CKD MN3E・MN4E Series(Inch size) User Manual
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SM-P00065-A/2
INSTRUCTION MANUAL
BLOCK MANIFOLD
MN3E
・
MN4E SERIES
(Inch size)
●
●
Please read this instruction manual carefully before using this product, particularly the section describing safety
.
Retain this instruction manual with the product for further consultation whenever necessary
.
For Safety Use
To use this product safety, basic knowledge of pneumatic equipment, including materials, piping, electrical system and mechanism, is required (ISO 4414 *1,
JIS B 8370 *2).
We do not bear any responsibility for accidents caused by any person without such knowledge or arising from improper operation.
Our customers use this product for a very wide range of applications, and we cannot keep track of all of them. Depending on operating conditions, the product may fail to operate to maximum performance, or cause an accident.
Thus, before placing an order, examine whether the product meets your application, requirements, and how to use it.
This product incorporates many functions and mechanisms to ensure safety.
However, improper operation could result in an accident. To prevent such accidents, operation.
read this operation manual carefully for proper
Observe the cautions on handling described in this manual, as well as the following instructions:
!
DANGER :
Failure to pay attention to DANGER notices may cause a situation that results in a fatality or serious injury and that requires urgent addressing.
!
WARNING :
Failure to pay attention to WARNING notices may result in a fatality or serious injury.
!
CAUTION :
Failure to pay attention to WARNING notices may result in injury or damage to equipment or facilities.
*1) ISO 4414 : Pneumatic fluid power ・・・ Recommendations for the application of equipment to transmission and control systems.
*2) JIS B 8370 : General rule for pneumatic systems
[SM-P00065-A/2] - 1 -
UNPACKING (Chapter 3.)
!
CAUTION :
Bags containing solenoid valves should be opened only when you are ready to connect the valves to the pipes immediately afterward.
If bags are opened before the valves are ready to be connected to the pipes, the entry of foreign matter from the piping ports could cause the solenoid valves to fail or malfunction.
INSTALLATION (Chapter 4.)
!
CAUTION :
ENVIRONMENT (Section 4.1)
If you have to use the product under conditions that are different from the specified conditions or if you intend to use the product for a special application, be sure to consult us about the product specifications before using the product.
!
CAUTION :
a) In a dusty environment, foreign matter may enter even through the exhaust port.
The movement of the exhaust valve causes a respiratory action at the exhaust valve, which may cause inhalation of foreign matter near the exhaust port. This potential situation would be worse if the exhaust port is facing upward. Attach a silencer to the exhaust port or have the exhaust port face downward. b) Keep the solenoid valve system dry. Take care to avoid direct contact with dripping water or splashes of cutting oil.
If the solenoid valve system is wet by a direct contact with water or cutting oil, an electrical leak or burnt solenoid coils may result. Protect the solenoid valve system by using a cover or by installing it inside a paneled casing. If the cylinder rod is splashed with cutting oil, the oil may penetrate through the cylinder into the secondary side piping of the solenoid valve.
This must be prevented to avoid malfunctions. Consult us for preventive measures. c) The coils will produce heat.
Particularly if the solenoid valve system is installed in a control board or if the solenoid coils need to be energized for a long time, consider providing sufficient ventilation to release the heat. The coils can get very hot. d) Do not use the solenoid valve system in an atmosphere that includes a corrosive gas or solvent vapors.
Do not use the solenoid valve system in an atmosphere that includes a corrosive gas such as the sulfur dioxide gas or in an atmosphere that includes solvent vapors. e) Vibrations and shocks
Do not subject the solenoid valve system to vibrations 50m/s 2 or stronger or shocks
300m/s 2 or stronger.
f) Avoid using the solenoid valve system in a humid environment because the humidity is likely to cause condensation with a change in the temperature. g) Do not use the normal type solenoid valves for an application that requires conformity with explosion-proof specifications. Choose explosion-proof solenoid valves instead. h) The packing and gaskets may deteriorate sooner than usual if used in an atmosphere with a higher than normal density of ozone (for example, the atmosphere near a beach or in an area with frequent thunderstorms).
Consult us for the packing and gaskets to be used in an atmosphere with a higher ozone density.
- 2 [SM- P00065-A/2]
INSTALLATION (Section 4.2)
!
WARNING :
When installing a solenoid valve unit, never attempt to hold it in position by means of the pipes connected to it.
Mount the solenoid valve by applying the mounting screws and/or mounting plate to the solenoid valve.
!
CAUTION :
PIPING (Section 4.3)
If you choose to mount the solenoid valve manifold on a DIN rail, make sure that the DIN rail is strong enough.
!
CAUTION :
a) Observe the recommended tightening torque when connecting pipes.
Observing the recommended tightening torque prevents air leakage and damage to the screw threads. To prevent damage to the screw threads, first use your hand to lightly tighten the screw and then use a tool to tighten the screw to the recommended torque. b) Make sure that the pipes will not be disconnected at the joints by mechanical movements, vibrations or tension.
If the exhaust piping of the pneumatic circuit is disconnected, the actuator speed control is disabled.
If the above happens to a chuck holding mechanism, the chuck will open. The inadvertent opening of the chuck may cause a serious accident. c) When supplying the compressed air for the first time after completing the piping, be sure to check every joint in the piping for air leakage. d) When supplying the compressed air for the first time after completing the piping, increase the air pressure gradually but never introduce a highly-pressurized air suddenly.
A sudden introduction of a highly-pressurized air may disconnect pipes at joints and/or cause the tubes to jump around, any of which may cause an injury. e) Do not decrease the inside diameter of the piping from any of the solenoid valve exhaust ports to a diameter less than the exhaust pipe connecting port size.
Normal operation of the actuator depends on the smoothness of the exhaust flow. With a manifold system, a restriction to the exhaust flow may prevent normal operation of other solenoid valves. f) Removal of foreign matter
Rust and other foreign matter in the pneumatic circuit may cause a malfunction or leakage from the valve seat. Insert a filter (maximum allowable particle size 5 μ m or less) immediately upstream of the solenoid valve. g) Air supply
Do not restrict the flow of air through the air supply piping. With a manifold system with multiple stations, a drop in the air supply pressure may cause trouble through a delay in the operation timing.
WIRING (Section 4.4)
!
CAUTION :
Before supplying the power, check the power supply voltage and the current type (AC or DC).
[SM-P00065-A/2] - 3 -
MANUAL OVERRIDE (Section 5.2)
!
WARNING :
a) After using the manual override, be sure to reset the manual override to the original (OFF) position before resuming the operation of the device.
After a operation, be sure to release the lock to turn the manual override OFF.
With the 4E-Series solenoid valve system, the lock is released
(the manual override turned OFF) if the manual override protection cover is closed. b) Before using the manual override, make sure that nobody is present near the cylinder to be activated.
AIR QUALITY (Section 5.3)
!
WARNING : a) Do not supply anything other than compressed air. b) Supply clean compressed air without any mixture of corrosive gas.
!
CAUTION : a) Compressed air usually contains a large amount of drain, oxidized oil, tar, foreign matter, and rust from the piping. Filter out those elements in the supplied air because they may cause a malfunction and decrease service life. In addition, clean the exhaust before it is released to the air to minimize pollution. b) Once you have lubricated a pre-lubricated valve, the valve is no longer capable of running without being lubricated from the outside. Do not leave the valve without lubrication but keep it lubricated. c) Do not use spindle oil or machine oil. They may induce expansion of the rubber parts, which may cause a malfunction.
ELECTRIC CIRCUITS (Section 5.4)
!
CAUTION : a) Check for the presence of any current leak from the external control device because it may cause an erroneous valve operation.
When a programmable controller or a similar control device is used, a current leak may prevent the normal returning of the valve when the solenoid is de-energized. b) Restriction on current leak
When controlling solenoid valves using a programmable controller or a similar control device, make sure that the current leak in the programmable controller output is equal to or less than the level shown in the table below. A current leak larger than the allowable level may cause an erroneous valve operation.
CR circuit
1.5 mA or lower
1.8 mA or lower
Contact
C
R
Programmable controller
Leakage current
Solenoid valve
12V DC
24V DC
- 4 [SM- P00065-A/2]
! CAUTION : a) The surge suppressor limits the surge voltage generating from the solenoid valve, which reaches several hundred volts, to a low voltage level bearable for output contacts. This function may be insufficient for some output circuits and the voltage may cause breakage or malfunction. Check the surge voltage limitation level of the solenoid valve in your circuit, the dielectric voltage and circuit configuration of the output devices and the delay for recovery to check for serviceability. If necessary, install another measures against surges. The 4E Series solenoid valves equipped with a surge suppressor suppress the terminal-to-terminal reverse voltage surge generating upon shutoff, to the level shown in the table below.
In case of 12VDC
In case of 24VDC
About 27V
About 47V b) If the output unit is of an NPN type, the output transistor is susceptible to the sum of the voltage specified in the table above and the source voltage. Install a contact protection circuit.
<Example 1 of output transistor protection circuit>
Programmable controller side
Solenoid valve side
<Example 2 of output transistor protection circuit>
Programmable controller side
Solenoid valve side
PERIODIC INSPECTION (Section 6.1)
!
WARNING :
Before providing a maintenance service, cut the power and the supply of compressed air and confirm the absence of residual pressure.
The above is required to ensure safety.
!
CAUTION :
Regularly perform the daily and periodic inspections to correctly maintain product performance.
If the product is not correctly maintained , product performance may deteriorate dramatically, resulting in a shorter service life, fractures of components, and malfunctions.
[SM-P00065-A/2] - 5 -
INDEX
Block Manifold
MN3E ・ MN4E Series
Manual No. SM-P00065-A
1. PRODUCT ------------------------------------------------------------------------- 7
2. INTERNATIONAL SYSTEM OF UNITS (SI)
AND PORT INDICATION
2.1 Port Indication ------------------------------------------------------------ 10
2.2 Conversion between International System of Units (SI) and Conventional Units -------------------------------- 10
3. UNPACKING -------------------------------------------------------------------- 11
4. INSTALLATION
4.1 Environment --------------------------------------------------------------- 12
4.2 Installation ----------------------------------------------------------------- 13
4.3 Piping ----------------------------------------------------------------------- 14
4.4 Wiring ----------------------------------------------------------------------- 18
5. OPERATING RECOMMENDATION
5.1 Operation ------------------------------------------------------------------ 43
5.2 Manual Override --------------------------------------------------------- 48
5.3 Air Quality ------------------------------------------------------------------ 50
5.4 Electric circuits------------------------------------------------------------ 52
6. MAINTENANCE
6.1 Periodic Inspection ------------------------------------------------------ 55
6.2 Disassembling and Reassembling ----------------------------------- 56
7. TROUBLESHOOTING -------------------------------------------------------- 60
8. PRODUCT SPECIFICATIONS AND HOW TO ORDER
8.1 Product Specifications -------------------------------------------------- 61
8.2 How to Order -------------------------------------------------------------- 64
- 6 -
Created 2014.12.26
[SM- P00065-A/2]
1
PRODUCT
1. PRODUCT
⑥ Connecting key
⑧ Electric component cover
⑫ Dummy block
② Fixing screw
⑨ Manual override
⑪ Regulator block
⑩ Supply/exhaust block
⑦ End block
⑤ End retainer
④ Mounting (DIN) rail
⑬ Joint
① Valve block
③ Wiring block
① Valve block
② Fixing screw
There are two fixing screw for wiring blocks and end blocks, securing the entire manifold to the DIN rail.
③ Wiring block
The block has a built-in printed circuit board.
④ Mounting (DIN) rail
⑤ End retainer
It is temporarily fixed to the wiring block and the end block.
⑥ Connecting key
The key should be flat with other blocks in after the connection of the block and the end block.
⑦ End block
Located opposite the wiring block, the end block secures the entire manifold to the DIN rail. It has a function of common supply/exhaust flow plugging.
⑧ Electric component cover
The electricity indicator lamp comes on inside the white frame when the solenoid is energized. The “a” solenoid and the “b” solenoid are red and green, respectively, when they are lighted.
⑨ Manual override
The protection cover prevents accidental operation of the manual override.
The user must open the cover before operating the manual override.
⑩ Supply/exhaust block
⑪ Regulator block.
⑫ Dummy block.
⑬ Joint
The joint is a replaceable cartridge push-in type.
[SM-P00065-A/2] - 7 -
1
PRODUCT
● D sub-connector type (T30N/T30NR)
⑭
⑮
● Flat cable type (T5*/T5*R)
⑰
⑯
⑱
● Intermediate wiring block, RITS connector type (TM1*)
⑲
● Intermediate wiring block, flat cable type
(TM52)
⑰
⑭ D-sub 25-pin connector
Control terminals of the manifold solenoid valve are integrated.
⑮ Fixing screw (No.4-40UNC)
The screw is used to secure the connectors
⑯ Power indicator lamp
The lamp comes on when the power is on with the correct polarity.
⑰ Flat cable connector
A common connector for the control terminals of the manifold electromagnetic valve.
⑱ Power terminal stand (only T50 type)
The stand is used when it is necessary to obtain power from outside.
⑲ RITS connector
Control terminals of the manifold solenoid valve are integrated.
* For details of manifold configuration, refer to page 61 and the following pages.
- 8 [SM- P00065-A/2]
1
PRODUCT
● Individual wiring type
⑳
⑳ Power supply socket ass'y
The power supply socket supplies individual power to the valve. The internal circuit of the individual wiring valve block is completely isolated from the reduced wiring electric circuit inside the manifold. Therefore insertion of an individual wiring valve block between reduced wiring valve blocks does not cause a change in the pin layout of the wiring block related to the reduced wiring valve block.
* Individual inputs from a separate system can be added independently of integral wiring of the reduced wiring system.
● Type with built-in individual power supply (AUX) function
21
⑳
21
Electric cover AUX
The cover is equipped with an individual power supply terminal.
⑳ Power supply socket ass'y
The socket supplies individual power to the valve. When the socket is inserted, the power sent to the socket insertion valve from the reduced wiring system is cut off.
* The model with a built-in individual power supply (AUX) function is capable of individual control of arbitrary valves with the separate power supply in the manifold having been connected with a reduced wiring system. It is effective for adjustment of equipment.
● Regulator block
The main pressure supplied by supply/exhaust block can be decompressed.
The pressure directly supplied from the outside of manifold can be decompressed. It can be used as main pressure.
● Dummy block
These are mounted when later addition of valves is planned, etc.
[SM-P00065-A/2] - 9 -
2
SI UNIT
2. INTERNATIONAL SYSTEM OF UNITS (SI) AND PORT INDICATION
2.1 Port Indication
Each piping port is marked with ISO and JIS conformable piping port indication codes like 1P and 4A.
Application ISO JIS
Supply port 1 P
Output port
Output port
Exhaust port
Exhaust port
4
2
5
3
A
B
R1
R2
2.2 Conversion between International System of Units (SI) and Conventional Units
In this manual, values are expressed using the International System of Units (SI).
Use the table below to convert them into values expressed in conventional units.
Table of conversion between SI units and conventional units
(The values printed in Bolds fonts are values given in the International System of Units (SI)):
1kgf/cm 2 →
Example (converting a pressure value):
0.0980665Mpa 1MPa
→ 1.01972
× 10kgf/cm 2
Force
N
1
1 × 10 -5
9.80665 dyn
1 × 10 5
1
9.80665
× 10 5 kgf
1.01972
× 10 -1
1.01972
× 10 -6
1
Stress
Pa or N/m
1
1 × 10 6
2 Mpa or N/mm 2
1 × 10 -6
1
9.80665
× 10 6
9.80665
× 10 4
9.80665
9.80665
× 10 -2
Note: 1Pa=1N/m 2 , 1MPa=1N/mm 2 kgf/mm 2 kgf/cm 2
1.01972
× 10 -7 1.01972
× 10 -5
1.01972
× 10 -1 1.01972
× 10
1
1 × 10 -2
1 × 10
1
2
Pressure
Pa
1
1 × 10
1 × 10 6
1 × 10
3
5
1 × 10 -3
1 kPa
×
1
10
1 × 10
3
2
MPa
1 × 10 -6
1 × 10
1
-3
1 × 10 -1
1 × 10 -5
1 × 10
1 bar
×
1
-2
10
9.80665
× 10 4 9.80665
× 10 9.80665
× 10 -2 9.80665
× 10 -1
1.01325
× 10 5 1.01325
× 10 2 1.01325
× 10 -1 1.01325 kgf/cm 2 atm mmH2O mmHg 又 Torr
1.01972
× 10 -5 9.86923
× 10 -6 1.01972
× 10 -1 7.50062
× 10 -3
1.01972
× 10 -2 9.86923
× 10 -3 1.01972
× 10 2 7.50062
1.01972
× 10 9.86923 1.01972
× 10 5 7.50062
× 10 3
1.01972 9.86923
× 10 -1 1.01972
× 10 4 7.50062
× 10 2
1 9.67841
× 10 -1 1 × 10 4 7.35559
× 10 2
1.01323 1 1.03323
× 10 4 7.60000
× 10 2
9.80665 9.80665
× 10 -3 9.80665
× 10 -6 9.80665
× 10 -5 9.67841
× 10 -5 1
1.33322
× 10 2 1.33322
× 10 -1 1.33322
× 10 -4 1.33322
× 10 -3 1.35951
× 10 -3 1.31579
× 10 -3 1.35951
× 10
Note: 1Pa=1N/m 2
1 × 10 -4 7.35559
× 10 -2
1
- 10 [SM- P00065-A/2]
3
UNPACKING
3. UNPACKING
!
CAUTION :
Bags containing solenoid valves should be opened only when you are ready to connect the valves to the pipes immediately afterward.
If bags are opened before the valves are ready to be connected to the pipes, the entry of foreign matter from the piping ports could cause the solenoid valves to fail or malfunction. a) Check the model number imprinted on the product to make sure that the product you received is exactly the product you ordered. b) Check the exterior of the product for any damage. c) Before using the product, read the supplied documentation.
[SM-P00065-A/2] - 11 -
4
INSTALLATION
4. INSTALLATION
!
WARNING :
If you have to use the product under conditions that are different from the specified conditions or if you intend to use the product for a special application, be sure to consult us about the product specifications before using the product.
4.1 Environment
!
CAUTION : a) In a dusty environment, foreign matter may enter even through the exhaust port.
The movement of the exhaust valve causes a respiratory action at the exhaust valve, which may cause inhalation of foreign matter near the exhaust port. This potential situation would be worse if the exhaust port is facing upward. Attach a silencer to the exhaust port or have the exhaust port face downward. b) Keep the solenoid valve system dry. Take care to avoid direct contact with dripping water or splashes of cutting oil.
If the solenoid valve system is wet by a direct contact with water or cutting oil, an electrical leak or burnt solenoid coils may result. Protect the solenoid valve system by using a cover or by installing it inside a paneled casing. If the cylinder rod is splashed with cutting oil, the oil may penetrate through the cylinder into the secondary side piping of the solenoid valve.
This must be prevented to avoid malfunctions. Consult us for preventive measures. c) The coils will produce heat.
Particularly if the solenoid valve system is installed in a control board or if the solenoid coils need to be energized for a long time, consider providing sufficient ventilation to release the heat. The coils can get very hot. d) Do not use the solenoid valve system in an atmosphere that includes a corrosive gas or solvent vapors.
Do not use the solenoid valve system in an atmosphere that includes a corrosive gas such as the sulfur dioxide gas or in an atmosphere that includes solvent vapors. e) Vibrations and shocks
Do not subject the solenoid valve system to vibrations 50m/s 2 or stronger or shocks 300m/s 2 or stronger.
f) Avoid using the solenoid valve system in a humid environment because the humidity is likely to cause condensation with a change in the temperature. g) Do not use the normal type solenoid valves for an application that requires conformity with explosion-proof specifications.
Choose explosion-proof solenoid valves instead. h) The packing and gaskets may deteriorate sooner than usual if used in an atmosphere with a higher than normal density of ozone (for example, the atmosphere near a beach or in an area with frequent thunderstorms).
Consult us for the packing and gaskets to be used in an atmosphere with a higher ozone density.
- 12 [SM- P00065-A/2]
4
INSTALLATION
4.2 Installation
!
WARNING :
When installing a solenoid valve unit, never attempt to hold it in position by means of the pipes connected to it.
Mount the solenoid valve by applying the mounting screws and/or mounting plate to the solenoid valve.
!
CAUTION :
If you choose to mount the solenoid valve manifold on a DIN rail, make sure that the DIN rail is strong enough.
4.2.1 A work space for installation, removal, wiring, and piping operations should be provided around the installed solenoid valve system.
4.2.2 Installation using
Note, however, that if the system is not properly mounted to the DIN rail it may fall and break the manifold. If the manifold is to be used in an environment where it can be subjected to vibrations and shocks, secure the DIN rail to the mounting surface by applying screws at intervals of 50 mm, and check that it is securely mounted before using the manifold.
Installation using a DIN rail
MN4E Series
Set the jaw of the retainer on the
DIN rail.
While holding down the retainer to eliminate the gap between blocks, press the retainer toward the direction of arrow.
Tighten the DIN rail set screw.
Tightening torque:
1.4
± 0.2N
・ m
Set the jaw of the valve block on the DIN rail.
固定時リテナは 方向に寄せレールにに爪掛け
確認後 1.4N
・ m でねじ固定して下さい。
Retainer
[SM-P00065-A/2] - 13 -
4
INSTALLATION
4.3 Piping
!
CAUTION : a) Observe the recommended tightening torque when connecting pipes.
Observing the recommended tightening torque prevents air leakage and damage to the screw threads. To prevent damage to the screw threads, first use your hand to lightly tighten the screw and then use a tool to tighten the screw to the recommended torque. b) Make sure that the pipes will not be disconnected at the joints by mechanical movements, vibrations or tension.
If the exhaust piping of the pneumatic circuit is disconnected, the actuator speed control is disabled.
If the above happens to a chuck holding mechanism, the chuck will open. The inadvertent opening of the chuck may cause a serious accident. c) When supplying the compressed air for the first time after completing the piping, be sure to check every joint in the piping for air leakage. d) When supplying the compressed air for the first time after completing the piping, increase the air pressure gradually but never introduce a highly-pressurized air suddenly.
A sudden introduction of a highly-pressurized air may disconnect pipes at joints and/or cause the tubes to jump around, any of which may cause an injury. e) Do not decrease the inside diameter of the piping from any of the solenoid valve exhaust ports to a diameter less than the exhaust pipe connecting port size.
Normal operation of the actuator depends on the smoothness of the exhaust flow. With a manifold system, a restriction to the exhaust flow may prevent normal operation of other solenoid valves. f) Removal of foreign matter
Rust and other foreign matter in the pneumatic circuit may cause a malfunction or leakage from the valve seat. Insert a filter (maximum allowable particle size 5 μ m or less) immediately upstream of the solenoid valve. g) Air supply
Do not restrict the flow of air through the air supply piping. With a manifold system with multiple stations, a drop in the air supply pressure may cause trouble through a delay in the operation timing.
Tightening torque
Joint screw
M3
M5
Rc1/8
Tightening torque N ・ m
0.3 to 0.6
1.0 to 1.5
3 to 5
- 14 [SM- P00065-A/2]
4
INSTALLATION
4.3.1 Seal material
When using seal material, take care to avoid getting it in the pipes or overflowing on the exterior surface of the pipes.
● Seal Tape ● Sealant (Paste or liquid)
Solid liquid sealant
Solid liquid sealant
(Correct) (Incorrect) (Correct) (Incorrect)
When applying fluororesin sealing tape to the screw threads, wind the tape two or three times around the threads but leave the one or two threads at the pipe end uncovered. Firmly press the tape against the threads using the tip of your fingernail. When applying liquid type seal material, apply the material to all the threads except one or two threads at the pipe end and take care not to apply too much of it.
Never apply the seal material to the female threads in the device side piping port.
4.3.2 Flushing
Before connecting pipes, flush the interiors of the tubes, solenoid valves, and connected devices to remove foreign matter.
4.3.3 M3 ・ M5 joint
M3 and M5 joints are sealed using a gasket (Model No. for the gasket only: FGS). Do not retighten the joint screw when pressure is generated in the pneumatic circuit. Design and construct the piping system in such a way that the valves may be removed and reinstalled if a trouble should happen.
4.3.4 Blow circuit
Do not open the cylinder port circuit to the air because a drop in the air supply pressure may cause a malfunction. Select the external pilot type design instead of the internal pilot type design. The lowest allowable pressure with the internal pilot type design is 0.2 MPa.
4.3.5 Exhaust port
Minimize the restriction to the flow of the exhaust air because such restriction may cause a delay in the cylinder response. If such a delay happens, the speed needs to be adjusted between the cylinder and solenoid valve.
[SM-P00065-A/2] - 15 -
4
INSTALLATION
4.3.6 Pipe connections
(1) For installation at a site that has spatters in the air, select incombustible tubes or metal pipes.
(2) For a piping used for both hydraulic and pneumatic controls, select a hydraulic hose.
When combining a spiral tube with a standard one-touch joint, fix the tube origin using a hose band. Otherwise the rotation of the tube will decrease the efficiency of the clamping.
For use in a high-temperature atmosphere, select fastener joints instead of one-touch joints.
(3) Cutting a tube
To cut a tube, use a tube cutter to cut the tube perpendicularly to the length of the tube. Inserting an obliquely cut end of a tube may cause air leakage.
(4) Tube connections
Do not bend a tube immediately at where it is connected to the joint but lead it out straight from the end of the joint for a length equal to or greater than the outside diameter of the tube.
- 16 [SM- P00065-A/2]
4
INSTALLATION
4.3.7 External pilot (K) type piping port
A different type supply port will be provided for the external pilot (K) type air supply. Since a
5/32inch diameter push-in joint is used for the pilot air supply, be sure to connect the piping correctly. Erroneous piping can cause a malfunction.
Port indication :
Application
Pilot air Supply port
Indication (ISO conformable)
12/14
Be careful of the supply pressure when you use Two 3 -port valves built-in type.
As for Two 3 -port valves built-in type , valves work by the main ( P ) pressure.
・ Be careful that main(P)pressure doesn't become more than pilot ( PA ) pressure.
・ Be careful that main(P)pressure doesn't become less than 0.2MPa.
External pilot air supply port is push in joint on the supply/exhaust block
[SM-P00065-A/2] - 17 -
4
INSTALLATION
4.4 Wiring
!
CAUTION :
Before supplying the power, check the power supply voltage and the current type (AC or DC).
4.4.1 D sub-connector type : The connector for the T30N/T30NR
1) T30N/T30NR connector
The connector for the T30N/T30NR, which is usually called the D sub-connector, is widely used in FA and OA equipment. The 25P type, in particular, is the connector specified in the
RS232C standard for use in personal computer communication.
The manifold station number is 1 ,2, 3, ..., starting at the wiring block. Note that the numbering direction of T30N is different from that of T30NR.
Manifold station number
1st station 2nd station 3rd station nth station nth station 3rd station 2nd station 1st station
2) Cautions regarding the connector type (T30N/T30NR)
(1) It is necessary to match the signal arrangement of the PC output unit and that on the valve side.
(2) The operation power is DC24V or DC12V.
(3) Voltage drops will occur depending on cable lengths or at the time of simultaneous power supply.
Make sure that a voltage drop for the solenoid is within 10% of the rated voltage.
(4) In case of a valve block equipped with a built-in individual power supply (AUX) function or a built-in low heat generation and power saving circuit, the conducting polarity is positive common only.
Internal circuit
- 18 [SM- P00065-A/2]
4
INSTALLATION
3) D-SUB Connector :
Changeover method for taking-out direction
Horizontal
Operating condition
Vertical
Operating condition
While holding the lever, pull out the connector horizontally.
When putting it back in place, push it in horizontally. (Fix it.)
Rotate the connector.
Be sure to fix it horizontally or vertically when using it.
While holding the lever, pull out the connector vertically.
When putting it back in place, push it in vertically. (Fix it.)
[SM-P00065-A/2] - 19 -
4
INSTALLATION
4) Wiring method
※
The numbers in valve No. 1a, 2a, 2b, … indicate the station No.1, station No.2 and so on, while the alphabets (a) and (b) mean, respectively, the solenoid on the side (a) and the solenoid on the side (b). The maximum number of stations on the manifold differs among the models. Refer to the specifications of the model you selected.
Connector pin No.
For single solenoid valve stations only
< Standard wiring >
Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13
Valve No. 1a 3a 5a 7a 9a 11a 13a 15a 17a 19a 21a 23a COM
Pin No. 14 15 16 17 18 19 20 21 22 23 24 25
Valve No. 2a 4a 6a 8a 10a 12a 14a 16a 18a 20a 22a 24a
< Double wiring >
Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13
Valve No. 1a 2a 3a 4a 5a 6a 7a 8a 9a 10a 11a 12a COM
Pin No. 14 15 16 17 18 19 20 21 22 23 24 25
Valve No. ※ 1 ※ 1 ※ 1 ※ 1 ※ 1 ※ 1 ※ 1 ※ 1 ※ 1 ※ 1 ※ 1 ※ 1
※ 1 : Not used
For double solenoid valve stations only
Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13
Valve No. 1a 2a 3a 4a 5a 6a 7a 8a 9a 10a 11a 12a COM
Pin No. 14 15 16 17 18 19 20 21 22 23 24 25
Valve No. 1b 2b 3b 4b 5b 6b 7b 8b 9b 10b 11b 12b
For mixed installation of single and double solenoid valve stations
< Standard wiring >
Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13
Valve No. 1a 3a 4a 5a 7a 8a 10a 11b 12b 14a 15b 17a COM
Pin No. 14 15 16 17 18 19 20 21 22 23 24 25
Valve No. 2a 3b 4b 6a 7b 9a 11a 12a 13a 15a 16a 17b
< Double wiring >
Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13
Valve No. 1a 2a 3a 4a 5a 6a 7a 8a 9a 10a 11a 12a COM
Pin No. 14 15 16 17 18 19 20 21 22 23 24 25
Valve No. ※ 1 ※ 1 3b 4b ※ 1 ※ 1 7b ※ 1 ※ 1 ※ 1 11b 12b
※ 1 : Not used
- 20 [SM- P00065-A/2]
4
INSTALLATION
5) Connection to PC
The common wiring has been internally done on the manifold side.
Since the electromagnetic valve has no polarity, it can be connected to either the NPN output or PNP output of the DC output unit of the PC.
Wire each unit in the following manner.
DC output unit (NPN output)
PC side Manifold side
SOL.
DC output unit (PNP output)
PC side Manifold side
SOL.
Internal circuit Multi-core cable, etc. Internal circuit
Multi-core cable, etc.
[SM-P00065-A/2] - 21 -
4
INSTALLATION
4.4.2 Flat cable type : The connector for the T50/T50R
1) Flat cable connector
The connector used in the T50/T50R complies with the MIL standard (MIL-C-83503). Its flat-cable press-connection design makes wiring work easy. Pin numbers may differ from one
PC manufacturer to another, but their functions are the same. Use the connector and the reversed triangle mark in the drawing below as a reference point for arrangement. The triangle mark serves as a reference point for both the plug and the socket.
The manifold station number is 1 ,2, 3, ..., starting at the wiring block. Note that the numbering direction of T50 is different from that of T50R.
Manifold station number
1st station 2nd station 3rd station nth station nth station 3rd station 2nd station 1st station
2) Cautions regarding the connector type (T50/T50R)
(1) It is necessary to match the signal arrangement of the PC output unit and that of the valve side.
Since direct connection with the PC is limited, use cables specified by the PC manufacturer.
(2) The operation power is DC24V or DC12V.
(3) When driving the T50/T50R by an ordinary output unit, use the + terminals (20, 10) of the 20-P connector as the + side common and use an NPN transistor output open collector type as the drive circuit.
(4) Make sure to connect the manifold to the output unit. Never connect it to the input unit as a problem will involve not only this unit, but also other related equipment as well, seriously aggravating the situation.
(5) Voltage drops will occur depending on cable lengths or at the time of simultaneous power supply.
Make sure that a voltage drop for the solenoid is within 10% of the rated voltage.
Internal circuit
Triangle mark
- 22 [SM- P00065-A/2]
4
INSTALLATION
3) Wiring method
※
The numbers in valve No. 1a, 2a, 2b, … indicate the station No.1, station No.2 and so on, while the alphabets (a) and (b) mean, respectively, the solenoid on the side (a) and the solenoid on the side (b). The maximum number of stations on the manifold differs among the models. Refer to the specifications of the model you selected.
Connector pin No.
For single solenoid valve stations only
< Standard wiring >
Pin No. 11 12 13 14 15 16 17 18 19 20
Valve No. 9a 10a 11a 12a 13a 14a 15a 16a ※ 2 ※ 3
Pin No. 1
Valve No. 1a
2
2a
3
3a
4
4a
5
5a
6
6a
7
7a
8
8a
9
※ 2
10
※ 3
< Double wiring >
Pin No. 11
Valve No. 5a
Pin No. 1
Valve No. 1a
12
※ 1
2
※ 1
13
6a
3
2a
14
※ 1
4
※ 1
15
5
3a
※ 1 : Not used ※ 2 : -electric power supply
16
7a ※ 1
6
※ 1
17
8a
7
4a
18 19 20
※ 1 ※ 2 ※ 3
8 9 10
※ 1 ※ 2 ※ 3
※ 3 : + electric power supply
For double solenoid valve stations only
Pin No. 11
Valve No. 5a
Pin No. 1
Valve No. 1a
12
5b
2
1b
13
6a
3
2a
14
6b
4
2b
15
7a
5
3a
16
7b
6
3b
※ 1 : Not used ※ 2 : -electric power supply
17
8a
7
4a
18
8b
8
4b
19
※
9
※
2
2
20
※
※ 3 : + electric power supply
3
10
※ 3
For mixed installation of single and double solenoid valve stations
< Standard wiring >
Pin No. 11
Valve No. 7a
Pin No. 1
Valve No. 1a
12
7b
2
2a
13
8a
3
3a
14 15 16 17 18 19 20
9a 10a 10b 11a 11b ※ 2 ※ 3
4 5 6 7 8 9 10
3b 4a 4b 5a 6a ※ 2 ※ 3
< Double wiring >
Pin No. 11
Valve No. 5a
Pin No. 1
Valve No. 1a
12
※ 1
2
※ 1
13
6a
3
2a
14
※
4
※
1
1
15
7a
5
3a
※ 1 : Not used ※ 2 : -electric power supply
16
7b
6
3b
17
8a
7
4a
18 19 20
※ 1 ※ 2 ※ 3
8 9 10
4b ※ 2 ※ 3
※ 3 : + electric power supply
[SM-P00065-A/2] - 23 -
4
INSTALLATION
4) Power supply
The power supply connector is designed to accept power supplied from an external source when such outside power supply is needed. Supply the power to the wiring block or the input/output unit in the manner as shown in the following drawings. The power indicator lamp comes on after the connection has been made correctly. For wiring, check on the cover.
Wiring errors cause malfunctions.
For the power-supply connector, the special connector is used.
Insert the lead wire while pushing it with a thin tip tool.
T50
T50R
AWG
28 to 20
The polarity of Power-Supply-Connector
Wiring method
5) Connection to PC
(a) The units described below can be directly connected to the output unit by the designated cable.
Make sure to have the combinations right, as combination errors may cause serious problems.
Use cables designated by the manufacturer.
Manufacturer
OMRON
Corporation
Matsushita
Electric
Works, Ltd.
Idec Izumi
Corporation
PC model
Model C200H-0D215
Model C500-0D415CN
Model C500-0D213
AFP33484
AFP53487
PF3S-T32K
Connecting cable model
Model G79□ C
Model G79-0 □ DC□
AY15133 to 7
AY15223 to 7
The same specifications as OMRON s
(b) When making a connection to units other than the PC mentioned above, make sure that the signal line and power line are wired correctly. Even if the connectors have the same shape, their pin arrangements may not be the same with different manufacturers or unit types. Check the pint arrangement before the wiring. For the output unit, use one with a contact between the minus side of the power source and the output point, or one with an NPN transistor open collector output.
+
−
- 24 [SM- P00065-A/2]
4
INSTALLATION
4.4.3 Flat cable connector type : The connector for the T51/T51R
1) Cautions regarding the connector type (T51/T51R)
(1) The order of signals in the PC output unit should match the order of signals in the solenoid valve system.
(2) The operation power is DC24V or DC12V.
(3) With the T51/T51R type wiring, a general output unit should be used to drive the manifold.
(4) Make sure to connect the manifold to the output unit. Never connect it to the input unit as a problem will involve not only this unit, but also other related equipment as well, seriously aggravating the situation.
(5) Voltage drops will occur depending on cable lengths or at the time of simultaneous power supply. Make sure that a voltage drop for the
Triangle mark solenoid is within 10% of the rated voltage.
(6) In case of a valve block equipped with a built-in individual power supply (AUX) function or a built-in low heat generation and power saving circuit, the conducting polarity is positive common only.
2) Wiring method
※ The numbers in valve No. 1a, 2a, 2b, … indicate the station No.1, station No.2 and so on, while the alphabets (a) and (b) mean, respectively, the solenoid on the side (a) and the solenoid on the side (b). The maximum number of stations on the manifold differs among the models. Refer to the specifications of the Connector pin No. model you selected.
For single solenoid valve stations only
< Standard wiring >
Pin No. 19 17 15 13 11
Valve No. COM 17a 15a 13a 11a
9
9a
7
7a
Pin No. 20 18 16 14 12 10 8
Valve No. COM 18a 16a 14a 12a 10a 8a
5
5a
6
6a
3
3a
4
4a
1
1a
2
2a
< Double wiring >
Pin No.
Valve No. COM 9a
Pin No.
19
20
17
18
15
8a
16
13
7a
14
11
6a
12
9
5a
10
7
4a
8
5
3a
6
3
2a
4
1
1a
2
Valve No. COM ※ 1 ※ 1 ※ 1 ※ 1 ※ 1 ※ 1 ※ 1 ※ 1 ※ 1
※ 1 : Not used
For double solenoid valve stations only
Pin No. 19 17
Valve No. COM 9a
Pin No. 20 18
Valve No. COM 9b
15
8a
16
8b
13
7a
14
7b
11
6a
12
6b
9
5a
10
5b
7
4a
8
4b
5
3a
6
3b
3
2a
4
2b
1
1a
2
1b
For mixed installation of single and double solenoid valve stations
< Standard wiring >
Pin No. 19 17 15 13 11 9 7 5 3 1
Valve No. COM 12a 11a 10a
Pin No. 20 18 16 14
Valve No. COM 13a 11b 10b
8a
12
9a
7a
10
7b
5a
8
6a
4a
6
4b
3a
4
3b
1a
2
2a
< Double wiring >
Pin No. 19 17
Valve No. COM 9a
15
8a
Pin No. 20 18 16
Valve No. COM ※ 1 ※ 1
13
7a
14
7b
11
6a
9
5a
12 10
※ 1 ※ 1
7
4a
8
4b
5
3a
3
2a
1
1a
6 4 2
3b ※ 1 ※ 1
※ 1 : Not used
[SM-P00065-A/2] - 25 -
4
INSTALLATION
4.4.4 Flat cable connector type : The connector for the T52/T52R
1) Cautions regarding the connector type (T52/T52R)
(1) The order of signals in the PC output unit should match the order of signals in the solenoid valve system.
(2) The operation power is DC24V or DC12V.
(3) With the T52/T52R type wiring, a general output unit should be used to drive the manifold.
(4) Make sure to connect the manifold to the output unit. Never connect it to the input unit as a problem will involve not only this unit, but also other related equipment as well, seriously aggravating the situation.
(5) Voltage drops will occur depending on cable lengths or at the time of simultaneous power supply. Make sure that a voltage drop for the solenoid
Triangle mark is within 10% of the rated voltage.
(6) In case of a valve block equipped with a built-in individual power supply
(AUX) function or a built-in low heat generation and power saving circuit, the conducting polarity is positive common only.
2) Wiring method
※ The numbers in valve No. 1a, 2a, 2b, … indicate the station No.1, station No.2 and so on, while the alphabets (a) and (b) mean, respectively, the solenoid on the side (a) and the solenoid on the side (b). The maximum number of stations on the manifold differs among the models. Refer to the specifications of the model you selected.
Connector pin No.
For single solenoid valve stations only
< Standard wiring >
Pin No. 9 7
Valve No. COM 7a
Pin No. 10 8
Valve No. COM 8a
5
5a
6
6a
3
3a
4
4a
1
1a
2
2a
< Double wiring >
Pin No. 9 7
Valve No. COM 4a
5
3a
3
2a
1
1a
Pin No. 10 8 6 4 2
Valve No. COM ※ 1 ※ 1 ※ 1 ※ 1
※ 1 : Not used
For double solenoid valve stations only
Pin No. 9 7
Valve No. COM 4a
Pin No. 10 8
Valve No. COM 4b
5
3a
6
3b
3
2a
4
2b
1
1a
2
1b
For mixed installation of single and double solenoid valve stations
< Standard wiring > < Double wiring >
Pin No. 9 7
Valve No. COM 5b
Pin No. 10 8
Valve No. COM 6a
5
4b
6
5a
3
3a
4
4a
1
1a
2
2a
Pin No. 9 7
Valve No. COM 4a
5
3a
3
2a
1
1a
Pin No. 10 8 6 4 2
Valve No. COM ※ 1 ※ 1 ※ 1 ※ 1
※ 1 : Not used
- 26 [SM- P00065-A/2]
4
INSTALLATION
4.4.5 Flat cable connector type : The connector for the T53/T53R
1) Cautions regarding the connector type (T53/T53R)
(1) The order of signals in the PC output unit should match the order of signals in the solenoid valve system.
(2) The operation power is DC24V or DC12V.
(3) With the T53/T53R type wiring, a general output unit should be used to drive the manifold.
(4) Make sure to connect the manifold to the output unit. Never connect it to the input unit as a problem will involve not only this unit, but also other related equipment as well, seriously aggravating the situation.
(5) Voltage drops will occur depending on cable lengths or at the time of simultaneous power supply.
Make sure that a voltage drop for the solenoid is within 10% of the rated voltage.
(6) In case of a valve block equipped with a built-in individual power supply (AUX) function or a built-in low heat generation and power saving circuit, the conducting polarity is positive common only.
Traiangle mark
2) Wiring method
※ The numbers in valve No. 1a, 2a, 2b, … indicate the station No.1, station No.2 and so on, while the alphabets (a) and (b) mean, respectively, the solenoid on the side (a) and the solenoid on the side (b). The maximum number of stations on the manifold differs among the models. Refer to the specifications of the model you selected.
Connector pin No.
For single solenoid valve stations only
< Standard wiring >
Pin No. 25 23 21 19 17 15 13 11
Valve No. COM 23a 21a 19a 17a 15a 13a 11a
9
9a
Pin No. 26 24 22 20 18 16 14 12 10
Valve No. COM 24a 22a 20a 18a 16a 14a 12a 10a
7
7a
8
8a
5
5a
6
6a
3
3a
4
4a
< Double wiring >
Pin No. 25 23 21 19 17 15 13 11 9 7 5 3 1
Valve No. COM 12a 11a 10a
Pin No. 26 24 22 20
9a
18
8a
16
7a
14
6a
12
5a
10
4a
8
3a
6
2a
4
1a
2
Valve No. COM ※ 1 ※ 1 ※ 1 ※ 1 ※ 1 ※ 1 ※ 1 ※ 1 ※ 1 ※ 1 ※ 1 ※ 1
※ 1 : Not used
For double solenoid valve stations only
Pin No. 25 23 21 19
Valve No. COM 12a 11a 10a
Pin No. 26 24 22 20
Valve No. COM 12b 11b 10b
17
9a
18
9b
15
8a
16
8b
13
7a
14
7b
11
6a
12
6b
9
5a
10
5b
7
4a
8
4b
5
3a
6
3b
3
2a
4
2b
1
1a
2
1b
1
1a
2
2a
[SM-P00065-A/2] - 27 -
4
INSTALLATION
For mixed installation of single and double solenoid valve stations
< Standard wiring >
Pin No. 25 23 21 19 17 15 13
Valve No. COM 16a 15a 14a 12a 10a 9a
Pin No. 26 24 22 20 18 16
Valve No. COM 16b 15b 14b 13a 11a
14
9b
11
8a
12
8b
9
7a
10
7b
7
5b
8
6a
< Double wiring >
Pin No. 25 23 21 19
Valve No. COM 12a 11a 10a
Pin No. 26 24 22 20
Valve No. COM ※ 1 ※ 1 ※ 1
17
9a
18
9b
15
8a
16
8b
13
7a
14
7b
11
6a
12
※ 1
9
5a
10
5b
7
4a
8
4b
5
4b
6
5a
3
3a
4
4a
5
3a
6
3
2a
4
1
1a
2
※ 1 ※ 1 ※ 1
※ 1 : Not used
1
1a
2
2a
3) Connection to PC
The common wiring has been internally done on the manifold side.
Since the electromagnetic valve has no polarity, it can be connected to either the NPN output or PNP output of the DC output unit of the PC.
Wire each unit in the following manner.
DC output unit (NPN output)
PC side
Manifold side
SOL.
DC output unit (PNP output)
PC side Manifold side
SOL.
Internal circuit
Multi-core cable, etc. Internal circuit
Multi-core cable, etc.
- 28 [SM- P00065-A/2]
4
INSTALLATION
4) Cable production
To produce a connecting cable, we recommend the following equipment for the valve side. Make a correct selection and connection of the cable according to the catalog data sheet. The equipment shown here all complies with the MIL standard
(MIL-C-83503) ; thus, there are many others that can be also used for connection, but their locking mechanism may not be suitable.
If so, secure the lock lever with a hand.
Socket XG4M-2030 (OMRON Corporation)
Strain relief XG4T-2004
Loose wire press-connector XGM5-2032 (OMRON Corporation)
Loose wire press-connector XGM5-2035 (OMRON Corporation)
5) Cable
The system uses flat cables or slender multi-conductor cables.
As these cables have fine core wires, it should be checked that they have enough mechanical strength and electric capacity.
Make sure to make a rounded corner (R) when bending the flat cable.
The cable has large electric resistance (AWG28, approx. 0.22
Ω /m).
Pay special attention to voltage drop along the cable.
If 16 solenoid valves are energized, voltage drop of approx. 0.1 V/m arises in the case of 24 V DC.
[SM-P00065-A/2] - 29 -
4
INSTALLATION
4.4.6 Intermediate wiring block type: Wiring method TM1A
1) Connector used for wiring method TM1A
The connector used for wiring method TM1A is the 6P RITS connector (1473562-6) made by
Tyco Electronics AMP K.K. The connector is marked with pin numbers 1 to 6 and up to 10 input points can be assigned as shown below.
The manifold station number is 1, 2, 3, ... toward the right, starting at the intermediate wiring block.
Manifold station number 1st station 2nd station 3rd station 4th station
2) Notes on connector type TM1A
(1) The signal allocation of the PC output unit must be the same as the signal allocation of the valve.
(2) The source power supply is only 24 or 12VDC.
(3) The TM1A type is driven by a general output unit.
(4) If this manifold is connected with an input unit, serious failures may be caused not only to these devices but also to peripheral devices. Never connect.
Be sure to connect this manifold to the output unit.
(5) A voltage drop is caused by simultaneous power-on procedures and some cable lengths.
Check that the voltage drop caused to the solenoid is within 10% of the rated voltage.
(6) In case of a valve block equipped with an individual power supply (AUX) function or a built-in low heat generation and power saving circuit, the conducting polarity is positive common only.
- 30 [SM- P00065-A/2]
4
INSTALLATION
3) Wiring method
* Valve numbers 1a, 1b, 2a, 2b, ... indicate station numbers and the letters a and b indicate the a-side and b-side solenoids respectively.
The maximum number of stations in the manifold varies according to the model.
Refer to the model-specific specifications.
In case of single solenoid valve only
<Standard wiring>
Pin No. 1 2
Valve No. COM 1a
Connector A
3
2a
4
3a
5
4a
6 1 2
5a COM 6a
Connector B
3
7a
4
8a
5 6
9a 10a
<Double wiring>
Connector A Connector B
Pin No. 1 2 3 4 5 6 1 2 3 4 5 6
Valve No. COM 1a
(Not used)
2a
(Not used)
3a COM
(Not used)
4a
(Not used)
5a
(Not used)
In case of double solenoid valve only
Pin No. 1 2
Valve No. COM 1a
Connector A
3
1b
4
2a
5
2b
6 1 2
3a COM 3b
Connector B
3
4a
4
4b
5
5a
6
5b
Mix (mixture of single and double solenoid valves)
<Standard wiring>
Pin No. 1 2
Valve No. COM 1a
Connector A
3
2a
4
2b
5
3a
6 1 2
4a COM 4b
Connector B
3
5a
4
6a
5
7a
6
7b
<Double wiring>
Pin No. 1 2
Connector A
3 4
Valve No. COM 1a
(Not used)
2a
5
2b
6 1 2
Connector B
3 4 5
3a COM
(Not used)
4a
(Not used)
5a
6
5b
[SM-P00065-A/2] - 31 -
4
INSTALLATION
4.4.7 Intermediate wiring block type: Wiring method TM1C
1) Notes on connector type (TM1C)
(1) The signal allocation of the PC output unit must be the same as the signal allocation of the solenoid valve.
(2) The source power supply is only 24 or 12VDC.
(3) The TM1C type is driven by a general output unit.
(4) If this manifold is connected with an input unit, serious failures may be caused not only to these devices but also to peripheral devices. Never connect.
Be sure to connect this manifold to the output unit.
(5) A voltage drop is caused by simultaneous power-on procedures and some cable lengths. Check that the voltage drop caused to the solenoid is within 10% of the rated voltage.
(6) In case of a valve block equipped with an individual power supply
(AUX) function or a built-in low heat generation and power saving circuit, the conducting polarity is positive common only.
2) Wiring method
* Valve numbers 1a, 1b, 2a, 2b, ... indicate station numbers and the letters a and b indicate the a-side and b-side solenoids respectively.
The maximum number of stations in the manifold varies according to the model.
Refer to the model-specific specifications.
In case of single solenoid valve only
<Standard wiring>
Pin No. 1 2
Valve No. COM 1a
3
2a
4
3a
5
4a
6
5a
<Double wiring>
Pin No. 1 2 3 4 5 6
Valve No. COM 1a
(Not used)
2a
(Not used)
3a
In case of double solenoid valve only
Pin No. 1 2
Valve No. COM 1a
3
1b
4
2a
5
2b
6
3a
Mix (mixture of single and double solenoid valves)
<Standard wiring>
Pin No. 1 2
Valve No. COM 1a
3
2a
4
3a
5
3b
6
4a
<Double wiring>
Pin No. 1 2 3 4 5 6
Valve No. COM 1a
(Not used)
2a
(Not used)
3a
- 32 [SM- P00065-A/2]
4
INSTALLATION
4.4.8 Intermediate wiring block type: Wiring method TM52
1) Flat cable connector
The connector used for wiring method TM52 complies with the MIL standard (MIL-C-83503).
Pressure welding of the flat cable makes wiring work easier.
The pin number assignment varies among PC manufacturers while function assignment is the same. Arrange in reference to the triangle mark ( ) on the connector and in the table below.
The mark serves as a reference for both the plug and socket. The manifold station number is
1, 2, 3, ...toward the right, starting at the intermediate wiring block.
Manifold station number 1st station 2nd station 3rd station 4th station
2) Notes on connector type (TM52)
(1) The signal allocation of the PC output unit must be the same as the signal allocation of the valve.
(2) The source power supply is only 24 or 12VDC.
(3) The TM52 type is driven by a general output unit.
(4) If this manifold is connected to an input unit, serious failures may be caused not only to these devices but also to peripheral devices. Never connect.
Be sure to connect this manifold to the output unit.
(5) A voltage drop is caused by simultaneous power-on procedures and some cable lengths.
Check that the voltage drop caused to the solenoid is within 10% of the rated voltage.
(6) In case of a valve block equipped with an individual power supply (AUX) function or a built-in low heat generation and power saving circuit, the conducting polarity is positive common only.
[SM-P00065-A/2] - 33 -
4
INSTALLATION
3) Wiring method
* Valve numbers 1a, 1b, 2a, 2b, ... indicate station numbers and the letters a and b indicate the a-side and b-side solenoids respectively.
The maximum number of stations in the manifold varies according to the model.
Refer to the model-specific specifications.
In case of single solenoid valve only
<Standard wiring>
Pin No. 9 7
Valve No. COM 7a
Pin No. 10 8
Valve No. COM 8a
5
5a
6
6a
3
3a
4
4a
1
1a
2
2a
Connector pin No.
<Double wiring>
Pin No. 9 7
Valve No. COM 4a
5
3a
3
2a
1
1a
Pin No. 10 8 6 4 2
Valve No. COM
(Not used) (Not used) (Not used) (Not used)
In case of double solenoid valve only
Pin No. 9 7
Valve No. COM 4a
Pin No. 10 8
Valve No. COM 4b
5
3a
6
3b
3
2a
4
2b
1
1a
2
1b
Mix (mixture of single and double solenoid valves)
<Standard wiring>
Pin No. 9 7
Valve No. COM 5b
Pin No. 10 8
Valve No. COM 6a
5
4b
6
5a
3
3a
4
4a
1
1a
2
2a
<Double wiring>
Pin No. 9 7
Valve No. COM 4a
5
3a
3
2a
1
1a
Pin No. 10 8 6 4 2
Valve No. COM
(Not used) (Not used) (Not used) (Not used)
- 34 [SM- P00065-A/2]
4
INSTALLATION
4.4.9 Serial transmission type : The connector for the T6 ※
1) Notes on serial transmission type (T6 ※ )
(1) The slave unit output numbers may vary with the manufacturers. The relationship between the connector pin numbers and solenoid valves is shown in the table below.
(2) Regardless of the wiring block position, the stations on the manifold are sequentially numbered from left to right with the piping ports in the front.
(3) Wiring the internal connectors sequentially will leave some output numbers unassigned if the number of stations is less than the number of external devices (devices other than the solenoid valves on the manifold) and use the output to drive them.
(4) Operating power is 24 VDC only.
(5) Slave units designed for various communication systems can be used. For information on the supported PLC models and the specification of communication systems that can be adopted by the master unit, refer to page 37 but consult us for details.
(6) Output numbers may differ from one PLC manufacturer to another, but their functions are the same. Use the connector and the reversed triangle mark ( ▼ ) below as a reference point for arrangement. The triangle mark ( ▼ ) serves as a reference point for both the plug and the socket.
Manifold station number 1st station 2nd station
2) Output No. and connection pins No.
T6A0 T6C0 T6E0 T6J0
Output No.
Connector pin No.
0
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
Nth station
T6A1 T6C1 T6E1 T6J1
Output No.
Connector pin No.
0
1
1
2
2
3
3
4
4
5
5
6
6
7
7 8 9 10 11 12 13 14 15
8 11 12 13 14 15 16 17 18
T6G1
Output No.
Connector pin No.
0
1
1
2
2
3
3
4
4
5
5
6
6
7
7 8 9 A B C D E F
8 11 12 13 14 15 16 17 18
[SM-P00065-A/2] - 35 -
4
INSTALLATION
3) The pin array for the wiring method T6 ※ (example)
※ The numbers in valve No. 1a, 2a, 2b, … indicate the station No.1, station No.2 and so on, while the alphabets (a) and (b) mean, respectively, the solenoid on the side (a) and the solenoid on the side (b). The maximum number of stations on the manifold differs among the models. Refer to the specifications of the model you selected.
Connector pin No.
For single solenoid valve stations only
< Standard wiring >
Pin No. 11 12 13 14 15 16 17 18 19
Valve No. 9a 10a 11a 12a 13a 14a 15a 16a ※ 1
Pin No. 1 2 3 4 5 6 7 8 9
Valve No. 1a 2a 3a 4a 5a 6a 7a 8a ※ 1
< Double wiring >
Pin No. 11 12
Valve No. 5a ※ 1
Pin No. 1
Valve No. 1a
2
※ 1
13
6a
3
2a
14
※ 1
4
※ 1
15 16
7a ※ 1
5 6
3a ※ 1
17
8a
7
4a
18 19
※ 1 ※ 1
8 9
※ 1 ※ 1
※ 1 : Not used
20
+
COM
10
+
COM
20
+
COM
10
+
COM
For double solenoid valve stations only
Pin No. 11 12 13 14 15 16
Valve No. 5a 5b 6a 6b 7a 7b
Pin No. 1
Valve No. 1a
2
1b
3
2a
4
2b
5
3a
6
3b
※ 1 : Not used
17
8a
7
4a
18 19
8b ※ 1
8 9
4b ※ 1
20
+
COM
10
+
COM
For mixed installation of single and double solenoid valve stations
< Standard wiring >
Pin No. 11
Valve No. 7a
Pin No. 1
Valve No. 1a
12
7b
2
2a
13
8a
3
3a
14
4
3b
15
5
4a
16
6
4b
17 18 19
9a 10a 10b 11a 11b ※ 1
7
5a
8 9
6a ※ 1
20
+
COM
10
+
COM
< Double wiring >
Pin No. 11
Valve No. 5a
Pin No. 1
Valve No. 1a
12
※ 1
2
※ 1
13
6a
3
2a
14
※ 1
4
※ 1
15
7a
5
3a
16
7b
6
3b
17
8a
7
4a
18 19
※ 1 ※ 1
8 9
4b ※ 1
20
+
COM
10
+
COM
※ 1 : Not used
- 36 [SM- P00065-A/2]
4
INSTALLATION
4) Remarks in wiring
LED name
T6A0
T6A1
Wiring connection method
LED name
POWER
SEND
Display description
Turns on when the power is ON.
Flashing while transmission is normal “C” turns on off , when transmission is at fault.
D G NC 0V 24V
(upper column)
※ Power supply for units and valves are common terminal.
(lower column)
D G NC 0V
Terminal function name
24V
DC Electric supply
Previous station
24V
0V
G
D
4 wire cabtyre code or
2 wire cabtyre code × 2
The next satellite station
D
G
0V
24V
Note 1 Termination of wires for the previous or the next station can be done no the upper or lower terminal strip.
Note 2 The maximum current though this wire to slave unit is 7A for both 0 and 24V
D G 0V 24V
Electric
Power
D G 0V 24V
Electric
Power
(upper column) (lower column)
※ Don’t wire as
T-branching method.
Slave unit
NC BDH BS+ 24V 24V
(upper column)
(lower column)
BDL BS- 0V 0V
Terminal stand
NC
T6C0
T6C1
LED name
Valve
(green)
PWR
(green)
COMM
(orange)
ERR
(red)
Display description
Turns on when the valve power is switched ON.
Turns on when the unit power is switched ON.
Turns on during normal communication. Goes off when communication is at fault and when the unit is standing by.
Turns on when communication is at fault. Goes off during normal communication and when the unit is standing by.
Master
BS- BS-
Unit electric power supply
0V 24V
Valve electric power supply
Master unit
BDH
BDL
Signal (VCTF cable)
BDH BDL
Slave unit
BDH BDL
Slave unit
Slave unit
Terminal resistance
[SM-P00065-A/2] - 37 -
4
INSTALLATION
LED name
T6G1
LED name
PW1
PW2
SD
RD
L RUN
L ERR
Display description
Turns on when the valve power is switched ON.
Turns on when the unit power is switched ON.
Turns on when the unit is sending data.
Turns on when the unit is receiving data.
Turns on when data is received normally ; goes off after a preset time.
Turns on when a communication error occurs ; goes off after a preset time. Remains lit when the station number or transfer speed is wrongly set.
Flashes when the station number transfer speed is changed during a session.
Previous station
SLD
DG
DB
DA
(FG)
Wiring connection method
DA
DB
DG N ・ C
0V 24V
Valve
(upper column)
(lower column)
SLD (FG)
0V
Unit
24V
Terminal function name
Twisted pair cable with shield
The next satellite station
DA
DB
DG
SLD
(FG)
D D
A B
D
G
S
L
D
F
G
Slave unit
T6E0
T6E1
LED name
POWER
SEND
Display description
Turns on when the power is switched ON.
Flashes when communication is normal.
Remains lit or goes off when communication is at fault.
(upper column)
D
D
G
G
N ・ C 0V 24V
※ Power supply for units and valves are common terminal.
※ (lower column)
N ・ C 0V 24V
Terminal function name
DC Power supply
Previous station
24V
0V
G
D
S-LINK cable or
4-wire cabtyre code
The next satellite station
D
G
0V
24V
※ 1 The previous and next stations can be connected respectively to the upper and lower terminal columns or the other way around.
D G 0V 24V
Power supply
D G 0V 24V
Power supply
(upper column) (lower column)
Slave unit
※ Possible to wire as T-branching method.
A DC power supply
(main power supply) connected to the
S-LINK controller simultaneously supplies powers to all to the
S-LINK components and I/O units.
- 38 [SM- P00065-A/2]
4
INSTALLATION
T6J0
T6J1
LED name Wiring connection method
LED name
POWER
SEND
Display description
Turns on when the power is switched ON.
Flashes when communication is normal.
Remains lit or goes off when communication is at fault.
D G N ・ C 0V 24V
(upper column)
※ Power supply for units and valves are common terminal.
(lower column)
D G N ・ C 0V 24V
Terminal function name
Previous station
24V
0V
G
D
4 wire cabtyre code or
2 wire cabtyre code × 2 Next station
D
G
0V
24V
DC Power supply
※ 1 The previous and next stations can be connected respectively to the upper and lower terminal columns or the other way around.
D G 0V 24V
Power supply
D G 0V 24V
Power supply
(upper column) (lower column)
Slave unit
※ Possible to wire as T-branching method.
[SM-P00065-A/2] - 39 -
4
INSTALLATION
4.4.10 Serial transmission type: Wiring method T7*
1) Notes on serial transmission type (T7*)
(1) The output number of the slave station varies according to the manufacturer of the PLC. Refer to the table below.
(2) The output number of the slave station corresponds to the solenoid number of the manifold as shown in the table below.
(3) The manifold stations are numbered without relations to the position of the wiring block from the leftmost one when viewed with the piping port facing you.
(4) Because the internal connectors are connected in order, some output numbers become blank if the number of solenoid points is smaller than the number of output points. The output of the blank may not be used to drive other than the solenoid valve manifold to be used.
(5) The source power supply is 24VDC only.
(6) The slave station of each communication system is used. For the model of the PLC to be used and the specifications of the model number communication system of the master station, contact us.
(7) After inserting, securely tighten each connector (for power supply/communication) to the product.
As well, close the cover after setting up the address and others.
(Tightening torque: 0.25N-m (for power supply) and 0.3N-m (for communication))
Manifold station number
1st station 2nd station nth station
2) PLC address correspondence table
(1) DeviceNet
This correspondence table is for the SYSMAC Series PLC made by Omron Corporation and it is described as a typical example. In this example, the serial transmission slave station is set at node address
1 and fixed allocation (without a configurator) is assumed.
PLC allocation channel
Serial transmission slave station I/O No.
Solenoid output No.
T7D1
T7D2
51ch 52ch
00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 s1 s2 s3 s4 s5 s6 s7 s8 s9 s10 s11 s12 s13 s14 s15 s16 s1 s2 s3 s4 s5 s6 s7 s8 s9 s10 s11 s12 s13 s14 s15 s16 s17 s18 s19 s20 s21 s22 s23 s24 s25 s26 s27 s28 s29 s30 s31 s32
※ In case of T7D2 (32-point outputs), both allocation channels 51 and 52 are occupied.
(2) CC-Link
This correspondence table indicates the case where the serial transmission slave station is station 1.
PLC buffer memory address RY
00
RY
01
RY
02
RY
03
RY
04
RY
05
RY
06
160H
RY
07
RY
08
RY
09
RY
0A
RY
0B
RY
0C
RY
0D
RY
0E
RY
0F
RY
10
RY
11
RY
12
RY
13
RY
14
RY
15
RY
16
161H
RY
17
RY
18
RY
19
RY
1A
RY
1B
RY
1C
RY
1D
RY
1E
RY
1F
Serial transmission slave station I/O No.
Solenoid output No.
T7G1
T7G2
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 s1 s2 s3 s4 s5 s6 s7 s8 s9 s10 s11 s12 s13 s14 s15 s16 s1 s2 s3 s4 s5 s6 s7 s8 s9 s10 s11 s12 s13 s14 s15 s16 s17 s18 s19 s20 s21 s22 s23 s24 s25 s26 s27 s28 s29 s30 s31 s32
※ In case of T7G2 (32-point outputs), buffer memory addresses 160H and 161H are occupied.
- 40 [SM- P00065-A/2]
4
INSTALLATION
3) Valve number arrangement corresponding to T7* solenoid output number (example)
* Valve numbers 1a, 1b, 2a, 2b, ... indicate station numbers and the letters a and b indicate the a-side and b-side solenoids respectively.
The manifold stations are numbered from the leftmost one, when viewed with the piping port facing you.
The maximum number of stations in the manifold varies according to the model. Refer to the model-specific specifications.
<Standard wiring>
● In case of single solenoid valve
Solenoid output No. s1 s2 s3 s4 s5 s6 s7 s8 s9 s10 s11 s12 s13 s14 s15 s16 s17 s18 s19 s20 s21 s22 s23 s24 s25 s26 s27 s28 s29 s30 s31 s32
Valve No. 1a 2a 3a 4a 5a 6a 7a 8a 9a 10a 11a 12a 13a 14a 15a 16a 17a 18a 19a 20a 21a 22a 23a 24a 25a 26a 27a 28a 29a 30a 31a 32a
● In case of double solenoid valve
Solenoid output No. s1 s2 s3 s4 s5 s6 s7 s8 s9 s10 s11 s12 s13 s14 s15 s16 s17 s18 s19 s20 s21 s22 s23 s24 s25 s26 s27 s28 s29 s30 s31 s32
Valve No. 1a 1b 2a 2b 3a 3b 4a 4b 5a 5b 6a 6b 7a 7b 8a 8b 9a 9b 10a 10b 11a 11b 12a 12b 13a 13b 14a 14b 15a 15b 16a 16b
● In case of mix (mixture of single and double solenoid valves)
Solenoid output No. s1 s2 s3 s4 s5 s6 s7 s8 s9 s10 s11 s12 s13 s14 s15 s16 s17 s18 s19 s20 s21 s22 s23 s24 s25 s26 s27 s28 s29 s30 s31 s32
Valve No. 1a 2a 3a 3b 4a 4b 5a 6a 7a 7b 8a 9a 10a 10b 11a 11b 12a 13a 14a 14b 15a 15b 16a
<Double wiring>
● In case of single solenoid valve
Solenoid output No. s1 s2 s3 s4 s5 s6 s7 s8 s9 s10 s11 s12 s13 s14 s15 s16 s17 s18 s19 s20 s21 s22 s23 s24 s25 s26 s27 s28 s29 s30 s31 s32
Valve No. 1a *1 2a *1 3a *1 4a *1 5a *1 6a *1 7a *1 8a *1 9a *1 10a *1 11a *1 12a *1 13a *1 14a *1 15a *1 16a *1
● In case of double solenoid valve
Solenoid output No. s1 s2 s3 s4 s5 s6 s7 s8 s9 s10 s11 s12 s13 s14 s15 s16 s17 s18 s19 s20 s21 s22 s23 s24 s25 s26 s27 s28 s29 s30 s31 s32
Valve No. 1a 1b 2a 2b 3a 3b 4a 4b 5a 5b 6a 6b 7a 7b 8a 8b 9a 9b 10a 10b 11a 11b 12a 12b 13a 13b 14a 14b 15a 15b 16a 16b
● In case of mix (mixture of single and double solenoid valves)
Solenoid output No. s1 s2 s3 s4 s5 s6 s7 s8 s9 s10 s11 s12 s13 s14 s15 s16 s17 s18 s19 s20 s21 s22 s23 s24 s25 s26 s27 s28 s29 s30 s31 s32
Valve No. 1a *1 2a *1 3a 3b 4a 4b 5a *1 6a *1 7a 7b 8a *1 9a *1 10a *1 11a 11b 12a 12b 13a *1 14a *1 15a 15b 16a *1
*1: Not used
[SM-P00065-A/2] - 41 -
Wiring method
4
INSTALLATION
4) Remarks on wiring
LED indication
T7D1
T7D2
Name of LED
MS
NS
Indication
The green and red LEDs indicate the status of the slave.
A fault is indicated with the combination with the NS LED.
The green and red LEDs indicate the network status.
A fault is indicated with the combination with the MS LED.
VALVE Lit upon power-on of the unit.
Previous station
(Black) V-
(Blue) CAN_L
CAN_L
(None) Drain
Drain
(White) CAN_H
(Red) V+
V+
Multi-drop method
T branch tap Next station
V-
V
CAN_L
CAN_L
Drain
Drain
CAN_H
CAN_H
V+
V+
( )
( )
( )
( )
( )
T branch method
(
( )
( )
( )
( )
T7G1
T7G2
Name of
LED
PW1
PW2
SD
RD
L RUN
L ERR
Indication
Lit upon power-on of the unit.
Lit upon power-on of the valve
Lit upon data transmission.
Lit upon data reception.
Lit during correct data reception.
Unlit upon timeout.
Lit upon a transmission error.
Unlit upon timeout.
Lit upon an error in station number entry or transmission speed entry.
Blinks upon an intermediate change in the station number or transmission speed.
(Blue)
)
(Bare)
)
DA
DB
DG
SLD
FG
DA
DB
DG
SLD
FG
(
(
(yellow)
(Bare)
DA
DB
DG
SLD
FG
- 42 [SM- P00065-A/2]
5
OPERATION
5. OPERATING RECOMMENDATION
5.1 Operation
1) Valve Operation
(a) sol ON
Operation
Power off (b) sol ON
N3E010
N3E0010
N3E0110
N3E00110
1
2
→
→
4
3
N4E010
N4E0010
2-Position Double
1 → 4
2 → 3
N3E020
1 → 4
N3E0020
N3E0210
2 → 3
N3E00210
N4E020
1 → 4
2 → 3
N4E0020
3-Position
N4E030
1 → 4
2 → 3
N4E040
1 → 4
2 → 3
N4E050
1 → 4
2 → 3
Tow 3-port valves built-in type
N3E0660(S)
1 → 4
N3E00660(S)
N3E0670(S)
N3E00670(S)
1 → 4
N3E0760(S)
N3E00760(S)
N3E0770(S)
N3E00770(S)
4
4
→
→
3
3
4 → 3
4 → 3
1 → 4
1 → 4
4
1
4
1
→
→
→
→
−
−
−
3
2
3
2
1, 2
3, 4 close
4 → 3
2 → 3
1 → 4
1 → 2
2 → 3
1 → 2
2 → 3
1 → 2
−
4 → 3
1 → 2
4 → 3
1 → 2
4 → 3
1 → 2
4 → 3
1 → 2
4 → 3
1 → 2
1 → 2
2 → 3
1 → 2
2 → 3
Operating
( N4E010 )
( N4E020 )
( N4E030 )
( N3E067S0 )
[SM- P00065-A/2] - 43 -
5
OPERATION
2) Self-Reset of Valve
In the valve block changing position division, a self-reset type is available.
This self-reset type has 2 types available: “Differential pressure return” and “Differential pressure spring return”.
Under the normal pressure, the main valve returns to zero (self-reset) in OFF-state for both types, but where the supply pressure has reached “0” in ON-state:
“Differential pressure return” - The present position is maintained.
“Differential pressure spring return” - The main valve is returned to the home position by means of spring force (action).
Take special care so that no operational mistake arises according to the interlock specifications for the equipment to be used.
Main Valve Holding / Reset Condition Table
Valve Type
N3E0
N3E00
N4E0
N4E00
1/11
2/21
1
2
3-port valve single NC/NO self-reset type
(Differential pressure spring return)
3-port valve double NC/NO self-holding type
66 ・ 67 ・ 76 ・ 77
Two 3-port valves built-in type NC/NO self-reset type (Differential pressure return)
66S ・ 67S ・ 76S ・ 77S
Two 3-port valves built-in type double
NC/NO self-reset type
(Differential pressure spring return)
4-port valve 2-position single self-reset type
(Differential pressure spring return)
4-port valve 2-position double self-holding type
3 ・ 4 ・ 5
(N4E0 only)
4-port valve 3-position type
Main
Pressure down in On-state
→ Main
Pressure Reset
OFF
(Origin) move
ON move
ON position holding
ON position holding
Power Cut-off in ON-state
OFF (Origin) move
ON position holding
OFF
(Origin) move
OFF
(Origin) move
ON move
OFF
(Origin) move
OFF
(Origin) move
ON move
ON position holding
OFF
(Origin) move
ON position holding
OFF
(Origin) move
ON move
OFF
(Origin) move
3) Prevention of malfunctioning
4E series manifold is equipped with the exhaust malfunction preventive valve. This valve prevents connected cylinder malfunctioning caused by exhaust pressure intrusion.
Prevention of erroneous operation of a single acting sylinder
STOP
Wrong operation prevention valve
Wrong operation prevention valve
Exhaust pressure
Exhaust pressure
- 44 [SM-P00065-A/2]
5
OPERATION
4) Individual wiring type (N3E0/N4E0)
Inputs from a separate system independent of the reduced integral wiring system can be supplied individually.
!
CAUTION:
* Caution on use of individual wiring
• Models with only a built-in lamp and surge suppressor operate on both polarities: positive and negative.
• The type with a built-in low heat generation and power saving circuit is for positive common only.
Be careful for the connection polarity.
• The internal circuit of the individual wiring valve block is completely isolated from the reduced wiring electric circuit inside the manifold.
Therefore insertion of an individual wiring valve block between individual wiring valve blocks does not cause a change in the pin layout of the wiring block related to the reduced wiring valve block.
(1) Block diagram of valve block individual wiring type
Power supply socket insertion section
(2) Polarity of individual wiring
The type with a built-in low heat generation and power saving circuit is for positive common only. Be careful of the connection polarity.
1. Standard (Type with built-in lamp ・ surge and protect circuit)
B (-/+)
COM (+/-)
A (-/+)
Single Double Top view of valve block
[SM- P00065-A/2] - 45 -
2. The type with a built-in low heat generation and power saving circuit.
5
OPERATION
B (-)
COM (+)
A (-)
Single, with built-in power saving circuit
Double, with built-in power saving circuit
Top view of valve block
(3) Reduced wiring inside manifold for mixture with reduced wiring
The internal circuit of the individual wiring valve block is completely isolated from the reduced wiring electric circuit inside the manifold. Therefore insertion of an individual wiring valve block between individual wiring valve blocks does not cause a change in the pin layout of the wiring block related to the reduced wiring valve block.
Wiring block
Intake/
Exhaust air Double
Individual double
Double Single Double
The pin arrangement on the wiring block side is in order from station 1 without a blank station, excluding individual wiring.
- 46 [SM-P00065-A/2]
5
OPERATION
5) Type with built-in separate power supply (AUX) function (N3E0/N4E0)
The type with a built-in individual power supply (AUX) function can control an arbitrary valve with a separate power supply in the manifold where reduced wiring connection is already made, so that it is effective for adjustment of equipment.
(1) Block diagram of valve block type with built-in AUX function
Electric cover AUX
(2) Individual power supply method
Open the electric cover and connect the power supply socket (N4E0 – SOCKET– S/D).
After the power supply socket is connected, the internal wiring of the valve is temporarily disconnected from reduced wiring inside the manifold, and external power can be supplied.
(3) Structure of AUX terminal and internal circuit diagram
Shut off upon insertion of socket
Top view of valve block
Socket insertion drawing
!
CAUTION:
Side of internal wiring inside manifold
AUX terminal side
Polarity of AUX terminal and outline of internal circuit
* Caution on use of AUX
• The polarity is positive common on both the reduced wiring and individual power supply sides. Be careful of the polarity. Correct operation is not assured with wrong polarity.
• Use a power supply independent of that of the reduced wiring side, for the individual power supply side. If the same power supply is used, wiring on the reduced wiring side is not isolated, possibly causing malfunction.
[SM- P00065-A/2] - 47 -
5
OPERATION
5.2 Manual Override
!
WARNING: a) After using the manual override, be sure to reset the manual override to the original (OFF) position before resuming the operation of the device.
After a operation, be sure to release the lock to turn the manual override OFF.
With the 4E-Series solenoid valve system, the lock is released
(the manual override turned OFF) if the manual override protection cover is closed. b) Before using the manual override, make sure that nobody is present near the cylinder to be activated.
(1) The 4E Series solenoid valve systems use pilot type solenoid valves. Unless the air is supplied to the P port, the main valve position will not change even when you operate the manual override.
(2) The manual override protection cover is provided as a part of the standard specifications. When the product is delivered, the protection cover is closed and the manual override is not visible. To use the manual override, open the protection cover first.
Note that the protection cover cannot be closed if the manual override is locked (ON).
(3) In manual override of a type which has a lock function and a non-lock function,it locks when rotating with the knob pushed. Please be sure to turn after pushing a knob.
Manual override might be damaged and air leak when turning without pushing the knob.
5.2.1 Opening and closing the manual override protection cover
When opening and closing the manual override protection cover, do not use an excessive force. Excessive force may cause a failure. (The force applied should be less than 5N.)
- 48 -
Sliding type
[SM-P00065-A/2]
5
OPERATION
5.2.2 Operating the manual override
1) Non-lock type operation (push and release)
Press the manual override knob in the direction of the arrow until it hits the stopper. The manual override is turned OFF as you let go of the knob.
2) Lock type operation (push and lock)
Press and then turn the manual override knob in the direction of the arrow. The manual override remains turned ON even when you let go of the knob.
[SM- P00065-A/2] - 49 -
5
OPERATION
5.3 Air Quality
!
WARNING: a) Do not supply anything other than compressed air. b) Supply clean compressed air without any mixture of corrosive gas.
!
CAUTION: a) Compressed air usually contains a large amount of drain, oxidized oil, tar, foreign matter, and rust from the piping. Filter out those elements in the supplied air because they may cause a malfunction and decrease service life. In addition, clean the exhaust before it is released to the air to minimize pollution. b) Once you have lubricated a pre-lubricated valve, the valve is no longer capable of running without being lubricated from the outside. Do not leave the valve without lubrication but keep it lubricated. c) Do not use spindle oil or machine oil. They may induce expansion of the rubber parts, which may cause a malfunction.
5.3.1 Lubrication
The 4E Series solenoid valve systems use pre-lubricated valves that usually do not require lubrication from the outside. If you have to lubricate a valve, use Type 1 turbine oil
(ISO-VG32) without additives.
Excessive lubrication and extremely low pressure may cause a longer response time. The response time in the catalogue assumes no lubrication from the outside and the air supply pressure of 0.5 MPa.
5.3.2 Ultra-dry compressed air
The use of ultra-dry compressed air will cause splashing of the lubrication oil and result in a shorter service life.
5.3.3 Drain
(1) The drain is produced by a drop of temperature in pneumatic piping and devices.
(2) The drain may enter and instantaneously block a passage inside a pneumatic device and cause a malfunction.
(3) The drain accelerates the production of rust, which may cause the failure of pneumatic devices.
(4) The drain may wash away the lubrication oil, causing a malfunction from the lack of lubrication.
- 50 [SM-P00065-A/2]
5
OPERATION
5.3.4 Foreign matter in the compressed air
1) Supply clean compressed air that does not include oxidized oil, tar, carbon, or other foreign matter from the air compressor.
(1) If oxidized oil, tar, carbon, or the like enters a pneumatic device and sticks to its components, an increase in the resistance at sliding portions may cause a malfunction.
(2) If oxidized oil, tar, carbon, or the like is mixed with the supplied lubrication oil, wear of the sliding components of the pneumatic device may be accelerated.
2) Supply clean compressed air that does not include solid foreign matter.
(1) Solid foreign matter in the compressed air may cause wear of the sliding components of the pneumatic device or stick to such components and cause hydraulic lock.
5.3.5 Cleaning the supplied air
Compressed air usually contains a large amount of drain (water, oxidized oil, tar, and foreign matter). Remove these elements and clean the supplied air because they may cause a failure of the air compressor. For example, remove the humidity using an after-cooler dryer and remove the tar using a tar filter.
[SM- P00065-A/2] - 51 -
5
OPERATION
5.4 Electric circuits
5.4.1 About Electric circuits
!
CAUTION: a) Check for the presence of any current leak from the external control device because it may cause an erroneous valve operation.
When a programmable controller or a similar control device is used, a current leak may prevent the normal returning of the valve when the solenoid is de-energized. b) Restriction on current leak
When controlling solenoid valves using a programmable controller or a similar control device, make sure that the current leak in the programmable controller output is equal to or less than the level shown in the table below. A current leak larger than the allowable level may cause an erroneous valve operation.
CR circuit
12VDC
24VDC
1.5mA or lower
1.8mA or lower
Contact
C
Leakage current
R
Programmable controller
Solenoid valve
- 52 [SM-P00065-A/2]
5
OPERATION
!
CAUTION: a) The surge suppressor limits the surge voltage generating from the solenoid valve, which reaches several hundred volts, to a low voltage level bearable for output contacts. This function may be insufficient for some output circuits and the voltage may cause breakage or malfunction. Check the surge voltage limitation level of the solenoid valve in your circuit, the dielectric voltage and circuit configuration of the output devices and the delay for recovery to check for serviceability. If necessary, install another measures against surges. The 4E Series solenoid valves equipped with a surge suppressor suppress the terminal-to-terminal reverse voltage surge generating upon shutoff, to the level shown in the table below.
In case of 12VDC
In case of 24VDC
About 27V
About 47V b) If the output unit is of an NPN type, the output transistor is susceptible to the sum of the voltage specified in the table above and the source voltage. Install a contact protection circuit.
<Example 1 of output transistor protection circuit>
Programmable controller side
Solenoid valve side
<Example 2 of output transistor protection circuit>
Programmable controller side
Solenoid valve side
(1) With a double solenoid type valve system, energize the solenoid for at least 0.1 second even for an instantaneous valve operation. If the target valve can be affected by a back pressure induced by another solenoid valve, it is recommendable to energize the solenoid as long as the cylinder is making an action.
(2) If solenoids are energized for a prolonged period of time, the surface temperature of the manifold will rise. Through this increase in the temperature should not be regarded as abnormal, provide a suitable means of ventilation or heat release.
[SM- P00065-A/2] - 53 -
5
OPERATION
5.4.2 The type with a built-in low heat generation and power saving circuit
1) In the environment such that more vibration and impulse than specified are applied, be sure to avoid using this type; otherwise, it may lead to valve malfunctioning.
The low heating & power saving circuit built-in type is such that the current control circuit is built in the valve block, which is constructed so that the current value is reduced when coil adsorption is maintained.
Low heating & power saving circuit built-in type Individual Specifications
+
Energized current A
Power consumption
W
Item
At startup
At holding
At startup
DC24V
DC12V
DC24V
DC12V
DC24V
DC12V
Description
N4E0
0.025
0.050
0.013
0.025
0.6
N4E00
0.017
0.033
0.009
0.018
0.4
At holding
DC24V 0.3 0.22
The conducting polarity is positive common only.
-
I
V
Control circuit
50ms
2) Continuous energizing for long periods may accelerate degradation of the solenoid valve.
Use E option ( Low exoergic/energy saving circuit )
Furthermore, use caution under the following working conditions, as with continuous energization:
- When performing continuous energizing for a long period of time or When the energizing time in a single day will be longer than the non-energized time.
Install with an eye to heat dissipation.
- 54 [SM-P00065-A/2]
6
MAINTENANCE
6. MAINTENANCE
6.1 Periodic Inspection
!
WARNING:
Before providing a maintenance service, cut the power and the supply of compressed air and confirm the absence of residual pressure.
The above is required to ensure safety.
!
CAUTION:
Regularly perform the daily and periodic inspections to correctly maintain product performance.
If the product is not correctly maintained , product performance may deteriorate dramatically, resulting in a shorter service life, fractures of components, and malfunctions.
1) To use the solenoid valve system under optimum conditions, perform a periodic inspection once or twice a year.
2) Check the screws for loosening and the joints in the piping for integrity of the sealing.
Regularly remove the drain from the air filters.
(1) Checking the compressed air supply pressure:
Is the supply pressure at the specified level?
Does the pressure gauge indicate the specified pressure when the system is operating?
(2) Checking the air filters:
Is the drain normally discharged?
Is the amount of dirt attached to the bowl and element at a normal level?
(3) Checking joints in the piping for the leakage of compressed air:
Are the pipes normally connected at joints, especially at the movable parts?
(4) Checking the operation of solenoid valves:
Is not there any delay in the operation? Is the exhaust flow normal?
(5) Checking the operation of pneumatic actuators:
Is the operation smooth?
Does the actuator stop normally at the end of the stroke?
Is the coupling with the load normal?
(6) Checking the lubricator:
Is the amount of oil adjusted properly?
(7) Checking the lubrication oil:
Is the supplied lubrication oil of the type specified by the manufacturer?
[SM- P00065-A/2] - 55 -
6
MAINTENANCE
6.2 Disassembling and Reassembling
!
WARNING :
[Before increasing and decreasing the manifold, be sure to turn the power
"OFF" and relieve the pressure.]
The following are the procedures for replacement of the valve block due to its modification and lifetime or the like, addition of supply/exhaust block and extension work due to specification changes caused by different pressure configuration.
Prior to disassembling work, do not forget to stop power supply and pneumatic source supply.
Also, where disassembling and reassembling works, etc. were conducted, air leakage and malfunctioning may result unless the concatenated (connecting) key between the blocks is inserted, and the wiring & end block screw are tightened satisfactorily. Before air supply, ensure that the concatenated key between the blocks is inserted securely and it is fixed securely to the
DIN rails. Where the A & B port piping is disconnected, ID marking is recommendable.
The common wiring between each valve block and signal input wiring from the electric block are connected to the valve blocks a, b in the predetermined sequence.
In replacing the block, re-check for wiring connection.
Replacement of Valve Block:
① Loosen the DIN rail fixing screw on the end block side.
② Push the concatenated key fixing the valve block to be replaced and blocks on both sides, using a pointed tool or the like.
Concatenated key
⑤ Replace the block with a new one.
⑥ Slide all blocks to the electric block side so that no gap is produced between the blocks.
⑦ Ensure that the connecting key has returned up to the groove on the block top surface.
⑧ Ensure that the end block retainer claw is hooked on both sides of DIN rail, and tighten the fixing screw with a screwdriver.
The adequate tightening torque is
1.4N
・ m.
Replacement of Cartridge Joint:
① Remove the mounting screw.
② Pull the stopper plate and joint at the same time.
③ Align the groove of joint for replacement with the stopper plate for temporary assembling.
④ Assemble the stopper plate and joint simultaneously and tighten the mounting screw. By pulling the joint, check for its mounting.
③ Slide the block to the end block side to produce a gap of approx. 10 mm on both sides on the block to be replaced as illustrated below.
固定時リテナは
確認後 1.4N
・ m
方向に寄せレールにに爪掛け
でねじ固定して下さい。
Clearance
10mm
④ Lift up the electric cover of the block and pull it to the piping port side: the unit will be detached from the DIN rails.
Ensure that the claw is hooked on the rail
Additional Mounting of Valve
Block
① In the same manner as the valve block replacement, add the valve block.
② Where the valve block increase is scheduled, designate the length of
DIN rail in the Specification.
Supply/exhaust block installation
① In the same manner as valve block replacement, add the valve block.
② It should be noted that the wiring system differs between the wiring-saving type and individual wiring type.
Tightening Torque
Valve block
N4E0 : 0.22
± 0.02N
・ m
N4E00 : 0.20
± 0.02N
・ m
Supply/exhaust : 0.42
± 0.02N
・ m
Regulater block : 0.42
± 0.02N
・ m
Checkup after completion of disassembly and re-assembly:
Check for wiring, and check to see if the piping is connected correctly. Give special care to wrong connection of ports A, B of the piping.
- 56 [SM-P00065-A/2]
6
MAINTENANCE
Wiring between Wiring-Saving Type Electric Block and Valve Block:
The parts called “Special wiring connector” are built in the valve block and supply/exhaust block or the like, which are designed for wiring simultaneously with manifold disassembly and reassembly.
During disassembly and reassembly, no particular wiring work is required.
The wiring structure is shown below.
Since regularity exists between connector pin
No. of electric block and wired valve, check the
“Wiring Method” paragraph on pages 18 to 42, and make wiring connections between the valve and control unit.
Take special care in increasing and decreasing the valve block.
Structural Drawing for Wiring:
The following is the wiring structure for 4Eseries, which differs from the actual specifications.
No double wiring mixing exists.
!
CAUTION:
Increase the manifold within the maximum specification range for the number of manifolds. If the manifold is increased in the range exceeding the specifications, unintentional valve block motion arises, which may lead to equipment failure or the like.
• In case of T* (left side wiring block) or TM* (intermediate wiring block) only
The valves are 1a, 1b, 2a, ..., from the valve block on the right side of the wiring block, when viewed with the port facing you.
T*, TM* 1st station 2nd station 3rd station · · ·
• In case of T*R (right side wiring block) only
The valves are 1a, 1b, 2a, ..., from the valve block on the left side of the wiring block, when viewed with the port facing you.
3rd station 2nd station 1st station T*R
[SM- P00065-A/2] - 57 -
6
MAINTENANCE
• In case of T* (left side wiring block) or TM* (intermediate wiring block) at TX (mix)
+ TM (intermediate wiring block)
The valves are 1a, 1b, 2a, ..., from the valve block on the right side of each wiring block, when viewed with the port facing you.
The wiring is shut off at the left side of the intermediate wiring block.
T*, TM
Intake/Exhaust air
(T*/TM* control stations)
TM
(TM control stations)
• In case of
T* (left side wiring block) or TM* (intermediate wiring block) at TX (mix) + T*R (right side wiring block)
There are 1a, 1b, 2a, ... arrangement from the left side wiring block and 1a, 1b, 2a, ... arrangement from the right side wiring block.
Place intake/exhaust air block N4E0-Q*-C in the middle to avoid interference of circuits.
(T*/TM* control stations) (T*R control stations)
T*, TM
Intake/
Exhaust air
No internal wiring
T*R
Necessary! N4E0-Q*-C
- 58 [SM-P00065-A/2]
6
MAINTENANCE
!
T*, TM
CAUTION:
Intake/Exhaust air
Example of wrong wiring
Interference of left and right wiring in the middle
The circuits in the left and right wiring blocks conduct through the manifold, possibly causing unexpected valve operations.
(T*/TM* control stations) (T*R control stations)
T*R
Wiring inside manifold for mixture with individual wiring
The internal circuit of the individual wiring valve block is completely isolated from the reduced wiring electric circuit inside the manifold. Therefore insertion of an individual wiring valve block between reduced wiring valve blocks does not cause a change in the pin layout of the wiring block related to the reduced wiring valve block.
Wiring block
Intake/
Exhaust air
Double
Individual double
Double Single Double
The pin arrangement on the wiring block side is in order from station 1, excluding individual wiring.
!
CAUTION:
The internal circuit of the individual wiring valve block is completely isolated from the reduced wiring electric circuit inside the manifold.
Therefore insertion of an individual wiring valve block between reduced wiring valve blocks does not cause a change in the pin layout of the wiring block related to the reduced wiring valve block.
[SM- P00065-A/2] - 59 -
8
SPECIFICATION
7. TROUBLESHOOTING
TROUBLESHOOTING
Motion troubles
Does not actuate
Malfunctions
High actuating pressure is required
Suspected cause
No electric signals
Damage to signal wiring system
Excessive fluctuating range of current or voltage
Remedies
Turn on the power
Repair the control circuit
Reaffirm the power capacity.
(within ± 10% of voltage fluctuation)
Excessive leaking current
Chattering
Correct control circuit and / or set a bleed circuit
Inspect switching system and / or tighten each loosen terminal screw
Voltage deviates than specified on the name plate Rectify the voltage to meet the specification
Damaged or short circuited coil
Erroneous shut off pressure source
Replace the coil
Turn on the power source
Insufficient pressure
Reset the pressure reducer valve or install a pressure raising valve
Rectify the size of pipe or install a surge tank Insufficient flow of fluid
Pressure supplied through exhaust port Change the piping to an external pilot system
Erroneous piping, erroneous omitting some piping Rectify the piping system
Speed control valve completely closed by error Reset the needle valve
A port B port is directly released to an open air
Valve is frozen
Install pipe joints to A and B ports with diameter equal to or smaller than that of to P port joint
Add remedies of avoiding freezing
(Heating system or dehumidifying system etc.)
Delayed return of a plunger
(Excessive oil, existence of far)
Check the quality of the lubricant
(Turbine oil type1, ISO VG 32 or equivalent)
Rectify the quantity of lubricant drip
Install a tar removing filter
Install a cover or silencer and clean it regularly Clogged-up exhausting port with dust
Bulged or decomposed packings
Check the quality of the lubricant
(Turbine oil type1, ISO VG 32 or equivalent)
Relocate the valves away from splashing area of cutting coolant
Keep organic chemicals away from valves.
Release of A and / or B port to an open air directly Check the piping. Apply more grease.
Foreign particles cut into packing lips Replace the valve
- 60 [SM-P00065-A/2]
8
SPECIFICATION
8. PRODUCT SPECIFICATIONS AND HOW TO ORDER
8.1 Product Specifications
1) Common Specifications
Item
Manifold common specifications
Manifold type
Working fluid
Actuation
Valve structure
Max. working pressure
Min. working pressure
Proof pressure
Ambient temperature
Fluid temperature
Manual override
Lubrication
Degree of protection
Vibration resistance
Shock resistance
Atmosphere
MPa
MPa
MPa
°C
°C m/s 2 m/s 2
Description
Block manifold
Central supply / central exhaust
(built-in integrated exhaust check valve)
Compressed air
Pilot operation
Soft spool valve
0.7
0.2
1.05
5 to 55
5 to 55
Lock ・ Non-Lock Type/ Non-Lock exclusive Type
Not required
Dust proof
50 or less
300 or less
Not available in corrosive gas
2) Electrical specifications
Item
Rated voltage
Voltage fluctuation range
Holding current A
DC
DC24V
DC12V
DC24V
DC12V
Power consumption W
Thermal class
Surge suppressor
Indicator
Description
N3E0 / N4E0 N3E00 / N4E00
12, 24
± 10%
(Serial Transmission at +10%, -5%)
0.025
( 0.013
)※
0.050
( 0.025
)※
0.017
( 0.009
)※
0.033
( 0.018
)※
0.6
( 0.3
)※ 0.4
( 0.22
)※
B
Equipped as standard indicator light
※
Valve blocks with a built-in individual power supply (AUX) function or a built-in low heat generation and power saving circuit, or individual wiring types with a built-in low heat generation and power saving circuit, are positive common only.
[SM-P00065-A/2] - 61 -
8
SPECIFICATION
3) Specification for different models
(1) N3E0/N4E0
Port type
Item
Port size
Flow characteristics
C(dm 3 /(s ・ bar))/ b
Response time
※ 1 ms
※ 2
A / B Port
P / R Port
External pilot port
2 position
Closed center
A ・ B ・ R Ex center
P ・ A ・ B Pressure center
2 position single
2 position double
3 position
3 Port valve
0.54/0.12
−
−
20 or less
12 or less
−
4 Port valve
φ 1/8 , φ 5/32 push-in joint
φ 1/4 , φ 5/16 push-in joint
φ 5/32 push-in joint
0.54/0.12
0.50/0.08
0.54/0.12
0.50/0.11
20 or less
12 or less
20 or less
Two 3-port valves built-in type
※ 3
0.50/0.16
−
−
−
12 or less
−
−
(2) N3E00/N4E00
Port type
Item
Port size
A / B Port
P / R Port
External pilot port
Flow characteristics
C(dm 3 /(s ・ bar))/b
Response time
2 position
P → A ・ B
※ 1 ms 2 position single
A ・ B → R
※ 2 2 position double
3 Port valve
0.30 / 0.20
0.32 / 0.20
20 or less
20 or less
4 Port valve
φ 1/8 , φ 5/32 push-in joint
φ 1/4 , φ 5/16 push-in joint
φ 5/32 push-in joint
0.30 / 0.20
Two 3-port valves built-in type
※ 3
0.30 / 0.20
0.32 / 0.24
20 or less
20 or less
0.32 / 0.24
20 or less
−
※ 1 Flow characteristics for the Standard type (with check valve) Effective sectional area :S ≒ 5.0
※ 2 Response time when supply pressure is 0.5MPa, On and not lubricated.
※ 3 Two 3-port valves built-in type cannot be used in external pilot since the main pressure is utilized for valving element motion.
Also, secure satisfactory air supply flow rate so that the supply pressure is not lower than the minimum working pressure due to motion of connecting load (air-operated valve), etc.
Item
4) Regulator block specification
Description
Set pressure 0.05 to 0.7
※ 4
Flow characteristics
Pressure characteristics
Pressure relief With relief mechanism
※ 4 Be careful that main(P)pressure doesn't become more than pilot ( PA ) pressure when you use Two 3
-port valves built-in type.
Be careful that main(P)pressure doesn't become less than 0.2MPa when you use Two 3 -port valves built-in type .
- 62 [SM-P00065-A/2]
8
SPECIFICATION
5) Weight
Wiring Block
(g)
Supply/
Exhaust
Block
(g)
Joint Side
Joint Top
Valve
Block
(g)
N3E0
N4E0
N3E00
N4E00
Joint Side
Joint Top
Joint Side
Joint Top
End block
(g)
DIN Rail
(g)
Regulator Block
(g) (g)
D-sub connector type T30N(R)
67
Q / QZ
64
90
2 Position single
47.5
54.5
31.5
37.5
ER / EL
40
−
0.9g / mm
With no joint
Flat cable connector type
T5 ※ (R)
59
QK
69
94
2 Position double
52
59
35
41
With a joint.
124 132
Intermediate wiring block
TM1* TM52
32 34
QKZ
79
98
3 Position
53.5
60.5
−
−
Serial
Transmission
T6*
205
T7*
128
QX
56
62
QKX
61
66
Two 3-port valves built-in type
52
59
35
41
[SM-P00065-A/2] - 63 -
8
HOW TO ORDER
8.2 How to Order
1) Block Manifold : Block Parts construction
Increase of no. of station, maintenance are possible order to assemble freely.
End block L/R
Place wiring blocks in opposing directions and sandwich an intake/exhaust air block and valve blocks between them.
Intermediate wiring block
The intermediate wiring block can be installed in any place next to a valve block. The station number of each of the installed valve blocks is numbered from the left to the right, starting at the intermediate wiring block.
Dummy block
These are mounted when later addition of valves is planned, etc.
DIN rail
S upply/Exhaust block
The establishment is possible anywhere next to valve block, but the basis mounts it on the right side A/B port (cylinder) this side.
Valve block
Common valve block for internal or outernal pilot option.
The change of internal/external pilot operated type is enabled by just changing supply/exhaust block only.
Wiring block L/R
Place end blocks in opposing directions and sandwich an intake/exhaust air block and valve blocks between them.
Wiring block
(Serial transmission slave station T6*)
Wiring block
(Serial transmission slave station T7*)
Regulator block
It is possible to install in arbitrary positions and to decompress main pressure.
Please supply the pilot pressure for operating a valve block from another Supply/Exhaust block.
- 64 [SM-P00065-A/2]
8
HOW TO ORDER
2) How to order of Manifold
( 1 ) MN3E0 / MN4E0
D-sub connector, flat cable connector and intermediate wiring block
Simple substance of a valve block
N 3 E0 66 0 C3N M D2
Block manifold
M N 4
DIN rail mount type
(a)
E0 1 0
(b)
C3N
(c)
R
(d)
M
(e)
T53
(f)
D2
(g)
W
* For the serial transmission type, refer to pages 68 to 70.
(h)
F
F
(i)
5
(j)
Block manifold
Type
Simple substance of a valve block
3
3
(k)
1
2
3
4
5
8
Symbol
(a) Valve type
3
4
3 Port valve, Dual 3 Port valve
4 Port valve, 3/4 Port valve mix
Description
(b) Switching positions
1
11
2
21
2 Position single normally closed
2 Position single normally open
2 Position double normally closed
2 Position double normally open
(Differential pressure spring return)
66
66S
67
67S
76
76S
77
77S
A Side valve : Normally closed
B Side valve : Normally closed
A Side valve : Normally closed
B Side valve : Normally open
A Side valve : Normally open
B Side valve : Normally closed
A Side valve : Normally open
B Side valve : Normally open
(Differential pressure return)
(Differential pressure spring return)
(Differential pressure return)
(Differential pressure spring return)
(Differential pressure return)
(Differential pressure spring return)
(Differential pressure return)
(Differential pressure spring return)
(Differential pressure spring return)
2 Position single
2 Position double
3 Position closed center
3 Position exhaust center
3 Position pressure center
Mixed manifold
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[SM-P00065-A/2] - 65 -
8
HOW TO ORDER
D-sub connector, flat cable connector and intermediate wiring block
Simple substance of a valve block
N 3 E0 66 0 C3N M
Block manifold
M N
DIN rail mount type
4
(a)
E0 1 0
(b)
C3N
(c)
R
(d)
M
(e)
T53
(f)
D2
* For the serial transmission type, refer to pages 68 to 70.
F 3
D2
(g)
W
(h)
F 5
(i) (j)
Block manifold
Type
Simple substance of a valve block
3
(k)
Symbol
(c) Port size
C3N φ 1/8 push-in joint Side
CL3N φ 1/8 push-in joint Top
C4N φ 5/32 push-in joint Side
CL4N φ 5/32 push-in joint Top
CXN Mix push in joint
Description
(d) Pressure adjustment function
(No code) ( None )
R Equipped with regulator
(e) Manual override
(No code) Non-locking / locking common type ( With protection cover )
M Non-locking type ( With protection cover )
(f) Reduced wiring connection
T30N 25-pin,D-sub connector left side
T30NR 25-pin,D-sub connector right side
T50 20-pin,flat cable connector left side (with power supply terminal)
T50R
T51
T51R
T52
20-pin,flat cable connector right side (with power supply terminal)
20-pin,flat cable connector left side
20-pin,flat cable connector right side
10-pin,flat cable connector left side
T52R
T53
10-pin,flat cable connector right side
26-pin,flat cable connector left side
T53R 26-pin,flat cable connector right side
TM1A Intermediate wiring block for 10-point AMP connector
TM1C Intermediate wiring block for 5-point AMP connector
TM52 Intermediate wiring block for 8-point 10-pin flat cable connector
TX Electric block mix
No code Reduced wiring valve block
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- 66 [SM-P00065-A/2]
8
HOW TO ORDER
D-sub connector, flat cable connector and intermediate wiring block
Simple substance of a valve block
N 3 E0
Block manifold
M N
DIN rail mount type
4
(a)
E0
66 0
1 0
(b)
C3N
C3N
(c)
R
(d)
M
M
(e)
T53
(f)
D2
D2
(g)
W
* For the serial transmission type, refer to pages 68 to 70.
(h)
F
F
(i)
5
(j)
Block manifold
Type
Simple substance of a valve block
3
3
(k)
Symbol
(g) Reduced wiring connection
Description
(No code) Standard wiring (for reduced wiring)
D2 D-type connector 300mm
D20
D21
D22
D23
D-type connector 500mm
D-type connector 1000mm
D-type connector 2000mm
D-type connector 3000mm
D2N
D3
D-type connector without socket
D-type connector, with socket and terminal attached
(h) Terminal and connector pin array
(No code) Standard wiring
W Double wiring
(i) Option
(No code) ( None )
E Type with built-in low heat generation and power saving circuit*
U
A
F
Type with built-in individual power supply (AUX) function*
Ozone proof
Built-in A-/B-port filter
(j) Station number
1 1 station
|
24
|
24 stations
(k) Voltage
3 24VDC
4 12VDC
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* 1. Valve blocks with a built-in individual power supply (AUX) function or a built-in low heat generation and power saving circuit, or individual wiring types with a built-in low heat generation and power saving circuit are positive common only.
*2. Simultaneous selection of option U (AUX) and E (type with built-in low heat generation and power saving circuit), or option D* (individual wiring) and U (AUX) is prohibited. Be careful.
[SM-P00065-A/2] - 67 -
8
HOW TO ORDER
Serial Transmission
Simple substance of a valve block
N 3 E0 66 0
Block manifold
M N
DIN rail mount type
4
(a)
E0 1 0
(b)
C3N
C3N
(c)
M
R M
(d) (e)
* For the D-sub connector, flat cable connector and intermediate wiring type, refer to pages 65 to 67.
T7D2
(f)
D2
D2
(g)
W
(h)
F
F
(i)
5
(j)
3
3
(k)
Block manifold
Type
Simple substance of a valve block
1
2
3
4
5
8
Symbol
(a) Valve type
3
4
3 Port valve, Dual 3 Port valve
4 Port valve, 3/4 Port valve mix
Description
(b) Switching positions
1
11
2
21
2 Position single normally closed
2 Position single normally open
2 Position double normally closed
2 Position double normally open
(Differential pressure spring return)
66
66S
67
67S
76
76S
77
77S
A Side valve : Normally closed
B Side valve : Normally closed
A Side valve : Normally closed
B Side valve : Normally open
A Side valve : Normally open
B Side valve : Normally closed
A Side valve : Normally open
B Side valve : Normally open
(Differential pressure return)
(Differential pressure spring return)
(Differential pressure return)
(Differential pressure spring return)
(Differential pressure return)
(Differential pressure spring return)
(Differential pressure return)
(Differential pressure spring return)
(Differential pressure spring return)
2 Position single
2 Position double
3 Position closed center
3 Position exhaust center
3 Position pressure center
Mixed manifold
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- 68 [SM-P00065-A/2]
8
HOW TO ORDER
Serial Transmission
Simple substance of a valve block
N 3 E0
Block manifold
66 0
M N
DIN rail mount type
4
(a)
E0 1 0
(b)
C3N
C3N
(c)
M
R M
(d) (e)
* For the D-sub connector, flat cable connector and intermediate wiring type, refer to pages 65 to 67.
T7D2
(f)
D2
D2
(g)
W
(h)
F
F
(i)
5
(j)
3
3
(k)
Block manifold
Type
Simple substance of a valve block
Symbol
(c) Port size
C3N φ 1/8 push-in joint Side
CL3N φ 1/8 push-in joint Top
C4N φ 5/32 push-in joint Side
CL4N φ 5/32 push-in joint Top
CXN Mix push in joint
Description
(d) Pressure adjustment function
(No code) ( None )
R Equipped with regulator
(e) Manual override
(No code) Non-locking / locking common type ( With protection cover )
M Non-locking type ( With protection cover )
(f) Reduced wiring connection
T6A0
T6A1
T6C0
T6C1
T6E0
T6E1
T6J0
T6J1
T6G1
T7D1
T7D2
T7G1
T7G2
Uni-wire system
Uni-wire system
Omron Compobus/S
Omron Compobus/S
SUNX S-LINK
SUNX S-LINK
Uni-wire / H-system
Uni-wire / H-system
CC-Link
Close contact type DeviceNet
Close contact type DeviceNet
Close contact type CC-Link
Close contact type CC-Link
No code Reduced wiring valve block
8 points
16 points
8 points
16 points
8 points
16 points
8 points
16 points
16 points
16 points
32 points
16 points
32 points
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[SM-P00065-A/2] - 69 -
8
HOW TO ORDER
Serial Transmission
Simple substance of a valve block
M
N 3
DIN rail mount type
(a)
E0 66 0
N
Block manifold
4 E0 1 0
(b)
C3N
C3N
(c)
M
* For the D-sub connector, flat cable connector and intermediate wiring type, refer to pages 65 to 67
R M
(d) (e)
T7D2
(f)
D2
D2
(g)
W
(h)
F
F
(i)
5
(j)
3
Block manifold
Type
Simple substance of a valve block
3
(k)
Symbol Description
(g) Reduced wiring connection
(No code) Standard wiring (for reduced wiring)
D2 D-type connector 300mm
D20
D21
D22
D23
D2N
D3
D-type connector 500mm
D-type connector 1000mm
D-type connector 2000mm
D-type connector 3000mm
D-type connector without socket
D-type connector, with socket and terminal attached
(h) Terminal and connector pin array
(No code) Standard wiring
W Double wiring
(i) Option
(No code) ( None )
E
U
Type with built-in low heat generation and power saving circuit
Type with built-in individual power supply (AUX) function
A
F
Ozone proof
Built-in A-/B-port filter
(j) Station number
1
|
32
1 station
|
32 stations
(k) Voltage
3 24VDC
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*1. Valve blocks with a built-in individual power supply (AUX) function or a built-in low heat generation and power saving circuit, or individual wiring types with a built-in low heat generation and power saving circuit are positive common only.
*2. Simultaneous selection of option U (AUX) and E (type with built-in low heat generation and power saving circuit), or option D* (individual wiring) and U (AUX) is prohibited. Be careful.
- 70 [SM-P00065-A/2]
8
HOW TO ORDER
( 2 ) MN3E00 / MN4E00
D-sub connector, flat cable connector and intermediate wiring block
Simple substance of a valve block
N 3 E00 66 0 C3N M
Block manifold
MN
DIN rail mount type
4
(a)
E00 1 0
(b)
C3N
(c)
R
(d)
M
(e)
T53 D2
(f) (g)
* For the serial transmission type, refer to pages 74 to 76.
F 3
W F 5 3
(h)
Block manifold
( i ) ( j ) ( k )
Type
Simple substance of a valve block
Symbol
(a) Valve type
3 3 Port valve, Dual 3 Port valve
4 4 Port valve, 3/4 Port valve mix
Description
(b) Switching positions
1 2 Position single normally closed
11 2 Position single normally open
2
21
2 Position double normally closed
2 Position double normally open
(Differential pressure spring return)
66
66S
67
67S
76
76S
77
77S
A Side valve : Normally closed
B Side valve : Normally closed
A Side valve : Normally closed
B Side valve : Normally open
A Side valve : Normally open
B Side valve : Normally closed
A Side valve : Normally open
B Side valve : Normally open
(Differential pressure return)
(Differential pressure spring return)
(Differential pressure return)
(Differential pressure spring return)
(Differential pressure return)
(Differential pressure spring return)
(Differential pressure return)
(Differential pressure spring return)
(Differential pressure spring return)
1 2 Position single
2 2 Position double
8
(c) Port size
Mixed manifold
C3N φ 1/8 push-in joint Side
CL3N φ 1/8 push-in joint Top
C4N φ 5/32 push-in joint Side
CL4N φ 5/32 push-in joint Top
CXN Mix push in joint
[SM-P00065-A/2] - 71 -
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8
HOW TO ORDER
D-sub connector, flat cable connector and intermediate wiring block
Simple substance of a valve block
N 3 E00 66 0 C3N M
MN
Block manifold
E00
DIN rail mount type
4
(a)
1 0
(b)
C3N
(c)
R
(d)
M T53 D2
(e) (f) (g)
* For the serial transmission type, refer to pages 74 to 76.
F 3
W F 5 3
(h) ( i ) ( j ) ( k )
Block manifold
Type
Simple substance of a valve block
Symbol
(d) Pressure adjustment function
(No code) ( None )
R Equipped with regulator
Description
(e) Manual override
(No code) Non-locking / locking common type ( With protection cover )
M Non-locking type ( With protection cover )
(f) Reduced wiring connection
T30N 25-pin,D-sub connector left side
T30NR 25-pin,D-sub connector right side
T50
T50R
20-pin,flat cable connector left side (with power supply terminal)
20-pin,flat cable connector right side (with power supply terminal)
T51
T51R
T52
T52R
20-pin,flat cable connector left side
20-pin,flat cable connector right side
10-pin,flat cable connector left side
10-pin,flat cable connector right side
T53
T53R
26-pin,flat cable connector left side
26-pin,flat cable connector right side
TM1A Intermediate wiring block for 10-point AMP connector
TM1C Intermediate wiring block for 5-point AMP connector
TM52
TX
Intermediate wiring block for 8-point 10-pin flat cable connector
Electric block mix
No code Reduced wiring valve block
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- 72 [SM-P00065-A/2]
8
HOW TO ORDER
D-sub connector, flat cable connector and intermediate wiring block
Simple substance of a valve block
N 3 E00 66 0 C3N M
Block manifold
MN 4 E00
DIN rail mount type
(a)
1 0
(b)
C3N
(c)
R M
(d) (e)
T53 D2
(f)
W
* For the serial transmission type, refer to pages 74 to 76.
F 3
F 5 3
(g) (h)
Block manifold
( i ) ( j ) ( k )
Type
Simple substance of a valve block
Symbol
(g) Reduced wiring connection
Description
(No code) Standard wiring (for reduced wiring)
D2 D-type connector 300mm
D20 D-type connector 500mm
D21
D22
D23
D2N
D-type connector 1000mm
D-type connector 2000mm
D-type connector 300mm
D-type connector without socket
D3 D-type connector, with socket and terminal attached
(h) Terminal and connector pin array
(No code) Standard wiring
W Double wiring
(i) Option
(No code) ( None )
E Type with built-in low heat generation and power saving circuit*
F Built-in A-/B-port filter
(j) Station number
1 1 station
|
24
|
24 stations
(k) Rated voltage
3
4
24VDC
12VDC
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*1. Valve blocks with a built-in low heat generation and power saving circuit, or individual wiring types with a built-in low heat generation and power saving circuit are positive common only.
*2. The individual wiring type and the built-in low-heat and power-saving type cannot be selected simultaneously.
[SM-P00065-A/2] - 73 -
8
HOW TO ORDER
Serial Transmission
Simple substance of a valve block
N 3 E00 66 0 C3N
Block manifold
MN 4 E00
DIN rail mount type
(a)
1 0
(b)
C3N
(c)
M
R M
(d) (e)
* For the D-sub connector, flat cable connector and intermediate wiring type, refer to pages 71 to 73
F 3
T7D2 D2
(f) (g)
W F 5 3
(h) (i) (j) (k)
Block manifold
Type
Simple substance of a valve block
Symbol
(a) Valve type
3 3 Port valve, Dual 3 Port valve
4 4 Port valve, 3/4 Port valve mix
Description
(b) Switching positions
1 2 Position single normally closed
11 2 Position single normally open
2
21
2 Position double normally closed
2 Position double normally open
(Differential pressure spring return)
66
66S
67
67S
76
76S
77
77S
A Side valve : Normally closed
B Side valve : Normally closed
A Side valve : Normally closed
B Side valve : Normally open
A Side valve : Normally open
B Side valve : Normally closed
A Side valve : Normally open
B Side valve : Normally open
(Differential pressure return)
(Differential pressure spring return)
(Differential pressure return)
(Differential pressure spring return)
(Differential pressure return)
(Differential pressure spring return)
(Differential pressure return)
(Differential pressure spring return)
(Differential pressure spring return)
1 2 Position single
2 2 Position double
8
(c) Port size
Mixed manifold
C3N φ 1/8 push-in joint Side
CL3N φ 1/8 push-in joint Top
C4N φ 5/32 push-in joint Side
CL4N φ 5/32 push-in joint Top
CXN Mix push in joint
- 74 [SM-P00065-A/2]
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8
HOW TO ORDER
Serial Transmission
Simple substance of a valve block
N 3 E00 66 0 C3N
Block manifold
MN 4 E00
DIN rail mount type
(a)
1 0
(b)
C3N
(c)
R M
(d) (e)
M
* For the D-sub connector, flat cable connector and intermediate wiring type, refer to pages 71 to 73
F 3
T7D2
(f)
D2 W F 5 3
(g) (h)
Block manifold
( i ) ( j )
Type
Simple substance of a valve block
( k )
Symbol
(d) Pressure adjustment function
(No code) ( None )
R Equipped with regulator
Description
(e) Manual override
(No code) Non-locking / locking common type ( With protection cover )
M Non-locking type ( With protection cover )
(f) Reduced wiring connection
T6A0
T6A1
T6C0
T6C1
T6E0
T6E1
T6J0
T6J1
T6G1
T7D1
T7D2
T7G1
T7G2
Uni-wire system
Uni-wire system
Omron Compobus/S
Omron Compobus/S
SUNX S-LINK
SUNX S-LINK
Uni-wire / H-system
Uni-wire / H-system
CC-Link
Close contact type DeviceNet
Close contact type DeviceNet
Close contact type CC-Link
Close contact type CC-Link
No code Reduced wiring valve block
8 points
16 points
8 points
16 points
8 points
16 points
8 points
16 points
16 points
16 points
32 points
16 points
32 points
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[SM-P00065-A/2] - 75 -
8
HOW TO ORDER
Serial Transmission
Simple substance of a valve block
N 3 E00 66 0 C3N
Block manifold
MN
DIN rail mount type
4
(a)
E00 1 0
(b)
C3N
(c)
R M
(d) (e)
M
* For the D-sub connector, flat cable connector and intermediate wiring type, refer to pages 71 to 73
F 3
T7D2 D2
(f) (g)
W
(h)
F 5 3
( i ) ( j ) ( k )
Block manifold
Type
Simple substance of a valve block
Symbol
(g) Reduced wiring connection
Description
(No code) Standard wiring (for reduced wiring)
D2 D-type connector 300mm
D20 D-type connector 500mm
D21
D22
D23
D2N
D-type connector 1000mm
D-type connector 2000mm
D-type connector 3000mm
D-type connector without socket
D3 D-type connector, with socket and terminal attached
(h) Terminal and connector pin array
(No code) Standard wiring
W Double wiring
(o) Option
(No code) ( None )
E Type with built-in low heat generation and power saving circuit*
F Built-in A-/B-port filter
(j) Station number
1 1 station
|
32
|
32 stations
(k) Rated voltage
3 24VDC
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*1. Valve blocks with a built-in low heat generation and power saving circuit, or individual wiring types with a built-in low heat generation and power saving circuit are positive common only.
*2. The individual wiring type and the built-in low-heat and power-saving type cannot be selected simultaneously.
- 76 [SM-P00065-A/2]
8
HOW TO ORDER
( 3 ) MN3EX0 / MN4EX0
MN4E0 / MN4E00 Mix manifold
Block manifold
MN
DIN rail mount type
4
(a)
EX0 C3N
(b)
R
(c)
M T53 D2 W F 5 3
(d) (e) (f) (g) (h) (i) (j)
Symbol Description
(a) Valve type
3
4
3 Port valve, Dual 3 Port valve
4 Port valve, 3/4 Port valve mix
(b) Port size
C3N φ 1/8 push-in joint Side
CL3N φ 1/8 push-in joint Top
C4N φ 5/32 push-in joint Side
CL4N φ 5/32 push-in joint Top
CXN Mix push in joint
(c) Pressure adjustment function
(No code) ( None )
R Equipped with regulator
(d) Manual override
(No code) Non-locking / locking common type ( With protection cover )
M Non-locking type ( With protection cover )
(e) Reduced wiring connection
(No code) ( Simple substance of a valve block )
T30N 25-pin,D-sub connector left side
T30NR 25-pin,D-sub connector right side
T50 20-pin,flat cable connector left side (with power supply terminal)
T50R
T51
20-pin,flat cable connector right side (with power supply terminal)
20-pin,flat cable connector left side
T51R
T52
T52R
T53
20-pin,flat cable connector right side
10-pin,flat cable connector left side
10-pin,flat cable connector right side
26-pin,flat cable connector left side
T53R 26-pin,flat cable connector right side
TM1A Intermediate wiring block for 10-point AMP connector
TM1C Intermediate wiring block for 5-point AMP connector
TM52 Intermediate wiring block for 8-point 10-pin flat cable connector
TX Electric block mix
[SM-P00065-A/2] - 77 -
8
HOW TO ORDER
MN4E0 / MN4E00 Mix manifold
MN
Block manifold
4 EX0 C3N
DIN rail mount type
(a) (b)
R
(c)
M T53 D2 W F 5 3
(d) (e) (f) (g) (h) (i) (j)
Symbol
(e) Reduced wiring connection
T6A0 Uni-wire system
Description
8 points
T6A1 Uni-wire system
T6C0 Omron Compobus/S
T6C1 Omron Compobus/S
T6E0
T6E1
T6J0
T6J1
T6G1
T7D1
T7D2
T7G1
SUNX S-LINK
SUNX S-LINK
Uni-wire / H-system
Uni-wire / H-system
CC-Link
Close contact type DeviceNet
Close contact type DeviceNet
Close contact type CC-Link
T7G2 Close contact type CC-Link
(f) Reduced wiring connection
16 points
8 points
16 points
8 points
16 points
8 points
16 points
16 points
16 points
32 points
16 points
32 points
D2
D20
D21
D22
D23
D2N
D-type connector 300mm
D-type connector 500mm
D-type connector 1000mm
D-type connector 2000mm
D-type connector 3000mm
D-type connector without socket
D3 D-type connector, with socket and terminal attached
(g) Terminal and connector pin array
(No code)
W Double wiring
(h) Option
(No code)
E
A
F
Type with built-in low heat generation and power saving circuit
Ozone proof
Built-in A-/B-port filter
1
|
32
3
4
1 stations
|
32 stations
24VDC
12VDC
* 1.Valve blocks with a built-in low heat generation and power saving circuit, or individual wiring types with a built-in low heat generation and power saving circuit are positive common only.
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HOW TO ORDER
3) How to order of Wiring sections
Wiring blocks
D-sub connector block (T30N/T30NR)
N4E0-T30N
N4E0-T30NR
※ D-sub connector can be turned 90 degree.
Flat cable connector block (T5*/T5*R)
・ With power supply terminal
N4E0-T50/T50R
・ Without power supply terminal
N4E0-T51/T51R
N4E0-T52/T52R
N4E0-T53/T53R
Intermediate wiring block (TM*)
・ RITS connector type (TM1*)
N4E0-TM1A
N4E0-TM1C
※ This drawing shows T53/T53R. T51/T51R, T52/T52R have the different numbers of pins.
(T51/T51R … 20 pin, T52/T52R … 10 pin, T53/T53R … 26 pin)
・ Flat cable connector type (TM52)
N4E0-TM52
* The figure shows TM1A. The maximum number of connected points varies with TM1C.
(TM1A ... 10 points. TM1C ... 5 points)
[SM-P00065-A/2] - 79 -
Serial transmission block (T6 ※※ )
N4E0 T6G1
Series (a) Type
Symbol Description
(a) Type
T6A0
T6A1
Uni-wire system
Uni-wire system
T6C0 Omron Compobus/S
T6C1 Omron Compobus/S
T6E0
T6E1
SUNX S-LINK
SUNX S-LINK
T6J0
T6J1
T6G1
Uni-wire / H-system
Uni-wire / H-system
MITUBISHI CC-Link
8 points
10 points
8 points
16 points
8 points
16 points
8 points
16 points
16 points
※ T6CO/1 are not applicable to the long distance communication mode.
Serial transmission block (T7 ※※ )
N4E0 T7D2
Series (a) Type
Symbol Description
(a) Type
T7D1 Close contacttype DeviceNet 16 points
T7D2 Close contacttype DeviceNet 32 points
T7G1 Close contacttype CC-Link 16 points
T7G2 Close contacttype CC-Link 32 points
8
HOW TO ORDER
- 80 [SM-P00065-A/2]
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HOW TO ORDER
4) How to order of Piping sections
Supply / Exhaust block
Supply / Exhaust block can be installed at any position next to a valve block.
(Basically, Supply / Exhaust block is installed at right-side with the A ・ B (Cylinder) ports on the front side.)
When supplying the air to Dual-3 port type Use Q-6N □ or Q-8N □ type.
(External pilot type is not available)
N4E0 Q 8 N SA C
Series (a) (b) (c) (d)
(a) Type (Note 1)
Q
QK
QZ
Internal pilot
External pilot
Multi pressure (Only P, R)
(b) Port size (P / R port) (Note 2) (c) Options
6N
6LN
φ
φ
1/4 push-in joint
1/4 push-in joint Top
No code No partition
S
P ・ R blocked, PA ・
PR through
8N
8LN
φ
φ
5/16 push-in joint
5/16 push-in joint Top
SA
P ・ R ・ PA ・ PR blocked
(d) Wiring specification
Blank
C
For reduced wiring
For individual wiring
QKZ
Multi pressure circuits, external pilot (Seperated PR and P, R,
PA)
QX Release to air (with silencer)
QKX
External pilot, release to air
(with silencer)
Note1 : QZ is used with Q, QK and QKZ
Note2 : Filter intergrated into P port to prevent instruction of foreign matter. (Standard)
● Q-8N
QZ-8N
● Q-8LN
QZ-8LN
● QK-8N ● QK-8LN
● QKZ-8N ● QKZ-8LN ● QX-8N
QXZ-8N
● QKX-8N
● QX-8LN
QXZ-8LN
● QKX-8LN
[SM-P00065-A/2] - 81 -
8
HOW TO ORDER
Regulator block
N4E0
Series
RA
(a) Direction of adjustment knob
FR
(b) Supply/Decompression direction
C8N A
B
(d) Option
(a) Direction of adjustment knob
RB RA
Wiring side
(b) Supply/Decompression direction
LR RL FR
Port side
FL
(c) Port size
(no code) Plug ( Supply/Decompression direction:LR,RL )
C6N φ 1/4 Push-in joint,sideways ( Supply / Decompression direction :FR,FL )
C8N
CL6N
CL8N
φ 1/4 Push-in joint,sideways ( Supply / Decompression direction :FR,FL )
φ 5/32 Push-in joint,upwards
( Adjustment knob direction :RA, and Supply / Decompression direction :FR,FL )
φ 5/32 Push-in joint,upwards
( Adjustment knob direction :RA, and Supply / Decompression direction :FR,FL )
(d) option
(no code)
A Ozone proof
※ One or more Supply/Exhaust blocks for pilot air supply are required of the regulator block equipment type manifold.
Dummy block
These are mounted when later addition of valves is planned, etc.
N4E0 MPS
Symbol
(a) Type
Series
MPS Single wiring
MPD Double wiring
(a) Type
Description
End block (Left / Right mounting)
End block is installed at right side with the piping ports on the front side.
N4E0 ER
Series (a) Type
Symbol
(a) Type
EL
ER
Description
Installation on left side
Installation on right side
- 82 [SM-P00065-A/2]
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HOW TO ORDER
5) How to order of Related products
Related products
● Mounting rail 12.5
(
Pitch)
25 5.
8
L
4-R3
7.5
● Power supply socket assembly (for individual wiring and AUX)
N4E0 - SOCKET D 300
(a) (b)
S
D
Symbol
(a) Type
Description
2 wires (for single solenoid)
3 wires (for double solenoid)
300
500
1000
2000
Symbol
(b) Lead wire length
Description
300mm
500mm
1000mm
2000mm
3000 3000mm
* The model number of the type without a lead wire is 3M0-SOCKET-SET.
(3 contacts attached, applicable wiring diameter AWG# 26 to 28)
N4E00 - SOCKET D 300
(a) (b)
S
D
Symbol
(a) Type
Description
2 wires (for single solenoid)
3 wires (for double solenoid)
300
500
1000
2000
3000
Symbol
(b) Lead wire length
Description
300mm
500mm
1000mm
2000mm
3000mm
* The model number of the type without a lead wire is 4E00-SOCKET-SET.
(3 contacts attached, applicable wiring diameter AWG# 26 to 28)
[SM-P00065-A/2] - 83 -
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HOW TO ORDER
● Push in cartridge joint for a valve block
N4E0 - JOINT C3N
Model No.
It is for the N3E0/N4E0 valve block and the supply/exhaust block PA port. It isn’t available for P and R port on the supply/exhaust block
Dimensions
C3N Push in cartridge joint for Ø1/8 tube
(C3N) (C3N)
C4N Push in cartridge joint for Ø5/32 tube
(C4N) (C4N)
CL3N
Short elbow push in cartridge joint for
Ø1/8 tube
(CL3N) (CL3N)
CL4N
Short elbow push in cartridge joint for
Ø5/32 tube
(CL4N) (CL4N)
CLL3N
Long elbow push in cartridge joint for
Ø1/8 tube
(CLL3N) (CLL3N)
CLL4N
Long elbow push in cartridge joint for
Ø5/32 tube
(CLL4N) (CLL4N)
CPG Plug cartridge
CP
Fitting fixed plate.
(Mounting screw attached.)
- 84 [SM-P00065-A/2]
8
HOW TO ORDER
記 号
N4E00 - JOINT C3N
It is for the N3E0/N4E0 valve block.
Dimensions
C3N Push in cartridge joint for Ø1/8 tube
(C3N) (C3N)
C4N Push in cartridge joint for Ø5/32 tube
(C4N) (C4N)
CL3N
Short elbow push in cartridge joint for
Ø1/8 tube
(CL3N) (CL3N)
CL4N
Short elbow push in cartridge joint for
Ø5/32 tube
(CL4N) (CL4N)
CLL3N
Long elbow push in cartridge joint for
Ø1/8 tube
(CLL3N) (CLL3N)
CLL4N
Long elbow push in cartridge joint for
Ø5/32 tube
(CLL4N) (CLL4N)
CPG Plug cartridge
CP
Fitting fixed plate.
(Mounting screw attached.)
[SM-P00065-A/2] - 85 -
● Tube remover
• N4S0-EOT4-6
● Push in cartridge joint for intake/exhaust block
N4E0 - Q - JOINT 8N
Use the one for the valve block manifold above when using pilot pressure air supply type (for PA).
Dimensions Model No.
6N Push in cartridge joint for Ø1/4 tube
8N Push in cartridge joint for Ø5/16 tube
6LN
8LN
6LLN
8LLN
P
Short elbow push in cartridge joint for
Ø1/4 tube
Short elbow push in cartridge joint for
Ø5/16 tube
Long elbow push in cartridge joint for
Ø1/4 tube
Long elbow push in cartridge joint for
Ø5/16 tube
Fitting fixed plate.
(Mounting screw attached.)
8
HOW TO ORDER
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HOW TO ORDER
● Push in cartridge joint for regulator block
N4E0 - R - JOINT 6N
Model No.
6N Push in cartridge joint for Ø1/4 tube
Dimensions
8N Push in cartridge joint for Ø5/16 tube
6LN
Short elbow push in cartridge joint for
Ø1/4 tube
8LN
Short elbow push in cartridge joint for
Ø5/16 tube
CPG Plug cartridge
F Filter
P
Fitting fixed plate.
(Mounting screw attached.)
● Power supply connector for T50 power supply terminal.
N4E0 - T50 -
CONNECTOR
Adaptable cable : AWG28-20 / 0.08 to 0.5mm
2
(Commercial item : WAGO Connector plug 733-102)
● Spare fuse for T50
4T9 - LM 16
Daito LM16
[SM-P00065-A/2] - 87 -
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HOW TO ORDER
● Connector for wiring block TM1 (RITS connector, 6P)
N4E0 - TM - CONNECTOR
6P RITS connector made by Tyco Electronics AMP K.K.
(Marketed part No. 1473562-6)
Applicable cables (tin plated cable recommended)
Sectional area
[mm 2 ]
External diameter with sheath [mm]
Number and diameter of element wires [pieces/mm]
(0.08)
0.1 to 0.5
Ø0.90 to Ø1.0
Ø1.0 to Ø1.15
Ø1.15 to Ø1.35
To 40/0.08
To 60/0.08
To 99/0.08
(For 0.08mm
2 , contact below.)
For detail specifications of the applicable cable, contact:
Sales Division, Tyco Electronics AMP K.K.
TEL 044-844-8058
URL http://www.tycoelectronics.com/japan/amp/rits/index.html
Special caulking tool 1596114-1
- 88 [SM-P00065-A/2]

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