Level Measurement - Mercado

5 © Siemens AG 2011 Level Measurement 5/2 Product overview 5/7 Point level measurement Capacitance switches 5/10 – Pointek CLS100 5/16 – Pointek CLS200 – Standard 5/25 – Pointek CLS200 – Digital 5/34 – Pointek CLS200 – Standard and Digital 5/42 – Pointek CLS300 – Standard 5/50 – Pointek CLS300 – Digital 5/57 – Pointek CLS300 – Standard and Digital 5/64 – Pointek CLS500 5/79 – Pointek CLS Specials Vibrating switches 5/81 – SITRANS LVL100 5/87 – SITRANS LVL200 5/103 – SITRANS LVS100 5/106 – SITRANS LVS200 Rotating paddle switches 5/115 – SITRANS LPS200 Tilt switch 5/127 – Tilt switch Probe 5/129 Ultrasonic switch 5/133 – Pointek ULS200 5/138 Continuous level measurement Ultrasonic transmitters – The Probe 5/141 – SITRANS Probe LU 5/202 Continuous level measurement (continued) Radar transmitters 5/205 – SITRANS Probe LR 5/209 – SITRANS LR200 5/220 – SITRANS LR200 Antennas 5/223 – SITRANS LR200 Specials 5/226 – SITRANS LR250 5/235 – SITRANS LR250 Specials 5/236 – SITRANS LR250 threaded PVDF antenna 5/243 – SITRANS LR260 5/248 – SITRANS LR400 5/255 – SITRANS LR400 Specials 5/256 – SITRANS LR460 5/261 – SITRANS LR260/LR460 Specials 5/262 – SITRANS LR560 5/267 – SITRANS LR560 Specials 5/268 Guided wave radar transmitters 5/271 – SITRANS LG200 Capacitance transmitters 5/297 – SITRANS LC300 5/311 – SITRANS LC500 5/336 – SITRANS LC300/LC500 Specials 5/337 Continuous level measurement – Open channel flow Ultrasonic controller – OCM III Communication SmartLinx module Dolphin Plus Software Ultrasonic controllers 5/146 – HydroRanger 200 5/341 5/150 – MultiRanger 100/200 5/343 5/154 – HydroRanger Plus 5/159 – SITRANS LUC500 5/164 – SITRANS LU01 and LU02 5/168 – SITRANS LU10 5/172 – SITRANS LU SAM 5/174 – SITRANS LU AO 5/177 – ST-H 5/180 – Echomax XRS-5 5/183 – Echomax XPS and XCT 5/193 – Echomax XLT Ultrasonic transducers Accessories for ultrasonic 5/196 – EA aiming devices 5/198 – FMS mounting brackets 5/200 – TS-3 temperature sensor You can download all instructions, catalogs and certificates for SITRANS L free of charge: www.siemens.com/level Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Product overview ■ Overview Application Device description Page Programming Software Point level measurement - Capacitance switches Powerful range of level Pointek CLS100/CLS200/CLS300/CLS500 switches suitable for a variety • CLS100: compact 2-wire inverse frequency shift 5/10 of industries capacitance switch for level detection in constricted spaces, interfaces, solids, liquids, slurries, and foam 5 - • CLS200: a versatile inverse frequency shift capacitance level switch with optional rod/cable choices and configurable output, ideal for detection of liquids, solids, slurries, foam, and interfaces; digital version (with PROFIBUS PA) includes a display and provides additional diagnostic features 5/16 SIMATIC PDM • CLS300: inverse frequency shift capacitance level switch with optional rod/cable choices and configurable output. It is ideal for detecting liquids, solids, slurries, foam, and interfaces in demanding conditions where high pressure and temperatures are present; digital version (with PROFIBUS PA) includes a display and provides additional diagnostic features 5/42 SIMATIC PDM • CLS500: inverse frequency shift capacitance 5/64 level switch for detecting interfaces, solids, liquids, toxic and aggressive chemicals in critical conditions of high temperature and pressure; HART communication for remote commissioning SIMATIC PDM Point level measurement - Vibrating switches Reliable vibrating point SITRANS LVL100/LVL200 level switches for liquid • LVL100: compact vibrating level switch for use in 5/81 and slurry applications across liquid and slurry applications such as overflow, high, all industries low, and demand level applications. Also ideal for dry run protection. • LVL200: advanced vibrating level switch for use 5/87 in liquid and slurry applications. Suited for most hazardous area applications such as: overflow, high, low, demand, and dry run protection; can also be used for SIL-2 Safety Functions in terms of IEC 61511-1 First Edition 2003-01. Reliable vibrating point level SITRANS LVS100/LVS200 switches for bulk solids in a • Vibrating point level switch designed to be wide variety of applications at impervious to external vibrations and to provide a competitive price reliable performance in demanding bulk solids applications. - - 5/103 5/106 - Reliable rotating point level SITRANS LPS200 5/115 switches for bulk solids in a • LPS200: rotating paddle switch for detection of high, wide variety of applications at low, and demand levels for a wide variety of bulk sola competitive price ids industries. Unique engineering provides longlasting reliable performance. - Point level measurement - Rotating paddle switch 5/2 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Product overview Application Device description Page Programming Software Electro-mechanical tilt switch Tilt Switch Probe for point level detection, • Rugged, stainless steel encapsulated probe plugged chute detection, and • Provides a signal when material tilts it through an feed loss detection on conangle of more than 17 ° in any direction. veyor belts. 5/127 - 5/133 - Point level measurement - Tilt switch Point level measurement - Ultrasonic switch Ultrasonic non-contacting switch with two switch points for level detection of bulk solids, liquids and slurries in a wide variety of industries Pointek ULS200 • Rugged design, no moving parts, and virtually maintenance-free • Transducer available in ETFE or PVDF copolymer and therefore inert to most chemicals - 5 Continuous measurement - Ultrasonic transmitters Compact level transmitter with The Probe 5/138 integrated transducer for • Simple, compact and competitively priced ultrasonic accurate level measurement level transmitter in several versions for maximum verfor liquid applications satility: - Three-wire system with 5 m model 24 V DC - Two-wire system with current loop - 2-wire loop powered ultrasonic transmitter for level, volume, and flow monitoring of liquids in open channels, storage vessels and simple process vessels SIMATIC PDM SITRANS Probe LU 5/141 • Continuous level measurement up to 12 m (40 ft) range • Patented Sonic Intelligence signal processing • Extremely high signal-to-noise ratio • Auto False-Echo Suppression Continuous measurement - Ultrasonic controllers Ultrasonic level controller for up to six pumps - control, differential control and open channel flow monitoring HydroRanger 200 5/146 • An economical, low-maintenance solution delivering control efficiency and productivity needed to meet today’s exacting standards SIMATIC PDM • Auto False-Echo Suppression Versatile short- to mediumMultiRanger 100/200 5/150 range ultrasonic single- and • Using non-contacting ultrasonic technology, the condual-vessel level controller for troller measures the level in short to medium range virtually any application in a applications up to 15 m (50 ft) of solids, liquids, or wide range of industries slurries SIMATIC PDM • Auto False-Echo Suppression Non-contacting, cost-effective solution for reliable control of level and flow measurements in water and wastewater applications 5/154 HydroRanger Plus • Available as 19" rack, for panel mounting or in wall enclosure Dolphin Plus • Compatible with Echomax ultrasonic transducers Siemens FI 01 · 2012 5/3 © Siemens AG 2011 Level Measurement Product overview Application Device description Page Programming Software Complete ultrasonic level controller for monitoring and control of water distribution and wastewater collection systems, with energy-saving algorithms SITRANS LUC500 • Monitoring and control in one device 5/159 Dolphin Plus Ultrasonic long-range level monitoring system for liquids and solids SITRANS LU01/LU02/LU10 • Automatic conversion of level into volume for standard or custom tank shapes 5/164 5/168 Dolphin Plus • Integral telemetry interface (Modbus RTU/ASCII) • Expandable platform to handle any liquid application from tank level measurement to pump control • Easy to install and program • Optional fieldbus card, e.g. PROFIBUS DP Output modules for SITRANS LU10 5 SITRANS LU SAM/SITRANS LU AO • SITRANS LU SAM satellite alarm module provides up 5/172 to 20 relay contacts for the measurement points connected to a SITRANS LU10 - • SITRANS LU AO analog output module provides 5/174 remote analog outputs for the measurement points of the SITRANS LU10 transceiver - ST-H: ETFE or PVDF transducer for chemicals ST-H/Echomax XRS-5 • The narrow design of the ST-H allows the sensor to be mounted using a 2" connection - XRS-5: Standard transducer for applications to 8 m (26 ft) • XRS-5: narrow beam angle of only 10°, measuring range maximum 8 m (26 ft) for measurement of liquids, solids, and slurries 5/180 - Transducers for liquids and bulk solids Echomax XPS and XCT/XLT • XPS series offers versions for various distances up to 5/183 40 m (130 ft) and up to a max. temperature of 95 °C (203 °F) - XPS and XCT series: Hermeti- • XCT series for applications at high temperatures, for 5/183 cally sealed PVDF enclosure measurement of levels at distances up to 12 m (40 ft), for chemical immunity and temperatures of max. 145 °C (293 °F) - Continuous measurement - Ultrasonic transducers XLT: Designed for high temperature and long range applications 5/177 • XLT: measuring ranges from 0.9 to 60 m (1.8 to 200 ft) and temperatures up to 150 °C (302 °F). Beam angle of just 5° provides accurate readings in solids storage bunkers 5/193 SITRANS Probe LR • Uni-Construction polypropylene rod antenna standard 5/205 Continuous measurement - Radar transmitters 2-wire, 6 GHz pulse radar level transmitter for continuous monitoring of liquids and slurries in storage vessels with nominal pressure and temperature, to a range of 20 m (66 ft) 5/4 Siemens FI 01 · 2012 • Patented Sonic Intelligence signal processing • Auto False-Echo Suppression SIMATIC PDM AMS © Siemens AG 2011 Level Measurement Product overview Application Device description 2-wire, 6 GHz pulse radar SITRANS LR200 level transmitter for • Program without opening the lid, even in continuous monitoring of hazardous areas, using patented infrared IS liquids and slurries in storage handheld programmer and process vessels includ• Special Uni-Construction hermetically sealed ing high temperature and polypropylene rod antenna has integrated pressure, to a range of 20 m threaded connection (66 ft) Page Programming Software 5/209 SIMATIC PDM AMS 5/226 SIMATIC PDM AMS 5/243 SIMATIC PDM • Built-in alphanumeric display with support in four languages 2-wire, 25 GHz pulse radar level transmitter for continuous monitoring of liquids and slurries in storage and process vessels including high temperature and pressure, to a range of 20 m (66 ft); ideal for small vessels and low dielectric media SITRANS LR250 • Simple operation using the graphical local user interface (LUI) • Plug-and-play setup using the intuitive Quick Start Wizard • 25 GHz high frequency allows for small horn antennas and easy mounting in nozzels • Process Intelligence signal processing for improved measurement reliability and Auto False-Echo Suppression of fixed obstructions • Communication using HART, PROFIBUS PA or FOUNDATION Fieldbus 2-wire, 25 GHz pulse radar level transmitter for continuous monitoring of solids up to 30 m (66 ft); ideal for measurement in extreme dust SITRANS LR260 • Simple operation using the graphical local user interface (LUI) • Plug-and-play setup using the intuitive Quick Start Wizard • 25 GHz high frequency allows for small horn antennas and easy mounting in nozzels • Process Intelligence signal processing for improved measurement reliability and Auto False-Echo Suppression of fixed obstructions • Communication using HART, PROFIBUS PA, or FOUNDATION Fieldbus N 4-wire, 24 GHz FMCW radar level transmitter for continuous monitoring of liquids and slurries in storage and process vessels including high temperature and high pressure, to a range of 50 m (164 ft); ideal for low dielectric media SITRANS LR400 • Minimum maintenance requirements and wear as result of non-contacting measuring principle 5/248 SIMATIC PDM 4-wire, 24 GHz FMCW radar level transmitter with extremely high signal-tonoise ratio and advanced signal processing for continuous monitoring of solids up to 100 m (328 ft); ideal for measurement in extreme dust SITRANS LR460 5/256 • Process Intelligence for advanced signal processing and quick and easy adjustment SIMATIC PDM • High long-term stability resulting from selfcalibration with highly stable internal reference • High measuring accuracy and repeatability as result of 24 GHz; narrow beam angle for tall, narrow vessels • Self-guided Quick Start Wizard for plug and play start-up • 100 m (328 ft) range for long-range and difficult applications 2-wire, 78 GHz FMCW SITRANS LR560 5/262 radar level transmitter for • Rugged stainless steel design for industrial applicacontinuous monitoring of tions solids in silos to a range of • 78 GHz high frequency provides very narrow beam, 100 m (329 ft) SIMATIC PDM virtually no mounting nozzle noise, and optimal reflection from sloped solids • Aimer option to direct beam to area of interest, such as draw point of cone • Air purge connection is included for self-cleaning of extremely sticky solids • Lens antenna is highly resistant to product build up • Local display interface (LDI) allows local programming and diagnostics Siemens FI 01 · 2012 5/5 5 © Siemens AG 2011 Level Measurement Product overview Application Device description Page Programming Software SITRANS LG200 • Measures accurately on materials with dielectric (dK) as low as 1.4 5/271 SIMATIC PDM 5/297 - 5/311 SIMATIC PDM Continuous measurement - Guided wave radar transmitters Guided wave radar transmitter for short- and medium-range level, level/interface, and volume measurement of liquids and solids. It is unaffected by changes in process conditions, high temperatures and pressures, and steam. • Guided wave radar measurement for up to 2.5 mm (0.12 inch) accuracy • Measures level and interface on challenging applications including foam • 3 button programming for quick setup • Reliable level measurement on harsh applications with pressure up to 430 bar g (6250 psi g) and temperatures as high as 427 °C (800 °F) Continuous level – Capacitance transmitters For liquids and solids applications, ideal for standard industrial applications in chemical, hydrocarbon processing, food and beverage, and mining, aggregate and cement industries 5 SITRANS LC300 • Sophisticated, but easy-to-adjust microprocessor combined with field-proven probes • Patented active shield technology ensures measurements are unaffected by vapors, product deposits, dust, and condensation Level and interface SITRANS LC500 transmitter for extreme • Equipped with the HART Smart protocol and critical process for remote setup and calibration conditions, such as oil and liquid natural gas (LNG), • Patented active shield technology ensures measurements are unaffected by vapors, toxic and aggressive product deposits, dust, and condensation chemicals and vapours Continuous level - Open channel flow - Ultrasonic controller High accuracy ultrasonic flow OCM III monitor for open channels • Compatible with most standard open channel weirs and flumes 5/337 • AC and DC operation • Automatically switches to battery operation for uninterrupted power • MCERTS approved device Communications SmartLinx Module, Dolphin Plus software • Optional communication modules, SmartLinx, 5/341 provide direct digital connection to popular industrial fieldbus systems • Dolphin Plus for quick and easy configuring, monitoring, tuning, and diagnostics of Siemens devices 5/6 Siemens FI 01 · 2012 5/343 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Capacitance ■ Overview ■ Mode of operation Introduction Common Terms Inverse frequency shift capacitance point level switches and continuous level transmitters are designed to withstand the harsh environments of high pressure and high temperature applications. Capacitance Inverse Frequency Technology Siemens inverse frequency shift capacitance devices incorporate a unique frequency-based approach to level measurement. The capacitance units monitor the effect of capacitance based on frequency change. The relationship between capacitance and frequency is inverse. Because small level changes result in a large frequency change, the result is excellent resolution and accuracy. Principle of Operation Inverse frequency shift capacitance devices require two components: a reference electrode of a variable capacitor and the measurement electrode. In capacitive level measurement, the environment (typically the vessel wall) acts as the reference electrode, while the probe supplies the measurement electrode. The dielectric is composed of the vessel contents and, if the measurement electrode is insulated, the insulating layer. The property of a system of conductors and dielectrics that permits the storage of electricity when a potential difference exists between the conductors. Its value is expressed as the ratio of a quantity of electricity to a potential difference and the unit is a Farad. Capacitor A device in a circuit that has the potential to store an electric charge. Typically a capacitor has two conductors or electrodes separated by a layer of a non-conducting material called a dielectric. With the conductors on opposite sites of the dielectric layer oppositely charged by a source of voltage, the electrical energy of the charged system is stored in the polarized dielectric. Dielectric constant The ability of a dielectric to store electrical potential energy under the influence of an electric field. This is measured by a ratio which compares the capacitance of a condenser with the material as dielectric to its capacitance with a vacuum/dry air as dielectric: the dielectric constant of air is 1. Active shield Operating Principles dielectric = contents plus insulation (non-conductive contents) dielectric = insulation (conductive contents) The portion of the probe isolated from the active measurement section. The sensor signal is connected to the active shield portion of the probe, eliminating the electrical potential difference between the shield and the measurement section. So, the shield portion of the probe near the process connection is not affected by changes in vapour concentration, material buildup, dust, or condensation. probe dia. internal vessel wall (insulation) probe sleeve internal vessel diameter Inverse frequency shift capacitance operation Capacitance is affected by the surface area of the electrodes, the separation distance between the electrodes and the dielectric constant of the vessel contents. The dielectric constant is the measure of a material’s ability to store energy. The relative dielectric constant of air (vacuum) is 1; all other materials have a higher value. Siemens FI 01 · 2012 5/7 5 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Capacitance ■ Technical specifications Point Level Measurement 5 Continuous Level/ Interface Measurement Criteria Pointek CLS100 Pointek CLS200 Pointek CLS300 Pointek CLS500 SITRANS LC300 SITRANS LC500 Typical applications Liquids, slurries, powders, granules, applications in constricted spaces Liquids, slurries, powders, granules, foam, food, and pharmaceuticals, petrochemicals Liquids, slurries, powders, granules, relatively high pressure and temperature, hazardous areas Water in oil level, foam or liquid/ foam level, glycol regenerators, highpressure coalescers Conductive or nonconductive liquids, foam, or liquid/foam levels, water in oil levels Water in oil, foam or liquid/foam level, high-pressure coalescers, LNG (Liquified Natural Gas) Max. length including sensor 100 mm (4 inch) Rod: 5.5 m (18 ft) Cable: up to 30 m (98 ft) Rod: 1 m (40 inch) Cable: 25 m (82 ft) Rod: 1 m (40 inch) Rod: 5 m (18 ft) Cable: 25 m (82 ft) Rod: 5.5 m (18 ft) Cable: 35 m (115 ft) Process temperature (Temperature ratings are pressure dependent. See Pressure/ Temperature curves for respective product.) • Stainless steel process connection: -30 ... +100 °C (-22... +212 °F) • Fully Synthetic (PPS process connection): -10 ... +100 °C (+14 ... +212 °F) • -40 ... +85 °C (-40 ... +185 °F) • With thermal isolator: -40 ... +125 °C (-40 ... +257 °F) • -40 ... +200 °C (-40 ... +392 °F) • HT version: -40 ... +400 °C (-40 ... +752 °F) • -50 ... +200 °C (-58 ... +392 °F) • HT version: -60 ... +400 °C (-76 ... +752 °F) -40 ... +200 °C (-40 ... +392 °F) • -50 ... +200 °C (-58 ... +392 °F) • Option: -60 ... +400 °C (-76 ... +752 °F) Process pressure (Pressure ratings are temperature dependent. See Pressure/ Temperature curves for respective product.) Up to 10 bar g (146 psi g) • Rod versions: Up to 25 bar g (365 psi g) • Cable version: Up to 10 bar g (146 psi g) Up to 35 bar g (511 psi g) • Up to 150 bar g (2175 psi g) • HP version: Up to 345 bar g (5004 psi g) Up to 35 bar g (511 psi g) • Up to 150 bar g (2175 psi g) • Option: Up to 345 bar g (5004 psi g) Output Stainless steel cable or enclosure version: • 4 ... 20/ 20 ... 4 mA 2-wire current loop • Solid-state output Fully-synthetic version (PPS) • Relay output Standard: • 1 SPDT Form C relay, solid-state switch Digital: • solid-state switch included Standard: • 1 SPDT Form C relay, solid-state switch Digital: • solid-state switch included • 4 to 20/20 to 4 mA 2-wire current loop • Solid-state switch 4 to 20/20 to 4 mA 2-wire current loop • 4 to 20/20 to 4 mA 2-wire current loop • Solid-state switch • Standard: 3 LED indicators • Digital: PROFIBUS PA; SIMATIC PDM compatible • Standard: 3 LED indicators • Digital: PROFIBUS PA; SIMATIC PDM compatible HART, SIMATIC PDM compatible Communications HART, SIMATIC PDM compatible Power Specifications • Standard: 12 ... 33 V DC • Intrinsically Safe (Stainless steel version only): 10 ... 30 V DC • Standard: 12 ... 250 V AC/DC, 0 ... 60 Hz, 2 W max. • Digital: - bus voltage: 12 ... 30 V DC, IS version 12 ... 24 V DC - current consumption: 12.5 mA • Standard: 12 ... 250 V AC/DC, 0 ... 60 Hz, 2 W max. • Digital: - bus voltage: 12 ... 30 V DC, IS version 12 ... 24 V DC - current consumption: 12.5 mA • 12 ... 33 V DC • 3.6 ... 22 mA/ 22 ... 3.6 mA (2-wire current loop) 12 to 32 V DC any polarity, 2-wire current loop circuit • 12 ... 33 V DC • 3.6 ... 22 mA/ 22 ... 3.6 mA (2-wire current loop) Approvals Stainless steel cable or enclosure version: CE, CSA, FM, ATEX, C-TICK, Lloyds Register, WHG Fully-synthetic version (PPS): CSA, FM CSA, FM, CE, ATEX, C-TICK, Lloyds Register, WHG, Vlarem II CSA, FM, CE, ATEX, C-TICK, Lloyds Register, WHG, Vlarem II CE, CSA, FM, ATEX, C-TICK, Lloyds Register, Bureau Veritas, Current Signalling according to NAMUR NE 43 CE, CSA, FM, ATEX, C-TICK, Bureau Veritas, ABS, Current Signalling according to NAMUR NE 43 CE, CSA, FM, ATEX, C-TICK, Lloyds Register, Bureau Veritas, Current Signalling according to NAMUR NE 43 5/8 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Capacitance 5 Siemens FI 01 · 2012 5/9 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS100 ■ Overview ■ Configuration Installation 20 (0.79) max. Standpipes ≥ 50 (2) Wall Restriction Pointek CLS100 is a compact 2-wire inverse frequency shift capacitance switch for level detection in constricted spaces, interfaces, solids, liquids, slurries and foam. ■ Benefits • • • • • Easy installation with verification by built-in LED Low maintenance with no moving parts Sensitivity adjustment Integrated cable or PBT enclosure versions available Intrinsically Safe, Dust Ignition Proof, and General Purpose options available ■ Application Pointek CLS100’s short insertion length of 100 mm (4 inch) and versatility in various applications and in vessels or pipes makes it a good replacement for traditional capacitance sensors. Its advanced tip-sensing technology provides accurate, repeatable switchpoint performance. The PPS (Polyphenylene sulfide) probe [optional PVDF (Polyvinylidene Fluoride)] is chemically resistant with an effective process operating temperature range from -30 to +100 °C (-22 to +212 °F) (7ML5501), and -10 to +100 °C (+14 to +212 °F) (7ML5610). The fully potted design ensures reliability in a vibrating environment such as agitated tanks up to 4 g. When used with a SensGuard protection cover, the CLS100 is protected from shearing, impact, and abrasion in tough primary processes. The Pointek CLS100 is available in three versions. The integral cable version has a stainless steel process connection and probe options of PPS or PVDF. The fully synthetic version has a thermoplastic polyester enclosure with a PPS process connection combined with a PPS probe. The standard enclosure version has a thermoplastic polyester enclosure with a stainless steel process connection in combination with a PPS or PVDF probe. • Key Applications: liquids, slurries, powders, granules, food and pharmaceuticals, chemicals, hazardous areas 5/10 Siemens FI 01 · 2012 50 (2) min. 50 (2) 5 Pointek CLS100 installation, dimensions in mm (inch) © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS100 ■ Technical specifications Stainless steel process connection (integral cable or enclosure version) (7ML5501) Fully synthetic process connection (enclosure version only) (7ML5610) Stainless steel process connection (integral cable or enclosure version) (7ML5501) Fully synthetic process connection (enclosure version only) (7ML5610) Inverse frequency shift capacitive level detection Inverse frequency shift capacitive level detection Process connection material of probe/ wetted parts3) Connection: 316L stainless steel; Process seal: FKM (optional FFKM); Sensor: PPS (optional PVDF)4) PPS process connection and PPS sensor (Uni-Construction) Change in picoFarad (pF) Change in picoFarad (pF) Connection (Enclosure version) Internal 5-point terminal block, ½" NPT wiring entrance, M20x1.5 optional Removable internal 5-point terminal block, ½" NPT wiring entrance, M20 x 1.5 optional 4 ... 20/20 ... 4 mA 2-wire loop Solid-state: 30 V DC/ 30 V AC, max. 82 mA Connection (Integral cable version) 4 conductors, 1 m (3.3 ft), 0.5 mm² (22 AWG), shielded, polyester jacket Not applicable Process connection Min. or max. 4 ... 20/20 ... 4 mA 2-wire loop Max. switching voltage: 60 V DC/ 30 V AC Max. switching current: 1 A Min. or max. ¾" NPT [(Taper), ANSI/ASME B1.20.1] R 1" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] 2 mm (0.08 inch) 2 mm (0.08 inch) ¾" NPT [(Taper), ANSI/ASME B1.20.1] R 1" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] G 1" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] Mode of operation Measuring principle Input Measured variable Output Output signal • Alarm output • Switch output1) • Fail-safe mode Accuracy Repeatability Rated operating conditions2) Installation conditions • Location Ambient conditions • Ambient temperature • Installation category • Pollution degree Medium conditions • Relative dielectric contant εr • Process temperature • Pressure (vessel) Power supply Standard 12 ... 33 V DC 12 ... 33 V DC Indoor/outdoor Indoor/outdoor Intrinsically Safe Not applicable -30 ... +85 °C (-22 ... +185 °F) I 4 -10 ... +85 °C (+14 ... +185 °F) I 4 10 ... 30 V DC (Intrinsically Safe barrier required) Certificates and approvals Min. 1.5 Min. 1.5 -30 ... +100 °C (-22 ... +212 °F) -1 ... +10 bar g (-14.6 ... +146 psi g), nominal2) -10 ... +100 °C (+14 ... +212 °F) -1 ... +10 bar g (-14.6 ... +146 psi g), nominal IP68/Type 4/NEMA 4 IP65/Type 4/NEMA 4 IP68/Type 4/NEMA 4 Not applicable ½" NPT (M20x1.5 optional) ½" NPT (M20x1.5 optional) Enclosure/Integral cable version Fully synthetic version General: CE, CSA, General: CSA, FM FM, C-TICK Marine: Lloyds Register of Shipping, categories ENV1, ENV2, and ENV5 Dust Ignition Proof (barrier required): CSA/FM Class II and III, Div. 1, Groups E, F, G T4 Intrinsically Safe (barrier required): CSA/FM Class I, II and III, Div. 1, Groups A, B, C, D, E, F, G T4 ATEX II 1 GD 1/2GD EEx ia IIC T4 to T6 T107 °C Overfill protection: WHG (Germany) • Degree of protection - Enclosure version - Integral cable version • Cable inlet Design Material • Body (Enclosure version) • Lid (Enclosure version) • Integrated cable body (Integral cable version) Sensor length (nominal) 1) Thermoplastic polyester Transparent thermoplastic polycarbonate (PC) 316L stainless steel Thermoplastic polyester Transparent thermoplastic polycarbonate (PC) Not applicable 100 mm (4 inch) 100 mm (4 inch) When synthetic process connection version (7ML5610) is used in wet locations, switching voltage of the relay is limited to 35 V DC/16 V AC. When operation is in areas classified as hazardous, observe restrictions according to relevant certificate. See also Pressure/Temperature curves on page 5/14. 3) For Caustic Materials please contact [email protected] http://www.siemens.com/automation/support-request for alternative O Rings 4) When FFKM O-ring (Option A22) is selected, process temperature is restricted to -20 °C (-4 °F). 2) Siemens FI 01 · 2012 5/11 5 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS100 Selection and Ordering data Selection and Ordering data Pointek CLS100, PPS process connection Compact 2-wire inverse frequency shift capacitance switch for level detection in constricted spaces, interfaces, solids, liquids, slurries and foam Process connection ¾" NPT [(Taper), ANSI/ASME B1.20.1] A R 1" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] E G 1" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] J Process connection (PPS) ¾" NPT [(Taper), ANSI/ASME B1.20.1] (PPS probe body) R 1" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] (PPS probe body) Approvals General Purpose: CE, CSA, FM, C-TICK CSA/FM Class I, II and III, Div. 1, Groups A, B, C, D, E, F, G T4; ATEX II 1 GD 1/2GD EEx ia IIC T4 to T6 T107 °C 1) CSA/FM Class II and III, Div. 1, Groups E, F, G1) 5 Order No. C) 7ML5501Pointek CLS100, stainless steel process connection 0 7777 Compact 2-wire inverse frequency shift capacitance switch for level detection in constricted spaces, interfaces, solids, liquids, slurries and foam Approvals General Purpose: CSA, FM A C G 1 Enclosure version (PPS probe), ½" NPT cable inlet 3 Integral cable version with PVDF probe body 5 Enclosure version with PVDF probe body (½" NPT cable inlet) Enclosure version (PPS probe), M20x1.5 cable inlet 6 Enclosure version with PVDF probe body, M20x1.5 cable inlet 8 Selection and Ordering data 7 Required 1 Barrier or Intrinsically Safe power supply required for Intrinsically Safe protection C) Subject to export regulations AL: N, ECCN: EAR99. Selection and Ordering data Order code Please add "-Z" to Order No. and specify Order code(s). Acrylic coated, stainless steel tag [13 x 45 mm (0.5 x 1.75 inch)]: Measuring-point number/identification (max. 20 characters) specify in plain text Y17 FFKM seal O-ring1) A22 Inspection Certificate Type 3.1 per EN 10204 C12 Operating Instructions Order No. Quick start manual, multi-language Note: due to ATEX regulations one Quick start manual is included with every product. This device is shipped with the Siemens Milltronics manual CD containing ATEX Quick Starts and Operating Instructions. 7ML1998-5QJ82 Optional equipment Sensguard, ¾" NPT (PPS) Only available for CLS100 with ¾" NPT thread 7ML1830-1DL Sensguard, R 1" (BSPT) (PPS) Only available for CLS100 with ¾" NPT thread 7ML1830-1DM Siemens Intrinsically Safe Barrier (DC powered), ATEX II 1 G EEx ia 7NG4124-0AA00 ½" NPT cable gland, nickel plated brass, fits cable diameter 6 ... 12 mm (0.24 ... 0.47 inch) -40 ... +100 °C (-40 ... +212 °F), IP68 (General Purpose) 7ML1830-1JA M20x1.5 cable gland, PA polyamide, ATEX II 2G EEx e II, fits cable diameter 7 ... 12 mm (0.28 ... 0.47 inch), -20 ... +70 °C (-4 ... +158 °F), IP68 (General Purpose) 7ML1830-1JC See Temperature restriction on page 5/14 5/12 Siemens FI 01 · 2012 B D 1 2 Order code Please add "-Z" to Order No. and specify Order code(s). 0 1) A Further designs WHG approval, German overfill protection Not required Further designs 0 77 0 Versions/Options Enclosure version, PPS process connection, ½" NPT cable inlet Enclosure version, PPS process connection, M20x1.5 Device version Integral cable version (PPS probe) 1) Order No. C) 7ML5610- Acrylic coated, stainless steel tag [13 x 45 mm (0.5 x 1.75 inch)]: Measuring-point number/identification (max. 20 characters) specify in plain text Y17 FFKM seal O-ring1) A22 Inspection Certificate Type 3.1 per EN 10204 C12 Operating Instructions Order No. Quick start manual, multi-language Note: due to ATEX regulations one Quick start manual is included with every product. This device is shipped with the Siemens Milltronics manual CD containing ATEX Quick Starts and Operating Instructions. 7ML1998-5QJ82 Optional equipment Sensguard, ¾" NPT (PPS) Only available for CLS100 with ¾" NPT thread 7ML1830-1DL Sensguard, R 1" (BSPT) (PPS) Only available for CLS100 with ¾" NPT thread 7ML1830-1DM 1) See Temperature restriction on page 5/14 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS100 ■ Options process connection R 1" (BSPT) 70 (2.75) 32 (1.26) 91 (3.6) process connection ¾" NPT 70 (2.75) 91 (3.6) 32 (1.26) Optional Sensguard internal thread ¾" NPT Optional Sensguard, dimensions in mm (inch) 5 Siemens FI 01 · 2012 5/13 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS100 ■ Characteristic curves Pressure/Temperature Curve CLS100 Threaded Process Connections (7ML5501) Permitted Operating Pressures P 30 bar (435 psi) 20 bar (290 psi) 10 bar (145 psi) atmospheric -22 ºF 14 ºF (-30 ºC) (-10 ºC) -1 bar (-14.5 psi) -150 ºC (-238 ºF) -100 ºC -50 ºC (-148 ºF) (-58 ºF) 100 ºF (38 ºC) 0 ºC RT 50 ºC (32 ºF) (122 ºF) 200 ºF (93 ºC) 100 ºC (212 ºF) -29 ºC (-20 ºF) 5 300 ºF (149 ºC) 150 ºC (302 ºF) 400 ºF (204 ºC) 200 ºC (392 ºF) Permitted Operating Temperature T Example: Permitted operating pressure = 10 bar (145 psi) at 75 °C Pointek CLS100 Process Pressure/Temperature derating curves ■ Dimensional drawings Enclosure Version 36 (1.4) nominal* 1 2 Cable relief 5 Sensor status LED (yellow) Terminal block ground lug 72.5 (2.9) *Some G thread configurations deviate from this size. Pointek CLS100 dimensions, dimensions in mm (inch) Siemens FI 01 · 2012 Process connection 98 (3.9) nominal 98 (3.9) nominal 120 (4.7) Process connection 5/14 Cable inlet ½" NPT (optional M20x1.5) Output status LED (red) 50 (2.0) Sensitivity trimpot Cable Ø 5 (0.2) Trimpot cap Output status LED (red) Sensor status LED (yellow) 3 4 120 (4.7) 204 (8.0) Ground post Power LED (green) 80 (3.2) Power LED (green) Sensitivity trimpot 65 (2.6) Integral Cable Version © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS100 ■ Schematics Integral Cable Version - Non Intrinsically Safe only LOW/HIGH Alarm white white Polarity as required for desired operation black 12 ... 33 V DC red 4/20 mA Loop Alarm white white black Rmax = Vsupply - 10 V 20 mA red V supply 12 ... 33 V DC Solid State Switch Version white white Solid state switch, 30 V DC/AC (peak) 82 mA (max) black red V supply 12 ... 33 V DC 5 Enclosure and Fully Synthetic Version 1 2 3 4 5 Terminal operations Cable equivalent mAcurrent loop (+V or -V) mAcurrent loop (+V or -V) ground solid state switch/relay* solid state switch/relay* red wire black wire cable shield white wire white wire * switch/relay normally open in unpowered state * relay not available on Pointek CLS100 IS version (7ML5501) Note: When driving an inductive load (for example, an external relay), a protection diode must be connected in the correct polarity to prevent possible switch damage due to inductive spikes generated by switching the inductor (please refer to instruction manual). Intrinsically Safe Models - please follow local regulations and area classifications; refer to instruction manual for more details. Pointek CLS100 connections Siemens FI 01 · 2012 5/15 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS200 – Standard ■ Overview ■ Configuration Installation 5 Pointek CLS200 (standard version) is a versatile inverse frequency shift capacitance level switch with optional rod/cable choices, and configurable output, ideal for detection of liquids, solids, slurries, foam, and interfaces. Keep unit out of path of falling material, or protect probe from falling material. ■ Benefits • Potted construction protects signal circuit from shock, vibration, humidity, and/or condensation • High chemical resistance • Level detection independent of tank or pipe earth reference • Insensitive to product buildup due to high frequency oscillation • 3 LED indicators for sensor status, output status, and power Avoid areas where material build up occurs. ■ Application Pointek CLS200 standard version has 3 LED indicators with basic relay, and solid-state switch alarms. m in .5 0 ) (2 The power supply is galvanically isolated and accepts a wide range of voltages (12 to 250 V AC/DC). When used with thermal isolator, the stainless steel and PPS (PVDF optional) materials used in the probe construction provide a temperature rating up to +125 °C (+257 °F) on the process wetted portion of the probe. The switch responds to any material with a dielectric constant of 1.5 or more by detecting a change in oscillating frequency, and it can be set to detect before contact or on contact with the probe. The CLS200 operates independently of the tank wall or pipe so it does not require an external reference electrode for level detection in a non-conductive vessel such as concrete or plastic (EMC regulations applicable in some regions). • Key Applications: liquids, slurries, powders, granules, pressurized applications, hazardous areas Install probe at least 50 (2) from tank wall. Pointek CLS200 installation, dimensions in mm (inch) 5/16 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS200 – Standard ■ Technical specifications Mode of operation Measuring principle Design Inverse frequency shift capacitive level detection Input Measured variable Change in picoFarad (pF) Output Output signal • Relay output - Max. contact voltage - Max. contact current - Max. switching capacity - Time delay (ON and/or OFF) • Solid-state output - Output - Protection - Max. switching voltage - Max. load current - Voltage drop - Time delay (pre or post switching) 1 SPDT Form C relay • 30 V DC • 250 V AC • 5 A (DC) • 8 A (AC) 150 W (DC) 2000 VA (AC) 1 to 60 s Galvanically isolated Against reversed polarity (bipolar) • 30 V (DC) • 30 V peak (AC) 82 mA < 1 V, typical at 50 mA 1 to 60 s Rated operating conditions1) Material • Enclosure • Optional thermal isolator Epoxy-coated aluminum with gasket 316L stainless steel Connection Removable terminal block, max. 2.5 mm² Degree of protection IP65/Type 4/NEMA 4 (optional IP68) Cable inlet 2 x M20x1.5 thread (option: 2 x ½" NPT conduit entry including 1 plugged entry) Power supply 12 to 250 V AC/DC, 0 ... 60 Hz max. 2 W Certificates and approvals General Purpose CSA, FM, CE, C-TICK Dust Ignition Proof ATEX II 1/2 D T100°C Flameproof Enclosure With IS Probe ATEX II 1 G EEx d[ia] IIC T6...T4 ATEX II 1/2 D T100 °C Dust Ignition Proof with IS Probe CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 Explosion Proof Enclosure With IS Probe CSA/FM Class I, Div. 1, Gr. A, B, C, D CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 Installation conditions • Location Indoor/outdoor Marine Ambient conditions • Ambient temperature • Installation category • Pollution degree -40 ... +85 °C (-40 ... +185 °F)2) II 4 Lloyds Register of Shipping, Categories ENV1, ENV2 and ENV5 Overfill Protection WHG (Germany) VLAREM II Liquids, bulk solids, slurries and interfaces Min. 1.5 Others Pattern Approval (China) 1) Medium conditions • Relative dielectric constant εr • Process temperature - Without thermal isolator - With thermal isolator • Process pressure (rod version) • Process pressure (cable version)3) • Process pressure (sliding coupling version) Electromagnetic Compatibility -40 ... +85 °C (-40 ... +185 °F)2) -40 ... +125 °C (-40 ... +257 °F) -1 ... +25 bar g (-14.6 ... +365 psi g) (nominal) -1 ... +10 bar g (-14.6 ... +150 psi g) (nominal) -1 ... +10 bar g (-14.6 ... +150 psi g) (nominal) When operation is in areas classified as hazardous, observe restrictions according to relevant certificate. See also Pressure/Temperature curves on page 5/35. 2) Thermal isolator is used if process connection temperature exceeds +85 °C (+185 °F). 3) Pressure rating of process seal is temperature dependent. See Pressure/Temperature curves on page 5/35. To comply with CE EMC regulations (where applicable); the CLS200 should be installed per the instruction manual. Siemens FI 01 · 2012 5/17 5 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS200 – Standard Design: Probe Sanitary version Cable version Sliding Coupling version Max. length 5500 mm (216.53 inch) 5500 mm (216.53 inch) 30000 mm (1181.1 inch) liquids and slurries 5000 mm (196.85 inch) solids (under loads) 5500 mm (216.53 inch) Process connection R ¾", 1", 1¼", 1½" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] ¾", 1", 1¼", 1½" NPT [(Taper), ANSI/ASME B1.20.1] G ¾", 1", 1½" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] 316L stainless steel ASME/EN flange 1½", 2" sanitary fitting clamp 316L stainless steel R ¾", 1", 1¼", 1½" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] ¾", 1", 1¼", 1½" NPT [(Taper), ANSI/ASME B1.20.1] G ¾", 1", 1½" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] 316L stainless steel ASME/EN flange R ¾", 1", 1¼", 1½" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] ¾", 1", 1¼", 1½" NPT [(Taper), ANSI/ASME B1.20.1] G ¾", 1", 1½" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] Extension material 316L stainless steel optional PFA coated1) 316L stainless steel Fluoroethylene propylene (FEP) cable with stainless steel core 316L stainless steel Sensor wetted parts PPS (optional PVDF) PPS (optional PVDF) PPS (optional PVDF) PPS (optional PVDF) O-ring seal material FKM (optional FFKM)2) FKM (optional FFKM)2) FKM (optional FFKM)2) FKM (optional FFKM)2) Optional Optional Optional Optional User selected length User selected length Cable extension User selected length Thermal isolator3) Extension 1) PFA coating (7ML5634 and 7ML5644) has 120 micron thickness. 2) For Caustic Materials please contact [email protected] for alternative O-Rings. 3) Thermal isolator is used if process connection temperature exceeds +85 °C (+185 °F). ■ Options Optional Sensguard, dimensions in mm (inch) 5/18 Siemens FI 01 · 2012 process connection R 1" (BSPT) 70 (2.75) 32 (1.26) 91 (3.6) process connection ¾" NPT 70 (2.75) 32 (1.26) Optional Sensguard internal thread ¾" NPT 91 (3.6) 5 Rod version © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS200 – Standard Selection and Ordering data Pointek CLS200 - Standard - Rod Version with C) Threaded or Flanged process connection Versatile inverse frequency shift capacitance level switch with optional rod/cable choices and configurable output, ideal for detection of liquids, solids, slurries, foam, and interfaces Process connection Threaded, 316L stainless steel ¾" NPT [(Taper), ANSI/ASME B1.20.1] 1" NPT [(Taper), ANSI/ASME B1.20.1] 1¼" NPT [(Taper), ANSI/ASME B1.20.1] Order No. 7ML56307 7 7 77 - 777 0 1½" NPT [(Taper), ANSI/ASME B1.20.1] R ¾" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] R 1" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] 0D 1A 1B R 1½" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] G ¾" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] G 1" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] G 1½" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] Welded flange, 316L stainless steel, raised face 1" ASME, 150 lb 1" ASME, 300 lb 1" ASME, 600 lb 1D 3A 3B 3D 1½" ASME, 150 lb 1½" ASME, 300 lb 1½" ASME, 600 lb 5D 5E 5F 2" ASME, 150 lb 2" ASME, 300 lb 2" ASME, 600 lb 5G 5H 5J 3" ASME, 150 lb 3" ASME, 300 lb 3" ASME, 600 lb 5K 5L 5M 4" ASME, 150 lb 4" ASME, 300 lb 4" ASME, 600 lb 5N 5P 5Q Welded flange, 316L stainless steel, Type A flat faced DN 25, PN 16 DN 25, PN 40 DN 40, PN 16 DN 40, PN 40 DN 50, PN 16 DN 50, PN 40 6A 6B 6C 6D 6E 6F DN 80, PN 16 DN 80, PN 40 DN 100, PN 16 6G 6H 6J DN 100, PN 40 (Note: Flange bolting patterns and facings dimensionally correspond to the applicable ASME B16.5 or EN 1092-1 standard.) Probe length (length from flange face) (threaded lengths include process thread) Note: No Y01 needed in order code for standard lengths Compact [threaded 120 mm (4.72 inch), Flanged 98 mm (3.86 inch)] Extended rod, 250 mm (9.84 inch) Extended rod, 350 mm (13.78 inch) 6K 0A 0B 0C 5A 5B 5C Selection and Ordering data Order No. Pointek CLS200 - Standard - Rod Version with C) 7ML5630Threaded or Flanged process connection 77 7 77 - 777 0 Versatile inverse frequency shift capacitance level switch with optional rod/cable choices and configurable output, ideal for detection of liquids, solids, slurries, foam, and interfaces Add order code Y01 and plain text: "Insertion length ... mm" Extended rod, 210 ... 1000 mm (8.27 ... 39.37 inch) M Extended rod, 1001 ... 2000 mm N (39.41 ... 78.74 inch) Extended rod, 2001 ... 3000 mm P (78.78 ... 118.11 inch) Extended rod, 3001 ... 4000 mm Q (118.15 ... 157.48 inch) Extended rod, 4001 ... 5000 mm R (157.52 ... 196.85 inch) Extended rod, 5001 ... 5500 mm S (196.89 ... 216.53 inch) Thermal isolator Without thermal isolator 0 With thermal isolator [for process connection 1 temperatures over +85 °C (+185 °F)] Remote mount electronics and mounting bracket With 2 m (79 inch) of cable1) 2 With 5 m (197 inch) of cable1) 3 Wetted seals FKM 0 FFKM [for process temperatures above -20 °C (-4 °F)] 1 Probe material 316L Stainless Steel with PPS probe body 316L Stainless Steel with PVDF probe body A B C Extended rod, 500 mm (19.69 inch) Extended rod, 750 mm (29.53 inch) Extended rod, 1000 mm (39.37 inch) D E F Extended rod, 1250 mm (49.21 inch) Extended rod, 1350 mm (53.15 inch) Extended rod, 1500 mm (59.06 inch) G H J Extended rod, 1750 mm (68.90 inch) Extended rod, 2000 mm (78.74 inch) K L Approvals Dust Ignition Proof: CE, C-TICK, ATEX II 1/2 D T100 °C Flameproof Enclosure with IS Probe: CE, C-TICK, ATEX II 1 G EEx d[ia] IIC T6...T4, ATEX II 1/2 D T100 °C Flameproof Enclosure with IS Probe, with WHG approval: CE, C-TICK, ATEX II 1/2 G EEx d[ia] IIC T6...T4, ATEX II 1/2 D T100 °C Dust Ignition Proof with IS Probe: CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 Explosion Proof Enclosure with IS Probe: CSA/FM Class I, Div. 1, Gr. A, B, C, D CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 General Purpose (CSA, FM) General Purpose (CE, C-TICK) General Purpose (CSA, FM, CE, C-TICK) with WHG approval Enclosure and lid Aluminum epoxy coated 2 x ½" NPT via adapter - cable inlet, IP65 2 x M20 x 1.5 cable inlet IP65 2 x ½" NPT via adapter - cable inlet, IP68 2 x M20 x 1.5 cable inlet IP68 0 1 C D E F G H J K A B C D 1) Available with Approvals options F to H and K only C) Subject to export regulations AL: N, ECCN: EAR99. Siemens FI 01 · 2012 5/19 5 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS200 – Standard Selection and Ordering data Order code Further designs Please add "-Z" to Order No. and specify Order code(s). Total insertion length: enter the total insertion length in plain text description Y01 Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 16 characters) specify in plain text Y15 Acceptance test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and ISO 9000 C11 Inspection Certificate Type 3.1 per EN 10204 C12 Operating Instructions Note: The Operating Instructions should be ordered as a separate line on the order. This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and manual library. See page 5/34 Accessories See page 5/34 5 5/20 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS200 – Standard Selection and Ordering data Pointek CLS200 - Standard - Cable Version with C) Threaded or Flanged process connection Versatile inverse frequency shift capacitance level switch with optional process connection choices and configurable output, ideal for detection of liquids, solids, slurries, foam, and interfaces Process connection Threaded, 316L stainless steel ¾" NPT [(Taper), ANSI/ASME B1.20.1] 1" NPT [(Taper), ANSI/ASME B1.20.1] 1¼" NPT [(Taper), ANSI/ASME B1.20.1] 1½" NPT [(Taper), ANSI/ASME B1.20.1] R ¾" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] R 1" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] R 1½" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] G ¾" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] G 1" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] G 1½" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] Welded flange, 316L stainless steel, raised face 1" ASME, 150 lb 1" ASME, 300 lb 1" ASME, 600 lb 1½" ASME, 150 lb 1½" ASME, 300 lb 1½" ASME, 600 lb 2" ASME, 150 lb 2" ASME, 300 lb 2" ASME, 600 lb 3" ASME, 150 lb 3" ASME, 300 lb 3" ASME, 600 lb 4" ASME, 150 lb 4" ASME, 300 lb 4" ASME, 600 lb Welded flange, 316L stainless steel, Type A flat faced DN 25, PN 16 DN 25, PN 40 DN 40, PN 16 DN 40, PN 40 DN 50, PN 16 DN 50, PN 40 DN 80, PN 16 DN 80, PN 40 DN 100, PN 16 DN 100, PN 40 (Note: Flange bolting patterns and facings dimensionally correspond to the applicable ASME B16.5 or EN 1092-1 standard.) Probe length (length from flange face) (threaded lengths include process thread) Note: No Y01 needed in order code for standard lengths Extended cable, 3000 mm (118.11 inch), length can be determined by customer on assembly Extended cable, 6000 mm (236.22 inch), length can be determined by customer on assembly Add order code Y01 and plain text: "Insertion length ... mm" Extended cable, 500 ... 5000 mm (19.69 ... 196.85 inch) Extended cable, 5001 ... 10000 mm (196.89 ... 393.70 inch) Extended cable, 10001 ... 15000 mm (393.74 ... 590.55 inch) Extended cable, 15001 ... 20000 mm (590.59 ... 787.4 inch) Extended cable, 20001 ... 25000 mm (787.44 ... 984.25 inch) Extended cable, 25001 ... 30000 mm (984.29 ... 1181.1 inch) Order No. 7ML56317 7 7 77 - 777 0 0A 0B 0C 0D 1A 1B 1D 3A 3B 3D 5A 5B 5C 5D 5E 5F 5G 5H 5J 5K 5L 5M 5N 5P 5Q 6A 6B 6C 6D 6E 6F 6G 6H 6J 6K Selection and Ordering data Order No. Pointek CLS200 - Standard - Cable Version with C) 7ML5631Threaded or Flanged process connection 77 7 77 - 777 0 Versatile inverse frequency shift capacitance level switch with optional process connection choices and configurable output, ideal for detection of liquids, solids, slurries, foam, and interfaces Thermal isolator Without thermal isolator 0 With thermal isolator [for process connection tempe1 ratures over +85 °C (+185 °F)] Remote mount electronics and mounting bracket With 2 m (79 inch) of cable1) 2 With 5 m (197 inch) of cable1) 3 Wetted seals FKM and PTFE 0 FFKM and PTFE [for process temperatures above 1 -20 °C (-4 °F)] Probe material FEP jacketed cable with PPS probe body 0 FEP jacketed cable with PVDF probe body 1 Approvals Dust Ignition Proof: C CE, C-TICK, ATEX II 1/2 D T100 °C Flameproof Enclosure with IS Probe: D CE, C-TICK, ATEX II 1 G EEx d[ia] IIC T6...T4, ATEX II 1/2 D T100 °C Flameproof Enclosure with IS Probe, with WHG E approval: CE, C-TICK, ATEX II 1/2 G EEx d[ia] IIC T6...T4, ATEX II 1/2 D T100 °C Dust Ignition Proof with IS Probe: F CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 Explosion Proof Enclosure with IS Probe: G CSA/FM Class I, Div. 1, Gr. A, B, C, D CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 General Purpose (CSA, FM) H General Purpose (CE, C-TICK) J General Purpose (CSA, FM, CE, C-TICK) with WHG K approval Enclosure and lid Aluminum epoxy coated 2 x ½" NPT via adapter - cable inlet, IP65 A 2 x M20x1.5 cable inlet, IP65 B 2 x ½" NPT via adapter - cable inlet, IP68 C 2 x M20x1.5 cable inlet, IP68 D 1) Available with Approvals options F to H and K only Order code Selection and Ordering data Further designs Please add "-Z" to Order No. and specify Order code(s). A Total insertion length: enter the total insertion length in plain text description Y01 B Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 16 characters) specify in plain text Y15 Acceptance test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and ISO 9000 C11 Inspection Certificate Type 3.1 per EN 10204 C12 C D E F G H Operating Instructions Note: The Operating Instructions should be ordered as a separate line on the order. This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and manual library. See page 5/34 Accessories See page 5/34 C) Subject to export regulations AL: N, ECCN: EAR99. Siemens FI 01 · 2012 5/21 5 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS200 – Standard 5 Selection and Ordering data Order No. Pointek CLS200 - Standard - Rod with Sanitary C) 7ML5632process connection 7 7 7 77 - 77 7 0 Versatile inverse frequency shift capacitance level switch with optional process connection choices and configurable output, ideal for detection of liquids, solids, slurries, foam, and interfaces Selection and Ordering data Process connection Sanitary 316L stainless steel Approvals 1" sanitary fitting clamp 1½" sanitary fitting clamp 2" sanitary fitting clamp 8A 8B 8C 2½" sanitary fitting clamp 3" sanitary fitting clamp (Note: Sanitary connection dimensionally corresponds to the applicable ISO 2852 standard) 8D 8E Order No. Pointek CLS200 - Standard - Rod with Sanitary C) 7ML5632process connection 7 7 7 77 - 77 7 0 Versatile inverse frequency shift capacitance level switch with optional process connection choices and configurable output, ideal for detection of liquids, solids, slurries, foam, and interfaces Dust Ignition Proof: CE, C-TICK, ATEX II 1/2 D T100 °C C Flameproof Enclosure with IS Probe: CE, C-TICK, ATEX II 1 G EEx d[ia] IIC T6...T4, ATEX II 1/2 D T100 °C D Flameproof Enclosure with IS Probe, with WHG approval: CE, C-TICK, ATEX II 1/2 G EEx d[ia] IIC T6...T4, ATEX II 1/2 D T100 °C E Dust Ignition Proof with IS Probe: CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 F Probe length (length from process connection face) Note: No Y01 needed in order code for standard lengths Compact 98 mm (3.86 inch) Extended rod, 250 mm (9.84 inch) Extended rod, 350 mm (13.78 inch) A B C Explosion Proof Enclosure with IS Probe: CSA/FM Class I, Div. 1, Gr. A, B, C, D CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 G Extended rod, 500 mm (19.69 inch) Extended rod, 750 mm (29.53 inch) Extended rod, 1000 mm (39.37 inch) D E F General Purpose (CSA, FM) H General Purpose (CE, C-TICK) J Extended rod, 1250 mm (49.21 inch) Extended rod, 1350 mm (53.15 inch) Extended rod, 1500 mm (59.06 inch) G H J General Purpose (CSA, FM, CE, C-TICK) with WHG approval K Extended rod, 1750 mm (68.90 inch) Extended rod, 2000 mm (78.74 inch) K L Add order code Y01 and plain text: "Insertion length ... mm" Extended rod, 110 ... 350 mm (4.3 ... 13.78 inch) Extended rod, 351 ... 1000 mm (13.82 ... 39.33 inch) Extended rod, 1001 ... 2000 mm (39.41 ... 78.74 inch) Extended rod, 2001 ... 3000 mm (78.78 ... 118.11 inch) Extended rod, 3001 ... 4000 mm (118.15 ... 157.48 inch) Extended rod, 4001 ... 5000 mm (157.52 ... 196.85 inch) Extended rod, 5001 ... 5500 mm (196.89 ... 216.53 inch) Thermal isolator Without thermal isolator With thermal isolator [for process connection temperatures over +85 °C (+185 °F)] Remote mount electronics and mounting bracket Remote mount electronics with 2 m (79 inch) of cable1) Remote mount electronics with 5 m (197 inch) of cable1) Wetted seals FKM FFKM [for process temperatures above -20 °C (-4 °F)] Probe material 316L Stainless Steel with PPS probe body 316L Stainless Steel with PVDF probe body 5/22 Siemens FI 01 · 2012 Enclosure and lid Aluminum epoxy coated A B C D 2 x ½" NPT via adapter - cable inlet, IP65 2 x M20x1.5 cable inlet, IP65 2 x ½" NPT via adapter - cable inlet, IP68 2 x M20x1.5 cable inlet, IP68 M N 1) P C) Subject to export regulations AL: N, ECCN: EAR99. Q Selection and Ordering data Available with Approvals options F to H and K only Order code Further designs R S Please add "-Z" to Order No. and specify Order code(s). T Total insertion length: enter the total insertion length in plain text description Y01 Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 16 characters) specify in plain text Y15 Acceptance test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and ISO 9000 C11 Inspection Certificate Type 3.1 per EN 10204 C12 0 1 2 Operating Instructions 3 0 1 0 1 Note: The Operating Instructions should be ordered as a separate line on the order. This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and manual library. See page 5/34 Accessories See page 5/34 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS200 – Standard Selection and Ordering data Order No. Pointek CLS200 - Standard - Sliding Coupling C) with Threaded process connection Versatile inverse frequency shift capacitance level switch with optional process connection choices and configurable output, ideal for detection of liquids, solids, slurries, foam, and interfaces Process connection Threaded, 316L stainless steel ¾" NPT [(Taper), ANSI/ASME B1.20.1] 1" NPT [(Taper), ANSI/ASME B1.20.1] 1¼" NPT [(Taper), ANSI/ASME B1.20.1] 1½" NPT [(Taper), ANSI/ASME B1.20.1] R ¾" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] R 1" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] R 1½" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] G ¾" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] G 1" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] G 1½" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] 7ML56337 7 7 77 - 777 0 Probe length (length from flange face) (threaded lengths include process thread) Note: No Y01 needed in order code for standard lengths Extended rod, 350 mm (13.78 inch) Extended rod, 500 mm (19.69 inch) Extended rod, 750 mm (29.53 inch) Extended rod, 1000 mm (39.37 inch) Extended rod, 1250 mm (49.21 inch) Extended rod, 1350 mm (53.15 inch) Extended rod, 1500 mm (59.06 inch) Extended rod, 1750 mm (68.90 inch) Extended rod, 2000 mm (78.74 inch) Add order code Y01 and plain text: "Insertion length ... mm" Extended rod, 350 ... 1000 mm (13.82 ... 39.33 inch) Extended rod, 1001 ... 2000 mm (39.41 ... 78.74 inch) Extended rod, 2001 ... 3000 mm (78.78 ... 118.11 inch) Extended rod, 3001 ... 4000 mm (118.15 ... 157.48 inch) Extended rod, 4001 ... 5000 mm (157.52 ... 196.85 inch) Extended rod, 5001 ... 5500 mm (196.89 ... 216.53 inch) Thermal isolator Without thermal isolator With thermal isolator [for process connection temperatures over +85 °C (+185 °F)] Remote mount electronics and mounting bracket With 2 m (79 inch) of cable1) With 5 m (197 inch) of cable1) Wetted seals FKM and PTFE FFKM and PTFE [for process temperatures above -20 °C (-4 °F)] Probe material 316L Stainless Steel with PPS probe body 316L Stainless Steel with PVDF probe body Order No. Pointek CLS200 - Standard - Sliding Coupling C) 7ML5633with Threaded process connection 77 7 77 - 777 0 Versatile inverse frequency shift capacitance level switch with optional process connection choices and configurable output, ideal for detection of liquids, solids, slurries, foam, and interfaces Approvals Dust Ignition Proof: C CE, C-TICK, ATEX II 1/2 D T100 °C Flameproof Enclosure with IS Probe: D CE, C-TICK, ATEX II 1 G EEx d[ia] IIC T6...T4, ATEX II 1/2 D T100 °C Flameproof Enclosure with IS Probe, with WHG E approval: CE, C-TICK, ATEX II 1/2 G EEx d[ia] IIC T6...T4, ATEX II 1/2 D T100 °C Dust Ignition Proof with IS Probe: F CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 Explosion Proof Enclosure with IS Probe: G CSA/FM Class I, Div. 1, Gr. A, B, C, D CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 General Purpose (CSA, FM) H General Purpose (CE, C-TICK) J General Purpose (CSA, FM, CE, C-TICK) with K WHG approval Enclosure and lid Aluminum epoxy coated 2 x ½" NPT via adapter - cable inlet, IP65 A 2 x M20x1.5 cable inlet, IP65 B 2 x ½" NPT via adapter - cable inlet, IP68 C 2 x M20x1.5 cable inlet, IP68 D Selection and Ordering data 0A 0B 0C 0D 1A 1B 1D 3A 3B 3D C D E F G H J K L M 1) N C) Subject to export regulations AL: N, ECCN: EAR99 P Selection and Ordering data Available with Approvals options F to H and K only Order code Further designs Q Please add "-Z" to Order No. and specify Order code(s). R S 0 1 2 3 Total insertion length: enter the total insertion length in plain text description Y01 Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 16 characters) specify in plain text Y15 Acceptance test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and ISO 9000 C11 Inspection Certificate Type 3.1 per EN 10204 C12 Operating Instructions 0 1 0 1 Note: The Operating Instructions should be ordered as a separate line on the order. This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and manual library. See page 5/34 Accessories See page 5/34 Siemens FI 01 · 2012 5/23 5 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS200 – Standard 5 Selection and Ordering data Order No. Selection and Ordering data Pointek CLS200 - Standard - PFA Coated Rod C) with PFA Coated Flanged process connection Versatile inverse frequency shift capacitance level switch with optional rod/cable choices and configurable output, ideal for detection of liquids, solids, slurries, foam, and interfaces Process connection Welded flange, 316L stainless steel, raised face 1" ASME, 150 lb 1" ASME, 300 lb 1" ASME, 600 lb 1½" ASME, 150 lb 1½" ASME, 300 lb 1½" ASME, 600 lb 2" ASME, 150 lb 2" ASME, 300 lb 2" ASME, 600 lb 3" ASME, 150 lb 3" ASME, 300 lb 3" ASME, 600 lb 4" ASME, 150 lb 4" ASME, 300 lb 4" ASME, 600 lb Welded flange, 316L stainless steel, Type A flat faced DN 25, PN 16 DN 25, PN 40 DN 40, PN 16 DN 40, PN 40 DN 50, PN 16 DN 50, PN 40 DN 80, PN 16 DN 80, PN 40 DN 100, PN 16 DN 100, PN 40 (Note: Flange bolting patterns and facings dimensionally correspond to the applicable ASME B16.5 or EN 1092-1 standard.) Probe length (length from flange face) (threaded lengths include process thread) Note: No Y01 needed in order code for standard lengths Compact (Threaded 98 mm (3.86 inch) Extended rod, 250 mm (9.84 inch) Extended rod, 350 mm (13.78 inch) 7ML56347 7 7 77 - 777 0 Pointek CLS200 - Standard - PFA Coated Rod C) 7ML5634with PFA Coated Flanged process connection 77 7 77 - 777 0 Versatile inverse frequency shift capacitance level switch with optional rod/cable choices and configurable output, ideal for detection of liquids, solids, slurries, foam, and interfaces Thermal isolator Without thermal isolator 0 With thermal isolator [for process connection 1 temperatures over +85 °C (+185 °F)] Remote mount electronics and mounting bracket With 2 m (79 inch) of cable 2 With 5 m (197 inch) of cable 3 Extended rod, 500 mm (19.69 inch) Extended rod, 750 mm (29.53 inch) Extended rod, 1000 mm (39.37 inch) Extended rod, 1250 mm (49.21 inch) Extended rod, 1350 mm (53.15 inch) Extended rod, 1500 mm (59.06 inch) Extended rod, 1750 mm (68.90 inch) Extended rod, 2000 mm (78.74 inch) Add order code Y01 and plain text: "Insertion length ... mm" Extended rod, 200 ... 1000 mm (7.87 ... 39.33 inch) Extended rod, 1001 ... 2000 mm (39.41 ... 78.74 inch) Extended rod, 2001 ... 3000 mm (78.78 ... 118.11 inch) Extended rod, 3001 ... 4000 mm (118.15 ... 157.48 inch) Extended rod, 4001 ... 5000 mm (157.52 ... 196.85 inch) Extended rod, 5001 ... 5500 mm (196.89 ... 216.53 inch) 5/24 Siemens FI 01 · 2012 5A 5B 5C 5D 5E 5F 5G 5H 5J 5K 5L 5M 5N 5P 5Q Order No. Wetted seals FKM FFKM [for process temperatures above -20°C (-4°F)] Probe material PFA Coated 316L Stainless Steel with PPS probe body PFA Coated 316L Stainless Steel with PVDF probe body Approvals Dust Ignition Proof with IS Probe: CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 Explosion Proof Enclosure with IS Probe: CSA/FM Class I, Div. 1, Gr. A, B, C, D CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 General Purpose (CSA, FM) Enclosure and lid Aluminum epoxy coated 2 x ½" NPT via adapter - cable inlet, IP65 2 x M20x1.5 cable inlet, IP65 2 x ½" NPT via adapter - cable inlet, IP68 2 x M20x1.5 cable inlet, IP68 6A 6B 6C 6D 6E 6F 6G 6H 6J 6K 0 1 0 1 F G H A B C D C) Subject to export regulations AL: N, ECCN: EAR99 Selection and Ordering data A B C D E F G H J K L M N P Q R S Order code Further designs Please add "-Z" to Order No. and specify Order code(s). Total insertion length: enter the total insertion length in plain text description Y01 Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 16 characters) specify in plain text Y15 Acceptance test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and ISO 9000 C11 Inspection Certificate Type 3.1 per EN 10204 C12 Operating Instructions Note: The Operating Instructions should be ordered as a separate line on the order. This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and manual library. See page 5/34 Accessories See page 5/34 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS200 – Digital ■ Overview ■ Configuration Installation Pointek CLS200 (digital version) is a versatile inverse frequency shift capacitance level switch with optional rod/cable choices and configurable output, ideal for detection of liquids, solids, slurries, foam, and interfaces. The digital version includes PROFIBUS PA, an LCD display, and advanced diagnostic features. Keep unit out of path of falling material, or protect probe from falling material. 5 ■ Benefits • Potted construction protects signal circuit from shock, vibration, humidity and/or condensation • High chemical resistance • Level detection independent of tank or pipe earth reference • Insensitive to product buildup due to high frequency oscillation • High sensitivity allows installation in a wide range of liquids, solids or slurry applications • Integral LCD display allows for easy menu-driven setup • PROFIBUS PA communication (SIMATIC PDM compatible) Avoid areas where material build up occurs. ■ Application in .5 0 ) (2 The power supply is galvanically isolated and accepts a wide range of voltages (12 to 30 V DC). When used with thermal isolator, the stainless steel and PPS (PVDF optional) materials used in the probe construction provide a temperature rating up to +125 °C (+257 °F) on the process wetted portion of the probe. The switch responds to any material with a dielectric constant of 1.5 or more by detecting a change in oscillating frequency, and it can be set to detect before contact or on contact with the probe. The menu-driven setup allows precise control of the switch point signal damping and alarm functions. m Pointek CLS200 digital version provides an integral LCD display for stand-alone use, and also provides PROFIBUS PA communication (Profile version 3.0, Class B) for connection to a network. Install probe at least 50 (2) from tank wall. Pointek CLS200 installation, dimensions in mm (inch) When connected to the PROFIBUS network, advanced diagnostics and set up using SIMATIC PDM are possible. The CLS200 operates independently of the tank wall or pipe so it does not require an external reference electrode for level detection in a non-conductive vessel such as concrete or plastic (EMC regulations applicable in some regions). • Key Applications: liquids, slurries, powders, granules, pressurized applications, hazardous areas Siemens FI 01 · 2012 5/25 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS200 – Digital ■ Technical specifications Mode of operation Measuring principle Power supply Inverse frequency shift capacitive level detection Input Measured variable Change in picoFarad (pF) Bus voltage Standard: 12 ... 30 V DC Intrinsically Safe: 12 ... 24 V DC Current consumption 12.5 mA Certificates and approvals Output General Purpose CSA, FM, CE, C-TICK Output signal • Solid-state output Dust Ignition Proof ATEX II 1/2 D T100 °C Dust Ignition Proof with IS Probe CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 Flameproof Enclosure with IS Probe ATEX II 1/2 G EEx d[ia] IIC T6...T4 ATEX II 1/2 D T100 °C Explosion Proof with IS Probe CSA/FM Class I, Div. 1, Gr. A, B, C, D CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 Intrinsically Safe4) ATEX II 1 G EEx ia IIC T6 ... T4 ATEX II 1/2 D IP6X T100 °C CSA/FM Class I, Div. 1, Gr. A, B, C, D CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 Non-incendive CSA/FM Class I, Div. 2, Gr. A, B, C, D CSA/FM Class II, Div. 2, Gr. F, G CSA/FM Class III T4 or T6 Non-Sparking ATEX II 3 G Ex nA II T6...T4 ATEX II 2 D IP6X T100 °C Marine Lloyds Register of Shipping, Categories ENV1, ENV2 and ENV5 Others Pattern Approval (China) Communication PROFIBUS PA (IEC 61158 CPF3 CP3/2) Bus physical layer: IEC 61158-2 MBP (IS) Device profile: PROFIBUS PA profile for Process Control Devices Version 3.0, Class B FISCO field device - Output - Protection - Max. switching voltage - Max. load current - Voltage drop - Time delay (ON and/or OFF) • Fail-safe mode • Connection Galvanically isolated Against reversed polarity (bipolar) • 30 V (DC) • 30 V peak (AC) 82 mA < 1 V, typical at 50 mA Programmable by user (0 to 100 s) Min. or max Removable terminal block Rated operating conditions1) 5 Installation conditions • Location Indoor/outdoor Ambient conditions • Ambient temperature • Installation category • Pollution degree -40 ... +85 °C (-40 ... +185 °F)2) II 4 Medium conditions • Relative dielectric constant εr • Process temperature - Without thermal isolator - With thermal isolator • Process pressure (rod version) • Process pressure (cable version)3) • Process pressure (sliding coupling version) Liquids, bulk solids, slurries and interfaces Min. 1.5 -40 ... +85 °C (-40 ... +185 °F) 2) -40 ... +125 °C (-40 ... +257 °F) -1 ... +25 bar g (-14.6 ... +365 psi g) (nominal) -1 ... +10 bar g (-14.6 ... +150 psi g) (nominal) -1 ... +10 bar g (-14.6 ... +150 psi g) (nominal) 1) Design • Material • Enclosure • Optional thermal isolator Epoxy-coated aluminum with gasket 316L stainless steel Connection Removable terminal block, max. 2.5 mm² Degree of protection IP65/Type 4/NEMA 4 (optional IP68) Cable inlet 2 x M20x1.5 thread (option: 2 x ½" NPT conduit entry including 1 plugged entry) Electromagnetic Compatibility To comply with CE EMC regulations (where applicable); the CLS200 should be installed per the instruction manual. 5/26 Siemens FI 01 · 2012 When operation is in areas classified as hazardous, observe restrictions according to relevant certificate. See also Pressure/Temperature curves on page 5/35. 2) Thermal isolator is used if process connection temperature exceeds +85 °C (+185 °F). 3) Pressure rating of process seal is temperature dependent. See Pressure/Temperature curves on page 5/35. 4) Barrier or Intrinsically Safe power supply required for Intrinsically Safe protection © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS200 – Digital Design: Probe Rod version Sanitary version Cable version Sliding Coupling version Max. length 5500 mm (216.53 inch) 5500 mm (216.53 inch) 30000 mm (1181.1 inch) liquids and slurries 5000 mm (196.85 inch) solids (under loads) 5500 mm (216.53 inch) Process connection R ¾", 1", 1¼", 1½" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] ¾", 1", 1¼", 1½" NPT [(Taper), ANSI/ASME B1.20.1] G ¾", 1", 1½" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] 316L stainless steel ASME/EN flange 1½", 2" sanitary fitting clamp 316L stainless steel R ¾", 1", 1¼", 1½" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] ¾", 1", 1¼", 1½" NPT [(Taper), ANSI/ASME B1.20.1] G ¾", 1", 1½" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] 316L stainless steel ASME/EN flange R ¾", 1", 1¼", 1½" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] ¾", 1", 1¼", 1½" NPT [(Taper), ANSI/ASME B1.20.1] G ¾", 1", 1½" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] Extension material 316L stainless steel optional PFA coated1) 316L stainless steel Fluoroethylene propylene (FEP) cable with stainless steel core 316L stainless steel Sensor wetted parts PPS (optional PVDF) PPS (optional PVDF) PPS (optional PVDF) PPS (optional PVDF) O-ring seal material FKM (optional FFKM)2) FKM (optional FFKM)2) FKM (optional FFKM)2) FKM (optional FFKM)2) Thermal isolator3) Optional Optional Optional Optional Extension User selected length User selected length Cable extension User selected length 1) PFA coating (7ML5634 and 7ML5644) has 120 micron thickness For Caustic Materials, please contact [email protected] for alternative O-Rings 3) Thermal isolator is used if process connection temperature exceeds +85 °C (+185 °F). 2) ■ Options process connection R 1" (BSPT) 70 (2.75) 32 (1.26) 91 (3.6) process connection ¾" NPT 70 (2.75) 91 (3.6) 32 (1.26) Optional Sensguard internal thread ¾" NPT Optional Sensguard, dimensions in mm (inch) Siemens FI 01 · 2012 5/27 5 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS200 – Digital 5 Selection and Ordering data L) Pointek CLS200 - Digital - Rod with Threaded or Flanged process connection Versatile inverse frequency shift capacitance level switch with optional process connection choices and configurable output, ideal for detection of liquids, solids, slurries, foam, and interfaces Process connection Threaded, 316L stainless steel ¾" NPT [(Taper), ANSI/ASME B1.20.1] 1" NPT [(Taper), ANSI/ASME B1.20.1] 1¼" NPT [(Taper), ANSI/ASME B1.20.1] 1½" NPT [(Taper), ANSI/ASME B1.20.1] R ¾" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] R 1" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] R 1½" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] G ¾" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] G 1" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] G 1½" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] Welded flange, 316L stainless steel, raised face 1" ASME, 150 lb 1" ASME, 300 lb 1" ASME, 600 lb 1½" ASME, 150 lb 1½" ASME, 300 lb 1½" ASME, 600 lb 2" ASME, 150 lb 2" ASME, 300 lb 2" ASME, 600 lb 3" ASME, 150 lb 3" ASME, 300 lb 3" ASME, 600 lb 4" ASME, 150 lb 4" ASME, 300 lb 4" ASME, 600 lb Welded flange, 316L stainless steel, Type A flat faced DN 25, PN 16 DN 25, PN 40 DN 40, PN 16 DN 40, PN 40 DN 50, PN 16 DN 50, PN 40 DN 80, PN 16 DN 80, PN 40 DN 100, PN 16 DN 100, PN 40 (Note: Flange bolting patterns and facings dimensionally correspond to the applicable ASME B16.5 or EN 1092-1 standard.) Probe length (length from flange face) (threaded lengths include process thread) Note: No Y01 needed in order code for standard lengths Compact [threaded 120 mm (4.72 inch), Flanged 98 mm (3.86 inch)] Extended rod, 250 mm (9.84 inch) Extended rod, 350 mm (13.78 inch) Extended rod, 500 mm (19.69 inch) Extended rod, 750 mm (29.53 inch) Extended rod, 1000 mm (39.37 inch) Extended rod, 1250 mm (49.21 inch) Extended rod, 1350 mm (53.15 inch) Extended rod, 1500 mm (59.06 inch) Extended rod, 1750 mm (68.90 inch) Extended rod, 2000 mm (78.74 inch) Order No. 7ML56407 7 7 77 - 777 0 0A 0B 0C 0D 1A 1B 1D 3A 3B 3D 5A 5B 5C 5D 5E 5F 5G 5H 5J 5K 5L 5M 5N 5P 5Q 6A 6B 6C 6D 6E 6F 6G 6H 6J 6K A B C D E F G H J K L Selection and Ordering data Order No. L) 7ML5640Pointek CLS200 - Digital - Rod with Threaded or Flanged process connection 77 7 77 - 777 0 Versatile inverse frequency shift capacitance level switch with optional process connection choices and configurable output, ideal for detection of liquids, solids, slurries, foam, and interfaces Add order code Y01 and plain text: "Insertion length ... mm" Extended rod, 210 ... 1000 mm (8.27 ... 39.37 inch) M Extended rod, 1001 ... 2000 mm N (39.41 ... 78.74 inch) Extended rod, 2001 ... 3000 mm P (78.78 ... 118.11 inch) Extended rod, 3001 ... 4000 mm Q (118.15 ... 157.48 inch) Extended rod, 4001 ... 5000 mm R (157.52 ... 196.85 inch) Extended rod, 5001 ... 5500 mm S (196.89 ... 216.53 inch) Thermal isolator Without thermal isolator 0 With thermal isolator [for process connection 1 temperatures over +85 °C (+185 °F)] Remote mount electronics and mounting bracket With 2 m (79 inch) of cable 2 With 5 m (197 inch) of cable 3 Wetted seals FKM 0 FFKM [for process temperatures above 1 -20 °C (-4 °F)] Probe material 316L Stainless Steel with PPS probe body 0 316L Stainless Steel with PVDF probe body 1 Approvals Non-Sparking: B CE, C-TICK, ATEX II 3 G Ex nA II T6...T4, ATEX II 2 D IP6X T100 °C Dust Ignition Proof: C CE, C-TICK, ATEX II 1/2 D T100 °C Intrinsically Safe:1) D CE, C-TICK, ATEX II 1 G EEx ia IIC T6...T4, ATEX II 1/2 D IP6X T100 °C Flameproof Enclosure with IS Probe: E CE, C-TICK, ATEX II 1/2 G EEx d[ia] IIC T6...T4, ATEX II 1/2 D T100 °C Non-incendive: F CSA/FM Class I, Div. 2, Gr. A, B, C, D CSA/FM Class II, Div. 2, Gr. F, G CSA/FM Class III T4 or T6 Dust Ignition Proof with IS Probe: G CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 Intrinsically Safe:1) H CSA/FM Class I, Div. 1, Gr. A, B, C, D CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 Explosion Proof with IS Probe: J CSA/FM Class I, Div. 1, Gr. A, B, C, D CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 General Purpose (CSA, FM) K General Purpose (CE, C-TICK) L Enclosure and lid Aluminum epoxy coated 2 x ½" NPT via adapter - cable inlet, IP65 A 2 x M20x1.5 cable inlet, IP65 B 2 x ½" NPT via adapter - cable inlet, IP68 C 2 x M20x1.5 cable inlet, IP68 D 1) Barrier or Intrinsically Safe power supply required for Intrinsically Safe protection L) Subject to export regulations AL: N, ECCN: 3A991X. 5/28 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS200 – Digital Selection and Ordering data Order code Further designs Please add "-Z" to Order No. and specify Order code(s). Total insertion length: enter the total insertion length in plain text description Y01 Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 16 characters) specify in plain text Y15 Acceptance test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and ISO 9000 C11 Inspection Certificate Type 3.1 per EN 10204 C12 Operating Instructions Note: The Operating Instructions should be ordered as a separate line on the order. This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and manual library. See page 5/34 Accessories See page 5/34 Selection and Ordering data Order No. Pointek CLS200 - Digital - Cable with Threaded C) or Flanged process connection Versatile inverse frequency shift capacitance level switch with optional process connection choices and configurable output, ideal for detection of liquids, solids, slurries, foam, and interfaces Process connection Threaded, 316L stainless steel ¾" NPT [(Taper), ANSI/ASME B1.20.1] 1" NPT [(Taper), ANSI/ASME B1.20.1] 1¼" NPT [(Taper), ANSI/ASME B1.20.1] 1½" NPT [(Taper), ANSI/ASME B1.20.1] R ¾" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] R 1" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] R 1½" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] G ¾" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] G 1" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] G 1½" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] Welded flange, 316L stainless steel, raised face 1" ASME, 150 lb 1" ASME, 300 lb 1" ASME, 600 lb 1½" ASME, 150 lb 1½" ASME, 300 lb 1½" ASME, 600 lb 2" ASME, 150 lb 2" ASME, 300 lb 2" ASME, 600 lb 3" ASME, 150 lb 3" ASME, 300 lb 3" ASME, 600 lb 4" ASME, 150 lb 4" ASME, 300 lb 4" ASME, 600 lb Welded flange, 316L stainless steel, Type A flat faced DN 25, PN 16 DN 25, PN 40 DN 40, PN 16 DN 40, PN 40 DN 50, PN 16 DN 50, PN 40 DN 80, PN 16 DN 80, PN 40 DN 100, PN 16 DN 100, PN 40 (Note: Flange bolting patterns and facings dimensionally correspond to the applicable ASME B16.5 or EN 1092-1 standard.) Probe length (length from flange face) (threaded lengths include process thread) Note: No Y01 needed in order code for standard lengths Extended cable, 3000 mm (118.11 inch), length can be determined by customer on assembly Extended cable, 6000 mm (236.22 inch), length can be determinded by customer on assembly Add order code Y01 and plain text: "Insertion length ... mm" Extended cable, 500 ... 5000 mm (19.69 ... 196.85 inch) Extended cable, 5001 ... 10000 mm (196.89 ... 393.70 inch) Extended cable, 10001 ... 15000 mm (393.74 ... 590.55 inch) Extended cable, 15001 ... 20000 mm (590.59 ... 787.4 inch) Extended cable, 20001 ... 25000 mm (787.44 ... 984.25 inch) Extended cable, 25001 ... 30000 mm (984.29 ... 1181.1 inch) 7ML564177 7 77 - 777 0 0A 0B 0C 0D 1A 1B 1D 3A 3B 3D 5A 5B 5C 5D 5E 5F 5G 5H 5J 5K 5L 5M 5N 5P 5Q 5 6A 6B 6C 6D 6E 6F 6G 6H 6J 6K A B C D E F G H Siemens FI 01 · 2012 5/29 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS200 – Digital Order No. Pointek CLS200 - Digital - Cable with Threaded C) 7ML5641or Flanged process connection 7 7 7 77 - 777 0 Versatile inverse frequency shift capacitance level switch with optional process connection choices and configurable output, ideal for detection of liquids, solids, slurries, foam, and interfaces Thermal isolator Without thermal isolator 0 With thermal isolator [for process connection 1 temperatures over +85 °C (+185 °F)] Remote mount electronics and mounting bracket With 2 m (79 inch) of cable 2 With 5 m (197 inch) of cable 3 Wetted seals FKM and PTFE 0 FFKM and PTFE [for process temperatures 1 above -20 °C (-4 °F)] Probe material FEP jacketed cable with PPS probe body 0 FEP jacketed cable with PVDF probe body 1 Approvals Non-Sparking: B CE, C-TICK, ATEX II 3 G Ex nA II T6...T4, ATEX II 2 D IP6X T100 °C Dust Ignition Proof: C CE, C-TICK, ATEX II 1/2 D T100 °C Intrinsically Safe:1) D CE, C-TICK, ATEX II 1 G EEx ia IIC T6...T4, ATEX II 1/2 D IP6X T100 °C Flameproof Enclosure with IS Probe: E CE, C-TICK, ATEX II 1/2 G EEx d[ia] IIC T6...T4, ATEX II 1/2 D T100 °C Non-incendive: F CSA/FM Class I, Div. 2, Gr. A, B, C, D CSA/FM Class II, Div. 2, Gr. F, G CSA/FM Class III T4 or T6 Dust Ignition Proof with IS Probe: G CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 Intrinsically Safe:1) H CSA/FM Class I, Div. 1, Gr. A, B, C, D CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 Explosion Proof with IS Probe: J CSA/FM Class I, Div. 1, Gr. A, B, C, D CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 General Purpose (CSA, FM) K General Purpose (CE, C-TICK) L Enclosure and lid Aluminum epoxy coated 2 x ½" NPT via adapter - cable inlet, IP65 A 2 x M20x1.5 cable inlet, IP65 B 2 x ½" NPT via adapter - cable inlet, IP68 C 2 x M20x1.5 cable inlet, IP68 D Selection and Ordering data 5 1) Barrier or Intrinsically Safe power supply required for Intrinsically Safe protection C) Subject to export regulations AL: N, ECCN: EAR99. 5/30 Siemens FI 01 · 2012 Selection and Ordering data Order code Further designs Please add "-Z" to Order No. and specify Order code(s). Total insertion length: enter the total insertion length in plain text description Y01 Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 16 characters) specify in plain text Y15 Acceptance test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and ISO 9000 C11 Inspection Certificate Type 3.1 per EN 10204 C12 Operating Instructions Note: The Operating Instructions should be ordered as a separate line on the order. This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and manual library. See page 5/34 Accessories See page 5/34 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS200 – Digital Selection and Ordering data Order No. C) 7ML5642Pointek CLS200 - Digital - Rod with Sanitary process connection 7 7 7 77 - 77 7 0 Versatile inverse frequency shift capacitance level switch with optional process connection choices and configurable output, ideal for detection of liquids, solids, slurries, foam, and interfaces Selection and Ordering data Process connection Sanitary 316L stainless steel Non-incendive: CSA/FM Class I, Div. 2, Gr. A, B, C, D CSA/FM Class II, Div. 2, Gr. F, G CSA/FM Class III T4 or T6 F Dust Ignition Proof with IS Probe: CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 G Intrinsically Safe:1) CSA/FM Class I, Div. 1, Gr. A, B, C, D CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 H Explosion Proof with IS Probe: CSA/FM Class I, Div. 1, Gr. A, B, C, D CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 J General Purpose (CSA, FM) K General Purpose (CE, C-TICK) L 1" sanitary fitting clamp 1½" sanitary fitting clamp 2" sanitary fitting clamp 8A 8B 8C 2½" sanitary fitting clamp 3" sanitary fitting clamp (Note: Sanitary connection dimensionally corresponds to the applicable ISO 2852 standard) 8D 8E Probe length (length from process connection face) Note: No Y01 needed in order code for standard lengths Compact 98 mm (3.86 inch) Extended rod, 250 mm (9.84 inch) Extended rod, 350 mm (13.78 inch) A B C Extended rod, 500 mm (19.69 inch) Extended rod, 750 mm (29.53 inch) Extended rod, 1000 mm (39.37 inch) D E F Extended rod, 1250 mm (49.21 inch) Extended rod, 1350 mm (53.15 inch) Extended rod, 1500 mm (59.06 inch) G H J Extended rod, 1750 mm (68.90 inch) Extended rod, 2000 mm (78.74 inch) K L Add order code Y01 and plain text: "Insertion length ... mm" Extended rod, 110 ... 350 mm (4.3 ... 13.78 inch) Extended rod, 351 ... 1000 mm (13.82 ... 39.33 inch) Extended rod, 1001 ... 2000 mm (39.41 ... 78.74 inch) Order No. C) 7ML5642Pointek CLS200 - Digital - Rod with Sanitary process connection 7 7 7 77 - 77 7 0 Versatile inverse frequency shift capacitance level switch with optional process connection choices and configurable output, ideal for detection of liquids, solids, slurries, foam, and interfaces 5 Enclosure and lid Aluminum epoxy coated A B C D 2 x ½" NPT via adapter - cable inlet, IP65 2 x M20x1.5 cable inlet, IP65 2 x ½" NPT via adapter - cable inlet, IP68 2 x M20x1.5 cable inlet, IP68 1) M N Barrier or Intrinsically Safe power supply required for Intrinsically Safe protection C) Subject to export regulations AL: N, ECCN: EAR99. Order code Selection and Ordering data P Further designs Extended rod, 2001 ... 3000 mm (78.78 ... 118.11 inch) Extended rod, 3001 ... 4000 mm (118.15 ... 157.48 inch) Extended rod, 4001 ... 5000 mm (157.52 ... 196.85 inch) Q Please add "-Z" to Order No. and specify Order code(s). R Total insertion length: enter the total insertion length in plain text description Y01 T Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 16 characters) specify in plain text Y15 Extended rod, 5001 ... 5500 mm (196.89 ... 216.53 inch) Acceptance test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and ISO 9000 C11 Inspection Certificate Type 3.1 per EN 10204 C12 Thermal isolator Without thermal isolator With thermal isolator [for process connection temperatures over +85 °C (+185 °F)] Remote mount electronics and mounting bracket With 2 m (79 inch) of cable With 5 m (197 inch) of cable Wetted seals FKM FFKM [for process temperatures above -20 °C (-4°F)] S 0 1 Operating Instructions 2 3 0 1 Note: The Operating Instructions should be ordered as a separate line on the order. This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and manual library. See page 5/34 Accessories See page 5/34 Probe material 316L Stainless Steel with PPS probe body 316L Stainless Steel with PVDF probe body Approvals Non-Sparking: CE, C-TICK, ATEX II 3 G Ex nA II T6...T4, ATEX II 2 D IP6X T100 °C 0 1 B Dust Ignition Proof: CE, C-TICK, ATEX II 1/2 D T100 °C C Intrinsically Safe:1) CE, C-TICK, ATEX II 1 G EEx ia IIC T6...T4, ATEX II 1/2 D IP6X T100 °C D Flameproof Enclosure with IS Probe: CE, C-TICK, ATEX II 1/2 G EEx d[ia] IIC T6...T4, ATEX II 1/2 D T100 °C E Siemens FI 01 · 2012 5/31 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS200 – Digital 5 Selection and Ordering data Order No. C) Pointek CLS200 - Digital - Rod with Sliding coupling with Threaded process connection Versatile inverse frequency shift capacitance level switch with optional process connection choices and configurable output, ideal for detection of liquids, solids, slurries, foam, and interfaces Process connection Threaded, 316L stainless steel ¾" NPT [(Taper), ANSI/ASME B1.20.1] 1" NPT [(Taper), ANSI/ASME B1.20.1] 1¼" NPT [(Taper), ANSI/ASME B1.20.1] 1½" NPT [(Taper), ANSI/ASME B1.20.1] R ¾" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] R 1" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] R 1½" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] G ¾" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] G 1" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] G 1½" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] Probe length (length from flange face) (threaded lengths include process thread) Note: No Y01 needed in order code for standard lengths Extended rod, 350 mm (13.78 inch) Extended rod, 500 mm (19.69 inch) Extended rod, 750 mm (29.53 inch) Extended rod, 1000 mm (39.37 inch) Extended rod, 1250 mm (49.21 inch) Extended rod, 1350 mm (53.15 inch) Extended rod, 1500 mm (59.06 inch) Extended rod, 1750 mm (68.90 inch) Extended rod, 2000 mm (78.74 inch) Add order code Y01 and plain text: "Insertion length ... mm" Extended rod, 350 ... 1000 mm (13.82 ... 39.33 inch) Extended rod, 1001 ... 2000 mm (39.41 ... 78.74 inch) Extended rod, 2001 ... 3000 mm (78.78 ... 118.11 inch) Extended rod, 3001 ... 4000 mm (118.15 ... 157.48 inch) Extended rod, 4001 ... 5000 mm (157.52 ... 196.85 inch) Extended rod, 5001 ... 5500 mm (196.89 ... 216.53 inch) Thermal isolator Without thermal isolator With thermal isolator [for process connection temperatures over +85 °C (+185 °F)] Remote mount electronics and mounting bracket With 2 m (79 inch) of cable With 5 m (197 inch) of cable Wetted seals FKM and PTFE FFKM and PTFE [for process temperatures above -20°C (-4°F)] Probe material 316L Stainless Steel with PPS probe body 316L Stainless Steel with PVDF probe body Approvals Non-Sparking: CE, C-TICK, ATEX II 3 G Ex nA II T6...T4, ATEX II 2 D IP6X T100 °C Dust Ignition Proof: CE, C-TICK, ATEX II 1/2 D T100 °C Intrinsically Safe:1) CE, C-TICK, ATEX II 1 G EEx ia IIC T6...T4, ATEX II 1/2 D IP6X T100 °C Flameproof Enclosure with IS Probe: CE, C-TICK, ATEX II 1/2 G EEx d[ia] IIC T6...T4, ATEX II 1/2 D T100 °C 7ML563437 7 7 77 - 777 0 5/32 Siemens FI 01 · 2012 Order No. C) 7ML56343Pointek CLS200 - Digital - Rod with Sliding coupling with Threaded process connection 77 7 77 - 777 0 Versatile inverse frequency shift capacitance level switch with optional process connection choices and configurable output, ideal for detection of liquids, solids, slurries, foam, and interfaces Non-incendive: F CSA/FM Class I, Div. 2, Gr. A, B, C, D CSA/FM Class II, Div. 2, Gr. F, G CSA/FM Class III T4 or T6 Dust Ignition Proof with IS Probe: G CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 Intrinsically Safe:1) H CSA/FM Class I, Div. 1, Gr. A, B, C, D CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 Explosion Proof with IS Probe: J CSA/FM Class I, Div. 1, Gr. A, B, C, D CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 General Purpose (CSA, FM) K General Purpose (CE, C-TICK) L Enclosure and lid Aluminum epoxy coated 2 x ½" NPT via adapter - cable inlet, IP65 A 2 x M20x1.5 cable inlet, IP65 B 2 x ½" NPT via adapter - cable inlet, IP68 C 2 x M20x1.5 cable inlet, IP68 D Selection and Ordering data 0A 0B 0C 0D 1A 1B 1D 3A 3B 3D C D E F G H J K L 1) Barrier or Intrinsically Safe power supply required for Intrinsically Safe protection C) Subject to export regulations AL: N, ECCN: EAR99. Selection and Ordering data M Further designs N Please add "-Z" to Order No. and specify Order code(s). Order code P Total insertion length: enter the total insertion length in plain text description Y01 Q Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 16 characters) specify in plain text Y15 Acceptance test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and ISO 9000 C11 Inspection Certificate Type 3.1 per EN 10204 C12 R S 0 1 Operating Instructions 2 3 0 1 0 1 B C D E Note: The Operating Instructions should be ordered as a separate line on the order. This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and manual library. See page 5/34 Accessories See page 5/34 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS200 – Digital Selection and Ordering data Order No. C) Pointek CLS200 - Digital - PFA Rod with PFA Flanged process connection Versatile inverse frequency shift capacitance level switch with optional process connection choices and configurable output, ideal for detection of liquids, solids, slurries, foam, and interfaces Process connection Welded flange, PFA coated, 316L stainless steel, raised face 1" ASME, 150 lb 1" ASME, 300 lb 1" ASME, 600 lb 1½" ASME, 150 lb 1½" ASME, 300 lb 1½" ASME, 600 lb 2" ASME, 150 lb 2" ASME, 300 lb 2" ASME, 600 lb 3" ASME, 150 lb 3" ASME, 300 lb 3" ASME, 600 lb 4" ASME, 150 lb 4" ASME, 300 lb 4" ASME, 600 lb Welded flange, PFA coated, 316L stainless steel, Type A flat faced DN 25, PN 16 DN 25, PN 40 DN 40, PN 16 DN 40, PN 40 DN 50, PN 16 DN 50, PN 40 DN 80, PN 16 DN 80, PN 40 DN 100, PN 16 DN 100, PN 40 (Note: Flange bolting patterns and facings dimensionally correspond to the applicable ASME B16.5 or EN 1092-1 standard.) Probe length (length from process connection face) Note: No Y01 needed in order code for standard lengths Compact (Threaded 98 mm (3.86 inch) Extended rod, 250 mm (9.84 inch) Extended rod, 350 mm (13.78 inch) Extended rod, 500 mm (19.69 inch) Extended rod, 750 mm (29.53 inch) Extended rod, 1000 mm (39.37 inch) Extended rod, 1250 mm (49.21 inch) Extended rod, 1350 mm (53.15 inch) Extended rod, 1500 mm (59.06 inch) Extended rod, 1750 mm (68.90 inch) Extended rod, 2000 mm (78.74 inch) Add order code Y01 and plain text: "Insertion length ... mm" Extended rod, 200 ... 1000 mm (7.87 ... 39.33 inch) Extended rod, 1001 ... 2000 mm (39.41 ... 78.74 inch) Extended rod, 2001 ... 3000 mm (78.78 ... 118.11 inch) Extended rod, 3001 ... 4000 mm (118.15 ... 157.48 inch) Extended rod, 4001 ... 5000 mm (157.52 ... 196.85 inch) Extended rod, 5001 ... 5500 mm (196.89 ... 216.53 inch) Thermal isolator Without thermal isolator With thermal isolator [for process connection temperatures over +85 °C (+185 °F)] Remote mount electronics and mounting bracket With 2 m (79 inch) of cable With 5 m (197 inch) of cable 7ML56447 7 7 77 - 777 0 5A 5B 5C 5D 5E 5F 5G 5H 5J 5K 5L 5M 5N 5P 5Q 6A 6B 6C 6D 6E 6F 6G 6H 6J 6K Order No. C) 7ML5644Pointek CLS200 - Digital - PFA Rod with PFA Flanged process connection 77 7 77 - 777 0 Versatile inverse frequency shift capacitance level switch with optional process connection choices and configurable output, ideal for detection of liquids, solids, slurries, foam, and interfaces Wetted seals FKM 0 FFKM [for process temperatures above 1 -20°C (-4°F)] Probe material PFA Coated 316L Stainless Steel with PPS probe 0 body PFA Coated 316L Stainless Steel with PVDF probe 1 body Approvals Non-incendive: F CSA/FM Class I, Div. 2, Gr. A, B, C, D CSA/FM Class II, Div. 2, Gr. F, G CSA/FM Class III T4 or T6 Dust Ignition Proof with IS Probe: G CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 Intrinsically Safe:1) H CSA/FM Class I, Div. 1, Gr. A, B, C, D CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 Explosion Proof with IS Probe: J CSA/FM Class I, Div. 1, Gr. A, B, C, D CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 General Purpose (CSA, FM) K Enclosure and lid Aluminum epoxy coated 2 x ½" NPT via adapter - cable inlet, IP65 A 2 x M20x1.5 cable inlet, IP65 B 2 x ½" NPT via adapter - cable inlet, IP68 C 2 x M20x1.5 cable inlet, IP68 D Selection and Ordering data 1) Barrier or Intrinsically Safe power supply required for Intrinsically Safe pro-tection C) Subject to export regulations AL: N, ECCN: EAR99. A B C D E F G H J K L Order code Selection and Ordering data Further designs Please add "-Z" to Order No. and specify Order code(s). M N Total insertion length: enter the total insertion length in plain text description Y01 Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 16 characters) specify in plain text Y15 Acceptance test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and ISO 9000 C11 Inspection Certificate Type 3.1 per EN 10204 C12 R Operating Instructions Note: The Operating Instructions should be ordered as a separate line on the order. This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and manual library. S Accessories P Q See page 5/34 See page 5/34 0 1 2 3 Siemens FI 01 · 2012 5/33 5 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS200 - Standard and Digital Selection and Ordering data Order code Operating Instructions - Standard English C) 7ML1998-5JH03 C) 7ML1998-5JH32 German Note: The Operating Instructions should be ordered as a separate line on the order. Quick Start manual, multi-language C) 7ML1998-5QY82 This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. Operating Instructions - Digital English C) 7ML1998-5JJ03 C) 7ML1998-5JJ34 German Note: The Operating Instructions should be ordered as a separate line on the order. Quick Start manual, multi-language C) 7ML1998-5XA83 This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. Accessories 5 Sensguard, ¾" NPT (PPS) Only available for CLS200 with ¾" NPT thread 7ML1830-1DL Sensguard, R 1" (BSPT) (PPS) Only available for CLS200 with ¾" NPT thread 7ML1830-1DM One metallic cable gland M20x1.5, -40 ... +80 °C (-40 ... +176 °F) with integrated shield connection (available for PROFIBUS PA) 7ML1930-1AQ General Purpose 1/2" NPT General Purpose Cable Entry IP68/IP69K C) A5E03252530 NEMA6, -40 ... -100 °C (-40 ... -212 °F), cable size 6 ... 12 mm (0.236 ... 0.472 inch) M20x1.5 General Purpose Cable Entry IP68/IP69K C) A5E03252531 NEMA6,-40 ... -100 °C (-40 ... -212 °F), cable size 7 ... 12 mm (0.275 ... 0.472 inch) Hazardous Locations 1/2" NPT EMC rated Cable Gland: Dust Ignition Proof, Flameproof Exd, and Increased Safety ATEX II 2 GD ExtD A21 (Zone 1,Zone 2, Zone 21, Zone 22, and in Gas Groups IIA,IIB and IIC) -60 ... +80 °C IP66,IP67,IP68, NEMA4X, cable sizes 5.5 ... 12 mm (0.216 ... 0.472 inch) A5E03252527 M20 EMC rated Cable Gland: Dust Ignition Proof, Flameproof Exd, and Increased Safety ATEX II 2 GD ExtD A21 (Zone 1, Zone 2, Zone 21, Zone 22 and in Gas Groups IIA,IIB and IIC) -60 ... +80 °C IP66,IP67,IP68, NEMA4X, cable sizes 5.5 ... 12 mm (0.216 ... 0.472 inch) A5E03252528 Blind threaded flanges are available. Please contact [email protected] with a completed application data sheet on page 5/9 Pointek Specials 5/34 Siemens FI 01 · 2012 See page 5/79 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS200 - Standard and Digital ■ Characteristic curves Pressure/Temperature Curve CLS200 Sliding Coupling Threaded Process Connections (7ML5633 and 7ML5643) Permitted Operating Pressures P 30 bar (435 psi) 20 bar (290 psi) 10 bar (145 psi) atmospheric -40 ºF 14 ºF (-40 ºC) (-10 ºC) -1 bar (-14.5 psi) -150 ºC (-238 ºF) -100 ºC -50 ºC (-148 ºF) (-58 ºF) 100 ºF (38 ºC) 0 ºC RT 50 ºC (32 ºF) (122 ºF) 200 ºF (93 ºC) 300 ºF (149 ºC) 100 ºC (212 ºF) -29 ºC (-20 ºF) 150 ºC (302 ºF) 400 ºF (204 ºC) 200 ºC (392 ºF) 5 Permitted Operating Temperature T Example: Permitted operating pressure = 10 bar (145 psi) at 75 °C Pointek CLS200 Process Pressure/Temperature derating curves (7ML5633 and 7ML5643) Pressure/Temperature Curve CLS200 Cable Threaded Process Connections (7ML5631 and 7ML5641) Permitted Operating Pressures P 30 bar (435 psi) 20 bar (290 psi) 10 bar (145 psi) atmospheric -40 ºF 14 ºF (-40 ºC) (-10 ºC) -1 bar (-14.5 psi) -150 ºC (-238 ºF) -100 ºC -50 ºC (-148 ºF) (-58 ºF) 100 ºF (38 ºC) 0 ºC RT 50 ºC (32 ºF) (122 ºF) 200 ºF (93 ºC) 100 ºC (212 ºF) -29 ºC (-20 ºF) 300 ºF (149 ºC) 150 ºC (302 ºF) 400 ºF (204 ºC) 200 ºC (392 ºF) Permitted Operating Temperature T Pointek CLS200 Process Pressure/Temperature derating curves (7ML5631 and 7ML5641) Siemens FI 01 · 2012 5/35 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS200 - Standard and Digital Pressure/Temperature Curve CLS200 Compact and Extended Rod Threaded Process Connections (7ML5630 and 7ML5640) Permitted Operating Pressures P 40 bar (580 psi) 30 bar (435 psi) 20 bar (290 psi) 10 bar (145 psi) atmospheric -40 ºF 14 ºF (-40 ºC) (-10 ºC) -1 bar (-14.5 psi) -150 ºC (-238 ºF) 0 ºC RT 50 ºC (32 ºF) (122 ºF) -100 ºC -50 ºC (-148 ºF) (-58 ºF) 5 100 ºF (38 ºC) 200 ºF (93 ºC) 100 ºC (212 ºF) -29 ºC (-20 ºF) 300 ºF (149 ºC) 150 ºC (302 ºF) 400 ºF (204 ºC) 200 ºC (392 ºF) Permitted Operating Temperature T Pointek CLS200 Process Pressure/Temperature derating curves (7ML5630 or 7ML5640) Pressure/Temperature Curve CLS200 Compact and Extended Sanitary Type Sanitary Process Connections (7ML5632 and 7ML5642) Permitted Operating Pressures P 30 bar (435 psi) 20 bar (290 psi) 10 bar (145 psi) atmospheric -40 ºF 14 ºF (-40 ºC) (-10 ºC) -1 bar (-14.5 psi) -150 ºC (-238 ºF) -100 ºC -50 ºC (-148 ºF) (-58 ºF) 100 ºF (38 ºC) 0 ºC RT 50 ºC (32 ºF) (122 ºF) 200 ºF (93 ºC) 100 ºC (212 ºF) -29 ºC (-20 ºF) Pointek CLS200 Process Pressure/Temperature derating curves (7ML5632 and 7ML5642) 5/36 Siemens FI 01 · 2012 300 ºF (149 ºC) 150 ºC (302 ºF) 400 ºF (204 ºC) 200 ºC (392 ºF) Permitted Operating Temperature T © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS200 - Standard and Digital Pressure/Temperature Curve CLS200 Cable ASME Flanged Process Connections (7ML5631 and 7ML5641) Permitted Operating Pressures P 30 bar (435 psi) 20 bar (290 psi) atmospheric 10 bar (145 psi) -40 ºF 14 ºF (-40 ºC) (-10 ºC) -1 bar (-14.5 psi) -150 ºC (-238 ºF) -100 ºC -50 ºC (-148 ºF) (-58 ºF) ASME 150 lb1) 100 ºF (38 ºC) 0 ºC RT 50 ºC (32 ºF) (122 ºF) 200 ºF (93 ºC) 100 ºC (212 ºF) 300 ºF (149 ºC) 150 ºC (302 ºF) 400 ºF (204 ºC) 200 ºC (392 ºF) 500 ºF (260 ºC) 250 ºC (482 ºF) -29 ºC (-20 ºF) 1) 600 ºF (315 ºC) 300 ºC (572 ºF) 700 ºF (371 ºC) 350 ºC 400 ºC (662 ºF) (752 ºF) Permitted Operating Temperature T 5 The curve denotes the minimum allowable flange class for the shaded area below. Pointek CLS200 Process Pressure/Temperature derating curves (7ML5631 and 7ML5641) Pressure/Temperature Curve CLS200 Compact and Extended Rod ASME Flanged Process Connections (7ML5630 and 7ML5640) Permitted Operating Pressures P 50 bar (725 psi) 40 bar (580 psi) 30 bar (435 psi) ASME 300 lb1) 20 bar (290 psi) atmospheric -40 ºF 14 ºF (-40 ºC) (-10 ºC) -1 bar (-14.5 psi) -150 ºC (-238 ºF) ASME 150 lb1) 10 bar (145 psi) -100 ºC -50 ºC (-148 ºF) (-58 ºF) 100 ºF (38 ºC) 0 ºC RT 50 ºC (32 ºF) (122 ºF) 200 ºF (93 ºC) 100 ºC (212 ºF) 300 ºF (149 ºC) 150 ºC (302 ºF) -29 ºC (-20 ºF) 1) 400 ºF (204 ºC) 200 ºC (392 ºF) 500 ºF (260 ºC) 250 ºC (482 ºF) 600 ºF (315 ºC) 300 ºC (572 ºF) 700 ºF (371 ºC) 350 ºC 400 ºC (662 ºF) (752 ºF) Permitted Operating Temperature T The curve denotes the minimum allowable flange class for the shaded area below. Pointek CLS200 Process Pressure/Temperature derating curves (7ML5630 and 7ML5640) Siemens FI 01 · 2012 5/37 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS200 - Standard and Digital Pressure/Temperature Curve CLS200 Cable EN Flanged Process Connections (7ML5631 and 7ML5641) Permitted Operating Pressures P 30 bar (435 psi) 20 bar (290 psi) 10 bar (145 psi) PN 161) atmospheric -40 ºF 14 ºF (-40 ºC) (-10 ºC) -1 bar (-14.5 psi) -150 ºC (-238 ºF) -100 ºC -50 ºC (-148 ºF) (-58 ºF) 100 ºF (38 ºC) 0 ºC RT 50 ºC (32 ºF) (122 ºF) 200 ºF (93 ºC) 100 ºC (212 ºF) 300 ºF (149 ºC) 150 ºC (302 ºF) 400 ºF (204 ºC) 200 ºC (392 ºF) 500 ºF (260 ºC) 250 ºC (482 ºF) -29 ºC (-20 ºF) 5 1) 600 ºF (315 ºC) 300 ºC (572 ºF) 700 ºF (371 ºC) 350 ºC 400 ºC (662 ºF) (752 ºF) Permitted Operating Temperature T The curve denotes the minimum allowable flange class for the shaded area below. Pointek CLS200 Process Pressure/Temperature derating curves (7ML5631 and 7ML5641) Pressure/Temperature Curve CLS200 Compact and Extended Rod EN Flanged Process Connections (7ML5630 and 7ML5640) Permitted Operating Pressures P 50 bar (725 psi) 40 bar (580 psi) 30 bar (435 psi) PN 401) 20 bar (290 psi) -40 ºF 14 ºF (-40 ºC) (-10 ºC) -1 bar (-14.5 psi) -150 ºC (-238 ºF) PN 161) 10 bar (145 psi) atmospheric -100 ºC -50 ºC (-148 ºF) (-58 ºF) 100 ºF (38 ºC) 0 ºC RT 50 ºC (32 ºF) (122 ºF) 200 ºF (93 ºC) 100 ºC (212 ºF) 300 ºF (149 ºC) 150 ºC (302 ºF) -29 ºC (-20 ºF) 1) The curve denotes the minimum allowable flange class for the shaded area below. Pointek CLS200 Process Pressure/Temperature derating curves (7ML5630 and 7ML5640) 5/38 Siemens FI 01 · 2012 400 ºF (204 ºC) 200 ºC (392 ºF) 500 ºF (260 ºC) 250 ºC (482 ºF) 600 ºF (315 ºC) 300 ºC (572 ºF) 700 ºF (371 ºC) 350 ºC 400 ºC (662 ºF) (752 ºF) Permitted Operating Temperature T © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS200 - Standard and Digital ■ Dimensional drawings Compact version Threaded (7ML5630 and 7ML5640) Extended cable version Threaded (7ML5631 and 7ML5641) Extended rod version Threaded (7ML5630 and 7ML5640) Y01 (insertion length) Sanitary compact version Sanitary fitting (7ML5632 and 7ML5642) 316L stainless steel extension Y01 (insertion length) PPS or optional PVDF probe Ø20 (0.79) 84 (3.3) 22 (0.87) PPS or optional PVDF probe Min. insertion length = 200 (7.87) Max. insertion length = 5500 (216) 98 (3.8) 84 (3.3) 5 PPS or optional PVDF probe Min. insertion length = 500 (19.69) Max. insertion length = 30000 (1181) Applicable for liquids and solids applications. Cable can be shortened on site. PPS or optional PVDF probe Sanitary extended version Sanitary fitting (7ML5632 and 7ML5642) Sliding coupling version Threaded (7ML5633 and 7ML5643) 316L stainless steel sliding coupling Ø24 (0.95) PPS or optional PVDF probe Min. insertion length = 110 (4.3) Max. insertion length = 5500 (216) Y01 (insertion length) 316L stainless steel extension 98 (3.8) 252 (9.92) 316L stainless steel sanitary process connection Ø20 (0.79) 84 (3.3) thermal isolator 239 (9.41) 151 (5.94) lid without window Y01 (insertion length) M20: 135 (5.32) ½" NPT: 150 (5.91) lid with window 164 (6.46) 316L stainless steel sensor weight Ø20 (0.79) 316L stainless steel sanitary process connection 2 cable entries ½" NPT or M20 x 1.5 FEP insulated cable Ø6 (0.3) min. 215 (8.46) 120 (4.7) electronics/ enclosure PPS or optional PVDF probe Min. insertion length = 350 (13.82) Max. insertion length = 5500 (216) Pointek CLS200 dimensions - Threaded/Sanitary Process connections, dimensions in mm (inch) Siemens FI 01 · 2012 5/39 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS200 - Standard and Digital Compact version Welded Flange (7ML5630 and 7ML5640) Welded Flange, PFA coated (7ML5634 and 7ML5644) Extended rod version Welded Flange (7ML5630 and 7ML5640) Welded Flange, PFA coated (7ML5634 and 7ML5644) Extended cable version Welded Flange (7ML5631 and 7ML5641) 2 cable entries ½" NPT or M20 x 1.5 Ø20 (0.79) PPS or optional PVDF probe Min. insertion length = 200 (7.87) Max. insertion length = 5500 (216) lid with window 164 (6.46) 5 239 (9.41) 252 (9.92) 151 (5.94) 316L stainless steel sensor weight Ø20 (0.79) PPS or optional PVDF probe Min. insertion length = 500 (19.69) Max. insertion length = 30000 (1181) Applicable for liquids and solids applications. Cable can be shortened on site. lid without window thermal isolator FEP insulated cable Ø6 (0.3) 84 (3.3) M20: 135 (5.32) ½" NPT: 150 (5.91) 316L stainless steel extension (or PFA coated Y01 (insertion length) PPS or optional PVDF probe 84 (3.3) Y01 (insertion length) 98 (3.8) electronics/ enclosure Flange Facing (raised face) Flange Class Facing thickness ASME 150/300 2 (0.08) ASME 600/900 7 (0.28) PN16/40 2 (0.08) Insertion length does not include any raised face/gasket face dimension (see Flange Facing Table above) Pointek CLS200 dimensions - Flanged Process connections, dimensions in mm (inch) 5/40 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS200 - Standard and Digital ■ Schematics Wiring: Pointek CLS200 Standard white black red P2 (f ) (+) switch bank trip point S1 P1 K1 OFF GND 3 + delay 2 1 K4 sensor L1 L2 L3 sensor status power on 1 2 3 power supply 12 to 250 V AC/DC output status NC NO NO K2 K3 solid state switch: 30 V DC/30 V AC (peak), 82 mA max. relay contact: 8 A at 250 V AC, 2000 VA 5 A at 30 V DC, 150 W 5 Notes: - Identification label is on underside of lid. Switch and Potentiometer settings are for illustration purposes only (Refer to Operation/Setup in manual). - All field wiring must have insulation suitable for at least 250 V. - Relay contact terminals are for use with equipment having no accessible live parts and wiring having insulation suitable for at least 250 V. - Maximum working voltage between adjacent relay contacts shall be 250 V. - Refer to the Instruction Manual or contact Siemens representative for detailed wiring information. Wiring: Pointek CLS200 Digital white test input reed contact* white red (+) black (-) sensor alarm output solid-state switch orange (f) 24 V DC/PROFIBUS PA power connection: 24 V DC or PROFIBUS PA bus (not polarity sensitive). Notes: Refer to the Instruction Manual or contact a Siemens representative for detailed wiring information. *Magnet Activated Sensor Test A magnet can be used to test the sensor without opening the lid of the Pointek CLS200 Digital version. Bring the magnet close to the test area indicated on the enclosure. The sensor test starts and finishes automatically after 10 seconds. Pointek CLS200 connections Siemens FI 01 · 2012 5/41 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS300 – Standard ■ Overview ■ Configuration Installation 5 Pointek CLS300 (standard version) is an inverse frequency shift capacitance level switch with optional rod/cable choices and configurable output. It is ideal for detecting liquids, solids, slurries, foam, and interfaces in demanding conditions where high pressure and temperatures are present. Keep unit out of path of falling material, or protect probe from falling material. ■ Benefits • Patented Active-Shield technology so measurement is unaffected by material buildup or nozzle interference in active shield section • Performs in extremely abrasive conditions because of solid rod construction • Three LED indicators for adjustment control, output status and power • High-temperature version up to +400 °C (+185 °F) Build up of material in active shield area does not affect switch operation. ■ Application .5 0 ) (2 Siemens FI 01 · 2012 in 5/42 m Pointek CLS300 standard version has three LED indicators with basic relay and solid-state switch alarms. The robust design of CLS300 makes it specifically applicable for heavy solids applications where abrasive materials occur as in the mining industry. The fully potted electronics are unaffected by condensation, dust or vibration. Wetted parts are made of stainless steel with a PFA shield for high chemical resistance, and of ceramic and stainless steel for high temperature version. Materials with low or high dielectric constants can be accurately detected. The unique Active Shield suppresses interference from material buildup or long installation nozzles. The unique modular design of the Pointek CLS300 provides a wide range of configurations, process connections, extensions and approvals to meet the temperature and pressure requirements of specific applications. The modular design makes ordering easier and reduces stocking requirements. A wide range of probe configurations are available, including rod and cable versions. • Key Applications: liquids, slurries, bulk solids, relatively high pressure and temperature, hazardous areas, milling and mining applications min. 50 (2) Install probe at least 50 (2) from tank wall. Note angle of repose and adjust accordingly. Pointek CLS300 installation, dimensions in mm (inch) © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS300 – Standard ■ Technical specifications Mode of operation Measuring principle Design Inverse frequency shift capacitive level detection Input Measured variable Material (enclosure) Powder-coated aluminum with gasket Degree of Protection Standard: Type 4/NEMA 4/IP65 Optional: Type 4/NEMA 4/IP68 Cable inlet 2 x M20x1.5 thread (option: 2 x ½" NPT conduit entry including 1 plugged entry) Change in picoFarad (pF) Output Output signal 1 SPDT Form C relay Controls and displays - Max. contact voltage • 30 V DC • 250 V AC Displays 3 LEDs, for probe status, output status and power supply - Max. contact current • 5 A (DC) • 8 A (AC) Potentiometers 2 potentiometers for time delay and sensitivity Switches - Max. switching capacity • 150 W (DC) • 2000 VA (AC) 5 DIP switches for delay on/off, fail-safe high/low, time delay test/adjust, high/low sensitivity, test delay settings - Time delay (ON and/or OFF) 1 ... 60 s • Relay output • Solid-state output Power supply Supply 12 ... 250 V AC/DC, 0 ... 60 Hz, galvanically isolated, 2 W - Output Galvanically isolated - Protection Against reversed polarity (bipolar) Certificates and approvals - Max. switching voltage • 30 V (DC) • 30 V peak (AC) General Purpose CSA, FM, CE, C-TICK Flameproof Enclosure with IS Probe - Max. load current 82 mA ATEX II 1/2 G EEx d[ia] IIC T6...T1 ATEX II 1/2 D T100 °C - Voltage drop < 1 V, typical at 50 mA Dust Ignition Proof with IS Probe - Time delay (pre or post switching) 1 ... 60 s ATEX II 1/2 D T100 °C CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 Explosion Proof Enclosure with IS Probe CSA/FM Class I, Div. 1, Gr. A, B, C, D CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 Marine Lloyds Register of Shipping, Categories ENV1, ENV2 and ENV5 Overfill Protection WHG (Germany) VLAREM II (Belgium) Others Pattern Approval (China) Accuracy Resolution • Min. sensitivity (pF) 1 % change in actual capacitance • Max. temperature error 0.2 % of actual capacitance value Rated operating conditions1) Installation conditions • Location Indoor/outdoor Ambient conditions • Ambient temperature -40 ... +85 °C (-40 ... +185 °F)2) Medium conditions Liquids, bulk solids, slurries and interfaces, and applications with viscous materials • Relative dielectric constant εr Min. 1.5 • Process temperature - Rod/Cable version -40 ... +200 °C (-40 ... +392 °F)2) - High-temperature version -40 ... +400 °C (-40 ... +752 °F) • Process pressure3) 5 1) When operation is in areas classified as hazardous, observe restrictions according to relevant certificate. See also Pressure/Temperature curves starting on page 5/58. 2) Thermal isolator is used if process connection temperature exceeds +85 °C (+185 °F). 3) Pressure rating of process seal is temperature dependent. See Pressure/Temperature curves starting on page 5/58. -1 ... +35 bar g (-14.6 ... +511 psi g) Siemens FI 01 · 2012 5/43 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS300 – Standard Design: Probe Rod version High Temperature version Cable version Length Min. 250 mm (9.8 inch), max. 1000 mm (40 inch) Min. 250 mm (9.8 inch), max. 1000 mm (40 inch) Min. 1000 mm (40 inch), max. 25000 mm (984 inch) Sensor wetted parts PFA (no insulation on active probe), 316L stainless steel, PEEK isolators Ceramic (ZrO21)) isolators (no insulation on active probe), 316L stainless steel 316 stainless steel, optional PFA, PEEK isolators O-ring seal material FKM (optional FFKM)2) Graphite2) FKM (optional FFKM)2) Thermal isolator Optional Standard Optional Extension User selectable length User selectable length User selectable cable length 1) 2) Zirconium Oxide For Caustic Materials, please contact [email protected] for alternative O-rings. 5 5/44 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS300 – Standard Selection and Ordering data Order No. Order No. Selection and Ordering data C) 7ML5650Pointek CLS300 - Standard - Rod Version with Threaded or Flanged process connection 77 7 77 - 0 77 7 Inverse frequency shift capacitance level switch with optional rod/cable choices and configurable output. It is ideal for detecting liquids, solids, slurries, foam, and interfaces in demanding conditions where high pressure and temperatures are present. C) 7ML5650Pointek CLS300 - Standard - Rod Version with Threaded or Flanged process connection 77 7 77 - 0 77 7 Inverse frequency shift capacitance level switch with optional rod/cable choices and configurable output. It is ideal for detecting liquids, solids, slurries, foam, and interfaces in demanding conditions where high pressure and temperatures are present. Process connection Threaded, 316L stainless steel Add order code Y01 and plain text: "Insertion length ... mm" Extended rod, factory adjusted length 250 ... 499 mm (9.8 ... 19.65 inch) Extended rod, factory adjusted length 500 ... 749 mm (19.69 ... 29.49 inch) Extended rod, factory adjusted length 750 ... 999 mm (29.53 ... 39.3 inch) ¾" NPT [(Taper), ANSI/ASME B1.20.1] 1" NPT [(Taper), ANSI/ASME B1.20.1] 1¼" NPT [(Taper), ANSI/ASME B1.20.1] 0A 0B 0C 1½" NPT [(Taper), ANSI/ASME B1.20.1] R ¾" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] R 1" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] 0D 1A 1B R 1½" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] 1D G ¾" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] G 1" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] G 1½" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] 3A 3B 3D 5A 5B 5C 1½" ASME, 150 lb 1½" ASME, 300 lb 1½" ASME, 600 lb 5D 5E 5F 2" ASME, 150 lb 2" ASME, 300 lb 2" ASME, 600 lb 5G 5H 5J 3" ASME, 150 lb 3" ASME, 300 lb 3" ASME, 600 lb 5K 5L 5M 4" ASME, 150 lb 4" ASME, 300 lb 4" ASME, 600 lb 5N 5P 5Q Welded flange, 316L stainless steel, Type A flat faced DN 25, PN 16 DN 25, PN 40 DN 40, PN 16 6A 6B 6C DN 40, PN 40 DN 50, PN 16 DN 50, PN 40 6D 6E 6F DN 80, PN 16 DN 80, PN 40 DN 100, PN 16 6G 6H 6J DN 100, PN 40 (Note: Flange bolting patterns and facings dimensionally correspond to the applicable ASME B16.5 or EN 1092-1 standard.) 6K G Wetted seals FKM FFKM [for process temperatures above -20°C (-4°F)] 0 1 0 1 Probe material 316L stainless steel with PFA lining and PEEK isolators 5 0 Approvals Dust Ignition Proof with IS Probe: CE, C-TICK, ATEX II 1/2 D T100 °C C Flameproof Enclosure with IS Probe: CE, C-TICK, ATEX II 1/2 G EEx d[ia] IIC T6...T1, ATEX II 1/2 D T100 °C Flameproof Enclosure with IS Probe, with WHG approval: CE, C-TICK, ATEX II 1/2 G EEx d[ia] IIC T6...T1, ATEX II 1/2 D T100 °C D Dust Ignition Proof with IS Probe: CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 F Explosion Proof Enclosure with IS Probe: CSA/FM Class I, Div. 1, Gr. A, B, C, D CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 G General Purpose (CSA, FM) H A B C D E General Purpose (CE, C-TICK) J General Purpose with WHG approval (CSA, FM, CE, C-TICK) K Enclosure and lid Aluminum epoxy coated 2 x ½" NPT via adapter - cable inlet, IP65 2 x M20x1.5 cable inlet, IP65 2 x ½" NPT via adapter - cable inlet, IP68 2 x M20x1.5 cable inlet, IP68 Probe length (length from flange face) (threaded lengths include process thread) Note: No Y01 needed in order code for standard lengths Standard version, rod 350 mm (13.78 inch) Extended rod, length 500 mm (19.69 inch) Extended rod, length 750 mm (29.53 inch) Extended rod, length 1000 mm (39.37 inch) F Thermal isolator Without thermal isolator With thermal isolator [for process connection temperatures over +85 °C (+185 °F)] Welded flange, 316L stainless steel, raised face 1" ASME, 150 lb 1" ASME, 300 lb 1" ASME, 600 lb E Active shield length Standard length (125 mm threaded, 105 mm flanged) Extended shield (250 mm threaded, 230 mm flanged)1) Extended shield (400 mm threaded, 380 mm flanged)2) A B C D 0 1 2 1) Available with Probe version options B to D, F, G only [≥ 500 mm (19.69 inch)] 2) Available with Probe version options C, D, and, G only [≥ 750 mm (29.53 inch)] C) Subject to export regulations AL: N, ECCN: EAR99. Siemens FI 01 · 2012 5/45 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS300 – Standard Selection and Ordering data Order code Further designs Please add "-Z" to Order No. and specify Order code(s). Total insertion length: enter the total insertion length in plain text description Y01 Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 16 characters) specify in plain text Y15 Acceptance test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and ISO 9000 C11 Inspection Certificate Type 3.1 per EN 10204 C12 Order No. C) 7ML5651Pointek CLS300 - Standard - Cable Version with Threaded or Flanged process connection 77 7 77 - 777 7 Inverse frequency shift capacitance level switch with optional rod/cable choices and configurable output. It is ideal for detecting liquids, solids, slurries, foam, and interfaces in demanding conditions where high pressure and temperatures are present. Process connection Threaded, 316L stainless steel Operating Instructions Note: The Operating Instructions should be ordered as a separate line on the order. This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and manual library. See page 5/57 Accessories See page 5/57 5 Selection and Ordering data 1¼" NPT [(Taper), ANSI/ASME B1.20.1] 1½" NPT [(Taper), ANSI/ASME B1.20.1] R 1½" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] G 1½" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] 0C 0D 1D 3D Welded flange, 316L stainless steel, raised face 1½" ASME, 150 lb 1½" ASME, 300 lb 1½" ASME, 600 lb 5D 5E 5F 2" ASME, 150 lb 2" ASME, 300 lb 2" ASME, 600 lb 5G 5H 5J 3" ASME, 150 lb 3" ASME, 300 lb 3" ASME, 600 lb 5K 5L 5M 4" ASME, 150 lb 4" ASME, 300 lb 4" ASME, 600 lb 5N 5P 5Q Welded flange, 316L stainless steel, Type A flat faced DN 40, PN 16 DN 40, PN 40 DN 50, PN 16 6C 6D 6E DN 50, PN 40 DN 80, PN 16 DN 80, PN 40 6F 6G 6H DN 100, PN 16 DN 100, PN 40 (Note: Flange bolting patterns and facings dimensionally correspond to the applicable ASME B16.5 or EN 1092-1 standard.) 6J 6K Probe length (length from flange face) (threaded lengths include process thread) Note: No Y01 needed in order code for standard lengths Extended cable, 3000 mm (118.11 inch), length can be shortened by customer Extended cable, 6000 mm (236.22 inch), length can be shortened by customer A B Add order code Y01 and plain text: "Insertion length ... mm" Extended cable, 500 ... 1000 mm (19.69 ... 39.37 inch) E Extended cable, 1001 ... 5000 mm (39.41 ... 196.85 inch) F Extended cable, 5001 ... 10000 mm (196.89 ... 393.70 inch) G Extended cable, 10001 ... 15000 mm (393.74 ... 590.55 inch) Extended cable, 15001 ... 20000 mm (590.59 ... 787.40 inch) H Extended cable, 20001 ... 25000 mm (787.44 ... 984.25 inch) K Thermal isolator Without thermal isolator With thermal isolator [for process connection temperatures over +85 °C (+185 °F)] 5/46 Siemens FI 01 · 2012 J 0 1 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS300 – Standard Selection and Ordering data Wetted seals FKM FFKM [for process temperatures above -20°C (-4°F)] 0 1 Probe material Bare 316L stainless steel cable, PEEK isolators and 316L stainless steel cable weight PFA coated cable, PEEK isolators and 316L stainless steel cable weight Order code Selection and Ordering data Order No. C) 7ML5651Pointek CLS300 - Standard - Cable Version with Threaded or Flanged process connection 7 7 7 77 - 777 7 Inverse frequency shift capacitance level switch with optional rod/cable choices and configurable output. It is ideal for detecting liquids, solids, slurries, foam, and interfaces in demanding conditions where high pressure and temperatures are present. 0 Further designs Please add "-Z" to Order No. and specify Order code(s). Total insertion length: enter the total insertion length in plain text description Y01 Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 16 characters) specify in plain text Y15 Acceptance test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and ISO 9000 C11 Inspection Certificate Type 3.1 per EN 10204 C12 Operating Instructions 1 Approvals Dust Ignition Proof with IS Probe: CE, C-TICK, ATEX II 1/2 D T100 °C C Flameproof Enclosure with IS Probe: CE, C-TICK, ATEX II 1/2 G EEx d[ia] IIC T6...T1, ATEX II 1/2 D T100 °C Flameproof Enclosure with IS Probe, with WHG approval: CE, C-TICK, ATEX II 1/2 G EEx d[ia] IIC T6...T1, ATEX II 1/2 D T100 °C D Dust Ignition Proof with IS Probe: CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 F Explosion Proof Enclosure with IS Probe: CSA/FM Class I, Div. 1, Gr. A, B, C, D CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 G General Purpose (CSA, FM) H Note: The Operating Instructions should be ordered as a separate line on the order. This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and manual library. See page 5/57 Accessories See page 5/57 E General Purpose (CE, C-TICK) J General Purpose with WHG approval (CSA, FM, CE, C-TICK) K 5 Enclosure and lid Aluminum epoxy coated 2 x ½" NPT via adapter - cable inlet, IP65 2 x M20x1.5 cable inlet, IP65 2 x ½" NPT via adapter - cable inlet, IP68 2 x M20x1.5 cable inlet, IP68 Active shield length Standard length (125 mm threaded, 105 mm flanged) Extended shield (250 mm threaded, 230 mm flanged)1) Extended shield (400 mm threaded, 380 mm flanged)1) 1) A B C D 0 1 2 Available with Probe version options A, B, F to K, only [≥ 1000 mm (39.7 inch)] C) Subject to export regulations AL: N, ECCN: EAR99. Siemens FI 01 · 2012 5/47 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS300 – Standard Selection and Ordering data Selection and Ordering data Order No. Pointek CLS300 - Standard - High Temperature C) 7ML5652Rod Version with Threaded or Flanged process 7 7 7 00 0 - 0 7 7 7 connection Inverse frequency shift capacitance level switch with optional rod/cable choices and configurable output. It is ideal for detecting liquids, solids, slurries, foam, and interfaces in demanding conditions where high pressure and temperatures are present. Process connection Threaded, 316L stainless steel Add order code Y01 and plain text: "Insertion length ... mm" Extended rod, factory adjusted length 250 ... 499 mm (9.8 ... 19.65 inch) Extended rod, factory adjusted length 500 ... 749 mm (19.69 ... 29.49 inch) Extended rod, factory adjusted length 750 ... 999 mm (29.53 ... 39.3 inch) ¾" NPT [(Taper), ANSI/ASME B1.20.1] 1" NPT [(Taper), ANSI/ASME B1.20.1] 1¼" NPT [(Taper), ANSI/ASME B1.20.1] 0A 0B 0C 1½" NPT [(Taper), ANSI/ASME B1.20.1] R ¾" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] R 1" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] 0D 1A 1B R 1½" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] G ¾" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] G 1" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] 1D G 1½" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] 5 Order No. Pointek CLS300 - Standard - High Temperature C) 7ML5652Rod Version with Threaded or Flanged process 7 7 7 00 0 - 0 7 7 7 connection Inverse frequency shift capacitance level switch with optional rod/cable choices and configurable output. It is ideal for detecting liquids, solids, slurries, foam, and interfaces in demanding conditions where high pressure and temperatures are present. Wetted seals Graphite 3A 3B Probe material 316L stainless steel with ceramic (ZrO2) isolators 3D Approvals Welded flange, 316L stainless steel, raised face E F G 0 0 Dust Ignition Proof with IS Probe: CE, C-TICK, ATEX II 1/2 D T100 °C C D 1" ASME, 150 lb 1" ASME, 300 lb 1" ASME, 600 lb 5A 5B 5C 1½" ASME, 150 lb 1½" ASME, 300 lb 1½" ASME, 600 lb 5D 5E 5F Flameproof Enclosure with IS Probe: CE, C-TICK, ATEX II 1/2 G EEx d[ia] IIC T6...T1, ATEX II 1/2 D T100 °C Flameproof Enclosure with IS Probe, with WHG approval: CE, C-TICK, ATEX II 1/2 G EEx d[ia] IIC T6...T1, ATEX II 1/2 D T100 °C 2" ASME, 150 lb 2" ASME, 300 lb 2" ASME, 600 lb 5G 5H 5J Dust Ignition Proof with IS Probe: CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 F 3" ASME, 150 lb 3" ASME, 300 lb 3" ASME, 600 lb 5K 5L 5M Explosion Proof Enclosure with IS Probe: CSA/FM Class I, Div. 1, Gr. A, B, C, D CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 G 4" ASME, 150 lb 4" ASME, 300 lb 4" ASME, 600 lb 5N 5P 5Q General Purpose (CSA, FM) H Welded flange, 316L stainless steel, Type A flat faced DN 25, PN 16 DN 25, PN 40 DN 40, PN 16 6A 6B 6C DN 40, PN 40 DN 50, PN 16 DN 50, PN 40 6D 6E 6F DN 80, PN 16 DN 80, PN 40 DN 100, PN 16 6G 6H 6J DN 100, PN 40 (Note: Flange bolting patterns and facings dimensionally correspond to the applicable ASME B16.5 or EN 1092-1 standard.) 6K Rod 350 mm (13.78 inch) Extended rod, length 500 mm (19.69 inch) Extended rod, length 750 mm (29.53 inch) Extended rod, length 1000 mm (39.37 inch) 5/48 Siemens FI 01 · 2012 General Purpose (CE, C-TICK) J General Purpose with WHG approval (CSA, FM, CE, C-TICK) K Enclosure and lid Aluminum epoxy coated 2 x ½" NPT via adapter - cable inlet, IP65 2 x M20x1.5 cable inlet, IP65 2 x ½" NPT via adapter - cable inlet, IP68 A B C 2 x M20x1.5 cable inlet, IP68 D Active shield length Standard length (125 mm threaded, 105 mm flanged) Extended shield (250 mm threaded, 230 mm flanged)1) Extended shield (400 mm threaded, 380 mm flanged)2) 1) Probe length (length from flange face) (threaded lengths include process thread) Note: No Y01 needed in order code for standard lengths 2) Available with Probe version options B to D, F, G only [≥ 500 mm (19.69 inch)] Available with Probe version options C, D, and, G only [≥ 750 mm (29.53 inch)] C) Subject to export regulations AL: N, ECCN: EAR99H. A B C D E 0 1 2 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS300 – Standard Selection and Ordering data Order code Further designs Please add "-Z" to Order No. and specify Order code(s). Total insertion length: enter the total insertion length in plain text description Y01 Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 16 characters) specify in plain text Y15 Acceptance test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and ISO 9000 C11 Inspection Certificate Type 3.1 per EN 10204 C12 Operating Instructions Note: The Operating Instructions should be ordered as a separate line on the order. This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and manual library. See page 5/57 Accessories See page 5/57 5 Siemens FI 01 · 2012 5/49 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS300 – Digital ■ Overview ■ Application Pointek CLS300 digital version provides an integral LCD display for stand-alone use, with PROFIBUS PA communication (Profile version 3.0, Class B) when required. Solid-state switch alarm is standard. The robust design of CLS300 makes it specifically applicable for heavy solids applications where abrasive materials occur as in the mining industry. The fully potted electronics are unaffected by condensation, dust or vibration. 5 Pointek CLS300 (digital version) is an inverse frequency shift capacitance level switch with optional rod/cable choices and configurable output. It is ideal for detecting liquids, solids, slurries, foam, and interfaces in demanding conditions where high pressure and temperatures are present. The digital version includes PROFIBUS PA, an LCD display, and advanced diagnostic features. ■ Benefits • Patented Active-Shield technology so measurement is unaffected by material buildup or nozzle interference in active shield section • Performs in extremely abrasive conditions because of solid rod construction • Push-button calibration, full-function diagnostics • High sensitivity allows installation in a wide range of liquids, solids or slurry applications • Integral LCD display allows for easy menu-driven setup • PROFIBUS PA communication (SIMATIC PDM compatible) 5/50 Siemens FI 01 · 2012 Wetted parts are made of stainless steel with a PFA shield for high chemical resistance, and of ceramic and stainless steel for high temperature version. Materials with low or high dielectric constants can be accurately detected. The unique Active Shield suppresses interference from material buildup or long installation nozzles.108The unique modular design of the Pointek CLS300 provides a wide range of configurations, process connections, extensions and approvals to meet the temperature and pressure requirements of specific applications. The modular design makes ordering easier and reduces stocking requirements. A wide range of probe configurations are available, including rod and cable versions. • Key Applications: liquids, slurries, bulk solids, relatively high pressure and temperature, hazardous areas, milling and mining applications © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS300 – Digital ■ Configuration Installation Keep unit out of path of falling material, or protect probe from falling material. 5 Build up of material in active shield area does not affect switch operation. m in .5 0 ) (2 min. 50 (2) Install probe at least 50 (2) from tank wall. Note angle of repose and adjust accordingly. Pointek CLS300 installation, dimensions in mm (inch) Siemens FI 01 · 2012 5/51 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS300 – Digital ■ Technical specifications Controls and displays Mode of operation Measuring principle Inverse frequency shift capacitive level detection Local display LCD Configuration • Locally, using 3 button keypad (for standalone operation) • Remotely, using SIMATIC PDM (for installation on a network) Input Measured variable Change in picoFarad (pF) Output Power supply Solid-state output • Output • Protection • Max. switching voltage • Max. load current • Voltage drop • Time delay (pre or post switching) Galvanically isolated Against reversed polarity (bipolar) • 30 V (DC) • 30 V peak (AC) 82 mA < 1 V, typical at 50 mA Programmable by user (0 ... 100 s) Fail-safe mode Min. or max. Connection Removable terminal block Bus voltage (at process connection) • Standard: 12 ... 30 V DC • Intrinsically Safe: 12 ... 24 V DC Current consumption 12.5 mA Certificates and approvals General Purpose CSA, FM, CE, C-TICK Dust Ignition Proof ATEX II 1/2 D, 2 D IP6X T100 °C Flameproof Enclosure With IS Probe ATEX II 1/2 G EEx d[ia] IIC T6 ...T4 ATEX II 1/2 D T100 °C Dust Ignition Proof With IS Probe CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 Intrinsically Safe 4) ATEX II 1 G EEx ia IIC T6...T4 ATEX II 1/2 D, 2 D IP6X T100 °C CSA/FM Class I, Div. 1, Gr. A, B, C, D CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 Non-incendive CSA/FM Class I, Div. 2, Gr. A, B, C, D CSA/FM Class II, Div. 2, Gr. F, G CSA/FM Class III T4 or T6 Explosion Proof with IS Probe CSA/FM Class I, Div. 1, Gr. A, B, C, D CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 Marine Lloyds Register of Shipping, Categories ENV1, ENV2 and ENV5 Others Pattern Approval (China) Communication PROFIBUS PA (IEC 61158 CPF3 CP3/2) Bus physical layer: IEC 61158-2 MBP-(IS) Device profile: PROFIBUS PA profile for Process Control Devices Version 3.0, Class B FISCO field device Accuracy 5 Resolution • Min. sensitivity (pF) • Max. temperature error 1% change in actual capacitance 0.2% of actual capacitance value Rated operating conditions1) Installation conditions Location Indoor/outdoor Ambient conditions • Ambient temperature -40 ... +85 °C (-40 ... +185 °F)2) Medium conditions • Relative dielectric constant εr • Process temperature - Rod/Cable version - High Temperature version • Process pressure3) Liquids, bulk solids, slurries and interfaces, and applications with viscous materials Min. 1.5 -40 ... +200 °C (-40 ... +392 °F)2) -40 ... +400 °C (-40 ... +752 °F) -1 ... +35 bar g (-14.6 ... +511 psi g) Design Material (enclosure) Powder-coated aluminum with gasket Degree of protection Standard: Type 4/NEMA 4/IP65 Optional: Type 4/NEMA 4/IP68 Cable inlet 2 x M20x1.5 thread (option: 2 x ½" NPT conduit entry including 1 plugged entry) 1) When operation is in areas classified as hazardous, observe restrictions according to relevant certificate. See also Pressure/Temperature curves starting on page 5/58. 2) Thermal isolator is used if process connection temperature exceeds +85 °C (+185 °F) 3) Pressure rating of process seal is temperature dependent. See Pressure/Temperature curves starting on page 5/58. 4) Barrier or Intrinsically Safe power supply required for Intrinsically Safe protection Design: Proble Rod version High Temperature version Cable version Length Min. 250 mm (9.8 inch), max. 1000 mm (40 inch) Min. 250 mm (9.8 inch), max. 1000 mm (40 inch) Min. 1000 mm (40 inch), max. 25000 mm (984 inch) Sensor wetted parts PFA (no insulation on active probe), 316L stainless steel, PEEK isolators Ceramic (ZrO21)) isolators (no insulation on active probe), 316L stainless steel 316 stainless steel, optional PFA, PEEK isolators O-ring seal material FKM (optional FFKM)2) Graphite2) FKM (optional FFKM)2) Thermal isolator Optional Standard Optional Extension User selectable length User selectable length User selectable cable length 1) Zirconium Oxide 2) For Caustic Materials please contact [email protected] for for alternative O-rings 5/52 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS300 – Digital Selection and Ordering data Order No. Order No. Selection and Ordering data Pointek CLS300 - Digital - Rod with Threaded or C) 7ML5660Flanged process connection 7 7 7 77 - 0 77 7 Inverse frequency shift capacitance level switch with optional rod/cable choices and configurable output. It is ideal for detecting liquids, solids, slurries, foam, and interfaces in demanding conditions where high pressure and temperatures are present. Pointek CLS300 - Digital - Rod with Threaded or C) 7ML5660Flanged process connection 77 7 77 - 0 77 7 Inverse frequency shift capacitance level switch with optional rod/cable choices and configurable output. It is ideal for detecting liquids, solids, slurries, foam, and interfaces in demanding conditions where high pressure and temperatures are present. Process connection Threaded, 316L stainless steel Add order code Y01 and plain text: "Insertion length ... mm" ¾" NPT [(Taper), ANSI/ASME B1.20.1] 1" NPT [(Taper), ANSI/ASME B1.20.1] 1¼" NPT [(Taper), ANSI/ASME B1.20.1] 0A 0B 0C 1½" NPT [(Taper), ANSI/ASME B1.20.1] R ¾" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] R 1" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] 0D 1A 1B R 1½" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] G ¾" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] G 1" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] 1D 3A 3B G 1½" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] 3D Extended rod, factory adjusted length 250 ... 499 mm (9.8 ... 19.65 inch) Extended rod, factory adjusted length 500 ... 749 mm (19.69 ... 29.49 inch) Extended rod, factory adjusted length 750 ... 999 mm (29.53 ... 39.3 inch) 5A 5B 5C 1½" ASME, 150 lb 1½" ASME, 300 lb 1½" ASME, 600 lb 5D 5E 5F 2" ASME, 150 lb 2" ASME, 300 lb 5G 5H 2" ASME, 600 lb 5J 3" ASME, 150 lb 3" ASME, 300 lb 3" ASME, 600 lb 5K 5L 5M 4" ASME, 150 lb 4" ASME, 300 lb 4" ASME, 600 lb 5N 5P 5Q Welded flange, 316L stainless steel, Type A flat faced DN 25, PN 16 DN 25, PN 40 DN 40, PN 16 6A 6B 6C DN 40, PN 40 DN 50, PN 16 DN 50, PN 40 6D 6E 6F DN 80, PN 16 DN 80, PN 40 DN 100, PN 16 6G 6H 6J DN 100, PN 40 (Note: Flange bolting patterns and facings dimensionally correspond to the applicable ASME B16.5 or EN 1092-1 standard.) 6K G 0 With thermal isolator [for process connection temperatures over +85 °C (+185 °F)] Wetted seals FKM FFKM [for process temperatures above -20 °C (-4 °F)] Probe material 316L stainless steel with PFA lining and PEEK isolators 1 0 1 5 0 Approvals Dust Ignition Proof: CE, C-TICK, ATEX II 1/2 D, 2 D IP6X T100 °C B Intrinsically Safe1) CE, C-TICK, ATEX II 1 G EEx ia IIC T6...T4, ATEX II 1/2 D, 2 D IP6X T100 °C C Flameproof Enclosure with IS Probe: CE, C-TICK, ATEX II 1/2 G EEx d[ia] IIC T6...T4, ATEX II 1/2 D T100 °C D Dust Ignition Proof with IS Probe: CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 E Intrinsically Safe1) CSA/FM Class I, Div. 1, Gr. A, B, C, D CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 F Explosion Proof Enclosure with IS Probe: CSA/FM Class I, Div. 1, Gr. A, B, C, D CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 G General Purpose (CSA, FM) H General Purpose (CSA, FM, CE, C-TICK) J Enclosure andlLid Aluminum epoxy coated 2 x ½" NPT via adapter - cable inlet, IP65 2 x M20x1.5 cable inlet, IP65 2 x ½" NPT via adapter - cable inlet, IP68 2 x M20x1.5 cable inlet, IP68 Probe length (length from flange face) (threaded lengths include process thread) Note: No Y01 needed in order code for standard lengths Standard version, rod 350 mm (13.78 inch) Extended rod, length 500 mm (19.69 inch) Extended rod, length 750 mm (29.53 inch) Extended rod, length 1000 mm (39.37 inch) F Thermal isolator Without thermal isolator Welded flange, 316L stainless steel, raised face 1" ASME, 150 lb 1" ASME, 300 lb 1" ASME, 600 lb E A B C D A B C D Active shield length Standard length (125 mm threaded, 105 mm flanged) Extended shield (250 mm threaded, 230 mm flanged)2) Extended shield (400 mm threaded, 380 mm flanged)3) 0 1 2 1) Barrier or Intrinsically Safe power supply required for Intrinsically Safe protection 2) Available with Probe version options B to D, F, G only [≥ 500 mm (19.69 inch)] 3) Available with Probe version options C, D, and, G only [≥ 750 mm (29.53 inch) inch)] C) Subject to export regulations AL: N, ECCN: EAR99. Siemens FI 01 · 2012 5/53 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS300 – Digital Selection and Ordering data Order code Further designs Please add "-Z" to Order No. and specify Order code(s). Total insertion length: enter the total insertion length in plain text description Y01 Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 16 characters) specify in plain text Y15 Acceptance test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and ISO 9000 C11 Inspection Certificate Type 3.1 per EN 10204 C12 Process connection Threaded, 316L stainless steel 1¼" NPT [(Taper), ANSI/ASME B1.20.1] 1½" NPT [(Taper), ANSI/ASME B1.20.1] R 1½" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] G 1½" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] 0C 0D 1D 3D Welded flange, 316L stainless steel, raised face Operating Instructions Note: The Operating Instructions should be ordered as a separate line on the order. This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and manual library. See page 5/57 Accessories See page 5/57 5 Order No. Pointek CLS300 - Digital - Cable with Threaded C) 7ML5661or Flanged process connection 77 7 77 - 777 7 Versatile inverse frequency shift capacitance level switch with optional process connection choices and configurable output, ideal for detection of liquids, solids, slurries, foam, and interfaces Selection and Ordering data 1½" ASME, 150 lb 1½" ASME, 300 lb 1½" ASME, 600 lb 5D 5E 5F 2" ASME, 150 lb 2" ASME, 300 lb 2" ASME, 600 lb 5G 5H 5J 3" ASME, 150 lb 3" ASME, 300 lb 3" ASME, 600 lb 5K 5L 5M 4" ASME, 150 lb 4" ASME, 300 lb 4" ASME, 600 lb 5N 5P 5Q Welded flange, 316L stainless steel, Type A flat faced DN 40, PN 16 DN 40, PN 40 DN 50, PN 16 6C 6D 6E DN 50, PN 40 DN 80, PN 16 DN 80, PN 40 6F 6G 6H DN 100, PN 16 DN 100, PN 40 (Note: Flange bolting patterns and facings dimensionally correspond to the applicable ASME B16.5 or EN 1092-1 standard.) 6J 6K Probe length (length from flange face) (threaded lengths include process thread) Note: No Y01 needed in order code for standard lengths Extended cable, 3000 mm (118.11 inch), length can be shortened by customer Extended cable, 6000 mm (236.22 inch), length can be shortened by customer Add order code Y01 and plain text: "Insertion length ... mm" Extended cable, 500 ... 1000 mm (19.69 ... 39.37 inch) Extended cable, 1001 ... 5000 mm (39.41 ... 196.85 inch) Extended cable, 5001 ... 10000 mm (196.89 ... 393.70 inch) Extended cable, 10001 ... 15000 mm (393.74 ... 590.55 inch) Extended cable, 15001 ... 20000 mm (590.59 ... 787.40 inch) Extended cable, 20001 ... 25000 mm (787.44 ... 984.25 inch) 5/54 Siemens FI 01 · 2012 A B E F G H J K © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS300 – Digital Order No. Pointek CLS300 - Digital - Cable with Threaded C) 7ML5661or Flanged process connection 7 7 7 77 - 777 7 Versatile inverse frequency shift capacitance level switch with optional process connection choices and configurable output, ideal for detection of liquids, solids, slurries, foam, and interfaces Selection and Ordering data Thermal isolator Without thermal isolator With thermal isolator [for process connection temperatures over +85 °C (+185 °F)] Wetted seals FKM FFKM [for process temperatures above -20 °C (-4 °F)] Probe material Bare 316L stainless steel cable, PEEK isolators and 316L stainless steel cable weight PFA coated cable, PEEK isolators and 316L stainless steel cable weight 0 1 0 1 Order code Selection and Ordering data Further designs Please add "-Z" to Order No. and specify Order code(s). Total insertion length: enter the total insertion length in plain text description Y01 Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 16 characters) specify in plain text Y15 Acceptance test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and ISO 9000 C11 Inspection Certificate Type 3.1 per EN 10204 C12 Operating Instructions 0 1 Approvals Dust Ignition Proof: CE, C-TICK, ATEX II 1/2 D, 2 D IP6X T100 °C B Intrinsically Safe1) CE, C-TICK, ATEX II 1 G EEx ia IIC T6...T4, ATEX II 1/2 D, 2 D IP6X T100 °C C Flameproof Enclosure with IS Probe: CE, C-TICK, ATEX II 1/2 G EEx d[ia] IIC T6...T4, ATEX II 1/2 D T100 °C D Dust Ignition Proof with IS Probe: CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 E Intrinsically Safe1) CSA/FM Class I, Div. 1, Gr. A, B, C, D CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 F Explosion Proof Enclosure with IS Probe: CSA/FM Class I, Div. 1, Gr. A, B, C, D CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 G General Purpose (CSA, FM) H General Purpose (CSA, FM, CE, C-TICK) J Note: The Operating Instructions should be ordered as a separate line on the order. This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and manual library. See page 5/57 Accessories See page 5/57 5 Enclosure andlLid Aluminum epoxy coated 2 x ½" NPT via adapter - cable inlet, IP65 2 x M20x1.5 cable inlet, IP65 2 x ½" NPT via adapter - cable inlet, IP68 2 x M20x1.5 cable inlet, IP68 A B C D Active shield length Standard length (125 mm threaded, 105 mm flanged) Extended shield 250 mm threaded, 230 mm flanged)2) Extended shield (400 mm threaded, 380 mm flanged)2) 0 1 2 1) Barrier or Intrinsically Safe power supply required for Intrinsically Safe protection 2) Available with Probe version options A, B and, F to K only [≥ 1000 mm (39.7 inch)] C) Subject to export regulations AL: N, ECCN: EAR99. Siemens FI 01 · 2012 5/55 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS300 – Digital Selection and Ordering data Order No. Order No. C) 7ML5652Pointek CLS300 - Digital - High Temperature Rod version with Threaded or Flanged process 777 0 0 - 0 777 connection Inverse frequency shift capacitance level switch with optional rod/cable choices and configurable output. It is ideal for detecting liquids, solids, slurries, foam, and interfaces in demanding conditions where high pressure and temperatures are present. Process connection Threaded, 316L stainless steel Probe material 316L stainless steel with ceramic (ZrO2) isolators ¾" NPT [(Taper), ANSI/ASME B1.20.1] 1" NPT [(Taper), ANSI/ASME B1.20.1] 1¼" NPT [(Taper), ANSI/ASME B1.20.1] 0A 0B 0C 1½" NPT [(Taper), ANSI/ASME B1.20.1] R ¾" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] R 1" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] 0D 1A 1B R 1½" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] G ¾" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] G 1" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] 1D 3A 3B G 1½" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] 3D Approvals Dust Ignition Proof: CE, C-TICK, ATEX II 1/2 D, 2 D IP6X T100 °C Intrinsically Safe1) CE, C-TICK, ATEX II 1 G EEx ia IIC T6...T4, ATEX II 1/2 D, 2 D IP6X T100 °C Flameproof Enclosure with IS Probe: CE, C-TICK, ATEX II 1/2 G EEx d[ia] IIC T6...T4, ATEX II 1/2 D T100 °C Dust Ignition Proof with IS Probe: CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 Intrinsically Safe1) CSA/FM Class I, Div. 1, Gr. A, B, C, D CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 Explosion Proof Enclosure with IS Probe: CSA/FM Class I, Div. 1, Gr. A, B, C, D CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 General Purpose (CSA, FM) General Purpose (CSA, FM, CE, C-TICK) Welded flange, 316L stainless steel, raised face 5 Selection and Ordering data C) 7ML5652Pointek CLS300 - Digital - High Temperature Rod version with Threaded or Flanged process 777 0 0 - 0 777 connection Inverse frequency shift capacitance level switch with optional rod/cable choices and configurable output. It is ideal for detecting liquids, solids, slurries, foam, and interfaces in demanding conditions where high pressure and temperatures are present. 1" ASME, 150 lb 1" ASME, 300 lb 1" ASME, 600 lb 5A 5B 5C 1½" ASME, 150 lb 1½" ASME, 300 lb 1½" ASME, 600 lb 5D 5E 5F 2" ASME, 150 lb 2" ASME, 300 lb 2" ASME, 600 lb 5G 5H 5J 3" ASME, 150 lb 3" ASME, 300 lb 3" ASME, 600 lb 5K 5L 5M 4" ASME, 150 lb 4" ASME, 300 lb 4" ASME, 600 lb 5N 5P 5Q 2 x ½" NPT via adapter - cable inlet, IP65 2 x M20x1.5 cable inlet, IP65 2 x ½" NPT via adapter - cable inlet, IP68 2 x M20x1.5 cable inlet, IP68 Welded flange, 316L stainless steel, Type A flat faced DN 25, PN 16 DN 25, PN 40 DN 40, PN 16 6A 6B 6C DN 40, PN 40 DN 50, PN 16 DN 50, PN 40 6D 6E 6F Active shield length Standard length - (125 mm threaded, 105 mm flanged) Extended shield (250 mm threaded, 230 mm flanged)2) Extended shield (400 mm threaded, 380 mm flanged)3) DN 80, PN 16 DN 80, PN 40 DN 100, PN 16 DN 100, PN 40 (Note: Flange bolting patterns and facings dimensionally correspond to the applicable ASME B16.5 or EN 1092-1 standard.) 6G 6H 6J 6K Add order code Y01 and plain text: "Insertion length ... mm" Extended rod, factory adjusted length 250 ... 499 mm (9.8 ... 19.65 inch) Extended rod, factory adjusted length 500 ... 749 mm (19.69 ... 29.49 inch) Extended rod, factory adjusted length 750 ... 999 mm (29.53 ... 39.3 inch) Wetted seals Graphite 5/56 Siemens FI 01 · 2012 B C D E F G H J Enclosure andlLid Aluminum epoxy coated 1) A B C D 0 1 2 Barrier or Intrinsically Safe power supply required for Intrinsically Safe protection Available with Probe version options B to D, F, G only [≥ 500 mm (19.69 inch)] 3) Available with Probe version options C, D, and, G only [≥ 750 mm 2) (29.53 inch)] C) Subject to export regulations AL: N, ECCN: EAR99. Probe length (length from flange face) (threaded lengths include process thread) Note: No Y01 needed in order code for standard lengths Standard version, rod 350 mm (13.78 inch) Extended rod, length 500 mm (19.69 inch) Extended rod, length 750 mm (29.53 inch) Extended rod, length 1000 mm (39.37 inch) 0 A B C D E F G 0 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS300 – Standard and Digital Selection and Ordering data Order code Further designs Please add "-Z" to Order No. and specify Order code(s). Order No. Selection and Ordering data Operating Instructions - Standard English C) 7ML1998-5JH04 German Note: The Operating Instructions should be ordered as a separate line on the order. C) 7ML1998-5JH33 Quick Start manual, multi-language C) 7ML1998-5QY83 Total insertion length: enter the total insertion length in plain text description Y01 Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 16 characters) specify in plain text Y15 Acceptance test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and ISO 9000 C11 This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. Inspection Certificate Type 3.1 per EN 10204 C12 Operating Instructions - Digital Operating Instructions English C) 7ML1998-5JJ04 Note: The Operating Instructions should be ordered as a separate line on the order. This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and manual library. See page 5/57 French C) 7ML1998-5JJ11 Accessories See page 5/57 C) 7ML1998-5JJ33 German Note: The Operating Instructions should be ordered as a separate line on the order. Quick Start manual, multi-language C) 7ML1998-5XA83 This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. Accessories One metallic cable gland M20x1.5, -40 ... +80 °C (-40 ... +176 °F) with integrated shield connection (available for PROFIBUS PA) 7ML1930-1AQ General Purpose 1/2" NPT General Purpose Cable Entry IP68/IP69K NEMA6, -40 ... -100 °C (-40 ... -212 °F), cable size 6 ... 12 mm (0.236 ... 0.472 inch) C) A5E03252530 M20x1.5 General Purpose Cable Entry IP68/IP69K NEMA6,-40 ... -100 °C (-40 ... -212 °F), cable size 7 ... 12 mm (0.275 ... 0.472 inch) C) A5E03252531 Hazardous Locations 1/2" NPT EMC rated Cable Gland: Dust Ignition Proof, Flameproof Exd, and Increased Safety ATEX II 2 GD ExtD A21 (Zone 1,Zone 2, Zone 21, Zone 22, and in Gas Groups IIA,IIB and IIC) -60 ... +80 °C IP66,IP67,IP68, NEMA4X, cable sizes 5.5 ... 12 mm (0.216 ... 0.472 inch) A5E03252527 M20 EMC rated Cable Gland: Dust Ignition Proof, Flameproof Exd, and Increased Safety ATEX II 2 GD ExtD A21 (Zone 1,Zone 2, Zone 21, Zone 22 and in Gas Groups IIA,IIB and IIC) -60 ... +80 °C IP66,IP67,IP68, NEMA4X, cable sizes 5.5 ... 12 mm (0.216 ... 0.472 inch) A5E03252528 Blind threaded flanges are available. Please contact [email protected] with a completed application data sheet on page 5/9 Pointek Specials See page 5/79 C) Subject to export regulations AL: N, ECCN: EAR99. Siemens FI 01 · 2012 5/57 5 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS300 – Standard and Digital ■ Characteristic curves Pressure/Temperature Curve CLS300 Extended Rod and Cable Probes Threaded Process Connections (7ML5650, 7ML5651, 7ML5660 and 7ML5661) Permitted Operating Pressures P 40 bar (580 psi) 30 bar (435 psi) 20 bar (290 psi) 10 bar (145 psi) atmospheric -40 ºF 14 ºF (-40 ºC) (-10 ºC) 5 -1 bar (-14.5 psi) -150 ºC (-238 ºF) -100 ºC -50 ºC (-148 ºF) (-58 ºF) 100 ºF (38 ºC) 0 ºC RT 50 ºC (32 ºF) (122 ºF) 200 ºF (93 ºC) 100 ºC (212 ºF) 300 ºF (149 ºC) 150 ºC (302 ºF) 400 ºF (204 ºC) 200 ºC (392 ºF) 500 ºF (260 ºC) 250 ºC (482 ºF) -29 ºC (-20 ºF) 600 ºF (315 ºC) 300 ºC (572 ºF) 700 ºF (371 ºC) 350 ºC 400 ºC (662 ºF) (752 ºF) Permitted Operating Temperature T Example: Permitted operating pressure = 30 bar (435 psi) at 75 °C Pointek CLS300 Process Pressure/Temperature derating curves (7ML5650, 7ML5651, 7ML5660 and 7ML5661) Pressure/Temperature Curve CLS300 High Temperature Rod Probes Threaded Process Connections (7ML5652 and 7ML5662) Permitted Operating Pressures P 40 bar (580 psi) 30 bar (435 psi) 20 bar (290 psi) 10 bar (145 psi) atmospheric -40 ºF 14 ºF (-40 ºC) (-10 ºC) -1 bar (-14.5 psi) -150 ºC (-238 ºF) -100 ºC -50 ºC (-148 ºF) (-58 ºF) 100 ºF (38 ºC) 0 ºC RT 50 ºC (32 ºF) (122 ºF) 200 ºF (93 ºC) 100 ºC (212 ºF) 300 ºF (149 ºC) 150 ºC (302 ºF) -29 ºC (-20 ºF) Pointek CLS300 Process Pressure/Temperature derating curves (7ML5652 and 7ML5662) 5/58 Siemens FI 01 · 2012 400 ºF (204 ºC) 200 ºC (392 ºF) 500 ºF (260 ºC) 250 ºC (482 ºF) 600 ºF (315 ºC) 300 ºC (572 ºF) 700 ºF (371 ºC) 350 ºC 400 ºC (662 ºF) (752 ºF) Permitted Operating Temperature T © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS300 – Standard and Digital Pressure/Temperature Curve CLS300 Extended Rod and Cable Probes ASME Flanged Process Connections (7ML5650, 7ML5651, 7ML5660 and 7ML5661) Permitted Operating Pressures P 50 bar (725 psi) 40 bar (580 psi) 30 bar (435 psi) ASME 300 lb1) 20 bar (290 psi) atmospheric -40 ºF 14 ºF (-40 ºC) (-10 ºC) -1 bar (-14.5 psi) -150 ºC (-238 ºF) ASME 150 lb1) 10 bar (145 psi) -100 ºC -50 ºC (-148 ºF) (-58 ºF) 100 ºF (38 ºC) 0 ºC RT 50 ºC (32 ºF) (122 ºF) 200 ºF (93 ºC) 100 ºC (212 ºF) 300 ºF (149 ºC) 150 ºC (302 ºF) 400 ºF (204 ºC) 200 ºC (392 ºF) 500 ºF (260 ºC) 250 ºC (482 ºF) -29 ºC (-20 ºF) 1) 600 ºF (315 ºC) 300 ºC (572 ºF) 700 ºF (371 ºC) 5 350 ºC 400 ºC (662 ºF) (752 ºF) Permitted Operating Temperature T The curve denotes the minimum allowable flange class for the shaded area below. Pointek CLS300 Process Pressure/Temperature derating curves (7ML5650, 7ML5651, 7ML5660, and 7ML5661) Permitted Operating Pressures P Pressure/Temperature Curve CLS300 HighTemperature Rod Probes ASME Flanged Process Connections (7ML5652 and 7ML5662) 90 bar (1,305 psi) 80 bar (1,160 psi) 70 bar (1,015 psi) 60 bar (870 psi) ASME 600 lb1) 50 bar (725 psi) 40 bar (580 psi) 30 bar (435 psi) ASME 300 lb1) 20 bar (290 psi) ASME 150 lb1) atmospheric 10 bar (145 psi) -40 ºF 14 ºF (-40 ºC) (-10 ºC) -1 bar (-14.5 psi) -150 ºC (-238 ºF) -100 ºC -50 ºC (-148 ºF) (-58 ºF) 100 ºF (38 ºC) 0 ºC RT 50 ºC (32 ºF) (122 ºF) 200 ºF (93 ºC) 100 ºC (212 ºF) 300 ºF (149 ºC) 150 ºC (302 ºF) -29 ºC (-20 ºF) 1) 400 ºF (204 ºC) 200 ºC (392 ºF) 500 ºF (260 ºC) 250 ºC (482 ºF) 600 ºF (315 ºC) 300 ºC (572 ºF) 700 ºF (371 ºC) 350 ºC 400 ºC (662 ºF) (752 ºF) Permitted Operating Temperature T The curve denotes the minimum allowable flange class for the shaded area below. Pointek CLS300 Process Pressure/Temperature derating curves (7ML5652 and 7ML5662) Siemens FI 01 · 2012 5/59 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS300 – Standard and Digital Pressure/Temperature Curve CLS300 Extended Rod and Cable Probes EN Flanged Process Connections (7ML5650, 7ML5651, 7ML5660 and 7ML5661) Permitted Operating Pressures P 50 bar (725 psi) 40 bar (580 psi) 30 bar (435 psi) PN 401) 20 bar (290 psi) -40 ºF 14 ºF (-40 ºC) (-10 ºC) 5 -1 bar (-14.5 psi) -150 ºC (-238 ºF) PN 161) 10 bar (145 psi) atmospheric -100 ºC -50 ºC (-148 ºF) (-58 ºF) 100 ºF (38 ºC) 0 ºC RT 50 ºC (32 ºF) (122 ºF) 200 ºF (93 ºC) 100 ºC (212 ºF) 300 ºF (149 ºC) 150 ºC (302 ºF) 400 ºF (204 ºC) 200 ºC (392 ºF) 500 ºF (260 ºC) 250 ºC (482 ºF) -29 ºC (-20 ºF) 1) 600 ºF (315 ºC) 300 ºC (572 ºF) 700 ºF (371 ºC) 350 ºC 400 ºC (662 ºF) (752 ºF) Permitted Operating Temperature T The curve denotes the minimum allowable flange class for the shaded area below. Pointek CLS300 Process Pressure/Temperature derating curves (7ML5650, 7ML5651, 7ML5660 and 7ML5661) Pressure/Temperature Curve CLS300 High Temperature Rod Probes EN Flanged Process Connections (7ML56552 and 7ML5662) Permitted Operating Pressures P 50 bar (725 psi) 40 bar (580 psi) 30 bar (435 psi) PN 401) 20 bar (290 psi) -40 ºF 14 ºF (-40 ºC) (-10 ºC) -1 bar (-14.5 psi) -150 ºC (-238 ºF) PN 161) 10 bar (145 psi) Atmospheric -100 ºC -50 ºC (-148 ºF) (-58 ºF) 100 ºF (38 ºC) 0 ºC RT 50 ºC (32 ºF) (122 ºF) 200 ºF (93 ºC) 100 ºC (212 ºF) 300 ºF (149 ºC) 150 ºC (302 ºF) -29 ºC (-20 ºF) 1) The curve denotes the minimum allowable flange class for the shaded area below. Pointek CLS300 Process Pressure/Temperature derating curves (7ML5652 and 7ML5662) 5/60 Siemens FI 01 · 2012 400 ºF (204 ºC) 200 ºC (392 ºF) 500 ºF (260 ºC) 250 ºC (482 ºF) 600 ºF (315 ºC) 300 ºC (572 ºF) 700 ºF (371 ºC) 350 ºC 400 ºC (662 ºF) (752 ºF) Permitted Operating Temperature T © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS300 – Standard and Digital ■ Dimensional drawings Rod version Threaded (7ML5650 and 7ML5660) Lid Thermal isolator 185 (7.28) 171 (6.73) Thermal isolator Y02 1) Ø10 (0.35) Stainless steel weight Y01 (insertion length) min. = 500 (20)/max. = 25000 (984) PFA insulated cable 250 (9.84) Y02 Y01 (insertion length) min. = 500 (20)/max. = 25000 (984) Measuring length 250 (9.84) Ø6 (0.24) Y02 1) Cable version, insulated Threaded (7ML5651 and 7ML5661) 1) Stainless steel cable Ø32 (1.26) Lid without window Ø19 (0.75) Cable version, non-insulated Threaded (7ML5651 and 7ML5661) Stainless steel weight Y01 (insertion length) min. = 250 (9.8)/max. = 1000 (39.37) Probe Lid with window Measuring length Ø19 (0.75) Ceramic isolator(s) M20: 135 (5.32) ½" NPT: 150 (5.91) Measuring length Y01 (insertion length) min. = 250 (9.8)/max. = 1000 (39.37) Y02 1) Measuring length Probe 2 cable entries ½" NPT or M20 x 1.5 20 (0.79) 260 (10.24) 273 (10.75) Lid clip Electronics/ enclosure High temperature rod version Threaded (7ML5652 and 7ML5662) Ø32 (1.26) Note: 1) Extended Active Shield (Y02): standard length 125 mm (4.92"). Optional active shield lengths: 250 mm (9.84") or 400 mm (15.75"). Pointek CLS300 dimensions -Threaded Process connections, dimensions in mm (inch) Siemens FI 01 · 2012 5/61 5 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS300 – Standard and Digital Rod version Welded flange (7ML5650 and 7ML5660) High temperature rod version Welded flange (7ML5652 and 7ML5662) lid lid clip electronics/ enclosure Ø19 (0.75) 185 (7.28) lid without window 171 (6.73) thermal isolator Ø19 (0.75) Cable version, non-insulated Welded flange (7ML5651 and 7ML5661) Cable version, insulated Welded flange (7ML5651 and 7ML5661) Flange Facing (raised face) Ø32 (1.26) Facing thickness ASME 150/300 2 (0.08) ASME 600/900 7 (0.28) PN16/40 2 (0.08) Y02 stainless steel weight measuring length Ø10 (0.35) Y01 (insertion length) min. = 500 (20)/max. = 25000 (984) 1) PFA insulated cable 250 (9.84) 250 (9.84) Ø6 (0.24) Y01 (insertion length) min. = 500 (20)/max. = 25000 (984) stainless steel cable measuring length Y02 1) Flange Class stainless steel weight Ø32 (1.26) Note: 1) Extended Active Shield (Y02): standard length 105 mm (4.13"). Optional active shield lengths: 230 mm (9.06") or 380 mm (14.96"). Insertion length does not include any raised face/gasket face dimension (see Flange Facing Table above) Pointek CLS300 dimensions - Flanged Process connections, dimensions in mm (inch) 5/62 260 (10.24) 273 (10.75) 5 lid with window Y01 (insertion length) min. = 250 (9.8)/max. = 1000 (39.37) probe Y02 1) Ceramic isolator(s) M20: 135 (5.32) ½" NPT: 150 (5.91) measuring length probe thermal isolator Y01 (insertion length) min. = 250 (9.8)/max. = 1000 (39.37) measuring length Y02 1) 2 cable entries ½" NPT or M20 x 1.5 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS300 – Standard and Digital ■ Schematics Wiring: Pointek CLS300 Standard white black red P2 (f ) (+) switch bank trip point S1 P1 K1 OFF GND 3 + delay 2 1 K4 sensor L1 L2 L3 sensor status power on 1 2 3 power supply 12 to 250 V AC/DC output status NC NO NO K2 K3 solid state switch: 30 V DC/30 V AC (peak), 82 mA max. relay contact: 8 A at 250 V AC, 2000 VA 5 A at 30 V DC, 150 W 5 Notes: - Identification label is on underside of lid. Switch and Potentiometer settings are for illustration purposes only (Refer to Operation/Setup in manual). - All field wiring must have insulation suitable for at least 250 V. - Relay contact terminals are for use with equipment having no accessible live parts and wiring having insulation suitable for at least 250 V. - Maximum working voltage between adjacent relay contacts shall be 250 V. - Refer to the Instruction Manual or contact Siemens representative for detailed wiring information. Wiring: Pointek CLS300 Digital white test input reed contact* white red (+) black (-) sensor alarm output solid-state switch orange (f) 24 V DC/PROFIBUS PA power connection: 24 V DC or PROFIBUS PA bus (not polarity sensitive). Notes: Refer to the Instruction Manual or contact a Siemens representative for detailed wiring information. *Magnet Activated Sensor Test A magnet can be used to test the sensor without opening the lid of the Pointek CLS300 Digital version. Bring the magnet close to the test area indicated on the enclosure. The sensor test starts and finishes automatically after 10 seconds. Pointek CLS300 connection Siemens FI 01 · 2012 5/63 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS500 ■ Overview ■ Configuration Installation 5 Pointek CLS500 is an inverse frequency shift capacitance level switch for detecting interfaces, solids, liquids, toxic, and aggressive chemicals in critical conditions of high temperature and pressure. Keep unit out of path of falling material, or protect probe from falling material. ■ Benefits • Patented Active-Shield technology so measurement is unaffected by material buildup in active shield section • 2-wire loop powered with solid-state switch or 4 to 20/20 to 4 mA output • Simple push-button calibration and integrated local display • Full function diagnostics • HART communications for remote commissioning and inspection Build up of material in active shield area does not affect switch operation. ■ Application Patented Active-Shield technology ensures that measurement is unaffected by vapours, product deposits, dust and condensation. The unique mechanical probe design coupled with a high performance transmitter gives superior performance in a wide range of level detection applications. Pointek CLS500’s microprocessor-based electronics provide one-point calibration, making setup possible without shutting down your production process. • Key Applications: foam or liquid/foam level, glycol regenerators, high-pressure coalescers, LNG applications 50 (2) Install probe at least 50 (2) from tank wall. Pointek CLS500 installation, dimensions in mm (inch) 5/64 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS500 ■ Technical specifications Input Design Measuring range 0 ... 330 pF Span Min. 1 pF Output Solid-state switch • Output • Protection • Max. switching voltage • Max. load current • Voltage drop • Time delay (pre or post switching) Current loop Galvanically isolated Against reversed polarity (bipolar) 30 V (DC) 30 V peak (AC) 82 mA < 1 V, typical at 50 mA 1 ... 60 s 4 ... 20 mA/20 ... 4 mA Material • Wetted parts material - Standard rod • Probe isolation (rod) Probe diameter • Standard rod version (PFA) • High temperature rod version (Stainless steel) Probe length • Standard rod version (PFA) • High temperature rod version (Stainless steel) Accuracy (transmitter) Temperature stability 0.15 pF (0 pF) or < 0.25% (typical < 0.1%) of actual measurement value, whichever is greater over the full temperature range Non-linearity and repeatability 0.1% of full scale and actual measurement respectively Accuracy Deviation < 0.1% of measured value Rated operating conditions 1) Installation conditions - Location Indoor/outdoor Ambient conditions • Ambient temperature (transmitter) • Installation category • Pollution degree -40 ... +85 °C (-40 ... +185°F)2) I 4 Medium conditions • Relative dielectric constant εr • Process temperature - Standard (PFA) - High temperature stainless steel version with thermal isolator - Cryogenic version Process pressure • Standard (PFA) • High temperature version (Stainless steel) Process connection of probe • Threaded mounting • Flange mounting Enclosure • Material Max. 1000 mm (39.4 inch) with 16 mm (0.63 inch) diameter probe Max. measuring length 1000 mm (39.4 inch) with 19 mm (0.75 inch) diameter probe NPT [(Taper), ANSI/ASME B1.20.1] R [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] G [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] ASME, EN 1092-1 • Cable inlet • Degree of protection Power supply Max. 33 V DC Features Safety • Diagnostics with fault alarm when: -200 to +200 °C (-328 ... +392 °F) Contact [email protected] for details. Pressure rating of process seal is temperature dependent. See Pressure/Temperature curves on page 5/71. -1 ... +150 bar g (-14.6 ... +2175 psi g) -1 ... +35 bar g (-14.6 ... +507.6 psi g) 16 mm (0.63 inch) 19 mm (0.75 inch) Aluminium, epoxy-coated (Stainless steel option available. Contact [email protected]) 2 x ½" NPT Type 4X/NEMA4X/IP65, IP68 Measurement current signalling Min. 1.5 Temperature ratings are pressure dependent. See Pressure/Temperature curves on page 5/71. -50 ... +200 °C (-58 ... +392 °F) -60 ... +400 °C (-76 ... +752 °F) 316L stainless steel PFA • Function rotary switch • SMART communication NAMUR NE 43 Inputs/outputs fully galvanically isolated Polarity-insensitive current loop Fully potted Integrated safety barrier Primary variable (PV) out of limits, system failure in measurement circuit, deviation between A/D and D/A converter, check sum, watch dog and self-checking facility Positions 0 to 9, A to F Conforming to HART Communication Foundation (HCF) Siemens FI 01 · 2012 5/65 5 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS500 Certificates and approvals General Purpose CE, CSA/FM, C-TICK Non incendive/Non sparking CSA/FM Class I, Div. 2, Groups A, B, C, D T4 ATEX II 3G 2D EEx n A [ib] IIC T6 to T4 T100 °C Dust Ignition Proof CSA/FM Class II and III, Div. 1, Groups E, F, G T4 ATEX II 1/2 GD EEx d [ia] T6 to T1 T100 °C Explosion Proof FM Class 1, Div. 1, Groups A, B, C, D T4 ATEX II 1/2 GD EEx d [ia] IIC T6 to T1 T100 °C Marine Lloyds Register of Shipping, Categories ENV1, ENV2, ENV3, ENV5, Bureau Veritas 1) When operation is in areas classified as hazardous, observe restrictions according to relevant certificate. See also Pressure/Temperature curves on page 5/71. 2) Thermal isolator is used if process connection temperature exceeds +85 °C (+185 °F) 5 Pointek CLS500 probe version Standard HT Series Process connection types Standard (PFA) (7ML5601, 7ML5602, 7ML5603) High Temperature (Enamel or Stainless steel) (7ML5604) Threaded Available as standard – Flange Available as standard Available as standard Available as standard Available as standard None – HT Stainless: available as standard PFA Available as standard – 1000 mm (40 inch) 1000 mm (40 inch) Max. process pressure 150 bar g (2175 psi g) Stainless steel:2) 35 bar g (507 psi g) Max. process temperature +200 °C (+392 °F) +400 °C (+752 °F) Process connection materials 316L stainless steel Probe insulation Length parameters Max. rod length Process condtitions1) 1) When operation is in areas classified as hazardous, observe restrictions according to relevant certificate. See also Pressure/Temperature curves on page 5/71. Pressure rating of process seal is temperature dependent. See Pressure/Temperature curves on page 5/71. 2) Pressure rating of process seal is temperature dependent. See Pressure/Temperature curves on page 5/71. – Not available as standard 5/66 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS500 Selection and Ordering data Order No. Order No. Selection and Ordering data C) 7ML5601Pointek CLS500, threaded Inverse frequency shift capacitance level switch for 7 7 7 77 - 77 A 0 detecting interfaces, solids, liquids, toxic and aggressive chemicals in critical conditions of extreme temperature and pressure. C) 7ML5602Pointek CLS500, welded flange Inverse frequency shift capacitance level switch for 77 7 77 - 77 A 0 detecting interfaces, solids, liquids, toxic and aggressive chemicals in critical conditions of extreme temperature and pressure. Electronic transmitter No transmitter supplied MSP 2002-1 (330 pF) Electronic transmitter MSP 2002-1 (330 pF) 0 1 Process connection ¾" 1" 1¼" A B C 1½" 2" D E Threaded connection and rating NPT [(Taper), ANSI/ASME B1.20.1] R [(BSPT), EN 10226/PT (JIS-T) JIS B 0203] G [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] 4" ASME, 150 lb1) 4" ASME, 300 lb1) 6" ASME, 150 lb1) 6" ASME, 300 lb1) Welded flange, 316L stainless steel, Type A flat faced DN 50 PN 16 DN 50 PN 40 DN 80 PN 16 A B D Probe insulation/material of process connection PFA insulation/316L stainless steel 1 Approvals General Purpose: CE, CSA/FM, C-TICK CSA/FM Class I, Div. 2, Groups A, B, C, D T4; ATEX II 3GD 2D EEx nA [ib] IIC T6 to T4 T100 °C; CSA/FM Class II and III Div. 1, Groups E, F, G T4 1 2 ATEX II 1/2 GD EEx d [ia] IIC T6 to T1 T100 °C FM Class I, Div. 1, Groups A, B, C, D T4 4 6 Probe/electrode diameter 16 mm (0.63 inch) rigid rod, minimum insertion length 200 mm (7.9 inch), maximum insertion length 1000 mm (39.4 inch)1) EC ED FC FD GC HC Probe insulation/material of process connection PFA insulation/316L stainless steel 1 A B Add order code Y01 and Y02 in plain text: "Insertion/active shield length to mm" Approvals General Purpose CSA/FM Class I, Div. 2, Groups A, B, C, D T4; ATEX II 3G 2D EEx nA [ib] IIC T6 to T4 T100 °C; CSA/FM Class II and III Div. 1, Groups E, F, G T4 ATEX II 1/2 GD EEx d [ia] IIC T6 to T1 T100 °C FM Class I, Div. 1, Groups A, B, C, D T4 Probe/electrode diameter 16 mm (0.63 inch) rigid rod, min. length 200 mm (7.9 inch), max. length 1000 mm (39.4 inch) C) Subject to export regulations AL: N, ECCN: EAR99. Selection and Ordering data AA AB BA BB CA CB DA DB DN 80 PN 40 DN 100 PN 161) DN 125 PN 161) (Note: Flange bolting patterns and facings dimensionally correspond to the applicable ASME B16.5 or EN 1092-1 standard.) Thermal isolator/remote version Rigid thermal isolator [for process connection temperature over +85 °C (+185 °F)] No thermal isolator 1) 1 Process connection and pressure rating Welded flange, 316L stainless steel, raised face 2" ASME, 150 lb 2" ASME, 300 lb 3" ASME, 150 lb 3" ASME, 300 lb1) Order code Further designs Please add "-Z" to Order No. and specify Order code(s). Thermal isolator Rigid thermal isolator [for process temperature over +85 °C (+185 °F)] No thermal isolator 1) Total insertion length: enter the total insertion length in plain text description Y01 Active Shield length - minimum length is 50 mm Y02: to mm1) Y02 Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 16 characters) specify in plain text Y15 Acceptance test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and ISO 9000 C11 Inspection Certificate Type 3.1 per EN 10204 C12 5 1 1 2 4 6 1 A B Custom shipping methods required. Contact factory for more details. Operating Instructions Note: The Operating Instructions should be ordered as a separate line on the order. This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and manual library. See page 5/70 Pointek Specials See page 5/79 1) See dimension drawings on page 5/76 for further explanation of Y02 Siemens FI 01 · 2012 5/67 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS500 Selection and Ordering data Order code Further designs Please add "-Z" to Order No. and specify Order code(s). Total insertion length: enter the total insertion length in plain text description Active Shield length - minimum length is 50 mm.Y02: to mm1) Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 16 characters) specify in plain text Acceptance test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and ISO 9000 Inspection Certificate Type 3.1 per EN 10204 Operating Instructions Note: The Operating Instructions should be ordered as a separate line on the order. Y01 1) Electronic transmitter MSP 2002-1 (330 pF) Y15 Process connection and pressure rating Single piece flange, 316L stainless steel, raised face 2" ASME, 150 lb 2" ASME, 300 lb AA AB 3" ASME, 150 lb 3" ASME, 300 lb1) BA BB 4" ASME, 150 lb1) 4" ASME, 300 lb1) CA CB 6" ASME, 150 lb1) 6" ASME, 300 lb1) Single piece flange, 316L stainless steel, Type B1 raised faced DA DB DN 50 PN 16 DN 50 PN 25 EC ED DN 80 PN 16 DN 80 PN 25 FC FD DN 100 PN 161) DN 100 PN 251) GC GD DN 125 PN 161) HC C11 C12 See page 5/70 See page 5/79 See dimensional drawings on page 5/76 for further explanation of Y02 5 Probe insulation/material of process connection PFA insulation/316L stainless steel 1 1 2 ATEX II 1/2 GD EEx d [ia] IIC T6 to T1 T100 °C FM Class I, Div. 1, Groups A, B, C, D T4 4 6 Thermal isolator Rigid thermal isolator [for process connection temperature over +85 °C (+185 °F)] No thermal isolator 1) 1 A B Custom shipping methods required. Contact factory for more details C) Subject to export regulations AL: N, ECCN: EAR99. Siemens FI 01 · 2012 1 Approvals General Purpose: CE, CSA/FM, C-TICK CSA/FM Class I, Div. 2, Groups A, B, C, D T4; ATEX II 3G 2D EEx nA [ib] IIC T6 to T4 T100 °C; CSA/FM Class II and III Div. 1, Groups E, F, G T4 Probe/electrode diameter 16 mm (0.63 inch) rigid rod, maximum length 1000 mm (39.4 inch) (Y01) 5/68 Order No. C) 7ML5603Pointek CLS500, single piece flange Inverse frequency shift capacitance level switch for 77 7 77 - 77 A 0 detecting interfaces, solids, liquids, toxic and aggressive chemicals in critical conditions of extreme temperature and pressure. Y02 This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and manual library. Pointek Specials Selection and Ordering data © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS500 Selection and Ordering data Order code Further designs Please add "-Z" to Order No. and specify Order code(s). Order No. Selection and Ordering data C) 7ML5604Pointek CLS500 High temperature Inverse frequency shift capacitance level switch for 7 A 7 77 - 7 77 7 detecting interfaces, solids, liquids, toxic and aggressive chemicals in critical conditions of extreme temperature and pressure. Total insertion length: enter the total insertion length in plain text description Y01 Active Shield length - minimum length is 50 mm.Y02: to mm1) Y02 Electronic transmitter MSP 2002-1 (330 pF) Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 16 characters) specify in plain text Y15 Acceptance test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and ISO 9000 C11 Inspection Certificate Type 3.1 per EN 10204 C12 Process connection and pressure rating 316L stainless steel, raised face1) 2" ASME, 150 lb 2" ASME, 300 lb 2" ASME, 600 lb 2" ASME, 900 lb A1 A2 A3 A4 3" ASME, 150 lb 3" ASME, 300 lb2) 3" ASME, 600 lb2) 3" ASME, 900 lb2) B1 B2 B3 B4 4" ASME, 150 lb2) 4" ASME, 300 lb2) 4" ASME, 600 lb2) 4" ASME, 900 lb2) C1 C2 C3 C4 6" ASME, 150 lb2) 6" ASME, 300 lb2) 6" ASME, 600 lb2) 6" ASME, 900 lb2) 316L stainless steel, Type B1 flat faced D1 D2 D3 D4 DN 50 PN 16 DN 50 PN 25 DN 50 PN 40 DN 50 PN 63 E1 E2 E3 E4 DN 80 PN 16 DN 80 PN 25 DN 80 PN 402) DN 80 PN 632) F F F F DN 100 PN 162) DN 100 PN 252) DN 100 PN 402) DN 100 PN 632) G1 G2 G3 G4 DN 125 PN 162) DN 125 PN 252) DN 125 PN 402) DN 125 PN 632) (Note: Flange bolting patterns and facings dimensionally correspond to the applicable ASME B16.5 or EN 1092-1 standard.) H1 H2 H3 H4 Operating Instructions Note: The Operating Instructions should be ordered as a separate line on the order. This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and manual library. See page 5/70 Accessories See page 5/79 1) See dimensional drawings on page 5/76 for further explanation of Y02 1 Siemens FI 01 · 2012 5 1 2 3 4 5/69 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS500 Selection and Ordering data Order No. Selection and Ordering data C) 7ML5604Pointek CLS500 High temperature Inverse frequency shift capacitance level switch for 7 A 7 77 - 7 777 detecting interfaces, solids, liquids, toxic and aggressive chemicals in critical conditions of extreme temperature and pressure. Probe material of process connection No insulation/316L stainless steel3)4) Stilling well No stilling well 0 Approvals General Purpose CSA/FM Class I, Div. 2, Groups A, B, C, D T4; ATEX II 3G 2D EEx nA [ib] IIC T6 to T4 T100 °C; CSA/FM Class II and III Div. 1, Groups E, F, G T4 A B ATEX II 1/2 GD EEx d [ia] IIC T6 to T1 T100 °C FM Class I, Div. 1, Groups A, B, C, D T4 D F Probe/electrode diameter Maximum length 1000 mm (39.37 inch)4) Thermal isolator Rigid thermal isolator 5 1 1) 3) C) Subject to export regulations AL: N, ECCN: EAR99. 5/70 Siemens FI 01 · 2012 Please add "-Z" to Order No. and specify Order code(s). Total insertion length: enter the total insertion length in plain text description Y01 Active Shield length - minimum length is 50 mm.Y02: to mm1) Y02 Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 16 characters) specify in plain text Y15 Acceptance test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and ISO 9000 C11 Inspection Certificate Type 3.1 per EN 10204 C12 Operating Instructions English German A 1 Welded flange for no insulation option only Custom shipping methods required Non-conductive material only, stainless steel non-insulated probe diameter 19 mm (0.75 inch) 4) Add order code Y01 and Y02 in plain text: "Insertion/active shield length to mm" Minimum insertion length depends on probe version selected. See dimensional drawings on page 5/76 for more details. 2) Order code Further designs C) 7ML1998-5GG02 C) 7ML1998-5GG32 French 7ML1998-5GG11 Dutch Note: The Operating Instructions should be ordered as a separate line on the order. This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. 7ML1998-5GG41 Pointek Specials See page 5/79 1) See dimensional drawings on page 5/76 for further explanation of Y02 C) Subject to export regulations AL: N, ECCN: EAR99. © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS500 ■ Characteristic curves Pressure/temperature curve CLS500 rod probes Threaded process connections (7ML5601) Permitted operating pressures P 150 bar (2.175 psi) 140 bar (2.030 psi) 130 bar (1.885 psi) 120 bar (1.740 psi) 110 bar (1.595 psi) 5 100 bar (1.450 psi) 90 bar (1.305 psi) 80 bar (1.160 psi) 70 bar (1.015 psi) 60 bar (870 psi) 50 bar (725 psi) 40 bar (580 psi) 30 bar (435 psi) 20 bar (290 psi) Atmospheric 10 bar (145 psi) -40 ºF 14 ºF (-40 ºC)(-10 ºC) -1 bar (-14.5 psi) -150 ºC (-238 ºF) -100 ºC -50 ºC (-148 ºF) (-58 ºF) 100 ºF (38 ºC) 0 ºC RT 50 ºC (32 ºF) (122 ºF) 200 ºF (93 ºC) 100 ºC (212 ºF) -29 ºC (-20 ºF) 300 ºF (149 ºC) 150 ºC (302 ºF) 400 ºF (204 ºC) 200 ºC (392 ºF) 500 ºF (260 ºC) 250 ºC (482 ºF) 600 ºF (315 ºC) 300 ºC (572 ºF) 700 ºF (371 ºC) 350 ºC 400 ºC (662 ºF) (752 ºF) Permitted operating temperature T Example: Permitted operating pressure = 137 bar (1988 psi) at 75 °C Pointek CLS500 Process Pressure/Temperature derating curves (7ML5601) Siemens FI 01 · 2012 5/71 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS500 Pressure/Temperature Curve CLS500 Rod Probes ASME Flanged Process Connections (7ML5602 and 7ML5603) Permitted Operating Pressures P 150 bar (2,175 psi) 140 bar (2,030 psi) 130 bar (1,885 psi) 120 bar (1,740 psi) 110 bar (1,595 psi) 100 bar (1,450 psi) 5 90 bar (1,305 psi) 80 bar (1,160 psi) 70 bar (1,015 psi) 60 bar (870 psi) 50 bar (725 psi) 40 bar (580 psi) 30 bar (435 psi) ASME 300 lb1) 20 bar (290 psi) -40 ºF 14 ºF (-40 ºC)(-10 ºC) -1 bar (-14.5 psi) -150 ºC (-238 ºF) ASME 150 lb1) 10 bar (145 psi) atmospheric -100 ºC -50 ºC (-148 ºF) (-58 ºF) 100 ºF (38 ºC) 0 ºC RT 50 ºC (32 ºF) (122 ºF) 200 ºF (93 ºC) 100 ºC (212 ºF) 300 ºF (149 ºC) 150 ºC (302 ºF) -29 ºC (-20 ºF) 1) The curve denotes the minimum allowable flange class for the shaded area below. Pointek CLS500 Process Pressure/Temperature derating curves (7ML5602 and 7ML5603) 5/72 Siemens FI 01 · 2012 400 ºF (204 ºC) 200 ºC (392 ºF) 500 ºF (260 ºC) 250 ºC (482 ºF) 600 ºF (315 ºC) 300 ºC (572 ºF) 700 ºF (371 ºC) 350 ºC 400 ºC (662 ºF) (752 ºF) Permitted Operating Temperature T © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS500 Pressure/Temperature curve CLS500 Rod Probes EN Flanged process connections (7ML5602 and 7ML5603) Permitted Operating Pressures P 150 bar (2,175 psi) 140 bar (2,030 psi) 130 bar (1,885 psi) 120 bar (1,740 psi) 110 bar (1,595 psi) 100 bar (1,450 psi) 5 90 bar (1,305 psi) 80 bar (1,160 psi) 70 bar (1,015 psi) 60 bar (870 psi) 50 bar (725 psi) 40 bar (580 psi) 30 bar (435 psi) 20 bar (290 psi) PN 251) atmospheric -40 ºF 14 ºF (-40 ºC)(-10 ºC) -1 bar (-14.5 psi) -150 ºC (-238 ºF) PN 161) 10 bar (145 psi) -100 ºC -50 ºC (-148 ºF) (-58 ºF) 100 ºF (38 ºC) 0 ºC RT 50 ºC (32 ºF) (122 ºF) 200 ºF (93 ºC) 100 ºC (212 ºF) 300 ºF (149 ºC) 150 ºC (302 ºF) -29 ºC (-20 ºF) 1) 400 ºF (204 ºC) 200 ºC (392 ºF) 500 ºF (260 ºC) 250 ºC (482 ºF) 600 ºF (315 ºC) 300 ºC (572 ºF) 700 ºF (371 ºC) 350 ºC 400 ºC (662 ºF) (752 ºF) Permitted Operating Temperature T The curve denotes the minimum allowable flange class for the shaded area below. Pointek CLS500 Process Pressure/Temperature derating curves (7ML5602 and 7ML5603) Siemens FI 01 · 2012 5/73 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS500 Pressure/Temperature Curve CLS500 HighTemperature (no insulation) ASME Flanged Process Connections (7ML5604) Permitted Operating Pressures P 90 bar (1,305 psi) 80 bar (1,160 psi) 70 bar (1,015 psi) 60 bar (870 psi) ASME 600 lb1) 50 bar (725 psi) 40 bar (580 psi) 5 30 bar (435 psi) ASME 300 lb1) 20 bar (290 psi) ASME 150 lb1) 10 bar (145 psi) atmospheric -40 ºF 14 ºF (-40 ºC) (-10 ºC) -1 bar (-14.5 psi) -150 ºC (-238 ºF) -100 ºC -50 ºC (-148 ºF) (-58 ºF) 100 ºF (38 ºC) 0 ºC RT 50 ºC (32 ºF) (122 ºF) 200 ºF (93 ºC) 100 ºC (212 ºF) 300 ºF (149 ºC) 150 ºC (302 ºF) -29 ºC (-20 ºF) 1) The curve denotes the minimum allowable flange class for the shaded area below. Pointek CLS500 Process Pressure/Temperature derating curves (7ML5604) 5/74 Siemens FI 01 · 2012 400 ºF (204 ºC) 200 ºC (392 ºF) 500 ºF (260 ºC) 250 ºC (482 ºF) 600 ºF (315 ºC) 300 ºC (572 ºF) 700 ºF (371 ºC) 350 ºC 400 ºC (662 ºF) (752 ºF) Permitted Operating Temperature T © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS500 Pressure/Temperature Curve CLS500 HighTemperature (no insulation) EN Flanged Process Connections (7ML5604) Permitted Operating Pressures P 40 bar (580 psi) 30 bar (435 psi) PN 401) 20 bar (290 psi) PN 251) atmospheric 10 bar (145 psi) -40 ºF 14 ºF (-40 ºC) (-10 ºC) -1 bar (-14.5 psi) -150 ºC (-238 ºF) -100 ºC -50 ºC (-148 ºF) (-58 ºF) PN 161) 100 ºF (38 ºC) 0 ºC RT 50 ºC (32 ºF) (122 ºF) 200 ºF (93 ºC) 100 ºC (212 ºF) 300 ºF (149 ºC) 150 ºC (302 ºF) -29 ºC (-20 ºF) 1) 400 ºF (204 ºC) 200 ºC (392 ºF) 500 ºF (260 ºC) 250 ºC (482 ºF) 600 ºF (315 ºC) 300 ºC (572 ºF) 700 ºF (371 ºC) 350 ºC 400 ºC (662 ºF) (752 ºF) Permitted Operating Temperature T The curve denotes the minimum allowable flange class for the shaded area below. Pointek CLS500 Process Pressure/Temperature derating curves (7ML5604) Siemens FI 01 · 2012 5/75 5 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS500 ■ Dimensional drawings Standard rod version Threaded (7ML5601) 205 (8.1) Standard configuration (7ML5601) Transmitter/ electronics 1/2" NPT: 230 (9.1) Inactive tip Ø16 (0.63) Pointek CLS500 dimensions - Threaded Process connections, dimensions in mm (inch) 5/76 Siemens FI 01 · 2012 Thermal isolator 430 (16.9) With thermal isolator option (all versions) 270 (10.6) With explosion-proof seal option (all versions) Measuring length PFA insulated probe 30 (1.18) 5 Y02 Y01 (insertion length) min. = 200 (7.87) / max. = 1000 (39.37) 20 (0.79) © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS500 Standard Rod version Welded Flange (7ML5602) Single Piece Flange (7ML5603) 205 (8.1) Standard configuration (7ML5602, 7ML5603) transmitter/ electronics With explosion-proof seal option (all versions) With thermal isolator option (all versions) 430 (16.9) 270 (10.6 Y01 (insertion length) min. = 200 (7.87)/max. = 1000 (39.37) 30 (1.18) PFA insulated probe measuring length1) Y021) ½" NPT: 230 (9.1) thermal isolator 5 inactive tip Ø16 (0.63) High temperature rod version Welded Flange (7ML5604), Stainless steel rod 4) Flange Facing (raised face) Flange Class thermal isolator Facing thickness ASME 150/300 2 (0.08) ASME 600/900 7 (0.28) PN16/25/40/64 2 (0.08) Notes: 1) Min. Y02 (active shield length) = 50 (1.96) Min. Y02 (active shield length) = 105 (4.13) 3) Min. Y02 (active shield length) = 100 (3.94) 4) Non conductive materials only stainless steel probe measuring Y02 2) length2) Y01 (insertion length) min. = 200 (7.87)/max. = 1000 (39.37) 2) Insertion length does not include any raised face/gasket face dimension (see Flange Facing Table above) Ø19 (0.75) Pointek CLS500 dimensions - Flanged Process connections, dimensions in mm (inch) Siemens FI 01 · 2012 5/77 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pointek CLS500 ■ Schematics Ground lug Protective label Instrument system ground Measuring signal (mini-coaxial cable) Ground connection point for instrument system 5 Pointek CLS500 connections 5/78 Siemens FI 01 · 2012 Solid state switch relay (any polarity) 4-20 mA Current loop connection (any polarity) © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pontek CLS Specials ■ Selection and ordering data Pointek Specials. See note 1. Pointek Specials. See note 1. Order No. Kit, Sensor for cable units, PPS, Digital, FKM C) A5E01163678 Kit, Sensor for cable units, PPS, Standard, FFKM C) A5E01163679 Kit, Sensor for cable units, PPS, Digital, FFKM C) A5E01163680 Kit, Sensor for cable units, PVDF, Standard, FKM C) A5E01163681 Kit, Sensor for cable units, PVDF, Digital, FKM C) A5E01163682 Kit, Sensor for cable units, PVDF, Standard, FFKM C) A5E01163683 CLS100 Miscellaneous Parts Kit, Sensor for cable units, PVDF, Digital, FFKM C) A5E01163684 Custom length of cable is available only for 7ML5501-xxx1x and 7ML5501-xxx5x CLS200 Mounting Bracket, 316L stainless steel CLS100 Polycarbonate Lid and Gasket, FKM Kit, Lid and gasket, CLS100 enclosure version F) A5E01163671 See note 2 CLS200 Gasket (IP65), Synprene Spare gasket, enclosure version (IP65 versions only) F) A5E01163672 Spare mounting bracket A5E01163685 CLS200 PROFIBUS Connector (IP65) CLS200 Gasket (IP68), Silicone Spare, PROFIBUS connector (IP65 versions only) Spare gasket, enclosure version (IP68 versions) F) A5E01163673 A5E01163686 CLS200 Miscellaneous Parts CLS200 with FFKM O-rings (any version) CLS200 Blind Lid See note 2 CLS200 Electronics Test magnet, digital version 7ML1830-1JE Amplifier/power supply kit, standard version C) A5E03251681 Amplifier/power supply, digital version L) 7ML1830-1JF LCD display, digital version Spare aluminum blind lid (for standard versions only) A5E01163674 7ML1830-1JK CLS300 Cable Extensions, 316L stainless steel CLS200 Lid with window Spare aluminum lid with window A5E01163676 CLS200 Sensor Kit for cable units Kit, Sensor for cable units, PPS, Standard, FKM C) A5E01163677 Kit, Stainless steel cable extension, 1 m, adjustable by customer A5E01163688 Kit, Stainless steel cable extension, 3 m, adjustable by customer A5E01163689 Kit, Stainless steel cable extension, 5 m, adjustable by customer A5E01163690 Kit, Stainless steel cable extension, 10 m, adjustable by customer A5E01163691 Kit, Stainless steel cable extension, 15 m, adjustable by customer A5E01163693 Kit, Stainless steel cable extension, 20 m, adjustable by customer A5E01163695 Siemens FI 01 · 2012 5/79 5 © Siemens AG 2011 Level Measurement Point level measurement — Capacitance switches Pontek CLS Specials Pointek Specials. See note 1. Pointek Specials. See note 1. CLS300 Cable Extensions, 316 stainless steel with PFA coating CLS300 Electronics Kits with drivers (for cable versions) Kit, PFA cable extension, 1 m, adjustable by customer A5E01163697 Kit, PFA cable extension, 3 m, adjustable by customer A5E01163698 Kit, PFA cable extension, 5 m, adjustable by customer A5E01163699 Kit, Electronics with driver, standard CLS300. To be used in cable versions with length greater than 5 m. See notes3 and 4. C) A5E01163724 Kit, Electronics with driver, digital CLS300. To be used in cable versions with length greater than 5 m. See notes 3 and 4. C) A5E01163726 CLS300 Electronics Kit, PFA cable extension, 10 m, adjustable by customer A5E01163700 Kit, PFA cable extension, 15 m, adjustable by customer A5E01163701 Kit, PFA cable extension, 20 m, adjustable by customer A5E01163702 Test magnet, digital version 7ML1830-1JE Amplifier/power supply kit, standard version C) A5E03251683 Amplifier/power supply, digital version L) 7ML1830-1JF LCD display, digital version 7ML1830-1JK CLS300 Weight Kit, 316L stainless steel CLS300 Rod Kits, 316L stainless steel 5 Kit, Spare stainless steel weight. To be used in any cable version of CLS300 A5E01163727 Kit, Stainless steel rod 180 mm (7.09 inch) to be used with CLS300 units only (with standard active shield). Insertion length after installation is 350 mm (13.78 inch). A5E01163719 Kit, Stainless steel rod 330 mm (12.99 inch) to be used with CLS300 units only (with standard active shield). Insertion length after installation is 500 mm (19.69 inch). A5E01163720 Kit, Stainless steel rod 580 mm (22.83 inch) to be used with CLS300 units only (with standard active shield). Insertion length after installation is 750 mm (29.53 inch). A5E01163721 CLS500 Blind Lid Kit, Stainless steel rod 830 mm (32.68 inch) to be used with CLS300 units only (with standard active shield). Insertion length after installation is 1000 mm (39.37 inch). A5E01163722 Spare CLS500 aluminum blind lid Kit, Stainless steel rod 1330 mm (52.36 inch) to be used with CLS300 units only (with standard active shield). Insertion length after installation is 1500 mm (59.06 inch). See note 2 Kit, Stainless steel rod 1830 mm (72.05 inch) to be used with CLS300 units only (with standard active shield). Insertion length after installation is 2000 mm (78.74 inch). See note 2 Note 1: Special flange sizes and facings are available. Please contact [email protected] for part number and pricing. Submit Application Questionnaire found on page 5/9. Note 2: Please contact [email protected] for part number and pricing. Note 3: For General Purpose approvals only. Note 4: To maintain approvals, qualified trained Siemens personnel required for part replacement. Please contact [email protected] for special requests. Kit, Stainless steel rod customized length up to 1 m See note 2 C) Subject to export regulations AL: N, ECCN: EAR99. Kit, Stainless steel rod customized length up to 2 m See note 2 Spare gasket, CLS500 enclosure version, IP65 Transmitter, MSP 2002-1, 330 PF A5E01163729 L) 7ML1830-1JP F) Subject to export regulations AL: 91999, ECCN: N. J) Subject to export regulations AL: 91999, ECCN: EAR99. L) Subject to export regulations AL: N, ECCN: 3A991X. Kit, Electronics with driver, standard CLS300. To be used in rod or cable versions with length less than 5 m. See notes 3 and 4. C) A5E01163723 Kit, Electronics with driver, digital CLS300. To be used in rod or cable versions with length less than 5 m. See notes 3 and 4. C) A5E01163725 Siemens FI 01 · 2012 A5E01163728 CLS500 Electronics Kit CLS300 Electronics Kits with drivers (for rod or cable versions) 5/80 CLS500 Gasket (IP65), Silicone © Siemens AG 2011 Level Measurement Point level measurement — Vibrating switches SITRANS LVL100 ■ Overview ■ Configuration Horizontal mounting switching point switching point (recommended mounting position, particularly for adhesive applications) Vertical mounting 13 (0.51) SITRANS LVL100 is a compact vibrating level switch for use in liquid and slurry applications such as overflow, high, low, and demand applications, as well as pump protection. It is ideal for use in confined spaces. 13 (0.51) switching point with lower density switching point [approx. 13 (0.51)] 5 ■ Benefits • Proven vibrating level switch technology for liquids • Compact insertion length of 40 mm (1.57 inch) for confined space applications • Fault monitoring for corrosion, loss of vibration, or line break to the piezo drive • Integrated test function to confirm correct operation ■ Application SITRANS LVL100 is a compact level switch designed for industrial use in all areas of process technology and can be used with liquids and slurries. With an insertion length of only 40 mm (1.57“), SITRANS LVL100 can be mounted in small pipes and confined space applications. It is virtually unaffected by the chemical and physical properties of the liquid. The LVL100 can be used in difficult conditions including turbulence, air bubbles, foam generation, buildup, or external vibration. The tuning fork is piezoelectrically energized and vibrates at a mechanical resonance frequency of approximately 1200 Hz. The vibration frequency changes when the tuning fork is covered by the medium. This change is detected by the integrated oscillator and converted into a switching command. The integrated electronics evaluate the level signal and output a switching signal to connected devices. • Key Applications: For use in liquids and slurries, for level measurement, overfill, and dry run protection switching point with higher density Horizontal mounting in viscous or adhesive applications Moisture protection 30 (1.18) NOTE: Welded socket for flush mount optional. Ensure cable gland faces downward to avoid water ingress. SITRANS LVL100 Installation, dimensions in mm (inch) Siemens FI 01 · 2012 5/81 © Siemens AG 2011 Level Measurement Point level measurement — Vibrating switches SITRANS LVL100 ■ Technical specifications ■ Options Mode of operation Measuring principle Vibrating point level switch LVL100 Threaded Welded Socket G¾" A/316L Measured variable High and low, and demand Measuring Accuracy Hysteresis approx. 2 mm (0.08 inch) with vertical installation Switching delay approx. 500 ms (on/off) Frequency approx. 1200 Hz Rated operating conditions 5 Installation conditions • Location Indoor/outdoor Ambient conditions • Ambient temperature • Installation category • Pollution degree -40 ... +70 °C (-40 ... +158 °F) III 2 Medium conditions • Temperature - Standard - High temperature option • Pressure (vessel) • Density -40 ... +100 °C (-40 ... +212 °F) -40 ... +150 °C (-40 ... +302 °F) -1 to 64 bar g (-14.5 to 928 psi g) 0.7 to 2.5 g/cm³ (0.025 to 0.09 lbs/in³) Design Material • Enclosure • Tuning fork • Process connection (threaded) • Process seal • Process connection • Pipe thread, cylindrical (ISO 228 T1) • Pipe thread, tapered • Hygienic fittings 316L and Plastic PEI 316L (1.4404 or 1.4435) 316L (1.4404 or 1.4435) Klingersil C-4400 G ¾" A or G 1" A ¾" NPT or 1" NPT Bolting DN40 PN40 Tri-clamp 1", 1½", 2" PN 10 Degree of protection IP65/Type 4/NEMA 4 (with DIN 43650 valve plug), IP66/67 or IP68 (with M12 connector) Conduit entry 1 x M12 [IP66/IP67 or IP68 (0.2 bar)] Weight (housing) 250 g (9 oz) Power supply Supply voltage 20 ... 253 V AC, 50/60 Hz 20 ... 253 V DC Power consumption 1 to 8 VA (AC), approx. 1.3 W (DC) Certificates and approvals • Overfill protection (WHG) • Shipping approvals 5/82 Siemens FI 01 · 2012 32 (1.26) Contactless electronic switch Transistor output PNP 39 (1.54) G1" 32 (1.26) G¾" Output Output options G1" A/316L 29,5 (1.16) Input 53 (2.09) 60 (2.36) SITRANS LVL100 welded socket, dimensions in mm (inch) © Siemens AG 2011 Level Measurement Point level measurement — Vibrating switches SITRANS LVL100 Selection and Ordering data Order No. Selection and Ordering data SITRANS LVL100 Compact vibrating level switch for use in liquid and slurry applications such as overflow, high, low, and demand applications, as well as pump protection. Ideal for use in confined spaces. 7ML5748- Further designs 7 7 7 77 - 77 A 0 Please add "-Z" to Order No. and specify Order code(s). Approvals Without approvals Shipping approvals1) Overfill protection (WHG)2) 1 2 3 Process temperature Standard -40 ... +100 °C (-40 ... +212 °F)3) Extended -40 ... +150 °C (-40 ... +302 °F)3) Hygienic applications -40 ... +150 °C (-40 ... +302 °F)4) Cleaning including certificate (oil, grease and silicone free) W01 Identification Label, foil laser marking Y16 Acceptance test certificate 2.2 for instrument C14 Additional Operating Instructions Order No. LVL100 (Contactless electronic switch) A B C Process connection Thread G¾" A PN64/316L Thread G¾" A PN64/316L Ra< 0.8 µm5) Thread ¾" NPT PN64/316L A0 A1 A2 Thread ¾" NPT PN64/316L Ra< 0.8 µm5) Thread G1" A PN64/316L Thread G1" A PN64/316L Ra< 0.8 µm5) A3 A4 A5 Thread 1" NPT PN64/316L Thread 1" NPT PN64/316L Ra< 0.8 µm5) Tri-Clamp 1" PN16 DIN 32676/316L Ra< 0.8 µm5) A6 A7 A8 µm5) Order code • English 7ML1998-5KN01 • French 7ML1998-5KN11 • Spanish 7ML1998-5KN21 • German 7ML1998-5KN31 LVL100 (Transistor PNP) • English 7ML1998-5KP01 • French 7ML1998-5KP11 • Spanish 7ML1998-5KP21 • German This device is shipped with the Siemens Milltronics manual CD containing the complete Operating Instructions library. 7ML1998-5KP31 Tri-Clamp 1½" PN16 DIN 32676/316L Ra< 0.8 Tri-Clamp 2" PN16 DIN 32676/316L Ra< 0.8 µm5) Bolting DN25 PN40 DIN 11851/316L Ra< 0.8 µm5) B0 B1 B2 Bolting DN40 PN40 DIN 11851/316L Ra< 0.8 µm5) Bolting DN50 PN25 DIN 11851/316L Ra< 0.8 µm5) SMS DN38 PN6 SMS1145/316L Ra< 0.8 µm5) B3 B4 B5 G ¾" A/316L with FKM Seal 7ML1930-1EE G 1 A/316L with FKM Seal 7ML1930-1EF Hygienic fitting with compression nut F405) PN25/316L Ra < 0.8 µm B6 M27x1.5/316L with FKM Seal 7ML1930-1EG G ¾ A/316L with EPDM Seal 7ML1930-1EH G 1 A/316L with EPDM Seal 7ML1930-1EJ M27x1.5/316L with EPDM Seal 7ML1930-1EK Electronics Contactless electronic switch 20 ... 250 V AC/DC6) Transistor output PNP 10 ... 55 V DC Housing 316L Spare Parts LVL100 Threaded Welded Socket 1 2 1 Electrical connection/Protection M12x1/IP67 According to DIN 43650 including plug/IP65 Acc. to DIN 43650 incl. plug with QuickOn connection/IP65 A B C M12x1 incl. 5 m cable/IP68 (0.2 bar) D 1) 2) 3) 4) 5) 6) Available with Process Temperature option A only Available with Electronics option 2 only Available with process connection A0, A2, A4, and A6 only Available with process connection A1, A3, A5, and A7 to B6 only Available with Process Temperature option C only Available with Electrical connection/Protection option B and C only Siemens FI 01 · 2012 5/83 5 © Siemens AG 2011 Level Measurement Point level measurement — Vibrating switches SITRANS LVL100 ■ Characteristic curves Ambient temperature in °C (°F) Ambient Temperature to Process Temperature dependency (Standard version) 70 ºC (158 ºF) 50 ºC (122 ºF) 0 ºC (32 ºF) -40 ºC (-40 ºF) -40 ºC (-40 ºF) 5 -20 ºC (-4 ºF) 0 ºC 20 ºC 40 ºC 60 ºC 80 ºC 100 ºC (32 ºF) (68 ºF) (104 ºF) (140 ºF) (176 ºF) (212 ºF) Process temperature in °C (°F) Ambient temperature in °C (°F) Ambient Temperature to Process Temperature dependency (High temperature version) 70 ºC (158 ºF) 0 ºC (32 ºF) -40 ºC (-40 ºF) -40 ºC (-40 ºF) -20 ºC (-4 ºF) 0 ºC 20 ºC 40 ºC 60 ºC 80 ºC 100 ºC 120 ºC 140 ºC 150 ºC (32 ºF) (68 ºF) (104 ºF) (140 ºF) (176 ºF) (212 ºF) (248 ºF) (284 ºF) (302 ºF) Process temperature in °C (°F) SITRANS LVL100 Ambient Temperature/Process Temperature derating curves 5/84 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Point level measurement — Vibrating switches SITRANS LVL100 ■ Dimensional drawings SITRANS LVL100 (standard) SITRANS LVL100 (extended high temperature) 36 (1.42) 27 (1.06) Thread G ¾” A, G 1” A (DIN ISO 228/1), ¾” NPT or 1” NPT (valve plug DIN 43650) Tri-clamp (valve plug DIN 43650) 35 (1.38) Ø 31.7 (1.25) 158 (6.22) 32 Ø 31.7 (1.25) ~ 88 (3.46) G 1" A ~ 101 (3.98) 32 Ø 21.3 (0.84) L 40 (1.57) G ¾" A, ¾" NPT G 1" A, 1" NPT Ø 21.3 (0.84) Switching point L 13 (0.51) L= Length with G ¾” A, ¾” NPT: 66 (2.6) Length with G 1” A, 1” NPT: 69 (2.7) SITRANS LVL100 (standard with M12 connector) 5 L 40 (1.57) Switching point L= 13 (0.51) Length with G ¾” A, ¾“ NPT: 66 (2.6) Length with G 1“ A, 1” NPT: 69 (2.7) Length with Tri-clamp: 53 (2.1) SITRANS LVL100 (extended, high temperature) Bolting DIN 11851 (valve plug DIN 43650) SMS 1145 (valve plug DIN 43650) 10 (0.39) M12 x 1 ~ 115 (4.53) ~ 105 (4.13) Ø 31.7 (1.25) 32 158 (6.22) G ¾" A, ¾" NPT G 1" A, 1" NPT L Ø 21.3 (0.84) 40(1.57) L 40 (1.57) L Switching point Switching point 13 (0.51) L= Length with G ¾” A, ¾” NPT: 66 (2.6) Length with G 1“ A, 1” NPT: 69 (2.7) 13 (0.51) L= Length with bolting: 53 (2.1) Length with SMS 1145: 53 (2) SITRANS LVL100, dimensions in mm (inch) Siemens FI 01 · 2012 5/85 © Siemens AG 2011 Level Measurement Point level measurement — Vibrating switches SITRANS LVL100 ■ Schematics Transistor PNP (M12 x 1 plug connection) 1 Transistor PNP (with valve plug DIN 43650) 2 1 Max. 2 4 2 1 2 Max. Min. 3 2 Min. 1 2 1 3 4 3 3 4 RL RL RL 2 1 3 RL 5 10 ... 55 V DC 10 ... 55 V DC 10 ... 55 V DC PA (potential equalization) Contactless electronic switch (valve plug DIN 43650) Min. Max. 2 1 2 1 3 3 RL RL L1 N PE (protective ground) SITRANS LVL100 connections 5/86 Siemens FI 01 · 2012 L1 PE N 10 ... 55 V DC PA 3 © Siemens AG 2011 Level Measurement Point level measurement — Vibrating switches SITRANS LVL200 ■ Overview ■ Configuration Horizontal mounting marked with screwed version on top, with flange versions directed to the flange holes switching point (recommended mounting position, particularly for adhesive applications) Vertical mounting switching point with lower density SITRANS LVL200 is a standard vibrating level switch for use in liquid and slurry applications such as overflow, high, low, and demand applications, as well as pump protection. For use in SIL-2 applications. ■ Benefits switching point [approx. 13 (0.51)] switching point with higher density • Proven vibrating level switch technology for liquids • Compact insertion length of 40 mm (1.57 inch) for confined space applications • Fault monitoring for corrosion, loss of vibration or line break to the piezo drive • SIL-2 qualified for high level and dry run applications • Hygienic process connections ■ Application switching point [approx. 27 (1.06)] Mount away from filling openings or agitators. SITRANS LVL200 is a level switch designed for industrial use in all areas of process technology and can be used with liquids and slurries. With a tuning fork insertion length of only 40 mm (1.57“), SITRANS LVL200 can be mounted in small pipes and applications with confined space. The LVL200 can be used to measure products with a minimum density of > 0.5 g/cm³ (0.018 lbs/in³). The LVL200 can be used in difficult conditions including turbulence, air bubbles, foam generation, buildup, or external vibration. SITRANS LVL200 continuously monitors faults via frequency evaluation, providing early detection of strong corrosion or damage on the tuning fork, loss of vibration, or a line break to the piezo drive. The tuning fork is piezoelectrically energized and vibrates at its mechanical resonance frequency of approx. 1200 Hz. The vibration frequency changes when the tuning fork is covered by the medium. This change is detected by the integrated oscillator and converted into a switching command. The integrated electronics evaluate the level signal and output a switching signal, directly operating connected devices. • Key Applications: For use in liquids and slurries, for level measurement, overfill, and dry run protection Moisture protection NOTE: Welded socket for flush mount optional Ensure cable gland faces downward to avoid water ingress. SITRANS LVL200 installation, dimensions in mm (inch) Siemens FI 01 · 2012 5/87 5 © Siemens AG 2011 Level Measurement Point level measurement — Vibrating switches SITRANS LVL200 ■ Technical specifications Degree of protection Mode of operation Measuring principle Vibrating point level switch Conduit entry Input Measured variable High and low, and demand (via mode switch) Output Output options • relay output (DPDT), 2 floating SPDTs • contactless electronic switch • 2 wire Namur signal output Measuring Accuracy Repeatability 0.1 mm (0.004 inch) Hysteresis approx. 2 mm (0.08 inch) with vertical installation Switching delay approx. 500 ms (on/off) Frequency approx. 1200 Hz Rated operating conditions 5 Installation conditions • Location Ambient conditions • Ambient temperature • Installation category • Pollution degree Medium conditions • Temperature - LVL200S Standard - LVL200S High temperature option - LVL200E Standard: with 316L/Hastelloy - LVL200E High temperature option: with 316L/Hastelloy • Pressure (vessel) • Density Design • Material • Enclosure • Contactless Indoor/outdoor -40 ... +70 °C (-40 ... +158 °F) III 2 -50 ... +150 °C (-58 ... +302 °F) -50 ... +250 °C (-58 ... +482 °F) • 2-wire Namur IEC 60947-5-6, approx. 8.2 V Off-load voltage Uo approx. 8.2 V Short-circuit current IU approx. 8.2 mA Power consumption • Relay DPDT • Contactless 1 ... 8 VA (AC), approx. 1.3 W (DC) 1 ... 8 VA (AC), approx. 1.3 W (DC) Domestic current requirement approx. 3 mA (via load circuit) -50 ... +250 °C (-58 ... +482 °F) • Extension tube [ø 21.3 mm (0.839 inch)] • Process connection: threaded • Process connection: flange • Process seal Process connection • Pipe thread, cylindrical (ISO 228 T1) • Pipe thread, tapered • Flanges • Hygienic fittings Siemens FI 01 · 2012 Aluminum die-cast AISi10Mg, powder-coated, basis: Polyester 316L (1.4404 or 1.4435), Hastelloy 316L (1.4404 or 1.4435), Hastelloy 316L (1.4404 or 1.4435), Hastelloy 316L (1.4404 or 1.4435), 316L with Hastelloy, ECTFE, or PFA coating Klingersil C-4400 G ¾" A, G 1" A ¾" NPT, 1" NPT, 1½" NPT DIN from DN25, ANSI from 1" Bolting DN40 PN40, 1, 1½, 2, 2½" Tri-Clamp PN 10, conus DN25 PN 40, Tuchenhagen Varivent DN50 PN10, SMS 20 ... 253 V AC, 50/60 Hz, 20 ... 72 V DC [at U>60 V DC 20 ... 253 V AC, 50/60 Hz, 20 ... 253 V DC Operating voltage (characteristics according to standard) for connection to an amplifier according to NAMUR -50 ... +150 °C (-58 ... +302 °F) -1 ... 64 bar g (-14.5 ... 928 psi g) 0.7 ... 2.5 g/cm³ (0.025 ... 0.09 lbs/in³); 0.5 ... 2.5 g/cm³ (0.018 ... 0.09 lbs/in³) by switching over approx. 0.8 ... 4 kg (0.18 ... 8.82 lb) approx 920 g/m (10 oz/ft) Power supply Supply voltage • Relay DPDT • 2-wire Namur Certificates and approvals • Tuning fork 5/88 Weight • Device weight (dependent on process fitting) • Tube extension (extended version) Type 4X/NEMA 4X/IP66/IP67 • 1 x M20x1.5 (cable: ø5 to 9 mm), 1 x blind stopper M20x1.5; attached 1 x M20x1.5 cable entry • 1 x ½" NPT cable entry, 1 x blind stopper ½"NPT, 1 x ½" NPT cable entry • 1x M12x1; 1 x blind stopper M20x1.5 Load current - Min. 10 mA - Max. 400 mA [with I > 300 mA the ambient temperature can be max. +60 °C (+140 °F)] - Max. 4 A up to 40 ms (not WHG specified) Current consumption - falling characteristics ≥ 2.6 mA uncovered/≤ 0.6 mA covered - ≤ 0.6 mA uncovered/≥ 2.6 mA covered - failure message ≤ 0.6 mA • CE, CSA • Overfill Protection WHG and VLAREM II • FM (Non-Incendive) Class I, Div. 2, Groups A, B, C, D • FM (Explosion-Proof) Class I, Div. 1, Groups A, B, C, D; (Dust Ignition-Proof) Class II, III, Div. 1, Groups E, F, G1) • IECEx d IIC T6...T2 Ga/Gb EHEDG • ATEX II 1/2G, 2G EEx d IIC T6 • ATEX II 1G, 1/2G, 2G EEx ia IIC T6 Shipping approvals: ABS, DNV, LR, RINA, GL, CCS • BR-Ex d IIC T6...T2 • FDA, 3A, Ehedge • SIL/IEC61508 Declaration of Conformity [SIL-2 (min/max detection)] © Siemens AG 2011 Level Measurement Point level measurement — Vibrating switches SITRANS LVL200 Selection and Ordering data Order No. Selection and Ordering data Order No. SITRANS LVL200, Standard Compact vibrating level switch for use in liquid and slurry applications such as overflow, high, low, and demand applications, as well as pump protection. For use in SIL-2 and hazardous applications. 7ML5746- SITRANS LVL200, Standard Compact vibrating level switch for use in liquid and slurry applications such as overflow, high, low, and demand applications, as well as pump protection. For use in SIL-2 and hazardous applications. 7ML5746- Electronics Contactless electronic switch 20...250 V AC/DC Double relay (DPDT) 20 ... 72 V DC/20 ... 250 V AC NAMUR signal1) Approvals Without approvals Overfill protection (WHG) ATEX II 1G, 1/2G, 2G EEx ia IIC T6 + WHG2) WHG3) 77 7 77 - 77 A 0 1 2 4 A B C ATEX II 1/2G, 2G EEx d IIC T6 + ATEX II 1G, 1/2G, 2G EEx ia IIC T6 + shipping approvals2) ATEX II 1/2G, 2G EEx d IIC T6 + shipping approvals3) D E ATEX II 1G, 1/2G, 2G EEx ia IIC T6 + ATEX II 1/2 D IP6X T2) G IECEx Ex ia IIC T6 Shipping approvals FM (XP) Class I, Div. 1, Groups A, B, C, D; (DIP) Class II, III, Div. 1, Groups E, F, G3)4) H K P FM (NI) Class I, Div. 2, Groups A, B, C, D4) IECEx d IIC T6...T2 Ga/Gb CSA(XP)CL I,II,III DIV 1,GP A B C D E F G Q R S CSA(NI)CL I,II,III, DIV 2,GP A B C D E F G IECEx d IIC T6...T2 Ga/Gb T U F Process connection Thread G¾" A, PN64/316L Thread G¾" A, PN64/316L Ra < 0.8 µm Thread ¾" NPT, PN64/316L A00 A01 A02 Thread ¾" NPT, PN64/316L Ra < 0.8 µm Thread ¾" NPT, PN64/Monel Thread G¾" A, PN64/Hastelloy A03 A04 A05 Thread ¾" NPT, PN64/Hastelloy Thread G1" A, PN64/316L Thread G1" A, PN64/316L ECTFE coated MB19825) A06 A07 A08 Thread G1" A, PN64/316L PFA coated5) Thread G1" A, PN64/Monel Thread G1" A, PN64/316L Ra < 0.8 µm A10 A11 A13 Thread 1" NPT, PN64/316L Thread 1" NPT, PN64/316L ECTFE coated MB19825) Thread 1" NPT, PN64/316L PFA-coated5) A14 A15 Thread 1" NPT, PN64/Monel Thread 1" NPT, PN64/316L Ra < 0.8 µm A17 A18 Thread G1" A, PN64/Hastelloy Thread G1½" A, PN64/316L Thread G1½" A, PN64/316L Ra<0,8µm A20 A21 A22 A16 Thread G1½" A, PN64/Hastelloy Thread 1" NPT, PN64/Hastelloy Thread 1½" NPT, PN64/316L A23 A24 A25 Thread 1½" NPT, PN64/316L Ra<0,8µm Thread 1½" NPT, PN64/Hastelloy Thread G2" A, PN64/316L A26 A27 A28 Thread M27x1.5, PN64/316L Conus DN25, PN40/316L Ra < 0.3 µm Conus DN25, PN40/316L Ra < 0.8 µm A30 A31 A32 (ZB3033)5) Conus DN25, PN40/ECTFE Conus M52, PN40/316L Conus M52, PN40/316L Ra < 0.3 µm A33 A34 A35 Conus M52, PN40/316L Ra < 0.8 µm Tri-Clamp 1", PN16/316L Ra < 0.3 µm Tri-Clamp 1", PN16/Hastelloy A36 A37 A38 7 7 7 77 - 77 A 0 Tri-Clamp 1", PN16/316L Ra < 0.8 µm Tri-Clamp 1½", PN16/316L Ra < 0.3 µm A40 A4 1 Tri-Clamp 1½", PN16/Hastelloy A42 Tri-Clamp 1½", PN16/316L Ra < 0.8 µm Tri-Clamp 2", PN16/316L Ra < 0.3 µm Tri-Clamp 2", PN16/Hastelloy A43 A44 A45 Tri-Clamp 2", PN16/316L Ra < 0.8 µm Tri-Clamp 2½", PN10/316L Ra < 0.3 µm Tri-Clamp 2½", PN10/316L Ra < 0.8 µm A46 A47 A48 Tri-Clamp 3", PN10/316L Ra < 0.3 µm Tri-Clamp 3", PN10/316L Ra < 0.8 µm Bolting DN32, PN40 DIN11851/316L Ra < 0.3 µm A50 A51 A52 Bolting DN32, PN40 DIN11851/316L Ra < 0.8 µm Bolting DN25, PN40 DIN11851/316L Ra < 0.3 µm Bolting DN25, PN40 DIN11851/316L Ra < 0.8 µm A53 A54 A55 Bolting DN40, PN40 DIN11851/316L Ra < 0.3 µm Bolting DN40, PN40 DIN11851/316L Ra < 0.8 µm Bolting DN 40, PN40 DIN11864-1 A/316L Ra < 0.8 µm ZB3052 A56 A57 A58 Bolting DN50, PN25 DIN11851/316L Ra < 0.3 µm Bolting DN50, PN25 DIN11851/316L Ra < 0.8 µm Bolting DN50, PN25 DIN11864-1 A/316L Ra < 0.8 µm ZB3052 A60 A61 A62 Hygienic w. compr. nut F40, PN25/316L Hygienic w. compr. nut F40, PN25/316L Ra < 0.3 µm Hygienic w. compr. nut F40, PN25/316L Ra < 0.8 µm A63 A64 Varivent N50-40/316L Ra < 0.3 µm Varivent N50-40/316L Ra < 0.8 µm Varivent N125/100/316L Ra < 0.8 µm A66 A67 A68 DRD flange, PN40/316L ZB3007 SMS DN38/316L Ra < 0.8 µm5) SMS DN51, PN6/316L Ra < 0.8 µm5) A70 A71 A72 Swagelok VCR screwing ZG2579, PN64/316L Neumo biocontrol Gr. 25, PN16/316L Ra < 0.8 µm Neumo biocontrol Gr. 50, PN16/316L Ra < 0.8 µm5) A73 A74 A75 Neumo biocontrol Gr. 65, PN16/316L Ra < 0.8 µm Neumo biocontrol Gr. 80, PN16/316L Ra < 0.8 µm SÜDMO DN50, PN10/316L Ra<0,8µm A76 A77 A78 Small flange DN25, PN1.5 DIN 28403/316L pol. Ra < 0.8 µm Small flange DN40, PN1.5 DIN 28403/316L pol. Ra < 0.8 µm Ingold connection, PN16/316L Ra < 0.8 µm A80 Ingold connection, PN16/Hastelloy Terminal DN 33,7 PN40 DIN11864-3-A-/316L BN2 Ra < 0.8 µm5) Hygienic fl. DN50 PN16 DIN11864-2-A-/316L Ra < 0.8 µm A83 A84 Flange DN25, PN6 Form C, DIN 2501/316L Flange DN25, PN6 Form C, DIN 2501/PFA5) Flange DN25, PN40 Form C, DIN 2501/316L A86 A87 A88 Flange DN25, PN40 Form C, DIN 2501/Hastelloy Flange DN25, PN40 Form C, DIN 2501/ECTFE5) Flange DN25, PN40 Form C, DIN 2501/PFA5) B00 B01 B02 Flange DN25, PN40 Form C, DIN 2501/Enamelled Flange DN25, PN40 Form D, DIN 2501/316L Flange DN25, PN40 Form F, DIN 2501/316L B03 B04 B05 Flange DN25, PN40 Form N, DIN 2501/316L Flange DN25, PN40 Form N, DIN 2501/Hastelloy Flange DN25, PN40 Form N, DIN 2501/Monel solid B06 B07 B08 5 A65 A81 A82 A85 Siemens FI 01 · 2012 5/89 © Siemens AG 2011 Level Measurement Point level measurement — Vibrating switches SITRANS LVL200 5 Selection and Ordering data Order No. Selection and Ordering data Order No. SITRANS LVL200, Standard Compact vibrating level switch for use in liquid and slurry applications such as overflow, high, low, and demand applications, as well as pump protection. For use in SIL-2 and hazardous applications. 7ML5746- SITRANS LVL200, Standard Compact vibrating level switch for use in liquid and slurry applications such as overflow, high, low, and demand applications, as well as pump protection. For use in SIL-2 and hazardous applications. 7ML5746- 77 7 77 - 77 A 0 7 7 7 77 - 77 A 0 Flange DN100, PN40 Form C, DIN 2501/ECTFE5) Flange DN100, PN40 Form C, DIN 2501/PFA5) Flange DN100, PN40 Form C, DIN 2501/Enamelled6) B72 B73 B74 Flange DN100, PN40 Form F, DIN 2501/316L Flange DN100, PN40 Form N, DIN 2501/316L Flange DN100, PN40 V13, DIN 2501/316L B75 B76 B77 Flange DN100, PN64 Form E, DIN 2501/316L Flange DN100, PN100 Form E, DIN 2501/316L Flange DN100, PN100 Form L, DIN 2501/316L B78 B80 B81 Flange DN125, PN16 Form F, DIN 2501/316L Flange DN125, PN40 Form C, DIN 2501/316L Flange DN125, PN40 Form N, DIN 2512/ 316L B82 B83 B84 Flange DN150, PN16 Form C, DIN 2501/316L Flange DN150, PN16 Form C, DIN 2501/Hastelloy Flange DN150, PN16 Form C, DIN 2501/ECTFE5) B85 B86 B87 Flange DN150, PN16 Form C, DIN 2501/PFA5) Flange DN150, PN16 Form D, DIN 2501/316L Flange DN150, PN40 Form C, DIN 2501/316L B88 C00 C01 B30 B31 B32 Flange DN150, PN40 Form C, DIN 2501/Hastelloy Flange DN150, PN40 Form F, DIN 2501/316L Flange DN150, PN40 Form N, DIN 2512/316L C02 C03 C04 Flange DN50, PN40 Form F, DIN 2501/316L Flange DN50, PN40 Form N, DIN 2501/316L Flange DN50, PN40 Form N, DIN 2501/Hastelloy B33 B34 B35 Flange DN200, PN10 Form C, DIN 2501/ECTFE5) Flange DN200, PN16 Form C, DIN 2501/316L Flange DN25, PN40 Form B1, EN 1092-1/316L C05 C06 C07 Flange DN50, PN40 Form E, DIN 2501/316L Flange DN50, PN40 V13, DIN 2501/316L Flange DN50, PN40 R13, DIN 2501/316L B36 B37 B38 C08 C10 C11 Flange DN50, PN64 Form F, DIN 2501/316L Flange DN50, PN64 Form N, DIN 2501/Hastelloy Flange DN50, PN64 Form C, DIN 2501/316L B40 B41 B42 Flange DN25, PN40 Form B1, EN 1092-1/Hastelloy Flange DN25, PN40 Form B1, EN/ 316L/ PFA5) Flange DN25, PN40 Form B1, EN 1092-1/ Enamelled 6) Flange DN50, PN64 Form L, DIN 2501/316L Flange DN50, PN100 Form E, DIN 2501/316L Flange DN50, PN100 Form L, DIN 2501/316L B43 B44 B45 Flange DN25, PN40 Form B2, EN 1092-1/316L Flange DN25, PN40 Form F, EN 1092-1/316L Flange DN25, PN63 Form B1, EN 1092-1/316L C12 C13 C14 Flange DN25, PN100 Form B2, EN 1092-1/316L Flange DN40, PN40 Form B1, EN/ 316L Flange DN40, PN40 Form B1, EN 1092-1/PFA5) C15 C16 C17 Flange DN65, PN40 Form C, DIN 2501/316L Flange DN65, PN40 Form C, DIN 2501/Hastelloy Flange DN65, PN40 Form C, DIN 2501/ECTFE5) B46 B47 B48 Flange DN40, PN40 Form B2, EN/316L Flange DN50, PN40 Form B1, EN/316L Flange DN50, PN40 Form B1, EN 1092-1/Hastelloy C18 C20 C21 Flange DN65, PN40 Form C, DIN 2501/PFA5) Flange DN65, PN40 Form F, DIN 2501/316L Flange DN65, PN64 Form E, DIN 2501/316L B50 B51 B52 C22 Flange DN80, PN40 Form C, DIN 2501/316L Flange DN80, PN40 Form C, DIN 2501/ Hastelloy Flange DN80, PN40 Form C, DIN 2501/ECTFE5) B53 B54 Flange DN50, PN40 Form B1, EN 1092-1/ Monel ZB2977 Flange DN50, PN40 Form B1, EN 1092-1/ECTFE5) Flange DN50, PN40 Form B1, EN/ 316L/PFA5) C25 Flange DN80, PN40 Form C, DIN 2501/PFA5) Flange DN80, PN40 Form C, DIN 2501/Enamelled6) Flange DN80, PN40 Form F, DIN 2501/316L Flange DN50, PN40 Form B1, EN 1092-1/ Enamelled6) Flange DN50, PN40 Form C, EN 1092-1/316L Flange DN50, PN40 Form D, EN/316L B56 B57 B58 Flange DN50, PN40 Form D, EN 1092-1/Hastelloy Flange DN50, PN40 Form B2, EN 1092-1/316L Flange DN50, PN40 Form E, EN 1092-1/316L C28 C30 C31 Flange DN80, PN40 Form N, DIN 2501/316L Flange DN80, PN40 Form N, DIN 2501/Hastelloy Flange DN100, PN16 Form C, DIN 2501/316L B60 B61 B62 Flange DN80, PN40 Form B1, EN 1092-1/316L Flange DN80, PN40 Form B1, EN 1092-1/Hastelloy Flange DN80, PN40 Form B1, EN 1092-1/ECTFE5) C32 C33 C34 Flange DN100, PN16 Form C, DIN 2501/Hastelloy Flange DN100, PN16 Form C, DIN 2501/ECTFE5) Flange DN100, PN16 Form C, DIN 2501/PFA5) B63 B64 B65 C35 Flange DN100, PN16 Form C, DIN 2501/Enamelled6) Flange DN100, PN16 Form D, DIN 2501/316L Flange DN100, PN16 Form F, DIN 2501/316L B66 Flange DN80, PN40 Form B1, EN 1092-1/ Enamelled6) Flange DN80, PN40 Form B2, EN 1092-1/316L Flange DN100, PN16 Form B1, EN 1092-1/316L C38 Flange DN100, PN16 Form N, DIN 2501/316L Flange DN100, PN40 Form C, DIN 2501/316L B70 B71 Flange DN100, PN16 Form B1, EN 1092-1/ Hastelloy Flange DN100, PN16 Form B1, EN 1092-1/ Enamelled6) Flange DN100, PN40 Form B1, EN 1092-1/316L Flange DN25, PN40 V13, DIN 2501/316L Flange DN32, PN40 Form C, DIN 2501/316L Flange DN32, PN40 Form C, DIN 2501/ECTFE5) B10 B11 B12 Flange DN40, PN6 Form C, DIN 2501/316L Flange DN40, PN6 Form C, DIN 2501/ECTFE5) Flange DN40, PN40 Form C, DIN 2501/316L B13 B14 B15 Flange DN40, PN40 Form C, DIN 2501/Hastelloy Flange DN40, PN40 Form C, DIN 2501/ECTFE5) Flange DN40, PN40 Form C, DIN 2501/PFA5) B16 B17 B18 Flange DN40, PN40 Form C, DIN 2501/Enamelled6) Flange DN40, PN40 Form F, DIN 2501/316L Flange DN40, PN40 Form N, DIN 2501/316L B20 B21 B22 Flange DN40, PN40 Form E, DIN 2501/316L Flange DN40, PN40 V13, DIN 2501/316L Flange DN50, PN40 Form C, DIN 2501/316L B23 B24 B25 Flange DN50, PN40 Form C, DIN 2501/Hastelloy Flange DN50, PN40 Form C, DIN 2501/ECTFE5) Flange DN50, PN40 Form C, DIN 2501/ ECTFE (ZB3108)5) B26 B27 B28 Flange DN50, PN40 Form C, DIN 2501/PFA5) Flange DN50, PN40 Form D, DIN 2501/316L Flange DN50, PN40 Form D, DIN 2501/Hastelloy 5/90 Siemens FI 01 · 2012 B55 B67 B68 C23 C24 C26 C27 C36 C37 C40 C41 © Siemens AG 2011 Level Measurement Point level measurement — Vibrating switches SITRANS LVL200 Selection and Ordering data Order No. Selection and Ordering data Order No. SITRANS LVL200, Standard Compact vibrating level switch for use in liquid and slurry applications such as overflow, high, low, and demand applications, as well as pump protection. For use in SIL-2 and hazardous applications. 7ML5746- SITRANS LVL200, Standard Compact vibrating level switch for use in liquid and slurry applications such as overflow, high, low, and demand applications, as well as pump protection. For use in SIL-2 and hazardous applications. 7ML5746- 77 7 77 - 77 A 0 7 7 7 77 - 77 A 0 Flange DN100, PN40 Form B1, EN 1092-1/ Enamelled6) C42 Flange 3" 150lb RF, ANSI B16.5/PFA5) Flange 3" 150lb RF, ANSI B16.5/Enamelled6) D15 D16 Flange DN100, PN40 Form C, EN 1092-1/316L Flange DN100, PN63 Form B2, EN 1092-1/316L C43 C44 Flange 3" 150lb FF, ANSI B16.5/316L D17 Flange DN150, PN16 Form B1, EN 1092-1/316L C45 Flange DN150, PN16 Form B1, EN 1092-1/PFA5) Flange DN150, PN40 Form B1, EN 1092-1/316L C46 C47 Flange 3" 150lb FF, ANSI B16.5/ECTFE5) Flange 3" 150lb FF, ANSI B16.5/PFA5) Flange 3" 300lb RF, ANSI B16.5/316L D18 D20 D21 Flange DN150, PN40 Form B1, EN 1092-1/ECTFE5) Flange DN150, PN40 Form B2, EN 1092-1/316L Flange 1" 150lb ANSI B16.5/316L C48 C50 C51 Flange 3" 300lb RF, ANSI B16.5/Hastelloy Flange 3" 300lb RF, ANSI B16.5/ECTFE5) Flange 3" 300lb RF, ANSI B16.5/PFA5) D22 D23 D24 Flange 1" 150lb RF, ANSI B16.5/Hastelloy Flange 1" 150lb RF, ANSI B16.5/Monel ZB2977 Flange 1" 150lb RF, ANSI B16.5/ECTFE5) C52 C53 C54 Flange 3" 300lb RF, ANSI B16.5/Enameled6) Flange 3" 600lb RF, ANSI B16.5/316L Flange 3½" 150lb RF, ANSI B16.5/316L D25 D26 D27 Flange 3½" 150lb RF, ANSI B16.5/ECTFE5) Flange 4" 150lb RF, ANSI B16.5/316L Flange 4" 150lb RF, ANSI B16.5/Hastelloy D28 D30 D31 Flange 4" 150lb RF, ANSI B16.5/ECTFE5) Flange 4" 150lb RF, ANSI B16.5/PFA5) Flange 4" 150lb RF, ANSI B16.5/Enamelled6) D32 D33 D34 Flange 4" 150lb LT, ANSI B16.5/316L Flange 4" 300lb RF, ANSI B16.5/316L Flange 4" 300lb RF, ANSI B16.5/Hastelloy D35 D36 D37 Flange 4" 300lb RF, ANSI B16.5/ECTFE5) Flange 4" 300lb RJF, ANSI B16.5/316L Flange 4" 300lb LG, ANSI B16.5/316L D38 D40 D41 Flange 4" 300lb LT, ANSI B16.5/316L Flange 4" 600lb RF, ANSI B16.5/316L Flange 4" 600lb RJF, ANSI B16.5/316L D42 D43 D44 Flange 6" 150lb RF, ANSI B16.5/316L Flange 6" 150lb RF, ANSI B16.5/Hastelloy Flange 6" 150lb RF, ANSI B16.5/ECTFE5) D45 D46 D47 Flange 6" 150lb RF, ANSI B16.5/PFA5) Flange 6" 150lb RJF, ANSI B16.5/316L Flange 6" 300lb RF, ANSI B16.5/316L D48 D50 D51 Flange 8" 150lb RF, ANSI B16.5/316L Flange 8" 150lb RF, ANSI B16.5/ECTFE5) Flange 1" BS.10 Table E/316L D52 D53 D54 Flange 1" BS.10 Table E/PFA5) Flange 1½" BS.10 Table E/316L Flange 3½" BS.10 Table E/316L D55 D56 D57 Flange 4" BS.10 Table E/ECTFE5) Flange DN40 10K, JIS/316L Flange DN50 10K, JIS/316L D58 D60 D61 Flange DN80 10K, JIS/316L Flange DN100 10K, JIS/316L D62 D63 B16.5/PFA5) Flange 1" 150lb RF, ANSI Flange 1" 150lb RF, ANSI B16.5/Enamelled6) Flange 1" 300lb RF, ANSI B16.5/316L B16.5/ECTFE5) C55 C56 C57 Flange 1"300lb RF, ANSI Flange 1" 600lb RF, ANSI B16.5/316L Flange 1½" 150lb RF, ANSI B16.5/316L C58 C60 C61 Flange 1½" 150lb RF, ANSI B16.5/Hastelloy Flange 1½" 150lb RF, ANSI B16.5/ECTFE5) Flange 1½" 150lb RF, ANSI B16.5/PFA5) C62 C63 C64 Enamelled6) Flange 1½" 150lb RF, ANSI B16.5 Flange 1½" 150lb FF, ANSI B16.5/ECTFE5) Flange 1½" 300lb RF, ANSI B16.5/316L C65 C66 C67 Flange 1½" 300lb RF, ANSI B16.5/Monel ZB2977 Flange 1½" 300lb RF, ANSI B16.5/ECTFE6) Flange 1½" 600lb RF, ANSI B16.5/316L C68 C70 C71 Flange 2" 150lb RF, ANSI B16.5/316L Flange 2" 150lb RF, ANSI B16.5/Hastelloy Flange 2" 150lb RF, ANSI B16.5/Monel ZB2977 C72 C73 C74 Flange 2" 150lb RF, ANSI B16.5/ECTFE5) Flange 2" 150lb RF, ANSI B16.5/PFA5) Flange 2" 150lb RF, ANSI B16.5/Enamelled6) C75 C76 C77 Flange 2" 150lb FF, ANSI B16.5/316L Flange 2" 150lb FF, ANSI B16.5/ECTF5) Flange 2" 150lb SG (small groove), ANSI B16.5/316L C78 C80 C81 Flange 2" 300lb RF, ANSI B16.5/316L Flange 2" 300lb RF, ANSI B16.5/Hastelloy Flange 2" 300lb RF, ANSI B16.5/Hastelloy C82 C83 C84 Flange 2" 300lb RF, ANSI B16.5/ECTFE5) Flange 2" 300lb RF, ANSI B16.5/PFA5) Flange 2" 300lb RF, ANSI B16.5 Enamelled6) C85 C86 C87 Flange 2" 300lb RJF, ANSI B16.5/316L Flange 2" 300lb ST, ANSI B16.5/316L Flange 2" 300lb LG (large groove), ANSI B16.5/316L C88 D00 D01 Flange 2" 300lb LT, ANSI B16.5/316L Flange 2" 600lb RF, ANSI B16.5/316L Flange 2" 600lb RF, ANSI B16.5/Monel ZB2977 D02 D03 D04 Flange 2" 600lb RF, ANSI B16.5/ECTFE5) Flange 2" 600lb RJF, ANSI B16.5/316L Flange 2" 600lb LG, ANSI B16.5/316L D05 D06 D07 Flange 2" 900lb RJF, ANSI B16.5/316L Flange 2½" 150lb RF, ANSI B16.5/316L Flange 2½" 300lb RF, ANSI B16.5/316L D08 D10 D11 Flange 3" 150lb RF, ANSI B16.5/316L Flange 3" 150lb RF, ANSI B16.5/Hastelloy Flange 3" 150lb RF, ANSI B16.5/ECTFE5) D12 D13 D14 Adapter/Process temperature Without adapter/-50 ... +150 °C (-58 ... +302 °F) With adapter/-50 ... +200 °C (-58 ... +392 °F)7) With adapter/-50 .... +250 °C (-58 ... +482 °F) With gas-tight leadthrough/-50 ... +150 °C (-58 ... +302 °F) With gas-tight leadthrough/-50 ... +250 °C (-58 ... +482 °F) Siemens FI 01 · 2012 5 1 2 3 4 5 5/91 © Siemens AG 2011 Level Measurement Point level measurement — Vibrating switches SITRANS LVL200 Selection and Ordering data Order No. Selection and Ordering data SITRANS LVL200, Standard Compact vibrating level switch for use in liquid and slurry applications such as overflow, high, low, and demand applications, as well as pump protection. For use in SIL-2 and hazardous applications. 7ML5746- Further designs 77 7 77 - 77 A 0 Please add "-Z" to Order No. and specify Order code(s). Housing/ Cable entry Aluminium IP66/IP67/M20x1.5 Aluminium IP66/IP67/½" NPT 1) 2) 3) 4) 5) 6) 7) A B Available with Approval options A to G, and K, and Adapter/Process temperature options 1, and 3 to 5 only Available with Electronics option 4 only Available with Adapter/Process temperature options 1 and 3 only Available with Housing/Cable entry option B only Available with Adapter/Process temperature options 1 and 4 only Available with Adapter/Process temperature options 1, 2, and 4 only Available with enamelled Process connection options only 5 Order code Cleaning including Certificate (oil, grease and silicone free) W01 Identification Label (measurement loop) SS: max. 16 characters add in plain text Y17 Identification Label (measurement loop) Foil: max. 16 characters add in plain text Y18 Acceptance test certificate 3.1 NACE MR 0775 for material EN10204 D07 Acceptance test certificate 3.1 for instrument EN10204 C12 Acceptance test certificate 2.2 for instrument EN10204 C14 Acceptance test Certificate 2.2 for material EN10204 C15 SIL/IEC61508 Certificate of conformity (SIL-2 min. and max. detection) C20 Additional Operating Instructions Order No. LVL200 (DPDT Relay) • English 7ML1998-5KR01 • French 7ML1998-5KR11 • Spanish 7ML1998-5KR21 • German 7ML1998-5KR31 LVL200 (Contactless electronic switch) • English 7ML1998-5KQ01 • French 7ML1998-5KQ11 • Spanish 7ML1998-5KQ21 • German 7ML1998-5KQ31 Electronics module LVL200 Relay • English 7ML1998-5LS01 • French 7ML1998-5LS11 • Spanish 7ML1998-5LS21 • German This device is shipped with the Siemens Milltronics manual CD containing the complete Operating Instructions library. 7ML1998-5LS31 Spare Parts and Accessories 5/92 Siemens FI 01 · 2012 Electronics module SITRANS LVL200 Relay LVL100 Threaded Welded Socket 7ML1830-1NC • G ¾" A / 316L with FKM Seal 7ML1930-1EE • G 1 A / 316L with FKM Seal 7ML1930-1EF • M27x1.5 / 316L with FKM Seal 7ML1930-1EG • G ¾ A / 316L with EPDM Seal 7ML1930-1EH • G 1 A / 316L with EPDM Seal 7ML1930-1EJ • M27x1.5 / 316L with EPDM Seal 7ML1930-1EK © Siemens AG 2011 Level Measurement Point level measurement — Vibrating switches SITRANS LVL200 Selection and Ordering data Order No. Selection and Ordering data Order No. SITRANS LVL200, Rigid extension Compact vibrating level switch for use in liquid applications such as overflow, high, low, and demand applications, as well as pump protection. For use in SIL-2 and hazardous applications. 7ML5747- SITRANS LVL200, Rigid extension Compact vibrating level switch for use in liquid applications such as overflow, high, low, and demand applications, as well as pump protection. For use in SIL-2 and hazardous applications. 7ML5747- 7 7 7 77 - 777 7 Electronics Contactless electronic switch 20...250 V AC/DC Double relay (DPDT) 20 ... 72 V DC/20 ... 250 V AC NAMUR signal1) 1 2 4 Approvals 77 7 77 - 777 7 Tri-Clamp 1" PN16/Hastelloy Tri-Clamp 1" PN16/316L Ra < 0.8 µm A40 A41 Tri-Clamp 1½" PN16/316L Ra < 0.3 µm Tri-Clamp 1½" PN16/Hastelloy Tri-Clamp 1½" PN16/316L Ra < 0.8 µm A42 A43 A44 Without approvals Overfill protection (WHG) ATEX II 1G, 1/2G, 2G EEx ia IIC T6 + WHG2) A B C Tri-Clamp 2" PN16/316L Ra < 0.3 µm Tri-Clamp 2" PN16/Hastelloy Tri-Clamp 2" PN16/316L Ra < 0.8 µm A45 A46 A47 ATEX II 1/2G, 2G EEx d IIC T6 + WHG3)4) ATEX II 1G, 1/2G, 2G EEx ia IIC T6 + shipping approvals2) ATEX II 1/2G, 2G EEx d IIC T6 + shipping approvals3)4) D E Tri-Clamp 2½" PN10/316L Ra < 0.3 µm Tri-Clamp 2½" PN10/316L Ra < 0.8 µm Tri-Clamp 3" PN10/316L Ra < 0.3 µm A48 A50 A51 F Tri-Clamp 3" PN10/316L Ra < 0.8 µm A52 ATEX II 1G, 1/2G, 2G EEx ia IIC T6 + ATEX II 1/2D IP6X T2) G Bolting DN32 PN40 DIN11851/316L Ra < 0.3 µm Bolting DN32 PN40 DIN11851/316L Ra < 0.8 µm Bolting DN25 PN40 DIN11851/316L Ra < 0.3 µm A53 A54 A55 IECEx Ex ia IIC T6 Shipping approvals FM (XP) Class I, Div. 1, Groups A, B, C, D; (DIP) Class II, III, Div. 1, Groups E, F, G3)4)5) H K P Bolting DN25 PN40 DIN11851/316L Ra < 0.8 µm Bolting DN40 PN40 DIN11851/316L Ra < 0.3 µm Bolting DN40 PN40 DIN11851/316L Ra < 0.8 µm A56 A57 A58 FM (NI) Class I, Div. 2, Groups A, B, C, D5) IECEx d IIC T6...T2 Ga/Gb4) CSA(XP)CL I,II,III DIV 1,GP A B C D E F G...T2 Ga/Gb 4) Q R S Bolting DN40 PN40 DIN11864-1 A/316L Ra < 0.8 µm ZB3052 Bolting DN50 PN25 DIN11851/316L Ra < 0.3 µm Bolting DN50 PN25 DIN11851/316L Ra < 0.8 µm A60 CSA(NI)CL I,II,III, DIV 2,GP A B C D E F G IECEx d IIC T6...T2 Ga/Gb4) T U Bolting DN50 PN25 DIN11864-1 A/316L Ra < 0.8 µm ZB3052 A63 Hygienic w.compr.nut F40 PN25/316L Hygienic w.compr.nut F40 PN25/316L Ra < 0.3 µm Hygienic w.compr.nut F40 PN25/316L Ra < 0.8 µm A64 A65 A66 Varivent N50-40/316L Ra < 0.3 µm Varivent N50-40/316L Ra < 0.8 µm Varivent N125/100/316L Ra < 0.8 µm A67 A68 A70 DRD flange PN40/316L ZB3007 SMS DN38/316L Ra < 0.8 µm6) SMS DN51 PN6/316L Ra < 0.8 µm6) A71 A72 A73 Swagelok VCR screwing ZG2579 PN64/316L Neumo biocontrol Gr.25 PN16/316L Ra < 0.8 µm Neumo biocontrol Gr.50 PN16/316L Ra < 0.8 µm A74 A75 A76 Neumo biocontrol Gr.65 PN16/316L Ra < 0.8 µm Neumo biocontrol Gr.80 PN16/316L Ra < 0.8 µm SÜDMO DN50 PN10/316L Ra < 0.8 µm A77 A78 A80 Small flange DN25 PN1.5 DIN 28403/316L pol.Ra < 0.8 µm Small flange DN40 PN1.5 DIN 28403/316L pol.Ra < 0.8 µm Ingold connection PN16/316L Ra < 0.8 µm A81 Terminal DN33.7 PN40 DIN 11864-3-A-/316L BN2 Ra < 0.8 µm A84 Hygienic fl. DN50 PN16 DIN 11864-2-A-/316L Ra < 0.8 µm A85 Flange DN25 PN6 Form C, DIN 2501/316L Flange DN25 PN6 Form C, DIN 2501/PFA6) Flange DN25 PN40 Form C, DIN 2501/316L A86 A87 A88 Flange DN25 PN40 Form C, DIN 2501/Hastelloy B00 Flange DN25 PN40 Form C, DIN 2501/ECTFE6) Flange DN25 PN40 Form C, DIN 2501/PFA6) Flange DN25 PN40 Form D, DIN 2501/316L B01 B02 B03 Process connection Thread G¾" A, PN64/316L Thread G¾" A, PN64/316L Ra < 0.8 µm Thread ¾" NPT, PN64/316L A00 A01 A02 Thread ¾" NPT, PN64/316L Ra < 0.8 µm Thread ¾" NPT, PN64/Monel Thread G¾" A, PN64/Hastelloy A03 A04 A05 Thread ¾" NPT, PN64/Hastelloy Thread G1" A, PN64/316L Thread G1" A, PN64/316L ECTFE coated MB19826) A06 A07 A08 coated6) Thread G1" A, PN64/316L PFA Thread G1" A, PN64/Monel Thread G1" A, PN64/316L Ra < 0.8 µm A10 A11 A13 Thread 1" NPT, PN64/316L Thread 1" NPT, PN64/316L ECTFE coated MB19826) Thread 1" NPT, PN64/316L PFA coated6) A14 A15 A16 Thread 1" NPT, PN64/Monel Thread 1" NPT, PN64/316L Ra < 0.8 µm Thread G1" A, PN64/Hastelloy A17 A18 A20 Thread G1½" A, PN64/316L Thread G1½" A, PN64/316L Ra <0.8 µm Thread G1½" A, PN64/Hastelloy A21 A22 A23 Thread 1" NPT, PN64/Hastelloy Thread 1½" NPT, PN64/316L Thread 1½" NPT, PN64/316L Ra< 0.8 µm A24 A25 A26 Thread 1½" NPT, PN64/Hastelloy Thread G2" A, PN64/316L Thread M27x1.5 PN64/316L A27 A28 A30 Cyl. socket/316Ti/1.4581 ECTFE coated ZB29846) Conus DN25 PN40/316L Ra < 0.3 µm Conus DN25 PN40/316L Ra < 0.8 µm. A31 A32 A33 Conus DN25 PN40/ECTFE (ZB3033)6) Conus M52 PN40/316L Conus M52 PN40/316L Ra < 0.3 µm A34 A35 A36 Conus M52 PN40/316L Ra < 0.8 µm A37 Tri-Clamp 1" PN16/316L Ra < 0.3 µm A38 5 A61 A62 A82 A83 Siemens FI 01 · 2012 5/93 © Siemens AG 2011 Level Measurement Point level measurement — Vibrating switches SITRANS LVL200 5 Selection and Ordering data Order No. Selection and Ordering data Order No. SITRANS LVL200, Rigid extension Compact vibrating level switch for use in liquid applications such as overflow, high, low, and demand applications, as well as pump protection. For use in SIL-2 and hazardous applications. 7ML5747- SITRANS LVL200, Rigid extension Compact vibrating level switch for use in liquid applications such as overflow, high, low, and demand applications, as well as pump protection. For use in SIL-2 and hazardous applications. 7ML5747- 7 7 7 77 - 777 7 77 7 77 - 777 7 Flange DN25 PN40 Form F, DIN 2501/316L Flange DN25 PN40 Form N, DIN 2501/316L Flange DN25 PN40 Form N, DIN 2501/Hastelloy B04 B05 B06 Flange DN100 PN40 Form C, DIN 2501/316L Flange DN100 PN40 Form C, DIN 2501/ECTFE6) Flange DN100 PN40 Form C, DIN 2501/PFA6) B67 B68 B70 Flange DN25 PN40 Form N, DIN 2501/Monel solid Flange DN25 PN40 V13, DIN 2501/316L B07 B08 B71 Flange DN32 PN40 Form C, DIN 2501/316L B10 Flange DN100 PN40 Form C, DIN 2501/ Enamelled7) Flange DN100 PN40 Form F, DIN 2501/316L Flange DN100 PN40 Form N, DIN 2501/316L Flange DN32 PN40 Form C, DIN 2501/ECTFE6) Flange DN40 PN6 Form C, DIN 2501/316L Flange DN40 PN6 Form C, DIN 2501/ECTFE6) B11 B12 B13 Flange DN100 PN40 V13, DIN 2501/316L Flange DN100 PN64 Form E, DIN 2501/316L Flange DN100 PN100 Form E, DIN 2501/316L B74 B75 B76 Flange DN40 PN40 Form C, DIN 2501/316L Flange DN40 PN40 Form C, DIN 2501/Hastelloy Flange DN40 PN40 Form C, DIN 2501/ECTFE6) B14 B15 B16 Flange DN100 PN100 Form L, DIN 2501/316L Flange DN125 PN16 Form F, DIN 2501/316L Flange DN125 PN40 Form C, DIN 2501/316L B77 B78 B80 Flange DN40 PN40 Form C, DIN 2501/PFA6) Flange DN40 PN40 Form C, DIN 2501/Enamelled7) Flange DN40 PN40 Form F, DIN 2501/316L B17 B18 B20 Flange DN125 PN40 Form N, DIN 2512/316L Flange DN150 PN16 Form C, DIN 2501/316L Flange DN150 PN16 Form C, DIN 2501/Hastelloy B81 B82 B83 Flange DN40 PN40 Form N, DIN 2501/316L Flange DN40 PN40 Form E, DIN 2501/316L Flange DN40 PN40 V13, DIN 2501/316L B21 B22 B23 Flange DN150 PN16 Form C, DIN 2501/ECTFE6) Flange DN150 PN16 Form C, DIN 2501/PFA6) Flange DN150 PN16 Form D, DIN 2501/316L B84 B85 B86 Flange DN50 PN40 Form C, DIN 2501/316L Flange DN50 PN40 Form C, DIN 2501/Hastelloy Flange DN50 PN40 Form C, DIN 2501/ECTFE6) B24 B25 B26 Flange DN150 PN40 Form C, DIN 2501/316L Flange DN150 PN40 Form C, DIN 2501/Hastelloy Flange DN150 PN40 Form F, DIN 2501/316L B87 B88 C00 Flange DN50 PN40 Form C, DIN 2501/ECTFE (ZB3108)6) Flange DN50 PN40 Form C, DIN 2501/PFA6) Flange DN50 PN40 Form D, DIN 2501/316L B27 Flange DN150 PN40 Form N, DIN 2512/316L Flange DN200 PN10 Form C, DIN 2501/ECTFE6) Flange DN200 PN16 Form C, DIN 2501/316L C01 C02 C03 Flange DN50 PN40 Form D, DIN 2501/Hastelloy Flange DN50 PN40 Form F, DIN 2501/316L Flange DN50 PN40 Form N, DIN 2501/316L B31 B32 B33 Flange DN25 PN40 Form B1, EN 1092-1/316L Flange DN25 PN40 Form B1, EN 1092-1/Hastelloy Flange DN25 PN40 Form B1, EN/316L/PFA6) C04 C05 C06 Flange DN50 PN40 Form N, DIN 2501/Hastelloy Flange DN50 PN40 Form E, DIN 2501/316L Flange DN50 PN40 V13, DIN 2501/316L B34 B35 B36 Flange DN25 PN40 Form B1, EN 1092-1/ Enamelled7) Flange DN25 PN40 Form B2, EN 1092-1/316L Flange DN25 PN40 Form F, EN 1092-1/316L C07 Flange DN50 PN40 R13, DIN 2501/316L Flange DN50 PN64 Form F, DIN 2501/316L Flange DN50 PN64 Form N, DIN 2501/Hastelloy B37 B38 B40 Flange DN25 PN63 Form B1, EN 1092-1/316L Flange DN25 PN100 Form B2, EN 1092-1/316L Flange DN40 PN40 Form B1, EN/316L C11 C12 C13 Flange DN50 PN64 Form C, DIN 2501/316L Flange DN50 PN64 Form L, DIN 2501/316L Flange DN50 PN100 Form E, DIN 2501/316L B41 B42 B43 Flange DN40 PN40 Form B1, EN 1092-1/PFA6) Flange DN40 PN40 Form B2, EN/316L Flange DN50 PN40 Form B1, EN/316L C14 C15 C16 Flange DN50 PN100 Form L, DIN 2501/316L Flange DN65 PN40 Form C, DIN 2501/316L Flange DN65 PN40 Form C, DIN 2501/Hastelloy B44 B45 B46 C17 C18 Flange DN65 PN40 Form C, DIN 2501/ECTFE6) Flange DN65 PN40 Form C, DIN 2501/PFA6) Flange DN65 PN40 Form F, DIN 2501/316L B47 B48 B50 Flange DN50 PN40 Form B1, EN 1092-1/Hastelloy Flange DN50 PN40 Form B1,EN 1092-1/ Monel ZB2977 Flange DN50 PN40 Form B1, EN 1092-1/ECTFE6) C21 C22 Flange DN65 PN64 Form E, DIN 2501/316L Flange DN80 PN40 Form C, DIN 2501/316L Flange DN80 PN40 Form C, DIN 2501/Hastelloy B51 B52 B53 Flange DN50 PN40 Form B1, EN/316L/PFA6) Flange DN50 PN40 Form B1, EN 1092-1/ Enamelled7) Flange DN50 PN40 Form C, EN 1092-1/316L Flange DN80 PN40 Form C, DIN 2501/ECTFE6) Flange DN80 PN40 Form C, DIN 2501/PFA6) Flange DN80 PN40 Form F, DIN 2501/316L B54 B55 B56 Flange DN50 PN40 Form D, EN/316L Flange DN50 PN40 Form D, EN 1092-1/ Hastelloy Flange DN50 PN40 Form B2, EN 1092-1/316L C24 C25 Flange DN50 PN40 Form E, EN 1092-1/316L Flange DN80 PN40 Form B1, EN 1092-1/316L Flange DN80 PN40 Form B1, EN 1092-1/Hastelloy C27 C28 C30 Flange DN80 PN40 Form B1, EN 1092-1/ECTFE6) Flange DN80 PN40 Form B1, EN 1092-1/ Enamelled7) Flange DN80 PN40 Form B2, EN 1092-1/316L C31 C32 Flange DN100 PN16 Form B1, EN 1092-1/316L Flange DN100 PN16 Form B1, EN 1092-1/Hastelloy Flange DN100 PN16 Form B1, EN 1092-1/ Enamelled7) C34 C35 C36 B28 B30 Flange DN80 PN40 Form N, DIN 2501/316L Flange DN80 PN40 Form N, DIN 2501/Hastelloy Flange DN100 PN16 Form C, DIN 2501/316L B57 B58 B60 Flange DN100 PN16 Form C, DIN 2501/Hastelloy Flange DN100 PN16 Form C, DIN 2501/ECTFE6) Flange DN100 PN16 Form C, DIN 2501/PFA6) B61 B62 B63 Flange DN100 PN16 Form D, DIN 2501/316L Flange DN100 PN16 Form F, DIN 2501/316L Flange DN100 PN16 Form N, DIN 2501/316L B64 B65 B66 5/94 Siemens FI 01 · 2012 B72 B73 C08 C10 C20 C23 C26 C33 © Siemens AG 2011 Level Measurement Point level measurement — Vibrating switches SITRANS LVL200 Selection and Ordering data Order No. Selection and Ordering data Order No. SITRANS LVL200, Rigid extension Compact vibrating level switch for use in liquid applications such as overflow, high, low, and demand applications, as well as pump protection. For use in SIL-2 and hazardous applications. 7ML5747- SITRANS LVL200, Rigid extension Compact vibrating level switch for use in liquid applications such as overflow, high, low, and demand applications, as well as pump protection. For use in SIL-2 and hazardous applications. 7ML5747- 7 7 7 77 - 777 7 77 7 77 - 777 7 Flange DN100 PN40 Form B1, EN 1092-1/316L Flange DN100 PN40 Form B1, EN 1092-1/ Enamelled7) Flange DN100 PN40 Form C, EN 1092-1/316L C37 C38 Flange 3" 150lb RF, ANSI B16.5//Monel ZB2977 Flange 3" 150lb RF, ANSI B16.5/ECTFE6) Flange 3" 150lb RF, ANSI B16.5/PFA6) D11 D12 D13 C40 Flange DN100 PN63 Form B2, EN 1092-1/316L Flange DN150 PN16 Form B1, EN 1092-1/316L Flange DN150 PN16 Form B1, EN 1092-1/PFA6) C41 C42 C43 Flange 3" 150lb RF, ANSI B16.5/Enamelled7) Flange 3" 150lb FF, ANSI B16.5/316L Flange 3" 150lb FF, ANSI B16.5/ECTFE6) D14 D15 D16 Flange DN150 PN40 Form B1, EN 1092-1/316L Flange DN150 PN40 Form B1, EN 1092-1/ECTFE6) C44 C45 Flange 3" 150lb FF, ANSI B16.5/PFA6) Flange 3" 300lb RF, ANSI B16.5/316L Flange 3" 300lb RF, ANSI B16.5/Hastelloy D17 D18 D20 Flange DN150 PN40 Form B2, EN 1092-1/316L C46 Flange 1" 150lb ANSI B16.5/316L Flange 1"150lb RF, ANSI B16.5/Hastelloy Flange 1"150lb RF, ANSI B16.5//Monel ZB2977 C47 C48 C50 Flange 3" 300lb RF, ANSI B16.5/ECTFE6) Flange 3" 300lb RF, ANSI B16.5/PFA6) Flange 3" 300lb RF, ANSI B16.5/Enamelled7) D21 D22 D23 Flange 3" 600lb RF, ANSI B16.5/316L Flange 3½" 150lb RF, ANSI B16.5/316L Flange 3½" 150lb RF, ANSI B16.5/ECTFE6) D24 D25 D26 Flange 4" 150lb RF, ANSI B16.5/316L Flange 4" 150lb RF, ANSI B16.5/Hastelloy Flange 4" 150lb RF, ANSI B16.5/ECTFE6) D27 D28 D30 Flange 4" 150lb RF, ANSI B16.5/PFA6) Flange 4" 150lb RF, ANSI B16.5/Enamelled7) Flange 4" 150lb LT, ANSI B16.5/316L D31 D32 D33 Flange 4" 300lb RF, ANSI B16.5/316L Flange 4" 300lb RF, ANSI B16.5/Hastelloy Flange 4" 300lb RF, ANSI B16.5/ECTFE6) D34 D35 D36 Flange 4" 300lb RJF, ANSI B16.5/316L Flange 4" 300lb LG, ANSI B16.5/316L Flange 4" 300lb LT, ANSI B16.5/316L D37 D38 D40 Flange 4" 600lb RF, ANSI B16.5/316L Flange 4" 600lb RJF, ANSI B16.5/316L Flange 5" 150lb RF, ANSI B16.5/316L D41 D42 D43 Flange 6" 150lb RF, ANSI B16.5/316L Flange 6" 150lb RF, ANSI B16.5/Hastelloy Flange 6" 150lb RF, ANSI B16.5/ECTFE6) D44 D45 D46 Flange 6" 150lb RF, ANSI B16.5/PFA6) Flange 6" 150lb RJF, ANSI B16.5/316L Flange 6" 300lb RF, ANSI B16.5/316L D47 D48 D50 Flange 8" 150lb RF, ANSI B16.5/316L Flange 8" 150lb RF, ANSI B16.5/ECTFE6) Flange 1" BS.10 Table E/316L D51 D52 D53 Flange 1" BS.10 Table E/PFA6) Flange 1½" BS.10 Table E/316L Flange 3½" BS.10 Table E/316L D54 D55 D56 Flange 4" BS.10 Table E/ECTFE6) Flange DN40 10K, JIS/316L Flange DN50 10K, JIS/316L D57 D58 D60 Flange DN80 10K, JIS/316L Flange DN100 10K, JIS/316L D61 D62 B16.5/ECTFE6) Flange 1" 150lb RF, ANSI Flange 1"150lb RF, ANSI B16.5/PFA6) Flange 1" 150lb RF, ANSI B16.5/Enamelled7) C51 C52 C53 Flange 1" 300lb RF, ANSI B16.5/316L Flange 1" 300lb RF, ANSI B16.5/ECTFE6) C54 C55 Flange 1" 600lb RF, ANSI B16.5/316L C56 Flange 1½" 150lb RF, ANSI B16.5/316L Flange 1½" 150lb RF, ANSI B16.5/Hastelloy Flange 1½" 150lb RF, ANSI B16.5/ECTFE6) C57 C58 C60 Flange 1½" 150lb RF, ANSI B16.5/PFA6) Flange 1½" 150lb RF, ANSI B16.5 Enamelled7) Flange 1½" 150lb FF, ANSI B16.5/ECTFE6) C61 C62 C63 Flange 1½" 300lb RF, ANSI B16.5/316L Flange 1½" 300lb RF, ANSI B16.5//Monel ZB2977 Flange 1½" 300lb RF, ANSI B16.5/ECTFE6) C64 C65 C66 Flange 1½" 600lb RF, ANSI B16.5/316L Flange 2" 150lb RF, ANSI B16.5/316L Flange 2" 150lb RF, ANSI B16.5/Hastelloy C67 C68 C70 Flange 2" 150lb RF, ANSI B16.5//Monel ZB2977 Flange 2" 150lb RF, ANSI B16.5/ECTFE6) Flange 2" 150lb RF, ANSI B16.5/PFA6) C71 C72 C73 Flange 2" 150lb RF, ANSI B16.5/Enamelled7) Flange 2" 150lb FF, ANSI B16.5/316L Flange 2" 150lb FF, ANSI B16.5/ECTFE6) C74 C75 C76 Flange 2" 150lb SG (small groove), ANSI B16.5/316L Flange 2" 300lb RF, ANSI B16.5/316L Flange 2" 300lb RF, ANSI B16.5/Hastelloy C77 Flange 2" 300lb RF, ANSI B16.5/Hastelloy Flange 2" 300lb RF, ANSI B16.5/ECTFE6) Flange 2" 300lb RF, ANSI B16.5/PFA6) C81 C82 C83 Flange 2" 300lb RF, ANSI B16.5 Enamelled7) Flange 2" 300lb RJF, ANSI B16.5/316L Flange 2" 300lb ST, ANSI B16.5/316L C84 C85 C86 Flange 2" 300lb LG (large groove), ANSI B16.5/316L Flange 2" 300lb LT, ANSI B16.5/316L Flange 2" 600lb RF, ANSI B16.5/316L C87 Flange 2" 600lb RF, ANSI B16.5/Monel ZB2977 Flange 2" 600lb RF, ANSI B16.5/ECTFE6) Flange 2" 600lb RJF, ANSI B16.5/316L D01 D02 D03 Flange 2" 600lb LG, ANSI B16.5/316L Flange 2" 900lb RJF, ANSI B16.5/316L Flange 2½" 150lb RF, ANSI B16.5/316L D04 D05 D06 Flange 2½" 300lb RF, ANSI B16.5/316L Flange 3" 150lb RF, ANSI B16.5/316L Flange 3" 150lb RF, ANSI B16.5/Hastelloy D07 D08 D10 C78 C80 5 C88 D00 Siemens FI 01 · 2012 5/95 © Siemens AG 2011 Level Measurement Point level measurement — Vibrating switches SITRANS LVL200 Selection and Ordering data Order No. Selection and Ordering data Order No. SITRANS LVL200, Rigid extension Compact vibrating level switch for use in liquid applications such as overflow, high, low, and demand applications, as well as pump protection. For use in SIL-2 and hazardous applications. 7ML5747- SITRANS LVL200, Rigid extension Compact vibrating level switch for use in liquid applications such as overflow, high, low, and demand applications, as well as pump protection. For use in SIL-2 and hazardous applications. 7ML5747- 7 7 7 77 - 777 7 Rigid Extension Enamelled version7) Adapter/Process temperature Without adapter/-50 ... 150 °C With adapter/-50 ... 200 °C8) With adapter/-50... 250 °C 1 2 3 80 ... 250 mm 251 ... 500 mm 501 ... 750 mm F0 F1 F2 With gas-tight leadthrough/-50 ... +150 °C With gas-tight leadthrough/-50 ... +250 °C 4 5 751 ... 1000 mm 1001 ... 1250 mm 1251 ... 1500 mm F3 F4 F5 Housing/ Cable entry Aluminium IP66/IP67/M20x1.5 Aluminium IP66/IP67/½" NPT Rigid Extension Hastelloy A B NOTE: When selecting a Rigid Extension option, extension coating must match the process connection coating and the material and surface roughness type. Rigid Extension 316L 5 77 7 77 - 777 7 80 ... 500 mm 501 ... 1000 mm 1001 ... 1500 mm A0 A1 A2 1501 ... 2000 mm 2001 ... 2500 mm 2501 ... 3000 mm A3 A4 A5 3001 ... 3500 mm 3501 ... 4000 mm A6 A7 Rigid Extension ECTFE coated6) B0 B1 B2 1501 ... 2000 mm 2001 ... 2500 mm 2501 ... 3000 mm B3 B4 B5 3001 ... 3500 mm 3501 ... 4000 mm B6 B7 Rigid Extension PFA coated6) 80 ... 500 mm 501 ... 1000 mm 1001 ... 1500 mm C0 C1 C2 1501 ... 2000 mm 2001 ... 2500 mm 2501 ... 3000 mm C3 C4 C5 Rigid Extension 316L Ra ≤ 0.8 μm 80 ... 500 mm 501 ... 1000 mm 1001 ... 1500 mm D0 D1 D2 1501 ... 2000 mm 2001 ... 2500 mm 2501 ... 3000 mm D3 D4 D5 3001 ... 3500 mm 3501 ... 4000 mm D6 D7 Rigid Extension 316L Ra ≤ 0.3 μm 80 ... 500 mm 501 ... 1000 mm 1001 ... 1500 mm E0 E1 E2 1501 ... 2000 mm 2001 ... 2500 mm 2501 ... 3000 mm E3 E4 E5 3001 ... 3500 mm 3501 ... 4000 mm E6 E7 Siemens FI 01 · 2012 G0 G1 G2 1501 ... 2000 mm 2001 ... 2500 mm 2501 ... 3000 mm G3 G4 G5 3001 ... 3500 mm 3501 ... 4000 mm G6 G7 Rigid Extension Monel 80 ... 500 mm 501 ... 1000 mm 1001 ... 1500 mm H0 H1 H2 1501 ... 2000 mm 2001 ... 2500 mm 2501 ... 3000 mm H3 H4 H5 1) 80 ... 500 mm 501 ... 1000 mm 1001 ... 1500 mm 5/96 80 ... 500 mm 501 ... 1000 mm 1001 ... 1500 mm 2) 3) 4) 5) 6) 7) 8) Available with Approval options A to G, and K, and Adapter/Process temperature options 1, and 3 to 5 only Available with Electronics option 4 only Available with Adapter/Process temperature options 1 and 3 only Extension length restricted to 2956 mm Available with Housing/Cable entry option B only Available with Adapter/Process temperature options 1 and 4 only Available with Adapter/Process temperature options 1, 2, and 4 only Available with enamelled Process connection and Extension options only © Siemens AG 2011 Level Measurement Point level measurement — Vibrating switches SITRANS LVL200 Selection and Ordering data Order code Further designs Please add "-Z" to Order No. and specify Order code(s). Cleaning including Certificate (oil, grease and silicone free) W01 Enter the total insertion length in plain text description, max. 4000 mm (157.48 inch) Y01 Identification Label (measurement loop) SS: max. 16 characters add in plain text Y17 Identification Label (measurement loop) Foil: max. 16 characters add in plain text Y18 Acceptance test certificate 3.1 NACE MR 0775 for material EN10204 D07 Acceptance test certificate 3.1 for instrument C12 Acceptance test certificate 2.2 for instrument C14 Acceptance test Certificate 2.2 for material EN10204 C15 SIL/IEC61508 Certificate of conformity (SIL-2/3 min. and max. detection) C20 Additional Operating Instructions Order No. 5 LVL200 Extended (DPDT Relay) • English 7ML1998-5KW01 • French 7ML1998-5KW11 • Spanish 7ML1998-5KW21 • German 7ML1998-5KW31 LVL200 (Contactless electronic switch) • English 7ML1998-5KV01 • French 7ML1998-5KV11 • Spanish 7ML1998-5KV21 • German 7ML1998-5KV31 Electronics module LVL200 Relay • English 7ML1998-5LS01 • French 7ML1998-5LS11 • Spanish 7ML1998-5LS21 • German This device is shipped with the Siemens Milltronics manual CD containing the complete Operating Instructions library. 7ML1998-5LS31 Spare Parts and Accessories Electronics module SITRANS LVL200 Relay 7ML1830-1NC Lock fitting, unpressurized, G1A/316L 7ML1930-1DQ Lock fitting, unpressurized, 1NPT/316L 7ML1930-1DR Lock fitting, unpressurized, G1-1/2A/316L 7ML1930-1DS Lock fitting, unpressurized, 1-1/2NPT/316LL 7ML1930-1DT Lock fitting, -1… 16 bar, G1A/316L 7ML1930-1DU Lock fitting, -1… 16 bar, 1NPT/316L 7ML1930-1DV Lock fitting, -1… 16 bar, G1-1/2A/316L 7ML1930-1DW Lock fitting, -1… 16 bar, 1-1/2NPT/316L 7ML1930-1DX Lock fitting, -1… 64 bar, G1A/316L 7ML1930-1EA Lock fitting, -1… 64 bar, 1NPT/316L 7ML1930-1EB Lock fitting, -1… 64 bar, G1-1/2A/316L 7ML1930-1EC Lock fitting, -1… 64 bar, 1-1/2NPT/316L 7ML1930-1ED Siemens FI 01 · 2012 5/97 © Siemens AG 2011 Level Measurement Point level measurement — Vibrating switches SITRANS LVL200 ■ Options LVL200 Threaded Welded Socket G¾" A/316L Lock fitting 39 (1.54) G1" 32 (1.26) 29,5 (1.16) 32 (1.26) G¾" 53 (2.09) 5 LVL200 Extended 64 bar G1" A/316L 60 (2.36) SITRANS LVL200 welded socket and lock fitting, dimensions in mm (inch) 5/98 Siemens FI 01 · 2012 LVL200 Extended 16 bar LVL200 Extended Unpressurized © Siemens AG 2011 Level Measurement Point level measurement — Vibrating switches SITRANS LVL200 ■ Characteristic curves Ambient temperature in °C (°F) Ambient/Process temperature Temperature range with temperature adapter 70 ºC (158 ºF) 40 ºC (104 ºF) -50 ºC (-58 ºF) 0 ºC (32 ºF) 0 ºC (32 ºF) 50 ºC (122 ºF) 100 ºC (212 ºF) 150 ºC (302 ºF) -40 ºC (-40 ºF) 200 ºC (392 ºF) 250 ºC (482 ºF) Process temperature in °C (°F) Process pressure in bar (psi g) Process pressure with switch position 0.7 g/cm³ (mode switch) -50 ºC (-58 ºF) 5 64 (928) 40 (580) 20 (290) -1 (-14.5) 0 ºC (32 ºF) 50 ºC (122 ºF) 100 ºC (212 ºF) 150 ºC (302 ºF) 200 ºC (392 ºF) 250 ºC (482 ºF) Process temperature in °C (°F) Process pressure in bar (psi g) Process pressure with switch position 0.5 g/cm³ (mode switch) -50 ºC (-58 ºF) 64 (928) 40 (580) 20 (290) -1 (-14.5) 0 ºC (32 ºF) 50 ºC (122 ºF) 100 ºC (212 ºF) 150 ºC (302 ºF) 200 ºC (392 ºF) 250 ºC (482 ºF) Process temperature in °C (°F) SITRANS LVL200 Process Pressure/Process Temperature/Ambient Temperature derating curves Siemens FI 01 · 2012 5/99 © Siemens AG 2011 Level Measurement Point level measurement — Vibrating switches SITRANS LVL200 ■ Dimensional drawings SITRANS LVL200 (Standard) ~116 (4.57) Ø84 (3.31) 125 (4.92) M20 x 1,5 M20 x 1,5 or ½" NPT Cone DN25 Bolting DN40 Temperature adapter 34 (1.34) 53 (2.09) 50 (1.97) Ø33.7 (1.33) SITRANS LVL200 (Standard), dimensions in mm (inch) 5/100 Siemens FI 01 · 2012 178 (7.01) 57 (2.24) Gas-tight leadthrough 19 (0.75) Flange 55 (2.17) G ¾" A, ¾" NPT G 1" A, 1" NPT 36 53 (2.09) (1.42) 66 (2.60) SW 32 (G ¾" A, ¾" NPT) SW 41 (G 1" A, 1" NPT) 53 (2.09) 5 Tri-Clamp 18,5 (0.73) Threaded © Siemens AG 2011 Level Measurement Point level measurement — Vibrating switches SITRANS LVL200 SITRANS LVL200 (Extended) Sensor length (L) ~ 116 (4.57) Ø 84 (3.31) M20 x 1.5 316L, Hastelloy C4 (2.4610) 80 ... 6000 mm (3.15 ... 236.2”) Hastelloy C4 (2.4610) enamelled 80 ... 1500 mm (3.15 ... 59.06”) 316L, ECTFE coated 80 ... 3000 mm (3.15 ... 118.1”) 316L, PFA coated 80 ... 3000 mm (3.15 ... 118.1”) 125 (4.92) M20 x 1.5 or ½" NPT Threaded 18.5 (0.73) Tri-clamp 32 (G ¾" A, ¾" NPT) 41 (G 1" A, 1" NPT) 36 (1.42) Cone DN25 5 57 (2.24) G ¾" A, ¾" NPT G 1" A, 1" NPT Temperature adapter L L Bolting DN40 Flanged L Gas-tight leadthrough 178 (7.01) 19 (0.75) 50 (1.97) 34 (1.34) L L SITRANS LVL200 (Extended), dimensions in mm (inch) Siemens FI 01 · 2012 5/101 © Siemens AG 2011 Level Measurement Point level measurement — Vibrating switches SITRANS LVL200 ■ Schematics 1 Relay (DPDT) + – L1 N 2 20 to 72 V DC 20 to 253 V AC 3 1 2 3 4 5 6 7 8 6 4 Relay output Relay output Voltage supply Contactless 5 1 N NAMUR (IEC 60947-5-6) + Simul. 6 1 max. 2 min. 5 2 L1 N AC + – DC – + 3 1 2 4 Voltage supply 1 Control lamp 2 DIL switch for characteristics reversal 3 DIL switch for sensitivity adjustment 4 Ground terminal 5 Simulation key 6 Connection terminals SITRANS LVL200 connections 5/102 Siemens FI 01 · 2012 NAMUR + – 1 2 + – Amplifier according to NAMUR IEC 60947-5-6, approx. 8.2 V © Siemens AG 2011 Level Measurement Point level measurement — Vibrating switches SITRANS LVS100 ■ Overview ■ Configuration Installation Rigid extension with sliding sleeve Position tines vertically to avoid product build-up: use a 50 mm open-end wrench to turn the process connection until the tine orientation marking faces up or down. L * Protection in case of high material loading. O Cable gland faces downward to avoid water penetration. SITRANS LVS100 is a vibrating point level switch for bulk solids. ■ Benefits Tine orientation marking facing sideways. • High resistance to mechanical forces • Sliding sleeve options for adjustable insertion length and ease of cleaning • Rotatable enclosure for ease of installation and wiring • Suitable for point level detection of materials starting at a bulk density of 60 g/l (3.8 lb/ft3) • Customer desired extensions up to 2000 mm (78.74 inch) Use angle mounting for flowing material only. If angle mounting is required with high material loading, customersupplied protection from falling material must be in place. ■ Application SITRANS LVS100 detects high, low, or demand levels of dry bulk solids in bins, silos or hoppers. * SITRANS LVS100 has a compact design and can be top, side, or angle mounted. The vibrating fork design ensures the tines are kept clean. The unique design of the fork and crystal assembly eliminates false high level readings even if tines become damaged. A signal from the electronic circuit excites a crystal in the probe causing the fork to vibrate. If the fork is covered by material, the change in vibration is detected by the electronic circuitry which causes the relay to change state after a one second delay. When the fork is free from material pressure, full vibration resumes and the relay reverts to its normal condition. • Key Applications: dry bulk solids in bins, silos, hoppers max. deviation from vertical O max. length L 5° 4.0 m 45° 1.2 m > 45° 0.6 m SITRANS LVS100 installation Siemens FI 01 · 2012 5/103 5 © Siemens AG 2011 Level Measurement Point level measurement — Vibrating switches SITRANS LVS100 ■ Technical specifications Mode of Operation Measuring principle Design Vibrating point level switch Material • Enclosure Input Measured variable High, low, and demand Measuring frequency 200 Hz Process connection Output Relays DPDT relay Relay delay From loss of vibration: approximately 1 second From resumption of vibration: approximately 1 to 2 seconds Signal delay Probe uncovered to covered: approximately 1 second Tine material Stainless steel 316TI (1.4571) Degree of protection IP66/Type 4/NEMA 4 High or low, switch selectable Conduit entry 2 x M20x1.5 or 2 x ½" NPT Relay 8 A at 250 V AC, non-inductive Weight Standard version, no extensions: approx 1.7 kg (3.7 lb) Relay 5 A at 30 V DC, non-inductive Power supply • 19 ... 230 V AC, +10%, 50 ... 60 Hz, 8 VA • 19 ... 50 V DC, +10%, 1.5 W Certificates and approvals • CSA/FM General Purpose • CE • CSA/FM Dust Ignition Proof • C-TICK • ATEX II 1/2 D Probe covered to uncovered: approximately 1 to 2 seconds Relay fail-safe Alarm output 5 High or low, switch selectable Sensitivity Rated operating conditions Installation conditions • Location Indoor/outdoor Ambient conditions • Ambient temperature -40 ... +60 °C (-40 ... +140 °F) • Installation catagory III • Pollution degree 2 Medium conditions • Process temperature -40 ... +150 °C (-40 ... +302 °F) • Max. threaded bushing temperature +80 °C (+176 °F) • Max. enclosure surface temperature (Category 2D) +90 °C (+194 °F) • Max. extension surface temperature (Category 1D) +150 °C (+302 °F) • Pressure (vessel) Max. 10 bar g (145 psi g) European Pressure Directive 97/23/EC: Category 1 Minimum material density approx. 60 g/l (3.8 lb/ft3) 5/104 Siemens FI 01 · 2012 Epoxy coated aluminum • Thread 1¼" NPT [(Taper), ANSI/ASME B1.20.1], R 1½" [(BSPT), EN 10226] • Thread R 1½" [(BSPT), EN 10226], ½" NPT [(Taper), ANSI/ASME B1.20.1], sliding sleeve [min. length 500 mm (19.69 inch)] • Thread material: stainless steel 304 (1.4301) or 316TI (1.4571) depending on configuration © Siemens AG 2011 Level Measurement Point level measurement — Vibrating switches SITRANS LVS100 Selection and Ordering data Order No. SITRANS LVS100, standard Vibrating point level switch for high or low level detection of bulk solids. Sensitivity > 60 g/l. 7ML5735- 1½" NPT [(Taper), ANSI/ASME B1.20.1] , sliding sleeve [min. length 500 mm (19.69 inch)] 60 (2.36) 75 (2.95) Process connection Threaded R 1½" [(BSPT), EN 10226] 1¼" NPT [(Taper), ANSI/ASME B1.20.1] R 1½" [(BSPT), EN 10226] DIN 2999 thread, sliding sleeve - min. length 500 mm (19.69 inch) 1 A A B C 60 (2.36) D 120 (4.72) Tine orientation marking Extension length Stainless steel 316TI (1.4571) Standard length, 170 mm (6.69 inch) 11 Add order code Y01 and plain text: "Insertion length ... mm" Stainless steel 304 (1.4301) • 300 ... 500 mm (11.81 ... 19.69 inch) • 501 ... 1000 mm (19.72 ... 39.37 inch) 12 13 • 1001 ... 1500 mm (39.41 ... 59.06 inch) • 1501 ... 2000 mm (59.09 ... 78.74 inch) 14 15 Approvals CSA/FM General Purpose, CE, C-TICK CSA/FM Class II, Div. 1, Group E,F, G, Class III, ATEX II 1/2 D, C-TICK 150 (5.91) Process temperature Up to +150 °C (+302 °F) 7 7 7 77 - 07A 0 Threaded bushing [max. temp. +80 °C (+176 °F)] Zone 21 (Cat. 2) Customer supplied process flange A B 125 (4.92): standard fork Tine Selection and Ordering data Order code Further Designs Please add "-Z" to Order No. and specify Order code(s). Total insertion length: Enter the total insertion length in plain text description, max. 2000 mm (78.74 inch) Y01 Signal bulb inserted in M20 cable gland A20 Operating Instructions Order No. Multi-language This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. 7ML1998-5FT63 SITRANS LVS100, dimensions in mm (inch) Spare Parts Replacement Electronics Module LVS100 DPDT 5 Zone 20 (Cat. 1) 170 to 2000 (6.69 to 78.74): Customer specified rigid Input Voltage DPDT Relay - 19 ... 230 V AC, 19 ... 50 V DC ■ Dimensional drawings 7ML1830-1NS ■ Schematics Universal voltage (DPDT relay) Alarm output relay FSH/FSL adjustment Relay (19 to 253 V AC, 19 to 55 V DC) R 1½ " [(BSPT), EN 10226] DIN 2999 thread, sliding sleeve 7ML1830-1NT 1½" NPT [(Taper), ANSI/ASME B1.20.1] , sliding sleeve [min. length 500 mm (19.69 inch)] 7ML1830-1NU Sensitivity adjustment: B = factory setting, A = decreased 876 543 LED 21 AC: Terminal 1: L Terminal 2: N 19 to 230 V AC, +10%, 50 to 60 Hz, 8 VA DC: Terminal 1: + Terminal 2: 19 to 50 V DC, +10%, 2 W SITRANS LVS100 connections Siemens FI 01 · 2012 5/105 © Siemens AG 2011 Level Measurement Point level measurement — Vibrating switches SITRANS LVS200 ■ Overview ■ Application The standard LVS200 detects high, low, or demand levels of dry bulk solids in bins, silos, or hoppers. The liquid/solid interface version can also detect settled solids within liquids or solids within confined spaces such as feed pipes. It is designed to ignore liquids in order to detect the interface between a solid and a liquid. A pipe extension version is available with either the standard or liquid/solid interface electronics and fork, separated by a customer supplied 1" pipe. SITRANS LVS200 has an optional 4 to 20 mA output for monitoring buildup on the fork to determine when preventative maintenance should be performed in sticky applications. The LVS200 has a compact design and can be top, side or angle mounted. The vibrating fork design ensures the tines are kept clean. The unique design of the fork and crystal assembly eliminates false high level readings even if tines become damaged. SITRANS LVS200 is a vibrating point level switch for high, low, or demand level detection of bulk solids. 5 ■ Benefits • • • • High resistance to mechanical forces Strong vibration resistance to high bulk material loads Rotatable enclosure for convenient wiring Suitable for low density material: standard version, 20 g/l (1.3 lb/ft3); liquid/solid interface version, 50 g/l (3 lb/ft3), and low density option min. 5 g/l (0.3 lb/ft3) • Customer desired extensions up to 20000 mm (787 inch) • Optional detection of solids within liquid • Durable short fork option with 165 mm (6.5 inch) insertion length 5/106 Siemens FI 01 · 2012 A signal from the electronic circuit excites a crystal in the probe causing the fork to vibrate. If the fork is covered by material, the change in vibration is detected by the electronic circuitry which causes the relay to change state after a one second delay. When the fork is free from material pressure, full vibration resumes and the relay reverts to its normal condition. • Key Applications: dry bulk solids in bins, silos, hoppers or settled solids within liquids (interface version) © Siemens AG 2011 Level Measurement Point level measurement — Vibrating switches SITRANS LVS200 ■ Technical specifications Mode of operation Measuring principle Vibrating point level switch Medium conditions • Process temperature Input Measured variable High, low, and demand Measuring frequency • Standard • Liquid/solid interface and short fork version 125 Hz 350 Hz Output PNP 2-wire without contact Relays • Version with 1 relay • Version with 2 relays Open collector: Permanent load max. 0.4 A, short-circuit and overload protected Turn-on voltage: max. 50 V (reverse protection) Load current: • min. 10 mA • max. 500 mA permanent • max. 2A < 200 ms • max. 5A < 50 ms Voltage drop on the electronic module: max. 7 V with closed electric circuit Cutoff current with open electric circuit: max. 5 mA • Max. threaded bushing temperature • Max. enclosure surface temperature (Category 2D) • Max. extension surface temperature (Category 1D) • Pressure (vessel) • Minimum material density • All except CSA Class II, Group G: -40 ... +150 °C (-40 ... +302 °F) • CSA Class II, Group G: -40... +140 °C (-40 ... +284 °F), CSA temperature code T3B +80 °C (+176 °F) +90 °C (+194 °F) +150 °C (+302 °F) Max. 10 bar g (145 psi g) European Pressure Directive 97/23/EC: Category 1 • Standard version: approx. 20 g/l (1.2 lb/ft3) • liquid/solid interface version: approx. 50 g/l (3 lb/ft3) • optional low density version: approx. 5 g/l (0.3 lb/ft3) Design Material • Enclosure 5 Epoxy coated aluminum Process connection • Thread 1½" NPT [(Taper), ANSI/ASME B1.20.1], R ½" [(BSPT), EN 10226] and flange options • Optional sliding bushing with 2" NPT [(Taper), ANSI/ASME B1.20.1] or BSP thread • Thread material: stainless steel 303 (1.4301) SPDT relay DPDT relay Relay delay • From loss of vibration: approximately 1 second • From resumption of vibration: approximately 1 to 2 seconds Tine material Signal delay • Probe uncovered to covered: approximately 1 second • Probe covered to uncovered: approximately 1 to 2 seconds Stainless steel 316TI (1.4571), PTFE-coated tines are available upon special request Degree of protection IP65/Type 4/NEMA 4 Conduit entry Relay fail-safe High or low, switch selectable Weight Alarm output • Relay 8 A at 250 V AC, non-inductive • Relay 5 A at 30 V DC, non-inductive 2 x M20x1.5 or 2 x ½" NPT • Standard version, no extensions: approx 2.0 kg (4.4 lb) • Solids/liquids version, no extensions: approx. 1.9 kg (4.2 lb) mA output • Resolution 8/16 mA or 4 ... 20 mA 4 to 20 mA ± 0.1 mA Sensitivity High or low, switch selectable Rated operating conditions Installation conditions • Location Indoor/outdoor Ambient conditions • Ambient temperature • Installation catagory • Pollution degree -40 ... +60 °C (-40 ... +140 °F) III 2 Power supply • 19 ... 230 V AC, +10%, 50 ... 60 Hz, 8 VA • 19 ... 55 V DC, +10%, 1.5 W Certificates and approvals • CSA/FM General Purpose • CE • CSA/FM Dust Ignition Proof • C-TICK • ATEX II 1/2 D • CSA/FM IS Class I, II, III Div. 1, Groups A, B, C, D, E, F, G, FM Class 1, Aex ia IIC, CSA Class 1, Ex ia IIC, available only with power supply option 5 and 6 • ATEX II 1G and 1/2 G Eex ia IIC; ATEX II 1D and 1/2 D, available only with power supply option 5 Siemens FI 01 · 2012 5/107 © Siemens AG 2011 Level Measurement Point level measurement — Vibrating switches SITRANS LVS200 Selection and Ordering data Order No. Selection and Ordering data Order No. SITRANS LVS200, standard SITRANS LVS200 is a vibrating point level switch for high, low, or demand level detection of bulk solids. 7ML5731- SITRANS LVS200, standard SITRANS LVS200 is a vibrating point level switch for high, low, or demand level detection of bulk solids. 7ML5731- 7 7 7 7 7 - 77 A 0 Power supply 19 ... 230 V AC, 19 ... 55 V DC, one relay output (SPDT)1) 19 ... 230 V AC, 19 ... 55 V DC, two relay outputs (DPDT)1) 18 ... 50 V DC PNP1) 5 Stainless Steel 316TI (1.4571) Standard length, 235 mm (9.25 inch)9) 2 Add order code Y01 and plain text: "Insertion length ... mm" 3 4 19 ... 230 V AC/DC without contact, 2-wire loop powered1) 7 ... 9 V DC (requires NAMUR switch amplifier) NAMUR IEC 60947-5-6, 2-wire2) 8/16 mA or 4 ... 20 mA; 12.5 ... 35 V DC, 2-wire3) 19 ... 230 V AC, 19 ... 55 V DC, one relay output (SPDT) basic version4) 5) 1 5 6 } 7 Process temperature Without temperature isolator } With temperature isolator Separated enclosure - cable length 1.5 m (4.92 ft) [max. temperature process +150 °C(+302 °F)/ max. temperature electronics +80 °C (+176 °F)] A B C D Separated enclosure - cable length 4.0 m (13.12 ft) [max. temperature process+150 °C (+302 °F)/ max. temperature electronics +80 °C (+176 °F)] R 1½" [(BSPT), EN 10226] 1½" NPT [(Taper), ANSI/ASME B1.20.1] G 2" [(BSPP), EN ISO 228-1], sliding sleeve [min. length 500 mm (19.69 inch)]6) } } D 2" ASME 150 lbs B16.5 (1.4541/321) 3" ASME 150 lbs B16.5 (1.4541/321) 4" ASME 150 lbs B16.5 (1.4541/321) G H J Tri-clamp 2" Stainless steel 304 (1.4301)7) K Extension length Stainless steel 304 (1.4301) Standard length, 235 mm (9.25 inch)8) E F 36 37 38 2001 ... 2250 mm (78.78 ... 88.58 inch)9) 2251 ... 2500 mm (88.62 ... 98.43 inch)9) 2501 ... 2750 mm (98.46 ... 108.27 inch)9) 2751 ... 3000 mm (108.31 ... 118.11 inch)9) 41 42 43 44 3001 ... 3250 mm (118.15 ... 127.95 inch)9) 3251 ... 3500 mm (127.99 ... 137.80 inch)9) 3501 ... 3750 mm (137.83 ... 147.64 inch)9) 3751 ... 4000 mm (147.68 ... 157.48 inch)9) 45 46 47 48 } } 11 • 1001 ... 1250 mm (39.41 ... 49.21 inch)8) • 1251 ... 1500 mm (49.25 ... 59.06 inch)8) • 1501 ... 1750 mm (59.09 ... 68.90 inch)8) 15 16 17 • 1751 ... 2000 mm (68.94 ... 78.74 inch)8) • 2001 ... 2250 mm (78.78 ... 88.58 inch)8) • 2251 ... 2500 mm (88.62 ... 98.43 inch)8) 18 21 22 • 2501 ... 2750 mm (98.46 ... 108.27 inch)8) • 2751 ... 3000 mm (108.31 ... 118.11 inch)8) • 3001 ... 3250 mm (118.15 ... 127.95 inch)8) 23 24 25 • 3251 ... 3500 mm (127.99 ... 137.80 inch)8) • 3501 ... 3750 mm (137.83 ... 147.64 inch)8) • 3751 ... 4000 mm (147.68 ... 157.48 inch)8) 26 27 28 1 2 A B C D E F Available with approval options A to D only Available with approval options E and F only 3) Available with approval option D only 4) Available only with process temperature option A (process connection A with approval option B, or process connection B with approval option A), extension length 11 and material process connection 1 5) Basic version is cost effective and offers fast delivery 6) Not available with extension length options 11 and 12 7) Available with approval options B, C, D, and F only 8) Available with Material process connection/extension option 1 only 9) Available with Material process connection/extension option 2 only 10) Available with power supply option 5 and 6 only 2) 12 13 14 Siemens FI 01 · 2012 1251 ... 1500 mm (49.25 ... 59.06 inch)9) 1501 ... 1750 mm (59.09 ... 68.90 inch)9) 1751 ... 2000 mm (68.94 ... 78.74 inch)9) 1) Add order code Y01 and plain text: "Insertion length ... mm" • 300 ... 500 mm (11.81 ... 19.69 inch)8) • 501 ... 750 mm (19.72 ... 29.53 inch)8) • 751 ... 1000 mm (29.57 ... 39.37 inch)8) 5/108 32 33 34 35 Approvals CSA/FM Dust Ignition Proof, C-TICK } ATEX II 1/2 D, C-TICK } CSA/FM General Purpose, C-TICK CE, C-TICK CSA/FM IS Class I, II, III Div. 1, Groups A, B, C, D, E, F, G, FM Class 1, Aex ia IIC, CSA Class 1, Ex ia IIC, C-TICK10) ATEX II 1G and 1/2G Eex ia IIC; ATEX II 1D and 1/2D, C-TICK A B C 2" NPT [(Taper), ANSI/ASME B1.20.1] , sliding sleeve [min. length 500 mm (19.69 inch)]6) Flanged DN 100 PN 6, EN1092-1 (1.4541/321) DN 100 PN 16, EN1092-1 (1.4541/321) 31 300 ... 500 mm (11.81 ... 19.69 inch)9) 501 ... 750 mm (19.72 ... 29.53 inch)9) 751 ... 1000 mm (29.57 ... 39.37 inch)9) 1001 ... 1250 mm (39.41 ... 49.21 inch)9) Material process connection/extension Stainless steel 304 (1.4301) Stainless steel 316 TI (1.4571) Process connection Threaded 7 7 7 7 7 - 77 A 0 } Available ex stock. © Siemens AG 2011 Level Measurement Point level measurement — Vibrating switches SITRANS LVS200 Selection and Ordering data Order code Further Designs Please add "-Z" to Order No. and specify Order code(s). Total insertion length: Enter the total insertion length in plain text description, max. 2000 mm (78.74 inch) Y01 Enhanced sensitivity > 5 g/l via electronics and increased fork length to 195 mm (7.68 inch) K05 Enhanced sensitivity < 5 g/l via electronics, increased fork length to 195 mm (7.68 inch), and increased aluminum fork width (available only with universal voltage, SPDT, CE/FM and CSA General Purpose approvals) G01 Signal bulb inserted in M20 cable gland1) A20 Operating Instructions Multi-language This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. Order No. 7ML1998-5FT62 Spare Parts Replacement Electronics Module (125 Hz) [19 ... 230 V AC, 19 ... 55 V DC, one relay output (SPDT)] 7ML1830-1KL Sliding sleeve, 2" BSP (ISO 228) 7ML1830-1JM Sliding sleeve, 2" NPT [(Taper), ANSI/ASME B1.20.1] 7ML1830-1JN Assembly kit, NAMUR 8/16 mA switch amplifier A5E03496569 Available ex stock SITRANS LVS200, standard, power supply 7, process temperature A, process connection A, extension length 11, material process connection/extension 1, and approval B SITRANS LVS200, standard, power supply 7, process temperature A, process connection B, extension length 11, material process connection/extension 1, and approval A 1) 5 7ML57317AA11-1BA0 7ML57317AB11-1AA0 Available with approval options C and D only Siemens FI 01 · 2012 5/109 © Siemens AG 2011 Level Measurement Point level measurement — Vibrating switches SITRANS LVS200 Selection and Ordering data Order No. Selection and Ordering data Order No. SITRANS LVS200, short fork for liquids/solids interface Vibrating point level switch for solids or solids within liquid interface applications, and high load applications with short insertion requirements 7ML5732- SITRANS LVS200, short fork for liquids/solids interface Vibrating point level switch for solids or solids within liquid interface applications, and high load applications with short insertion requirements 7ML5732- Power supply 19 ... 230 V AC, 19 ... 55 V DC, one relay output (SPDT)1) 19 ... 230 V AC, 19 ... 55 V DC, two relay outputs (DPDT)1) 18 ... 50 V DC PNP1) 19 ... 230 V AC/DC without contact, 2-wire loop powered1) 8/16 mA or 4 ... 20 mA; 12.5 ... 35 V DC, 2-wire2) 5 Process temperature Without temperature isolator With temperature isolator Separated enclosure - cable length 1.5 m (4.92 ft) [max. temperature process +150 °C (+302 °F)/ max. temperature electronics +80 °C (+176 °F)] Separated enclosure - cable length 4.0 m (13.12 ft) [max. temperature process +150 °C (+302 °F)/max. temperature electronics +80 °C (+176 °F)] Process connection Threaded R 1½" [(BSPT), EN 10226] 1½" NPT [(Taper), ANSI/ASME B1.20.1] G 2" [(BSPP), EN ISO 228-1], sliding sleeve [min. length 500 mm (19.69 inch)] 2" NPT [(Taper), ANSI/ASME B1.20.1], sliding sleeve [min. length 500 mm (19.69 inch)] Flanged DN 100 PN 6, EN1092-1 (1.4541/321) DN 100 PN 16, EN1092-1 (1.4541/321) 2" ASME 150 lbs B16.5 (1.4541/321) 3" ASME 150 lbs B16.5 (1.4541/321) 4" ASME 150 lbs B16.5 (1.4541/321) 7 7 7 77 - 77 A 0 1 2 3 4 5 A B C D 2001 ... 2250 mm (78.78 ... 88.58 inch)4) 2251 ... 2500 mm (88.62 ... 98.43 inch)4) 2501 ... 2750 mm (98.46 ... 108.27 inch)4) 41 42 43 2751 ... 3000 mm (108.31 ... 118.11 inch)4) 3001 ... 3250 mm (118.15 ... 127.95 inch)4) 3251 ... 3500 mm (127.99 ... 137.80 inch)4) 44 45 46 3501 ... 3750 mm (137.83 ... 147.64 inch)4) 3751 ... 4000 mm (147.68 ... 157.48 inch)4) 47 48 1 2 A B C D CSA/FM Dust Ignition Proof, C-TICK ATEX II 1/2 D, C-TICK CSA/FM General Purpose, C-TICK CE, C-TICK A B C 1) Available with approval options B, C, D only Available with approval option D only Available with material process connection/extension option 1 only 4) Available with material process connection/extension option 2 only 2) 3) D Selection and Ordering data E F Order code Further Designs Please add "-Z" to Order No. and specify Order code(s). G H J Add order code Y01 and plain text: "Insertion length ... mm" 200 ... 500 mm (7.87 ... 19.69 inch)3) 501 ... 750 mm (19.72 ... 29.53 inch)3) 751 ... 1000 mm (29.57 ... 39.37 inch)3) 12 13 14 1001 ... 1250 mm (39.41 ... 49.21 inch)3) 1251 ... 1500 mm (49.25 ... 59.06 inch)3) 1501 ... 1750 mm (59.09 ... 68.90 inch)3) 15 16 17 1751 ... 2000 mm (68.94 ... 78.74 inch)3) 2001 ... 2250 mm (78.78 ... 88.58 inch)3) 2251 ... 2500 mm (88.62 ... 98.43 inch)"3) 18 21 22 2501 ... 2750 mm (98.46 ... 108.27 inch)3) 2751 ... 3000 mm (108.31 ... 118.11 inch)3) 3001 ... 3250 mm (118.15 ... 127.95 inch)3) 23 24 25 3251 ... 3500 mm (127.99 ... 137.80 inch)3) 3501 ... 3750 mm (137.83 ... 147.64 inch)3) 3751 ... 4000 mm (147.68 ... 157.48 inch)3) 26 27 28 Siemens FI 01 · 2012 35 36 37 38 Approvals 11 5/110 1001 ... 1250 mm (39.41 ... 49.21 inch)4) 1251 ... 1500 mm (49.25 ... 59.06 inch)4) 1501 ... 1750 mm (59.09 ... 68.90 inch)4) 1751 ... 2000 mm (68.94 ... 78.74 inch)4) Material process connection/extension Stainless steel 304 (1.4301) Stainless steel 316 TI (1.4571) Extension length Stainless steel 304 (1.4301)3) Standard length, 165 mm (6.50 inch)3) Stainless Steel 316TI (1.4571) Standard length, 165 mm (6.50 inch)4) Add order code Y01 and plain text: "Insertion length ... mm" 200 ... 500 mm (7.87 ... 19.69 inch) 4) 501 ... 750 mm (19.72 ... 29.53 inch)4) 751 ... 1000 mm (29.57 ... 39.37 inch)4) 7 7 7 77 - 77 A 0 31 32 33 34 Total insertion length: Enter the total insertion length in plain text description, max. 4000 mm (157.48 inch) Y01 Signal bulb inserted in M20 cable gland1) A20 Operating Instructions Order No. Multi-language This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. 7ML1998-5FT62 Spare Parts Replacement Electronics Module (350 Hz) [19 ... 230 V AC, 19 ... 55 V DC, one relay output (SPDT)] Sliding sleeve, 2" BSP (ISO 228) 7ML1830-1KM 7ML1830-1JM Sliding sleeve, 2" NPT [(Taper), ANSI/ASME B1.20.1] 7ML1830-1JN Assembly kit, NAMUR 8/16 mA switch amplifier A5E03496569 1) Available with approval options C and D only © Siemens AG 2011 Level Measurement Point level measurement — Vibrating switches SITRANS LVS200 Selection and Ordering data Order No. Selection and Ordering data SITRANS LVS200, pipe extension Vibrating point level switch for high or low levels of bulk solids Extended using 1" pipe extension (customer supplied) 7ML5733- Further Designs 7 7 7 77 - 77 A 0 Please add "-Z"to Order No. and specify Order code(s). Power supply 19 ... 230 V AC, 19 ... 55 V DC, one relay output (SPDT)1) 19 ... 230 V AC, 19 ... 55 V DC, two relay outputs (DPDT)1) 18 ... 50 V DC PNP1) 19 ... 230 V AC/DC without contact, 2-wire loop powered1) 7 ... 9 V DC (requires NAMUR switch amplifier) NAMUR IEC 60947-5-6, 2-wire2)3) 8/16 mA or 4 ... 20 mA; 12.5 ... 35 V DC, 2-wire4) Process temperature Up to +150 °C (+302 °F) 1 2 3 4 5 6 A A B C D 2" ASME 150 lbs B16.5 (1.4541/321) 3" ASME 150 lbs B16.5 (1.4541/321) 4" ASME 150 lbs B16.5 (1.4541/321) E F G Application type Dry bulk solids (125 Hz) Liquids/solids interface (350 Hz) Approvals CSA/FM Dust Ignition Proof, C-TICK ATEX II 1/2 D, C-TICK CSA/FM General Purpose, C-TICK CE, C-TICK CSA/FM IS Class I, II, III Div. 1, Groups A, B, C, D, E, F, G, FM Class 1, Aex ia IIC, CSA Class 1, Ex ia IIC, C-TICK5) ATEX II 1G and 1/2G Eex ia IIC; ATEX II 1D and 1/2D, C-TICK5) Enhanced sensitivity > 5 g/l via electronics and increased fork length ... 195 mm (7.68 inch) K05 Signal bulb inserted in M20 cable gland1) A20 Operating Instructions Multi-language This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. Order No. 1) DN 100 PN 6, EN1092-1 (1.4541/321) DN 100 PN 16, EN1092-1 (1.4541/321) Extension length Customer supplied 1" pipe extension Length: 300 ... 3800 mm (11.81 ... 149.61 inch) Y01 Assembly kit, NAMUR 8/16 mA switch amplifier Flanged Process connection material Stainless steel 304 (1.4301) Stainless steel 316 TI (1.4571) Total insertion length: Enter the total insertion length in plain text description, max. 4000 mm (157.48 inch) Spare Parts Replacement Electronics Module (125 Hz) [19 ... 230 V AC, 19 ... 55 V DC, one relay output (SPDT)] Replacement Electronics Module (350 Hz) [19 ... 230 V AC, 19 ... 55 V DC, one relay output (SPDT)] Process connection Threaded R 1½" [(BSPT), EN 10226] 1½" NPT [(Taper), ANSI/ASME B1.20.1] Order code 7ML1998-5FT62 7ML1830-1KL 7ML1830-1KM A5E03496569 Available with approval options C and D only 1 2 1 1 2 A B C D E F 1) Available with approval options A to D only Available with application type 1 only 3) Available with approval option E and F only 4) Available with approval option D only 5) Available with power supply option 5 only 2) Siemens FI 01 · 2012 5/111 5 © Siemens AG 2011 Level Measurement Point level measurement — Vibrating switches SITRANS LVS200 Selection and Ordering data Order No. Selection and Ordering data Order No. SITRANS LVS200, cable extended Vibrating point level switch for high or low level detection of bulk solids materials 7ML5734- SITRANS LVS200, cable extended Vibrating point level switch for high or low level detection of bulk solids materials 7ML5734- Power supply 19 ... 230 V AC, 19 ... 55 V DC, one relay output (SPDT)1) 19 ... 230 V AC, 19 ... 55 V DC, two relay outputs (DPDT)1) 18 ... 50 V DC PNP1) 19 ... 230 V AC/DC without contact, 2-wire loop powered1) 7 ... 9 V DC (requires NAMUR switch amplifier) NAMUR IEC 60947-5-6, 2-wire2)3) 8/16 mA or 4 ... 20 mA; 12.5 ... 35 V DC, 2-wire4) Process temperature Up to +80 °C (+176 °F) Process connection Threaded R 1½" [(BSPT), EN 10226] 1½" NPT [(Taper), ANSI/ASME B1.20.1] 7 7 7 7 7 - 77 A 0 Approvals CSA/FM Dust Ignition Proof, C-TICK ATEX II 1/2 D, C-TICK CSA/FM General Purpose, C-TICK 1 2 A B C D E CE, C-TICK CSA/FM IS Class I, II, III Div. 1, Groups A, B, C, D, E, F, G, FM Class 1, Aex ia IIC, CSA Class 1, Ex ia IIC, C-TICK6) ATEX II 1G and 1/2G Eex ia IIC; ATEX II 1D and 1/2D, C-TICK6) 3 4 5 6 F 1) Available with approval options A to D only Available with approval options E and F only Cable length is limited to 10000 mm (393.70 inch) 4) Available with approval option D only 5) Cable length is limited to 7000 mm (275.59 inch) 6) Available with power supply option 5 and application type 1 only 2) A 3) A B Selection and Ordering data Flanged 5 7 7 7 7 7 - 77 A 0 Order code Further Designs DN 100 PN 6, EN1092-1 (1.4541/321) DN 100 PN 16, EN1092-1 (1.4541/321) C D Please add "-Z" to Order No. and specify Order code(s). 2" ASME 150 lbs B16.5 (1.4541/321) 3" ASME 150 lbs B16.5 (1.4541/321) 4" ASME 150 lbs B16.5 (1.4541/321) E F G Total insertion length: Enter the total insertion length in plain text description, max. 4000 mm (157.48 inch) Y01 Enhanced sensitivity > 5 g/l via electronics and increased fork length to 195 mm (7.68 inch) K05 Signal bulb inserted in M20 cable gland1) A20 Operating Instructions Multi-language This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. Order No. Extension length 700 ... 1000 mm (19.7 ... 39.4 inch) [max. length 20000 mm (787.4 inch), not with Power supply option 5 (max. 10000 mm, 393.7 inch)] 10 Add order code Y01 and plain text: "Insertion length ... mm" 1001 ... 2000 mm (39.41 ... 78.74 inch) 2001 ... 3000 mm (78.78 ... 118.11 inch) 3001 ... 4000 mm (118.15 ... 157.48 inch) 11 12 13 4001 ... 5000 mm (157.52 ... 196.85 inch) 5001 ... 6000 mm (196.89 ... 236.22 inch) 6001 ... 7000 mm (236.26 ... 275.59 inch) 14 15 16 Replacement Electronics Module (125 Hz) [19 ... 230 V AC, 19 ... 55 V DC, one relay output (SPDT)] 7ML1830-1KL 7001 ... 8000 mm (275.63 ... 314.96 inch) 8001 ... 9000 mm (315 ... 354.33 inch) 9001 ... 10000 mm (354.37 ... 393.70 inch) 17 18 20 Replacement Electronics Module (350 Hz) [19 ... 230 V AC, 19 ... 55 V DC, one relay output (SPDT)] 7ML1830-1KM 10001 ... 11000 mm (393.74 ... 433.07 inch) 11001 ... 12000 mm (433.11 ... 472.44 inch) 12001 ... 13000 mm (472.48 ... 511.81 inch) 21 22 23 Assembly kit, NAMUR 8/16 mA switch amplifier A5E03496569 13001 ... 14000 mm (511.85 ... 551.18 inch) 14001 ... 15000 mm (551.22 ... 590.55 inch) 15001 ... 16000 mm (590.59 ... 629.92 inch) 24 25 26 16001 ... 17000 mm (629.96 ... 669.29 inch) 17001 ... 18000 mm (669.33 ... 708.66 inch) 18001 ... 19000 mm (708.70 ... 748.03 inch) 19001 ... 20000 mm (748.07 ... 787.40 inch) 27 28 30 31 Application type Dry bulk solids (125 Hz) Liquid/solids interface (350 Hz)5) 5/112 Siemens FI 01 · 2012 7ML1998-5FT62 Spare Parts 1) 1 2 Available with approval options C and D only © Siemens AG 2011 Level Measurement Point level measurement — Vibrating switches SITRANS LVS200 View A-A A threaded bushing [max. temp. 80 °C (176 °F)] optional sliding bushing* thread length BSP: 20.5 (0.81) NPT: 24 (0.94) 60 (2.36) 150 (5.91) tine orientation marking 42 (1.67) 165 (6.5): compact solids/ liquids interface model 230 (9.0): compact standard version 300 to 4000 (11.81 to 157): customer-specified rigid extension 42 (1.67) 100 (3.94) solids/liquids interface model tine tine 170 (6.69): standard model 100 (3.94) solids/liquids interface model 170 (6.69): standard model customer supplied process flange 195 (7.68) 60 (2.36) 700 ... 20 000 (27.56 ... 787)** 120 (4.72) 75 (2.95) A 155 (6.1) ■ Dimensional drawings Notes: * The clamping screws of the sliding bushing must be tightened to 10 Nm. ** Cable version with Liquids/solids interface model option length to 7000 mm (275.59") Cable version with NAMUR electronics length to 10 000 mm (393.7") tightened to 10 Nm. See drawing 23650563 for pipe extended version details. (Pipe is customer supplied.) SITRANS LVS200, dimensions in mm (inch) Siemens FI 01 · 2012 5/113 5 © Siemens AG 2011 Level Measurement Point level measurement — Vibrating switches SITRANS LVS200 ■ Schematics FSH/FSL adjustment LED Universal voltage (DPDTrelay) 3-wire PNP Sensitivity adjustment (B=factory setting, A=decreased sensitivity) B FSL Alarm output relay 1 2 FSH A 1 3 4 5 7 8 1 9 2 3 load 3 4 5 L N 19 to 230 VAC or +/- 19 to 55 V DC PE + Signal output L N AC terminal 1: L, terminal 2: N 19 to 230 VAC, +10 %, 50 to 60 Hz, 18 VA Protective earth terminal 2-wire PE + - DC terminal 1: +, terminal 2: 18 to 50 V DC, +10 %, 1.5 W DC terminal 1: +, terminal 2: 19 to 55 V DC, +10%, 2 W 5 NAMUR IEC 60947-5-6 8/16 mA or 4 to 20 mA 1 PE + L 2 N AC terminal 1: L, terminal 2: N 19 to 230 VAC, +10 %, 50 ... 60 Hz, 1.5 VA DC terminal 1: +, terminal 2: 19 to 230 V DC, +10 %, 1 W SITRANS LVS200 connections 5/114 2 Siemens FI 01 · 2012 1 1 2 2 approx. 7 to 9 V DC, intrinsically safe (IEC 60947-5-6) PE + L N DC terminal 1: +, terminal 2: 2.5 to 36 V DC, + 0% PE + L N © Siemens AG 2011 Level Measurement Point level measurement — Rotating paddle switches SITRANS LPS200 ■ Overview ■ Technical specifications Mode of operation Measuring principle Rotating point level switch Input Measured variable High and low, and demand Output Output signal • Alarm output • Pickup delay Sensitivity SITRANS LPS200 is a rotary paddle switch for point level detection in bulk solids. ■ Benefits • • • • • • • • • Proven paddle switch technology for bulk solids High integrity mechanical seal Optional switch selectable power supply Unique friction clutch mechanism prevents damage from falling material Rotatable enclosure for convenient wiring Optional paddles for use with low density materials Small paddle makes for simple installation through existing process connection High temperature model and optional extension kit available Optional fail-safe configuration detects loss of rotation ■ Application The paddle switch technology detects full, empty, or demand conditions on materials such as grain, feed, cement, plastic granulate, and wood chips. The paddle switch can handle bulk densities as low as 15 g/l (2.19 lb/ft3) with the optional rectangular vane or 100 g/l (6.25 lb/ft3) with the standard measuring vane. A low revolution geared motor with slip clutch drives a rotating measuring vane which senses the presence of material at the mounted level of the LPS200. As material comes into contact with the rotating paddle, rotation stops, which changes the microswitch state. When the paddle is no longer covered by material, rotation resumes and the relay reverts to its normal condition. The LPS200 has a rugged design for use in harsh conditions in the solids industry. The sensitivity of the paddle can be adjusted for varying material properties like buildup on the vane. The LPS200 comes in a variety of configurations including compact, extended and cable extension. It is equipped with a standard vane which is effective in most applications, but can be configured with a hinged or rectangular vane for increased sensitivity for light materials. • Key Applications: bulk solids such as grain, feed, cement, plastic granulate, wood chips Microswitch 5 A at 250 V AC, non inductive Microswitch SPDT contact 4 A at 30 V DC, non-inductive Standard (1 rpm model): approx 1.3 seconds Optional process applications (5 rpm model): approx. 0.26 seconds Adjustable via reset force of spring or geometry of measuring vane Rated operating conditions Installation conditions • Location Indoor/outdoor Ambient conditions • Ambient temperature • Installation catagory • Pollution degree -25 ... +60 °C (-13 ... +140 °F) III 2 Medium conditions • Temperature - Standard - Optional • Pressure (vessel) - Standard - Optional • Minimum material density - Standard measuring vane - Optional measuring vane 5 Bulk solids -25 ... +80 °C (-13 ... +176 °F) -25 ... +600 °C (-13 ... +1112 °F) Max. 0.5 bar g (7.25 psi g) Max. 10 bar g (145 psi g) • Can detect down to 100 g/l (6.25 lb/ft3) • Can detect down to15 g/l (2.19 lb/ft3) Design Material • Enclosure • Process connection, measuring shaft and vane Epoxy coated aluminum Stainless steel or aluminum Process connection Thread NPT, BSP, and flange options Degree of protection IP65/Type 4/NEMA 4 Conduit entry 2 x M20x1.5 or 2 x ½" NPT Power supply Jumper selectable • 115 V AC, ± 15%, 50 ... 60 Hz, 4 VA or 230 V AC, ± 15%, 50 Hz, 6 VA, or 48 V AC, or 24 V AC • or 24 V DC, ± 15%, 2.5 W Certificates and approvals • CSA/FM General Purpose • CE • CSA/FM Dust Ignition Proof • ATEX II 1/2 D • C-TICK Siemens FI 01 · 2012 5/115 © Siemens AG 2011 Level Measurement Point level measurement — Rotating paddle switches SITRANS LPS200 Selection and Ordering data Order No. Selection and Ordering data Order No. SITRANS LPS200, compact Rotary paddle switch for level detection in bulk solids. Compact design for side or top mounted applications. 7ML5725- SITRANS LPS200, compact Rotary paddle switch for level detection in bulk solids. Compact design for side or top mounted applications. 7ML5725- 77 7 77 - 777 0 Process temperature Up to +80 °C (+176 °F) Up to +150 °C (+302 °F) Up to +250 °C (+482 °F) Up to +600 °C (+1112 °F)1) Up to +80 °C (+176 °F) basic version aluminum2) 3) Up to +80 °C (+176 °F) basic version stainless steel 2) 4) Power supply 230 V AC, 1 rev/min. 230 V AC, 1 rev/min., fail-safe 230 V AC, 5 rev/min. 230 V AC, 5 rev/min., fail-safe 115 V AC, 1 rev/min. 115 V AC, 1 rev/min., fail-safe 5 Measuring vane Boot shaped, 35 x 106 mm (1.38 x 4.17 inch)7) Hinged vane, 65 x 200 mm (2.56 x 7.87 inch)7)8) Boot shaped, 28 x 98 mm (1.10 x 3.86 inch) 1 2 3 77 7 77 - 777 0 } A B C 4 } 5 Rectangular 50 x 150 mm (1.97 x 5.91 inch)9) Rectangular 50 x 250 mm (1.97 x 9.84 inch)9) Rectangular 98 x 150 mm (3.86 x 5.91 inch)9) D E F } 6 Rectangular 98 x 250 mm (3.86 x 9.84 inch)9) G } } Approvals CSA/FM Dust Ignition Proof, C-TICK ATEX II 1/2 D, C-TICK CSA/FM General Purpose , C-TICK CE, C-TICK A B C D E F G H J 115 V AC, 5 rev/min. 115 V AC, 5 rev/min., fail-safe 48 V AC, 1 rev/min. 24 V AC, 1 rev/min. } } } } A B C D 1) Available with approval option C and D only, up to max. 0.8 bar 2) Basic version is cost effective and offers fast delivery 3) Available only with power supply option A and with process connection C, and approval D, or power supply E with process connection E, and approval C, and then process pressure 1, process connection material 1, extension length 2, measuring vane A K L M 4) 24 V DC, 1 rev/min. 24 V DC, 1 rev/min., fail-safe Available only with power supply option Q, process connection C with approval B, or process connection E with approval A, and then process pressure 1, process connection material 2, extension length 2 and measuring vane A 24 V DC, 5 rev/min. 24 V DC, 5 rev/min., fail-safe N P 5) Available with process connections A to F, process pressure option 1, and process temperature option 1 only Q 6) Available with measuring vane options A, C to G, only 7) Add 16 mm (0.63 inch) to extension length 8) Available with extension length options 2 to 5 only 9) Available with process connections G, H, J to M, only Switch selectable 230 V AC/115 V AC/24 V DC multivoltage, 1 rev/min. Switch selectable 230 V AC/115 V AC/24 V DC multivoltage, 5 rev/min. Process connection Threaded G 1¼" [(BSPP), EN ISO 228-1] G 1" [(BSPP), EN ISO 228-1] G 1½" [(BSPP), EN ISO 228-1] 1" NPT [(Taper), ANSI/ASME B1.20.1] 1¼" NPT [(Taper), ANSI/ASME B1.20.1] 1½" NPT [(Taper), ANSI/ASME B1.20.1] } R } } } A B C D E F Flanged DN 32 PN 6, EN1092-1 (1.4541/321) DN 100 PN 6, EN1092-1 (1.4541/321) DN 100 PN 16, EN1092-1 (1.4541/321) G H J 2" ASME 150 lbs B16.5 (1.4541/321) 3" ASME 150 lbs B16.5 (1.4541/321) 4" ASME 150 lbs B16.5 (1.4541/321) K L M Process pressure Up to 0.5 bar (7.25 psi) Up to 5 bar (72.5 psi) Up to 10 bar (145 psi) Process connection material Aluminum5) Stainless steel 303 (1.4305) Extension length 100 mm (3.94 inch)6) 150 mm (5.91 inch) 200 mm (7.87 inch) 250 mm (9.84 inch) 300 mm (11.81 inch) 5/116 Siemens FI 01 · 2012 } } } } 1 2 3 1 2 1 2 3 4 5 Available ex stock. © Siemens AG 2011 Level Measurement Point level measurement — Rotating paddle switches SITRANS LPS200 Selection and Ordering data Order code Further Designs Please add "-Z" to Order No. and specify Order code(s). Heating of enclosure1) 2) A35 Signal bulb inserted in M20 cable gland1) A20 SITRANS LPS200 designed for food applications with shaft seal conforming to FDA standards K01 Additional Operating Instructions Order No. Multi-language This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. 7ML1998-5FS62 Spare Parts Motor gear /PLC, multi-voltage 7ML1830-1KG Replacement vane, boot shape, 35 x 106 mm (1.38 x 4.17 inch) 7ML1830-1KH Hinged vane, 65 x 210 mm (2.56 x 8.27 inch) 7ML1830-1KJ Rigid extension kit (includes spring coupling, rigid tube extension and required pins) Extension: 500, 400, 300 mm (19.7, 15.8, 11.8 inch) 7ML5711-0AA Extension: 1000, 900, 800, 700, 600 (39.4, 35.4, 31.5, 27.6, 23.6 inch) 7ML5711-1AA Extension: 1500, 1400, 1300, 1200, 1100 mm (59.1, 55.1, 51.2, 47.2, 43.3 inch) 7ML5711-2AA 5 Available ex stock SITRANS LPS200, compact for up to +80 °C (+176 °F), aluminum, with power supply A, process connection C, process pressure 1, process connection material 1, extension length 2, measuring vane A, and approval D 7ML1830-1KG SITRANS LPS200, compact for up to +80 °C (+176 °F), aluminum, with power supply E, process connection E, process pressure 1, process connection material 1, extension length 2, measuring vane A, and approval C 7ML57255EE11-2AC0 SITRANS LPS200, compact for up to +80 °C (+176 °F), stainless steel, with power supply Q, process connection C, process pressure 1, process connection material 2, extension length 2, measuring vane A, and approval B 7ML57256QC12-2AB0 SITRANS LPS200, compact for up to +80 °C (+176 °F), stainless steel, with power supply Q, process connection E, process pressure 1, process connection material 2, extension length 2, measuring vane A, and approval A 7ML57256QE12-2AA0 1) 2) Available with approval option D only Available with power supply options A to H, J to N, P only Siemens FI 01 · 2012 5/117 © Siemens AG 2011 Level Measurement Point level measurement — Rotating paddle switches SITRANS LPS200 Selection and Ordering data Order No. Selection and Ordering data Order No. SITRANS LPS200, shaft protected Rotary paddle switch for level detection in bulk solids; ideal for heavy, sticky, or high impact applications. Designed with added protection tube for enhanced shaft protection 7ML5726- SITRANS LPS200, shaft protected Rotary paddle switch for level detection in bulk solids; ideal for heavy, sticky, or high impact applications. Designed with added protection tube for enhanced shaft protection 7ML5726- 7 7 7 77 - 777 7 Process temperature Up to +80 °C (+176 °F) Up to +150 °C (+302 °F) Up to +250 °C (+482 °F) Up to +600 °C (+1112 °F)1) Up to +80 °C (+176 °F) basic version2) 5 Measuring vane Boot shaped 35 x 106 mm (1.38 x 4.17 inch)6) Hinged vane 65 x 200 mm (2.56 x 7.87 inch)6) Rectangular 50 x 150 mm (1.97 x 5.91 inch)7) 1 2 3 4 } 5 A B C 230 V AC, 5 rev/min., fail-safe 115 V AC, 1 rev/min. 115 V AC, 1 rev/min., fail-safe D E F 115 V AC, 5 rev/min. 115 V AC, 5 rev/min., fail-safe 48 V AC, 1 rev/min. G H J 24 V AC, 1 rev/min. 24 V DC, 1 rev/min. 24 V DC, 1 rev/min., fail-safe K L M 24 V DC, 5 rev/min. 24 V DC, 5 rev/min., fail-safe N P Q Process connection Threaded G 1¼"[(BSPP), EN ISO 228-1] G 1½" [(BSPP), EN ISO 228-1] 1¼" NPT [(Taper), ANSI/ASME B1.20.1] 1½" NPT [(Taper), ANSI/ASME B1.20.1] } Approvals CSA/FM Dust Ignition Proof, C-TICK ATEX II 1/2 D, C-TICK CSA/FM General Purpose, C-TICK CE, C-TICK A B C D Flanged DN 32 PN 6, EN1092-1 (1.4541/321) DN 100 PN 6, EN1092-1 (1.4541/321) DN 100 PN 16, EN1092-1 (1.4541/321) E F G 2" ASME 150 lbs B16.5 (1.4541/321) 3" ASME 150 lbs B16.5 (1.4541/321) 4" ASME 150 lbs B16.5 (1.4541/321) H J K Process pressure Up to 0.5 bar (7.25 psi) Up to 5 bar (72.5 psi) Up to 10 bar (145 psi) } Process connection material Aluminum3) 4) Stainless steel 303 (1.4305) } Extension length 150 mm (5.91 inch)5) 200 mm (7.87 inch) } 5/118 Siemens FI 01 · 2012 1 2 1 2 3 4 250 mm (9.84 inch) 300 mm (11.81 inch) Extension material (protection tube) Aluminum3) Stainless steel 303 (1.4305) 1 2 3 } A B A B D E F G } } 1 2 3 4 1) Available with approval option 3 and 4 only, up to max. 0.8 bar 2) Available with power supply option Q (process connection B with approval 2 or process connection C with approval 1), process pressure 1, process connection material 2, extension length 2, protection tube B and measuring vane A only 3) Available with process connections A to D, and process temperature option 1 only 4) Available with process pressure option 1 only 5) Not available with measuring vane option B 6) Add 16 mm (0.63 inch) to extension length 7) Available with process connections E to H, J, K, only } R } } } Rectangular 50 x 250 mm (1.97 x 9.84 inch)7) Rectangular 98 x 150 mm (3.86 x 5.91 inch)7) Rectangular 98 x 250 mm (3.86 x 9.84 inch)7) Power supply 230 V AC, 1 rev/min. 230 V AC, 1 rev/min., fail-safe 230 V AC, 5 rev/min. Switch selectable 230 V AC/115 V AC/24 V DC multivoltage, 1 rev/min. Switch selectable 230 V AC/115 V AC/24 V DC multivoltage, 5 rev/min. 7 7 7 77 - 77 7 7 Available ex stock. © Siemens AG 2011 Level Measurement Point level measurement — Rotating paddle switches SITRANS LPS200 Selection and Ordering data Order code Further Designs Please add "-Z" to Order No. and specify Order code(s). Heating of enclosure1)2) Signal bulb inserted in M20 cable gland1) A35 SITRANS LPS200 designed for food applications with shaft seal conforming to FDA standards K01 Additional Operating Instructions Order No. Multi-language This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. 7ML1998-5FS62 A20 Spare Parts Motor gear /PLC, multi-voltage 7ML1830-1KG Replacement vane, boot shape, 35 x 106 mm (1.38 x 4.17 inch) 7ML1830-1KH Hinged vane, 65 x 210 mm (2.56 x 8.27 inch) 7ML1830-1KJ Available ex stock SITRANS LPS200, extended for up to +80 °C (+176 °F), power supply Q, process connection B, process pressure 1, process connection material 2, extension length 2, extension material B, measuring vane A, and approval 2 7ML57265QB12-2BA2 SITRANS LPS200, extended for up to +80 °C (+176 °F), power supply Q, process connection C, process pressure 1, process connection material 2, extension length 2, extension material B, measuring vane A, and approval 1 7ML57265QC12-2BA1 1) 2) 5 Available with approval option 4 only Available with power supply options A to H, J to N, P only Siemens FI 01 · 2012 5/119 © Siemens AG 2011 Level Measurement Point level measurement — Rotating paddle switches SITRANS LPS200 5 Selection and Ordering data Order No. Selection and Ordering data Order No. SITRANS LPS200, cable extension Rotary paddle switch for level detection in bulk solids Cable extension for increased length in top-mounted applications 7ML5727- SITRANS LPS200, cable extension Rotary paddle switch for level detection in bulk solids Cable extension for increased length in top-mounted applications 7ML5727- 7 7 7 77 - 777 0 Process temperature Up to +80 °C (+176 °F) Up to +150 °C (+302 °F) Up to +250 °C (+482 °F) 1 2 3 Up to +600 °C (+1112 °F)1) Up to +80 °C (+176 °F) basic version2) 5) 4 5 Power supply 230 V AC, 1 rev/min. 230 V AC, 1 rev/min., fail-safe 230 V AC, 5 rev/min. A B C 230 V AC, 5 rev/min., fail-safe 115 V AC, 1 rev/min. 115 V AC, 1 rev/min., fail-safe D E F 115 V AC, 5 rev/min. 115 V AC, 5 rev/min., fail-safe 48 V AC, 1 rev/min. 24 V AC, 1 rev/min. G H J 24 V DC, 1 rev/min. 24 V DC, 1 rev/min., fail-safe N P Q Switch selectable 230 V AC/115 V AC/24 V DC multivoltage, 5 rev/min. R Process connection Threaded G 1¼" [(BSPP), EN ISO 228-1] G 1½" [(BSPP), EN ISO 228-1] 1¼" NPT [(Taper), ANSI/ASME B1.20.1] 1½" NPT [(Taper), ANSI/ASME B1.20.1] A B C D H J K 1 2 3 1 2 0 1 2 3 Cable length 3001 ... 4000 mm (118.15 ... 157.48 inch) Cable length 4001 ... 5000 mm (157.52 ... 196.85 inch) Cable length 5001 ... 6000 mm (196.89 ... 236.22 inch) 4 Cable length 6001 ... 7000 mm (236.26 ... 275.59 inch) Cable length 7001 ... 10000 mm (275.63 ... 393.70 inch) 7 5/120 Siemens FI 01 · 2012 A B C D Available with approval option C and D only, up to max. 0.8 bar Available only with Power supply Q, (Process connection B with Approvals B or Process connection C with Approvals A), Process pressure 1, Process connection material 2, Cable Extension length 0 and Measuring Vane A 3) Available with process connections A to D, process pressure option 1, and process temperature option 1 only 4) Add 16 mm (0.63 inch) to extension length 5) Available with process connections E to H, J, K, only 2" ASME 150 lbs B16.5 (1.4541/321) 3" ASME 150 lbs B16.5 (1.4541/321) 4" ASME 150 lbs B16.5 (1.4541/321) Add order code Y01 and plain text: "Insertion length ... mm" 500 ... 1000 mm (19.69 ... 39.37 inch) Cable length 1001 ... 2000 mm (39.41 ... 78.74 inch) Cable length 2001 ... 3000 mm (78.78 ... 118.11 inch) D E F 2) E F G Cable extension length Standard cable length, 2000 mm (78.74 inch) Rectangular 50 x 150 mm (1.97 x 5.91 inch)5) Rectangular 50 x 250 mm (1.97 x 9.84 inch)5) Rectangular 98 x 150 mm (3.86 x 5.91 inch)5) 1) DN 32 PN 6, EN1092-1 (1.4541/321) DN 100 PN 6, EN1092-1 (1.4541/321) DN 100 PN 16, EN1092-1 (1.4541/321) Process connection material Aluminum3) Stainless steel 303 (1.4305) A B C CSA/FM Dust Ignition Proof, C-TICK ATEX II 1/2 D, C-TICK CSA/FM General Purpose, C-TICK CE, C-TICK Flanged Process pressure Up to 0.5 bar (7.25 psi) Up to 5 bar (72.5 psi) Up to 10 bar (145 psi) Measuring vane Boot shaped, 35 x 106 mm (1.38 x 4.17 inch)4) Hinged vane, 65 x 200 mm (2.56 x 7.87 inch)4) Boot shaped, 28 x 98 mm (1.10 x 3.86 inch) Approvals K L M 24 V DC, 5 rev/min. 24 V DC, 5 rev/min., fail-safe Switch selectable 230 V AC/115 V AC/24 V DC multivoltage, 1 rev/min. 77 7 77 - 777 0 5 6 8 © Siemens AG 2011 Level Measurement Point level measurement — Rotating paddle switches SITRANS LPS200 Selection and Ordering data Order code Further Designs Please add "-Z" to Order No. and specify Order code(s). Total insertion length: Enter the total insertion length in plain text description, max. 10000 mm (393.70 inch) Y01 Reinforced cable (max. 28 kN pulling force) P01 Heating of enclosure1) 2) A35 Signal bulb inserted in M20 cable gland1) A20 Additional Operating Instructions Order No. Multi-language This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. 7ML1998-5FS62 Spare Parts Motor gear /PLC, multi-voltage 7ML1830-1KG Replacement vane, boot shape, 35 x 106 mm (1.38 x 4.17 inch) 7ML1830-1KH Hinged vane, 65 x 210 mm (2.56 x 8.27 inch) 7ML1830-1KJ Rope extension kit, 2 m (6.56 ft) 7ML1830-1KK 5 Available ex stock SITRANS LPS200, cable extension for up to +80 °C (+176 °F), power supply Q, process connection B, process pressure 1, process connection material 2, extension length 0, measuring vane A, and approval B 7ML57275QB12-0AB0 SITRANS LPS200, cable extension for up to +80 °C (+176 °F), power supply Q, process connection C, process pressure 1, process connection material 2, extension length 0, measuring vane A, and approval A 7ML57275QC12-0AA0 1) 2) Available with approval option D only Available with power supply options A to H, J to N, and P, only Siemens FI 01 · 2012 5/121 © Siemens AG 2011 Level Measurement Point level measurement — Rotating paddle switches SITRANS LPS200 Selection and Ordering data Order No. Selection and Ordering data SITRANS LPS200, angled extension Rotary paddle switch with robust design for level detection in bulk solids; ideal for heavy or sticky applications. Angled extension designed to avoid falling material and rotate horizontally in side mount applications 7ML5728- Further Designs Please add "-Z" to Order No. and specify Order code(s). Process temperature Up to +80 °C (+176 °F) Up to +150 °C (+302 °F) Up to +250 °C (+482 °F) 5 7 7 7 77 - 777 0 1 2 3 Power supply 230 V AC, 1 rev/min. 230 V AC, 1 rev/min., fail-safe 230 V AC, 5 rev/min. A B C 230 V AC, 5 rev/min., fail-safe 115 V AC, 1 rev/min. 115 V AC, 1 rev/min., fail-safe D E F 115 V AC, 5 rev/min. 115 V AC, 5 rev/min., fail-safe 48 V AC, 1 rev/min. 24 V AC, 1 rev/min. 24 V DC, 1 rev/min. 24 V DC, 1 rev/min., fail-safe G H J K L M 24 V DC, 5 rev/min. 24 V DC, 5 rev/min., fail-safe Switch selectable 230 V AC/115 V AC/24 V DC multivoltage, 1 rev/min. N P Q Switch selectable 230 V AC/115 V AC/24 V DC multivoltage, 5 rev/min. R Process connection Flanged DN 100 PN 6, EN1092-1 (1.4541/321) DN 100 PN 16, EN1092-1 (1.4541/321) 4" ASME 150 lbs B16.5 (1.4541/321) Process pressure Up to 0.5 bar (7.25 psi) Up to 5 bar (72.5 psi) Up to 10 bar (145 psi) Process connection material Stainless steel 303 (1.4305) Additional Operating Instructions Order No. Multi-language This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. 7ML1998-5FS62 A20 Motor gear /PLC, multi-voltage 7ML1830-1KG Replacement vane, boot shape, 35 x 106 mm (1.38 x 4.17 inch) 7ML1830-1KH Hinged vane, 65 x 210 mm (2.56 x 8.27 inch) 7ML1830-1KJ 2) A B C 1 2 3 1 250 mm (9.84 inch) 300 mm (11.81 inch) 4 5 Measuring vane Rectangular vane, 50 x 98 mm (1.97 x 3.86 inch) Rectangular vane, 50 x 150 mm (1.97 x 5.91 inch) Rectangular vane, 50 x 250 mm (1.97 x 9.84 inch) A B C Rectangular vane 98 x 150 mm (3.86 x 5.91 inch) Rectangular vane 98 x 250 mm (3.86 x 9.84 inch) Hinged vane, 65 x 200 mm (2.56 x 7.87 inch) D E F Siemens FI 01 · 2012 A35 1) 1 2 3 5/122 Heating of enclosure1) 2) Signal bulb inserted in M20 cable gland1) Spare Parts Extension length 125 mm (4.92 inch) 150 mm (5.91 inch) 200 mm (7.87 inch) Approvals CSA/FM Dust Ignition Proof, C-TICK ATEX II 1/2 D, C-TICK CSA/FM General Purpose, C-TICK CE, C-TICK Order code A B C D Available with approval option D only Available with power supply options A to H, J to N, P only © Siemens AG 2011 Level Measurement Point level measurement — Rotating paddle switches SITRANS LPS200 Selection and Ordering data Order No. Selection and Ordering data Order No. SITRANS LPS200, rigid extension Rotary paddle switch for top mount point level detection in bulk solids 7ML5730- SITRANS LPS200, rigid extension Rotary paddle switch for top mount point level detection in bulk solids 7ML5730- 7 7 7 77 - 777 7 Process temperature Up to +80 °C (+176 °F) Up to +150 °C (+302 °F) 1 2 Up to +250 °C (+482 °F) Up to +600 °C (+1112 °F)1) 3 4 Power supply 230 V AC, 1 rev/min. 230 V AC, 1 rev/min., fail-safe 230 V AC, 5 rev/min. A B C 230 V AC, 5 rev/min., fail-safe 115 V AC, 1 rev/min. 115 V AC, 1 rev/min., fail-safe D E F 115 V AC, 5 rev/min. 115 V AC, 5 rev/min., fail-safe 48 V AC, 1 rev/min. 24 V AC, 1 rev/min. G H J 24 V DC, 1 rev/min. 24 V DC, 1 rev/min., fail-safe K L M 24 V DC, 5 rev/min. 24 V DC, 5 rev/min., fail-safe N P Switch selectable 230 V AC/115 V AC/24 V DC multivoltage, 1 rev/min. Switch selectable 230 V AC/115 V AC/24 V DC multivoltage, 5 rev/min. Q Process connection Threaded G 1¼" [(BSPP), EN ISO 228-1] G 1½" [(BSPP), EN ISO 228-1] 1¼" NPT [(Taper), ANSI/ASME B1.20.1] 1½" NPT [(Taper), ANSI/ASME B1.20.1] Stainless steel 303 (1.4305) 250 ... 500 mm (9.84 ... 19.69 inch) 501 ... 750 mm (19.72 ... 29.53 inch) 751 ... 1000 mm (29.57 ... 39.37 inch) R S T 1001 ... 1500 mm (39.41 ... 59.05 inch) 1501 ... 2000 mm (59.09 ... 78.74 inch) 2001 ... 2500 mm (78.78 ... 98.42 inch) U V W 2501 ... 3000 mm (98.46 ... 118.11 inch) 3001 ... 4000 mm (118.14.78 ... 157.48 inch) X Y Measuring vane Boot shaped, 35 x 106 mm (1.34 x 4.17 inch)8) Hinged vane, 60 x 200 mm (2.36 x 7.87 inch) Rectangular 50 x 150 mm (1.97 x 5.91 inch)9) A B C Rectangular 50 x 250 mm (1.97 x 9.84 inch)9) Rectangular 98 x 150 mm (3.86 x 5.91 inch)9) Rectangular 98 x 250 mm (3.86 x 9.84 inch)9) D E F Approvals CSA/FM Dust Ignition Proof, C-TICK ATEX II 1/2 D, C-TICK 1 2 CSA/FM General Purpose, C-TICK CE, C-TICK 3 4 1) R 2) 3) 4) 5) 6) A B C D 77 7 77 - 777 7 7) 8) 9) Available with approval option 3 and 4 only, up to max. 0.8 bar Available with process connections A to D only Available with process pressure option 1 only Available with extension length options A to Q only Available with extension length options R to Y only Available with process connection material option 1 only Available with process temperature option 1 only Add 16 mm (0.63 inch) to extension length Available with process connections E to H, J, K, only Flanged DN 32 PN 6, EN1092-1 (1.4541/321) DN 100 PN 6, EN1092-1 (1.4541/321) DN 100 PN 16, EN1092-1 (1.4541/321) E F G 2" ASME 150 lbs B16.5 (1.4541/321) 3" ASME 150 lbs B16.5 (1.4541/321) 4" ASME 150 lbs B16.5 (1.4541/321) H J K Process pressure Up to 0.5 bar (7.25 psi) Up to 5 bar (72.5 psi) Up to 10 bar (145 psi) Process connection material Aluminum2) 3) 4) Stainless steel 303 (1.4305)5) Extension material (protection tube) Aluminum2) 4) 6) 7) Stainless steel 303 (1.4305)5) 1 2 3 1 2 0 1 Extension length Aluminum 250 ... 500 mm (9.84 ... 19.69 inch) 501 ... 750 mm (19.72 ... 29.53 inch) 751 ... 1000 mm (29.57 ... 39.37 inch) A B C 1001 ... 1250 mm (39.41 ... 42.21 inch) 1251 ... 1500 mm (49.25 ... 59.06 inch) 1501 ... 1750 mm (59.09 ... 68.90 inch) D E F 1751 ... 2000 mm (68.94 ... 78.74 inch) 2001 ... 2250 mm (78.78 ... 88.58 inch) 2251 ... 2500 mm (88.62 ... 98.43 inch) G H J 2501 ... 2750 mm (98.46 ... 108.27 inch) 2751 ... 3000 mm (108.31 ... 118.11 inch) 3001 ... 3250 mm (118.15 ... 127.95 inch) K L M 3251 ... 3500 mm (127.99 ... 137.80 inch) 3501 ... 3750 mm (137.83 ... 147.64 inch) 3751 ... 4000 mm (147.67 ... 157.48 inch) N P Q Siemens FI 01 · 2012 5/123 5 © Siemens AG 2011 Level Measurement Point level measurement — Rotating paddle switches SITRANS LPS200 Selection and Ordering data Order code Further Designs Please add "-Z" to Order No. and specify Order code(s). Total insertion length: Enter the total insertion length in plain text description, max. 4000 mm (157.48 inch) Y01 Heating of enclosure1)2) A35 Signal bulb inserted in M20 cable gland1) A20 SITRANS LPS200 designed for food applications with shaft seal conforming to FDA standards3) K01 Seal at tube end for ingress protection and shaft stability 5 Max. temperature +80 °C (+176 °F) P06 Max. temperature +150 °C (+302 °F) P07 Max. temperature +250 °C (+482 °F) P08 Max. temperature +600 °C (+1112 °F) P09 Sliding sleeve (standard, max. pressure 0.8 bar) P12 Sliding sleeve (pressure tight, for over-pressure application starting from 1 bar max., dependent on pressure option ordered) P13 Additional Operating Instructions Order No. Multi-language This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. 7ML1998-5FS62 Spare Parts Motor gear/PLC, multi-voltage 7ML1830-1KG Replacement vane, boot shape, 35 x 106 mm (1.38 x 4.17 inch) 7ML1830-1KH Hinged vane, 65 x 210 mm (2.56 x 8.27 inch) 7ML1830-1KJ 1) 2) 3) Available with approval option 4 only Available with power supply options A to H, J to N, P, only Available when ordered with ingress protection seal P06 to P09 only 5/124 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Point level measurement — Rotating paddle switches SITRANS LPS200 ■ Dimensional drawings Standard model: compact version High temperature model: compact version Thread length BSP: 20.5 (0.81) NPT: 24 (0.94) Ambient temperature -25 ... +60 °C (-13 ... +140 °F) 60 (2.36) 75 (2.95) 120 (4.72) 9.84 300 11.81 1) L Optional process flange Zone 20 Shaft protected option 1) Process temperature 2) -25 ... +220 °C (-13 ... +428 °F) Angle option L 1) 125 ... 300 (4.92 ... 8.46) Measuring vane Rope fixing Measuring vanes 35 (1.38) 106 (4.17) Rectangular Hinged Fold together to lead into mounting hole 50 (1.97) 50 (1.97) A min. 37 (1.46) Rectangular vane options A B 65 (2.56) Standard 210 (8.27) Vane B 98 (3.86) 150 (5.90) 50 1.97) 250 (9.84) 98 (3.86) 150 (5.90) 98 (3.86) 250 (9.84) 1. For 35 x 106 mm boot shaped and 65 x 210 mm hinged measuring vanes, add 16 mm to extension length. 2. For use with all approval options except CSA class II. See manual for more details. Notes For heavy material, only top mounting of paddle switch is recommended. Compact LPS200 is recommended for side mounting on bins for low or intermediate material levels. 5 Rope option 2000 (78.74) standard; Can be shortened by the customer; total length available 10000 (393.7) Zone 20 Thread length BSP: 20.5 (0.81) NPT: 24 (0.94) 7.87 250 L Zone 21 Process temperature -25 ... +80 °C (-13 ... +176 °F) 3.94 5.91 150 200 Zone 21 123 (4.84) Ambient temperature -25 ... +60 °C (-13 ... +140 °F) L= Length 100 340 (13.4) 60 (2.36) Conduit connection M20 or ½" NPT Completely covered with material Covered up to 10 cm (3.93") with material Spring adjustment Spring adjustment light boot shaped 35 x 106 mm boot shaped 28 x 98 mm rectangular 50 x 98 mm rectangular 50 x 150 mm rectangular 50 x 250 mm rectangular 98 x 150 mm rectangular 98 x 250 mm hinged 65 x 210 mm hinged 60 x 200 mm 200 g/l (12.5 lb/ft³) 300 g/l (18.7 lb/ft³) 300 g/l (18.7 lb/ft³) 80 g/l (5.0 lb/ft³) 30 g/l (1.9 lb/ft³) 30 g/l (1.9 lb/ft³) 20 g/l (1.2 lb/ft³) 70 g/l (4.4 lb/ft³) 70 g/l (4.4 lb/ft³) central (factory setting) 300 g/l (18.7 lb/ft³) 500 g/l (31.2 lb/ft³) 500 g/l (31.2 lb/ft³) 120 g/l (7.5 lb/ft³) 50 g/l (3.1 lb/ft³) 50 g/l (3.1 lb/ft³) 30 g/l (1.9 lb/ft³) 100 g/l (6.2 lb/ft³) 100 g/l (6.2 lb/ft³) light 100 g/l (6.2 lb/ft³) 150 g/l (9.4 lb/ft³) 150 g/l (9.4 lb/ft³) 40 g/l (2.5 lb/ft³) 15 g/l (0.9 lb/ft³) 15 g/l (0.9 lb/ft³) 15 g/l (0.9 lb/ft³) 35 g/l (2.2 lb/ft³) 35 g/l (2.2 lb/ft³) central (factory setting) 150 g/l (9.4 lb/ft³) 150 g/l (9.4 lb/ft³) 250 g/l (15.6 lb/ft³) 60 g/l (3.7 lb/ft³) 25 g/l (1.6 lb/ft³) 25 g/l (1.6 lb/ft³) 15 g/l (0.9 lb/ft³) 50 g/l (3.1 lb/ft³) 50 g/l (3.1 lb/ft³) SITRANS LPS200, dimensions in mm (inch) Siemens FI 01 · 2012 5/125 © Siemens AG 2011 Level Measurement Point level measurement — Rotating paddle switches SITRANS LPS200 ■ Schematics Switch Selectable Connection AC or DC version, SPDT relay, fail-safe M Switching and timing behaviour: If the vane is not covered, the rotating vane shaft will send pulses at 20 second intervals. In case of fault, the pulses are missed. After 30 seconds, the alarm relay will open. 8 7 6 5 1 Alarm output relay L N 115 V AC 50 to 60 Hz 230 V AC 50 Hz or ±24 V DC Voltage Selector 24 V 115 V 5 230 V SITRANS LPS200 connections 5/126 Siemens FI 01 · 2012 7 6 5 1 2 L N PE 24 V or 48 V or 115 V or 230 V AC, 50/60 Hz, 5 VA + - PE 24 V DC, 2.5 W All voltages ±15% 2 Alarm output Signal output OR © Siemens AG 2011 Level Measurement Point level measurement — Tilt switch Tilt Switch Probe ■ Overview ■ Technical specifications Mode of operation Measuring principle Tilting of encapsulated mercury switch Typical application • High or low level alarm on bulk solids • High or low level alarm for liquids (when used with float option) Features Number of points Single point destination Output • 2 A at 24 V DC Transducers Tilt angle sensitive mercury contacts Characteristics Probe (Tilt Switch) • Resolution: nominal 17° from vertical Design The Milltronics Tilt Switch probe is an electro-mechanical tilt switch for point level detection, plugged chute detection, and feed loss detection on conveyor belts. ■ Benefits • • • • High or low alarm Easy installation and operation Low cost Customized options Housing • Schedule 80 stainless steel pipe with ½" NPT mounting for extensions Material type • Stainless steel: - low temperature: -40 ... +90 °C (-40 ... +194 °F) - high temperature: -40 ... +150 °C (-40 ... +302 °F) Weight • 2 kg (4.4 lb) Approvals CE, C-TICK Options Extensions: stainless steel wear, cross paddle, flat paddle, or float ■ Application Tilt switches provide point level detection. They offer a costeffective solution for point level detection, plug chute detection, belt tracking, and feed loss detection on conveyor belts. They also provide simple high and low alarms for both dry bulk solids and liquids. The Tilt switch consists of a rugged, stainless steel encapsulated probe. The probe is suspended vertically over a bin or belt, and the potted switch inside the probe provides a signal when material tilts it through an angle of more than 17° in any direction. Additional assembly options are available including replaceable wear extensions (for coarse and abrasive materials), flat or cross paddles (for medium bulk density materials), and floats (for liquids or light density bulk materials). The probes are also available for high or low temperature applications. • Key Applications: point level detection, belt mis-alignment, conveyor feed starvation detection Siemens FI 01 · 2012 5/127 5 © Siemens AG 2011 Level Measurement Point level measurement — Tilt switch Tilt switch probe Order No. C) 7MH7143Tilt Switch Probe Offers a cost-effective solution for point level detec- 7 7 7 7 0 tion, plug chute detection, belt tracking and feed loss detection on conveyor belts. Temperature Rating Low temperature with 6 m (20 ft.) of cable High temperature with 1.5 m (5 ft.) of cable Probe Extension None Wear extension, stainless steel Cross paddle extension, stainless steel Flat paddle extension, stainless steel Float, stainless steel ■ Selection and Ordering data 1/2" NPT (internal thread) for connection to conduit A A B 1 3 5 7 8 1/2" NPT (internal thread) for connection to optional extensions Material 304 stainless steel (1.4301) Cable • Low temperature 6 m (20 ft): Type SJO 18-2 • High temperature 1.5 m (5 ft): shielded PTFE Order No. Optional extensions (material: 304 stainless steel) Further Designs Please add "-Z" to Order No. and specify Order code(s). Wear Instruction manual C) 7ML1998-1FL01 TSP Probe, English Note: The instruction manual should be ordered as a separate item on the order. Flat paddle 1/2" effective thread 100 (4) 150 (6) This device is shipped with the Siemens Milltronics manual CD containing ATEX Quick Starts and instruction manuals. 1/2" NPT for connection to probe Spare parts Float, stainless steel C) 7MH7723-1DH Wear extension, stainless steel C) 7MH7723-1DJ Cross paddle, stainless steel C) 7MH7723-1DK Flat paddle, stainless steel C) 7MH7723-1DL 10 0 (4) ) 25 (1 C) Subject to export regulations AL:N, ECCN: EAR99. Float Cross paddle 1/2" NPT for connection to probe 130 (5.1 ) 100 (4) 150 (6) 145 (5.7) approx. Ø114 (4.5) 5 Cable 3 150 (6) overall Sensor Construction Stainless steel Tilt Switch Probe 245 (10) Model Standard, CE approved ■ Dimensional drawings 180 (7) ■ Selection and Ordering data (5 130 Tilt switch, dimensions in mm (inch) 5/128 Siemens FI 01 · 2012 .1) © Siemens AG 2011 Level Measurement Point level measurement — Ultrasonic switch Ultrasonic ■ Overview ■ Mode of operation Introduction Common Terms Ultrasonic measurement is based on the speed of sound. Sound can be used as a measurement tool because there is a measurable time lapse between sound generation and the "hearing" of the sound. This time lapse is then converted into usable information. Ultrasonic sensing equipment generates a sound above 20000 Hz and then interprets the time lapse of the returned echo. The transducer creates the sound and senses the echo and then a transceiver interprets the sound and converts it into information. Attenuation Siemens ultrasonic units include Sonic Intelligence, a patented signal processing technology. Using unique algorithms, Sonic Intelligence differentiates between true echoes from the material and false echoes from obstructions or electrical noise, providing intelligent processing of echo profiles. Typical System Ultrasonic level measurement requires two components: one to generate the sound and catch the echo (transducer) and one to interpret the data and derive a measurement (transceiver). Even though some ultrasonic instruments combine the components in one unit, the individual functionality remains distinct. The measurement output is communicated to the unit, PLCs or PCs for process control. Principle of Operation A piezoelectric crystal inside the transducer converts an electrical signal into sound energy, firing a burst into the air which travels to the target and then is reflected back to the transducer. The transducer then acts as a receiving device and converts the sonic energy back into an electrical signal contained in the transceiver. An electronic signal processor analyzes the return echo and calculates the distance between the transducer and the target. The time lapse between firing the sound burst and receiving the return echo is directly proportional to the distance between the transducer and the material in the vessel. This basic principle lies at the heart of the ultrasonic measurement technology and is illustrated in the equation: Distance = (Velocity of Sound x Time)/2. Denotes a decrease in signal magnitude in transmission from one point to another. Attenuation may be expressed as a scalar ratio of the input magnitude to the output magnitude or in decibels. Beam angle The diameter of a conical boundary centered around the axis of transmission when the power (radiating perpendicular to the transducer face on the axis of transmission) is reduced by half (-3 dB). Blanking distance Specified zone extending downward from the transducer face in which received echoes are ignored by the transceiver. Blanking distance ignores echoes from ringing. Echo confidence The recognition of the validity of the echo as material level. A measure of echo reliability. Ringing The inherent nature of the transducer to continue vibrating after the transmit pulse has ceased; the decay of the transmit pulse. Transducer/Transceiver A transducer provides the initial ultrasonic pulse and receives its echo. An ultrasonic transducer amplifies the sound wave created by the piezoelectric crystal and transmits that sound wave to the face of the transducer while at the same time dampening the sound wave from the other sides of the crystal. Transceivers analyze the echo from the transducer to determine the required measurement. Siemens FI 01 · 2012 5/129 5 © Siemens AG 2011 Level Measurement Point level measurement — Ultrasonic switch Ultrasonic ■ Technical specifications Ultrasonics Transmitter/Controller Selection Guide 5 Criteria SITRANS Probe LU HydroRanger 200 Range 6 m (20 ft) or 12 m (40 ft) 15 m (50 ft) trans15 m (50 ft) trans15 m (50 ft) trans60 m (200 ft) trans- 3 m (10 ft) ducer and applica- ducer and applica- ducer and applica- ducer and application dependent tion dependent tion dependent tion dependent Typical applications Chemical storage vessels, filter beds, liquid storage vessels Wet wells, flumes/weirs, bar screen control Wet wells, flumes/weirs, bar screen control, hoppers, chemical storage, liquid storage, crusher bins, dry solids storage Wet well/lift station control, weirs/flumes, open channels Chemical storage, liquid storage, bulk solids storage (sugar, flour bins, grains, cereals), plastic pellets Output HART model: 4 to 20 mA/HART PROFIBUS PA model: PROFIBUS 6 relays standard, two 4 to 20 mA outputs (isolated) 1 relay (option on MultiRanger 100) 3 relays standard 6 relays (option) Two 4 to 20 mA outputs (isolated) 5 relays, 4 to 20 mA (option) 4 relays (LU01, 3 relays, LU02) 4 to 20 mA Up to 40 relays (LU10) 4 to 20 mA isolated Communications HART or PROFIBUS PA Options: • SIMATIC PDM for remote configuration and diagnostics Built-in Modbus RTU/ASCII via RS-485 Options: • SIMATIC PDM • SmartLinx (PROFIBUS DP, Allen-Bradley Remote I/O, DeviceNet) Built-in Modbus RTU or ASCII via RS-485 Options: • SIMATIC PDM • Smartlinx (PROFIBUS DP, Allen-Bradley Remote I/O, DeviceNet) Telemetry capability with Modbus RTU/ASCII via RS-232/RS-485 Options: • SIMATIC PDM • SmartLinx (PROFIBUS DP, AllenBradley Remote I/O, DeviceNet) • ECT EnviroRanger Tool software Dolphin, RS-232/RS-485 (LU01, LU02)) Dolphin via infrared (LU10) Options: • SmartLinx (PROFIBUS DP, Allen-Bradley Remote I/O, DeviceNet) Via RS-232 Options: • Flow Reporter software Power specifications HART: 4 to 20 mA, 24 V DC nominal, max. 550 W, 30 V DC max. PROFIBUS PA: 12, 13, 15, or 20 mA, dependent on programming AC version: 100 to 230 V AC ±15 %, 50/60 Hz, 36 VA/17 W DC version: 12 to 30 V DC, 20 W AC version: 100 ... 230 V AC ±15 %, 50/60 Hz, 36 VA/17 W DC version: 12 to 30 V DC, 20 W AC version: 100... 230 V AC ±15 %, 50/60 Hz, 30 VA/17 W DC version: 12 to 30 V DC, 20 W LU01, LU02: AC version: 100/115/200/ 230 V AC DC version: 18 to 30 V DC, 25 W LU10: 100/115/200/ 230 V AC 100/115/200/230 V AC, ±15 %, 50/60 Hz, 15 VA and/or 9 to 30 V DC, 8 W Approvals CE, CSAUS/C, FM, C-TICK, ATEX, ANZEx, IECEx CE, CSAUS/C, UL Listed, FM, C-TICK CE, CSAUS/C, UL Listed, FM, C-TICK CE, CSAUS/C, UL Listed CE, CSAUS/C, FM, Lloyd’s Register CE, CSAUS/C, FM 5/130 Siemens FI 01 · 2012 MultiRanger 100/200 SITRANS LUC500 SITRANS LU OCM III Open channel measurement © Siemens AG 2011 Level Measurement Point level measurement — Ultrasonic switch Ultrasonic 7ML1830-2AN 7ML5830-2AJ 7ML1830-2AA 7ML1830-2AK SITRANS Probe LU HART* SITRANS LU SITRANS Probe LU PROFIBUS OCM III MultiRanger 100/200 HydroRanger 200 HydroRanger Plus SITRANS LUC500 * Note: To order the IS version of this hand programmer, order 7ML5830-2AH. Handheld programmer selection guide 5 Siemens FI 01 · 2012 5/131 © Siemens AG 2011 Level Measurement Point level measurement — Ultrasonic switch Ultrasonic Ultrasonic Level Application Questionnaire Customer information Contact: Prepared By: Company: Date: Address: Notes on the Application: City: Country: Zip/Postal Code: Phone: ( E-mail: Fax: ( Tanks/Vessel information 5 Type: ) ) (Supply sketch where possible) Sketch attached Storage Dimensions: Process Height: m/ft Nozzle Length: cm/in Pump station Width/Diameter: m/ft Nozzle Diameter: cm/in Critical Information Open channel Open Tank top: Sloped Internal equipment and/or obstructions: Flat Flat (E.g. Agitator, Heating coils, Supports, Other) Conical Conical Parabolic Parabolic Tank bottom: Continuous Level Point Level Measurement type: Volume No Yes Please list Flow Area safety classification: (specify code required) Material Slurry Material being measured: °C/°F Max: Material temperature: Norm: Atmosphere: Air Other Dust: None Light Installation Liquid Solid °C/°F Homogenous: Yes No Heavy (indicate all that apply) Power available: Communications: Inputs required: Outputs required: 4 to 20 mA Pump Interlocks (#): HART ® /4 to 20 mA AB Remote I/O 4 to 20 mA PROFIBUS DP AB DeviceNet Relays (#): PROFIBUS PA None Modbus RTU/ASCII Products recommended: © Siemens Milltronics Process Instruments Inc. 5/132 Siemens FI 01 · 2012 www.siemens.com/processautomation Form# 2-769R3 © Siemens AG 2011 Level Measurement Point level measurement — Ultrasonic switch Pointek ULS200 ■ Overview ■ Application The measuring range for bulk solids is max. 3 m (9.8 ft) and 5 m (16.4 ft) for liquids and slurries. Unlike invasive contacting devices, there is no material buildup on the sensor. The level switch has a rugged design, combining the transducer and electronics in one durable device. It has no moving parts and is virtually maintenance-free. The transducer, available in ETFE or PVDF copolymer, is inert to most chemicals. This means the device can be used in the chemical, petrochemical, water, and wastewater industries. A sanitary version of the ULS200, with an industry standard flange option, is easy to remove from the application for cleaning. It thus satisfies the prerequisites for use in the food, beverage, and pharmaceutical industries. The Pointek ULS200 delivers superior performance while reducing maintenance, downtime, and equipment replacement costs. • Key Applications: liquids, slurries, fluid materials, plugged chute detection, chemical industry The Pointek ULS200 is an ultrasonic non-contacting switch with two switch points for level detection of bulk solids, liquids and slurries in a wide variety of industries; ideal for sticky materials. ■ Benefits • 2 switch outputs for high-high, high, low, and low-low level alarms or pump up/pump down control • Integral temperature compensation • AC or DC power supply • Electronics provided with fail-safe function • Threaded and sanitary fitting clamp process connections • Polycarbonate or aluminum enclosures, Type 6/NEMA 6/IP67 • Easy, two-button programming ■ Design Installation The Pointek ULS200 should be mounted in an area that is within the temperature range specified and that is suitable to the enclosure rating and materials of construction. The cover should be accessible to allow programming, wiring and display viewing. It is advisable to keep the Pointek ULS200 away from high voltage or current runs, contactors and SCR control drives. Locate the Pointek ULS200 so that it has a clear sound path perpendicular to the material surface. The sound path should not intersect the fill path, rough walls, seams, rungs etc. Mounting and Interconnection The Pointek ULS200 is available in three thread types: 2" NPT, R 2" (BSPT), EN 10226 or PF2 and can be fitted with the optional 75 mm (3 inch) flange adapter for mating to 3" ASME, DN 65, PN 10, and JIS 10K 3B sized flanges. Separate cables and conduit may be required to conform to standard instrumentation wiring or electrical codes. Siemens FI 01 · 2012 5/133 5 © Siemens AG 2011 Level Measurement Point level measurement — Ultrasonic switch Pointek ULS200 ■ Configuration Parabolic mounting 5 Flat mounting and Beam angle Fill Pipe Rungs Seams 12° Beam angle Pointek ULS200 Mounting 5/134 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Point level measurement — Ultrasonic switch Pointek ULS200 ■ Technical specifications Mode of operation Measuring principle Electronics/enclosure Connection: terminal block, max. 2.5 mm2 (14 AWG) solid/ 1.5 mm2 (16 AWG) stranded Ultrasonic level switch Measuring range Degree of protection IP67/Type 6/NEMA 6 Measuring range in liquids 0.25... 5 m (0.8 ... 16.4 ft) Cable inlet 2 x ½" NPT or 2 x PG 13.5 Measuring range in bulk solids 0.25 ... 3 m (0.8 ... 9.8 ft) Certificates and approvals • CE (EMC certificate available on request), CSA US/C, FM • CSA/FM Class I, II, III, Div. 1, Gr A, B, C, D, E, F, G T4 • ATEX II 2G Ex d mb IIC T5 Gb • C-TICK, ANZEx Ex ds IIC T5, DIP A21 T5, IP65/IP67 • INMETRO Br-Ex d mb IIC T5 Output AC Version (relay) 2 SPDT Form C contacts rated 5 A at 250 V AC, resistive load DC Version (relay) 2 SPDT Form C contacts rated 5 A at 48 V DC DC Version (transistor) 2 switches, rated max. 100 mA, 48 V DC Accuracy AC/DC version • Resolution • Repeatibility 3 mm (0.1 inch) 0.25% of measuring range ■ Options Flange adapter for mating 2" NPT or 2" BSP process connections to 3" ASME, DN 65 PN10 and JIS 10K 3B flanges 148,8 (5.86) Bolt hole circle diameter Rated operation conditions Installation conditions • Location • Beam angle Indoors/outdoors 12° Ambient conditions • Ambient temperature • If mounted in metal threads -40 ... +60 °C (-40 ... +140 °F) -20 ... +60 °C (-5 t ... +140 °F) Medium conditions • Process pressure 0.5 bar (7.25 psi) max. 5 190,2 (7.49) Diameter Pointek ULS200 Optional Flange Adapter, dimensions in mm (inch) Design Material Polycarbonate or epoxy-coated aluminum with gasket Weight Approx. 1.5 kg (3.3 lb) Transducer material PVDF or ETFE copolymer Threaded mounting 2" NPT [(Taper), ANSI/ASME B1.20.1] R 2" [(BSPT), EN 10226] or G 2" [(BSPP), EN ISO 228-1] For 3" ASME, DN 65, PN 10 and JIS 10 K3B • Optional flange adapter Sanitary mounting 4" sanitary fitting clamp Power supply AC version 100 ... 230 V AC, ± 15%, 50/60 Hz, max. 12 VA, 5 W DC version 18 ... 30 V DC, 3 W Displays and controls Display LCD, three digits, 9 mm (0.35 inch) high, for display of distance between sensor face and material, multisegment graphic for operating state Memory EEPROM, non-volatile Programming 2 keys Siemens FI 01 · 2012 5/135 © Siemens AG 2011 Level Measurement Point level measurement — Ultrasonic switch Pointek ULS200 Selection and Ordering data Order No. C) 7ML1510Pointek ULS200 Ultrasonic non-contacting switch with two switch 777 0 7 points for level detection of bulk solids, liquids and slurries in a wide variety of industries; ideal for sticky materials Power supply 24 V DC, relay output 24 V DC, transistor output 100 ... 230 V AC, relay output 5 1 2 3 Selection and Ordering data Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 16 characters) specify in plain text Operating Instructions Quick Start manual, multi-language Approvals CE, C-TICK, CSA Class I, II, III, Div. 11) CE, C-TICK, FM Class I, II, III, Div. 11) F G CE, C-TICK, CSA Class I, II, Div. 22) CE, C-TICK, CSA us/c, FM CE, C-TICK, ATEX II 2G Ex d mb IIC T5 Gb3) J K L INMETRO Br-Ex d mb IIC T53) C-TICK, ANZEx Ex ds IIC T5, DIP A21 T5, IP65/IP673) M N Order code Further designs Please add "-Z" to Order No. and specify Order code(s) Y15 Order No. C) 7ML1998-1XB83 This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. Accessories Tag, stainless steel, 12 x 45 mm (0.47 x 1.77 inch), one text line, suitable for enclosures Universal Box Bracket Mounting Kit 7ML1930-1AC 7ML1830-1BK 3" ASME, DN 65, PN 10, JIS 10K 3B ETFE Flange adapter for 2" BSPT 3" ASME, DN 65, PN 10, JIS 10K 3B ETFE Flange adapter for 2" BSPT 2" BSPT Locknut, plastic 7ML1830-1BT 2" NPT Locknut 7ML1830-1DT 4" sanitary mounting clamp 7ML1830-1BR 7ML1830-1BU Transducer/Process connection ETFE, 2" NPT [(Taper), ANSI/ASME B1.20.1] EFTE, R 2" [(BSPT), EN 10226] EFTE, G 2" [(BSPP), EN ISO 228-1] A B C PVDF copolymer, 2" NPT [(Taper), ANSI/ASME B1.20.1] PVDF copolymer, R 2" [(BSPT), EN 10226] PVDF copolymer, G [(BSPP), EN ISO 228-1] E F G Spare Parts Polycarbonate Lid 7ML1830-1LG PVDF copolymer, 4" sanitary mounting4) J Aluminum Lid 7ML1830-1LH C) Subject to export regulations AL: N, ECCN: EAR99. Enclosure/cable inlet Polycarbonate • Cable inlet PG 13.5 • Cable inlet ½" NPT 1 2 Aluminum • Cable inlet PG 13.5 • Cable inlet ½" NPT 3 4 1) Available with Enclosure/cable inlet option 4 only and process connection options A and E only 2) Available with Enclosure/cable inlet options 2 and 4 only 3) Available with Enclosure/cable inlet option 4 only 4) Available with Approvals option K only C) Subject to export regulations AL: N, ECCN: EAR99. 5/136 Siemens FI 01 · 2012 7ML1830-1DQ © Siemens AG 2011 Level Measurement Point level measurement — Ultrasonic switch Pointek ULS200 ■ Dimensional drawings ■ Schematics Relay Output Threaded 1 60 (2.35) lid clip #8-32x3/8” machine screw 2 100 ... 230 V AC 50/60 Hz 74 (2.9) 57 (2.25) L N 1 2 + - 3 4 5 6 7 8 9 Two Form ‘C’(SPDT) relays can switch external devices such as alarms, relays, contractors, PLCs, DCSs, etc. or 18 ... 30 V DC lid Transistor Output: DC version only conduit connection ½” NPT or PG 13.5 1 2 180 (7.1) 18 ... 30 V DC + 2” NPT R 2” BSPT or PF2 22 (0.87) 74 (2.9) transducer Sanitary 1 2 3 4 5 6 7 8 5 9 Two non-polarized transistor outputs are suitable for connection to PLCs, DCSs, or customer supplied relays. Pointek ULS200 connections 180 (7.1) 74 (2.9) Pointek ULS200, dimensions in mm (inch) Siemens FI 01 · 2012 5/137 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic transmitters The Probe ■ Overview ■ Configuration Parabolic Mounting The Probe is a short-range integrated ultrasonic level transmitter, ideal for liquids and slurries in open or closed vessels. 5 ■ Benefits • • • • • Easy to install, program and maintain Accurate and reliable Sanitary models available Patented Sonic Intelligence echo processing Integral temperature compensation Flat Mounting and Beam Angle Fill ■ Application The transducer is available in PVDF copolymer, making the device suitable for use in a wide variety of applications. The Probe is easy to install and maintain, and can be quickly removed for cleaning as required by the food, beverage and pharmaceutical industries. The reliability of the level data is based on the Sonic Intelligence echo processing algorithms. A filter discriminates between the true echo and false echoes from acoustic or electrical noises and agitator blades in motion. The ultrasonic pulse propagation time to the material and back is temperature-compensated and converted into distance for display, analog output and relay actuation. • Key Applications: chemical storage vessels, filter beds, mud pits, liquid storage vessels, food applications 5/138 Siemens FI 01 · 2012 Pipe Rungs Seams 12° Beam angle The Probe mounting © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic transmitters The Probe ■ Technical specifications Three-wire version Two-wire version (standard) Order No. C) 7ML1201The Probe Short-range integrated ultrasonic level transmitter, 777 0 0 ideal for liquids and slurries in open or closed vessels Ultrasonic level measurement Ultrasonic level measurement Measuring range 5 m (16.40 ft) Selection and Ordering data Mode of operation Measuring principle Measuring range 0.25 ... 5 m (0.8 ... 16.4 ft) 0.25 ... 5 m (0.8 ... 16.4 ft) Output mA 4 ... 20 mA 4 ... 20 mA • Span Proportional/ inversely proportional Proportional/ inversely proportional • Max. load 750 Ω at 24 V DC 600 Ω in the loop at 24 V DC Relay For level alarm or fault No Power supply Supply voltage 18 ... 30 V DC, max. 0.2 A 12 ... 28 V DC, 0.1 A surge Max. power consumption 5W (200 mA at 24 V DC) 0.75 W (25 mA at 24 V DC) Certificates and approvals CE, C-TICK, CSAUS/C, CE, C-TICK, CSAUS/C FM Accuracy Error in measurement Resolution Temperature compensation Echo processing E PVDF copolymer, 2" NPT [(Taper), ANSI/ASME B1.20.1] PVDF copolymer, R 2" [(BSPT), EN 10226] PVDF copolymer, G 2" [(BSPP), EN ISO 228-1] PVDF copolymer, 4" Sanitary mounting F G J Model/Approval 3 Wire, 24 V DC, CE, C-TICK, CSA, FM 2 Wire, 24 V DC, CE, C-TICK, CSA E F Order code Selection and Ordering data Further designs Please add "-Z" to Order No. and specify Order code(s). Acrylic coated, stainless steel tag [13 x 45 mm (0.5 x 1.75")]: Measuring-point number/identification (max. 20 characters) specify in plain text Y17 Additional Operating Instructions Order No. 3 Wire, 24 V model, Multi-language manual C) 7ML1998-5GD62 2 Wire model, Multi-language manual C) 7ML1998-5GC63 0.25 % of measuring range (in air) 3 mm (0.125") Built in Accessories Universal Box Bracket Mounting kit 7ML1830-1BK Sanitary 4" mounting clamp Sonic Intelligence Rated operation conditions Beam angle 1 Transducer/Process connection Input 12° Ambient temperature 7ML1830-1BR Power Supply, 24 V DC, 200 mA for 2 probes (105 ... 125 V AC input) C) 7ML1930-1AA Power Supply, 24 V DC, 100 mA for 1 probe (105 ... 125 V AC input) C) 7ML1930-1AB 3" ASME, DN 65 PN 10, JIS 10K 3B ETFE Flange adapter for 2" NPT 7ML1830-1BT • Standard -40 ... +60 °C (-40 ... +140 °F) -20 ... +60 °C (-4 ... +140 °F) 3" ASME, DN 65 PN 10, JIS 10K 3B ETFE Flange adapter for 2" BSPT 7ML1830-1BU • Metallic mounting Max. static operating pressure Normal atmospheric pressure 2" NPT locknut, plastic 7ML1830-1DT 2" BSPT locknut, plastic 7ML1830-1DQ Degree of protection IP65 Plastic M20 cable gland with metal locknut 7ML1930-1DB Design SITRANS RD100 Remote display - see Chapter 8 Weight SITRANS RD200 Remote display - see Chapter 8 • Without flange a dapter 1.5 kg (3.3 lbs) • With flange adapter 1.7 kg (3.7 lbs) Material • Electronics enclosure • Transducer C) Subject to export regulations AL: N, ECCN: EAR99. PVC K) Subject to export regulations AL: N, ECCN: 5A991X. PVDF copolymer Degree of protection IP65 Process connection 2" NPT [(Taper), ANSI/ASME B1.20.1] R 2" [(BSPT), EN 10226] or G 2" [(BSPP), EN ISO 228-1] Cable inlet K) 7ML5750SITRANS RD500 web, datalogging, alarming, ethernet, and modem support for instrumentation 1AA00-0 see Chapter 8 2 inlets for PG 13.5 or ½" NPT cable glands Siemens FI 01 · 2012 5/139 5 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic transmitters The Probe ■ Options ■ Dimensional drawings Standard Model hinged lid 7 (0.3) Flange adapter for mating 2" NPT or 2" BSP process connections to 3" ANSI, DN 65 PN10, and JIS 10K 3B flanges 148,8 (5.86) bolt hole circle diameter 84 (3.3) max. 190,2 (7.49) diameter cable entry ‘knock out’ The Probe Optional Flange Adapter, dimensions in mm (inch) 279 (11) 117 (4.6) electronics 87 (3.4) Ø The Probe with FMS 200 Mounting Bracket 5 74 (2.9) mounting thread mounting thread transducer 53 (2.1) max. 61 (2.4) hinged lid The Probe with Optional Mounting Bracket ■ Schematics 7 (0.3) Sanitary Model 84 (3.3) max. 3 Wire Model (Standard and Sanitary Models) cable entry ‘knock out’ mA Output: 4-20 mA, nonisolated, 750 ohms max. 87 (3.4) Ø 279 (11) 117 (4.6) electronics process connection 74 (2.9) Power supply Connect to protective earth Relays: dry contact, closed unpowered or alarm state 61 (2.4) 2 Wire Model (Standard and Sanitary Models) Probe + – Loop instrumentation R max + – 1 2 R max = V supply V supply – 12 V + 20 mA 12 to 28 V DC – Display program mode segment display '20' key units '4' key operation status The Probe connections 5/140 Siemens FI 01 · 2012 LOE/fault The Probe, dimensions in mm (inch) transducer 53 (2.1) max. © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic transmitters SITRANS Probe LU ■ Overview ■ Configuration Parabolic mounting SITRANS Probe LU is a 2-wire loop powered ultrasonic transmitter for level, volume and flow monitoring of liquids in open channels, storage vessels, and simple process vessels. ■ Benefits • Continuous level measurement up to 12 m (40 ft) range • Easy installation and simple start-up • Programming using infrared Intrinsically Safe handheld programmer, SIMATIC PDM or HART Communicator • Communication using HART or PROFIBUS PA • ETFE or PVDF transducers for chemical compatibility • Patented Sonic Intelligence signal processing • Extremely high signal-to-noise ratio • Auto False-Echo Suppression for fixed obstruction avoidance • Level to volume or level to flow conversion ■ Application Fill Pipe Rungs Seams 10° The SITRANS Probe LU is ideal for level monitoring in the water and wastewater industry and chemical storage vessels. The range of SITRANS Probe LU is 6 or 12 m (20 or 40 ft). Using Auto False-Echo Suppression for fixed obstruction avoidance, as well as an improved signal-to-noise ratio and improved accuracy of 0.15% of range or 6 mm (0.25"), the Probe LU provides unmatched reliability. 5 Flat mounting and beam angle Beam angle SITRANS Probe LU mounting SITRANS Probe LU includes Sonic Intelligence signal processing from the field-proven Probe and incorporates new echo processing features and the latest micro-processor and communications technology. The Probe LU offers two communications options: HART or PROFIBUS PA (Profile version 3.0, Class B). The transducer on the Probe LU is available as ETFE or PVDF to suit the chemical conditions of your application. As well, for applications with varying material and process temperatures, the Probe LU incorporates an internal temperature sensor to compensate for temperature changes. • Key Applications: chemical storage vessels, filter beds, liquid storage vessels Siemens FI 01 · 2012 5/141 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic transmitters SITRANS Probe LU ■ Technical specifications Mode of operation Process connection Measuring principle Ultrasonic level measurement Typical application Level measurement in storage vessels and simple process vessels • Threaded connection 2" NPT [(Taper), ANSI/ASME B1.20.1] R 2" [(BSPT), EN 10226] or G 2" [(BSPP), EN ISO 228-1] Inputs • Flange connection 3" (80 mm) universal flange Measuring range • Other connection FMS 200 mounting bracket (see page 5/198) or customer supplied mount • 6 m (20 ft) model 0.25 ... 6 m (10" ... 20 ft) • 12 m (40 ft) model 0.25 ... 12 m (10" ... 40 ft) Frequency 54 kHz Display and Controls Interface Local: LCD display with bar graph Remote: Available via HART or PROFIBUS PA Configuration Using Siemens SIMATIC PDM (PC) or HART handheld communicator or Siemens infrared handheld programmer Performance Memory Non-volatile EEPROM Resolution ≤ 3 mm (0.12") Power supply Accuracy ± the greater of 0.15 % of range or 6 mm (0.24") 4 ... 20 mA/HART Repeatability ≤ 3 mm (0.12") Nominal 24 V DC with 550 Ω maximum; maximum 30 V DC 4 ... 20 mA PROFIBUS PA Blanking distance 0.25 m (10") Update time ≤5s • 4/20 mA/HART version ≤ 5 s at 4 mA 12, 13, 15, or 20 mA depending on programming (General Purpose or Intrinsically Safe version) • PROFIBUS version ≤ 4 s at 15 mA current loop Temperature compensation Built-in to compensate over temperature range General 10° Marine (only applies to HART communication option) Outputs mA/HART 5 • Range 4 ... 20 mA • Accuracy ± 0.02 mA PROFIBUS PA Profile 3, Class B Beam angle Rated operating conditions per IEC 61158-2 Certificates and Approvals CSAUS/C, FM, CE, C-TICK • Lloyd’s Register of Shipping • ABS Type Approval Hazardous Ambient conditions • Intrinsically Safe (Europe) ATEX II 1G EEx ia IIC T4 • Intrinsically Safe (USA/Canada) CSA/FM (barrier required) T4, Class I, Div. 1, Groups A, B, C, D; Class II, Div. 1, Groups E, F, G; Class III • Intrinsically Safe (Australia/New Zealand) ANZEx Ex ia IIC T4, Tamb = -40 ... +80 °C (-40 ... +176 °F) IP67, IP68 Medium conditions • Intrinsically Safe (International) IECEx TSA 04.0020X Ex ia IIC T4 • Temperature at flange or threads -40 ... +85 °C (-40 ... +185 °F) • Intrinsically Safe (Brazil) INMETRO Br-Ex ia IIC T4 0.5 bar g (7.25 psi g) • Non-incendive (USA) FM (no barrier required) T5: Class I, Div. 2, Groups A,B,C, D • Location Indoor/outdoor • Ambient temperature -40 ... +80 °C (-40 ... +176 °F) • Relative humidity/ingress protection Suitable for outdoor • Installation category I • Pollution degree 4 • Pressure (vessel) Design Material (enclosure) PBT (Polybutylene Terephthalate) Degree of protection Type 4X/NEMA 4X, Type 6/ NEMA 6/IP67/IP68 enclosure Weight 2.1 kg (4.6 lbs) Cable inlet 2 x M20x1.5 cable gland or 2 x ½" NPT thread or 1 x M20 x 1.5 and 1 x ½" NPT Material (transducer) 5/142 Siemens FI 01 · 2012 ETFE (Ethylene Tetrafluoroethylene) or PVDF (Polyvinylidene Fluoride) Handheld Programmer Intrinsically Safe Siemens handheld programmer Infrared receiver • Approvals for handheld programmer IS model with ATEX EEx ia IIC T4 CSA/FM Class I, Div. 1, Groups A, B, C, D Ambient temperature -20 ... +40 °C (-5 ... +104 °F) Interface Proprietary infrared pulse signal Power 3 V lithium battery (non-replaceable) © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic transmitters SITRANS Probe LU Order No. C) 7ML5221SITRANS Probe LU 2-wire, loop powered ultrasonic transmitter for 7 7 7 77 level, volume and flow monitoring of liquids in open channels, storage vessels, and simple process vessels. Selection and Ordering data Enclosure/Cable Inlet Plastic (PBT), 1 x M20x1.5 and 1 x ½” NPT (no cable glands supplied) Plastic (PBT), 2 x M20x1.5 (includes 1 general purpose cable gland: 7ML1930-1AM) Plastic (PBT), 2 x ½" NPT (no cable glands supplied) 0 C) 7ML1998-5HT02 2 French C) 7ML1998-5HT12 C D 21) C) 7ML1998-5HT32 German Note: The Operating Instructions should be ordered as a separate item on the order. C) 7ML1998-5QR81 Additional Multi-language Quick Start manual This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. A B C Operating Instructions for PROFIBUS PA device English 1 2 1 4 5 Intrinsically safe, ATEX II 1 G EEx ia IIC T4, ANZEx, IECEx, INMETRO, CE, C-TICK 3) Intrinsically safe, CSA/FM Class I, Div. 1, Groups A, B, C, D; Class II, Div. 1 Group E, F, G; Class III T43) 7 Available with Enclosure/Cable Inlet option 2 only. 2) Available with communication option 2 only. 3) Available with communication option 1 only. C) Subject to export regulations AL: N, ECCN: EAR99. C) 7ML1998-5JB02 C) 7ML1998-5JB32 German Note: The Operating Instructions should be ordered as a separate item on the order. FM, Class l, Div. Intrinsically Safe, CSA/FM Class I, Div. 1, Groups A, B, C, D (barrier required); Class II, Div. 1, Groups E, F, G; Class III2) Intrinsically Safe, ATEX II 1G EEx ia IIC T42) 1) Order No. English 12 meter (40 ft), ETFE 12 meter (40 ft), PVDF Copolymer Approvals General Purpose, FM, CSA, CE, C-TICK Y15 Stainless steel tag [69 x 50 mm (2.71 x 1.97")]: Measuring-point number/identification (max. 16 characters) specify in plain text Operating Instructions for HART/mA device A B Communication/Output 4 ... 20 mA, HART PROFIBUS PA Further designs Please add "-Z" to Order No. and specify Order code(s). 1 Range/Transducer material 6 meter (20 ft), ETFE 6 meter (20 ft), PVDF Copolymer Process connection 2" NPT [(Taper), ANSI/ASME B1.20.1] R 2" [(BSPT), EN 10226] G 2" [(BSPP), EN ISO 228-1] Order code Selection and Ordering data 6 8 C) 7ML1998-5QV81 Additional Multi-language Quick Start manual This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. Optional equipment Handheld programmer, Intrinsically Safe, EEx ia 7ML5830-2AH Handheld programmer, General Purpose approvals 7ML1830-2AN Handheld programmer, Infrared, Intrinsically Safe, PROFIBUS PA 7ML5830-2AJ HART modem/RS-232 (for use with PC and SIMATIC PDM) D) 7MF4997-1DA HART modem/USB (for use with a PC and SIMATIC PDM) D) 7MF4997-1DB 2" NPT locknut, plastic 7ML1830-1DT 2" BSPT locknut, plastic 7ML1830-1DQ 3" ASME, DN 65 PN 10, JIS 10K 3B ETFE Flange adapter for 2" NPT 7ML1830-1BT 3" ASME, DN 65 PN 10, JIS 10K 3B ETFE Flange adapter for 2" BSPT 7ML1830-1BU One General Purpose polymeric cable gland M20x1.5, rated for -20 ... +80 °C (-4 ... +176 °F) 7ML1930-1AM One metallic cable gland M20x1.5, rated -40 ... +80 °C (-40 ... +176 °F) for General Purpose or ATEX EEx e installations (available for HART only) 7ML1930-1AP One metallic cable gland M20x1.5, rated -40 ... +80 °C (-40 ... +176 °F) with integrated shield connection (available for PROFIBUS PA) 7ML1930-1AQ Probe LU, rock guard/sunshield kit, 304 SS C) 7ML1930-1GH SITRANS RD100 Remote display - see Chapter 8 SITRANS RD200 Remote display - see Chapter 8 K) 7ML5750SITRANS RD500 web, datalogging, alarming, ethernet, and modem support for instrumentation 1AA00-0 see Chapter 8 Spare Parts 7ML1830-1KB Plastic lid C) Subject to export regulations AL: N, ECCN: EAR99. D) Subject to export regulations AL: N, ECCN: EAR99H. K) Subject to export regulations AL: N, ECCN: 5A991X. Siemens FI 01 · 2012 5/143 5 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic transmitters SITRANS Probe LU ■ Options Flange adapter for mating 2" NPT or 2" BSP process connections to 3" ASME, DN 65 PN 10 and JIS 10K 3B flanges SITRANS Probe LU with FMS 200 Mounting Bracket 148.8 (5.86) Bolt hole circle diameter 190.2 (7.49) Diameter SITRANS Probe LU optional flange adapter, dimensions in mm (inch) SITRANS Probe LU with optional mounting bracket 139.7 (5.50) ■ Dimensional drawings 5 Hinged lid 21 (0.83) 198.9 (7.83) 130.1 (5.12) 51.1 (2.01) 54 (2.13) Note: Above model is shown without M20 cable glands or 1/2" NPT conduit connectors. SITRANS Probe LU, dimensions in mm (inch) 5/144 Siemens FI 01 · 2012 Electronics Mounting thread Transducer © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic transmitters SITRANS Probe LU ■ Schematics Connect the wires to the terminals as shown: the polarity is identified on the terminal block. Lid screws Terminals for loop current or PROFIBUS PA cable Cable Watertight gland 5 Note: - HART model above is shown with M20 cable glands. 1/2" NPT threaded connection is also available. DC terminal shall be supplied from an SELV source in accordance with IEC-1010-1 Annex H. All field wiring must have insulation suitable for rated input voltages. Separate cables and conduit may be required to conform to standard instrumentation wiring practices or electrical codes. SITRANS Probe LU connections Siemens FI 01 · 2012 5/145 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic controllers HydroRanger 200 ■ Overview ■ Application For water authorities, municipal water, and wastewater plants, HydroRanger 200 is an economical, low-maintenance solution delivering control efficiency and productivity needed to meet today’s exacting standards. It offers single point monitoring with all models, and optional dual-point monitoring with 6 relay model. As well, it has digital communications with built-in Modbus RTU via RS-485. The standard 6 relay HydroRanger 200 will monitor open channel flow and features more advanced relay alarming and pump control functions as well as volume conversion. It is compatible with SIMATIC PDM, allowing for PC configuration and setup. Sonic Intelligence advanced echo-processing software provides increased reading reliability. The optional 1 or 3 relay models provide accurate level measurement functions only; these two models do not provide open channel flow, differential level measurement or volume conversion functions. 5 HydroRanger 200 is an ultrasonic level controller for up to six pumps and provides control, differential control, and open channel flow monitoring. ■ Benefits • Monitors wet wells, weirs and flumes • Digital communications with built-in Modbus RTU via RS-485 • Compatible with SmartLinx system and SIMATIC PDM configuration software • Single or dual point level monitoring • 6 relay (standard), 1 or 3 relay (optional) • Auto False-Echo Suppression for fixed obstruction avoidance • Anti-grease ring/tide mark buildup • Differential amplifier transceiver for common mode noise rejection and improved signal-to-noise ratio • Wall and panel mounting options 5/146 Siemens FI 01 · 2012 HydroRanger 200 uses proven continuous ultrasonic echo ranging technology to monitor water and wastewater of any consistency up to 15 m (50 ft) in depth. Achievable resolution is 0.1% with accuracy to 0.25% of range. Unlike contacting devices, HydroRanger 200 is immune to problems caused by suspended solids, harsh corrosives, grease or silt in the effluent, reducing downtime. • Key Applications: wet wells, flumes/weirs, bar screen control © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic controllers HydroRanger 200 ■ Technical specifications Mode of Operation Design Measuring principle Ultrasonic level measurement Measuring range 0.3 ... 15 m (1 ... 50 ft), transducer dependent Measuring points 1 or 2 Input Analog Discrete 0 ... 20 mA or 4 ... 20 mA, from alternate device, scaleable (6 relay model) 10 ... 50 V DC switching level Logical 0 = < 0.5 V DC Logical 1 = 10 ... 50 V DC Max. 3 mA Weight • Wall mount 1.37 kg (3.02 lbs) • Panel mount 1.50 kg (3.31 lbs) Material (enclosure) Polycarbonate Degree of protection (enclosure) • Wall mount IP65/Type 4X/NEMA 4X • Panel mount IP54/Type 3/NEMA 3 Cable • Transducer and mA output signal 2-core copper conductor, twisted, shielded, 300 Vrms, 0.82 mm² (18 AWG), Belden 8760 or equivalent is acceptable • Max. separation between transducer and transceiver 365 m (1200 ft) Displays and controls 100 x 40 mm (4 x 1.5") multi-block LCD with backlighting Programming Programming using handheld programmer or via PC with SIMATIC PDM software Output Echomax transducer 44 kHz Ultrasonic transducer Compatible transducers: ST-H and Echomax series XPS-10/10F, XPS 15/15F, XCT-8, XCT-12 and XRS-5 Relays1) Rating 5 A at 250 V AC, non-inductive • Model with 1 relay2) 1 SPST Form A Power supply4) • Model with 3 relays2) 2 SPST Form A/1 SPDT Form C AC version • Model with 6 relays 4 SPST Form A/2 SPDT Form C 100 ... 230 V AC ± 15%, 50/60 Hz, 36 VA (17 W) mA output • Max. load 0 ... 20 mA or 4 ... 20 mA DC version 12 ... 30 V DC (20 W) 750 Ω, isolated Certificates and approvals • Resolution 0.1 % of range • CE, C-TICK5) • Lloyd's Register of Shipping • ABS Type Approval • FM, CSAUS/C, UL listed • CSAUS/C Class I, Div. 2, Groups A, B, C and D, Class II, Div. 2, Groups F and G, Class III (wall mount only) • MCERTS Class 1 approved for Open Channel Flow Communication • RS-232 with Modbus RTU or ASCII via RJ-11 connector • RS-485 with Modbus RTU or ASCII via terminal blocks • Optional: SmartLinx cards for - PROFIBUS DP - DeviceNet - Allen-Bradley Remote I/O Accuracy Error in measurement 0.25% of range or 6 mm (0.24"), whichever is greater Resolution 0.1% of measuring range or 2 mm (0.08"), whichever is greater3) Temperature compensation • -50 ... +150 °C (-58 ... +302 °F) • Integral temperature sensor in transducer • External TS-3 temperature sensor (optional) • Programmable fixed temperature values Rated operating conditions 1) Installation conditions • Location indoor / outdoor • Installation category II • Pollution degree 4 Ambient conditions Ambient temperature (enclosure) All relays certified for use with equipment that fails in a state at or under the rated maximums of the relays This model is level control only; no open channel flow, differential level or volume conversion functions 3) Program range is defined as the empty distance to the face of the transducer plus any range extension 4) Maximum power consumption is listed 5) EMC performance available upon request 2) -20 ... +50 °C (-4 ... +122 °F) Siemens FI 01 · 2012 5/147 5 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic controllers HydroRanger 200 Order No. L) 7ML5034Siemens HydroRanger 200 Ultrasonic level controller for up to six pumps that 77 7 77 provides control, differential control and open channel flow monitoring. The HydroRanger 200 is also available as a level measurement controller only. Select option from number of measurement points options below. Selection and Ordering data Mounting Wall mount, standard enclosure Wall mount, 4 entries, 4 M20 cable glands included Panel mount1) Power supply 100 ... 230 V AC 12 ... 30 V DC Number of measurement points Single point model, 6 relays Dual point model, 6 relays Single point model, level only, 1 relay2) Single point model, level only, 3 relays2) 5 Communication (SmartLinx) Without module SmartLinx Allen-Bradley Remote I/O module SmartLinx PROFIBUS DP module SmartLinx DeviceNet module See SmartLinx product page 5/120 for more information. Approvals General Purpose CE, FM, CSAUS/C, UL listed, C-TICK CSA Class I, Div. 2, Groups A, B, C and D; Class II, Div 2, Groups F and G; Class III (for wall mount applications only) 1) Further designs Please add "-Z" to Order No. and specify Order code(s). Stainless steel tag [69 x 50 mm (2.71 x 1.97")]: Measuring-point number/identification (max. 16 characters) specify in plain text Y15 Order No. Operating Instructions 1 2 3 English C) 7ML1998-5FC03 French C) 7ML1998-5FC11 C) 7ML1998-5FC33 German Note: The Operating Instructions should be ordered as a separate item on the order. This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. A B A B C D Other Operating Instructions 0 1 2 SmartLinx Allen-Bradley Remote I/O, English C) 7ML1998-1AP03 SmartLinx PROFIBUS DP, English C) 7ML1998-1AQ03 SmartLinx PROFIBUS DP, German C) 7ML1998-1AQ33 C) 7ML1998-1BH02 SmartLinx DeviceNet, English Note: The appropriate SmartLinx Operating Instructions should be ordered as a separate line on the order. 3 Accessories 1 2 Available with approval option 1 only This model is level control only; no open channel flow, differential level, or volume conversion functions L) Subject to export regulations AL: N, ECCN: 3A991X. 2) Order code Selection and Ordering data Handheld programmer 7ML1830-2AK Tag, stainless steel, 12 x 45 mm (0.47 x 1.77"), one text line, suitable for enclosure 7ML1930-1AC Sunshield kit, 304 SS 7ML1930-1GA SITRANS RD100 Remote display - see Chapter 8 SITRANS RD200 Remote display - see Chapter 8 K) 7ML5750SITRANS RD500 web, datalogging, alarming, ethernet, and modem support for instrumentation 1AA00-0 see Chapter 8 Spare parts Power Supply Board (100 ... 230 V AC) C) 7ML1830-1MD Power Supply Board (12 ... 30 V DC) C) 7ML1830-1ME Display Board C) 7ML1830-1MF C) Subject to export regulations AL: N, ECCN: EAR99. K) Subject to export regulations AL: N, ECCN: 5A991X. 5/148 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic controllers HydroRanger 200 ■ Dimensional drawings ■ Schematics Wall mount version 14.9 160.3 (6.325) (0.58) 15.2 130 (5.125) (0.6) Mounting holes Ø 4.3 (0.17) (x4) TB1 See note 1 91 (3.58) 6.6 (0.26) TB1 TB2 + 240 (9.45) 227 (8.93) Cover screws (x6) L2/N L1 - - + 2 TB3 12-30 V SYNC 1 DC version + mA INPUT + SHIELD Relay 1 1 Suitable location for conduit entrances Siemens Milltronics recommends using a hole punch for drilling the holes. 2 + + Relay 3 TS-3 - Panel mount version SHIELD 1 Relay 4 198 (7.80) 36 (1.40) + - 4 - 20 mA OUTPUTS Relay 2 Housing Mounting screw (provided by customer) Mounting holes (accessed under lid) Ø 4.3 (0.17) (x4) 97 (3.82) Relay 5 DISCRETE INPUTS 5 2 COM 278 (10.94) Relay 6 RS485 Relays shown in released state A B Notes 1. Use 2-core copper wire, twisted, with shield, for expansion up to 365 m (1200 ft.). Route cable in grounded metal conduit, separate from other cables. 2. Verify that all system components are installed in accordance with instructions. HydroRanger 200, dimensions in mm (inch) 3. Connect all cable shields to the HydroRanger 200 Shield Connections. Avoid differential ground potentials by not connecting cable shields to ground (earth) anywhere else. 4. Keep exposed conductors on shielded cables as short as possible to reduce noise on the line caused by stray transmissions and noise pickup. HydroRanger 200 connections Siemens FI 01 · 2012 5/149 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic controllers MultiRanger 100/200 ■ Overview ■ Application MultiRanger can be used on different materials, including fuel oil, municipal waste, acids, woodchips, or on materials with high angles of repose. MultiRanger offers true dual point monitoring, digital communications with built-in Modbus RTU via RS-485, as well as compatibility with SIMATIC PDM, allowing PC configuration and setup. MultiRanger features Sonic Intelligence advanced echo-processing software for increased reading reliability. MultiRanger 100 offers cost-effective level alarming, as well as on/off and alternating pump control. MultiRanger 200 will monitor open channel flow and features more advanced relay alarming and pump control functions as well as volume conversion. It is compatible with chemical-resistant Echomax transducers that can be used in hostile environments at temperatures as high as +145 °C (+293 °F). • Key Applications: wet wells, flumes/weirs, bar screen control, hoppers, chemical storage, liquid storage, crusher bins, dry solids storage MultiRanger is a versatile short to medium-range ultrasonic single and multi-vessel level monitor/controller for virtually any application in a wide range of industries. 5 The MultiRanger is available in wall or panel mounting options. ■ Benefits • Digital input for back-up level overide from point level device • Communication using built-in Modbus RTU via RS-485 • Compatible with SmartLinx system and SIMATIC PDM configuration software • Single or dual point level monitoring • Auto False-Echo Suppression for fixed obstruction avoidance • Differential amplifier transceiver for common mode noise reduction and improved signal-to-noise ratio • MultiRanger 100: level measurements, simple pump control, and level alarm functions • MultiRanger 200: level, volume and flow measurements in open channels, differential control, extended pump control, and alarm functions • Wall and panel mounting options 5/150 ■ Design Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic controllers MultiRanger 100/200 ■ Technical specifications Mode of Operation Design Measuring principle Ultrasonic level measurement Weight Measuring range 0.3 ... 15 m (1 ... 50 ft) • Wall mount 1.37 kg (3.02 lbs) Measuring points 1 or 2 • Panel mount 1.50 kg (3.31 lbs) Material (enclosure) Polycarbonate Input • Analog (MultiRanger 200 only) 0 ... 20 mA or 4 ... 20 mA, from alternate device, scaleable • Discrete 10 ... 50 V DC switching level Logical 0 =< 0.5 V DC Logical 1 = 10 ... 50 V DC Max. 3 mA Degree of protection (enclosure) • Wall mount IP65/Type 4X/NEMA 4X • Panel mount IP54/Type 3/NEMA 3 Electrical connection • Transducer and mA output signal Output Echomax transducer 44 kHz Ultrasonic transducer Compatible transducers: ST-H and Echomax series XPS-10/10F, XPS 15/15F, XCT-8, XCT-12, and XRS-5 Relays Rating 5 A at 250 V AC, non-inductive • Version with 1 relay (MultiRanger 100 only) 1 SPST Form A • Version with 3 relays 2 SPST Form A/1 SPDT Form C • Version with 6 relays 4 SPST Form A/2 SPDT Form C mA output • Max. load • Resolution 0.1% of range • Max. separation between transducer and transceiver 365 m (1200 ft) Displays and controls 100 x 40 mm (4 x 1.5") multi-block LCD with backlighting • Programming Programming using hand-held programmer, SIMATIC PDM or via PC with Dolphin Plus software Power supply • AC version 100 ... 230 V AC ± 15 %, 50/60 Hz, 36 VA (17 W) 0 ... 20 mA or 4 ... 20 mA • DC version 12 ... 30 V DC (20 W) 750 Ω, isolated Certificates and approvals • CE, C-TICK 2) • Lloyd’s Register of Shipping • ABS Type Approval • FM, CSAUS/C, UL listed • CSA Class I, Div. 2, Groups A, B, C and D, Class II, Div.2, Groups F and G, Class III (wall mount only), ATEX II 3D Communication • RS-232 with Modbus RTU or ASCII via RJ-11 connector • RS-485 with Modbus RTU or ASCII via terminal strips • Optional: SmartLinx cards for - PROFIBUS DP - DeviceNet - Allen-Bradley Remote I/O Accuracy • Error in measurement 00.25% of range or 6 mm (0.24"), whichever is greater • Resolution 0.1 % of measuring range1) or 2 mm (0.08"), whichever is greater • Temperature compensation • -50 ... +150 °C (-58 ... +302 °F) • Integral temperature sensor • External TS-3 temperature sensor (optional) • Programmable fixed temperature values Rated operating conditions Installation conditions • Location 2-core copper conductor, twisted, shielded, 0.5 ... 0.75 mm² (22 ... 18 AWG), Belden 8760 or equivalent is acceptable 1) Indoor/outdoor • Installation category II • Pollution degree 4 2) Program range is defined as the empty distance to the face of the transducer plus any range extension EMC performance available on request Ambient conditions • Ambient temperature (housing) -20 ... +50 °C (-4 ... +122 °F) Siemens FI 01 · 2012 5/151 5 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic controllers MultiRanger 100/200 Selection and Ordering data Order No. Versions MultiRanger 100, level measurement only MultiRanger 200, level, volume, flow and differential measurements Mounting, enclosure design Wall mount, standard enclosure Wall mount, 4 entries, 4 M20 cable glands included Panel mount (CE, CSAUS/C, FM, UL) Power supply 100 ... 230 V AC 12 ... 30 V DC Number of measurement points Single point version Dual point version 5 Communication (SmartLinx) Without module SmartLinx Allen-Bradley Remote I/O module SmartLinx PROFIBUS DP module SmartLinx DeviceNet module See SmartLinx product page 5/120 for more information. Output relays 3 relays (2 Form A, 1 Form C), 250 V AC 6 relays (4 Form A, 2 Form C), 250 V AC 1 relay (1 Form A), 250 V AC (available on MultiRanger 100 model only) Approvals General Purpose CE, FM, CSAUS/C, UL listed, C-TICK CSA Class I, Div. 2, Groups A, B, C and D; Class II, Div 2, Groups F and G; Class III1) ATEX II 3D2) 1) 2) Order code Selection and Ordering data L) 7ML5033MultiRanger 100/200 Versatile short to medium-range ultrasonic single 77 7 77 - 77 and multi-vessel level monitor/controller for virtually any application in a wide range of industries Further designs Please add "-Z" to Order No. and specify Order code(s). Stainless steel tag [69 x 50 mm (2.71 x 1.97")]: Measuring-point number/identification (max. 16 characters) specify in plain text 1 2 Y15 Order No. Operating Instructions A B C A B English C) 7ML1998-5FB06 French C) 7ML1998-5FB13 Spanish C) 7ML1998-5FB23 German C) 7ML1998-5FB36 C) 7ML1998-5QD83 Quick Start guide, multi-language Note: The Operating Instructions should be ordered as a separate item on the order. This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. 0 1 Other Operating Instructions 0 1 2 3 SmartLinx Allen-Bradley Remote I/O, English C) 7ML1998-1AP03 SmartLinx PROFIBUS DP, English C) 7ML1998-1AQ03 SmartLinx PROFIBUS DP, German C) 7ML1998-1AQ33 C) 7ML1998-1BH02 SmartLinx DeviceNet, English Note: The appropriate SmartLinx Operating Instructions should be ordered as a separate line on the order. 1 2 3 Accessories Handheld programmer 7ML1830-2AK 7ML1930-1AC A Tag, stainless steel, 12 x 45 mm (0.47 x 1.77"), one text line, suitable for enclosure M20 cable gland kit (4 M20 cable glands, 4 M20 nuts, 4 washers) 7ML1930-1FV B Sunshield kit, 304 SS 7ML1930-1GA C SITRANS RD100 Remote display - see Chapter 8 For wall mount applications only For standard enclosure wall mount, option A only SITRANS RD200 Remote display - see Chapter 8 K) 7ML5750SITRANS RD500 web, datalogging, alarming, ethernet, and modem support for instrumentation 1AA00-0 see Chapter 8 Spare parts Power Supply Board (100 ... 230 V AC) C) 7ML1830-1MD Power Supply Board (12 ... 30 V DC) C) 7ML1830-1ME Display Board C) 7ML1830-1MF C) Subject to export regulations AL: N, ECCN: EAR99. K) Subject to export regulations AL: N, ECCN: 5A991X. 5/152 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic controllers MultiRanger 100/200 ■ Dimensional drawings ■ Schematics Wall mount version 14.9 160.3 (6.325) (0.58) 15.2 130 (5.125) (0.6) Mounting holes Ø 4.3 (0.17) (x4) 91 (3.58) 6.6 (0.26) TB1 L2/N L1 + 240 (9.45) 227 (8.93) Cover screws (x6) TB1 See note 1 TB2 - + 2 TB3 12-30 V SYNC 1 DC version + mA INPUT + SHIELD Relay 1 1 Suitable location for conduit entrances Siemens Milltronics recommends using a hole punch for drilling the holes. 2 36 (1.40) + + Relay 3 TS-3 - Panel mount version 198 (7.80) + - 4 - 20 mA OUTPUTS Relay 2 Housing Mounting screw (provided by customer) Mounting holes (accessed under lid) Ø 4.3 (0.17) (x4) SHIELD 1 Relay 4 97 (3.82) Relay 5 DISCRETE INPUTS 5 2 COM 278 (10.94) Relay 6 RS485 Relays shown in released state A B Note: 1. Use 2-core copper wire, twisted, with shield, for expansion up to 365 m (1200 ft.). Route cable in grounded metal conduit, separate from other cables. 2. Verify that all system components are installed in accordance with instructions. MultiRanger, dimensions in mm (inch) 3. Connect all cable shields to the MultiRanger Shield Connections. Avoid differential ground potentials by not connecting cable shields to ground (earth) anywhere else. 4. Keep exposed conductors on shielded cables as short as possible to reduce noise on the line caused by stray transmissions and noise pickup. MultiRanger connections Siemens FI 01 · 2012 5/153 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic controllers HydroRanger Plus ■ Overview ■ Benefits • Outputs for alarms, chart recorders, controllers and integration of existing systems • Monitors wet wells, weirs and flumes • Energy-saving function with built-in real-time clock • Special control mode to reduce grease rings and other deposits • Integral temperature compensation • Pump performance monitoring • System monitoring and network analysis ■ Application The system is effective in wet wells, weirs, and flumes where foam and turbulence are typical operating conditions. It can be customized to meet your specific application needs – from measuring flow rate in a narrow flume to volume in a ferric chloride storage bank. The system consists of the electronics housed in a wall-mounted enclosure and a hermetically sealed, corrosion-resistant Echomax transducer. These components can be separated by up to 365 m (1200 ft). 5 HydroRanger Plus is an ultrasonic level controller for control of wet wells and reservoir pump operations, differential control, and open channel flow monitoring, using energy-saving algorithms. 5/154 Siemens FI 01 · 2012 Optional submergence shields ensure consistent operation in wet wells where the transducer may be submerged during flooding from rainfall or a power outage. Siemens patented detection software can differentiate between a submerged condition and a high level. • Key Applications: wet wells, weirs, flumes © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic controllers HydroRanger Plus ■ Technical specifications Mode of operation Measuring principle Ultrasonic level measurement Measuring range 0.3 ... 15 m (1 ... 50 ft) Measuring points 1 or 2 Power supply 100/115/200/230 V AC, ±15%, 50/60 Hz, 15 VA and/or 9 ... 30 V DC, 8 W Ultrasonic transducer Compatible transducers: ST-H and Echomax series XPS-10/10F, XPS 15/15F, XCT-8, XCT-12 and XRS-5 Output Ultrasonic transducer 44 kHz Displays and controls Relays 5 alarm/control relays, 1 SPDT Form C per relay, rated 5 A at 250 V AC, resistive load Rack and panel mount 75 x 20 mm (3 x 0.8") LCD (selectable backlighting) mA output 0/4 ... 20 mA, optically isolated Wall mount 100 x 40 mm (4 x 1.5") multifield LCD, backlit • Max. load 1 kΩ Programming • Resolution 0.1 % of 20 mA Removable programmer or optional Dolphin Plus Memory EEPROM (non-volatile), no backup battery required Certificates and approvals CE2), FM, CSAUS/C, C-TICK Accuracy Error in measurement 0.25% of range or 6 mm (0.24"), whichever is greater Resolution 0.1% of measuring range or 2 mm (0.08"), whichever is greater1) Temperature compensation -50 ... +150 °C (-58 ... +302 °F) • Integral temperature sensor • External TS-3 temperature sensor (optional) • Programmable fixed temperature 1) The measuring range corresponds to the distance from the zero point to the sensor face, plus any range extension. 2) EMC certificate available on request 5 Rated operating conditions Ambient conditions • Ambient temperature for enclosure -20 ... +50 °C (-4 ... +122 °F) Design Rack mount DIN 3 HU/14 pitch, 4 rail plug-in unit suitable for standard 84 pitch (19") rack Panel mount Suitable for standard panel cutout DIN 43700, 72 x 144 mm, 100 mm center height Degree of protection (wall mount) IP65/NEMA 4X/Type 4X Weight (rack and panel mount) 0.87 kg (1.9 lbs) Weight (wall mount) 1.5 kg (3.3 lbs) Material (enclosure) Polyester/polycarbonate alloy Electrical connection Commercially available copper conductor according to local requirements, rated 250 V/5 A Ultrasonic transducer cable extension RG 62-A/U coaxial cable with low capacitance mA output signal 2-core copper conductor, twisted, shielded, 0.5 ... 0.75 mm² (22 ... 18 AWG), Belden 8760 or equivalent is acceptable Siemens FI 01 · 2012 5/155 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic controllers HydroRanger Plus Selection and Ordering data Order No. L) 7ML1028HydroRanger Plus, wall mount Non-contacting ultrasonic echo ranging technology 7A7 7 0 monitor that comes standard with a backlit display Measuring range: 0.3 m to 15 m (1 ... 50 ft) Mounting/device version Version for 19" rack (requires terminal block; see accessories) Version for panel Input voltage 100 V AC, 9 ... 30 V DC 115 V AC, 9 ... 30 V DC 1 2 200 V AC, 9 ... 30 V DC 230 V AC, 9 ... 30 V DC 3 4 Approvals CE (EN 61326), CSAUS/C, FM, C-TICK 1 2 C Input voltage 100 V AC, 9 ... 30 V DC 115 V AC, 9 ... 30 V DC A B 200 V AC, 9 ... 30 V DC 230 V AC, 9 ... 30 V DC C D Selection and Ordering data Order code Stainless steel tag [69 x 50 mm (2.71 x 1.97")]: Measuring-point number/identification (max. 16 characters) specify in plain text Operating Instructions Approvals CE; FM General Purpose; CSA Class I, Div. 2, C-TICK C Mounting/enclosure version Standard enclosure (NEMA 4X) Standard enclosure prepared for five M20 cable glands 1 3 C) Subject to export regulations AL: N, ECCN: EAR99. L) Subject to export regulations AL: N, ECCN: 3A991X. Further designs Please add "-Z" to Order No. and specify Order code(s). 5 Order No. Selection and Ordering data L) 7ML1025HydroRanger Plus, rack and panel mount Non-contacting ultrasonic echo ranging technology 777 0 1 monitor that comes standard with a backlit display Measuring range: 0.3 m to 15 m (1 ... 50 ft) K) Subject to export regulations AL: N, ECCN: 5A991X. Order code Selection and Ordering data Y15 Order No. English C) 7ML1998-1AC02 French C) 7ML1998-1AC12 C) 7ML1998-1AC32 German Note: The Operating Instructions should be ordered as a separate item on the order. This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. Further designs Please add "-Z" to Order No. and specify Order code(s). Stainless steel tag [69 x 50 mm (2.71 x 1.97")]: Measuring-point number/identification (max. 16 characters) specify in plain text Y15 Order No. Operating Instructions English C) 7ML1998-1AC02 French C) 7ML1998-1AC12 SmartLinx Allen-Bradley Remote I/O, English C) 7ML1998-1AP03 SmartLinx PROFIBUS DP, English C) 7ML1998-1AQ03 C) 7ML1998-1AC32 German Note: The Operating Instructions should be ordered as a separate item on the order. This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. SmartLinx PROFIBUS DP, German C) 7ML1998-1AQ33 Accessories Other Operating Instructions C) 7ML1998-1BH02 SmartLinx DeviceNet, English Note: The appropriate SmartLinx Operating Instructions should be ordered as a separate line on the order. Accessories Handheld programmer 7ML1830-2AC Tag, stainless steel, 12 x 45 mm (0.47 x 1.77"), one text line, suitable for enclosure 7ML1930-1AC Terminal block for rack mount 7ML1830-1JL Handheld programmer 7ML1830-2AC Tag, stainless steel, 12 x 45 mm (0.47 x 1.77"), one text line, suitable for enclosure 7ML1930-1AC M20 cable gland kit (6 M20 cable glands, 6 M20 nuts, 3 stop plugs) 7ML1830-1GM M20 cable gland kit (4 M20 cable glands, 4 M20 nuts, 4 washers) 7ML1930-1FV Sunshield kit, 304 SS 7ML1930-1GA SITRANS RD100 Remote display - see Chapter 8 SITRANS RD100 Remote display - see Chapter 8 SITRANS RD200 Remote display - see Chapter 8 SITRANS RD200 Remote display - see Chapter 8 K) 7ML5750SITRANS RD500 web, datalogging, alarming, ethernet, and modem support for instrumentation 1AA00-0 see Chapter 8 K) 7ML5750SITRANS RD500 web, datalogging, alarming, ethernet, and modem support for instrumentation 1AA00-0 see Chapter 8 Spare parts Spare parts Card, mother main C) 7ML1830-1LV Card, Analog HydroRanger Plus Rack/Panel C) 7ML1830-1LR Card, daughter C) 7ML1830-1LW Card, daughter C) 7ML1830-1LS Card, display C) 7ML1830-1LU Card, display, backlit C) 7ML1830-1LX C) Subject to export regulations AL: N, ECCN: EAR99. K) Subject to export regulations AL: N, ECCN: 5A991X. 5/156 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic controllers HydroRanger Plus ■ Dimensional drawings ■ Schematics Rack Mount DIN 3U/14HP, 4 rail plug-in unit suitable for standard 84 HP (19") subrack. (Terminal is customer supplied or available as optional accessory.) mA In mA In + C2 A2 – black C4 A4 + white C6 A6 – shield C8 A8 sync black C10 A10 + 9 - 30 white/shield C12 See Note 2 com C14 A12 – V TS-3 mA Out See Note 1 Sensor n.o. C18 A18 n.c. white/shield C20 A20 n.o. com C22 A22 com n.c. C24 A24 n.c. n.o. C26 A26 n.o. com C28 A28 n.c. C30 A30 L2 / N n.o. C32 A32 L1 Panel Mount 201 (7.9) 16 (0.6) 144 (5.7) 150 (5.9) Relay 4 Relay 3 Slip on mounting bracket top and bottom screws to be tightened to no more than 5.9 Nm (1 inch/lb) torque. See Note 4 2. Use RG-62 A/U coaxial (or equivalent) for extensions up to 365 m (1200 ft). Run in grounded metal conduit, separate from other wiring. 77 (3.0) 102 (4.0) 180 (7.1) 20 (0.8) 5 Relay 1 1. Required only if mounted adjacent to other Siemens Milltronics equipment. Interconnect all ‘SYNC’ terminals with a single 18 AWG (0.5 mm 2) wire. 195 (7.7) 168 (6.6) See Relay 2 Note 3 Notes Wall Mount 13 (0.5) Shield A16 com Relay 5 72 (2.9) A14 n.c. C16 3. Each relay has 1 set of Form ‘C’ (SPDT) contacts relay rated at 5 A 250 V AC, non-inductive, when equal or lower rated limiting fuses are installed. Relay de-energized when in alarm conditions and energized for pump control. 4. Before applying AC power (mains), ensure the correct voltage is selected. Never operate the HydroRanger Plus with the ground (earth) wire disconnected. Voltage Selection Suitable location for conduit entrances. Use watertight conduit hubs to maintain enclosure rating. HydroRanger Plus, dimensions in mm (inch) mounting holes, Ø4.5 mm (0.18"), 4 places Voltage Selection Switches HydroRanger Plus connections, rack and panel mount Siemens FI 01 · 2012 5/157 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic controllers HydroRanger Plus See Note 1 TEMP Notes RL5 RL4 See Note 3 TRANS See Note 2 RL3 RL2 RL1 Scope Clock connection module – Power L1 + L2/N 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 GND 9 shield 8 white/shield 7 shield 6 white/shield 5 – black 4 + sync mA Out 3 mA In 2 – shield 1 + see Note 4 EPROM 1. Required only if mounted adjacent to other Siemens Milltronics equipment. Interconnect all ‘SYNC’ terminals with a single 18 AWG (0.5 mm 2) wire. Voltage Selection Switch 2. Use RG-62 A/U coaxial (or equivalent) for extensions up to 365 m (1200 ft). Run in grounded metal conduit, separate from other wiring. 3. Each relay has 1 set of Form ‘C’ (SPDT) contacts relay rated at 5 A 250 V AC, non-inductive, when equal or lower rated limiting fuses are installed. Relay de-energized when in alarm conditions and energized for pump control. 4. Before applying AC power (mains), ensure the correct voltage is selected. Never operate the HydroRanger Plus with the ground (earth) wire disconnected. 5 HydroRanger Plus connections, wall mount 5/158 Siemens FI 01 · 2012 Terminal block © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic controllers SITRANS LUC500 ■ Overview ■ Application It combines non-contacting ultrasonic technology, patented echo-processing techniques and proven application software to provide accurate level monitoring in liquids up to 15 m (50 ft). It also effectively monitors flow in flumes, weirs and open channels. Five relays control any combination of pumps, gate valves and alarms. Further advantages include fault signalling and data logging for trend analysis. It can log the time, date and volume of up to 20 occurrences of combined sewer overflows (CSO). The basic device has 8 digital inputs, 5 digital outputs, 1 analog input, 1 ultrasonic level point, differential/average capability and one RS-232 interface with Modbus RTU/ASCII protocol. The device can be expanded by additional I/Os, more RAM, two channels, RS-485 or SmartLinx communications models as your needs grow. SITRANS LUC500 is a complete ultrasonic level controller for monitoring and control of water distribution and wastewater collection systems, with energy-saving algorithms. ■ Benefits • Monitoring and control in one device • Integral telemetry interface (Modbus RTU/ASCII) • Patented algorithm for calculation of pumped volume within 5% accuracy • Logging of pump runtime and number of pump starts • Expandable with I/Os, RAM for data logging, dual point, SmartLinx communications, and RS-485 interface • Simple system configuration and diagnostics with Siemens Dolphin Plus Windows-based software • AC or DC power supply • SITRANS LUC500 is available for rack mount, panel mount or wall mount It integrates seamlessly with SCADA or DCS systems or a PLC system to provide remote access to all system parameters (pumped volume, pump runtime, pump status). The integral telemetry interface (Modbus RTU/ASCII) allows remote control in real time. • Key Applications: wet well/lift station control, weirs/flumes, open channels Application of accessories SITRANS LUC500 can be expanded to meet the requirements of a variety of applications. Auxiliary I/O cards, RAM and data logging, dual-channel function and SmartLinx communications. • Input/output cards A single auxiliary I/O card can be installed in the SITRANS LUC500. The following I/O cards are available: - 2 analog inputs/2 analog outputs - 4 analog inputs - 4 analog outputs - 8 digital inputs - 8 digital inputs/2 analog inputs/2 analog outputs (wall mount only) • Expanded memory card The available RAM can be increased using this card. The data logging function is then available. • Two-channel function A second measuring point is provided on the SITRANS LUC500 to permit dual-channel measurements. This function is made available by ordering a software access code. Please contact your Siemens representative for details. • Communications The SITRANS LUC500 is offered with Modbus RTU/ASCII as a standard feature. Further industrial communications protocols are available with the addition of an optional SmartLinx card. The following protocols are currently available: - PROFIBUS DP - Allen Bradley Remote I/O - DeviceNet Siemens FI 01 · 2012 5/159 5 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic controllers SITRANS LUC500 ■ Technical specifications Mode of operation Measuring principle Ultrasonic level measurement Measuring range 0.3 ... 15 m (1 ... 50 ft) Measuring points 1 or 2 Power supply 100 ... 230 V AC ± 15%, 50/60 Hz, 36 VA (17 W) or 12 ... 30 V DC, 20 W Ultrasonic transducer Compatible transducers: ST-H and Echomax series XPS-10/10F, XPS 15/15F, XCT-8, XCT-12 and XRS-5 mA output signal 2-core copper conductor, twisted, shielded, 0.5 ... 0.75 mm² (22 ... 18 AWG), Belden 8760 or equivalent is acceptable Output Ultrasonic transducer 44 kHz Relays 5 relays, rated 5 A at 250 V AC, non-inductive • Wall Mount version: 4 SPST Form A relays, 1 SPDT Form C relay • Rack and Panel Mount version: 4 SPST Form A relays, 1 SPST Form B relay Accuracy 5 Displays and controls Rack and panel mount 75 x 20 mm (3 x 0.8") LCD (selectable backlighting) Wall mount 100 x 40 mm (4 x 1.5") multfield LCD, backlit Error in measurement 0.25% of range or 6 mm (0.24"), whichever is greater Programming Resolution 0.1% of measuring range or 2 mm (0.08"), whichever is greater1) Using removable handheld programmer (ordered separately) or Dolphin Plus software (option) Memory Temperature compensation -50 ... +150 °C (-58 ... +302 °F) • Integral temperature sensor • External TS-3 temperature sensor (optional) • Programmable fixed temperature 1 Mbyte RAM (static) with battery, 1 Mbyte flash EPROM Certificates and approvals CE, FM, CSA Rated operating conditions Ambient conditions Ambient temperature for enclosure -20 ... +50°C (-4 ... +122 °F) Design Rack mount DIN 3 HU/21 pitch, 4-rail plug-in unit suitable for standard 3 HU/84 pitch (19") rack Panel mount Suitable for standard panel cutout DIN 43700 72 x 144 mm, 110 mm (4.33") center height Weight (rack and panel mount) 1.5 kg (3.3 lbs) Weight (wall mount) 2.5 kg (5.5 lbs) Communications RS-232 Siemens Dolphin protocol, Modbus RTU and ASCII Option SmartLinx compatible, RS-485 5/160 Siemens FI 01 · 2012 1) The measuring range corresponds to the distance from the zero point to the sensor face, plus any range extension (P801) © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic controllers SITRANS LUC500 Optional Equipment Order No. L) 7ML5001SITRANS LUC500 A complete ultrasonic level controller for monitoring 7 7 7 77 - 77 A 7 and control of water distribution and wastewater collection systems, with energy-saving algorithms. Order No. Handheld programmer 7ML1830-2AG Mounting Panel mount version Rack mount version for 19" rack Wall mount, standard enclosure ERS500 Configuration Tool software, License only B) 7ML1930-1AF 1 2 3 Wall, 4 entry, M20 (valid with approval option 3 only) 5 Selection and Ordering data Input voltage 100 ... 230 V AC 12 ... 30 V DC ERS500 Configuration Tool software, demo CD only B) 7ML1930-1AG A B Number of measurement points Single point version Dual point version A B SmartLinx DeviceNet module 3 7ML1930-1AC Sunshield kit, 304 SS (wall mount only) 7ML1930-1GA Auxiliary Cards. Access code required1) 0 1 Auxilliary I/O None 2 analog inputs and 2 analog outputs 4 analog inputs A B C Approvals CSA, CE, UL (not available with mounting option 5) CE 1 MB static RAM extended memory L) PBD-51034040 2 analog input / 2 analog output for rack and panel mount version C) PBD-51034039 2 analog input / 2 analog output for wall mount version C) PBD-51034044 8 digital input for rack and panel mount version C) PBD-51034042 8 digital input for wall mount version C) PBD-51034043 4 analog input for rack and panel mount version C) PBD-51034045 4 analog input for wall mount version C) PBD-51034046 4 analog output for rack and panel mount version C) PBD-51034047 D E F 4 analog outputs 8 digital inputs 8 digital inputs, 2 analog inputs and 2 analog outputs (only for wall mount) 4 analog output for wall mount version C) PBD-51034048 8 digital inputs, 2 analog inputs, 2 analog outputs, C) PBD-51034272 wall mount 2 3 L) Subject to export regulations AL: N, ECCN: 3A991X. Order code Further designs Please add "-Z" to Order No. and specify Order code(s). Stainless steel tag [69 x 50 mm (2.71 x 1.97")]: Measuring-point number/identification (max. 16 characters) specify in plain text Tag, stainless steel, 12 x 45 mm (0.47 x 1.77"), one text line, suitable for enclosures SITRANS RD500 web, datalogging, alarming, K) 7ML5750ethernet, and modem support for instrumentation 1AA00-0 see Chapter 8 1 Auxilliary memory None 1 Mbyte static RAM, including data logging module 7ML1930-1FV SITRANS RD200 Remote display - see Chapter 8 0 1 2 Protocol Modbus RTU/ASCII M20 cable gland kit (4 M20 cable glands, 4 M20 nuts, 4 washers) See SmartLinx product page 5/120 for more information. SITRANS RD100 Remote display - see Chapter 8 Data communications SmartLinx ready, no module SmartLinx PROFIBUS DP module SmartLinx Allen-Bradley Remote I/0 module Selection and Ordering data ERS500 Configuration Tool software, CD, cable kit, B) 7ML1930-1AE and License Y15 Operating Instructions Access code, dual point capability C) 7ML1830-1KA Auxiliary Cards2) 1 MB static RAM extended memory L) 7ML1830-1KR 2 analog input / 2 analog output for rack and panel mount version C) 7ML1830-1KS 2 analog input / 2 analog output for wall mount version C) 7ML1830-1KT 8 digital input for rack and panel mount version C) 7ML1830-1KU 8 digital input for wall mount version C) 7ML1830-1LA 4 analog input for rack and panel mount version C) 7ML1830-1LB 4 analog input for wall mount version C) 7ML1830-1LC English 7ML1998-5GL01 4 analog output for rack and panel mount version C) 7ML1830-1LD German Note: The Operating Instructions should be ordered as a separate item on the order. This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. 7ML1998-5GL31 4 analog output for wall mount version C) 7ML1830-1LE 8 digital inputs, 2 analog inputs, 2 analog outputs, C) 7ML1830-1LF wall mount 1) Other Operating Instructions SmartLinx Allen-Bradley Remote I/O, English C) 7ML1998-1AP03 SmartLinx PROFIBUS DP, English C) 7ML1998-1AQ03 SmartLinx PROFIBUS DP, German C) 7ML1998-1AQ33 SmartLinx PROFIBUS DP, French C) 7ML1998-1AQ13 Values of parameters P345 and P346 must be obtained from the customer in order to generate the order for the access code. 2) For replacement of auxiliary card or spare auxiliary card. Access code not required. Must be used only as replacement cards. B) Subject to export regulations AL: N, ECCN: EAR99S. C) Subject to export regulations AL: N, ECCN: EAR99. K) Subject to export regulations AL: N, ECCN: 5A991X. L) Subject to export regulations AL: N, ECCN: 3A991X. C) 7ML1998-1BH02 SmartLinx DeviceNet, English Note: The appropriate SmartLinx Operating Instructions should be ordered as a separate line on the order. Siemens FI 01 · 2012 5/161 5 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic controllers SITRANS LUC500 ■ Dimensional drawings Rack Mount Unit 18 (0.71) 176 (6.91) 3U 21 HP Panel Mount Unit 104 (4.1) 72 (2.8) 195 (7.7) 144 (5.7) 152 (6.0) 5 11 (0.4) terminal board extends beyond panel faceplate mounting bracket hand tighten (1 in. lb. torque max.) Wall Mount Unit 102 (4.0) 209 (8.2) 285 (11.2) 28 (1.1) 267 (10.5) 172 (6.8) mounting holes (4 places) SITRANS LUC500, dimensions in mm (inch) 5/162 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic controllers SITRANS LUC500 ■ Schematics 17 2 RELAY 2 18 33 3 RELAY 3 19 34 4 RELAY 4 20 5 RELAY 5 35 5 9 4 3 2 1 10 24 V 11 67 23 68 24 69 25 70 26 71 27 24 V 72 28 73 37 DCD 38 RXD 39 TXD 40 DTR 41 SG 42 DSR 43 RTS 44 CTS 29 45 SYNC 30 46 12 – 13 + TS-3 mA I/P + 14 SHIELD SHIELD 15 – – 31 47 16 + + 32 48 2 1 – 66 100W 6 8 21 22 8 36 65 SEE SMARTLINX CARD INSTRUCTION MANUAL DIGITAL INPUTS 6 7 7 RS232 RELAY 1 DIGITAL INPUTS 1 SEE EXPANSION I/O CARD INSTRUCTION MANUAL Rack and Panel Mount 49 50 See Note 2 51 52 53 54 55 56 57 58 AC Version DC Version 61 46 46 62 47 L2/N 47 48 L1 48 59 60 – 12-30V 63 64 + See Note 1 Notes 1. Transducer uses 2 wire twisted pair with shield only. 2. Terminals 49-64 are for use with optional expansion I/O cards. 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 Wall Mount Optional mAInput card shown. Other expansion cards I/O available see SITRANS LUC500 options list. A B A B – + – + – + – + RS-485 SMARTLINX AC Version DC Version 10 10 11 11 L2/N 12 100-230 V L1 13 12-30 V – 12 + 13 SL1 SL2 SL3 SL4 SL5 SL6 SL7 SL8 SL9 SYNC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 TB3 TB4 7 8 DCD RXD TXD DTR SG DSR RTS CTS 24 V RS232 43 – 1 44 + 45 – 2 46 + 47 48 – 49 + 50 51 + TS-3 52 – 53 54 1 55 2 56 3 57 4 58 27 28 29 30 31 32 33 34 35 36 37 38 39 6 40 5 41 42 24 V TB1 TB2 SITRANS LUC500 connections Siemens FI 01 · 2012 5/163 5 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic controllers SITRANS LU01 and LU02 ■ Overview ■ Overview The SITRANS LU01 is an ultrasonic long-range level controller for liquids and solids in a single vessel up to 60 m (200 ft). 5 Handheld programmer shown is an accessory and must be ordered separately. ■ Benefits • Single point, long-range level monitoring • Easy to install; easy to program using removable infrared keypad (optional) • Compatible with all Echomax transducers • Backlit LCD display with reading in standard engineering units • Automatic level-to-volume conversion for standard or custom tank shapes • Dolphin Plus and SmartLinx compatible • High/low alarms ■ Application The system consists of a SITRANS LU01 monitor linked to a non-contacting ultrasonic transducer that can be mounted up to 365 m (1200 ft) away. The SITRANS LU01 will measure distance, level or volume, and it features patented Sonic Intelligence echo processing software for superior reliability. Readings are displayed in user-selectable linear engineering units on the backlit LCD. An on-board communications port automatically configures for RS-232, RS-485 or bi-polar current loop. The SITRANS LU01 will connect to a DCS or PLC using Siemens SmartLinx interface modules, giving you remote 2-way communication and full parameter access. Modules for popular industrial buses can be factory installed or added later to meet changing needs. No external gateway is required, reducing hardware and cabling costs. • Key Applications: chemical storage, liquid storage, bulk solids storage (gravel, flour bins, grains, cereals), plastic pellets 5/164 Siemens FI 01 · 2012 The SITRANS LU02 is a dual point ultrasonic long-range level controller for liquids and solids in one or two vessels up to 60 m (200 ft). Handheld programmer shown is an accessory and must be ordered separately. ■ Benefits • Dual point, long-range level monitoring • Easy to install; easy to program using removable infrared keypad (optional) • Compatible with all Echomax transducers • Backlit LCD display with reading in standard engineering units • Automatic level-to-volume conversion for standard or custom tank shapes • Dolphin Plus and SmartLinx compatible • High/low alarms ■ Application SITRANS LU02 will measure liquids, solids or a combination of both in one or two vessels of different sizes, shapes and configurations up to 60 m (200 ft). The system uses ultrasonic technology to measure level, space, distance, volume or average/differential. It features patented Sonic Intelligence echo processing software for superior reliability. Transducers can be mounted up to 365 m (1200 ft) from the monitor. Readings are displayed in user-selectable linear engineering units on the backlit LCD. It features an onboard communications port that automatically configures for RS-232, RS-485 or bi-polar current loop. It will connect to a DCS or PLC using Siemens SmartLinx interface modules, giving you remote 2-way communication and full parameter access. Modules for popular industrial buses can be factory installed or added later to meet changing needs. No external gateway is required, reducing hardware and cabling costs. • Key Applications: chemical storage, liquid storage, bulk solids storage (gravel, flour bins, grains, cereals), plastic pellets, tripper car © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic controllers SITRANS LU01 and LU02 ■ Technical specifications Mode of operation Power supply Measuring principle Ultrasonic level measurement Measuring range 0.3 ... 60 m (1 ... 200 ft) Measuring points SITRANS LU01: Max. one point; SITRANS LU02 Max. two points AC model 100/115/200/230 V AC ± 15%, 50/60 Hz, 31 VA DC model 18 ... 30 V DC, 25 W Displays and controls 51 x 127 mm (2 x 5") graphics LCD with backlighting Memory EEPROM (non-volatile), no backup battery required Programming Using removable programmer (ordered separately) or Dolphin Plus (option) Certificates and approvals CE, CSAUS/C, FM, ATEX II 3D Lloyd's register of Shipping (Categories ENV1, ENV2, ENV3 and ENV5) Output signal Ultrasonic transducer Echomax series, ST-H transducers Relays 4 SPDT Form C relays, rated at 5 A at 250 V AC, resistive load mA output 0/4 ... 20 mA, optically isolated • Max. load 750 Ω, isolated, 30 V • Resolution 0.1 % of range • Outputs SITRANS LU01: Max. one mA output SITRANS LU02: Max. two mA outputs Accuracy Error in measurement 0.25% of range or 6 mm (0.24"), whichever is greater Resolution 0.1% of measuring range or 2 mm (0.08"), whichever is greater Temperature compensation -50 ... +150 ºC (-58 ... +302 ºF) • Integral temperature sensor • External TS-3 temperature sensor (optional) • Programmable fixed temperature Rated operating conditions Ambient conditions Ambient temperature for enclosure -20 ... +50 ºC (-4 ... +122 ºF) Design Weight 2.7 kg (6 lbs) Material (enclosure) Polycarbonate Degree of protection (wall mount) IP65 Electrical connection Ultrasonic transducer cable extension RG62-A/U coaxial cable with low capacitance mA output signal 2-core copper conductor, twisted, shielded, 0.5 ... 0.75 mm² (22 ... 18 AWG), Belden 8760 or equivalent is acceptable Electrical connection and relay connection Copper conductor according to local requirements, rated 250 V 5A Synchronization Up to 16 LU01/LU02 units can be synchronized together Options External temperature sensor TS-3 Communications • SmartLinx: protocol-specific modules as interface for popular industrial fieldbus systems • Dolphin Plus: Siemens Windows-compatible interface and ComVerter link (infrared) Order No. Selection and Ordering data SITRANS LU01/LU02 Single or dual point ultrasonic long-range level monitoring system for liquids and solids, and ranges up to 60 m (200 ft). Number of measuring points LU01 version, 1 point LU02 version, 2 points C) 7ML5004- 77 7 77 - 77 1 2 Input voltage 100/115/200/230 V AC, voltage selector switch 18 ... 30 V DC Feature software Standard A B A Application software Standard 1 Data communications No module (SmartLinx ready) SmartLinx Allen-Bradley Remote I/O module SmartLinx PROFIBUS DP module 0 1 2 3 SmartLinx Modbus RTU module Enclosure Wall mount Wall mount, drilled, 6 x M20 1 3 Approvals CE, CSAUS/C, FM1) CE2) ATEX II 3D1) 1) 2) A B C Available with enclosure option 1 only Available with enclosure option 3 only C) Subject to export regulations AL: N, ECCN: EAR99. Siemens FI 01 · 2012 5/165 5 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic controllers SITRANS LU01 and LU02 Order code Selection and Ordering data Further designs Please add "-Z" to Order No. and specify Order code(s). Stainless steel tag [69 x 50 mm (2.71 x 1.97")]: Measuring-point number/identification (max. 16 characters) specify in plain text Y15 Operating Instructions SITRANS LU01 Order No. English C) 7ML1998-5BE02 French C) 7ML1998-5BE12 German C) 7ML1998-5BE32 SITRANS LU02 C) 7ML1998-5BD02 French C) 7ML1998-5BD12 C) 7ML1998-5BD32 German Note: The Operating Instructions should be ordered as a separate line item. This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. Handheld programmer 7ML1830-2AN Tag, stainless steel, 12 x 45 mm (0.47 x 1.77"), one text line, suitable for enclosures 7ML1930-1AC M20 cable gland kit (6 M20 cable glands, 6 M20 nuts, 3 stop plugs) 7ML1830-1GM M20 cable gland kit (4 M20 cable glands, 4 M20 nuts, 4 washers) 7ML1930-1FV TS-3 Temperature Sensor - see TS-3 on page 5/200 7ML1830-2AN Sunshield kit, 304 SS 7ML1930-1GA Spare parts Card, LU01 mother main, AC, comm ready C) 7ML1830-1KX Card, LU02 mother main, AC, comm ready C) 7ML1830-1MA Card, LU02 daughter, comm ready C) 7ML1830-1LP Card, LU01 daughter, comm ready C) 7ML1830-1LN Card, display See SmartLinx product page 5/120 for more information. C) 7ML1830-1LQ C) Subject to export regulations AL: N, ECCN: EAR99. Other Operating Instructions SmartLinx Allen-Bradley Remote I/O, English C) 7ML1998-1AP03 SmartLinx PROFIBUS DP, English C) 7ML1998-1AQ03 SmartLinx PROFIBUS DP, German C) 7ML1998-1AQ33 SmartLinx PROFIBUS DP, French C) 7ML1998-1AQ12 SmartLinx Modbus, English C) 7ML1998-1BF01 SmartLinx Modbus, German C) 7ML1998-1BF31 C) 7ML1998-1BG01 SmartLinx Modem, English Note: The appropriate SmartLinx Operating Instructions should be ordered as a separate line on the order. ■ Dimensional drawings 106 (4.2) 92 (3.6) 285 (11.2) 267 (10.5) 2 3 267 (10.5) 100 % 209 (8.2) 1 4 0 1 2 3 4 5 6 7 8 9 0 P P mA C XX 1 2 3 1 2 3 5 6 7 8 9 0 P P mA 4 XX % SITRANS LU 02 Mounting hole 4.3 (0.17) diameter access under lid (4 places) Suitable location for conduit entrances. Use water-tight conduit hubs to maintain enclosure rating. Dimensional drawings for SITRANS LU01 (left) and SITRANS LU02 (right), dimensions in mm (inch) Siemens FI 01 · 2012 0 C SITRANS LU 01 5/166 100 4 % Suitable location for conduit entrances. Use water-tight conduit hubs to maintain enclosure rating. 106 (4.2) 92 (3.6) 285 (11.2) 172 (6.8) 209 (8.2) % 172 (6.8) 5 English Accessories Mounting hole 4.3 (0.17) diameter access under lid (4 places) © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic controllers SITRANS LU01 and LU02 ■ Schematics AC Model 17 18 19 20 21 22 23 24 25 26 2 3 4 Relay Note 3 27 1 28 2 TX Note 2 29 30 31 1 2 RX Bi-polar current loop TX RX RS-232 B A 32 33 SYNC 16 1 1 2 Temp. Temp. sensor sensor 2 15 SHLD 14 COM 13 SHLD 1 Note 1 12 COM mA Outputs 11 SHLD 2 10 SHLD 1 9 SHLD – 8 SHLD + 7 BLK – 6 WHT/SHLD + 5 BLK 4 BLK WHT/SHLD 3 WHT/SHLD BLK 2 WHT/SHLD Note 4 1 34 35 36 37 L2/N L1 Position SW1 for 100/115/ 200/230 VAC Operation (50/60 Hz 31 VA) RS-485 DC Model 17 18 19 20 21 22 23 24 25 26 2 3 4 Relay Note 3 27 1 28 2 TX Note 2 29 30 31 1 2 RX Bi-polar current loop TX RX 32 33 SYNC 16 1 1 2 Temp. Temp. sensor sensor 2 15 SHLD 14 SHLD 13 COM 1 Note 1 12 COM mA Outputs 11 SHLD 2 10 SHLD 1 9 SHLD – 8 RS-232 B A SHLD + 7 BLK – 6 WHT/SHLD + 5 BLK 4 BLK WHT/SHLD 3 WHT/SHLD BLK 2 WHT/SHLD Note 4 1 34 35 36 37 – + 24 V 5 RS-485 Notes: 1. Optically isolated, 750 Ω max. load 2. Use RG62-A/U coaxial (or equivalent) for extensions up to 365 m (1200 ft). Run in grounded metal conduit, separate from other wiring. 3. Each relay has 1 set of Form 'C' (SPDT) contacts, relay rated at 5 A 250 V AC, non-inductive, when equal or lower rated limiting fuses are installed. 4. Required if mounted adjacent to other SITRANS LU01 units or other specified Siemens Milltronics devices. Interconnect all 'SYNC' terminals with a single 18 AWG (0.5mm2) wire. SITRANS LU01 connections AC Model 17 18 19 20 21 22 23 24 25 26 2 3 4 Relay Note 3 27 1 28 2 TX Note 2 29 30 31 1 2 RX Bi-polar current loop TX RX RS-232 B A 32 33 SYNC 16 1 1 2 Temp. Temp. sensor sensor 2 15 SHLD 14 COM 13 SHLD 1 Note 1 12 COM mA Outputs 11 SHLD 2 10 SHLD 1 9 SHLD – 8 SHLD + 7 BLK – 6 WHT/SHLD + 5 BLK 4 BLK WHT/SHLD 3 WHT/SHLD BLK 2 WHT/SHLD Note 4 1 34 35 36 37 L2/N L1 Position SW1 for 100/115/ 200/230 VAC Operation (50/60 Hz 31 VA) RS-485 DC Model 2 1 2 Temp. Temp. sensor sensor 16 17 18 19 20 21 22 23 24 25 26 1 2 3 Relay Note 3 Note 2 4 27 1 28 2 TX 29 30 31 1 2 RX Bi-polar current loop TX RX 32 33 SYNC 15 SHLD 14 SHLD 1 13 COM Note 1 12 COM mA Outputs 11 SHLD 2 10 SHLD 1 9 SHLD – 8 SHLD + 7 BLK – 6 WHT/SHLD + 5 BLK 4 BLK WHT/SHLD 3 WHT/SHLD BLK 2 WHT/SHLD Note 4 1 RS-232 B A 34 35 36 37 – + 24 V RS-485 Notes: 1. Optically isolated, 750 Ω max. load 2. Use RG62-A/U coaxial (or equivalent) for extensions up to 365 m (1200 ft). Run in grounded metal conduit, separate from other wiring. 3. Each relay has 1 set of Form 'C' (SPDT) contacts, relay rated at 5 A 250 V AC, non-inductive, when equal or lower rated limiting fuses are installed. 4. Required if mounted adjacent to other SITRANS LU01 units or other specified Siemens Milltronics devices. Interconnect all 'SYNC' terminals with a single 18 AWG (0.5mm2) wire. SITRANS LU02 connections Siemens FI 01 · 2012 5/167 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic controllers SITRANS LU10 ■ Overview ■ Benefits • Ten point, long-range level monitoring • Automatic level-to-volume conversion for standard or custom tank shapes • Dolphin Plus and SmartLinx compatible • Backlit LCD display with reading in standard engineering units • Easy to install, easy to program using removable infrared keypad (optional) ■ Application It can be used in a wide range of applications to scan liquids, solids or a combination of both contained in vessels of differing size, shape, and configuration up to 60 m (200 ft). SITRANS LU10 is an ultrasonic long-range level monitor for liquids and solids, offering 10-point monitoring in a single unit. 5 Handheld programmer shown is an accessory and must be ordered separately. 5/168 Siemens FI 01 · 2012 SITRANS LU10 uses ultrasonic technology to measure level, space, distance, volume, or average/differential. Transducers can be mounted up to 365 m (1200 ft) from the monitor. The SITRANS LU10 features patented Sonic Intelligence echo processing software for superior reliability. Readings are displayed in user-selectable linear engineering units on the LCD. SITRANS LU10 will connect to a DCS or PLC using Siemens SmartLinx interface modules, giving you remote 2-way communication and full parameter access. Modules for popular industrial buses can be factory installed or added later to meet changing needs. No external gateway is required, reducing hardware and cabling costs. • Key Applications: chemical storage, liquid storage, bulk solids storage (sugar, flour bins, grains, cereals), plastic pellets, tank farms © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic controllers SITRANS LU10 ■ Technical specifications Power supply 100/115/200/230 V AC ± 15%, 50/60 Hz, 31 VA Displays and controls 51 x 127 mm (2 x 5") graphics LCD with backlighting Max. 10 Memory EEPROM (non-volatile), no backup battery required Ultrasonic transducer Echomax series, ST-H transducers Programming Relays • SITRANS LU SAM module (option): 20 alarm/control relays • SPDT Form C relays, rated 5 A at 250 V AC, resistive load Using removable programmer (ordered separately) or Dolphin Plus (option) Certificates and approvals mA output SITRANS LU A0 module (option): 0/4 ... 20 mA, optically isolated • CE, C-TICK, FM, CSAUS/C , ATEX II 3D • Lloyd's register of Shipping (Categories ENV1, ENV2, ENV3 and ENV5) • Max. load 750 Ω, isolated • Resolution 0.1 % of range Mode of operation Measuring principle Ultrasonic level measurement Measuring range Max. 0.3 ... 60 m (1 ... 200 ft) Measuring points Output Accuracy Error in measurement 0.25 % of range or 6 mm (0.24"), whichever is greater Resolution 0.1% of measuring range or 2 mm (0.08"), whichever is greater Temperature compensation -50 ... +150 °C (-58 ... +302 °F) • Integral temperature sensor • External TS-3 temperature sensor (expandable to 10 inputs with optional TIB-9 card) • Programmable fixed temperature Options Expansion card TIB-9, increases the number of TS-3 inputs from 1 to10 • External temperature sensor • Communications TS-3 • SmartLinx: protocol-specific modules as interface for popular industrial fieldbus systems • Dolphin Plus: Siemens Windows-compatible interface and ComVerter link (infrared) • Max. 3 I/O devices per SITRANS LU10 • SITRANS LU AO analog output module (max. 1) • SITRANS LU SAM, satellite alarm module (max. 2) • I/O devices Rated operating conditions Ambient conditions Ambient temperature for enclosure -20 ... +50 °C (-4 ... +122 °F) Design Weight 2.7 kg (6 lbs) Material (enclosure) Polycarbonate Degree of protection (wall mount) IP65/Type 4X/NEMA 4X Electrical connection Ultrasonic transducer RG62-A/U coaxial cable with low capacitance Signal transmission 2-core copper conductor, twisted, shielded, 0.5 ... 0.75 mm² (22 ... 18 AWG), Belden 8760 or equivalent is acceptable Electrical connection and relay connection Copper conductor according to local requirements, rated 250 V 5 A Synchronization Up to 16 LU10 units can be synchronized together Siemens FI 01 · 2012 5/169 5 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic controllers SITRANS LU10 Selection and Ordering data SITRANS LU10 Ten point ultrasonic long-range level monitoring system for liquids and solids applications, and ranges up to 60 m (200 ft). Input voltage 100/115, 200/230 V AC, selectable Feature software Standard Application software Standard 2) Available with Enclosure option 1 only Available with Enclosure option 2 only C) Subject to export regulations AL: N, ECCN: EAR99. Y15 Order No. Operating Instructions A A 3 1) Please add "-Z" to Order No. and specify Order code(s). Stainless steel tag [69 x 50 mm (2.71 x 1.97")]: Measuring-point number/identification (max. 16 characters) specify in plain text SmartLinx Modbus RTU module Approvals CE, CSAUS/C, FM1) ATEX II 3D1) CE, C-TICK2) Further designs 1 0 1 2 Enclosure Wall mount Wall mount, drilled, 12 x M20 Order code Selection and Ordering data 7 7 7 7 7 - 77 Data communications No module (SmartLinx ready) SmartLInx Allen-Bradley Remote I/O module SmartLinx PROFIBUS DP module TIB-9 temperature card None With TIB-9 card 5 Order No. C) 7ML5007- English C) 7ML1998-5AN02 French C) 7ML1998-5AN12 German C) 7ML1998-5AN32 Other Operating Instructions 0 1 1 2 A B D SmartLinx Allen-Bradley Remote I/O, English C) 7ML1998-1AP03 SmartLinx PROFIBUS DP, English C) 7ML1998-1AQ03 SmartLinx PROFIBUS DP, German C) 7ML1998-1AQ33 SmartLinx Modbus, English C) 7ML1998-1BF01 SmartLinx Modbus, German C) 7ML1998-1BF31 C) 7ML1998-1BG01 SmartLinx Modem, English Note: The appropriate SmartLinx Operating Instructions should be ordered as a seperate line on the order. Accessories Handheld programmer 7ML1830-2AN Tag, stainless steel, 12 x 45 mm (0.47 x 1.77"), one text line, suitable for enclosures 7ML1930-1AC M20 cable gland kit (6 M20 cable glands, 6 M20 nuts, 3 stop plugs) 7ML1830-1GM M20 cable gland kit (4 M20 cable glands, 4 M20 nuts, 4 washers) 7ML1930-1FV TS-3 Temperature Sensor see TS-3 on page 5/200 7ML1830-2AN Sunshield kit, 304 SS 7ML1930-1GA Spare parts Card, mother main, AC, comm ready C) 7ML1830-1ML Card, daughter, comm ready C) 7ML1830-1LY Card, display See SmartLinx product page 5/120 for more information. C) Subject to export regulations AL: N, ECCN: EAR99. 5/170 Siemens FI 01 · 2012 7ML1830-1LQ © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic controllers SITRANS LU10 ■ Dimensional drawings 106 (4.2) 92 (3.6) 285 (11.2) 267 (10.5) 1 2 3 4 5 6 7 8 9 100 10 172 (6.8) 209 (8.2) % 0 1 2 3 5 6 7 8 9 0 P P mA C 4 XX % SITRANS LU 10 Mounting hole 4.3 (0.17) diameter access under lid (4 places) Suitable location for conduit entrances. Use water-tight conduit hubs to maintain enclosure rating. SITRANS LU10, dimensions in mm (inch) 9 10 transducers Note 1 To transducers (10 max.) RG62-A/U coax, 365 m / transducer max. black white/shield black white/shield 23 24 25 26 Temp. sensor 5 10 black white/shield 9 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 SYNC 2 black 1 3 white/shield 18 19 20 21 22 black white/shield 4 black white/shield 3 black white/shield 2 black white/shield 1 2 black white/shield ■ Schematics 1 2 TX 1 2 RX Peripheral communication 2 3 9 10 L2/N L1 P12 V Note 3 Note 2 Position SW1 for 100/115/ 200/230 V AC Operation (50/60 Hz, 15 VA) Notes: 1. Transducer cables must be run in a grounded metal conduit separate from other wiring (except TS-3 temperature sensor wiring, if applicable). 2. Optional TIB-9 card for multiple temperature sensors. Do not jump the terminals if TS-3s are not used. 3. The SITRANS LU10 is compatible with the following Siemens Milltronics peripherals: - SITRANS LU SAM - relay satellite alarm module - SITRANS LU AO - analog output module SITRANS LU10 connections Siemens FI 01 · 2012 5/171 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic controllers SITRANS LU SAM ■ Overview ■ Technical specifications Mode of operation Input Communications Data from SITRANS LU10 Transmission rate 4800 bits/s Voltage ± 20 mA bipolar current loop Output Relays 20 multi-purpose relays, programmable from SITRANS LU10 SPDT Form C relays, rated 5 A at 250 V AC, resistive load ± 20 mA bipolar current loop Input and transmission • Max. load 1 receiving unit Rated operation conditions Ambient conditions 5 SITRANS LU SAM Satellite Alarm Module provides up to 20 relay outputs for the measurement points of the SITRANS LU10 level monitor. ■ Benefits Ambient temperature -20 ... +50 °C (-5 ... +122 °F) Location Indoor/outdoor Installation category II Pollution degree 4 Design • The SITRANS LU SAM can be located up to 1500 m (5000 ft) from the SITRANS LU10 • Relay outputs can be assigned to any point on the SITRANS LU10 Weight 3 kg (6.6 lbs) Material (enclosure) Polycarbonate Degree of protection Type 4X/NEMA 4X/IP65 Cable connection 2 copper conductors, twisted, with foil shield/drain wire, 300 V 0.5 ... 0.75 mm² (22 ... 18 AWG) The operation of the SITRANS LU SAM is programmed via the SITRANS LU10. The only on-board settings are for bank selection and output testing. Electrical connection and relay connection Copper conductor according to local requirements, rated 250 V 5 A Using a SITRANS LU SAM, you can have two relay outputs for all ten measurement points, all 20 for a single measurement point or any combination between the two. Power supply 100/115/200/230 V AC ± 15%, 50/60 Hz, 20 VA Displays and controls 1 LED for display of voltage/communications state, 20 LEDs for display of relay states Certificates and approvals CE, FM, CSAUS/C, C-TICK ■ Application All relays are Form C to allow NO or NC wiring. Selection and Ordering data SITRANS LU SAM Satellite alarm module provides up to 20 relay outputs for the measurement points of the SITRANS LU10 level monitor. Approvals: CSAUS/C, FM, CE, C-TICK Order No. C) 7ML5811-1A Operating Instructions English C) 7ML1998-5CF02 C) 7ML1998-5CF32 German Note: Operating Instructions should be ordered as a separate line item on the order. This device is shipped with the Siemens Milltronics manual CD containing the complete Quick Start and Operating Instructions library. C) Subject to export regulations AL: N, ECCN: EAR99. 5/172 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic controllers SITRANS LU SAM ■ Dimensional drawings 209 (8.2) 16 (0.6) 91 (3.6) Lid screws (6 places) 172 (6.8) 285 (11.2) SITRANS LU SAM Suitable location for Mounting holes conduit entrances (accessed under lid) 4.3 mm (0.17") diameter 4 places 267 (10.5) Lid Enclosure Mounting screw (by customer) 5 SITRANS LU SAM, dimensions in mm (inch) ■ Schematics 1 Receiver spare 2 3 4 Note 1 5 Receiver 6 spare 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Note 2 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Note 3 1 L1 L2/N 2 3 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 200V 100/115/ 200/230 Vac 50/60 Hz select voltage via switch 230V OFF 115V 100V SW1 Switch is shown in OFF position. Select appropriate voltage. Notes: 1. SITRANS LU SAM receiver is polarized. 2. Refer to associated application device instruction manual for wiring detail. Check that the communication parameter P740 (SITRANS LU10) is 'ON'. 3. If SITRANS LU SAM is unpowered, transmitter ceases communication to all downstream peripherals. 4. Relay contact Form 'C' SPDT, 5A at 250 V AC non-inductive (typical of up to 20 per SITRANS LU SAM). SITRANS LU SAM connections Siemens FI 01 · 2012 5/173 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic controllers SITRANS LU AO ■ Overview ■ Technical specifications Mode of operation Input Communications • Transmission rate • Voltage • Polarization • Max. load Data from SITRANS LU10 4800 bits/s ± 20 mA bipolar current loop Non-polarized 1 receiving unit Output Analog outputs • ± 20 mA bipolar current loop - Max. load - Resolution 10 analog outputs, programmable from SITRANS LU10 0 or 4 ... 20 mA, isolated Input and transmission 750 Ω 0.1% Rated operating conditions 5 The SITRANS LU AO Analog Output Module provides remote analog output for the measurement points of the SITRANS LU10 level monitor. ■ Benefits Ambient conditions • Ambient temperature for enclosure • Location • Installation category • Pollution degree -20 ... +50 °C (-5 ... +122 °F) Indoor/outdoor II 4 Design • Analog outputs can be up to 1500 m (5000 ft) from the SITRANS L 10 • Analog outputs can be per transducer and/or average of 2 or more ■ Application The operation of the SITRANS LU AO is programmed via the SITRANS LU10. The only on-board settings are for bank selection and output testing. The SITRANS LU AO can provide up to 10 analog outputs (each sharing a common negative bus which is electrically isolated from ground). Weight 2 kg (4.4 lbs) Material (enclosure) Polycarbonate Degree of protection • Cable connection Type 4X/NEMA 4X/IP65 2 copper conductors, twisted, with foil shield/drain wire, 300 V 0.5 ... 0.75 mm² (22 ... 18 AWG) Copper conductor according to local requirements, rated 250 V 5 A • Electrical connection and relay connection Power supply 100/115/200/230 V AC ± 15%, 50/60 Hz, 15 VA Displays and controls 1 LED for display of voltage/ communications state Certificates and approvals CE, FM, CSAUS/C , C-TICK Selection and Ordering data SITRANS LU AO Provides remote analog output for the measurement points of the SITRANS LU10 level monitor. Approvals: CSAUS/C, FM, CE, C-TICK Order No. C) 7ML5810-1A Operating Instructions English C) 7ML1998-5CE01 C) 7ML1998-5CE31 German Note: Operating Instructions should be ordered as a separate line item on the order. This device is shipped with the Siemens Milltronics manual CD containing the complete Quick Start and Operating Instructions library. C) Subject to export regulations AL: N, ECCN: EAR99. 5/174 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic controllers SITRANS LU AO ■ Dimensional drawings 209 (8.2) 16 (0.6) 91 (3.6) Lid screws (6 places) 172 (6.8) 285 (11.2) SITRANS LU AO 267 (10.5) Lid Suitable location for Mounting holes conduit entrances (accessed under lid) 4.3 mm (0.17") diameter 4 places Enclosure 5 Mounting screw (by customer) SITRANS LU AO, dimensions in mm (inch) ■ Schematics 230V 200V OFF Switch is shown in OFF position. Select appropriate voltage. 115V 100V See note 1 mA output spare Bi-polar Receiver 1 2 3 SW3 See note 2 4 + 1_ 5 6 7 mA output + 2_ 8 9 + 3_ + mA output 4_ + 5_ mA output + 6_ + 7_ mA output + 8_ + 9_ + 10_ 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 L2 /N L1 30 31 32 See note 3 Isolated 0/4 to 20 mA out, 750 ohm load max. (typical of 10) 100/115/200/230 V AC 50/60 Hz select voltage via switch Notes: 1. SITRANS LU AO receiver input is non-polarized. 2. Refer to associated application device instruction manual for wiring detail. Check that the communication parameter P740 (SITRANS LU10) is ON. 3. SITRANS LU AO interconnecting cable shield should be grounded at SITRANS LU10 only. Insulate shields at junctions to prevent inadvertant grounding. Maximum individual loop length is 3000 m (10 000 ft). SITRANS LU AO connections Siemens FI 01 · 2012 5/175 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic transducers Ultrasonic transducers ■ Overview Ultrasonic Transducers Ultrasonic measuring systems are the cost-effective choice for monitoring and control in short- to long-range applications for liquids, slurries, and solids in a wide range of industries. Transducers are impervious to dust, moisture, corrosion, vibration, flooding, and extreme temperature. They are easy to install and virtually maintenance-free. Choose from a wide selection of models designed for short or long range applications on liquids or solids. ■ Technical specifications Echomax Transducers Liquids Liquids and Solids Solids Standard XRS-5 5 High Temperature High Temperature ST-H XPS-10 XPS-15 XPS-30 XPS-40 XCT-8 XCT-12 XLT-30 XLT-60 Max. range 1) 8 m (26 ft) 10 m (33 ft) 10 m (33 ft) 15 m (50 ft) 30 m (100 ft) 40 m (130 ft) 8m (26 ft) 12 m (40 ft) 30 m (100 ft) 60 m (200 ft) Min. range 0.3 m (1 ft) 0.3 m (1 ft) 0.3 m (1 ft) 0.3 m (1 ft) 0.6 m (2 ft) 0.9 m (3 ft) 0.6 m (2 ft) 0.6 m (2 ft) 0.9 m (3 ft) 1.8 m (6 ft) Max. temperature +65 °C (+149 °F) +73 °C (+164 °F) +95 °C (+203 °F) +95 °C (+203 °F) +95 °C (+203 °F) +95 °C (+203 °F) +145 °C (+293 °F) +145 °C (+293 °F) +150 °C (+300 °F) +150 °C (+300 °F) Min. temper- -20 °C ature (-4 °F) -40 °C (-40 °F) -40 °C (-40 °F) -40 °C (-40 °F) -40 °C (-40 °F) -40 °C (-40 °F) -40 °C (-40 °F) -40 °C (-40 °F) -40 °C (-40 °F) -40 °C (-40 °F) Typical Wet wells Applications and open channels Chemical Dusty solids Deep wet storage and and slurries wells and liquid tanks solids Powders, pellets and solids Powders, pellets and solids Hot acids Hot acids Clinker and Clinker and and slurries, and slurries coal buncoal bunfood kers kers 44 kHz 44 kHz 44 kHz 30 kHz 22 kHz 44 kHz 44 kHz 22 kHz 13 kHz 12° 12° 6° 6° 6° 12° 6° 5° 5° R 1" [(BSPT), EN 10226] 1" NPT R 1" [(BSPT), EN 10226] 1" NPT R 1.5" [(BSPT), EN 10226] Universal thread 1.5" NPT R 1.5" [(BSPT), EN 10226] Universal thread 1.5" NPT R 1" [(BSPT), EN 10226] 1" NPT R 1" [(BSPT), EN 10226] 1" NPT 1” NPT 1” NPT • Aluminum • 304 Stainless steel • Polyester • Silicone • Aluminum • 304 Stainless steel • Polyester • Silicone • • Frequency 44 kHz Beam angle 10° (-3dB) Thread size R 1" [(BSPT), 1" and 2" EN 10226] NPT R 2" 1" NPT [(BSPT), EN 10226], 2" [(BSPP), EN ISO 228-1] Enclosure • PVDF • ETFE Copolymer • Option: • CSM PVDF • Option: Flange with PTFE facing • PVDF • PVDF • PVDF • PVDF • Option: • Option: • Option: • Option: Foam Foam Foam Foam facing facing facing facing • Flange • Flange • Flange with PTFE with PTFE with PTFE facing facing facing • PVDF • PVDF • Option: • Option: Flange Flange with PTFE with PTFE facing facing • Sanitary version Compatible with: SITRANS LU • • • • SITRANS LUC500 • • • Hydro Ranger 200 • • MultiRanger 100/200 • • OCM III • 1) • • • • • • • • • • • • • • • Application conditions such as extreme dust or angle of repose may reduce the usable maximum range. Consult your local Siemens representative for further information. 5/176 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic transducers ST-H ■ Overview ■ Technical specifications Mode of operation Measuring principle Ultrasonic transducer Input Measuring range 0.3 ... 10 m (1 ... 33 ft) Output Frequency 44 kHz Beam angle 12° Accuracy Temperature compensation Compensated by integral temperature sensor Rated operating conditions Pressure Normal atmospheric pressure Ambient conditions • Ambient temperature ST-H transducers use ultrasonic technology to measure level in chemical storage and liquid tanks. ■ Benefits -20 ... +60 °C (-5 ... +140 °F) (ATEX approved model) -40 ... +73 °C (-40 ... +163 °F) (CSA/FM approved model) Design 5 Weight 1) 1.4 kg (3 lbs) Material (enclosure) Base and lid made of ETFE or PVDF (epoxy fitted joint)2) Process connection 2" NPT [(Taper), ANSI/ASME B1.20.1], R 2" [(BSPT), EN 10226] or G 2" [(BSPP), EN ISO 228-1] The narrow design of the ST-H allows the transducer to be mounted on a 2" (50.8 mm) standpipe. When mounted correctly, it is completely protected from the process and can even be used in harsh, corrosive environments. Degree of protection IP68 Cable connection 2-core shielded/twisted, 0.519 mm² (20 AWG), PVC sheath During operation, the ultrasonic transducer emits acoustic pulses in a narrow beam perpendicular to the transducer face. The level transceiver measures the propagation time between pulse emission and reception of the echo to calculate the distance from the transducer to the material. Variations in sound velocity due to changes in temperature within the permissible range are automatically compensated by the integral temperature sensor. • Key Applications: chemical storage, liquid tanks Cable (max. length) 365 m (1200 ft) with RG 62 A/U coaxial cable • Can be mounted on a 2" (50.8 mm) standpipe • Immune to corrosive and harsh environments • Integral temperature sensor ■ Application Options Flange adapter 3" Universal (fits DN 65, PN 10 and 3" ASME) Certificates and approvals CE3), CSA Class I, II, III, Div. 1, Gr. A, B, C, D, E, F, G T3 (ETFE only), FM Class I, II, Div. 1, Gr. C, D, E, F, G T4A, ATEX II 2G EEx m IIC T5, C-TICK, INMETRO: Br-Ex m II T5 1) Approximate shipping weight of transducer with standard cable length When measuring chemicals, check compatibility of ETFE or PVDF and epoxy, or mount joint external to process. 3) EMC certificate available on request 2) Siemens FI 01 · 2012 5/177 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic transducers ST-H Selection and Ordering data Order No. C) 7ML1100Echomax ST-H ultrasonic transducer Level measurement in chemical storage and liquid 77A 7 0 tanks. The narrow design of the ST-H allows the transducer to be mounted on a 2" standpipe. Measuring range: min. 0.3 m (1 ft), max. 10 m (33 ft). Process connection ETFE, 2" NPT [(Taper), ANSI/ASME B1.20.1] ETFE, R 2" [(BSPT), EN 10226] ETFE, G 2" [(BSPP), EN ISO 228-1] PVDF copolymer, 2" NPT [(Taper), ANSI/ASME B1.20.1] PVDF copolymer, R 2" [(BSPT), EN 10226] PVDF copolymer, G 2" [(BSPP), EN ISO 228-1] Cable length 5 m (16.40 ft) 10 m (32.81 ft) 30 m (98.43 ft) 50 m (164.04 ft) 100 m (328.08 ft) 5 Approvals FM Class I, II, Div. 1, C-TICK ATEX II 2G, CSA, C-TICK, INMETRO 1) ATEX II 2G, C-TICK, INMETRO 2) 0 1 2 3 4 5 A B C D E 2 3 4 Operating Instructions Quick Start Manual, multi-language 7ML1998-5QK82 Applications Guidelines, multi-language Note: The Applications Guidelines should be ordered as a separate line item on the order. 7ML1998-5HV61 This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. 1) Available with Process connection options 0 to 2 only Available with Process connection options 3 to 5 only C) Subject to export regulations AL: N, ECCN: EAR99. 2) 5/178 Siemens FI 01 · 2012 Selection and Ordering data Order code Further designs Please add "-Z" to Order No. and specify Order code(s). Acrylic coated, stainless steel tag [13 x 45 mm (0.5 x 1.75")]: Measuring-point number/identification (max. 16 characters) specify in plain text Y17 Accessories Order No. Universal box bracket, mounting kit 7ML1830-1BK 3" ASME, DN 65 PN 10, JIS 10K 3B ETFE flange adapter for 2" NPT 7ML1830-1BT 3" ASME, DN 65 PN 10, JIS 10K 3B ETFE flange adapter for 2" BSPT 7ML1830-1BU Easy Aimer 2, NPT with ¾" x 1" PVC coupling 7ML1830-1AQ Easy Aimer 2, aluminum with M20 adapter and 1" and 1½" BSPT aluminum couplings 7ML1830-1AX Easy Aimer 304, with stainless steel coupling 7ML1830-1AU Easy Aimer 304, with M20 adapter and 1" and 1½" BSPT 304 SS couplings 7ML1830-1GN © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic transducers ST-H ■ Dimensional drawings 1" NPT conduit thread 20.9 (0.82) 74 (2.9) mounting thread (process connection) 119 (4.7) 22 (0.87) Flange Adapter coupling Siemens Milltronics flange adapter 82 (3.2) 87 (3.4) diameter ST-H ultrasonic transducer, dimensions in mm (inch) ■ Schematics 5 Direct connection Black White Shield Coaxial extension White Shield 3 Terminal direct* Black White Shield 3 Terminal extension* Black White Shield * For SITRANS LUC500, MultiRanger 100/200, HydroRanger 200 ST-H ultrasonic transducer connections Siemens FI 01 · 2012 5/179 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic transducers Echomax XRS-5 ■ Overview ■ Technical specifications Mode of operation Measuring principle Ultrasonic transducer Input Measuring range 0.3 ... 8 m (1 ... 26 ft), dependent on application Output Frequency 44 kHz Beam angle 10° Accuracy Temperature error Compensated by integral temperature sensor Rated operating conditions 5 Echomax XRS-5 ultrasonic transducer provides reliable, continuous level monitoring of liquids and slurries in narrow lift stations/wet wells, flumes, weirs and filter beds using a beam angle of just 10° and a CSM rubber face. ■ Benefits • Narrow beam angle of only 10° • Chemically resistant PVDF copolymer enclosure and CSM rubber face • Measuring range: 8 m (26 ft) for measurement of liquids and slurries • Fully submersible: IP68 degree of protection • Easy installation with 1" NPT or R 1" BSPT connection Vessel pressure Normal atmospheric pressure Ambient conditions • Ambient temperature -20 ... +65 °C (-4 ... +149° F) Design Weight (approximate shipping weight of sensor with standard cable length) 1.2 kg (2.6 lbs) Material (enclosure) PVDF copolymer enclosure and CSM face Process connection 1" NPT [(Taper), ANSI/ASME B1.20.1] or R 1" [(BSPT), EN 10226] Degree of protection IP65/IP68 Cable connection 2-core shielded/twisted, 0.5 mm2 (20 AWG), PVC sheath Cable (max. length) • 365 m (1200 ft) with RG 62 A/U coaxial cable • 365 m (1200 ft) with 2-core twisted pair, foil shield, 0.5 mm2 (20 AWG), PVC sheath, only for SITRANS LUC500, MultiRanger 100/200 ■ Application The XRS-5 is non-contacting with a measuring range from 0.3 to 8 m (1 to 26 ft). Advanced echo processing ensures reliable data even in conditions with obstructions, turbulence and foam. The hermetically sealed CSM rubber face and the PVDF copolymer enclosure are designed for maximum resistance to methane, salt water, caustics and harsh chemicals common to wastewater installations. With an IP68 degree of protection, this rugged sensor is fully submersible in the event of flood conditions. Use a submergence shield if full submergence is possible in the application. A submergence shield will maintain a high level reading output during submerged conditions. The low-cost XRS-5 transducer is compatible with a full range of Siemens controllers, from a basic system for high/low alarm or simple pump control, up to advanced control systems with communications, telemetry and SCADA integration capabilities. • Key Applications: wet wells, flumes, weirs, filter beds 5/180 Siemens FI 01 · 2012 Options Flange version Factory flange with PTFE face for ASME, EN or JIS configuration Submergence shield For applications with flooding possible Certificates and approvals CE (EMC certificate available on request), CSA Class I Div. 2, FM Class I, ATEX II 2G, SAA Ex s Class I © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic transducers Echomax XRS-5 Selection and Ordering data Order code Selection and Ordering data Order No. C) 7ML1106Echomax XRS-5 transducer With a beam angle of 10°, the XRS-5 provides relia7777 0 - 0 7 ble, continuous level monitoring of liquids and slurries in narrow lift stations/wet wells, flumes, weirs and filter beds. Measuring range: min. 0.3 m (1 ft), max. 8 m (26 ft) Further designs Please add "-Z" to Order No. and specify Order code(s). Acrylic coated, stainless steel tag [13 x 45 mm (0.5 x 1.75")]: Measuring-point number/identification (max. 16 characters) specify in plain text Process connection 1" NPT [(Taper), ANSI/ASME B1.20.1] R 1" [(BSPT), EN 10226] Accessories Order No. Submergence shield kit 7ML1830-1BH Easy Aimer 2, NPT with ¾" x 1" PVC coupling 7ML1830-1AQ Easy Aimer 2, aluminum with M20 adapter and 1" and 1½" BSPT aluminum couplings 7ML1830-1AX Easy Aimer 304, with stainless steel coupling 7ML1830-1AU Easy Aimer 304, with M20 adapter and 1" and 1½" BSPT 304 SS couplings 7ML1830-1GN FMS-200 universal box bracket, mounting kit 7ML1830-1BK FMS-210 channel bracket, wall mount 7ML1830-1BL FMS-220 extended channel bracket, wall mount 7ML1830-1BM Cable length 5 m (16.40 ft) 10 m (32.81 ft) 30 m (98.43 ft) Facing Standard (CSM rubber) PTFE (flange versions) Approvals CE, FM Class I, ATEX II 2G, CSA Class I Div. 2, SAA Class I 1 2 A B C A B 2 Y17 Mounting flange (flush mount) None A FMS-310 channel bracket, floor mount 7ML1830-1BN 3" ASME, 150 lbs, flat faced 4" ASME, 150 lbs, flat faced 6" ASME, 150 lbs, flat faced B C D FMS-320 extended channel bracket, floor mount 7ML1830-1BP 7ML1830-1BQ DN 80, PN 10/16, Type A, flat faced DN 100, PN 10/16, Type A, flat faced DN 150, PN 10/16, Type A, flat faced J K L FMS-350 bridge channel bracket, floor mount (see Mounting Brackets on page 5/198 for more information) 1" NPT locknut, plastic 7ML1830-1DS JIS10K 3B style JIS10K 4B style JIS10K 6B style Note: Flange bolting patterns and facings dimensionally correspond to the applicable ASME B16.5 or EN 1092-1, or JIS B 2220 standard. Q R S 1" BSPT locknut, plastic 7ML1830-1DR Operating Instructions Quick Start Manual, multi-language C) 7ML1998-5QT81 Applications Guidelines, multi-language Note: The Applications Guidelines should be ordered as a separate line item on the order. C) 7ML1998-5HV61 This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. C) Subject to export regulations AL: N, ECCN: EAR99 Siemens FI 01 · 2012 5/181 5 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic transducers Echomax XRS-5 ■ Dimensional drawings ■ Schematics Direct Connection Submergence Shield (optional) white/shield black/hot black white 155 (6.1) 127 (5.0) 25 (0.98) Standard 89 (3.5) shield Coaxial Extension Flange (optional) 124 (4.9) 127 (5.0) junction box 5 extend cable using RG-62 A/U coax. 3 Terminal Direct* ANSI, DIN, or JIS Mounting: Suspended Conduit Bracket rigid metal conduit black white flexible conduit steel channel shield non-metallic coupling 3 Terminal Extension* non-metallic coupling black white transducer shield * For SITRANS LUC500, MultiRanger 100/200, HydroRanger 200 Flexible conduit transducer should not be subjected to wind, vibration or jarring. Plywood XRS-5 ultrasonic transducer connections Submersible non-metallic coupling rigid metal conduit non-metallic coupling submergence shield Plywood mounting provides excellent isolation (must be rigid). Transducer with submergence shield, used in applications where flooding is possible. XRS-5 ultrasonic transducer, dimensions, in mm (inch) 5/182 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic transducers Echomax XPS and XCT ■ Overview ■ Benefits • • • • • • Integral temperature compensation Low ringing effect reduces blanking distance Optional foam facing for dusty applications Self-cleaning and low-maintenance Chemically resistant Hermetically sealed ■ Application The transducers can be fully immersed, are resistant to steam and corrosive chemicals, and can be installed without flanges. The XPS series offers versions for various measuring ranges up to 40 m (130 ft) and up to a max. temperature of 95 °C (203 °F). Echomax XPS/XCT transducers use ultrasonic technology to measure level in a wide range of liquids and solids. The XCT series can be used in applications at higher temperatures to measure level up to a distance of 12 m (40 ft) and at a max. temperature of 95 °C (203 °F). During operation, the Echomax transducers emit acoustic pulses in a narrow beam. The level monitor measures the propagation time between pulse emission and its reflection (echo) to calculate the distance. Siemens FI 01 · 2012 5/183 5 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic transducers Echomax XPS and XCT ■ Technical specifications Input XPS-10 (standard and F models) XPS-15 (standard and F models) XPS-30 XPS-40 XCT-8 (standard and sanitary models) XCT-12 Measuring range 0.3 ... 10 m (1 ... 33 ft) Standard: 0.3 ... 15 m (1 ... 50 ft) Flanged: 0.45 ... 15 m (1.5 ... 50 ft) 0.6 ... 30 m (2 ... 100 ft) 0.9 ... 40 m (3 ... 130 ft) 0.6 ... 8 m (2 ... 26 ft) 0.6 ... 12 m (2 ... 40 ft) Frequency 44 kHz 44 kHz 30 kHz 22 kHz 44 kHz 44 kHz Beam angle 12° 6° 6° 6° 12° 6° Standard: -40 ... +145 °C (-40 ... +293 °F) Sanitary: -40 ... +125 °C (-40 ... +260 °F) -40 ... +145 °C (-40 ... +293 °F) Output Environmental 5 Location Indoors/outdoors Ambient temperature Standard: -40 ... +95 °C (-40 ... +203 °F) F: -20 ... +95 °C (-4 ... +203 °F) Pollution degree 4 Pressure 8 bar g (120 psi g) Flanged: 0.5 bar g (7.25 psi g) 8 bar g (120 psi g) Flanged: 0.5 bar g (7.25 psi g) 0.5 bar g (7.25 psi g) Flanged: 0.5 bar g (7.25 psi g) 0.5 bar g (7.25 psi g) Standard: 4 bar g (60 psi g): -40 ... +138 °C (-40 ... +280 °F) Standard: 8 bar g (120 psi g): -40 ... +95 °C (-40 ... +203 °F) Flanged: 0.5 bar g (7.25 psi g) Sanitary: XCT-8: 0.5 bar g (7.25 psi g) Weight 0.8 kg (1.8 lbs) 1.3 kg (2.8 lbs) Flanged: 2 kg (4.4 lbs) 4.3 kg (9.5 lbs) 8 kg (18 lbs) 0.8 kg (1.7 lbs) Power supply Operation of transducer only with approved Siemens Milltronics controllers Material Standard: PVDF Flanged: PVDF with CPVC flange Option: PTFE face with CPVC flange Standard: PVDF Flanged: PVDF with CPVC flange Option: PTFE face with CPVC flange Standard: PVDF PVDF Flanged: PVDF with CPVC flange Option: PTFE face with CPVC flange Standard: PVDF Options: DERAKANE flange; PTFE face with universal PVDF flange Color Standard: blue F: gray Standard: blue F: gray blue white Process connection Standard: 1" NPT or Standard: 1" NPT or 1.5" universal thread (NPT or BSPT) 1" BSPT 1" BSPT F: 1" NPT F: 1" NPT 1" NPT or R 1" (BSPT), EN 10226 Degree of protection IP66/68 IP66/68 Cable 2 wire twisted pair/braided and foil shielded 0.5 mm² (20 AWG) PVC jacket Separation Max. 365 m (1200 ft) Certificates and approvals Standard: CE1), CSA, FM, ATEX II 2GD F: FM Class I, Div 1, Groups A, B, C and D, Class II Div 1, Groups E, F and G, Class III Design 1) EMC certificate available on request. 5/184 Siemens FI 01 · 2012 IP66/68 IP66/68 Standard: CE1), CSA, FM, CE1), CSA, FM, ATEX II 2G 1D ATEX II 2GD F: FM Class I, Div 1, Groups A, B, C and D, Class II Div 1, Groups E, F and G, Class III blue IP66/68 CE1), CSA, FM, ATEX II 2G 1D 1.3 kg (2.8 lbs) IP66/68 2 wire twisted pair/braided and foil shielded 0.5 mm² (20 AWG) silicone jacket Standard: CE1), CSA, FM, ATEX II 2GD Sanitary: CE, CTICK, CSAUS/C CE1), CSA, FM, ATEX II 2GD © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic transducers Echomax XPS and XCT Order No. C) 7ML1170Echomax XPS-10 ultrasonic transducer High-frequency ultrasonic transducer designed for 7777 0 a wide variety of liquid and solid applications, for use with approved controllers. Includes integral temperature sensor. Measuring range: min. 0.3 m, max.10 m Selection and Ordering data Mounting thread and facing 1" NPT [(Taper), ANSI/ASME B1.20.1] 1" NPT [(Taper), ANSI/ASME B1.20.1] with foam facing1) 1" NPT [(Taper), ANSI/ASME B1.20.1] with PTFE facing2) R 1" [(BSPT), EN 10226] R 1" [(BSPT), EN 10226] with foam facing1) R 1" [(BSPT), EN 10226] with PTFE facing2) Order code Selection and Ordering data Further designs Please add "-Z" to Order No. and specify Order code(s). Acrylic coated, stainless steel tag [13 x 45 mm Stainless steel tag [69 x 50 mm (2.71 x 1.97")]: Measuring-point number/identification (max. 16 characters) specify in plain text Y15 0 1 Operating Instructions Quick Start guide, multi-language C) 7ML1998-5QM82 2 Applications Guidelines, multi-language Note: The Applications Guidelines should be ordered as a separate line item on the order. C) 7ML1998-5HV61 3 4 5 Order No. This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. Cable length 5 m (16.40 ft) 10 m (32.81 ft) 30 m (98.43 ft) B C E 50 m (164.04 ft) 100 m (328.08 ft) F K Accessories Tag, stainless steel with hole, 12 x 45 mm (0.47 x 1.77"), one text line for fastening on sensors 7ML1930-1BJ Submergence shield kit 7ML1830-1BH Easy Aimer 2, with ¾" x 1" NPT PVC coupling 7ML1830-1AQ Mounting flange None A Easy Aimer 2, aluminum with M20 adapter and 1" and 1½" BSPT aluminum couplings 7ML1830-1AX 3" ASME, 150 lb, flat faced 4" ASME, 150 lb, flat faced C D Easy Aimer 304, with stainless steel coupling 7ML1830-1AU Easy Aimer 304, with M20 adapter and 1" and 1½" BSPT 304 SS couplings 7ML1830-1GN Universal box bracket, mounting kit 7ML1830-1BK Channel bracket, wall mount 7ML1830-1BL Extended channel bracket, wall mount 7ML1830-1BM Channel bracket, floor mount 7ML1830-1BN Extended channel bracket, floor mount 7ML1830-1BP Bridge channel bracket, floor mount (see Mounting Brackets on page 5/198 for more information) 7ML1830-1BQ 1" NPT locknut, plastic 7ML1830-1DS 1" BSPT locknut, plastic 7ML1830-1DR 6" ASME, 150 lb, flat faced 8" ASME, 150 lb, flat faced E F DN 80, PN 10/16, Type A, flat faced DN 100, PN 10/16, Type A, flat faced DN 150, PN 10/16, Type A, flat faced G J L JIS10K3B Style JIS10K4B Style JIS10K6B Style (Note: Flange bolting patterns and facings dimensionally correspond to the applicable ASME B16.5 or EN 1092-1, or JIS B 2220 standard.) M P R Approvals ATEX II 2 GD, FM Class I Div. 2, SAA Class I CSA Class I Div. 13) 3 4 C) Subject to export regulations AL: N, ECCN: EAR99. 1) Not available with flanged versions Available with flanged versions only 3) Valid with mounting thread and facing options 0 to 2 only C) Subject to export regulations AL: N, ECCN: EAR99. 2) Siemens FI 01 · 2012 5/185 5 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic transducers Echomax XPS and XCT Order No. C) 7ML1170Echomax XPS-10F ultrasonic transducer High-frequency ultrasonic transducer designed for 7777 0 a wide variety of liquid and solid applications, for use with approved controllers. Includes integral temperature sensor. Measuring range: min. 0.3 m, max.10 m Selection and Ordering data Mounting thread and facing 1" NPT [(Taper), ANSI/ASME B1.20.1] 5 1 Selection and Ordering data Acrylic coated, stainless steel tag [13 x 45 mm Stainless steel tag [69 x 50 mm (2.71 x 1.97")]: Measuring-point number/identification (max. 16 characters) specify in plain text Operating Instructions Cable length 5 m (16.40 ft) 10 m (32.81 ft) 30 m (98.43 ft) B C D 50 m (164.04 ft) 100 m (328.08 ft) E F Order code Further designs Please add "-Z" to Order No. and specify Order code(s). Y15 Order No. Quick Start guide, multi-language C) 7ML1998-1DU01 Applications Guidelines, multi-language Note: The Applications Guidelines should be ordered as a separate line item on the order. C) 7ML1998-5HV61 This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. Mounting flange, flush mount None A Accessories 3" ASME, 150 lb, flat faced 4" ASME, 150 lb, flat faced B C Tag, stainless steel with hole, 12 x 45 mm (0.47 x 1.77"), one text line for fastening on sensors 7ML1930-1BJ 6" ASME, 150 lb, flat faced 8" ASME , 150 lb, flat faced (Note: Flange bolting patterns and facings dimensionally correspond to the applicable ASME B16.5, or EN 1092-1, or JIS B 2220 standard.) D E Submergence shield kit 7ML1830-1BH Easy Aimer 2, with ¾" x 1" NPT PVC coupling 7ML1830-1AQ Easy Aimer 304, with stainless steel coupling 7ML1830-1AU Universal box bracket, mounting kit 7ML1830-1BK Channel bracket, wall mount 7ML1830-1BL Extended channel bracket, wall mount 7ML1830-1BM Channel bracket, floor mount 7ML1830-1BN Extended channel bracket, floor mount 7ML1830-1BP Bridge channel bracket, floor mount (see Mounting Brackets on page 5/198 for more information) 7ML1830-1BQ 1" NPT locknut, plastic 7ML1830-1DS Approvals FM Class I Div. 1 C) Subject to export regulations AL: N, ECCN: EAR99. 1 C) Subject to export regulations AL: N, ECCN: EAR99. 5/186 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic transducers Echomax XPS and XCT Selection and Ordering data Order No. C) 7ML1118Echomax XPS-15 ultrasonic transducer High-frequency ultrasonic transducer designed for 777 7 0 a wide variety of liquid and solid applications, for use with approved controllers. Includes integral temperature sensor. Measuring range: min. 0.3 m, max. 15 m Mounting thread and facing 1" NPT [(Taper), ANSI/ASME B1.20.1] 1" NPT [(Taper), ANSI/ASME B1.20.1] with foam facing1) 1" NPT [(Taper), ANSI/ASME B1.20.1] with PTFE facing2) R 1" [(BSPT), EN 10226] R 1" [(BSPT), EN 10226] with foam facing1) R 1" [(BSPT), EN 10226] with PTFE facing2) 0 1 Order code Selection and Ordering data Further designs Please add "-Z" to Order No. and specify Order code(s). Acrylic coated, stainless steel tag [13 x 45 mm Stainless steel tag [69 x 50 mm (2.71 x 1.97")]: Measuring-point number/identification (max. 16 characters) specify in plain text Order No. Operating Instructions 2 3 4 5 Cable length 5 m (16.40 ft) 10 m (32.81 ft) 30 m (98.43 ft) B C E 50 m (164.04 ft) 100 m (328.08 ft) F K Y15 Quick Start guide, multi-language C) 7ML1998-5QM82 Applications Guidelines, multi-language Note: The Applications Guidelines should be ordered as a separate line item on the order. C) 7ML1998-5HV61 This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. Accessories Tag, stainless steel with hole, 12 x 45 mm (0.47 x 1.77"), one text line for fastening on sensors 7ML1930-1BJ Submergence shield kit 7ML1830-1BJ 7ML1830-1BK Mounting flange None A Universal box bracket, mounting kit 6" ASME, 150 lb, flat faced 8" ASME, 150 lb, flat faced D E Channel bracket, wall mount 7ML1830-1BL Extended channel bracket, wall mount 7ML1830-1BM DN 150, PN 10/16, Type A, flat faced DN 200, PN 10/16, Type A, flat faced J K Channel bracket, floor mount 7ML1830-1BN Extended channel bracket, floor mount 7ML1830-1BP Bridge channel bracket, floor mount (see Mounting Brackets on page 5/198 for more information) 7ML1830-1BQ 1" NPT locknut, plastic 7ML1830-1DS 1" BSPT locknut, plastic 7ML1830-1DR Easy Aimer 2, with ¾" x 1" NPT PVC coupling 7ML1830-1AQ Easy Aimer 2, aluminum with M20 adapter and 1" and 1½" BSPT aluminum couplings 7ML1830-1AX Easy Aimer 304 with stainless steel coupling 7ML1830-1AU Easy Aimer 304, with M20 adapter and 1" and 1½" BSPT 304 SS couplings 7ML1830-1GN JIS10K 6B JIS10K 8B (Note: Flange bolting patterns and facings dimensionally correspond to the applicable ASME B16.5 or EN 1092-1, or JIS B 2220 standard.) Approvals ATEX II 2GD, FM Class I Div. 2, SAA Class I CSA Class I Div. 13) 1) Not available with flanged versions 2) Available with flanged versions only 3) Available with mounting options 0 to 2 only C) Subject to export regulations AL: N, ECCN: EAR99. N P 3 4 C) Subject to export regulations AL: N, ECCN: EAR99. Siemens FI 01 · 2012 5/187 5 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic transducers Echomax XPS and XCT Order No. C) 7ML1171Echomax XPS-15F ultrasonic transducer High-frequency ultrasonic transducer designed for 7777 0 a wide variety of liquid and solid applications, for use with approved controllers. Includes integral temperature sensor. Measuring range: min. 0.3 m, max. 15 m Selection and Ordering data Mounting thread and facing 1" NPT [(Taper), ANSI/ASME B1.20.1] C) 7ML1123Echomax XPS-30 ultrasonic transducer High-frequency ultrasonic transducer designed for 777 7 0 a wide variety of liquid and solid applications, for use with approved controllers. Includes integral temperature sensor. 1½" universal thread compatible with 1½" NPT and R 1½" [(BSPT), EN 10226] Measuring range: min. 0.6 m (1.97 ft), max. 30 m (98.43 ft) 1 Cable length 5 m (16.40 ft) 10 m (32.81 ft) 30 m (98.43 ft) B C D 50 m (164.04 ft) 100 m (328.08 ft) E F Mounting flange, flush mount None 6" ASME, 150 lb, flat faced 8" ASME, 150 lb, flat faced (Note: Flange bolting patterns and facings dimensionally correspond to the applicable ASME B16.5, or EN 1092-1, or JIS B 2220 standard.) 5 Order No. Selection and Ordering data Mounting thread and facing 1½" universal thread 1½" universal thread, foam facing1) 1½" universal thread, PTFE facing2) A B C Approvals FM Class I Div. 1 1 C) Subject to export regulations AL: N, ECCN: EAR99. Selection and Ordering data Further designs Please add "-Z" to Order No. and specify Order code(s). Acrylic coated, stainless steel tag [13 x 45 mm Stainless steel tag [69 x 50 mm (2.71 x 1.97")]: Measuring-point number/identification (max. 16 characters) specify in plain text Operating Instructions Order code Y15 Order No. Quick Start guide, multi-language C) 7ML1998-1DU01 Applications Guidelines, multi-language Note: The Applications Guidelines should be ordered as a separate line item on the order. C) 7ML1998-5HV61 This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. Accessories Tag, stainless steel with hole, 12 x 45 mm (0.47 x 1.77"), one text line for fastening on sensors 7ML1930-1BJ Submergence shield kit 7ML1830-1BJ Universal box bracket, mounting kit 7ML1830-1BK Channel bracket, wall mount 7ML1830-1BL Extended channel bracket, wall mount 7ML1830-1BM Channel bracket, floor mount 7ML1830-1BN Extended channel bracket, floor mount 7ML1830-1BP Bridge channel bracket, floor mount (see Mounting Brackets on page 5/198 for more information) 7ML1830-1BQ 1" NPT locknut, plastic 7ML1830-1DS Easy Aimer 2, with ¾" x 1" NPT PVC coupling 7ML1830-1AQ Easy Aimer 304 with stainless steel coupling 7ML1830-1AU C) Subject to export regulations AL: N, ECCN: EAR99. 5/188 Siemens FI 01 · 2012 0 1 2 Cable length 5 m (16.40 ft) 10 m (32.81 ft) 30 m (98.43 ft) B C E 50 m (164.04 ft) 100 m (328.08 ft) F K Mounting flange None A 6" ASME, 150 lb, flat faced 8" ASME, 150 lb, flat faced D E DN 150, PN 10/16, Type A, flat faced DN 200, PN 10/16, Type A, flat faced J K JIS10K 6B JIS10K 8B (Note: Flange bolting patterns and facings dimensionally correspond to the applicable ASME B16.5 or EN 1092-1, or JIS B 2220 standard.) N P Approvals ATEX II 2G 1D, FM Class I Div 2, SAA 1) 2) Not available with flanged versions Available with flanged versions only C) Subject to export regulations AL: N, ECCN: EAR99. 5 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic transducers Echomax XPS and XCT Selection and Ordering data Order code Selection and Ordering data Y15 C) 7ML1127Echomax XPS-40 ultrasonic transducer High-frequency ultrasonic transducer designed for 777 7 0 a wide variety of liquid and solid applications, for use with approved controllers. Includes integral temperature sensor. 1½" universal thread compatible with 1½" NPT and R 1½" [(BSPT), EN 10226] Measuring range: min. 0.9 m (2.95 ft), max. 40 m (131.23 ft) Further designs Please add "-Z" to Order No. and specify Order code(s). Acrylic coated, stainless steel tag [13 x 45 mm Stainless steel tag [69 x 50 mm (2.71 x 1.97")]: Measuring-point number/identification (max. 16 characters) specify in plain text Operating Instructions Order No. Quick Start guide, multi-language C) 7ML1998-5QM82 Applications Guidelines, multi-language Note: The Applications Guidelines should be ordered as a separate line item on the order. C) 7ML1998-5HV61 This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. Accessories Order No. Mounting thread and facing 1½" universal thread 1½" universal thread, foam facing 0 1 Cable length 5 m (16.40 ft) 10 m (32.81 ft) 30 m (98.43 ft) B C E 50 m (164.04 ft) 100 m (328.08 ft) F K Tag, stainless steel with hole, 12 x 45 mm (0.47 x 1.77"), one text line for fastening on sensors 7ML1930-1BJ 1½" BSPT locknut, plastic 7ML1830-1DP Easy Aimer 2, 1½" NPT galvanized coupling 7ML1830-1AN Approvals ATEX II 2G 1D, FM Class I Div 2, SAA Easy Aimer 2, 1½" NPT with stainless steel coupling 7ML1830-1AT C) Subject to export regulations AL: N, ECCN: EAR99 Easy Aimer 2, aluminum with M20 adapter and 1" and 1½" BSPT aluminum couplings 7ML1830-1AX Easy Aimer 304, with M20 adapter and 1" and 1½" BSPT 304 SS couplings 7ML1830-1GN C) Subject to export regulations AL: N, ECCN: EAR99. Mounting flange None A 5 5 Order code Selection and Ordering data Further designs Please add "-Z" to Order No. and specify Order code(s). Acrylic coated, stainless steel tag [13 x 45 mm Stainless steel tag [69 x 50 mm (2.71 x 1.97")]: Measuring-point number/identification (max. 16 characters) specify in plain text Y15 Order No. Operating Instructions Quick Start guide, multi-language C) 7ML1998- Applications Guidelines, multi-language Note: The Applications Guidelines should be ordered as a separate line item on the order. C) 7ML1998-5HV61 5QM82 This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. Accessories Tag, stainless steel with hole, 12 x 45 mm (0.47 x 1.77"), one text line for fastening on sensors 7ML1930-1BJ 1½" BSPT locknut, plastic 7ML1830-1DP Easy Aimer 2, 1½" NPT galvanized coupling 7ML1830-1AN Easy Aimer 2, 1½" NPT with stainless steel coupling 7ML1830-1AT Easy Aimer 2, aluminum with M20 adapter and 1" and 1½" BSPT aluminum couplings 7ML1830-1AX Easy Aimer 304, with M20 adapter and 1" and 1½" BSPT 304 SS couplings 7ML1830-1GN C) Subject to export regulations AL: N, ECCN: EAR99. J) Subject to export regulations AL: 91999, ECCN: EAR99. Siemens FI 01 · 2012 5/189 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic transducers Echomax XPS and XCT Selection and Ordering data Order No. C) 7ML1132Echomax XCT-8 ultrasonic transducer High-frequency ultrasonic transducer designed for 7777 0 a wide variety of liquid and solid applications, for use with approved controllers. Includes integral temperature sensor. Ambient temperatures up to 145 °C (293 °F) Measuring range: min. 0.6 m (2 ft), max. 8 m (26 ft) Mounting thread and facing 1" NPT [(Taper), ANSI/ASME B1.20.1] 1" NPT [(Taper), ANSI/ASME B1.20.1], PTFE facing1) R 1" [(BSPT), EN 10226] R 1" [(BSPT), EN 10226], PTFE facing1) Cable length 1 m (3.28 ft) 5 m (16.40 ft) 10 m (32.81 ft) 30 m (98.43 ft) 50 m (164.04 ft) 100 m (328.08 ft) 5 2 XCT-8 with Sanitary Flange, multi-language Note: This manual should be ordered as a separate line item with Mounting Option V. C) 7ML1998-5HX62 Applications Guidelines, multi-language Note: The Applications Guidelines should be ordered as a separate line item on the order. C) 7ML1998-5HV61 5QM82 3 A B C E F This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. K Accessories DN 80, PN 10/16, Type A, flat faced DN 100, PN 10/16, Type A, flat faced DN 150, PN 10/16, Type A, flat faced G J L M P R 3" 4" universal3) 6" universal4) S T U 4" sanitary flange5) V 2) 3) 4) 5) C) 4 5 Siemens FI 01 · 2012 Tag, stainless steel with hole, 12 x 45 mm (0.47 x 1.77"), one text line for fastening on sensors 7ML1930-1BJ Submersible hood 7ML1830-1BH Universal box bracket, mounting kit 7ML1830-1BK Channel bracket, wall mount 7ML1830-1BL Extended channel bracket, wall mount 7ML1830-1BM Channel bracket, floor mount 7ML1830-1BN Extended channel bracket, floor mount 7ML1830-1BP Bridge channel bracket, floor mount (see Mounting Brackets on page 5/198 for more information) 7ML1830-1BQ 1" NPT locknut, plastic 7ML1830-1DS 1" BSPT locknut, plastic 7ML1830-1DR Easy Aimer 304 with stainless steel coupling 7ML1830-1AU Easy Aimer, aluminum, with M20 adapter and ¾ ... 1" and 1½" BSPT couplings 7ML1830-1AX Easy Aimer 304, with M20 adapter and 1" and 1½" BSPT 304 SS couplings 7ML1830-1GN Sanitary, 4" mounting clamp Sanitary, isolating gasket 7ML1830-1BR J) 7ML1830-1KC 7 Available with flange versions S to V only Universal fits 3" ASME, DN 80, JIS 10K3B style Universal fits 4" ASME, DN 100, JIS 10K4B style Universal fits 6" ASME, DN 150, JIS 10K6B style Available with Mounting thread and facing options 1 and 3, and approval option 7 only Subject to export regulations AL: N, ECCN: EAR99. 5/190 Order No. C) 7ML1998- C D E 1) Y15 Quick start manual, multi-language 3" ASME, 150 lb, flat faced 4" ASME, 150 lb, flat faced 6" ASME, 150 lb, flat faced Approvals ATEX II 2GD, FM Class I, Div. 2, SAA CSA Class I Div. 1, available with mounting thread and facing option 0 CE, C-TICK, CSAUS/C Acrylic coated, stainless steel tag [13 x 45 mm Stainless steel tag [69 x 50 mm (2.71 x 1.97")]: Measuring-point number/identification (max. 16 characters) specify in plain text Operating Instructions A universal2) Order code Further designs Please add "-Z" to Order No. and specify Order code(s). 0 1 Mounting flange None JIS10K 3B JIS10K 4B JIS10K 6B (Note: Flange bolting patterns and facings dimensionally correspond to the applicable ASME B16.5 or EN 1092-1 or JIS B 2220 standard.) Selection and Ordering data C) Subject to export regulations AL: N, ECCN: EAR99. J) Subject to export regulations AL: 91999, ECCN: EAR99. © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic transducers Echomax XPS and XCT ■ Dimensional drawings ■ Schematics Standard J Direct Connection black B white shield Coaxial Connection Radiating face A white shield Submergence shield F B Bonded flange 3 Terminal Direct* black shield C Sanitary 5 white E 3 Terminal Extension* H black white shield G * For SITRANS LUC500, MultiRanger 100/200, HydroRanger 200 Radiating PTFE face XPS and XCT ultrasonic transducer, dimensions, in mm (inch) Version Dimension XPS-10 XPS-15 XPS-30 XPS-40 A 88 mm (3.464") 121 mm (4.764") 175 mm (6.890“) 206 mm (8.110") B 122 mm (4.803") 132 mm (5.197") 198 mm (7.795") 229 mm (9.016") C According to ASME, DIN and JIS n/a E 124 mm (4.882") 158 mm (6.220") n/a n/a F 152 mm (5.984") 198 mm (7.795") n/a n/a J 28 mm (1.1") 28 mm (1.1") 28 mm (1.1") 28 mm (1.1") Mounting Make particularly sure that the radiating face of the transducer is protected from damage. Mount the transducer so that it is above the maximum material level by at least the blanking value. On liquid applications, the transducer must be mounted so that the axis of transmission is perpendicular to the liquid surface. On solids alications, a Milltronics Easy Aimer should be used to facilitate aiming the transducer. Consider the optional temperature sensor when mounting the transducer. Interconnection Do not route cable openly or near high voltage or current runs, contactors and SCR control drives. For optimum isolation against electrical noise, run cable separately in a grounded metal conduit. Seal all thread connections to prevent ingress of moisture. XPS and XCT ultrasonic transducer connections Version Dimension XCT-8 XCT-12 A 88 mm (3.464") 121 mm (4.764") B 122 mm (4.803") 132 mm (5.197") C According to ASME, DIN and JIS E n/a n/a F n/a n/a G Sanitary version: 119 mm (4.68") n/a H Sanitary version: 122 mm (4.8") n/a J 28 mm (1.1") 28 mm (1.1") Siemens FI 01 · 2012 5/191 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic transducers Echomax XPS and XCT Selection and Ordering data Order No. C) 7ML1136Echomax XCT-12 ultrasonic transducer High-frequency ultrasonic transducer designed for 7777 0 a wide variety of liquid and solid applications, for use with approved controllers. Includes integral temperature sensor. Ambient temperatures up to 145 °C (293 °F) Measuring range: min. 0.6 m (2 ft), max.12 m (40 ft) Mounting thread and facing 1" NPT [(Taper), ANSI/ASME B1.20.1] 1" NPT [(Taper), ANSI/ASME B1.20.1], PTFE facing, available for flange options U only1) R 1" [(BSPT), EN 10226] R 1" [(BSPT), EN 10226], PTFE facing, available for flange options U only1) 5 Selection and Ordering data Order code Further designs Please add "-Z" to Order No. and specify Order code(s). Acrylic coated, stainless steel tag [13 x 45 mm Stainless steel tag [69 x 50 mm (2.71 x 1.97")]: Measuring-point number/identification (max. 16 characters) specify in plain text Y15 Order No. 0 1 Operating Instructions Quick start manual, multi-language C) 7ML1998- 2 3 Applications Guidelines, multi-language Note: The Applications Guidelines should be ordered as a separate line item on the order. C) 7ML1998-5HV61 5QM82 Cable length 1 m (3.28 ft) 5 m (16.40 ft) 10 m (32.81 ft) A B C 30 m (98.43 ft) 50 m (164.04 ft) 100 m (328.08 ft) E F K This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. Accessories Tag, stainless steel with hole, 12 x 45 mm (0.47 x 1.77"), one text line for fastening on sensors 7ML1930-1BJ Submergence shield kit 7ML1830-1BJ Universal box bracket, mounting kit 7ML1830-1BK Mounting flange None A Channel bracket, wall mount 7ML1830-1BL 6" ASME, 150 lb, flat faced 8" ASME, 150 lb, flat faced D E Extended channel bracket, wall mount 7ML1830-1BM Channel bracket, floor mount 7ML1830-1BN DN 150, PN 10/16, Type A, flat faced DN 200, PN 10/16, Type A, flat faced J K Extended channel bracket, floor mount 7ML1830-1BP JIS10K 6B JIS10K 8B (Note: Flange bolting patterns and facings dimensionally correspond to the applicable ASME B16.5 or EN 1092-1 or JIS B 2220 standard.) N P Bridge channel bracket, floor mount (see Mounting Brackets on page 5/198 for more information) 7ML1830-1BQ 1" NPT locknut, plastic 7ML1830-1DS 1" BSPT locknut, plastic 7ML1830-1DR 6" universal for 6" ASME, DN 150 or JIS 10K6B style U Easy Aimer 304 with stainless steel coupling 7ML1830-1AU Easy Aimer 2, aluminum with M20 adapter and 1" and 1½" BSPT aluminum couplings 7ML1830-1AX Easy Aimer 304, with M20 adapter and 1" and 1½" BSPT 304 SS couplings 7ML1830-1GN Approvals ATEX II 2GD, FM Class I, Div. 2, SAA CSA Class I, Div. 1, available with mounting thread and facing option 0 only 3 4 1) Available with universal flanges only C) Subject to export regulations AL: N, ECCN: EAR99. 5/192 Siemens FI 01 · 2012 C) Subject to export regulations AL: N, ECCN: EAR99. © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic transducers Echomax XLT ■ Overview ■ Technical specifications Mode of operation Measuring principle Ultrasonic transducer Input Measuring range • XLT-30 0.9 ... 30 m (3.0 ... 100 ft) • XLT-60 1.8 ... 60 m (6.0 ... 200 ft) Output Frequency • XLT-30 22 kHz • XLT-60 • Beam angle1) 13 kHz 5° Accuracy Temperature error Echomax XLT transducers use ultrasonic technology to measure level in a wide range of bulk solids. ■ Benefits • • • • • Sealed aluminum face Integral temperature sensor Self-cleaning and low maintenance Connect using only two wires Easy to install ■ Application XLT transducers operate with Siemens SITRANS LU transceivers in measuring ranges from 0.9 to 60 m (1.8 ... 200 ft) and temperatures up to 150 °C (300 °F). A beam angle of just 5° provides accurate readings in deep, narrow tanks. With increased signal sensitivity, the XLT transducers from Siemens can operate in difficult applications such as limestone, cement clinker and hot stone. All models have a sealed aluminum face to withstand very harsh environments. During operation, Echomax transducers emit acoustic pulses in a narrow beam. The level transceiver measures the propagation time between pulse emission and reception of the echo to calculate the distance from the transducer to the material. Temperature variations are automatically compensated by the integral temperature sensor. • Key Applications: bulk solids including limestone, cement clinker, hot stone and coal bunkers Compensated by transducers internal temperature sensor Rated operating conditions Ambient conditions • Ambient temperature - XLT-30 and XLT-60 -40 ... +150 °C (-40 ... +300 °F) Design Weight • XLT-30 4.3 kg (9.5 lbs) • XLT-60 6.6 kg (14.5 lbs) Material (enclosure) Aluminium, 304 stainless steel, polyester and silicone Degree of protection IP68 Color • XLT-30 and XLT-60 Red Mounting 1" NPT [(Taper), ANSI/ASME B1.20.1] Cable connection 2-core shielded/twisted, 0.5 mm² (20 AWG), silicone sheath Cable (max. length) 365 m (1200 ft) with RG 62 AU coaxial cable Certificates and approvals CE (EMC certificate available on request), CSAUS/C, FM, ATEX II 2G 1D T5 1) Definition of beam width: twice the angle at which the off-axis transmission is 3 dB less than the acoustic pressure level of the transmission axis (as measured equidistant from the sensor face). Siemens FI 01 · 2012 5/193 5 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic transducers Echomax XLT Order No. Selection and Ordering data XLT-30 Further designs Please add "-Z" to Order No. and specify Order code(s). Acrylic coated, stainless steel tag [13 x 45 mm Stainless steel tag [69 x 50 mm (2.71 x 1.97")]: Measuring-point number/identification (max. 27 characters) specify in plain text Y15 Order No. Operating Instructions C) 7ML1141- Quick start manual, multi-language C) 7ML1998-5QS81 77E70 C) 7ML1998-5HV61 Facing XLT-30 XLT-60 XLT-30, nylon Applications Guidelines, multi-language Note: The Applications Guidelines should be ordered as a separate line item on the order. 0 1 2 This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. XLT-60, nylon 3 Accessories XLT-60 5 Order code Selection and Ordering data Echomax XLT-30, XLT-60, ultrasonic transducer High-frequency ultrasonic transducer designed for a wide variety of liquid and solid applications, for use with approved controllers. Includes integral temperature sensor. Measuring range: min. 0.9 m, max. 30 m Process connection: 1" NPT [(Taper), ANSI/ASME B1.20.1] C) 7ML1145- Cable length 1 m (3.28 ft) 5 m (16.40 ft) 10 m (32.81 ft) A B C 20 m (65.62 ft) 30 m (98.43 ft) 50 m (164.04 ft) D E F 70 m (229.66 ft) 80 m (262.47 ft) 90 m (295.28 ft) G H J 100 m (328.08 ft) K Approvals ATEX II 2G 1D, CSA Class I Div. 1, FM Class I Div. 2, CE Tag, stainless steel with hole, 12 x 45 mm (0.47 x 1.77"), one text line for fastening on sensors 7ML1930-1BJ Easy Aimer 2, 1" NPT galvanized 7ML1830-1AP Easy Aimer 304 with stainless steel coupling 7ML1830-1AU Easy Aimer 2, aluminum with M20 adapter and 1" and 1½" BSPT aluminum couplings 7ML1830-1AX Easy Aimer 304, with M20 adapter and 1" and 1½" BSPT 304 SS couplings 7ML1830-1GN C) Subject to export regulations AL: N, ECCN: EAR99. 3 C) Subject to export regulations AL: N, ECCN: EAR99. ■ Schematics Direct Connection black white 2 Wire Extension Siemens Milltronics Transceiver black / Hot white / Shield black white Coaxial Extension Junction box Drain / Shield Note 1 Notes 1. Extend cable using 18 AWG shield / twisted pair up to 100 m (333 ft). 2. Extend cable using RG-62 A/U coax for optimum signal to noise ratio up to 365 m (1200 ft). XLT ultrasonic transducer connections 5/194 Siemens FI 01 · 2012 black Junction box white Note 2 © Siemens AG 2011 Level Measurement Continuous level measurement — Ultrasonic transducers Echomax XLT ■ Dimensional drawings Earth connection screw clamp (1 place) 1” NPT Safety connection 9 mm (3/8”) diam. hole (2 places) Easy Aimer (typical model) h Safety chain Earth connection d Mounting - Liquid Applications Flexible Conduit Flexible conduit Plate or bracket 5 Coupling Safety chain To nearest earth Transducer Ripple welded to blind flange Blind Flange To nearest earth Coupling Safety chain Earth connection XLT ultrasonic transducer, dimensions, in mm (inch) XLT-30 XLT-60 d 264 mm (10.4") 335 mm (13.2") h 249 mm (9.8") 324 mm (12.75") Siemens FI 01 · 2012 5/195 © Siemens AG 2011 Level Measurement Continuous level measurement — Accessories for ultrasonic EA aiming devices ■ Application ■ Application EA 304 aiming device EA 2 aiming device The Easy Aimer 304 flange is a stainless steel aiming device for alignment of Siemens ultrasonic transducers used for level measurement of bulk solids. The Easy Aimer 2 flange is a cast aluminum aiming device for alignment of Siemens ultrasonic transducers. The sensor must be mounted aimed towards the low level draw point in the silo. The sensor can be rotated through 360° and angled at 0 to 27° off vertical. It must be mounted using an access plate with welded studs or a flange in order to isolate the mounting holes from the pressurized environment. When installed properly, the EA 304 aiming device is capable of withstanding pressures up to 0.5 bar (Europe) or 15 psi (North America). It can even be used in corrosive and aggressive environments. ■ Dimensional drawings The flange has graduated adjustments and an adjustable insertion length. When used for applications with bulk solids, the sensor is mounted so that it is aimed towards the lower level draw point in the silo. The sensor can be rotated through 360° and angled at 0 to 20° off vertical. It must be mounted using an access plate with welded studs or a flange in order to isolate the mounting holes from the pressurized environment. When installed properly, the EA 2 aiming device is capable of withstanding pressures up to 0.5 bar (Europe) or 15 psi (North America). It can even be used in corrosive and aggressive environments. ■ Dimensional drawings 10 (0.38) Locknut Clamping plate (upper socket) Conduit gland Mounting block (lower socket) 135 (5.3) nominal Customer gasket (as required) Angle block Sighting block 76 (3) nominal 16 (0.63) Mounting block Customer gasket (as required) Customer mounting plate (as required) Ø127 (5) typical Coupling/adapter Customer mounting plate (as required) 127 (5) Ø typical Siemens Milltronics transducer (typical) Coupling/Adapter Siemens Milltronics Transducer (typical) max 20° Mounting hole - 3 places to suit M8 or ⅜", 120° apart on 157 mm (6.2") bolt center diameter Mounting hole 3 places 11 (7/16) on 157 (6.2) bolt center diameter Angle block binding screw and clamp LL TR max. 27° MI ON I CS 5 170 (6.7) ¾" NPT or BSP conduit x 300 (12) long 1" NPT or BSP Sighting block binding screw and clamp Ground screw Clamping screw (3 places) A E SY A IM ER II Ground screw 178 (7) EA 304 aiming device, dimensions in mm (inch) 5/196 Siemens FI 01 · 2012 178 (7.0) EA 2 aiming device, dimensions in mm (inch) © Siemens AG 2011 Level Measurement Continuous level measurement — Accessories for ultrasonic EA aiming devices Selection and Ordering data Order No. Easy aimer Used on solids applications to aim transducers for optimal performance. Available in a 304 stainless steel model, or a cast aluminum model. Easy Aimer 2, aluminum with M20 adapter and 1" and 1½" BSPT aluminum couplings 7ML1830-1AX Easy Aimer 304, with M20 adapter and 1" and 1½" BSPT 304 SS couplings 7ML1830-1GN Easy Aimer 2, aluminum, BSPT conduit Easy Aimer 2, aluminum, NPT with 1½" galvanized coupling1) 7ML1830-1AL Easy Aimer 2, aluminum, NPT with 1" galvanized coupling Easy Aimer 2, aluminum, NPT with ¾" x 1" PVC coupling 7ML1830-1AP Easy Aimer 304, BSPT conduit Easy Aimer 304, NPT with 1½" coupling1) 7ML1830-1AS Easy Aimer 304, NPT with 1" coupling 7ML1830-1AU Operating Instructions Easy Aimer 2 and 304 Operating Instructions, Multi-language Note: The Operating Instructions should be ordered as a separate line item on the order. 7ML1830-1AN 7ML1830-1AQ 7ML1830-1AT 7ML1998-5HG62 5 This device is shipped with the Siemens Milltronics manual CD containing the complete Quick Start and Operating Instructions library. 1) For use with XPS-30 or XPS-40 transducers only Siemens FI 01 · 2012 5/197 © Siemens AG 2011 Level Measurement Continuous level measurement — Accessories for ultrasonic FMS mounting brackets ■ Application ■ Integration Siemens mounting brackets permit simple, fast installation of ultrasonic transducers. These rugged, high quality mounting brackets are constructed of 304 (1.4301) stainless steel and are suitable for use indoors and outdoors. They adjust to fit almost any application, saving you the time and expense of building custom brackets. Each kit includes all mounting parts. FMS-200 Universal Box bracket FMS-200 universal box bracket system Mounting of units with 1" or 2" threaded connection. Distance from sensor to wall or beam: 20 to 31 cm (8 to 12"). FMS-210 Channel Bracket, Wall Mount The unique box design also acts as a sun shield for transducers with 1" threaded connections. FMS-210 wall mounting set Mounting of transducers with 1" threaded connection. Distance from transducer to wall or beam: 12 to 48 cm (5 to 19"). 5 FMS-220 Extended Channel Bracket, Wall Mount FMS-220 extended wall mounting set Mounting of transducers with 1" threaded connection. Distance from transducer to wall or beam: 32 to 98 cm (13 to 39"). FMS-310 floor mounting set Mounting of transducers with 1" threaded connection. Distance from transducer to floor: 20 to 48 cm (8 to 19"). Distance from mounting support: 5 to 57 cm (2 to 22"). FMS-320 extended floor mounting set Mounting of transducers with 1" threaded connection. FMS-310 Channel Bracket, Floor Mount Distance from transducer to floor: 20 to 48 cm (8 to 19"). Distance from mounting support: 41 to 108 cm (16 to 43"). FMS-350 floor mounting set, bridge Mounting of transducers with 1" threaded connection. Distance from transducer to floor: 20 to 48 cm (8 to 19"), anywhere along the complete width of the bridge [166 cm (65")]. This kit is particularly suitable for measurements on open channels (OCM) by providing a very stable mount for the transducer above a flume or weir. FMS-320 Extended Channel Bracket, Floor Mount FMS-350 Bridge Channel Bracket, Floor Mount FMS mounting brackets 5/198 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Continuous level measurement — Accessories for ultrasonic FMS mounting brackets Selection and Ordering data Order No. Mounting brackets for XPS-10/XCT-8 sensors FMS-200 universal box bracket set 7ML1830-1BK FMS-210 wall mounting set 7ML1830-1BL FMS-220 extended wall mounting set 7ML1830-1BM FMS-310 floor mounting set 7ML1830-1BN FMS-320 extended floor mounting set 7ML1830-1BP FMS-350 floor mounting set, bridge 7ML1830-1BQ Additional Operating Instructions FMS-200 C) 7ML1998-5BK61 FMS-210 C) 7ML1998-5BL61 FMS-220 C) 7ML1998-5BM61 FMS-310 C) 7ML1998-5BN61 FMS-320 C) 7ML1998-5BP61 C) 7ML1998-5BQ61 FMS-350 Note: The Operating Instructions should be ordered as a separate line item on the order. C) Subject to export regulations AL: N, ECCN: EAR99. 5 Siemens FI 01 · 2012 5/199 © Siemens AG 2011 Level Measurement Continuous level measurement — Accessories for ultrasonic TS-3 temperature sensor ■ Overview ■ Design Clearance Conduit (supplied by others) Coupling (supplied by others) TS-3 Plate or wall Locknut (supplied by others) The TS-3 temperature sensor provides an input signal for temperature compensation of specific Siemens ultrasonic level controllers. 5 Note: Clearance Hole/ Locknut Installation method is not suitable for pressure applications. ■ Benefits • Chemically resistant ETFE enclosure • Fast response time • Approved for use in potentially explosive atmospheres Tapped ■ Application Temperature compensation is essential in applications where temperature variations of the sound medium are expected. By installing the temperature sensor close to the sound path of the associated ultrasonic transducer, a signal representative of the sound medium’s ambient temperature is obtained. The temperature sensor should not be mounted in direct sunlight. The TS-3 is used in conjunction with ultrasonic transducers that do not have an integral temperature sensor. It is also recommended in cases where the integral temperature sensor of the transducer cannot be used. Flange or wall The following conditions are typical for use of the TS-3 sensor: where a fast reaction to temperature variations is required, where a flanged ultrasonic transducer is used, or where high temperatures are encountered. The TS-3 is not compatible with devices using the TS-2 or LTS-1 temperature sensors. Refer to the associated controller manual for more details. • Key Applications: For use in applications where temperature sensor measurement from transducer does not accurately represent vessel temperature. Used for applications requiring quick temperature response (open channel monitoring). 5/200 Siemens FI 01 · 2012 TS-3 temperature sensor © Siemens AG 2011 Level Measurement Continuous level measurement — Accessories for ultrasonic TS-3 temperature sensor ■ Technical specifications Mode of operation Measuring principle Temperature sensor Input Measuring range -40 ... +150 °C (-40 ... + 302 °F) Output Cable length Response time 1 m (3.28 ft) 1 5 m (16.40 ft) 2 90 s 10 m (32.81 ft) 3 150 s 30 m (98.43 ft) 4 50 m (164.04 ft) 5 70 m (229.66 ft) 6 90 m (295.28 ft) 7 • Forced circulation (temperature variation: 63 %) 55 s • Flange, forced circulation • Natural convection Rated operating conditions • Installation instructions Mounted indoors/outdoors, but not exposed to direct sunlight • Pressure Max. 4 bar (60 psi/400 kPa) Process connection ¾" NPT [(Taper), ANSI/ASME B1.20.1] R ¾" [(BSPT), EN 10226] Design Material (enclosure) ETFE1) Cable connection 2-core, 0.5 mm² (20 AWG), shielded, silicone sheath Process connection ¾" NPT [(Taper), ANSI/ASME B1.20.1] R ¾" [(BSPT), EN 10226], totally encapsulated Certificates and approvals 1) Order No. C) 7ML1813TS-3 temperature sensor TS-3 provides an input signal for temperature 77 B 7 compensation of specific Siemens ultrasonic level controllers. Compensation is essential in applications where variation in temperature of the sound medium is expected. Selection and Ordering data SAA, FM, CSA, ATEX ETFE is a fluoropolymer inert to most chemicals. For exposure to specific environments, check the chemical compatibility charts before installing the TS-3 in your application. ■ Dimensional drawings A B Approvals CSA, FM ATEX, SAA 5 3 4 Operating Instructions English C) 7ML1998-5EM01 German C) 7ML1998-1EM31 Note: The Operating Instructions should be ordered as a separate line item on the order. This device is shipped with the Siemens Milltronics manual CD containing ATEX Quick Starts and Operating Instructions. Optional equipment ¾" NPT locknut, aluminum Siemens Milltronics instrument B W L H K T C) 7ML1930-1BE Tag, stainless steel with hole, 12 x 45 mm (0.47 x 1.77") for fastening on sensors 7ML1930-1BJ C) Subject to export regulations AL: N, ECCN: EAR99. Cable Connect direct or via customer junction box 15 mm (0.6") 20 mm (0.8") 15 mm (0.6") 136 mm (5.4") 76 mm (3.0") ¾" NPT or R ¾" BSPT (2 places) Hex hub 27 mm (1 1/16") TS-3 temperature sensor, dimensions in mm (inch) Siemens FI 01 · 2012 5/201 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters Radar transmitters ■ Overview ■ Mode of operation Radar measurement technology is non-contacting and low maintenance. Because microwaves require no carrier medium, they are virtually unaffected by the process atmosphere (vapour, pressure, dust, or temperature extremes). Siemens offers a variety of models to meet the specific needs of your application. Principle of Operation SITRANS Probe LR is a 2-wire, 6 GHz pulse radar level transmitter for continuous monitoring of liquids and slurries in storage vessels with nominal pressure and temperature, to a range of 20 m (66 ft). Unlike ultrasonic measurement, radar technology does not require a carrier medium and travels at the speed of light (300 000 000 m/s). Most industrial radar devices operate from 6 to 26 GHz. SITRANS LR200 is a 2-wire, 6 GHz pulse radar level transmitter for continuous monitoring of liquids and slurries in storage and process vessels including high temperature and pressure, to a range of 20 m (66 ft). SITRANS LR250 is a 2-wire, 25 GHz pulse radar level transmitter for continuous monitoring of liquids and slurries in storage and process vessels including high temperature and pressure, corrosive or aggresive materials, to a range of 20 m (66 ft). Ideal for small vessels and low dielectric media. 5 SITRANS LR260 is a 2-wire, 25 GHz pulse radar level transmitter for continuous monitoring of solids in silos to a range of 30 m (98.4 ft). Ideal for applications with extreme dust and high temperatures to 200 °C (392 °F). SITRANS LR400 is a 4-wire, 24 GHz FMCW radar level transmitter for continuous monitoring of liquids and slurries in storage and process vessels including high temperature and high pressure, to a range of 50 m (164 ft). It is ideal for low dielectric media. SITRANS LR460 is a 4-wire, 24 GHz FMCW radar level transmitter with extremely high signal to noise ratio and advanced signal processing for continuous monitoring of solids up to 100 m (328 ft). It is ideal for measurement in extreme dust. Radar measurement technology measures the time of flight from the transmitted signal to the return signal. From this time, distance measurement and level are determined. Siemens offers pulse radar transmitters (SITRANS Probe LR, SITRANS LR200, SITRANS LR250, SITRANS LR260) and FMCW (Frequency Modulated Continuous Wave) radar transmitters (SITRANS LR400, SITRANS LR560). Pulse radar emits a microwave pulse from the antenna at a fixed repetition rate that reflects off the interface between the two materials with different dielectric constants (the atmosphere and the material being monitored). The echo is detected by a receiver and the transmit time is used to calculate level. Reflected echoes are digitally converted to an echo profile. The profile is analyzed to determine the distance from the material surface to the reference point on the instrument. FMCW (Frequency Modulated Continuous Wave) radar devices send microwaves to the surface of the material. The wave frequency is modulated continuously. At the same time, the receiver is also receiving continuously and the difference in frequency between the transmitter and the receiver is directly proportional to the distance to the material. SITRANS LR560 2-wire, 78 GHz FMCW radar level transmitter for continuous monitoring of solids in silos to a range of 100 m (329 ft). Level (db) Auto False-Echo Suppression SITRANS LR instruments offer the unique advantage of patented Process Intelligence signal processing technology. This indepth knowledge and experience is built into the software’s advanced algorithms to provide intelligent processing of echo profiles. The result is repeatable, fast and reliable measurement. Echo from agitator A special feature of SITRANS radar devices is Auto False-Echo Suppression, an echo processing technique that automatically detects and suppresses false echoes from vessel obstructions. You can implement this feature using two parameters on the local interface or SIMATIC PDM communicating over HART or PROFIBUS PA. Surface echo Local display interface – graphically displays echo profiles and diagnostic information (available with LR200, LR250, LR260) Quick to configure – Quick Start Wizard via SIMATIC PDM guides you during setup (available with LR200, LR250, LR260, LR460, LR560) Distance Radar operation in a reactor vessel 5/202 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters Radar transmitters ■ Technical specifications Radar Selection Guide Criteria SITRANS Probe LR SITRANS LR200 SITRANS LR250 SITRANS LR260 SITRANS LR400 SITRANS LR460 SITRANS LR560 Typical industries Chemicals Chemicals, petro- Chemicals, chemicals petrochemicals Typical applications Liquids, storage vessels Liquids, storage and process vessels with agitators, build up, and high temperatures Liquids, storage Cement, plastics, and process ves- grain, flour, coal sels with agitators, vaporous liquids, high temperatures, low dielectric media Liquids storage Cement, flyash, Cement, flyash, vessels, liquid grain, coal, flour, grain, coal, flour, petroleum gas plastics plastics (LPG), and other low dielectric media Range 0.3 ... 20 m (1 ... 65 ft) 0.4 ... 20 m (1.3 ... 65 ft) 50 mm (2 inch) 30 m (98.4 ft) from end of horn to 20 m (65 ft), horn dependent 0.35 ... 50 m (1.14 ... 164 ft) 100 m (328 ft) 40 m (131 ft) 100 m (328 ft) Frequency 5.8 GHz (North America 6.3 GHz) 5.8 GHz (North America 6.3 GHz) K-band (25.0 GHz) 24 ... 25 GHz FMCW 24 ... 25 GHz FMCW 78 ... 79 GHz Performance accuracy 0.1% of range or 0.1% of range or 5 mm (0.02 inch) 25 mm (1 inch) 10 mm (0.4 inch) 10 mm (0.4 inch) from minimum detectable distance to 300 mm (11.8 inch) Remainder of range = 10 mm (0.39 inch) or 0.1% of span (whichever is greater) ≤ 5 mm (0.2 inch) 0.25 % from 2 ... 10 m (6.6 ... 32.8 ft) ≤ 15 mm (0.6 inch) from 10 ... 50 m (32.8 ... 164 ft) 0.25% Temperature Ambient: -40 ... +80 °C (-40 ... +176 °F) Process: -40 ... +80 °C (-40 ... +176 °F Ambient: -40 ... +80 °C (-40 ... +176 °F) Process: -40 ... +200 °C (-40 ... +392 °F), dependent on antenna type Ambient: -40 ... +80 °C (-40 ... +176 °F) Process: -40 ... +200 °C (-40 ... +392 °F) dependent on antenna type Ambient: -40 ... +80 °C (-40 ... +176 °F) Process: -40 ... +200 °C (-40 ... +392 °F) dependent on antenna type Ambient: -40 ... +65 °C (-40 ... +149 °F) Process: -40 ... +250 °C (-40 ... +482 °F), dependent on antenna type Ambient: 65 °C (149 °F) Ambient: -40 ... +80 °C (-40 ... +176°F) Process: -40 ... +100 °C (-40 ... 212 °F) optional: 200 °C (392 °F) Output/ • 4 ... 20 mA/ communications/ HART remote • SIMATIC PDM configuration and diagnostics • 4 ... 20 mA/ HART • PROFIBUS PA • SIMATIC PDM • AMS • SITRANS DTM/FDT for PACTware, Fieldcare, etc. • 4 ... 20 mA/ HART • PROFIBUS PA • FOUNDATION Fieldbus • SIMATIC PDM • AMS • SITRANS DTM/FDT for PACTware, Fieldcare, etc. • 4 ... 20 mA/ HART • PROFIBUS PA • SIMATIC PDM • 4 ... 20 mA/ HART • PROFIBUS PA • SIMATIC PDM • 4 ... 20 mA/ HART • PROFIBUS PA • SIMATIC PDM Power • 24 V DC nominal • Loop powered • 24 V DC nominal • Loop powered • 24 V DC nominal • Loop powered • 24 V DC nominal • Loop powered • 120 ... 230 V • 100 ... 230 V • 24 V DC AC, ±15%, AC, ±15%, nominal 50/60 Hz 50/60 Hz, 6 W • Loop powered • 24 V DC, • 24 V DC, +25/-20%, 6 W +25/-20%, 6 W (optional ) Approvals CE, C-TICK, KC, Lloyds Register of Shipping, ABS, FCC, Industry Canada, R&TTE ATEX, CSA, FM, INMETRO, GOST, IECEx, ANZEx, TIIS CE, C-TICK, KC, Lloyds Register of Shipping, ABS, FCC, Industry Canada, R&TTE ATEX, CSA, FM, INMETRO, GOST, IECEx, ANZEx, TIIS, NEPSI CE, C-TICK, KC, Lloyds Register of Shipping, ABS, BV, FCC, Industry Canada, R&TTE ATEX, CSA, FM, INMETRO, GOST, IECEx, TIIS, NEPSI Functional safety SIL-2 CE, C-TICK, KC, FCC, Industry Canada, R&TTE ATEX, CSA, FM, INMETRO, GOST, IECEx CE, C-TICK, KC, Lloyds Register of Shipping, ABS, FCC, Industry Canada, R&TTE ATEX, CSA, FM, GOST Cement, power Chemicals, petrogeneration, food chemicals processing, mineral processing, mining K-band (25.0 GHz) Cement, power generation, food processing, mineral processing, mining Process: 200 °C (392 °F) CE, C-TICK, KC, FCC, Industry Canada, R&TTE ATEX, CSA, FM, INMETRO, IECEx, GOST Cement, power generation, food processing, mineral processing, mining 5 • 4 ... 20 mA/ HART • PROFIBUS PA • FOUNDATION Fieldbus • SIMATIC PDM • AMS • SITRANS DTM/FDT for PACTware, Fieldcare, etc. CE, C-TICK, KC, FCC, Industry Canada, R&TTE ATEX, CSA, FM, INMETRO, IECEx, NEPSI, GOST Siemens FI 01 · 2012 5/203 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters Radar transmitters Radar Application Questionnaire Customer information Contact: Prepared By: Company: Date: Address: Notes on the Application: City: Zip/Postal Code: ) ( ) Fax: E-mail: Vessel Information SITRANS 5 Country: Phone: ( Sketch attached (supply sketch where possible) LR 400 Storage Solids Process Storage Liquids Reactor Area safety classification: (specify code required) m/ft Diameter: Height: Top: Atmosphere: m/ft Filling method: Pressure: (indicate all that apply) Flat Foam Steam Normal: Parabolic Dust Deposit (build-up) Maximum (relief): Conical Vapor Mounting connection (specify type) Critical Information Distance to sidewall: cm/in Mounting connection maximum temperature: °C/°F Max. temperature at electronics: °C/°F Stilling well or Still Pipe mounting: Yes No Nozzle Length: cm/in Nozzle Diameter: cm/in Stilling well diameter: cm/in Material Liquid Material being measured: Material temperature: Norm: Material surface: Flat Installation Power available: °C/°F Max: Turbulent Agitated Solid °C/°F Vortex Dielectric constant: Liquified gas er < 3 er > 3 Communications: HART ® /4 to 20 mA PROFIBUS PA FOUNDATION Fieldbus None Products recommended: © Siemens Milltronics Process Instruments Inc. 5/204 Siemens FI 01 · 2012 www.siemens.com/processautomation Form# 2-763R7 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS Probe LR ■ Overview ■ Configuration Installation min. 300 mm (1 ft) for every 3 m (10 ft) of vessel wall. beam angle 28° Mounting unit on vessel 5 SITRANS Probe LR is a 2-wire, 6 GHz pulse radar level transmitter for continuous monitoring of liquids and slurries in storage vessels with nominal pressure and temperature, to a range of 20 m (66 ft). • Uni-Construction polypropylene rod antenna standard • Easy installation and simple startup • Programming using infrared Intrinsically Safe handheld programmer, SIMATIC PDM or HART handheld communicator • Communication using HART • Patented Process Intelligence signal processing • Extremely high signal-to-noise ratio • Auto False-Echo Suppression of false echoes ■ Application The Probe LR is ideal for applications with chemical vapours, temperature gradients, vacuum or pressure, such as tank farms, chemical storage, digesters and long-range applications. SITRANS Probe LR has a range of 0.3 to 20 m (1 to 65 ft). Probe LR is designed for safe and simple programming using the Intrinsically Safe handheld programmer without having to open the instrument’s lid. It has a standard Uni-Construction polypropylene rod antenna that offers excellent chemical resistance and is hermetically sealed. The Uni-Construction antenna includes an internal, integrated shield that eliminates vessel nozzle interference. Conical Mounting on a manhole cover Flat Parabolic Mounting on a nozzle min. 10 (0.4) ■ Benefits min. 100 (4) SITRANS Probe LR shield length 100 (4) or 250 (10) standard lengths SITRANS Probe LR installation, dimensions in mm (inch) SITRANS Probe LR incorporates Process Intelligence signal processing. The Probe LR also has a high signal-to-noise ratio leading to improved reliability. Start-up is easy with as few as two parameters for basic operation. Programming is simple using SIMATIC PDM, HART handheld communicator or the Intrinsically Safe handheld programmer. • Key Applications: tank farms, chemical storage, wastewater wet well Siemens FI 01 · 2012 5/205 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS Probe LR ■ Technical specifications Mode of operation Power supply Pulse radar level measurement Frequency 5.8 GHz (North America 6.3 GHz) Certificates and approvals Measuring range 0.3 ... 20 m (1.0 ... 65 ft) General CSAUS/C, CE, FM, C-TICK Marine • Lloyd's Register of Shipping • ABS Type Approval FCC, Industry Canada and European (R&TTE), C-TICK Output Analog output 4 ... 20 mA Accuracy ± 0.02 mA Radio Span Proportional or inversely proportional Hazardous Communications HART • Europe ATEX II 1G EEx ia IIC T4 • USA Intrinsically Safe barrier required FM Class I, Div.1, Groups A,B,C,D; Class II, Div. 1, Groups E,F, G; Class III • Canada Intrinsically Safe barrier required CSA Class I, Div.1, Groups A,B,C,D; Class II, Div. 1, Group G; Class III • Brazil - INMETRO BR-Ex ia IIC T4 Performance (reference conditions) 5 • Nominal 24 V DC with max. 550 Ω, maximum 30 V DC • 4 ... 20 mA Measuring principle Accuracy ± the greater of 0.1% of range or 10 mm (0.4 inch) Influence of ambient temperature 0.003%/K Repeatability ± 5 mm (2 inch) Fail-safe mA signal programmable as high, low or hold (LOE) Rated operating conditions Programming Installation conditions Handheld programmer HART communicator 375 PC SIMATIC PDM Intrinsically safe Siemens handheld programmer (optional) Infrared receiver • Approvals (handheld programmer) ATEX II 1G EEx ia IIC T4 CSA and FM Class I, Div.1, Groups A,B,C,D, T6 at max. ambient Display (local) Multi-segment alphanumeric liquid crystal with bar graph (representing level) available in four languages • Location Indoor/outdoor Ambient conditions (enclosure) • Ambient temperature -40 ... +80 °C (-40 ... +176 °F) • Installation category I • Pollution degree 4 Medium conditions Dielectric constant εr εr > 1.6 (for εr < 3, use stillpipe) Vessel temperature -40 ... +80 °C (-40 ... +176 °F) Vessel pressure 3 bar g (43.5 psi g) Design Enclosure • Body construction PBT (Polybutylene Terephthalate) • Lid construction PEI (Polyether Imide) • Cable inlet 2 x M20x1.5 or 2 x ½" NPT with adapter Degree of protection Type 4X/NEMA 4X, Type 6/NEMA 6, IP67, IP68 Weight 1.97 kg (4.35 lb) Antenna • Material Polypropylene rod, hermetically sealed construction • Dimensions Standard 100 mm (4 inch) shield for maximum 100 mm (4 inch) nozzle or optional 250 mm (10 inch) long shield Process connections 1½" NPT [(Taper), ANSI/ASME B1.20.1] R 1½" [(BSPT), EN 10226] G 1½" [(BSPP), EN ISO 228-1] 5/206 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS Probe LR Selection and Ordering data C) SITRANS Probe LR 2-wire, 6 GHz pulse radar level transmitter for continuous monitoring of liquids and slurries in storage vessels with nominal pressure and temperature, to a range of 20 m (66 ft). Max. 3 bar g (43.5 psi g) pressure and 80 °C (176 °F) Enclosure/Cable inlet Plastic, (PBT), 2 x ½" NPT Plastic, (PBT), 2 x M20x1.5 Antenna type/Material - (max. 3 bar and 80 °C) Polyproylene Antenna 1½" NPT [(Taper), ANSI/ASME B1.20.1], c/w integral 100 mm shield R 1½" [(BSPT), EN 10226], c/w integral 100 mm shield G 1½" [(BSPP), EN ISO 228-1], c/w integral 100 mm shield 1½" NPT [(Taper), ANSI/ASME B1.20.1], c/w integral 250 mm shield R 1½" [(BSPT), EN 10226], c/w integral 250 mm shield G 1½" [(BSPP), EN ISO 228-1], c/w integral 250 mm shield Approvals General Purpose, CE, R&TTE, C-TICK General Purpose, CSAus/c, FM, FCC CSA Class I, Div 1, Groups A, B, C, D, Class II, Div. 1 Group G, Class III, FCC, Intrinsically Safe1) FM, Class I, II and III, Div 1, Groups A, B, C, D, E, F, G, FCC, Intrinsically Safe1) ATEX II 1G EEx ia IIC T4, R&TTE, C-TICK, Intrinsically Safe1) Communication/Output 4 ... 20 mA, HART 1) Order No. 7ML54307777 0 1 2 Order code Selection and Ordering data Further designs Please add "-Z" to Order No. and specify Order code(s). Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 27 characters) specify in plain text Y15 Test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and to ISO 9000 C11 Order No. Operating Instructions A B C D English C) 7ML1998-5HR02 French C) 7ML1998-5HR11 Spanish C) 7ML1998-5HR21 German Note: The Operating Instructions should be ordered as a separate item on the order. C) 7ML1998-5HR32 E This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. F Additional Operating Instructions Multi-language Quick Start manual C) 7ML1998-5QP81 Optional equipment A B C Handheld programmer, Intrinsically Safe, ATEX II 1G, Ex ia 7ML5830-2AH D HART modem/RS-232 (for use with a PC and SIMATIC PDM) D) 7MF4997-1DA E HART modem/USB (for use with a PC and SIMATIC PDM) D) 7MF4997-1DB 1 Barrier or Intrinsically Safe power supply required for Intrinsically Safe protection C) Subject to export regulations AL: N, ECCN: EAR99. One metallic cable gland M20x1.5, rated -40 ... +80 °C (-40 ... +176 °F) 7ML1930-1AP SITRANS RD100 Remote display - see Chapter 8 SITRANS RD200 Remote display - see Chapter 8 K) 7ML5750SITRANS RD500 web, datalogging, alarming, ethernet, and modem support for instrumentation 1AA00-0 see Chapter 8 Spare parts Plastic lid 7ML1830-1KB C) Subject to export regulations AL: N, ECCN: EAR99. D) Subject to export regulations AL: N, ECCN: EAR99H. K) Subject to export regulations AL: N, ECCN: 5A991X. Siemens FI 01 · 2012 5/207 5 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS Probe LR ■ Dimensional drawings ½" NPT cable entry (or alternatively M20 x 1.5) lid lid screws enclosure / electronics locking collar mounting thread 1½" NPT, R 1½" BSPT, 23 (0.9) G 1½" BSPP inactive shield length (internal) standard: 100 (4) optional: 250 (10) polypropylene rod antenna 103,5 (4) 134 (5.3) 139 (5.5) std. 115 (4.5) [optional 268 (10.5)] 5 std.: 273 (10.8) min. option: 423 (16.7) max. std.: 552 (21.7) min. option: 702 (27.6) max. 129 (5.1) SITRANS Probe LR, dimensions in mm (inch) ■ Schematics Hand Programmer Connect the wires to the terminals as shown: the polarity is identified on the terminal block. strain relief (or NPT cable inlet) SITRANS Probe LR Part number: 7ML5830-2AH Notes: - DC terminal shall be supplied from an SELV source in accordance with IEC-1010-1 Annex H. All field wiring must have insulation suitable for rated input voltages. Use shielded twisted pair cable (14-22 AWG) Separate cables and conduit may be required to conform to standard instrumentation wiring practices or electrical codes. SITRANS Probe LR connections 5/208 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR200 ■ Overview ■ Configuration Installation min. 300 mm (1 ft) for every 3 m (10 ft) of vessel wall. Note: • Beam angle is the width of the cone where the energy density is half of the peak energy density. • Beam angle for horn antenna dependent on horn size • The peak energy density is directly in front of and in line with the rod antenna. • There is a signal transmitted outside of the beam angle; therefore false targets may be detected. SITRANS LR200 is a 2-wire, 6 GHz pulse radar level transmitter for continuous monitoring of liquids and slurries in storage and process vessels including high temperature and pressure, to a range of 20 m (65 ft). beam angle 28° Mounting unit on vessel 5 ■ Benefits ■ Application SITRANS LR200’s unique design allows safe and simple programming using the Intrinsically Safe handheld programmer without having to open the instrument’s lid. It also features a built-in alphanumeric display in four languages. Conical Flat Parabolic Mounting unit on stilling well Mounting on a nozzle Orient front or back of device toward stillpipe slots. min. 10 (0.4) • Graphical local user interface (LUI) makes operation simple with plug-and-play setup using the intuitive Quick Start Wizard • LUI displays echo profiles for diagnostic support • Communication using HART or PROFIBUS PA • Process Intelligence signal processing for improved measurement reliability and Auto False-Echo Suppression of fixed obstructions • Programming using infrared Intrinsically Safe handheld programmer or SIMATIC PDM The SITRANS LR200 has a standard Uni-Construction polypropylene rod antenna that offers excellent chemical resistance and is hermetically sealed. The Uni-Construction antenna features an internal, integrated shield that eliminates vessel nozzle interference. Start-up is easy with as few as two parameters for basic operation. Installation is simplified as the electronics are mounted on a rotating head that swivels, allowing the instrument to line up with conduit or wiring connections or simply to adjust the position for easy viewing. SITRANS LR200 features patented Process Intelligence signal-processing technology for superior reliability. • Key Applications: liquid bulk storage tanks, process vessels with agitators, vaporous liquids, high temperatures, asphalt, digesters SITRANS LR200 installation, dimensions in mm (inch) Siemens FI 01 · 2012 5/209 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR200 ■ Technical specifications Mode of operation Design Measuring principle Radar level measurement Enclosure Frequency 5.8 GHz (North America 6.3 GHz) • Material Measuring range 0.3 ... 20 m (1.0 ... 65 ft) Aluminium, polyester powder coated • Cable inlet 2 x M20x1.5 or 2 x ½" NPT with adapter Degree of protection Type 4X/NEMA 4X, Type 6/ NEMA 6, IP67, IP68 Output • Analog output 4 ... 20 mA • Accuracy ± 0.02 mA • Span Proportional or inversely proportional Weight < 2 kg (4.4 lb) (polypropylene rod antenna) • Communications HART Optional: PROFIBUS PA (Profile 3.0, Class B) Display (local) Multi-segment alphanumeric liquid crystal with bar graph (representing level) available in four languages • Fail-safe Programmable as high, low or hold (Loss of Echo) Performance (according to reference conditions IEC60770-1) 5 • From end of antenna to 600 mm: 40 mm (1.57 inch) • Remainder of range: 10 mm (0.4 inch) or 0.1% of span (whichever is greater) Rated operating conditions Installation conditions • Location Indoor/outdoor Ambient conditions (enclosure) • Ambient temperature -40 ... +80 °C (-40 ... +176 °F) • Installation category I • Pollution degree 4 Medium conditions • Dielectric constant εr • Vessel temperature and pressure εr > 1.6 (for εr < 3, use waveguide antenna or stillpipe) Varies with connection type; see Pressure/Temperature curves for more information Antenna • Material Polypropylene rod, hermetically sealed construction, optional PTFE • Dimensions Standard 100 mm (4 inch) shield for maximum 100 mm (4 inch) nozzle, or optional 250 mm (10 inch) long shield • Optional rods, horn and waveguides Refer to SITRANS LR200 Antennas for optional rods, horns and waveguides Process connections • Process connection 1½" NPT [(Taper), ANSI/ASME B1.20.1] R 1½" [(BSPT), EN 10226], or G 1½" [(BSPP), EN ISO 228-1] (polypropylene rod antenna) • Flange connection Refer to SITRANS LR200 Antennas for more connections Power supply 4 ... 20 mA/HART - General Purpose, Non-incendive, Intrinsically Safe Nominal 24 V DC (max. 30 V DC) with max. 550 Ω - Flame proof, Increased safety, Explosion proof Nominal 24 V DC (max. 30 V DC) with max. 250 Ω PROFIBUS PA 5/210 Siemens FI 01 · 2012 • 10.5 mA • per IEC 61158-2 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR200 Certificates and approvals General CSAUS/C, CE, FM, C-TICK, KC Marine • Lloyd’s Register of Shipping • ABS Type Approval Radio FCC, Industry Canada and European (R&TTE), C-TICK Hazardous • Flame proof (Europe) ATEX II 1/2 G Ex dmbia IIC T4 • Increased safety (Europe) ATEX II 1/2 G Ex embia IIC T4 • Flameproof/Increased Safety (China) NEPSI Ex dmbia IIC T4/ Ex embia IIC T4 • Explosion proof (USA/Canada) CSA/FM, Class I, Div. 1, Groups A, B, C, D; Class II, Div. 1, Groups E, F, G; Class III, T4 • Intrinsically Safe (Europe) ATEX II 1G Ex ia IIC T4 • Intrinsically Safe (USA/Canada) CSA/FM, Class I, Div. 1, Groups A, B, C, D; Class II, Div. 1, Groups E, F, G; Class III, T4 • Non-incendive (USA) FM, Class I, Div. 2, Groups A, B, C, D, T5 • Intrinsically Safe (Australia) ANZEx Ex ia IIC T4 • Intrinsically Safe (International) IECEx Ex ia IIC T4 • Intrinsically Safe (Brazil) INMETRO BR Ex ia IIC T4 5 Programming • Intrinsically Safe Siemens handheld programmer - Approvals for handheld programmer Infrared receiver • Handheld communicator HART communicator 375 • SIMATIC PDM • AMS • PC • Display (local) IS model: ATEX II 1GD Ex ia IIC T4 Ga Ex iaD 20 T = 135 °C Ta = -20 ... +50 °C CSA/FM Class I, II, and III, Div. 1., Groups A, B, C, D, E, F, G, T6 Ta = 50 °C Multi-segment alphanumeric liquid crystal with bar graph (representing level) available in four languages Siemens FI 01 · 2012 5/211 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR200 Selection and Ordering data Order No. SITRANS LR200, Uni-Construction C) 7ML5422polypropylene rod antenna version 777 7 0 2-wire, 6 GHz pulse radar level transmitter for continuous monitoring of liquids and slurries in storage and process vessels including high temperature and pressure, to a range of 20 m (66 ft). Max. 3 bar g (43.5 psi g) pressure and 80 °C (176 °F) Enclosure/Cable inlet Aluminum, epoxy painted 2 x ½" NPT, Siemens LUI interface 2 x M20x1.5, Siemens LUI interface 5 Polypropylene antenna type (Max. 3 Bar pressure and 80 °C) 1½" NPT [(Taper), ANSI/ASME B1.20.1], c/w integral 100 mm shield R 1½" [(BSPT), EN 10226], c/w integral 100 mm shield G 1½" [(BSPP), EN ISO 228-1], c/w integral 100 mm shield 1½" NPT [(Taper), ANSI/ASME B1.20.1], c/w integral 250 mm shield R 1½" [(BSPT), EN 10226], c/w integral 250 mm shield G 1½" [(BSPP), EN ISO 228-1], c/w integral 250 mm shield Approvals General Purpose, CE, R&TTE, C-TICK, KC General Purpose, CSA, FM, Industry Canada, FCC Intrinsically Safe, CSA Class I, II, Div 1, Gr. A,B,C,D, E,F,G, Industry Canada 2 3 Order code Selection and Ordering data Further designs Please add "-Z" to Order No. and specify Order code(s). Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 27 characters); specify in plain text Y15 Test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and to ISO 9000 C11 Namur NE43 compliant, device preset to failsafe < 3.6 mA1) N07 Order No. Operating Instructions for HART/mA device English A C) 7ML1998-5JP02 C) 7ML1998-5JP32 German Note: The Operating Instructions should be ordered as a separate line item on the order. B C C) 7ML1998-5XC82 Multi-language Quick Start manual This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. D E Operating Instructions for PROFIBUS PA device F English C) 7ML1998-5JR02 C) 7ML1998-5JR32 German Note: The Operating Instructions should be ordered as a separate line item on the order. A B C C) 7ML1998-5XD82 Multi-language Quick Start manual This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. Intrinsically Safe, FM Class I, II, Div 1, Gr. A,B,C,D, E,F,G, FCC Intrinsically Safe, IECEx/ANZEx/ATEX II 1G Ex ia IIC T4, INMETRO BR-Ex ia IIC T4, CE, R&TTE, C-TICK, KC Non incendive, FM Class I, Div 2, Gr. A,B,C,D, FCC1) D Handheld programmer, Intrinsically safe, EEx ia C) 7ML1930-1BK F HART modem/RS-232 (for use with a PC and SIMATIC PDM) D) 7MF4997-1DA Increased Safety, ATEX II 1/2G Ex embia IIC T4, CE, R&TTE, C-TICK, KC2)3) Flame Proof, ATEX II 1/2G Ex dmbia IIC T4, CE, R&TTE, C-TICK, KC3) Explosion Proof, CSA/FM Class I, II, III, Gr. A,B,C,D,E,F,G, Industry Canada, FCC1)3) Communication/Output PROFIBUS PA 4 ... 20 mA, HART, startup at < 3.6 mA G HART modem/USB (for use with a PC and SIMATIC PDM) D) 7MF4997-1DB 1) Available with enclosure option 2 only 2) Available with enclosure option 3 only 3) Available with communication option 3 only C) Subject to export regulations AL: N, ECCN: EAR99. E Accessories H J 2 3 One metallic cable gland M20x1.5, rated -40 ... +80 °C (-40 ... +176 °F), HART2) 7ML1930-1AP One metallic cable gland M20x1.5, rated -40 ... +80 °C (-40 ... +176 °F), PROFIBUS PA2) 7ML1930-1AQ One general purpose polymeric cable gland M20x1.5, rated -20 ... + 80°C (-40 ... +176 °F) 7ML1930-1AM SITRANS RD100 Remote display - see Chapter 8 SITRANS RD200 Remote display - see Chapter 8 K) 7ML5750SITRANS RD500 web, datalogging, alarming, ethernet, and modem support for instrumentation 1AA00-0 see Chapter 8 1) 2) Available with communication option 3 only Product shipped with plastic cable gland, rated to -20 °C. If -40 °C rating required, then metallic cable gland is recommended. C) Subject to export regulations AL: N, ECCN: EAR99. D) Subject to export regulations AL: N, ECCN: EAR99H. K) Subject to export regulations AL: N, ECCN: 5A991X. 5/212 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR200 Selection and Ordering data SITRANS LR200, Flange Adapter, C) Sanitary Version 2-wire, 6 GHz pulse radar level transmitter for continuous monitoring of liquids and slurries in storage and process vessels including high temperature and pressure, to a range of 20 m (66 ft). Antenna material (uses antenna adapter) PTFE, one piece rod antenna UHMW-PE, one piece rod antenna Process connection Sanitary fitting clamp Configuration/Connection size 2" connection, rod antenna only 3" connection, rod antenna only 4" connection, rod antenna only Antenna extension No extension Mounting Clamp No mounting clamp Mounting clamp included, not available with Pressure rating option 0 Enclosure/Cable inlet Aluminum, Epoxy painted 2 x ½" NPT, Siemens LUI interface 2 x M20x1.5, Siemens LUI interface Communication/Output PROFIBUS PA 4 ... 20 mA, HART, startup at < 3.6 mA Approvals General Purpose, CE1) General Purpose, CSAUS/C, FM, for North America only2) CSA Class I and II, Div. I, Groups A, B, C, D, G, for North America only, Intrinsically Safe with suitable barrier2) FM, Class I and II, Div. I, Groups A, B, C, D, E, F, G, for North America only, Intrinsically Safe with suitable barrier2) ATEX II 1G EEx ia IIC T4, Intrinsically Safe with suitable barrier1) FM, Class I, Div. 2, Groups A, B, C, D, FCC 6.3 GHz, for North America only (no barrier required)3) ATEX II 1/2 G EEx emia IIC T4 (no barrier required)1)4)5) ATEX II 1/2 G EEx dmia IIC T4 (no barrier required)1)5) CSA/FM Class I, II and III, Div. 1, Groups A, B, C, D, E, F, G (no barrier required)2)3)5) Order No. 7ML5424- Selection and Ordering data 77 7 77 - 777 7 Please add "-Z" to Order No. and specify Order code(s). 0 1 A A B C Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 27 characters); specify in plain text Y15 Test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and to ISO 9000 C11 Inspection Certificate Type 3.1 per EN 10204 C12 Namur NE43 compliant, device preset to failsafe < 3.6 mA1) N07 0 0 1 C) C) English C) 7ML1998-5JP02 German Note: The Operating Instructions should be ordered as a separate line item on the order. C) 7ML1998-5JP32 C) 7ML1998-5XC82 Multi-language Quick Start manual This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. 2 3 Operating Instructions for PROFIBUS PA device B C C) A B C) C English C) 7ML1998-5JR02 German Note: The Operating Instructions should be ordered as a separate line item on the order. C) 7ML1998-5JR32 C) 7ML1998-5XD82 Multi-language Quick Start manual This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. Accessories C) D E C) F C) 7ML1930-1BK HART modem/RS-232 (for use with a PC and SIMATIC PDM) D) 7MF4997-1DA HART modem/USB (for use with a PC and SIMATIC PDM) D) 7MF4997-1DB One metallic cable gland M20x1.5, rated -40 ... +80 °C (-40 ... +176 °F), HART2) 7ML1930-1AP One metallic cable gland M20x1.5, rated -40 ... +80 °C (-40 ... +176 °F), PROFIBUS PA2) 7ML1930-1AQ H J SITRANS RD100 Remote display - see Chapter 8 G C) Handheld programmer, Intrinsically safe, EEx ia SITRANS RD200 Remote display - see Chapter 8 0 1 K) 7ML5750SITRANS RD500 web, datalogging, alarming, ethernet, and modem support for instrumentation 1AA00-0 see Chapter 8 Includes European Radio approval (R&TTE), 5.8 GHz, C-TICK Includes Radio approval FCC, 6.3 GHz 3) Available with enclosure option 2 only 4) Available with enclosure option 3 only 5) Available with communication option C only Sanitary fitting clamps C) Subject to export regulations AL: N, ECCN: EAR99. 1) 2) Order No. Operating Instructions for HART/mA device Pressure rating Rating per Pressure/Temperature curves in Manual 0.5 bar g (7.25 psi g) maximum 1) Order code Further designs 2", 304 stainless steel 7ML1830-1HD 3", 304 stainless steel 7ML1830-1HE 4", 304 stainless steel 7ML1830-1HF 2) Available with communication option C only Product shipped with plastic cable gland, rated to -20 °C. If -40 °C rating required, then metallic cable gland is recommended. C) Subject to export regulations AL: N, ECCN: EAR99. D) Subject to export regulations AL: N, ECCN: EAR99H. K) Subject to export regulations AL: N, ECCN: 5A991X. Siemens FI 01 · 2012 5/213 5 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR200 t 5 Selection and Ordering data D) SITRANS LR200, Flange Adapter/PTFE Rod Antenna Version 2-wire, 6 GHz pulse radar level transmitter for continuous monitoring of liquids and slurries in storage and process vessels including high temperature and pressure, to a range of 20 m (66 ft). Antenna material (uses antenna adapter) PTFE, uses antenna adapter and additional process connection below Process connection (refer to Pressure/Temperature curves in Operating Instructions) Flanges (316L stainless steel) DN 50 PN 16, Type A, flat faced DN 80 PN 16, Type A, flat faced DN 100 PN 16, Type A, flat faced DN 150 PN 16, Type A, flat faced 2" ASME 150 lb, flat faced 3" ASME 150 lb, flat faced 4" ASME 150 lb, flat faced 6" ASME 150 lb, flat faced DN 50 PN 40, flat faced DN 80 PN 40, flat faced DN 100 PN 40, flat faced DN 150 PN 40, flat faced 2" ASME 300 lb, flat faced, available with Pressure rating option 1 only 3" ASME 300 lb, flat faced 4" ASME 300 lb, flat faced 6" ASME 300 lb, flat faced JIS DN 50 10K JIS DN 80 10K JIS DN 100 10K JIS DN 150 10K (Note: Flange bolting patterns and facings dimensionally correspond to the applicable ASME B16.5, or EN 1092-1, or JIS B 2220 standard.) Threaded connection (316L stainless steel) 1½" NPT [(Taper), ANSI/ASME B1.20.1] 2" NPT [(Taper), ANSI/ASME B1.20.1] R 1½" [(BSPT), EN 10226] R 2" [(BSPT), EN 10226] G 1½" [(BSPP), EN ISO 228-1] G 2" [(BSPP), EN ISO 228-1] Antenna extensions or Inactive shield length No antenna extension 50 mm (2 inch) extension, PTFE 100 mm (4 inch) extension, PTFE 100 mm (4 inch) extension, 316L stainless steel shield1) 150 mm (6 inch) extension, 316L stainless steel shield1) 200 mm (8 inch) extension, 316L stainless steel shield1) 250 mm (10 inch) extension, 316L stainless steel shield1) Process seal/gasket Integral Gasket, for flat faced flange process connections only, not for Antenna extension options 3 ... 6 FKM O-ring, not available for combination of flat faced flanges with Antenna extension options 0, 1 or 2 Enclosure/Cable inlet Aluminum, Epoxy painted C) 2 x ½" NPT, Siemens LUI interface C) 2 x M20x1.5, Siemens LUI interface Communication/Output PROFIBUS PA 4 ... 20 mA, HART, startup at < 3.6 mA 5/214 Siemens FI 01 · 2012 Order No. 7ML542377 7 77 - 777 7 1 AA BA CA DA FB GB HB JB AC BC CC DC FD GD HD JD AE BE CE DE Selection and Ordering data Order No. D) 7ML5423SITRANS LR200, Flange Adapter/PTFE Rod Antenna Version 77 7 77 - 777 7 2-wire, 6 GHz pulse radar level transmitter for continuous monitoring of liquids and slurries in storage and process vessels including high temperature and pressure, to a range of 20 m (66 ft). Approvals General Purpose, CE2) A General Purpose, CSAUS/C, B 3) FM, for North America only CSA Class I and II, Div. I, C Groups A, B, C, D, G, for North America only, 3) Intrinsically Safe with suitable barrier FM, Class I and II, Div. I, D Groups A, B, C, D, E, F, G, for North America only, 3) Intrinsically Safe with suitable barrier ATEX II 1G EEx ia IIC T4, E Intrinsically Safe with suitable barrier2) FM, Class I, Div. 2, F Groups A, B, C, D, FCC 6.3 GHz, 3)4) for North America only (no barrier required) ATEX II 1/2 G EEx emia IIC T4 G (no barrier required)2)5)6) ATEX II 1/2 G EEx dmia IIC T4 H (no barrier required)2)6) CSA/FM Class I, II and III, Div. 1, J Groups A,B, C, D, E, F, G (no barrier required)2)4)6) Pressure rating Rating per Pressure/Temperature curves in manual 0 0.5 bar g (7.25 psi g) maximum 1 1) 2) 3) 4) 5) 6) LA MA LC MC LE ME Available with process connection options BA, CA, DA, GB, HB, JB, BC, CC, DC, GD, HD, JD, BE, CE, DE, MA, MC, ME only Includes European Radio approval (R&TTE), 5.8 GHz, C-TICK Includes Radio approval FCC, 6.3 GHz Available with enclosure option 2 only Available with enclosure option 3 only Available with communication option C only C) Subject to export regulations AL: N, ECCN: EAR99. D) Subject to export regulations AL: N, ECCN: EAR99H. 0 1 2 3 4 5 6 0 1 2 3 B C © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR200 Order code Selection and Ordering data Further designs Please add "-Z" to Order No. and specify Order code(s). Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 16 characters); specify in plain text Y15 Test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and to ISO 9000 C11 Inspection Certificate Type 3.1 per EN 10204 C12 Namur NE43 compliant, device preset to failsafe < 3.6 mA1) N07 Order No. Operating Instructions for HART/mA device English C) 7ML1998-5JP02 C) 7ML1998-5JP32 German Note: The Operating Instructions should be ordered as a separate line item on the order. C) 7ML1998-5XC82 Multi-language Quick Start manual This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. 5 Operating Instructions for PROFIBUS PA device English C) 7ML1998-5JR02 German Note: The Operating Instructions should be ordered as a separate line item on the order. C) 7ML1998-5JR32 C) 7ML1998-5XD82 Multi-language Quick Start manual This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. Accessories Handheld programmer, Intrinsically safe, EEx ia C) 7ML1930-1BK HART modem/RS-232 (for use with a PC and SIMATIC PDM) D) 7MF4997-1DA HART modem/USB (for use with a PC and SIMATIC PDM) D) 7MF4997-1DB One metallic cable gland M20x1.5, rated -40 ... +80 °C (-40 ... +176 °F), HART2) 7ML1930-1AP One metallic cable gland M20x1.5, rated -40 ... +80 °C (-40 ... +176 °F), PROFIBUS PA2) 7ML1930-1AQ Antenna, rod, PTFE 7ML1830-1HC Antenna extension, 50 mm (2 inch) PTFE 7ML1830-1CH Antenna extension, 100 mm (4 inch) PTFE 7ML1830-1CG SITRANS RD100 Remote display - see Chapter 8 SITRANS RD200 Remote display - see Chapter 8 K) 7ML5750SITRANS RD500 web, datalogging, alarming, ethernet, and modem support for instrumentation 1AA00-0 see Chapter 8 1) Available with communication option 3 only Product shipped with plastic cable gland, rated to -20 °C. If -40 °C rating required, then metallic cable gland is recommended. C) Subject to export regulations AL: N, ECCN: EAR99. 2) D) Subject to export regulations AL: N, ECCN: EAR99H. K) Subject to export regulations AL: N, ECCN: 5A991X. Siemens FI 01 · 2012 5/215 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR200 Selection and Ordering data C) SITRANS LR200, Flange adapter/Horn Antenna version 2-wire, 6 GHz pulse radar level transmitter for continuous monitoring of liquids and slurries in storage and process vessels including high temperature and pressure, to a range of 20 m (66 ft). Antenna material (uses antenna adapter) 316L stainless steel with PTFE cone emitter 316L stainless steel with PTFE cone emitter and purge connection with 1/8" NPT inlet1) Sliding waveguide system with 1000 mm (40 inch) waveguide1)2) Process connection (refer to Pressure/Temperature curves on specification sheets) Flanges (316L stainless steel) DN 50 PN 16, Type A, flat faced1) DN 80 PN 16, Type A, flat faced DN 100 PN 16, Type A, flat faced DN 150 PN 16, Type A, flat faced DN 200 PN 16, Type A, flat faced DN 80 PN 10/16 DIN EN1092-1 form B13) DN 100 PN 10/16 DIN EN1092-1 form B13) DN 150 PN 10/16 DIN EN1092-1 form B13) DN 200 PN 16 DIN EN1092-1 form B13) 5 Order No. 7ML54257 7 7 77 - 777 7 0 1 2 Enclosure/Cable inlet Aluminum, Epoxy painted 2 x ½" NPT, Siemens LUI interface 2 x M20x1.5, Siemens LUI interface AA BA CA DA EA BF CF DF 2" ASME 150 lb, flat faced1) 3" ASME 150 lb, flat faced 4" ASME 150 lb, flat faced 6" ASME 150 lb, flat faced 8" ASME 150 lb, flat faced EF FB GB HB JB KB DN 50 PN 40, flat faced1)3) DN 80 PN 40, flat faced3) DN 100 PN 40, flat faced3) DN 200 PN 40, flat faced3) AC BC CC EC DN 80 PN 25/40 DIN EN1092-1 form B13) DN 100 PN 25/40 DIN EN1092-1 form B13) DN 150 PN 25/40 DIN EN1092-1 form B13) 2" ASME 300 lb, flat faced1)3) 3" ASME 300 lb, flat faced3) 4" ASME 300 lb, flat faced3) CG DG EG FD GD HD 10K1) JIS DN 50 JIS DN 80 10K JIS DN 100 10K JIS DN 150 10K JIS DN 200 10K (Note: Flange bolting patterns and facings dimensionally correspond to the applicable ASME B16.5, or EN 1092-1, or JIS B 2220 standard.) Communication/Output PROFIBUS PA 4 ... 20 mA, HART, startup at < 3.6 mA 5/216 Siemens FI 01 · 2012 Selection and Ordering data Order No. C) 7ML5425SITRANS LR200, Flange adapter/Horn Antenna version 77 7 77 - 777 7 2-wire, 6 GHz pulse radar level transmitter for continuous monitoring of liquids and slurries in storage and process vessels including high temperature and pressure, to a range of 20 m (66 ft). Process seal/gasket FKM (-40 ... +200 °C) 0 Nitrile (-40 ... +60 °C), 1 sliding waveguide sytems only FFKM (-35 ... +200 °C) 2 Horn size/Waveguide options 80 mm (3 inch) horn4) 100 mm (4 inch) horn4) 150 (6 inch) mm horn 200 (8 inch) mm horn 100 mm (4 inch) horn with 100 mm (4 inch) waveguide extension4) 100 mm (4 inch) horn with 150 mm (6 inch) waveguide extension4) 100 mm (4 inch) horn with 200 mm (8 inch) wave-guide extension4) AE BE CE DE EE B C D E F G H 100 mm (4 inch) horn with 250 mm (10 inch) waveguide extension4) J 150 mm (6 inch) horn with 100 mm (4 inch) waveguide extension 150 mm (6 inch) horn with 150 mm (6 inch) waveguide extension 150 mm (6 inch) horn with 200 mm (8 inch) waveguide extension 150 mm (6 inch) horn with 250 mm (10 inch) waveguide extension 200 mm (8 inch) horn with 100 mm (4 inch) waveguide extension 200 mm (8 inch) horn with 150 mm (6 inch) waveguide extension K 200 mm (8 inch) horn with 200 mm (8 inch) waveguide extension 200 mm (8 inch) horn with 250 mm (10 inch) waveguide extension Waveguide only - Waveguide length 500 mm ... 3000 mm (in 1 mm increments) (Add order code Y01 and plain text: "waveguide length ... mm inch) 1 2 2 3 L M N P Q R S T © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR200 Selection and Ordering data Order No. C) 7ML5425SITRANS LR200, Flange adapter/Horn Antenna version 7 7 7 77 - 777 7 2-wire, 6 GHz pulse radar level transmitter for continuous monitoring of liquids and slurries in storage and process vessels including high temperature and pressure, to a range of 20 m (66 ft). Approvals General Purpose, CE5) A General Purpose, CSAUS/C, B FM, for North America only6) CSA Class I and II, Div. I, C Groups A, B, C, D, G, for North America only, Intrinsically Safe with suitable barrier6) Order code Selection and Ordering data Further designs Please add "-Z" to Order No. and specify Order code(s). Inactive custom shield lengths: Enter the total length of the inactive shield in plain text description (in 1 mm increments). Y01 Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 16 characters); specify in plain text Y15 Test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and to ISO 9000 C11 Inspection Certificate Type 3.1 per EN 10204 C12 Namur NE43 compliant, device preset to failsafe < 3.6 mA1) N07 FM, Class I and II, Div. I, Groups A, B, C, D, E, F, G, for North America only, Intrinsically Safe with suitable barrier6) ATEX II 1G EEx ia IIC T4, Intrinsically Safe with suitable barrier5) FM, Class I, Div. 2, Groups A, B, C, D, for North America only (no barrier required)6)7) D F English C) 7ML1998-5JP02 G German Note: The Operating Instructions should be ordered as a separate line item on the order. C) 7ML1998-5JP32 ATEX II 1/2 G EEx emia IIC T4 (no barrier required)5)8)9) ATEX II 1/2 G EEx dmia IIC T4 (no barrier required)5)9) CSA/FM Class I, II and III, Div. 1, Groups A B, C, D, E, F, G (no barrier required)6)7)9) Pressure rating Rating per Pressure/Temperature curves in manual 0.5 bar g (7.25 psi g) maximum 1) 2) 3) 4) 5) 6) 7) 8) 9) Available with pressure rating option 1 only Maximum Process Temperature 60 °C (140 °F) Available with Antenna Material option 0 and 1 only For stillpipe applications only Includes European Radio approval (R&TTE), 5.8 GHz, C-TICK Includes Radio approval FCC, 6.3 GHz Available with enclosure option 2 only Available with enclosure option 3 only Available with communication option 2 only E Order No. Operating Instructions for HART/mA device H C) 7ML1998-5XC82 Multi-language Quick Start manual This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. J 0 1 Operating Instructions for PROFIBUS PA device English C) 7ML1998-5JR02 German Note: The Operating Instructions should be ordered as a separate line item on the order. C) 7ML1998-5JR32 C) 7ML1998-5XD82 Multi-language Quick Start manual This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. Accessories C) Subject to export regulations AL: N, ECCN: EAR99. Handheld programmer, Intrinsically safe, EEx ia C) 7ML1930-1BK D) Subject to export regulations AL: N, ECCN: EAR99H. HART modem/RS-232 (for use with a PC and SIMATIC PDM) D) 7MF4997-1DA HART modem/USB (for use with a PC and SIMATIC PDM) D) 7MF4997-1DB One metallic cable gland M20x1.5, rated -40 ... +80 °C (-40 ... +176 °F), HART2) 7ML1930-1AP One metallic cable gland M20x1.5, rated -40 ... +80 °C (-40 ... +176 °F), PROFIBUS PA3) 7ML1930-1AQ SITRANS RD100 Remote display - see Chapter 8 SITRANS RD200 Remote display - see Chapter 8 K) 7ML5750SITRANS RD500 web, datalogging, alarming, ethernet, and modem support for instrumentation 1AA000 see Chapter 8 1) 2) Available with communication option 2 only Product shipped with plastic cable gland, rated to -20 °C. If -40 °C rating required, then metallic cable gland is recommended. 3) Available with enclosure option 2 only C) Subject to export regulations AL: N, ECCN: EAR99. D) Subject to export regulations AL: N, ECCN: EAR99H. K) Subject to export regulations AL: N, ECCN: 5A991X. Siemens FI 01 · 2012 5/217 5 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR200 ■ Dimensional drawings SITRANS LR200 with Polypropylene Shielded Rod Antenna PTFE Rod Antenna, Threaded Threaded Connection PTFE Rod, external shield ½" NPT cable entry (or alternatively M20 x 1.5 cable gland) Nameplate Nameplate Threaded cover 187 (7.4) 154 (6) Reference point AISI 316, 2" NPT, R 2" (BSPT) or G 2" (BSPP) 185 (7.3) Enclosure/ Electronics 158 (6.1) PTFE antenna Locking ring 412 (16.3) Reference point Std. 296 (11.7) min. Option: 446 (17.6) max. 5 Mounting thread 187 (7.4) Reference point AISI 316, 17 2" NPT, (0.67) R 2" (BSPT) or G 2" (BSPP) Antenna shield (inactive length) AISI 316 18 (0.7) S.L. Active antenna (PTFE) L Shield Length (S.L.): min. 100 (4) (customer specified) Overall Length (L): 374 (14.7) plus shielded length Shield length (internal): Standard: 100 (4) Optional: 250 (10) Polypropylene rod antenna Std. 575 (22.6) min. Option: 725 (28.5) max. Horn Antenna with Flat Faced Flange enclosure/electronics Nameplate 187 (7.4) Locking ring Reference point Flange Ø80 (3) horn Waveguide Antenna with Flat Faced Flange Sliding Waveguide 13 (5.16) 100 (4) 225.8 (8.89) 325.1 (12.79) 150 (6) 200 (8) Nameplate Nameplate 187 (7.4) Reference point 187 (7.4) Sanitary Rod Antenna Reference point 40 (1.6) 40 (1.6) Nameplate Sliding flange 187 (7.4) 41.4 (1.69) Reference point 1000 (40.8) Waveguide 131 (5.16) 100 (4) 150 (6) 76.2 (3.0) SITRANS LR200, dimensions in mm (inch) 5/218 20 (0.8) variable min: 100 (4) max: 3000 (123) Siemens FI 01 · 2012 200 (8) 225.8 (8.89) 406 (16) nominal 325.1 (12.8) Clamp (optional) © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR200 ■ Schematics Hand Programmer Connect the wires to the terminals as shown: the polarity is identified on the terminal block. gland Shield for HART and PROFIBUS PA Instrinsically Safe versions only. Part number: 7ML1930-1BK Notes: 1. 2. 3. 4. 5 DC terminal shall be supplied from an SELV source in accordance with IEC 1010-1 Annex H. All field wiring must have insulation suitable for rated input voltages. Use shielded twisted pair cable (14 to 22 AWG) for HART version. Separate cables and conduit may be required to conform to standard instrumentation wiring practices or electrical codes. SITRANS LR200 connections Siemens FI 01 · 2012 5/219 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR200 Antennas ■ Integration Horn with waveguide extension. Used for high temperature isolation, long standpipes, and clearing tank obstructions. 5 Flat faced flange connection with PTFE rod antenna. Shielded rod antenna with a stainless steel shield eliminates standpipe interference. Various lengths available. Sanitary rod connection for food applications. 2", 3", or 4" sizes available. Waveguide antenna for low dielectric products. Custom lengths available. Sliding waveguide antenna, typically for digester applications that include an isolation valve between the instrument and the vessel. Sanitary clamps and ferrules (shown respectively) are available for sanitary connection types (only for ambient pressure applications). SITRANS LR200 with flange adapter for connection to optional antennas. Antenna configurations for SITRANS LR200 ■ Technical specifications Antenna Types Flat Faced Flange with Shielded Rod Rod Connection type Flat faced flange nominal pipe sizes 50, 80, 100, 150 mm (2, 3, 4, 6 inch) Threaded 2" NPT, R 2" Sanitary fitting clamp (BSPT), G 2" (BSPP) or 50, 80, 100 mm flat faced flange (2, 3, 4 inch) sizes nominal pipe sizes 80, 100 mm (3, 4 inch) Flat faced flange nominal pipe sizes 50, 80, 100, 150 mm (2, 3, 4, 6 inch) Flat faced flange nominal pipe sizes 50, 80, 100, 150 mm (2, 3, 4, 6 inch) Wetted parts PTFE PTFE, 316L stainless steel, FKM o-ring UHME-PE or PTFE 316L stainless steel PTFE, FKM o-ring 316L stainless steel PTFE, FKM o-ring Extensions 50 or 100 mm (2 or 4 inch) PTFE or UHMW-PE 100, 150, 200 or 250 mm (4, 6, 8 or 10 inch) standard shield length N/A use waveguide for two sections (max.) can extensions to 6 m (20 ft) be connected together long Max. overall length: 3 m (9.8 ft) Dielectric constant >3 >3 >3 >3 variable 41 cm (16.3 inch) variable with extension variable Insertion length (max.) 41 cm (16.3 inch) Sanitary Rod Horn (4", 6", 8" sizes (1 piece construction) available) Waveguide > 1.6 Purging option (liquid or gas) No No No Yes Yes Sliding waveguide option for digesters1) Yes No No Yes N/A Weight2) 6.5 kg (14.3 lb) 5.0 kg (11 lb) 5.0 kg (11 lb) 7.5 kg (16.5 lb) 8.0 kg (17.6 lb) 1 m (39 inch) length 1) 2) Maximum pressure 0.5 bar g at 60 °C (7.25 psi g at 140 °F) Not including extensions, includes SITRANS LR200 and smallest process connection 5/220 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR200 ■ Characteristic curves Ambient temperature (°C) Maximum Flange and Process Temperatures versus Allowable Ambient Temperature 90 80 70 60 50 Polypropylene rod 40 PTFE rod/ horn antenna 30 20 10 0 0 20 40 60 80 100 120 140 160 180 200 220 Process Flange Surface Temperature (°C) SITRANS LR200 Ambient/Process Flange Surface Temperature Curve 5 Siemens FI 01 · 2012 5/221 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR200 PTFE Rod Antenna with Integral Gasket 150# and PN 16 Sizes Flange Series 22452, 316 Stainless Steel, Flat Face 16.0 Pressure (bar, gauge) 14.0 (A) (B) 12.0 10.0 (C) 8.0 6.0 4.0 (A) 22452 50 mm/2" nom. 2.0 (B) 22452 80 mm/3" nom. 0.0 -40 -20 (C) 22452 100 mm/4" nom. 0 20 40 60 80 100 120 140 160 180 200 Temperature (°C) Horn Antenna and/or Wave Guide with PTFE Ermitter 150# and PN 16 Sizes Flange Series 22452, 316 Stainless Steel, Flat Face 5 16.0 (E) Pressure (bar, gauge) 14.0 (D) 12.0 10.0 (F) 8.0 6.0 (D) 22452 80 mm/3" nom. (G) 4.0 (E) 22452 100 mm/4" nom. 2.0 (F) 22452 150 mm/6" nom. 0.0 -50 (G) 22452 200 mm/8" nom. 0 50 100 Temperature (°C) 150 200 Threaded Process and Sanitary Process Connections 1.5" & 2" NPT, BSP, & G Sanitary Tri-clamp 2", 3", & 4" 40.0 Pressure (bar, gauge) 35.0 30.0 UHMW-PE is limited to 80 °C, it can be used to 120 °C for short (3 hrs) durations at ambient pressure, no stress applied to the antenna. 25.0 20.0 15.0 10.0 (I) (H) 1,5" and 2", Thread connection (J) (H) (I) UHMW-PE, Sanitary antenna 5.0 0.0 -50 (J) PTFE, Sanitary antenna 0 50 100 Temperature (°C) 150 200 SITRANS LR200 Process Pressure/Temperature derating curves 5/222 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR200 Specials SITRANS LR200 Specials SITRANS LR200 Specials Order No. SITRANS LR200 PROFIBUS PA Aluminum Enclosure Kit with electronics and covers (7ML5422, 7ML5423, 7ML5424, 7ML5425), calibrated for use with standard rod antenna SITRANS LR200 aluminum enclosure C) A5E01483420 with board stack, LUI display, 5.8 GHz, M20 cable inlet, approval option E, with PROFIBUS PA communication, no process connection. See note 5. SITRANS LR200 aluminum enclosure C) A5E01483440 with board stack, LUI display, 5.8 GHz, M20 cable inlet, approval option A, with PROFIBUS PA communication, no process connection. See note 5. SITRANS LR200 aluminum enclosure C) A5E01483456 with board stack, LUI display, 6.3 GHz, M20 cable inlet, approval option C, with PROFIBUS PA communication, no process connection. See note 5. Order No. SITRANS LR200 aluminum enclosure C) A5E03617085 with board stack, LUI display, 5.8 GHz, NPT cable inlet, approval option A, with HART communication start-up at < 3.6 mA, no process connection. See note 5. SITRANS LR200 aluminum enclosure C) A5E03617086 with board stack, LUI display, 6.3 GHz, NPT cable inlet, approval option B, with HART communication start-up at < 3.6 mA, no process connection. See note 5. SITRANS LR200 aluminum enclosure C) A5E03617087 with board stack, LUI display, 5.8 GHz, NPT cable inlet, approval option C, with HART communication start-up at < 3.6 mA, no process connection. See note 5. SITRANS LR200 aluminum enclosure C) A5E03617088 with board stack, LUI display, 6.3 GHz, NPT cable inlet, approval option E, with HART communication start-up at < 3.6 mA, no process connection. See note 5. SITRANS LR200 Horn Antenna Kits with mounting screws (no emitter supplied) 5 SITRANS LR200 aluminum enclosure C) A5E01483547 with board stack, LUI display, 6.3 GHz, NPT cable inlet, approval option C, with PROFIBUS PA communication, no process connection. See note 5. SITRANS LR200 aluminum enclosure C) A5E01483559 with board stack, LUI display, 5.8 GHz, NPT cable inlet, approval option E, with PROFIBUS PA communication, no process connection. See note 5. SITRANS LR200 HART aluminum enclosure kit with electronics and covers (7ML5422, 7ML5423, 7ML5424, 7ML5425), calibrated for use with standard rod antenna SITRANS LR200 aluminum enclosure C) A5E02956419 with board stack, LUI display, 5.8 GHz, M20 cable inlet, approval option A, with HART communication start-up at < 3.6 mA, no process connection. See note 5. SITRANS LR200 aluminum enclosure C) A5E02956420 with board stack, LUI display, 5.8 GHz, M20 cable inlet, approval option E, with HART communication start-up at < 3.6 mA, no process connection. See note 5. SITRANS LR200 aluminum enclosure C) A5E02956421 with board stack, LUI display, 5.8 GHz, M20 cable inlet, approval option G, with HART communication start-up at < 3.6 mA, no process connection. See note 5. SITRANS LR200 aluminum enclosure C) A5E02956422 with board stack, LUI display, 5.8 GHz, M20 cable inlet, approval option H, with HART communication start-up at < 3.6 mA, no process connection. See note 5. 80 mm (3 inch) horn antenna kit PBD-25500K02A 100 mm (4 inch) horn antenna kit PBD-25500K03A 150 mm (6 inch) horn antenna kit PBD-25500K05A 200 mm (8 inch) horn antenna kit PBD-25500K07A SITRANS LR200 Extension Kits for Horn Antenna with mounting screws 100 mm (4 inch) extension kit for horn antenna PBD-25501K0100A 150 mm (6 inch) extension kit for horn antenna PBD-25501K0150A 200 mm (8 inch) extension kit for horn antenna PBD-25501K0200A 250 mm (10 inch) extension kit for horn antenna PBD-25501K0250A 500 mm (20 inch) extension kit for horn antenna PBD-25501K0500A 1000 mm (40 inch) extension kit for horn antenna PBD-25501K1000A SITRANS LR200 Flanged Rod Antenna Kit with 316L SS flat faced flanges Flanged PTFE rod antenna kit, 2" ASME, 150 lb. See drawing 51003 on http://www.siemens.com/radar. See notes 1 and 4. PBD51003K020AAAA Flanged PTFE rod antenna kit, DN 50 PN16. See drawing 51003 on http://www.siemens.com/radar. See notes 1 and 4. PBD51003K050AJAA Flanged PTFE rod antenna kit, JIS 10K DN 50. See drawing 51003 on http://www.siemens.com/radar. See notes 1 and 4. PBD51003K050AOAA Siemens FI 01 · 2012 5/223 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR200 Specials SITRANS LR200 Specials SITRANS LR200 Specials Order No. SITRANS LR200 PTFE Rod Antenna Kit with 316L SS 1½" pipe thread process connection 5 Order No. SITRANS LR200 PTFE Rod Antenna Kit (100 mm shield) with 316L SS 2" pipe thread process connection PTFE rod antenna kit, 1½" NPT 316L SS Process Connection, FKM O-ring; See drawing 51004 on http://www.siemens.com/radar. See note 4. PBD-51004K1AAA PTFE rod antenna kit, R 1½" (BSPT), EN 10226 316L SS Process Connection, FKM O-ring; See drawing 51004 on http://www.siemens.com/radar. See note 4. PBD-51004K2AAA PTFE rod antenna kit, 1½" G 316L SS Process Connection, FKM O-ring; See drawing 51004 on http://www.siemens.com/radar. See note 4. PBD-51004K3AAA SITRANS LR200 PTFE Rod Antenna Kit with 316L SS 2" pipe thread process connection PTFE rod antenna shielded kit, 2" NPT 316L SS Process Connection, FKM O-ring, 100 mm 316L SS shield. See drawing 51002 on http://www.siemens.com/radar. See notes 3 and 4. PBD51002K0100AAA PTFE rod antenna shielded kit, R 2" (BSPT), EN 10226 316L SS Process Connection, FKM O-ring, 100 mm 316L SS shield. See drawing 51002 on http://www.siemens.com/radar. See notes 3 and 4. PBD51002K0100BAA PTFE rod antenna shielded kit, 2" G 316L SS Process Connection, FKM O-ring, 100 mm 316L SS shield. See drawing 51002 on http://www.siemens.com/radar. See notes 3 and 4. PBD51002K0100CAA SITRANS LR200 Horn Antenna Kit with 316L SS flat faced flange, with PTFE emitter (without waveguide) PTFE rod antenna kit, 2" NPT 316L SS Process Connection, FKM O-ring; See drawing 51005 on http://www.siemens.com/radar. See note 4. PBD-51005K1AAA PTFE rod antenna kit, R 2" (BSPT), EN 10226 316L SS Process Connection, FKM O-ring; See drawing 51005 on http://www.siemens.com/radar. See note 4. PBD-51005K2AAA PTFE rod antenna kit, 2" G 316L SS Process Connection, FKM O-ring; See drawing 51005 on http://www.siemens.com/radar. See note 4. PBD-51005K3AAA 5/224 Siemens FI 01 · 2012 Horn antenna kit, 2" ASME 316L SS flange 3" horn, PTFE emitter; See notes 1 and 4. PBD51006K020AAAA Horn antenna kit, 2" ASME 316L SS flange 4" horn, PTFE emitter; See notes 1 and 2. PBD51006K020AABA Horn antenna kit, 2" ASME 316L SS flange 6" horn, PTFE emitter; See notes 1 and 2. PBD51006K020AACA Horn antenna kit, 2" ASME 316L SS flange 8" horn, PTFE emitter; See notes 1 and 2. PBD51006K020AADA Horn antenna kit, DN 50 PN 16 316L SS flange 80 mm horn, PTFE emitter; See notes 1 and 2. PBD51006K050AJAA Horn antenna kit, DN 50 PN 16 316L SS flange 100 mm horn, PTFE emitter; See notes 1 and 2. PBD51006K050AJBA Horn antenna kit, DN 50 PN 16 316L SS flange 150 mm horn, PTFE emitter; See notes 1 and 2. PBD51006K050AJCA Horn antenna kit, DN 50 PN 16 316L SS flange 200 mm horn, PTFE emitter; See notes 1 and 2. PBD51006K050AJDA © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR200 Specials SITRANS LR200 Specials SITRANS LR200 Specials Order No. Order No. SITRANS LR200 Sanitary Rod Antenna with Sanitary Fitting Clamp Flange mounting and bushing. See drawing 51010 on PTFE paste http://www.siemens.com/radar Cable gland Kit, PTFE paste, Tube, 250 mL. See note 5. (Sanitary Fitting Clamps not included) C) PBD-51036065 One polymeric cable gland M20x1.5, rated -20 ... +80 °C (-4 ... +176 °F) for General Purpose and ATEX EEx e 7ML1930-1AN PTFE sanitary rod antenna kit, 2" mounting connection. See note 4. PBD-51010K1AA One metallic cable gland M20x1.5, rated -40 ... +80 °C (-40 ... +176 °F), HART 7ML1930-1AP PTFE sanitary rod antenna kit, 3" mounting connection. See note 4. PBD-51010K2AA 7ML1930-1AQ PTFE sanitary rod antenna kit, 4" mounting connection. See note 4. PBD-51010K3AA One metallic cable gland M20x1.5, rated -40 ... +80 °C (-40 ... +176 °F), PROFIBUS PA UHMW-PE sanitary rod antenna kit, 2" mounting connection. See note 4. PBD-51010K1AB UHMW-PE sanitary rod antenna kit, 3" mounting connection. See note 4. PBD-51010K2AB UHMW-PE sanitary rod antenna kit, 4" mounting connection). See note 4. PBD-51010K3AB C) Subject to export regulations AL: N, ECCN: EAR99. SITRANS LR200 PTFE flanged rod antenna kit with 316L SS shield and 316L SS flat faced flange PTFE shielded rod antenna kit, flanged, 3" ASME 150 lb 316L SS flange, 100 mm 316L SS shield. See notes 1 and 4. PBD51014K0100AAA PTFE shielded rod antenna kit, flanged, DN 80 PN 16 316L SS flange, 100 mm 316L SS shield. See notes 1 and 4. PBD51014K0100EJA PTFE shielded rod antenna kit, flanged, 3" ASME 150 lb 316L SS flange, 150 mm 316L SS shield. See notes 1 and 4. PBD51014K0150AAA PTFE shielded rod antenna kit, flanged, DN 80 PN 16 316L SS flange, 150 mm 316L SS shield. See notes 1 and 4. PBD51014K0150EJA PTFE shielded rod antenna kit, flanged, 3" ASME 150 lb 316L SS flange, 200 mm 316L SS shield. See notes 1 and 4. PBD51014K0200AAA PTFE shielded rod antenna kit, flanged, DN 80 PN 16 316L SS flange, 200 mm 316L SS shield. See notes 1 and 4. PBD51014K0200EJA PTFE shielded rod antenna kit, flanged, 3" ASME 150 lb 316L SS flange, 250 mm 316L SS shield. See notes 1 and 4. PBD51014K0250AAA PTFE shielded rod antenna kit, flanged, DN 80 PN 16 316L SS flange, 250 mm 316L SS shield. See notes 1 and 4. PBD51014K0250EJA Please contact [email protected] for special requests. 1) Available in flange sizes including ASME, DIN and JIS: please contact [email protected] 2) Available with no pressure rating 3) Available in other shield lengths: please contact [email protected] 4) Available with Pressure rating; serial number of original unit required with completed Application Questionnaire found on page 5/204 Siemens FI 01 · 2012 5/225 5 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR250 ■ Overview ■ Configuration Installation Note: • Beam angle is the width of the cone where the energy density is half of the peak energy density. • The peak energy density is directly in front of and in line with the horn antenna. • There is a signal transmitted outside of the beam angle; therefore false targets may be detected. Mounting unit on bypass Orient front or back of device toward vent. 19° Mounting unit on stilling well Orient front or back of device toward stillpipe slots. ■ Benefits • Graphical local user interface (LUI) makes operation simple with plug-and-play setup using the intuitive Quick Start Wizard • LUI displays echo profiles for diagnostic support • 25 GHz high frequency allows for small antennas for easy mounting in nozzles • Insensitive to mounting location and obstructions, and less sensitive to nozzle interference • Short blanking distance for improved minimum measuring range to 50 mm (2 inch) from the end of the antenna • Communication using HART or PROFIBUS PA, or FOUNDATION Fieldbus • Process Intelligence signal processing for improved measurement reliability and Auto False-Echo Suppression of fixed obstructions • Programming using infrared Intrinsically Safe handheld programmer or over a network using SIMATIC PDM, Emerson AMS, or Field Device Tools, such as PACTware or Fieldcare via SITRANS DTM • Suitable for use in Ssafety related systems in accordance with IEC 61508/61511 (SIL-2) Use largest horn size possible in pipe. Mounting unit on vessel Mounting on a nozzle ■ Application min. 10 (0.4) 5 SITRANS LR250 is a 2-wire, 25 GHz pulse radar level transmitter for continuous monitoring of liquids and slurries in storage and process vessels including high temperature and pressure, to a range of 20 m (66 ft). beam width: 1.5 horn = 19° 2.0 horn = 15° 3.0 horn = 10° 4.0 horn = 8° SITRANS LR250 includes a graphical local user interface (LUI) that improves setup and operation by including an intuitive Quick Start Wizard, and echo profile displays for diagnostic support. Startup is easy using the Quick Start wizard with a few parameters required for basic operation. The 25 GHz frequency creates a narrow, focused beam allowing for smaller antenna options and decreasing sensitivity to obstructions. SITRANS LR250’s unique design allows safe and simple programming using the Intrinsically Safe handheld programmer without saving to open the instrument’s lid. SITRANS LR250 measures superbly on low dielectric media, and in small vessels, as well as tall and narrow vessels. • Key Applications: liquid bulk storage tanks, process vessels with agitators, vaporous liquids, high temperatures, low dielectric media 5/226 Siemens FI 01 · 2012 SITRANS LR250 installation, dimensions in mm (inch) © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR250 ■ Technical specifications Antenna Mode of operation Measuring principle Radar level measurement Frequency K-band (25.0 GHz) Minimum measuring range 50 mm (2 inch) from end of antenna Maximum measuring range 20 m (65 ft), antenna dependent Output HART Version 5.1 • Analog output 4 ... 20 mA • Accuracy ± 0.02 mA • Fail-safe • Programmable as high low or hold (loss of echo) • NE 43 programmable PROFIBUS PA: Profile 3.1 • Function blocks 2 Analog Input (AI) FOUNDATION Fieldbus H1 • Functionality Basic or LAS • Version ITK 5.2.0 • Function blocks 2 Analog Input (AI) Performance (according to reference conditions IEC60770-1) Maximum measured error Influence of ambient temperature • Material 316L stainless steel [optional alloy N06022/2.4602 (Hastelloy C-22 or equivalent)] • Dimensions (nominal horn sizes) Standard 1.5" (40 mm), 2" (48 mm), 3" (75 mm), 4" (95 mm) horn and optional 100 mm (4 inch) horn extension Process connections • Process connection 1½" or 2" NPT [(Taper), ANSI/ASME B1.20.1] R 1½" or 2" [(BSPT), EN 10226] G 1½" or 2" [(BSPP), EN ISO 228-1] • Flange connection 2", 3", 4" (ANSI 150, 300 lb), 50, 80, 100 mm (PN 16, 40, JIS 10K) Power supply 4 ... 20 mA/HART Nominal 24 V DC (max. 30 V DC) with max. 550 Ω PROFIBUS PA • 15 mA • per IEC 61158-2 FOUNDATION Fieldbus • 20.0 mA • per IEC 61158-2 5 mm (0.2 inch) Certificates and approvals < 0.003 %/K General CSAUS/C, CE, FM, NE 21, C-TICK, KC Radio FCC, Industry Canada and Europe ETSI EN 302-372, C-TICK Rated operating conditions Installation conditions • Location Indoor/outdoor Ambient conditions (enclosure) • Ambient temperature -40 ... +80 °C (-40 ... +176 °F) • Installation category I • Pollution degree 4 Medium conditions Dielectric constant εr > 1.6, antenna and application dependent Process temperature -40 ... +200 °C (-40 ... +392 °F) (at process connection with FKM o-ring) -20 ... +200 °C (-4 ... +392 °F) (at process connection with FFKM o-ring) Process pressure 5 Up ... 40 bar g (580 psi g), process connection and temperature dependent. See Pressure/Temperature curves for more information Hazardous • Intrinsically Safe (Europe) ATEX II 1G EEx ia IIC T4 ATEX II 1D EEx tD A20 IP67 T90°C • Intrinsically Safe (China) NEPSI Ex ia IIC T4/DIP A20 TA T90°C IP67 • Non-sparking/ Energy Limited (Europe) ATEX II 3G EEx nA/nL IIC T4 Gc • Non-sparking/ Energy Limited (China) NEPSI Ex nA/nL IIC T4 • Intrinsically Safe (Canada/USA) CSA/FM Class I, Div. 1, Groups A, B, C, D; Class II, Div. 1, Groups E, F, G; Class III T4 • Non-incendive (Canada/USA) CSA/FM Class I, Div. 2, Groups A, B, C, D T5 • Intrinsically Safe (International) IECEx Ex ia IIC T4, Ex tD A20 IP67 T90°C • Intrinsically Safe (Brazil) INMETRO Br-Ex ia IIC T4 • Flame Proof (International/Europe) IECEx/ATEX II 1/2 GD, 1D, 2D, Ex dmbia IIC T4 Ga/Gb, Ex tD A20 IP67 T90°C • Explosion Proof (Brazil) INMETRO Br-Ex dmbia IIC T4 • Increased Safety (International/Europe) IECEx/ATEX II 1/2 GD, 1D, 2D, Ex embia IIC T4 Ga/Gb, Ex tD A20 IP67 T90°C • Increased Safety (Brazil) INMETRO Br-Ex embia IIC T4 • Explosion Proof (Canada/USA) CSA/FM Class I, Div. 1, Groups A, B, C, D; Class II, Div. 1, Groups E, F, G; Class III T4 • Increased Safety/ Flameproof (China) Ex dmbia IIC T4/ Ex embia IIC T4/ DIP A20 TA, T90°C IP67 Design Enclosure • Material Aluminium, polyester powdercoated • Cable inlet 2 x M20x1.5 or 2 x ½" NPT Degree of protection Type 4X/NEMA 4X, Type 6/ NEMA 6, IP67, IP68 Weight < 3 kg (6.6 lb) 3.75 mm (1½") threaded connection with 1½" horn antenna Display (local) Graphic local user interface including quick start wizard and echo profile display Siemens FI 01 · 2012 5/227 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR250 Marine • Lloyd’s Register of Shipping • ABS Type Approval • Bureau Veritas Functional Safety SIL-2 suitable in accordance with IEC 61508/61511 Programming • Intrinsically Safe Siemens handheld programmer Infrared receiver • Approvals for handheld programmer IS model: ATEX II 1 GD Ex ia IIC T4 Ga Ex ia D 20 T135 °C Ta = -20 ... +50 °C CSA/FM Class I, II, III, Div. 1., Groups A, B, C, D, E, F, G, T6 Ta = 50 °C IECEx SIR 09.0073 Handheld communicator HART communicator 375/475 PC • SIMATIC PDM • Emerson AMS • SITRANS DTM (for connection into FDT, such as PACTware or Fieldcare) Display (local) Graphic local user interface including quick start wizard and echo profile displays 5 5/228 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR250 Selection and Ordering data C) SITRANS LR250 2-wire, 25 GHz pulse radar level transmitter for continuous monitoring of liquids and slurries in storage and process vessels including high temperature and pressure, to a range of 20 m (66 ft). Ideal for small vessels and low dielectric media. Process Connection and Antenna Material 316L (1.4435 or 1.4404) stainless steel, PTFE emitter, FKM seal1) 316L (1.4435 or 1.4404) stainless steel, PTFE emitter, FFKM seal1) Hastelloy C-22/2.4602 (or equivalent), PTFE emitter, FKM seal2) Order No. 7ML5431- Hastelloy C-22/2.4602 (or equivalent), PTFE emitter, FFKM seal2) Process Connection Type Threaded connection 316L 1½" NPT (ASME B1.20.1) (tapered thread)3) R 1½" [(BSPT), EN 10226-1] (tapered thread)3) G 1½" [(BSPP), EN ISO 228-1] (parallel thread)3) 3 7 7 7 7 0 - 777 7 0 1 2 AA AB AC AD AE AF 2" NPT (ASME B1.20.1) (tapered thread) R 2" [(BSPT), EN 10226-1] (tapered thread) G 2" [(BSPP), EN ISO 228-1] (parallel thread) Flanged connection 316L 2" Class 150 ASME B16.5 flat faced4) 3" Class 150 ASME B16.5 flat faced4) 4" Class 150 ASME B16.5 flat faced4) 2" Class 300 ASME B16.5 flat faced4) 3" Class 300 ASME B16.5 flat faced4) 4" Class 300 ASME B16.5 flat faced4) BA BB BC CA CB CC DN 50 PN 16 EN 1092-1 Type A flat faced4) DN 80 PN 16 EN 1092-1 Type A flat faced4) DN 100 PN 16 EN 1092-1 Type A flat faced4) DN 50 PN 40 EN 1092-1 Type A flat faced4) DN 80 PN 40 EN 1092-1 Type A flat faced4) DN 100 PN 40 EN 1092-1 Type A flat faced4) DA DB DC EA EB EC 50A 10K JIS B 2220 flat faced4) 80A 10K JIS B 2220 flat faced4) 100A 10K JIS B 2220 flat faced4) FA FB FC DN 50 PN 16 DIN EN1092-1 Type B1 raised face DN 80 PN 16 DIN EN1092-1 Type B1 raised face DN 100 PN 16 DIN EN1092-1 Type B1 raised face DN 150 PN 16 DIN EN1092-1 Type B1 raised face DN 50 PN 40 DIN EN1092-1 Type B1 raised face DN 80 PN 40 DIN EN1092-1 Type B1 raised face GA GB GC GD HA HB DN 100 PN 40 DIN EN1092-1 Type B1 raised face DN 150 PN 40 DIN EN1092-1 Type B1 raised face HC HD Selection and Ordering data Order No. C) 7ML5431SITRANS LR250 2-wire, 25 GHz pulse radar level transmitter for con- 7 7 7 7 0 - 7 7 7 7 tinuous monitoring of liquids and slurries in storage and process vessels including high temperature and pressure, to a range of 20 m (66 ft). Ideal for small vessels and low dielectric media. Flanged connection Hastelloy C 2" Class 150 ASME B16.5 raised faced4) JA 3" Class 150 ASME B16.5 raised faced4) JB 4" Class 150 ASME B16.5 raised faced4) JC 2" Class 300 ASME B16.5 raised faced4) 3" Class 300 ASME B16.5 raised faced4) 4" Class 300 ASME B16.5 raised faced4) DN 50 PN 16 EN 1092-1 Type A raised faced4) DN 80 PN 16 EN 1092-1 Type A raised faced4) DN 100 PN 16 EN 1092-1 Type A raised faced4) JD JE JF KA KB KC DN 50 PN 40 EN 1092-1 Type A raised faced4) DN 80 PN 40 EN 1092-1 Type A raised faced4) DN 100 PN 40 EN 1092-1 Type A raised faced4) 50A 10K JIS B 2220 raised faced4) 80A 10K JIS B 2220 raised faced4) 100A 10K JIS B 2220 raised faced4) KD KE KF LA LB LC DN 50 PN 16 DIN EN1092-1 Type B1 raised face DN 80 PN 16 DIN EN1092-1 Type B1 raised face DN 100 PN 16 DIN EN1092-1 Type B1 raised face DN 150 PN 16 DIN EN1092-1 Type B1 raised face DN 50 PN 40 DIN EN1092-1 Type B1 raised face DN 80 PN 40 DIN EN1092-1 Type B1 raised face MA MB MC MD ME MF DN 100 PN 40 DIN EN1092-1 Type B1 raised face DN 150 PN 40 DIN EN1092-1 Type B1 raised face MG MH Communication/Output PROFIBUS PA 4 ... 20 mA, HART, startup at < 3.6 mA FOUNDATION Fieldbus Enclosure/Cable inlet Aluminum, Epoxy painted 2 x ½" NPT 2 x M20x1.5 5 1 2 3 0 1 Antenna (Note: Please use largest horn size possible) 1½" horn 2" horn (fits 2" ASME or DN 50 nozzles) 3" horn (fits 3" ASME or DN 80 nozzles) 4" horn (fits 4" ASME or DN 100 nozzles) 1½" horn with 100 mm extension5) 2" horn with 100 mm extension A B C D E F 3" horn with 100 mm extension 4" horn with 100 mm extension Hastelloy C22 (or equivalent) 2" horn (fits 2" ASME or DN 50 nozzles) 3" horn (fits 3" ASME or DN 80 nozzles) 4" horn (fits 4" ASME or DN 100 nozzles) G H 2" horn (fits 2" ASME or DN 50 nozzles) with 100 mm extension 3" horn (fits 3" ASME or DN 80 nozzles) with 100 mm extension 4" horn (fits 4" ASME or DN 100 nozzles) with 100 mm extension M Siemens FI 01 · 2012 J K L N P 5/229 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR250 Selection and Ordering data Order No. C) 7ML5431SITRANS LR250 2-wire, 25 GHz pulse radar level transmitter for con- 7 7 7 7 0 - 7 7 7 7 tinuous monitoring of liquids and slurries in storage and process vessels including high temperature and pressure, to a range of 20 m (66 ft). Ideal for small vessels and low dielectric media. Approvals General Purpose, CE, CSA, FM, FCC, R&TTE, A C-TICK, KC 5 Intrinsically Safe, CSA/FM Class I, II, III, Div. 1, Groups A, B, C, D, E, F, G, Industry Canada FCC B Intrinsically Safe, IECEx/ATEX II 1 GD Ex ia IIC T4, Ex tD A20 IP67 T90°C, INMETRO Br-Ex ia IIC T4, CE, R&TTE, C-TICK, KC C Non-incendive, CSA/FM Class I, Div. 2, Groups A, B, C, D, FCC D Non-sparking, Energy Limited, ATEX II 3G Ex nA/nL IIC T4, CE, R&TTE, C-TICK, KC E Increased Safety, IECEx/ATEX II 1/2 GD Ex embia IIC T4, Ex tD A20 IP67 T90°C, INMETRO Br-Ex ia IIC T4, CE, R&TTE, C-TICK, KC5) F Flame Proof, IECEx/ATEX II 1/2 GD Ex dmbia IIC T4, Ex tD A20 IP67 T90°C, INMETRO Br-Ex ia IIC T4, CE, R&TTE, C-TICK, KC5) G Explosion Proof CSA/FM Class I, II, III, Div. 1, Gr. A, B, C, D, E, F, G, Industry Canada FCC5) H Pressure rating Rating per Pressure/Temperature curves in manual 0.5 bar g (7.25 psi g) maximum 1) 2) 3) 4) 5) 0 1 Available with process connection options AA to HD & Antenna Versions A to H only Available with process connection options JA to MH & Antenna Versions J to P only Available For antenna versions A and E only, max. range 10 m (32.8 ft), dk > 3 Siemens Milltronics type flange (flange bolting patterns and facings dimensionally correspond to the applicable ASME B16.5, or EN 1092-1, or JIS B 2220 standard), see operating instructions for details Applicable with communication option 2 only C) Subject to export regulations AL: N, ECCN: EAR99. 5/230 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR250 Selection and Ordering data Order code Order code Selection and Ordering data Further designs Accessories Please add "-Z" to Order No. and specify Order code(s). Handheld programmer, Intrinsically safe, EEx ia C) 7ML1930-1BK HART modem/RS-232 (for use with a PC and SIMATIC PDM) D) 7MF4997-1DA HART modem/USB (for use with a PC and SIMATIC PDM) D) 7MF4997-1DB Plug M12 with mating Connector1)2)3) A50 Plug 7/8" with mating Connector2)3)4) A55 Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 27 characters); specify in plain text Y15 Test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and to ISO 9000 C11 Acceptance test certificate 3.1 of EN 10204 C12 Functional Safety - SIL-2 suitable in accordance with IEC 61508/615113) 5) One metallic cable gland M20x1.5, rated -40 ... +80 °C (-40 ... +176 °F), HART (two are required) 7ML1930-1AP One metallic cable gland M20x1.5, rated -40 ... +80 °C (-40 ... +176 °F), PROFIBUS PA and FOUNDATION Fieldbus (two are required)6) 7ML1930-1AQ C20 FDA approved FKM o-ring for 2" G (BSPP) process connections -28 ... 80 °C (-28 ... 176 °F) 7ML1830-3AN Namur NE43 compliant, device preset to failsafe < 3.6 mA5) N07 SITRANS RD100 Remote display - see Chapter 8 Operating Instructions for HART/mA device Order No. English C) 7ML1998-5JE03 C) 7ML1998-5JE33 German Note: The Operating Instructions should be ordered as a separate line item on the order. C) 7ML1998-5QX82 Multi-language Quick Start manual This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. SITRANS RD200 Remote display - see Chapter 8 K) 7ML5750SITRANS RD500 web, datalogging, alarming, ethernet, and modem support for instrumentation 1AA00-0 see Chapter 8 1) 2) 3) 4) 5) 6) Operating Instructions for PROFIBUS PA device English C) 7ML1998-5JF03 C) 7ML1998-5JF33 German Note: The Operating Instructions should be ordered as a separate line item on the order. Available with enclosure option 1 only To be used with communication options 1 and 3 only. Connector has IP67 rating. Available with approvals options A, B, C, D, and E only Available with enclosure option 0 only Applicable to communication option 2 only For use with communication option 1 and 3 only 5 C) Subject to export regulations AL: N, ECCN: EAR99. D) Subject to export regulations AL: N, ECCN: EAR99H. K) Subject to export regulations AL: N, ECCN: 5A991X. C) 7ML1998-5XE82 Multi-language Quick Start manual This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. Operating Instructions for FOUNDATION Fieldbus device English C) 7ML1998-5KL01 German Note: The Operating Instructions should be ordered as a separate line item on the order. C) 7ML1998-5KL31 C) 7ML1998-5XN81 Multi-language Quick Start manual This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. Siemens FI 01 · 2012 5/231 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR250 ■ Characteristic curves Ambient temperature (°C) Maximum Flange and Process Temperatures versus Allowable Ambient Temperature 90 80 70 60 50 40 30 20 10 0 0 20 40 60 80 100 120 140 160 180 200 220 Process Flange Surface Temperature (°C) 5 SITRANS LR250 Ambient/Process Flange Surface Temperature Curve 5/232 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR250 ■ Dimensional drawings Flanged SITRANS LR250 enclosure/ electronics ½" NPT cable entry (or alternatively, M20 cable gland) nameplate 187 (7.4) 50 (2.0) threaded cover retaining collar flange sensor reference point horn process device tag horn O.D. 5 Threaded 185 (7.3) 109 (4.3) 154 (6.1) optional 100 (3.93) horn extension A 28 (1.1) D C B 281 (11.1) retaining collar sensor reference point process device tag horn horn O.D. Nominal Horn Size 121 (4.8) 158 (6.2) enclosure/ electronics horn O.D. Horn O.D. Horn Height Beam Angle Measurement Range 40 (1.5) 39.8 (1.57) A 135 (5.3) 19 degrees 10 m (32.8 ft) 50 (2) 47.8 (1.88) B 166 (6.55) 15 degrees 20 m (65.6 ft) 80 (3) 74.8 (2.94) C 199 (7.85) 10 degrees 20 m (65.6 ft) 100 (4) 94.8 (3.73) D 254 (10) 8 degrees 20 m (65.6 ft) SITRANS LR250, dimensions in mm (inch) Siemens FI 01 · 2012 5/233 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR250 ■ Schematics Connect the wires to the terminals as shown: the polarity is identified on the terminal block. Gland 5 Hand Programmer Shield for HART, PROFIBUS PA , and FOUNDATION Fieldbus Instrinsically Safe versions only. Part number: 7ML1930-1BK Notes: 1. DC terminal shall be supplied from a source providing electrical isolation between the input and output, to meet the applicable safety requirements of IEC 61010-1. 2. All field wiring must have insulation suitable for rated input voltages. 3. Use shielded twisted pair cable (14 to 22 AWG) for HART version. 4. Separate cables and conduit may be required to conform to standard instrumentation wiring practices or electrical codes. SITRANS LR250 connections 5/234 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR250 Specials SITRANS LR250 Specials SITRANS LR250 Specials Order No. Order No. SITRANS LR250 horn version enclosure with board C) A5E02956320 stack, M20 cable inlet, approval option E, with HART communication start-up at < 3.6 mA, no process connection SITRANS LR250 horn version enclosures (PROFIBUS PA models) LR250 horn version enclosure with board stack, C) A5E01156836 NPT cable inlet, approval option A, with PROFIBUS PA communication, no process connection LR250 horn version enclosure with board stack, C) A5E01156838 M20 cable inlet, approval option A, with PROFIBUS PA communication, no process connection LR250 horn version enclosure with board stack, C) A5E01156839 NPT cable inlet, approval option B, with PROFIBUS PA communication, no process connection LR250 horn version enclosure with board stack, C) A5E01156841 M20 cable inlet, approval option B, with PROFIBUS PA communication, no process connection LR250 horn version enclosure with board stack, C) A5E01156843 NPT cable inlet, approval option C, with PROFIBUS PA communication, no process connection LR250 horn version enclosure with board stack, C) A5E01156844 M20 cable inlet, approval option C, with PROFIBUS PA communication, no process connection LR250 horn version enclosure with board stack, C) A5E01156846 M20 cable inlet, approval option C, with PROFIBUS PA communication, no process connection LR250 horn version enclosure with board stack, C) A5E01156848 M20 cable inlet, approval option D, with PROFIBUS PA communication, no process connection SITRANS LR250 horn version enclosure with board C) A5E02956322 stack, M20 cable inlet, approval option F, with HART communication start-up at < 3.6 mA, no process connection SITRANS LR250 horn version enclosure with board C) A5E02956323 stack, M20 cable inlet, approval option G, with HART communication start-up at < 3.6 mA, no process connection LR250 horn version enclosure with board stack, NPT cable inlet, approval option A, with HART communication start-up at < 3.6 mA, no process connection C) A5E03441096 LR250 horn version enclosure with board stack, NPT cable inlet, approval option B, with HART communication start-up at < 3.6 mA, no process connection C) A5E03441097 LR250 horn version enclosure with board stack, NPT cable inlet, approval option D, with HART communication start-up at < 3.6 mA, no process connection C) A5E03441098 LR250 horn version enclosure with board stack, NPT cable inlet, approval option H, with HART communication start-up at < 3.6 mA, no process connection C) A5E03441099 5 SITRANS LR250 horn antenna and extension kits SITRANS LR250 horn version enclosures (FOUNDATION Fieldbus models) 38 mm (1.5 inch) horn antenna kit, 1.5 inch Process Connections only C) A5E01151539 100 mm (4 inch) horn antenna extension kit, 1.5 inch Process Connections only LR250 horn version enclosure with board stack, M20 cable inlet, approval option C, with FOUNDATION Fieldbus communication, no process connection C) A5E02654608 LR250 horn version enclosure with board stack, NPT cable inlet, approval option A, with FOUNDATION Fieldbus communication, no process connection C) A5E02653792 LR250 horn version enclosure with board stack, M20 cable inlet, approval option A, with FOUNDATION Fieldbus communication, no process connection C) A5E02653793 LR250 horn version enclosure with board stack, NPT cable inlet, approval option C, with FOUNDATION Fieldbus communication, no process connection C) A5E02654606 A5E01151553 50 mm (2 inch) stainless steel 316L horn antenna C) A5E01151569 kit 75 mm (3 inch) stainless steel 316L horn antenna C) A5E01151571 kit 100 mm (4 inch) stainless steel 316L horn antenna C) A5E01151573 kit SITRANS LR250 horn version enclosures (< 3.6 mA start-up HART) 100 mm (4 inch) horn antenna extension kit, 50 mm (2 inch), 75 mm (3 inch) and 100 mm (4 inch) process connection C) A5E01151577 50 mm (2 inch) horn antenna kit, Hastelloy C-22 J) A5E01151584 75 mm (3 inch) horn antenna kit, Hastelloy C-22 J) A5E01151585 100 mm (4 inch) horn antenna kit, Hastelloy C-22 J) A5E01151587 5 Dupont 1Gr Polyback, PTFE grease kit C) A5E01151626 LR250 lid with O-ring A5E02465410 C) Subject to export regulations AL: N, ECCN: EAR99. J) Subject to export regulations AL: 9I999, ECCN: EAR99. Please contact [email protected] for special requests. SITRANS LR250 horn version enclosure with board C) A5E02956317 stack, M20 cable inlet, approval option A, with HART communication start-up at < 3.6 mA, no process connection SITRANS LR250 horn version enclosure with board C) A5E02956319 stack, M20 cable inlet, approval option C, with HART communication start-up at < 3.6 mA, no process connection Siemens FI 01 · 2012 5/235 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR250 threaded PVDF antenna ■ Overview 5 ■ Benefits SITRANS LR250 with threaded PVDF antenna is a 2-wire, 25 GHz pulse radar level transmitter for continuous monitoring of liquids and slurries in storage and process vessels including corrosives or aggresive materials, to a range of 10 m (32.8 ft). • Fully insulated PVDF antenna design for use in chemical and sanitary environments where aggressive and corrosive materials are used • Cost effective replacement for transmitters made of exotic materials • Graphical local user interface (LUI) makes operation simple with plug-and-play setup using the intuitive Quick Start Wizard • LUI displays echo profiles for diagnostic support • 25 GHz high frequency and 2" (50 mm) process connection/antenna allow for easy mounting in nozzles • Insensitive to mounting location and obstructions, and less sensitive to nozzle interference • Short blanking distance for improved minimum measuring range to 50 mm (2 inch) from the end of the horn • Communication using HART or PROFIBUS PA, or FOUNDATION Fieldbus • Process Intelligence signal processing for improved measurement reliability and Auto False-Echo Suppression of fixed obstructions • Programming using infrared Intrinsically Safe handheld programmer or over a network using SIMATIC PDM, Emerson AMS, or Field Device Tools, such as PACTware or Fieldcare via SITRANS DTM. • Suitable for use in Safety Related Systems in accordance with IEC 61508/61511 (SIL-2) ■ Application SITRANS LR250 includes a graphical local user interface (LUI) that improves setup and operation by including an intuitive Quick Start Wizard, and echo profile displays for diagnostic support. Startup is easy using the Quick Start wizard with a few parameters required for basic operation. The 25 GHz frequency creates a narrow, focused beam allowing for smaller antenna options and decreasing sensitivity to obstructions. SITRANS LR250’s unique design allows safe and simple programming using the Intrinsically Safe handheld programmer without having to open the instrument’s lid. SITRANS LR250 measures superbly in small vessels and in tanks/vessels up to 10 m (32 ft) on materials with dk > 3. • Key Applications: liquid bulk storage tanks, process vessels with agitators, vaporous liquids, temperatures to 80 °C (176 °F), corrosive and aggressive materials, media with dielectric (dk) ≥ 3 (application dependent) 5/236 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR250 threaded PVDF antenna ■ Configuration Installation Note: • Beam angle is the width of the cone where the energy density is half of the peak energy density. • The peak energy density is directly in front of and in line with the antenna. • There is a signal transmitted outside of the beam angle; therefore false targets may be detected. Mounting unit on bypass Orient front or back of device toward vent. Mounting unit on stilling well 5 Orient front or back of device toward stillpipe slots. Mounting on a nozzle min. 10 (0.4) Mounting unit on vessel 19° SITRANS LR250 PVDF antenna installation, dimensions in mm (inch) Siemens FI 01 · 2012 5/237 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR250 threaded PVDF antenna ■ Technical specifications Mode of operation Power supply Measuring principle Radar level measurement Frequency K-band (25.0 GHz) Minimum measuring range 50 mm (2 inch) from end of horn Maximum measuring range 10 m (32.8 ft) 4 ... 20 mA/HART Nominal 24 V DC (max. 30 V DC) with max. 550 Ω PROFIBUS PA • 15 mA • per IEC 61158-2 FOUNDATION Fieldbus • 20.0 mA • per IEC 61158-2 Output 5 HART • Analog output • Accuracy • Fail-safe Version 5.1 4 ... 20 mA ± 0.02 mA • Programmable as high low or hold (loss of echo) • NE 43 programmable PROFIBUS PA Profile 3.1 • Function blocks 2 Analog Input (AI) FOUNDATION Fieldbus • Functionality • Version • Function blocks H1 Basic or LAS ITK 5.2.0 2 Analog Input (AI) Performance (according to reference conditions IEC60770-1) Maximum measured error Influence of ambient temperature • > 500 mm from sensor reference point: 5 mm (0.2 inch) • < 500 mm from sensor reference point: 25 mm (1 inch) Certificates and approvals General CSAUS/C, CE, FM, NE 21, C-TICK, KC Radio FCC, Industry Canada and Europe ETSI EN 302-372, C-TICK Hazardous • Intrinsically Safe (Europe) • Intrinsically Safe (China) • Non-sparking/Energy Limited (Europe) • Non-sparking/Energy Limited (China) • Intrinsically Safe (Canada/USA) • Non-incendive (Canada/USA) < 0.003 %/K • Intrinsically Safe (International) Indoor/outdoor • Intrinsically Safe (Brazil) • Flame Proof (International/Europe) Rated operating conditions Installation conditions Location Ambient conditions (enclosure) • Explosion Proof (Brazil) Ambient temperature -40 ... +80 °C (-40 ... +176 °F) Installation category I Pollution degree 4 • Increased Safety (International/Europe) Dielectric constant εr ≥ 3 (1.6 in stillpipe) • Increased Safety (Brazil) • Explosion Proof (Canada/USA) Process temperature -40 ... +80 °C (-40 ... +176 °F) at process connection Process pressure Up to 5 bar g (72 psi g) temperature dependent. See Pressure/Temperature curves for more information Medium conditions • Increased Safety/Flameproof (China) Aluminium, polyester powdercoated 2 x M20x1.5 or 2 x ½" NPT • Cable inlet Degree of protection Type 4X/NEMA 4X, Type 6/ NEMA 6, IP67, IP68 Weight approximately 3.3 kg (7.27 lb) Display (local) Graphic local user interface including quick start wizard and echo profile display Antenna • Material • Dimensions (nominal horn sizes) PVDF (Polyvinylidene fluoride) 2" (48 mm) Process connections Process connection 5/238 Siemens FI 01 · 2012 NEPSI Ex nA/nL IIC T4 CSA/FM Class I, Div. 1, Groups A, B, C, D; Class II, Div. 1, Groups E, F, G; Class III T4 CSA/FM Class I, Div. 2, Groups A, B, C, D T5 IECEx Ex ia IIC T4, Ex tD A20 IP67 T90°C INMETRO Br-Ex ia IIC T4 IECEx/ATEX II 1/2 GD, 1D, 2D, Ex dmbia IIC T4 Ga/Gb, Ex tD A20 IP67 T90°C IECEx/ATEX II 1/2 GD, 1D, 2D, Ex embia IIC T4 Ga/Gb, Ex tD A20 IP67 T90°C IECEx/ATEX II 1/2 GD, 1D, 2D, Ex embia IIC T4 Ga/Gb, Ex tD A20 IP67 T90°C INMETRO Br-Ex embia IIC T4 CSA/FM Class I, Div. 1, Groups A, B, C, D; Class II, Div. 1, Groups E, F, G; Class III T4 Ex dmbia IIC T4/ Ex embia IIC T4/ DIP A20 TA, T90°C IP67 Marine • Lloyd’s Register of Shipping • ABS Type Approval • Bureau Veritas Functional safety SIL-2 suitable in accordance with IEC 61508/61511 Design Enclosure • Material ATEX II 1G EEx ia IIC T4 ATEX II 1D EEx tD A20 IP67 T90°C NEPSI Ex ia IIC T4/DIP A20 TA T90°C IP67 ATEX II 3G EEx nA/nL IIC T4 Gc Programming Intrinsically Safe Siemens handheld programmer • Approvals for handheld programmer Infrared receiver Handheld communicator HART communicator 375/475 PC • SIMATIC PDM • Emerson AMS • SITRANS DTM (for connection into FDT, such as PACTware or Fieldcare) Display (local) Graphic local user interface including quick start wizard and echo profile displays 2" NPT [(Taper), ASME B1.20.1] 2" [(BSPT), EN 10226] 2" [(BSPP), EN ISO 228-1] IS model: ATEX II 1 GD Ex ia IIC T4 Ga Ex ia D 20 T = 135 °C Ta = -20 ... +50 °C CSA/FM Class I, II, III, Div. 1., Groups A, B, C, D, E, F, G, T6 Ta = 50 °C IECEx SIR 09.0073 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR250 threaded PVDF antenna Selection and Ordering data C) SITRANS LR250 threaded PVDF antenna 2-wire, 25 GHz pulse radar level transmitter for continuous monitoring of liquids and slurries in storage and process vessels including corrosives or aggresive materials, to a range of 10 m (32.8 ft). Process Connection and Antenna Material Threaded PVDF antenna Process Connection Type Threaded connections PVDF 2" NPT (ASME B1.20.1) (tapered thread) R 2" [(BSPT), EN 10226-1] (tapered thread) G 2" [(BSPP), EN ISO 228-1] (parallel thread) Communication/Output PROFIBUS PA 4 ... 20 mA, HART, startup at < 3.6 mA FOUNDATION Fieldbus Enclosure/Cable inlet Aluminum, Epoxy painted 2 x ½" NPT 2 x M20x1.5 Antenna 2" (50 mm) threaded PVDF antenna Approvals General Purpose, CE, CSA, FM, FCC, R&TTE, C-TICK, KC Intrinsically Safe, CSA/FM Class I, II, III, Div. 1, Groups A, B, C, D, E, F, G, Industry Canada FCC Order No. 7ML5431- Selection and Ordering data 7 7 7 7 0 - 777 7 Please add "-Z" to Order No. and specify Order code(s). 4 PA PB PC 1 2 3 A50 Plug 7/8" with mating Connector2)3)4) A55 Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 27 characters); specify in plain text Y15 Test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and to ISO 9000 C11 Inspection Certificate Type 3.1 per EN 10204 C12 Functional Safety - SIL2 suitable in accordance with IEC 61508/615115) 6) C20 Namur NE43 compliant, device preset to failsafe < 3.6 mA5) N07 English A C) 7ML1998-5QX82 Multi-language Quick Start manual This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. B Non-sparking, Energy Limited, ATEX II 3G Ex nA/nL IIC T4, CE, R&TTE, C-TICK, KC E Increased Safety, IECEx/ATEX II 1/2 GD Ex embia IIC T4, Ex tD A20 IP67 T90°C, INMETRO Br-Ex ia IIC T4, CE, R&TTE, C-TICK, KC1) Flame Proof, IECEx/ATEX II 1/2 GD Ex dmbia IIC T4, Ex tD A20 IP67 T90°C, INMETRO Br-Ex ia IIC T4, CE, R&TTE, C-TICK, KC1) Explosion Proof CSA/FM Class I, II, III, Div. 1, Gr. A, B, C, D, E, F, G, Industry Canada FCC1) Pressure rating Rating per Pressure/Temperature curves in manual F Order No. C) 7ML1998-5JE03 C) 7ML1998-5JE33 German Note: The Operating Instructions should be ordered as a separate line item on the order. R C Applicable to Communication option 2 only C) Subject to export regulations AL: N, ECCN: EAR99. Plug M12 with mating Connector1)2)3) Operating Instructions for HART/mA device 0 1 Intrinsically Safe, IECEx/ATEX II 1 GD Ex ia IIC T4, Ex tD A20 IP67 T90°C, INMETRO Br-Ex ia IIC T4, CE, R&TTE, C-TICK, KC Non-incendive, CSA/FM Class I, Div. 2, Groups A, B, C, D, FCC 1) Order code Further designs Operating Instructions for PROFIBUS PA device English D C) 7ML1998-5JF03 C) 7ML1998-5JF33 German Note: The Operating Instructions should be ordered as a separate line item on the order. C) 7ML1998-5XE82 Multi-language Quick Start manual This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. G Operating Instructions for FOUNDATION Fieldbus device English H 0 C) 7ML1998-5KL01 C) 7ML1998-5KL31 German Note: The Operating Instructions should be ordered as a separate line item on the order. C) 7ML1998-5XN81 Multi-language Quick Start manual This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. Siemens FI 01 · 2012 5/239 5 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR250 threaded PVDF antenna Order code Selection and Ordering data Accessories Handheld programmer, Intrinsically safe, EEx ia C) 7ML1930-1BK HART modem/RS-232 (for use with a PC and SIMATIC PDM) D) 7MF4997-1DA HART modem/USB (for use with a PC and SIMATIC PDM) D) 7MF4997-1DB One metallic cable gland M20x1.5, rated -40 ... +80 °C (-40 ... +176 °F), HART 7ML1930-1AP One metallic cable gland M20x1.5, rated -40 ... +80 °C (-40 ... +176 °F), PROFIBUS PA and FOUNDATION Fieldbus7) 7ML1930-1AQ FDA approved FKM o-ring for 2" G (BSPP) process connections -28 ... +80 °C (-28 ... +176 °F) 7ML1830-3AN SITRANS RD100 Remote display - see Chapter 8 SITRANS RD200 Remote display - see Chapter 8 K) 7ML5750SITRANS RD500 web, datalogging, alarming, ethernet, and modem support for instrumentation 1AA00-0 see Chapter 8 1) 2) 3) 4) 5) 6) 7) C) Subject to export regulations AL: N, ECCN: EAR99. D) Subject to export regulations AL: N, ECCN: EAR99R. K) Subject to export regulations AL: N, ECCN: 5A991X. ■ Characteristic curves Pressure/Temperature Curve Pressure (bar, gauge) 5 Available with Enclosure option 1 only To be used with Communication options 1 and 3 only. Connector has IP67 rating. Available with Approvals option A, B, or C only Available with Enclosure option 0 only Applicable to Communication option 2 only Available with Approval options A to E only For use with Communication option 1 and 3 only 5 4.5 4 3.5 3 2.5 2 1.5 1 0.5 0 -0.5 -1 -60 -40 -20 0 20 40 60 80 100 Temperature (°C) SITRANS LR250 PVDF antenna pressure/temperature curve 5/240 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR250 threaded PVDF antenna ■ Dimensional drawings 50 (2.0) 1/2" NPT cable entry (or alternatively, M20 cable gland) threaded cover 167 (6.6) 154 (6.1) 90 (3.5) enclosure/ electronics 184 (7.24) 5 146 (5.74) process connection tag sensor reference point 121 (4.76) 2" thread threaded PVDF antenna 49.5 (1.94) antenna O.D. SITRANS LR250 PVDF antenna, dimensions in mm (inch) ■ Schematics Connect the wires to the terminals as shown: the polarity is identified on the terminal block. Gland Hand Programmer Shield for HART, PROFIBUS PA , and FOUNDATION Fieldbus Instrinsically Safe versions only. Part number: 7ML1930-1BK Notes: 1. DC terminal shall be supplied from a source providing electrical isolation between the input and output, to meet the applicable safety requirements of IEC 61010-1. 2. All field wiring must have insulation suitable for rated input voltages. 3. Use shielded twisted pair cable (14 to 22 AWG) for HART version. 4. Separate cables and conduit may be required to conform to standard instrumentation wiring practices or electrical codes. SITRANS LR250 connections Siemens FI 01 · 2012 5/241 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR250 threaded PVDF Specials SITRANS LR250 threaded PVDF Specials SITRANS LR250 threaded PVDF Specials Order No. SITRANS LR250 threaded PVDF antenna version enclosures (PROFIBUS PA models) 5 Order No. SITRANS LR250 threaded PVDF antenna version enclosures (< 3.6 mA start-up HART models) LR250 threaded PVDF antenna version enclosure with board stack, M20 cable inlet, approval option A, with PROFIBUS PA communication, no process connection A5E03588171 LR250 horn version enclosure with board stack, M20 cable inlet, approval option A, with HART communication start-up at < 3.6 mA, no process connection A5E03569747 LR250 threaded PVDF antenna version enclosure with board stack, NPT cable inlet, approval option A, with PROFIBUS PA communication, no process connection A5E03588253 LR250 horn version enclosure with board stack, NPT cable inlet, approval option A, with HART communication start-up at < 3.6 mA, no process connection A5E03586807 LR250 threaded PVDF antenna version enclosure with board stack, NPT cable inlet, approval option B, with PROFIBUS PA communication, no process connection A5E03588512 LR250 horn version enclosure with board stack, NPT cable inlet, approval option B, with HART communication start-up at < 3.6 mA, no process connection A5E03586854 LR250 threaded PVDF antenna version enclosure with board stack, M20 cable inlet, approval option C, with PROFIBUS PA communication, no process connection A5E03589260 LR250 horn version enclosure with board stack, M20 cable inlet, approval option C, with HART communication start-up at < 3.6 mA, no process connection A5E03586887 LR250 threaded PVDF antenna version enclosure with board stack, NPT cable inlet, approval option D, with PROFIBUS PA communication, no process connection A5E03589262 LR250 horn version enclosure with board stack, NPT cable inlet, approval option D, with HART communication start-up at < 3.6 mA, no process connection A5E03586961 LR250 threaded PVDF antenna version enclosure with board stack, M20 cable inlet, approval option E, with PROFIBUS PA communication, no process connection A5E03589264 LR250 horn version enclosure with board stack, M20 cable inlet, approval option E, with HART communication start-up at < 3.6 mA, no process connection A5E03587012 LR250 horn version enclosure with board stack, M20 cable inlet, approval option F, with HART communication start-up at < 3.6 mA, no process connection A5E03587132 LR250 horn version enclosure with board stack, M20 cable inlet, approval option G, with HART communication start-up at < 3.6 mA, no process connection A5E03587223 LR250 horn version enclosure with board stack, NPT cable inlet, approval option H, with HART communication start-up at < 3.6 mA, no process connection A5E03588125 SITRANS LR250 threaded PVDF antenna version enclosures (FOUNDATION Fieldbus models) LR250 horn version enclosure with board stack, M20 cable inlet, approval option A, with FOUNDATION Fieldbus communication, no process connection A5E03589266 LR250 horn version enclosure with board stack, NPT cable inlet, approval option A, with FOUNDATION Fieldbus communication, no process connection A5E03589275 LR250 horn version enclosure with board stack, NPT cable inlet, approval option B, with FOUNDATION Fieldbus communication, no process connection A5E03589277 LR250 horn version enclosure with board stack, M20 cable inlet, approval option C, with FOUNDATION Fieldbus communication, no process connection A5E03589280 LR250 horn version enclosure with board stack, NPT cable inlet, approval option D, with FOUNDATION Fieldbus communication, no process connection A5E03589281 LR250 horn version enclosure with board stack, M20 cable inlet, approval option E, with FOUNDATION Fieldbus communication, no process connection A5E03589283 5/242 Siemens FI 01 · 2012 SITRANS LR250 threaded PVDF antenna kits Antenna kit 2" NPT threaded PVDF A5E03528941 Antenna kit 2" R (BSPT) threaded PVDF A5E03528943 Antenna kit 2" G (BSPP) threaded PVDF A5E03528947 Kit of hardware parts for LR250 threaded PVDF antenna A5E03528948 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR260 ■ Overview ■ Configuration Min. clearance: 10 (0.4) Mounting on a nozzle min. 1 000 (39) Installation SITRANS LR260 is a 2-wire 25 GHz pulse radar level transmitter for continuous monitoring of solids in storage vessels including extreme levels of dust and high temperatures, to a range of 30 m (98.4 ft). ■ Benefits 5 emission cone • Graphical local user interface (LUI) makes operation simple with plug-and-play setup using the intuitive Quick Start Wizard • LUI displays echo profiles for diagnostic support • 25 GHz high frequency allows for small horn antennas mounted easily in nozzles • Communication using HART or PROFIBUS PA • Process Intelligence signal processing for improved measurement reliability and Auto False-Echo Suppression of fixed obstructions • Programming using infrared Intrinsically Safe handheld programmer or SIMATIC PDM beam angle: 2" horn = 15° 3" horn = 10° 4" horn = 8° ■ Application SITRANS LR260 includes a graphical local user interface (LUI) that improves setup and operation using an intuitive Quick Start Wizard, and echo profile displays for diagnostic support. Startup is easy using the Quick Start wizard with a few parameters required for basic operation. Positioning with Easy Aimer SITRANS LR260’s unique design allows safe and simple programming using the Intrinsically Safe handheld programmer without having to open the instrument’s lid. SITRANS LR260 measures virtually any solids material to a range of 30 m (98.4 ft). • Key Applications: cement powder, plastic powder/pellets, grain, flour, coal, solids bulk storage vessels, and other applications. SITRANS LR260 installation, dimensions in mm (inch) Siemens FI 01 · 2012 5/243 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR260 ■ Technical specifications Mode of operation Design Measuring principle Pulse radar level measurement Enclosure Frequency K-band (25.0 GHz) • Construction Minimum detectable distance 0.05 m (2 inch) from end of horn Aluminium, polyester powdercoated Maximum measuring range1) • 2" horn: 10 m (32.8 ft) • 3" horn: 20 m (65.6 ft) • 4" horn: 30 m (98.4 ft) • Conduit entry 2 x M20x1.5 or 2 x ½" NPT Degree of protection Type 4X/NEMA 4X, Type 6/ NEMA 6, IP67, IP68 Weight < 8.14 kg (17.9 lb) including 4" flange and standard Easy Aimer with 4" horn antenna Display (local) Graphic LCD, with bar graph representing level Output - HART Power • 4 ... 20 mA (±0.02 mA accuracy) • Nominal 24 V DC (max. 30 V DC) Fail signal 3.6 mA ... 23 mA; or last value Load 230 ... 600 Ω, 230 ... 500 Ω when connecting a coupling module Max. line length Output - PROFIBUS PA 5 Multi-wire: ≤ 1500 m (4921 ft) Protocol HART, Version 5.1 • Per IEC 61158-2 • 15.0 mA • Profile version 3.01, Class B 304 stainless steel • Dimensions (nominal horn sizes) 2" horn: 1.93" (49.0 mm) diameter 3" horn: 2.93" (74.5 mm) diameter 4" horn: 3.84" (97.5 mm) diameter Process connections • Universal flanges2) Performance (according to reference conditions IEC60770-1) Maximum measured error (including hysteresis and non-repeatability) Flange and horn • Material • 25 mm (1 inch) from minimum detectable distance to 300 mm (11.8 inch) • Remainder of range = 10 mm (0.39 inch) or 0.1% of span (whichever is greater) Rated operating conditions Certificates and approvals General CSAUS/C, CE, FM Radio Europe (R&TTE), FCC, Industry Canada, C-TICK Hazardous CSA/FM Class II, Div. 1, Groups E, F, G, Class III Installation conditions • Location 2"/50 mm, 3"/80 mm, 4"/100 mm, 6"/150 mm ATEX II 1D, 1/2D, 2D Ex tD A20 IP67, IP68 T100 ºC Indoor/outdoor Programming Ambient conditions (enclosure) • Ambient temperature -40 ... +80 °C (-40 ... +176 °F) • Installation category I • Pollution degree 4 Intrinsically Safe Siemens handheld programmer Infrared receiver • Approvals for handheld programmer IS model: ATEX II 1GD Ex ia IIC T4 Ga Ex iaD 20 T = 135 °C Ta = -20 ... +50 °C CSA/FM Class I, II, and III, Div. 1. Gr. A-G, T6 Ta = 50 °C Medium conditions Dielectric constant εr εr > 1.6, antenna and application dependent Process temperature -40 ... +200 °C (-40 ... +392 °F) Handheld communicator HART communicator 375 Process pressure • 0.5 bar g (7.25 psi g) maximum • 3 bar g (43.5 psi g) optional with 80 °C (176 °F) temperature max. PC SIMATIC PDM Display (local) Graphic local user interface including quick start wizard and echo profile displays 1) 2) 5/244 Siemens FI 01 · 2012 From sensor reference point Universal flange mates with EN 1092-1 (PN 16)/ASME B16.5 (150 lb)/ JIS 2220 (10K) bolt hole pattern © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR260 Selection and Ordering data Order No. C) 7ML5427SITRANS LR260 2-wire, 25 GHz pulse radar level transmitter for 0 7 7 7 0 - 77 7 7 continuous monitoring of solids to a range of 30 m (98.4 ft). Order handheld programmer separately! Process connection Universal flat faced flange fits ANSI/DIN/JIS flanges, Easy Aimer with integral (Easy Aimer ball) 2"/50 mm A 3"/80 mm B 4"/100 mm 6"/150 mm C D Antenna 2" Horn antenna, fits 50 mm or 2" nozzles1) A 2" Horn antenna with 100 mm extension1) 2" Horn antenna with 200 mm extension1) B C 2" Horn antenna with 500 mm extension1)2)3) 2" Horn antenna with 1000 mm extension1)2)3) D E 3" Horn antenna, fits 80 mm or 3" nozzles4) 3" Horn antenna with 100 mm extension4) F G 3" Horn antenna with 200 mm extension4) 3" Horn antenna with 500 mm extension2)3)4) H J 3" Horn antenna with 1000 mm extension2)3)4) 4" Horn antenna, fits 100 mm or 4" nozzles K L 4" Horn antenna with 100 mm extension 4" Horn antenna with 200 mm extension M N extension2)3) 4" Horn antenna with 500 mm 4" Horn antenna with 1000 mm extension2)3) Purge (self cleaning) connection No purge connection Purge connection Output/communication 4 ... 20 mA, HART PROFIBUS PA Cable inlet 2 x M20x1.5 2 x ½" NPT Note: Polymeric cable glands will be provided with M20 devices. Approvals General purpose, CSAUS/C, FM, Industry Canada, FCC, CE, R&TTE, C-TICK CSA/FM Class II, Div. I, Groups E, F, G, Class III, Industry Canada, FCC, C-TICK ATEX II 1D, 1/2D, 2D T100 ºC, CE, R&TTE, C-TICK Pressure rating 3 bar g (43.5 psi g) pressure maximum and 80 °C (176 °F) 0.5 bar g (7.25 psi g) maximum Order code Selection and Ordering data Further designs Please add "-Z" to Order No. and specify Order code(s). Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 16 characters); specify in plain text Y15 Test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and to ISO 9000 Inspection Certificate Type 3.1 per EN 10204 C11 Operating Instructions for HART/mA device Order No. C12 C) 7ML1998-5KE01 English German C) 7ML1998-5KE11 Note: The Operating Instructions should be ordered as a separate line item on the order. Multi-language Quick Start manual C) 7ML1998-5KE31 This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. Operating Instructions for PROFIBUS PA device C) 7ML1998-5KF01 English German C) 7ML1998-5KF31 Note: The Operating Instructions should be ordered as a separate line item on the order. Multi-language Quick Start manual C) 7ML1998-5XJ81 This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. Accessories One metallic cable gland M20x1.5, rated -40 ... +80 °C (-40 ... +176 °F), HART1) 7ML1930-1AP 7ML1930-1AQ 0 One metallic cable gland M20x1.5, rated -40 ... +80 °C (-40 ... +176 °F), PROFIBUS PA1) 1 Handheld programmer, Infrared, Intrinsically Safe C) 7ML1930-1BK P Q 0 1 Dust cap, PTFE, for 2"/50 mm horn 7ML1930-1DE Dust cap, PTFE, for 3"/75 mm horn 7ML1930-1BL Dust cap, PTFE, for 4"/100 mm horn A B 7ML1930-1BM HART modem/RS-232 (for use with a PC and SIMATIC PDM) D) 7MF4997-1DA HART modem/USB (for use with a PC and SIMATIC PDM) D) 7MF4997-1DB SITRANS RD100 Remote display - see Chapter 8 A SITRANS RD200 Remote display - see Chapter 8 B K) 7ML5750SITRANS RD500 web, datalogging, alarming, ethernet, and modem support for instrumentation 1AA00-0 see Chapter 8 C 1) 0 Product shipped with plastic cable gland, rated to -20 °C. If -40 °C rating required, then metallic cable gland is recommended. C) Subject to export regulations AL: N, ECCN: EAR99. D) Subject to export regulations AL: N, ECCN: EAR99H. 1 K) Subject to export regulations AL: N, ECCN: 5A991X. 1) Maximum measurement range 10 m (32.8 ft) 2) Available with purge connection option 0 only 3) Available with pressure option 1 only 4) Maximum measurement range 20 m (65.6 ft) : C) Subject to export regulations AL: N, ECCN: EAR99. Siemens FI 01 · 2012 5/245 5 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR260 ■ Characteristic curves Ambient temperature (°C) Maximum Flange and Process Temperatures versus Allowable Ambient Temperature 90 80 70 60 50 40 30 20 10 0 0 50 100 150 200 250 Process Flange SurfaceTemperature (°C) SITRANS LR260 Ambient/Process Flange Surface Temperature Curve ■ Dimensional drawings enclosure/electronics 268 (10.6) nameplate optional purge connection with factory-installed 1/8” NPT plug universal slotted flange process device tag sensor reference point optional extension 100/200/500/1000 (3.93/7.87/19.68/39.37) horn optional PTFE dust cap clamp screw 49 (1.9) 74.5 (2.9) 97.5 (3.8) SITRANS LR260, dimensions in mm (inch) 5/246 Siemens FI 01 · 2012 2" horn: 163 (6.4) 3" horn: 228 (9.0) 4" horn: 285 (11.2) 5 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR260 ■ Schematics Connect the wires to the terminals as shown: the polarity is identified on the terminal block. gland Hand Programmer Shield for HART and PROFIBUS PA Instrinsically Safe versions only. Part number: 7ML1930-1BK Notes: 5 1. DC terminal shall be supplied from a source providing electrical isolation between the input and output, to meet the applicable safety requirements of IEC 61010-1. 2. All field wiring must have insulation suitable for rated input voltages. 3. Use shielded twisted pair cable (14 to 22 AWG) for HART version. 4. Separate cables and conduit may be required to conform to standard instrumentation wiring practices or electrical codes. SITRANS LR260 connections Siemens FI 01 · 2012 5/247 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR400 ■ Overview ■ Application It provides excellent results on low dielectric media. SITRANS LR400 is available for standard applications and for applications that require explosion proof protection. SITRANS LR400 features robust enclosure, flange and horn components. It is virtually unaffected by atmospheric or temperature conditions within the vessel. Safe on-site local programming is simple using the Intrinsically Safe handheld programmer. SIMATIC PDM can be used for easy remote programming. The characteristics of 24 GHz and high signal-to-noise ratio contribute to exceptional signal reflection, regardless of the dielectric value of the medium. • Key applications: long-range liquid or slurry applications, high temperature or high pressure, low dielectric media, such as LPG (liquid, petroleum, gas) ■ Benefits • • • • • • • Easy installation and commissioning, low maintenance Self-calibration with internal reference Built-in diagnostics Auto False-Echo Suppression and advanced echo processing 24 GHz and high signal-to-noise ratio Communication using HART or PROFIBUS PA Programming using infrared Intrinsically Safe handheld programmer or with SIMATIC PDM or HART handheld device ■ Configuration Beam angle 13° short horn antenna 9° long horn antenna Installation in Mounting Nozzle Mounting unit on vessel 10 (0.39) 5 The SITRANS LR400 is a 4-wire, 24 GHz FMCW radar level transmitter for continuous monitoring of liquids and slurries in storage and process vessels including high temperature and high pressure, to a range of 50 m (164 ft); ideal for low dielectric media. Note: For best signal, always use largest horn size possible. SITRANS LR400 installation, dimensions in mm (inch) 5/248 Siemens FI 01 · 2012 Conical Flat Parabolic © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR400 ■ Technical specifications Mode of operation Programming Measuring principle FMCW radar level measurement Frequency 24 ... 25 GHz FMCW Measuring range 0.35 ... 50 m (1.15 ... 164 ft) Intrinsically Safe Siemens handheld programmer (ordered separately) Infrared receiver • Approvals for handheld programmer IS model with ATEX EEx ia IIC T4, CSA/FM Class I, Div. 1, Groups A, B, C, D T6 at max. ambient temperature of 40 °C (104 °F) Handheld communicator HART communicator 375 PC SIMATIC PDM Display (local) Alphanumeric LCD for readout and entry Power supply 100 ... 230 V AC ± 15% (50/60 Hz), 6 W (12 VA) or 24 V DC +25/-20%, 6 W (optional) Output Analog output (HART) • Signal range Optically isolated 4 ... 20 mA • Load Max. 600 Ω (330 Ω for [ia] versions, Area classification options G, L, P, S) • Relay NC or NO function, max. DC 50 V, max. 200 mA, rating 5 W Communication HART, optional PROFIBUS PA PROFIBUS PA protocol Layer 1 and 2, Class A, Profile 3.0 Performance (Reference conditions) Dead band 0 ... 350 mm from bottom edge of flange Error in measurement at 25 °C (77 °F) ≤ 5 mm from 2 ... 10 m ≤ 15 mm from 10 ... 50 m • Repeatability ≤ 1 mm • Fail-safe mA signal programmable as high, low or hold (LOE) Certificates and approvals Safety CSAUS/C, CE, FM, C-TICK Shipping • Lloyd's Register of Shipping • ABS Radio Europe (R&TTE, CETECOM), Industry Canada, FCC, C-TICK Hazardous areas ATEX II 1/2 G EEx dem [ia] IIC T6 ATEX II 1/2 G EEx dem IIC T6 CSA/FM Class I, Div. 1, Groups B, C, D; Class II, Div. 1, Groups E, F, G; Class III T6, INMETRO Optional equipment Purging (self-cleaning) system PTFE dust cover Rated operating conditions Amb. temperature for enclosure -40 ... +65 °C (-40 ... +149 °F) Location Indoor/outdoor Installation category II Pollution degree 4 Medium conditions Dielectric constant εr>1.4 Process temperature range • Standard -40 ... +200 °C (-40 ... +392 °F) -20 ... +200 °C (-4 ... +392 °F) for SITRANS LR400 with ATEX rating • With optional temperature extension -40 ... +250 °C (-40 ... +482 °F) Vessel Pressure Up to 40 bar g (process connection dependent) Design Weight Approx. 12.2 kg (26.8 lb) with 3" 150 psi flange Materials • Enclosure Die-cast aluminum, painted • Degree of protection IP67/Type 4X/NEMA 4X, Type 6/NEMA 6 • Cable inlet 2x M20x1.5 or ½" NPT • Process connections • Flat faced flanges 316L stainless steel, 80, 100, 150 mm, bolt holes matching EN 1092-1 and JIS B 2220 • Raised face flanges 316L stainless steel, 3", 4", 6", bolt holes matching ASME B 16.5 Siemens FI 01 · 2012 5/249 5 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR400 Selection and Ordering data 5 Order No. Order No. Selection and Ordering data L) 7ML5421SITRANS LR400 4-wire, 24 GHz FMCW radar level transmitter for 77 7 77 - 777 7 continuous monitoring of liquids and slurries in storage and process vessels including high temperature and high pressure, to a range of 50 m (164 ft); ideal for low dielectric media. Order handheld programmer separately! L) 7ML5421SITRANS LR400 4-wire, 24 GHz FMCW radar level transmitter for 7 7 7 77 - 77 7 7 continuous monitoring of liquids and slurries in storage and process vessels including high temperature and high pressure, to a range of 50 m (164 ft); ideal for low dielectric media. Order handheld programmer separately! Process temperature range -40 °C ... +200 °C (-40 ... +392 °F), standard -40 °C ... +250 °C (-40 ... +482 °F), high temperature extension FM Class I, Div. 1, Groups B, C, D; Class II/III, Div. 1, Groups E, F, G; FCC2) CSA Class I, Div. 1, Groups B, C, D; Class II/III, Div. 1, Groups E, F, G; FCC2) 0 1 Process connection Universal flange 3"/80 mm1) Universal flange 4"/100 mm1) Universal flange 6"/150 mm1) A B D DN 80, PN 16, Type A, flat faced DN 80, PN 40, Type B1, raised face DN 100, PN 16, Type A, flat faced S C T DN 100, PN 40, Type B1, raised face DN 150, PN 16, Type A, flat faced 3" ASME, 150 lb, raised face G U E 3" ASME, 300 lb, raised face 4" ASME, 150 lb, raised face 4" ASME, 300 lb, raised face F J K 6" ASME, 150 lb, raised face JIS, DN 80 10K JIS, DN 100 10K N Q R JIS, DN 150 10K (Note: Flange bolting patterns and facings dimensionally correspond to the applicable ASME B16.5, or EN 1092-1, or JIS B 2220 standard.) V Antenna Horn antenna, long 93 mm (3.66 inch) diam. for 100 mm (4 inch) nozzles Horn antenna, short 74 mm (2.91 inch) diam. for 80 mm (3 inch) nozzles Antenna purging system None Purging system Note: Available with process connections A, B or D, and for area classifications A or B only Process seal/gasket PTFE for -40 ... +250 °C (-40 ... +482 °F) flange temperatures FKM for -20 ... +200 °C (-4 ... +392 °F) flange temperatures2) Output/communication 4 ... 20 mA, HART PROFIBUS PA U Available with antenna purging system option 1 only, universal, 0.5 bar g (7.25 psi g) maximum Available with process temperature range option 0 only 3) Available only with power supply option E or F 2) D) Subject to export regulations AL: N, ECCN: EAR99H. L) Subject to export regulations AL: N, ECCN: 3A991X. D K 0 1 1 3 0 1 24 V DC • 2 x M20x1.5 • 2 x ½" NPT E F B E F ATEX II 2G EEx dem [ia] IIC T6; CE, R&TTE3) ATEX II 1/2 GD EEx d IIC T6; CE, R&TTE2) ATEX II 1/2 GD EEx dem IIC T6; CE, R&TTE2) G J K ATEX II 1/2 GD EEx dem [ia] IIC T6; CE, R&TTE2)3) L Siemens FI 01 · 2012 D) 1) B C 5/250 T Local operation Local Display Only. Handheld programmer not included (Order programmer separately.) Power supply/cable inlet 100 ... 230 V AC • 2 x M20x1.5 • 2 x ½" NPT Area classification General Purpose, CSAUS/C, Industry Canada, FCC, CE and R&TTE ATEX II 2G EEx d IIC T6; CE, R&TTE ATEX II 2G EEx dem IIC T6; CE, R&TTE D) 2 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR400 Order code Selection and Ordering data Further designs Please add "-Z" to Order No. and specify Order code(s). Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 16 characters); specify in plain text Y15 Test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and to ISO 9000 C11 Inspection Certificate Type 3.1 per EN 10204 C12 Order No. Operating Instructions English C) 7ML1998-5FH06 German C) 7ML1998-5FH36 French C) 7ML1998-5FH16 Spanish Note: The Operating Instructions should be ordered as a separate line item on the order. C) 7ML1998-5FH22 C) 7ML1998-5QN83 Multi-language Quick Start manual This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. Accessories Order No. Handheld programmer Intrinsically Safe, EEx ia 7ML5830-2AJ Long horn dust cover, PTFE 7ML1930-1AH Short horn dust cover, PTFE 5 7ML1930-1AJ HART modem/RS-232 (for use with a PC and SIMATIC PDM) D) 7MF4997-1DA HART modem/USB (for use with a PC and SIMATIC PDM) D) 7MF4997-1DB One metallic cable gland M20x1.5, rated -40 ... +80 °C (-40 ... +176 °F), HART1) 7ML1930-1AP One metallic cable gland M20x1.5, rated -40 ... +80 °C (-40 ... +176 °F), PROFIBUS PA1) 7ML1930-1AQ SITRANS RD100 Remote display - see Chapter 8 SITRANS RD200 Remote display - see Chapter 8 K) 7ML5750SITRANS RD500 web, datalogging, alarming, ethernet, and modem support for instrumentation 1AA00-0 see Chapter 8 1) Product shipped with plastic cable gland, rated to -20 °C. If -40 °C rating required, then metallic cable gland is recommended. C) Subject to export regulations AL: N, ECCN: EAR99. D) Subject to export regulations AL: N, ECCN: EAR99H. K) Subject to export regulations AL: N, ECCN: 5A991X. Siemens FI 01 · 2012 5/251 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR400 ■ Characteristic curves Flange 22482 or 22487, FF Standard Process Seal Flange 22482 or 22487, FF Process Seal for Hazardous Locations 30.0 45.0 40.0 Pressure (bar, gauge) Pressure (bar, gauge) 25.0 20.0 15.0 10.0 5.0 35.0 30.0 25.0 20.0 15.0 10.0 5.0 0.0 -100 -50 0 50 100 150 Temperature (°C) 200 250 0.0 -100 300 200 150 mm, PN40 80 mm, 100 mm, 150 mm, PN16 or 10K 80 mm, 100 mm, 150 mm, PN16 or 10K 250 300 Flange 22483 or 22488, RF Process Seal for Hazardous Locations ATEX II 1/2 G Approval options 30.0 60.0 25.0 50.0 Pressure (bar, gauge) Pressure (bar, gauge) 50 100 150 Temperature (°C) 150 mm, PN40 Flange 22483 or 22488, RF Standard Process Seal ATEX II 2 G Approval options 20.0 15.0 10.0 40.0 30.0 20.0 10.0 5.0 0.0 -100 -50 0 50 100 150 Temperature (°C) 200 250 300 0.0 -100 -50 0 50 100 150 Temperature (°C) 3", 4", 300# 3", 4", 300# 6", 300# 6", 300# 3", 4", 6", 150# 3", 4", 6", 150# SITRANS LR400 Process Pressure/Temperature derating curves 5/252 0 80 mm, 100 mm, PN40 80 mm, 100 mm, PN40 5 -50 Siemens FI 01 · 2012 200 250 300 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR400 ■ Dimensional drawings SITRANS LR400 (7ML5421) SITRANS LR400 SITRANS LR400 (with temperature extension) Ambient Temperature (°C) Maximum Flange and Process Temperature Versus Allowable Ambient Temperature 204 (8.0) earth terminal intermediate flange threaded ring horn antenna 191 (7.5) process flange 20 10 0 25 50 75 100 125 150 175 200 225 250 275 Process Temperature (°C) standard optional temperature extension 191 (7.5) LR400 238 (9.4) SITRANS 257 (10.1) electronics cover 40 30 0 384 (15.1) 204 (8.0) 50 74 (2.9) 74 (2.9) 93 (3.7) 93 (3.7) 5 238 (9.4) connection cover 70 60 SITRANS LR400, dimensions in mm (inch) Siemens FI 01 · 2012 5/253 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR400 ■ Schematics DC version AC version earth terminal cable clamp Hand Programmer earth terminal cable clamp HART HART SITRANS LR400 Part number: 7ML5830-2AJ 5 earth terminal cable clamp earth terminal cable clamp PROFIBUS PA PROFIBUS PA Notes • • • • • recommended torque on terminal clamping screws, 0.5 ... 0.6 Nm 4 ... 20 mA, Profibus PA, DC input circuits, 14-20 AWG, shielded copper wire AC input circuit, min. 14 AWG copper wire all field wiring must have insulation suitable for at least 250 V the equipment must be protected by a 15 A fuse or circuit breaker in the building installation SITRANS LR400 connections 5/254 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR400 Specials SITRANS LR400 Specials SITRANS LR400 Specials Order No. Order No. 3"/80 mm Universal Flange, without horn or hub. See note 1. PBD51035813 4"/100 mm Universal Flange, without horn or hub. See note 1. PBD51035814 6"/150 mm Universal Flange, without horn or hub. See note 1. PBD51035815 8"/200 mm Universal Flange, without horn or hub. See note 1. PBD51035816 Purging kit with Easy Aimer ball, no flange, no horn. See note 1. PBD51036110 Purging kit with Easy Aimer ball with 4"/100 mm flange, no horn. See note 1. PBD51035810 Purging kit with Easy Aimer ball with 6"/150 mm flange, no horn. See note 1. PBD51035811 Purging Kit with Easy Aimer ball with 8"/200 mm flange, no horn. See note 1. PBD51035812 Short horn antenna, no emitter supplied PBD22475K1A Long horn antenna, no emitter supplied PBD22475K2A Short horn antenna, purged, no emitter supplied PBD22475K3A Long horn antenna, purged, no emitter supplied PBD22475K4A Replacement display module, SITRANS LR400 Liquids and Solids versions PBD51035410 4" extension kit for horn antenna with General Purpose approvals PBD51035474 8" extension kit for horn antenna with General Purpose approvals PBD51035473 8" extension kit for horn antenna for hazardous units PBD51036180 SITRANS LR400 Aluminum L) enclosure with AC power, M20 cable inlet, HART communication, and GP, CE, and CETECOM approvals. PBD51036479 SITRANS LR400 Aluminum L) enclosure with AC power, M20 cable inlet, PROFIBUS PA communication and GP, CE, and CETECOM approvals. PBD51036480 SITRANS LR400 Aluminum L) enclosure with AC power, M20 cable inlet, HART communication and GP, CE, CSA, Industry Canada, FCC and R&TTE. PBD51035867 SITRANS LR400 Aluminum L) enclosure with AC power, M20 cable inlet, PROFIBUS PA communication and GP, CE, CSA, Industry Canada, FCC and R&TTE. PBD51035871 SITRANS LR400 Aluminum L) enclosure with AC power, M20 cable inlet, PROFIBUS PA communication and ATEX II 1/2 GD EEx d IIC T6, CE and R&TTE approvals. PBD51035873 SITRANS LR400 Aluminum enclosure with DC power, M20 cable inlet, HART communication and and GP, CE and CETECOM approvals. PBD51036481 SITRANS LR400 Aluminum L) enclosure with DC power, M20 cable inlet, PROFIBUS PA communication and GP, CE and CETECOM approvals. PBD51036482 SITRANS LR400 Aluminum L) enclosure with DC power, M20 cable inlet, HART communication and GP, CE, CSA, Industry Canada, FCC and R&TTE PBD51036483 SITRANS LR400 Aluminum L) enclosure with DC power, M20 cable inlet, PROFIBUS PA communication and GP, CE, CSA, Industry Canada, FCC and R&TTE. PBD51036484 SITRANS LR400 Aluminum L) enclosure with DC power, M20 cable inlet, HART communication and ATEX II 1/2 GD EEx d IIC T6, CE and R&TTE approvals. PBD51036485 SITRANS LR400 Aluminum L) enclosure with DC power, M20 cable inlet, PROFIBUS PA communication and ATEX II 1/2 GD EEx d IIC T6, CE and R&TTE approvals. PBD51036486 1) 2) 5 Available with no pressure rating and with General Purpose approvals only Subject to export regulations AL: N, ECCN: 3A991X. Please contact [email protected] for special requests. L) Subject to export regulations AL: N, ECCN: 3A991X. Siemens FI 01 · 2012 5/255 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR460 ■ Overview ■ Application SITRANS LR460 provides excellent results even during conditions of extreme dust. The integral Easy Aimer included on the SITRANS LR460 allows for easy positioning for optimum measurement on solids. Process Intelligence onboard SITRANS LR460 means advanced signal processing is harnessed for reliable operation on both simple and difficult solids application. SITRANS LR460 features a robust enclosure, flange and horn components. It is virtually unaffected by atmospheric or temperature conditions within the vessel. An optional dust cap is available for sticky solids. Optional air purging is also available for extremely sticky applications. Safe on-site local programming is simple using the Intrinsically Safe handheld programmer. SIMATIC PDM can be used for easy remote programming using HART or PROFIBUS PA. ■ Benefits • Process Intelligence for advanced signal processing and quick and easy adjustment • Self-guided quick start wizard for plug and play start-up • 24 GHz provides superior reflective properties on solids surfaces • 100 m (328 ft) range for long-range and difficult applications • Easy Aimer optimizes signal quality on sloped surfaces • Programming using infrared Intrinsically Safe handheld programmer or with SIMATIC PDM or HART handheld device ■ Configuration Beam angle Mounting unit on vessel Installation in Mounting Nozzle 4" horn 8° 11° 3" horn Conical Note: For best signal, always use largest horn size possible. SITRANS LR460 installation, dimensions in mm (inch) 5/256 Siemens FI 01 · 2012 Positioning with Easy Aimer 10 (0.39) 5 The SITRANS LR460 is a 4-wire, 24 GHz FMCW radar level transmitter with extremely high signal-to-noise ratio and advanced signal processing for continuous monitoring of solids up to 100 m (328 ft). It is ideal for measurement in extreme dust. The characteristics of 24 GHz and high signal-to-noise ratio contribute to exceptional signal reflection, regardless of the dielectric value of the medium. • Key applications: long-range dusty applications, cement powder, fly-ash, coal, flour, grain, plastics Flat Parabolic © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR460 ■ Technical specifications Mode of operation Programming Measuring principle FMCW radar level measurement Frequency 24.2 ... 25.2 GHz FMCW Intrinsically Safe Siemens handheld programmer (ordered separately) Infrared receiver Measuring range 0.35 ... 100 m (1.15 ... 328.08 ft) • Approvals for handheld programmer IS model with ATEX II 1G EEx ia IIC T4, CSA/FM Class I, Div. 1, Groups A, B, C, D T6 at max. ambient temperature of 40 °C (104 °F) • Signal range Optically isolated Handheld communicator HART Communicator 375 • Load Max. 600 Ω PC SIMATIC PDM • Fail-safe mA signal programmable as high, low or hold (LOE) Display (local) Alphanumeric LCD for readout and entry Communication HART, optional PROFIBUS PA Power supply Digital output Relay, NC or NO function, max. 50 V DC, max. 200 mA, rating 5 W 100 ... 230 V AC ± 15% (50/60 Hz), 6 W (12 VA) or 24 V DC +25/-20%, 6 W (optional) PROFIBUS PA protocol Layer 1 and 2, Class A, Profile 3.01 Output Analog output (HART) Performance (Reference conditions according to IEC 60770-1) • Non-linearity Greater of 25 mm (1 inch) or 0.25% of span (including hysteresis and non-repeatability), over the full ambient temperature range • Non-repeatability ≤ 10 mm (0.4 inch) Certificates and approvals General CSAUS/C, CE, FM, C-TICK Radio European Radio (R&TTE), Industry Canada, FCC, C-TICK Hazardous Areas CSA/FM Class II, Div. 1, Groups E, F and G, Class III ATEX II 1D, 1/2 D, 2D T85 °C INMETRO ExtD A20 IP67 T85 °C GOST Ex DIP A20 Ta 85°C IP67 Rated operating conditions Optional equipment • Amb. temperature for enclosure -40 ... +65 °C (-40 ... +149 °F) Dust cap PTFE • Location Indoor/outdoor Air purge connection 1/8” NPT • Installation category II • Pollution degree 4 Medium conditions Dielectric constant εr > 1.4 Process temperature range -40 ... +200 °C (-40 ... +392 °F) Vessel pressure 0.5 bar g (7.25 psi g) maximum Design Weight Approx. 6.1 kg (13.4 lb) with 3" universal flange Materials • Enclosure Die-cast aluminum, painted • Degree of protection IP67/Type 4X/NEMA 4X/Type 6/NEMA 6 • Cable inlet 2x M20x1.5 or ½" NPT Process connections • Universal flanges, 304 stainless steel, flat faced, with integral Easy Aimer 3"/80 mm, 4"/100 mm, 6"/150 mm (mates with flange EN 1092-1, ASME B16.5, or JIS B2238 bolt pattern), 0.5 bar g (7.25 psi g) max. pressure Siemens FI 01 · 2012 5/257 5 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR460 Order No. L) 7ML5426SITRANS LR460 4-wire, 24 GHz FMCW radar level transmitter with 0 7 7 7 0 - 777 0 extremely high signal-to-noise ratio and advanced signal processing for continuous monitoring of solids up to 100 m (328 ft). It is ideal for measurement in extreme dust. Order handheld programmer separately! Selection and Ordering data Process connection Universal, flat faced, 0.5 bar g (7.25 psi g) maximum with integral Easy Aimer ball 3" (80 mm) 4" (100 mm) 6" (150 mm) Antenna 3" horn antenna, fits 80 mm (3 inch) nozzles 3" horn antenna, fits 80 mm (3 inch) nozzles with 100 mm extension 3" horn antenna, fits 80 mm (3 inch) nozzles with 200 mm extension 5 Order code Selection and Ordering data Further designs Please add "-Z" to Order No. and specify Order code(s). Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 16 characters); specify in plain text Y15 Test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and to ISO 9000 C11 Order No. Operating Instructions A B C English C) 7ML1998-5JM02 French C) 7ML1998-5JM11 German C) 7ML1998-5JM32 C) 7ML1998-5QW82 Multi-language Quick Start manual This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. A B C Accessories 3" horn antenna, fits 80 mm (3 inch) nozzles with 500 mm extension1) 3" horn antenna, fits 80 mm (3 inch) nozzles with 1000 mm extension1) 4" horn antenna, fits 100 mm (4 inch) nozzles D Handheld programmer, Infra-red, Intrinsically Safe, EEx ia 7ML5830-2AJ E Dust cap, PTFE, for 3"/80 mm horn 7ML1930-1BL F Dust cap, PTFE, for 4"/100 mm horn 4" horn antenna, fits 100 mm (4 inch) nozzles with 100 mm extension 4" horn antenna, fits 100 mm (4 inch) nozzles with 200 mm extension 4" horn antenna, fits 100 mm (4 inch) nozzles with 500 mm extension1) G HART modem/RS-232 (for use with a PC and SIMATIC PDM) D) 7MF4997-1DA H HART modem/USB (for use with a PC and SIMATIC PDM) D) 7MF4997-1DB J One metallic cable gland M20x1.5, rated -40 ... +80 °C (-40 ... +176 °F), HART1) 7ML1930-1AP 4" horn antenna, fits 100 mm (4 inch) nozzles with 1000 mm extension1) K One metallic cable gland M20x1.5, rated -40 ... +80 °C (-40 ... +176 °F), PROFIBUS PA1) 7ML1930-1AQ Purge (self-cleaning) connection No purge connection Purge connection Output/Communication 4 ... 20 mA, HART PROFIBUS PA SITRANS RD100 Remote display - see Chapter 8 0 1 SITRANS RD200 Remote display - see Chapter 8 SITRANS RD500 web, datalogging, alarming, ethernet, and modem support for instrumentation see Chapter 8 0 1 1) Power supply/cable inlet 100 ... 230 V AC • 2 x M20x1.5 • 2 x ½" NPT A B 24 V DC • 2 x M20x1.5 • 2 x ½" NPT C D Approvals General Purpose, CSAUS/C, Industry Canada, FM, FCC, CE and R&TTE, C-TICK CSA/FM Class II, Div. 1, Groups E, F, and G, Class III ATEX II 1/2 D T6, CE, R&TTE 1) Available with Purge option 0 only L) Subject to export regulations AL: N, ECCN: 3A991X. 5/258 Siemens FI 01 · 2012 7ML1930-1BM 7ML57501AA000 Product shipped with plastic cable gland, rated to -20 °C. If -40 °C rating required, then metallic cable gland is recommended. C) Subject to export regulations AL: N, ECCN: EAR99. D) Subject to export regulations AL: N, ECCN: EAR99H. A B C © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR460 ■ Dimensional drawings SITRANS LR460 (7ML5426) 204 (8.0) Connection cover Electronics cover 287 (11.29) Purge connection Easy Aimer ball locking bolts Universal slotted flange Optional horn extension(s) 100/200/ 500/1000 (3.93/7.87/ 19.68/39.37) Reference point 228 (8.97) 285 (11.22) 5 Horn antenna 74.5 (2.93) 97.5 (3.84) SITRANS LR460, dimensions in mm (inch) Siemens FI 01 · 2012 5/259 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR460 ■ Schematics DC version AC version earth terminal cable clamp Hand Programmer earth terminal cable clamp HART HART SITRANS LR460 Part number: 7ML5830-2AJ 5 earth terminal cable clamp earth terminal cable clamp PROFIBUS PA PROFIBUS PA Notes • • • • • recommended torque on terminal clamping screws, 0.5 ... 0.6 Nm 4 ... 20 mA, Profibus PA, DC input circuits, 14 -20 AWG, shielded copper wire AC input circuit, min. 14 AWG copper wire all field wiring must have insulation suitable for at least 250 V the equipment must be protected by a 15 A fuse or circuit breaker in the building installation SITRANS LR460 connections 5/260 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR260/LR460 Specials SITRANS LR260/LR460 Specials SITRANS LR260/LR460 Specials Order No. Process connection part kits - non-pressure-rated LR260/LR460,100 mm extension for horn antenna, no purge, see Note 1 A5E01087872 LR260/LR460, 200 mm extension for horn antenna, no purge, see Note 1 A5E01091262 LR260/LR460,100 mm extension for horn antenna with purge, see Note 1 A5E01261979 LR260/LR460, 200 mm extension for horn antenna with purge, see Note 1 A5E01261981 LR260/LR460, horn 2", no purge, no emitter, see Note 1 A5E02083905 LR260/LR460, horn 3", no purge, no emitter, see Note 1 A5E01623511 LR260/LR460, horn 4", no purge, no emitter, see Note 1 A5E01623512 LR260/LR460, horn 2", with purge, no emitter, see Note 1 A5E02083906 LR260/LR460, horn 3", with purge, no emitter, see Note 1 A5E01623513 LR260/LR460, horn 4", with purge, no emitter, see Note 1 A5E01623514 LR260/LR460, 3" universal flat faced flange, see Note 1 A5E02303897 LR260/LR460, 4" universal flat faced flange, see Note 1 A5E01259467 LR260/LR460, 6" universal flat faced flange, see Note 1 A5E01261834 LR260/LR460 O-Rings for Easy Aimer, see Note 1 Order No. Enclosure with electronics LR260 enclosure with board stack, HART communication, M20 cable inlet, approval option A, no process connection C) A5E02203605 LR260 enclosure with board stack, PROFIBUS PA communication, M20 cable inlet, approval option A, no process connection C) A5E02213423 LR260 enclosure with board stack, HART communication, NPT cable inlet, approval option A, no process connection C) A5E02165924 LR260 enclosure with board stack, PROFIBUS PA communication, NPT cable inlet, approval option A, no process connection C) A5E02213428 5 Enclosure with electronics ( LR460) F) A5E01261836 Kit, Emitter for LR260/LR460, see Note 1 A5E02360694 LR260 lid with O-ring A5E02465410 Purge conversion kit – non-pressurerated (no flange or extension included) LR260/LR460 purge conversion, 2" horn, see Note 1 A5E02083914 LR260/LR460 purge conversion, 3" horn, see Note 1 A5E02083915 LR260/LR460 purge conversion, 4" horn, see Note 1 A5E02083916 LR460 enclosure with board stack, HART communication, AC power, M20 cable inlet, approval option A, no process connection L) A5E02182085 LR460 enclosure with board stack, PROFIBUS PA communication, AC power, M20 cable inlet, approval option A, no process connection C) A5E02212422 LR460 enclosure with board stack, HART communication, AC power, NPT cable inlet, approval option A, no process connection L) A5E02212423 LR460 enclosure with board stack, PROFIBUS PA communication, AC power, NPT cable inlet, approval option A, no process connection L) A5E02212424 LR460 enclosure with board stack, HART communication, DC power, M20 cable inlet, approval option A, no process connection L) A5E02212425 LR460 enclosure with board stack, PROFIBUS PA communication, DC power, M20 cable inlet, approval option A, no process connection L) A5E02212426 LR460 enclosure with board stack, HART communication, DC power, NPT cable inlet, approval option A, no process connection L) A5E02212428 LR460 enclosure with board stack, PROFIBUS PA communication, DC power, NPT cable inlet, approval option A, no process connection L) A5E02212429 1) Available with no pressure rating, 0.5 bar g maximum. Please contact [email protected] for special requests. C) Subject to export regulations AL: N, ECCN: EAR99. F) Subject to export regulations AL: 91999, ECCN: N. L) Subject to export regulations AL: N, ECCN: 3A991X. Siemens FI 01 · 2012 5/261 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR560 ■ Overview ■ Configuration Installation Note: • beam angle is the width of the cone where the energy density is half of the peak energy density emission • the peak energy density cone is directly in front of and in line with the antenna • there is signal transmitted outside of the beam angle; therefore false targets may be detected 4° SITRANS LR560 2-wire, 78 GHz FMCW radar level transmitter for continuous monitoring of solids in silos to a range of 100 m (329 ft). 5 ■ Benefits • rugged stainless steel design for industrial applications • 78 GHz high frequency provides very narrow beam, virtually no mounting nozzle noise, and optimal reflection from sloped solids • aimer option to direct beam to area of interest, such as draw point of cone • lens antenna is highly resistant to product build up • air purge connection is included for self-cleaning of extremely sticky solids • local display interface (LDI) allows local programming and diagnostics Aiming is rarely required for signal optimization with 78 GHz frequency. ■ Application SITRANS LR560’s plug and play performance is ideal for most solids applications, including those with extreme dust and high temperatures to 200 ºC (392 ºF). Unique design allows safe and simple programming using the Intrinsically Safe handheld programmer without having to open the instrument’s lid. SITRANS LR560 includes an optional graphical local display interface (LDI) that improves setup and operation using an intuitive Quick Start Wizard, and echo profile display for diagnostic support. Startup is easy using the Quick Start wizard with a few parameters required for basic operation. SITRANS LR560 measures practically any solids material to a range of 100 m (328 ft). • Key Applications: cement powder, plastic powder/pellets, grain, coal, wood powder, fly ash Aiming will assist in measuring material in the cone SITRANS LR560 installation 5/262 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR560 ■ Technical specifications Mode of operation Power supply Measuring principle Radar level measurement Frequency 78 GHz FMCW Minimum detectable distance 400 mm (15.75 inch) from sensor reference point Maximum measuring range1) • 40 m (131 ft) version • 100 m (328 ft) version 4 ... 20 mA/HART Nominal 24 V DC (max. 30 V DC) with max. 550 Ω PROFIBUS PA/Foundation Fieldbus 13.5 mA 9 ... 32 V DC, per IEC 61158-2 Certificates and approvals • General CSAUS/C, CE, FM • Radio Output • Analog output 4 ... 20 mA • Communications • HART • Optional: PROFIBUS PA • Optional: Foundation Fieldbus • Fail-safe Europe (R&TTE), FCC, Industry Canada, C-TICK Hazardous • Europe/International IECEx SIR 09.0149X ATEX II 1D, 1/2D, 2D Ex ta IIIC T139ºC Da IP68 ATEX II 3G Ex nA II T4 Gc Ex nL IIC T4 Gc • US/Canada FM/CSA Class II, Div. 1, Groups E, F, G Class III T4 FM/CSA Class I, Div. 2, Groups A, B, C, D, T4 • China NEPSI Ex nA II T4 Ex nL IIC T4 DIP A20 TA, T139ºC, IP68 • Brazil INMETRO BR-Ex nA/nL II T4 IP68 • Programmable as high, low or hold (Loss of Echo) • NE43 programmable Performance (according to reference conditions IEC60770-1) • Maximum measured error (including hysteresis and non-repeatability) • Greater of 25 mm (1 inch) or 0.25 % of range from minimum detectable distance to full range Rated operating conditions (according to reference conditions IEC60770-1) Installation conditions • Location Indoor/outdoor Ambient conditions (enclosure) Programming • ambient temperature -40 ... +80 °C (-40 ... +176 °F) • installation category I • pollution degree 4 Intrinsically Safe Siemens handheld programmer Infrared receiver • Approvals for handheld programmer IS model: ATEX II 1GD Ex ia IIC T4 Ga Ex iaD 20 T = 135 °C Ta = -20 ... +50 °C CSA/FM Class I, II, and III, Div. 1., Gr. A-G, T6 Ta = 50 °C Design Handheld communicator HART communicator 375/475 Enclosure PC SIMATIC PDM, AMS, PACTware Display (local) Graphic local user interface including quick start wizard and echo profile displays Medium conditions • Dielectric constant εr > 2.0 Process temperature and pressure See chart below • Construction 316L/1.4404 stainless steel • Conduit entry M20x1.5, or ½" NPT via adapter • Lens material • 40 m version: PEI • 100 m version: PEEK • Degree of protection Type 4X/NEMA 4X, Type 6/ NEMA 6, IP68 with lid closed • Weight 3.15 kg (6.94 lb) including 3" flange • Optional local display interface Graphic LCD, with bar graph representing level Process connections Universal flat-faced Aimer flanges2) flanges2) • 3, 4, 6"/80, 100, 150 mm, 304 stainless steel • 3, 4, 6"/80, 100, 150 mm, 316L/1.4404 or 316L/1.4435 stainless steel 1) 2) From sensor reference point Universal flange mates with EN 1092-1 (PN16)/ASME B16.5 (150 lb)/JIS 2220 (10K) bolt hole pattern. Process temperature and pressure Version Stainless steel Aimer flange: -1 ... 0.5 bar Aimer flange: -1 ... 3.0 bar 40 m -40 ... +100 °C (-40 ... +212 °F) -40 ... +100 °C (-40 ... +212 °F) -40 ... +100 °C (-40 ... +212 °F) 100 m -40 ... +200 °C (-40 ... +392 °F) -40 ... +200 °C (-40 ... +392 °F) -40 ... +120 °C (-40 ... +248 °F) 3, 4, 6"/80, 100, 150 mm, polyurethane powder-coated cast aluminum Siemens FI 01 · 2012 5/263 5 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR560 Selection and Ordering data Order No. L) 7ML5440SITRANS LR560 2-wire, 78 GHz FMCW radar level transmitter for 7 7 7 0 0 - 777 7 continuous monitoring of solids in silos to a range of 100 m (329 ft). Order handheld programmer separately! Measurement and process temperature range 40 m (131 ft) max range, -40 ... +100 °C 100 m (329 ft) max range, -40 ... +200 °C 0 1 Process connection Universal flat-faced flange fits ANSI/DIN/JIS flanges 5 3"/80 mm, 304 stainless steel 4"/100 mm, 304 stainless steel 6"/150 mm, 304 stainless steel A 3"/80 mm, 316L stainless steel 4"/100 mm, 316L stainless steel 6"/150 mm, 316L stainless steel D E F 3"/80 mm, painted aluminum, with integral aimer1) 4"/100 mm, painted aluminum, with integral aimer1) 6"/150 mm, painted aluminum, with integral aimer1) G H J Enclosure (with cable inlet) Stainless Steel, 1 X ½" NPT Stainless Steel, 1 X M20 x 1.5 (plastic gland included) B C Please add "-Z" to Order No. and specify Order code(s). Plug M12 with mating connector1)2)3) Plug 7/8" with mating connector2)4)4) A50 Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 16 characters); specify in plain text Y15 Test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and to ISO 9000 C11 Inspection Certificate Type 3.1 per EN 102045) NAMUR NE43 compliant, device preset to failsafe < 3.6 mA6) C12 A55 N07 Order No. English C) 7ML1998-5KB01 German C) 7ML1998-5KB31 C) 7ML1998-5XF81 Multi-language Quick Start manual This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. Operating Instructions for PROFIBUS PA device A B Output/communication 4 to 20 mA, HART PROFIBUS PA Foundation Fieldbus Approvals General Purpose, CSAUS/C, Industry Canada, FCC, CE, R&TTE, C-TICK CSA/FM Class I, Div. 2, Gr. A,B,C,D, Class II, Div.1, Gr. E,F,G, Class III ATEX II 1 D, ½ D, 2 D, 3G Ex nA/nL, CE, R&TTE, C-TICK Local display interface Without LDI (local display interface) With LDI (local display interface) Rated to 120 ºC max. when used with Pressure rating option 1 C) Subject to export regulations AL: N, ECCN: EAR99. D) Subject to export regulations AL: N, ECCN: EAR99H. Further designs Operating Instructions for HART device Pressure rating 0.5 bar g (7.5 psi g) maximum 3 bar g (40 psi g) maximum 1) Order code Selection and Ordering data English C) 7ML1998-5LT01 German C) 7ML1998-5LT31 C) 7ML1998-5XQ81 Multi-language Quick Start manual This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. 0 1 Operating Instructions for Foundation Fieldbus device A B C A English C) 7ML1998-5LY01 German C) 7ML1998-5LY31 C) 7ML1998-5XR81 Multi-language Quick Start manual This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. B Accessories C 1 2 Hand Programmer, Intrinsically safe C) 7ML1930-1BK Local display interface C) 7ML1930-1FJ Sun Shield Cover Housing lid with window 7ML1930-1FK C) 7ML1930-1FL One metallic cable gland M20x1.5, rated -40 ... +80 °C (-40 ... +176 °F), HART7) 7ML1930-1AP One metallic cable gland M20x1.5, rated -40 ... +80 °C (-40 ... +176 °F), PROFIBUS PA7) 7ML1930-1AQ SITRANS RD100 Remote display - see Chapter 8 SITRANS RD200 Remote display - see Chapter 8 K) 7ML5750SITRANS RD500 web, datalogging, alarming, ethernet, and modem support for instrumentation 1AA00-0 see Chapter 8 1) 2) 3) 4) 5) 6) 7) Available with Approval option A only Available with Enclosure option B only Available with Output/communication options B and C only Available with Enclosure option A only Available with Pressure rating option 1 only Available with Output/communication option A only Product shipped with plastic cable gland, rated to -20 °C. If -40 °C rating required, then metallic cable gland is recommended. C) Subject to export regulations AL: N, ECCN: EAR99. K) Subject to export regulations AL: N, ECCN: 5A991X. L) Subject to export regulations AL: N, ECCN: 3A991X. 5/264 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR560 ■ Options Handheld programmer Sun Shield Cover Part number: 7ML1930-1BK Part number: 7ML1930-1FK SITRANS LR560 handheld programmer and sun shield cover 5 Siemens FI 01 · 2012 5/265 © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR560 ■ Characteristic curves Temperature derating curve Ambient temperature 90 80 Ambient temperature (°C) 70 Process temperature 60 50 40 30 5 40 m version 100 m version 20 10 0 50 100 200 150 250 Process temperature (°C) SITRANS LR560 temperature derating curve ■ Dimensional drawings Flat flange 3" aimer flange 4 and 6" aimer flange* Lid lock Cable gland Cable gland Cable gland 176 (6.93) Grounding lug Crounding lug Purge plug 166.1 (6.54) Grounding lug Purge plug 166.1 (6.54) Purge plug Process connection: 3" aimer flange Process connection: flat flange 110 (4.33) 200 (7.87) Sensor reference point 22.3 (0.92) 110 (4.33) 9.6 (0.38) Process connection: 4 and 6" aimer flange 4": 229 (9.02) 6": 285 (11.22) 229 (9.02) A 110 (4.33) 9.6 (0.38) 10º max. * C Spanner wrench included 29 716 027 A5E SITRANS LR560, dimensions in mm (inch) 5/266 Siemens FI 01 · 2012 5º max. 4" 6" A 53.2 (2.09) 60 (2.36) © Siemens AG 2011 Level Measurement Continuous level measurement — Radar transmitters SITRANS LR560 Specials ■ Schematics SITRANS LR560 Specials Order No. LR560 Electronics Modules cable gland (or NPTcable entry) cable shield (if used) Connect the wires to the terminals as shown: the polarity is identified on the terminal block. LR560 Electronics Module,HART,100m range, compatible with 7ML54401XX00XAXX, no enclosure or process connection included. C) 7ML1830-3AC LR560 Electronics Module,PROFIBUS PA,100m range, compatible with 7ML54401XX00XBXX, no enclosure or process connection included. L) 7ML1830-3AH LR560 Electronics Module,Foundation Fieldbus,100m range, compatible with 7ML54401XX00XCXX, no enclosure or process connection included. L) 7ML1830-3AJ LR560 Electronics Module,HART,40m range, L) 7ML1830-3AK compatible with 7ML54400XX00XAXX, no enclosure or process connection included. Notes: 1. Depending on the approval rating, glands and plugs may be supplied with your instrument. 2. DC terminal shall be supplied from a source providing electrical isolation between the input and output, to meet the applicable safety requirements of IEC 61010-1. 3. All field wiring must have insulation suitable for rated input voltages. 4. Use shielded twisted pair cable (14 to 22AWG) for HARTversion. 5. Separate cables and conduit may be required to conform to standard instrumentation wiring practices or electrical codes. SITRANS LR560 connections LR560 Electronics Module,PROFIBUS PA,40m range, compatible with 7ML54400XX00XBXX, no enclosure or process connection included. L) 7ML1830-3AL LR560 Electronics Module,Foundation Fieldbus,40m range, compatible with 7ML54400XX00XCXX, no enclosure or process connection included. L) 7ML1830-3AM LR560 Miscellaneous Spare Kits Kit, Lid Gasket, EPDM, LR560 J) 7ML1830-3AA Kit,Wrench for 4" and 6" Aimers, LR560 C) 7ML1830-3AB Kit,O-rings for 3" Aimer, LR560 C) 7ML1830-3AD Kit,O-rings for 4" Aimer, LR560 C) 7ML1830-3AE Kit,O-rings for 6" Aimer, LR560 C) 7ML1830-3AF Kit, Lid Screw and Purge Plug set with Hex Keys, LR560 C) 7ML1830-3AG Kit,Lid, No Window, LR560 C) 7ML1830-3AP C) Subject to export regulations AL: N, ECCN: EAR99. J) Subject to export regulations AL: 91999, ECCN: EAR99. L) Subject to export regulations AL: N, ECCN: 3A991X. Please contact [email protected] for special requests. Siemens FI 01 · 2012 5/267 5 © Siemens AG 2011 Level Measurement Continuous level measurement — Guided wave radar transmitters Interface Detection ■ Overview Introduction Guided Wave Radar transmitters combine TDR (time domain reflectometry), ETS (equivalent time sampling) and modern low power circuitry. Time Domain Reflectometry (TDR) TDR uses pulses of electromagnetic (EM) energy to measure distances or levels. When a pulse reaches a dielectric discontinuity (created by media surface), part of the energy is reflected. The greater the dielectric difference, the greater the amplitude (strength) of the reflection. The SITRANS LG200, when used with the Model 7ML1301-6 coaxial probe, is a transmitter capable of measuring both an upper level and an interface level. The upper liquid must have a dielectric constant between 1.4 and 5 and the two liquids have a difference in dielectric constants greater than 10. A typical application would be oil over water, with the upper layer of oil being non-conductive with a dielectric constant of approximately 2 and the lower layer of water being very conductive with a dielectric constant of approximately 80. This interface measurement can only be accomplished when the dielectric constant of the upper medium is lower than the dielectric constant of the lower medium. In the SITRANS LG200 transmitter, a waveguide with a characteristic impedance in air is used as a probe. When part of the probe is immersed in a material other than air, there is lower impedance due to the increase in the dielectric. When an EM pulse is sent down the probe and meets the dielectric discontinuity, a reflection is generated. Air: (dk = 1) Equivalent Time Sampling (ETS) 5 ETS (Equivalent Time Sampling) is used to measure the high speed, low power EM energy. ETS is critical in the application of TDR to vessel level measurement technology. The high speed EM energy (1000 ft/µs) is difficult to measure over short distances and at the resolution required in the process industry. ETS captures the EM signals in real time (nanoseconds) and reconstructs them in equivalent time (milliseconds), which is much easier to measure with today's technology. ETS is accomplished by scanning the waveguide to collect thousands of samples. Approximately 8 scans are taken per second; each scan gathers more than 30,000 samples. 24 V DC, 4 to 20 mA loop powered Transmit pulse A reflection develops from the liquid surface. Air: dK = 1 A small amount of energy continues down the probe in a low dielectric fluid. Media dK > 1.4 5/268 Siemens FI 01 · 2012 Upper Level Signal Low dielectric medium (e.g. oil: dk = 2) Emulsion layer Interface Level Signal High dielectric medium (e.g. water: dk = 80) © Siemens AG 2011 Level Measurement Continuous level measurement — Guided wave radar transmitters 5 Siemens FI 01 · 2012 5/269 © Siemens AG 2011 Level Measurement Continuous level measurement — Guided wave radar transmitters Guided Wave Radar (Interface) Application Questionnaire Customer information Contact: Prepared By: Company: Date: Address: Notes on the Application: City: Zip/Postal Code: Country: Phone: ( ) E-mail: Fax: ( ) Tank/Vessel Information 5 Mounting location: Tank bottom: Tank top: Sketch attached (supply sketch where possible) Tank dimensions: Height: m/ft Diameter: m/ft Open Sloped Top mount Nozzle Length: cm/in Flat Flat Thread mount Nozzle Diameter: cm/in Conical Conical Flange mount Process connection type: Parabolic Parabolic Bypass/Sidepipe Mount Process connection size: Pipe mount Distance to sidewall: Pressure: cm/in Displacer replacement Normal: (please supply drawings) Maximum (relief): Interface Data Lower material: Upper material: Emulsion layer: Upper material thickness: cm/in Lower material thickness: Upper material dielectric: Lower material dielectric: cm/in Emulsion thickness: Yes No (preferred) cm/in Material Liquid Material being measured: °C/°F Max: Material temperature: Norm: Coating buildup: Yes Maximum Viscosity: No Slurry °C/°F Turbulence: No Yes Density: kg/m 3 3 Kinematic Viscosity (cSt) = Dynamic Viscosity (cP) / Density (kg/m ) 1 to 5 cSt (like water) 50 to 100 cSt (like honey) 5 to 20 cSt (like machine oil) 100 to 500 cSt (like syrup/molasses) 20 to 50 cSt (like cooking oil) >500 cSt (like tar) emulsion layer upper material lower material Installation Power available: Communications: Outputs required: HART ® /4 to 20 mA 4 to 20 mA Other (please specify) Products recommended: © Siemens Milltronics Process Instruments Inc. 5/270 Siemens FI 01 · 2012 www.siemens.com/processautomation Form# 2-938R0 © Siemens AG 2011 Level Measurement Continuous level measurement — Guided wave radar transmitters SITRANS LG200 ■ Overview ■ Benefits • Coaxial, rigid, and flexible single or twin rods for many applications • Measures accurately on materials with dielectric (dK) as low as 1.4 (including LNG at -196 °C (-320.8 °F) • Guided wave radar measurement for up to 2.5 mm (0.12 inch) accuracy • Measures level and interface on challenging applications including foam • 3 button programming for quick setup • Reliable level measurement on harsh applications with pressure up to 430 bar g (6250 psi g) and temperatures as high as 427 °C (800 °F). • Suitable for use in SIL-1 and SIL-2 Loops (Full FMEDA report available) ■ Application SITRANS LG200 is a guided wave radar transmitter for short and medium range level, level/interface, and volume measurement of liquids and solids. It is unaffected by changes in process conditions, high temperatures and pressures, and steam. SITRANS LG200 provides accurate measurement in level, volume, and interface applications. For short and extended applications, LG200 offers coaxial, single or twin rod probes, and single or twin cable probes up to 22.5 m (75 ft). SITRANS LG200 measures accurately in liquid or slurry applications of corrosive vapors, foam, saturated steam, high viscosity, quick fill/empty rates, low levels and varying dielectrics and product densities. Ideal for retrofitting torque tube applications, SITRANS LG200 chamber replacement probe can be mounted in existing chambers or cages for optimal measurement. • Key applications: hydrocarbon processing, interface/level measurement, low dielectric liquids, high temperature/pressure applications, powdered solids with high angle of repose. Applications on ammonia are also possible with the HT/HP coaxial probe design which incorporates a glass seal that is not susceptible to the vapors seen in this application. Siemens FI 01 · 2012 5/271 5 © Siemens AG 2011 Level Measurement Continuous level measurement — Guided wave radar transmitters SITRANS LG200 ■ Configuration Mounting on a nozzle Single Rod mounting 1. Do not mount in nozzles <50 mm (2") in diameter. 2. Mount in applications where ratio of diameter to length is 1:1 or greater. Any ratio less than 1:1 (i.e. 2" x 6" nozzle = 1:3) may require a blanking distance and/or dielectric adjustment. 3. Do not use pipe reducers. 4. Keep conductive objects away from probe to ensure proper performance. length diameter Optimal 1:1 ratio Twin Rod mounting 7ML1302-x 1. Active rod must be mounted at least 25 mm (1") away from any obstructions. 2. Minimum stillwell or nozzle diameter for probe is 76 mm (3"), inactive part needs to be flush with inside tank wall. Installation in non-metallic silos 1) For installation in vessels of a non-metallic construction or possibly open vessels, a suitable launch plate is required to optimize the impedance of the transmitted signal as it travels along the probe. Optimal performance cannot be guaranteed if a suitable transition is not available at the process connection. When using single rod versions (flexible or solid) and a threaded process connection, a metal sheet or flange will greatly improve conditions as this provides a suitable launch plate. A flanged process connection is generally accepted to be provision of this launch plate. silo roof (plastic or wood) 50 (2) Probe can be stabilized at the bottom with a non-metallic cup or bracket. When mounting into a metallic cup or bracket, use optional TFE bottom spacer (7ML1930-1DJ). Do not use reducers. 3) 4) 50 (2) 5) 5) 6) Coaxial 7ML1301-x/Coaxial-Interface 7ML1301-6 1. Minimum 25 mm (1") from tank bottom 2. Minimum 2" process connection for enlarged coaxial probe 3. Distance to obstructions not important due to enclosed design metal sheet or metal flange 2) 19 (¾) 7) 6) Bypass pipe 1. Minimum pipe diameter 50 mm (2") 2. Minimum 25 mm (1") from bottom of the bypass pipe 3. Take note of bottom transition zone for chosen probe, see probe type table 4. For pipe diameters less than 50 mm (2") consult factory Displacer/Torque Tube Replacement 1. With Coaxial Probe 7ML1301-4 there is no top transition zone allowing measurement to the process connection. 2. Minimum pipe size: coaxial probes 2"/DN50, twin rod 3"/DN80, single rod 2"/DN50 3. 22 mm (0.875") Coaxial probes should be used where limited build up is expected. 1) 2) 3) See Electromagnetic compatibility min. 1" - 150 lbs, DN 25 PN 16 min. 2" - 150 lbs, DN 25 PN 16 4) 5) 6) min. 3" - 150 lbs, DN 80 PN 16 min. 25 mm (1") from any metal object min. 25 mm (1") from tank bottom SITRANS LG200 installation, dimensions in mm (inch) 5/272 Siemens FI 01 · 2012 7) Customer supplied brackets Recommended: 1 bracket per 3 m length L = Probe Insertion Length 4 mA/0% M = measuring range: min. 300 (11.81) max. 5700 (224) L=A+M+B 20 mA/100% min. 25 (1) A body connection B 5 3) © Siemens AG 2011 Level Measurement Continuous level measurement — Guided wave radar transmitters SITRANS LG200 ■ Technical specifications Mode of operation Design Measuring principle Guided wave radar measurement Weight of transmitter with solid lid 1.28 kg (2.83 lb) Measuring range 0.15 ... 22.5 m (0.5 ... 75 ft) Weight of transmitter with glass window lid 1.60 kg (3.52 lb) Output mA analog output with HART digital signal Optically isolated 4 ... 20 mA, 620 Ω max. Output range Materials • Enclosure Aluminum, epoxy-coated • Degree of protection Type 4/NEMA 4, IP65 2x M20x1.5 or 2 x ½" NPT • Analog 3.8 ... 20.5 mA usable • Cable inlet • Start-up current 4.0 mA Process connections Diagnostic alarm Adjustable 3.6 mA, 22 mA, HOLD • Threaded Digital communication HART Version 5.x and multidrop compatible G ¾" [(BSPP), EN ISO 228-1], 1", 1½", 2" NPT [(Taper), ANSI/ASME B1.20.1] and G 2" [(BSPP), EN ISO 228-1] Performance Reference Conditions 1.82 m (72 inch) Coaxial Probe with water at 20 °C (70 °F) and CFD Threshold • Flanged 3/4" ... 4", ASME, DIN flanges • Hygenic 3/4" ... 4", Triclover Non-linearity • Coaxial/twin rod probes • Single rod probes Programming Local < 0.1 % of probe length or 2.5 mm (0.1 inch), whichever is greater [(top 60 cm (24 inch) of twin rod probes 30 mm (1.2 inch)] Three button, menu-driven data entry with security passwords Remote SIMATIC PDM via HART Power 11 ... 36 V DC < 0.3 % or 0.3" (8 mm), whichever is greater General Purpose CSA/FM, CE, C-TICK Intrinsically Safe FM Class I, Div. 1, Groups A, B, C, D, Class II, Div. 1, Groups E, F, G T4, Class III, Type 4, IP65 CSA Class I, Div. 1, Groups A, B, C, D, Class II, Div. 1, Groups E, F, G T4, Class III, Type 4, IP65 ATEX II 1G EEx ia IIC T4 Explosion Proof/Flame Proof FM Class I, Div 1, Groups B, C, D, Class II, Div. 1, Groups E, F, G T4, Class III, Type 4, IP65 CSA Class I, Div. 1, Groups B, C, D, Class II, Div. 1, Groups E, F, G T4, Class III, Type 4, IP65 ATEX II 1/2 G EEx d [ia] IIC T6 ATEX II 1/2 D IP65 T85 °C Non-Incendive FM Class I, Div. 2, Groups A, B, C, D, Class II, Div. 2, Groups F, G T4, Class III, Type 4, IP65 CSA Class I, Div. 2, Groups A, B, C, D, Class II, Div. 2, Groups E, F, G T4, Class III, Type 4, IP65 Non-Sparking ATEX II 3G EEx nA (nL) IIC T4 to T6 ATEX II 3G EEx nA II T4 to T6 Others • Functional Safety to SIL-1 in accordance with IEC 61508 Safe Failure Fraction (SFF) of 85.5% (Third party FMEDA Analysis – hardware only) • Functional Safety to SIL-2 in accordance with IEC 61508 Safe Failure Fraction (SFF) of 91% (Third party FMEDA Analysis – hardware only) • Lloyds Steam Vessel Approval conforming to EN 12952-11 & EN 12953-9 • GOST R • Interface models Upper layer: ± 25.4 mm (1 inch) Interface layer: ± 25.4 mm (1 inch) (distinct interface surface required) Resolution and repeatability ≤ 2.5 mm (0.1 inch) Certificates and approvals Accuracy • Coaxial/twin rod probes < 0.1 % of probe length or 0.1" (2.5 mm), whichever is greater [Top 60 cm (24 inch) of twin rod probes 30 mm (1.2 inch)] • Single rod probes ± 0.5 % of probe length or 0.5" (13 mm), whichever is greater • Interface models ± 1" (25 mm) (distinct Interface required) Electromagnetic compatibility Meets CE requirements (EN 61326-1/2006) (Single and Twin Rod probes must be used in metallic vessel or stilling well to maintain CE compliance.) • Response time < 1 second • Warm up time < 5 seconds • Temperature effects 0.02 % of actual probe length/°C for probes ≥ 2.5 m (8 ft) Rated operating conditions1) Ambient temperature for enclosure -40 ... +80 °C (-40 ... +176 °F) LCD readable temperature range -20 ... +70 °C (-5 ... +160 °F) Location Indoor/outdoor Installation category II Pollution degree 2 Humidity 0 ... 99 % (non condensing) Medium conditions1) Dielectric constant dK ≥ 1.4 Process temperature range2) -196 ... +427 °C (-321 ... +800 °F) Vessel pressure3) 5 1) If installation is in areas classified as hazardous, please observe relevant certificates Temperature rating is pressure dependent 3) Pressure rating is temperature dependent 2) Full vacuum to 431 bar g (6250 psi g), probe dependent Siemens FI 01 · 2012 5/273 © Siemens AG 2011 Level Measurement Continuous level measurement — Guided wave radar transmitters SITRANS LG200 Coaxial Probe (7ML1301-1) Coaxial HT/HP Probe (7ML1301-2) Coaxial HP Probe (7ML1301-3) Coaxial Overfill/Flooded Cage Probe (7ML1301-4) Model reference number 7xA-x 7xD-x 7xP-x 7xR-x Recommended applications General purpose: clean, low viscosity liquids < 150 °C (300 °F) Clean, high temperature/ high pressure liquids > 200 °C (400 °F), ammonia, chlorine, LNG1), LPG1) Clean, high pressure liquids < 200 °C (400 °F), ammonia, chlorine, LNG, LPG General applications, overfill, temperatures to 200 °C (400 °F), clean, low viscosity liquids, displacer/torque-tube replacement Not recommended for: Coating and buildup, foam Coating and buildup, foam, steam Coating and buildup, foam, steam Coating and buildup, foam Materials/wetted parts 316 L SS, TFE spacers, O-ring2) 316L SS, Alumina spacers3), 316L SS, TFE spacers, (option PEEK4) or TFE5)), Borosilicate Borosilicate 316L SS, TFE spacers, O-ring2) Process seal O-ring2) Borosilicate (no O-ring) Borosilicate (no O-ring) O-ring2) Standard ø 8 mm (0.3125 inch) rod ø 22 mm (0.875 inch) tube ø 8 mm (0.3125 inch) rod ø 22 mm (0.875 inch) tube ø 8 mm (0.3125 inch) rod ø 22 mm (0.875 inch) tube ø 8 mm (0.3125 inch) rod ø 22 mm (0.875 inch) tube Enlarged ø 15 mm (0.63 inch) rod ø 45 mm (1.75 inch) tube ø 15 mm (0.63 inch) rod ø 45 mm (1.75 inch) tube ø 15 mm (0.63 inch) rod ø 45 mm (1.75 inch) tube ø 15 mm (0.63 inch) rod ø 45 mm (1.75 inch) tube Rod/tube diameter Process connection thread 5 Standard ¾" NPT [(Taper), ¾" NPT [(Taper), ¾" NPT [(Taper), ¾" NPT [(Taper), ANSI/ASME B1.20.1], ANSI/ASME B1.20.1], ANSI/ASME B1.20.1], ANSI/ASME B1.20.1], G 1" [(BSPP), EN ISO 228-1] G 1" [(BSPP), EN ISO 228-1] G 1" [(BSPP), EN ISO 228-1] G 1" [(BSPP), EN ISO 228-1] Enlarged 2" NPT [(Taper), ANSI/ASME B1.20.1] 2" NPT [(Taper), ANSI/ASME B1.20.1] 2" NPT [(Taper), ANSI/ASME B1.20.1] 2" NPT [(Taper), ANSI/ASME B1.20.1] Standard 1 ... 4" (DN 25 ... 100) 1 ... 4" (DN 25 ... 100) 1 ... 4" (DN 25 ... 100) 1 ... 4" (DN 25 ... 100) Enlarged 2 ... 4" (DN 50 ... 100) 2 ... 4" (DN 50 ... 100) 2 ... 4" (DN 50 ... 100) 2 ... 4" (DN 50 ... 100) Length 60 ... 610 cm (24 ... 240 inch) 60 ... 610 cm (24 ... 240 inch) 60 ... 610 cm (24 ... 240 inch) 60 ... 610 cm (24 ... 240 inch) Top 25 mm (1 inch) at dk = 1.4 150 mm (6 inch) at dk = 80 none 25 mm (1 inch) at dk = 1.4 150 mm (6 inch) at dk = 80 none Bottom 150 mm (6 inch) at dk = 1.4 150 mm (6 inch) at dk = 1.4 150 mm (6 inch) at dk = 1.4 150 mm (6 inch) at dk = 1.4 25 mm (1 inch) at dk = 80 25 mm (1 inch) at dk = 80 25 mm (1 inch) at dk = 80 25 mm (1 inch) at dk = 80 Process temperature maximum 150 °C at 27 bar g (300 °F at 400 psi g) 427 °C at 133 bar g (800 °F at 2000 psi g)7) 200 °C at 379 bar g (400 °F at 5500 psi g) 200 °C at 18 bar g (400 °F at 270 psi g) Process temperature minimum -40 °C at 70 bar g (-40 °F at 1000 psi g) -196 °C at 430 bar g (-321 °F at 6250 psi g) -196 °C at 430 bar g (-321 °F at 6250 psi g) -40 °C at 70 bar g (-40 °F at 1000 psi g) Process pressure maximum 70 bar g at 20 °C (1000 psi g at 70 °F) 431 bar g at 20 °C (6250 psi g at 70 °F) 431 bar g at 20 °C (6250 psi g at 70 °F) 70 bar g at 20 °C (1000 psi g at 70 °F) Process pressure minimum/vacuum service Yes, not hermetic8) Yes, hermetic (< 10-8 cc/s at 1 atmosphere) Yes, hermetic (< 10-8 cc/s at 1 atmosphere) Yes, not hermetic Dielectricrange (dk) 1.4 ... 100 1.4 ... 1001) 1.4 ... 100 1.4 ... 100 Standard 500 500 500 500 Enlarged 1500 1500 1500 1500 Coating/buildup No No No No Foam No No No No Corrosives Yes Yes Yes Yes Sanitary No No No No Overfill No Yes No Yes Flange ASME (EN/DIN) Transition Zone6) Process pressure Maximum viscosity (cP) 1) 2) 3) 4) 5) 6) 7) 8) Dependent on spacer option See O-Ring Selection Guide for guidance For dk ≥ 2, maximum temperature 427 °C (800 °F) For dk ≥ 1.4, maximum temperature 343 °C (650 °F), PEEK spacers standard on enlarged coaxial design For dk 1.4, maximum temperature 288 °C (550 °F) Transition zone is dielectric dependent: dK = dielectric permittivity. Unit will function but accuracy will decrease in Transition Zone 345 °C (650 °F) with PEEK spacers Not hermetic: sealing by means of O-ring. Hermetic: sealing by means of borosilicate glass window 5/274 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Continuous level measurement — Guided wave radar transmitters SITRANS LG200 Coaxial Steam Probe (7ML1301-5) Coaxial Interface Probe (7ML1301-6) Single Rigid Rod Probe (7ML1303-1) Single Rigid Rod HT/HP Probe (7ML1303-2) Single Rigid Rod Probe, PFA rod insulation (7ML1303-1J) Model reference number 7xS-x 7xT-x 7xF-x 7xJ-x 7xF-4 Recommended applications Hot water (steam) >200 °C (400 °F) (external chamber is required for use in boilers) Liquid/liquid-interface, temperatures to 200 °C (400 °F); clean, low-viscosity liquids Coating and buildup, foam Coating and buildup, foam Excessive coating and buildup, foam Not recommended for General purpose, coat- Coating and buildup, ing and buildup, foam foam Low dielectric media (dK < 10)1) Low dielectric media (dK < 10)1) Low dielectric media (dK < 10)1) Materials/wetted parts 316L SS, PEEK spacers, Aegis PF128 O-ring2) 316L SS, TFE spacers, O-ring2) 316L SS, TFE, O-ring2) 316L SS, TFE, O-ring2) 316L SS, PFA, TFE, O-ring2) Process seal Aegis PF128 O-ring2), PEEK only O-ring2) O-ring2) Aegis PF128 O-ring only2) O-ring2) Standard ø 8 mm (0.3125 inch) rod ø 22 mm (0.875 inch) tube ø 8 mm (0.3125 inch) rod ø 22 mm (0.875 inch) tube ø 12 mm (0.5 inch) rod ø 12 mm (0.5 inch) rod ø 12 mm (0.5 inch) rod ø 16 mm (0.625 inch) insulation Enlarged N/A ø 15 mm (0.63 inch) rod N/A ø 45 mm (1.75 inch) tube N/A N/A Standard ¾" NPT [(Taper), ANSI/ASME B1.20.1], G 1" [(BSPP), EN ISO 228-1] ¾" NPT [(Taper), ANSI/ASME B1.20.1], G 1" [(BSPP), EN ISO 228-1] ¾" NPT [(Taper), ANSI/ASME B1.20.1], G 1" [(BSPP), EN ISO 228-1] ¾" NPT [(Taper), ANSI/ASME B1.20.1], G 1" [(BSPP), EN ISO 228-1] 2" NPT [(Taper), ANSI/ASME B1.20.1], G 2" [(BSPP), EN ISO 228-1] Enlarged N/A 2" NPT [(Taper), ANSI/ASME B1.20.1] N/A N/A N/A Standard 1 ... 4" (DN 25 ... 100) 1 ... 4" (DN 25 ... 100) 2 ... 4" (DN 50 ... 100) 2 ... 4" (DN 50 ... 100) 2 ... 4" (DN 50 ... 100) Enlarged N/A 2 ... 4" (DN 50 ... 100) N/A N/A N/A Length 60 ... 455 cm (24 ... 180 inch) 60 ... 610 cm (24 ... 240 inch) 60 ... 610 cm (24 ... 240 inch) 60 ... 610 cm (24 ... 240 inch) 60 ... 610 cm (24 ... 240 inch) Top 25 mm (1 inch) at dk ≥ 10 none Application, installation, Application, installation, Application, installation, and dielectric depenand dielectric depenand dielectric dependent dent dent Bottom 25 mm (1 inch) at dk ≥ 10 150 mm (6 inch) at dk = 1.4 25 mm (1 inch) at dk = 80 25 mm (1 inch) ’at dk >10 Process temperature maximum 343 °C at 165 bar g (650 °F at 2400 psi g) (saturated steam) 200 °C at 18 bar g (400 °F at 270 psi g) 150 °C at 27 bar g (300 316 °C at 165 bar g °F at 400 psi g) (605 °F at 2400 psi g) 150 °C at 27 bar g (300 °F at 400 psi g) Process temperature minimum -40 °C at 207 bar g (-40 °F at 3000 psi g) -40 °C at 70 bar g (-40 °F at 1000 psi g) -40 °C at 70 bar g (-40 °F at 1000 psi g) -40 °C at 70 bar g (-40 °F at 1000 psi g) -40 °C at 50 bar g (-40 °F at 750 psi g) Process pressure maximum 165 bar g at 343 °C (2400 psi g at 650 °F) 70 bar g at 20 °C (1000 psi g at 70°F) 70 bar g at 20 °C (1000 psi g at 70 °F) 207 bar g at 20 °C (3000 psi g at 70 °F) 70 bar g at 20 °C (1000 psi g at 70 °F) Process pressure min. vacuum service Yes, not hermetic Yes, not hermetic Not suitable Not suitable Not suitable Dielectric range 10 ... 100 Upper liquid layer 1.4 ... 5 Interface liquid layer 15 ... 100 1.9 ... 1001) 1.9 ... 1001) 1.9 ... 1001) 10000 cP (consult factory if severe agitation/turbulence) Rod/Tube diameter 5 Process connection thread Flange ASME (EN/DIN) Transition Zone3) 25 mm (1 inch) at dk >10 25 mm (1 inch) at dk >10 Maximumviscosity Standard 500 cP 500 cP Enlarged N/A 1500 cP Coating/buildup No No Yes, maximum error 10% of coated length;% error related to dielectric of media, thickness of coating and coated probe length above media Foam No No Yes Yes Yes Corrosives Yes Yes Yes Yes Yes Sanitary No No No No No Overfill Yes Yes No No No 1) With dK of 1.9 to 10, the device must be mounted between 50 and 150 mm (2 to 6 inch) of metal tank wall or in chamber/bridle 2) See O-ring Selection Guide for guidance 3) Transition zone is dielectric dependent: dK = dielectric permittivity. Unit will function but accuracy will decrease in Transition Zone Siemens FI 01 · 2012 5/275 © Siemens AG 2011 Level Measurement Continuous level measurement — Guided wave radar transmitters SITRANS LG200 5 Single Rigid Rod Probe, Sanitary (7ML1303-1D) Single Rigid Rod Probe, PFA faced flange (7ML1303-1E) Single Flexible Rod Probe Single Flexible Rod Probe (7ML1304-1) for Bulk Solids (7ML1304-2) Model reference number 7xF-E 7xF-F 7x1-x 7x2-x Recommended applications: Applications demanding sanitary specifications Extreme corrosives, coating/buildup, foam Coating and buildup, foam; lengths > 6 m (20 ft) headroom Granular bulk solids applications (powders, grain, dust) 3000 lb pull down force Not recommended for Low dielectric media (dK < 10)1) Low dielectric media (dK < 10)1) Low dielectric media (dK < 4) Solids with dK < 4 Materials/wetted parts 316L SS, TFE, 15 µ-inch (< 0.4 µm) Ra All PFA - wetted surfaces 316L SS, TFE, O-ring2) 316L SS, TFE, O-ring2) Optional AL6XN SS N/A N/A N/A Process seal 316L SS, TFE, O-ring2) PFA, no O-ring O-ring2) Sealant Rod/tube diameter ø 12 mm (0.5 inch) rod ø 12 mm (0.5 inch) rod ø 16 mm (0.625 inch) insulation ø 5 mm (0.188 inch) cable ø 6 mm (0.25 inch) cable Process connection thread N/A N/A 2" NPT [(Taper), ANSI/ASME B1.20.1], G 2" [(BSPP), EN ISO 228-1] 2" NPT [(Taper), ANSI/ASME B1.20.1], G 2" [(BSPP), EN ISO 228-1] Flange ASME (DIN) 19 ... 100 mm (¾ ... 4 inch) Triclover-style 16 amp fitting 2 ... 4" (DN 50 ... 100) 2 ... 4" (DN 50 ... 100) 2 ... 4" (DN 50 ... 100) Length 60 ... 610 cm (24 ... 240 inch) 60 ... 610 cm (24 ... 240 inch) 1 ... 22.5 meters (3 ... 75 ft) 1 ... 22.5 meters (3 ... 75 ft) Transition Zone3) Top Application, installation, and Application, installation, and Application, installation, and Application, installation, and dielectric dependent dielectric dependent dielectric dependent dielectric dependent Bottom 25 mm (1 inch) at dk >10 25 mm (1 inch) at dk >10 305 mm (12 inch) 305 mm (12 inch) Process temperature maximum 150 °C at 5.1 bar g (300 °F at 75 psi g) 150 °C at 27 bar g (300 °F at 400 psi g) 150 °C at 27 bar g (300 °F at 400 psi g) 66 °C at 3.4 bar g (150 °F at 50 psi g) Process temperature minimum 0 °C at 5.1 bar g (32 °F at 75 psi g) -40 °C at 13.7 bar g (-40 °F at 200 psi g) -40 °C at 70 bar g (-40 °F at 1000 psi g) -40 °C at 3.4 bar g (-40 °F at 50 psi g) • Process pressure maximum 5.1 bar g at 150 °C (75 psi g at 300 °F) 70 bar g at 20 °C (1000 psi g at 70°F) 70 bar g at 20 °C (1000 psi g at 70 °F) 3.4 bar g 66 °C (50 psi g at 150 °F) • Process pressure minimum/vacuum service Not suitable for vacuum applications Dielectric range 1.9 ... 1001) 4 ... 1001) 4 ... 100 Maximum viscosity (cP) 10000 (consult factory if severe agitation/turbulence) Coating/buildup Yes, maximum error 10% of coated length; % error related to dielectric of media, thickness of coating and coated probe length above media Process pressure: 1.9 ... 1001) N/A Foam Yes Yes Yes Yes Corrosives No Yes No No Sanitary Yes No No No Overfill No No No No 1) 2) 3) With dK of 1.9 to 10, the device must be mounted between 50 and 150 mm (2 to 6 inch) of metal tank wall or in chamber/bridle See O-ring Selection Guide for guidance Transition zone is dielectric dependent: dK = dielectric permittivity. Unit will function but accuracy will decrease in Transition Zone 5/276 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Continuous level measurement — Guided wave radar transmitters SITRANS LG200 Twin Rod Probe (7ML1302-1) Flexible Twin Rod Probe (7ML1302-3) Flexible Twin Rod Bulk Solids Probe (7ML1302-2) Model reference number 7xB-x 7x7-x 7x5-x Recommended applications: General purpose, foam, minor film coating Low dielectric media (1.9 ... 10) with Granular light bulk solids applicalengths > 6 m (20 ft) tions (powders, grains, dust), 3000 lbs pull-down force Not recommended for Media bridging between rods or building up on spacers Dielectric > 10: media bridging on flexible elements Media bridging flexible elements Materials/wetted parts 316L SS, TFE spacers, O-ring1) 316L SS, FEP webbing, O-ring1) 316L SS, FEP webbing, O-ring1) Process seal O-ring1) O-ring1) Sealant Rod/tube diameter Two, ø 12 mm (0.5 inch) rod; 22 mm (0.875 inch) CL ... CL Two, ø 6 mm (0.25 inch) cables; 22 mm (0.875 inch) CL ... CL Two, ø 6 mm (0.25 inch) cables; 22 mm (0.875 inch) CL ... CL Process connection thread 2" NPT [(Taper), ANSI/ASME B1.20.1], G 2" [(BSPP), EN ISO 228-1] 2" NPT [(Taper), ANSI/ASME B1.20.1], G 2" [(BSPP), EN ISO 228-1] 2" NPT [(Taper), ANSI/ASME B1.20.1], G 2" [(BSPP), EN ISO 228-1] Flange ASME (EN/DIN) 2 ... 4" (DN 50 ... 100) 2 ... 4" (DN 50 ... 100) 2 ... 4" (DN 50 ... 100) Length 60 ... 610 cm (24 ... 240 inch) 1 ... 22.5 m (3 ... 75 ft) 1 ... 22.5 m (3 ... 75 ft) Top 150 mm (6 inch) at dK > 1.9 Blocking distance: none 150 mm (6 inch) at dK > 1.9 Blocking distance: 12 ... 50 cm (4.8 ... 20 inch) 150 mm (6 inch) at dK > 1.9 Blocking distance: 12 ... 50 cm (4.8 ... 20 inch) Bottom 150 mm (6 inch) at dK = 1.9 25 mm (1 inch) at dK = 80 305 mm (12 inch) 305 mm (12 inch) Process temperature max.3) 200 °C at 19 bar g (400 °F at 275 psi g) 66 °C at 3.4 bar g ( 150 °F at 50 psi g) Process temperature min. -40 °C at 70 bar g (-40 °F at 1000 psi g) -40 °C at 3.4 bar g (-40 °F at 50 psi g) Process pressure max. 70 bar g at 20 °C (1000 psi g at 70 °F) 3.4 bar g at 66 °C (50 psi g at 150 °F) Process pressure min./vacuum service Yes, not hermetic Not suitable Dielectric range 1.9 ... 100 1.9 ... 100 1.9 ... 100 Maximum viscosity (cP) 1500 1500 Not suitable Coating/buildup Yes, maximum error 3% of coated length with conductive media Bridging not recommended.4) Foam Yes Yes Yes Corrosives Yes No Yes Sanitary No No No Overfill No No No Transition Zone2) 1) See O-ring Selection Guide for guidance Transition zone is dielectric dependent: dK = dielectric permittivity. Unit will function but accuracy will decrease in Transition Zone Refer to Ambient Temperature vs Process Temperature graphs or instruction manual 4) Bridging is defined as continuous accumulation of material between the probe elements 2) 3) O-ring and Seal Selection Guide Material Recommended for Use in: Not Recommended for Use In: Viton GFLT General purpose, steam, ethylene Ketones (MEK, acetone), skydrol fluids, amines, anhydrous ammonia, low molecular weight esters and ethers, hot hydrofluoric or chlorosulfuric acids, sour HCs EPDM Acetone, MEK, skydrol fluids Petroleum oils, di-ester base lubricants, propane, steam, anhydrous ammonia Kalrez (4079) Inorganic and organic acids (including HF and Black liquor, hot water/steam, hot aliphatic nitric) aldehydes, ethylene, glycols, organic oils, amines, ethylene oxide, propylene oxide, molten silicone oils, vinegar, sour HCs sodium, molten potassium, anhydrous ammonia Aegis PF128 Inorganic and organic acids (including HF and Black liquor, Freon 43, Freon 75, Galden, nitric) aldehydes, ethylene, glycols, organic oils, KEL-F liquid, molten sodium, molten potassium, silicone oils, vinegar, sour HCs, steam, amines, anhydrous ammonia ethylene oxide, propylene oxide Borosilicate (HT/HP probes only) General high temperature/high pressure applications, hydrocarbons, full vacuum (hermetic), anhydrous ammonia Steam, hot alkaline solutions, HF acid, media with pH>12, condensate Siemens FI 01 · 2012 5/277 5 © Siemens AG 2011 Level Measurement Continuous level measurement — Guided wave radar transmitters SITRANS LG200 Selection and Ordering data Order No. Selection and Ordering data C) 7ML1300SITRANS LG200 Transmitter A guided wave radar transmitter for short and 77 7 1 7 - 77 A 0 medium range level, level/interface, and volume measurement of liquids and solids, including high temperature and pressure applications, and steam. Note: In addition to the transmitter, please select a probe configuration to complete the SITRANS LG200 (ordered separately). For orders of 10 or more, please consult factory. Power 24 V DC, 2-wire Signal Output 4 ... 20 mA HART Options SIL-1 Approved (FMEDA analysis) SFF = 85.5 % SIL-2 Approved (FMEDA analysis) SFF = 91 % 5 Enclosure/lid Aluminum Aluminum with glass window Cable inlet 2 x ½" NPT, IP65 2 x M20x1.5, IP65 Approvals (Please select for your region) North America General Purpose and Intrinsically Safe (CSA/FM Class I, Div. 1, Groups A, B, C, D; Class II, Div. 1, Groups E, F, G T4, Class III); Non-incendive (CSA Class I, Div. 2, Groups A, B, C, D, Class II, Div. 2, Groups E, F, G; FM Class I, Div. 2, Groups A, B, C, D, Class II, Div. 2, Groups F, G) Explosion Proof (CSA/FM Class I, Div. 1, Groups B, C, and D; Class II, Div. 1, Groups E, F, G, T4; Class III); Non-incendive (CSA Class I, Div. 2, Groups A, B, C, D, Class II, Div. 2, Groups E, F, G; FM Class I, Div. 2, Groups A, B, C, D, Class II, Div. 2, Groups F, G) Europe General Purpose and Intrinsically Safe (ATEX II 1G EEx ia IIC T4) Explosion Proof (ATEX II 1/2 GD EEx d [ia] IIC T6) Non-sparking [ATEX II 3G EEx nA II/EEx nA (nL) IIC T4 to T6] C) Subject to export regulations AL: N, ECCN: EAR99. 5/278 Siemens FI 01 · 2012 Please add "-Z" to Order No. and specify Order code(s). Acceptance test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and ISO 9000 [Available only when ordered in conjunction with a probe (7ML130x-x). Testing requires transmitter with probe.] Operating Instructions 1 Order code Further designs C11 Order No. English C) 7ML1998-5KA02 French C) 7ML1998-5KA11 German C) 7ML1998-5KA32 C) 7ML1998-5XG81 Multi-language Quick Start manual This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. A Accessories A B SITRANS RD100 Remote display - see Chapter 8 SITRANS RD200 Remote display - see Chapter 8 1 2 K) 7ML5750SITRANS RD500 web, datalogging, alarming, ethernet, and modem support for instrumentation 1AA0-00 see Chapter 8 0 1 C) Subject to export regulations AL: N, ECCN: EAR99. K) Subject to export regulations AL: N, ECCN: 5A991X. A B C D E © Siemens AG 2011 Level Measurement Continuous level measurement — Guided wave radar transmitters SITRANS LG200 . Selection and Ordering data Order No. R) 7ML1301SITRANS LG200 Coaxial Probes SITRANS LG200 coaxial probes are used in most 77 7 7 7 - 77 7 0 standard applications. Coaxial probes yield robust signal strength even in extremely low dielectric applications (dK 1.4 ... 100). 1 2 3 Coaxial, Overfill/Flooded Cage1)2) Coaxial Steam4)5) Coaxial, Interface1)2) 4 5 6 Material of Construction 316/316L (1.4401/1.4404) stainless steel probe and process connection 316/316L (1.4401/1.4404) SS probe ASME B31.1 specifications6) Enlarged Coaxial, 316/316L (1.4401/1.4404) stainless steel probe and process connection with PEEK Spacers7) 316/316L (1.4401/1.4404) stainless steel probe and process connection with PEEK HT spacers dk ≥ 1.48) 316/316L (1.4401/1.4404) stainless steel probe and process connection with Teflon spacers dk ≥ 28)9) Probe Insertion Length Add order code Y01 and plain text: "Insertion length ... mm" Model option 1, 4 and Material of Construction option A, E: 60 ... 100 cm (23.6 ... 39.4 inch) Model option 1, 4 and Material of Construction option A, E: 101 ... 200 cm (39.8 ... 78.7 inch) Model option 1, 4 and Material of Construction option A, E: 201 ... 300 cm (79.1 ... 118.1 inch) Model option 1, 4 and Material of Construction option A, E: 301 ... 400 cm (118.5 ... 157.5 inch) Model option 1, 4 and Material of Construction option A, E: 401 ... 500 cm (157.9 ... 196.9 inch) Model option 1, 4 and Material of Construction option A,E: 501 ... 610 cm (197.2 ... 240.2 inch) Add order code Y01 and plain text: "Insertion length ... cm" Model options 3, 6 with Material of Construction option A: 60 ... 100 cm (23.6 ... 39.4 inch) Model options 3, 6 with Material of Construction option A: 101 ... 200 cm (39.8 ... 78.7 inch) Model options 3, 6 with Material of Construction option A: 201 ... 300 cm (79.1 ... 118.1 inch) Model options 3, 6 with Material of Construction option A: 301 ... 400 cm (118.5 ... 157.5 inch) Model options 3, 6 with Material of Construction option A: 401 ... 500 cm (157.9 ... 196.9 inch) Model options 3, 6 with Material of Construction option A: 501 ... 610 cm (197.2 ... 240.2 inch) R) 7ML1301SITRANS LG200 Coaxial Probes SITRANS LG200 coaxial probes are used in most 77 7 7 7 - 777 0 standard applications. Coaxial probes yield robust signal strength even in extremely low dielectric applications (dK 1.4 ... 100). Add order code Y01 and plain text: "Insertion length ... cm" Model options 3, 6 with Material of Construction option E: 60 ... 100 cm (23.6 ... 39.4 inch) Model options 3, 6 with Material of Construction option E: 101 ... 200 cm (39.8 ... 78.7 inch) Model options 3, 6 with Material of Construction option E: 201 ... 300 cm (79.1 ... 118.1 inch) Note: In addition to the probe, please select a transmitter configuration to complete the SITRANS LG200 (ordered separately). For orders of 10 or more, please consult factory. Model Coaxial1) 2) Coaxial, High Temperature/High Pressure2)3) Coaxial, High Pressure2)3) Order No. Selection and Ordering data D E H J A1 A2 A3 A4 A5 A6 B1 B2 B3 B4 B5 B6 C2 C3 Model options 3, 6 with Material of Construction option E: 301 ... 400 cm (118.5 ... 157.5 inch) C4 Model options 3, 6 with Material of Construction option E: 401 ... 500 cm (157.9 ... 196.9 inch) Model options 3, 6 with Material of Construction option E: 501 ... 610 cm (197.2 ... 240.2 inch) C5 Add order code Y01 and plain text: "Insertion length ... cm" Model option 2 with Material of Construction options A, E, H, J: 60 ... 100 cm (23.6 ... 39.4 inch) Model option 2 with Material of Construction options A, E, H, J: 101 ... 200 cm (39.8 ... 78.7 inch) Model option 2 with Material of Construction options A, E, H, J: 201 ... 300 cm (79.1 ... 118.1 inch) A C1 C6 E1 5 E2 E3 Model option 2 with Material of Construction options A, E, H, J: 301 ... 400 cm (118.5 ... 157.5 inch) Model option 2 with Material of Construction options A, E, H, J: 401 ... 500 cm (157.9 ... 196.9 inch) Model option 2 with Material of Construction options A, E, H, J: 501 ... 610 cm (197.2 ... 240.2 inch) Add order code Y01 and plain text: "Insertion length ... cm" E4 Model option 5 with Material of Construction options A, D: 60 ... 100 cm (23.6 ... 39.4 inch) Model option 5 with Material of Construction options A, D: 101 ... 200 cm (39.8 ... 78.7 inch) Model option 5 with Material of Construction options A, D: 201 ... 300 cm (79.1 ... 118.1 inch) F1 Model option 5 with Material of Construction options A, D: 301 ... 400 cm (118.5 ... 157.5 inch) Model option 5 with Material of Construction options A, D: 401 ... 455 cm (157.9 ... 180 inch) F4 E5 E6 F2 F3 F5 O-rings Viton EPDM (Ethylene Propylene Rubber) Kalrez 4079 1 1 1 2 1 3 HSN (Nitrile) Buna-N Neoprene 1 4 1 5 1 6 Chemraz Polyurethane Aegis PF128 1 7 1 8 2 1 Kalrez 2035 None (Borosilicate glass seal, not for steam applications)10) 2 2 2 3 Siemens FI 01 · 2012 5/279 © Siemens AG 2011 Level Measurement Continuous level measurement — Guided wave radar transmitters SITRANS LG200 Selection and Ordering data 5 Order No. Selection and Ordering data Order No. R) 7ML1301SITRANS LG200 Coaxial Probes SITRANS LG200 coaxial probes are used in most 77 7 7 7 - 77 7 0 standard applications. Coaxial probes yield robust signal strength even in extremely low dielectric applications (dK 1.4 ... 100). R) 7ML1301SITRANS LG200 Coaxial Probes SITRANS LG200 coaxial probes are used in most 77 7 7 7 - 777 0 standard applications. Coaxial probes yield robust signal strength even in extremely low dielectric applications (dK 1.4 ... 100). Process Connection (Size/Type) Threaded ¾" NPT [(Taper), ANSI/ASME B1.20.1] G 1" [(BSPP), EN ISO 228-1] G 2" [(BSPP), EN ISO 228-1]11) EN flanges DN 25 PN 16 EN 1092-1 Type A flat faced flange DN 25 PN 25/40 EN 1092-1 Type A flat faced flange DN 25 PN 64/100 EN 1092-1 Type B2 raised faced flange AA AB AC 2" NPT [(Taper), ANSI/ASME B1.20.1]1) ASME flanges 1" 150 lb ASME raised face flange 1" 300 lb ASME raised face flange 1" 600 lb ASME raised face flange AD 1" 900/1500 lb ASME raised face flange10) 1" 2500 lb ASME raised face flange10) 1" 900/1500 lb ASME ring joint flange10) BD BE BF 1" 2500 lb ASME ring joint flange10) BG 1½" 150 lb ASME raised face flange 1½" 300 lb ASME raised face flange CA CB 1½" 600 lb ASME raised face flange 1½" 900/1500 lb ASME raised face flange10) 1½" 2500 lb ASME raised face flange10) CC CD CE 1½" 600 lb ASME ring joint flange 1½" 900/1500 lb ASME ring joint flange10) 1½" 2500 lb ASME ring joint flange10) CF CG CH 2" 150 lb ASME raised face flange 2" 300 lb ASME raised face flange 2" 600 lb ASME raised face flange DA DB DC 2" 900/1500 lb ASME raised face flange10) 2" 2500 lb ASME raised face flange10) 2" 600 lb ASME ring joint flange DD DE DF 2" 900/1500 lb ASME ring joint flange10) 2" 2500 lb ASME ring joint flange10) DG DH 3" 150 lb ASME raised face flange EA 3" 300 lb ASME raised face flange 3" 600 lb ASME raised face flange 3" 900 lb ASME raised face flange10) 3" 1500 lb ASME raised face flange10) EB EC ED EE 3" 2500 lb ASME raised face flange10) 3" 600 lb ASME ring joint flange 3" 900 lb ASME ring joint flange10) EF EG EH 3" 1500 lb ASME ring joint flange10) 3" 2500 lb ASME ring joint flange10) 4" 150 lb ASME raised face flange EJ EK FA 4" 300 lb ASME raised face flange 4" 600 lb ASME raised face flange 4" 900 lb ASME raised face flange10) FB FC FD 4" 1500 lb ASME raised face flange10) 4" 2500 lb ASME raised face flange10) 4" 600 lb ASME ring type joint flange FE FF FG FH 4" 900 lb ASME ring type joint flange10) 4" 1500 lb ASME ring type joint flange10) 4" 2500 lb ASME ring type joint flange10) 5/280 Siemens FI 01 · 2012 BA BB BC FJ FK GA GB GC DN 25 PN 160 EN 1092-1 Type B2 raised faced flange10) DN 25 PN 250 EN 1092-1 Type B2 raised faced flange10) DN 25 PN 320 EN 1092-1 Type B2 raised faced flange10) GD DN 25 PN 400 EN 1092-1 Type B2 raised faced flange10) DN 40 PN 16 EN 1092-1 Type A flat faced flange DN 40 PN 25/40 EN 1092-1 Type A flat faced flange GG DN 40 PN 64/100 EN 1092-1 Type B2 raised faced flange DN 40 PN 160 EN 1092-1 Type B2 raised faced flange10) DN 40 PN 250 EN 1092-1 Type B2 raised faced flange10) HC DN 40 PN 320 EN 1092-1 Type B2 raised faced flange10) DN 40 PN 400 EN 1092-1 Type B2 raised faced flange10) DN 50 PN 16 EN 1092-1 Type A flat faced flange HF DN 50 PN 25/40 EN 1092-1 Type A flat faced flange JB DN 50 PN 64 EN 1092-1 Type B2 raised faced flange DN 50 PN 100 EN 1092-1 Type B2 raised faced flange JC DN 50 PN 160 EN 1092-1 Type B2 raised faced flange10) DN 50 PN 250 EN 1092-1 Type B2 raised faced flange10) DN 50 PN 320 EN 1092-1 Type B2 raised faced flange10) JE DN 50 PN 400 EN 1092-1 Type B2 raised faced flange10) DN 80 PN 16 EN 1092-1 Type A flat faced flange DN 80 PN 25/40 EN 1092-1 Type A flat faced flange JH GE GF HA HB HD HE HG JA JD JF JG KA KB DN 80 PN 64 EN 1092-1 Type B2 raised faced flange DN 80 PN 100 EN 1092-1 Type B2 raised faced flange DN 80 PN 160 EN 1092-1 Type B2 raised faced flange10) KC DN 80 PN 250 EN 1092-1 Type B2 raised faced flange10) DN 80 PN 320 EN 1092-1 Type B2 raised faced flange10) DN 80 PN 400 EN 1092-1 Type B2 raised faced flange10) KF KD KE KG KH © Siemens AG 2011 Level Measurement Continuous level measurement — Guided wave radar transmitters SITRANS LG200 Selection and Ordering data Order No. Order code Selection and Ordering data R) 7ML1301SITRANS LG200 Coaxial Probes SITRANS LG200 coaxial probes are used in most 77 7 7 7 - 77 7 0 standard applications. Coaxial probes yield robust signal strength even in extremely low dielectric applications (dK 1.4 ... 100). Further designs Please add "-Z" to Order No. and specify Order code(s). Enter the total insertion length in plain text description, max. 610 cm (240.2 inch) Y01 DN 100 PN 16 EN 1092-1 Type A flat faced flange DN 100 PN 25/40 EN 1092-1 Type A flat faced flange DN 100 PN 64 EN 1092-1 Type B2 raised faced flange LA LB Stainless steel tag. Measuring-point number/identification (max. 16 characters); specify in plain text Y15 LC Inspection Certificate Type 3.1 per EN 10204 C12 Manufacturer’s test report (Hydrostatic Test) C18 DN 100 PN 100 EN 1092-1 Type B2 raised faced flange DN 100 PN 160 EN 1092-1 Type B2 raised faced flange10) DN 100 PN 250 EN 1092-1 Type B2 raised faced flange10) LD NACE MR-0175 materials traceability D07 LE Operating Instructions DN 100 PN 320 EN 1092-1 Type B2 raised faced flange10) DN 100 PN 400 EN 1092-1 Type B2 raised faced flange10) LG Fisher torque tube flange, carbon steel (249B) Fisher torque tube flange, 316 stainless steel (249C) Masoneilan torque tube flange, carbon steel MA MB MC Masoneilan torque tube flange, 316 stainless steel MD 1) Not available with O-ring option 21 (type Aegis PF128) Consult factory for these options in Hastelloy C or Monel 3) Available with O-ring option 23 only (none) 4) Coaxial steam probe must be used with O-ring option 21 only (type Aegis PF128) 5) Available with Material of Construction option A and D only [316/316L (1.4401/1.4404) stainless steel] 6) Available with Model option 5 only (coaxial steam probe) 7) 2" or DN 50 minimum Process Connection and available with PEEK Spacers for temperature maximum 345 °C (650 °F) 8) Used with Model option 2 only (coaxial High Temperature/High Pressure probe) 9) Process temperature maximum 345 °C (650 °F) 10) Available with model options 2, 3, and 5 only (High Temperature/ High Pressure, High Pressure, and Steam probes only) 11) Available with Material of Construction option E only (enlarged coaxial probe) 2) LF LH Order No. English C) 7ML1998-5KA02 French C) 7ML1998-5KA11 German C) 7ML1998-5KA32 C) 7ML1998-5XG81 Multi-language Quick Start manual This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. Accessories Coaxial probe shortening kit with TFE end spacer [for process temperatures < 200 °C (400 °F)] C) A5E02455728 Coaxial probe TFE end spacer [for process tempertures < 200 °C (400 °F)] C) A5E02479158 SITRANS RD100 Remote display - see Chapter 8 SITRANS RD200 Remote display - see Chapter 8 K) 7ML5750SITRANS RD500 web, datalogging, alarming, ethernet, and modem support for instrumentation 1AA00-0 see Chapter 8 C) Subject to export regulations AL: N, ECCN: EAR99. K) Subject to export regulations AL: N, ECCN: 5A991X. R) Subject to export regulations AL: N, ECCN: EAR991. R) Subject to export regulations AL: N, ECCN: EAR99I. Siemens FI 01 · 2012 5/281 5 © Siemens AG 2011 Level Measurement Continuous level measurement — Guided wave radar transmitters SITRANS LG200 Selection and Ordering data Order No. Selection and Ordering data R) 7ML1302SITRANS LG200 Twin Rod Probes SITRANS LG200 twin rod probes are used in appli7 7 7 7 7 - 77 7 0 cations where coating and buildup are possible. Used in application with dielectric constant ≥1.9. Model option 1 and Material of Construction option A: 301 ... 400 cm (118.5 ... 157.5 inch) Model option 1 and Material of Construction option A: 401 ... 500 cm (157.9 ... 196.9 inch) Model option 1 and Material of Construction option A: 501 ... 610 cm (197.2 ... 240.2 inch) Note: In addition to the probe, please select a transmitter configuration to complete the SITRANS LG200 (ordered separately). For orders of 10 or more, please consult factory. Model Twin rigid rod Flexible twin rod bulk solids probe1) Flexible twin rod probe Material of Construction 316/316L (1.4401/1.4404) stainless steel probe and process connection 5 Standard lengths3) Model option 2,3 and Material of Construction option A: 1 m (39.4 inch)3) Model option 2,3 and Material of Construction option A: 2 m (78.7 inch)3) Model option 2,3 and Material of Construction option A: 3 m (118.1 inch)3) 1 2 3 A Process Connection (size/type) 2" NPT [(Taper), ANSI/ASME B1.20.1] G 2" [(BSPP), EN ISO 228-1] 2" 150 lb ASME raised face flange2) A1 A2 A3 2" 300 lb ASME raised face flange2) 3" 150 lb ASME raised face flange 2" 600 lb ASME raised face flange2) B1 B2 B3 3" 300 lb ASME raised face flange 4" 150 lb ASME raised face flange 3" 600 lb ASME raised face flange C1 C2 C3 4" 300 lb ASME raised face flange DN 50 PN 16 EN 1092-1 Type A flat faced flange 4" 600 lb ASME raised face flange D1 D2 D3 DN 50 PN 25/40 EN 1092-1 Type A flat faced flange DN 80 PN 16 EN 1092-1 Type A flat faced flange DN 80 PN 25/40 EN 1092-1 Type A flat faced flange E1 DN 100 PN 16 EN 1092-1 Type A flat faced flange DN 100 PN 25/40 EN 1092-1 Type A flat faced flange Fisher Torque Tube flange, 316SS (249C) E4 Masoneilan Torque Tube flange, 316SS G1 Carbon Steel Fisher Torque Tube flange, Carbon Steel (249B) Masoneilan Torque Tube flange, Carbon Steel E2 E3 E5 F1 K1 L1 O-ring Viton EPDM (Ethylene Propylene Rubber) Kalrez 4079 1 1 1 2 1 3 HSN (Nitrile) Buna-N Neoprene 1 4 1 5 1 6 Chemraz Polyurethane Aegis PF128 1 7 1 8 2 1 Kalrez 2035 2 2 Probe Insertion Length Add order code Y01 and plain text: "Insertion length ... cm" Model option 1 and Material of Construction option A: 60 ... 100 cm (23.6 ... 39.4 inch) Model option 1 and Material of Construction option A: 101 ... 200 cm (39.8 ... 78.7 inch) Model option 1 and Material of Construction option A: 201 ... 300 cm (79.1 ... 118.1 inch) 5/282 Siemens FI 01 · 2012 AF EA EB EC Model option 2,3 and Material of Construction option A: 7 m (275.6 inch)3) Model option 2,3 and Material of Construction option A: 8 m (315.0 inch)3) Model option 2,3 and Material of Construction option A: 9 m (354.3 inch)3) EG Model option 2,3 and Material of Construction option A: 10 m (393.7 inch)3) Model option 2,3 and Material of Construction option A: 11 m (433.1 inch)3) Model option 2,3 and Material of Construction option A: 12 m (472.4 inch)3) EK Model option 2,3 and Material of Construction option A: 13 m (511.8 inch)3) Model option 2,3 and Material of Construction option A: 14 m (551.2 inch)3) Model option 2,3 and Material of Construction option A: 15 m (590.6 inch)3) EN Model option 2,3 and Material of Construction option A: 16 m (629.9 inch)3) Model option 2,3 and Material of Construction option A: 17 m (669.3 inch)3) Model option 2,3 and Material of Construction option A: 18 m (708.7 inch)3) ER Model option 2,3 and Material of Construction option A: 19 m (748.0 inch)3) EU Model option 2,3 and Material of Construction option A: 20 m (787.4 inch)3) Model option 2,3 and Material of Construction option A: 21 m (826.8 inch)3) EV Model option 2,3 and Material of Construction option A: 22.5 m (885.8 inch)3) EX Available with O-ring option 11 only Available with model option 1 (Twin rigid rod) only 3) No Y01 needed in order code R) Subject to export regulations AL: N, ECCN: EAR99I. AC AE ED 2) AB AD Model option 2,3 and Material of Construction option A: 4 m (157.5 inch)3) Model option 2,3 and Material of Construction option A: 5 m (196.9 inch)3) Model option 2,3 and Material of Construction option A: 6 m (236.2 inch)3) 1) AA Order No. R) 7ML1302SITRANS LG200 Twin Rod Probes SITRANS LG200 twin rod probes are used in appli7 7 7 7 7 - 77 7 0 cations where coating and buildup are possible. Used in application with dielectric constant ≥1.9. EE EF EH EJ EL EM EP EQ ES ET EW © Siemens AG 2011 Level Measurement Continuous level measurement — Guided wave radar transmitters SITRANS LG200 Selection and Ordering data Order code Further designs Please add "-Z" to Order No. and specify Order code(s). Enter the total insertion length in plain text description, max. 610 cm (240.2 inch) Y01 Stainless steel tag. Measuring-point number/identification (max. 16 characters); specify in plain text Y15 Inspection Certificate Type 3.1 per EN 10204 C12 Manufacturer’s test report (Hydrostatic Test) C18 NACE MR-0175 materials traceability D07 Operating Instructions Order No. English C) 7ML1998-5KA02 French C) 7ML1998-5KA11 German C) 7ML1998-5KA32 C) 7ML1998-5XG81 Multi-language Quick Start manual This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. Accessories 5 SITRANS RD100 Remote display - see Chapter 8 SITRANS RD200 Remote display - see Chapter 8 K) 7ML5750SITRANS RD500 web, datalogging, alarming, ethernet, and modem support for instrumentation 1AA00-0 see Chapter 8 C) Subject to export regulations AL: N, ECCN: EAR99. K) Subject to export regulations AL: N, ECCN: 5A991X. Siemens FI 01 · 2012 5/283 © Siemens AG 2011 Level Measurement Continuous level measurement — Guided wave radar transmitters SITRANS LG200 Selection and Ordering data Order No. R) 7ML1303SITRANS LG200 Single Rod Rigid Probes SITRANS LG200 single rod rigid probes are used in 7 7 7 7 7 - 777 0 applications where coating and buildup are likely. Used in applications with dielectric constant ≥10, or dk >1.9 when installed within 2 ... 6" of a metal tank wall or in cage or bridle. Material of Construction 316/316L (1.4401/1.4404) stainless steel probe and process connection 316/316L (1.4401/1.4404) stainless steel sanitary probe and process connection1)4) PFA faced-flange and rod insulation, all PFA wetted parts (316 SS rod)1)5) 5 316 AL6XN stainless steel sanitary probe and process connection1)6) PFA rod insulation (316 SS rod and process connection) Order No. R) 7ML1303SITRANS LG200 Single Rod Rigid Probes SITRANS LG200 single rod rigid probes are used in 77 7 7 7 - 777 0 applications where coating and buildup are likely. Used in applications with dielectric constant ≥10, or dk >1.9 when installed within 2 ... 6" of a metal tank wall or in cage or bridle. AL6XN10) ¾" Tri-Clover 16 amp sanitary fitting9)10) 1½" Tri-Clover 16 amp sanitary fitting10) 2" Tri-Clover 16 amp sanitary fitting10) E0 E1 E2 2½" Tri-Clover 16 amp sanitary fitting10) 3" Tri-Clover 16 amp sanitary fitting10) 4" Tri-Clover 16 amp sanitary fitting10) E3 F1 G1 PFA Coated 316 stainless steel flange11) 2" 150 lb ASME raised face flange11) 2" 300 lb ASME raised face flange11) 3" 150 lb ASME raised face flange11) H1 H2 J1 E 3" 300 lb ASME raised face flange11) 4" 150 lb ASME raised face flange11) 4" 300 lb ASME raised face flange11) J2 K1 K2 F DN 50, PN 16, EN 1092-1 Type A flat faced flange11) L1 J DN 50, PN 25/40, EN 1092-1 Type A flat faced flange11) L2 DN 80, PN 16, EN 1092-1 Type A flat faced flange11) L3 DN 80, PN 25/40, EN 1092-1 Type A flat faced flange11) L4 Note: In addition to the probe, please select a transmitter configuration to complete the SITRANS LG200 (ordered separately). For orders of 10 or more, please consult factory. Model Single rod rigid probe1) High Temperature/High Pressure Single rod2)3) Selection and Ordering data 1 2 A D Process Connection (size/type) 1 or 1½" Tri-Clover 16 amp sanitary fitting7) 2" NPT [(Taper), ANSI/ASME B1.20.1]8) G 2" [(BSPP), EN ISO 228-1]8) A1 A2 A3 2" 150 lb ASME raised face flange8) 2" 300 lb ASME raised face flange8) A4 A5 DN 100, PN 16, EN 1092-1 Type A flat faced flange11) L5 2" Tri-Clover 16 amp sanitary fitting7) A6 A7 B0 B1 DN 100, PN 25/40, EN 1092-1 Type A flat faced flange11) L6 ¾" Tri-Clover 16 amp sanitary fitting7) 9) 2½" Tri-Clover 16 amp sanitary fitting7) 3" 150 lb ASME raised face flange8) 3" 300 lb ASME raised face flange8) 3" Tri-Clover 16 amp sanitary fitting7) 4" 150 lb ASME raised face flange8) B2 B3 C1 4" 300 lb ASME raised face flange8) 4" Tri-Clover 16 amp sanitary fitting7) C2 C3 DN 50, PN 16, EN 1092-1 Type A flat faced flange8) D1 DN 50, PN 25/40, EN 1092-1 Type A flat faced flange8) D2 DN 80, PN 16, EN 1092-1 Type A flat faced flange8) D3 DN 80, PN 25/40, EN 1092-1 Type A flat faced flange8) D4 DN 100, PN 16, EN 1092-1 Type A flat faced flange8) D5 DN 100, PN 25/40, EN 1092-1 Type A flat faced flange8) D6 5/284 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Continuous level measurement — Guided wave radar transmitters SITRANS LG200 Selection and Ordering data Order No. Selection and Ordering data Order No. R) 7ML1303SITRANS LG200 Single Rod Rigid Probes SITRANS LG200 single rod rigid probes are used in 7 7 7 7 7 - 777 0 applications where coating and buildup are likely. Used in applications with dielectric constant ≥10, or dk >1.9 when installed within 2 ... 6" of a metal tank wall or in cage or bridle. R) 7ML1303SITRANS LG200 Single Rod Rigid Probes SITRANS LG200 single rod rigid probes are used in 77 7 7 7 - 777 0 applications where coating and buildup are likely. Used in applications with dielectric constant ≥10, or dk >1.9 when installed within 2 ... 6" of a metal tank wall or in cage or bridle. Higher Pressure rated flanges EN flanges DN 50, PN 64, EN 1092-1 Type B2 raised faced flange8) DN 50, PN 100, EN 1092-1 Type B2 raised faced flange8) DN 50, PN 160, EN 1092-1 Type B2 raised faced flange12) ANSI/ASME flange8) 2" 600 lb ASME raised face 2" 900/1500 lb ASME raised face flange12) 2" 2500 lb ASME raised face flange12) M0 M1 M2 3" 600 lb ASME raised face flange8) 3" 900 lb ASME raised face flange12) 3" 1500 lb ASME raised face flange12) N0 N3 N4 3" 2500 lb ASME raised face flange12) 4" 600 lb ASME raised face flange8) 4" 900 lb ASME raised face flange12) N5 P0 P3 4" 1500 lb ASME raised face flange12) 4" 2500 lb ASME raised face flange12) 2" 600 lb ASME ring type joint flange8) P4 P5 Q0 2" 900/1500 lb ASME ring type joint flange12) 2" 2500 lb ASME ring type joint flange12) 3" 600 lb ASME ring type joint flange8) Q1 Q2 R0 3" 900 lb ASME ring type joint flange12) 3" 1500 lb ASME ring type joint flange12) 3" 2500 lb ASME ring type joint flange12) R3 R4 R5 4" 600 lb ASME ring type joint flange8) 4" 900 lb ASME ring type joint flange12) 4" 1500 lb ASME ring type joint flange12) S0 S3 S4 4" 2500 lb ASME ring type joint flange12) S5 DN 50, PN 250, EN 1092-1 Type B2 raised faced flange12) DN 80, PN 64, EN 1092-1 Type B2 raised faced flange8) DN 80, PN 100, EN 1092-1 Type B2 raised faced flange8) T0 T1 T2 T3 U0 U1 DN 80, PN 160, EN 1092-1 Type B2 raised faced flange12) DN 80, PN 250, EN 1092-1 Type B2 raised faced flange12) DN 100, PN 64, EN 1092-1 Type B2 raised faced flange8) U2 DN 100, PN 100, EN 1092-1 Type B2 raised faced lange8) DN 100, PN 160, EN 1092-1 Type B2 raised faced flange12) DN 100, PN 250, EN 1092-1 Type B2 raised faced flange12) V1 U3 5 V0 V2 V3 Siemens FI 01 · 2012 5/285 © Siemens AG 2011 Level Measurement Continuous level measurement — Guided wave radar transmitters SITRANS LG200 Selection and Ordering data 5 Order No. Selection and Ordering data Order No. R) 7ML1303SITRANS LG200 Single Rod Rigid Probes SITRANS LG200 single rod rigid probes are used in 7 7 7 7 7 - 777 0 applications where coating and buildup are likely. Used in applications with dielectric constant ≥10, or dk >1.9 when installed within 2 ... 6" of a metal tank wall or in cage or bridle. R) 7ML1303SITRANS LG200 Single Rod Rigid Probes SITRANS LG200 single rod rigid probes are used in 77 7 7 7 - 777 0 applications where coating and buildup are likely. Used in applications with dielectric constant ≥10, or dk >1.9 when installed within 2 ... 6" of a metal tank wall or in cage or bridle. O-ring Viton EPDM (Ethylene Propylene Rubber) Kalrez 4079 1 1 1 2 1 3 HSN (Nitrile) Buna-N Neoprene 1 4 1 5 1 6 Model option 1 and Material of Construction option E: 301 ... 400 cm (118.5 ... 157.5 inch) Model option 1 and Material of Construction option E: 401 ... 500 cm (157.9 ... 196.9 inch) Model option 1 and Material of Construction option E: 501 ... 610 cm (197.2 ... 240.2 inch) Chemraz Polyurethane Aegis PF128 1 7 1 8 2 1 Kalrez 2035 None 2 2 2 3 Probe Insertion Length Add order code Y01 and plain text: "Insertion length ... cm" Model option 1, 2 and Material of Construction option A: 60 ... 100 cm (23.6 ... 39.4 inch) Model option 1, 2 and Material of Construction option A: 101 ... 200 cm (39.8 ... 78.7 inch) Model option 1, 2 and Material of Construction option A: 201 ... 300 cm (79.1 ... 118.1 inch) Add order code Y01 and plain text: "Insertion length ... cm" Model option 1 and Material of Construction option J: 60 ... 100 cm (23.6 ... 39.4 inch) Model option 1 and Material of Construction option J: 101 ... 200 cm (39.8 ... 78.7 inch) Model option 1 and Material of Construction option J: 201 ... 300 cm (79.1 ... 118.1 inch) AA AB AC Model option 1, 2 and Material of Construction option A: 301 ... 400 cm (118.5 ... 157.5 inch) Model option 1, 2 and Material of Construction option A: 401 ... 500 cm (157.9 ... 196.9 inch) Model option 1, 2 and Material of Construction option A: 501 ... 610 cm (197.2 ... 240.2 inch) Add order code Y01 and plain text: "Insertion length ... cm" Model option 1 and Material of Construction option D: 60 ... 100 cm (23.6 ... 39.4 inch) Model option 1 and Material of Construction option D: 101 ... 200 cm (39.8 ... 78.7 inch) Model option 1 and Material of Construction option D: 201 ... 300 cm (79.1 ... 118.1 inch) AD Model option 1 and Material of Construction option D: 301 ... 400 cm (118.5 ... 157.5 inch) Model option 1 and Material of Construction option D: 401 ... 500 cm (157.9 ... 196.9 inch) Model option 1 and Material of Construction option D: 501 ... 610 cm (197.2 ... 240.2 inch) Add order code Y01 and plain text: "Insertion length ... cm" Model option 1 and Material of Construction option F: 60 ... 100 cm (23.6 ... 39.4 inch) Model option 1 and Material of Construction option F: 101 ... 200 cm (39.8 ... 78.7 inch) Model option 1 and Material of Construction option F: 201 ... 300 cm (79.1 ... 118.1 inch) BD Model option 1 and Material of Construction option F: 301 ... 400 cm (118.5 ... 157.5 inch) Model option 1 and Material of Construction option F: 401 ... 500 cm (157.9 ... 196.9 inch) Model option 1 and Material of Construction option F: 501 ... 610 cm (197.2 ... 240.2 inch) Add order code Y01 and plain text: "Insertion length ... cm" Model option 1 and Material of Construction option E: 60 ... 100 cm (23.6 ... 39.4 inch) CD Model option 1 and Material of Construction option E: 101 ... 200 cm (39.8 ... 78.7 inch) Model option 1 and Material of Construction option E: 201 ... 300 cm (79.1 ... 118.1 inch) DB 5/286 Siemens FI 01 · 2012 AE AF BA BB BC BE BF Model option 1 and Material of Construction option J: 301 ... 400 cm (118.5 ... 157.5 inch) Model option 1 and Material of Construction option J: 401 ... 500 cm (157.9 ... 196.9 inch) Model option 1 and Material of Construction option J: 501 ... 610 cm (197.2 ... 240.2 inch) Add order code Y01 and plain text: "Insertion length ... cm"" (¾" Process Connection only) Model option 1 and Material of Construction option D and F: 60 ... 100 cm (23.6 ... 39.4 inch)13) Model option 1 and Material of Construction option D and F: 101 ... 180 cm (39.8 ... 72 inch)13) 1) CB CC CE CF DA DC DE DF EA EB EC ED EE EF FA FB Model option 1 with Material of Construction options D, E, F, available with O-ring option 23 only 2) Available with O-ring option 21 only 3) Available with Material of Construction option A only 4) Available with Process Connection options A1, A6, A7, B0, B3, C3 only 5) Available with Process Connection options H1, H2, J1, J2, K1, K2, L1, L2, L3, L4, L5, L6 only. 6) Available with Process Connection options E0, E1, E2, E3, F1, G1 only 7) Available with Material of Construction option D only 8) Available with Material of Construction options A and J only 9) Available with Probe Insertion Length options FA and FB only 10) Available with Material of Construction option F only 11) Available with Material of Construction option E only 12) Available with Model option 2 only 13) Available with Process Connection options A7 and E0 only (¾”) R) Subject to export regulations AL: N, ECCN: EAR99I. CA DD © Siemens AG 2011 Level Measurement Continuous level measurement — Guided wave radar transmitters SITRANS LG200 Order code Selection and Ordering data Further designs Please add "-Z" to Order No. and specify Order code(s). Enter the total insertion length in plain text description, max. 610 cm (240.2 inch) Y01 Stainless steel tag. Measuring-point number/identification (max. 16 characters); specify in plain text Y15 Inspection Certificate Type 3.1 per EN 10204 C12 Manufacturer’s test report (Hydrostatic Test) C18 NACE MR-0175 materials traceability D07 Order No. Operating Instructions English C) 7ML1998-5KA02 French C) 7ML1998-5KA11 German C) 7ML1998-5KA32 C) 7ML1998-5XG81 Multi-language Quick Start manual This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. Accessories TFE bottom spacer/endplate 5 R) 7ML1930-1DJ SITRANS RD100 Remote display - see Chapter 8 SITRANS RD200 Remote display - see Chapter 8 K) 7ML5750SITRANS RD500 web, datalogging, alarming, ethernet, and modem support for instrumentation 1AA00-0 see Chapter 8 C) Subject to export regulations AL: N, ECCN: EAR99. K) Subject to export regulations AL: N, ECCN: 5A991X. R) Subject to export regulations AL: N, ECCN: EAR99I. Siemens FI 01 · 2012 5/287 © Siemens AG 2011 Level Measurement Continuous level measurement — Guided wave radar transmitters SITRANS LG200 Selection and Ordering data Order No. R) 7ML1304SITRANS LG200 Single Rod Flexible Probes SITRANS LG200 single rod flexible probes are 7 7 7 7 7 - 777 0 used in applications where coating and buildup are possible. Used in applications with dielectric constant ≥10 or dk >1.9 when installed within 2 ... 6" of a metal tank wall or in cage or bridle. For solids version only, dk>4. Note: In addition to the probe, please select a transmitter configuration to complete the SITRANS LG200 (ordered separately). For orders of 10 or more, please consult factory. Model Single rod flexible probe Single rod bulk solids flexible probe1) Material of Construction 316/316L (1.4401/1.4404) stainless steel probe and process connection 5 1 2 A Selection and Ordering data Order No. R) 7ML1304SITRANS LG200 Single Rod Flexible Probes SITRANS LG200 single rod flexible probes are 77 7 7 7 - 777 0 used in applications where coating and buildup are possible. Used in applications with dielectric constant ≥10 or dk >1.9 when installed within 2 ... 6" of a metal tank wall or in cage or bridle. For solids version only, dk>4. Flexible Rod Length (To be shortened by customer as required) 1 meter (39.4 inch) 2 meters (78.7 inch) 3 meters (118.1 inch) AA AB AC 4 meters (157.5 inch) 5 meters (196.9 inch) 6 meters (236.2 inch) AD AE AF 7 meters (275.6 inch) 8 meters (315.0) 9 meters (354.3 inch) AG AH AJ 10 meters (393.7 inch) 11 meters (433.1 inch) 12 meters (472.4 inch) AK AL AM 13 meters (511.8 inch) 14 meters (551.2 inch) 15 meters (590.6 inch) AN AP AQ 16 meters (629.9 inch) 17 meters (669.3 inch) AR AS Process Connection (size/type) 316/316L (1.4401/1.4404) 2" NPT [(Taper), ANSI/ASME B1.20.1] G 2" [(BSPP), EN ISO 228-1] 2" 150 lb ASME raised face flange A0 A1 A2 2" 300 lb ASME raised face flange 3" 150 lb ASME raised face flange 3" 300 lb ASME raised face flange A3 B1 B2 4" 150 lb ASME raised face flange 4" 300 lb ASME raised face flange DN 50 PN 16 EN 1092-1 Type A flat faced flange C1 C2 D1 18 meters (708.7 inch) 19 meters (748.0 inch) AT AU 20 meters (787.4 inch) AV DN 50 PN 25/40 EN 1092-1 Type A flat faced flange DN 80 PN 16 EN 1092-1 Type A flat faced flange DN 80 PN 25/40 EN 1092-1 Type A flat faced flange D2 E1 E2 21 meters (826.8 inch) 22.5 meters (885.8 inch) AW AX DN 100 PN 16 EN 1092-1 Type A flat faced flange DN 100 PN 25/40 EN 1092-1 Type A flat faced flange F1 F2 1) Available with O-ring option 1 1 only (others on request) R) Subject to export regulations AL: N, ECCN: EAR99. O-ring Viton EPDM (Ethylene Propylene Rubber) Kalrez 4079 1 1 1 2 1 3 HSN (Nitrile) Buna-N Neoprene 1 4 1 5 1 6 Chemraz Polyurethane Aegis PF128 1 7 1 8 2 1 Kalrez 2035 2 2 Selection and Ordering data Order code Further designs Please add "-Z" to Order No. and specify Order code(s). Stainless steel tag. Measuring-point number/identification (max. 16 characters); specify in plain text Operating Instructions Y15 Order No. English C) 7ML1998-5KA02 French C) 7ML1998-5KA11 German C) 7ML1998-5KA32 C) 7ML1998-5XG81 Multi-language Quick Start manual This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. Accessories SITRANS RD100 Remote display - see Chapter 8 SITRANS RD200 Remote display - see Chapter 8 K) 7ML5750SITRANS RD500 web, datalogging, alarming, ethernet, and modem support for instrumentation 1AA00-0 see Chapter 8 C) Subject to export regulations AL: N, ECCN: EAR99. K) Subject to export regulations AL: N, ECCN: 5A991X. 5/288 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Continuous level measurement — Guided wave radar transmitters SITRANS LG200 Order No. SITRANS LG200 Chamber Replacement Probe R) 7ML1305Replaces existing aging torque tube transmitters. 7 7 7 7 7 - 777 0 Proprietary flanges can be used with existing chambers and cages. Selection and Ordering data Note: In addition to the probe, please select a transmitter configuration to complete the SITRANS LG200 (ordered separately). For this option, please consult factory Model Chamber Replacement Probe1) Chamber/Process Connection Material of Construction 316/316L stainless steel (B31.1 construction) Carbon Steel (106 Grade B)2) Carbon Steel (B31.1 construction) 1 1½", 600 lb ASME raised face flange 1½" Socket weld 2" NPT [(Taper), ANSI/ASME B1.20.1] thread A3 B1 B2 2", 150 lb ASME raised face flange 2", 300 lb ASME raised face flange 2", 600 lb ASME raised face flange C1 C2 D1 2" Socket weld Other flange sizes available. Please consult factory. D2 Temperature Range 316 °C (600 °F) (Dielectric constant ≥ 10) 260 °C (500 °F) (Dielectric constant ≥ 1.4) Chamber Type Fisher 249B Fisher 259B Fisher 249 Please add "-Z" to Order No. and specify Order code(s). Stainless steel tag. Measuring-point number/identification (max. 16 characters); specify in plain text Y15 Inspection Certificate Type 3.1 per EN 10204 C12 NACE MR-0175 materials traceability D07 Order No. English C) 7ML1998-5KA02 French C) 7ML1998-5KA11 German C) 7ML1998-5KA32 C) 7ML1998-5XG81 Multi-language Quick Start manual This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. A B C A0 A1 A2 Process Connection Configuration Top In, Bottom Out Top In, Bottom Out, with Sight Glass Connections Other configurations available. Please consult factory. Further designs Operating Instructions Process Connection (size/type) 1½" NPT [(Taper), ANSI/ASME B1.20.1] thread 1½", 150 lb ASME raised face flange 1½", 300 lb ASME raised face flange Level Range 14" (0.356 meters) Other level ranges available. Please consult factory. Order code Selection and Ordering data Accessories SITRANS RD100 Remote display - see Chapter 8 SITRANS RD200 Remote display - see Chapter 8 K) 7ML5750SITRANS RD500 web, datalogging, alarming, ethernet, and modem support for instrumentation 1AA00-0 see Chapter 8 C) Subject to export regulations AL: N, ECCN: EAR99. K) Subject to export regulations AL: N, ECCN: 5A991X. 1 1 2 A B A B C 1) Probe is always 316/316L (1.4401/1.4404) Stainless Steel construction regardless of chamber and process connection materials. Available Process Connection Configuration option 1 only R) Subject to export regulations AL: N, ECCN: EAR99I. 2) Siemens FI 01 · 2012 5/289 5 © Siemens AG 2011 Level Measurement Continuous level measurement — Guided wave radar transmitters SITRANS LG200 Ambient Temperature ■ Characteristic curves 93 °C (200 °F) 82 °C (180 °F) 71 °C (160 °F) 60 °C (140 °F) 49 °C (120 °F) 38 °C (100 °F) 27 °C (80 °F) 16 °C (60 °F) 4 °C (40 °F) 5 -6 °C (20 °F) -17 ° (0 °F) 38 °C (100 °F) 66 °C (150 °F) 93 °C (200 °F) 121 °C (250 °F) Process Pressure Ambient Temperature vs Process Temperature 7ML1301-1, 1302-1, 1303-1, 1302-3 149 °C (300 °F) 177 °C (350 °F) 204 °C (400 °F) Process Temperature 83 bar g (1200 psi g) 76 bar g (1100 psi g) 69 bar g (1000 psi g) 62 bar g (900 psi g) 55 bar g (800 psi g) 48 bar g (700 psi g) 41 bar g (600 psi g) 35 bar g (500 psi g) 28 bar g (400 psi g) 21 bar g (300 psi g) 14 bar g (200 psi g) 7 bar g (100 psi g) 0 bar g (0 psi g) 10 °C (50 °F) 66 °C (150 °F) 121 °C (250 °F) Process Temperature [max. +204°C (+400°F)] 7ML1304-1, 1301-1, 1303-1, 7ML1302-3, 1302-1, 1301-4, 1301-6 SITRANS LG200 Process Pressure/Temperature derating curves 5/290 Siemens FI 01 · 2012 177 °C (350 °F) 232 °C (450 °F) Process Temperature © Siemens AG 2011 Level Measurement Continuous level measurement — Guided wave radar transmitters SITRANS LG200 Process pressure 241 bar g (3500 psi g) 207 bar g (3000 psi g) 172 bar g (2500 psi g) 138 bar g (2000 psi g) 103 bar g (1500 psi g) 69 bar g (1000 psi g) 34 bar g (500 psi g) 0 bar g (0 psi g) -17 °C (0 °F) 5 93 °C (200 °F) 7ML1301-5 [max. +343 °C (+650 °F)] 204 °C (400 °F) 316 °C (600 °F) 427 °C (800 °F) Process Temperature 7ML1303-2 [max. +318 °C (+605 °F)] Process pressure 448 bar g (6500 psi g) 413 bar g (6000 psi g) 379 bar g (5500 psi g) 345 bar g (5000 psi g) 310 bar g (4500 psi g) 276 bar g (4000 psi g) 241 bar g (3500 psi g) 207 bar g (3000 psi g) 172 bar g (2500 psi g) 138 bar g (2000 psi g) 103 bar g (1500 psi g) 69 bar g (1000 psi g) 34 bar g (500 psi g) 0 bar g (0 psi g) -196 °C -129 °C -73 °C -17 °C 38 °C 93 °C 149 °C 204 °C 260 °C 316 °C 371 °C 427 °C (-320 °F) (-200 °F) (-100 °F) (0 °F) (100°F) (200 °F) (300 °F) (400 °F) (500 °F) (600 °F) (700 °F) (800 °F) 7ML1301-3 [max. +204 °C (+400 °F)] Process Temperature 7ML1301-2 [max. +427 °C (+800 °F)] SITRANS LG200 Process Pressure/Temperature derating curves Siemens FI 01 · 2012 5/291 © Siemens AG 2011 Level Measurement Continuous level measurement — Guided wave radar transmitters SITRANS LG200 ■ Dimensional drawings SITRANS LG200 Enclosure 7ML1300 7ML1301-1 (7xA-x) Probe, Threaded and Flanged Connection enclosure lid with window 59 (2.32) 14.0 (0.55) M20: 135 (5.32) ½" NPT: 150 (5.91) 74 (2.91) 145 (5.7) 120 (4.7) 2 cable entries ½" NPT or M20x1.5 38 (1 1/2) 22 or 45 mm (dependant on option) process connection 22 or 45 mm (dependant on option) probe insertion length optional spacer 60 (2.36) 60 (2.36) 7ML1303-1D (7xF-E) Probe, Sanitary Connection 12 (0.5) dia. rod D 12 (0.5) dia. rod probe insertion length probe insertion length B A 14.0 (0.55) 57 (2.24) 7ML1303-1 (7xF-x) Probe, Threaded and Flanged Connection probe insertion length D process connection optional spacer 12 (0.5) dia. rod C 5 probe insertion length B A 166 (6.54) 153 (6.02) lid without window Probe Connections and Insertion Lengths (Note BSP connections differ from NPT) 22 or 45 mm (dependant on option) ANSI or DIN welded flange insertion length insertion length C B insertion length insertion length A 22 or 45 mm (dependant on option) sanitary flange 22 or 45 mm (dependant on option) D BSP NPT 22 or 45 mm (dependant on option) SITRANS LG200 dimensions (threaded process connection dimensions shown are NPT connections unless stated otherwise), dimensions in mm (inch) 5/292 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Continuous level measurement — Guided wave radar transmitters SITRANS LG200 SITRANS LG200 7ML1304-1 (7x1-x) Flexible Probe, Threaded or Flanged Connection 44 (1.75) 76 (3) 5 (0.1875) dia. cable 5 19 (0.75) 32 (1.25) 57 (2.25) 99 (3.88) 12 (0.5) dia. hole 14 (0.56) 83 (3.25) 7ML1304-2 (7x2-x) Bulk Solids Flexible Probe, Threaded or Flanged Connection 80 (3.13) mounting flange probe insertion length D 6 (0.25) dia. cable threaded process connection probe insertion length B A 76 (3) 60 (2.36) FEP webbing 50 (2) dia. 50 (2) dia. 19 (0.75) 99 (3.88) 25 (1) 57 (2.25) 16 (0.625) with PFA lining TFE spacer 284 g (10 oz) TFE weight 284 g (10 oz) TFE weight 12 (0.5) dia. hole probe insertion length D 12 (0.5) rod diameter probe insertion length B A FEP webbing mounting flange 71 (2.80) 20.3 (0.8) 76 (3) probe insertion length D TFE spacer 450 g (1 lb) TFE weight 7ML1303-1E (7xF - F) Probe, Flat-Faced Flanged Connection threaded process connection probe insertion length D 60 (2.36) 57 (2.24) probe insertion length B A 610 (24) 14 (0.56) mounting threaded flange process connection 5 (0.1875) dia. cable 450 g (1 lb) TFE weight 7ML1302-3 (7x7-x) Twin Rod Flexible Probe, Threaded or Flanged Connection 2.25 kg (5 lb) AISI 316 weight 152 (6.00) 2.25 kg (5 lb) AISI 316 weight 50 (2) dia. SITRANS LG200 dimensions (threaded process connection dimensions shown are NPT connections unless stated otherwise), dimensions in mm (inch) Siemens FI 01 · 2012 5/293 © Siemens AG 2011 Level Measurement Continuous level measurement — Guided wave radar transmitters SITRANS LG200 SITRANS LG200 7ML1302-1 (7xB-x) Twin Rod Probe, Threaded and Flanged Connection FEP webbing 5 (0.1875) dia. cable probe insertion length D TFE spacer 2.25 kg (5 lb) AISI 316 weight 2.25 kg (5 lb) AISI 316 weight 22,2 (0.875) mounting flange 76 (3) 80 (3.13) probe insertion length B A probe insertion length D TFE spacer FEP webbing 152 (6) Twin rod end view Ø13 (0.50) rods 50 (2) dia. 6,3 (0.248) 7ML1301-2 (7xD-x), 7ML1301-3 (7xP-x), 7ML1301-4 (7xR-x), 7ML1301-6 (7xT-x), Threaded or Flanged Connection 120 (4.7) 120 (4.7) probe insertion length B A process connection 'X' 145 (5.7) enclosure process connection ‘X’ Dimension (NPT) ‘X’ Dimension (Flanged) 7ML1301-2 (Coaxial HT/HP Probe) 217 (8.55) 277 (10.91) 7ML1301-3 (Coaxial HP Probe) 106 (4.18) 166 (6.54) 7ML1301-4 (Coaxial Overfill/ Flooded Cage Probe), 7ML1301-6 (Coaxial Interface Probe) 150 (5.89) 167 (6.57) 7ML1301-5 (Coaxial HT/ HP Steam Probe) 180 (7.10) 242 (9.52) probe insertion length D enclosure 'X' 145 (5.7) Probes 14 (0.56) 5 TFE spacer 76 (3) 126 (4.96) probe insertion length B A mounting flange TFE spacer threaded process connection 20.3 (0.8) 20.3 (0.8) threaded process connection 83 (3.25) 129 (5.08) 7ML1302-2 (7x5-x) Twin Rod Bulk Solids Flexible Probe Threaded or Flanged Connection SITRANS LG200 dimensions (threaded process connection dimensions shown are NPT connections unless stated otherwise), dimensions in mm (inch) 5/294 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Continuous level measurement — Guided wave radar transmitters SITRANS LG200 A min. 156 (6.1) A 100 % 100 % 3/4" NPT (optional sight glass connections) Midrange B A Midrange Midrange max. level range min. 356 (14) maz. 6100 (240) 0% 0% min. 76 (3) B min. 1½": 64 (2.5) min. 2": 86 (3.4) 100 % max. level range min. 356 (14) maz. 6100 (240) min. 76 (3) 5 min. 94 (3.7) A 100 % Midrange max. level range min. 356 (14) maz. 6100 (240) 0% 0% B min. 1½": 102 (4.1) min. 2": 110 (43) min. 76 (3) B min. 76 (3) SITRANS LG200 - Model 7ML1305-1 Chamber Replacement Probe, dimensions in mm (inch) Siemens FI 01 · 2012 5/295 © Siemens AG 2011 Level Measurement Continuous level measurement — Guided wave radar transmitters SITRANS LG200 ■ Schematics SITRANS LG200 General Purpose Wiring 5 Intrinsically Safe wiring When connecting SITRANS LG200 in Intrinsically Safe applications, install an approved IS barrier in the non-hazardous (safe) area. Explosion Proof wiring When connecting SITRANS LG200 in hazardous areas with explosion hazard, the wiring for the transmitter must be contained in Explosion Proof conduit extending into the safe area. An Explosion Proof conduit fitting is not required within 457 mm (18") of the transmitter. An Explosion Proof conduit fitting is required between the hazardous and safe areas. SITRANS LG200 connections 5/296 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC300 ■ Overview ■ Configuration Installation Build up of material in active shield area does not affect switch operation. Mounting on a bypass SITRANS LC300 is an inverse frequency shift capacitance continuous level transmitter for liquids and solids applications. It is ideal for standard industrial applications in chemical, hydrocarbon processing, food and beverage, water, wastewater, and mining, aggregate, and cement industries. 5 .5 0 ) (2 ■ Application in • Patented Active-Shield technology so measurement is unaffected by material buildup in active shield section • Highly accurate and reliable PFA-lined probes • Integrated local LCD display • 2-wire (4 to 20 mA) current loop design • Current signalling according to NAMUR NE 43 • Push-button calibration and programming • Stilling well (ground tube) version for low dielectric media and non-metallic vessels m ■ Benefits min. 50 (2) Install probe at least 50 (2) from tank wall. Note angle of repose and adjust accordingly. SITRANS LC300 installation, dimensions in mm (inch) SITRANS LC300 is a 2-wire level measurement instrument combining a sophisticated, yet easy-to-adjust microprocessor with field-proven probes. It is available in four versions: rod, rod with stilling well, cable with PFA insulation, and cable without PFA insulation. Materials with low or high dielectric properties are accurately measured and patented Active-Shield technology helps in ignoring the effects of buildup or condensation near vessel nozzle. • Key Applications: Conductive and non-conductive media including: liquids and solids in standard industrial processes, bulk solids applications involving dust, and chemical processes involving vapour Siemens FI 01 · 2012 5/297 © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC300 ■ Technical specifications Input Safety Measuring range 1.66 … 3300 pF Span Min. 3.3 pF Output Measurement current signalling Certificates and approvals Loop current Continuous signal 4 … 20 mA/ 20 … 4 mA acc. to NAMUR 43 Accuracy (transmitter) Temperature stability 0.25% of actual capacitance value Non-linearity and repeatability < 0.4% of full scale and actual measurement value Accuracy Deviation < 0.5% of actual measurement value General CE, CSAUS/C, FM, C-TICK Dust Ignition Proof (Intrinsically Safe probe circuit) (Europe) ATEX 1/2 D T100 °C (US/Canada) FM/CSA: Class II, Div. 1, Groups E,F,G Class III T4 Flame Proof (Intrinsically Safe probe circuit) (Europe) ATEX II 1/2 G EEx d [ia] IIC T6...T1 ATEX II 1/2 D T100 °C Explosion Proof (Intrinsically Safe probe circuit) (US/Canada) Class I, Div. 1, Groups A,B,C,D Class II, Div. 1, Groups E,F,G Class III T4 Marine Bureau Veritas Type Approval ABS Type Approval Overfill Protection AIB-Vincotte Other Pattern Approval (China) Rated operating conditions1) Ambient conditions 5 According to NAMUR NE 43, signal 3.8 … 20.5 mA, fault ≤ 3.6 or ≥ 21 mA (22 mA) • Ambient temperature -40 … +85 °C (-40 … +185 °F)2) • Installation category I • Pollution degree 4 • Ingress protection Type 4/NEMA 4/IP65 (optional IP68) Installation conditions • Location Indoor/outdoor Process pressure -1 … +35 bar g (-14.6 … +511 psi g) Process temperature -40 … +200 ºC (-40 … +392 ºF)3) Min. dielectric constant εr 1.5 Design 1) When operation is in areas classified as hazardous, observe restrictions according to relevant certificate. See also Pressure/Temperature curves on page 5/306. 2) Thermal isolator is used if process connection temperature exceeds +85 °C (+185 °F) 3) Not suitable for steam environments Design: Probe Rod version Stilling well version Cable version Length Min. 300 mm (12 inch), max. 5000 mm (197 inch) Min. 300 mm (12 inch), max. 5000 mm (197 inch) Min. 1000 mm (40 inch), max. 25000 mm (984 inch) Sensor wetted parts PFA, 316L stainless steel PFA, 316L stainless steel 316L stainless steel or 316L stainle7ss steel with PFA insulation O-ring seal material FKM or FFKM FKM or FFKM FKM or FFKM Thermal isolator Optional Optional Optional Options N/A Mounting eye for PFA insulated cable version Material • Enclosure Aluminum, epoxy-coated Probe diameter • Rod version 19 mm (0.75 inch) with PFA jacket • Cable version 9 mm (0.35 inch) with PFA jacket, 6 mm (0.24 inch) without PFA jacket Active shield length • Rod version threaded: 120 mm (4.72 inch) flanged: 100 mm (3.94 inch) • Cable version threaded: 125 mm (4.92 inch) flanged: 105 mm (4.13 inch) Process connection of probe • Threaded rod mounting ¾",1",1¼", 1½" NPT [(Taper), ANSI/ASME B1.20.1] R ¾",1", 1½" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] G ¾",1", 1½" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] • Threaded cable mounting • Flange mounting 1½" NPT [(Taper), ANSI/ASME B1.20.1] R 1½" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] G 1½" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] 1 … 4" ASME, DN 25 … 100 Enclosure cable inlet 2 x ½" NPT or 2 x M20x1.5 Power supply 12 … 30 V DC any polarity, 2-wire current loop circuit User Interface Display 5/298 Local LCD, 4 digit, each 0 … 9 and limited alpha characters Siemens FI 01 · 2012 N/A © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC300 Selection and Ordering data Order No. Order No. Selection and Ordering data C) 7ML5670SITRANS LC300, rod version An inverse frequency shift capacitance continuous 7 7 7 77 - 77 7 0 level transmitter for liquids and solids applications. C) 7ML5670SITRANS LC300, rod version An inverse frequency shift capacitance continuous 7 7 7 77 - 77 7 0 level transmitter for liquids and solids applications. Process connection Threaded, 316L stainless steel ¾" NPT [(Taper), ANSI/ASME B1.20.1] 1" NPT [(Taper), ANSI/ASME B1.20.1] 1¼" NPT [(Taper), ANSI/ASME B1.20.1] 1½" NPT [(Taper), ANSI/ASME B1.20.1] 0A 0B 0C 0D Wetted seals FKM FFKM [for process temperatures above -20 °C (-4 °F)] R ¾" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] R 1" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] R 1½" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] 1A 1B 1D G ¾" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] G 1" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] G 1½" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] Welded flange, 316L stainless steel, raised face1) 1" ASME, 150 lb 1" ASME, 300 lb 1" ASME, 600 lb 3A 3B 3D 1½" ASME, 150 lb 1½" ASME, 300 lb 1½" ASME, 600 lb 5D 5E 5F Probe material 19 mm (0.75 inch) diameter 316L stainless steel, PFA lined rod Approvals General Safety (CSA, FM, CE, C-TICK) Dust Ignition Proof With IS Probe CE, C-TICK, ATEX II 1/2 D T100 °C Flame Proof Enclosure With IS Probe CE, C-TICK, ATEX II 1/2 G EEx d [ia] IIC T6...T1, ATEX II 1/2 D T100 °C Dust Ignition Proof With IS Probe CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 Explosion Proof Enclosure With IS Probe CSA/FM Class I, Div. 1, Gr. A, B, C, D CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 5A 5B 5C 2" ASME, 150 lb 2" ASME, 300 lb 2" ASME, 600 lb 5G 5H 5J 3" ASME, 150 lb 3" ASME, 300 lb 3" ASME, 600 lb 5K 5L 5M 4" ASME, 150 lb 4" ASME, 300 lb 4" ASME, 600 lb Welded flange, 316L stainless steel, Type A flat faced1) DN 25, PN 16 DN 25, PN 40 DN 40, PN 16 5N 5P 5Q DN 40, PN 40 DN 50, PN 16 DN 50, PN 40 6D 6E 6F DN 80, PN 16 DN 80, PN 40 DN 100, PN 16 DN 100, PN 40 6G 6H 6J 6K 0 A B C D E 5 Enclosure Aluminum epoxy coated 2 x ½" NPT via adapter cable inlet, IP65 Aluminum epoxy coated 2 x M20 x 1.5 cable inlet, IP65 Aluminum epoxy coated 2 x ½" NPT via adapter cable inlet, IP68 A B C D Aluminum epoxy coated 2 x M20 x 1.5 cable inlet, IP68 1) Flange bolting patterns and facings dimensionally correspond to the applicable ASME B16.5 or EN 1092-1 standard. 6A 6B 6C Probe Length (from flange face or including process thread) Add order code Y01 and plain text: "Insertion length ... mm" 300 ... 1000 mm (11.81 ... 39.37 inch) 1001 ... 2000 mm (39.41 ... 78.74 inch) 2001 ... 3000 mm (78.78 ... 118.11 inch) A B C 3001 ... 4000 mm (118.15 ... 157.48 inch) 4001 ... 5000 mm (157.52 ... 196.85 inch) D E Thermal isolator Without thermal isolator With thermal isolator [for process connection temperatures over +85 °C (+185 °F)] 0 1 0 1 Siemens FI 01 · 2012 5/299 © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC300 Selection and Ordering data Order code Further designs Please add "-Z" to Order No. and specify Order code(s). Insertion length, specify in plain text: Y01: ... mm Y01 Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 16 characters) specify in plain text Y15 Acceptance test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and ISO 9000 C11 Inspection Certificate Type 3.1 per EN 10204 C12 Operating Instructions English French 5 Order No. C) 7ML1998-5HE03 7ML1998-5HE11 German C) 7ML1998-5HE33 Spanish 7ML1998-5HE21 C) 7ML1998-5QH81 Multi-language Quick Start manual Note: The Operating Instructions should be ordered as a separate line item on the order. This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. Accessories Electronic transmitter kit (includes transmitter and C) 7ML1830-1KN driver) SITRANS RD100 Remote display - see Chapter 8 SITRANS RD200 Remote display - see Chapter 8 K) 7ML5750SITRANS RD500 web, datalogging, alarming, ethernet, and modem support for instrumentation 1AA00-0 see Chapter 8 C) Subject to export regulations AL: N, ECCN: EAR99. K) Subject to export regulations AL: N, ECCN: 5A991X. 5/300 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC300 Selection and Ordering data Order No. Selection and Ordering data Order No. SITRANS LC300, stilling well version An inverse frequency shift capacitance continuous level transmitter for liquid applications. 7ML5671- 7ML5671- 7 7 7 77 - 77 7 0 SITRANS LC300, stilling well version An inverse frequency shift capacitance continuous level transmitter for liquid applications. 0D 1D 3D Enclosure Aluminum epoxy coated 2 x ½" NPT via adapter cable inlet, IP65 Aluminum epoxy coated 2 x M20 x 1.5 cable inlet, IP65 Aluminum epoxy coated 2 x ½" NPT via adapter cable inlet, IP68 1½" ASME, 150 lb 1½" ASME, 300 lb 1½" ASME, 600 lb 5D 5E 5F Aluminum epoxy coated 2 x M20 x 1.5 cable inlet, IP68 2" ASME, 150 lb 2" ASME, 300 lb 2" ASME, 600 lb 5G 5H 5J 3" ASME, 150 lb 3" ASME, 300 lb 3" ASME, 600 lb 5K 5L 5M 4" ASME, 150 lb 4" ASME, 300 lb 4" ASME, 600 lb Welded flange, 316L stainless steel, Type A flat faced1) DN 40, PN 16 DN 40, PN 40 DN 50, PN 16 5N 5P 5Q Process connection Threaded, 316L stainless steel 1½" NPT [(Taper), ANSI/ASME B1.20.1] R 1½" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] G 1½" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] Welded flange, 316L stainless steel, raised face1) 1) 7 7 7 77 - 77 7 0 A B C D Flange bolting patterns and facings dimensionally correspond to the applicable ASME B16.5 or EN 1092-1 standard. Order code Selection and Ordering data Further designs Please add "-Z" to Order No. and specify Order code(s). Insertion length, specify in plain text: Y01: ... mm Y01 Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 16 characters) specify in plain text Y15 6C 6D 6E Acceptance test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and ISO 9000 C11 Inspection Certificate Type 3.1 per EN 10204 C12 DN 50, PN 40 DN 80, PN 16 DN 80, PN 40 6F 6G 6H Operating Instructions DN 100, PN 16 DN 100, PN 40 6J 6K 3001 ... 4000 mm (118.15 ... 157.48 inch) 4001 ... 5000 mm (157.52 ... 196.85 inch) D E Wetted seals FKM FFKM [for process temperatures above -20 °C (-4 °F)] Probe material 35 mm (1.38 inch) diameter stilling well, with 19 mm (0.75 inch) diameter 316L stainless steel, PFA lined rod with PTFE spacers Approvals General Safety (CSA, FM, CE, C-TICK) Dust Ignition Proof With IS Probe CE, C-TICK, ATEX II 1/2 D T100 °C Flame Proof Enclosure With IS Probe CE, C-TICK, ATEX II 1/2 G EEx d [ia] IIC T6 ... T1, ATEX II 1/2 D T100 °C Dust Ignition Proof With IS Probe CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 Explosion Proof Enclosure With IS Probe CSA/FM Class I, Div. 1, Gr. A, B, C, D CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 C) 7ML1998-5HE03 French A B C Thermal isolator Without thermal isolator With thermal isolator [for process connection temperatures over +85 °C (+185 °F)] Order No. English Probe Length (from flange face or including process thread) Add order code Y01 and plain text: "Insertion length ... mm" 300 ... 1000 mm (11.81 ... 39.37 inch) 1001 ... 2000 mm (39.41 ... 78.74 inch) 2001 ... 3000 mm (78.78 ... 118.11 inch) 5 7ML1998-5HE11 German C) 7ML1998-5HE33 Spanish 7ML1998-5HE21 C) 7ML1998-5QH81 Multi-language Quick Start manual Note: The Operating Instructions should be ordered as a separate line item on the order. This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. Accessories Electronic transmitter kit (includes transmitter and driver) C) 7ML1830-1KN SITRANS RD100 Remote display - see Chapter 8 0 1 SITRANS RD200 Remote display - see Chapter 8 K) 7ML5750SITRANS RD500 web, datalogging, alarming, ethernet, and modem support for instrumentation 1AA00-0 see Chapter 8 0 1 C) Subject to export regulations AL: N, ECCN: EAR99. K) Subject to export regulations AL: N, ECCN: 5A991X. 1 A B C D E Siemens FI 01 · 2012 5/301 © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC300 Selection and Ordering data 5 Order No. Selection and Ordering data Order No. C) 7ML5672SITRANS LC300, cable version An inverse frequency shift capacitance continuous 7 7 7 77 - 77 7 0 level transmitter for non-conductive liquids and solids applications. C) 7ML5672SITRANS LC300, cable version An inverse frequency shift capacitance continuous 7 7 7 77 - 77 7 0 level transmitter for non-conductive liquids and solids applications. Process connection Threaded, 316L stainless steel 1½" NPT [(Taper), ANSI/ASME B1.20.1] R 1½" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] G 1½" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] Welded flange, 316L stainless steel, raised face1) 0D 1D 3D Approvals General Safety (CSA, FM, CE, C-TICK) Dust Ignition Proof With IS Probe CE, C-TICK, ATEX II 1/2 D T100 °C Flame Proof Enclosure With IS Probe CE, C-TICK, ATEX II 1/2 G EEx d [ia] IIC T6...T1, ATEX II 1/2 D T100 °C 1½" ASME, 150 lb 1½" ASME, 300 lb 1½" ASME, 600 lb 5D 5E 5F 2" ASME, 150 lb 2" ASME, 300 lb 2" ASME, 600 lb 5G 5H 5J 3" ASME, 150 lb 3" ASME, 300 lb 3" ASME, 600 lb 5K 5L 5M 4" ASME, 150 lb 4" ASME, 300 lb 4" ASME, 600 lb Welded flange, 316L stainless steel, Type A flat faced1) DN 40, PN 16 DN 40, PN 40 DN 50, PN 16 5N 5P 5Q DN 50, PN 40 DN 80, PN 16 DN 80, PN 40 6F 6G 6H DN 100, PN 16 DN 100, PN 40 6J 6K Dust Ignition Proof With IS Probe CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 Explosion Proof Enclosure With IS Probe CSA/FM Class I, Div. 1, Gr. A, B, C, D CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 Enclosure Aluminum epoxy coated 2 x ½" NPT via adapter cable inlet, IP65 Aluminum epoxy coated 2 x M20 x 1.5 cable inlet, IP65 Aluminum epoxy coated 2 x ½" NPT via adapter cable inlet, IP68 Aluminum epoxy coated 2 x M20 x 1.5 cable inlet, IP68 6C 6D 6E 1) 2) Probe Length (from flange face or including process thread) Add order code Y01 and plain text: "Insertion length ... mm" 1000 ... 2000 mm (39.37 ... 78.74 inch) 2001 ... 4000 mm (78.78 ... 157.48 inch) 4001 ... 6000 mm (157.52 ... 236.22 inch) A B C 6001 ... 8000 mm (236.26 ... 314.96 inch) 8001 ... 10000 mm (315.00 ... 393.70 inch) 10001 ... 12000 mm (393.74 ... 472.44 inch) D E F 12001 ... 14000 mm (472.48 ... 551.18 inch) 14001 ... 16000 mm (551.22 ... 629.92 inch)2) 16001 ... 18000 mm (629.96 ... 708.66 inch)2) G H J 18001 ... 20000 mm (708.70 ... 787.40 inch)2) 20001 ... 22000 mm (787.44 ... 866.14 inch)2) 22001 ... 24000 mm (866.18 ... 944.88 inch)2) K L M 24001 ... 25000 mm (944.92 ... 984.25 inch)2) N Thermal isolator Without thermal isolator With thermal isolator [for process connection temperatures over +85 °C (+185 °F)] Wetted seals FKM FFKM [for process temperatures above -20 °C (-4 °F)] Probe material Bare 316L stainless steel cable and 316L stainless steel cable weight, tinned copper crimp, PTFE backing ring, PEEK isolator and PFA lined active shield 5/302 Siemens FI 01 · 2012 0 1 0 1 0 A B C D E A B C D Flange bolting patterns and facings dimensionally correspond to the applicable ASME B16.5 or EN 1092-1 standard. Cable lengths from 15 000 (590.55 inch) to 25 000 mm (984.25 inch) can be used in non-conductive media. Contact Factory for assistance. © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC300 Selection and Ordering data Order code Further designs Please add "-Z" to Order No. and specify Order code(s). Insertion length, specify in plain text: Y01: ... mm Y01 Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 16 characters) specify in plain text Y15 Acceptance test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and ISO 9000 C11 Inspection Certificate Type 3.1 per EN 10204 C12 Operating Instructions English French Order No. C) 7ML1998-5HE03 7ML1998-5HE11 German C) 7ML1998-5HE33 Spanish 7ML1998-5HE21 C) 7ML1998-5QH81 Multi-language Quick Start manual Note: The Operating Instructions should be ordered as a separate line item on the order. This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. 5 Accessories Electronic transmitter kit (includes transmitter and driver) C) 7ML1830-1KN SITRANS RD100 Remote display - see Chapter 8 SITRANS RD200 Remote display - see Chapter 8 K) 7ML5750SITRANS RD500 web, datalogging, alarming, ethernet, and modem support for instrumentation 1AA00-0 see Chapter 8 C) Subject to export regulations AL: N, ECCN: EAR99. K) Subject to export regulations AL: N, ECCN: 5A991X. Siemens FI 01 · 2012 5/303 © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC300 Selection and Ordering data 5 Order No. Selection and Ordering data Order No. C) 7ML5673SITRANS LC300, PFA coated cable version An inverse frequency shift capacitance continuous 7 7 7 77 - 77 7 7 level transmitter for liquids and solids applications. C) 7ML5673SITRANS LC300, PFA coated cable version An inverse frequency shift capacitance continuous 7 7 7 77 - 77 7 7 level transmitter for liquids and solids applications. Process connection Threaded, 316L stainless steel 1½" NPT [(Taper), ANSI/ASME B1.20.1] R 1½" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] G 1½" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] Welded flange, 316L stainless steel, raised face1) 0D 1D 3D Probe material PFA coated cable and 316L stainless steel cable weight, PEEK isolator and PFA lined active shield 1½" ASME, 150 lb 1½" ASME, 300 lb 1½" ASME, 600 lb 5D 5E 5F Flame Proof Enclosure With IS Probe CE, C-TICK, ATEX II 1/2 G EEx d [ia] IIC T6...T1, ATEX II 1/2 D T100 °C C 2" ASME, 150 lb 2" ASME, 300 lb 2" ASME, 600 lb 5G 5H 5J D 3" ASME, 150 lb 3" ASME, 300 lb 3" ASME, 600 lb 5K 5L 5M Dust Ignition Proof With IS Probe CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 Explosion Proof Enclosure With IS Probe CSA/FM Class I, Div. 1, Gr. A, B, C, D CSA/FM Class II, Div. 1, Gr. E, F, G CSA/FM Class III T4 4" ASME, 150 lb 4" ASME, 300 lb 4" ASME, 600 lb Welded flange, 316L stainless steel, Type A flat faced1) DN 40, PN 16 DN 40, PN 40 DN 50, PN 16 5N 5P 5Q DN 50, PN 40 DN 80, PN 16 DN 80, PN 40 6F 6G 6H DN 100, PN 16 DN 100, PN 40 6J 6K Approvals General Safety (CSA, FM, CE, C-TICK) Dust Ignition Proof With IS Probe CE, C-TICK, ATEX II 1/2 D T100 °C Enclosure Aluminum epoxy coated 2 x ½" NPT via adapter cable inlet, IP65 Aluminum epoxy coated 2 x M20 x 1.5 cable inlet, IP65 Aluminum epoxy coated 2 x ½" NPT via adapter cable inlet, IP68 6C 6D 6E Aluminum epoxy coated 2 x M20 x 1.5 cable inlet, IP68 Mounting eye Without Mounting eye With mounting eye 1) Probe Length (from flange face or including process thread) Add order code Y01 and plain text: "Insertion length ... mm" 1000 ... 2000 mm (39.37 ... 78.74 inch) 2001 ... 4000 mm (78.78 ... 157.48 inch) 4001 ... 6000 mm (157.52 ... 236.22 inch) A B C 6001 ... 8000 mm (236.26 ... 314.96 inch) 8001 ... 10000 mm (315.00 ... 393.70 inch) 10001 ... 12000 mm (393.74 ... 472.44 inch) D E F 12001 ... 14000 mm (472.48 ... 551.18 inch) 14001 ... 16000 mm (551.22 ... 629.92 inch)2) 16001 ... 18000 mm (629.96 ... 708.66 inch)2) G H J 18001 ... 20000 mm (708.70 ... 787.40 inch)2) 20001 ... 22000 mm (787.44 ... 866.14 inch)2) 22001 ... 24000 mm (866.18 ... 944.88 inch)2) K L M 24001 ... 25000 mm (944.92 ... 984.25 inch)2) N Thermal isolator Without thermal isolator With thermal isolator [for process connection temperatures over +85 °C (+185 °F)] Wetted seals FKM FFKM [for process temperatures above -20 °C (-4 °F)] 5/304 Siemens FI 01 · 2012 2) 0 1 0 1 1 A B E A B C D 0 1 Flange bolting patterns and facings dimensionally correspond to the applicable ASME B16.5 or EN 1092-1 standard. Cable lengths from 15000 (590.55 inch) to 25000 mm (984.25 inch) can be used in non-conductive media. Contact Factory for assistance. © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC300 Selection and Ordering data Order code Further designs Please add "-Z" to Order No. and specify Order code(s). Insertion length, specify in plain text: Y01: ... mm Y01 Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 16 characters) specify in plain text Y15 Acceptance test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and ISO 9000 C11 Inspection Certificate Type 3.1 per EN 10204 C12 Operating Instructions English French German Spanish Multi-language Quick Start manual Order No. C) 7ML1998-5HE03 7ML1998-5HE11 C) 7ML1998-5HE33 7ML1998-5HE21 C) 7ML1998-5QH81 Note: The Operating Instructions should be ordered as a separate line item on the order. This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. 5 Accessories Electronic transmitter kit (includes transmitter and driver) C) 7ML1830-1KN SITRANS RD100 Remote display - see Chapter 8 SITRANS RD200 Remote display - see Chapter 8 K) 7ML5750SITRANS RD500 web, datalogging, alarming, ethernet, and modem support for instrumentation 1AA00-0 see Chapter 8 C) Subject to export regulations AL: N, ECCN: EAR99. K) Subject to export regulations AL: N, ECCN: 5A991X. Siemens FI 01 · 2012 5/305 © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC300 ■ Characteristic curves Pressure/Temperature Curve LC300 Standard, Extended Rod and Cable Probes Threaded Process Connections (7ML5670, 7ML5671, 7ML5672 and 7ML5673) Permitted Operating Pressures P 40 bar (580 psi) 30 bar (435 psi) 20 bar (290 psi) atmospheric 10 bar (145 psi) -40 ºF 14 ºF (-40 ºC) (-10 ºC) -1 bar (-14.5 psi) -150 ºC (-238 ºF) 5 -100 ºC -50 ºC (-148 ºF) (-58 ºF) 100 ºF (38 ºC) 0 ºC RT 50 ºC (32 ºF) (122 ºF) -29 ºC (-20 ºF) Example: Permitted operating pressure = 30 bar (435 psi) at 75 °C SITRANS LC300 Process Pressure/Temperature derating curves (7ML5625) 5/306 Siemens FI 01 · 2012 200 ºF (93 ºC) 100 ºC (212 ºF) 300 ºF (149 ºC) 150 ºC (302 ºF) 400 ºF (204 ºC) 200 ºC (392 ºF) 500 ºF (260 ºC) 250 ºC (482 ºF) Permitted Operating Temperature T © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC300 Pressure/Temperature Curve LC300 Standard, Extended Rod and Cable Probes ASME Flanged Process Connections (7ML5670, 7ML5671, 7ML5672 and 7ML5673) Permitted Operating Pressures P 90 bar (1,305 psi) 80 bar (1,160 psi) 70 bar (1,015 psi) 60 bar (870 psi) ASME 6001) 50 bar (725 psi) 40 bar (580 psi) 5 30 bar (435 psi) ASME 300 1) 20 bar (290 psi) atmospheric -40 ºF 14 ºF (-40 ºC) (-10 ºC) -1 bar (-14.5 psi) -150 ºC (-238 ºF) ASME 1501) 10 bar (145 psi) -100 ºC -50 ºC (-148 ºF) (-58 ºF) 100 ºF (38 ºC) 0 ºC RT 50 ºC (32 ºF) (122 ºF) 200 ºF (93 ºC) 100 ºC (212 ºF) 300 ºF (149 ºC) 150 ºC (302 ºF) 400 ºF (204 ºC) 200 ºC (392 ºF) 500 ºF (260 ºC) 250 ºC (482 ºF) -29 ºC (-20 ºF) 1) 600 ºF (315 ºC) 300 ºC (572 ºF) 700 ºF (371 ºC) 350 ºC 400 ºC (662 ºF) (752 ºF) Permitted Operating Temperature T The curve denotes the minimum allowable flange class for the shaded area below. SITRANS LC300 Process Pressure/Temperature derating curves (7ML5626) Pressure/Temperature Curve LC300 Standard, Extended Rod and Cable Probes EN Flanged Process Connections (7ML5670, 7ML5671, 7ML5672 and 7ML5673) Permitted Operating Pressures P 40 bar (580 psi) 30 bar (435 psi) PN 401) 20 bar (290 psi) atmospheric -40 ºF 14 ºF (-40 ºC) (-10 ºC) -1 bar (-14.5 psi) -150 ºC (-238 ºF) PN 161) 10 bar (145 psi) -100 ºC -50 ºC (-148 ºF) (-58 ºF) 100 ºF (38 ºC) 0 ºC RT 50 ºC (32 ºF) (122 ºF) 200 ºF (93 ºC) 100 ºC (212 ºF) 300 ºF (149 ºC) 150 ºC (302 ºF) -29 ºC (-20 ºF) 1) 400 ºF (204 ºC) 200 ºC (392 ºF) 500 ºF (260 ºC) 250 ºC (482 ºF) 600 ºF (315 ºC) 300 ºC (572 ºF) 700 ºF (371 ºC) 350 ºC 400 ºC (662 ºF) (752 ºF) Permitted Operating Temperature T The curve denotes the minimum allowable flange class for the shaded area below. SITRANS LC300 Process Pressure/Temperature derating curves (7ML5626) Siemens FI 01 · 2012 5/307 © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC300 ■ Dimensional drawings Threaded (7ML5670) Threaded (7ML5671) Lid 2 cable entries 1/2" NPT or M20 x 1.5 Y02 1) * Vent PFA insulated probe Ø19 (0.75) Y01 (insertion length) min. = 300 (14) / max. = 5000 (197) Lid without window Stainless steel stilling well Measuring length 5 M20: 135 (5.32) 1/2" NPT: 150 (5.91) Thermal isolator Note: 1) Rod version Y02: Shield length = 100 mm (3.9") for threaded including process connection thread length, 100 mm (3.9") for welded flange 2) For non-conductive applications only. Non-insulated cable can be shortened on site. Weight is included in measuring length. 3) For liquids and solids applications. Insulated cable cannot be shortened. Weight is not included in measuring length. 4) For conductive materials, the measuring length includes the exposed PFA insulated cable only. Any fluid contact with the upper rod assembly will result in a short circuit and incorrect readings. * PFA insulated probe Y01 (insertion length) min. = 300 (14) / max. = 5000 (197) measuring length Y02 1) 20 (0.79) Ø35 (1.38) Ø19 (0.75) * = 30 (1.18) Inactive tip Cable version, non-insulated Threaded (7ML5672) 2) Cable version, insulated Threaded (7ML5673) 275 (10.83) Electronics/ enclosure 150 (5.91) Lid clip 3) Ø32 (1.26) Stainless steel weight (electrically isolated but not PFA insulated) Ø34,5 (1.36) SITRANS LC300 dimensions - Threaded Process connections, dimensions in mm (inch) 5/308 Siemens FI 01 · 2012 350 (13.78) Ø9 (0.35) Ø34,5 (1.36) Mounting eye Ø12 (0.47) Ø25 (0.98) 20 (0.79) Ø9 (0.35) Y01 (insertion length) min. = 1000 (40) / max. = 25000 (984) Y02 = 105 (4.13) Measuring length PFA insulated cable See note 4) 350 (13.78) Stainless steel weight 250 (9.84) Ø6 (0.24) Y01 (insertion length) min. = 1000 (40) / max. = 25000 (984) Stainless steel cable Measuring length Y02 = 105 (4.13) 20 (0.79) © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC300 Welded Flange (7ML5670) Welded Flange (7ML5671) 2 cable entries ½" NPT or M20 x 1.5 Lid Lid clip Electronics/ enclosure M20: 135 (5.32) 1/2" NPT: 150 (5.91) PFA insulated probe Ø19 (0.75) 150 (5.91) Thermal isolator Flange Facing (raised face) Flange Class 2 (0.08) ASME 600/900 7 (0.28) PN16/40 2 (0.08) 5 Notes: 1) Rod version Y02: Shield length = 100 mm (3.9") for threaded including process connection thread length, 100 mm (3.9") for welded flange. 2) For non-conductive applications only. Non-insulated cable can be shortened on site. Weight is included in measuring length. 3) For liquids and solids applications. Insulated cable cannot be shortened. Weight is not included in measuring length. 4) For conductive materials, the measuring length includes the exposed PFA insulated cable only. Any fluid contact with the upper rod assembly will result in a short circuit and incorrect readings. Ø9 (0.35) Stainless steel weight (electrically isolated but not PFA insulated) Y01 (insertion length) min. = 1000 (40) / max. = 25000 (984) Y02 = 105 (4.13) Measuring length PFA insulated cable See note 4) 350 (13.78) 250 (9.84) Ø6 (0.24) Cable version, insulated 3) Welded Flange (7ML5673) Y01 (insertion length) min. = 1000 (40) / max. = 25000 (984) Stainless steel cable Measuring length Y02 = 105 (4.13) Cable version, non-insulated 2) Welded Flange (7ML5672) Ø9 (0.35) 350 (13.78) Ø35 (1.38) * = 30 (1.18) inactive tip Ø32 (1.26) Facing thickness ASME 150/300 Ø34,5 (1.36) Mounting eye Ø12 (0.47) Ø25 (0.98) 20 (0.79) * Ø19 (0.75) Stainless steel weight 275 (10.83) Measuring length Vent Y01 (insertion length) min. = 300 (14) / max. = 5000 (197) Y02 1) Stainless steel stilling well * Y01 (insertion length) min. = 300 (14) / max. = 5000 (197) Y02 1) measuring length PFA insulated probe Lid without window Ø34,5 (1.36) SITRANS LC300 dimensions - Flanged Process connections, dimensions in mm (inch) Siemens FI 01 · 2012 5/309 © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC300 ■ Schematics with safety barrier without safety barrier white (S) orange (S) black (O) black (O) red (+) red (+) 4 ... 20 mA (2-wire) current loop measurement signal (not polarity sensitive) for factory software update use only menu / function selector 5 SITRANS LC300 connections 5/310 Siemens FI 01 · 2012 down / - button up / + button © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC500 ■ Overview ■ Configuration Installation Build up of material or condensation in active shield area does not affect switch operation. 5 SITRANS LC500 is an inverse frequency shift capacitance level or interface transmitter for extreme and critical process conditions, such as oil and liquified natural gas (LNG) as well as toxic and aggressive chemicals and vapours. ■ Benefits • Patented Active-Shield technology so measurement is unaffected by material buildup in active shield section • Simple push-button calibration and integrated local display • Inverse frequency approach provides high resolution • 2-wire loop powered 4 to 20/20 to 4 mA measurement signal • Pre-detection alarm and full function diagnostics • High temperature and pressure resistant (optional) • Full-function diagnostics comply with NAMUR NE 43 • Easy calibration locally or via HART (using SIMATIC PDM software) ■ Application SITRANS LC500’s advanced electronics provide one-step, push-button calibration and local display for easy on-site installation and setup. The unique mechanical probe design coupled with a high performance transmitter gives superior performance in toxic and aggressive chemicals, acids, caustics, adhesives and in viscous conductive and non-conductive materials. The SMART 2-wire transmitter has HART communications for remote commissioning and inspection. • Key Applications: Oil/water or foam/liquid interface measurement in separators or coalescers, cryogenic applications including CO2 and liquified natural gas (LNG), distillation/regeneration tanks with high temperatures Mounting on non-linear vessels in non-conductive fluids using stilling well. SITRANS LC500 installation ■ Technical specifications Input Measuring range 1 … 3300 pF Span Min. 3.3 pF Output Solid-state switch • Output Galvanically isolated • Protection Bipolar • Max. switching voltage • 30 V (DC) • 30 V peak (AC) • Max. load current 82 mA • Voltage drop < 1 V, typical at 50 mA • Time delay (pre or post switching) 1 … 60 s Loop current 3.6 … 22 mA/22 … 3.6 mA (2-wire current loop) Accuracy (transmitter) Temperature stability 0.15 pF (0 pF) or < 0.25% (typically < 0.1%) of actual measured value, whichever is greater over the full temperature range Non-linearity and repeatability < 0.1% of range and actual measured value respectively Accuracy Deviation < 0.1% of measured value Siemens FI 01 · 2012 5/311 © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC500 Rated operating conditions1) Power supply Installation conditions • Location User Interface Indoor/outdoor Display Local LCD, 4 digit, each 0 … 9 and limited alpha characters • Ambient temperature (transmitter) -40 … +85 °C (-40 … +185 °F)2) Rotary function switch For selecting programmable menu items • Installation category II Push buttons • Pollution degree 4 Red +, blue -, used in conjunction with rotary switch for programming Ambient conditions Medium conditions • Relative dielectric constant εr Min. 1.5 • Process temperature Temperature rating of process seal is pressure dependent. See Pressure/Temperature curves on page 5/321. - Standard (PFA)3) - Cryogenic version 5 12 … 33 V DC Features Measurement current signalling According to NAMUR NE 43, signal 3.8 … 20.5 mA, fault ≤ 3.6 or ≥ 21 mA (22 mA) Safety • Inputs/outputs fully galvanically isolated • Polarity-insensitive current loop • Fully potted • Integrated safety barrier Diagnostics with fault alarm when: Primary variable (PV) out of limits, system failure in measurement circuit, deviation between A/D and D/A converter, check sum, watch dog and self-checking facility Function rotary switch Positions 0 … 9, A … F SMART communication Conforming to HART Communication Foundation (HCF) -50 … +200 °C (-58 … +392 °F) -200 … +200 °C (-328 … +392 °F) Contact [email protected] for details. • Process pressure Pressure rating of process seal is temperature dependent. See Pressure/Temperature curves on page 5/321. • Standard (PFA) -1 … 150 bar g (2175 psi g) Design Material Certificates and approvals • Wetted parts material - Standard rod 316L stainless steel General Purpose CE, CSA, FM, C-TICK • Probe insulation (rod) PFA Non-incendive/Non-sparking • Cable 316 stainless steel/ 316 stainless steel PFA • CSA/FM Class 1, Div. 2, Groups A, B, C, D T4 ATEX II 3G 2D EEx nA [ib] IIC • T6 … T4 T100 °C Dust Ignition Proof (Intrinsically Safe Probe Circuit) • CSA/FM Class II and III, Div. 1, Groups E, F, G • ATEX II 1/2 GD EEx d [ia] T6 … T1 T100 °C Explosion Proof (Intrinsically Safe Probe Circuit) • FM Class 1, Div. 1, Groups A, B, C, D T4 • ATEX II 1/2 GD EEx d [ia] IIC T6 … T1 Marine Lloyds Register of Shipping, Categories ENV1, ENV2, ENV3 and ENV5, Bureau Veritas Probe diameter • Rod version 16 mm (0.63 inch) or 24 mm (0.95 inch) • Cable version 9 mm (0.35 inch) with PFA jacket, 6 mm (0.24 inch) without PFA jacket Active shield length • Minimum (rod version) 50 mm (1.97 inch), customer selectable (order number Y02) Probe length • Rod version Max. 3.5 m (138 inch) with 16 mm rod, PFA Max. 5.5 m (216 inch) with 24 mm rod, PFA • Cable version Max. 35 m (1378 inch) Process connection of probe • Threaded mounting NPT [(Taper), ANSI/ASME B1.20.1] R [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] G [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] • Flange mounting ASME, EN 1092-1 Enclosure • Material Aluminium, epoxy-coated • Cable inlet 2 x ½" NPT (2 x M20x1.5, IP68 adapter, optional) • Degree of protection Type 4X/NEMA4X/IP65, IP68 5/312 Siemens FI 01 · 2012 1) When operation is in areas classified as hazardous, observe restrictions according to relevant certificate. See also Pressure/Temperature curves on page 5/321. 2) Thermal isolator is used if process connection temperature exceeds +85 °C (+185 °F). 3) Not recommended for steam environments © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC500 SITRANS LC500 probe version Standard Extended Cable version with Rod Sensor Process connection types Threaded or welded flange Single piece flanged Threaded or welded flange Threaded Available as standard – Available as standard Flange Available as standard Available as standard Available as standard Available as standard Available as standard Available as standard Available as standard Available as standard Available as standard Rod length for PFA 16 mm version Min. 200 mm (7.87 inch) Max. 3 500 mm (137.80 inch) Min. 200 mm (7.87 inch) Max. 3 500 mm (137.80 inch) Min. 200 mm (7.87 inch) Max. 3 500 mm (137.80 inch) Rod length for PFA 24 mm version Min. 200 mm (7.87 inch) Max. 5 500 mm (216.54 inch) Min. 200 mm (7.87 inch) Max. 5 500 mm (216.54 inch) Min. 200 mm (7.87 inch) Max. 5 500 mm (216.54 inch) Cable length Min. 1 000 mm (39.37 inch) Max. 35 000 mm (1377.95 inch) Min. 1 000 mm (39.37 inch) Max. 35 000 mm (1377.95 inch) Min. 5 000 mm (196.85 inch)2) Max. 35 000 mm (1377.95 inch)2) Maximum process pressure See Pressure/Temperature curves for specific probe type Process connection materials Stainless steel 316L Probe insulation PFA Length and Process parameters1) Maximum process temperature 1) 2) 5 bar g (73 psi g) +100 °C (+212 °F) See Pressure/Temperature curves for specific probe type Refers to total insertion length. See dimension drawing on page 5/331 for further explanation - Not available as standard Siemens FI 01 · 2012 5 5/313 © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC500 5 Selection and Ordering data C) SITRANS LC500, Threaded or Welded Flange with Cable Sensor Inverse frequency shift capacitance level and interface transmitter for extreme and critical process conditions, such as oil and liquid gas, toxic and aggressive chemicals and vapours. Version1) Cable, 9 mm (0.35 inch) diameter, 316 stainless steel with PFA insulation, weighted Add order code Y01 and plain text: "Insertion length ... mm" 1000 ... 2000 mm (39.37 ... 78.74 inch) 2001 ... 4000 mm (78.78 ... 157.48 inch) 4001 ... 6000 mm (157.52 ... 236.22 inch) 6001 ... 8000 mm (236.26 ... 314.96 inch) 8001 ... 10000 mm (315 ... 393.70 inch) Longer lengths possible to a max. of 35000 mm (114.83 ft). Contact [email protected] for details. Cable, 6 mm (0.24 inch) diameter, 316L stainless steel, non-insulated, weighted (non-conductive media only) Add order code Y01 and plain text: "Insertion length ... mm" 1000 ... 2000 mm (39.37 ... 78.74 inch)2) 2001 ... 4000 mm (78.78 ... 157.48 inch)2)3) 4001 ... 6000 mm (157.52 ... 236.22 inch)2)3) 6001 ... 8000 mm (236.26 ... 314.96 inch)2)3) 8001 ... 10000 mm (315 ... 393.70 inch)2)3) Cable lengths up to 25000 mm (984.25 inch) are possible for non-conductive media. Cable lengths up to 15000 mm (590.55 inch) are possible for conductive media. Contact [email protected] for details. Process connection (316L Stainless steel) Threaded connection 1½" NPT [(Taper), ANSI/ASME B1.20.1] R 1½" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] 1¼" NPT [(Taper), ANSI/ASME B1.20.1] G 1½" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] Welded flange, raised face 1½", ASME, 150 Ib 1½", ASME, 300 Ib 1½", ASME, 600 Ib 2", ASME, 150 Ib 2", ASME, 300 Ib 2", ASME, 600 Ib 3", ASME, 150 Ib3) 3", ASME, 300 Ib3) 3", ASME, 600 Ib3) 4", ASME, 150 Ib3) 4", ASME, 300 Ib3) 4", ASME, 600 Ib3) 6", ASME, 150 Ib3) 6", ASME, 300 Ib3) 6", ASME, 600 Ib3) Welded flange, Type A flat faced DN 40, PN 16 DN 40, PN 40 DN 50, PN 16 DN 50, PN 40 DN 80, PN 16 DN 80, PN 403) DN 100, PN 163) DN 100, PN 403) DN 125, PN 163) DN 125, PN 403) (Note: Flange bolting patterns and facings dimensionally correspond to the applicable ASME B16.5, or EN 1092-1 standard.) 5/314 Siemens FI 01 · 2012 Order No. 7ML55137 7 7 77 - 777 7 0E 1E 2E 3E 4E 0F 1F 2F 3F 4F Selection and Ordering data Order No. C) 7ML5513SITRANS LC500, Threaded or Welded Flange with Cable Sensor Inverse frequency shift capacitance level and inter- 7 7 7 7 7 - 7 7 7 7 face transmitter for extreme and critical process conditions, such as oil and liquid gas, toxic and aggressive chemicals and vapours. Approvals General Purpose: CE, CSA, FM, C-TICK, KC 1 CSA / FM Class I, Div 2, Groups A, B, C, D 2 CSA / FM Class II, III, Div 1, Groups E, F, G T4 ATEX II 3G 2D EEx nA [ib] IIC T6 ... T4 T 100°C ATEX II 1/2 GD EEx d [ia] IIC T6 ... T1 T 100°C 4 FM Class I, Div.1, Groups A, B, C, D, T4 6 Enclosure/Cable inlet Aluminum epoxy coated 2 x ½" NPT, IP68 1 2 x M20x1.5 (IP68, adapter) 2 Options No additional options A With mounting eye4) B Thermal isolator Without thermal isolator A Isolator, only for use when temperature range is B outside of -40 ... +85 °C (-40 ... +185 °F), explosion proof approval -40 ... +70 °C (-40 ... +158 °F) Electronic output 2-wire loop current 4 ... 20 mA 1 (transmitter MSP 2002-2 _3300 pF) 1) A minimum span of 3 pF must be maintained Available with non-conductive media only Custom shipping methods required. Contact factory for more details. 4) Available in PFA insulated version only 2) 3) C) Subject to export regulations AL: N, ECCN: EAR99. C0 F0 K0 L0 B1 B2 B3 C1 C2 C3 D1 D2 D3 E1 E2 E3 F1 F2 F3 K4 K5 L4 L5 M4 M5 N4 N5 P4 P5 Selection and Ordering data Order code Further designs Please add "-Z" to Order No. and specify Order code(s). Insertion length, specify in plain text: Y01: ... mm Y01 Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 16 characters) specify in plain text Y15 Acceptance test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and ISO 9000 C11 Inspection Certificate Type 3.1 per EN 10204 C12 Operating Instructions See page 5/320 Accessories See page 5/320 © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC500 Selection and Ordering data SITRANS LC500, Threaded or Welded Flange, C) with Rod Sensor Inverse frequency shift capacitance level and interface transmitter for extreme and critical process conditions, such as oil and liquid gas, toxic and aggressive chemicals and vapours. Version Rod, 16 mm (0.63 inch), PFA insulated Add order code Y01 and Y02 and plain text: "Insertion length ... mm and active shield length ... mm" 200 ... 1000 mm (7.87 ... 39.37 inch)1) 1001 ... 2000 mm (39.41 ... 78.74 inch) 2001 ... 3000 mm (78.78 ... 118.11 inch)2) 3001 ... 3500 mm (118.15 ... 137.80 inch)2) Rod, 16 mm (0.63 inch), PFA insulated with 35 mm (1.38 inch) stilling well in 316L stainless steel Add order code Y01 and Y02 and plain text: "Insertion length ... mm and active shield length ... mm" 200 ... 1000 mm (7.87 ... 39.37 inch)1)3) 1001 ... 2000 mm (39.41 ... 78.74 inch)3) 2001 ... 3000 mm (78.78 ... 118.11 inch)2)3) 3001 ... 3500 mm (118.15 ... 137.80 inch)2)3) Rod, 24 mm (0.94 inch), PFA insulated Add order code Y01 and Y02 and plain text: "Insertion length ... mm and active shield length ... mm" 200 ... 1000 mm (7.87 ... 39.37 inch)4) 1001 ... 2000 mm (39.41 ... 78.74 inch)4) 2001 ... 3000 mm (78.78 ... 118.11 inch)2)4) 3001 ... 4000 mm (118.15 ... 157.48 inch)2)4) 4001 ... 5000 mm (173.26 ... 196.88 inch)2)4) 5001 ... 5500 mm (196.89 ... 216.54 inch)2)4) Rod, 24 mm (0.94 inch), PFA insulated with 48 mm (1.89 inch) stilling well in 316L stainless steel Add order code Y01 and Y02 and plain text: "Insertion length ... mm and active shield length ... mm" 200 ... 1000 mm (7.87 ... 39.37 inch)5) 1001 ... 2000 mm (39.41 ... 78.74 inch)5) 2001 ... 3000 mm (78.78 ... 118.11 inch)2)5) 3001 ... 4000 mm (118.15 ... 157.48 inch)2)5) 4001 ... 5000 mm (173.26 ... 196.88 inch)2)5) 5001 ... 5500 mm (196.89 ... 216.54 inch)2)5) Process connection (316L Stainless steel) Threaded connection ¾" NPT [(Taper), ANSI/ASME B1.20.1] 1" NPT [(Taper), ANSI/ASME B1.20.1] 1½" NPT [(Taper), ANSI/ASME B1.20.1] 2" NPT [(Taper), ANSI/ASME B1.20.1] R ¾" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] R 1" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] R 1½" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] R 2" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] 1¼" NPT [(Taper), ANSI/ASME B1.20.1] G ¾" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] G 1" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] G 1½" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] G 2" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] Order No. 7ML55157 7 7 77 - 777 7 0A 1A 2A 3A 0B 1B 2B 3B 0C 1C 2C 3C 4C 5C 0D 1D 2D 3D 4D 5D A0 B0 C0 D0 E0 F0 J0 K0 N0 P0 R0 S0 T0 Selection and Ordering data Order No. SITRANS LC500, Threaded or Welded Flange, C) 7ML5515with Rod Sensor Inverse frequency shift capacitance level and inter- 7 7 7 7 7 - 7 7 7 7 face transmitter for extreme and critical process conditions, such as oil and liquid gas, toxic and aggressive chemicals and vapours. Welded flange, raised face 1½", ASME, 150 Ib B1 1½", ASME, 300 Ib B2 1½", ASME, 600 Ib B3 2", ASME, 150 Ib C1 2", ASME, 300 Ib C2 2", ASME, 600 Ib C3 3", ASME, 150 Ib2) D1 3", ASME, 300 Ib2) D2 3", ASME, 600 Ib2) D3 2) 4", ASME, 150 Ib E1 4", ASME, 300 Ib2) E2 2) 4", ASME, 600 Ib E3 6", ASME, 150 Ib2) F1 6", ASME, 300 Ib2) F2 2) 6", ASME, 600 Ib F3 Welded flange, Type A flat faced DN 40, PN 16 K4 DN 40, PN 40 K5 DN 50, PN 16 L4 DN 50, PN 40 L5 DN 80, PN 16 M4 DN 80, PN 402) M5 DN 100, PN 162) N4 DN 100, PN 402) N5 DN 125, PN 162) P4 DN 125, PN 402) P5 (Note: Flange bolting patterns and facings dimensionally correspond to the applicable ASME B16.5, or EN 1092-1 standard.) Approvals 1 General Purpose: CE, CSA, FM, C-TICK, KC CSA / FM Class I, Div 2, Groups A, B, C, D 2 CSA / FM Class II, III, Div 1, Groups E, F, G T4 ATEX II 3G 2D EEx nA [ib] IIC T6 ... T4 T 100°C ATEX II 1/2 GD EEx d [ia] IIC T6 ... T1 T 100°C 4 FM Class I, Div.1, Groups A, B, C, D, T4 6 Enclosure/Cable inlet Aluminum epoxy coated 2 x ½" NPT, IP68 1 2 x M20 x1.5 (IP68, adapter) 2 Options No additional options A Slotted holes instead of standard vent holes in stilB ling well (refer to Operating Instructions for dimen6) sions.) Thermal isolator/remote version Without thermal isolator or remote electronics A Thermal isolator, only for use when temperature B range is outside of -40 ... +85 °C (-40 ... +185 °F), explosion proof approval -40 ... +70 °C (-40 ... +158 °F) Remote electronics with mounting bracket and cable7) • Length: 2 m (79 inch) C • Length: 3 m (118 inch) D • Length: 4 m (158 inch) E • Length: 5 m (197 inch) F Siemens FI 01 · 2012 5/315 5 © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC500 Selection and Ordering data Order No. SITRANS LC500, Threaded or Welded Flange, C) 7ML5515with Rod Sensor Inverse frequency shift capacitance level and inter- 7 7 7 7 7 - 7 7 7 7 face transmitter for extreme and critical process conditions, such as oil and liquid gas, toxic and aggressive chemicals and vapours. Electronic output 2-wire loop current 4 ... 20 mA 1 (transmitter MSP 2002-2 _3300 pF) 1) 2) 3) 4) 5) 6) 7) A minimum span of 3 pF must be maintained Custom shipping methods required. Contact factory for more details. Available with process connection 1½" or larger Available with process connection 1" or larger Available with process connection 2" or larger Available with version 0B … 3B, 0D … 5D and 0F only Available with approval option 1 only C) Subject to export regulations AL: N, ECCN: EAR99. 5 5/316 Siemens FI 01 · 2012 Selection and Ordering data Order code Further designs Please add "-Z" to Order No. and specify Order code(s). Insertion length, specify in plain text: Y01: ... mm Y01 Active shield length, specify in plain text [min. length is 50 mm (2 inch)]: Y02: ... mm Y02 Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 16 characters) specify in plain text Y15 Acceptance test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and ISO 9000 C11 Inspection Certificate Type 3.1 per EN 10204 C12 Manufacturing Test Report (Electrode Test) C18 Operating Instructions See page 5/320 Accessories See page 5/320 © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC500 Selection and Ordering data SITRANS LC500, Single Piece Flanged with Rod C) Sensor Inverse frequency shift capacitance level and interface transmitter for extreme and critical process conditions, such as oil and liquid gas, toxic and aggressive chemicals and vapours. Version Rod, 16 mm (0.63 inch), PFA insulated Add order code Y01 and Y02 and plain text: "Insertion length ... mm and active shield length ... mm" 250 ... 1000 mm (9.84 ... 39.37 inch)1) 1001 ... 2000 mm (39.41 ... 78.74 inch) 2001 ... 3000 mm (78.78 ... 118.11 inch)2) 3001 ... 3500 mm (118.15 ... 137.80 inch)2) Rod, 16 mm (0.63 inch), PFA insulated with 35 mm (1.34 inch) stilling well in 316L stainless steel Add order code Y01 and Y02 and plain text: "Insertion length ... mm and active shield length ... mm" 250 ... 1000 mm (9.84 ... 39.37 inch) 1001 ... 2000 mm (39.41 ... 78.74 inch) 2001 ... 3000 mm (78.78 ... 118.11 inch)2) 3001 ... 3500 mm (118.15 ... 137.80 inch)2) Rod, 24 mm (0.94 inch), PFA insulated Add order code Y01 and Y02 and plain text: "Insertion length ... mm and active shield length ... mm" 250 ... 1000 mm (9.84 ... 39.37 inch) 1001 ... 2000 mm (39.41 ... 78.74 inch) 2001 ... 3000 mm (78.78 ... 118.11 inch)2) 3001 ... 4000 mm (118.15 ... 157.48 inch)2) 4001 ... 5000 mm (173.26 ... 196.88 inch)2) 5001 ... 5500 mm (196.89 ... 216.54 inch)2) Rod, 24 mm (0.94 inch), PFA insulated with 48 mm (1.89 inch) stilling well in 316L stainless steel Add order code Y01 and Y02 and plain text: "Insertion length ... mm and active shield length ... mm" 250 ... 1000 mm (9.84 ... 39.37 inch) 1001 ... 2000 mm (39.41 ... 78.74 inch)2)3) 2001 ... 3000 mm (78.78 ... 118.11 inch)2)3) 3001 ... 4000 mm (118.15 ... 157.48 inch)2)3) 4001 ... 5000 mm (173.26 ... 196.88 inch)2)3) 5001 ... 5500 mm (196.89 ... 216.54 inch)2)3) Process connection (316L Stainless steel) Single piece flange, raised face 1½", ASME, 150 Ib 1½", ASME, 300 Ib 1½", ASME, 600 Ib 2", ASME, 150 Ib 2", ASME, 300 Ib 2", ASME, 600 Ib 3", ASME, 150 Ib2) 3", ASME, 300 Ib2) 3", ASME, 600 Ib2) 4", ASME, 150 Ib2) 4", ASME, 300 Ib2) 4", ASME, 600 Ib2) 6", ASME, 150 Ib2) 6", ASME, 300 Ib2) 6", ASME, 600 Ib2) Order No. 7ML55177 7 7 77 - 7777 0A 1A 2A 3A 0B 1B 2B 3B 0C 1C 2C 3C 4C 5C 0D 1D 2D 3D 4D 5D B1 B2 B3 C1 C2 C3 D1 D2 D3 E1 E2 E3 F1 F2 F3 Selection and Ordering data Order No. SITRANS LC500, Single Piece Flanged with Rod C) 7ML5517Sensor 77 7 77 - 777 7 Inverse frequency shift capacitance level and interface transmitter for extreme and critical process conditions, such as oil and liquid gas, toxic and aggressive chemicals and vapours. Single piece flange, Type B1 raised face DN 40, PN 16 K4 DN 40, PN 40 K5 DN 50, PN 16 L4 DN 50, PN 40 L5 DN 80, PN 16 M4 DN 80, PN 402) M5 DN 100, PN 162) N4 DN 100, PN 402) N5 DN 125, PN 162) P4 DN 125, PN 402) P5 Single piece flange with PTFE flange facing (applicable with versions 0A ... 3A and 0C ... 5C)4) 1½", ASME, 150 Ib B4 1½", ASME, 300 Ib B5 1½", ASME, 600 Ib B6 2", ASME, 150 Ib C4 2", ASME, 300 Ib C5 2", ASME, 600 Ib C6 3", ASME, 150 Ib2) D4 3", ASME, 300 Ib2) D5 3", ASME, 600 Ib2) D6 4", ASME, 150 Ib2) E4 4", ASME, 300 Ib2) E5 2) 4", ASME, 600 Ib E6 6", ASME, 150 Ib2) F4 6", ASME, 300 Ib2) F5 2) 6", ASME, 600 Ib F6 Single piece flange with PTFE flange facing (applicable with versions 0A ... 3A, 0C ... 5C)4) DN 40, PN 16 K6 DN 40, PN 40 K7 DN 50, PN 16 L6 DN 50, PN 40 L7 DN 80, PN 16 M6 DN 80, PN 402) M7 DN 100, PN 162) N6 DN 100, PN 402) N7 DN 125, PN 162) P6 DN 125, PN 402) P7 (Note: Flange bolting patterns and facings dimensionally correspond to the applicable ASME B16.5, or EN 1092-1 standard.) Siemens FI 01 · 2012 5/317 5 © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC500 5 Selection and Ordering data Order No. SITRANS LC500, Single Piece Flanged with Rod C) 7ML5517Sensor 7 7 7 77 - 7777 Inverse frequency shift capacitance level and interface transmitter for extreme and critical process conditions, such as oil and liquid gas, toxic and aggressive chemicals and vapours. Approvals 1 General Purpose: CE, CSA, FM, C-TICK, KC CSA / FM Class I, Div 2, Groups A, B, C, D 2 CSA / FM Class II, III, Div 1, Groups E, F, G T4 ATEX II 3G 2D EEx nA [ib] IIC T6 ... T4 T 100°C ATEX II 1/2 GD EEx d [ia] IIC T6 ... T1 T 100°C 4 FM Class I, Div.1, Groups A, B, C, D, T4 6 Enclosure/Cable inlet Aluminum epoxy coated 2 x ½" NPT, IP68 1 2 x M20 x1.5 (IP68, adapter) 2 Options None A Slotted holes instead of standard vent holes in B stilling well (Refer to manual for dimensions)5) Thermal isolator/remote version Without thermal isolator A Isolator, only for use when temperature range is B outside of -40 ... +85 °C (-40 ... +185 °F), explosion proof approval -40 ... +70 °C (-40 ... +158 °F) Remote electronics with mounting bracket and cable6) • Length: 2 m (79 inch) C • Length: 3 m (118 inch) D • Length: 4 m (158 inch) E • Length: 5 m (197 inch) F Electronic output 2-wire loop current 4 ... 20 mA 1 (transmitter MSP 2002-2 _3300 pF) 1) A minimum span of 3 pF must be maintained Custom shipping methods required. Contact factory for more details. Available with process connection 2" or larger, and only available with process connection options C1 to F3, L4 to P5 4) Not available with versions 0E and 0F 5) Available with version 0B to 3B, 0D to 5D and 0F only 6) Available with approval option 1 only 2) 3) C) Subject to export regulations AL: N, ECCN: EAR99. 5/318 Siemens FI 01 · 2012 Selection and Ordering data Order code Further designs Please add "-Z" to Order No. and specify Order code(s). Insertion length, specify in plain text: Y01: ... mm Y01 Active shield length, specify in plain text [min. length is 50 mm (2 inch)]: Y02: ... mm Y02 Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 16 characters) specify in plain text Y15 Acceptance test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and ISO 9000 C11 Inspection Certificate Type 3.1 per EN 10204 C12 Manufacturing Test Report (Electrode Test) C18 Operating Instructions See page 5/320 Accessories See page 5/320 © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC500 Selection and Ordering data SITRANS LC500, Extended Cable version with C) Rod Sensor, threaded connection or welded flange1) Inverse frequency shift capacitance level and interface transmitter for short range continuous measurement in large storage vessels. Version2) Rod, 16 mm (0.63 inch), PFA insulated and 316L stainless steel flexible extension tube Total insertion length: Add order code Y01 and5/314ain text: "Total insertion length ... mm and Y02 and plain text: Active shield length ... mm"3)4) • 5000 ... 10000 mm (196.85 ... 393.70 inch)1) • 10001 ... 15000 mm (393.74 ... 590.55 inch)1) • 15001 ... 20000 mm (590.59 ... 787.40 inch)1) • 20001 ... 25000 mm (787.44 ... 984.25 inch)1) • 25001 ... 30000 mm (984.29 ... 1181.10 inch)1) • 30001 ... 35000 mm (1181.14 ... 1377.95 inch)1) Rod, 24 mm (0.94 inch), PFA insulated and 316L stainless steel flexible extension tube Total insertion length: Add order code Y01 and plain text: "Total insertion length ... mm and Y02 and plain text: Active shield length ... mm"3)4) • 5000 ... 10000 mm (196.85 ... 393.70 inch)1) • 10001 ... 15000 mm (393.74 ... 590.55 inch)1) • 15001 ... 20000 mm (590.59 ... 787.40 inch)1) • 20001 ... 25000 mm (787.44 ... 984.25 inch)1) • 25001 ... 30000 mm (984.29 ... 1181.10 inch)1) • 30001 ... 35000 mm (1181.14 ... 1377.95 inch)1) Process connection (316L stainless steel) Threaded connection 2" NPT [(Taper), ANSI/ASME B1.20.1] R 2" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] G 2" [(BSPP), EN ISO 228-1/PF (JIS-P) JIS B 0202] Welded flange, raised face 2", ASME, 150 Ib 2", ASME, 300 Ib 3", ASME, 150 Ib1) 3", ASME, 300 Ib1) 4", ASME, 150 Ib1) 4", ASME, 300 Ib1) 6", ASME, 150 Ib1) 6", ASME, 300 Ib1) Welded flange, Type A flat faced DN 50, PN 16 DN 50, PN 40 DN 80, PN 16 DN 80, PN 401) DN 100, PN 161) DN 100, PN 401) DN 125, PN 161) DN 125, PN 401) (Note: Flange bolting patterns and facings dimensionally correspond to the applicable ASME B16.5, or EN 1092-1 standard.) Approvals General Purpose: CE, CSA, FM, C-TICK, KC CSA / FM Class I, Div 2, Groups A, B, C, D CSA / FM Class II, III, Div 1, Groups E, F, G T4 ATEX II 3G 2D EEx nA [ib] IIC T6 ... T4 T 100°C ATEX II 1/2 GD EEx d [ia] IIC T6 ... T1 T 100°C FM Class I, Div 1, Groups A, B, C, D T4 Order No. 7ML55237 7 7 77 - 777 7 0A 1A 2A 3A 4A 5A Selection and Ordering data Order No. SITRANS LC500, Extended Cable version with C) 7ML5523Rod Sensor, threaded connection or welded 7 7 7 77 - 777 7 flange1) Inverse frequency shift capacitance level and interface transmitter for short range continuous measurement in large storage vessels. Enclosure/Cable inlet Aluminum epoxy coated 2 x ½" NPT, IP68 1 2 x M20x1.5 (IP68, adapter) 2 Options No additional options A With mounting eye B Thermal isolator Without thermal isolator A Isolator, only for use when temperature range is B outside of -40 ... +85 °C (-40 ... +185 °F), explosion proof approval -40 ... +70 °C (-40 ... +158 °F) Electronic output 2-wire loop current 4 ... 20 mA 1 (transmitter MSP 2002-2 _3300 pF) 1) Custom shipping methods required. Contact factory for more details. A minimum span of 3 pF must be maintained. See dimension drawings on page 5/331 for further explanation of Y01. 4) Inactive length is equal to the flexible extension plus transition. See dimension drawings on page 5/331 for further explanation of Y02. 2) 3) 0B 1B 2B 3B 4B 5B A0 B0 D0 C1 C2 D1 D2 E1 E2 F1 F2 L4 L5 M4 M5 N4 N5 P4 P5 1 2 4 6 Siemens FI 01 · 2012 5/319 5 © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC500 Order code Selection and Ordering data Further designs Please add "-Z" to Order No. and specify Order code(s). Insertion length, specify in plain text: Y01: to mm Y01 Active shield length, specify in plain text [min. length is 50 mm (2 inch)]: Y02: to mm Y02 Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 16 characters) specify in plain text Y15 Acceptance test certificate: Manufacturer's test certificate M to DIN 55350, Part 18 and ISO 9000 C11 Inspection Certificate Type 3.1 per EN 10204 C12 Order No. Operating Instructions English C) 7ML1998-5GE03 French C) 7ML1998-5GE12 Spanish C) 7ML1998-5GE21 German Note: The Operating Instructions should be ordered as a separate line item on the order. 5 7ML1998-5GE33 This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. Accessories Transmitter, MSP 2002-1, 330 PF1) C) 7ML1830-1JP Transmitter, MSP 2002-2, 3300 PF1) C) 7ML1830-1JQ Transmitter, MSP 2002-3, 6600 PF (used with con- D) 7ML1830-1JR ductive fluids and probe lengths >10000 mm)1) SITRANS RD100 Remote display - see Chapter 8 SITRANS RD200 Remote display - see Chapter 8 K) 7ML5750SITRANS RD500 web, datalogging, alarming, ethernet, and modem support for instrumentation 1AA00-0 see Chapter 8 1) Transmitters not suitable for Intrinsically Safe application (ATEX II 1G EEx ia IIC T4 or CSA/FM Class 1 Div 1 Grp A,B,C and D) C) Subject to export regulations AL: N, ECCN: EAR99. D) Subject to export regulations AL: N, ECCN: EAR99H. K) Subject to export regulations AL: N, ECCN: 5A991X. Please contact [email protected] for special requests. 5/320 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC500 ■ Characteristic curves Pressure/Temperature Curve LC500 Cable Probes Threaded Process Connections (7ML5513) Permitted Operating Pressures P 30 bar (435 psi) 20 bar (290 psi) 10 bar (145 psi) atmospheric -40 ºF 14 ºF (-40 ºC) (-10 ºC) -1 bar (-14.5 psi) -150 ºC (-238 ºF) -100 ºC -50 ºC (-148 ºF) (-58 ºF) 100 ºF (38 ºC) 0 ºC RT 50 ºC (32 ºF) (122 ºF) -29 ºC (-20 ºF) 200 ºF (93 ºC) 100 ºC (212 ºF) 300 ºF (149 ºC) 150 ºC (302 ºF) 400 ºF (204 ºC) 200 ºC (392 ºF) 500 ºF (260 ºC) 250 ºC (482 ºF) 5 Permitted Operating Temperature T Example: Permitted operating pressure = 10 bar (145 psi) at 75 °C SITRANS LC500 Process Pressure/Temperature derating curves (7ML5513) Siemens FI 01 · 2012 5/321 © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC500 Pressure/Temperature Curve LC500 PFA Rod Probes Threaded Process Connections (7ML5515) Permitted Operating Pressures P 150 bar (2,175 psi) 140 bar (2,030 psi) 130 bar (1,885 psi) 120 bar (1,740 psi) 110 bar (1,595 psi) 5 100 bar (1,450 psi) 90 bar (1,305 psi) 80 bar (1,160 psi) 70 bar (1,015 psi) 60 bar (870 psi) 50 bar (725 psi) 40 bar (580 psi) 30 bar (435 psi) 20 bar (290 psi) atmospheric 10 bar (145 psi) -40 ºF 14 ºF (-40 ºC) (-10 ºC) -1 bar (-14.5 psi) -150 ºC (-238 ºF) -100 ºC -50 ºC (-148 ºF) (-58 ºF) 100 ºF (38 ºC) 0 ºC RT 50 ºC (32 ºF) (122 ºF) -29 ºC (-20 ºF) SITRANS LC500 Process Pressure/Temperature derating curves (7ML5515) 5/322 Siemens FI 01 · 2012 200 ºF (93 ºC) 100 ºC (212 ºF) 300 ºF (149 ºC) 150 ºC (302 ºF) 400 ºF (204 ºC) 200 ºC (392 ºF) 500 ºF (260 ºC) 250 ºC (482 ºF) Permitted Operating Temperature T © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC500 Pressure/Temperature Curve LC500 Cable Probes ASME Flanged Process Connections (7ML5513) Permitted Operating Pressures P 20 bar (290 psi) 10 bar (145 psi) ASME 150 lb1) atmospheric -40 ºF 14 ºF (-40 ºC) (-10 ºC) -1 bar (-14.5 psi) -150 ºC (-238 ºF) -100 ºC -50 ºC (-148 ºF) (-58 ºF) 100 ºF (38 ºC) 0 ºC RT 50 ºC (32 ºF) (122 ºF) 200 ºF (93 ºC) 100 ºC (212 ºF) 300 ºF (149 ºC) 150 ºC (302 ºF) -29 ºC (-20 ºF) 1) 400 ºF (204 ºC) 200 ºC (392 ºF) 500 ºF (260 ºC) 250 ºC (482 ºF) 600 ºF (315 ºC) 300 ºC (572 ºF) 700 ºF (371 ºC) 350 ºC 400 ºC (662 ºF) (752 ºF) Permitted Operating Temperature T The curve denotes the minimum allowable flange class for the shaded area below. SITRANS LC500 Process Pressure/Temperature derating curves (7ML5513) 5 Siemens FI 01 · 2012 5/323 © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC500 Pressure/Temperature Curve LC500 PFA Rod Probes ASME Flanged Process Connections (7ML5515 and 7ML5517) Permitted Operating Pressures P 150 bar (2,175 psi) 140 bar (2,030 psi) 130 bar (1,885 psi) 120 bar (1,740 psi) 110 bar (1,595 psi) 5 100 bar (1,450 psi) 90 bar (1,305 psi) 80 bar (1,160 psi) 70 bar (1,015 psi) 60 bar (870 psi) ASME 600 lb1) 50 bar (725 psi) 40 bar (580 psi) 30 bar (435 psi) ASME 300 lb1) 20 bar (290 psi) -40 ºF 14 ºF (-40 ºC)(-10 ºC) -1 bar (-14.5 psi) -150 ºC (-238 ºF) ASME 150 lb1) 10 bar (145 psi) atmospheric -100 ºC -50 ºC (-148 ºF) (-58 ºF) 100 ºF (38 ºC) 0 ºC RT 50 ºC (32 ºF) (122 ºF) 200 ºF (93 ºC) 100 ºC (212 ºF) 300 ºF (149 ºC) 150 ºC (302 ºF) -29 ºC (-20 ºF) 1) The curve denotes the minimum allowable flange class for the shaded area below. SITRANS LC500 Process Pressure/Temperature derating curves (7ML5515 and 7ML5517) 5/324 Siemens FI 01 · 2012 400 ºF (204 ºC) 200 ºC (392 ºF) 500 ºF (260 ºC) 250 ºC (482 ºF) 600 ºF (315 ºC) 300 ºC (572 ºF) 700 ºF (371 ºC) 350 ºC 400 ºC (662 ºF) (752 ºF) Permitted Operating Temperature T © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC500 Pressure/Temperature Curve LC500 Cable Probes EN Flanged Process Connections (7ML5513) Permitted Operating Pressures P 20 bar (290 psi) 10 bar (145 psi) PN 161) atmospheric -40 ºF 14 ºF (-40 ºC) (-10 ºC) -1 bar (-14.5 psi) -150 ºC (-238 ºF) -100 ºC -50 ºC (-148 ºF) (-58 ºF) 100 ºF (38 ºC) 0 ºC RT 50 ºC (32 ºF) (122 ºF) 200 ºF (93 ºC) 100 ºC (212 ºF) 300 ºF (149 ºC) 150 ºC (302 ºF) -29 ºC (-20 ºF) 1) 400 ºF (204 ºC) 200 ºC (392 ºF) 500 ºF (260 ºC) 250 ºC (482 ºF) 600 ºF (315 ºC) 300 ºC (572 ºF) 700 ºF (371 ºC) 350 ºC 400 ºC (662 ºF) (752 ºF) Permitted Operating Temperature T The curve denotes the minimum allowable flange class for the shaded area below. SITRANS LC500 Process Pressure/Temperature derating curves (7ML5513) 5 Siemens FI 01 · 2012 5/325 © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC500 Pressure/Temperature Curve LC500 PFA Rod Probes EN Flanged Process Connections (7ML5515 and 7ML5517) Permitted Operating Pressures P 150 bar (2,175 psi) 140 bar (2,030 psi) 130 bar (1,885 psi) 120 bar (1,740 psi) 110 bar (1,595 psi) 5 100 bar (1,450 psi) 90 bar (1,305 psi) 80 bar (1,160 psi) 70 bar (1,015 psi) 60 bar (870 psi) 50 bar (725 psi) 40 bar (580 psi) 30 bar (435 psi) PN 401) 20 bar (290 psi) 10 bar (145 psi) atmospheric -40 ºF 14 ºF (-40 ºC)(-10 ºC) -1 bar (-14.5 psi) -150 ºC (-238 ºF) -100 ºC -50 ºC (-148 ºF) (-58 ºF) PN 161) 100 ºF (38 ºC) 0 ºC RT 50 ºC (32 ºF) (122 ºF) 200 ºF (93 ºC) 100 ºC (212 ºF) 300 ºF (149 ºC) 150 ºC (302 ºF) -29 ºC (-20 ºF) 1) The curve denotes the minimum allowable flange class for the shaded area below. SITRANS LC500 Process Pressure/Temperature derating curves (7ML5515 and 7ML5517) 5/326 Siemens FI 01 · 2012 400 ºF (204 ºC) 200 ºC (392 ºF) 500 ºF (260 ºC) 250 ºC (482 ºF) 600 ºF (315 ºC) 300 ºC (572 ºF) 700 ºF (371 ºC) 350 ºC 400 ºC (662 ºF) (752 ºF) Permitted Operating Temperature T © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC500 Pressure/Temperature Curve LC500 Enamel Rod Probes ASME Flanged Process Connections (7ML5515 and 7ML5517) Permitted Operating Pressures P 360 bar (5,366 psi) 340 bar (4,931 psi) 320 bar (4,641 psi) 300 bar (4,351 psi) 280 bar (4,061 psi) 260 bar (3,771 psi) 240 bar (3,481 psi) 5 220 bar (3,191 psi) 200 bar (2,900 psi) 180 bar (2,610 psi) 160 bar (2,320 psi) 140 bar (2,030 psi) 120 bar (1,740 psi) 100 bar (1,450 psi) 80 bar (1,160 psi) 60 bar (870 psi) ASME 600 lb1) 40 bar (580 psi) ASME 300 lb1) atmospheric 20 bar (290 psi) -40 ºF 14 ºF (-40 ºC) (-10 ºC) -1 bar (-14.5 psi) -150 ºC (-238 ºF) -100 ºC -50 ºC (-148 ºF) (-58 ºF) 100 ºF (38 ºC) 0 ºC RT 50 ºC (32 ºF) (122 ºF) 200 ºF (93 ºC) 100 ºC (212 ºF) 300 ºF (149 ºC) 150 ºC (302 ºF) -29 ºC (-20 ºF) 1) 400 ºF (204 ºC) 200 ºC (392 ºF) 500 ºF (260 ºC) 250 ºC (482 ºF) 600 ºF (315 ºC) 300 ºC (572 ºF) ASME 150 lb1) 700 ºF (371 ºC) 350 ºC 400 ºC (662 ºF) (752 ºF) Permitted Operating Temperature T The curve denotes the minimum allowable flange class for the shaded area below. SITRANS LC500 Process Pressure/Temperature derating curves (7ML5515 and 7ML5517) Siemens FI 01 · 2012 5/327 © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC500 Pressure/Temperature Curve LC500 Enamel Rod Probes EN Flanged Process Connections (7ML5515 and 7ML5517) Permitted Operating Pressures P 360 bar (5,366 psi) 340 bar (4,931 psi) 320 bar (4,641 psi) 300 bar (4,351 psi) 280 bar (4,061 psi) 260 bar (3,771 psi) 240 bar (3,481 psi) 5 220 bar (3,191 psi) 200 bar (2,900 psi) 180 bar (2,610 psi) 160 bar (2,320 psi) 140 bar (2,030 psi) 120 bar (1,740 psi) 100 bar (1,450 psi) 80 bar (1,160 psi) 60 bar (870 psi) 40 bar (580 psi) -40 ºF 14 ºF (-40 ºC) (-10 ºC) -1 bar (-14.5 psi) -150 ºC (-238 ºF) PN 401) 20 bar (290 psi) atmospheric -100 ºC -50 ºC (-148 ºF) (-58 ºF) 100 ºF (38 ºC) 0 ºC RT 50 ºC (32 ºF) (122 ºF) 200 ºF (93 ºC) 100 ºC (212 ºF) 300 ºF (149 ºC) 150 ºC (302 ºF) -29 ºC (-20 ºF) 1) The curve denotes the minimum allowable flange class for the shaded area below. SITRANS LC500 Process Pressure/Temperature derating curves (7ML5515 and 7ML5517) 5/328 Siemens FI 01 · 2012 400 ºF (204 ºC) 200 ºC (392 ºF) 500 ºF (260 ºC) 250 ºC (482 ºF) 600 ºF (315 ºC) 300 ºC (572 ºF) 700 ºF (371 ºC) PN 161) 350 ºC 400 ºC (662 ºF) (752 ºF) Permitted Operating Temperature T © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC500 Pressure/Temperature Curve LC500 Single Piece Flanged Rod Probes with PTFE facing EN Flanged Process Connections (7ML5517) Permitted Operating Pressures P 80 bar (1,160 psi) 70 bar (1,015 psi) 60 bar (870 psi) 50 bar (725 psi) 40 bar (580 psi) 30 bar (435 psi) PN 401) 20 bar (290 psi) atmospheric -40 ºF 14 ºF 100 ºF (-40 ºC) (-10 ºC) (38 ºC) -1 bar (-14.5 psi) -150 ºC (-238 ºF) PN 161) 10 bar (145 psi) -100 ºC -50 ºC (-148 ºF) (-58 ºF) 0 ºC RT 50 ºC (32 ºF) (122 ºF) 200 ºF (93 ºC) 100 ºC (212 ºF) 300 ºF (149 ºC) 150 ºC (302 ºF) -29 ºC (-20 ºF) 1) 400 ºF (204 ºC) 200 ºC (392 ºF) 500 ºF (260 ºC) 250 ºC (482 ºF) 600 ºF (315 ºC) 300 ºC (572 ºF) 700 ºF (371 ºC) 350 ºC 400 ºC (662 ºF) (752 ºF) Permitted Operating Temperature T The curve denotes the minimum allowable flange class for the shaded area below. SITRANS LC500 Process Pressure/Temperature derating curves (7ML5517) Siemens FI 01 · 2012 5/329 5 © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC500 Pressure/Temperature Curve LC500 Single Piece Flanged Rod Probes with PTFE facing ASME Flanged Process Connections (7ML5517) Permitted Operating Pressures P 80 bar (1,160 psi) 70 bar (1,015 psi) 60 bar (870 psi) ASME 600 lb1) 50 bar (725 psi) 40 bar (580 psi) 30 bar (435 psi) 5 ASME 300 lb1) 20 bar (290 psi) -40 ºF 14 ºF (-40 ºC) (-10 ºC) -1 bar (-14.5 psi) -150 ºC (-238 ºF) ASME 150 lb1) 10 bar (145 psi) atmospheric -100 ºC -50 ºC (-148 ºF) (-58 ºF) 100 ºF (38 ºC) 0 ºC RT 50 ºC (32 ºF) (122 ºF) 200 ºF (93 ºC) 100 ºC (212 ºF) 300 ºF (149 ºC) 150 ºC (302 ºF) -29 ºC (-20 ºF) 1) The curve denotes the minimum allowable flange class for the shaded area below. SITRANS LC500 Process Pressure/Temperature derating curves (7ML5517) 5/330 Siemens FI 01 · 2012 400 ºF (204 ºC) 200 ºC (392 ºF) 500 ºF (260 ºC) 250 ºC (482 ºF) 600 ºF (315 ºC) 300 ºC (572 ºF) 700 ºF (371 ºC) 350 ºC 400 ºC (662 ºF) (752 ºF) Permitted Operating Temperature T © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC500 ■ Dimensional drawings Cable version, non-insulated welded flange (7ML5513) Cable version, insulated welded flange (7ML5513) Transmitter/ electronics Option for mounting eye only available for PFA insulated cable Stainless steel weight Ø40 (1.57) Mounting eye Ø12 (0.47) Ø25 (0.98) Ø48 (1.88) Ø24 (0.94) Ø35 (1.37) Measuring Y02 Inactive length length Y01 (insertion length) min. = 5000 (197) / max. = 35000 (1378) Mounting eye option 54 (2.12) Stainless steel flexible tube 20 (0.79) Y02 Inactive length Y01 (insertion length) min. = 5000 (197) / max. = 35000 (1378) Measuring length 63 92 (3.62) (2.48) 20 (0.79) 92 (3.62) 350 (13.78) Ø12 (0.47) Ø25 (0.98) 5 Extended cable version with rod sensor welded flange (7ML5523) Extended cable version with rod sensor welded flange (7ML5523) Ø16 (0.63) Mounting eye Ø34.5 (1.36) Ø32 (1.26) Stainless steel flexible tube Ø34.5 (1.36) 20 (0.79) Measuring length Ø9 (0.35) Ø9 (0.35) Note: 1) Applicable for non-conductive media only. Cable can be shortened on site. Weight is included in measuring length. 2) Applicable for both liquids and solids. Cable cannot be shortened. Weight is not part of measuring length. 3) For Y02 lengths greater than 5000 (197), cable is inactive and is not actively shielded. 4) Minimum length = 200 (7.87) 5) Insertion length Y01 = Y02 + measuring length + 92 (3.62) 6) Insertion length Y01 = Y02 + measuring length + 15 (0.59) Mounting eye option Inactive tip 100 (3.9) Stainless steel weight Y01 (insertion length) min. = 1000 (39.40) / max. = 35000 (1378) 250 (9.84) Ø6 (0.24) PFA insulated probe 350 (13.78) Masuring length Stainless steel cable Y01 (insertion length) min. = 1000 (39.40) / max. = 35000 (1378) 20 (0.79) 15 (0.60) SITRANS LC500 - Cable Versions, dimensions in mm (inch) Siemens FI 01 · 2012 5/331 © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC500 Cable version, non-insulated 1) Welded flange (7ML5513) Cable version, insulated 2) Welded flange (7ML5513) Transmitter/ electronics Option for mounting eye only available for PFA insulated cable Ø25 (0.98) Ø40 (1.57) Mounting eye Ø12 (0.47) Ø25 (0.98) Ø24 (0.94) Ø35 (1.37) 15 (0.60) 350 (13.78) Note: 1) Applicable for non-conductive media only. Cable can be shortened on site. Weight is included in measuring length. 2) Applicable for both liquids and solids. Cable cannot be shortened. Weight is not part of measuring length. 3) For Y02 lengths greater than 5000 mm (197"), cable is inactive and is not actively shielded. 4) Minimum length = 200 mm (7.87") 5) Insertion length Y01 = Y02 + measuring length + 92 mm (3.62") 6) Insertion length Y01 = Y02 + measuring length + 15 mm (0.59") Mounting eye option Inactive tip 100 (3.9) 20 (0.79) Mounting eye option Measuring Y02 Inactive length length 4) 6) Y01 (insertion length) min. = 5000 (197) / max. = 35000 (1378) Y01 (insertion length) min. = 5000 (197) / max. = 35000 (1378) 5) Y02 Inactive length 63 92 (3.62) (2.48) Measuring length 4) Stainless steel flexible tube SITRANS LC500 - Cable Versions, dimensions in mm (inch) Siemens FI 01 · 2012 Ø12 (0.47) Extended cable version with rod sensor 3) Welded flange (7ML5523) Ø48 (1.88) 5/332 Mounting eye Ø34.5 (1.36) Extended cable version with rod sensor 3) Welded flange (7ML5523) Ø16 (0.63) Ø34.5 (1.36) 20 (0.79) Stainless steel weight Ø32 (1.26) Stainless steel flexible tube Y01 (insertion length) max. = 35000 (1378) Measuring length 350 (13.78) Ø9 (0.35) 54 (2.12) Stainless steel weight 92 (3.62) 5 250 (9.84) Ø6 (0.24) PFA insulated probe Y01 (insertion length) max. = 35000 (1378) Measuring length Stainless steel cable Ø9 (0.35) © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC500 Rod version with stilling well Threaded (7ML5515) stainless steel stilling well measuring length1) vent holes or optional slots PFA insulated probe * Ø16 (0.63) or Ø24 (0.94) 150 (6) 205 (8.1) Y01 (insertion length) min. = 200 (7.87) / max. = 3500 (138), Ø16 (0.63) min. = 200 (7.87) / max. = 5500 (216), Ø24 (0.94) Ø16 (0.63) or Ø24 (0.94) Y02 1) 205 (8.1) * PFA insulated probe Y01 (insertion length) min. = 200 (7.87) / max. = 3500 (138), Ø16 (0.63) min. = 200 (7.87) / max. = 5500 (216), Ø24 (0.94) measuring length1) 20 (0.79) Y02 1) transmitter/ electronics Remote electronics with mounting bracket option Threaded (7ML5515) stainless steel flexible tube General Purpose approval only. Standard configuration (all versions) 205 (8.1) Rod version Threaded (7ML5515) 5 M20: 160 (6.3) 1/2" NPT: 230 (9.1) With thermal isolator option (all versions) Ø35 (1.38) or Ø48 (1.89) * = 30 (1.18) Inactive tip 270 (10.6) Note: 1) Minimum Y02 (active shield length) = 50 (1.96), minimum measuring length = 200 (7.87) 430 (16.9) With explosion-proof seal option (all versions) thermal isolator SITRANS LC500 - Rod Versions, dimensions in mm (inch) Siemens FI 01 · 2012 5/333 © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC500 Rod version Welded flange (7ML5515) Single piece flange (7ML5517) Rod version with stilling well Welded flange (7ML5515) Single piece flange (7ML5517) 150 (6) Y02 1) General Purpose approval only. 2) vent holes or optional slots PFA insulated probe Ø16 (0.63) or Ø24 (0.94) Ø35 (1.38) or Ø48 (1.89) Ø16 (0.63) or Ø24 (0.94) Y01 (insertion length) min. = 200 (7.87) / max. = 3500 (138), Ø16 (0.63) min. = 200 (7.87) / max. = 5500 (216), Ø24 (0.94) * 5 stainless steel stilling well measuring length1) PFA insulated probe stainless steel flexible tube * Y02 1) measuring length1) 2) Y01 (insertion length) min. = 200 (7.87) / max. = 3500 (138), Ø16 (0.63) min. = 200 (7.87) / max. = 5500 (216), Ø24 (0.94) 205 (8.1) (Typical) transmitter/ electronics Remote electronics with mounting bracket option Welded flange (7ML5515) Single piece flange (7ML5517) PTFE flange facing option Single piece flange only (7ML5517) raised face flange PTFE flange facing No stilling well or enamel probe available with this option. * = 30 (1.18) Inactive tip Flange Facing (raised face) Standard configuration (all versions) 205 (8.1) Flange Class M20: 160 (6.3) 1/2" NPT: 230 (9.1) Facing thickness ASME 150/300 2 (0.08) ASME 600/900 7 (0.28) PN16/25/40/64 2 (0.08) PTFE facing (additional) 2 (0.08) With thermal isolator option (all versions) Notes: 1) Minimum Y02 (active shield length) = 50 (1.96), minimum measuring length = 200 (7.87) 2) Insertion length does not include any raised face/gasket face dimension (see Flange Facing table above). 270 (10.6) 430 (16.9) With explosion-proof seal option (all versions) thermal isolator SITRANS LC500 - Rod Versions, dimensions in mm (inch) 5/334 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC500 ■ Schematics Ground lug Protective label Instrument system ground Measuring signal (mini-coaxial cable) Solid state switch relay (any polarity) 4-20 mA Current loop connection (any polarity) Ground connection point for instrument system 5 SITRANS LC500 connections Siemens FI 01 · 2012 5/335 © Siemens AG 2011 Level Measurement Continuous level measurement — Capacitance transmitters SITRANS LC300/LC500 Specials ■ Selection and ordering data LC300 and LC500 Specials. See note 1. LC300 and LC500 Specials. See note 1. Order No. LC300 Cable Extensions, 316L stainless steel 5 Order No. LC300 Weight Kit, 316L stainless steel Kit, Stainless steel cable extension, 1 m, adjustable by customer A5E01163688 Kit, Stainless steel cable extension, 3 m, adjustable by customer A5E01163689 Kit, Stainless steel cable extension, 5 m, adjustable by customer A5E01163690 Kit, Stainless steel cable extension, 10 m, adjustable by customer A5E01163691 Kit, Stainless steel cable extension, 15 m, adjustable by customer A5E01163693 Kit, Stainless steel cable extension, 20 m, adjustable by customer A5E01163695 Kit, Spare stainless steel weight. To be used in any cable version of CLS300, or stainless steel cable version of LC300 A5E01163727 LC500 Gasket (IP65), Silicone Spare gasket, LC500 enclosure version, IP65 J) A5E01163728 LC500 Blind Lid LC300 Cable Extensions, 316 stainless steel with PFA coating Spare LC500 aluminum blind lid Kit, PFA cable extension, 1 m A5E01163709 Kit, PFA cable extension, 3 m A5E01163710 Kit, PFA cable extension, 5 m A5E01163711 Kit, PFA cable extension, 10 m A5E01163712 Kit, PFA cable extension, 15 m A5E01163713 Kit, PFA cable extension, 20 m A5E01163714 LC300 Mounting Eye A5E01163729 LC500 Mounting Eye Spare mounting eye (PFA cable version only) A5E01163717 LC500 Mounting Bracket Spare mounting eye (LC300 PFA versions only) A5E01163717 Spare mounting bracket A5E01163730 LC500 Sanitary Versions See note 2. J) Subject to export regulations AL: 91999, ECCN: EAR99. Note 1: Special flange sizes and facings are available. Please contact [email protected] for part number and pricing. Submit Application Questionnaire found on page 5/9. Note 2: Please contact [email protected] for part number and pricing. Submit Application Questionnaire found on page 5/9. Please contact [email protected] for special requests. 5/336 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Continuous level measurement — Open channel flow — Ultrasonic controller OCM III ■ Overview ■ Benefits • Influent and effluent monitor • BS 3680 calculations provide exceptional accuracy in measuring flow • 1 to 24 months data log, subject to logging rate • RS-232 serial communication • High accuracy on unique or non-standard weirs and flumes • AC and DC operation. Automatically switches to battery operation for uninterrupted power • Dual power input • Low power remote monitoring • Flow Reporter software available for remote monitoring, configuration and data retrieval ■ Application The OCM III is a high accuracy ultrasonic flow monitor for open channels. In addition to monitoring flowrate in sewage works, OCM III can monitor industrial discharge, rainfall/storm water studies, inflow/infiltration studies and sewer system evaluations. As well as being compatible with many standard weirs and flumes, the programmable head versus flow curve (up to 16 points) accurately defines flow rate on unique or non-standard weirs and flumes. The OCM III has data logging and is adjustable from once per minute to once a day. It records the average flow rate for that time period. Daily, it records minimum/maximum of temperature and flow rates, and the time they occurred, as well as the daily total. Advanced functions include variable rate logging. It can be pre-programmed to log at a higher rate when needed. Under steady conditions, the OCM III automatically logs less frequently to conserve data log space. The OCM III has two-way communication via RS-232 with a modem or a bi-polar current loop with a current-to-voltage communication converter. Data logs can be downloaded to a file that can be manipulated into a spreadsheet or ASCII format. Siemens FI 01 · 2012 5/337 5 © Siemens AG 2011 Level Measurement Continuous level measurement — Open channel flow — Ultrasonic controller OCM III ■ Technical specifications Certificates and approvals 0.3 … 1.2 m (1 … 4 ft) or 0.6 … 3 m (2 … 10 ft) CE, FM, CSAUS/C, MCERTS, C-TICK2) Communication RS-232 or ± 20 mA bipolar current loop, 300, 600, 1200, 2400, 4800, 9600, 19200 baud Transducer Echomax XRS-5, 44 kHz Options Relays 3 alarm/control relays, 1 SPDT Form C contact per relay, rated 5 A at 250 V AC non-inductive or 30 V DC Mode of Operation Measuring range1) Output mA output • Max. load 0/4 … 20 mA, isolated • Resolution 5 uA • Isolation 300 V AC continuous 1 KΩ max. load +24 V DC, 20 mA average to 200 mA at 1/10 duty cycle max. 0 … 20 Accuracy Error in measurement ±1 mm/m, calculated error less than 0.02% Resolution 0.2 mm (0.007") Rated operating conditions Installation conditions • Location Indoor/outdoor • Installation category II • Pollution degree 4 Ambient conditions • Ambient temperature (enclosure) -20 … +50 °C (-5 … +122 °F) Design Weight 2.3 kg (5.1 lbs) Material (enclosure) Polycarbonate Degree of protection (enclosure) IP65/Type 4X/NEMA 4X Cable Transducer and mA output signal • Transducer: co-axial to be RG62-A/U low capacity • mA output signal to be 2 copper conductors, twisted, with foil shield/drain wire, 300 V 0.5 … 0.75 mm² (22 … 18 AWG) • Relay/power to be copper conductors per local requirements to meet 250 V 5 A contact rating Max. separation between transducer and transceiver 183 m (600 ft) Displays and controls LCD 5 x 7 dot matrix display with 2 lines of 40 characters each Programming Via removable programmer and communication link Memory 3 V battery (NEDA 5003LC or equivalent), operating life 1 year, SuperCap capacitor for back-up during battery replacement Power supply AC version 100/115/200/230 V AC ± 15%, 50/60 Hz, 20 VA max. DC version 9 … 30 V DC, 8 W max. 5/338 TS-2 Flow Reporter, a Windows-based configuration software and data extractor Velocity sensor input Input range: 0 … 10 V DC Resolution: 2.7 mV 1) 2) • DC output 5 Temperature sensor Remote monitoring Siemens FI 01 · 2012 Program range is defined as the empty distance to the face of the transducer plus any range extension EMC performance available upon request Windows is a registered trademark of Microsoft Corporation © Siemens AG 2011 Level Measurement Continuous level measurement — Open channel flow — Ultrasonic controller OCM III Selection and Ordering data OCM III High accuracy ultrasonic flow monitor for open channels. Input voltage AC, voltage selector switch Enclosure Wall mount, standard enclosure Wall mount, 6 entries, M20 holes1) Approvals CSAUS/C, FM, CE (EN61326), C-TICK CE2) 1) Available with approval option 6 only 2) Available with enclosure option B only C) Subject to export regulations AL: N, ECCN: EAR99. Order No. C) 7ML1002- 7A7 07 Order No. Selection and Ordering data Further designs Please add "-Z" to Order No. and specify Order code(s). Operating Instructions 0 A B 5 6 English C) 7ML1998-5AB01 French C) 7ML1998-1AB11 Spanish C) 7ML1998-1AB21 German Note: The Operating Instructions should be ordered as a separate line item on the order. C) 7ML1998-1AB31 This device is shipped with the Siemens Milltronics manual CD containing the complete ATEX Quick Start and Operating Instructions library. Required equipment TS-2 Temperature Sensor C) 7ML1812-1AA1 TS-2, 1 m cable C) 7ML1812-2AA1 TS-2, 5 m cable C) 7ML1812-3AA1 TS-2, 10 m cable C) 7ML1812-4AA1 TS-2, 30 m cable C) 7ML1812-5AA1 TS-2, 50 m cable C) 7ML1812-6AA1 TS-2, 70 m cable C) 7ML1812-7AA1 TS-2, 90 m cable C) 7ML1998- TS-2 Operating Instructions Note: The TS-2 Operating Instructions should be ordered as a separate line item on the order. C) 7ML1812-1AA1 5EW01 Accessories Handheld programmer 7ML1830-2AA Tag, stainless steel, 12 x 45 mm (0.47 x 1.77"), one text line, suitable for enclosure 7ML1930-1AC M20 cable gland kit (6 M20 cable glands, 6 M20 nuts, 3 stop plugs) 7ML1830-1GM M20 cable gland kit (4 M20 cable glands, 4 M20 nuts, 4 washers) 7ML1930-1FV Flow Reporter software license B) 7ML1930-1AK Flow Reporter Kit (includes disk, authorization code and cable) B) 7ML1930-1AL Spare parts Card, Mother, main C) 7ML1830-1MG Card, daughter/display C) 7ML1830-1LT Eprom C) 7ML1830-1KW Battery C) 7ML1830-1JV OCM III Lid overlay 7ML1830-1KV B) Subject to export regulations AL: N, ECCN: EAR99S. C) Subject to export regulations AL: N, ECCN: EAR99. Siemens FI 01 · 2012 5/339 5 © Siemens AG 2011 Level Measurement Continuous level measurement — Open channel flow — Ultrasonic controller OCM III ■ Dimensional drawings 209 (8.2) 172 (6.8) 106 (4.2) 91 (3.6) Lid screws (6 places) 267 (10.5) 285 (11.2) 16 (0.6) Programmer 5 Lid Suitable location for conduit entrances. Siemens Milltronics recommends using a punch for making holes in enclosure. Enclosure Mounting holes (accessed under lid) 4.3 mm (0.17") dia. / 4 places Customer mounting screw OCM III, dimensions in mm (inch) Transducer Current O/P Bipolar I/O RS-232 I/O 16 17 18 19 20 + + Vel Aux Input Input 0-10 V Temp. Sensor 21 P24V 15 SYNC 14 COM 13 SHLD – 12 WHT + 11 BLK – 10 RXD + 9 COM 8 TXD 7 TX – 6 TX + 5 SHLD 4 RX 3 SHLD 2 SHLD Hot 1 RX ■ Schematics 22 23 24 + – 25 26 27 28 29 30 31 32 34 35 36 L2/N L1 9-30 V P 24 V Output Input max. load Power average 20 mA Pulse 200 mA 1/10 duty 33 RL1 RL2 RL3 Position SW1 for 100/115/ 200/230 V AC operation (50/60 Hz, 20 VA) Notes: 1. Use RG62-A/U coaxial (or equivalent) for extensions up to 183 m (600 ft). Run in grounded metal conduit, separate from other wiring. 2. Each relay has 1 set of form 'C' (SPDT) contacts, relay rated at 5 A, 250 V AC, non-inductive, when equal or lower rated limiting fuses are installed. Relay de-energized when in alarm conditions and energized for pump control. OCM III connections 5/340 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Communication SmartLinx module ■ Overview SmartLinx modules provide direct digital connection to popular industrial communications buses with true plug-and-play compatibility with products manufactured by Siemens. ■ Benefits • Fast, easy installation • Direct connection: no additional installation required • Scaleable application layer allows for optimized network bandwidth and memory requirements • Modules available for PROFIBUS DP, Allen-Bradley Remote I/O and DeviceNet, Modbus RTU ■ Application Many Siemens products include HART, PROFIBUS PA and Modbus communications. For additional communication modules, SmartLinx cards are the answer. ■ Technical specifications Module type Allen Bradley Remote I/O • Interface RIO • Transmission rate 57.6, 115.2 or 230.4 Kbaud • Rack address 1 … 73, ¼ to full rack • Connection RIO slave • SmartLinx module compatibility • SITRANS LU01 • SITRANS LU02 • SITRANS LU10 • SITRANS LUC500 • MultiRanger 100/200 • HydroRanger 200 Module type PROFIBUS DP • Interface RS-485 (PROFIBUS standard) • Transmission rate All valid PROFIBUS DP rates from 9600 Kbps … 12 Mbps • Rack address 0 … 99 • Connection Slave • SmartLinx module compatibility • SITRANS LU01 • SITRANS LU02 • SITRANS LU10 • SITRANS LUC500 • MultiRanger 100/200 • HydroRanger 200 Module type Modbus RTU • Interface RS-232 or RS-485 • Transmission rate in bps 1200, 2400, 4800, 9600, 19200, 38400 • Rack address 1 … 247 • Connection Slave • SmartLinx module compatibility • SITRANS LU01 • SITRANS LU02 • SITRANS LU10 Included with product: • SITRANS LUC500 • MultiRanger 100/200 • HydroRanger 200 They’re fast and easy to install, and can be added at any time. The module simply plugs into the socket on any SmartLinx-enabled product. They require no secondary private buses or gateways and no separate wiring. There are no extra boxes to connect to your network so there’s a minimum load on engineering and maintenance staff. SmartLinx provides all data from the instrument, including measurement and status, and allows changes to operation parameters to be done over the bus or telemetry link. The user can select which data in the application layer to transfer over the bus. This selection saves bandwidth and memory and optimizes data throughput and speeds up the network, enabling you to connect more instruments to your network. 5 Module type DeviceNet • Interface DeviceNet physical layer • Transmission rate in kbps 125, 250, 500 • Rack address 0 … 63 • Connection Slave (group 2) • SmartLinx module compatibility • SITRANS LUC500 • MultiRanger 100/200 • HydroRanger 200 Siemens FI 01 · 2012 5/341 © Siemens AG 2011 Level Measurement Communication SmartLinx module Selection and Ordering data Order No. SmartLinx module for SITRANS LU01, LU02, LU10 Allen-Bradley Remote I/O module 7ML1830-1CP PROFIBUS DP module 7ML1830-1CQ Modbus RTU module 7ML1830-1CR SmartLinx module for SITRANS LUC500 Rack and Panel Mount models Allen-Bradley Remote I/O module 7ML1830-1HP PROFIBUS DP module 7ML1830-1CS DeviceNet module 7ML1830-1HQ SmartLinx module for SITRANS LUC500 Wall Mount model, MultiRanger 100/200, HydroRanger 200 Allen-Bradley Remote I/O module C) 7ML1830-1HS PROFIBUS DP module 7ML1830-1HR DeviceNet module 7ML1830-1HT Operating Instructions 5 Allen-Bradley Remote I/O communications module, English C) 7ML1998-1AP03 PROFIBUS communications module • English C) 7ML1998-1AQ03 • French C) 7ML1998-1AQ13 • German C) 7ML1998-1AQ33 Modbus RTU communications module, English C) 7ML1998-1BF01 Modbus RTU communications module, French C) 7ML1998-1BF11 Modbus RTU communications module, German C) 7ML1998-1BF31 SmartLinx modem, English C) 7ML1998-1BG01 C) 7ML1998-1BH02 DeviceNet This device is shipped with the Siemens Milltronics manual CD containing Quick Starts and Operating Instructions. • English C) 7ML1998-1BH02 • French C) 7ML1998-1BH12 Spare SmartLinx software Allen-Bradley data diskette C) 7ML1830-1CK PROFIBUS DP data diskette C) 7ML1830-1CL DeviceNet data diskette C) 7ML1830-1CM C) Subject to export regulations AL: N, ECCN: EAR99. 5/342 Siemens FI 01 · 2012 © Siemens AG 2011 Level Measurement Communication Dolphin Plus Software ■ Overview Compatibility Dolphin Plus is compatible with Microsoft Windows 95/98/NT4/Me/2000/XP and works with a wide range of Siemens products, including: • SITRANS LUC500 • HydroRanger Plus • SITRANS LU10 • SITRANS LU02 • SITRANS LU01 Connection to a Siemens instrument may be a direct RS-232 serial connection or via an RS-485 converter or Siemens infrared ComVerter, depending on the instrument being configured. Meets VDE 2187 user interface requirements. (Most other Siemens level devices use Simatic PDM configuration software.) Order No. Selection and Ordering data Dolphin Plus is instrument configuration software that allows you to quickly and easily configure, monitor, tune and diagnose several Siemens level devices remotely (see list below). Remote access is available using your desktop PC or connected directly in the field using a laptop. ■ Benefits • • • • • • • Real-time monitoring and adjustment of parameters On-screen visualization of process values Saving and visualization of echo profiles for a wide range of Siemens level meters Copying of data for programming several devices Quick setup and commissioning of device Generation of configuration reports within seconds N) 7ML1841Dolphin Plus Instrument configuration software to quickly and 7AA 0 7 easily configure, monitor, tune and diagnose most Siemens devices remotely, from your desktop PC or connected directly in the field using a laptop. Dolphin Plus Software includes a software CD, and a nine pin adapter with a 2.1 m (82.7 inch) cable for connection to a PC serial port. RS-485 to RS-232 converter No Yes ComVerter No Yes Selection and Ordering data The Dolphin Plus software is only available in English. Operating Instructions Dolphin Plus is easy to install and use. Just load the software from the CD. In minutes, you’re ready to set up or modify complete parameter configurations for one or more devices. Following configuration, you can alter parameters, upload and download parameter sets to and from disk, and use parameter sets saved from other instruments. Reading of echo profiles permits fine tuning without the need for special instruments. Built-in quick start wizards and help functions guide you through the entire process. 0 1 N) Subject to export regulations AL: N, ECCN: 5D992. Note: ■ Application 0 1 Order No. Connection manual, English: Included on Dolphin Plus CD and available at www.siemens.com/processautomation Spare parts Converter, RS 485 to RS 232 (D-Sub) C) 7ML1830-1HA Kit containing one 9-pin D-Sub to RJ11 Adapter and one 2.1 meter telephone cable with two male jacks ComVerter, Infrared link 7ML1830-1MC C) 7ML1830-1MM C) Subject to export regulations AL: N, ECCN: EAR99. Siemens FI 01 · 2012 5/343 5 © Siemens AG 2011 Level Measurement Notes 5 5/344 Siemens FI 01 · 2012
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