BVA Hydraulics PES 0501T, PES 0502T, PES 1002T, PES 1503T, PES 1505T, PESM 0501T, 0502T, 1002T, 1503T, 1505T Electric Pump, PS 33L Locking Valve User manual
Below you will find brief information for Electric Pump PES 0501T, Electric Pump PES 0502T, Electric Pump PES 1002T, Electric Pump PES 1503T, Electric Pump PES 1505T, Electric Pump PESM 0501T, Electric Pump PESM 0502T, Electric Pump PESM 1002T, Electric Pump PESM 1503T, Electric Pump PESM 1505T. These pumps are designed to meet most industrial standards for performance and safety. They are ideal for a variety of applications that require 10,000 PSI of fluid pressure, including rams, presses, spreaders, compactors, and crimping machines. They are also suitable for use with single-acting and double-acting cylinders. Be sure to always follow safety precautions and operate the pump according to the instructions provided.
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!
PES0501T-M0 rev 05/09
Electric Pump with
Solenoid Valve
MODELS: PES0501T, PES0502T, PES1002T, PES1503T, PES1505T,
PESM0501T, PESM0502T, PESM1002T, PESM1503T, PESM1505T, PS33L
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: 888-332-6419 * Fax: 816-891-6599
E-mail: [email protected] Website: www.bvahydraulics.com
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
Maximum Operating Pressure 10,000 PSI
Made in Taiwan
Save these instructions. For your safety, read and understand the information contained within. The owner and operator shall have an understanding of this product and safe operating procedures before attempting to use this product. Instructions and safety information shall be conveyed in operator's native language before use of this product is authorized. Make certain that the operator thoroughly understands the inherent dangers associated with the use and misuse of the product. If any doubt exists as to the safe and proper use of this product as outlined in this factory authorized manual, remove from service immediately.
Inspect before each use. It is recommended that, prior to each use, an inspection be done by qualified personnel and that any missing or damaged parts, decals, warning / safety labels or signs be replaced with factory authorized replacement parts only. Any pump that appears to be damaged in any way, is worn, leaking or operates abnormally shall be removed from service immediately until such time as repairs can be made. Any pump that has been subjected to a shock load (a load dropped suddenly, causing the system pressure to exceed 10,000 PSI), shall be removed from service immediately until checked by qualified personnel.
Owners and operators of this equipment shall be aware that the use and subsequent repair of this equipment does require special training and knowledge.
PRODUCT DESCRIPTION
This Pump is engineered to meet most industrial standards for Performance and Safety. Its allows quick displacement of hydraulic fluid under no load conditions and easy pumping in loaded conditions. This electric hydraulic pump supplies compressed hydraulic fluid to compatible applications i.e. rams, presses, spreaders, compactors and crimping machines, anywhere that 10,000 PSI of fluid pressure is needed. Special skill, knowledge and training may be required for a specific task and the product may not be suitable for all the jobs described above. Unsuitable applications would include applications that call for a device to move, level or support persons, animals, hazardous materials, mobile homes/ dwellings in general, mirrors and/or plate glass, and/or to connect/secure hatches, components, etc. between bulkheads. The user must make the decision regarding suitability of the product for any given task and assume the responsibility of safety for himself/herself and others in the work area.
!
DANGER
TO AVOID ELECTROCUTION HAZARD:
• Owner, Operator must read, understand and follow all printed material provided with this device before use.
• Connect ONLY to properly grounded electrical source. Connect to GFI outlet ONLY! For use in dry locations.
• Avoid the use of extension cords. If necessary, for extension cords lengths up to 25 ft, use SJT-14X3 or heavier.
For cords up to 50 ft, use SJT-12X3 or heavier. For extension cord lengths up to 100 ft, use SJT-10X3 or heavier
NEVER use a 3 prong adapter.
• Do not operate this device in an explosive atmosphere or in the presence of conductive liquids.
SPECIFICATIONS
Model Number
(for use w/ single acting cylinder)
Usable
Oil
Capacity
(gal)
Pressure Rating
(psi)
1st
Stage
2nd
Stage
Output Flow Rate
(in
3
/min)
1st
Stage
2nd
Stage
Valve
Type
Valve
Function
Motor
(HP)
Motor
Voltage
(V)
Weight
(lbs)
PES0501T
PES0502T
PES1002T
PES1503T
PES1505T
2
3
5
1
2
350
700
10,000
293
311
470
18
37
61
3-way,
3-position
Advance/
Hold/
Run
0.5
1
1.5
115
61.5
65.3
72.6
90.4
98
Model Number
(for use w/ double acting cylinder)
Usable
Oil
Capacity
(gal)
Pressure Rating
(psi)
1st
Stage
2nd
Stage
Output Flow Rate
(in
3
/min)
1st
Stage
2nd
Stage
Valve
Type
Valve
Function
Motor
(HP)
Motor
Voltage
(V)
Weight
(lbs)
PESM0501T
PESM0502T
PESM1002T
PESM1503T
PESM1505T
1
3
5
2
2
350
700
10,000
293
311
470
18
37
61
4-way,
3-position
Advance/
Hold/
Run
0.5
1
1.5
115
61.5
65.3
72.6
72.6
98
2
!
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
!
WARNING
•
Read, understand, and follow all
instructions provided with and on this device before use.
• All WARNING statements must be carefully observed to help prevent personal injury.
• No alteration shall be made to this device.
• Always wear protective gear when operating hydraulic equipment. Tie up long hair, wear eye and ear protection, and non slip foot wear.
• Keep hydraulic equipment away from flames and heat. Hydraulic fluid can ignite and burn. Do not operate if leaks are detected.
• Crush Hazard. Keep hands and feet away from loading area. Avoid pinch points or crush points that can be created by the load, cylinder, or system components.
• To avoid crushing and related injuries:
NEVER work on, under or around a lifted load before it is supported by appropriate mechanical means.
Never rely on hydraulic pressure alone to support load.
HYDRAULIC PUMPS
• The user must be a qualified operator familiar with the correct operation, maintenance, and use of pumps. Lack of knowledge in any of these areas can lead to personal injury.
• Do not exceed rated capacity of the pump or any equipment in the system.
• Never attempt to lift a load weighing more than the capacity of the output device (cylinder, spreader etc.)
• Do not subject pump and its components to shock loads.
• Burst hazard exists if hose or connection pressure exceeds rated pressure.
• Inspect pump, cylinder, hoses and connections before each use to prevent unsafe conditions from developing. Do not use if they are damaged, altered or in poor condition. Do not operate the system with bent or damaged coupler or damaged threads.
• Never hold or stand directly in line with any hydraulic connections while pressurizing.
• ALWAYS use gauge or other load measuring instrument to verify load.
• Never attempt to disconnect hydraulic connections under pressure. Release all line pressure before disconnecting hoses.
• Use of incorrect power source will damage the motor.
• Do not use an ungrounded (two-prong) extension cord.
• Do not install, remove or rewire the motor with power applied.
Have qualified technician to install, adjust and service the motor.
• Do not operate this device in an extreme temperature, explosive atmosphere or in the presence of conductive liquids.
• Always inspect hoses and connections for damage prior to use.
• Ensure the device is placed on a hard, level surface.
• Ensure that application is stable to work on and around.
• Use only approved accessories and approved hydraulic fluid.
• Never attach ANY component not authorized by manufacturer.
• Do not connect to application which can return more oil to the reservoir than the pump reservoir can hold.
• Do not connect pump to hydraulic system powered by another pump.
• This device is not suitable for use as support device! As the system load is lifted, use blocking and cribbing to guard against a falling load.
• All personnel must be clear before lowering load or depressurizing the system.
• Never try to disassemble a hydraulic pump, refer repairs to qualified, authorized personnel.
HYDRAULIC HOSES & FLUID TRANSMISSION LINES
• Avoid short runs of straight line tubing. Straight line runs do not provide for expansion and contraction due to pressure and/or temperature changes.
• Reduce stress in tube lines. Long tubing runs should be supported by brackets or clips. Before operating the pump, tighten all hose connections with proper tools. Do not overtighten. Connections should only be tightened securely and leak-free. Overtightening can cause premature thread failure or high pressure fittings to burst.
• Should a hydraulic hose ever rupture, burst or need to be disconnected, immediately shut off the pump and release all pressure. Never attempt to grasp a leaking pressurized hose with your hands. The force of escaping hydraulic fluid can inflict injury.
• Do not subject the hose to potential hazard such as fire, sharp objects, extreme heat or cold, or heavy impact.
• Do not allow the hose to kink, twist, curl, crush, cut or bend so tightly that the fluid flow within the hose is blocked or reduced. Periodically inspect the hose for wear.
• Do not pull, position or move setup by the hose.
• Hose material and coupler seals must be compatible with hydraulic fluid used. Hoses also must not come in contact with corrosive materials such as battery acid, creosoteimpregnated objects and wet paint. Never paint a coupler or hose.
• FAILURE TO HEED THESE WARNINGS MAY RESULT IN
PERSONAL INJURY AS WELL AS PROPERTY DAMAGE.
3
Carry Handle
Electric Motor
Filler Cap (on reservoir, not shown)
Solenoid Valve
Control Valve
Manifold
Reservoir
Junction Box
Solenoid Valve
Junction Box
Filler Cap
Oil Output
Ports
Reservoir
Drain Plug
Remote Control
PES0501T shown
PESM0501T shown
Fig. 1- Electric Pump w/ Solenoid Valve Nomenclature
Power Cord
Carry Handle
BEFORE USE
Read all instructions carefully before attempting to assemble or operate this pump. Most malfunctions in new equipment are the result of improper operation and/or improper set-up assembly.
Visually inspect all components for shipping damage. Do not use if any damage is found.
Note: E-Pump is shipped without hydraulic oil filled. Add oil before starting motor and operation.
Familiarize yourself with the specification and illustrations in this owner manual. Use service parts drawing as reference of location and assembly.
1. Compare motor nameplate against power availability to prevent motor burnout or dangerous electrical overloading.
2. The motor is wired for 110 volts unless otherwise specified, and are supplied with a plug and 3 prong cordset.
Hydraulic Connections:
1. Make sure to use the hydraulic oil specified by the manufacturer. Check and make sure the oil level in reservoir is at about 2” from top of reservoir plate, with cylinders retracted and motor off.
2. There are two oil output ports on this pump. CONNECT
HYDRAULIC CONNECTION TO ONE OIL PORT ONLY.
Connect to either one of the oil ouput ports and make sure the other port is plugged and tighten properly.
3. Use of pressure gauge is strongly recommended. Attach a pressure gauge between the pump and cylinder to monitor pressure on cylinder.
4. Make sure coupler, hose, valve, gauge are tightened securely to prevent accidental removal of components while in use. Hoses must not be kinked or twisted.
4
Electrical Connections:
!
Motor, connections and remote pendant switch are energized components containing line voltage!
Ensure supply is grounded and GFI protected!
Note: Always secure threaded port connections with nonhardening pipe thread compound. Take care not to introduce compound into port orifices.
5. Do not exceed the rated capacity of the equipment connected to the pump. Use larger capacity cylinders if necessary. To reduce system component stress, material fatigue, and the risk of personal injury and property damage, never load a hydraulic application (cylinder, spreader, etc.) more than 80% of its rated capacity.
The pump’s maximum working pressure is 10,000 psi. Make sure that all hydraulic equipment such as cylinders, hoses, coupler, etc. used with this pump are rated at 10,000 psi or greater.
Note: When the valve is in RELEASE position, the cylinder advances when the pump is running and retracts when the motor is stopped.
When the valve is in the HOLD position, the cylinder advances when the pump is running and, holds when the motor is stopped. The cylinder can be retracted by moving the flipper control valve to the RELEASE position.
Note: To ensure smooth operation, bleed air from the system by fully advancing and retracting the cylinder several times.
Note: Do not continue to operate pump after cylinder plunger is fully extended or retracted.
OPERATION
Note: A dump valve with 2-way, 2-position is equipped on the pump to use with Single-acting cylinders or applications.
1. Check oil level, add oil if necessary.
2. Make sure system fittings and connections are tight and leak free.
3. Turn the flipper control valve counter-clockwise to HOLD position.
4. Start the pump by pressing and holding the switch on remote pendant. Oil advances the cylinder or application when the unit is activated.
5. Always monitor the pressure, load and position.
6. Release the switch on remote pendant when desired pressure, load or position is reached.
7. To retract the cylinder or application, turn the flipper control valve clockwise to RELEASE position.
8. Depressurize all connections before disconnect.
!
DANGER
TO AVOID ELECTROCUTION HAZARD:
• Owner, Operator must
read, understand and
follow all printed material provided with this device before use.
• Connect ONLY to properly grounded electrical source. Connect to GFI outlet ONLY! For use in dry locations.
• Avoid the use of extension cords. If used, extension cord lengths up to 25 ft shall be SJT-14X3 or heavier. For cords up to 50 ft, use SJT-12X3 or heavier. For extension cord lengths up to 100 ft, use SJT-10X3 or heavier.
NEVER
use a 3 prong adapter.
• Do not operate this device in an explosive atmosphere or in the presence of conductive liquids.
MAINTENANCE
1. Keep areas around pump unobstructed in order to provide good air flow around the motor and pump. Try keep the motor and pump as clean as possible.
2. Inspect hoses and connections daily. Replace damaged components immediately with BVA replacement parts only.
3. Tighten connections as needed. Use non-hardening pipe thread compound when servicing connections.
4. Check hydraulic oil level every 40 hours of operation. Add hydraulic oil if necessary.
5. Completely change the hydraulic oil every 300 hours of operation. Change the oil more frequently when pump is used in an extremely dusty environment or when the oil has been overheated. Use only good quality hydraulic oil.
We recommend Mobil DTE 15M or equivalent. To order the oil, refer to service parts section.
Note: Use only a good quality hydraulic oil. Never use brake fluid, transmission fluid, turbine oil, motor oil, alcohol, glycerin etc. Use of other than recommended hydraulic oil, will void warranty and damage the pump, hose, and application.
Adding Hydraulic Oil
1. Make sure electric motor is OFF.
2. Depressurize and disconnect hydraulic hose from application.
3. Remove vent cap on the top plate of the reservoir.
4. Use a funnel to fill reservoir to about 2” from top of reservoir plate.
5. Wipe up any spilled fluid and reinstall the vent cap.
Changing Hydraulic Oil
1. For best results, change hydraulic oil once a year.
2. Remove drain plug, tilt the pump then pour used fluid into a sealable container.
3. Dispose the hydraulic oil in accordance with local regulations.
4. Fill hydraulic oil, then reinstall vent cap.
Cleaning
Clean oil filter screen periodically with nonflammable solvent, then blow dry before reassemble back to pump.
Storage
1. When not in use, depressurize and disconnect hydraulic hoses from application.
2. Wipe clean, thoroughly.
3. Store in clean, dry environment. Avoid temperature extremes.
4. For transportation or long term storage, shield pump with a protective cover.
5
Symptom
Motor will not start
Erratic cylinder action
TROUBLESHOOTING
Possible Causes Corrective Action
• No power or wrong voltage
• Damaged power cord
• Tripped circuit breaker
• Loose or faulty wiring
• Check the power supply & voltage
• Contact Customer Service
• Ensure electrical supply is adequate
• Contact Customer Service
• Air in system or pump cavitation
• External leak
• Internal hydraulic leak
• Follow pump instructions for bleeding air
• Tighten all connections
• Contact Service Center
Pump fails to maintain pressure
• External leak
• Internal hydraulic leak
• Pump or valve malfunctioning
Cylinder extends partially • Hydraulic oil level too low in pump
• Load is above the capacity of system
• Cylinder is sticking or binding
Cylinder moves slower than normal
• Loose connection or coupler
• Restricted hydraulic line or
• Pump not working correctly
• Cylinder seals leaking
Cylinder leaks hydraulic fluid • Worn or damaged seals
Cylinder will not retract or retracts slower than normal
• Loose couplers
• Weak or broken retraction springs
• Cylinder damaged internally
• Pump reservoir too full
Motor cuts out • Extension cord too long
• Faulty motor
• Overheated motor can trip circuit breaker
• Tighten all connections
• Contact Service Center
• Check pump operating instructions
• Fill and bleed the system
• Use the correct equipment
• Contact Service Center
• Tighten
• Clean and replace if damaged
• Check pump operating instructions
• Replace cylinder
• Replace cylinder
• Tighten couplers
• Replace cylinder
• Replace cylinder
• Drain hydraulic fluid to correct level
• Replace
• Replace or repair
• Allow motor to cool, reset circuit breaker
6
Electric Pump
Service Parts
MODEL: PES0501T, PESM0501T
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: 888-332-6419 * Fax: 816-891-6599
E-mail: [email protected] Website: www.bvahydraulics.com
Note: Not all components of the device are replacement items, but are illustrated as a convenient reference of location and position in the assembly sequence. To ensure safe and reliable performance, replace worn or damaged parts with
BVA authorized repair parts only and ALWAYS provide model and serial number when ordering.
6
7
8
4
5
2
3
Item
1
Part No.
Description
E06-4-9000-108 0.5 HP TECO Motor
E05-6-9002-107 gasket, motor
E05-6-9003-109 reservoir cover
E05-6-9004-101 reservoir gasket
E05-4-3000-101 upper plate assy
E05-6-9006-105 eccentric shaft,
5/8
"
622-6-0318-203 needle bearing
E05-6-9007-107 eccentric sleeve bearing
1
1
1
1
1
Qty.
1
1
1
13
12
24
1
2
3
16
17
18
19
20
9
10
11
12
E05-4-4000-106 piston block assy
511-7-0064-109 o-ring
E05-4-5000-101 lower plate assy
E05-4-2000-106 oil filler cap
13
14
649-1-0060-407 bolt
601-3-0064-106 gasket
15 655011 solenoid valve
15a E05-4-9201-101 **manifold kit
649-1-0095-204 socket head cap screw
E05-4-8000-106 unloading block assy
649-1-0063-403 socket head cap screw
E05-4-6000-106 gear pump assy
H23-6-1000-102 magnet
1
1
10
10
1
1
2
2
4
1
1
4
1
15
16
17
18
19
20
15a
7
8
6
4
14
9
5
10
11
-
-
-
-
21
22
23
24
E05-3-9005-105 reservoir
532-3-0160-104 washer
E05-6-8008-104 hex plug
E05-3-7000-105 handle weldment
E05-3-9940-102 piston block assy repair kit
E05-3-9902-105 reservoir bolt kit
E05-3-9980-105 unloading block assy repair kit
E05-3-9960-109 gear pump assy repair kit
1
1
1
1
1
1
1
1
21
22
23
Fig. 2 PES0501T, PESM0501T Parts Illustration
-
E05-3-9901-103 hex plug kit
F01 Hydraulic Oil, 1 gal
1
-
** Manifold Kit includes: manifold block, manifold gasket, bolts, remote control, cable
PES0501T -L0 Label -
PES0501T -M0 Manual
*Repair requires special skills, knowledge, and equipment. Only an authorized service center may perform the repair
and/or replacement of these items. Contact BVA technical service for list of service centers.
7
-
Electric Pump
Service Parts
MODEL: PES0502T, PESM0502T
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: 888-332-6419 * Fax: 816-891-6599
E-mail: [email protected] Website: www.bvahydraulics.com
Note: Not all components of the device are replacement items, but are illustrated as a convenient reference of location and position in the assembly sequence. To ensure safe and reliable performance, replace worn or damaged parts with
BVA authorized repair parts only and ALWAYS provide model and serial number when ordering.
Item Part No.
Description
1 E06-4-9000-108 0.5 HP TECO Motor
2 E05-6-9002-107 gasket, motor
3 E10-6-9003-102 reservoir cover
4 E05-6-9004-101 reservoir gasket
5 E05-4-3000-101 upper plate assy
6 E05-6-9006-105 eccentric shaft,
5/8
"
7 622-6-0318-203 needle bearing
8 E05-6-9007-107 eccentric sleeve bearing
9 E05-4-4000-106 piston block assy
10 511-7-0064-109 o-ring
11 E05-4-5000-101 lower plate assy
12 649-1-0060-407 bolt
13 601-3-0064-106 gasket
14 655011 solenoid valve
15 E05-4-9201-101 **manifold kit
16 649-1-0095-204 socket head cap screw
17 E05-4-8000-106 unloading block assy
18 649-1-0063-403 socket head cap screw
19 E05-4-6001-108 gear pump assy
20 H23-6-1000-102 magnet
21 E10-3-9005-108 reservoir
22 532-3-0160-104 washer
-
-
-
-
-
-
-
-
23 E05-6-8008-104 hex plug
24 E10-4-2000-109 piston block assy repair kit
E05-3-9940-102 piston block assy repair kit
E05-3-9902-105 reservoir bolt kit
E05-3-9980-105 unloading block assy repair kit
E05-3-9960-109 gear pump assy repair kit
E05-3-9901-103 hex plug kit
F01
PES0502T
PES0501T
-L0
-M0
Hydraulic Oil, 1 gal
Label
Manual
Qty.
8
-
-
1
1
1
1
1
1
1
1
2
2
1
10
10
-
1
1
4
1
4
1
1
1
1
1
1
1
1
1
1
1
14
15
Fig. 3
23
16
17
21
22
12
18
19
20
6
7
8
9
10
11
13
24
PES0502T, PESM0502T Parts Illustration
1
2
3
4
5
** Manifold Kit includes: manifold block, manifold gasket, bolts, remote control, cable
*
Repair requires special skills, knowledge and equip-
ment. Only an authorized service center may perform the repair and/or replacement of these items. Contact
BVA Technical Service for list of service centeres.
Electric Pump
Service Parts
MODEL: PES1002T, PESM1002T
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: 888-332-6419 * Fax: 816-891-6599
E-mail: [email protected] Website: www.bvahydraulics.com
Note: Not all components of the device are replacement items, but are illustrated as a convenient reference of location and position in the assembly sequence. To ensure safe and reliable performance, replace worn or damaged parts with
BVA authorized repair parts only and ALWAYS provide model and serial number when ordering.
7
8
9
10
11
12
13
5
6
3
4
Item
1
2
Part No.
Description
E11-4-9000-101 1 HP TECO Motor
E05-6-9002-107 gasket, motor
E10-6-9003-102 reservoir cover
E05-6-9004-101 reservoir gasket
E05-4-3000-101 upper plate assy
E05-6-9006-105 eccentric shaft,
5/8
"
622-6-0318-203 needle bearing
E05-6-9007-107 eccentric sleeve bearing
E10-4-4000-109 piston block assy
511-7-0064-109 o-ring
E05-4-5000-101 lower plate assy
E10-4-2000-109 oil filler cap
649-1-0060-407 bolt
2
2
1
1
1
1
10
1
1
1
1
Qty.
1
1
15
15a
16
17
14
13
1
2
3
4
5
6
17
18
19
20
14
15
601-3-0064-106 gasket
655011 solenoid valve
15a E05-4-9201-101 **manifold kit
16 649-1-0095-204 socket head cap screw
21
22
E05-4-8000-106 unloading block assy
649-1-0063-403 socket head cap screw
E05-4-6001-108 gear pump assy
H23-6-1000-102 magnet
E10-3-9005-108 reservoir
532-3-0160-104 washer
10
1
1
4
1
4
1
1
1
1
18
19
20
21
7
8
9
10
11
12
-
-
23 E05-6-8008-104 hex plug
E05-3-9940-102 piston block assy repair kit
E05-3-9902-105 reservoir bolt kit
1
1
1
22
-
E05-3-9980-105 unloading block assy repair kit
E05-3-9960-109 gear pump assy repair kit
1
1
23
E05-3-9901-103 hex plug kit 1
-
-
-
F01 Hydraulic Oil, 1 gal -
Fig. 4 PES1002T, PESM1002T Parts Illustration
PES1002T
PES0501T
-L0
-M0
Label
Manual -
-
** Manifold Kit includes: manifold block, manifold gasket, bolts, remote control, cable
*Repair requires special skills, knowledge, and equipment. Only an authorized service center may perform the repair
and/or replacement of these items. Contact BVA technical service for list of service centers.
9
Electric Pump
Service Parts
MODEL: PES1503T, PESM1503T
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: 888-332-6419 * Fax: 816-891-6599
E-mail: [email protected] Website: www.bvahydraulics.com
Note: Not all components of the device are replacement items, but are illustrated as a convenient reference of location and position in the assembly sequence. To ensure safe and reliable performance, replace worn or damaged parts with
BVA authorized repair parts only and ALWAYS provide model and serial number when ordering.
6
7
4
5
2
3
Item
1
Part No.
Description
E16-4-9000-106 1.5 HP TECO Motor
E05-6-9002-107 gasket, motor
E10-6-9003-102 reservoir cover
E05-6-9004-101 reservoir gasket
E15-4-3000-109 upper plate assy
E05-6-9006-105 eccentric shaft,
5/8
"
622-6-0318-203 needle bearing
12
13
14
15
8
9
10
11
E05-6-9007-107 eccentric sleeve bearing
E15-4-4000-104 piston block assy
511-7-0064-109 o-ring
E05-4-5000-109 lower plate assy
E10-4-2000-109 oil filler cap
649-1-0060-407 bolt
601-3-0064-106 gasket
655011 solenoid valve
15a E05-4-9201-101 **manifold kit
16 649-1-0095-204 socket head cap screw
17 E05-4-8000-106 unloading block assy
1
10
10
1
1
4
1
2
1
1
2
1
1
1
1
Qty.
1
1
1
15
15a
16
17
18
19
14
13
1
2
3
4
5
6
7
8
9
-
-
22
23
18
19
20
21
649-1-0063-403 socket head cap screw
E15-4-6002-108 gear pump assy
H23-6-1000-102 magnet
E15-3-9005-103 reservoir
532-3-0160-104 washer
E05-6-8008-104 hex plug
E15-3-9940-101 piston block assy repair kit
E05-3-9902-105 reservoir bolt kit
4
1
1
1
1
1
1
1
20
21
22
-
E05-3-9980-105 unloading block assy repair kit
E15-3-9960-107 gear pump assy repair kit
1
1
23
-
-
-
-
E05-3-9901-103 hex plug kit
F01 Hydraulic Oil, 1 gal
PES1503T -L0 Label -
-
1
Fig. 5 PES1503T, PESM1503T Parts Illustration
PES0501T -M0 Manual -
** Manifold Kit includes: manifold block, manifold gasket, bolts, remote control, cable
*Repair requires special skills, knowledge, and equipment. Only an authorized service center may perform the repair
and/or replacement of these items. Contact BVA technical service for list of service centers.
10
10
11
12
Electric Pump
Service Parts
MODEL: PES1505T, PESM1505T
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: 888-332-6419 * Fax: 816-891-6599
E-mail: [email protected] Website: www.bvahydraulics.com
Note: Not all components of the device are replacement items, but are illustrated as a convenient reference of location and position in the assembly sequence. To ensure safe and reliable performance, replace worn or damaged parts with
BVA authorized repair parts only and
ALWAYS provide model and serial number when ordering.
-
-
-
-
-
-
-
7
8
5
6
9
10
11
12
2
3
4
Item
1
Part No.
Description
E16-4-9000-106 1.5 HP TECO Motor
E05-6-9002-107 gasket, motor
E10-6-9003-102 reservoir cover
E05-6-9004-101 reservoir gasket
E15-4-3000-109 upper plate assy
E05-6-9006-105 eccentric shaft,
5/8
"
622-6-0318-203 needle bearing
E05-6-9007-107 eccentric sleeve bearing
E15-4-4000-104 piston block assy
511-7-0064-109 o-ring
E05-4-5000-109 lower plate assy
E10-4-2000-109 oil filler cap
20
21
-
22
23
16
17
18
19
13
14
649-1-0060-407 bolt
601-3-0064-106 gasket
15 655011 solenoid valve
15a E05-4-9201-101 **manifold kit
649-1-0095-204 socket head cap screw
E05-4-8000-106 unloading block assy
649-1-0063-403 socket head cap screw
E15-4-6002-108 gear pump assy
H23-6-1000-102 magnet
E30-3-9005-104 reservoir
532-3-0160-104 washer
E05-6-8008-104 hex plug
E15-3-9940-101 piston block assy repair kit
E05-3-9902-105 reservoir bolt kit
E05-3-9980-105 unloading block assy repair kit
E15-3-9960-107 gear pump assy repair kit
E05-3-9901-103 hex plug kit
F01
PES1505T -L0
Hydraulic Oil, 1 gal
Label
PES0501T -M0 Manual
Qty.
-
-
-
1
1
1
1
1
1
1
1
2
2
1
1
10
10
1
1
4
1
4
1
1
1
1
1
1
1
1
1
1
15
15a
16
17
18
19
20
21
22
23
14
Fig. 6
13
PES1505T, PESM1505T Parts Illustration
** Manifold Kit includes: manifold block, manifold gasket, bolts, remote control, cable
*Repair requires special skills, knowledge, and equipment. Only an authorized service center may perform the repair
and/or replacement of these items. Contact BVA technical service for list of service centers.
11
1
2
3
4
5
6
7
8
9
10
11
12
Locking Valve
Service Parts
MODEL: PS33L
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: 888-332-6419 * Fax: 816-891-6599
E-mail: [email protected] Website: www.bvahydraulics.com
Note: Not all components of the device are replacement items, but are illustrated as a convenient reference of location and position in the assembly sequence. To ensure safe and reliable performance, replace worn or damaged parts with
BVA authorized repair parts only and ALWAYS provide model and serial number when ordering.
Item Part No.
Description
1 D08-4-9000-103 Locking Valve Assy
2 E05-6-3001-105 Pin
3 649-1-0095-507 Socket Head Cap Screw
4 D08-6-1001-107 Valve Block
5 609-1-0075-105 Hex Socket Pipe Plug
6 649-1-0063-504 Socket Head Cap Screw
7 E05-6-1010-103 Gasket Valve
8 E05-4-1004-200 Adaptor Assy
9 511-7-0095-100 O-Ring
10 E05-6-1004-202 Adaptor
11 573-7-0097-106 Back-up Ring
12 D05-6-1001-106 Hex Socket Pipe Plug
13 E05-6-1012-100 Circular Internal Nut Saddle
14 608-3-0008-105 Circular Internal Nut
15 601-7-0008-009 Chrome Steel Bearings
D09-3-9951-107 Adaptor Assy, Repair Kit
D08-3-9950-108 Valve Assy, Bolt Repair Kit
Qty.
1
4
1
1
2
2
4
1
2
1
2
1
1
1
1
1
1
1
2
3
4
12
5
6
13
14
7
15
11
9
10
9
Fig. 5 PS33L Parts Illustration
*Repair requires special skills, knowledge, and equipment. Only an authorized service center may perform the repair
and/or replacement of these items. Contact BVA technical service for list of service centers.
12
LIFETIME LIMITED WARRANTY
BVA Hydraulics®, represented in the United States by Shinn Fu Company of America, Inc. [“SFA”] warrants this product to be free from defects in material and workmanship for the life of the product as long as the original purchaser owns the product. The warranty is non-transferable and is subject to the terms, exclusions, and limitations described below:
• Damaged components, including but not limited to bent rams, dented or crushed cylinder walls, broken welds or couplers as well as worn out seals, o-rings and springs are the result of misuse and not covered by warranty and
BVA Hydraulics will not provide any warranty credit for such damaged components.
• This warranty does not cover ordinary wear and tear, overloading, alterations (including repairs or attempted repairs not performed by BVA Hydraulics or one of its authorized personnel), improper fluid use, or use of the product in any manner for which the product was not intended or the use of which is not in accordance with the instructions or warnings provided with the product.
• In the unlikely event that a BVA Hydraulics product fails due to material defect in workmanship, you may contact
SFA for disposition. In such cases, the customer’s sole and exclusive remedy for any breach or alleged breach of warranty is limited to the repair or replacement of the defective product.
• Under no circumstances is BVA Hydraulics liable for any consequential or incidental damage or loss whatsoever.
• THIS WARRANTY IS LIMITED TO NEW PRODUCTS SOLD THROUGH AUTHORIZED DISTRIBUTORS
AND OTHER CHANNELS DESIGNATED BY BVA HYDRAULICS. NO AGENT, EMPLOYEE OR OTHER
REPRESENTATIVE OF BVA HYDRAULICS IS AUTHORIZED TO MODIFY THIS WARRANTY.
• THE FOREGOING IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER EXPRESS AND IMPLIED WARRANTIES,
INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FOR A
FITNESS FOR A PARTICULAR PURPOSE.
• Components not manufactured by BVA Hydraulics including certain motor systems, gasoline engines, and other are not covered by this warranty and instead are covered by the manufacturer’s separate manufacturer’s warranty provided in the package.
• BVA Hydraulics’ liability in all cases is limited to, and will not exceed the purchase price paid for the product.
SFA Companies
10939 N. Pomona Ave. Kansas City, MO 64153
Tel: 888-332-6419
E-mail: [email protected]
13
Note Page
Contact:
SFA Companies
10939 N. Pomona Ave. Kansas City, MO 64153, U.S.A.
Tel:(888)332-6419 Fax:(816)891-6599
E-Mail:[email protected]
BVA Website: http://www.bvahydraulics.com
14
Note Page
Contact:
SFA Companies
10939 N. Pomona Ave. Kansas City, MO 64153, U.S.A.
Tel:(888)332-6419 Fax:(816)891-6599
E-Mail:[email protected]
BVA Website: http://www.bvahydraulics.com
15
Note Page
Contact:
SFA Companies
10939 N. Pomona Ave. Kansas City, MO 64153, U.S.A.
Tel:(888)332-6419 Fax:(816)891-6599
E-Mail:[email protected]
BVA Website: http://www.bvahydraulics.com
16
Advertisement
Key Features
- Quick displacement of hydraulic fluid under no load conditions
- Easy pumping in loaded conditions
- High pressure rating (10,000 PSI)
- Suitable for use with single-acting and double-acting cylinders
- Equipped with a dump valve for use with single-acting cylinders
- Includes a remote control pendant switch
- Easy to operate and maintain
- Compact and portable design