Dwyer Series 629 User manual
Bulletin E-112
Series 629 Differential Pressure Transmitter
®
Specifications - Installation and Operating Instructions
43/64
[17.07] 1-11/32
[34.13]
3-9/32
[83.34]
LIQUID TIGHT FITTING
CORD DIAMETER RANGE:
.200 TO .350 [5.06 TO 8.89]
1/4 NPT
TYP
1-5/8
[41.28]
5-25/32 [146.84]
1/4 NPT FEMALE FITTING
6-59/64 [175.82]
OPTIONAL 1/4 NPT
MALE FITTING
The SERIES 629 Differential Pressure Transmitter monitors differential pressure of
air and compatible gases and liquids with 0.5% accuracy. The design employs dual
pressure sensors converting pressure changes into a standard 4-20 mA output
signal for two wire circuits. Small internal volume and minimum moving parts result
in exceptional response and reliability. Terminal block, zero and span adjustments are
easily accessed under the top cover. The Series 629 Differential Pressure Transmitter
is designed to meet NEMA-4X (IP66) construction.
PRESSURE LIMITS
Max. Static on Either Port
Range Working* Pressure Over Pressure
(psid) (psi)
(psi)
5
10
50
10
20
100
25
50
250
30
60
250
50
100
250
100
200
500
150
300
750
200
400
1000
300
600
1200
500
1000
2000
*Pressures exceeding the working pressure
limit may cause a calibration shift of up to
±3% of full scale.
DWYER INSTRUMENTS, INC.
P.O. BOX 373 • MICHIGAN CITY, INDIANA 46360, U.S.A.
SPECIFICATIONS
Service: Compatible gases & liquids.
Wetted Materials: Types 316, 316L SS.
Accuracy: ±0.5% F.S. (includes linearity, hysteresis & repeatability).
Temperature Limits: 0 to 200°F (-18 to 93°C).
Compensated Temperature Limits: 0 to 175°F (-18 to 79°C).
Pressure Limits: See chart.
Thermal Effect: 0.02%/°F (0.036%/°C) includes zero & span.
Power Requirements: 13-30 VDC.
Output Signal: 4 to 20 mA. Optional 0-5, 1-5, 0-10, 1-6 or 2-10 VDC.
Zero & Span: Potentiometers inside conduit enclosure.
Response Time: 50 msec.
Loop Resistance: 0-1300 ohms maximum for current output. For voltage outputs,
minimum load resistance: 2000 ohms.
Current Consumption: Transmitter: 40 mA max; Transmitter with optional display:
140 mA max.
Electrical Connections: Terminal block.
Process Connections: 1/4˝ female NPT.
Display: Optional 4-1/2 digit 1/2˝ (12.7 mm) height LED.
Enclosure Rating: Designed to meet NEMA 4X (IP66) for non-LED models.
Mounting Orientation: Not position sensitive.
Weight: 10.1 oz (286 g).
Phone: 219/879-8000
www.dwyer-inst.com
Fax: 219/872-9057
e-mail: [email protected]
INSTALLATION
1. Location: Select a location where the temperature of the unit will be between 0°F
and 175°F. Distance from the receiver is limited only by total loop resistance (see
electrical connections).The tubing feeding pressure to the instrument can be practically
any length required, but long lengths will increase the response time slightly. Mount
the instrument in a location that will not be subject to excessive temperature, shock
or vibration.
2. Position: A vertical position is recommended (pressure connections pointing
horizontally) since that is how all standard models were originally spanned and zeroed
at the factory. They can be used at other angles, but may require final spanning and
zeroing. Due to potential condensation build up that may travel down conduit or cable
and into the housing, it is recommended to install with the electrical conduit or cable
gland pointing downward.
3. Pressure Connection: Dual 1/4˝ female NPT pressure connections are provided.
Use pipe thread sealant tape or other suitable pipe joint compound when making
connection to the pressure source. Avoid excess sealant which could block the
pressure passage. When monitoring liquid pressures, air trapped in the lines can
cause incorrect readings. Bleed fittings or similar mechanisms should be used to bleed
off any trapped air.
7-45/64
[195.68]
BLEED
SCREW
6-15/16
[176.25]
Ø13/64 [5.16]
DIA MOUNTING
HOLE
TYP 4 PLACESS
2.400
[60.69]
CAUTION:
ALWAYS USE WRENCH ON PRESSURE BLOCK
WHEN TIGHTENING FITTING.
NEVER PUT STRESS ON HOUSING.
6-5/16
[160.43]
5-47/64
[145.80]
2.400
[60.69]
3
[76.20]
1-37/64
[40.13]
Fig. A
Optional 3-Way Valve
For applications where higher line pressures may be encountered at installation or
when it is necessary to remove the transmitter for maintenance without interrupting the
process, the optional three way valve is recommended (See Fig. A).
Begin with valve V1 open and valves V2 and V3 closed (See Fig. B). Slowly open
valves V2 and V3. Once the pressure has stabilized and is equal on the high and low
side of the transmitter, valve V1 can be closed and normal operation can proceed.
To ensure proper pressures will be detected by the 629 use the bleed fitting provided
with this package to free media of bubbles. Before applying pressure to the process
connections, turn V1 to the open position and back off the bleed screw. Next apply
pressure. After the flowing liquid is free of bubbles, retighten the bleed screw.
Before removing the transmitter from operation, open valve V1 then close valves V2
and V3.
1-45/64
[43.43]
Fig. B
ELECTRICAL CONNECTIONS
Shielded cable is recommended for control loop wiring.
Current Output
1 RED
2 BLACK
POWER
SUPPLY
13-30 VDC
mA
PRESSURE
TRANSMITTER 3 (NC)
RECEIVER
4 (NC)
Wire Length - The maximum length of wire connecting transmitter and receiver is a
function of wire size and receiver resistance. Wiring should not contribute to more than
10% of receiver resistance to total loop resistance. For extremely long runs (over 1000
ft.), choose receivers with higher resistance to minimize size and cost of connecting
leads. When the wiring length is under 100 feet, lead wire as small as 22 AWG can
be used.
Current (4-20 mA) Output Operation - An external power supply delivering 13-30
VDC with minimum current capability of 40 mA DC (per transmitter)is required to
power the control loop. See Fig. C for connection of the power supply, transmitter, and
receiver. The range of the appropriate receiver load resistance (RL) for the DC power
supply voltage available is expressed by the formula:
RL Max = Vps – 13
20 mA DC
Fig. C: Current output connection
Electrical connections to the Series 629 pressure transmitters are made to the terminal
block located inside the housing. Remove the screws and lift off the cover. Wire as
shown in Fig. C, D or E. Use Fig. C for current output connection. Use Fig. D for current
output with optional LED display. Use Fig. E for current output with optional LED
display using two power supplies. If ordering pre-wired cable, black wire is negative (-)
and red wire is positive (+).
VOLTAGE (0-5, 1-5, 0-10, 1-6 or 2-10 Volt) OUTPUT OPERATION
For voltage outputs, wire as shown in Fig. F or Fig. G. Use Fig. F for voltage output
connection. Use Fig. G for voltage output with optional LED display. Terminal 1 is
positive (+), terminal 2 is negative (-), terminal 3 is +Vout, terminal 4 is LED positive
supply. If ordering optional pre-wired cable, black wire is negative (-), red wire is
positive (+) and white wire is +Vout.
Voltage Output
1 RED
PRESS AND
HOLD TO
ZERO THE
DISPLAY
PRESS TO DISPLAY
THE GAGE’S
PRESSURE RANGE
ZERO
POWER
SUPPLY
SPAN
13-30 VDC +
(140 ma)
-
RECEIVER
mA
TERM
1 (+)
TRANSMITTER CONNECTION:
- TURN OFF POWER
- CONNECT THE POWER
SUPPLY AND RECEIVER TO
TERM 1 AND TERM 2 OF THE
GAGE AS SHOWN
- CONNECT POWER SUPPLY
(+) TO TERMINAL 4 (REQUIRED
FOR THE OPTIONAL DISPLAY ONLY)
- INSTALL THE DISPLAY’S CONNECTOR
- TURN ON POWER
TERM 4 (+)
YELLOW
+
13-30 VDC
(40 ma) -
OPTIONAL LED DISPLAY
BE SURE TO TURN OFF POWER WHEN
CONNECTING OR REMOVING THE
DISPLAY’S CONNECTOR. FAILURE TO DO
SO CAN RESULT IN THE GAGE DAMAGE.
TRANSMITTER CONNECTION:
- TURN OFF POWER
- CONNECT THE POWER SUPPLY
AND RECEIVER TO TERM 1 AND
TERM 2 OF THE GAGE AS SHOWN
OPTIONAL DISPLAY CONNECTION:
- CONNECT LED POWER SUPPLY
(-) TO TERMINAL 3
- CONNECT LED POWER SUPPLY
(+) TO TERMINAL 4
- INSTALL THE DISPLAY’S CONNECTOR
- TURN ON POWER
TERM 4 (+)
YELLOW
+
13-30 VDC
(140 ma) -
PRESS TO
DISPLAY THE
GAGE’S
PRESSURE
RANGE
TERM 2 (-)
-
PRESS TO
DISPLAY THE
GAGE’S
PRESSURE
RANGE
TERM 3 (-)
POWER
SUPPLY
PRESS AND
HOLD TO
ZERO THE
DISPLAY
ZERO
LED DISPLAY SPAN
POSITIVE SUPPLY
TERM 4 (+)
TERM 1 (+)
RECEIVER + V OUT
PRESS AND
HOLD TO
ZERO THE
DISPLAY
ZERO
SPAN
RECEIVER
TERM
1 (+)
mA
TERM 2 (-)
- LED DISPLAY
13-30 VDC NEGATIVE SUPPLY
(100 ma) + LED DISPLAY
POSITIVE SUPPLY
LED SUPPLY
POWER SUPPLY
Fig. F: Voltage output connection
LED DISPLAY
CONNECTOR
Fig. D: Current output with optional LED display
POWER
SUPPLY
+V in
RECEIVER
TERM 2 (-)
LED DISPLAY
POSITIVE SUPPLY
POWER
SUPPLY
13-30 VDC
2 BLACK (COMMON)
PRESSURE
TRANSMITTER 3 WHITE (+V OUT)
4 (NC)
LED DISPLAY
CONNECTOR
OPTIONAL LED DISPLAY
BE SURE TO TURN OFF POWER WHEN
CONNECTING OR REMOVING THE
DISPLAY’S CONNECTOR. FAILURE TO DO
SO CAN RESULT IN THE GAGE DAMAGE.
Fig. E: Current output with optional LED display using two power supplies
TRANSMITTER CONNECTION:
- TURN OFF POWER
- CONNECT POWER SUPPLY
(+) TO TERMINAL 1
- CONNECT POWER SUPPLY
(-) TO TERMINAL 2 AND
THE RECEIVER (-)
- CONNECT THE RECEIVER
(+) TO TERMINAL 3
- CONNECT LED POWER SUPPLY
(+) TO TERMINAL 4
- INSTALL THE DISPLAY’S CONNECTOR
- TURN ON POWER
TERM 3 (-)
YELLOW
LED DISPLAY
CONNECTOR
VOLTAGE OUTPUT
OPTIONAL LED DISPLAY
BE SURE TO TURN OFF POWER WHEN
CONNECTING OR REMOVING THE
DISPLAY’S CONNECTOR. FAILURE TO DO
SO CAN RESULT IN THE GAGE DAMAGE.
Fig. G: Voltage output with optional LED display
MULTIPLE RECEIVER INSTALLATION
An advantage of the standard 4-20 mA DC output signal provided by the Series 629
Differential Transmitter is that any number or receivers can be connected in series
in the current loop. Thus, an A-701 digital readout, an analog panel meter, a chart
recorder, process controlling equipment, or any combination of these devices can be
operated simultaneously. It is necessary only that each be equipped with a standard
4-20 mA input and proper polarity of the input connections be observed when inserting
the device into the current loop. If any of the receiving devices displays a negative or
downscale reading this indicates that the signal input leads are reversed.
MAINTENANCE
Upon final installation of the Series 629 Differential Pressure Transmitter and the
companion receiver, no routine maintenance is required. A periodic check of the
system calibration is recommended. The Series 629 Differential Pressure Transmitter
is not field serviceable and should be returned if repair is needed (field repair should
not be attempted and may void warranty). Be sure to include a brief description of the
problem plus any relevant application notes. Contact customer service to receive a
return goods authorization number before shipping.
©Copyright 2015 Dwyer Instruments, Inc.
DWYER INSTRUMENTS, INC.
P.O. BOX 373 • MICHIGAN CITY, INDIANA 46360, U.S.A.
Printed in U.S.A. 12/15
FR# 443277-00 Rev. 11
Phone: 219/879-8000
www.dwyer-inst.com
Fax: 219/872-9057
e-mail: [email protected]
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