting clips and one operating manual
4 mm2
25A max
45 A
805209
Compressor Soft Starter Im30 incl. mounting clip and operating manual
4 mm
25A max
30 A
805209M
Box with 20 pieces. mounting clips and one operating manual
4 mm
25A max
30 A
2
2
These devices have potential ignition source and do not comply with ATEX requirements. Installation only in “non explosive location”.
Accessory
Type
Part no.
Description
K00-003
807663
3-pol screw connector to alarm output for wires up to 2.5 mm2; bag with 50 pieces
51
CSS-25U / CSS-32U / CSS-32W Compressor Soft Starter
Technical Bulletin
Technical Data
Operating voltage
230V 50 / 60 Hz nominal
Alarm relay. AgNi (SPDT)
250V~ / 3A
Nominal compressor
CSS-32U / - 32W : 32A max.
Resistive (AC1) max.
30V= / 3A
current
CSS-25U
Flexible cable cross section
Maximum start current
CSS-32U / -32W : 45A
CSS-32U/-25U all terminals
0.25…4 mm2
CSS-25U (805 205) : 45A
CSS-32W (R, RC, L terminals)
0.25…6 mm2
CSS-25U (805 209) : 30A
Flexible cable cross section
Operating temperature
-20…+55°C non condensing
alarm output connector K00-003
0.25…2.5 mm2
Storage temperature
-20…+65°C non condensing
Max. vibration (at 10 to 1000 Hz)
4g
Start capacitor
200…240 uF
Weight
430 g
0.5…5 Min
Protection acc. IEC 529
IP20
Low voltage switch gear
EN 60335-1
Safety of household and
Time delay after stop
: 25A max.
Standards
EN 60947-1
and control gear
EN 60947-4-2
similar electrical appliances -
Contactors and motor-starters -
EN 60335-2-40
Part 2-40 Particular requirements
AC semiconductor motor
for electrical heat pumps.
controllers and starters
EMC 2004/108/EC
air-conditioners and dehumidifiers
Electromagnetic Compatibility
ROHS 2002/95/EC
Restriction of Hazardous
(EMC) Directive
LVD 2006/95/EC
Substances Directive
Low Voltage Directive
Marking
, VDE Reg.-Nr. D967 / D663
Dimensions [mm]
R
RC
L
N
Uc
S
Ø4.5
CSS-32U
Compressor Soft Starter
PCN: 805 200
230Vac / 50Hz / 60Hz
loper max 32A
Made in Germany
VDE
L
N
C run
75 60
R
RC
F
L
N
C
PE
R
M
1 ~
ON
S
Uc
S
CSS
Compressor
Spft Starter
A1
A1
AC
A2
UA
Ø4.5
AC
A2
60
80
66 60
60
Mounting Clip
82
52
140
53
Emerson Climate Technologies at a Glance
and brands with our global engineering, design and
distribution capabilities to create reliable, energy efficient
climate systems that improve human comfort, safeguard
food, and protect the environment.
TGE-185-EN-1510
Emerson Climate Technologies is the world’s leading
provider of heating, ventilation, air conditioning, and
refrigeration solutions for residential, industrial and
commercial applications. We combine technically superior
products and services from our industry leading divisions
For more details, see www.emersonclimate.eu
Emerson Climate Technologies - European Headquarters - Pascalstrasse 65 - 52076 Aachen, Germany
Tel. +49 (0) 2408 929 0 - Fax: +49 (0) 2408 929 570 - Internet: www.emersonclimate.eu
The Emerson Climate Technologies logo is a trademark and service mark of Emerson Electric Co. Emerson Climate Technologies Inc. is a subsidiary of Emerson Electric Co. Copeland is a registered trademark
and Copeland Scroll is a trademark of Emerson Climate Technologies Inc.. All other trademarks are property of their respective owners. Emerson Climate Technologies GmbH shall not be liable for errors in
the stated capacities, dimensions, etc., as well as typographic errors. Products, specifications, designs and technical data contained in this document are subject to modification by us without prior notice.
Illustrations are not binding.
© 2015 Emerson Climate Technologies, Inc.
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