Tatoma E-650 Instruction Manual 62 Pages
The Tatoma E-650 is a powerful straw chopper designed to streamline operations on your farm, saving you time and improving efficiency. This robust machine features a durable construction and powerful engine, making it ideal for handling large volumes of straw. It's designed for easy use and features safety features to protect operators.
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INSTRUCTION MANUAL STRAW CHOPPER: E/EM/D-350 ; E/EM/D-650 Models: 350 650 STRAW CHOPPER WARNING CONTENTS CAREFULLY OF THIS READ THE INSTRUCTION MANUAL ON THE CD BEFORE STARTING THE MACHINE STRAW CHOPPER Congratulations, you have purchased one of the best straw choppers currently available on the market: TATOMA designed straw choppers are conceived to make your job easier, save time and therefore improve the performance, benefits and profitability of your farm. With our machines, you can streamline your operations, improving the efficiency of your work. Our extensive product range enables us to solve all our customers´ needs. Thank you for placing your confidence in our products. STRAW CHOPPER CONTENT 1. INTRODUCTION ______________________________________________________ 2 2. CONFORMITY DECLARATION __________________________________________ 3 3. REGISTRATION PLATE ________________________________________________ 3 4. RECEPTION AND IDENTIFICATION OF STRAW CHOPPER ___________________ 4 5. WARRANTY CONDITIONS ______________________________________________ 5 6. OPERATOR REQUIREMENTS ___________________________________________ 6 7. WARNINGS AND SAFETY REGULATIONS _________________________________ 6 8. MAINTENANCE INSTRUCTIONS _________________________________________ 13 9. USE AND CONSERVATION OF THE INSTRUCTION MANUAL _________________ 16 Page 1 STRAW CHOPPER 1. INTRODUCTION The serial number plate is located on the right-side of the tub front. Congratulations on purchasing your new TATOMA Straw chopper. With proper use and the correct preventive maintenance your mixer will last for years. When you see this symbol, be alert to the possibility of personal injury and carefully read the message that accompanies it. This number must be recorded in the Registration and Inspection Certificate to correctly identify your TATOMA mixer. You are urged to read this manual and follow its instructions carefully. Your efforts will be rewarded with better performance and service as well as savings in time and repair costs. Failure to read the manual, assuming full working knowledge of the machine or its incorrect handling may to lead to serious injury. If you do not understand the instructions in this manual please contact your nearest dealer. NEVER OPERATE WITHOUT all guards, shields and protection in place. KEEP hands, feet and clothing away from moving parts. Some covers and guards have been removed from the explanatory details of this manual for illustrative purposes only. However, the equipment should not be operated in this condition, therefore all protections must be in place. If a protection element must be removed for repairs, refit it immediately after the repair and before use. The warranty appears on the cover of this book along with the Registration and Inspection Certificate. For information on ordering replacement parts, see Repair Parts section in the second part of this book. Page 2 This document supersedes all previous published instructions. STRAW CHOPPER 2. “EC” CONFORMITY DECLARATION 3. “EC” REGISTRATION PLATE The company The following is an illustration of the EC plate. The plate is found on the right hand side on the frame INGENIERIA Y MONTAJES MONZÓN S.L. Business address: Polígono industrial Las Paules 53-55 22400 Monzón (Huesca) España Declares sole responsibility that the towed mixer Models: E-350, EM-350, D-350 E-650, EM-650, D-650 are manufactured in compliance with the following directives: - Machine Directive 2006/42/CEE - Electromagnetic Compatibility Directive 2004/108/CE The following harmonized technical Standards have been applied: UNE-EN ISO12100-1, UNE-EN ISO12100-2, EN 294:1992, UNE EN 1050 and UNE-EN 703:2005 in, Monzon on the ____ day of ___________ of 20____. P.P. The Management Page 3 STRAW CHOPPER 4. RECEPTION AND IDENTIFICATION OF STRAW CHOPPER Upon receipt of the straw chopper, the owner or personnel in charge thereof, shall proceed as follows: - Check that the mixer is supplied with the appropriate instruction manual. Read the instruction manual carefully, paying close attention to the safety regulations Check that the mixer has not been damaged. Check that the mixer comes with all accessories and optional items requested. After delivery of the mixer and before commissioning, TATOMA qualified personnel, will instruct the owner or personnel in charge of it on how to operate it, its maintenance and safety standards to consider for proper use. It is the sole responsibility of the person in charge of handling the machine to read and understand this manual and to follow the recommendations in it. Warning! If the owner, sells or rents the machine to a third party they must also provide the instruction manual and instruct the new owner on the issues previously mentioned. Page 4 STRAW CHOPPER 5. WARRANTYCONDITIONS . TATOMA offers a 12 month warranty against defects in workmanship for its entire range of products. The validity of the guarantee will be susceptible to the following conditions: 1. Repair costs due to damage caused to the machine during transport shall be met by the carrier. Claims must be made by the person who contracted the transport service. 2. The period of warranty coverage begins from the reception date of the straw chopper. 3. The guarantee will only cover the free replacement of components that have left the factory in a defective state 4. Components that have failed due to circumstances different from the previous point will be excluded from the free replacement guarantee In the case of replacement of defective components and/or the carrying out of repairs by TATOMA personnel, travel expenses and labour cost charges will be met by the buyer. 5. Defective components previously mentioned should be returned to TATOMA within a period of 15 days after having been replaced. Otherwise the warranty will not be processed and the costs of the replaced parts shall be met by the buyer of the mixer. 6. The guarantee does not cover those products subject to wear and tear due to their position or working method. a) Improper maintenance performed by unqualified personnel i) Towing the mixer using vehicles unsuitable for this purpose. b) Improper use of the mixer, or for functions other than those specified in this manual. j) Exceptional events accidents or weather. c) Use of the mixer by personnel who have not been trained to handle it. d) Repairs carried out authorised personnel. by such as 10. TATOMA declines all responsibility for possible damage caused to people or objects due to what has been indicated in the previous section. non- e) Manipulation or removal of parts of the mixer by unauthorized personnel. f) Use of non-original spare parts or parts not specified by TATOMA. 7. Complaints should be sent by fax to the authorised dealer or directly to TATOMA depending on procedure g) Modification or addition of any element that could vary the original design of the mixer. 8. TATOMA reserves the right to check possible claims and assess if they are covered by the guarantee h) Breach of the safety standards and recommendations included in this manual. 11. TATOMA reserves the right to modify the design and/or specifications of its products without prior notice. 12. In the case of any doubts or legal claims the TATOMA distributor should be contacted. 9. Failures and / or damage caused to the mixer in the following cases involve the immediate cancellation of the warranty:. Page 5 STRAW CHOPPER 6. OPERATOR REQUIREMENTS Operating and handling this mixer is limited to competent and experienced persons. Likewise, anyone operating or working near the mixer must use common sense. In order to recognised as a qualified person, he or she must also know and meet other requirements, such as; 1. Some regulations specify that no one under sixteen (16) years of age, can handle machinery, and it is your sole responsibility to know if you are within the scope of these rules. 2. Current OSHA regulations state in part: When initially assigned and thereafter, at least annually, the employer shall instruct each employee in the safe operation and maintenance of all equipment with which the employee will be in contact. 7. WARNINGS AND SAFETY REGULATIONS TAKE NOTE! This safety alert symbol appearing in this manual is to bring your attention to the instructions involving your personal safety and the safety of others. Failure to follow these instructions can result in injury or death. Identify, interpret correctly and respect the warning signs placed at different points of the mixer, and the importance of properly identifying the information and recommendations contained in this manual, contributes unambiguously to avoiding accidents that can cause serious damage and injury to persons. Therefore, the following section must be read with special attention in order to identify and interpret quickly and correctly the warning symbols described as follows 3. Unqualified persons should STAY OUT OF WORK AREA. 4. A person who has not read and understood all operating and safety instructions is not qualified to operate machinery. Symbols used in the instructions manual. WARNING! BE CAREFUL! YOUR SAFETY IS INVOLVED! NOT READING THIS MANUAL AND SAFETY INSTRUCTIONS, WILL RESULT IN THE INCORRECT USE OF THE EQUIPMENT Generally indicates that the instruction accompanies it is particularly important that Look carefully at the safety messages accompanying the sign DANGER, WARNING and CAUTION. Warning messages corresponding to each has been selected using the following criteria: Page 6 STRAW CHOPPER DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This sign word is limited to the most extreme situations, for machine components which due to functional reasons, cannot be monitored. WARNING: Indicates a potentially hazardous situation which, if not avoided, will result in death or serious injury, and includes hazards being exposed when the guards are removed. It can also be used to alert against unsafe practices. CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in moderate or severe injuries. It can also be used to alert against unsafe practices. 7.1. WARNING AND DANAGER SIGNS Safety symbols located on the machines Attention! Danger, do not open or remove protective covers while the engine is in operation Attention! Warning, never lower the machine loading system without checking if there any people or obstacles in the movement area Warning! Danger, rotating cardan shafts can cause serious injury and death. Warning! Caution due to fluid pressure. Consult the instruction manual before proceeding with any maintenance Front Front of the machine Attention! Danger, do not climb onto the mixer while it is running Front Warning! Danger, stay out of the articulation area while the machine is running Drawbar Location Side cover. Forwarding spin to the reel Symbols used in maintenance Location Tailgate Lubrication point Hitch Bearings Rotating shafts Page 7 STRAW CHOPPER 7.2. SAFETY STANDARDS AND GUIDELINES Make sure there are no tools on the floor, on the mixer or inside the mixing tub. Most accidents are caused by human error, so the machine operator must be careful and methodical and take precautions to avoid the possibility of injury or death .. Do not use the unit until you are sure that the area is totally clear, especially of children and animals. A set of rules are described as follows whose compliance is compulsory to avoid unnecessary risks that could lead to possible accidents. Before you start using the mixer: Carefully study and understand this manual. Before starting work with the mixer, the owner or personnel in charge of it should be familiar with the controls, with their corresponding duties and must carefully read this instruction manual. It is forbidden to perform any operation with the mixer before having read the instruction manual and the operator having received relevant training by TATOMA. Respect, in addition to the instructions contained in this manual, the legislation on the safety regulations and accident prevention. Do not wear loose clothing that could get caught in moving parts. Always wear protective clothing and footwear. Keep the wheel nuts or bolts tightened to the specified torque (220 ft-lb), and make sure your tires are inflated evenly. Make a visual inspection beforehand to check for loose bolts, defective parts or broken welds, and make the necessary repairs. Follow the safety and maintenance instructions contained in this manual. Page 8 It is the responsibility of the owner or personnel in charge of the mixer, to be aware of the lighting and meet the requirements of the local authorities and roads and to install and maintain in good condition the components of this equipment and comply with the regulations in force. All operators involved in using the machine must practice the mixing operation running on empty and the related operations of loading and unloading, to become thoroughly familiar with them before using the mixer when loaded. Do not rush the learning process and do not take anything for granted, it is essential that you become familiar with your new mixer before operating it. Do not attempt to operate this equipment under the influence of drugs or alcohol. Preparing the mixer: Before using the machine, check that all safety devices are in place and in good condition. If the protection is removed for maintenance or a repair, reinstall immediately after completing the maintenance or repair. Damaged guards must be replaced immediately. The mixer is designed to be towed by a tractor. It is forbidden to use any other type of vehicle for towing, as the stability positions and visibility on the different mechanisms of the mixer during use may vary considerably. When hitching up the tractor to the mixer consider the following: Make sure there is no one close to the mixer when reversing to bring the tractor towards the mixer tow bar. Use the stand to adjust the height of the machine and centre the drawbar with the tractor, never center it manually. Carry out this operation with the machine completely horizontal STRAW CHOPPER By lowering the stand, make sure there is no risk of crushing. Handle the hitching elements of the mixer and the tractor with work gloves slowing the engine speed to a minimum. Once hitched, then connect the cardan to the PTO of the tractor taking the following precautions: Check for people before putting the mixer in movement. Beware of onlookers, especially children. Always look around to make sure it is safe to start the engine and move the unit. If necessary indicate with the horn or other means that the mixer is going to start moving. This is very important because with the noise levels of the tractor / mixer and isolation of the cabins, you may not hear people shouting. It is forbidden to handle the mixer by several people simultaneously, so it will only be used by the driver himself. Check that the mixer has been successfully hitched up. To prevent transmission damage, set the tractor drawbar to the recommended setting. The mixer should be approximately level when connected to the tractor. Ensure that the tractor PTO has stopped. Handle the transmission elements with work gloves. Do not use loose clothing when performing this operation. Do not pass or jump over the cardan. Observe the position of the cardan protections and fix them in their correct location using suitable devices. After hitching up and connecting to the PTO, the parking brake must be fully unlocked. Startng to use the mixer: Before accessing the tractor cab check the status of the different mechanisms and protections of the mixer. Adjust the driver's seat so that access to the controls of the mixer is carried out with ease. Adjust the tractor mirrors so as to have good visibility of the mechanisms of the mixer without their adjustment affecting driving visibility. Help should be enlisted of another person to perform this operation. It Is strictly prohibited to transport people, animals or any objects on the mixer. Under no circumstances should the mixer be used to tow other vehicles, move or push objects or lifting loads. It is forbidden to enter the mixer through the loading device or that people use it as a system to reach raised points. To maneuver check that no people or obstacles are behind the mixer or close to it, if there is not sufficient visibility enlist the help of others. Driving with the mixer: The mixer must be driven in accordance with the ground or road conditions on which it is driven. Driving long journeys with the loading system of the mixer in an elevated position is totally forbidden. Page 9 STRAW CHOPPER Keep a safe distance from ditches, canals, ditches, slopes, forrows, etc.., as the ground can give way and cause the mixer and the tractor to overturn. ... Always keep the vehicle running to provide engine braking when going downhill. Avoid overhead , electric and telephone wires or other obstacles. Contact with overhead lines could cause serious injury or death. Access to the mixer, or proximity to the work area thereof should be forbidden to any person outside the establishment in which it operates. When working with the mixer, the operator shall verify at all times that no one is in the work area. Similarly the operator must also inform personnel near the work area about the risks involved there. During loading of the machine the driver should ensure that there is no one on the silage. When loading directly into the tub from an automatic the driver should remain inside the vehicle at all times. If the load is carried with auxiliary vehicles, access to the area should be prohibited to those working on them. Never exceed the load capacity of the mixer. Road transport: Observe the work area and terrain, watch out for holes, rocks or other obstacles. Always inspect the area before the operation. Comply with state and local laws governing highway safety and movement of farm machinery on public roads. Avoid sudden starts and stops. Choose a uniform level as a route during transport through the fields. When driving on public roads with the mixer the rules of the Highway Code must be observed and respected. Do not use the mixer near the edge of unlevel ground or terraces. Do not operate on steep slopes. Operate from top to bottom and not perpendicular to the slope. To maneuver or drive with the mixer on the road the loading system (depending on the model) should be in the transport position. Operate the vehicle at a safe speed. Slow down before turning to prevent tipping. Avoid sharp turns on steep hills. Page 10 Use approved accessory lighting, flags and warning devices necessary to protect operators of other vehicles on the road during day and night transport. STRAW CHOPPER The use of flashing amber lights is acceptable in most areas, however, some prohibit their use. All highway lighting should be checked and the requirements of local laws must be followed. When driving the mixer on the road or motorway below 20 mph (40 kph) at night or during the day, use flashing lights or rotating amber warnings and / or of a slow moving vehicle (SMV) with the identification emblem. Plan your route to avoid heavy traffic. Be a courteous and safe driver. Always yield to traffic in dangerous situations such as narrow bridges, intersections, etc. Observe load ratings and the height of bridges and tunnels. Do not cross bridges or tunnels rated below the weight or overall height of the tractormixer. During operation. Elements in Motion: Do not lean inside the tub, or manipulate the product inside it, when the mixer is operating. If it is necessary to access the tub bear in mind that there is a danger of falling. Access to the tub must be performed exclusively by experienced personnel, with the chopper at a standstill and with the ignition key launch in the possession of the person who accesses it. Before accessing the inside of the tub, as an additional security measure, disconnect the cardan shaft from the tractor PTO. It is strictly prohibited to incorporate devices into the mixer, which provide access to tub with a height above the last step of the staircase. Operate with extreme caution when handling the moving parts of the mixer and make sure there are no people near these items before their operation, on the contrary, the driver of the mixer should proceed to warn and evacuate the work area. Do no open the machine protections when they are running or handle moving elements such as the unloading belt, etc.. Do not clean, lubricate or adjust the mixer while it is moving Caution, do not wear loose clothing when approaching the moving parts of the mixer or the PTO and cardan. Alway check that all guards and safety protection are in their correct position and in good condition. As a precaution, recheck the mixer every 100 hours of operation. Correct any problems and follow the maintenance safety procedures. Never leave the mixer unattended without supervision. Maintenance work. High pressure fluids, Welding ...: It is the responsibility of the owner and / or operator of the mixer to ensure it is well maintained. Poor maintenance is an invitation to problems and failures. The area where the maintenance work of the machine is to be carried out should have sufficient ventilation. Never do this work with the vehicle engine running in an enclosed building. Exhaust gases can cause asphyxiation. Before working inside the mixer, stop the vehicle completely, apply the parking brake, disengage the PTO and power cables, turn off the engine and remove the ignition key. Make sure all moving parts of the accessories have completely stopped before performing any maintenance. Page 11 STRAW CHOPPER Always use a security system to lock the wheels, such as parking chocks. Never use a jack to support or sustain the machine while performing such work. If an accident like this should occur, go to the nearest medical facility immediately. The fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Always use tools and equipment best suited for the type of work done by hand. Always wear protective gloves and use extreme caution when making adjustments. Do not allow grease to accumulate and eliminate any spilled oil immediately from the ladder and operator platform and other access areas .Keep access to all areas clean and free of obstructions. Replace all covers and guards after repairs and before moving the mixer. After work, ensure that all tools, parts and equipment that have been involved in the service are put away separately. Fluid escaping under pressure can penetrate the skin and wounds through small openings and cause serious injury or death. Never replace the original screws with others of less than grade eight (8.8), unless otherwise specified. A first aid kit should always be accessible when carrying out maintenance work on this mixer. When performing welding work on the mixer avoid current flowing through the ball bearings or rollers chains directly grounding the item being welded. Clean the area before welding and have a fire extinguisher accessible at all times. When welding always disconnect , the weighing scale, load cells and the power supply, preventing current passing through them. Also disconnect the tractor alternator if the mixer is hooked to the mixer when performing welding work. Avoid this hazard by relieving hydraulic pressure before disconnecting any hydraulic line. Tighten all connections before applying pressure. An exploding tire can cause serious injury. Do not exceed the recommended tire pressure. See the Specifications section of the Instructions to apply the correct tire pressure. Never use your hands to locate hydraulic leaks in pressurized pipes. Look for possible leaks with a small piece of cardboard which shows the oil and protect hands and body from high pressure fluids. Page 12 Replace worn or damaged tires. corresponding to the fitted tire. See the Specifications section of the Instruction´s Manual, to ascertian the correct tire size. STRAW CHOPPER Do not weld to the rim with the tyre fitted. Welding can cause an explosion of the air / gas mix caused by the wheel on catching fire due to high temperatures. 7.3. INSTRUCTIONS AND PRECAUTIONS ON THE JOB Loading Instructions: Visually inspect the mixing system before each load. Preventive and safety labels: Adhesive labels concerning safety are placed in visible places near the mechanisms they refer to. Keep the labels clean and visible and replace them when deteriorated Identify them correctly and respect the indication on the warning signs at all times. The mixer operator must remember the meaning of the labels and the indications contained in this instruction´s manual. Never overload the mixer. The mixing capacity is determined by product weight. An overloaded mixer will not mix properly, and require more force, which could damage the unit. Move the shredders to adjust the length of the cut. Always begins with a retainer, preferably in the rear, fill the first hole fill and increase until the cutting length is correct. The shredders at maximum can cause damage to the quality of the mixture. Add components to the mixture in the following order: First load the more fibrous products such as hay, with the tractor PTO at 1000 rpm approximately, continue adding materials in a balanced fashion finishing with the most fragile towards the end of the load. Towards the middle of the mixture, and the concentrated ingredients and the driest are added. Then load the chopped grass silage and / or other highly moist products. Finally add the molasses, animal fats and / or other liquid supplements. Prolong mixing several minutes to homogenize the mixture after adding the last ingredient. This time will depend on the particular conditions of each product. Inspect the mixing operation only from the observation platform of the machine. For safety, do not allow more than two people onto the platform at the same time. If forced to make a stop when loading the mixer, resume mixing as progresively as possible to avoid escesivas stresses and strains that may cause any component to break. Before loading bales, both round and square, remove all kinds of wrappers, cords and wires. Page 13 STRAW CHOPPER 8. MAINTENANCE INSTRUCTIONS WARNING. ALWAYS DISCONNECT PTO and remove keys from the tractor before adjusting , lubricating or any maintenancein this machine. THE LACK OF ATTENTION CAN CAUSE SERIOUS PERSONAL INJURY OR DEATH. During periodic maintenance work and the repair of the machine parts requires replacement, these must be genuine factory parts used to restore equipment, following the specifications of the original parts. TATOMA does not assume any responsibility for the use of unauthorized parts and / or accessories that may cause damage as a result of their use. If the equipment has been altered in any way from its original design, TATOMA accepts no responsibility for the warranty or possible injuries. Lubrication Disengage the drive and to turn off the power before lubricating machine. the Do NOT wear loose clothing which may snag in the moving parts. Grease the transmission shafts every 8 hours of operation, and the universal joints. The machine tanks should be filled with hydraulic oil -04 T SAE 10W. Service Oil Filter : All filters should be changed 24 hours after start system up, and after during regular maintenance every 500 hours. Filter elements should not exceed 10 microns. The liquid level of all the tanks must be checked daily to ensure that it is correct . Visually inspect daily for leaks . Reducer / Multiplier: After the first 500 hours of operation, drain oil preferably when the box is hot. For an oil change effectively, the unit should be cleaned with a liquid detergent, preferably recommended by the lubricant supplier and refill with clean oil. From then on the oil should be changed every 2000 hours or 12 months, whichever occurs first. Fill the gearbox with 75W-90 synthetic lubricant. Page 14 Recommendation: the oil level should be checked of the gear box to at least once a month once a month. If after the revision more than 10% of the Total capacity needs to be added, check for oil leaks . Temperature of the reducer housing: in normal operation conditions , the temperature of the outer casing of the reducer should not exceed 175 ° F (80 ° C ). STRAW CHOPPER Lubrication table: 8.1. AFTER WORK: After operation, set the brakes, disconnect all power units, stop the engine and remove the keys from the ignition. COMOPONENT TYPE OF LUBRICANT INTERVALS Unloading belt Light oil Brush or spray lightly every 40 hours of operation. Bearings Quality grease Every 8 hours Every 8 hours. Transmission shaft. PTO. Quality grease In each lubrication ensure cardan shaft comes out freely, any slip fault can cause damage to the driveshaft. Wheel Bearings Lithium based grease Every 12 months. Universal Joints Quality grease Every 8 hours CV Joints Quality grease Every 8 hours Hydrostatic system Hydraulic fluid: T-04SAE10W Only when the system has been contaminated. Reducer Step up gear speed Synthetic Gear Lube 75W -90 After the first 500 hours of operation, then every 2000 hours or 12 months, whichever occurs first Oil Filters Store in an area away from human activity. Do not park the mixer where it may be exposed to animals for long periods of time. It could damage the equipment and cause injury to livestock. Do not allow children to play around the stored unit. Make sure the machine is parked on a hard, level surface without compromising the safety devices. Use the footrest to park the machine horizontally. Remember that this footstand can only withstand vertical loads. If necessary place parking chocks on the wheels to prevent the unit from moving. 24 hours after the system startup. Normal maintenance every 500 hours in service. Page 15 STRAW CHOPPER 8.2. TROUBLESHOOTING: 9. USE AND CONSERVATION MANUAL PROBLEM POSSIBLE CAUSE POSSIBLE REMEDY Machine Vibration Universal joints misaligned. Worn bearings Check and realign. Machine vibration Universal joints misaligned. Worn bearings Check and realign. Improper lubrication. See lubrication table . Contamination. Check the seal. Excessive load. See the information about the machine load. The load has a high concentration of light ingredients and rotates too quickly inside the hopper. Extend the shredders into the hopper, as described in 5.3 High concentration of long straw. Does not tear. Extend the shredders towards the inside of the hopper, as described in 5.3 Straw is added to the load, but not mixed. The mixing action is unable to cut up the straw, as the load inside of the hopper rotates too quickly. Extend the shredder towards the inside of the hopper, as described in 5.3 Too much power consumption on mixing Shredders are extend too deeply into the hopper slowing rotation. Extend the shredders less into the hopper, as described in 5.3 Excessive bearing failure Poor quality mix, not fully mixed NOTE: this table does not cover all the problems that may arise . Contact your dealer for further assistance. Page 16 This manual is intended for users of the mixer, the owner, the personnel in charge of it and the specialist who performs the maintenance. The manual serves to indicate the correct handling of the mixer, provide information about its technical characteristics, training of personnel in charge of it, maintenance and warning of possible hazards or failures. This manual should be kept in a safe place for future reference. The instruction manual must accompany the mixer at all times. In case of loss or damage, the user can contact TATOMA and request a new copy of this manual, specifying the serial number, model and year of manufacture of the mixer, data inscribed on the CE plate. TATOMA reserves the right to modify the design or specifications without prior notice. The user can at any time contact the manufacturer to make any inquiry as to the correct use of the mixer. STRAW CHOPPER REMEMBER Under no circumstances use the mixer for other purposes than those specified in this manual and for which it was designed, ie, the mixing of different products for livestock feed. Your best assurance against accidents is a careful and responsible operator. If there is any part of this manual or function you do not understand, contact your dealer or the TATOMA factory. Warning! In addition to the above, other rules, warnings and statements to be taken into account when operating the mixer are included throughout the instruction manual. Warning! The said standards, as well as the warnings and indications contained in this instructions manual, should at all times be complementary with that in force in terms of Health and Safety at Work. TATOMA declines all responsibility for damage or injury to people or material damage caused by non compliance of the regulations, warnings and indications included in this instructions handbook, as well as the noncompliance of the regulations in force in terms of health and safety in the work place or the incorrect use of the machine itself. Page 17 STRAW CHOPPER INSTRUCTIONS HANDBOOK Page 18 STRAW CHOPPER INSTRUCTIONS MANUAL CONTENTS 20 4.6. MOVING BOTTOM 48 1.1. INTRODUCTION 20 4.7. EXTENDED STOPPAGE OF THE CHOPPER 49 1.2. USING THE STRAW CHOPPER 20 1.3. MAIN PARTS OF THE STRAW CHOPPER 20 5.1. OVERALL DIMENSIONS 51 28 5.2. STRAW CHOPPER EM-350 52 2.1. HITCHES 28 5.3. STRAW CHOPPER EM-350 53 2.2. PTO. 28 5.4. OPTIONAL EQUIPMENT 54 2.3. FOOT STAND 28 6. 2.4. STRAW CHOPPER CONTROLS 29 7. OPERATION FAILURES 2.5. LIGHTING AND SIGNALLING 31 2.6. CONNECTIONS BETWEEN THE CHOPPER AND THE TRACTOR 32 1. STRAW CHOPPER DESCRIPTION 2. STRAW CHOPPER INSTRUMENTS AND CONTROLS 3. HANDLING THE STRAW CHOPPER 4. 50 HYDRAULIC SCHEMATICS 55 57 7.1. W ARNINGS 58 34 3.1. START UP 34 3.2. LOADING THE CHOPPER 36 3.3. DISTRIBUTION 39 3.4. STOPPING THE CHOPPER 40 3.5. LOADING TESTS 41 3.6. EXTENDED STOPPAGE OF THE CHOPPER 41 MAINTENANCE OF THE CHOPPER 5. TECHNICAL SPECIFICATIONS 43 4.1. GENERAL INDICATIONS FOR THE MAINTENANCE 43 4.2. MAINTENANCE OPERATIONS 43 4.3. LEVEL TESTS 44 4.4. GREASING 45 4.5. W HEELS AND TYRES 48 Page 19 STRAW CHOPPER 1. STRAW CHOPPER DESCRIPTION 1.1. The operations previously mentioned must be carried out by only one person. If other machines are used (loading the chopper), these activities will be coordinated by the chopper operator. INTRODUCTION TATOMA designs its straw choppers thinking of how to facilitate your daily work, save you time and therefore improve performance and your farm´s profits. When other operations are being carried unauthorised personnel are strictly forbidden to be within the proximity of the working area of the chopper. Our choppers will let you improve the effectiveness of your work. Our extensive range of products enables us to solve any problem. For the machine to work properly we recommend that the person responsible for the mixer be experienced in driving tractors or agricultural machinery, to facilitate the period of instruction 1.3. Warning! Technical details and the make or model of the various commercial materials or other components of the straw choppers mentioned in this manual are for information purposes. TATOMA reserves the right to modify the design or specifications with no prior notice. In terms of capacity, there are three models, which allow two or three straw bales to be chopped: MAIN PARTS OF THE STRAW CHOPPER The chopping system incorporated in the machines is different for each model. Model 300 Model 600 1.2. USING THE STRAW CHOPPER The straw chopper is designed to perform only the following operations: Depending on the chopping system, there are two types of cutting turbines, one for cattle use and one for poultry use. - Loading straw / damp silage to be chopped Model E - Chopping straw / damp silage Model D - Distribution of chopped product (damp straw or silage) - Optionally, cutting turbine for cattle use may be replaced by a cutting roller: . It is strictly prohibited to carry out any operation other than those specified here. The safety of the driver and the people nearby the chopper are at risk, as well as the risk of severely damaging the chopper. Carrying out operations other than those not specified here will mean the immediate loss of the guarantee. Page 20 E / M Model Chopping takes place in a rectangular box with a hinged tailgate. STRAW CHOPPER Loading the chopper can be done by a fork lift, placing the bale of straw (both round and rectangular) over the open lift gate, or by moving the chopper backwards, using the hinged tailgate of the box as a shovel. MODEL "D" IS FOR POULTRY The model "D" straw chopper is specially designed for superior chopping use at poultry facilities. The distribution of chopped straw is produced through a side discharge nozzle, which can be supplied with a rotary option. A cutting turbine equipped with interchangeable cutting blades (see figure 1.4) chops beforehand, to facilitate entry to a system of subsequent hammering that enables better chopping (see Figure 1.3). TATOMA designed straw choppers are simply built and made with highly resistant steels. The machine components experience minimal wear and require little maintenance. The following figures show the main components of the straw chopper types previously described, depending on model THE "E" MODEL IS FOR CATTLE Figure 1.2: Chopping turbine for poultry On the "E" straw chopper model the cutting turbine is specially designed for chopping straw for cattle (see Figure 1.1). The chopping system is formed by a turbine equipped with interchangeable cutting blades. Between the turbine cutting and the hammering system is a grid (screen) that does not allow straw to pass through which is larger than that expected, thus ensuring fine chopping. Optionally a chopping roller can be placed in front of the turbine section, which would allow even greater chopping, if necessary (Model D / M, system rarely used). The distribution through the discharge nozzle is produced by a blower turbine installed in the bottom of the box, behind the cutting turbine and the screen (see Figure 1.4). Figure 1.1: Chopping turbine for cattle Figure 1.4: Screen and Blower turbine: After chopping, a blower turbine located at the bottom of the box, behind the turbine, enables delivery through the discharge nozzle. With this system a homogenous mix can be obtained in a few minutes. Figure 1.2: Chopping hammer Page 21 STRAW CHOPPER MAIN COMPONENTS 6 1. Hitch 3.- Chute 5.- Box 7.- Cleaning window 9.- Guide support 11.- Chopping turbine 13.-Moving bottom belt 9 3 2.- Cardan 4.- Distributor 6.- Tailgate 8.- Foot stand 10.- Tailgate elevation cylinder 12.- Blowing turbine 14.- Belt speed regulator 11 12 14 5 DETAILS CHOPPING SYSTEM 7 11 12 2 4 13 1 Page 22 8 Figure 1.5: Straw chopper E/D-350. 10 STRAW CHOPPER THE "E / M"MODEL IS FOR CATTLE On the “E / M" straw chopper model the cutting turbine is replaced by two cutting rollers (R), specially designed for chopping straw for cattle (see Figure 1.9). The roller is fed by a comb-like device that distributes the straw to be chopped at the input. The roller is also fitted with interchangeable knives (C), which have greater cutting power than the cutting turbine. C Figure 1.6: Chopping roller knives S As in other models, a blower turbine (S) installed in the bottom of the box, behind the roller, ensures distribution through the discharge nozzle. Figure 1.8: Blower turbine The roller moves thanks to a gear and chain transmission (T) situated on the outside of the box and protected by a cover (see figure 1.7). The chopping roller system not only allows straw to be chopped, but also allows the damp silage to be chopped/ shredded. T P R Figure 1.8: Roller transmission Figure 1.7: Comb and chopping roller Page 23 STRAW CHOPPER MAIN COMPONENTS 5 1-. Hitch 3.- Chute 5.- Box 7.- Cleaning window 9.- Guide support 11.- Blowing turbine 13.-Chopping roller 15.- Belt speed regulator 6 9 3 2.- Cardan 4.- Distributor 6.- Tailgate 8.- Foot stand 10.- Tailgate elevation cylinder 12.- Comb 14.- Moving bottom belt 11 10 4 DETAILS CHOPPING SYSTEM 15 12 11 13 1 14 8 2 7 Figure 1.9: Straw chopper EM-350 Page 24 STRAW CHOPPER The main components of the different straw chopper models are described as follows: CHOPPING SYSTEM Highly robust construction materials, able to work continuously and successfully for numerous hours. In general, the elements have been engineered taking into account that the parts are subject to wear and tear and must be easily and readily replaceable. The chopping system starts operating when the cardan is connected and the PTO is activated. It is comprised of the following elements: Box: A rectangular shaped box houses the straw (or silage) and it is then chopped. The capacity of the box depends on the model. Turbine for cutting and chopping: The turbine is equipped with replaceable treated and tempered knives, as they are subject to wear and tear. In the case of model D, the turbine section is complemented by a mesh and an inner turbine fitted with hammers for superior chopping. Figure 1.10: Cutting Turbine Model D Figure 1.12: Chopping roller Mod. E/M Figure 1.13: Moving bottom Moving bottom: The bottom of the chopping box comprises a moving belt (feed belt) which conveys the straw into the turbine / roller. The speed of the movable bottom is controlled by a manual controller, with an electrical option. Manual Speed regulator: The movable bottom is provided with a belt the speed of which can be regulated. The speed control is a potentiometer on the distributor, which controls the feed rate of the system to avoid jamming in the turbine or roller (see Figure 1.12). Electric speed controller: The speed of the moving bottom belt also has an electrical option. Movement light of the moving bottom: To check at any time if the moving bottom is in operation, there is a cable joined to the drive shaft connected to the disk visible from the cab of the tractor. Figure 1.11: Cutting Turbine Model E The rotational speed of the turbine is controlled by a handle connected to its rotation axis (see Figure 3.6) Chopping roller: The chopping roller consists of a reel fitted with knives which is mechanically moved by a transmission system. A regulator comb evenly distributes the input of chopped straw for later use. V Figure 1.14: Distributor detail Figure 1.15: Movement light of the moving bottom Page 25 STRAW CHOPPER Fold-down tailgate: The rear folding tailgate enables loading It is closed and opened by hydraulic cylinders straw chopper The tailgate is fitted with set of support guides (S) which guarantees that the straw bale will be held even when the Fold-down tailgate is not completely closed. S Figure 17. Chute Positions Figure 1.16: Support guide assembly Swivel chute: The rotating chute is optional and placed at the opposite end to the fixed chute. It consists of a round jointed tube which permits horizontal and vertical movement. When the machine is stopped, the chute folds down to occupy as little space as possible. DISTRIBUTION SYSTEM: This is situated on the right. As an option a second unloading system can be incorporated on the left hand side. Blower turbine: The blower is equipped with turbine blades to facilitate the distribution of chopped straw to the discharge nozzle. For the D model, the blower turbine is coupled to a grid (screen) to ensure straw has been chopped before being distributed. Chute: The chute consists of a square jointed chute. When the machine is stopped, the chute folds down to occupy as little space as possible. Before use, the chute is placed in the unloading position, facilitating the movement of the chopped straw from the box to the exit. Figure 1.18: Rotary chute The rotary chute can be installed independently of the installation of the side chute, thereby producing a single discharge (a single chute, lateral or rotary) or double (two chutes, one on each side of the machine). Page 26 STRAW CHOPPER Under no circumstances should access be gained to the box while the machine is working. If it is necessary to access the box for maintenance or repair, it should only be carried out by the most experienced personnel, and with the mixer totally stopped and the ignition key in the hands of the person who is going to access the mixer and the cardan disconnected from the tractor PTO. HYDRAULIC INSTALLATION: The installation and hydraulic components are dependent on the tractor. The system consists of two hydraulic lines that connect to the hydraulic system of the tractor. The system supplies oil to a monoblock distributor with cable controls or block valves operated by push button. All machine services can be operated through the distributor. The distributor will have 3 or 4 functions, depending on whether the rotating chute is included. Figure 1.20: Monoblock Control system Figure 1.19: Electrical Control system Distributor control system: The chopper is supplied with a monoblock control system based on levers and cables. Optionally it can be supplied with a solenoid-based block with remote control from an electrical keypad or RF power. ACCESSORIES: Machines can be equipped with the following optional elements: Rest stand: Keeps the chopper in the proper position when parked. It is manually operated Optionally a manually driven hydraulic rest stand is available operated by a lever and separate pump. Wheels: Fixed wheels are optional on the 350 and 650 series model, because of its greater capacity. Figure 1.21: Wheel Figure 1.22: Manual foot stand Lighting system: Optionally, the chopper can be equipped with an approved signalling system for road use. All the circuits on the chopper are independent and have been constructed using high quality reliable parts. Page 27 STRAW CHOPPER 2. 2.1. STRAW CHOPPER INSTRUMENTS AND CONTROLS HITCHES 2.2. PTO. Choppers are equipped with a PTO provided with appropriate protections to connect to the tractor. A cardan type friction clutch transmission is supplied, optionally; a universal joint can be supplied as an option. Do not use loose clothing when handling the PTO and transmission shaft. Do not work without the PTO protections or the transmission arbour as there is a risk of entrapment Danger of entrapment Figure 2.1: Hitch types 1 – 2 – 3 Choppers can be equipped with the following types of hitch: Figure 22: Cardan 1. UNE 40/50 rotating ring 2. UNE 50 fixed ring 3. Fish mouth The hook point (depending on the model) has various assembly points to adjust its height Warning! It is important to remember that chopper service controls do not have a separate on and off for the chopping system, i.e. once the chopper is connected to the PTO of the tractor, the system begins to chop. Chopping only stops when the PTO is deactivated 2.3. FOOT STAND To make it easier to hitch the chopper and to park correctly, it is equipped with a mechanical foot stand which is manually operated. A hydraulic Foot stand scan be incorporated (hydraulic foot stand option) Make sure there is no one close to the chopper when reversing to bring the tractor towards the mixer tow bar. Check that the chopper is properly attached to the tractor before starting work. Figure 23: Foot stand Page 28 STRAW CHOPPER To use the Foot stand proceed as follows: Once the chopper has been hitched up raise the Foot stand as high as possible to avoid hitting any obstacles on the ground when running. Chopper hitch 1. Bring the tractor towards chopper hitch while respecting at all time the safety recommendations in this manual. 2. Adjust the height of the chopper drawbar to hitch point of the tractor, using the crank (M) for mechanical foot stands (see Figure 2.3). If the chopper is equipped with a hydraulic foot (See Figure 2.4) , position the lever at the indicated site (AP) and operate to lift the drawbar. To lower the drawbar loosen the wheel (V) 3. For hitching use a bolt with a suitable diameter, respecting the safety recommendations contained in this manual. 4. Check that hitching has been conducted successfully and crank up the Foot stand fully with the crank (M) 5. If the chopper is fitted with a Foot stand support, tighten the wheel (V), remove the lever and place it in its holder (see figure 2.3). If the chopper is equipped with a hydraulic foot (See Figure 2.4), loosen the wheel(V), fold up the foot stand pressing the two latches (F) F V AP Parking the chopper 1. Park the chopper on a flat area away from ditches, canals, furrows, slopes, culverts, etc.., which could cause the machine to tip it they were to give way. Lower the Foot stand until it comes into contact with the ground. If the Foot stand is manual, use the crank (M). 2. Raise the chopper, using the foot stand, until it is possible to manually free up the hook removing the corresponding bolt with ease. 3. If the chopper is fitted with a hydraulic Foot stand, remove the lever (P) and place it in its holder . 2.4. STRAW CHOPPER CONTROLS Monoblock distributor To run the different services on the machine, this has a hydraulic monoblock distributor, situated on the front of the chopper. The distributor drive is performed remotely via a cable control operated by a lever for each of the services of the chopper. Electrical control is also an option The aforementioned distributors are driven by a lever and cable control which has as many control levers as the chopper has services (3 or 4, depending on the inclusion of the rotary chute). These levers are mounted on a portable frame. The chopper is equipped with a plate fastened onto the side of the box, where the control levers can be left, when not in use or when the chopper is parked (See figure 2.8). Figure 2.4: Hydraulic Foot Details Page 29 STRAW CHOPPER An extra plate similar to the previous one is supplied, for mounting in the tractor cab, so when handling the straw chopper the control levers are properly positioned and fastened. The plate should be situated inside the tractor cab where the control levers: 4. Do not hinder entering or leaving the cab. 5. Do not reduce visibility or hinder movements of the driver while driving the tractor. 6. Can be operated from inside the cab, in a comfortable manner without adopting forced positions. 7. Cannot be operated inadvertently or accidentally. TATOMA disclaims all liability for accidents resulting from failure to comply with the above recommendations for mounting the control levers inside the cab of the tractor. When handling the chopper from the tractor cab, the control levers should always remain mounted on the plate provided for this purpose. Figure 25: Unprotected solenoid valves The operation of each solenoid valve on the block can be done with an electric control consisting of a keypad, which has as many buttons as the chopper has services as well as a display. Take care when working with the controls of the chopper out of the tractor cab, especially in the case of RF-based remote control. Solenoid valve block Optionally, a solenoid valve block can be supplied to operate the different machine services, consisting of a solenoid valve for each service of the chopper. The block in question is situated on the front of the chopper, covered by protection. There is the danger of unexpectedly starting the chopper services by inadvertently operating the controls, which may cause serious accidents. Figure 26: Electrical keypad Page 30 STRAW CHOPPER The stickers that indicate the function of each hydraulic distributor and each control of the chopper should be kept in good condition and replaced if damaged. Accidents can occur caused by the unexpected movement of the chopper services by handling the wrong command, by being misidentified or not having any identification. The controls for the electric keypad have two positions, up and down to increase (up) or decrease (down) the speed or position of the service chosen. The red key (E) activates the emergency stop. The (L) button can be used to adjust the rotation speed of the moving bottom. Lever (1) is used to change the rotation direction of the moving bottom. Lever (2) is used to raise or lower the discharge chute. Lever (3) is used to direct the discharge chute. Lever (4) is used to open or close the liftgate Lever (5) is used to direct the rotating chute (optional) Figure 28: Distributor stickers 1 E 2 5 3 4 L The symbols shown in Figure 2.7 indicate that the function of each distributor and each command is as follows: 1. Moving bottom operation 2. Side chute operation (movement 30+30) 3. Side chute operation (vertical movement) The composition of the solenoid valve block depends on the services available Figure 27: Controls Additionally, the electric keypad can have an extra key to turn the working light on and off, if the straw chopper is fitted with this. Each control element (according to option), is appropriately marked with a sticker indicating the function of each of these elements. Should these become damaged; the machine user can request new ones from the official dealer or directly from Tatoma. 2.5. LIGHTING AND SIGNALLING All TATOMA choppers are fitted with triangular reflectors at the rear. Page 31 STRAW CHOPPER A kit for driving on the road can also be fitted as an option (see section 6). Warning! The maximum flow of oil input into the chopper must not exceed 40 l / min. Electrical connections - Basic installation: Weighing scale. A connector is supplied to connect in the tractor power outlet or cigarette lighter in the cab (see Figure 2.22). Figure 2.9: Signalling Always keep all signalling devices clean and in good working condition to ensure optimal visibility when driving on any type of road and thus avoid accidents. 2.6. CONNECTIONS BETWEEN THE CHOPPER AND THE TRACTOR Hydraulic connections -Pressure and return hoses. The pressure (P) and return (R) hoses are connected to the hydraulic system of the tractor to operate all the hydraulic elements of the chopper. (See Figure) R P Figure 2.11: Tractor and lighter outlet - Electrical control. Keypad or radio remote (Optional): In this case an outlet is provided with a 3-pole connector. A socket of the same type to be installed in the tractor is supplied (See Figure 2.23). Figure 2.10: Tractor hydraulic circuit input and output Page 32 STRAW CHOPPER Figure 2.13: Lighting and signalling connector List of poles: Figure 2.12: Three-pole connector List of poles: 15/30: Positive 31: Ground (Negative) A: Reserve (Empty) Warning Respect polarity when connecting the 3-pole connector with the battery L: Left indicator R. Right indicator 31: Ground (Negative) 54: Brake light 54G : Reserve (Empty) 58L : Left position light 58R : Right position light Caution when performing the connecting the 3-pole plug as there is a risk of electric shock if the two battery terminals are touched simultaneously - Approval for on-road use (Optional): If the chopper is approved for road use, there is a cable with a 7-pin connector for to supply signalling, this should be connected to the electrical outlet for the tractor trailer (See Figure 2.25. Page 33 STRAW CHOPPER 3. HANDLING THE STRAW CHOPPER Before you begin working with the chopper, the personnel in charge of it: 3.1. START UP To start up the straw chopper, do as follows: Must be suitably instructed in its use. Must be informed as to the danger that is involved in its use and the safety measures incorporated to avoid them and their adequate use. 1. Check the outside condition of the straw chopper and the condition of the different mechanisms, protections and safety protections Must be informed about safety measures that must be adopted for personal protection and the actions should not be conducted when handling of the machines. If any of the protections or safety covers are deteriorated or broken they must be replaced immediately or repaired before starting to work with the straw chopper. This machine is the result of a wealth of experience acquired by TATOMA. Its great efficiency in cutting and mixing the product is just one of its strong points, together with minimum wear and tear and low maintenance. 2. Hitch the straw chopper to the tractor with the power required. Section 5 of this manual includes a power requirements table depending on the capacity of the straw chopper. For hitching, do as follows: The use of the machine by those who are instructed in its use who respect the standards and indication included in this manual will prolong the life of the machine and avoid it breaking down. In the following sections references are made to the control elements, instruments and different elements for the machine already described in sections 1 and 2 of this documents, and that should be revised prior to reading this section. The straw chopper user is reminded that the work areas to avoid any possible accident hazard are as follows: Bring the tractor to the drawbar of the straw chopper. Check that there is no one between the tractor and the straw chopper on reversing to bring the tractor near the straw chopper drawbar Adjust the height of the straw chopper with the Foot stand on the straw chopper. Hitch up should be carried out using suitable locking methods Handle the hitching elements of the straw chopper and the tractor using work gloves. Tractor cab Side of the straw chopper beside the control lever support as long as they remain in their support. Tub access ladder 4. Stopping the tractor. Rear part of the straw chopper to the side of the controls of the loading gate 5. Connect the cardan to the PTO of the tractor, as follows: Page 34 3. Fold up completely the Foot stand to avoid contact with any obstacles during running. STRAW CHOPPER Check that the straw chopper has been successfully hitched up. Adjust the seat to the most ergonomic position possible for handling the machine, by doing so possible back pain or injury can be avoided. Ensure that the tractor PTO has stopped. Move the cardan protection back, momentarily and connect it to the PTO, fix the position using suitable devices. Adjust the rear-view mirrors of the tractor for good visibility of the mechanisms of the straw chopper and driving visibility. Return the cardan protection to the working position and ensure that it remains correctly placed. The correct adjustment of the rear-view mirrors will enable the driver of the straw chopper to reduce the risk of accidents. Do not work without the PTO protections or the transmission arbour as there is a risk of entrapment When adjusting the rear-view mirrors another person should help while the straw chopper operator remains in the tractor driving position. When connecting the tractor PTO handle the transmission elements using work gloves. 6. For safety reasons, all the mentioned adjustments, should be carried out when the tractor and the straw chopper are stopped Make the electrical and hydraulic connections between the straw chopper and the tractor. (See section 2.6) Warning! If the tractor has no rear-view mirrors, it will be necessary to install them. If the tractor has rear-view mirrors and these do not guarantee the correct visibility for driving and controlling the different mechanisms of the straw chopper, another set of rear-view mirrors will need to be fitted or the actual ones modified. TATOMA declines all responsibility for any damage to persons or things caused by inadequate or missing mirrors Driving with the parking brake on can provoke a blowout of the straw chopper tyres due to overheating, which can cause accidents. 7. 8. Remove the controls from their support, move near the tractor cab and place them in the support previously installed there for them. Before starting work with the straw chopper, the operator must: Correctly adjust the position of the remote control of the straw chopper and the tractor´s driver seat, so that the driving position and the access to the straw chopper controls can be carried out with ease and not from a forced position. 9. Once the previous adjustments have been conducted the driver should perform the following checks: Check, while standing up inside the tractor cab, that the rear of the chopper can be easily seen. Check, while standing up inside the tractor cab, that the chopping system can be easily seen. Check in the driving seat, through the rear-view mirrors, that the distribution system can be easily seen. Page 35 STRAW CHOPPER 15. The machine should then be manoeuvred empty, turning to the right For safety reasons, all previously mentioned checks must be conducted when the tractor and chopper are stopped. 10. From the driving seat area get familiar with the driving and manoeuvring controls already explained in section 2. 11. The chopper operator shall taken into consideration at all times, the and to the left checking that nothing unusual occurs during driving. Following the previous instructions, the operator should be sufficiently confident in the use of the machines. Working with the machine and obtaining its maximum yield, will be reached when hours of work and experience have been accumulated by the operator. following safety recommendations: 3.2. The chopper should be handled by only one person, who will coordinate the actions of others or machines should their intervention be required. The driver of the tractor must avoid at all times the presence of unauthorized persons in the vicinity of the working area of the chopper. LOADING THE CHOPPER In any straw chopper model, loading is carried out by a suitable auxiliary vehicle for such operations, placing the product directly onto the tailgate. The chopper should be handled by only one person, who will coordinate the actions of others or machines should their intervention be required. 12. Start the tractor and engage PTO. 13. Operate all moving parts of the chopper to become familiar with its operation: moving floor and discharge chute. On working the hydraulic controls ensure that they are brought to their detent positioning point to avoid excessive overheating of the oil that may damage the hydraulic installation. 14. Check that the moveable parts of the machine work correctly when empty, and that no noise can be heard to denote a lack of grease, oil or the incorrect tightening of tensioners or bolts. Before leaving the factory the machine is tested on empty and all the levels and mechanisms are checked so as to guarantee the correct working of the same. Page 36 The driver of the tractor must avoid at all times the presence of unauthorized persons in the vicinity of the working area of the chopper. The main components of the charging system will be described and the steps to follow to properly and safely use each method will be indicated. During the loading process, the recommendations and safety warnings in this section and throughout the manual will be respected at all times. STRAW CHOPPER The chopper must be completely stopped for loading. The driver of the tractor must avoid at all times the presence of unauthorized persons in the vicinity of the working area of the chopper. The driver of the auxiliary vehicle must ensure that no objects or people are within range that may hinder or cause accidents while loading the chopper. Once the hay bale or wet silage has been loaded, and then fold up the tailgate to transport the product to the chopping system. It is likely that the tailgate cannot be completely closed because of the placing of the load. Do not force the tailgate closed, as pressure on the chopping system can cause significant damage to the machine. The Fold-down tailgate must be completely closed as soon as the bale of straw is not a threat to the proper functioning of chopping system, as the rotation of the latter tends to push the load outwards. Figure 3.1: Bale loading drawing Do not connect the tractor PTO until the bale of straw or silage is properly placed inside the box. Loading with an auxiliary vehicle The straw chopper must be loaded using an ancillary vehicle. The straw must be placed on the fold-down open tailgate with a loading fork. Closing the Fold-down tailgate against the moving bottom enables the straw bale to approach the chopping system. Rear loading tailgate This consists of a structure of steel plate into which straw or silo is manually deposited or it is used like a shovel. This is manually operated Page 37 STRAW CHOPPER The chopper should be handled by only one person, who will coordinate the actions of others or machines should their intervention be required. The driver of the tractor must avoid at all times the presence of unauthorized persons in the vicinity of the working area of the chopper. 4. Once loaded, start to fold up the tailgate, so that the loaded bale is deposited in the inside of the box. It is likely that the tailgate cannot be completely closed because of the placing of the load. Do not force the tailgate closed, as pressure on the chopping system can cause significant damage to the machine. 5. Figure 3.2: Rear loading tailgate The steps to follow for the use of the cutter are the following: During loading operations the chopping system will only operate when the tailgate is closed. 16. Open the tailgate to the loading position (touching the ground) using the controls located on the front of the chopper. Cleaning the tailgate should be done with the tractor and chopper stopped. The person performing the cleaning will keep the keys to the tractor in their power until the end of the operation. Before lowering the loading tailgate to check that there is no person in range, behind the chopper. 6. 2. 3. Stop the tractor PTO, thereby stopping the rotation of the chopping system. Move the loading tailgate backwards by reversing the chopper. Lean the bale to be loaded against a wall, to facilitate loading by this method Page 38 Run the tractor PTO so that the chopping system conducts a few revolutions while the moving bottom begins to transport the product placed on it. Once loading is complete, close the tailgate as far as possible, without pushing the bale onto the chopping system. The Fold-down tailgate must be completely closed as soon as the bale of straw is not a threat to the proper functioning of chopping system, as the rotation of the latter tends to push the load outwards. STRAW CHOPPER 3.3. DISTRIBUTION The straw is ejected horizontally through the side chute at a distance that can reach up to 18 meters. For the distribution of the chopped straw the side chute is used, which is located on the right side of the straw chopper. The rotating chute does not allow such a broad scope, however it ensures the distribution of chopped straw to places difficult to reach. Speeds So that distribution is homogeneous and uniform, it is important to work with the appropriate speeds. Speeds are selected based on the quality and condition of the product to be chopped as this influences how far the product can be distributed. The wrong speed can cause discontinued distribution. Both the forward speed of the belt and the rotary speed of the turbine can be adjusted This adjustment can be performed manually or electronically by the hydraulic distributor with the control box. Figure 3.3: Front view chute Where there is a distributor, the speed of the moving belt can be adjusted with a potentiometer (R) located in the distributor. This control enables the straw/silage feeding to be controlled, so that it does not get jammed. Optionally a rotating chute may be installed on the left side of the chopper instead of the side chute, or both may be installed, one on each side. The distribution chute/s work as follows: Both types of chute remain in the folded up rest position while they are not in action. When distribution is activated, the chopper chute/s is/are placed in the unloading position. R Once chopped, the straw is sent to the distribution system by the action of a blower turbine with blades, located at the bottom of the box, behind the cutting turbine. Figure 3.4: Belt and distributor speed control Page 39 STRAW CHOPPER In the case of electronic adjustment, the belt speed of the moving floor can be adjusted with two screws, one for low and the other for high (T) located in the control cabinet. The control on the Keypad enables the straw/silage feeding to be controlled, so that it does not get jammed. The gearbox of the turbine is coupled to its shaft and consists of a rotary lever (P). Before changing the rotational speed of the turbine, the PTO and the turbine must be completely stopped. Graduation will manually by turning the potentiometer knob from its minimum position (0%) to high (100%) to find the right speed. P Figure 3.6: Gear Change of the turbine T Figure 3.5: Proportional valve and adjustment box, belt speed 3.4. The chopping system speed can also be regulated. The turbine speed has 3 positions: low speed, high speed and neutral. STOPPING THE CHOPPER When you want to stop the chopper 1. The high speed is used for dry product. The product reaches its maximum distribution at this speed Situate the chopper on level ground away from ditches, canals, furrows, embankments or ditches, where it is not in the way of persons or machinery. 2. Check that none of the services are on (belt, chute, etc..) In neutral, the turbine rotates 3. Turn off the tractor PTO. 4. Stop the tractor and remove the keys from the ignition Page 40 The speed is used for wet products, because moisture hinders chopping. At this speed, the product is not blown out so far. STRAW CHOPPER To start up the machine again: 1. Check the external condition of the chopper, mechanisms, protections etc. 2. Access the tractor cab, check that there is none of the services are on, switch on and start Maximum load tests: After the above test, a full load should be performed until the maximum capacity of the box (two or three bales of straw or silage, depending on model). This test is intended to: 1. Test the two feed speed (high and low) of the moving bottom, ensuring that the amount of chopped straw leaving the shoes does so continuously and evenly. 2. Practise closing the tailgate after loading Before starting to move the chopper, ensure that there is no one nearby. Once the loading tests have finished the general state of the machine should be checked. 3.5. LOADING TESTS If these operations are not carried out this could provoke wear on the machine and cause it not to work properly. Any faults caused by these maladjustments will not be covered by the guarantee. Half load tests: In order to become familiar with the chopping system and to check the correct working of the mixer upon reception, the machine should be loaded with approximately 50% of the capacity of the box. For example, half a bale of straw It must be checked that the products added to the box, circulate continuously without any jamming, the machine is not being forced and that during when the chopper is operating; it is not forcing the tractor. 3.6. EXTENDED STOPPAGE OF THE CHOPPER For prolonged shutdown of the straw chopper: 1. Park the chopper on level ground away from ditches, canals, furrows, embankments or ditches, where it is not in the way of persons or machinery. This test is intended to: 1. Check the feed of the moving bottom of the box 2. Check that no other service is working, loading belts and chute, etc. 2. Adjust feed speed, checking the amount of chopped straw leaving the chute does so continuously and evenly. 3. Stop the tractor and remove the keys from the ignition During the parking process, consider the following recommendation: 3. Give practice loading the product 4. Ensure that the user fully understands the working method of machine. The chopper operator will have the keys to the tractor trailing it in his possession while performing any operation on the chopper. Page 41 STRAW CHOPPER 4. Remove the chopper control from the tractor cab and leave them on hydraulic block column stand (depending on model). 5. Deactivate the electrical and hydraulic connections and the service brake (see section 2.6). 6. Disengage the tractor PTO and leave it properly supported on the chopper. 7. Fold the Foot stand and bring it down to the ground so that the chopper can be easily unhitched from the tractor. 8. Unhitch the straw chopper Handle the hitching elements of the straw chopper and the tractor using work gloves. Starting up the straw chopper again requires the steps and safety recommendations indicated in section 3.1 of this manual to be followed. Page 42 STRAW CHOPPER 4. MAINTENANCE OF THE CHOPPER Maintenance operations 1st Timescale Grease the points indicated (See drawings) Start up Weekly 4.1. GENERAL INDICATIONS FOR THE MAINTENANCE All cleaning and maintenance operations should be carried out with the machine stopped and with the ignition key for the machine under the control of the person who carries out the operation. Do not forget to place all the protection devices that have been dismounted during cleaning, conservation or repair. Wheels and tyres (see section 4.5) Check tyre pressure Weekly If any vibration, resistance to movement or noise are perceived when starting up the machine, stop and check that there is nothing impeding its correct working. If the fault cannot be detected, the chopper should be inspected by a qualified technician. Check that the bolts on the wheels Monthly When maintenance operations are being carried to the timescale indicated in the following tables, the machine user should ensure - That the machine is in perfect working conditions during the work. - Lengthen the working life of the machine. - Avoid prolonged stoppages and unnecessary repairs with the consequent loss of time and money. Maintenance operations to be carried out by the machine user The following are the basic maintenance operations that should be carried out by the machine operator: Check oil level speed controller Check oil level mobile Ribbon background Start up Check for the pressure or cuts or cracks in the sides of the tyres. Weekly Weekly Hydraulic installation Visual check of hydraulic pipes Visual control of leaks Start up Weekly Check tightness of the hydraulic pipe flanges 4.2. MAINTENANCE OPERATIONS Maintenance operations Level checking (See section 4.3) Check for the presence of foreign bodies embedded in the tyre tread 1st Timescale 15 hours Weekly Electrical installation Checking the power regulator Start up Check the signalling system Weekly Table 4.1: User Operations Greasing (See section 4.4) Page 43 STRAW CHOPPER Maintenance operations to be carried out by specialised technicians Maintenance of the machine during a period of guarantee should be carried out exclusively by TATOMA personnel. Non-compliance of the aforementioned will mean the automatic loss of the guarantee. 4.3. LEVEL TESTS Moving bottom Gear and Speed Reducer The following maintenance operations should be carried out only by specialised technicians. TL - Oil changes V Information for changing oil Conduct oil changes in suitable hygienic conditions, which stop the entry of dust and other particles harmful into the mechanism. Check oil levels weekly of the gear and the speed reducer using the indicators incorporated (V). The use of inappropriate oils or types different to those indicated in the following table, may damage the machine and invalidate the guarantee. Figure 4.1: Straw chopper Lubricating oil change Step-down box gear 1st change 2nd change Timescale Product Quantity 250 h 500 h 500 h SAE 80W90 0.25 l / ut Synthetic It is necessary to fill the elements indicated to the level of the screw with the appropriate oil. A lack of gear lubrication, which is possible to detect by the noise produced, can cause a serious breakdown should it not be corrected immediately. Table 4.2 Oil Change. TL V In general, if the oil levels were low they should be topped up.(TL) The following should be taken into consideration: Figure 4.2: Gear moving bottom Page 44 STRAW CHOPPER 1. Check that the oil is suitable according to the indications on Table 4.2 (See section 4.2) 2. The straw chopper must be placed on level ground, levels should be checked cold before starting work with the chopper. 3. Open the plug and top up, checking the corresponding indicator level. (V) 4. Top up until the level is correct and replace the plug. 5. The following describes what should be taken into consideration when checking the different levels of the machine. 4.4. GREASING Each movement and transmission point of the machine should be cleaned and greased weekly using the greasers fitted for this purpose. This should be done by someone with experience to observe the behaviour of the different mechanisms. The greasing points are indicated by the label that is indicated at the beginning of the manual and is shown in the figure. Do not over grease, especially if the compressed air pump is being used so as not to damage the bearing seals. Hydraulic Foot stand Periodically check the oil level with the filling indicator (Tl) and fill if necessary. To change the oil using the drain plug (Tv). AP For greasing the lithium grease indicated should be used. Figure 4.4: Greasing point The following diagrams indicate where the aforementioned greasing points can be found. TI V Ap Lever housing (P) V Steering wheel Tl Filling indicator TV Drain plug Table 4.3: Parts of the Hydraulic Foot TV Figure 4.3: Deposit and Hydraulic Foot Pump Page 45 STRAW CHOPPER GREASING POINTS Cardan Chute cylinder Figure 4.5: Greasing points Hitch and Foot stand Page 46 Transmission bearing and reel STRAW CHOPPER GREASING POINTS Figure 4.6: Greasing points Cylinder loading tailgate opening Pivot points loading tailgate Bearings reel and moving bottom Page 47 STRAW CHOPPER 4.5. WHEELS AND TYRES 4.6. MOVING BOTTOM If the tyres are not sufficiently inflated damage can be caused to the internal structure as well as premature deterioration. Cleaning the moving bottom Clean the moving bottom belt weekly by removing the flap (P) of the same, releasing the handles (G) of the bottom of the machine and removing the remains of accumulated product. If they are over inflated the wheels may bounce on hard surfaces causing the subsequent loss of steering and uneven wearing. Check the tyre pressure weekly according to the following table, which are included, the tyres mounted on the chopper and the pressures of the wheels depending on the model of the machine. T P G Figure 4.8: Cleaning Handles Figure 4.9: Cleaning flap Checking and adjusting the chain tension. Figure 4.7: Pneumatics Model All Name Wheels 400/60-15.5 22PR IM72 220/20 Floating Pressure (Bar) T 6 Note. Should the machine be stopped for a prolonged period of time the tyre pressure should be increased by 0.3 bar above the values indicated in the previous table. Check weekly for the presence of foreign bodies embedded in the tyre tread and the presence of cuts or cracks on the rims. Figure 4.10: Tensioner 1 A tyre in bad condition can explode and causing control of the chopper to be lost as well as dragging the towing tractor with it. Tyres should be replaced in a specialised workshop. Figure 4.11: Connection link Page 48 To adjust the chain tension the nuts of the bearings (T) on both sides of the belt should be tightened so that the transmission shaft moves completely aligned. If the chain is worn or pulled it should be replaced with a new one by dismounting the chain using the connection link (1). STRAW CHOPPER For safety reasons, checking and adjusting the chain tension of the unloading belt should be carried out by qualified personnel from TATOMA. 4.7. EXTENDED STOPPAGE OF THE CHOPPER If for some reason the chopper had to be stopped for a prolonged period, it should be parked following the instructions contained in Section 3.6 of this manual, in addition to the aforementioned, it is advisable to perform the following operations: Clean and grease all parts of the chopper. Raise the tyre pressure 0.3 Bar higher than the values indicated in table 4.4. Connect the chopper to the PTO of a tractor from time to time. Work the moving systems of the chopper. Once this process is complete stop the chopper and disconnect the tractor PTO. When dismantling the machine the following materials must be recycled: oils, tires, hoses and hydraulic hoses and plastic. Page 49 STRAW CHOPPER 5. TECHNICAL SPECIFICATIONS Technical data and movement system Model /VOLUME (3 ms) Power required (CV / HP) Unloading side Unloading height Lateral Swivel Lateral Swivel Trailed machines Suspended Total load (kg) Tare Tyres (kg) Chopper 350 E 2500 3 E/M Right Left 2.23 2.78 80/59 kW 110/80 kW 450 D 2650 10/80 2590 Chopper 650 E 2660 E/M Right 6 Left 2.23 2.78 80/59 kW 900 D 2910 10/80 2850 Table 5.1: Table of characteristics * See diagrams on following pages The Page 50 data and descriptions are for information only TATOMA reserves the right to modify the design or specifications with no prior notice. STRAW CHOPPER 5.1. Hydraulic circuit and working speeds Work pressure CYLINDERS 100 bar Belt motor moving bottom 100 bar Motor CC moving bottom belt Tractor PTO Rotation speeds Turbine Roller 250 cm GENERAL DIMENSIONS CHOPPER LENGTH 350 650 B 3.93 m 5.64 m A 1.78 m 3.49 m C 3.33 m 5.03 m 3 Overall length 540 rpm (maximum) Low speed 278 rpm High speed 540 rpm 407 rpm Table 5.2: Table of pressures and speeds Chassis bottom length WIDTH 350 650 Outer wheel width D 2.43 m 2.43 m Machine transport width E 2.46 m 2.46 m Width chute extended F 3.72 m 3.72 m HEIGHT 350 650 Interior Chassis G 1.52 m 1.52 m Height chute extended H 2.60 m 2.60 m Tailgate Height I 2.50 m 2.50 m Chute height retracted J 2.55 m 2.55 m Table 5.3: Dimension Tables In the following diagrams on the next page, the sizes indicated on the previous table are indicated. Figure 5.1: Straw chopper The data and descriptions are for information only TATOMA reserves the right to modify the design or specifications with no prior notice. Page 51 STRAW CHOPPER 5.2. STRAW CHOPPER EM-350 Figure 5.2: Straw chopper EM-350 Page 52 STRAW CHOPPER 5.3. STRAW CHOPPER EM-650 Figure 5.3: Straw chopper EM-650 Page 53 STRAW CHOPPER 5.4. OPTIONAL EQUIPMENT Other equipment Fixed wheels and foot stand Prolongation of the box 1 m without side (only Model 350 without wheels) Hydraulic Foot stand Manual speed regulator 3 solenoid valves Manual speed regulator 4 solenoid valves Electric speed regulator Swivel chute Road homologation kit (see Table 6.2) Table 5.4: Optional equipment Road homologation kit This option includes: Signage - White Front pilot light with catadioptric lights - Rear pilots that include a triangular reflector, brake, parking lights, registration and indicator lights - Set of side catadrioptic lights on the front and rear part of the mixer. Hydraulic shaft with Service brakes Speed limit indication Documentation Homologated registration plate Table 5.5: Road homologation kit detail Page 54 STRAW CHOPPER 6. HYDRAULIC SCHEMATICS 05 - Solenoid valve centre in H - 1 Coil 12Vdc 06 - Solenoid valve A and B with T - 2 Coils 12Vdc 07 - Closed centre solenoid valve- 2 Coils 12Vdc Figure 5.4: Hydraulic diagram 08 - Sandwich regulation valve in A 09 - Moment bi-directional flow control valve 01 - Proportional flow regulator 10 - Chute elevation ram 02 - Solenoid valve P with T - 2 Coils 12Vdc 11 - Tailgate opening ram 03 - Serial block, control at 110 bar. 12 - Motor ground movement BG-50 04 - Three station block, control at 130 bar 13 - Ram swivel 30 +30 Page 55 STRAW CHOPPER 04 - Three station block, control at 130 bar Ref.30350100 05 - Solenoid valve centre in H - 1 Coil 12Vdc Ref.30340405 Ground speed adjustment electronic card 08 - Sandwich valve reg. in A ref. 40550150 Adjustment screw maximum floor speed 06 - Solenoid valve A and B with T - 2 Coils 12Vdc Ref.30340415 01 - Proportional flow regulator Ref.-40531140 07 - Closed centre solenoid valve- 2 Coils 12Vdc Ref.-30340410 02 - Solenoid valve P with T 2 Coils 12Vdc Ref.-30340435 Pressure Regulating Valve motor ground BG-50 Maximum working pressure 110 bar. 03 - Serial block, control at 110 bar. Ref.- 30350315 Figure 5.5: Hydraulic assembly Page 56 STRAW CHOPPER 7. OPERATION FAILURES Incident The chute does not work If you are not fully sure about the task to be carried out the manufacturer should be consulted. If the indications in instructions manual have been regularly followed, the chopper should not have any incidents that will immobilise it during any great length of time. The list of possible incidences that can arise when using the machine, as well as the possible causes and repairs are indicated in the following table. Repair Repairs will be carried out by qualified personnel from TATOMA. Before starting any work the steps to be followed should be studied It is important to check all available documentation. Schematics, diagrams, etc., and once the problem has been detected, determine what parts of the chopper should be removed and in what order. Possible cause Loading tailgate elevation is not smooth Mechanical jam The valve control cable jammed or broken. Solenoid valve jammed by the presence of a particle in the hydraulic circuit. The chute is not receiving pressure from the tractor Rotation points jammed or badly greased. Dirty rods or poorly lubricated seals. Obstruction in the hydraulic circuit or on the solenoid valve. Incident Possible cause Repair The loading door does not work. Mechanical jamming of some of these services Solenoid valve jammed by the presence of a particle in the hydraulic circuit. The tailgate does not receive pressure from the tractor The valve control cable jammed or broken. Check that there are no foreign bodies that may obstruct the movement of these services. Check valves. Dismount and clean the solenoid valve or replace if necessary. Replace the control wire. Check hoses and pressure in the tractor. The turbine / roller does not work Jamming due to product build-up or foreign objects. Cardan fuse broken Machine gear shaft broken The moving bottom belt does not move The transmission does not work. Jamming due to product build-up or foreign objects. Check that there are no foreign bodies that may obstruct the movement of these services. Replace the control wire. Dismount and clean the solenoid valve or have it replaced by qualified personnel. Check hoses and pressure in the tractor. Lubricate the pivot points of the rocker arm Clean and lubricate the cylinder rod. Check hydraulic lines. Identify the affected item and call qualified personnel. Change the cardan Check if the input to gear rotates and the roller does not. Stop the machine and see if there is any unexpected product in the chopping system. Identify the affected item and call qualified personnel. Table7.1: Table of faults and possible solutions Page 57 STRAW CHOPPER 7.1. WARNINGS If an abnormal sound is heard from the feed belt or it stops unexpectedly, completely stop the chopper and see if there are any obstacles inside the box to impede the functioning of the chopping system. If jamming occurs, you can reverse the direction of rotation of the movable bottom belt during very short intervals (maximum 5 seconds), changing the position of the control lever (see distributor labels). Page 58 STRAW CHOPPER Thank you for placing your trust in our product.
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Key Features
- Durable construction
- Powerful engine
- Large capacity
- Easy operation
- Safety features
Frequently Answers and Questions
What is the warranty period for the Tatoma E-650?
TATOMA offers a 12 month warranty against defects in workmanship for its entire range of products.
What are the safety regulations that must be followed when operating the E-650?
See section 7 "WARNINGS AND SAFETY REGULATIONS" of the instruction manual for a complete list of safety regulations.
What are the recommended maintenance intervals for the E-650?
See section 8 "MAINTENANCE INSTRUCTIONS" of the instruction manual for details on lubrication intervals and other maintenance procedures.
What is the correct order for loading components into the mixer?
The recommended order is to begin with more fibrous products like hay, followed by concentrated ingredients, chopped grass silage, and lastly molasses or liquid supplements.