matev FPS-LS J23/27 Original Operating Manual
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matev GmbH Nürnberger Str. 50 90579 Langenzenn T +49 9101 9087 -0 F +49 9101 9087 -20 [email protected] www.matev.eu Original operating manual Front Power System FPS-LS J23/27 for LS type J 23/27 Front Power System FPS-LS J23/27 Front PTO Shaft FPS-LS J23/27 Joystick Kit Dual, article no. Universal Joint Shaft Guard Version 05/2015 Contents Table of contents 1 About this operating manual .................................................................................... 3 2 2.1 2.2 2.3 2.4 Safety ......................................................................................................................... 4 Intended use ............................................................................................................... 4 Qualifications of personnel .......................................................................................... 5 General safety notices ................................................................................................ 5 Special safety notices ................................................................................................. 5 3 3.1 3.1.1 3.1.2 3.2 3.2.1 3.2.2 3.2.3 3.2.4 3.2.5 3.3 3.4 Installation ................................................................................................................. 7 Mounting the front power system ................................................................................ 7 Delivery status ............................................................................................................ 7 Mounting the front power system ................................................................................ 7 Mounting the front power system ................................................................................ 9 Installation of the joystick unit ...................................................................................... 9 Mounting the front hydraulic extension kit ................................................................. 10 Attachment of the control device ............................................................................... 10 Connection assignments on the dual control valve .................................................... 11 Connecting the control device to the tractor hydraulic system ................................... 12 Mounting the front PTO shaft .................................................................................... 13 Mounting the universal joint shaft guard .................................................................... 14 4 4.1 4.2 4.3 Operation ................................................................................................................. 16 Attachment variants for the coupling triangle ............................................................. 16 Coupling and uncoupling implements ........................................................................ 17 Lowering safeguard for the front power system ......................................................... 17 5 5.1 5.2 5.2.1 Maintenance ............................................................................................................ 18 General information................................................................................................... 18 Service ...................................................................................................................... 18 Maintaining the hydraulic system .............................................................................. 19 6 Repair....................................................................................................................... 19 7 Disposal ................................................................................................................... 20 8 Guarantee ................................................................................................................ 20 9 9.1 9.2 Technical data and accessories............................................................................. 20 Technical data........................................................................................................... 20 Accessories .............................................................................................................. 20 10 List of illustrations .................................................................................................. 22 11 EC Declaration of Conformity ................................................................................ 23 About this operating manual 1 About this operating manual Dear customer! Thank you for purchasing this implement, we appreciate your trust. For optimal use of your new front power system, it is necessary to read this operating manual completely and conscientiously, and to understand it. To obtain the long service life for which matev products are known, careful and conscientious maintenance is a strict requirement. However for proper maintenance of your front power system it is strictly necessary that you have carefully read this operating manual. Moreover it is not possible for matev to assume liability for damage that is attributed to improper use or non-intended use of the front power system. Keep this operating manual where it is easily accessible. This will enable you to refer to important information and handling instructions as needed. Listings with bullet points are marked as follows: Text Text Text . . . Handling instructions are marked in the sequence in which they should be executed, as follows: 2. 3. 3. Text Text Text . . . This implement is subject to change in the interest of technical progress. All information, illustrations, and technical specifications represent the latest status at the time this manual was published. The manufacturer reserves the right to make changes at any time in the interest of technical progress. However, we hereby state that this does not entail an obligation to extend such changes to front power systems delivered earlier, or to the associated accessories. Page 3 Safety 2 Safety Guidelines and instructions with which you must comply, are summarized in this section. Personnel who install, operate and maintain the implements, must have read and understood this operating manual. 2.1 Intended use The front power system must only be mounted on tractors, type LS J 23/27, it is used for accommodating small to medium-sized implements, such as snow blades, sweepers, etc. and must only be connected and operated with such implements. Please note that you must avoid overloading the front axle, even in heavy-duty implementation (e.g. snow removal). The permissible axle load is specified in the appropriate documentation provided by the tractor manufacturer. Attention! The front power system should not be charged with downward pressure via the tractor's hydraulic system! For implements that contact the ground or roll on the ground in operation, the tractor hydraulic system must be switched to the float setting! Strictly comply with the manufacturer's recommendation! The front power system is not suitable for lifting people or for use as a work platform! In addition, compliance with the service and maintenance guidelines is a component of intended use. Moreover intended use includes exclusive use of original spare parts and supplemental equipment, or use of such parts and equipment that meet the technical requirements specified by the manufacturer. All other uses are excluded. Non-intended use causes: Health hazards for the operator or for third parties Damage to the tractor and the implements Immediate invalidation of the guarantee Environmental damage To avoid accidents and to reduce the risk of accidents, the relevant accident prevention regulations and the other generally acknowledged occupational health and safety and road traffic regulations apply without limitation. Changes to the front power system and/or the associated accessories invalidate the guarantee and exclude any liability on the part of the manufacturer for damage due to the changes. Page 4 Safety 2.2 Qualifications of personnel Only persons 18 years of age or older, or instructed persons should install, operate, and maintain the implements. The operator must have read and understood this operating manual. 2.3 General safety notices General safety instructions are explained in this section. These safety instructions are used in the subsequent chapters. In addition to the safety aspect, you will save money and work time if you follow these safety instructions. Danger! Severe injury to the operator or third parties occurs. Comply with the safety notice. Attention! Minor injury of the operator or third parties can occur. The tractor, the front power system, or the environment can be damaged. Comply with the safety notice. Note! Important, helpful tips or information for the operator. Read this note. It facilitates your work. Attention! Injuries can occur. Wear protective work clothing. 2.4 Special safety notices The safety instructions specified in this chapter are also affixed as stickers on the implements. Attention! Danger of injury due to moving parts. Remove the ignition key before performing maintenance tasks on the implement. Page 5 Safety Attention! Injuries can occur due to improper operation. The implement can be damaged. Read the operating manual all the way through. Comply with the safety instructions. Attention! Injuries due to fluid escaping under high pressure. Comply with the notice in the operating manual. Attention! Danger of crushing due to moving parts. Never reach into the crushing hazard danger zone if parts are moving or can move. Comply with the notice in the operating manual. Attention! Increased risk of accident due to rotating PTO shaft. Do not enter the work area of the PTO shaft when it is rotating. For your own safety do not wear any loose clothing, belts, or any other loose items. Switch off the implement. Wait until all machine parts have come to a standstill before converting or servicing the implement. Attention! Check all threaded unions prior to using the implement and after using the implement. Loosened connections must be re-tightened. Damage can occur. Page 6 Installation 3 Installation Danger! Severe injury to the operator or third parties occurs. Switch off the tractor and remove the ignition key before mounting or dismounting the implements. Note! Enter the vehicle ID number of the front power system in section 6, page 19 of this operating manual. 3.1 3.1.1 Mounting the front power system Delivery status Fig. 1: Lifter unit with hydraulic cylinder 3.1.2 Mounting the front power system 1. Position the attachment bracket shown in Fig. 2 correctly in front of the tractor. Fig. 2: Attachment bracket Page 7 Installation 2. Bolt the attachment bracket to the tractor frame on both sides with 2 screws on the front and 4 screws on the rear (see Fig. 3). Threaded unions Fig. 3: Fastening on the tractor frame 3. Then hook the front power system into the bearing bracket and secure it with the arrest bolts shown in the Fig. below. Upper hook-in point Arrest bolt Fig. 4: Front power system Page 8 Installation 3.2 Mounting the front power system (article no. 131 7237) 3.2.1 Installation of the joystick unit 1. Mount the holder of the joy stick unit, as shown in Fig. 5, on the floor panel, and on the frame of the tractor. Fastening points Fig. 5: Fastening position of the joystick holder 2. Cut out a hole, 30 mm in size, as shown in Fig. 6 for the cable pulls. Opening for cable pulls Fig. 6: Cable pull passage Page 9 Installation 3.2.2 Mounting the front hydraulic extension kit Black (lower the front power system) Green (lift the front power system) Blue (pivot to the right) Red (pivot to the left) Fig. 7: Mounted front hydraulic kit 3. Bolt the hydraulic system console onto the right side of the attachment bracket. To do this, use the two screws M12 x 40 mm already available on the front power system. Fig. 8: Hose guide 4. 3.2.3 Attachment of the control device 1. Page 10 Now mount the hydraulic couplings on the console and lay out the hydraulic lines to the connections of the control device. Fasten the holder for the control device, as shown in Fig. 9, with the aid of the provided M8 screws behind the right rear tire, in the direction of travel. Fasten the holder for the control device with the two available M12 screws. Drill a hole with M8 thread, as shown in Fig. 10. Installation Holder Control device Fig. 9: Attachment position of the control device Holder Bore M8 Fig. 10: Bore position 3.2.4 Connection assignments on the dual control valve A: Feed connection (hydraulic pump) Green/black: Front power system (lifting/lowering) Red/black: Pivoting (left/right) B: Pressureless return (tank) C: Pressure continuation D: Cable pull / joystick connection (pivoting) E: Cable pull / joystick connection with float position (lifting / lowering) 1. Note that the hoses, GE threaded unions, and angle bracket threaded unions must be mounted before the control device is mounted. Retroactive installation is only possible with significant difficulty. Page 11 Installation Red (pivot to the left) B Green (lift) Black (lower) A E Fig. 11: Control device connection assignment 2. 3.2.5 D Blue (pivot to the right) C Now connect the joystick and the control device to the cable pulls, in accordance with the connection descriptions of the control device in Fig. 11. Then, at a suitable point, fix the hoses in place with cable ties. Connecting the control device to the tractor hydraulic system When mounting the control device, it is connected to the tractor hydraulic system at the connection points shown in Fig. 12. C A Fig. 12: Tractor hydraulic system connections Page 12 Holder Control block Installation 3.3 Mounting the front PTO shaft (Optionally available, article no. 131 7238) 1. Screw the drive shaft onto the attachment bracket of the front power system from the rear, in accordance with the Fig. below. To do this, use the three provided M8x150 mm screws. Attachment bracket Drive shaft Fig. 13: Drive shaft bolted on 2. 3. Use the universal joint shaft to connect the front PTO shaft with the mid-mount PTO shaft. To conclude, fasten the protective pot on the attachment bracket from the front with two M6 screws. Fig. 14: Mounted protective pot Page 13 Installation 3.4 Mounting the universal joint shaft guard (Optionally available, article no. 131 7239) Fig. 15: Rear universal joint shaft guard holder 1. Fasten the rear universal joint shaft guard holder shown in Fig. 15 below the midmount PTO shaft on the tapped bores that are already available. 2. Next, mount the front universal joint shaft guard holder on the drive shaft. To do this, use the fastening screws of the drive shaft Fastening points Fig. 16: Front universal joint shaft guard holder Page 14 3. Guide the universal joint shaft into the black protective tube and connect the front PTO shaft with the mid-mount PTO shaft. 4. In the front area the protective tube is fastened on the universal joint shaft guard holder with the screws shown in the Fig. below. Installation Fastening screw M6 Fig. 17: Front protective tube fastening 5. In the rear area the protective tube is fastened via the tension strap. Fig. 18: Tension strap fastening of the protective tube Page 15 Operation 4 Operation Attention! Before starting up the implement, read the instructions on safety and handling for operation of the entire implement and connection to the tractor. In addition, prior to start-up you must ensure that the vehicle meets the requirements specified in the German Road Traffic Vehicle Licensing Act. 4.1 The front power system should only be placed in service if all safety devices are attached and fully functional. Prior to starting work the operator must familiarize himself with the device and ensure for himself that the entire device is operationally reliable. Moving objects and fixtures, (ropes, chains, linkage, etc.) must be adequately secured before transport or driving on public roads to exclude the danger of accident or hazards to third persons. Attachment variants for the coupling triangle A B C D Fig. 19: Coupling triangle You can make four different settings on the coupling triangle (see Fig. 27 in this regard). Position the bolts in the appropriate bores to achieve the desired setting. Standard Couple the triangle in points A and C. Standard with stronger take-up Couple the triangle in points B and C. Lift increased by 45 mm Couple the triangle in points B and D. Lift increased by 45 mm with stronger take-up Couple the triangle in points A and D. Page 16 Operation 4.2 Coupling and uncoupling implements Note! Comply with the axle loads specified by the tractor manufacturer. 1. 2. 3. 4. 5. 4.3 Drive the tractor forward in front of the implement. Lower the front power system hydraulically. Drive slowly toward the implement until the coupling triangle of the tractor is under the coupling triangle of the implement. Slowly lift the front power system until the implement is slightly lifted. Secure the implement with the appropriate triangle locking mechanism. The triangle locking mechanism depends on the type of implement. Lowering safeguard for the front power system Note! Use the lowering safeguard for: – Driving on roads – Driving between work locations – Performing cleaning and maintenance tasks Lowering safeguard Arrest bolt of the lowering safeguard Fig. 20: Lowering safeguard, shown in unlocked position 6. Lift the front power system. 7. Remove the spring cotter pin on the arrest bolt of the lowering safeguard and slide the lowering safeguard over the bolt. Then secure the lowering safeguard by inserting the spring cotter pin. The Fig. below shows the locked lowering safeguard. Page 17 Operation Lowering safeguard Fig. 21: Lowering safeguard shown locked Note! Strictly avoid lowering the front power system via the tractor's control lever when the lowering safeguard is locked. Parts of the front power system could be damaged! 5 Maintenance 5.1 General information Attention! Personal injury or damage to the tractor and the implements can occur. Before each use check all safety-relevant parts, the hydraulic connections, and all threaded unions. 5.2 Service Attention! Danger of injury due to moving parts. Remove the ignition key before performing maintenance tasks on the implement. After 25 operating hours, at the start of the season, or after a longer standstill period: Grease the moving parts of the device Grease the bearing of the bracket on the PTO shaft drive. Grease the lowering safeguard Grease the arrest bolt Check the seat, status and seal of the hydraulic lines Before and after each use, check all threaded unions for firm seat and re-tighten them if necessary. Page 18 Disposal / guarantee / technical data and accessories Attention! Repairs on parts that are under tension (springs, pressure accumulators) require adequate skills and prescribed tools, and should only be performed by specialists. 5.2.1 Note! Replace any worn or no longer functioning protective device! Note! Only use original matev spare parts. Maintaining the hydraulic system Attention! The hydraulic system is under high pressure. Escaping fluids (hydraulic oil) can penetrate the skin and cause severe injuries. Attention! Strictly ensure that you switch off the engine and de-pressurize the system before executing tasks on the hydraulic system. 6 Regularly check the hydraulic lines and replace them if there is damage or signs of aging. Repair If there are faults, problems, or other indications of malfunction, contact your sales consultant or contact the manufacturer directly: matev GmbH Nürnberger Str. 50 90579 Langenzenn Tel. (switchboard): 09 101/90 87-0 Enter the article number and the VIN number here. This information is on the type plate of the device. Page 19 Repair Article number: ................................................................... Chassis number: ................................................................ 7 Disposal The implements must be disposed of in accordance with the applicable regulations of the municipality or the country. Take the parts to the collection points for residual waste, special waste, or recycle them depending on material. matev GmbH does not provide any disposal services. 8 Guarantee The General Terms & Conditions of matev GmbH provide information on the guarantee conditions. matev GmbH Nürnberger Str. 50 90579 Langenzenn 9 Technical data and accessories 9.1 Technical data Front Power System FPS-LS J23/27 Data Hydraulic cylinder One double-acting cylinder arranged on the side Lift force Do not exceed the permissible axle loads of the vehicle! Lift-out height 255 mm Coupling triangle and tension springs Can be removed for frontloader attachment Weight 9.2 Page 20 50 Accessories Accessories Order number Joystick kit dual 131 7237 Front PTO shaft 131 7238 Universal joint shaft guard 131 7239 List of illustrations 10 List of illustrations Fig. 1: Lifter unit with hydraulic cylinder.........................................................................................................7 Fig. 2: Attachment bracket .............................................................................................................................7 Fig. 3: Fastening on the tractor frame ...........................................................................................................8 Fig. 4: Front power system ............................................................................................................................8 Fig. 5: Fastening position of the joystick holder ............................................................................................9 Fig. 6: Cable pull passage .............................................................................................................................9 Fig. 7: Mounted front hydraulic kit .............................................................................................................. 10 Fig. 8: Hose guide ....................................................................................................................................... 10 Fig. 9: Attachment position of the control device ........................................................................................ 11 Fig. 10: Bore position .................................................................................................................................. 11 Fig. 11: Control device connection assignment .......................................................................................... 12 Fig. 12: Tractor hydraulic system connections ........................................................................................... 12 Fig. 13: Drive shaft bolted on ...................................................................................................................... 13 Fig. 14: Mounted protective pot .................................................................................................................. 13 Fig. 15: Rear universal joint shaft guard holder .......................................................................................... 14 Fig. 16: Front universal joint shaft guard holder ......................................................................................... 14 Fig. 17: Front protective tube fastening ...................................................................................................... 15 Fig. 18: Tension strap fastening of the protective tube .............................................................................. 15 Fig. 19: Coupling triangle ............................................................................................................................ 16 Fig. 20: Lowering safeguard, shown in unlocked position .......................................................................... 17 Fig. 21: Lowering safeguard shown locked ................................................................................................ 18 Page 22 EC Declaration of Conformity 11 EC Declaration of Conformity EC Declaration of Conformity for a machine to confirm compliance with the Machinery Directive 2006/42/EC and with the statutory regulations issued for the implementation of the Machinery Directive. The manufacturer matev GmbH Nürnberger Str. 50 90579 Langenzenn declares that the machine Front Power Lifter FPS-LS J23/27 131 7236 complies with the provisions of the Machinery Directive 2006/42/EC and with the implementing national statutory regulations. The signer is authorized to compile the technical documents. The address is the address of the manufacturer. Date / signature Name of signer Signer information June 2010 .............................................. Georg Hemmerlein Managing Director Page 23 ">

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