1 hp router with table

1 hp router with table
Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference.
REV 15l
1 HP ROUTER WITH TABLE
Visit our website at: http://www.harborfreight.com
Email our technical support at: [email protected]
ITEM 91130
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
Copyright© 2004 by Harbor Freight Tools®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Table of Contents
Safety
Safetye��������������������������������������������������������� 2
Specifications.............................................. 7
Setup........................................................... 7
Operationa��������������������������������������������������� 12
Maintenancei���������������������������������������������� 16
Parts List and Diagram............................... 18
Warranty..................................................... 28
WARNING SYMBOLS AND DEFINITIONS
Setup
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that
follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
Operation
IMPORTANT SAFETY INFORMATION
General Tool Safety Warnings
Read all safety warnings and instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
Maintenance
1. KEEP GUARDS IN PLACE and in working order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning it on.
3. KEEP WORK AREA CLEAN.
Cluttered areas and benches invite accidents.
4. DON’T USE IN DANGEROUS ENVIRONMENT.
Don’t use power tools in damp or wet locations,
or expose them to rain. Keep work area well lighted.
Page 2
5. KEEP CHILDREN AWAY. All visitors should
be kept safe distance from work area.
6. MAKE WORKSHOP KID PROOF with padlocks,
master switches, or by removing starter keys.
7. DON’T FORCE TOOL. It will do the job better
and safer at the rate for which it was designed.
8. USE RIGHT TOOL. Don’t force tool or attachment
to do a job for which it was not designed.
For technical questions, please call 1-888-866-5797.
Item 91130
0–6
18
16
16
14
6.1 – 10
18
16
14
12
10.1 – 12
16
16
14
12
12.1 – 16
14
12
Do not use.
9. USE PROPER EXTENSION CORD. Make sure your
extension cord is in good condition. When using
an extension cord, be sure to use one heavy
enough to carry the current your product will draw.
An undersized cord will cause a drop in line voltage
resulting in loss of power and overheating.
Table A shows the correct size to use depending
on cord length and nameplate ampere rating.
If in doubt, use the next heavier gauge.
The smaller the gauge number, the heavier the cord.
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings, bracelets,
or other jewelry which may get caught in moving
parts. Nonslip footwear is recommended.
Wear protective hair covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also use
face or dust mask if cutting operation is dusty.
Everyday eyeglasses only have impact resistant
lenses, they are NOT safety glasses.
15. DISCONNECT TOOLS before servicing;
when changing accessories, such as
blades, bits, cutters, and the like.
16. REDUCE THE RISK OF UNINTENTIONAL
STARTING. Make sure switch is in
off position before plugging in.
17. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recommended
accessories. The use of improper accessories
may cause risk of injury to persons.
18. NEVER STAND ON TOOL.
Serious injury could occur if the tool is tipped or
if the cutting tool is unintentionally contacted.
19. CHECK DAMAGED PARTS. Before further use
of the tool, a guard or other part that is damaged
should be carefully checked to determine that
it will operate properly and perform its intended
function – check for alignment of moving parts,
binding of moving parts, breakage of parts,
mounting, and any other conditions that may
affect its operation. A guard or other part that is
damaged should be properly repaired or replaced.
20. DIRECTION OF FEED.
Feed work into a blade or cutter against the
direction of rotation of the blade or cutter only.
21. NEVER LEAVE TOOL RUNNING UNATTENDED.
TURN POWER OFF. Don’t leave tool
until it comes to a complete stop.
Maintenance
12. SECURE WORK. Use clamps or a vise to
hold work when practical. It’s safer than using your
hand and it frees both hands to operate tool.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest
performance. Follow instructions for
lubricating and changing accessories.
Safety
(at full load)
EXTENSION CORD
LENGTH
25′
50′ 100′ 150′
Setup
NAMEPLATE
AMPERES
13. DON’T OVERREACH.
Keep proper footing and balance at all times.
Operation
Table A: RECOMMENDED MINIMUM WIRE GAUGE
FOR EXTENSION CORDS
(120 VOLT)
Item 91130
For technical questions, please call 1-888-866-5797.
Page 3
Grounding Instructions
Safety
TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT
GROUNDING WIRE CONNECTION READ AND FOLLOW THESE INSTRUCTIONS:
110-120 VAC Grounded Tools: Tools with Three Prong Plugs
1. In the event of a malfunction or breakdown,
grounding provides a path of least resistance for
electric current to reduce the risk of electric shock.
This tool is equipped with an electric cord having an
equipment-grounding conductor and a grounding
plug. The plug must be plugged into a matching
outlet that is properly installed and grounded in
accordance with all local codes and ordinances.
Setup
2. Do not modify the plug provided – if it will
not fit the outlet, have the proper outlet
installed by a qualified electrician.
3. Improper connection of the equipment-grounding
conductor can result in a risk of electric shock.
The conductor with insulation having an outer
surface that is green with or without yellow
stripes is the equipment-grounding conductor.
If repair or replacement of the electric cord or
plug is necessary, do not connect the equipmentgrounding conductor to a live terminal.
Operation
4. Check with a qualified electrician or service
personnel if the grounding instructions are
not completely understood, or if in doubt as
to whether the tool is properly grounded.
5. Use only 3-wire extension cords that
have 3-prong grounding plugs and 3-pole
receptacles that accept the tool’s plug.
6. Repair or replace damaged or
worn cord immediately.
Grounding
Pin
125 VAC 3-Prong Plug and Outlet
(for up to 125 VAC and up to 15 A)
7. This tool is intended for use on a circuit that has
an outlet that looks like the one illustrated above in
125 VAC 3-Prong Plug and Outlet. The tool has
a grounding plug that looks like the plug illustrated
above in 125 VAC 3-Prong Plug and Outlet.
8. The outlet must be properly installed and grounded
in accordance with all codes and ordinances.
9. Do not use an adapter to connect
this tool to a different outlet.
Router Safety Warnings
For Your Own Safety Read Instruction
Manual Before Operating Router
4. Do not use awkward hand positions.
Maintenance
1. Wear eye protection.
5. Keep fingers away from revolving cutter
– use fixtures when necessary.
2. Be sure keyed washer is directly under
spindle nut and spindle nut is tight.
6. Use overhead guard when adjustable
fence is not in place.
3. Feed workpiece against rotation of cutter.
7. Construct an appropriate Push Stick out of wood
according to the guidelines on the following page.
Page 4
For technical questions, please call 1-888-866-5797.
Item 91130
Essential Straight Push-stick
Features and Functions
Handle Notch
• Must be far
enough down
the stick to allow
a comfortable
and firm grip.
Safety
Note: Straight style (traditional) stick shown. A different stick
design may be used if it properly protects against all hazards.
Diagram not to scale.
• Push sticks must be made from sturdy, defect-free,
plywood or normal wood to prevent unexpected
breakage. Material must be at least 1/4″ thick,
but no thicker than the finished wood.
• Inspect push stick before use and do not use
a damaged or deteriorated push stick.
• Must be deep
enough to prevent
hand from slipping
down the stick.
• Push stick dimensions will vary depending
on the application and user.
T
NO
• Corners may
be rounded to
increase comfort.
Setup
• Do not cut more than
halfway into the stick
to prevent weakening.
TO
″
t6
as
Le
E.
AL
At
• At least 6″ from end
of handle to closest
part of notch.
SC
• Must be long enough
to keep hand
clear of blade.
Operation
Stick Length
90°
Notch
30°-40°
Item 91130
For technical questions, please call 1-888-866-5797.
Maintenance
• The lower lip of the notch must be no
longer than the workpiece is thick.
Le
wo ss th
thi rkpi an
ck ece
ne
ss
• Must be right (90°) angle, cut at 30°-40° from the angle
of the stick to keep hands out of the line of the blade.
Page 5
8. DO NOT OPERATE WITH ANY GUARD
DISABLED, DAMAGED, OR REMOVED. Moving
guards must move freely and close instantly.
Safety
9. The use of accessories or attachments not
recommended by the manufacturer may
result in a risk of injury to persons.
10. When servicing use only identical replacement parts.
11. Do not depress the spindle lock when
starting or during operation.
12. Only use safety equipment that has been approved
by an appropriate standards agency. Unapproved
safety equipment may not provide adequate
protection. Eye protection must be ANSI-approved
and breathing protection must be NIOSH-approved
for the specific hazards in the work area.
13. Only use router bits rated to at least 27,800 RPM.
Setup
14. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the influence of drugs, alcohol or medication.
A moment of inattention while operating power
tools may result in serious personal injury.
15. Industrial applications must follow OSHA guidelines.
16. Maintain labels and nameplates on the tool.
These carry important safety information.
If unreadable or missing, contact
Harbor Freight Tools for a replacement.
17. Avoid unintentional starting.
Prepare to begin work before turning on the tool.
18. People with pacemakers should consult their
physician(s) before use. Electromagnetic fields in
close proximity to heart pacemaker could cause
pacemaker interference or pacemaker failure.
19. WARNING: Some dust created by power sanding,
sawing, grinding, drilling, and other construction
activities, contains chemicals known to the State
of California to cause cancer and birth defects or
other reproductive harm. Some examples of these
chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement or other
masonry products
• Arsenic and chromium from chemically treated
lumber
Your risk from these exposures varies, depending
on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well
ventilated area, and work with approved safety
equipment, such as those dust masks that are
specially designed to filter out microscopic particles.
(California Health & Safety Code § 25249.5, et seq.)
20. The warnings, precautions, and instructions
discussed in this instruction manual cannot cover all
possible conditions and situations that may occur.
It must be understood by the operator that
common sense and caution are factors
which cannot be built into this product,
but must be supplied by the operator.
Operation
Vibration Safety
This tool vibrates during use. Repeated or
long-term exposure to vibration may cause
temporary or permanent physical injury,
particularly to the hands, arms and shoulders.
To reduce the risk of vibration-related injury:
Maintenance
1. Anyone using vibrating tools regularly or for an
extended period should first be examined by a
doctor and then have regular medical check‑ups
to ensure medical problems are not being caused
or worsened from use. Pregnant women or
people who have impaired blood circulation to
the hand, past hand injuries, nervous system
disorders, diabetes, or Raynaud’s Disease should
not use this tool. If you feel any medical or
physical symptoms related to vibration (such as
tingling, numbness, and white or blue fingers),
seek medical advice as soon as possible.
2. Do not smoke during use. Nicotine reduces
the blood supply to the hands and fingers,
increasing the risk of vibration-related injury.
3. Use tools with the lowest vibration when there
is a choice between different processes.
4. Include vibration-free periods each day of work.
5. Grip workpiece as lightly as possible (while still
keeping safe control of it). Let the tool do the work.
6. To reduce vibration, maintain the tool as
explained in this manual. If any abnormal
vibration occurs, stop use immediately.
SAVE THESE INSTRUCTIONS.
Page 6
For technical questions, please call 1-888-866-5797.
Item 91130
Safety
Specifications
Setup - Before Use:
Setup
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Turn the Power Switch of
the tool off and unplug the power cord before performing any procedure in this section.
Note: For additional information regarding the parts listed in the following pages,
refer to the Assembly Diagrams near the end of this manual.
Support Stand Assembly/Mounting
Support Leg
1. Place one Tray (6) upside down on a level
surface. Attach Support Legs (5) to each outside
corner of the Tray using twelve M5 x 12 Bolts (7),
M5 Washers (3), and M5 Lock Nuts (4). Attach
remaining Trays to Support Legs using Bolts,
Washers, and Lock Nuts. Refer to Figure A and
Support Stand Assembly Diagram on page 19.
Figure A
Floor mounting
hole
Maintenance
2. Hold the Foot Support (2) and Floor Mounting
Bracket (8) together, making sure to align
mounting holes. Align Foot Support and Floor
Mounting Bracket with the three mounting
holes on each Support Leg, and secure using
M5 x 12 Bolts (7), M5 Washers (3), and M5 Lock
Nuts (4). Refer to Figure A and Figure B.
Tray
3. With assistance, turn the assembled
Support Stand right side up.
4. If mounting Support Stand to floor, bolt down using
four Floor Mounting Brackets. Secure in place using
bolts (not included) through holes on Brackets.
Floor
Mounting
Bracket
Foot
Support
Figure B
Item 91130
Operation
Foot
Support
For technical questions, please call 1-888-866-5797.
Page 7
Table Stand Assembly/Mounting
Safety
Table Support
Front Plate
Figure C
Rear Plate
(opposite side)
1. Place both Table Supports (20) on a level surface.
2. Hold the Front Plate (25) against the inside
edge of the Table Supports. Align mounting
holes and secure in place using four
M6 x 16 Bolts (23), M6 Washers (24), and
M6 Lock Nuts (26). Refer to Figure C.
3. Hold Rear Plate (32) against the inside edge
of the Table Supports on the opposite side
of Table Stand. Align mounting holes and
secure in place using four M6 x 16 Bolts (23),
M6 Washers (24), and M6 Lock Nuts (26).
Setup
4. Place a Corner Plate (27) on each corner
of assembled Table Stand, making
sure to align mounting holes.
5. Align Table Top (28) mounting holes with Corner
Plates and Table Stand. Secure in place using
M6 x 30 Square Head Bolts (40), Washers (21),
and M6 Lock Nuts (26). Refer to Figure D.
Table
Top
Bolt
Corner
Plate
Washer
Lock Nut
Table
Stand
Operation
Figure D
Attaching Table Stand to Support Stand
1. With assistance, place assembled Table
Stand on the Support Stand.
Lock Knob
2. Align the two mounting holes at the bottom
of each Table Support with the two mounting
holes at each end of the Support Stand.
Maintenance
3. Insert an M6 x 40 Square Head Bolt (19) from
underneath, inside the Support Stand, upward
through each of the two mounting holes at both
ends of the Support Stand and through the
two mounting holes in each Table Support.
4. Secure the Table Stand to the Support
Stand using four Washers (21) and Lock
Knobs (22) threaded onto the Square Head
Bolts from the top. Refer to Figure E.
Washer
Table Support
Square
Head Bolt
Support Stand
Figure E
Page 8
For technical questions, please call 1-888-866-5797.
Item 91130
Adjustment Board/Motor Assembly/Power Switch Mounting
Nut
1. Screw an M6 Nut (31) onto each of eight
M6 x 27 Hex Bolts (30). Insert the Hex Bolts
downward through the eight mounting holes
located around the perimeter of the opening
in the center of the Table Top (28). Make sure
the Nuts are above the mounting holes. Then,
screw another M6 Nut upward from underneath
on each of the eight Hex Bolts to secure the
Hex Bolts to the Table Top. Refer to Figure F.
4. Hold Power Switch Assembly against the
inside of the Front Plate. Secure in place
using M6 x 16 Bolts (23) and M6 Nuts (31).
Power Cord
Spindle Lock
Operation
Front Plate
Motor
Figure G
Adjustment Board
Bolt
Alignment
Hole
Bolt
Bolt
Maintenance
3. The height of the Adjustment Board can be adjusted
by inserting a hex key (not included) through
alignment holes in the Adjustment Board above
each Hex Bolt to adjust them individually. Once
adjusted, secure the Adjustment Board to the Table
Top using four M4 x 12 Bolts (82). Refer to Figure H.
Power Switch
Assembly
Alignment
Hole
Table Top
Figure H
Item 91130
Setup
Nut
Figure F
2. Place the Adjustment Board (83) with preattached Motor Assembly and Power Switch
Assembly into the opening in the center of
the Table Top, aligning Board with the eight
attached M6 x 27 Hex Bolts. Position the
Adjustment Board and Motor Assembly so
that the Power Cord (9) and Power Switch
Assembly are on the left side of the Front
Plate (25) and the Spindle Lock (108) is
on the right side. Lower the Adjustment
Board until it sits on the eight Hex Bolts.
Safety
Hex Bolt
Table
Top
For technical questions, please call 1-888-866-5797.
Page 9
Fence Assembly Attachment
1. Attach a Fence Slider (60) to each Fence
Support (50) using two M5 x 12 Bolts (59)
and M5 Lock Nuts (61) per Slider.
Fitted Nut
Bottom
Fence
Top Fence
SAFETy
2. Place the Fence Assembly on the Table
Top (28). Locate the side of the Top
Fence (56) with six M6 Hex Nuts (51)
already fitted into the groove.
3. Position one Fence Support against the
Top Fence and align both mounting holes
with an outer pair of fitted Nuts. Secure
in place using two M6 x 16 Bolts (49). Do
not tighten yet. Repeat this procedure
for the remaining Fence Support.
4. Slide the Fence Supports along the Top
Fence until Fence Sliders are aligned
with Fence channels on Table Top.
SETUp
5. Insert an M6 x 30 Square Head Bolt (62) from
underneath the Table Top up through each of
the two Fence channels so that the threaded
portion of the Bolts pass through the holes in
the Fence Supports. Secure in place using
two Lock Knobs (48) and Washers (47).
Lock
Knob
Washer
M6
Bolt
M5
Bolt
Square
Head Bolt
Fence Support
Fence Slider
Lock Nut
Figure I
Table Top
Fence channels
Figure J
6. Tighten M6 x 16 Bolts on Fence Supports.
Dust port Assembly Attachment
Top Fence
Bolt
Fence Support
OpERATION
1. Place Dust Port assembly on the middle of the
Table Top, on the rear side of the Fence Assembly.
2. Locate the two remaining fitted Nuts in the
middle of the groove in the Top Fence.
3. Secure Dust Port assembly in place on the
Top Fence using two M6 x 16 Bolts (49).
Dust port
Assembly
Lock
Knob
MAINTENANcE
Figure K
Page 10
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Item 91130
Functions
Fence
Adjusting Knob
Guard
Top
Fence
Fence
Feather Board
Lock
Knob
Safety
Bottom
Fence
Miter
Gauge
Lock
Knob
Variable Speed
Adjustment
Table
Feather
Board
Key
Table Top
Setup
Power Switch Cover
(Power Switch underneath)
Lock
Knob
Guard
Top Fence
Fence
Support
Fence
Adjusting Knob
Dust Port
Operation
Lock
Knob
Bottom Fence
Fence
Channel
Collet Nut
Height
Adjusting
Ring
Collet
Assembly
Cover
Item 91130
Height
Adjustment
Lock
For technical questions, please call 1-888-866-5797.
Spindle
Lock
Motor
Page 11
Maintenance
Height
Adjustment
Arrow
Operating Instructions
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
Safety
Tool Set Up
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:
Turn the Power Switch of the tool off and unplug the Power Cord
before performing any procedure in this section.
TO PREVENT SERIOUS INJURY:
DO NOT OPERATE WITH ANY GUARD DISABLED, DAMAGED, OR REMOVED.
Moving guards must move freely and close instantly.
Installing and Removing Collets
Setup
1. The Router includes a 1/4" Collet (90)
and a 1/2" Collet (84). The Collets may
need to be changed when using larger
or smaller router bits (not included).
2. Use the Wrench (87) to turn the Height
Adjustment Lock (89) counterclockwise
to loosen.
4. Turn Collet Nut (85) counterclockwise
while pulling and holding the Spindle Lock
(108) forward. Remove Collet Nut.
Collet Nut
Wrench
Operation
Height
Adjustment
Lock
Figure N
5. Remove existing Collet from assembly. Install
the correct size Collet for router bit to be used.
Figure L
3. Remove two M4 x 10 Screws (67) from Collet
Assembly Cover (81) and lift Cover from Height
Adjusting Ring (80). If necessary, clean off
any debris from previous cutting operations.
6. Finger tighten the Collet Nut
back onto the assembly.
Collet Nut
Maintenance
Collet
Assembly
Cover
Collet
Height
Adjusting
Ring
Figure O
Figure M
Page 12
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Item 91130
7. Insert the router bit to be used all
the way into the Collet.
8. Tighten the Collet Nut by pulling and holding Spindle
Lock forward while turning Collet Nut clockwise.
Collet Nut
9. Replace the Collet Assembly Cover.
10. Adjust the depth of cut to the desired depth.
Refer to Adjusting Depth of Cut below.
Safety
Router Bit
(not included)
WARNING! Only use router bits rated
to at least 27,800 RPM.
Figure P
Adjusting Depth of Cut
Wrench
Height
Adjustment
Lock
3. Turn Ring clockwise for a deeper cut; turn
counterclockwise for a shallower cut.
Setup
1. Use the Wrench (87) to turn the Height
Adjustment Lock (89) counterclockwise
to loosen.
Note: The Height Adjustment Ring is marked
with a straight Arrow pointing to the Adjustment
Board (83). The Board is marked with ten
corresponding lines. When setting depth of cut,
align arrow on Adjustment Ring with one of the
corresponding lines on the Adjustment Board.
Corresponding
Lines
Arrow
Operation
Figure Q
2. Place the Adjustment Tool (93)
in the corresponding slots on the
Height Adjusting Ring (80).
Figure S
Adjustment
Tool
4. Use a ruler to determine depth of cut. Measure
distance between the base of the Table Top (28)
and the tip of the router bit (not included).
Figure R
Item 91130
Maintenance
5. Once depth of cut is determined, align the Height
Adjustment Lock and turn clockwise to lock.
Note: Always make a trial cut on scrap wood
to ensure the correct depth of cut.
For technical questions, please call 1-888-866-5797.
Page 13
Feather Board Attachment and Adjustment
Safety
1. Slide the heads of two M6 x 40 Square Head
Bolts (55) into the groove of the Top Fence (56).
Place the Fence Feather Board (54) against
the Top Fence and secure in place using two
Washers (47) and two Lock Knobs (48).
2. Insert two M6 x 40 Square Head Bolts (19) upward
through the Table Feather Board (29). Slide the
heads of both Bolts into the Miter Gauge channel.
Secure Table Feather Board in place using two
Washers (21) and two Lock Knobs (22).
Table Feather
Board
Fence Feather
Board
Lock Knob
Lock Knob
Top
Fence
Washer
Setup
Washer
Groove
Miter Gauge Channel
3. To adjust Feather Boards, loosen Lock
Knobs and move Boards to desired position.
Once positioned, tighten Lock Knobs.
Miter Gauge Attachment
Miter Gauge
Lock Knob
1. Slide Miter Gauge bar into the Miter
Gauge channel on the Table Top (28).
Operation
2. To adjust Miter Gauge to desired angle,
loosen the Lock Knob and rotate Gauge from
0 to 45 degrees. Retighten Lock Knob.
Miter Gauge
Channel
Fence Adjustment
1. To adjust the Fence Assembly,
loosen the two Lock Knobs.
Top Fence
Fence
Adjusting Knob
Maintenance
2. Slide the Fence Assembly forward or backward
to the desired position. Use the gauge on
the Table Top to determine the distance
from the Fence to the center of the router bit
(not included). Retighten Lock Knobs.
3. To adjust the Bottom Fence(s), loosen the
appropriate Fence Adjusting Knobs.
4. Slide the Bottom Fence(s) in or out to the desired
position. Retighten Fence Adjusting Knobs.
Page 14
Lock
Knob
Bottom Fences
For technical questions, please call 1-888-866-5797.
Lock
Knob
Item 91130
2. Route the power cord along a safe route to reach
the work area without creating a tripping hazard or
exposing the power cord to possible damage. The
power cord must reach the work area with enough
extra length to allow free movement while working.
3. There must not be objects, such as utility lines,
nearby that will present a hazard while working.
General Operating Instructions
1. Make sure that the Switch is in the off‑position,
then plug in the tool.
2. Insert and secure the desired Collet
and router bit (not included).
3. Make any desired adjustments to the Router Table.
4. Press the Power Switch to the ″ON″ position.
5. Feed workpiece at a constant rate from
right to left, against the rotation of the cutter.
Feeding the workpiece too quickly will slow
the Motor. Feeding the workpiece too slowly
may cause burns to the workpiece.
Note: On very hard wood, or for large cuts,
it may be necessary to make more than one
pass until desired depth of cut is made.
6. When finished, press Power Switch Cover to turn
off the Router. Unplug Power Cord from outlet.
Setup
1. Designate a work area that is clean and well‑lit.
The work area must not allow access by children
or pets to prevent distraction and injury.
Safety
Workpiece and Work Area Set Up
Starting and Stopping The Router
1. Press Key and lift Power Switch Cover. Press
Power Switch to the ″ON″ position.
″OFF″
Button
″ON″
Button
Power
Switch Cover
Operation
2. To turn off Router, press the Power Switch Cover
to snap it shut. This presses the ″OFF″ button
behind the Cover and cuts off the power.
3. To prevent unauthorized use of the Router,
close the Power Switch Cover and remove the
Key by pulling it out. Store the Key in a safe
location and out of the reach of children.
Key
Speed Adjustment
Speed Adjustment Wheel
Maintenance
WARNING! Do not attempt to adjust speed
while Router is on. Make sure Power Switch
is in the ″OFF″ position, and that Router has
completely stopped before adjusting speed.
The Speed Adjustment Wheel is numbered 1 to 5,
where 1 is the slowest speed and 5 is the fastest
speed. Speed may be adjusted from approximately
8,400 RPM to 27,800 RPM (no load).
Note: Using the correct speed increases the
life of the router bit and improves the surface
finish of the workpiece. Determine optimum
speed by making a trial cut on scrap wood.
Item 91130
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Power Switch Cover
Page 15
Maintenance and Servicing
Procedures not specifically explained in this manual must
be performed only by a qualified technician.
Safety
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:
Turn the Power Switch of the tool off and unplug the Power Cord
before performing any procedure in this section.
TO PREVENT SERIOUS INJURY FROM TOOL FAILURE:
Do not use damaged equipment. If abnormal noise or vibration
occurs, have the problem corrected before further use.
Cleaning, Maintenance, and Lubrication
1. BEFORE EACH USE, inspect the general
condition of the tool. Check for:
Setup
• loose hardware
• misalignment or binding of moving parts
• cracked or broken parts
• damaged electrical wiring
• any other condition that may
affect its safe operation.
2. AFTER USE, wipe external surfaces
of the tool with clean cloth.
3. DAILY: Remove all sawdust and debris from the
Table Top and Dust Port Assembly with a soft
brush, cloth, or vacuum. Use premium quality,
lightweight machine oil to lubricate all moving parts.
4. Periodically, wear ANSI‑approved
safety goggles and NIOSH‑approved
breathing protection and blow dust out of
the motor vents using dry compressed air.
5.
WARNING! If the supply cord of this
power tool is damaged, it must be replaced
only by a qualified service technician.
Operation
Maintenance
Page 16
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Item 91130
Troubleshooting
Tool will not start. 1. Cord not connected.
2. No power at outlet.
Tool operates
slowly.
Performance
decreases
over time.
3. Tool’s thermal reset breaker
tripped (if equipped).
4. Internal damage or wear. (Carbon
brushes or switch, for example.)
Extension cord too long or
wire size too small.
1. Accessory dull or damaged.
2. Carbon brushes worn or damaged.
Excessive noise
Internal damage or wear. (Carbon
or rattling.
brushes or bearings, for example.)
Overheating.
1. Forcing machine to work too fast.
2. Accessory dull or damaged.
3. Blocked motor housing vents.
4. Motor being strained by long or
small diameter extension cord.
Likely Solutions
1. Check that cord is plugged in.
2. Check power at outlet. If outlet is unpowered,
turn off tool and check circuit breaker.
If breaker is tripped, make sure circuit is right
capacity for tool and circuit has no other loads.
3. Turn off tool and allow to cool.
Press reset button on tool.
4. Have technician service tool.
Eliminate use of extension cord. If an extension cord
is needed, use one with the proper diameter for its
length and load. See Table A on page 3.
1. Keep cutting accessories sharp.
Replace as needed.
2. Have qualified technician replace brushes.
Have technician service tool.
1. Allow machine to work at its own rate.
2. Keep cutting accessories sharp.
Replace as needed.
3. Wear ANSI-approved safety goggles and
NIOSH‑approved dust mask/respirator while
blowing dust out of motor using compressed air.
4. Eliminate use of extension cord.
If an extension cord is needed, use one with
the proper diameter for its length and load.
See Table A on page 3.
Maintenance
Operation
Follow all safety precautions whenever diagnosing or servicing the tool.
Disconnect power supply before service.
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.
Item 91130
Safety
Possible Causes
For technical questions, please call 1-888-866-5797.
Setup
Problem
Page 17
Parts List and Diagram
PLEASE READ THE FOLLOWING CAREFULLY
Safety
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS
QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
Support Stand Parts List
Part
Setup
1
2
3
4
Description
Foot
Foot Support
Washer M5
Lock Nut M5
Qty
4
4
60
60
Part
5
6
7
8
Description
Support Leg
Tray
Bolt M5 x 12
Floor Mounting Bracket
Qty
4
3
60
4
Operation
Maintenance
Page 18
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Item 91130
Setup
7
Safety
Support Stand Assembly Diagram
1
2
3
4
5
Maintenance
8
Operation
6
Item 91130
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Page 19
Table Parts List
Part
Safety
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Description
Power Cord
Terminal
Cable Shield
Switch Box Base
Poly Fastener
Locking Buckle
Screw 2.9 x 9
Key
Power Switch
Power Switch Cover
Square Head Bolt M6 x 40
Table Support
Washer
Lock Knob
Bolt M6 x 16
Washer M6
Qty
1
3
2
1
2
1
1
1
1
1
6
2
14
6
10
8
Part
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
Description
Front Plate
Lock Nut M6
Corner Plate
Table Top
Table Feather Board
Hex Bolt M6 x 27
Nut M6
Rear Plate
Locking Screw 2.9 x 13
Switch Box Casing
Speed Adjustment Wheel
Screw 3.5 x 13
Terminal
Press Board
Terminal Block
Square Head Bolt M6 x 30
Qty
1
16
4
1
1
8
18
1
4
1
1
4
2
2
1
8
Setup
Operation
Maintenance
Page 20
For technical questions, please call 1-888-866-5797.
Item 91130
30
40
22
Safety
Table Assembly Diagram
31
21
28
29
19
21
27
32
Setup
26
26
24
25
23
17
35 39 34
Operation
20
33
36
26
38
11
12
13
18
15 16 14
Item 91130
23
Maintenance
37
10
9
For technical questions, please call 1-888-866-5797.
Page 21
Fence Parts List
Part
Safety
41
42
43
44
45
46
47
48
49
50
51
52
53
Description
Left Bottom Fence Cover
Bottom Fence
Right Bottom Fence Cover
Self-Locking Screw 4.8 x 13
Guard Axle
Bolt M5 x 25
Washer
Lock Knob
Bolt M6 x 16
Fence Support
Hex Nut M6
Right Top Fence Cover
Fence Adjusting Knob
Qty
2
2
2
6
1
1
8
4
6
2
6
1
4
Part
54
55
56
57
58
59
60
61
62
63
64
65
66
Description
Fence Feather Board
Square Head Bolt M6 x 40
Top Fence
Lock Nut
Left Top Fence Cover
Bolt M5 x 12
Fence Slider
Lock Nut M5
Square Head Bolt M6 x 30
Guard
Guard Base
Screw 2.9 x 9
Dust Port
Qty
1
2
1
4
1
4
2
5
2
1
1
2
1
Setup
Operation
Maintenance
Page 22
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Item 91130
Fence Assembly Diagram
44
45
Safety
43
41
46 47
42
49
50
54
Setup
51 52
47
66
53
54
65
63
Operation
64
48
47
55
Maintenance
56
57
58
59
60
62
61
Item 91130
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Page 23
Adjustment Board Parts List
Part
Safety
67
68
69
70
71
72
73
74
75
76
77
78
79
80
Description
Screw M4 x 10
Lock Nut M4
Washer M4
In-Running Cover
Slip Cover
Threaded Cover
Block Ring
Big Spring
Slip Groove
Turning Piece
Steel Bead
Locking Piece
Partiality Axle
Height Adjusting Ring
Qty
10
4
4
1
1
1
1
1
1
1
6
1
1
1
Part
81
82
83
84
85
86
87
88
89
90
91
92
93
94
Description
Collet Assembly Cover
Bolt M4 x 12
Adjustment Board
Collet 1/2"
Collet Nut
Block Ring
Wrench
Small Spring
Height Adjustment Lock
Collet 1/4"
Small Washer B
Small Washer C
Adjustment Tool
Large Washer
Qty
1
4
1
1
2
2
1
1
1
1
1
1
1
1
Setup
Operation
Maintenance
Page 24
For technical questions, please call 1-888-866-5797.
Item 91130
87
Safety
Adjustment Board Assembly Diagram
86
85
82
83
Setup
84
67
81
67
88
80
89
79 78
77
Operation
76
75
74
73
93
92 91
86 85
90
71
70
Maintenance
72
94
69
68
67
Item 91130
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Page 25
Motor Parts List
Part
Safety
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
Description
Bolt 3.5 x 25
Fan Cover
Carbon Brush
Brush Box
Insert Piece
Terminal
Connecting Line
Motor Housing
Stator Armature
Spring Washer
Bearing 608Z
Block Ring
Block Cover
Spindle Lock
Spring
Bolt M4 x 20
Bearing 6904R
Dust Cover
Qty
2
1
2
2
4
1
1
1
1
9
1
1
1
1
1
4
1
1
Part
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
Description
Mat Cover
Block Ring
Cover
Spindle Lock Cover
Screw
Rotator
Bolt M4 x 65
Washer
Bearing Cover
Terminal
Wire
Brush Box Cover
Connector
Terminal Block
Washer
Earth Line Cover
Screw M4 x 8
Tie Strip 80 mm
Qty
1
1
1
1
2
1
2
5
1
2
2
2
1
2
1
1
2
3
Setup
Operation
Maintenance
Page 26
For technical questions, please call 1-888-866-5797.
Item 91130
109
106
117
116
Setup
115
108
107
118
105
104
130
119
121
102
120
Operation
Safety
112
113 114
111
110
127
120
104
128
129
103
125
101
100
126
99
122
98
123
97
96
95
124
Page 27
For technical questions, please call 1-888-866-5797.
Item 91130
Maintenance
Motor Assembly Diagram
Limited 90 Day Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,
and warrants to the original purchaser that this product is free from defects in materials and workmanship for the
period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper
installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries
to persons or property, or for incidental, contingent, special or consequential damages arising from the use of
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.
If our inspection verifies the defect, we will either repair or replace the product at our election or we may
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will
return repaired products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • 1-888-866-5797
Page 28
For technical questions, please call 1-888-866-5797.
Item 91130
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