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Manual for Use and Installation DASSTECH Solar Photovoltaic DSP-125i-ODS Version 1.1 Contents Preface........................................................................................................................................I 1. Basic safety information................................................................................................... - 1 1.1. Safety instructions...............................................................................................- 1 1.2. Symbols and signs...............................................................................................- 4 2. Product characteristics...................................................................................................... - 6 2.1. Product dimensions............................................................................................. - 6 2.2. Function description............................................................................................- 8 2.3. Efficiency curve................................................................................................ - 10 3. Installation...................................................................................................................... - 11 3.1. Installation Process............................................................................................- 11 3.2. Checking Before Installation.............................................................................- 11 3.3. Tools..................................................................................................................- 13 3.4. Determining the Installation Position............................................................... - 15 3.5. Moving the DASS 5.0i LV (DSP-125i-ODS)................................................... - 16 3.6. Installing DASS 5.0i LV (DSP-125i-ODS).......................................................- 17 4. Electrical Connections.................................................................................................... - 19 4.1. Electrical connection.........................................................................................- 20 4.2. Connecting PGND Cables................................................................................ - 20 4.3. Connecting DC Input Power Cables................................................................. - 22 4.4. Connecting AC Output Power Cables...............................................................- 24 4.5. RS485, CT, Logic interface connection............................................................ - 28 4.6. Wi-Fi/GPRS/Ethernet module installation procedure.......................................- 33 4.7. Communication method....................................................................................- 34 5. Commissioning of inverter............................................................................................. - 38 5.1. Safety inspection before commissioning.......................................................... - 38 5.2. Start inverter......................................................................................................- 38 6. Operation interface......................................................................................................... - 39 6.1. Operation and Display Panel.............................................................................- 39 6.2. Standard Interface............................................................................................. - 40 6.3. Main Interface................................................................................................... - 42 6.4. Update Software online.....................................................................................- 46 7. Trouble shooting............................................................................................................. - 48 7.1. Trouble shooting............................................................................................... - 48 7.2. Maintenance...................................................................................................... - 53 8. Technical data................................................................................................................. - 55 8.1. Input parameters (DC)...................................................................................... - 55 8.2. Output parameters (AC)....................................................................................- 56 8.3. Efficiency, Protection and Communication...................................................... - 57 8.4. General Date..................................................................................................... - 58 9. Quality Assurance...........................................................................................................- 59 - DASS 5.0i LV (DSP-125i-ODS) User manual Preface Outline Please read the product manual carefully before installation, operation or maintenance. This manual contains important safety instructions and installation instructions that must be followed during installation and maintenance of the equipment. Scope This product manual describes the installation, electrical connections, commissioning, maintenance and troubleshooting of DASS 5.0i LV (DSP-125i-ODS) Keep this manual where it will be accessible at all times. Target Group This manual is intended for qualified electrical technical personnel who are responsible for inverter installation and commissioning in the PV power system and PV plant operator. Symbols Used This manual is provides safety operation information and uses the symbol in order to ensure personal and property security and property security and use inverter efficiently when operating the inverter. You must understand these emphasized information to avoid the personal injury and property loss. Please read the following symbols used in this manual carefully. Danger Warning Danger indicates a hazardous situation which, if not avoided, will result in death or serious injury. Warning indicates a hazardous situation which, if not avoided, could result in death or serious injury. I Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) Caution Attention Note User manual Caution indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Attention indicates potential risks which, if not avoided, may lead to equipment fault or property damage. Note provides tips that are valuable for the optimal operation of the product. II Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual 1. Basic safety information If you have any question or problem when you read the following information, please contact DASS Tech Co., Ltd. Note Outlines of this chapter Safety instruction It mainly introduce the safety instruction when install and operate the equipment. Symbols and signs It mainly introduce the safety symbols on the inverter. 1.1. Safety instructions Read and understand the instructions of this manual, and be familiar with relevant safety symbols in this chapter, then start to install and troubleshoot the equipment. According to the national and state requirements, before connecting to the electrical grid, you must get permission from the local electrical grid operation can only be performed by qualified electrical engineer. Please contact the nearest authorized service center if any maintenance or repair is needed. Contact your distributor for the information of the nearest authorized service center. Do NOT repair it by yourself, it may cause injury or property damage. Before installing and maintaining the equipment, you should turn the DC switch OFF to cut off the high voltage DC of the PV array. You can also turn the switch in the PV combiner box OFF to cut off the high voltage DC. Otherwise, serious injury may be caused. Qualified persons -1- Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual The customer must make sure the operator has the necessary skill and training to do his/her job. Staff in charge of using and maintaining the equipment must be skilled, aware and mature for the described tasks and must have the reliability to correctly interpret what is described in the manual. For safety reason only a qualified electrician, who has received training and / or has demonstrated skills and knowledge in construction and in operation of this unit, can install this inverter. DASS Tech Co., Ltd does not take any responsibility for the property destruction and personal injury because of any incorrect use. Installation requirements Please install inverter according to the following section. Fix the inverter on an appropriate object with enough load bearing capacity (such as walls, PV racks etc.), and ensure that inverter is vertical placed. Choose a place suitable for installing electrical devices. And assure there is enough fire exit space, convenient for maintenance. Maintain proper ventilation to ensure enough air cycle to cool the inverter. Transport requirements If you find packing problems that may cause the damage of the inverter, or find any visible damage, please immediately notice the responsible transportation company. You can ask solar equipment installation contractor or DASS Tech Co., Ltd for help if necessary. Transport of the equipment, especially by road, must be carried out with by -2- Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual suitable ways and means for protecting the components (in particular, the electronic components) from violent shocks, humidity, vibration, etc. Electric connection Please comply with all the current electrical regulations about accident prevention in dealing with the solar invert. Danger Warning Attention Note Before the electrical connection, make sure to use opaque material to cover the PV modules or to disconnect PV array DC switch. Exposure to the sun, PV array will produce a dangerous voltage! All installation accomplished only by professional electrical engineer! must be trained; Completely read the manual operation and understand relevant matter. Get permission from the local electrical gird operator, complete all electrical connections by professional electrical engineer, then connect inverter to electrical grid. It’s forbidden to remove the tamper evident label, or open the inverter. Otherwise DASS Tech Co., Ltd will not provide warranty or maintenance! Operation Danger Touching the electrical grid or the terminal of the equipment may lead to electrocution or fire! Don’t touch the terminal or conductor connected to the electrical grid. Pay attention to any instructions or safety documents related to grid connection. Some internal components will be very hot when inverter is working. Please wear protective gloves! Attention Maintenance and repair -3- Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) Danger Attention User manual Before any repair work, turn OFF the AC circuit breaker between the inverter and electrical grid first, then turn OFF the DC switch. After turning OFF the AC circuit breaker and DC switch, wait for 5 minutes at least before carrying out any maintenance or repair work. Inverter should work again after removing any faults. If you need any repair work, please contact with the local authorized service center. Can’t open the internal components of inverter without authorized.DASS Tech Co., Ltd. does not take any responsibility for the losses from that. EMC / noise level of inverter Electromagnetic compatibility (EMC) refers to that one electrical equipment functions in a given electromagnetic environment without any trouble or error, and impose nonacceptable effect upon the environment. Therefore, EMC represents the quality characters of an electrical equipment. The inherent noise-immune character: immunity to internal electrical noise. External noise immunity: immunity to electromagnetic noise of external system. Noise emission level: influence of electromagnetic emission upon environment. Danger Electromagnetic radiation from inverter may be harmful to health! Please do not continue to stay around the inverter in less than 20 cm when inverter is working. 1.2. Symbols and signs Caution Attention Caution of burn injuries due to hot enclosure! You can only touch the screen and pressing key of the inverter while it’s working. PV array should be grounded in accordance to the requirements of the local electrical grid operator! We suggest that all PV module frames and inverter are reliably grounded to protect the PV system and personnel security. -4- Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual Ensure input DC voltage < Max. DC voltage. Over voltage may cause permanent damage to inverter or other losses, which will not be included in warranty! Warning Signs on the inverter There are some symbols which are related to security on the inverter. Please read and understand the content of the symbols, and then start the installation. There is a residual voltage in the inverter! Before opening the equipment, operator should wait for five minutes to ensure the capacitor is discharged completely. Caution, risk of electric shock. Caution hot surface. CE marking The product complies with the requirements of the applicable EU directives. Grounding point. Please read this manual before install DASS 5.0i LV (DSP-125i-ODS). This indicates the degree of protection of the equipment according to IEC standard 70-1 (EN 60529 June 1997). Positive pole and negative pole of the input voltage (DC). RCM (Regulatory Compliance Mark) The product complies with the requirements of the applicable Australian standards. -5- Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual 2. Product characteristics Outlines of this chapter Product dimensions It introduces the field of use, and the overall dimensions of DASS 5.0i LV (DSP-125i-ODS). Function description It introduces how DASS 5.0i LV (DSP-125i-ODS) work and the function modules inside. Efficiency curves It introduces the efficiency curves of in the inverter. 2.1. Product dimensions DASS 5.0i LV (DSP-125i-ODS) is a dual MPPT grid-tied PV inverter which converts the DC power generated by PV arrays into sine wave single-phase AC power and feeds it to the public electrical grid, AC circuit breaker (refer to Section 4.4) and DC switch used as disconnect device, and the disconnect device shall be easily accessible. Figure2-1 PV Grid-tied System DASS 5.0i LV (DSP-125i-ODS) inverters can only be used with photovoltaic modules that do not require one of the poles to be grounded. The operating current -6- Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual during normal operation must not exceed the limits specified in the technical specifications. Only the photovoltaic modules can be connected to the input of the inverter (do not connect batteries or other sources of power supply). The choice of optional parts of inverter should be made by a qualified technician who knows the installation conditions clearly. Overall dimensions: L×W×H=437mm×324mm×130mm Figure 2-2 Front view and left view dimensions Figure 2-3 Back view and Bracket dimensions -7- Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) Figure 2-4 Bracket dimensions of User manual DASS 5.0i LV (DSP-125i-ODS) Labels on the equipment The labels must NOT be hidden with objects and extraneous parts (rags, boxes, equipment, etc.); they must be cleaned regularly and kept visible at all times. 2.2. Function description DC power generated by PV array is filtered through Input Board before entering into Power Board. Input Board also offer functions such as insulation impedance detection and input DC voltage / current detection. DC power is converted to AC power by Power Board. AC power is filtered through Output Board then AC power is fed into the grid. Output Board also offer functions such as grid voltage / output current detection, GFCI and output isolation relay. Control Board provides the auxiliary power, controls the operation state of inverter and shows the operation status by Display Board. Display Board displays fault code -8- Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual when inverter is in abnormal operation conditions. At the same time, Control Board can trigger the relay so as to protect the internal components. Function module A. Energy management unit This control can be used to switch the inverter on/off through an external (remote) control. B. Feeding reactive power into the grid The inverter is able to produce reactive power and can therefore feed it into the grid through the setting of the phase shift factor. Feed-in management can be controlled directly by the grid company through a dedicated RS485 serial interface. C. Limiting the active power fed into the grid The inverter, if enabled can limit the amount of active power fed into the grid by the inverter to the desired value (Expressed as a percentage). D. Self power reduction when grid is over frequency When the grid frequency is higher than the limited value, inverter will reduce output power which is necessary for the grid stability. E. Data transmission The inverter or a group of inverters may be monitored remotely through an advanced communication system based on RS-485 serial interface, or remotely via the WIFI. F. Software update SD card is used for updating the firmware. Electrical block diagram Figure2-5 Electrical block diagram -9- Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) 2.3. Efficiency curve - 10 - Copyright © DASS Tech Co., Ltd User manual DASS 5.0i LV (DSP-125i-ODS) User manual 3. Installation Outlines of this chapter This topic describes how to install the DASS 5.0i LV (DSP-125i-ODS). Installation notes Danger Do NOT install the DASS 5.0i LV (DSP-125i-ODS) on flammable material. Do NOT install the DASS 5.0i LV (DSP-125i-ODS) in an area used to store Flammable or explosive material. Caution The enclosure and heat sink are very hot while the inverter is working, therefore do NOT install the DASS 5.0i LV (DSP-125i-ODS) in places where you might touch them inadvertently. Attention Consider the weight of DASS 5.0i LV (DSP-125i-ODS) when transporting and moving the inverters. Choose an appropriate mounting position and surface. Assign at least two persons to install the inverter. 3.1. Installation Process Figure3-1 Installation flowchart Start End Check before installation Install inverter the Prepare installation Determine the tools installation Install the rear panel 3.2. Checking Before Installation Checking Outer Packing Materials - 11 - Copyright © DASS Tech Co., Ltd Moving inverter the DASS 5.0i LV (DSP-125i-ODS) User manual Packing materials and components may be damaged during transportation. Therefore, check the outer packing materials before installing the inverter. Check the outer packing materials for damage, such as holes and cracks. If any damage is found, do not unpack the DASS 5.0i LV (DSP-125i-ODS) and contact the dealer as soon as possible. You are advised to remove the packing materials within 24 hours before installing the DASS 5.0i LV (DSP-125i-ODS) inverter. Checking Deliverables After unpacking the inverter, check whether deliverables are intact and complete. If any damage is found or any component is missing, contact the dealer. Table3-1 shows the components and mechanical parts that should be delivered. NO. Picture Description Quantity 1 DASS 5.0i LV (DSP-125i-ODS) 1pcs 2 Rear panel 1pcs 3 PV+ input terminal 2pcs 4 PV- input terminal 2pcs 5 Metal terminals secured to PV+ input power cables 2pcs 6 Metal terminals secured to PV- input power cables 2pcs - 12 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual 7 M5Hexagon screws 2pcs 8 Expansion bolts 8pcs 9 M6 flat washer 8pcs 10 Self-tapping screw 5pcs 11 Manual 1pcs 12 The warranty card 1pcs 13 Registration Form 1pcs 14 AC output terminal 1pcs 15 485 terminal (2pin) 1pcs 3.3. Tools Prepare tools required for installation and electrical connections. Table 3-2 shows the tools required for installation and electrical connections. - 13 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) NO. Tool Model User manual Function 1 Hammer drill Recommend drill dia. 6mm Used to drill holes on the wall. 2 Screwdriver wiring 3 Removal tool Remove PV terminal 4 Wire stripper Strip wire 5 4mm Allen Wrench Turn the screw to connect rear panel with inverter. 6 Crimping tool Used to crimp power cables 7 Multi-meter Used to check grounding 8 Marker Used to mark signs 9 Measuring tape Used to measure distances 10 Level Used to ensure that the rear panel is properly installed - 14 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) 11 ESD gloves Operators wear 12 Safety goggles Operators wear 13 Anti-dust respirator Operators wear User manual 3.4. Determining the Installation Position Determine an appropriate position for installing the DASS 5.0i LV (DSP-125i-ODS). Comply with the following requirements when determining the installation position: Figure3-2 Installation Requirements - 15 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual clearance for single DASS 5.0i LV (DSP-125i-ODS) Inverter Installation of multiple DASS 5.0i LV (DSP-125i-ODS) inverter 3.5. Moving the DASS 5.0i LV (DSP-125i-ODS) This topic describes how to move the to the installation position Horizontally DASS 5.0i LV (DSP-125i-ODS). Step 1 Open the packaging, insert hands into the slots on both sides of the inverter and hold the handles, as shown in Figure 3-3 and Figure 3-4. Figure 3-3 Moving the inverter (1) - 16 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual Figure 3-4 Moving the inverter (2) Step 2 Lift the DASS 5.0i LV (DSP-125i-ODS) from the packing case and move it to the installation position. Attention To prevent device damage and personal injury, keep balance when moving the inverter because the inverter is heavy. Do not put the inverter with its wiring terminals contacting the floor because the power ports and signal ports are not designed to support the weight of the inverter. Place the inverter horizontally. When placing the inverter on the floor, put foam or paper under the inverter to protect its shell. 3.6. Installing DASS 5.0i LV (DSP-125i-ODS) Step 1 Determine the positions for drilling holes, ensure the hole positions are level, then mark the hole positions using a marker pen, use the hammer drill to drill holes on the wall. Keep the hammer drill perpendicular to the wall, do not shake when drilling, so as not to damage the wall. If the error of the hole positions is too big, you need to reposition. Step 2 Insert the expansion bolt vertically into the hole, pay attention to the insertion depth of the expanding bolt (should be deep enough). Step 3 Align the rear panel with hole positions, fix the rear panel on the wall by tightening the expansion bolt with the nuts. - 17 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual Figure 3-5 Step 4 Hook the inverter to the rear panel. Using an M5 screw to secure the inverter to the rear panel to ensure safety. Step 5 You can secure the inverter to the rear panel and protect if from stealing by installing an anti-theft lock (this action is optional). Figure 3-6 - 18 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual 4. Electrical Connections Outlines of this chapter This topic describes the DASS 5.0i LV (DSP-125i-ODS) inverter electrical connections. Read this part carefully before connecting cables. NOTE: Before performing electrical connections, ensure that the DC switch is OFF. Since the stored electrical charge remains in a capacitor after the DC switch is turned OFF. So it’s necessary to wait for at least 5 minutes for the capacitor to be electrically discharged. Installation and maintenance of inverter, must be operated by professional electrical engineer. Attention Danger Note PV modules generate electric energy when exposed to sunlight and can create an electrical shock hazard. Therefore, before connecting DC input power cable, cover PV modules using opaque clot In Germany, the PV array maximum voltage must be ≤ 600V, max output of single inverter is 4.6KVA and max output of PV system is 13.8KVA. DASS 5.0i LV (DSP-125i-ODS) has 2 MPPT trackers, all PV modules connected to the same MPPT should have similar rated electrical characteristics (including Isc, Voc, Im, Vm, Pm and temperature coefficients), have the same number of series connected PV modules and be all in the same orientation (azimuth and tilt angle). The connected PV modules must have an IEC 61730 Class A rating Isc PV (absolute maximum) Maximum output overcurrent protection 2*13.2A DASS 5.0i LV (DSP-125i-ODS) 22.8A The decisive voltage class (DVC) NOTE: The DVC is the voltage of a circuit which occurs continuously between any two live part in the worst-case rated operating condition when used as intended. Interface PV input interface AC output interface DVCC DVCC - 19 - Copyright © DASS Tech Co., Ltd DVC DASS 5.0i LV (DSP-125i-ODS) SD card interface RS485 interface CT interface Logic interface WiFi/GPRS/Ethernet interface User manual DVCA DVCA DVCA DVCA DVCA 4.1. Electrical connection Figure4-1 Shows the flowchart for connecting cables to the inverter. Start End Connect PGND Connect DC cable input cable Connect communication Connect AC output cables (not mandatory) power cable 4.2. Connecting PGND Cables Connect the inverter to the grounding electrode using protection ground (PGND) cables for grounding purpose. The inverter is transformer-less, requires the positive pole and negative pole of the PV array are NOT grounded. Otherwise it will cause inverter failure. In the PV power system, all non current carrying metal parts (such as: PV module frame, PV rack, combiner box enclosure, Attention inverter enclosure) should be connected to earth. Prerequisites: The PGND cables are prepared ( ≥5mm²outdoor power cables are recommended for grounding purposes),the color of cable should be yellow-green. Procedure: Step 1 Remove the insulation layer with an appropriate length using a wire stripper, as shown in Figure 4-2. - 20 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual Figure4-2 Preparing a ground cable (1) Note: L2 is 2 to 3mm longer than L1 Step 2 Insert the exposed core wires into the OT terminal and crimp them by using a crimping tool, as shown in Figure 4-3. Figure4-3 Preparing a ground cable (2) Note 1: L3 is the length between the insulation layer of the ground cable and the crimped part.L4 is the distance between the crimped part and core wires protruding from the crimped part. Note 2: The cavity formed after crimping the conductor crimp strip shall wrap the core wires completely. The core wires shall contact the terminal closely. Step 3 Install the crimped OT terminal, flat washer using M5 screw, and tighten the screw to a torque of 3 N.m using an Allen wrench. Figure4-4 Ground terminal composition - 21 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual 1.M5 screw、2.OT Terminal、3.Tapped hole 4.3. Connecting DC Input Power Cables Table 4-1 Recommended DC input cable specifications Cross-Sectional Area (mm ²) Range Recommended Value 4.0~6.0 4.0 External Cable Diameter(mm) 4.5~7.8 Step 1 Remove cable glands from the positive and negative connectors. Step 2 Remove the insulation layer with an appropriate length from the positive and negative power cables by using a wire stripper as show in Figure 4-5. Figure 4-5 Connecting DC input power cables - 22 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual 1.Positive power cable 2. Negative power cable Note: L2 is 2 to 3 mm longer than L1. Step 3 Insert the positive and negative power cables into corresponding cable glands. Step 4 Insert the stripped positive and negative power cables into the positive and negative metal terminals respectively and crimp them using a clamping tool. Ensure that the cables are crimped until they cannot be pulled out by force less than 400 N, as shown in Figure 4-6. Figure 4-6 Connecting DC input power cables 1.Positive power cable 2.Negative power cable Step 5 Insert crimped power cables into corresponding housings until you hear a "click" sound. The power cables snap into place. Step 6 Reinstall cable glands on positive and negative connectors and rotate - 23 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual them against the insulation covers. Step 7 Insert the positive and negative connectors into corresponding DC input terminals of the inverter until you hear a "click" sound, as shown in Figure 4-7. Figure 4-7 Connecting DC input power cables 1.Bayonet Note: Insert the stoppers into the unused DC connectors. Follow-up Procedure To remove the positive and negative connectors from the inverter, insert a removal wrench into the bayonet and press the wrench with an appropriate strength, as shown in Figure 4-8. Before removing the positive and negative connectors, ensure that the DC SWITCH is OFF. Caution Figure 4-8 Removing a DC input connector 4.4. Connecting AC Output Power Cables Connect the DASS 5.0i LV (DSP-125i-ODS) to the AC power distribution - 24 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual frame (PDF) or power grid using AC output power cables. Caution Context It is not allowed for several inverters to use the same circuit breaker. It is not allowed to connect loads between inverter and circuit breaker. AC breaker used as disconnect device, and the disconnect device shall remain readily operable. All the AC output cables used for the inverters are outdoor three-core cables. To facilitate the installation, use flexible cables. Table 4-2 lists the recommended specifications for the cables. Figure 4-9 NOT allowed: connect loads between inverter and circuit breaker Table4-2 Recommended AC output cable specifications Model DASS 5.0i LV (DSP-125i-ODS) Cable (Copper) ≧6mm2 Breaker 32A/230V/2P/0.1A Multi core copper wire AC cable should be correctly sized to ensure the power loss in AC cable is less than 1% of the rated power. If the resistance of the AC cable is too high, it will cause a huge increase in the AC voltage, which may lead to a disconnection of the inverter from the electrical grid. The relationship between power loss in AC cable and wire length, wire cross sectional area is shown in the following figure: Figure 4-10 wire length, wire cross sectional area and wire power loss - 25 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual Inverter is equipped with IP66 AC output connector dedicated for PV inverter, customer need to make AC output cable connections by himself, and the appearance of the AC connector is shown below: Figure 4-11 AC output connector AC wire connections procedure: Step 1 Select appropriate cables according to Table 4-2, Remove the insulation layer of the AC output cable using a wire stripper according to the figure shown below: A: 30~50mm B: 6~8mm; Figure 4-12 - 26 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual Step 2 Disassemble the AC connector according to the figure shown below: insert the AC output cable (with its insulation layer stripped according to step 1) through the waterproof locking cable gland; Figure 4-13 Step 3 Connect AC output cable as per the following requirements: Connect the yellow-green wire to the hole labeled ‘PE’, fasten the wire using an Allen wrench; Connect the brown wire to the hole labeled ‘L’, fasten the wire using an Allen wrench; Connect the blue wire to the hole labeled ‘N’, fasten the wire using an Allen wrench; Figure 4-14 L--brown, N--blue, PE--yellow/green Step 4 Secure the locking cable gland clockwise, shown as below: make sure that all the wires are securely connected; Step 5 Connect the AC output connector to the output wiring terminal of inverter, rotate the AC connector clockwise until the fastener reaches its designated position, as shown below. Figure 4-15 Figure 4-16 - 27 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual 4.5. RS485, CT, Logic interface connection The communication interface location of the DASS 5.0i LV (DSP-125i-ODS) is shown in the figure below. Figure 4-17 Table 4-3 Recommended communication cable size are shown below, The wiring methods are the same for RS485 and CT, this part describes their wiring methods and logic interface wiring method. Communication function RS485 CT Cable size 0.5~1.5mm² 0.5~1.5mm² Outside diameter 2.5~6mm 2.5~6mm Step1 Remove the communication waterproof cover using a screwdriver; Figure 4-18 - 28 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual Step2 Unlock the waterproof cable gland, remove the stopper in the waterproof connector; Figure 4-19 A1:Waterproof stopper Step3 Select appropriate cable according Table4-2,remove the insulation layer using a wire stripper, the length of the wire core is about 6mm,insert the cable through the cable gland and waterproof cover, according to Table4-4,connect the wires as per the labels, and secure the wire using a slotted screwdriver.as shown in the figure below: - 29 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual Table 4-4 Function description of the communication terminals Type RS485 CT Logic interface Connector Label TXRS485 differential signal- Function TX+ RS485 differential signal+ CT- CT+ CT- CT+ The following table Figure 4-20 The logic interface pin definitions and circuit connections are as follows: The function of logical interface needs to be set on the display screen, please refer to the operation steps in section 6.3 . Logic interface pin are defined according to different standard requirements. (a) Logic interface for AS/NZS 4777.2:2015, also known as inverter demand response modes (DRMs). - 30 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual The inverter will detect and initiate a response to all supported demand response commands within 2 s. The inverter will continue to respond while the mode remains asserted. Table 4-5 Function description of the DRMs terminal Pin NO. 1 2 3 4 5 6 7 8 Color White and orange Orange White and green Blue White and blue Green White and brown Brown DRM1/5 DRM2/6 DRM3/7 DRM4/8 RefGen DRM0 Function Pin7&Pin8 short internal NOTE: Supported DRM command: DRM0, DRM5, DRM6, DRM7, DRM8. (b) Logic interface for VDE-AR-N 4105:2018-11, is in order to control and/or limit the inverter’s output power. The inverter can be connected to a RRCR (Radio Ripple Control Receiver) in order to dynamically limit the output power of all the inverters in the installation. Figure 4-21 Inverter – RRCR Connection Table 4-6 Function description of the terminal Pin NO. 1 2 3 Pin name L1 L2 L3 Description Relay contact 1 input Relay contact 2 input Relay contact 3 input - 31 - Copyright © DASS Tech Co., Ltd Connected to (RRCR) K1 - Relay 1 output K2 - Relay 2 output K3 - Relay 3 output DASS 5.0i LV (DSP-125i-ODS) 4 5 6 7 8 L4 G NC NC NC Relay contact 4 input GND Not Connected Not Connected Not Connected User manual K4 - Relay 4 output Relays common node Not Connected Not Connected Not Connected Table 4-7 The inverter is preconfigured to the following RRCR power levels Relay status: close is 1, open is 0 L1 1 0 0 0 (c) L2 0 1 0 0 L3 0 0 1 0 L4 0 0 0 1 Active Power 0% 30% 60% 100% Cos(φ) 1 1 1 1 Logic interface for EN50549-1:2019, is in order to cease active power output within five seconds following an instruction being received at the input interface. Figure 4-22 Inverter – RRCR Connection Table 4-8 Function description of the terminal Pin NO. 1 2 3 4 5 6 7 Pin name L1 NC NC NC G NC NC Description Relay contact 1 input Not Connected Not Connected Not Connected GND Not Connected Not Connected - 32 - Connected to (RRCR) K1 - Relay 1 output Not Connected Not Connected Not Connected K1 - Relay 1 output Not Connected Not Connected Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) 8 NC Not Connected User manual Not Connected Table 4-9 The inverter is preconfigured to the following RRCR power levels. Relay status: close is 1, open is 0 L1 1 0 Active Power 0% 100% Power drop rate <5 seconds / Cos(φ) 1 1 Step4 Insert the terminal as per the printed label, and then tighten the screws to fix the waterproof cover, rotate the cable gland clockwise to fasten it securely. Figure 4-23 4.6. Wi-Fi/GPRS/Ethernet module installation procedure NOTE: GPRS and Ethernet are optional and not suitable for all countries. Step1: Remove Wi-Fi/GPRS/Ethernet waterproof cover using screw driver. Step2: Install Wi-Fi/GPRS/Ethernet module. Stpe3: Fasten Wi-Fi/GPRS/Ethernet module using screws. Figure 4-24 - 33 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual 4.7. Communication method DASS 5.0i LV (DSP-125i-ODS) gird-connected inverters offer RS485 (standard) and Wi-Fi communication modes (GPRS/Ethernet optional): A. Communication between one inverter and one PC: 1. RS485 Refer to the figure shown below, connect the TX+ and TX- of the inverter to the TX+ and TX- of the RS485→ USB adapter, and connect the USB port of the adapter to the computer.(NOTE1) Figure 4-25 - 34 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) 2. User manual Wi-Fi/GPRS/Ethernet Refer to the figure shown below: (wireless function required for the PC). Figure 4-26 The operation information (generated energy, alert, operation status) of the inverter can be transferred to PC or uploaded to the server via Wi-Fi /GPRS/ Ethernet. You can register on the website. http://www.solarmanpv.com/portal/Register/Regi_Pub.aspx Using the Wi-Fi/GPRS/Ethernet S/N number (NOTE3), then you can login the website: http://www.solarmanpv.com/portal/LoginPage.aspx to remote monitors the inverter. B. Communication between multiple inverters and one PC: 1. RS485 Refer to the following figure: RS485 wires are connected in parallel between inverters, refer to section 4.5 of this manual for wire connection methods. Connect - 35 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual the TX+ and TX- of the inverter to the TX+ and TX- of the RS485→USB adapter; connect the USB port of the adapter to the computer. A maximum of 31 inverters can be connected in one daisy chain. (NOTE2) Figure 4-27 2. WI-FI/GPRS/Ethernet Refer to the figure shown below: (wireless function required for the PC). Figure 4-28 The operation information (generated energy, alert, operation status) of the inverter can be transferred to PC or uploaded to the server via WIFI/GPRS/Ethernet. You can register on the website. http://www.solarmanpv.com/portal/Register/Regi_Pub.aspx Using the Wi-Fi/GPRS/Ethernet S/N number (NOTE3), then you can login the website: http://www.solarmanpv.com/portal/LoginPage.aspx to remote monitors the inverter. Note1: The length of the RS485 communication cable should be less than 1000 m. Note2: - 36 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual When multiple inverters are connected via RS485 wires, set mod-bus address to differentiate the inverters. Note3: S/N number of the Wi-Fi/GPRS/Ethernet module is located on the side. Note4: Specific use methods of Wi-Fi/GPRS/Ethernet can refer to the operation manual of Wi-Fi/GPRS/Ethernet. - 37 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual 5. Commissioning of inverter 5.1. Safety inspection before commissioning Ensure that DC and AC voltages are within the acceptable range of the inverter. Attention 5.2. Start inverter Step 1: Turn ON the DC switch. (optional) Step 2: Turn ON the AC circuit breaker. When the DC power generated by the solar array is adequate, the DASS 5.0i LV (DSP-125i-ODS)inverter will start automatically. Screen showing “normal” indicates correct operation. NOTE: Choose the correct country code. (refer to section 6.3 of this manual) Notice: Different distribution network operators in different countries have different requirements regarding grid connections of PV grid connected inverters. Therefore, it's very important to make sure that you have selected the correct country code according to requirements of local authority. Please consult qualified electrical engineer or personnel from electrical safety authorities about this. Copyright © DASS Tech Co., Ltd. is not responsible for any consequences arising out of incorrect country code selection. If the inverter indicates any fault, please refer to Section 7.1 of this manual — — trouble shooting for help. - 38 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual 6. Operation interface Outlines of this chapter This section introduces the display, operation, buttons and LED indicator lights of DASS 5.0i LV (DSP-125i-ODS) Inverter. 6.1. Operation and Display Panel Buttons and Indicator lights Key-button: ·Back :to return to previous menu or enter into main menu from the standard interface. ·Up : to move up or increase value ·Down ·OK : to move down or decrease value : to confirm selection Indicator Lights: ·Inverter States Light(GREEN) Flashing: ‘Wait’ or ‘Check’ state ON: ‘Normal’ state OFF: ‘Fault’ or ‘Permanent’ state ·Warning Light (RED) - 39 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual ON: ‘Fault’ or ‘Permanent’ state OFF: ‘Normal’ state ·GFCI Warning Light (RED) ON: ‘ID12: GFCI Fault’ or ‘ID20: GFCI Device Fault’ OFF: GFCI normal 6.2. Standard Interface When power-on, LCD interface displays INITIALIZING, refer below picture. when control board successfully connected with communication board, the LCD display the current state of the inverter,display as shown in the figure below. - 40 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual Inverter states includes: wait、check、normal、fault and permanent Wait: Inverter is waiting to Check State at the end of reconnection time. In this state, grid voltage value is between the max and min limits and so on; If not, Inverter will go to Fault State or Permanent State. Check: Inverter is checking isolation resistor, relays, and other safety requirements. It also does self-test to ensure inverter software and hardware are functional. Inverter will go to Fault State or Permanent State if any error or fault occurs. Normal:Inverter enter to Normal State,it is feeding power to the grid; inverter will go to Fault State or Permanent state if any error or fault occurs. Fault: Fault State: Inverter has encountered recoverable error. It should recover if the errors disappear. If Fault State continues; please check the inverter according error code. Permanent: Inverter has encountered unrecoverable error, we need maintainer debug this kind of error according to error code. When the control board and communication board connection fails, the LCD - 41 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual display interface as shown in the figure below. 6.3. Main Interface Normal ------Press “back” 1.Enter Setting 2.Event List 3.SystemInfo 4.Display Time 5.Software Update (A) “Enter Setting” Interface as below: 1.Enter Setting ------Press “back” 1.Set time 2.Clear Energy 3.Clear Events 4.Set Country 5.On-Off Control 6.Enset country 7.Set Energy 8.Set Address 9.Set Input mode 10.Set Language 11.Set Start Parameter 12.Set Safety Voltage 13.Set Safety Frequency 14.Set Insulation 15.Set Reactive 16.Set Power Derate 17.Set Reflux 18.MPPT Scan 19.StartTime 20.Logic interface 21.Set Power Ratio Press "Back" to Enter the main interface of "1.Enter Setting" and press "OK" to Enter the Setting menu. You can select the content you want to set by pressing "Up" or "Down". Note1: Some settings need to enter the password (the default password is 0001), when entering the password, press "Up" or "Down" to change the number, press "OK" to confirm the current number, and press "OK" after entering the correct password. If "password error, try again" appears, you will need to re-enter the correct password. 1. Set Time Set the system time for the inverter. - 42 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual 2. Clear Energy Clean the inverter of the total power generation. 3. Clear Events Clean up the historical events recorded in the inverter. 4. Set Country Set up the safety regulation country that meets the current use conditions and requirements. Before setting this item, ensure that the “Enable Set Country”option are enabled . Please refer to “7.enable Set Country” for details. Table6-1 country code setting code code country code country 21 Sweden 42 LV-Range-50HZ 01 country Germany VDE AR-N4105 CEI0-21 Internal 22 43 EU EN50549 02 Australia 23 44 South Africa 03 04 05 06 07 08 09 10 11 12 13 24 25 26 27 28 29 30 31 32 33 34 45 46 47 48 49 100 101 102 103 104 AU-WA Dubai DEWG Dubai DEWG MV Taiwan AU-VIC AU- SA AU-QLD AU-VAR AUSGRID Horizon 35 Mexico 15 16 Spain RD1699 Tuekey Denmark Greece Continent Netherland Belgium UK-G59t China France Poland Germany BDEW Germany VDE 0126 Italy CEI0-16 UK-G83 Europe General CEI0-21 External Cyprus India Philippines New Zealand Brazil Slovakia VSD Slovakia SSE Slovakia ZSD CEI0-21 In Areti Ukraine Brazil 36 37 17 Greece island 38 18 19 20 EU EN50438 IEC EN61727 Korea 39 40 41 FAR Arrete23 Denmark Tr322 Wide-Range-60 HZ Ireland EN504 Thailand PEA Thailand MEA 00 14 5. On-Off Control Inverter on-off local control. - 43 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual 6. Enset country Enable this option before setting the country. Attention: when inverter working for power generation over 24h, country setting is forbidden, it can only be set after LCD setting. Key in passwords for country setting through LCD (default: 0001), country setting can be set in 24h after keying in the correct passwords, over 24h, set through LCD again. 7. Set Energy Set the total power generation. You can modify the total power generation through this option. 8. Set address Set the address (when you need to monitor multiple inverters simultaneously), Default 01. 9. Set Input mode DASS 5.0i LV (DSP-125i-ODS) has two MPPT channels, which can run independently or in parallel. Users choose the operation mode of MPPT according to the system design. Parallel mode is applicable to the case where two channels are in parallel, independent mode is applicable to the case where two channels of MPPT run independently, and the default mode is independent mode. 10. Set Language Set the inverter display language. Easier Way: press “Back” & “OK” at the same time to change system language. 11. Set Start Parameter 12. Set Safety Voltage 13. Set Safety Frequency 14. Set Insulation User can modify the above 4 parameters of the machine through the SD card, and the user needs to copy the parameter information that needs to be modified into the SD card in advance. - 44 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual Note: To enable this feature, please contact the technical support. 15. Set Reactive Enable or disable reactive functions. 16. Set Power Derate Enable or disable the power derate function of the inverter, and set the derate ratio. 17. Set Reflux Enable or disable the anti-reflux function of the inverter, and set the reflux power. This function needs to be used with external CT, please refer to this manual 4.5 RS485, CT, inverter logic interface connection for details. 18. MPPT Scan Shadow scanning, when the component is blocked or abnormal, causing multiple power peaks, by enabling this function, the peak point of maximum power can be tracked. 19. Start Time Startup time and recovery reconnection time can be set. 20. Logic interface Enable or disable logical interfaces. Please refer to this manual 4.5 RS485, CT, inverter logic interface connection for details. 21. Set Power Ratio (The country is set at 10) Set generation ratio. (B) “Event List” Interface as below: Event List is used to display the real-time event records, including the total number of events and each specific ID No. and happening time. User can enter Event List interface through main interface to check details of real-time event records, Event will be listed by the happening time, and recent events will be listed in the front. Please refer to below picture. Press “Back” and “Down” to turn the page in standard interface, then enter into “2.Event List” interface. - 45 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) 1. Current event Fault information User manual 2. Event List 2. History event 01 ID04 06150825 (Display the event sequence number, event ID number, and event occurrence time ) (C) “SystemInfo” Interface as below The user enters the main menu by pressing "Back", turns the page to select menu contents, and presses "OK" to enter "3. SystemInfo". Turning the page up and down can select the system information to view. 3.SystemInfo ------Press “OK” 1.Inverter Type 2.Serial Number 3.Soft Version 4.Hard Version 5.Country 6.Modbus Address 7.Input Mode 8.Power Factor 9.Reflux Power 10.Safety Paras 11.MPPT Scan 12.Power Ratio (D) Display Time Press the "Back" button and "Up" button or "Down" key in the standard user interface to enter into "4. System Time", then press "OK" button to display the current system time. (E) Software Update User can update software by SD card, Company will provide the new update software called firmware for user if it is necessary, the user needs to copy the upgrade file to the SD card. 6.4. Update Software online DASS 5.0i LV (DSP-125i-ODS) inverters offer software upgrade via SD card to maximize inverter performance and avoid inverter operation error caused by software bugs. Step 1 First, turn off the DC and AC breaker, and then remove the communication waterproof cover as the following picture. If the RS485 line has been connected, make sure to release the waterproof nut, Make sure the - 46 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual communication line is no longer the force. Then remove the waterproof cover, in order to avoid loosening the communication plug which has been connected. Step 2 Insert the SD card into the compute. Step 3 DASS will send the Software code to the user who needs to update. After user receive the file, please decompressing file and cover the original file in SD card. Step 4 Insert the SD card into the SD card interface. Step 5 Then turn on DC switch and enter into the online upgrade to the main menu"5. Software Update" in the LCD display program [6.3(E)]. The method to enter the menu can refer to operation interface of LCD. Step 6 Input the password, if password is correct, and then begin the update process, the original password is 0715. Step 7 System update main DSP, slave DSP and ARM in turns. If main DSP update success, the LCD will display "Update DSP1 Success", otherwise display "Update DSP1 Fail"; If slave DSP update success, the LCD will display "Update DSP2 Success", otherwise display "UpdateDSP2 Fail". Step 8 If Fail, please turn off the DC breaker, wait for the LCD screen extinguish, then turn on the DC breaker again, then Continue to update from step 5. Step 9 After the update is completed, turn off the DC breaker, wait for the LCD screen extinguish, then recover the communication waterproof and then turn on the DC breaker and AC breaker again, the inverter will enter the running state. User can check the current software version in Systemlnfo>>3.SoftVersion. - 47 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual 7. Trouble shooting Outlines of this chapter This topic describes how to perform daily maintenance and troubleshooting to ensure long term proper operation of the inverter. 7.1. Trouble shooting This section contains information and procedures for solving possible problems with the inverter. This section help users to identify the inverter fault. Please read the following procedures carefully: Check the warning, fault messages or fault codes shown on the inverter screen, record all the fault information. If there is no fault information shown on the screen, check whether the following requirements are met: - Is the inverter mounted in a clean, dry place with good ventilation? - Is the DC switch turned ON? - Are the cables adequately sized and short enough? - Are the input and output connections and wiring in good condition? - Are the configuration settings correct for the particular installation? - Are the display panel and the communication cables properly connected and undamaged? Follow the steps below to view recorded problems: Press "Back" to enter the main menu in the normal interface. In the interface screen select "Event List", then press "OK" to enter events. Earth Fault Alarm This inverter complies with IEC 62109-2 clause 13.9 for earth fault alarm monitoring. - 48 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual If an Earth Fault Alarm occurs, the fault will be displayed on the LCD screen, the red light will be on, and the fault can be found in the history of the fault. For the machine installed with Wi-Fi/GPRS, the alarm information can be seen on the corresponding monitoring website, and can also be received by the APP on the mobile phone. EventList information Table 7-1 Eventlist EventList EventList Name NO. EventList description The power grid voltage is too high The power grid voltage is too low The power grid frequency is too high solution ID01 GridOVP ID02 GridUVP ID03 GridOFP ID04 GridUFP The power grid frequency is too low ID05 PVUVP The input voltage is too low ID09 PVOVP The input voltage is too high ID10 IpvUnbalance Input current is not If the alarm occurs occasionally, the possible cause is that the electric grid is abnormal occasionally. inverter automatically returns to normal operating status when the electric grid’s back to normal. If the alarm occurs frequently, check whether the grid voltage/frequency is within the acceptable range. If no, contact technical support. If yes, check the AC circuit breaker and AC wiring of the inverter. If the grid voltage/frequency is within the acceptable range and AC wiring is correct, while the alarm occurs repeatedly, contact technical support to change the grid over-voltage, under-voltage, over frequency, under-frequency protection points after obtaining approval from the local electrical grid operator. Check whether too few PV modules are series connected in a PV string, thus the voltage(Vmp) of the PV string is lower than the minimum operating voltage of inverter. If yes, adjust the number of series connected PV modules to increase the voltage of the PV string to fit the input voltage range of inverter. inverter automatically returns to normal operating status after correct adjustments. Check whether too many PV modules are series connected in a PV string, thus the voltage(Voc) of the PV string is higher than the maximum input voltage of inverter. If yes, adjust the number of series connected PV modules to decrease the voltage of the PV string to fit the input voltage range of inverter. inverter automatically returns to normal operating status after correct adjustments. Check the input mode(parallel mode/ - 49 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) balanced ID11 ID12 PvConfigSetWro Incorrect input ng mode GFCIFault ID14 HwBoostOCP ID15 HwAcOCP ID16 AcRmsOCP ID17 HwADFaultIGri d ID18 HwADFaultDCI ID19 ID20 ID21 ID22 ID23 ID24 HwADFaultVGr id GFCIDeviceFaul t MChip_Fault HwAuxPowerFa ult BusVoltZeroFaul t IacRmsUnbalanc e ID25 BusUVP ID26 BusOVP ID27 VbusUnbalan GFCI Fault The input current is too high , and has happen hardware protection The grid current is too high , and has happen hardware protection The grid current is too high The grid current sampling error The DCI sampling error The grid voltage sampling error The GFCI sampling error The master chip fault The auxiliary voltage error The bus voltage sampling error The Output current is not balanced The bus voltage Is too low The bus voltage Is too high The bus voltage is not balanced User manual independent mode) setting of inverter according to Section 6.3 (C) 6.Input Mode of this user manual, If it’s incorrect, change it according to Section 6.3 (A) 10.Set Input mode of this manual. If the fault occurs occasionally, the possible cause is that the external circuits are abnormal occasionally. inverter automatically returns to normal operating status after the fault is rectified. If the fault occurs frequently and lasts a long time, check whether the insulation resistance between the PV array and earth(ground) is too low, then check the insulation conditions of PV cable. Check whether the input current is higher than the maximum input current of inverters, then check the input wiring, if both are correct, please contact technical support. ID15-ID24 are internal faults of inverter, turn OFF the “DC switch”, wait for 5 minutes, then turn ON the “DC switch”. Check whether the fault is rectified. Ifno, please contact technical support. If the PV array configuration is correct (no ID05 fault), the possible cause is that the solar irradiance is too low. inverter automatically returns to normal operating status after the solar irradiance returns to normal level. ID26-ID27 are internal faults of inverter, turn OFF the “DC switch”, wait for 5 minutes, then turn ON the “DC switch”. Check whether the fault is rectified. If no, please contact - 50 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) ID28 DciOCP The Dci is too high ID29 SwOCPInstan The grid current is too high ID30 SwBOCPInstant The input current is too high ID49 ID50 ID51 ID52 ID53 ID54 ID55 ID56 The grid voltage sampling value ConsistentFault_ between the master VGrid DSP and slave DSP is not consistent The grid frequency sampling value ConsistentFault_ between the master FGrid DSP and slave DSP is not consistent The DCI sampling value between the ConsistentFault_ master DSP and DCI slave DSP is not consistent The GFCI sampling value between the ConsistentFault_ master DSP and GFCI slave DSP is not consistent The spi communication SpiCommLose between the master DSP and slave DSP is fault The Sci communication between the control SciCommLose board communication board is fault RelayTestFail The relays fault PvIsoFault The insulation resistance is too low User manual technical support. Check the input mode (parallel mode/ independent mode) setting of inverter according to Section 6.3 (C) 6.Input Mode of this user manual, If it’s incorrect, change it according to Section 6.3 (A) Internal faults of inverter, turn OFF the “DC switch”, wait for 5 minutes, then turn ON the “DC switch”. Check whether the fault is rectified. If no, please contact technical support. Check whether the input current is higher than the maximum input current of inverters, then check the input wiring, if both are correct, please contact technical support. ID49-ID55 are internal faults of inverter, turn OFF the “DC switch”, wait for 5 minutes, then turn ON the “DC switch”. Check whether the fault is rectified. If no, please contact technical support. Check the insulation resistance between the PV array and earth(ground), if a short circuit occurs, rectify the fault. - 51 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) ID57 ID58 ID59 ID65 ID66 ID67 ID68 ID69 ID70 ID71 ID74 ID75 ID76 ID77 ID81 OverTempFault_ Inv OverTempFault_ Boost The inverter temp is too high The Boost temp is too high OverTempFault_ The environment Env temp is too high The grid current is UnrecoverHwAc too high, and has OCP cause unrecoverable hardware fault The bus voltage is UnrecoverBusO too high, and has VP cause unrecoverable fault The grid current is UnrecoverIacRm unbalance, and has sUnbalance cause unrecoverable fault The input current is UnrecoverIpvUn unbalance, and has balance cause unrecoverable fault The bus voltage is UnrecoverVbus unbalance, and has Unbalance cause unrecoverable fault The grid current is UnrecoverOCPI too high, and has nstant cause unrecoverable fault UnrecoverPvCon Incorrect input figSetWrong mode The input current is UnrecoverIPVIn too high, and has stant cause unrecoverable fault UnrecoverWRIT The EEPROM is EEEPROM unrecoverable UnrecoverREAD The EEPROM is EEPROM unrecoverable UnrecoverRelay Relay has happen Fail permanent fault The inverter has OverTempDerati derated because of ng the temperature is User manual Ensure the installation position and installation method meet the requirements of Section 3.4 of this user manual. Check whether the ambient temperature of the installation position exceeds the upper limit. If yes, improve ventilation to decrease the temperature. ID65-ID70 are internal faults of inverter, turn OFF the “DC switch”, wait for 5 minutes, then turn ON the “DC switch”. Check whether the fault is rectified. If no, please contact technical support. Check the input mode(parallel mode/ independent mode) setting of inverter according to Section 6.3 (C) 6.Input Mode of this user manual, If it’s incorrect, change it according to Section 6.3 (A) 10.Set Input mode of this manual ID74-ID77 are internal faults of inverter, turn OFF the “DC switch”, wait for 5 minutes, then turn ON the “DC switch”. Check whether the fault is rectified. If no, please contact technical support. Ensure the installation position and installation method meet the requirements of Section 3.4 of this user manual. Check whether - 52 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) too high ID82 The inverter has OverFreqDeratin derated because of g the grid frequency is too high ID83 The inverter has RemoteDerating derated by the Remote control ID84 ID94 ID95 ID96 RemoteOff The inverter has shut down because by the Remote control The software in the control board and Softwareversioni the communication snotconsistent board is not consistent Communicationb The communication oardEEPROMfa board EEPROM is ult fault RTCclockchipan RTC clock chip is omaly fault ID97 Invalid Country ID98 SDfault The country is invalid The SD card is fault User manual the ambient temperature of the installation position exceeds the upper limit. If yes, improve ventilation to decrease the temperature. Inverter automatically reduce the output power when the frequency of electrical grid is too high. Inverter records ID83 in case of remote power derating operation. Check the wiring of remote input and output control signal port on the communication board according to Section 4.5 of this user manual. Inverter records ID84 in case of remote shutdown operation. Check the wiring of remote input and output control signal port on the communication board according to Section 4.5 of this user manual. Contact technical support to upgrade software. ID95~ID96 are internal faults of inverter, turn OFF the “DC switch”, wait for 5 minutes, then turn ON the “DC switch”. Check whether the fault is rectified. If no, please contact technical support. Check the country setting according to Section 6.3 (C) 5.Country of this user manual, If it’s incorrect, change it according to Section 6.3 (A) 4.Set Country Code of this manual. Please replace the SD card. 7.2. Maintenance Inverters generally do not need any daily or routine maintenance. Heat sink should not be blocked by dust, dirt or any other items. Before the cleaning, make sure that the DC SWITCH is turned OFF and the circuit breaker between inverter and electrical grid is turned OFF. Wait at least for 5 minutes before the Cleaning. Inverter cleaning Please clean the inverter with an air blower, a dry & soft cloth or a soft bristle brush. Do NOT clean the inverter with water, corrosive chemicals, detergent, etc. Heat sink cleaning - 53 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual For the long-term proper operation of inverters, ensure there is enough space around the heat sink for ventilation, check the heat sink for blockage (dust, snow, etc.) and clean them if they exist. Please clean the heat sink with an air blower, a dry & soft cloth or a soft bristle brush. Do NOT clean the heat sink with water, corrosive chemicals, detergent, etc. - 54 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual 8. Technical data Outlines of this chapter This topic lists the technical specifications for all DASS 5.0i LV (DSP-125i-ODS) inverters. 8.1. Input parameters (DC) Technical Data DASS 5.0i LV (DSP-125i-ODS) Recommended Max.PV power 6650Wp Max DC input power 5500W Max.DC power for single 3300W MPPT Max.Input voltage 600V Aux Start-up voltage 60V Start-up input voltage 120V MPPT voltage range 90-580V Rated input voltage 360V Full load DC voltage range 250-520V Max. Input current 11A*2 Input short circuit current 13.2A*2 Number of MPPT/ Number of 2/1 DC input - 55 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual 8.2. Output parameters (AC) Technical Data DASS 5.0i LV (DSP-125i-ODS) Rated Output power 5000W Max.Output power 5000VA Max.Output current 22.8A Nominal grid voltage L/N/PE,220Vac 230Vac 240Vac Grid voltage range 180-276Vac (According to local grid standard ) Nominal grid frequency 50Hz/60Hz Grid frequency range 45~55Hz/54~66Hz (According to local grid standard) THDi <3% Power factor 1default (+/-0.8 adjustable) - 56 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual 8.3. Efficiency, Protection and Communication Technical Data DASS 5.0i LV (DSP-125i-ODS) Max.Efficiency 98.0% Euro Efficiency 97.5% MPPT Efficiency >99.9% Self-consumption at <1W night Safety protection Certification Anti-islanding; RCMU; Ground fault monitoring AS/NZS 4777, VDE V 0124-100 V 0126-1-1, VDE-AR-N 4105, CE10-21, EN 50438/EN50549, G83/G59/G98/G99, NB/T32004; ABNT NBR 16149/16150 Protective class Class I External environment Degree 3 pollution degree Overvoltage category PV: OVC II, AC mains: OVC III Max inverter Back-feed 0A current to the array Output short circuit 200A/1us current to the array Output inrush current 0.8A/2us and duration - 57 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) 8.4. General Date Technical Data DASS 5.0i LV (DSP-125i-ODS) Topology Transformer less Ambient temperature -25~60℃ range Permissible humidity 0~100% range Noise figure <25dB DC Switch Optional Cooling Natural convection Max.Operating altitude 2000m Outline Dimension 405*315*135mm Bracket Wall-mounted Weight 11.5kg Display LCD Communication mode RS485.WiFi/GPRS/Ethernet(optional),SD card Degree of protection IP65 - 58 - Copyright © DASS Tech Co., Ltd User manual DASS 5.0i LV (DSP-125i-ODS) User manual 9. Quality Assurance Standard warranty period The standard warranty period of inverter is 60 months (5 years). There are two calculation methods for the warranty period: 1. Purchase invoice provided by the customer: the first flight provides a standard warranty period of 60 months (5 years) from the invoice date; 2. The customer fails to provide the invoice: from the production date (according to the SN number of the machine), Our company provides a warranty period of 63 months (5.25 years). 3. In case of any special warranty agreement, the purchase agreement shall prevail. Extended warranty period Within 12 months of the purchase of the inverter (based on the purchase invoice) or within 24 months of the production of the inverter(SN number of machine, based on the first date of arrival),Customers can apply to buy extended warranty products from the company's sales team by providing the product serial number, Our company may refuse to do not conform to the time limit extended warranty purchase application. Customers can buy an extended warranty of 5, 10, 15 years. If the customer wants to apply for the extended warranty service, please contact the sales team of our company. to purchase the products that are beyond the purchase period of extended warranty but have not yet passed the standard quality warranty period. Customers shall bear different extended premium. During the extended warranty period, pv components GPRS, WIFI and lightning protection devices are not included in the extended warranty period. If - 59 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual they fail during the extended warranty period, customers need to purchase and replace them from our company. Once the extended warranty service is purchased, our company will issue the extended warranty card to the customer to confirm the extended warranty period. Invalid warranty clause Equipment failure caused by the following reasons is not covered by the warranty: 1) The "warranty card" has not been sent to the distributor or our company; 2) Without the consent of our company to change equipment or replace parts; 3) Use unqualified materials to support our company's products, resulting in product failure; 4) Technicians of non-company modify or attempt to repair and erase the product serial number or silk screen; 5) Incorrect installation, debugging and use methods; 6) Failure to comply with safety regulations (certification standards, etc.); 7) Damage caused by improper storage by dealers or end users; 8) Transportation damage (including scratches caused by internal packaging during transportation). Please claim directly from the transportation company or insurance company as soon as possible and obtain damage identification such as container/package unloading; 9) Failure to follow the product user manual, installation manual and maintenance guidelines; 10) Improper use or misuse of the device; 11) Poor ventilation of the device; 12) The product maintenance process does not follow relevant standards; 13) Failure or damage caused by natural disasters or other force majeure (such as earthquake, lightning strike, aware fire, etc.) - 60 - Copyright © DASS Tech Co., Ltd DASS 5.0i LV (DSP-125i-ODS) User manual Statement If you have purchased this product in Australia, you should be aware that this warranty is provided in addition to other rights and remedies held by a consumer at law. Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. - 61 - Copyright © DASS Tech Co., Ltd www.dasstech.com DASS Tech Co., Ltd. Customer Ser vice Center 1588-7468 Main Phone of Headquar ter 043-218-5670 (FAX) 043-218-5671 E-mail [email protected] The specifications of the product are subject to change without notice due to quality improvement, etc. Headquarter: 109, Yangcheongsongdae-gil, Ochang-eup, Cheongwon-gu, Cheongju-si, Chungcheongbuk-do, 28118, Republic of Korea (in Science Park of Ochgang) http://www.dasstech.com Ver 1 . 1 ">
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