CFR 10419A, 10426A Instruction Manual

CASCADE
SERIES P20
INSTRUCTION MANUAl
Models:
10416A - P20 SP
10419A - P20
10425A - P20 OZ SP
10426A - P20 OZ
10427A - P20 OZ SP 230V
10428A - P20 OZ 230V
Read all instructions before using this machine.
IMPORTANT SAFETY INSTRUCTIONS
This manual is to ensure that the CFR Cascade is operated correctly.
All operators must read, understand and practice the following safety instructions.
72596A 10/2006
INTRODUCTION
Congratulations on your purchase of a CFR Cascade
20 Series Cleaning System. The CASCADE 20 Series
Cleaning Stations are the industry’s most powerful and versatile systems for the cleaning of carpets, hard surfaces,
upholstery, and modular office panels.
The Cascade P20-SP, self-propelled cord electric model,
and Cascade P20 wand systems, are high efficiency cleaning systems. Standard CFR hoses and tools can be used
with all Cascade P20 models.
This manual has been provided, along with a training video,
to provide instructions on the use and care of the Cascade
system. The Cascade is intended for use only as described
in the manual and training video with recommended attachments and chemicals. All operators of the equipment must
watch the video and read the manual before using the
equipment.
Please complete and return the enclosed warranty card.
Parts and Service
The Cascade is covered by CFR’s Preventative
Maintenance Program which is designed to maintain the
Cascade on a quarterly basis. The program focuses on:
inspecting the equipment, replacing covered parts as
required, and identifying potential situations where a more
in-depth service or training may be required.
If service is required, it must be performed by an authorized CFR repair center. Contact your local dealer or call
1.800.533.2557 for the location of a repair center.
Serial Number
The serial number of the machine is located on the nameplate, located next to pressure regulator. This information
is needed when ordering parts or scheduling repairs. Fill in
the information below for future reference:
Serial Number______________________________________________________________
Part Number _______________________________________________________________
Purchase Date ____________________________________________________________
2
CFR CASCADE
TABLE OF CONTENTS
Introduction ................................ 2
Unpacking instructions .............. 3
Components ............................. 4
Safety instructions ..................... 5
Transporting the Cascade ......... 6
Preparing for cleaning ............... 6
Operating instructions ............... 7
Pre-use inspection..................... 7
Filling the tank ........................... 8
Operating the Cascade ............. 9
Maintenance ............................ 11
Optional accessories ............... 13
Periodic maintenance .............. 15
Trouble shooting guide ............ 16
Parts and drawings ................ 17
Preventative Maintenance ...... 22
Service
Warranty .................................. 27
UNPACKING INSTRUCTIONS
The Cascade is shipped with the tool head unattached. The
tool head must be assembled and then attached prior to
using the machine.
Note: The Cascade ships complete with tool head (SP
models only), spray bar (SP models only), 2 side plates for
tool head (SP models only), 4 thumb screws for tool head
(SP models only), 4 black screw for tool head (P20SP only),
2 quick release pin (SP models only), extension cord, manual, main filter, inlet filter, tank lid, vacuum hose (SP models
only), and priming hose
1
4
5
7
8
1. Position a side plate on each side of the tool head
bracket by aligning the two holes in the side plates with
the two holes in the bracket. The side of the plate with
the foam should be placed on the inside of the bracket.
2. Secure the side plates to the tool head bracket using
two black hex screws per side plate.
❻
3. Slide the tool head underneath the tool head bracket
with the tube facing away from the Cascade.
4. Take the solution hose and place it over the tool head.
Clevises
5. Insert a thumbscrew on each slot of the tool head
bracket and screw it into the tool head.
6. Take the two clevises that are coming out from
underneath the Cascade and slide them around the
tabs that are attached to the tool head.
7. Insert a quick release pin in each of the clevis.
Quick release pins
Side plate
8. Press the quick disconnect of the solution hose onto the
quick disconnect of the inline strainer assembly.
CFR CASCADE
3
COMPONENTS
Trigger
Inlet Filter
Main Filter
Ball Filters
Vacuum Motor
Pump Motor
Cleaning Head
Control Panel
Vacuum Motor Switch..........Turn vacuum motor on/off.
Pump Motor Switch ...............Turn pump motor on/off.
Ozone Switch..............................Turn ozone on/off.
Speed Dial .....................................Select speed control from 0-11.
Pump Circuit Breaker ...........5 AMP breaker provides overload
protection for the pump motor.
The breaker will pop out if tripped.
To reset, wait several minutes and
push the breaker back in.
Hour Meter ....................................Displays number of hours machine
has been used. The hour meter only
runs when the pump is on.
Trigger ...............................................Activates solution dispensing.
Vacuum
Pump
Circuit breaker
Ozone
(OZ model only)
Speed dial
Hour meter
WARNING! Do not turn power off on the machine by disconnecting the cord. The electronic drive control
will sense a power failure and shut off, requiring it to be reset. Always turn off all switches before you turn off
the power.
WARNING! Do not force the engagement of the trigger by tying or taping the trigger in the “on” position.
The electronic drive control will sense a power failure and shut off, requiring it to be reset.
4
CFR CASCADE
SAFETY INSTRUCTIONS
These guidelines are provided for your protection and convenience. Please read them carefully. If you have any questions regarding the use of your equipment call CFR Technical Service at 800.533.2557. Failure to adhere to instructions
provided can potentially void any warranties. Precautions and safety warnings are provided for your protection. Failure
to observe these warnings could result in personal injury and damage to the equipment. When using an electrical appliance, basic safety precautions should always be followed.
WARNING! Do not attach any device that would engage the trigger in the on position.
WARNING! To reduce the risk of electric shock, fire, or injury:
1. This machine should only be used by trained and authorized personnel. Operators must read and understand
this manual completely and view the training video before operating the equipment.
2. Do not leave unit unattended when plugged in when not in use. Always unplug the
equipment from outlet when not in use and before servicing.
3. Connect to a properly grounded outlet only. (See Grounding Instructions)
4. Do not use with damaged cord or plug.
5. Do not handle plug or unit with wet hands.
6. Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or
corners. Do not run machine over cord. Keep cord away from heated surfaces.
7. Turn off all controls before unplugging.
8. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.
9. Do not put any object into openings. Do not use with any opening blocked; keep free of dust, lint, hair, and
anything that may reduce air flow.
10. Do not use without filters in place.
11. Do not use to pick up flammable or combustible liquids such as gasoline or use in areas where they may be present.
12. Do not expose to rain. Store indoors.
13. If unit is not working as it should, has been dropped, damaged, left outdoors, or dropped into water, take it to a local
CFR service center.
Grounding Instructions
This unit must be grounded. Grounding provides the
path of least resistance for electric current, in the event
of malfunction or breakdown, to reduce the risk of electric shock. This unit is equipped with a cord having an
equipment-grounding conductor and grounding plug.
The plug must be inserted into an appropriate outlet
that is properly installed and grounded in accordance
with all local codes and ordinances.
WARNING! Improper connection of the equipment-grounding conductor can result in a risk of electric
shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly
grounded. Do not modify the plug provided with the appliance – if it will not fit the outlet; have a grounded outlet installed
by a qualified electrician.
CFR CASCADE
5
Transporting the Cascade
To transport the Cascade from one location to another,
it is recommended that the complete tool head be
removed.
1. Disconnect vac hose and solution line from
cleaning head.
2. Remove two quick release pins.
3. Unscrew the 4 screws on the side of the tool head.
4. Remove the tool head from the machine.
5. Replace the tool head when machine is set up at
new location.
2
3
Preparing for Cleaning
Planning
The area to be cleaned should be reviewed to determine the most efficient cleaning plan to minimize turns
and utilize power outlets advantageously.
If you have a rectangular room:
• Establish a path down the length of the room, overlapping each pass by a minimum of 2 inches.
If you have an irregularly shaped room:
• Establish a path down the length of the room at the
longest point, overlapping each pass by a minimum of
2 inches.
6
CFR CASCADE
Vacuuming
Vacuuming is very important to the maintenance of
carpet. Vacuuming removes the dry soil; loose dust, dirt
and soil before it is worked down into the carpet. Built
up soil is much more difficult to clean out of the carpet.
Pre-Spraying
Doorways and other heavy traffic areas will require
additional maintenance and care. Pre-spraying these
areas prior to cleaning will allow the chemicals additional time to work.
Spotting
The difference between a spot and a stain is how long
it sits on the floor. Pre-vacuuming provides an excellent
opportunity to locate and pre-treat spots.
OPERATING INSTRUCTIONS
All operators should read this entire manual prior to using
the machine.
❶
Pre-Use Inspection
WARNING! Do not fill the Cascade tank prior to the
pre-use inspection.
1. To prepare the Cascade for use, remove the clear
tank lid and disconnect the vacuum hose.
2. Unlatch the fasteners on the front of the machine, open the top.
❷
3. Inspect the solution lines and the vacuum hose
checking for any damage.
4. Close the machine fastening the latches.
5. Reconnect the vacuum hose and replace the clear tank lid.
The Cascade utilizes multiple filters in the recycling of cleaning
solution. It is imperative to the operation of the machine that filters
are kept clean and in good working order with no tears, holes, or
obvious signs of wear. Visually check all filters prior to use.
6. Remove the inlet filter, the main filter and both ball
filters inspecting them for damage.
7. Check the low water shut off float, making sure the float
moves freely.
❸
8. Replace each filter.
Inlet filter
Tank lid
Main filter
❻
Ball filter
low water float
CFR CASCADE
7
Filling the Tank
❶
1. Fill the tank with water to the desired level. For the full
25 gallon capacity fill to the 25 gallon mark on the level
gauge inside the tank. The Cascade requires a
minimum of approximately 15 gallons to operate
properly. This partial fill level is perfect for smaller
areas or when you are doing maintenance cleaning.
CAUTION! Water should never be higher
than the inlet filter. Doing so will activate the automatic vacuum shut off and the machine will not operate.
CAUTION! Water temperature above 140° F
(60°C) will cause the tank to buckle from the
strong vacuum suction.
2. Add CFR’s in-tank cleaner at the proper ratio as
described on the chemical label instructions. CFR’s
in-tank cleaners are A Excell, Excell and Perform-All.
3. Add CFR’s Defoam to the tank, per label instructions,
to prevent excess foaming.
\
WARNING! Do not use any other defoaming
product other than CFR’s Defoam.
8
CFR CASCADE
25 gallons
15 gallons
❷
Operating the Cascade
P20SP – The easy to use, self-propelled Cascade cleans
in the forward direction. The speed dial allows the operator
to select the appropriate speed for the area to be cleaned.
The slower you drive the machine the deeper the cleaning.
Machine cleaning performance can be monitored visually
through the tank lid.
1. Prior to cleaning you will need to be sure the pump
is well primed.
• Turn speed dial to 0 (zero).
• lower the floor tool.
• Turn vacuum switch on.
• Turn pump switch on.
• Squeeze the trigger for 30 seconds.
• Adjust p.s.i. from 0 to 400, if necessary.
Note: For P20 OZ models, turn on vacuum, pump and
ozone switches on and let machine run for 15 minutes
before use.
P20 – The easy to use wand system cleans in the forward
direction.
1. Prior to cleaning, purge the air in the solution line by
circulating solution into the tank through the hose.
• Attach hose and solution line without tool attached
and place hose end in tank opening
• Turn pump switch on and engage trigger for
30 seconds.
• Adjust p.s.i. from 0 to 400, if necessary.
This primes the pump, purges air from the lines, and
automatically mixes the chemicals. The Cascade P20 is
ready for cleaning. Note: If priming does not work, refer
to page 16.
CFR CASCADE
9
Operating the Cascade
2. The Cascade provides the ability to clean in 2
different modes.
Maintenance Mode - Routine Maintenance is
performed on a regular basis to maintain the
appearance and the cleanliness of the carpeting.
• Adjust the p.s.i. to 200 and set the speed dial at 7.
Restorative Mode - Restorative Cleaning allows
for the deepest cleaning of heavily soiled carpets or
high traffic areas.
• Adjust the p.s.i. to 400 and set the speed dial at 4.
3. Engage the trigger.
4. Begin cleaning by driving the machine forward in a
straight line. Overlap each pass by 2 inches.
CAUTION! Monitor foam in the machine’s tank
through the clear plastic lid. Excessive foam may cause
vacuum motor flooding and machine damage.
5. When cleaning, monitor foam in the solution tank.
Residue left in the carpeting or upholstery from
other cleaning methods may cause excessive foam to
collect in the solution tank. If vacuum flooding occurs
foam and fluid will spill out onto the floor.
6. If flooding occurs turn off the pump switch.
7. Remove the vacuum hose from the machine.
8. Remove clear plastic lid.
9. Add DEFOAM to the tank according to bottle
instructions.
10. let vacuum run for 3-5 minutes to clear foam and dry
vacuum turbines.
11. Replace clear plastic lid.
12. Continue cleaning.
10
CFR CASCADE
CAUTION! If foam continues to cause
flooding, empty the solution tank and refill with fresh
fluid, adding CFR DEFOAM before restarting.
13. When finished cleaning, drive the Cascade to
the janitor’s closet or to where the waste
water can be dumped.
14. Follow instructions for routine daily maintenance.
MAINTENANCE
❷
Routine Daily Maintenance
To maintain optimum performance the equipment, tools and
filters should be cleaned after each use. Replace any filters
that are damaged. Nozzles that cannot be cleared should
be discarded.
Tank and Filters
1. Make sure all power is off.
2. Empty the tank.
• Remove the drain hose from the clamp on the
rear of the machine.
• Remove the plug and hold hose over the drain
area until tank is empty
❸
3. Remove clear plastic lid.
4. Remove the inlet filter and rinse.
5. Rinse out the tank and drain hose with clean water.
6. Remove the main filter and the ball filters, rinse
and replace.
7. Replace the inlet filter.
8. Replace the clear plastic lid.
❻
Inlet filter
Tank lid
Main filter
Ball filter
low water float
CFR CASCADE
11
Tool Head
The P20 is designed to be tilted back
for easy access to the tool head and
underside of machine.
Warning: Never tilt machine back
when tank contains solution.
1. lower the tool head.
2. Disconnect the vacuum hose.
3. Disconnect and remove the tool head.
A. Disconnect the solution hose.
B. Remove the two quick release tool pins.
C. Unscrew the two thumbscrews from each side of the
tool head and slide the tool head off.
4. Remove the spray bar and rinse.
5. Visually inspect quick disconnect spray tips
for blockage.
6. Open and clean the in-line strainer filter and replace.
• Disconnect the in-line strainer filter by using the
quick disconnect coupler.
• Remove any debris from the strainer.
• Keep o-ring and threads of the plug lubricated.
CFR DEFOAM is a good lubricant or use a
non-petroleum based lubricant. This will ensure a
tighter seal.
6
C
B
4
A
7. Remove any large debris from underneath the tool
head. Rinse the vacuum chamber on the tool head.
8. Replace spray bar.
9. Connect the tool head.
• Connect the solution hose.
• Replace the two quick release tool pins.
• Replace the two thumbscrews from each side of
the tool head.
10. Connect the vacuum hose.
Vacuum chamber
11. Raise the tool head for storage.
Spray tips
Spray bar
12
CFR CASCADE
In-line strainer
General
1. Wipe down the equipment with a damp cloth.
Do not use abrasive chemicals or solvents.
B
2. Remove clear plastic lid for storage.
Hand tools & wands
1. Rinse opening of tool with water to eliminate any debris.
2. Wand only – open and clean in-line strainer.
A. Disconnect the In-line Strainer by using the quick
disconnect coupler.
B. Remove the filter and rinse with water.
C. Remove any debris from the strainer.
D. Keep o-ring and threads of the plug lubricated.
CFR DEFOAM is a good lubricant or use a
non-petroleum based lubricant. This will ensure a
tighter seal.
A
3. Wipe tool with damp cloth and store with head up to
prevent clogging of nozzle.
OPTIONAL ACCESSORIES
Wand and Tool Usage
Attaching Wand/Hand Tool
The Cascade self-contained cleaning system works with all
CFR wands and tools. To attach a wand or hand tool:
1. Verify that all power is off.
• Turn speed dial to 0.
• Turn pump switch off
• Turn vacuum switch off.
2. Disconnect the vacuum hose on the Cascade.
3. Connect the wand hose to the vacuum intake.
4. Connect the solution hose using the quick disconnect.
5. Prime solution hose by placing hose end in tank
(without tool attached)
6. Turn the vacuum switch on.
7. Turn the pump switch on.
8. Engage trigger until trapped air is removed from the line.
9. Verify the p.s.i. setting.
10. Attach optional accessory.
CFR CASCADE
13
Carpets/Hard Floor and Surfaces
1. Place the wand on the surface to be cleaned and move it at the rate of a slow walk.
2. Apply solution by engaging the trigger.
CAUTION! When using CFR carpet wands, solution is applied on the forward stroke only. Use only enough
downward pressure on the wand to move it effectively on both the push and pull stroke. Use of excessive downward
pressure on the wand will decrease the efficiency.
3. Always finish cleaning with a dry stoke.
CAUTION! It is very important to keep wands properly seated to the surface being cleaned to produce
maximum cleaning effectiveness and minimum dry times.
Upholstery
1. Place tool on surface to be cleaned.
2. Move (pull and push) tool at a rate of about one foot per second.
3. Apply solution on the pull stroke only.
4. Overlap passes by about 1 inch.
When cleaning upholstery edges, hold finger over part of the tool to prevent overspray. Edges can also be cleaned
by placing the tool on the edge of the upholstery and moving it parallel to the edge.
CAUTION! When using CFR hand tools, solution is applied on the pull stroke only. Use only enough
downward pressure on the tool to move it effectively on both the push and pull stroke. Use of excessive downward
pressure on the hand tool will decrease the efficiency.
14
CFR CASCADE
Periodic Maintenance
1. Check power cord for any breaks, separations, or cuts. Make sure the ground pin on the connector is intact or the
machine will be unsafe. Make sure the ground pin on all three prongs on the connector are intact.
2. It is very important to monitor machine operating hours for proper maintenance of the motors and pumps. After 700
hours of operation or once a year, the vacuum motor brushes should be inspected by an authorized repair center
and replaced if worn (length is 1/2 inch or less).When replacing brushes, carefully insert brushes without crimping
brush follower spring.
3. Check vacuum motor performance using a vacuum gauge. Place this gauge on the tank inlet fitting with the vacuum
turned on. Water lift should be between 120 and 135 inches. If the reading is lower, check for air leaks in the tank,
cover gasket, and drain hose.
4. Check pump performance occasionally against built-in pressure gauge.
Pump running pressure should be 380-400 p.s.i. When pumping fluid through the tool head, the minimum pressure
should be 310-350 p.s.i.
If the pumping pressure is outside of this range, check and clean the main filter and the ball filters to ensure the
pump is getting enough fluid. After 500 hours, check pressure regulator and pump. If signs of wearing
present, rebuild.
7. For extended storage or between uses in cold climates drain the system and flush pump with automobile windshield
washer fluid. If the pump is frozen it can be severely damaged.
8. Check main filter for blockage. A blocked filter will cause problems not only to daily operations but to the equipment
itself. Once the filter is blocked, rinsing is not enough. Clean the tank and fill with fresh water. Using filter cleaning
nozzle assembly with pressure of 400 p.s.i. washes off all debris inside out.
CFR CASCADE
15
Trouble Shooting Guide
Vacuum and pump will not run
16
Check that electrical cord is firmly seated in wall outlet.
Check and reset building circuit breaker if tripped.
Check main power switch.
Trips building circuit breaker
Circuit is overloaded – move cord to a different wall outlet.
If using an extension cord, make sure it is in good condition, less than
70 feet long and #10 gauge or heavier.
• Check pigtail plug, and extension cord for damage.
Vacuum won’t run
• Check vacuum switch, it should be in the “on” position.
• Check fuse inside.
Pump won’t run
• Check pump switch – it should be in the “on” position.
• Check pump circuit breaker (5 amp) and reset if tripped.
• Check fluid level – there must be enough water to float the low
water shut-off
• lift the low water float. Pump should come on. If it doesn’t contact
CFR Technical Service.
Pump tries to run and then trips circuit breaker • Check pigtail and extension power cord for frayed, cut or worn spots.
• Check plugs and connectors.
• If using an additional extension cord, make sure it is in good condition,
less than 70 feet long and #10 gauge or heavier.
• Check pump static p.s.i. – must be 400 p.s.i. ± 10 p.s.i.
• Check wall outlet voltage. If below 105 volts, pump will not work.
Pump starts and stops
• Thoroughly clean main filter.
• Check fluid level – there must be enough water to float the low-water
shut-off.
Excessive pressure drop when cleaning
• Adjust static pressure to 400 p.s.i. when not cleaning.
(exceeds 100 p.s.i. drop)
• Check and clean main filter and ball strainers in tank.
• Check and replace worn spray nozzles and loose or leaking
fittings/inline strainer.
• Re-prime pump.
• Rebuild pump or pressure regulator, if necessary.
Water dripping from bottom
• Check machine for excess foaming. Add CFR Defoam to tool hose
of machine exhaust
and tank. Open machine top cover and let vacuum run for 10 minutes
to dry out vacuum motor, then close lid and resume cleaning.
Poor recovery.
• Check tool head and hose for any obstructions.
• Check tool head - it must seat firmly on carpet in lowered position.
• Check clear lid cover sealing properly. Is lid gasket in good shape
with no cuts, cracks, or worn/compressed areas?
• Check drain hose and fittings for cracks and tears. Make sure drain
plug is securely fastened.
• Check wand hose for holes, cracks, or cuts.
• Check vacuum hose cuffs – it must seat firmly on inlet fitting and
tool head.
• Check carpet installation. Some carpets are installed on uneven
surfaces with ridges and bumps. It is difficult to get good drying times
with this type of installation.
• Check drain hose plug, it must be securely fastened to prevent air
leaks to vacuum causing vacuum flooding. Hose will vibrate if there is
an air leak.
Streaks on carpet or no fluid
• Check nozzles for full spray. Clean if clogged or replace if worn.
from tool head
• Check tool and hose for obstructions.
• Check and clean inline strainer filter.
• Check and clean main filter and ball filters.
Pump will not prime
• Attach priming hose assembly to quick disconnect on front of machine.
Place hose end in solution tank and run pump for 30 seconds.
• Remove priming hose assembly, attach main solution line and
check p.s.i.
• If above does not work, reattach priming hose. Seal priming hose end
in the vacuum hose inlet on front of machine. Run vacuum and pump
motors for 30 seconds to siphon solution into pump.
CFR CASCADE
•
•
•
•
•
Handle Assembly
Ref #
01
02*
03*
04*
05*
06
07
08*
09
10
Part #
72505A
X8261
72008A
72382A
72398A
72510A
72056A
72566A
70050B
72116A
11
72387A
Description
Handle, Cascade
Screw, #6 x ? Phil Pan Black
Micro Switch
Bracket, Finger Swith
Handle, Finger Switch
Handle Glide
Screw, #8 x 5/8”, Self Tap
Motor Control, 125VDC
Rocker, Switch, 15A, 2-Pole
Switch Cover, Blank
Replaced by 70050B for
ozone models
Screw, #8 x 5/8 Phil PH Black
Ref # Part #
12* 72579A
X8151C
13
72411A
71544A
14
7FC007
7FC009
7FC010
7FC003
15** 70895A
16
PX112
17
72570A
18
X8235
19
72173A
Description
Knob, Speed Control
Plug, 3/8” Hole, Plastic, Black
Hour Meter, AC
Hour Meter, 230V
Circuit Breaker, 5A
Circuit Breaker, 3A, 230V
Circuit Breaker, 8A, 230V
Circuit Breaker, 15A, 115V
Rocket, Switch, 15A, 4 Pole
Pigtail, Black 12/3 SJT x 39”
Screw, Long, Hex Head
Washer, ?” Flat USS Zinc
Clip, Hand-Holding Spring
Ref # Part #
Description
20
PD8
Strain Relief, ?” NPT
21
72574A Switch Panel, P-20
22
X8282
Bolt, ?-20 x 1” Hex SS
23
X8008N Nut, Lock, ?” Steel Conduit
24
72434A Jumper Tab #6
25
72432A Terminal Block, 7 Positions
26
72361A Panel, Motor Control
27
X8256
Nut, 8-32 Keps, Zinc
28
72052A Screw, #8 x 5/8, Phil Pan TS
29
7BS002 Screw, 8-32 x ? Phil Pan
30
71952A Fiber Optic Cable --- OZ
* For self-propelled models only.
** Replace by 70050B in non SP model.
Component Panel Assembly
Ref #
01
02*
03**
Part #
72438B
72566B
72614A
72052A
04***
71379A
Description
Component Bracket
Motor Control, 125VDC
Motor Control, 230V ---SP
Screw, #8 X 5/8 Phil Pan TS
– Add 2 for 230V models
Relay, 25A, 120V
Ref #
04
Part #
71379B
05
06
07
09*
72387A
72434A
72433A
72650A
Description
Relay, 230V – Use 3 for 230V models
Screw, #8 x 5/8”, Black
Jumper, Tab #6
Terminal Block 3 Positions
Fuse, 5A / 32V
Ref # Part #
Description
09
72649A
Fuse, 3A / 32V --230V
10*** 72430A
Fuse Clip
11
72388A
Screw, #10 x 5/8 Phil Tap
* For self-propelled models only
** Use only three in non self-propelled models
*** Use only one in non self-propelled models
CFR CASCADE
17
Base Assembly P20SP
Ref #
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76*
77*
78*
79*
80*
81*
Ref #
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
Part #
72504A
72020A
X8235
72385A
7GF033
7BF003
72000A
72365A
72611A
70020B
7DL005
72388A
72538A
72540A
72535A
72379A
7DL003
71817A
Description
Base, Cascade 20
Screw, Self Tap, PHMS Zinc
Washer, ?” Flat USS Zinc
Pump Assembly
Pad, Motor Mount
Nut, Kep #10-24 Zinc
Rod, All Threaded
Vacuum Motor, 3 Stage
Vacuum Motor, 230V
Gasket, Vacuum Motor Seal
Hose Clamp, 1-1/2” SS
Screw, #10 x 5/8 Phil Tap
Panel, Vacuum Motor
Gasket, Vacuum P-20
Transaxle Cover Plate
Screw, 3/8-16 x 2-3/4 Hex
Clamp Hose
Hose, 29” Long
CFR CASCADE
Ref #
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
Part #
72372A
7BS002
72369A
X8256
72052A
72561A
7CW002
72499A
72567A
71313A
7BF004
72559A
72511A
72571A
72586A
72591A
72453A
72422A
Description
Panel, Mounting Regulator
Screw, 8-32 x ? Phil Pan SS
Pad, Mounting Regulator
Nut, 8-32 Keps Zinc
Screw, #8 X 5/8 Phil Pan TS
Lever, Straight
Screw
Plate, Hole Cover w/ cut-out
Cover, Relay Bracket
Screw, ?-20 x 2 Socket Cap
Nut, Kep ?-20 Zinc
Label, Base (CFR)
Wheel, 10” Diameter
Bushing, 7/8” Wide
Transaxle / Motor, 90V
Transaxle / Motor, 230V
Key, Machine 3/16”
Flat Washer
82*
83*
84*
85*
86*
87*
88
89
90
* For
Part #
Description
72602A
Screw, 5/16-24 x 7/8” Hex
72338C
Plate, Transaxle Mounting
7DT001
Bolt, 5/16-18 x 5/8” Hex
X8235
Washer, ? USS Flat, Zinc
72551A
Caster, 4” x 2” Wheel
70100A
Coupler, QD 1/8F
SW139
Elbow, 1/8 Street, 90 degree
71366A
Hose, Teflon, 1/8” x 1/8”
7AG002
Bushing, ?-1/8 NPT
71492A
Solenoid, 1/8 Orifice
71545A
Solenoid, 1/8 Orifice, 230V
7CX002
Nipple, Hex ? MPT
7AR013
Nipple, ? NPT x 3” L SS
PX6
Female Quick Disonnect
72539A
Bracket, Quick Disconnect
7AE003
Elbow, Wtreet ? NPT
7AV001
Tee Union ? NPT
72390A
Latch, Soft
72404A
Cable Short, Tool head
72502A
Support Bracket, Tool Lifting
72406A
Pin Clevis, Tool head Cable
72467A
Cotter Pin, 1/16” x ?” LG
72405A
Cable, Long
72403B
Lifting Plate, Adjustable
71639A
Bolt, ?-20 x 2-1/2 Hex Tap
72436A
Gasket, VAC Exhaust
7GR032
Flanged 2” White PVC
7GF006
Gasket, Flanged Short
70079C
Hose, 34” Long
7DL008
Clamp Hose Ozone models
72495A
Label, Cascade Tool
X8235A
Washer, ?” x 1” OD, Flat
72590A
Screw, #8 x 5/8”
72568A
Wand Holder
SW158
Cable Clamp
72600A
Screw, #14 x 1, Phil Pan
72601A
Handle, Grab
X8295+
Screw, Phil Flat TS
72472A
Shim, Transaxle
7/8” Cable Clamp
7DL010
72605A
Spacer, Vac, 3.5” Long
7CM003 Washer, OZ models
71952A
Convertor Kit, OZ Long
71953A
Convertor Kit, 230V
71716A
Carbon Filter Assembly
71717A
Cover, Carbon Filter
71875A
Rivet, Pop, (.25 Grip)
71775A
Elbow, 1/2” Hose x 3/8”
X9179+
Pump Motor, 100 psi, 115V
71819A
Pump/Motor, 230V
7GG003 Hose A/S Braided
71570A
Injector, Ozone
71810A
Hose, Clear, Tygon
71629A
O-Ring, Shaft End Pulley
71999A
Barb Hose, 1/2”H
71644A
Screw, #10 x 1“, Phil Pan
7BF005
Nut, Kep, 5/16-18, Zinc
7CM004 Washer, 3/8 USS Flat
7CT002
Bolt, 5/16-18 x 1“, Hex Tap
ozone models only
Base Assembly P20
Ref #
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52*
58*
Part #
72597A
72587A
71520A
7DT001
7CR004
72551A
72590A
72568A
7AR013
PX6
72539A
PC38
72390A
72595A
72436A
7GR032
7GF006
70079C
7DL008
7DL010
72605A
7CM003
71952A
71953A
71716A
71717A
71875A
71775A
X9178+
71819A
7GG003
59*
60*
61*
62*
63*
64
65
66
71570A
71810A
71629A
71999A
71644A
7BF005
7CM004
7CT002
53*
54*
55*
56*
57*
Description
Push Nut, 5/8”
Axle, Cascade 20
Washer, 5/8” SAE, Flat Zinc
Bolt, 5/16-18 x 5/8” Hex Tap
Washer, 5/16 USS Flat
Caster, 4” x 2” Wheel
Screw, #8 x 5/8” Oval Head,
Wand Holder
Nipple, NPT x 3” L SS
Female Quick Disonnect,
Bracket, Quick Disconnect
Coupling, Double Thread
Latch, Soft
Cover Plate, Lift Mechanism
Gasket, VAC Exhaust
Adaptor Flanged 2” PVC
Gasket, Flanged Elbow
Hose, 34” Long
Clamp Hose
7/16” Cable Clamp
Spacer, Vac, 3.5” Long
Washer, #10 USS, Flat 18-8
Convertor Kit, OZ Long
Convertor Kit, 230V models
Carbon Filter Assembly
Cover, Carbon Filter
Rivet, Pop, (.25 Grip)
Elbow, 1/2” Hose x 3/8”
Pump Motor, 100 psi, 115V
Pump/Motor, 230V
Hose A/S Braided
2” Long to Ozone Pump
and 80” Long to Orifice
Injector, Ozone
Hose, Clear, Tygon
O-Ring, Shaft End Pulley
Barb Hose, 1/2”H – PVC
Screw, #10 x 1”, Phil Pan
Nut, Kep, 5/16-18, Zinc
Washer, 3/8 USS Flat, 18-8
Bolt, 5/16-18 x 1“, Hex Tap
* For ozone models only
Ref #
01
02
03
04
05
06
07
08
09
10
11
12
13
14
Part #
72504A
72020A
X8235
72385A
7GF033
7BF003
72000A
72365A
72611A
70020B
7DL005
72388A
72538A
72540A
72535A
Description
Base, Cascade 20
Screw, Self Tap, PHMS Zinc
Washer, Flat USS Zinc
Pump Assembly
Pad, Motor Mount
Nut, Kep #10-24 Zinc
Rod, All Threaded
Vacuum Motor, 3 Stage
Vacuum Motor, 230V
Gasket, Vacuum Motor Seal
Hose Clamp, 1-1/2” SS
Screw, #10 x 5/8 Phil Tap
Panel, Vacuum Motor
Gasket, Vacuum P-20
Transaxle Cover Plate
Ref #
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
Part #
72379A
7DL003
71817A
72372A
7BS002
72369A
X8256
72052A
7CW002
72499A
72567A
SW158
72559A
72592A
72580A
Description
Screw, 3/8-16 x 2-3/4
Clamp Hose
Hose, Braided, 29” Long
Panel, Mounting Regulator
Screw, Phil Pan SS
Pad, Mounting Regulator
Nut, 8-32 Keps Zinc
Screw, #8 X 5/8 Phil Pan TS
Screw, #6 x ? Phil Pan TS
Plate, Hole Cover w/ cut-out
Cover, Relay Bracket
Cable Clamp
Label, Base (CFR)
Bushing, 7/8”
Wheel, 10” Diameter
CFR CASCADE
19
Tank Assembly
20
CFR CASCADE
Tank Assembly
Ref #
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
Part #
72503A
72321A
72323B
72326A
72224B
71553A
70343A
71485A
7DE016
70100A
71495A
72317B
PC66
PC25+
70079C
7DL008
71897A
72582A
72588A
SW139+
7CX001
71576A
Description
Tank, Cascade 20
Lid, Tank
Gasket, Lid 43”
Filter, Inlet
Filter, Main
E-Ring, Float Switch
Switch Float 2 Pole
Header Backflush Nozzle
Nozzle H 1/8 VV CH SS
Coupler QD 1/8F
Pump Protection Filter
Filter Mound
Fitting, Brass 1/8 NPTM
Male/Male Barb.
Hose, ? Wire Reinforced
Hose Clamp
Gasket, Filter Mount
Decal, Level Gauge
Heat Shrink Tubing
Elbow, 1/8 Street.
Nipple Hex 1/8
Nipple QD 1/8 M SS
Ref #
23
24
25
26
27
28
29
30
31 *
32 **
33
34
35
36
37
38
39
41
42
43
Part #
7AF003
(Replaced
7DL003
71817A
PX31
72598A
72589A
PX33
PX63
72575A
72576A
PX14A
72476A
7DL005
PAS37
PAS36
72543A
PX25
72384A
71920A
71644A
72390A
Description
Plug, Counter Hex .
by PC25 in ozone models)
Hose Clamp
Hose, Braided
Float Cage w/ Heavy Ball
Screw, Long, Phil Flat SS
White Delrin Rod, ID, 7”
Vacuum Tube
Coupler, Plastic
Label, Instruction
Label, Instruction
Dump Valve Gasket
Fitting, Nylon Hose Barb
Clamp Worm Gear
Drain Hose
Expansion Plug Drain
Label, Tank (Cascade 20)
Fitting, Plastic, Hose Barb
Hose, VAC Toolhead
Ring Washer
Screw, #10 x 1” Phil Pan
Latch, Soft (Keeper)
Ref #
44
45 *
46 *
47
48
49
50
51***
52***
53***
54***
Part #
Description
7DM004 Screw, 8-32 x 3/8 PHMS SS
72384B
Hose, 20”
72409A
Inlet Fitting
7BH004
Screw, 10-32 x 3/8” Phil Pan
72173A
Spring Clip, Black Vinyl
72615A
Coupling, PVC, 1-1/2
72616A
Pipe, PVC
7AT006
Barb, 90° Elbow 1/4-1/8
7AJ004
Anchor Connector 1/8”
71951A
Orifice, Ozone Hose
72115A
Washer, 5/8 x 1-3/16
Bonded Seal, Galvanized
55*** 71785A
Tee, 1/4” Hose Barb, Plastic
56*** 71842A
Reducer, Hose, 1/2” to 1/4”
57*** 7GG003 Hose A/S Braided
18-1/2” long from Reducer to Orifice
80” long from Orifice to Injector
* For self-propelled models only
** Use only one of the two in SP models.
*** For OZ models only.
Tool Head Assembly
Ref #
01
02
03
04
05
06
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
Part #
72148A
X8025
7BF005
72534A
72394A
72487A
72020A
72019A
7DT002
72556A
72484A
72506A
72555A
72489A
72488A
60400B
70101A
SW139
72413A
72557A
72437A
72541A
X8218
72486A
72485A
72533A
Description
Nut, Cap 5/16-18 ZP
Wheel, Black
Nut, Keps 5/16-18 Zinc
Tool Head Bracket, Right, P-20
Screw, Hex Self-Locking Flange
Shoulder Screw, Tool head
Screw, Self-tap PHMS Zinc
Bolt, 5/16-18 x 2-? Hex Tap Zinc
Bolt, ?-20 x 5/8 Hex Tap Zinc
Weight Bar #2, 20”
Pin, Quick Release
Tool Head, 20”
Weight Bar #1, 20”
Stainless Steel Spray Tip
Brass Nozzle Body
Inline Strainer Assembly
Nipple, QD 1/8-1/8 M Brass
1/8 Street Elbow, 90 Degree
Valve, Check
Header, Cascade 20
Pad, Tool Head
Tool Head Bracket Sides, P-20
Washer, 5/16 SAE, Flat Zinc
Spacer, Toolhead Wheel
Tape, Toolhead Pad
Tool Head Bracket Left, P-20
CFR CASCADE
21
WARRANTY
CFR, a Tacony company, warrants new products manufactured and sold under the name CFR to be free from defects
in materials and workmanship under normal use and service. CFR’s obligation under this warranty is limited to repairing or replacing, at our option, such products or parts which are returned to our factory authorized service center, freight
prepaid, within the warranty period and are found to be defective in materials or workmanship. For rotationally molded
polyethylene housings and aluminum frames and chassis this warranty expires 60 months from the date of registration;
if the warranty is not registered, it expires 60 months from the factory shipment date. For all other components, with the
exception of wear items (i.e. filter, nozzles, etc.) this warranty expires 12 months from the date of registration on the
warranty. If not registered, is expires 12 months from the factory shipment date. For hoses, tools, and other attachments
manufactured and sold by CFR, this warranty expires 12 months from factory shipment date. Parts replaced or repaired
under warranty are guaranteed for the remainder of the original warranty period. Replacement parts that have become
defective through wear or abuse are not included in this warranty. CFR will pay service labor to the distributor or authorized service repair center per the warranty flat rate schedule. Service labor will be paid for two years on all warranted
polyethylene housings, aluminum frames and chassis, and one year on all other warranted components.
CFR systems are designed for use only with specially formulated CFR Recyclable Cleaning Chemicals. Use of any other
chemical in CFR systems may cause damage to the pump, motor and other components and may void the warranty.
This warranty shall cease to be in effect if repairs, replacements or alterations are made by the purchaser or any nonauthorized service center. This warranty does not apply to damage caused by misuse, abuse, or negligence of the buyer
or third party, or damage due to transportation of product.
CFR makes no warranty, express or implied, including without limitations, any warranties of fitness or merchantability,
except as expressly set forth above with respect to such products or parts therein. Nor shall cfr have incurred any other
obligations or liabilities on its part or be liable for any anticipated or lost profits, incidental damages, consequential damages, time charges or any other losses incurred in connection with the purchase, installation, replacement or repair of
such products or any parts therein whether original equipment or installed as a replacement, covered by this warranty or
otherwise; and cfr does not authorize any person to assume for cfr any other liability in connection with the products or
parts therein.
22
CFR CASCADE
CFR CASCADE
23
Cascade
SERIES P20
INSTRUCTION MANUAl
Models:
10416A - P20 SP
10419A - P20
10425A - P20 OZ SP
10426A - P20 OZ
10427A - P20 OZ SP 230V
10428A - P20 OZ 230V
3101 Wichita Court n Fort Worth, TX 76140 n 800.533.2557 n www.cfrcorp.com
72596A 10/2006