installation guide - Trailer Application Guide

installation guide - Trailer Application Guide
INSTALLATION GUIDE
Soft Docking
Innovative Vehicle Solutions
EB+ Soft Docking
Installation Guide
Notes on the use of this manual
This manual has been designed to assist personnel in
satisfactory installation of Haldex EB+ Soft Docking
onto trailers. The intention has been to illustrate
various aspects of the installation. It is expected that
this manual will be in possession of the appropriate
person throughout their ‘training’ and ‘experience’ and
that the manual will be used as:
a) A teaching aid following supervision of a Haldex
engineer.
b) A reminder of the correct procedure of Haldex
EB+ Soft Docking installation.
›› Use appropriate spare-parts documentation when
obtaining spare parts
›› Use only genuine Haldex parts in repairs
›› Due to continuous development the right is reserved
to alter the specification without notice
›› No legal rights can be derived from the contents of
the manual
›› Duplication, translation and reprinting are prohibited
without permission from Haldex Brake Products
For any other deviation consult
Haldex Brake Products Ltd.
MIRA Technology Park
Lindley
Warwickshire
CV13 6DE
Tel: +44 (0) 2476 400 300
Fax: +44 (0) 2476 400 301
E-Mail: [email protected]
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Installation Guide
EB+ Soft Docking
Contents
Introduction................................................................ 4
Chassis components - 2 sensors (1 plane, 1 offset)...... 5
Chassis components - 3 sensors (1 plane, 1 offset)...... 6
Chassis components - 3 sensors (1 plane, 2 offsets).... 7
Chassis components - 4 sensors (2 planes, 2 offsets)... 8
Chassis components - 4 sensors (2 planes, 1 offset).... 9
Chassis components - 5 sensors (2 planes, 2 offsets).10
Chassis components - 5 sensors (2 planes, 1 offset).. 11
Sensor extension cable.............................................. 12
Installation of EB+ Soft Docking ECU........................ 14
Installation of LED outline marker light...................... 15
Installation of audio beeper....................................... 16
2015
Installation of power adapter cable........................... 17
Installation of ultrasonic sensor................................. 18
Configuring EB+ Soft Docking.................................. 23
Using DIAG+ to program sensor offsets.................... 24
Excess cable.............................................................. 25
Painting.................................................................... 26
Functional test.......................................................... 27
Operating instructions............................................... 31
Conditions of no detection....................................... 31
Error repair............................................................... 33
Liability exclusion...................................................... 33
Part reference........................................................... 34
Innovative Vehicle Solutions
3
EB+ Soft Docking
Installation Guide
Introduction
EB+ Soft Docking is a system for detecting the presence of a dock (‘ramp’ or ‘loading bay’) within 2.5 m, warning
the driver of the distance via flashing side marker lights and audio beeper at a rate dependent on distance and
automatically applying the brakes to halt the vehicle (or reduce the impact speed) at 1 m from the dock.
The system consists of an ECU and from 2 to 5 ultrasonic sensors, additional software for the EB+ ECU, side
marker lights, audio beeper and cables to link the components together. The EB+ Soft Docking ECU is controlled
from the Haldex CAN B+ / B- and communicates with the EBS via Haldex CAN.
Before using the EB+ Soft Docking system please read the description and the operation instructions carefully. The
system cannot replace the driver’s responsibility to ensure a clear passage when manoeuvring. Haldex cannot be
held responsible for any accidents encountered when using the system.
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Installation Guide
EB+ Soft Docking
Chassis components - 2 sensors (1 plane, 1 offset)
3
4
7-1
7-2
7-1
Where indicated, if necessary use
the appropriate length of sensor
extension cable (364 622 xxx,
see page 12) to reach the sensor
location.
=
6
2
Green sensor
channel
Yellow sensor
channel
Cable colour
5
1
Item
Description
1
EB+ Soft Docking ECU
Part number
364 608 001
2
Outline marker and brake cable (open wires)
364 606 001
3
LED outline marker lamp (left)
364 617 001
4
LED outline marker lamp (right)
364 617 011
5
Sensor and audio beeper cable
364 605 001
6
Audio beeper
364 616 001
7
Ultrasonic sensor
364 614 001
2015
7-2
Innovative Vehicle Solutions
Function
Grey
Reverse light
White
Earth / common
Black
Left tail light
Brown
Right tail light
Notes
Green connector on ECU
Brown connector on ECU
5
EB+ Soft Docking
Installation Guide
Chassis components - 3 sensors (1 plane, 1 offset)
3
7-2
4
7-3
7-1
Where indicated, if necessary use
the appropriate length of sensor
extension cable (364 622 xxx,
see page 12) to reach the sensor
location.
=
6
2
Yellow sensor
channel
Cable colour
5
1
Item
Description
1
EB+ Soft Docking ECU
Part number
364 608 001
2
Outline marker and brake cable (open wires)
364 606 001
3
LED outline marker lamp (left)
364 617 001
4
LED outline marker lamp (right)
364 617 011
5
Sensor and audio beeper cable
364 605 001
6
Audio beeper
364 616 001
7
Ultrasonic sensor
364 614 001
8
Sensor splitter cable
364 607 001
6
7-3
7-1
8
Green sensor
channel
7-2
Innovative Vehicle Solutions
Function
Grey
Reverse light
White
Earth / common
Black
Left tail light
Brown
Right tail light
Notes
Green connector on ECU
Brown connector on ECU
0.5 m / 0.5 m / 0.5 m
2015
Installation Guide
EB+ Soft Docking
Chassis components - 3 sensors (1 plane, 2 offsets)
3
4
7-1
7-3
7-1
7-2
8
2
Yellow sensor
channel
Cable colour
5
1
Item
Description
1
EB+ Soft Docking ECU
Part number
364 608 001
2
Outline marker and brake cable (open wires)
364 606 001
3
LED outline marker lamp (left)
364 617 001
4
LED outline marker lamp (right)
364 617 011
5
Sensor and audio beeper cable
364 605 001
6
Audio beeper
364 616 001
7
Ultrasonic sensor
364 614 001
8
Sensor splitter cable
364 607 001
2015
7-3
Where indicated, if necessary use
the appropriate length of sensor
extension cable (364 622 xxx,
see page 12) to reach the sensor
location.
=
6
Green sensor
channel
7-2
Innovative Vehicle Solutions
Function
Grey
Reverse light
White
Earth / common
Black
Left tail light
Brown
Right tail light
Notes
Green connector on ECU
Brown connector on ECU
0.5 m / 0.5 m / 0.5 m
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EB+ Soft Docking
Installation Guide
Chassis components - 4 sensors (2 planes, 2 offsets)
3
4
7-4
7-4
7-3
7-2
7-3
7-1
7-1
8
8
Where indicated, if necessary use
the appropriate length of sensor
extension cable (364 622 xxx,
see page 12) to reach the sensor
location.
=
6
2
Green sensor
channel
Yellow sensor
channel
Cable colour
5
1
Item
Description
1
EB+ Soft Docking ECU
Part number
364 608 001
2
Outline marker and brake cable (open wires)
364 606 001
3
LED outline marker lamp (left)
364 617 001
4
LED outline marker lamp (right)
364 617 011
5
Sensor and audio beeper cable
364 605 001
6
Audio beeper
364 616 001
7
Ultrasonic sensor
364 614 001
8
Sensor splitter cable
364 607 001
8
7-2
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Function
Grey
Reverse light
White
Earth / common
Black
Left tail light
Brown
Right tail light
Notes
Green connector on ECU
Brown connector on ECU
0.5 m / 0.5 m / 0.5 m
2015
Installation Guide
EB+ Soft Docking
Chassis components - 4 sensors (2 planes, 1 offset)
3
7-3
4
7-2
7-4
8
8
7-1
7-2
Where indicated, if necessary use
the appropriate length of sensor
extension cable (364 622 xxx,
see page 12) to reach the sensor
location.
=
2
Yellow sensor
channel
Cable colour
5
1
Item
Description
1
EB+ Soft Docking ECU
Part number
364 608 001
2
Outline marker and brake cable (open wires)
364 606 001
3
LED outline marker lamp (left)
364 617 001
4
LED outline marker lamp (right)
364 617 011
5
Sensor and audio beeper cable
364 605 001
6
Audio beeper
364 616 001
7
Ultrasonic sensor
364 614 001
8
Sensor splitter cable
364 607 001
2015
7-3
7-1
6
Green sensor
channel
7-4
Innovative Vehicle Solutions
Function
Grey
Reverse light
White
Earth / common
Black
Left tail light
Brown
Right tail light
Notes
Green connector on ECU
Brown connector on ECU
0.5 m / 0.5 m / 0.5 m
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EB+ Soft Docking
Installation Guide
Chassis components - 5 sensors (2 planes, 2 offsets)
3
7-1
4
7-2
7-5
8
7-3
7-4
7-4
7-5
7-1
8
8
2
Yellow sensor
channel
Cable colour
5
1
Item
Description
1
EB+ Soft Docking ECU
Part number
364 608 001
2
Outline marker and brake cable (open wires)
364 606 001
3
LED outline marker lamp (left)
364 617 001
4
LED outline marker lamp (right)
364 617 011
5
Sensor and audio beeper cable
364 605 001
6
Audio beeper
364 616 001
7
Ultrasonic sensor
364 614 001
8
Sensor splitter cable
364 607 001
10
7-3
Where indicated, if necessary use
the appropriate length of sensor
extension cable (364 622 xxx,
see page 12) to reach the sensor
location.
=
6
Green sensor
channel
7-2
Innovative Vehicle Solutions
Function
Grey
Reverse light
White
Earth / common
Black
Left tail light
Brown
Right tail light
Notes
Green connector on ECU
Brown connector on ECU
0.5 m / 0.5 m / 0.5 m
2015
Installation Guide
EB+ Soft Docking
Chassis components - 5 sensors (2 planes, 1 offset)
3
7-4
4
7-3
7-5
8
7-2
7-5
7-4
7-1
7-1
8
8
2
Yellow sensor
channel
Cable colour
5
1
Item
Description
1
EB+ Soft Docking ECU
Part number
364 608 001
2
Outline marker and brake cable (open wires)
364 606 001
3
LED outline marker lamp (left)
364 617 001
4
LED outline marker lamp (right)
364 617 011
5
Sensor and audio beeper cable
364 605 001
6
Audio beeper
364 616 001
7
Ultrasonic sensor
364 614 001
8
Sensor splitter cable
364 607 001
2015
7-3
Where indicated, if necessary use
the appropriate length of sensor
extension cable (364 622 xxx,
see page 12) to reach the sensor
location.
=
6
Green sensor
channel
7-2
Innovative Vehicle Solutions
Function
Grey
Reverse light
White
Earth / common
Black
Left tail light
Brown
Right tail light
Notes
Green connector on ECU
Brown connector on ECU
0.5 m / 0.5 m / 0.5 m
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EB+ Soft Docking
Installation Guide
Sensor extension cable
The EB+ Soft Docking ultrasonic sensors cables can
be extended by using a combination of extension and
splitter cables.
Sensor extension cable
Cable to increase the sensor distance from the ECU
Sensor splitter cable
A
364 622 001
1.0 m
364 622 011
3.0 m
364 622 021
6.0 m
A
Sensor splitter cable
Y cable to add additional sensors
Sensor splitter cable
A
B
C
364 607 001
0.5 m
0.5 m
0.5 m
B
C
A
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Installation Guide
EB+ Soft Docking
Extension cable location
The sensor extension cable is used to increase the
length of the cable from the EB+ Soft Docking ECU to
the ultrasonic sensor.
Sensor extension cable
position
The sensor extension cable can be used anywhere and
in any combination within the sensor loom to ensure
the cable is long enough to reach the mounted sensor
on the trailer.
Where indicated, if necessary use the appropriate
length of sensor extension cable (364 622 xxx) to reach
the sensor location.
=
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EB+ Soft Docking
Installation of
EB+ Soft Docking ECU
Installation Guide
Mounting dimensions
Determine a suitable mounting point for:
EB+ Soft Docking ECU box
Audio beeper
134 mm
Ensure that you have all the components necessary to
complete the installation.
Remove existing outline markers.
75.5 mm
Preparation
Minimum space required is approximately 200 mm
102.21 mm
(width) x 300 mm (height).
120 mm
All cables must be installed where suitably protected by
the trailer chassis. Fix all cables every 10-15 cm with a
cable tie. Do not fit the cables onto surfaces that can
become hot. Hydraulic fluid pipe lines are not allowed.
Unnecessary cables should be fixed coiled up. Ensure
that any junction box gland nuts are closed correctly.
During all the installation, protect connectors from dirt
and humidity.
Temperature range :
Don’t expose the product below -40 °C and above
80 °C. For example, do not place the product in a paint
oven (temperature > 80 °C). Fit the EB+ Soft Docking
after painting.
Use M6 screw.
Screwing torque = 8 Nm max for M6 screws
Fit the box onto a flat surface.
Top marking
Top
The position of the ECU box should be in a suitably
protected position in the rear part of the trailer. The
box should be fixed onto the chassis. Position in a rigid
location which is not susceptible to large vibration
and ensure cables run upwards to the ECU box and
are safely installed. Respect the "Top" indicated on
the box. The cables must be plugged without any
constraints (which could cause a loss of tightness or
product deterioration). Any product opening or any
product change cancels the product warranty.
Ensure that the ECU connectors are correctly plugged
with the two cable connectors.
Bottom
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Installation Guide
EB+ Soft Docking
Installation of LED
outline marker light
Mounting dimensions
The LED outline marker lights should be mounted to
the trialer so that the lights can be clearly seen from
the truck mirrors. The outline marker connectors
should be plugged into the EB+ Soft Docking cable
(part number 364 606 001).
It is essential that you only use LED outline markers,
not incandescent bulbs.
Note: The EB+ Soft Docking system will go in a failure
mode if incandescent bulbs are used.
78 mm - Ø 6 mm
The breakage of one or more optical part may cause a
short circuit which causes the temporary extinction of
both of the end outline marker lamps.
Any product opening or any product change cancels
the product warranty.
Do not leave any cable connection or any cable end in
an open situation. Each cable connection or cable end
must be tightly closed.
Use 2 x M5 screws.
Screwing torque = 3 Nm max.
Fit on a flat surface.
The EB+ Soft Docking is designed for two 1,5 W end
outline marker lamps.
If the EB+ Soft Docking is plugged into a 12 V supply,
choose two 12 V end outline marker lamps.
If the EB+ Soft Docking is plugged into a 24 V supply,
choose two 24 V end outline marker lamps.
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EB+ Soft Docking
Installation Guide
Installation of
audio beeper
Fit the audio beeper in a protected position which
is not susceptible to vibration. Normally on the rear
light panel or near the rear axle. Put the sound exit
downward with sufficient area around it not to block
the sound downward and backward. The use of a
sound screen near the sound exit is not allowed. When
assembling, pay attention to the location of the alarm,
the cable entry must be at the top and the drain hole
at the bottom (to let water flow).
The audio beeper connector should be plugged into
the EB+ Soft Docking cable part number 364 605 001.
In case of accidental liquid projection inside the beeper,
the beeper sound could be reduced momentarily. It
will return to normal after liquid removal, without any
beeper degradation.
Ø 5 mm Fixing hole
Top
Bottom
Any product opening or any product change cancels
the product warranty.
Use M3.5 screw.
Screwing torque = 1.3 Nm max.
Fit the alarm on a flat surface.
Do not cover or block
Sound level (24 V): 108 +/- 5 dB (A) at 30 cm
Sound level (12V): 93 +/- 5 dB (A) at 30cm
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Installation Guide
EB+ Soft Docking
Installation of power
supply with an adapter
cable
Connection to Haldex EB+ Gen3
unit
EB+ CAN cable
The EB+ Soft Docking system only works with
EB+ Gen3 systems.
Plug the auxiliary CAN cable into one of the CAN
auxiliary ports of the EB+ Gen3 unit.
The EB+ Gen3 ECU needs to be updated to the latest
E-level of software if manufactured prior to January
2014.
Installation of power supply into an
existing junction box:
Insert cable through spare entry of existing junction
box. Connect wires as appropriate. Ensure waterproof
installation.
Cable connections
Cable colour
Function
Grey
Reverse light
White
Earth / common
Black
Left tail light
Brown
Right tail light
Note: only four out of the eight cable cores are used.
Cut unused wires.
Close the junction box.
Ensure that the junction box gasket is seated correctly.
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EB+ Soft Docking
Installation Guide
Installation of ultrasonic
sensor
Mounting dimensions
The sensors must be correctly fitted for the device to
work properly.
If the sensors point to the ground, irregularities and
bumps on the surface may be interpreted as obstacles.
If they point too far up, obstacles will not be detected
at all.
For the sensors to function optimally, the angle
between sensor surface and the road should be 90°
Ultrasonic concentrator
Ultrasonic sensor
Minimum height
65 cm without use of settings. If a lower value is used,
the sensor angular settings must be adjusted.
Sensor offset
If there is a gap between the rear of the trailer and the
sensor mounting position, independent yellow and
green channel offset settings can be included in the
system using the DIAG+ software.
Maximum offset is 60 cm.
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Installation Guide
EB+ Soft Docking
Mounting of sensor
Maximum torque : 8.4 N.m
Hole diameter : 6.3 mm
Obstacle: No obstacle shall be found in a 45° cone.
44 mm
›› Maximum 3 sensors per channel
51 mm
›› No connector without any sensor (due to risk of
water ingress)
80 mm
›› Minimum 1 sensor per line (yellow channel and
green channel)
63 mm +/- 0.1 mm
Mounting Rules :
›› Balance the number of sensors between all the
channels : maximum difference of 1 sensor between
each channel
Ø 6.3 mm
›› Maximum of 5 sensors per system
40 mm
Mounting in front of the trailer plate
Contact between chassis and sensor must be flat.
Ultrasonic concentrator is not required.
Behind trailer plate mounted
In front trailer plate mounted
Mounting behind the trailer plate
Contact between the chassis and sensor must be flat.
Ultrasonic concentrator is required, if there is a gap
between the sensor and the end of the trailer. A
software offset can be set for these sensors using
DIAG+
Refer to customer drawings for sensor mounting dimensions
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EB+ Soft Docking
Installation Guide
Orientation of sensor
1.
Vertical mounted
Vertical mounted sensor
Horizontal mounted sensor
The sensor shall be mounted at minimum 35 cm from
the edge of the trailer. This is to avoid detection of
other vehicles / obstacles on the side of the trailer.
If 35 cm is not possible, angular adjustment maybe
required by using the sensor notches.
2.
Horizontal mounted
The sensor shall be mounted at 65 cm from the edge
of the trailer. This is to avoid detection of other vehicles
/ obstacles on the side of the trailer.
Vertical mounted sensor
min 35 cm
If 65 cm is not possible, angular adjustment maybe
required by using the sensor notches.
This orientation is mostly intended for the centre
sensor position on the trailer.
Drill a 25 mm diameter hole, pass the sensor lead
through with connector from the sensor. Fix the sensor
with two fixing screws onto the rear bumper. Plug the
cable into the connector from the EB+ Soft Docking
cable loom.
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Innovative Vehicle Solutions
Horizontal mounted sensor
min 65 cm
Trailer floor
min
65 cm
2015
Installation Guide
EB+ Soft Docking
Sensor adjustment
Adjusting the sensors
If you cannot position the sensor assembly on the
outermost area of the rear panel, you can adjust the
angular detection of the sensors by using the sensor
notches.
1 x 6°
1 x 6°
To adjust sensor, press firmly on the centre of the
sensor and click onto the next notch, hence changing
the angle of the sensor
Available settings :
•
Vertical : ± 12°
•
Horizontal : ± 36°
Drain hole
The sensor angle can be adjusted by 6° increments by
pressing in directions as shown until the sensor clicks
into position.
3 x 6°
3 x 6°
Refer to customer drawing for sensor adjustment and bandwidth
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EB+ Soft Docking
Installation Guide
Sensor offsets
For sensors which are mounted under the floor of the trailer, the system allows for a sensor channel offset from
0-60 cm to be used on the yellow and / or green channel. These offsets are programmed using DIAG+ version
6.13 or later.
Standard installation
Standard installation,
No offset required
Alternative installation
Alternative installation,
Offset required
Up to 60 cm offset can
be applied using DIAG+
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Installation Guide
EB+ Soft Docking
Configuring EB+ Soft Docking
Configuring the EB+ Soft Docking
The EB+ Soft Docking is configured using DIAG+ V6
software. The software and operators guide can be
downloaded from the Findex section of the Haldex
website.
To download the software follow:
1.
2.
3.
4.
Click here: Haldex Findex
Click on DIAG+
Click on multi-language version
Follow installation procedure
DIAG+ V6 document reference 006300019
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EB+ Soft Docking
Using DIAG+
to program sensor offsets
Installation Guide
Step 5:
Click on the CAN Bus tab, select the modify button
Step 1:
Open DIAG+, select configuration
Step 6:
Use the slider controls to enter the required offset for
the yellow and green channels
Step 2:
Read configuration from EB+ unit
Step 3:
Select ECU parameters / configuration
Step 7:
Click on "green" ticks until you reach the "Online
configuration and ECU programming" window.
Step 4:
Select set up auxiliary configuration
24
Step 8:
Send the new settings to the EB+
Innovative Vehicle Solutions
2015
Installation Guide
EB+ Soft Docking
Excess cable
Excess cable must not be allowed to hang free, but
must be attached to the chassis to prevent damage
due to vibration and abrasion.
Ø150 max
100 min
B
Cable lengths less than 1 m to be coiled into loops of
100 mm minimum and 150 mm maximum diameter.
Excess length which will not form a complete loop may
be left to hang in partial loops having a cable bend
radius of 50 mm minimum.
Ø100 min
Cable lengths greater than 1 m to be coiled and then
flattened in the centre ‘B’ to produce a ‘dog bone’
shape.
The resulting loops at the end must have a minimum
bend radius of 50 mm. Cable ties are to be used to fix
the cable in the flattened loop shape.
More than one looped cable must not be looped
together.
Sensor 1A
Sensor 1B
Solenoid
Sensor 1A
Sensor 1B
Solenoid
2015
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25
EB+ Soft Docking
Installation Guide
Painting
Masked areas
In the event of paint or coating work all none used
connections, bleeper and sensors must be protected.
These are indicated by the yellow shaded areas as
shown. Adequate protection should be used to avoid
penetration of the paint or coating. All electrical ports
to have connectors or blanking plugs installed during
painting.
Bleeper
Painting recommendations: water based, baking for
1 hour @ 100oC
Electro static painting: Haldex recommends that the
EB+ Soft Docking assembly is fitted to the trailer after
electro static painting.
Sensor
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Installation Guide
EB+ Soft Docking
Functional test
Step 3:
Place a tick in the EB+ Soft Docking selection box.
Select the arrow to start the EOLT
After the installation is completed you should test the
system using DIAG+ version 6.13 or later.
DIAG+ EOLT
Step 1:
Open DIAG+ software (version 6.13 onwards)
Select the EOLT button
Step 4:
Select reverse gear
Step 2:
Select the EOLT option button
Step 5:
Follow the screen prompts, and cover the sensors
when requested.
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EB+ Soft Docking
Installation Guide
Step 6:
Follow the screen prompts, check and confirm that the
lights are flashing
Step 9:
Confirm that the EB+ Soft Docking EOLT has passed.
Step 7:
Follow the screen prompts, check and confirm that the
audio beeper is working
Repeat test upon failure
Step 8:
EB+ Soft Docking EOLT is now complete, click on the
arrow to proceed.
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Installation Guide
EB+ Soft Docking
After the successful completion of the DIAG+ EOLT, you should test the system thoroughly. For this test you
require a test sample (preferred material is a cardboard box approx. 500 x 500 mm, if there is no box available,
you can use a similar object material with a smooth surface). Please ensure that there are no obstacles situated
within the range of 4 m x 4 m behind the vehicle. The test procedure must be carried out in the following steps:
Step
Activity
Results
LED outline marker has to shine.
Note: to work corrctly ensure that the EB+ is also
powered
1
Ignition on / tail light on
2
Engage reverse gear
3
Place the test sample perpendicular to a LED outline marker: slow flashing frequency
sensor within a range of 3 m behind the Reverse alarm: slow beep
vehicle
4
Remove the test sample from the vehicle Completed phase 1 (see picture below) (area greater
until the beeping and LED outline are
than 3 m)
extinguished.
5
Move the test sample slowly inwards
towards the trailer sensor
Run through the complete range of phases as shown
within diagram below.
6
Repeat step 4 with other sensor
See step 4
7
Repeat step 5 with other sensor
See step 5
LED outline marker is deactivated when the radar is
at 3 m from the obstacle
Testing of the silent mode (night silent switch off)
Step
8
Activity
Place the test sample in the distance as
in step 3.
9
Engage the reverse gear twice
(within 2 seconds)
10
Let the system work for minimum 10
seconds. After this, disengage the
reverse gear.
11
2015
Engage reverse gear once only.
Results
LED outline marker: slow flashing frequency
Reverse alarm: no signal
LED outline marker: slow flashing frequency
Reverse alarm: returns to slow beep frequency
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EB+ Soft Docking
Installation Guide
Note: during the function test, the test sample will always be moved perpendicular to the respective sensor axis.
The maximum detectable distance is 2.5 metre from the sensor.
EB+ Soft Docking indication modes
No beep / flashes
> 2.5 metre
3 Beeps per sec (3 Hz) / flashes
2.0 - 2.5 metre
5 Beeps per sec (5 Hz) / flashes
EBS applies brakes for 2 seconds
1.0 metre
8 Beeps per sec (8 Hz) / flashes
0.5 - 1.0 metre
Permanent tone / lamp
< 0.5 metre
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Installation Guide
EB+ Soft Docking
Operating instructions
Conditions of no detection
The complete system is installed into the last third of
the trailer. Thus the EB+ Soft Docking is independent
of the truck and also very well suited for changes of
the truck and trailer combination. Engage the reverse
gear to activate the system.
The system will not detect the loading dock when:
Sensors indicate the minimum distance to an obstacle
to the system electronics. Depending on the distance
to an object, the system electronics will give out a
warning signal (from the reversing alarm and LED
outline marker), which varies dependent to the object
distance.
›› EB+ Gen3 is not operating
›› The system is not properly connected to EB+ Gen3
›› The vehicle is not in reverse gear
›› The vehicle speed exceeds 15 Km/h
If the trailer is driven at an angle to the dock, it is
possible for the sensor not to detect the dock. Some
materials like textiles weaken the ultrasonic signals,
significantly reducing the sensing distance.
At a 2.5 metre distance, the driver receives optical and
audio warnings. If the rear of the vehicle comes within
1 metre, the system applies the brakes with a force
automatically adjusted for the speed of the vehicle and
the weight of the load.
Day time mode activation
After engaging the reverse gear the LED outline
markers are turned on.
At a distance to the obstacle greater than 2.5 m, the
LED outline markers are on, and the buzzer is silent.
At a distance to the obstacle less than 2.5 m, the
system switches to the indication modes (see page 26).
The system cannot replace the driver’s responsibility
to ensure a clear passage when manoeuvring. The
operation needs to be tested on a vehicle after
installation.
The vehicle requires Haldex EB+ Gen3 2M or 3M
systems to function.
Night silent mode activation
If the reverse gear is engaged twice (within 2 seconds)
the audio beeper will be set to ‘’night silent’’ mode.
The ‘’night silent’’ mode is to prevent audible nuisance
at night in residential areas.
The LED outline markers are still active as usual.
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Except for a complete failure of the system the
following situations can lead to an erroneous signal.
The reason for this is that in these cases, the physical
limits of the ultrasonic sound are exceeded.
If the trailer is driven at an angle to the dock, it is
possible for the sensor not to detect the dock.
Caution with ramps with floors that point out from the
main body.
Attention: It is the driver’s responsibility to manoeuvre
safely.
Ramps with curtains require special attention:
a) The material of the curtains can absorb the
ultrasonic, this means that the reflected sound is too
weak for the sensor to detect.
b) If the curtain is deformed, so that the ultrasonic
signal could be absorbed.
Some materials like textiles weaken the ultrasonic
signals, significantly reducing the sensing distance.
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Installation Guide
EB+ Soft Docking
Error repair
Liability exclusion
Error repair / sensor diagnosis
The system is not 100% accurate under all
circumstances. When using the EB+ Soft Docking
system the driver must manoeuvre with care and
attention up to the dock / ramp. Haldex cannot be held
responsible for any damage that may occur when using
the system. It is the always the drivers responsibility to
reverse / manoeuvre safely.
There is no fuse to change.
Fuses are resettable.
Diagnosis is done by DIAG+ Software.
If ECU box is opened warranty is void.
When adding or moving sensors, DIAG+ software may
be used to make a complete check of the system.
If lights stay frozen when reverse is engaged, the
system has detected an error.
Attention:
EB+ Soft Docking is protected against an AC voltage
supply, but will not function. It will function again
correctly when reconnected with a DC supply.
If the EBS is not powered (or EB+ Soft Docking is
unplugged), the lights will be switched off when
position function is activated. The system will not
operate.
If one sensor is removed or moved the system will
detect an error. To clear the error, a reset and EOL test
must be performed with the DIAG+ software.
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Installation Guide
Part reference
These available service parts can be obtained from Haldex service centres or distributors.
EB+ Soft Docking ECU
The ECU receives sensor information, determines the system status, and
sends it to the EBS via the trailer CAN.
EB+ Soft Docking ECU
Part number
ECU
364 608 001
Green connector
Brown connector
Led outline marker lamp (visual warning signals)
Used to warn the driver of the distance to the obstacle via flashes
dependent on distance .
LED outline marker lamp
Part number
Left side
364 617 001
Right side
364 617 011
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EB+ Soft Docking
Outline marker lamp and brake cable
Used to connect the EB+ Soft Docking ECU (green connector) to the EB+
Gen3 and trailer wiring loom.
Outline marker lamp and brake cable
Part number
Outline marker with molded marker connectors
364 606 001
Outline marker with molded marker connectors
364 606 011
Cable colour
Function
Grey
Reverse light
White
Earth / common
Black
Left tail light
Brown
Right tail light
Refer to customer drawings for cable dimensions
Outline marker lamp and brake loom
Part number
Outline marker and brake loom
364 610 001
Cable colour
Function
Grey
Reverse light
White
Earth / common
Black
Left tail light
Brown
Right tail light
Blue
B- (common return)
Brown
Right tail light
Refer to customer drawings for cable dimensions
Outline marker lamp / brake cable with DIN
Part number
Outline marker with molded marker connectors
364 623 001
Outline marker with molded marker connectors
364 623 011
Pin
Wire colour
Function
1
Red
Reverse light
2
Blue
Earth / common
3
Green
Left tail light
4
Yellow
Right tail light
DIN connector
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Refer to customer drawings for cable dimensions
35
EB+ Soft Docking
Installation Guide
Sensor and audio beeper cable.
Beeper connection
Used to connect the EB+ Soft Docking ECU (brown
connector) to the sensors and audio beeper.
Sensor and audio beeper cable
Part number
Sensor and audio beeper cable
364 605 001
Green sensor
channel
Yellow sensor
channel
Brown connector
Refer to customer drawings for cable dimensions
Sensor with no audio beeper
Part number
Sensor with no audio beeper
364 625 001
Green sensor
channel
Yellow sensor
channel
Brown connector
Refer to customer drawings for cable dimensions
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EB+ Soft Docking
Audio beeper (audible warning system)
The audio beeper is used to warn the driver of the distance to the
obstacle.
EB+ Soft Docking audio beeper
Part number
Audio beeper
364 616 001
Ultrasonic sensor
Used to calculate the distance to the obstacle.
Ultrasonic sensor
Part number
Ultrasonic sensor
364 614 001
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Sensor extension cable
Cable to increase the sensor distance from the ECU
Sensor splitter cable
A
364 622 001
1.0 m
364 622 011
3.0 m
364 622 021
6.0 m
A
Sensor splitter cable
Y cable to add additional sensors
Sensor splitter cable
A
B
C
364 607 001
0.5 m
0.5 m
0.5 m
B
C
A
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Austria
Haldex Wien Ges.m.b.H.
Vienna
Tel.: +43 1 8 69 27 97
Fax: +43 1 8 69 27 97 27
E-Mail: [email protected]
Korea
Haldex Korea Ltd.
Seoul
Tel.: +82 2 2636 7545
Fax: +82 2 2636 7548
E-Mail: [email protected]
Belgium
Haldex N.V.
Balegem
Tel.: +32 9 363 90 00
Fax: +32 9 363 90 09
E-Mail: [email protected]
Mexico
Haldex de Mexico S.A. De C.V.
Monterrey
Tel.: +52 81 8156 9500
Fax: +52 81 8313 7090
Brazil
Haldex do Brasil Ind. E Com.Ltda
São José dos Campos
Tel.: +55 12 3935 4000
Fax: +55 12 3935 4018
E-Mail: [email protected]
Canada
Haldex Ltd
Cambridge, Ontario
Tel.: +1 519 621 6722
Fax: +1 519 621 3924
E-Mail: [email protected]
China
Haldex Vehicle Products Co. Ltd.
Suzhou
Tel.: +86 512 8885 5301
Fax: +86 512 8765 6066
E-Mail: [email protected]
France
Haldex Europe SAS
Weyersheim
Tel.: +33 3 88 68 22 00
Fax: +33 3 88 68 22 09
E-Mail: [email protected]
Germany
Haldex Brake Products GmbH
Heidelberg
Tel.: +49 6 221 7030
Fax: +49 6 221 703400
E-Mail: [email protected]
Hungary
Haldex Hungary Kft
Szentlörinckáta
Tel.: +36 29 631 400
Fax: +36 29 631 401
E-Mail: [email protected]
India
Haldex India Limited
Nashik
Tel.: +91 253 6699501
Fax: +91 253 2380729
©2015, Haldex AB. This material may contain Haldex
trademarks and third party trademarks, trade names,
corporate logos, graphics and emblems which are
the property of their respective companies. The
contents of this document may not be copied,
distributed, adapted or displayed for commercial
purposes or otherwise without prior written consent
from Haldex.
Innovative Vehicle Solutions
Poland
Haldex Sp. z.o.o.
Praszka
Tel.: +48 34 350 11 00
Fax: +48 34 350 11 11
E-Mail: [email protected]
Russia
OOO “Haldex RUS”
Moscow
Tel.: +7 495 747 59 56
Fax: +7 495 786 39 70
E-Mail: [email protected]
Spain
Haldex España S.A.
Granollers
Tel.: + 34 93 84 07 239
Fax: + 34 93 84 91 218
E-Mail: [email protected]
Sweden
Haldex Brake Products AB
Landskrona
Tel.: +46 418 47 60 00
Fax: +46 418 47 60 01
E-Mail: [email protected]
United Kingdom
Haldex Ltd.
Newton Aycliffe
Tel.: +44 1325 310 110
Fax: +44 1325 311 834
E-Mail: [email protected]
Haldex Brake Products Ltd.
MIRA Technology Park
Tel: +44 2476 400 300
Fax: +44 2476 400 301
E-Mail: [email protected]
USA
Haldex Brake Products Corp.
Kansas City
Tel.: +1 816 891 2470
Fax: +1 816 891 9447
E-Mail: [email protected]
Italy
Haldex Italia Srl.
Biassono
Tel.: +39 039 47 17 02
Fax: +39 039 27 54 309
E-Mail: [email protected]
www.haldex.com
006 300 035_GB/03.15/Haldex UK
Haldex develops and provides reliable and
innovative solutions with focus on brake
and air suspension products to the global
commercial vehicle industry.
Listed on the Stockholm Stock Exchange,
Haldex has annual sales of approximately 3.9
billion SEK and employs about 2,135 people.
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