Rite-Hite FasTrax FR LD Owner's Manual
RITE-HITE FasTrax FR LD is a high-speed door designed for use in freezer applications. It features a thermal air seal to help maintain the desired temperature in the freezer, and a large driver to accommodate larger vehicles. The FasTrax FR LD is also equipped with a variety of safety features, including a non-powered opening and drive shroud to protect against pinch points. This makes it an ideal choice for use in busy freezer environments.
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FasTrax FasTrax ® ® FasTrax LD FasTrax ® ® FR FR LD High Speed Doors Installation/Owner’s Manual This manual covers units shipped: Model: FSTX > 2/3/2017 Revised Non-Powered Opening and Drive Shroud. Refer to FSTXN for doors prior. Model: FSTXLD (Large Driver) > 2/3/2017 Revised Non-Powered Opening and Drive Shroud. Refer to FSTXLD_A for doors prior. Model: FSTXFR (Freezer) > 2/3/2017 Revised Non-Powered Opening and Drive Shroud. Refer to FSTXFRN for doors prior Model: FSTXFRLD (Freezer/Large Driver) > 2/3/2017 Revised Non-Powered Opening and Drive Shroud. Refer to FSTXFRLD_D for doors prior Language: English (Hazards are in English and French) The English version of this manual shall prevail over any error in, or conflicting interpretation of, any translations. Publication: AMEN00065 2017-02-17 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Rite‑Hite® Installation/Owner's Manual NOTICE TO USER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Replacement: Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Replacement: Drive Sphere . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Replacement: Retention Strip. . . . . . . . . . . . . . . . . . . . . . . . . . 75 INSTALLATION Gearbox Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Mounting Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Lower Track . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Thermal Air Seal (FasTrax FR, FasTrax FR LD) . . . . . . . . . . . 15 Upper Track . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Drive Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Motor/Encoder (FasTrax, FasTrax FR) . . . . . . . . . . . . . . . . . . 26 Motor/Encoder (FasTrax LD, FasTrax FR LD) . . . . . . . . . . . . 28 Motor Phasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 N.P.O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Curtain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Compact User Interface (OPTIONAL) . . . . . . . . . . . . . . . . . . . . 45 i‑COMM ii / Encoder Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Inverter (VFD) Programming . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Labels/Shrouds. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Doors Less than 8ft 0in [2438mm] D.O.H. . . . . . . . . . . . . . . . . 62 INSTALLATION (OPTIONAL) Poly Lumber (FasTrax FR, FasTrax FR LD) . . . . . . . . . . . . . . 63 Poly Lumber (FasTrax, FasTrax LD) . . . . . . . . . . . . . . . . . . . . 64 Radial Center Shroud (FasTrax, FasTrax LD) . . . . . . . . . . . . . 65 Weld Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 I‑Zone Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 PARTS Control Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 Activation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Curtain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Miscellaneous. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Drive System (FasTrax, FasTrax FR) . . . . . . . . . . . . . . . . . . 102 Drive System (FasTrax LD, FasTrax FR LD) . . . . . . . . . . . . 104 Tracks, Spreader Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Photoeye . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Drive Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Lower Track Assembly, Radial . . . . . . . . . . . . . . . . . . . . . . . . 107 Track, Refeeds, Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 Drive Cage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 Shrouds (FasTrax, FasTrax LD) . . . . . . . . . . . . . . . . . . . . . . 109 Upper Track . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 ARCHITECTURAL DRAWINGS FasTrax . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 FasTrax LD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 FasTrax FR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 FasTrax FR LD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 Wireless Activation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 ABBREVIATION LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 OPERATION WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 Verify Operation of Controls (Monthly) . . . . . . . . . . . . . . . . . . . 69 Photoeye Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Power Outage Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Final Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 MAINTENANCE Rite‑Hite Planned Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 72 Brake Torque Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Brake Air Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 2 Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD NOTICE TO USER Thank you for purchasing a FasTrax® High Speed Door from Rite-Hite. These unique fabric doors help to maintain and separate different atmospheres. • The information in this manual applies to FSTX, FSTX LD, FSTX FR and FSTX FR LD, unless otherwise noted. • Read and understand manual before beginning the installation, operation or servicing of this door. FCC Compliance This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. • Before work begins, verify space clearance requirements from Architectural Drawings. Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. • Complete "Final Checklist" on page 71 prior to leaving site. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: • Store manual near door. Rite‑Hite reserves the right to substitute and/or modify parts and drawings (electrical & architectural) from those contained in this manual. Separate prints may be included with the unit. Your local Rite‑Hite Representative provides the Planned Maintenance Program (P.M.P.) which can be fitted to your specific operation. Contact your local Rite-Hite representative or Technical Support at: (U.S.) 1-563-589-2722 (E.U.) +49-5693 98700 (S.A.) +55 21 99616 4421 NOTICE Store dry between 40° and 80° F, [4° and 27° C]. The Rite‑Hite products in this manual are covered by one or more of the following U.S. patents: 5887385, 6145571, 6148897, 6192960, 6212826, 6321822, 6325195, 6330763, 6360487, 6481487, 6560927, 6598648, 6615898, 6688374, 6698490, 6837296, 6901703, 6942000, 6964289, 7034682, 7045764, 7111661, 7114753, 7151450, 7578097, 7699089, 7748431, 7757437, 8037921, 8167020, 8113265, 8863815, 8857498, 9222304 and may be covered by additional pending U.S. and foreign patent applications. • • This device may not cause harmful interference. This device must accept any interference received, including interference that may cause undesirable operation. Recommended Parts QTY DESCRIPTION PART # 2 Bumper, Rubber, Motor (FSTX / FSTXFR) 15250081 2 Fuse, 1 Amp, 250V, Time Delay 51000002 2 Fuse, 2 Amp, 250V, Time Delay 51000005 2 Kit, Drive Sphere, Qty 20 53700561 1 Photoeye Source 53700702 1 Photoeye Receiver 53700703 1 Kit, i‑COMM ii 53700860 1 Kit, Encoder, Gearbox, #50 (FSTX / FSTXFR / LD / FRLD) 53700784 1 Kit, Encoder, Gearbox, #63 (FSTX LD / FSTXFRLD) 53700878 2 Superlube 54650002 Special Features i‑COMM™ ii Universal Controller Adjustable Speeds Heavy‑Duty Industrial Materials Encoder Positioning No Springs, Pulleys or Weights Virtual Vision InsulMax™ Curtain w/Auto Re‑feed Powder Coated Materials DuraMax™ Curtain w/Auto Re‑feed Soft‑Edge™ Technology I‑Zone™ Area Detection System High Pressure Capability Flexible “You Build It” Track Design Pre‑wired Control Cable Rite‑Hite®, FasTrax®, FasTrax® FR, FasTrax® FR LD, FasTrax® CL, FasTrax® XL, FasTrax® LD, LiteSpeed™, SplitSecond™, TrakLine™, Bug‑Shield™, Iso Tek®, Barrier® Glider, Dok‑Dor™ are trademarks of Rite‑Hite®. Publication: AMEN00065 2017-02-17 3 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Rite‑Hite® Installation/Owner's Manual SAFETY Safety Identifications DANGER Indicates a hazardous situation which, if not avoided, will result in death or serious injury. Indique une situation dangereuse qui, si elle n’est pas évitée, peut entraîner la mort ou de graves blessures. WARNING / AVERTISSEMENT Indicates a hazardous situation which, if not avoided, could result in death or serious injury. Indique une situation dangereuse qui, si elle n’est pas évitée, peut entraîner la mort ou des blessures graves. Lockout Procedure In addition to barricading the work area and posting safety warnings, the power supply/control must: • Be disconnected or locked in the OFF position using a lockout device approved by your local codes. • Clearly state that repairs are being made. • List who is responsible for the lockout condition. NOTE: This should be the only person who has the ability to remove the warnings and lockout device. • Have signage that withstand environmental conditions (weather, wet and damp etc) and will not deteriorate or become unreadable. CAUTION / ATTENTION Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Indique une situation dangereuse qui, si elle n’est pas évitée, peut entraîner des blessures légères à modérées. NOTICE Indicates a situation which can cause damage to the equipment, personal property and/or the environment, or cause the equipment to operate improperly. NOTE: A note is used to inform you of important installation, operation, or maintenance information. 4 Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD SAFETY General CAUTION / ATTENTION DANGER A qualified electrician should install the wiring in accordance with local electrical codes. Use lockout procedures to prevent death or severe personal injury. L'installation du câblage doit être effectuée par un électricien qualifié, conformément aux normes électriques nationales et locales. Afin de réduire le risque de blessures graves ou mortelles, utilisez des procédures de verrouillage. DANGER To reduce risk of injury or death, an earth ground connection must be made to the green/yellow control box ground terminal. If metal conduit is used as the ground connector, a ground bushing and green/yellow wire must be properly attached to the conduit for connection to the ground terminal, per local electrical codes. Pour réduire le risque de blessures ou de décès,un raccordement de terre doit être fait à la boite de contrôle verte/jaune de la borne de terre. Si le connecteur de terre utilisé est un conduit métallique, un manchon de mise à la terre et un câble vert/jaune doivent être correctement fixés au conduit un raccordement à la borne de terre, par codes électriques locales. To prevent unauthorized use, barricade the door opening on both sides until the door has been completely installed. Pour empêcher toute utilisation non autorisée, barricade l'ouverture des portes des deux côtés jusqu'à ce que la porte a été complètement installé. NOTICE Failure to install conduit at the bottom of the control box may void the warranty. The safest location for conduit is at the bottom of the control box. Be extremely careful when drilling conduit holes into the control box. Drilling too deeply or allowing debris to fall into electrical components may cause severe equipment damage or component failure. DO NOT turn control box upside down when drilling holes. Holes on top of control box may allow dust and moisture to enter the control box. NOTICE In freezer and cooler applications where a conduit passes from a warm to cold temperature zone, the conduit must be sealed with an approved material per local electrical codes. WARNING / AVERTISSEMENT Failure to restrict the curtain speed can result in damage to product or injury to personnel. The curtain may close very quickly if the brake is fully released. Releasing the brake partially will allow the door to close smoothly. Le non-respect de restreindre le rideau vitesse peut entraîner des dommages au produit ou blesser le personnel. Le rideau peut fermer très rapidement si le frein est complètement desserré. Relâchant le frein partiellement permettra à la porte pour la fermer sans heurts. Publication: AMEN00065 2017-02-17 5 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Rite‑Hite® Installation/Owner's Manual INSTALLATION Door Jamb General NOTE: Check for electrical prints included in the parts or control box. They supersede any prints in this manual. A E 1. Alternate measurements in brackets are in [metric]. F 2. Match control box serial number with track serial number. 3. Make sure you are working at the correct location and have any required work permits. 4. Inspect installation site to make sure area is free of overhead obstructions (sprinkler pipes, HVAC systems, electrical supply lines, etc.) that might interfere with the lifting of the header assembly during installation. 5. Detour material handling equipment (fork lift trucks, etc.) during the installation of the door. 6. Make sure that the electrician is ready to bring the correct electrical power supply to the door control box. 7. Make sure that the electrical power can be shut off without interfering with other plant operations. 8. Move the entire crate of the door components as close to the door opening as possible. 9. If multiple doors are being installed, it is imperative to install the proper control box with the matching door unit. The serial # for your door is on a label located on the side of the control box and lower track, see page 38 D C B G H Figure 1 1. Measure Door Opening Width at the top (A) and floor (B). 2. Measure Door Opening Height at left side (C) and right side (D). 3. Dimensions from Steps 1‑2 should be ± 1/2in [13mm] of the dimensions listed on the serial number label. If the measurements do not agree, STOP! Contact your Rite-Hite representative. 4. Surface MUST be flat, smooth and collinear with opposite side (E). 10. To verify proper installation, use "Final Checklist" on page 71. 5. Using a 6ft [2m] carpenter's level (F), verify that the door jambs and header are plumb and perpendicular. 11. Install Activation & Optional equipment after verifying door operation. 6. Using a laser level (G), place a mark where the laser is sighted on each side of the jamb to determine if the floor is level. Measure both sides from floor to the mark and if the floor is not level to ± 1/8in [3mm], shim under the lower track that will be located on the "Low Side" (H) (greatest measurement) of the door opening. Required Tools Fork and scissors lift Hammer drill (cordless or electric) Level (laser or hydro) 25ft [8m] Tape measure Ladder 6ft - 8ft [2m - 2.5m] Wire strippers (Small-22 AWG [.64mm]) Utility knife 6ft [2m] Carpenter's level Electrical Tape Square / Straight Edge Hammer 5/16in [10mm] Nut Driver Plumb Bob "C" Clamps 7. For space clearance requirements, refer to Architectural Drawings or call your Rite‑Hite Representative. 7/16in, 1/2in, 9/16in, 3/4in, 15/16in open end and/or socket wrench 11/16in x 12in [17mm x 305mm] drill bit for thru bolting Straight/Philips Screwdrivers (small 1/8in [3mm] spade) Phillips Bit and Drill Bits for Drill 1/2in [13mm] Masonry and/or drill bit for thru bolting Allen Wrench Set (1/8in, 3/16in, 5/32in, 1/4in, 2mm) Stainless steel mounting hardware (not provided). 6 Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD INSTALLATION Mounting Methods Unacceptable Anchor Types Acceptable Anchor Types These anchor types are not strong enough for this application and do not provide the ability to tightly secure the unit to the building wall. These anchor types provide the necessary strength for secure attachment of the unit to the building wall. Sleeve Anchor Hammer Anchor F F F Stud Anchor Zinc Alloy & Aluminum w/Wide Head Wedge Anchor F Expansion Anchor Removable Zinc Alloy F Split Drive Anchor F Hollow Wall Anchor (Molly Bolt) F F = Length F Toggle Bolt F Nylon w/Round Head F F Figure 2 Length of anchor should be long enough to engage concrete structure by a minimum of 2in [51mm]. Length should be increased to allow anchor to extend through any brick or aggregate fascia on exterior into concrete structure a min. of 2in [51mm]. Conical Polyethylene F F = Length Publication: AMEN00065 2017-02-17 Threaded Toggle Anchor Figure 3 7 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Rite‑Hite® Installation/Owner's Manual INSTALLATION Mounting Methods Typical Fastener Spacing Continued Acceptable Fasteners Threaded rods can be used and cut to length in the field to suit the application. Header Fasteners 3/8in [M10] Minimum, Two through-bolts required. Header Hex head bolts can be used, but length must be determined ahead of time to ensure fasteners will work with application. Lower track Wall Sleeve 3/8in [M10] ID Ø Backer Plate 1/8in x 6in [3mm x 152mm] Ø Lower Track Fasteners 1/4in [6mm] Minimum Figure 4 Figure 5 Walls constructed of wood, dry wall, stone block, or insulation require further jamb preparation. The fastening method, is the responsibility of the installer. It requires the door to remain attached to the wall if, for example, a door fails to open when a vehicle approaches and impacts the non-mounted side. Lower tracks on doors are required to be thru‑bolted a minimum of every 4ft [1.2m] with 1/4in [M6] minimum fasteners filling in the remaining holes (Figure 5). Wall sleeves and backer plates (Figure 4) may be required if wall crushes when fasteners are tightened. 8 Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD INSTALLATION Mounting Methods Concrete Block or Brick Wall* Continued FasTrax, FasTrax LD NOTICE P Wall material and mounting surface must be strong enough to support the weight of the door assembly in addition to lateral loads that the door assembly may be subjected to. A B Through‑bolts must be used with concrete block and brick walls. Do Not use Anchors. Concrete Wall* FasTrax, FasTrax LD D P A E B FasTrax FR, FasTrax FR LD P A C B D E FasTrax FR, FasTrax FR LD D P A E B Figure 7 Through‑bolt fastening is required if the mortar joint will not support the members. Bore a hole through the wall. Use a 3/8in [M10] diameter threaded rod with a washer, nut, and jam nut on each end. It may be necessary to install a back‑up plate (steel or wood) when the wall will not support the bolt. D Install through‑bolts with 1/4in [M6] fasteners a minimum of every 4ft [1.2m] with appropriate fasteners filling in the remaining holes. E Figure 6 *See page 12 for legend Publication: AMEN00065 2017-02-17 9 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Rite‑Hite® Installation/Owner's Manual INSTALLATION Mounting Methods Continued Drywall* Insulated Panel Wall* FasTrax, FasTrax LD FasTrax, FasTrax LD P P A A B J B F C G G F D F D E FasTrax FR, FasTrax FR LD E P FasTrax FR, FasTrax FR LD A P C B A B I C N G G F D F O E D Figure 9 E Figure 8 Walls constructed with steel studs, should be a minimum of 20 [1mm] gauge for proper support. If less than 20 [1mm] gauge, further support is required. *See page 12 for legend 10 Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD INSTALLATION Mounting Methods Continued Ribbed Metal Wall* Steel Member* FasTrax, FasTrax LD FasTrax, FasTrax LD P P A A B L M B H D K F D E E FasTrax FR, FasTrax FR LD FasTrax FR, FasTrax FR LD P P A A J B L M B H D K D F E E Figure 11 Figure 10 Walls with ribbed metal wall construction must have structural steel added to the face of the jamb and must be structurally sound for lower track installation. *See page 12 for legend Publication: AMEN00065 2017-02-17 11 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Installation/Owner's Manual Rite‑Hite® INSTALLATION Mounting Methods Continued A. Lower Track Flat Space required: FasTrax, FasTrax LD 4 1/2in [114mm] FasTrax FR, FasTrax FR LD 8 3/4in [222mm] B. Hole center line location FasTrax, FasTrax LD 3 3/4in [95mm] FasTrax FR, FasTrax FR LD 8in [203mm] C. Minimum Backer Plate*: 1/8in x 6in ø [6mm x 152mm] D. Minimum Fasteners Required*: 3/8in [10mm] for Header Bracket 1/4in [6mm] for Sideframe E. Lower Track F. Filler Board ordered through Rite‑Hite or supplied by others G. Insulation H. Minimum Steel Member: 5/16in [8mm] I. Drywall J. Wall Sleeve K. Corrugated Metal Siding L. 2in x 6in [51mm x 152mm] or Structural Steel Channel Backer* M. Building Structural Member Angle Bracket* N. Any Jamb Wrap flange/leg for flat mounting surface must be at least FasTrax, FasTrax LD 4 1/2in [114mm] FasTrax FR, FasTrax FR LD 8 3/4in [222mm] O. Stacked 2in x 4in or 2in x 6 or 2in x 8in [51mm x 102mm or 51mm x 152mm or 51mm x 203mm] P. Approximate flat space required to install motor assembly: 14in [356mm] *Supplied by others 12 Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD INSTALLATION 1. Measure Door Opening Width (A), find center and place mark on the floor. Lower Track NOTICE 2. Measure from the centerline and place a mark on the floor at: If door is equipped with these options: FasTrax, FasTrax LD (B) 1/2 O.D.W. + 1/4in [6mm] Weld Plate – proceed to page 48 Poly Lumber – proceed to page 63 The lower tracks require mounting at the proper width. Too wide: Excess wear is placed on the drive spheres Too narrow: The curtain may appear wavy or crease in the center FasTrax, FasTrax LD (C) O.D.W. + 1/2in [13mm] (+ 1/8in [3mm], -0) 4. Place non‑drive side lower track at the previously made mark on the floor. B 5. Lower track must be 90° to wall. Measure the angle from the front edge of the lower track (D). Use shims as required to square the track. If possible, clamp the track in place. C 6. Using a 6ft [2m] level, make sure that the track is plumb in both directions. 90° D 3. From the previously made mark, measure over: FasTrax FR, FasTrax FR LD (C) O.D.W. + 9in [229mm] (+ 1/8in [3mm], -0) and place a mark on the floor. A 90° FasTrax FR, FasTrax FR LD (B) 1/2 O.D.W. + 4 1/2in [114mm] (+ 1/16in [1.5mm], -0) 7. Place drive side lower track at the previously made mark on the floor. E 8. Lower track must be 90° to wall. Measure the angle from the front edge of the lower track (E). Use shims as required to square the track. If possible, clamp the track in place. F 9. Using a 6ft [2m] level, make sure that the track is plumb in both directions. 10. If the wall has a jamb cap (F), the lower track MUST be shimmed out (G). G 11. Verify Critical Dimension (H): Take this measurement from the front edge of the lower tracks (I). FasTrax, FasTrax LD (H) O.D.W. + 1/2in [13mm] I FasTrax FR, FasTrax FR LD (H) O.D.W. + 9in [229mm] (+ 1/8in [3mm], -0) H = FSTX, FSTX LD = FSTX FR, FSTX FRLD Figure 12 Publication: AMEN00065 2017-02-17 13 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Installation/Owner's Manual Rite‑Hite® INSTALLATION Lower Track 12. Using the predrilled slots (J) in the lower track as a guide, mark and drill a hole and place a fastener in the center of the slot at the top, (middle), bottom and tighten. Slot location will vary based on ordered height. Continued 13. If the hole goes completely through the wall, use thrubolts and backer plates (K) to secure the lower track to the wall. Backer plates (if used) must be clean and either painted or a non-ferrous material. Sleeves may be required if wall collapses when tightening thrubolt. It is the responsibility of the installer to ensure proper lower track spacing and adequate method of fastening to the wall. 14. After the door is installed and operational make sure the curtain is not too tight or loose. Place fasteners in the remaining holes. NOTE: All holes must be utilized to prevent lower track movement. J Figure 13 K Figure 14 14 Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD INSTALLATION Thermal Air Seal (FasTrax FR, FasTrax FR LD) E Single Blower D H G I G F E Figure 16 NOTE: See page 40 for space requirements and mounting details. C D 1. Measure: (A) 1/2 O.D.W + 4 1/2in [114mm] from centerline to outside edge of vertical aluminum retainer. (B) O.D.W. + 9in [229mm] from this mark to opposite side. (C) O.D.H + 10in [254mm] from floor to top edge of aluminum retainer. B 2. Fasten thermal air seal (D) aluminum retainer (E) (with provided hardware) to the poly lumber or wall, a minimum of every 18in [457mm]. A Dual Blower 3. Clamp blower to air seal outlet with cable clamp. DO NOT allow blower air seal inlet seal to kink. See page 40 for more blower installation information. H G 4. Maintain proper air flow through perforated air holes: G a. Assure vertical air seal leg (D) is tight to the floor (F) and kink free. b. Verify screws at corners (G) to prevent air seal from migrating. 5. (H) Thermal air seal outlet is high temp fabric. Do not replace or add to it. If required, the 90° elbow can be removed and the blower mounted vertically. E C D 6. Fasten blower to the wall and wire blower. 7. Caulk behind rail to prevent air infiltration. 8. Verify fastener thru retainer (E) and seal rope (I). B A Figure 15 Publication: AMEN00065 2017-02-17 15 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Rite‑Hite® Installation/Owner's Manual INSTALLATION Thermal Air Seal (FasTrax FR, FasTrax FR LD) POWER Continued CAUTION / ATTENTION BLK#1 BLK#2 GRN/YL Motor Wire 1 Motor Wire 2 1. Connect to Ground 2. Screw on Blower Surface of tube can be hot. Avoid contact. La surface du tube peut être chaude. Éviter tout contact. NOTICE Heater Wire 1 Heater Wire 2 Heater 1 Heater Wire 1 Heater Wire 2 Heater 2 Figure 18 NOTE: Heater/Blower must be permanently connected to power supply. Installer must supply wiring materials. Specifications: The Thermal Air Seal Blower should only be used when attached to a Rite-Hite air seal. Self contained heater "Figure 17" provides fan forced heat to a door perimeter seal. Indoor Use Only Part Number: 110V ‑ 13250080 Part Number: 220V ‑ 13250081 Part Number: 110V Canada ‑ 13250084 Model: PTC Voltage: 110 or 220V AC Phase: 1 Frequency: 60 Hz Power Consumption: 1450W UL Listed ‑ File E336487 [Drawing 7822E025] Figure 17 16 Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD INSTALLATION Radial (FasTrax, FasTrax LD) The radial (A) needs to be assembled to the lower track (B). Attach the radial to the lower tracks using the (8) bolts and nuts provided. NOTE: FasTrax LD shown, FasTrax similar 1. Verify area (C) behind wall mounting plates is solid. Upper Track 2. Measurement (D) must be O.D.W. + 1/4in [6mm] ± 1/8in [3mm]. Make sure radials are parallel to each other and square to the wall. A 3. Radial doors without a center shroud require a spreader bar (E). Attach bracket to radial with (4) 3/8‑16 x 4in [M10 x 102mm] bolts, flat washers and lock nuts. 4. Cut wire tie holding non‑drive photoeye cables and route cables thru hole (F) in non‑drive radial and across the top of the opening. Fasten to wall using the cable clamps provided. Then route through hole in drive radial. B 5. Rear roller (G) on radial is factory installed and must be in place to ensure a smooth curtain transition. Figure 19 C •··-· ..... D •··-·· E F G Figure 20 Publication: AMEN00065 2017-02-17 17 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Rite‑Hite® Installation/Owner's Manual INSTALLATION Upper Track Continued Wrapback E = FSTX FR, FSTX FRLD A. Ordered Door Height (O.D.H.) D B B. FasTrax, FasTrax FR O.D.H. / 2 + 12 1/2in [318mm] C FasTrax LD, FasTrax FR LD O.D.H. / 2 + 15in [381mm] C. (Measure from outside edges of tracks) FasTrax, FasTrax LD O.D.W. + 5 1/2in [140mm] (+ 1/8in [3mm], -0) FasTrax FR, FasTrax FR LD O.D.W. + 14in [356mm] (+ 1/8in [3mm], -0) A D. Wall Mount Brackets (Can be mounted leg in or leg out) E. 34 1/2in [876mm] Front View Side View Figure 21 B I E E I C J B D F G D A L F G H K Figure 22 18 Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD INSTALLATION Upper Track Wrapback Continued Continued NOTICE Hold drill perpendicular and level to ensure screws go into the outer cavities of the upper track. DN NO drill into curtain groove. Use fasteners that will support the entire door weight. 1. The proper radius (H) is already assembled to the lower track. 2. Locate the 2 shortest pieces of upper track (G). Slide end of upper track into the lower track splice connector. Pilot holes (.201Ø x 1 1/4in [5mm x 32mm] deep) (K) MUST be pre-drilled into lower track radius. Install 4 lag screws per location. 3. Locate the 2 45° radius pieces (F) and slide onto the first piece of upper track. Locate the 2 middle length pieces of upper track and slide into the 45° radius. Use self drill/tap screws (L) in aluminum track. Fasten 4 places in each location. 4. Plumb track in both directions and fasten to wall mount bracket (E) using self drill/tap screws (J). Attach 180° radius (B) to the upper track and fasten to the wall mount bracket. See dimension (B) of "Figure 22" on page 18 for top of 180° radius. 5. Locate the 2 longest pieces of upper track. Slide end of upper track (A) into the 180° radius, level, plumb and fasten to wall mount bracket using self drill/tap screws. 6. Place mounting bracket (D) in position against the radius and upper track and fasten using self drill/tap screws. 7. Attach spreader bar (C) between wrap back brackets. Publication: AMEN00065 2017-02-17 19 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Rite‑Hite® Installation/Owner's Manual INSTALLATION Upper Track 1. The proper radius (A) is already assembled to the lower track. Continued Vertical 2. Locate the 2 pieces of upper track (B) and the supplied wall mount brackets. Slide end of upper track into the lower track radius, level, plumb and fasten to wall mount bracket using self drill/tap screws. B C 3. Place mounting bracket (C) in position and mark holes to be drilled in wall. 4. Pilot holes (.201Ø x 1 1/4in [5 x 32mm] deep) MUST be pre-drilled into lower track radius (D). D 5. Measure from outside edges of tracks (E): FasTrax, FasTrax LD O.D.W. + 5 1/2in [140mm] (+ 1/8in [3mm], -0) FasTrax FR, FasTrax FR LD O.D.W. + 14in [356mm] (+ 1/8in [3mm], -0) A 6. CRITICAL: Fasten bracing (F) at the end of the track, maintaining proper spacing. 7. Fasten bracing (G) to diagonal provide support from track to ceiling or wall. 8. Fasten mounting brackets (H) to the wall and then the upper track. 11 1/2in [292mm] = FSTX FR, FSTX FRLD G O.D.H. + Figure 23 H F FSTX, FSTXFR 19in [483mm] FSTXLD, FSTXFRLD E 24in [610mm] O.D.H. Front View Side View Figure 24 20 Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD INSTALLATION Upper Track Continued High Lift D G H C B J F Figure 26 A Figure 25 P = FSTX FR, FSTX FRLD FSTX, FSTXFR = O + 20in [508mm] L FSTX LD, FSTX FRLD 25 1/4in [641mm] M O = ODH – N FSTX, FSTX FR 30in [762mm] K N E Q = N + FSTX LD, FSTX FRLD 35in [889mm] O.D.H. Front Publication: AMEN00065 2017-02-17 Side Figure 27 21 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Installation/Owner's Manual Rite‑Hite® INSTALLATION Upper Track High Lift Continued Continued NOTE: For high lift, determine the high lift required per sales order and cut vertical tracks to length. NLY NT CUO PTR ORACK-DN NO CUO SAMT ORACK OWICT. NOTICE 10. CRITICAL: Fasten punched angle (K) bracing at the end of the track, maintaining proper spacing. 11. When curtain is raised later in installation, make sure spheres are centered in track groove (L), if too tight, move tracks in, if too loose spread tracks apart. 12. Fasten bracing to diagonal (M) provide support from track to ceiling or wall. Hold drill perpendicular and level to ensure screws go into the outer cavities of the upper track. DN NO drill into curtain groove. Use fasteners that will support the entire door weight. NOTE: If (N) is unknown, then Rite‑Hite advises dimension to be a maximum of 1/2 O.D.H. 1. The proper radius (A) is already assembled to the lower track. 2. Pilot holes (B) (.201Ø x 1 1/4in [5 x 32mm] deep) MUST be predrilled into lower track radius. 3. Place mounting bracket (C) in position and mark holes to be drilled in wall. 4. Locate the two (2) pieces of upper track (D) and the supplied wall mount brackets. Slide end of upper track into the lower track radius, level, plumb and fasten to wall mount bracket using self drill/tap screws. 5. Use self drill/tap screws (J) in horizontal and vertical track. 6. Fasten upper wall mount bracket (F) to track and wall, below radius and splice bracket. Minimum 6in x 6in [152 x 152mm] backer plate required on hollow or insulated walls. 7. Use track splice bracket (G) to join lower and upper track. Drill .201 [5mm] Ø pilot hole 1 1/4in [32mm] deep for lag screws. 8. Use lag screws in radius bracket. 9. Measure from outside edges of tracks (E): FasTrax, FasTrax LD O.D.W. + 5 1/2in [140mm] (+ 1/8in [3mm], -0) FasTrax FR, FasTrax FR LD O.D.W. + 14in [356mm] (+ 1/8in [3mm], -0) 22 Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD INSTALLATION Upper Track Continued Standard Lift A NOTICE Hold drill perpendicular and level to ensure screws go into the outer cavities of the upper track. DN NO drill into curtain groove. Use fasteners that will support the entire door weight. C B I FSTX, FSTXFR = O.D.H + 16in [406mm] FSTXLD, FSTXFRLD 18 3/4in [476mm] I F H J K = K E FSTX, FSTXFR G 14 3/4in [375mm] FSTXLD, FSTXFRLD 20in [508mm] D O.D.H. = FSTX FR, FSTX FRLD Front Side Figure 28 1. The proper radius (A) is already assembled to the lower track. DO NOT use self drill/tap screws here (B). Locate splice bracket and fasten between the upper and lower track. Pilot holes (.201Ø x 1 1/4in [5mm x 32mm] deep) MUST be pre‑drilled into lower track radius. Install (4) lag screws per location. 4. Measure from outside edges of tracks (E): 2. Use self drill/tap screws in the horizontal track (C). 5. For standard lift, slide end of upper track into the lower track radius (G), level and hold in place. 3. At the end of the track, place punched angle (F) and drive self drill/tap screw (D) into the curtain groove to prevent curtain top roller from coming out of track. Publication: AMEN00065 2017-02-17 FasTrax, FasTrax LD O.D.W. + 5 1/2in [140mm] (+ 1/8in [3mm], -0) FasTrax FR, FasTrax FR LD O.D.W. + 14in [356mm] (+ 1/8in [3mm], -0) 6. If > 6ft [1800mm] span, must provide another brace (H). 7. Fasten bracing to diagonal (J) provide support from track to ceiling or wall. 23 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Rite‑Hite® Installation/Owner's Manual INSTALLATION Upper Track 1. Use track splice bracket (A) to join lower and upper (B) track. Drill .201in [5mm] Ø pilot hole 1 1/4in [32mm] deep for lag screws in radius. Use self drill/tap screws (C) in upper track (A). Continued 45º Tilt Lift NOTICE Hold drill perpendicular and level to ensure screws go into the outer cavities of the upper track. DN NO drill into curtain groove. Use fasteners that will support the entire door weight. C 2. Measure from outside edges of tracks (D): FasTrax, FasTrax LD O.D.W. + 5 1/2in [140mm] (+ 1/8in [3mm], -0) FasTrax FR, FasTrax FR LD O.D.W. + 14in [356mm] (+ 1/8in [3mm], -0) 3. Determine length of track needed (E). 4. CRITICAL: Fasten punched angle (G) bracing at the end of the track, maintaining proper spacing. 5. Fasten bracing to diagonal (H) provide support from track to ceiling or wall. B A Figure 29 Front Side H 45° G E D E = O.D.H + 3in [76mm] O.D.H. Figure 30 24 Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD INSTALLATION Drive Tube FasTrax, FasTrax FR E D A F D C F B FasTrax LD, FasTrax FR LD D A D F C B E Figure 31 1. Remove the 4 1/2in [M13] bolts and lock washers (A) from the bearing mount weld nuts on drive and non‑ drive sides. 2. Drive end of shaft (B) is longer than the non‑drive side. If chain hoist option is included, the longer shaft is still on the drive side. 3. Loosen set screws on bearings (C) prior to lifting drive tube. 5. Critical Centering Dimension (E). Loosen lock collar set screws* on bearings. Measure from inside mounting plate to face of drive gear, approximately 5/8in [16mm]. Tighten bearing set screws when this dimension is equal on both sides. 6. Slide lock collar (F) next to bearing and tighten lock collar set screws*. 4. Lift drive tube (D) in place and fasten the drive and non‑drive bearings onto the mounting plate with the 4 1/2in [M13] bolts and lock washers removed earlier. * DO NOT TIGHTEN SET SCREWS INTO THE KEY WAY SLOT. Set screws are not long enough to provide a tight connection. Slippage and/or shaft failure may result. Publication: AMEN00065 2017-02-17 25 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Rite‑Hite® Installation/Owner's Manual INSTALLATION Motor/Encoder (FasTrax, FasTrax FR) A B C L D E F K J G I O H M A. Drive Shaft I. Motor/Brake/Gearbox Assembly C. Conduit Bracket J. Brake Release Handle D. Key K. X7 Terminal E. Lock Collar L. Spacer F. Encoder Mounting Plate M. Chain Connector G. Encoder Drive Sprocket N. Wall mount bracket H. Encoder Chain O. Non‑drive sprocket B. Rubber Motor Mount N Figure 32 26 Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD INSTALLATION Motor/Encoder (FasTrax, FasTrax FR) Continued 1. Remove lock collar (E) from drive shaft (A). Slide gearbox housing onto shaft until it is against the spacer (L). 2. Rotate the drive tube until the key‑way slots are aligned and install key (D). Re-install lock collar (115in/lbs) [13N-m]. 3. Finger tighten all 3 bolts on encoder mounting plate (F) to gearbox. NOTE: If door is equipped with N.P.O., proceed to "N.P.O." on page 30 prior to installing encoder sprockets. 4. Slide encoder non‑drive sprocket (O) onto the encoder shaft with hub out and even with the end of the shaft. 5. Slide encoder drive sprocket (G) onto the drive shaft with hub facing out. 6. Install encoder chain (H) around sprockets. 7. Measure from each sprocket to plate aligning chain, apply tension and tighten mounting plate bolts. 8. Tighten set screw on drive sprocket using a 3/32in allen wrench. (Do NOT overtighten - 5in/lbs [0.56N-m]) Sprocket does NOT require a key. NOTE: DO NOT TIGHTEN SET SCREWS INTO THE KEY WAY SLOT. Set screws are not long enough to provide a tight connection. Slippage may result. 9. IMPORTANT: Tighten the rubber motor mounts (B) on the back of the motor mounting plate to the wall mount bracket to reduce any motor rocking. Tighten the rubber mount nuts to lock in place. After motor is wired, run to verify motor does not rock. NOTE: If motor rocks excessively, tighten bumpers. 10. To release brake, rotate handle (J) hold down. NOTE: • If removed, tighten #10‑24 set screw on driven sprocket using a 3/32in allen wrench (do NOT overtighten - 5in/lbs [0.56N-m]). • Drive shaft is prelubricated at the factory. If more is required, lubricate with an anti-seize lubricant. • If side clearance is not available (minimum 18in [457mm]) to install gearbox after drive tube is installed, place gearbox onto shaft prior to installing drive tube. A lifting device will be necessary for this procedure. • X7 terminal (K) can be used for activation devices. 11. Fasten chain connector (M) from gearbox to hole (N) in wall mount bracket. Publication: AMEN00065 2017-02-17 27 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Rite‑Hite® Installation/Owner's Manual INSTALLATION Motor/Encoder (FasTrax LD, FasTrax FR LD) B A K M C E F J H G I L A. Drive Shaft B. Spacer C. Conduit Bracket D. Key E. Lock Collar F. Top Bolt G. Encoder Drive Sprocket H. Encoder Chain I. X7 Terminal J. Chain Connector K. Gearbox # 50 L. Gearbox # 63 M. Torque Arm Block Figure 33 28 Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD INSTALLATION Motor/Encoder (FasTrax LD, FasTrax FR LD) Continued Motor Phasing 1. Remove lock collar (E) from drive shaft (A). Slide gearbox housing onto shaft until it is against the spacer (B). NOTE: If electrical is available, proceed to "Electrical" on page 36, and then return here. If electrical is not complete, install curtain per the following: 2. Rotate the drive tube until the key‑way slots are aligned and install key (D). Re-install lock collar (115in/lbs) [13N-m]. 1. With electrical complete, turn disconnect to “ON”. 3. Finger tighten top bolt (F) on encoder mounting plate to gearbox. 4. Slide encoder drive sprocket (G) onto the drive shaft. 5. Install encoder chain (H) around sprockets. 6. Finger tighten remaining two mounting plate bolts. 7. Measure from each sprocket to plate aligning chain, apply tension and tighten mounting plate bolts. 8. Tighten set screw on drive sprocket using a 3/32in allen wrench. (Do NOT overtighten - 5in/lbs [0.56N-m]) Sprocket does NOT require a key. DO NOT TIGHTEN SET SCREWS INTO THE KEY NOTE: WAY SLOT. Set screws are not long enough to provide a tight connection. Slippage may result. 9. If side clearance is not available (minimum 18in [457mm]) to install gearbox after drive tube is installed, place gearbox onto shaft prior to installing drive tube. A lifting device will be necessary for this procedure. NOTE: X7 terminal (I) can be used for activation devices. 10. Attach torque arm block to header plate with bolts provided (M) Publication: AMEN00065 2017-02-17 2. When pressing the “OPEN” button, the drive tube should rotate counter‑clockwise on right hand drive door and clockwise on left hand drive door. (The back of the tube should be turning toward the ceiling.) 3. If the drive tube rotates in the opposite direction, switch wires in motor terminals U & V. NOTE: Curtain needs to be stopped at or before it reaches the top of the jamb. WARNING / AVERTISSEMENT Failure to restrict the curtain speed can result in damage to product or injury to personnel. The curtain may close very quickly if the brake is fully released. Releasing the brake partially will allow the door to close smoothly. Le non-respect de restreindre le rideau vitesse peut entraîner des dommages au produit ou blesser le personnel. Le rideau peut fermer très rapidement si le frein est complètement desserré. Relâchant le frein partiellement permettra à la porte pour la fermer sans heurts. 29 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Rite‑Hite® Installation/Owner's Manual INSTALLATION N.P.O. N.P.O. kit comes in 3 boxes: B A C 1 box = chain hoist and chain 1 box = disconnect parts assembled to the shaft 1 box = chain tensioner D E F NOTE: N.P.O. is assembled for a right hand drive door. To switch for a left hand drive door: G a. Loosen the two side bolts and rotate the hand chain guide 180°. b. The fault switch must be moved to the opposite side of the engagement arm bracket. c. Remove the hand lever and chain blocker and rotate to opposite side of bracket. 1. Install 1/8in [3mm] spacer (A) on the outside of the lock collar (B). 2. Install encoder sprocket with hub pointing away from the gearbox. 3. Install proper spacers (C) (according to door model) onto shaft next to the encoder sprocket. Spacers are shipped cable tied to the motor assembly. FasTrax/FR: 3/8in [10mm] thick spacer FasTrax LD/FRLD: 1/8in [3mm] spacer 4. Install engagement arm bracket (D) with limit switch toward inside. O 5. Install the two 1/4in x 1/2in [M6 x 13mm] bolts and 1/4in [M6] lock washers thru the engagement arm on the top and side to hold the bracket in place (Figure 35). X J X 50 gearbox: Use the rear top hole (R) and top side hole (S). ≈ 54in [1372mm] 63 gearbox: Use the front top hole (T) and the bottom side hole (U). 6. Slide the engagement assembly (E) (so engagement pins are pointing to the outside) onto the shaft tight to the spacer and the mounting bracket and place the 3/16in x 1/4in x 2 3/4in [5mm x 6mm x 70mm] key in the keyway. X = 12in [305mm] Figure 34 7. Slide the drive sprocket (F) onto the shaft with the hub pointing away from the gearbox. 8. Place the 1/16in [2mm] thick spacer (G) and the lock collar on the shaft. Be sure to push all of the components tight to the gearbox before tightening the lock collar. 30 Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD INSTALLATION N.P.O. Continued 9. Attach the smaller of the two springs (K) to the brake release eye bolt (L). Smaller spring should be toward the outside. 10. Route the short cable (M) through the pulley, then the hole in the bottom of the engagement arm bracket and clamp it behind the pressure plate. The spring plate (N) should sit level when hanging without the hand lever engaged. 11. Place the drive chain (H) around the chain hoist sprocket and then place the drive chain over the drive tube driven sprocket. I 12. Use a straight edge to align chain sprockets. Failure to do so may result in noise and premature wear. 13. With the hand chain sprocket in toward the motor and the sprocket in line with the drive sprocket, plumb, level, mark and drill hole locations (toward bottom of the slot, to prevent chain hoist from sliding up) for fastening chain hoist assembly (I) to the wall. Use fasteners suitable to hold unit to the wall. H 14. Make sure chain is tight and not causing either shaft to bend. Q Figure 35 T R S U Figure 36 Publication: AMEN00065 2017-02-17 31 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Installation/Owner's Manual Rite‑Hite® INSTALLATION N.P.O. Continued 15. Mount the hand lever/chain blocker assembly (J) at a convenient height off the floor, ≈ 54in [1372mm] to top of plate so the lever is easily accessed. Align with brake handle and chain hoist, ≈ 11-12in [305mm] from lower track to outside mounting holes. Use fasteners suitable to hold unit to the wall. 16. Install chain tensioner in line with hole in hand lever/ chain blocker assembly and approximately 12in [305mm] below the assembly so it does not interfere with operation. M L 17. Install the hand chain (Q) onto the chain hoist, down through hole in hand lever chain blocker assembly and around chain tensioner pulley. The chain links can be taken apart to achieve the length needed. 18. Route the longer cable (O) attached to the hand lever up through the larger hole on the spring plate. 19. Adjust the so that when the hand lever is down the assembly is fully engaged into the sprocket and when the lever is up, the engagement assembly is not touching the sprocket. Tighten both cable clamps. N K Figure 37 20. With the hand lever completely down, pull the hand chain to move the door. Disengage the chain hoist and confirm that the chain hoist and sprocket spin but the door does not move. NOTE: Proceed to page 27 before applying power to the door and operating. The door will not operate until the chain hoist is installed and plugged in. 21. Connect the switch cable to the cable coming out of the control box conduit. Secure wires away from moving parts. 22. Reset and run the door. Confirm that the sprocket and chain hoist do not turn when the door moves. With the door stopped, rotate the hand lever down and confirm that the door operation is disabled by the switch. 23. Proceed to shroud installation for attaching additional mounting bracket. Confirm that there is clearance for the cable conduit and hand chain when using the chain hoist. 32 Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD INSTALLATION N.P.O. Continued WARNING / AVERTISSEMENT Disconnect power before operating N.P.O. Débrancher l'alimentation avant d'actionner N.P.O. (OHT/L'ouverture non motorisée) To operate the N.P.O.: 1. To release brake and engage N.P.O., rotate the hand lever completely down. 2. To raise the door - pull the front hand chain down. 3. To lower the door ‑ lift the chain blocker and pull the rear hand chain down. NOTE: The chain blocker prevents the door from closing. Once the hand lever is pulled, the door goes into fault and cannot be automatically operated and the screen will display "Door Faulted, Emergency Stop". To Return Door to Operation: 1. Engage brake and release N.P.O. by rotating the hand lever up and lock in place. 2. Hand chain should rotate freely, ensuring assembly is disengaged. 3. Reconnect power. Press Green Open / Reset button. NOTE: Note: In the event that the curtain is lowered or raised beyond the drive tube, the encoder positions will need to be re-setup. Without N.P.O. A Figure 38 1. To hold brake release on, rotate brake release hold down bracket (A) to vertical position. 2. To engage brake, rotate bracket horizontal. Publication: AMEN00065 2017-02-17 33 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Rite‑Hite® Installation/Owner's Manual INSTALLATION Curtain FasTrax, FasTrax FR 1. Remove the three 3/8in [10mm] hex head bolts (C) holding the front curtain retainers in place (both sides). FasTrax LD, FasTrax FR LD 2. Top curtain roller bracket should be positioned such that the roller shaft is toward the curtain and away from the wall. B B C Remove tape and both top curtain rollers (D) to feed through drive gears ((2) 7/16in [M11] bolts). 3. Verify there is a wall surface at the header for the rear top seal to seal against. If not, one must be provided in order for curtain to seal to wall. 4. Disengage brake by pulling the handle on the brake and locking in place (page 33). A A C A. Lower Track B. Refeed Rollers C. Hex Head Bolts Figure 39 5. Place curtain in front of the opening so that the top edge (G) with the metal stiffener is facing the wall. Curtain may be either a standard or insulated curtain. 6. Raise curtain and feed top drive sphere around the back side of the drive gear and into the radius and/ or upper track approximately 6in [152mm] by rotating drive tube to drive curtain through the drive gears. 7. Release brake handle to hold curtain. 8. Fasten curtain top roller bracket back onto the curtain brace (Figure 40). 9. Once top rollers are securely fastened, disengage brake and continue to route curtain through opening in lower track. D E G H F D. Top Curtain Roller E. Curtain lifting handle F. Back (Wall Side) G. Top Edge Of Curtain H. Drive Spheres Figure 40 34 Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD INSTALLATION Curtain Continued FasTrax, FasTrax LD B B C B C A D F Front View E Side View A. Top of Lintel B. Vision C. Lintel Roller D. Jamb E. Lintel Roller Bracket F. Curtain Figure 41 1. Place curtain so the vision is at the lintel. Place a mark on the wall at the center of visions and install lintel roller. If no vision, space evenly. DO NOT place over vision area. 2. Mount the lintel roller bracket on the front face of the jamb with bottom of roller flush with jamb. DO NOT install on underside of jamb. Publication: AMEN00065 2017-02-17 35 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Rite‑Hite® Installation/Owner's Manual INSTALLATION Electrical General DANGER DANGER Per local electrical codes, when working with electrical or electronic controls: To reduce risk of injury or death, an earth ground connection must be made to the green/yellow control box ground terminal. • power source must be locked out and marked • a qualified electrician should install the wiring Selon les codes électriques locaux, lorsque vous utilisez des commandes électriques ou électroniques: • la source d'alimentation doit être verrouillée et marquée If metal conduit is used as the ground connector, a ground bushing and green/yellow wire must be properly attached to the conduit for connection to the ground terminal, per local electrical codes. Pour réduire le risque de blessures ou de décès,un raccordement de terre doit être fait à la boite de contrôle verte/jaune de la borne de terre. • un électricien qualifié doit installer le câblage Si le connecteur de terre utilisé est un conduit métallique, un manchon de mise à la terre et un câble vert/jaune doivent être correctement fixés au conduit un raccordement à la borne de terre, par codes électriques locales. 1 = White B E 2 = Brown A C 3 = Green 4 = Yellow 5 = Gray 6 = Pink 7 = Blue 8 = Red D DOOR SYSTEM F G Figure 42 36 Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD INSTALLATION Electrical Continued 1. It is the responsibility of the end user to provide electrical service up to the control box with proper branch service protection and an approved means of disconnect. The disconnect on the front of the control box is not a true disconnect. 2. 20 or 30 Amp service may be required for cable runs longer than 300ft [91m]. 3. If low control box mounting is desired, mount control box (A) adjacent to the door at approximately 54in [1372mm] above the floor and 14in [356mm] from lower track. If utilizing Compact User Interface option, mount control box near motor, however, allow room for installing or removing motor assembly and or non‑ powered chain hoist option. 4. The control box cable is pre-wired to the control box. Attach control box cable to the conduit mounting bracket (B) on the gearbox. 11. Connect 4 pin motor, 2 pin brake connector and single connector if heated brake is present (D). 12. Attach ground wire to lower track (F). 13. Incoming single or 3‑phase power must connect into fuse holder terminals F1, F2, F3 and ground terminal. Terminals in the control box will not accommodate wires larger than 12AWG [2.05mm]. 14. Route all field installed wires so that separation is maintained between line voltage wires and low voltage class II wiring. 15. The control box is provided with class CC protective fusing for the incoming power. 16. Clamp conduit to wall after complete. 17. Refer to electrical diagrams on page 43 or 44 for further information. NOTE: DO NOT SPLICE CONTROL WIRING Connect motor, brake cables and fasten terminal strip (E) to the motor junction box. If the flexible conduit is too long, unwire control box cable wires and cut the protective outer casing the required amount. DO NOT coil (G) or let conduit hang on the floor. 5. If local electrical codes require the use of rigid conduit: • remove conduit connector and control cables from the flexible conduit • install the rigid conduit in its place and rewire. 6. If possible, mount on the warm side regardless of door mount side. 7. In freezer and cooler applications where a conduit passes from a warm to cold temperature zone, the conduit must be plugged with epoxy. This will help prevent condensation from forming in the conduit. 8. All holes drilled, must be through the bottom of the box. Conduit entering the sides or top of the enclosure will void the warranty. 9. Use the proper sealed connectors to maintain the rating on the enclosure. 10. Line up pins and connect encoder cable (C) to encoder. Verify connector is tight. DO NOT over tighten as pins will twist. When tight, the connector should not be able to move back and forth. Publication: AMEN00065 2017-02-17 37 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Rite‑Hite® Installation/Owner's Manual INSTALLATION Electrical Continued R R D B A C E CH1 ‑ PLC LOGIC ‑ INPUTS & OUTPUTS ON PLC CH1 R L2 L1 L2 L1 L3 13 L3 13 CR1 CR3 AB CR1 CR3 AB 4 CH2 X2 K09 10 T1 G T3 T2 14 MCR1 10 CH2 T2 T3 14 OV A1 10V A2 A2 Freq. Adjust RS 485 L1 L2 L3 L1 L2 L3 - U V + PE PE Detect USE CLASS CC FUSES ONLY RATED 600V, 30A F3 H2 12‑24VAC/DC T2 T4 T5 B5 B6 B7 T6 G U V W + PE PE H3 USE CLASS CC FUSES ONLY F5 USE CLASS CC FUSES ONLY RATED 600V, 30A F3 VH4W - F4 F5 HIGH VOLTAGE ONLY ! X3 PE PE T1 H1 H2 H3 H4 X2 X3 X1 T1X2 X1 12‑24VAC/DC COM NO NC 1 2 + F7 RATED 600V, 30A F2 L1 H2 L2 L3H3U H4 F7 F4 1 2 F2 H1 T1 ON T3 B2 B3 B4 W H1 Detect Power NO DELAY USE CLASS CC FUSES ONLY DELAY 12‑24V AC/DC COM NO NC ACT T1 B1 COM NO NC ON NO DELAY PUL | TOG 0.5s | 10s LEARN DELAY LEARN LEARN 12‑24V AC/DC COM NO NC HOLD TIME PUL | TOG 0.5s | 10s 10RD433POWER RS 485 CR1 CR3 GND GND GND U V W STB N N BRK PUL | TOG 0.5s | 10s 12‑24V AC/DC COM NO NC HOLD TIME T6 APEMs HIGH VOLTAGE ONLY ! POWER T5 B6 B7 6mm Loop sens. Adj. Freq. Adjust Pres. Time Adj. 1 min to Relay A,B Act / Pass ASB Relay A Pres. / pulse Relay A Entry / Exit Relay B Pres. / pulse Relay B Entry / Exit Pulse 100ms / 500ms Not Used Power Detect 8 LEARN A1 GND GND GND U V W STB N N BRK ACT T4 B5 10 10RD433 13 Loop sens. Adj. Relay A,B Act / Pass ASB Relay A Pres. / pulse Relay A Entry / Exit Relay B Pres. / pulse Relay B Entry / Exit Pulse 100ms / 500ms Not Used Pres. Time Adj. 1 min to Loop sens. Adj. 8 Freq. Adjust Relay A,B Act / Pass ASB Relay A Pres. / pulse Relay A Entry / Exit Relay B Pres. / pulse Relay B Entry / Exit Pulse 100ms / 500ms Not Used Pres. Time Adj. 1 min to 8 Power 9 10 1 2 8 9 COM NO NC 7 8 12‑24VAC/DC 7 NO DELAY L3 6 6 DELAY L2 L1 - RATED 600V, 30A F1 T2 10 ON 9 LEARN 8 LEARN 7 ACT 6 RE BKWY SAFETY F5 T3 B2 B3 B4 10mm 1 2 3 4 5 6 7 8 9 10 F1 T1 B1 AB CLSG 10RD433 OV A1 10V A2 A2 RS 485 0V WIRELESS HOST HOLD TIME 14 B6 B7 10mm 24V F4 POWER POWER T3 T6 K09 10 5 COM Remote Pairing 5 T3 9 4 4 T2 RE BKWY SAFETY Fault RF Com 3 3 T1 8 2 2 ACTIVATOR L3 CLSG 1 2 3 4 5 6 7 8 9 10 1 L2 B5 T5 10mm 1 L1 T3 B2 B3 B4 T4 APEMs OPEN CLS STOP O/C T2 F7 GND GND GND U V W STB N N BRK T1 USE CLASS CC FUSES ONLY RATED 600V, 30A F3 7 ON APEMs F2 0V 5 COM Remote Pairing 5 10 F1 6 4 4 9 10 RATED 600V, 30A T3 CLASS II LOW VOLTAGE ONLY ! 1 2 3 4 5 6 7 8 9 10 USE CLASS CC FUSES ONLY L3 24V Fault RF Com 3 3 ACTIVATOR 2 2 8 WIRELESS HOST 1 POWER 1 OPEN CLS STOP O/C 7 9 RE BKWY SAFETY 8 CLSG L2 T2 T1 ON L1 T1 B1 6 7 0V 5 COM Remote Pairing 5 ON OV A1 10V A2 A2 6mm 6 4 4 WIRELESS HOST 24V Fault RF Com 3 3 ACTIVATOR 2 2 4 POWER 1 X2 1 OPEN CLS STOP O/C N.O. 3 T2 6mm CLASS II LOW VOLTAGE ONLY ! T1 CLASS II LOW VOLTAGE ONLY ! X1 10 CH1 N.O. 3 CH2 X1 MCR1 K09 MCR1 ‑ PLC LOGIC ‑ INPUTS & OUTPUTS ON PLC A1 A1 HIGH VOLTAGE VOLTAGE ONLY ! HIGH ONLY X3 X2 X1 I H E F USE CLASS CC FUSES ONLY USE CLASS CC FUSES ONLY RATED 600V, 30A F7 RATED 600V, 30A F5 F6 USE CLASS CC FUSES ONLY USE CLASS CC FUSES ONLY RATED 600V, 30A RATED 600V, 30A USE CLASS CC FUSES ONLY USE CLASS CC FUSES ONLY F7 F7 F6after installation is complete Remove labels F1 F2 RATED 600V, 30A F1 F3 F4 RATED 600V, 30A F2 F4 F5 F5 DO NOT DRILL! DO NOT DRILL TOP OR SIDES OF ENCLOSURE, ALL FITTINGS TO BE INSTALLED ON THE BOTTOM OF ENCLOSURE. USE CLASS CC FUSES ONLY RATED 600V, 30A F2 F3 F4 F5 F6 USE CLASS CC FUSES ONLY RATED 600V, 30A F1 F2 F4 USE CLASS CC FUSES ONLY USE CLASS CC FUSES ONLY RATED 600V, 30A RATED 600V, 30A F1 F2 F4 F7 F5 F7 F5 220V Ø W STB N N BRK F1 F7 GND GND GND U V W STB AC N N BRK FasTrax FR USE CLASS CC FUSES ONLY RATED 600V, 30A USE CLASS CC FUSES ONLY RATED 600V, 30A W STB N N BRK F4 W STB N N BRK F3 GND GND GND U V W STB AC N N BRK F2 GND GND GND U V W STB AC N N BRK F1 Figure 43 38 Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD INSTALLATION Electrical Continued A. Green button, opens and resets the door after a fault. To “OPEN”, press and release the button. The i‑COMM ii will automatically close the door after the preset time has expired. B. Red Disconnect Switch, stops door operation. The control is rotated to the “ON” position for normal door operation. To stop door operation rotate the control to the “OFF” position. To resume operation (whenever the door operation is stopped with the disconnect switch) you must: 1. Rotate the red disconnect switch to the “ON” position. 2. Press the “OPEN/RESET” button to reset and open the door. C. i-COMM ii, controls all functions of the door. D. Label to reference the i‑COMM ii inputs and outputs, ("i-COMM ii / Encoder Setup" on page 48). E. Red solid line = un‑safe area for drilling holes F. Green dashed line = safe area for drilling holes G. Serial # label. xxxxxxx H. F1, F2, F3 incoming power terminals for 230/460/400/575V 3Ø Configuration. I. DO NOT wire incoming power into these terminals. Publication: AMEN00065 2017-02-17 39 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Rite‑Hite® Installation/Owner's Manual INSTALLATION Electrical Continued Door Mounted Side E P C D Q H O F 24in [610mm] R 44in [1118mm] S FR= 27in [684mm] 10in [254mm] A FRLD= 30in [762mm] 38in [965mm] A G N B 49in [1245mm] 36in [914mm] 36in [914mm] 54in [1372mm] Figure 44 40 Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD INSTALLATION Electrical Continued Back Side of Door J 49in [1245mm] I 36in [914mm] Figure 45 Wiring diagram is located under the motor cover plate. Curtain Fan Wiring for 220V Single Phase or 575V Doors. 120 Low Voltage 230 High Voltage Line Line Line Line Figure 46 Publication: AMEN00065 2017-02-17 41 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Rite‑Hite® Installation/Owner's Manual INSTALLATION Electrical Continued NOTE: Virtual Vision is: • Standard (FSTX FR & FSTX FR LD) • Optional (FSTX & FSTX LD) 1. Install curtain fan(s) (A) off to the side of the door jamb, near the top of the opening. Adjust fan to move air parallel to the curtain from the top to the opposite lower corner. DO NOT aim the fans to blow air into the cooler / freezer. Curtain fan(s) may be turned off if there is no moisture present. If door is mounted on cold side, install fans on warm side. There will be a motion sensor mounted on each side of the door, as well as 2 red LED light bars on each side of the opening on both sides. The motion sensors will detect motion on the opposite side of the curtain to warn oncoming traffic of a possible pedestrian or forklift on the opposite side. 2. Locate Virtual Vision light bar assemblies (B) on each side of the doorway and in clear view of oncoming traffic. They should be installed approximately 36in [914mm] off the floor, adjacent to the doorway (e.g. goal posts or wall) and in a location that is protected from potential impact damage. 3. Virtual Vision motion sensors should be installed off to the side of the opening (C). Direct sensors so they DO NOT extend beyond the width of the door. Sensors should be programmed for a 2 second hold time and bi-directional detection. 4. Mount step down transformer (D), if 120V OR 220V is not available. 5. If door is equipped with step down transformer junction box (E), plug in Virtual Vision cable. If not, there will be a separate junction box strictly for the Virtual Vision. 6. Plug cables (F) together and wire into control box. 7. End user provides the disconnect (G). An optional 120V outlet (H) for fans may be installed if desired. 8. To avoid cross talk when changing the settings on the Virtual Vision or activation sensors when using the remote controls, Rite‑Hite offers the following three options: a. The BEA remote control allows you to set a unique security code for each sensor. Then you would be able to enter the code for the sensor you are interested in changing, and it will only change the settings for that sensor. To accomplish this, temporarily disconnect the activation sensor(s) from its power supply (at the i‑COMM ii), use the remote to set a security code (e.g. “1111”) for the Virtual Vision sensor(s), then power up all sensors. The activation sensor will have the default security code “0000” for its settings, and the Virtual Vision sensor will have its new security code (use unlock/ lock sequence). There should be no cross-talk with the remote’s instructions when using this approach. Record these values for future reference. b. If you do not wish to use security code settings, you can simply power down one unit (at the i‑COMM ii) while setting the other unit, and then do the same thing with the other unit. This is similar to option “a”, although if you want to make subsequent changes to the settings, you would need to go through the power down procedure again. c. If you do not wish to power down the units or use security settings, you can physically cover one of the units while programming the other unit. Any opaque material (e.g. cardboard) should work, this may be difficult for units mounted high above the opening. 9. Mount opposite side Virtual Vision assembly (I). 10. Mount opposite side Virtual Vision motion sensor (J). 11. Cable to Control Box (N). 12. Virtual Vision Cables (O). 13. Transformer Cable (P). 14. Motion Sensor Cable (Q). 15. Curtain Fan Cables (R). 16. Heater/Blower (FSTX FR, FSTX FRLD) (S). 42 Publication: AMEN00065 2017-02-17 GND GND DT+ X7 X8 X9 X11 X10 MC14 - FAULT INPUT BU #DC BU #YDC2 BU #X11 BU #X10 BU #X9 BU #X8 BU #X7 GND BU #0V - DC COMMON MOTOR JUNCTION BOX TERMINAL STRIP LOW VOLTAGE TERMINALS (LESS THAN 30V) SEE FAR RIGHT FOR CE BLU BLK BLK BRN BRN OV DC X8 OV DC X9 C 2012 3 R DOORS INC. 1 BK or BU 2 RD or BN 3 GN or BK 4 BN 1 BK or BU 2 RD or BN 3 GN or BK 4 BN 1 BK 2 RD 3 GN 4 WH/CL 1 BK 2 RD 3 GN 4 WH/CL (LOWER P.E. MOVED TO 10" FOR CE SPECS) 18" PHOTOEYE BLACK CABLE 54" PHOTOEYE BLACK CABLE RITE-HITE GRAY CABLE GRAY CABLE X10 - BLK WHT-ISOLATE DC - BRN OV - BLU DC - BRN OV - BLU X11 - BLK WHT-ISOLATE NON-DRIVE I-ZONE SENSOR (OPTIONAL) DRIVE-SIDE I-ZONE SENSOR (OPTIONAL) ANGLES FINISH 0 0.125 0.25 1.25 5 15 40 80 +/- 1 DEG 0.125 0.25 1.25 5 15 40 80 - 0.005 0.010 0.020 0.030 0.040 0.060 0.100 0.125 INCH TOLERANCES +/OVER UP TO BLACK CABLE BLACK CABLE ITEM QTY DATE APPROVED BY REF 2 DATE ISSUED INITIAL ECN DATE 5/18/2012 DATE CHECKED BY TAH MM-DD-YY TITLE SCALE B 4"=1' FASTRAX X3 YK0N DC 0V YK0 PART # 7822E033 DWG NO 1 DOORS INC. RITE-HITE DESCRIPTION SHEET R F REV TO ENABLE THE REVERSING EDGE: THE CONTROL BOX MUST BE POWERED UP. PRESS THE "REMOTE PAIRING" BUTTON ON THE HOST IN THE CONTROL BOX. THE "RF COM" LED WILL BEGIN TO FLASH STEADILY. PROMPTLY WALK OVER AND PRESS ON THE BOTTOM EDGE OF THE CURTAIN TO TRIGGER THE RUBBER EDGE FOR 1-2 SECONDS. THE WIRELESS SYSTEM WILL THEN PAIR. RUN THE DOOR AND TEST THE EDGE. IF THE DOOR DOES NOT REVERSE WHEN CLOSING, REPEAT THE STEPS ABOVE. NOTE: INPUT X3 SHOULD TURN OFF WHEN THE EDGE IS TRIPPED. FASTRAX FIELD WIRING ENCODER, i-COMM II MODEL NUMBER JJS 6/27/2014 THE FOLLOWING i-COMM II SETTINGS ARE REQUIRED: GENERAL FOLDER: CE OPTION ENABLED (SPEC PACKAGE) GENERAL FOLDER: REVERSING EDGE ENABLED PARTS LIST / MATERIAL FRAME GROUND CONNECTION MOTOR SIZE PART NO. BK #6 PRE-WIRED FOR HEATED BRAKE OPTION ONLY. ISOLATE OTHERWISE BRAKE DO NOT SCALE DRAWING DRAWN BY MOTOR/BRAKE CABLE 5 ALL FIELD WIRING CONDUCTORS TO BE STRANDED COPPER INCOMING POWER: 75C MIN LOW VOLTAGE CONTROL: 60C MIN 3 INCOMING POWER TERMINATED AT F1,F2,F3 FUSE HOLDER. 22 LB-IN MAX JJS 1/15/2014 APPROVED NOTE: SEE DRAWING 7822E044 IF THE DOOR OPENING HEIGHT IS LESS THAN 43" BY TAH DATE 1/2/2015 CE (EUROPEAN UNION) REVERSING EDGE ** NOTE: THE WIRES IN TERMINALS W & V MAY BE REVERSED TO CHANGE MOTOR ROTATION. DRN/BRD TERMINATED ON BACK PANEL COM BU #0V BLU (NON-DRIVE SIDE) PHOTOEYE TRANSMITTERS F6 1 2 3 4 5 DC COMMON DC COMMON 24VDC 24VDC 24VDC 24VDC PHOTOEYE TEST PHOTOEYE (TOP) PHOTOEYE (LOWER) I-ZONE (DRIVE) I-ZONE (NON-DRV) ACTIVATION DRIVE SIDE PHOTOEYE RECEIVERS F7 *BK #6 CONNECT TO LEVER NUT FOR HEATED BRAKE OPT. ISOLATE OTHERWISE F5 Remote Pairing BLACK CABLE BLACK CABLE F3 END USER SUPPLIED POWER DISCONNCET F2 F4 USE CLASS CC FUSES ONLY RATED 600V, 30A 6887 6828 Fault 0V 0V DC DC DC DC YDC2 X11 X10 X9 X8 X7 DOORS WITHOUT NON-POWERED OPEN OPTION F1 F3 OPEN CLS STOP O/C BLUE 18 AWG 8 COND. CABLE CH1 BU #YDC2 - PHOTOEYE TEST F2 ECN 6964 4 4 X5 X6 F1 USE CLASS CC FUSES ONLY RATED 600V, 30A FASTRAXFR ONLY (F6 & AC) ADDED RING CONNECTOR E HIGH VOLTAGE TERMINALS (GREATER THAN 100 VOLTS) ADDED SHIELDED MOTOR CABLE D REVISION HISTORY ACTIVATOR ENCODER X3 X4 BN BN OR BK 2 COND. 18 AWG GREY JACKET (RD & BK WIRES) - OR 2 COND. 18 AWG DARK BLUE JACKET (WH & BN WIRES) WH WH OR RD CHAIN-FALL OPTIONAL CHG FOR HEATED BRAKE DESCRIPTION REV F REV SHEET Field Wiring Diagram – >43in [1092mm] O.D.H 1 F WIRELESS HOST GRAY 8 COND. ENCODER CABLE X1 X2 CH1 - CHAIN HOIST TERM 1 CH2 - CHAIN HOIST TERM 2 DOUBLE TIER TERMINAL LOCATED ON UPPER DIN-RAIL Mandatory 7822E033 DWG NO 10 A CK+ DT- 0V CK- 0V 0V X0 DC B BU #X7 - ACTIVATION BU #X8 - I-ZONE (NON-DRV) BU #X9 - I-ZONE (DRIVE) NEXT ASSEMBLY BU #X10 - PHOTOEYE (LOWER) GND GND 3 1 BK #4 2 BK #5 BRK - BK #4 N - BK #5 BK #6 W - BK #1 V - BK #2 U - BK #3 GND - GNYE DRN/BRD BK #6 TRIM FOIL SHEATH BK #1 BK #2 BK #3 GNYE DR/BRD 4 RF Com **DO NOT SPLICE WIRES** 9 BRN 2 3 RE BKWY GRY 3 PNK 6 GRN 5 YEL 4 BLU 7 RED 8 WHT 1 DRAIN - GROUND SAFETY GRY 3 PNK 6 GRN 5 YEL 4 BLU 7 RED 8 WHT 1 DRAIN A B Installation/Owner's Manual BRN 2 2 1 2 3 4 1 DRAIN - GROUND 8 CLSG 1 2 7 0V BU #X11 - PHOTOEYE (TOP) BU #DC - 24VDC BU #X7 BU #X8 BU #X9 BU #X10 BU #X11 BU #YDC2 BU #DC BU #0V 6 7 8 9 10 BK #4 BK #5 BK #6 6 24V 1 2 3 4 CH2 DC - BRN YDC2 - BLU DC - BRN YDC2 - BLU BRK N N AC STB W V U GND * 7 COND. 16 AWG GREY JACKET, SHIELDED ** Publication: AMEN00065 2017-02-17 POWER TRIM FOIL SHEATH, BRAID, AND DRAIN Continued BK #1 BK #2 BK #3 GNYE Electrical GNYE Rite‑Hite® FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD INSTALLATION 43 GND GND DT+ X7 X8 X9 X11 X10 BU #0V - DC COMMON MC14 - FAULT INPUT BU #DC BU #YDC2 BU #X11 BU #X10 BU #X9 BU #X8 BU #X7 BU #0V GND MOTOR JUNCTION BOX TERMINAL STRIP LOW VOLTAGE TERMINALS (LESS THAN 30V) SEE FAR RIGHT FOR CE BLU BLK BLK BRN BRN BLU OV DC X8 OV DC X9 C 2013 3 R DOORS INC. 1 BK or BU 2 RD or BN 3 GN or BK 4 BN 1 BK or BU 2 RD or BN 3 GN or BK 4 BN 1 BK 2 RD 3 GN 4 WH/CL 1 BK 2 RD 3 GN 4 WH/CL (LOWER P.E. MOVED TO 10" FOR CE SPECS) 18" PHOTOEYE BLACK CABLE RITE-HITE GRAY CABLE GRAY CABLE X10 - BLK WHT-ISOLATE DC - BRN OV - BLU 54" PHOTOEYE BLACK CABLE NON-DRIVE I-ZONE SENSOR (OPTIONAL) DRIVE-SIDE I-ZONE SENSOR (OPTIONAL) ANGLES FINISH 0 0.125 0.25 1.25 5 15 40 80 +/- 1 DEG 0.125 0.25 1.25 5 15 40 80 - 0.005 0.010 0.020 0.030 0.040 0.060 0.100 0.125 INCH TOLERANCES +/OVER UP TO BLACK CABLE BLACK CABLE 2 DATE ISSUED INITIAL ECN APPROVED BY CHECKED BY REF BRAKE ITEM QTY DATE DATE 4/19/2013 DATE 6725 4/19/2013 RJK TITLE SCALE B TDL JJS 8/19/2015 7/11/2014 4"=1' FASTRAX PART # 7822E044 DWG NO 1 DOORS INC. RITE-HITE DESCRIPTION SHEET R F REV TO ENABLE THE REVERSING EDGE: THE CONTROL BOX MUST BE POWERED UP. PRESS THE "REMOTE PAIRING" BUTTON ON THE HOST IN THE CONTROL BOX. THE "RF COM" LED WILL BEGIN TO FLASH STEADILY. PROMPTLY WALK OVER AND PRESS ON THE BOTTOM EDGE OF THE CURTAIN TO TRIGGER THE RUBBER EDGE FOR 1-2 SECONDS. THE WIRELESS SYSTEM WILL THEN PAIR. RUN THE DOOR AND TEST THE EDGE. IF THE DOOR DOES NOT REVERSE WHEN CLOSING, REPEAT THE STEPS ABOVE. NOTE: INPUT X3 SHOULD TURN OFF WHEN THE EDGE IS TRIPPED. FASTRAX FIELD WIRING ENCODER, i-COMM II (FOR D.O.H. LESS THAN 43") MODEL NUMBER X3 YK0N DC 0V YK0 APPROVED THE FOLLOWING i-COMM II SETTINGS ARE REQUIRED: GENERAL FOLDER: CE OPTION ENABLED (SPEC PACKAGE) GENERAL FOLDER: REVERSING EDGE ENABLED PARTS LIST / MATERIAL FRAME GROUND CONNECTION MOTOR SIZE PART NO. MM-DD-YY DO NOT SCALE DRAWING DRAWN BY MOTOR/BRAKE CABLE BK #6 PRE-WIRED FOR HEATED BRAKE OPTION ONLY. ISOLATE OTHERWISE ALL FIELD WIRING CONDUCTORS TO BE STRANDED COPPER INCOMING POWER: 75C MIN LOW VOLTAGE CONTROL: 60C MIN 3 INCOMING POWER TERMINATED AT F1,F2,F3 FUSE HOLDER. 22 LB-IN MAX BY TAH DATE 2/11/2015 CE (EUROPEAN UNION) REVERSING EDGE ** NOTE: THE WIRES IN TERMINALS W & V MAY BE REVERSED TO CHANGE MOTOR ROTATION. DRN/BRD TERMINATED ON BACK PANEL 5 DC - BRN OV - BLU X11 - BLK (NON-DRIVE SIDE) PHOTOEYE TRANSMITTERS F6 COM WHT-ISOLATE DRIVE SIDE PHOTOEYE RECEIVERS F7 *BK #6 CONNECT TO LEVER NUT FOR HEATED BRAKE OPT. ISOLATE OTHERWISE F5 1 2 3 4 5 BLACK CABLE BLACK CABLE RULES FOR OMISSION: IF DOOR ORDERED HEIGHT IS LESS THAN 43", ADD A JUMPER FROM X10 TO X11 F3 END USER SUPPLIED POWER DISCONNCET F2 F4 USE CLASS CC FUSES ONLY RATED 600V, 30A 6887 7040 Remote Pairing DC COMMON DC COMMON 24VDC 24VDC 24VDC 24VDC PHOTOEYE TEST PHOTOEYE (TOP) PHOTOEYE (LOWER) I-ZONE (DRIVE) I-ZONE (NON-DRV) ACTIVATION DOORS WITHOUT NON-POWERED OPEN OPTION F1 F3 ECN 6964 Fault 0V 0V DC DC DC DC YDC2 X11 X10 X9 X8 X7 BLUE 18 AWG 8 COND. CABLE CH1 BU #YDC2 - PHOTOEYE TEST F2 FASTRAXFR ONLY (F6 & AC) REVISION HISTORY 4 4 X5 X6 F1 USE CLASS CC FUSES ONLY RATED 600V, 30A HIGH VOLTAGE TERMINALS (GREATER THAN 100 VOLTS) NOTE FOR CE DOORS DELETED ADDED RING CONNECTOR F D HEATED BRAKE DESCRIPTION REV ACTIVATOR ENCODER X3 X4 BN BN OR BK 2 COND. 18 AWG GREY JACKET (RD & BK WIRES) - OR 2 COND. 18 AWG DARK BLUE JACKET (WH & BN WIRES) WH WH OR RD CHAIN-FALL OPTIONAL E REV SHEET Field Wiring Diagram – <43in [1092mm] O.D.H 1 F WIRELESS HOST GRAY 8 COND. ENCODER CABLE X1 X2 CH1 - CHAIN HOIST TERM 1 CH2 - CHAIN HOIST TERM 2 DOUBLE TIER TERMINAL LOCATED ON UPPER DIN-RAIL Mandatory 7822E044 DWG NO 10 A CK+ DT- 0V CK- 0V 0V X0 DC B BU #X7 - ACTIVATION BU #X8 - I-ZONE (NON-DRV) BU #X9 - I-ZONE (DRIVE) NEXT ASSEMBLY BU #X10 - PHOTOEYE (LOWER) GND GND 3 1 BK #4 2 BK #5 CH2 DC - BRN YDC2 - BLU DC - BRN YDC2 - BLU BRK N N AC STB W V U GND BRK - BK #4 N - BK #5 BK #6 W - BK #1 V - BK #2 U - BK #3 GND - GNYE DRN/BRD BK #6 TRIM FOIL SHEATH BK #1 BK #2 BK #3 GNYE DR/BRD 4 RF Com **DO NOT SPLICE WIRES** OPEN CLS STOP O/C BRN 2 9 GRY 3 PNK 6 GRN 5 YEL 4 BLU 7 RED 8 WHT 1 DRAIN - GROUND 3 RE BKWY GRY 3 PNK 6 GRN 5 YEL 4 BLU 7 RED 8 WHT 1 DRAIN SAFETY BRN 2 2 1 2 3 4 1 DRAIN - GROUND 8 CLSG 1 2 7 0V BU #X11 - PHOTOEYE (TOP) BU #DC - 24VDC BU #X7 BU #X8 BU #X9 BU #X10 BU #X11 BU #YDC2 BU #DC BU #0V 6 7 8 9 10 BK #4 BK #5 BK #6 6 24V 1 2 3 4 POWER TRIM FOIL SHEATH, BRAID, AND DRAIN * 7 COND. 16 AWG GREY JACKET, SHIELDED ** 44 A B Continued BK #1 BK #2 BK #3 GNYE Electrical GNYE FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Installation/Owner's Manual Rite‑Hite® INSTALLATION Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD INSTALLATION Compact User Interface A (OPTIONAL) B C D Figure 47 A Compact User Interface is mounted on a stainless steel or fiberglass 2-gang wall faceplate and compatible with standard 2-gang electrical box. The controls are also available on the provided junction box. On the face of the assembly, there is a 4‑button membrane switch: FUNCTION # COLOR DOOR MENU A Green Open/Reset Up B Red Stop (Hold to lock) Back C Yellow Close Down D Gray Hold to enter Menu Enter Press and hold “ENTER” button for 5 seconds to enter the menu. The” OPEN” button on the interface will reset the door after a fault. The screen flashes when in a fault. NOTE: Verify Compact User Interface is enabled in the i-COMM menu. Publication: AMEN00065 2017-02-17 45 46 $ * * " " " " /6 $4 $4 $# '. '.7( /2' /2'7( $2!). "57( ". 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" " " " " 72(1$%/(7+(5(027(',63/$< 0$,10(18 !*(1(5$/)2/'(5 !&RPSDFW8VHU,QW6HWWR(QDEOHG 2876,'(9,(: &$%/(31 &$%/(31 "5 "57( ". ".7( '. '.7( /2' /2'7( /&',17(5)$&(&211(&7,216 (OPTIONAL) Continued % &21752/%2;&211(&7,216 7+(3/8*60867%(&211(&7('727+(&255(&7+($'(56 ,)127&211(&7('3523(5/<7+(5(027(/&':,//127 )81&7,21 ,03257$17 127()(0$/(63/,77(586(' :,7+/('&2817'2:1 ),1$/$66(0%/< Compact User Interface & ' 1(;7$66(0%/< FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Rite‑Hite® INSTALLATION Publication: AMEN00065 2017-02-17 * " " " " /6 $4 $4 $# '. '.7( /2' /2'7( $2!). "57( ". ".7( "5 +($'(56/2&$7('21/()7 6,'(2)L&200,,&21752//(5 ,/#+Ŗ).Ŗ* Publication: AMEN00065 2017-02-17 1276+2:1 1276+2:1 0$7(5,$/ 5,7(+,7( '2256,1& CONFIDENTIAL $''(')25/('&2817'2:1 DO NOT SCALE DRAWING $//6+((76$5(7+(6$0( 5(9,6,2167$786 %207DEOH 0 0 0 0 0 '5$:,1* 6&$/( % 6,=( 02'(/ ':*12 6+((7 0 3$57 )7*6757/73* +$5163/,77(5,&200,, (1&/3/67&507017&175/ 63$&(5$/2';/ '&&,17(5)$&(02'8/(,&200,, 6:0(0%5$1(%71,&200,, %< 7$+ D 2) 5(9 &'+ &'+7$+ (&1 (OPTIONAL) 3/$7(017/&',17(5)$&(671/6 '(6&5,37,21 $GGHG &+*5HPRWH'LVSOD\WH[W &'+ RITE-HITE ®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tainless Steel 5(9,6,21+,6725< % $ (OPTIONAL) Continued .,73$57180%(56 &$%/( &$%/( "5 "57( ". ".7( '. '.7( /2' /2'7( LCD INTERFACE CONNECTIONS Compact User Interface ,03257$17 7+(3/8*60867%(&211(&7('727+(&255(&7+($'(56 ,)127&211(&7('3523(5/<7+(5(027(/&':,//127 )81&7,21 * ,/#+Ŗ).Ŗ* Installation/Owner's Manual $ % CONTROL BOX CONNECTIONS ),1$/$66(0%/< 127()(0$/(63/,77(586(' :,7+/('&2817'2:1 1(;7$66(0%/< Rite‑Hite® FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD INSTALLATION 47 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Installation/Owner's Manual Rite‑Hite® INSTALLATION i-COMM ii / Encoder Setup Logic Chart 48 Publication: AMEN00065 2017-02-17 Publication: AMEN00065 2017-02-17 G F E H I J K Display Battery (CR2032 3V) SD Card N O P J4 Connector Output LED’s K0‑K2 & Y0‑Y5 M L Input Terminals I DC Terminals Encoder Terminals H OV Terminals LED Input’s X0 ‑ X15 J Down Button F G K Enter Button Back Button E Up Button C D Power LED Contrast Button A Continued B COMPONENT KEY: Installation/Owner's Manual D M L Layout C P i-COMM ii / Encoder Set-Up B A N O Rite‑Hite® FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD INSTALLATION Rev. 090814 49 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Rite‑Hite® Installation/Owner's Manual INSTALLATION i-COMM ii / Encoder Set-Up Continued Display Set-Up Descriptions OPTION DESCRIPTION Open Distance Use this option to set the overall opening distance of the door (in feet). For example, for an 8ft [2438mm] tall door. This option should be set to 7ft [2134mm]. This measurement is used for initial position setup only. For small adjustments of the open and close position, use “Close Position Adjust” or “Open Position Adjust”. Set Close Pos Use this option for initial position setup. Manually place door in the close position and select this option. Alternatively “Set Open Pos.” can be used if it is more convenient to place the door in the open position. NOTE: This option approximately sets the open and close positions. For additional adjustment of the open and close position, use “Close Position Adjust” or “Open Position Adjust”. Set Open Pos Use this option for initial position setup. Manually place door in the open position and select this option. Alternatively “Set Close Pos.” can be used if it is more convenient to place the door in the closed position. NOTE: This option approximately sets the open and close positions. For additional adjustment of the open and close position, use “Close Position Adjust” or “Open Position Adjust”. Open Pos Adjust Use this option to make small adjustments to the open position. The number displayed is the measurement between the open and closed position. For example, if this option was set to 100in [2540mm], the door would open 100in [2540mm] from the closed position. Close Pos Adjust Use this option to make small adjustments to the closed position. The number displayed is the relative displacement of the closed position. For example, if this option was set to -1.0in [-25mm], the door would close approximately 1.0in [25mm] more. If this option was set to 2.0in [51mm], the door would close 2.0in [51mm] less. The value for the Closed Position Adjust will always be at “0”. Apr Open Pos Use this option to adjust the approach open position. This option is a measurement in inches from the open position. For example, if this option was set to 24.0in [610mm] the door would slow down 24.0” [610mm] from the open position. Encoder Startup The controller is waiting for valid data from the encoder. It the controller does not receive a response at startup, this will remain on the screen indefinitely. If this does not clear with 5 seconds, please check all encoder wiring. Encoder Read The controller is unable to read valid data from the encoder. Check all wiring and M12 cable connections. Ensure that the shield on the encoder cable is connected to ground, and that the control box is grounded. The error requires the power to be cycled to reset. Encoder Velocity The controller has received a signal from the encoder that the door is moving faster than allowed. This can occur if the encoder is not properly attached to the shaft (check set screws on encoder collar and sprockets), bad electrical connection to the i-COMM ii, or improper grounding. The error requires the power to be cycled to reset. Open Time Limit Door tried to run, but did not reach the open or close position before 8 seconds. Photoeye (PE) Failure Non-Drive PE’s must have green light on, drive PE’s must have orange & yellow lights on. Check for alignment & power to each. Rev072015 50 Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD INSTALLATION i-COMM ii / Encoder Set-Up Continued MUST complete before operating door. Operation of the door is not possible when using the menu system. 1. Verify wiring to encoder is properly terminated. 2. Place curtain in the closed (or open) position. If open, curtain should be 12in [305mm] below the lintel. 3. Power up the door and press enter button on the i‑COMM ii, should state “MAIN MENU ‑ ENCODER FOLDER”. 4. Press enter should state “Open Distance”. 5. Press enter to view parameter value (measured in feet), should be O.D.H. - 12in [305mm]. Change the value using the up or down buttons, round down if required, press enter. 6. Press up button, should state “Motor Drive Side”, press enter and select “Right Drive” or “Left Drive”, press enter. 7. Press up button, should state “Set Close Pos.” (use if curtain is closed) or go to “Set Open Pos.” (use if curtain is open) and press enter button, should state “Set Close (or Open) Pos.) and toggle between RESET ALL LIMITS and Push Up to Start”, press Up button. 8. Press the green flashing Open/Reset button on the front of the control box. Door should run open, time out and close. Proceed to “Open and Close Position Adjustment”. Open and Close Position Adjustment To adjust the OPEN position: 1. Using up button, scroll to “Open Pos. Adjust”. 2. Press enter button to view parameter value. This parameter will show a coded value on the left and the opening height in inches on the right. This value will always be less than the door opening height. Change the value using the up and down buttons. To adjust CLOSE position: 3. Using up button, scroll to “Close Pos. Adjust”. 4. Press enter button to view parameter value. This parameter will show a coded value on the left and relative change in inches on the right. When entering this parameter the value will always start at 0.0”. Change values using the up or down buttons. To bring the curtain closer to the floor, adjust this value so that it is less than zero. (i.e. To close the door 4in [102mm] more, the value for “Close Pos. Adjust” will be -4.0in [102mm]). Moving this parameter in the positive direction raises the curtain relative to the floor. Changing this value will not affect the open position. NOTE: If you leave this parameter and return to it, its value will again be zero. Any changes made before leaving the parameter will still be effective. For example: If you lowered the door 4.0in [102mm], leave the parameter and return, the parameter will display 0.0. Even though the display shows 0.0 the -4.0in [102mm] change has been recorded. TIP: At any point in the menu mode, press the back button until screen states “Door Faulted ‑ Service Required”. This will cause the controller to automatically accept all the changes made and exit the system. 5. Changes are not saved until the menu mode is exited. Turning power off while in the menu mode will cancel all changes. 6. Test operation of door and continue adjustment. 7. Press green Open/Reset button. a. The door should begin to open, be ready to shutdown the door if it begins to move in the wrong direction. If motor phase is changed, start over at step #2. b. If rotation is correct proceed to the instructions for adjusting the “Open and Close positions”. 8. Press the back (left button) to exit system. To bring the open position down (closer to the floor) adjust this value to be less than the current value. To open the door more relative to the floor, adjust this parameter in a positive direction. (i.e. To open the door 4in [102mm] more, and the current value is 72.0in [1829mm]. Change the value for “Open Pos. Adjust” to be 76.0in [1930mm]). Changing this value will not affect the close position. Publication: AMEN00065 2017-02-17 51 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Rite‑Hite® Installation/Owner's Manual INSTALLATION i-COMM ii / Encoder Set-Up Continued Programming Folders Use the Enter, Up, Down, Back buttons on the i‑COMM ii to navigate through the folders. To exit system, use back button until “Door Faulted” appears. Encoder Folder Procedures Adjusting Reclose Timer: 1. Press ENTER button. 2. Use UP button to scroll to "TIMER FOLDER", press ENTER, should display “Set Close Timer”. 3. Press ENTER button. See Folder Layout Chart to change / view settings. MUST perform encoder setup for door operation. 4. To increase reclose time, press UP button. I/O Setup Folder 6. Press BACK button when complete. See I/O Setup Layout Chart to change / view settings. Use to setup Input and Output functions Setting Clock: Timer Folder See Timer Layout Chart to change / view settings. Use to change reclose or preannounce timer. General Folder 5. To decrease reclose time, press DOWN button. 1. Press ENTER button. 2. Use UP button to scroll to "GENERAL FOLDER", press ENTER, should display “Clock”. 3. Press ENTER button, should display M/D/Y and time. See General Layout Chart to change / view settings. Use to setup Clock, Maintenance cycles 4. Press UP, set year ‑ press ENTER, set month ‑ press ENTER, set day ‑ press ENTER, set hour ‑ press ENTER, set minute ‑ press ENTER. View Folder 5. Press BACK when complete. See View Layout Chart to change / view settings. Use to view cycle count, fault history, door information. Setting Maintenance: Load / Save Folder See Load / Save Layout Chart to change / view settings. See Legal information. Use for programming. Inverter Folder See Inverter Layout Chart to change / view settings. Use to change door speeds, torque settings. 1. Press ENTER button. 2. Use UP button to scroll to "GENERAL FOLDER", press enter, press UP to scroll to "Maint. Months" or "Cycles". 3. Press ENTER button, should display number of months or number of cycles. 4. Press BACK when complete. When setting Maintenance timer: Open / Reset button will flash slow when set time / cycles have expired and display Maintenance Required. To reset Maintenance light (flashing Open / Reset button): Press ENTER button, scroll to "GENERAL FOLDER", press ENTER button, scroll to "Reset Maintenance", press ENTER, then UP to start, then green Open Button. Checking Fault History: 1. Press ENTER button. 2. Use UP button to scroll to "VIEW FOLDER", press ENTER, should display “Fault History”. 3. Press ENTER button, should display the last fault / flash the date / time it occurred. 4. This displays the last 20 faults with date and time. 5. Press BACK when complete. 52 Publication: AMEN00065 2017-02-17 Publication: AMEN00065 2017-02-17 Open Time Limit Menu Interrupt Limit Failure Emergency Stop Close Time Limit Limit Pulse Time Obstruction System Clk Read 3 4 5 6 7 8 9 10 Check Reversing Edge Refeed Curtain Encoder‑No Power 20 21 22 i‑COMM ii has detected no power to encoder error i‑COMM ii has detected a curtain refeed error i‑COMM ii has detected a reversing edge continuity error Inverter is not programmed for proper door operation Program Inverter 19 Service Required Jog to Close Jog to Close Service Required Check Connection i‑COMM ii has lost communication with inverter VFD Comm. Loss 18 17 Service Required Push Open/Reset Encoder Connection 16 i‑COMM ii has detected a velocity error Service Required Inverter is in fault. xxx Indicates the active inverter fault Encoder Velocity 15 i‑COMM ii has detected a bad encoder read Jog to Close VFD Trip # xxx Encoder Read 14 Indicates problem with reversing photoeye's (FSTX Series, LTSPD or SPLT) Check Inverter Service Required Service Required Service Required Photoeye Failure 13 Pro inverter fault (8000, 8000XL) State unknown System clock failed Inspect & Reset Service Required Door has detected obstruction and reversed 3 times Service Required Trakline limit problem. Second close limit pulse not detected. Push Open/Reset Service Required Push Open/Reset Service Required Reset/Jog Door Run close time limit exceeded E‑Stop button pushed or overload relay tripped (8900) or Inverter relay failure (8600) or chain hoist switch open (FasTrax) Limit switch has failed i‑COMM menu interrupted Run open time limit exceeded Door is in breakaway mode: FasTrax ‑ chain hoist; 8000CL/XL ‑ lower track or sideframe door; 8000/CL/ XL overload relay Push Open/Reset Service Required ACTION REQUIRED LCD Display Messages i-COMM board has detected no power to the encoder. Check wiring connections LiteSpeed header Slack Sensor photoeye has tripped ‑ curtain has reversed 5 times Check reversing edge wires for continuity or if shorted. Indicates inverter (VFD) is not properly programmed. Reprogram inverter. i‑COMM board has lost communication with inverter (VFD). Check wiring connections i-COMM board displaying inverter (VFD) fault. Check manual for inverter faults i-COMM board did not read connection to encoder. Check wiring connections i‑COMM board detected improper speed or wrong direction. Check wiring connections i-COMM board did not read encoder status. Check wiring connections. Reversing photoeye's did not pass test Check inverter for fault codes Cycle power and reset Clock has elapsed, check and/or replace battery Door tried to close 3 times but sensed friction or an obstruction, reversed, stayed open and faulted. Check limit switch Door didn't reach close limit before 8 seconds E-Stop button was activated or is defective. Check 8900 overload relay, check chain hoist switch on FasTrax series model doors. Press Open/Reset button to operate door. Door did not read limit switch or two switches activated simultaneously The i-COMM menu was accessed. Press Open/Reset button to operate door. Door did not reach open limit before 8 seconds If need be - press Open/Reset to "Jog" door. Reset breakaway mechanism. Press Open/Reset button to operate door. Power to the door was lost, press Open/Reset button to operate door i‑COMM board requires replacement ACTION REQUIRED: REASON / TASK Installation/Owner's Manual i‑COMM ii has detected a connection error PRO System 12 Unknown State Breakaway 2 Indicates loss of power Indicates the board watchdog timer has reset REASON / FAULT MESSAGES i-COMM ii / Encoder Set-Up 11 Normal Power Up Door Faulted Watchdog Timer I-COMM BOTTOM DISPLAY FAULT ERROR DESCRIPTION 0 TOP DISPLAY 1 FAULT CODE Rite‑Hite® FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD INSTALLATION Continued 53 54 Door Stopped Door Closed Door is stopped Door is interlocked and cannot be opened Interlock Active Push Open / Close Displays cycle count Cycles: xxxxxx Indicates door is waiting for normal close command Waiting for CMD Door is closing Photoeye is blocked (overrides timer display) Door Closing I‑Zone active (overrides timer display) Photoeye Blocked Displays closing time in seconds Closing in xx secs I‑Zone Detection Indicates activation on (overrides timer display) Activation On Stand Clear When in preannounce to close None Door is opening No Fault When not in preannouce to close Blank 255 i‑COMM ii has detected a door overtravel error None Door Overtravel 33 Curtain is moving slower than expected while opening Door is Open Curtain Jam 32 i‑COMM ii has detected a low velocity open error None Low Velocity 31 i‑COMM ii has detected a low velocity close error i‑COMM ii has detected a counterweight opening error i‑COMM ii has detected a counterweight closing error Curtain is moving slower than expected while closing i‑COMM has detected that the door CUI is locked Door is Opening Low Velocity Counterweight 28 30 Curtain Jam 27 Counterweight Door Locked 26 i‑COMM has detected reversing edge was activated (CE only) VFD Relay failed to change state i‑COMM ii has detected an LZR test error REASON / FAULT MESSAGES Open/Close door Service Required None None Action Required Service Required Service Required None Action Required None None None None Service Required Service Required Service Required Service Required Service Required Service Required Service Required Door Locked Jog to Close Service Required Jog to Close ACTION REQUIRED LCD Display Messages Give command to close or open door Verify interlocked door is closed None Door is in process of closing Give command to close door Inspect reversing photoeyes on the door Inspect I‑Zone sensors 160227 Reclose timer is counting down and will close the door A activation device is holding the door open Door is open and getting ready to close Door is open, waiting to close An activation command to open door was given None FSTX XL curtain has traveled past the curtain sensing photoeyes Check for drive system obstruction or high wind load Wind or pressure on curtain has caused FSTX XL door to open slower than normal Wind or pressure on curtain has caused FSTX XL door to close slower than normal Check counterweight photoeyes and verify counterweight travels freely in the tube Check counterweight photoeyes and verify counterweight travels freely in the tube Check for drive system obstruction or high wind load Press and hold the Red button on CUI for 15 seconds to unlock Cycle power and reset Check torque setting and check VFD relay Check wiring of LZR or perform "Teach In" per BEA User's Guide ACTION REQUIRED: REASON / TASK i-COMM ii / Encoder Set-Up 29 Reversing Edge Count 25 Door Faulted VFD Torque Relay 24 I-COMM BOTTOM DISPLAY FAULT ERROR DESCRIPTION LZR Test Failed TOP DISPLAY 23 FAULT CODE FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Installation/Owner's Manual Rite‑Hite® INSTALLATION Continued Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD INSTALLATION ENCODER FOLDER TIMER FOLDER I/O SETUP FOLDER Folders i-COMM ii / Encoder Set-Up Continued #* NAME VALID VALUES DESCRIPTION VALUE 0 Open Distance 3‑24 Used to Set Opening distance for door 8 1 Motor Drive Side Right Drive/Left Drive Used to select motor drive side. Right 2 Set Close Pos. Press UP to Start Use for initial setup of close position ‑ 3 Set Open Pos. Press UP to Start Use for initial setup of open position ‑ 4 Close Pos. Adjust ±100.0 Use to adjust close position. Relative to current close position 0.0 5 Open Pos. Adjust 0 - 999.00 Use to adjust door open position ‑ 6 Partial Open Pos. 0 - Open Pos. Height Use to adjust door partial open position ‑ 7 Encoder Position 0‑01FFFF Current encoder position ‑ 8 Encoder Baud 125,220,433‑A,433‑B kbps Used to select encoder data rate 433‑A kbps 9 Appr. Open Pos 0.0 - 100.0 Approach Open Position 28.0 10 Appr.Close Pos. 0.0 - 100.0 Approach Close Position ‑ 11 Set Open PB Func. Auto Close Mode, Tog & Auto Close, Reset/Jog Only, Toggle Mode Use to select the function of the Open/Reset Button. Auto Close Mode 12 Set Loop Func. Auto Close Mode, Reversing/Hold Open Use to select the function of the induction loop input Auto Close Mode 13 I‑Zone System Enabled/Disabled Use to Enable/Disable the I‑Zone detection system Disabled 14 Output Def. YK0 0‑35 (See Table) User configurable relay 0 15 Output Def. YK1 0‑35 (See Table) User configurable relay 20 16 Output Def. YK2 0‑35 (See Table) User configurable relay 20 17 Output Def. YDC0 0‑35 (See Table) User configurable DC Output 3 18 Output Def. YDC1 0‑35 (See Table) User configurable DC Output 29 19 Output Def. YDC2 0‑35 (See Table) User configurable DC Output 29 20 Output Def. YDC3 0‑35 (See Table) User configurable DC Output 20 21 Output Def. YDC4 0‑35 (See Table) User configurable DC Output 20 22 Output Def. YDC5 0‑35 (See Table) User configurable DC Output 2 23 Output Def. YDC6 0‑35 (See Table) User configurable DC Output 20 24 Output Def. YDC7 0‑35 (See Table) User configurable DC Output 20 25 Input Define X0 0‑21 (See Table) User configurable Input 8 26 Input Define X1 0‑21 (See Table) User configurable Input 7 27 Input Define X2 0‑21 (See Table) User configurable Input 2 28 Input Define X3 0‑21 (See Table) User configurable Input 2 29 Input Define X4 0‑21 (See Table) User configurable Input 4 30 Input Define X5 0‑21 (See Table) User configurable Input 3 31 Input Define X6 0‑21 (See Table) User configurable Input 2 32 Input Define X7 0‑21 (See Table) User configurable Input 2 33 Open Alrm Time 0‑255 Open Alarm Time in minutes. Requires at least one output to be configured to function 25. Menu will be hidden if no outputs are configured to function 25. 0 34 X10 PE Cut‑Out 0 ‑ 30 X10 Photoeye cut‑out height (Passcode required) 24 35 X11 PE Cut‑Out 0 ‑ 66 X11 Photoeye cut‑out height (Passcode required) 60 36 I‑Zone Cut‑Out 0 ‑ 48 I‑Zone cut‑out height 42 37 Set Close Timer** Preann. to Close** 0 ‑ 255/Toggle Mode Close Timer in seconds. Set to Toggle Mode to disable automatic closing. 6 38 Preann. to Close 0 ‑ 255 Preannounce to close timer in seconds 2 39 Preann. to Open 0 ‑ 255 Preannounce to open timer in seconds Disabled 40 Autocycle Time 0 ‑ 254/Disabled Autocycle Time in minutes Disabled *# (number) is not shown in i‑COMM ii Menu ** The shortest reclose time available is 2 seconds. Set Preann. to Close at 1 and Set Close Timer to 1. If less than 2 seconds is needed, consult Aftermarket for special program. Publication: AMEN00065 2017-02-17 160401 55 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Rite‑Hite® Installation/Owner's Manual INSTALLATION GENERAL FOLDER INVERTER FOLDER LOAD / SAVE FOLDER VIEW FOLDER Folders Continued i-COMM ii / Encoder Set-Up #* NAME 41 Clock 42 Language 43 PassCode 44 Reversing Edge Option 45 46 VALID VALUES DESCRIPTION VALUE Displays Current Time and Date. To Set: Press UP; Scroll to correct year; Press Enter; Scroll to correct Month; Press Enter; Scroll to correct Day; Press Enter; Scroll to correct Hour; Press Enter; Scroll to correct Minute; Press Enter ‑ Set LCD Display Language English Use to change access mode. ‑ Enabled/Disabled Used to enable reversing edge Disabled Spec. Package Disabled, CE Option, Canada Option Used to enable specification packages Disabled Compact User Int Enabled/Disabled Used to enable remote LCD Disabled 47 Partial Open Disabled, Standard, Custom 1 Used to enable partial open operation. ‑ 48 Reverse Delay xx Reversing Delay 0 49 AB Inverter Delay ‑ Consult Engineering, Special Applications Only ‑ 50 Voltage 208/220/230/400/460/575 Voltage of door 460 51 Square Feet 0‑999 Square footage of door. Width x Height 0 52 Non‑Powered Open Enabled/Disabled Enables non‑powered open for LiteSpeed 53 Maint. Months xx Number of Months before Maintenance Indicator goes off. If maintenance criteria has been met and light is flashing initiate “Reset Maintenance” Procedure. 6 54 Maint. Cycles 0‑100000 Number of Cycles before Maintenance Indicator goes off. If maintenance criteria has been met and light is flashing initiate “Reset Maintenance” Procedure. 100000 55 Reset Maint. ‑ Resets Maintenance Counters and Timers. Press Up to initiate the reset. ‑ 56 Speed Threshold 0‑100% Used to adjust the speed threshold for the counterweight sensor. ‑ 57 Reset to Default ‑ Resets all settings back to factory defaults ‑ 58 Disp. Cycle Count 0 ‑ 99999999 Displays current Cycle Count ‑ 59 Fault History ‑ Displays fault log. Use UP and Down to Scroll ‑ 60 Display Model # ‑ Displays door model ‑ 61 Display RHC# ‑ Displays RHC number ‑ 62 Display Serial# ‑ Display door serial number ‑ English,Español, Portuguese 63 Firmware Reversing ‑ Displays current program revisions ‑ 64 Copy from SD Press UP to Start Copy Use to upgrade i‑COMM ii program. Correct .BIN file must be saved to SD Card. oteE: SD Card must be 2GB micro SD. ‑ 65 Copy to SD card Press UP to Start Copy Use to copy i‑COMM ii program to SD Card in .BIN format. ‑ 66 Legal info to SD Press UP to Start Copy Use to display legal information about program. Legal.txt will be saved to SD card. ‑ 67 Bootloader Upd. Press UP to Start Copy Used to upgrade bootloader. CAUOINE: DO NOT INTERRUPT THIS PROCESS. ‑ 68 Export Settings Press UP to Start Copy Use to save i‑COMM ii settings to SD Card in .BIN format. ‑ 69 Import Settings Press UP to Start Copy Use to copy i‑COMM ii settings to SD Card in .BIN format. ‑ 70 Inverter Type CT SK MODBUS, AB PF40 MODBUS, CT SK NO MODBUS, AP PF NO MODBUS, No inverter Used to set inverter type CT SK MODBUS 71 Program Inverter Press UP to Start Copy Use to program inverter. (Passcode required) ‑ 72 Open Speed 0 ‑ 90 Hz Open Speed 70.0 73 Close Speed 0 ‑ 90 Hz Close Speed Varies 74 Approach Speed 0 ‑ 90 Hz Approach Open Speed 40.0 75 Accel Time 0 - 10.0 s Acceleration Rate 1.0 76 Accel Time 2 0 - 10.0 s Acceleration Rate 2 ‑ 77 Decel Time 0 - 10.0 s Deceleration Rate 0.7 78 Torque Reversing Level 0‑100% Torqure Reversing Level 60.0% 79 DC Brake Time 0 - 10.0 s Injection Braking Time 0.7 80 DC Brake Level 0‑100% DC Injection Braking Level 70.0% *# (number) is not shown in i‑COMM ii Menu 56 Continued 160401 Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD INSTALLATION i-COMM ii / Encoder Set-Up Continued Input / Output Values Output Input TYPE # FUNCTION DESCRIPTION 0 Interlock In Interlock Input - When Input is set to this function door will not open until input is ON. Valid only for inputs X3, X4, and X5. 1 Stop N.C. Stops the door when input is OFF. 2 Activation Opens the door when input is ON, w/ Auto close. 3 Toggle Open and Closes the door when ON. Door will not automatically close when opened by a toggle input. 4 Close Closes the door when input is ON. 5 Sequential Activation Activates door and blocks sequential activation output from triggering opposite door. Use only for sequential interlocks. 6 Reverse Reverses the door when input is ON. 7 Stop N.O. Stops the door when input is ON. 8 Manual Open Opens the door when input is ON. This input will open from a stop condition, unlike activation. Do not connect motion sensors or other automatic devices to a manual open input. 9 Auto / Manual When input is ON reclose timer is disabled. 10 Partial Open Activation Opens the door to the partial open position when ON 11 Partial Open Toggle Toggle open/close door to and from partial open position. See function #3 above. 12 Toggle w/ Auto Close Open and Closes the door when ON. Door will automatically close when opened by this type of toggle input. 13 Hand / Auto Mode When input is ON reclose timer is disabled and hold-to-run close is enabled. 14 Disabled Input disabled. 15 Reverse N.C. Reverses the door when input is OFF. 16 Clean Opens door to "Cleaning" position when on. 17 E‑Stop Places door in fault when OFF. 18 Seq. Activation 2 Consult Engineering 19 LZR in N.C. Reverses the door when off and monitors the input for fault 20 Pre‑announce to Open Opens the door after the set amount of time in the Preann. to Open timer. Immediate reversal/activation if the door is not closed. 21 Interlock Override Opens the door and overrides any standard interlock configuration 0 Interlock ON when door is closed. 1 Interlock N.C. OFF when door is closed. 2 Pre‑announce ON during pre-announce to close, and stays on until the door is closed. 3 Open ON when door is open. 4 Open N.C. OFF when door is open. 5 Fault ON during fault. 6 Ready ON when not in fault. 7 Activation ON during activation. 8 Run Open ON during run open. 9 Run Close ON during run close. 10 Run ON during run open or close. 11 At Limits ON when door is open or closed. 12 I‑Zone Alarm ON during I-Zone alarm. 13 Door Open 30 sec. ON when door is open for more than 30 seconds. 14 Door Open 60 sec. ON when door is open for more than 60 seconds. 15 Door Open 120 sec. ON when door is open for more than 120 seconds. 16 Sequential Activation ON to activate opposite door. Use for sequential interlock. 17 Run Open N.C. OFF during run open. 18 Run Close N.C. OFF during run close. 19 Run Close N.C. OFF during run open or close. 20 Disabled Always OFF. 21 Flash 3.1 Hz Flashes at 3.125 Hz. 22 Flash 1.6 Hz Flashes at 1.5625 Hz. 23 Partial Timer Consult Engineering Publication: AMEN00065 2017-02-17 57 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Rite‑Hite® Installation/Owner's Manual INSTALLATION i-COMM ii / Encoder Set-Up Input / Output Values Output TYPE Continued Continued # FUNCTION DESCRIPTION 24 Reverse / Activation ON when any reverse command or activation signal is on. 25 Door Open Alarm ON when door has been opened for time set in "Open Alrm Time" 26 Interlock Pass‑Thru ON when door is able to be opened (Interlock Input is not preventing door from opening) 27 Interlock Pass-Thru N.C. OFF when door is able to be opened (Interlock Input is not preventing door from opening) 28 Preannounce & Close ON during preannounce to close, and while closing. oteE: this output will turn on while door is closed from Toggle or Close command or re-close timer. 29 Photoeye Test ON when emitters are on, OFF to test photoeyes 30 Encoder Bit 9 Consult Engineering 31 Encoder Bit 10 Consult Engineering 32 Encoder Bit 11 Consult Engineering 33 Encoder Bit 12 Consult Engineering 34 Preannounce to Open ON during the set preannounce to open time. 35 Preannounce to Close ON only during preannounce to close. OFF during run close 36 Preannounce & Flash Flashes at 3.1 Hz during preannounce to close. OFF during run close. Rev112414 Inverter (VFD) Programming 230/460V – Emerson These instructions are only to change parameters when not using the i-COMM ii. When in Status mode, pressing and holding the "M" MODE key for 2 seconds will change the display from displaying a speed indication to displaying load indication and visa versa. Pressing and releasing the "M" MODE key will change the display from status mode to parameter view mode. In parameter view mode, the left hand display flashes the parameter number and the right hand display shows the value of that parameter. Pressing and releasing the "M" MODE key again will change the display from parameter view mode to parameter edit mode. In parameter edit mode, the right hand display flashes the value in the parameter being shown in the left hand display. Pressing the "M" MODE key in parameter edit mode will return the drive to the parameter view mode. If the "M" MODE key is pressed again then the drive will return to status mode, but if either of the "UP" or "DOWN" keys are pressed to change the parameter being viewed before the "M" MODE key is pressed, pressing the "M" MODE key will change the display to the parameter edit mode again. This allows the user to very easily change between parameter view and edit modes whilst commissioning the drive. WARNING / Consult factory before changing any parameters not listed in this table. AVERTISSEMENT Contactez l'usine avant de modifier les paramètres non répertoriés dans ce tableau. Parameter Number 58 Name Value Units 00.03 Acceleration Rate 1 0.5 s/100 Hz 00.04 Deceleration Rate 1 0.5 s/100 Hz A 00.06 Motor Rated Current 2.93 00.10 Security Status L2 00.19 Close Speed 25.00 Hz 00.20 Open Speed 60.00 Hz 00.21 Approach Open Speed 25.00 Hz 00.61 Torque Detection Level 60 % 00.66 Injection Braking Level 70 % 00.67 Injection Braking Time .7 seconds Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD INSTALLATION Inverter (VFD) Programming Continued 230/460V – Error Codes # TRIP CODE CONDITION POSSIBLE CAUSE 1 tr UU DC bus under voltage Low AC supply voltage, check power source. Low DC voltage when supplied by an external DC power supply 2 tr OU DC bus over voltage The DC bus (Pr. 84) has exceeded 800V-460V or 400V-230VAC. Check the following: -If DC bus climbs while door is not running, disconnect CE filter with power off. -If fault is intermittent when door is not running try to set Automatic reset of faults. (PR. 73 = 10.34, PR. 74=10.36, PR. 63 = 3, PR 64 = on) -If fault is while door is closing add braking resistor, see Control Box Explosion for a list of parts. Deceleration rate set too fast for the inertia of the machine. Mechanical load driving the motor 19 tr It.br I2C on braking resistor Check door closing speed. If fault is while door is closing, add breaking resistor. See Emerson Advanced User Guide for "tr OV" troubleshooting. 20 tr It. AC I2C on drive output Check that radial spacing and that they are square, or lower track spacing. Motor wiring: check for loose connections or shorts. Make sure door cannot move if brake is engaged. 3 tr OI.AC Drive output instantaneous over current Door is mechanical binding or jammed. Check radial spacing and that they are square, or lower track spacing. Motor wiring, check for loose connections or shorts. Make sure door cannot move if brake is engaged. Disconnect CE filter with power off. Insufficient ramp times. Phase to phase or phase to ground short circuit on the drives output. Drive requires auto-tuning to the motor. Motor or motor connections changed, re‑auto tune drive to motor MUST wait 10 seconds to reset after trip occurs 4 Ol.br Braking resistor instantaneous over current Excessive braking current in braking resistor Braking resistor value too small. MUST wait 10 seconds to reset after trip occurs 7 O.SPd Over speed Excessive motor speed (typically caused by mechanical load driving the motor) 18 tunE Auto tune stopped before complete Run command removed before auto‑tune complete 19 lt.br I2‑t on braking resistor Excessive braking resistor energy 20 lt.AC I2‑t on drive output current Excessive mechanical load. Drive requires re-auto tuning to motor. High impedance phase to phase or phase to ground short circuit at drive output. 21 O.ht1 IGBT over heat based on Overheat software thermal model drives thermal model 22 O.ht2 Over heat based on drives heat‑ sink Heat‑sink temperature exceeds allowable maximum 24 th Motor thermistor trip Excessive motor temperature 26 O.Ld1 User +24V or digital output overload Excessive load or short circuit on +24V output The Enable/Reset terminal will not reset an O.Ld1 trip. Use the Stop/Reset key. OUL.d I x t overload Reduce motor current hot Heat‑sink/IGBT temp is high Reduce ambient temperature or reduce motor current br.rS Braking resistor overload See Advanced user guide 31 EEF Internal drive EEPROM failure Possible loss of parameter values 32 PH Input phase imbalance or input phase loss One of the input phases has become disconnected from the drive. 33 rS Failure to measure motors Motor too small for drive stator resistance. Motor cable disconnected during measurement. 189 O.cL Overload on current loop input Input current exceeds 25mA tr HF ## Hardware Fault The drive has detected a hardware problem; verify wiring is correct. This cannot be fixed in the field. Replace the drive. HF 05 trip No signal from DSP at start up HF 06 trip Unexpected Interrupt HF 07 trip Watchdog failure HF 08 trip Interrupt crash (code overrun) HF 11 trip Access to the EEPROM failed HF 20 trip Power stage—code error HF 21 trip Power stage—unrecognized frame size HF 22 trip OI failure at power up HF 25 trip DSP Communications failure HF 26 trip Soft start relay failed to close, or soft start motor failed, or braking IGBT short circuit at power up HF 27 trip Power stage thermistor fault HF28 trip DSp software overrun HF xx trip HF 1‑4, 9‑10,12‑19,23,24,29,30 Are not used 160401 Publication: AMEN00065 2017-02-17 59 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Rite‑Hite® Installation/Owner's Manual INSTALLATION Inverter (VFD) Programming Continued 230/460V – Status Modes LEFT DISPLAY STATUS EXPLANATION rd Drive ready The drive is enabled and ready for a start command. The output bridge is inactive. ih Drive inhibited The drive is inhibited because there is no enable command, or a coast to stop is in progress or the drive is inhibited during a trip reset. Er Drive has tripped The drive has tripped. The trip code will display in the right hand display. dC Injection braking DC injection braking current is being applied to the motor. Fr Drive output frequency in Hz SP Motor speed in RPM Ld Load current as a % of motor rated load current A Drive output current per phase in A 575V – Allen Bradley WARNING / AVERTISSEMENT Consult factory before changing any parameters not listed in this table. Contactez l'usine avant de modifier les paramètres non répertoriés dans ce tableau. Parameter Number Name Value 039 Accel Time 0.5 040 Decel Time 0.8 056 Torque Detection Level 70.0 072 Open Speed 70.0 073 Approach Open Speed 40.0 075 Close Speed 17.0 080 DC Brake Injection Time 0.5 081 DC Brake Injection Level 1.50 101 Program Lock 1 Press "ESC" once to display the Display Group parameter. Press "ESC" again to enter the group menu, the group letter will flash. Press "UP" or "DOWN" arrow to scroll through the group menu. Press "Enter" or "Sel" to enter a group. Press "UP" or "DOWN" arrow to scroll through the group menu. Press "Enter" or "Sel" to view the value of the parameter. Press "ESC" to exit without making any changes. Press "Enter" or "Sel" to edit parameter, when # is flashing (Program LED will illuminate if parameter can be edited), press "UP" or "DOWN" arrow to change value. Press "Enter" when completed to save changes. Press "ESC" to exit and return to program list. 60 Figure 48 Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD INSTALLATION Labels/Shrouds Drive Shroud Label(s) – Back Side of Door NOTE: Do not install until installation is complete. 12in [305mm] B C 5ft [1524mm] A A A D Figure 49 1. Clean surface where label(s) (A) will be placed. 2. Peel off backing on label and apply in position. D Figure 50 1. Attach lower (A) and upper (B) motor shroud brackets to lower track and header plates. 2. Align extension bracket (C) slots with holes in drive shroud and attach to upper mounting bracket with 2 thumb screws. (Exterior doors only). 3. Place drive shroud (D) into position and attach to lower mounting bracket (B) with 2 thumb screws. NOTE: Shrouds and upper mounting brackets are shipped assembled for the proper drive side doors. If needed, the shrouds are universal and can be switched in the field by removing the fasteners and reversing the assembly. Publication: AMEN00065 2017-02-17 61 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Rite‑Hite® Installation/Owner's Manual INSTALLATION Keep Clear Sign Doors Less than 8ft 0in [2438mm] D.O.H. Guards – Non-Radial Door FasTrax, FasTrax FR FasTrax LD, FasTrax FR LD A Figure 53 A Install sign(s) onto lower tracks on each side, ≈ 5ft [1524mm] (A) from the floor. A Figure 51 Install drive guard (A) onto vertical, tilt, or high lift style doors. Guards – Radial Door FasTrax B FasTrax LD B Figure 52 Install drive guard (B) onto radial style doors. 62 Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual INSTALLATION Poly Lumber FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD (OPTIONAL) (FasTrax FR, FasTrax FR LD) NOTE: Maximum length piece is 10ft -6in [3200mm]. Several pieces may be required to meet proper length needed. 1. Reference dimension (J): FasTrax FR/FRLD Ordered Door Width + 2 1/2in [64mm]. J H G 2. Measure: (A) 1/2 Ordered Door Width + 8 3/4in [222mm]. (B) Ordered Door Width + 17 1/2in [445mm]. I F (C) FasTrax FR Ordered Door Height + 10in [254mm] FasTrax FR LD Ordered Door Height + 15 1/2in [394mm] E C D (D) FasTrax FR Ordered Door Height + 28 1/2in [724mm] FasTrax FR LD Ordered Door Height + 15 1/2in [394mm] 3. Caulk behind poly lumber piece(s) to install: (E) (vertical) and prevent air transfer. (F) (horizontal) lintel seal and lintel rollers A 4. Install short poly lumber piece(s) for: B (G) wall mount brackets Figure 54 (H) air seal heater/blower (I) N.P.O. Publication: AMEN00065 2017-02-17 63 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD INSTALLATION Poly Lumber Rite‑Hite® Installation/Owner's Manual (OPTIONAL) (FasTrax, FasTrax LD) NOTE: Maximum length piece is 10ft -6in [3200mm]. Several pieces may be required to meet proper length needed. Radial Non-Radial G L F J E K C D H A I B Figure 55 1. Measure: (A) Ordered Door Width + 7 1/2in [191mm] (B) Ordered Door Width + 15in [381mm]. (C) Ordered Door Height + 7 1/2in [191mm]. (D) FasTrax < = 10ft [3048mm] Ordered Door Height + 28 1/2in [724mm] FasTrax > 10ft [3048mm] Ordered Door Height + 32 3/4in [835mm] FasTrax LD Ordered Door Height + 35 1/4in [895mm] Figure 56 1. Measure: (H) Ordered Door Width + 7 1/2in [191mm]. (I) Ordered Door Width + 15in [381mm]. (J) FasTrax Ordered Door Height + 10in [254mm] FasTrax LD Non-Radial Ordered Door Height +15 1/2in [394 mm] 2. Caulk behind poly lumber piece(s) to install: (K) (vertical) and prevent air transfer (L) (horizontal) lintel seal, lintel rollers 2. Caulk behind poly lumber piece(s) to install: (E) (vertical) and prevent air transfer (F) (horizontal) lintel seal, lintel rollers (G) center shroud 64 Publication: AMEN00065 2017-02-17 Rite‑Hite® INSTALLATION Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD (OPTIONAL) Radial Center Shroud (FasTrax, FasTrax LD) Figure 59 4. Using 2 support tubes, 6 bolts, nuts and lock washers, fasten the support tubes to the radial end plates. Figure 57 1. Locate components: 3 aluminum support tubes, (1) aluminum trailer rail, fabric cover, 12 self drill/tap screws, 18 3/8in [M10] hex nuts, flat washers and 18 3/8in [10mm] lock washers. 2. Using (6) bolts, nuts, flat washers, and lock washers, fasten the tube ends to the radial end plates. Install wall mount bracket from the parts box in the best location available (recommended in the center of the opening). Install the fabric cover to the trailer rail. 6in [152mm] Figure 60 5. Install support tube end of shroud to the radial end plates. Drape the fabric cover over the 2 installed support tubes and hang free. Line up and install 3/8in [M10] bolts through the remaining hole in the end plate and into the threaded hole in the center of the support tube mounting plate, (only thread these in about 1/2in [M13]). Rotate the tube towards the wall as necessary and loosely install the remaining bolts, nuts, flat washers, and lock washers through the slots in the end plate and holes in the support tube. 3/4in [19mm] Figure 58 3. Attach the trailer rail to the wall support tube, flush to the back in the center and 3/4in [19mm] from the back on the ends. Screws will be attached in center, 6in [152mm] from each end. Leave no greater than 2ft [610mm] span between fasteners. The white part of the sewn in rope will face down. Publication: AMEN00065 2017-02-17 Figure 61 6. Using a pry bar over the center hole bolt and under the top slot bolt, torque the tube until the cover is tight and tighten the lower fastener. Repeat for remaining bolts. Verify cover looks taut and tighten the 2 centering bolts. 65 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD INSTALLATION Rite‑Hite® Installation/Owner's Manual (OPTIONAL) Weld Plate M L K B H FasTrax, FasTrax LD shown. FasTrax FR, FasTrax FR LD will be offset from edge of jamb. I A A J C F G FSTX, FSTX LD H = 4 1/2in [114mm] FSTX FR, FSTX FRLD 8in [203mm] FSTX, FSTX LD I = 3in [76mm] FSTX FR, FSTX FRLD D 9 1/2in [241mm] J = 20in [508mm] L = 5 1/4in [133mm] E Figure 62 NOTE: Fastener required (at minimum) every other hole, approximately 4ft [1219mm]. 1. Measure from bottom of track to each hole location and position weld plates (B, D, F) on the steel jamb (A) at these locations and weld in place. If steel is not present at the track hole locations, weld where possible. Distance (G, M, K) varies based on O.D.H. and door configuration. 66 2. Position upper weld plates (B) so they catch the wall mount bracket holes. If no steel exists above the opening, it must be provided. 3. Fasten lower track to weld plates with self drill/tap screws and washers provided (E). 4. Fill gaps between weld plates with foam tape (C). Publication: AMEN00065 2017-02-17 Rite‑Hite® INSTALLATION Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD (OPTIONAL) I-Zone Sensors 39in NOTE: If door is mounted exterior, sensors MUST be mounted inside of the building. [991mm] Figure 63 1. Mount I‑Zone sensors to the lower tracks and route cables to the control box. 2. Lights on sensor will flash for 30 seconds on power up. 3. Alarm should be tested by removing the plastic cover from one of the I-Zone sensors. After 30 seconds the alarm will sound. Door should be in the open position during this test. Publication: AMEN00065 2017-02-17 67 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD INSTALLATION Rite‑Hite® Installation/Owner's Manual (OPTIONAL) Wireless Activation A C B D Figure 64 Pair the unit(s) at the control box prior to mounting. To pair the host with a wireless device: 1. Apply power to the control box and wireless host unit. 2. Open the cover and remove the plastic strip (A) under the batteries in the remote unit to energize the device. 3. Press the "Pair button" (B) on the desired remote unit. An AMBER LED will begin to flash to indicate it is in the pairing mode. 4. On the wireless host, use a 1/8in [3mm] diameter rod made from a non‑ferous* material and insert into the "Remote Pairing" (C) hole approximately 1 1/2in [38mm] in depth until you feel a button depress and then release it. The "RF Com" LED (D) will begin to flash green once per second to indicate it is in pairing mode. Figure 65 Resetting Communication Parameters If the batteries are not lasting as long as they should, reset the communication parameters. WARNING / AVERTISSEMENT Performing this operation will cause the Host to clear all paired remotes. Remotes must be re-paired in order to re-establish communication. Une fois cette opération effectuée, l'hôte efface toutes les télécommandes appariées. Apparier à nouveau les télécommandes pour rétablir la communication. 5. Once paired, the RED and GREEN LED'S will briefly turn on and then off. If the units are unable to pair up, the GREEN light will continue to flash for 20 seconds and then time out. 1. With power applied to the Host, insert a thin screwdriver into the “Remote Pairing” slot. With the tip of the screwdriver pointing straight into the slot locate the “Remote Pairing” button. 6. To test, activate the remote unit. The GREEN LED on the host and the AMBER LED on the remote should turn on and operate the door. If not, reattempt pairing process. 2. Using the screwdriver, apply pressure to the “Remote Pairing” button. The GREEN LED will illuminate once the button has been pressed. 7. Mount the remote unit at it's operating position. 8. Wiring for host unit to Control Box i‑COMM ii: 4 ‑ X6 5 ‑ DC 6 ‑ DC 7 ‑ OV 3. Keep pressure applied to the button for at least 5 seconds. The GREEN LED will turn OFF to signify the correct amount of time has elapsed. 4. Once the GREEN LED has turned OFF remove pressure from the button. 5. The GREEN LED will turn ON for 1 second to signify that the operation was performed successfully. 6. The Host will now RESET, causing both the RED and the GREEN LED to briefly turn ON and then turn OFF. 7. The communication parameters have now been successfully RESET. * If a metal object is used, caution should be taken to not contact the circuit board inside. 68 Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD OPERATION Verify Operation of Controls (Monthly) Photoeye Adjustment The door operations are controlled by a Universal Controller (i‑COMM ii). The controller is set-up and programmed during testing at the factory. Only Rite-Hite authorized service technicians should change the programming. DO NOT change the location of photoeyes as they are disabled before the curtain passes by. They MUST be at 18in [457mm] and 54in [1372mm]. 1. To quickly determine if the door is ready to operate: a. Open the control box b. Look at the row of (X) green Input LED’s on the i‑COMM ii and the label to verify proper state ("i-COMM ii / Encoder Setup" on page 48.) 2. Are the pillow block bearing set screws tightened to 66 to 80in.-lb. [7.5 N-m]? Locate the receiver photoeye (A) on the drive side lower track. Located on the top of the photoeye are three LEDs. B D C • The orange LED (C) will be on when the margin is > 2.5 A 3. All wires connected for the photoeyes? 4. Are loose wires secured away from moving parts? 5. With the power on, press the “OPEN” button, the door should open and close automatically after a short delay. To adjust the amount of door open time, the setting must be changed in the i‑COMM ii controller. 6. Operate and observe the door opening to make sure that it fully opens. Observe the closing action to make sure that the door operates smoothly, and fully closes without excessive curtain ripple. Black edging of curtain should not impact the floor. • The yellow LED (B) will be on when the output is energized. Figure 66 • If the yellow and green LED’s are OFF, either the beam is blocked or the photoeye is out of alignment. • The green LED (D) should be on when the photoeye is powered and blocked causing the yellow and orange light to go off. The source photoeye on the non‑drive lower track will only have the green LED for power. 7. If it is necessary to adjust either position, refer to Encoder adjustment section. 8. While the door is closing, block the reversing photoeyes. The door should reverse direction, move to the open position, and continue to operate. 9. Using end user material handling equipment, approach door slowly and verify that all the activation devices that are being used are operating properly. DO NOT attempt to drive through a door in which the green button is flashing. 10. Use caution (honk horn) and look in all directions when approaching a door that is closing and ensure that the door will reverse before proceeding. 11. Advise pedestrians to use man doors if present and not to lean into the door way. 12. A fault will occur if the optional non‑powered chain hoist is operated. Press the green flashing “OPEN/RESET” button to return to normal operation. Publication: AMEN00065 2017-02-17 69 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Rite‑Hite® Installation/Owner's Manual OPERATION Power Outage Procedure To Return Door to Operation: Follow lock out tag out procedures to prevent the door from operating should power be restored while working on. 1. Engage brake and release N.P.O. by rotating the hand lever up and lock in place. Counterweight or thru-wall brake release is not available. 2. Hand chain should rotate freely, ensuring assembly is disengaged. Use a Non‑Powered Manual Open option for opening or closing the door in the event of a power outage. WARNING / AVERTISSEMENT 3. Press Green Open / Reset button. NOTE: In the event that the curtain is lowered or raised beyond the drive tube, the encoder positions will need to be re-setup. N.P.O. (Non-Powered Opening) is intended to operate door in the event of a power loss. Without N.P.O. Disconnect power during any other operation. 1. Procedure should only be performed by trained technicians. N.P.O. (OHT/L'ouverture non motorisée) est destinée à actionner la porte en cas de panne de courant. 2. On the door mounted side, a ladder or a scissors lift will be required to release the brake. Débrancher l'alimentation pendant toute autre opération. 3. While the brake is released, turn the roller tube to lower or raise the door. The force required will vary based on size and lift configuration. N.P.O. equipped: 1. To release brake and engage N.P.O., rotate the handle completely down. 2. To raise the door - pull the front hand chain down. 3. To lower the door ‑ lift the chain blocker and pull the rear hand chain down. 4. Use caution with lift configurations (the weight of the curtain may cause the curtain to rapidly close). 5. The roller tube can be turned by hand or a wrench placed on the non-drive shaft and turned. NOTE: The chain blocker prevents the door from closing. Once the hand lever is pulled, the door goes into fault and cannot be automatically operated and the screen will display "Door Faulted, Emergency Stop". 70 Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD OPERATION Final Checklist Description N/A Control box conduit mounting location (must be on the bottom) Ground wires properly terminated to ground terminal Shield wires properly terminated to ground terminal Motor ground wire terminated to lower track ground screw Encoder chain / sprockets / set screws properly aligned & tightened Encoder cable tightened properly Lower track properly spaced Lower tracks caulked Lower tracks square to wall Lower tracks shimmed properly if jamb cap present Wall mounting brackets securely fastened to wall Photoeye wires properly secured to track or wall Tracks / Radials lubricated Track / Spreader bar in place Upper track properly spaced Upper track properly braced to wall Drive tube level and evenly spaced (Set screws not in keyway slot) Lintel roller(s) installed properly (FSTX, FSTXLD) Proper mounting fasteners used Motor terminal strip securely fastened to motor bracket Security chain in place Verify torque arm block mounting bolts are tightened (FSTXLD, FSTXFRLD) Motor bumpers properly adjusted (FSTX, FSTXFR) Drive shroud installed Radial center shroud properly installed (FSTX, FSTXLD Radial) N.P.O. properly installed (Optional) If less than 8 ft tall, make sure drive gear guards are in place Poly lumber properly installed (Optional) Air bag not kinked, exhausting air, ice free and touching the floor (FSTXFR, FSTXFRLD) Blower(s) properly mounted (FSTXFR, FSTXFRLD) Curtain fan(s) properly installed Step‑down transformer and junction box properly installed and thru bolted if necessary Area clean of debris from installation Notes: 160515 Publication: AMEN00065 2017-02-17 71 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Rite‑Hite® Installation/Owner's Manual MAINTENANCE Rite-Hite Planned Maintenance CUSTOMER: PLANNED MAINTENANCE TASK SALES ORDER #: SERIAL #: RECOMMENDED P.M. IN MONTHS 1 6 12 18 24 30 36 DATE: INSPECT AND PERFORM THE FOLLOWING: Activation – x x x x x x Operate all devices to verify proper operation. Curtain Fans (Optional) – x x – x – x Verify that curtain fans are powered and working. Make sure that the fans are positioned properly and are removing condensation from the curtain. Auto Re‑Feed – x x – x – x Verify auto re-feed is operational. x – x – x – x Verify that brake stops the door at open and closed positions as well as when stopped in the middle of travel. To move the curtain manually, pull the brake handle to the disengaged position. The curtain should be able to be moved manually. If brake is making noise, adjust. – – x – x – x Clean and check all connections with disconnect off. Make sure all wires are free from moving parts. – x – x x – x Inspect for wear or damage; patch immediately to prevent condensation or frost buildup. Clean with warm soapy water. Check drive spheres; if missing or damaged, replace. Check top roller. – – x – x – x Perform visual inspection for damage. Tighten all hardware. Replace any worn labels. Use air hose to remove dust and debris. Door Operation – – x x x x x Operate door and make sure all operations are functioning properly. Drive Tube – – x – x – x Verify drive tube gear is centered over track groove. Make sure bearing set screws and mounting bolts are tight. Gearbox – – x – x – x Check gearbox fluid level; fill with Mobil - SHC 624 or Phillips 66 - Syncon 32 if low. Check lock collar set screws. – – x – x – x Verify encoder chain and sprocket set screws are tight. Verify lock collar on encoder is tight. Check open and close positions; adjust as required. FSTXLD/FSTXFRLD: Verify torque arm bolts are tight. Lintel Seal (not on FR) – – x – x – x Verify lintel seal is sealing wall properly. Motor – – x – x – x Check motor/gearbox bolts, torque to 71 in/lbs [7.5 N-m]. Check junction box to verify connections are tight. Non‑Powered Opening (Optional) – – x – x – x With power on, operate hand lever to verify chain hoist puts door into fault and opens door. Lubricate chain, sprockets, check set screws and alignment. Check spring and cable clamps. Photoeyes – – x x x x x Verify both photoeyes reverse the curtain. LEDs on receiver should go on/off. Clean emitter and receiver lens. Thermal Air Seal (FR) – x x – x – x Verify air bag is inflated, free of tears and providing an adequate seal against curtain and the wall. If torn, patch immediately to prevent condensation build-up. Verify warm air existing exhaust holes. Tracks / Radial (upper and lower) x x x x x x x Perform visual inspection. Lubricate radials and tracks with food grade synthetic grease (Super Lube). It may be required to remove the existing grease prior to adding new. Verify proper width and tighten all hardware. Check foam seal if present. Track Retention Strips – – x – x – x Inspect track retention strips; replace if cracked. Virtual Vision (Optional) – – x x x x x Verify Virtual Vision is functioning properly. Red LEDs should be lit if movement on opposite side. Vision (not on FR) – x x – x x – Inspect vision for tears or separation. Clean with warm soapy water. Brake Controls / Wiring Curtain Door Assembly Encoder / Chain / Sprockets Radial and Track Lubrication* Lubrication of radials and tracks may be required more than every 6 months, based on usage and environmental conditions. Lubrication of the radials and tracks is the sole responsibility of the end user. If door is mounted in a dirty environment, it may be required to remove the existing grease prior to adding new. *Use High-Temperature Synthetic Grease with PTFE (Polytetrafluoroethylene). • The synthetic oil base in this food‑grade silica‑thickened grease increases the time before the next application. • Contains a PTFE additive that reduces friction and waterproofs metal surfaces, preventing rust and corrosion. • NSF rated H1 for applications with incidental food contact. • Temperature range is -45° to +450° F [-45° to +232° C]. • Color is white. • McMaster Carr # 1378K33 - 14.1oz Cartridge 72 Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD MAINTENANCE Brake Torque Adjustment Nnly required after prolonged brake use. A Before adjusting Torque Setting, consult Rite‑Hite Doors Technical Support: (U.S.) 1-563-589-2722 (E.U.) +49-5693 98700 (S.A.) +55 21 99616 4421 B Figure 67 NOTE: The lower the brake torque, the longer the brake stop time and the faster the brake release time. 1. Disconnect power to the door. 2. Remove the brake cover by removing the three screws and brake handle (A) holding it on. 3. The spanner nut (B) is tight against the brake casing. To make adjustments, unscrew the spanner nut a few clicks at a time (2.5 turns starting out). Publication: AMEN00065 2017-02-17 73 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Installation/Owner's Manual Rite‑Hite® MAINTENANCE The brake air gap is checked by placing a feeler gauge between metal anchor plate and the brake coil housing as shown. Minimum gap is .008in [0.2mm], maximum is .024in [0.61mm]. Brake Air Gap A B 1. Loosen the fixing screws that attach the brake to the motor’s end-shield by approximately half a turn. C J I D 2. If required, the brake assembly may be loosened slightly from the motor’s end shield by turning the threaded setting bolts (hollow screws) that surround the fixing screws, counter clockwise, into the brake coil housing. 3. Depending upon whether or not the air gap needs to be decreased or increased, turn the fixing screws accordingly until the desired nominal air gap is reached, as measured using the appropriate feeler gauge. H G E F B A. Armature Plate B. Air Gap C. Fixing Screw D. Brake Hub 5. Tighten the fixing screws to the appropriate torque. E. Coil Housing 6. Re‑check and measure the air gap in multiple locations to check for appropriate spacing. Repeat the steps as needed until the desired air gap spacing is uniform and consistent all the way around the brake. F. Metal Anchor Plate G. Motor End Shield H. Brake Rotor I. Setting Bolt (Hollow Screw) J. Motor End Shield • Turning the fixing screws clockwise allows the brake coil housing to be moved towards the anchor plate and reduces the air gap. • Turning the fixing screws counterclockwise allows the brake coil housing to be moved away from the anchor plate and increases the air gap. 4. If the setting bolts (hollow screws) were adjusted (Step 2), re‑secure the brake coil housing firmly against the motor’s end shield by turning the setting bolts (hollow screws) clockwise, out of the brake coil housing. Figure 68 74 Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD MAINTENANCE Replacement: Retention Strip Replacement: Encoder A. Top View of Edging Replacement B. Lower Track C. Screws Holding Edge in Place D. Retention Strip with J-Strip A D C B Figure 69 1. To replace Encoder, unscrew connector. 2. Using 2mm Allen wrench, loosen lock collar (C) and slide Encoder off of shaft. C 3. Install new Encoder, tighten lock collar (14 in-lb. [1.5 N-m]), line up notch and screw connector. Figure 71 1. Turn power off and follow "Lockout Procedure" on page 4. 4. Proceed to Encoder Setup instructions. 2. Remove lower re-feed roller. Replacement: Drive Sphere 3. Remove screws holding edging in place and slide edging out through the top of the track. Use caution when pulling out so as not to catch on internal photoeyes. 4. Slide new edging into track, making sure not to catch on photoeyes. Align holes with photoeyes. Figure 70 1. Apply adhesive to stud before pushing through and add more adhesive to stud before tightening. Adhesive must ooze out both sides after stud is tightened. NOTE: Per the top view (A), orient the longer leg of the “J” toward the lower track and the groove away from the track. 5. Fasten edging with screws at the bottom of track. Do Not screw strip to lower track, other than at the bottom. 2. Stud must be tightened prior to adhesive starting to dry. Adhesive dry time is approximately 1 minute. Torque spec: 16in/lbs. ± 4in/lbs [1.4 N-m ± .45 N-m]. The following adhesive is recommended for thread locking and securing to the edging (purchased by end user): Loctite® 438 or 3M-DP8005 Publication: AMEN00065 2017-02-17 75 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Installation/Owner's Manual Rite‑Hite® MAINTENANCE Gearbox Oil Drain Valve Fill Valve Figure 72 This unit is designed to be maintenance free, completely sealed, and shipped factory filled with synthetic lube. The gearbox should not require additional lube. If low, fill (3.2 oz. capacity) with: Mobil - SHC 624 or Phillips 66 - Syncon 32. 76 Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD MAINTENANCE Wiring Diagrams Motor / Non-Heated Brake Wiring 208/230V Motor Wiring 460V Motor Wiring 400 & 575V Motor Wiring Figure 73 Motor / Heated Brake Wiring 208/230V Motor Wiring (OPTIONAL) 460V Motor Wiring Heated Brake Wiring 400 & 575V Motor Wiring Field Wiring Instructions OR Figure 74 NOTE: Brake will heat when the temperature is below 35° F [1.67° C] and motor is not running. A frozen brake may take up to 60 minutes to thaw when power is applied. This time depends on ambient temperature and the amount of ice accumulation. Publication: AMEN00065 2017-02-17 77 78 BN BU DC 0V Wire Wire Beacon/Strobe RD BK WH GN Wire Wire Alarm Warning Device Strobe Additonal Relay Required 120VAC U.L. Listed .30 Amp Max STB N Control Box 120VAC ALARM MISCELLANEOUS ACTIVATION 1. SET DIP SWITCHES 1&2 TO OFF. 2. PRESS AND HOLD LEARN W/NO DELAY WHILE REPEATEDLY PRESSING TRANSMITTER BUTTON UNTIL BLUE LED ON RECEIVER ILLUMINATES. 433MHz Radio Control Receiver DC 0V DC X6** SW SW DC X6** HTR. AC N DC X6** STB J4-7 or DC PREANNOUNCE RELAY CONTROL BOX WIRING For sensor monitoring connect WH/BU wire to YDC2. The input must be changed to 19 - LZR In N/C. Set LZR relay 2 to NC. 5 6 7 4 Host (Receiver) 0V RF Com Fault 3 4 ACTIVATOR 2 1 2 3 10 10 RE BKWY 9 9 4 5 COM 5 Remote Pairing SAFETY CLSG 8 8 OPEN CLS STOP O/C 1 POWER 24V 7 7 6 6 F7 or L J4-12 or YDC_ PREANNOUNCE DEVICES To pair with a wireless device, first remove the plastic strip under the batteries in the remote unit to energize the device. On the Host (Receiver) press "Remote Pairing". The "RF Com" LED will begin to flash. Next press the pair button on the remote unit. The units will then pair. Activate the door to test. Repeat procedure if necessary. Pairing: 2.4GHz Wireless Activation DC DC 0V X6** Control Box WIRELESS PUSHBUTTONS & PULL-CORDS WARNING DEVICE RELAY See X7 note Heated Pull Cord (FasTraxFR/LD only) SW. SW. HTR. Pullcord Control Box HEATED PULL CORD Wire Each device as shown. Switch Control Box PUSHBUTTONS & PULL-CORDS not used not used not used not used Sensor RD BK GRN/WH BLK/WH GRN WH ORG ORG/BLK WH/BU BU LZR-i30 Presence Sensor YDC2 DC DC 0V DC X3 Control Box Sensor Monitoring BEA - LZR-i30 8 7 6 Consult i-COMM manual and/or Door manual for additional instructions. 5 **For true toggle operation use terminal "X5". (Pull cords, push button or radio controls only.) ***For Reverse hold open connect sensors to UNUSED input. (i.e. X3, X6, or X7 and assign that input a function of "6" in the i-COMM menu. Multiple sensors can be connected in parallel. Terminals "X6", "X7" are automatic reclose. Terminal X7 on the motor terminal strip can be used for activation devices such as motion sensors and pull cords. Terminals "DC" are DC common for inputs. NOTES This drawing assumes input functions are set to factory defaults. WARNING - never connect motion sensors to a toggle input. Warning Device Strobe Additonal Relay Required 120VAC U.L. Listed .30 Amp Max STB N Control Box 120V STROBE Thru Beam Emitter Photoeye Control Box PHOTOEYES Retroreflective or Thru Beam Receiver 1. SET SWITCH TO: DARK = ACTIVATION OR LIGHT = REVERSE OG BK Control Box RADIO CONTROL BEA Motion Sensors *Power slots are interchangable See X7 note BEA IS40 Motion/Presence Sensor IS-40 Hold Open Set X3 to a value of (6-Reverse) See X7 note RD BK WH GN not used YE DC WH/BLK GRN/BLK X3*** not used YE/BLK DC 0V DC X6*** BEA ACTIVATION Presence Sensor Set X3 to a value of 6-Reverse See X7 note not used not used RD BK WH GN BN BU Sensor BEA - IS-40 Control Box 5 not used not used not used not used Sensor RD BK GRN/WH BLK/WH GRN WH ORG ORG/BLK WH/BU BU 4 C 2008 RITE-HITE Standard configuration is combined mode with DIP switches #1-9 in the OFF position and DIP switch #10 in the ON position. For independent mode and other DIP switch settings, consult the BEA Matrix D12-24 User Manual. BEA MATRIX INDUCTION LOOP Set X3 to 15 - Reverse NC. Set LZR relay 2 to NC. LZR-i30 Presence Sensor 0V DC DC 0V DC X3 Control Box No Sensor Monitoring BEA - LZR-i30 4 INDUCTION LOOP CONTROLLER A BN DC 0V DC X6*** BU Photoeye Control Box PHOTOEYES Sensor not used NC NO X6*** DC COM 0V POWER* POWER* DC Control Box MS09 Presence Sensor Set X3 to a value of 6-Reverse See X7 note DC 0V DC X3*** RD BK BN BU DC 0V DC X3*** 6 R DOORS INC. N REV ADD MS09 AND PHOTOEYE SWITCH INF N X3 (Input) DC (Input Com) YK0 (Relay output) YK0N (Relay out com) 7197 7191 Door2 X3 YK2 YK2N YK1 YK1N DC YK0 YK0N Air Curtain i-COMM A2(1) 11(4) A1(5) 14(3) Note: Consult i-COMM manual for available output functions. Connect relay contact to Air Curtain control. Change YDC_ to 1 (on when door not closed). Separate relay must be used for isolation with 120VAC. 3 0.125 0.25 1.25 5 15 40 80 +/- 1 DEG 0 0.125 0.25 1.25 5 15 40 80 ANGLES FINISH 0.005 0.010 0.020 0.030 0.040 0.060 0.100 0.125 REF 5288 3/9/2007 DATE DATE ISSUED INITIAL ECN APPROVED BY 7/24/2008 DATE DATE RPB ITEM 2 MM-DD-YY CHECKED BY DRAWN BY DO NOT SCALE DRAWING YK0 YK0N YK1 YK1N YK2 YK2N DC X3 Door4 PART NO. Door1 DOORS INC. RITE-HITE PARTS LIST / MATERIAL 9"=1' FasTrax/FasTrax FR MODEL NUMBER PART # 7822E011 DWG NO ACTIVATION WIRING i-COMM II DESCRIPTION SHEET R 1 Note: Activation of Door 1 will automatically activate Door 2 (and vice versa) after the first door has closed. Sequence resets after both doors have cycled once. 2 Door Sequential Interlock REQUIRED I/O SETTINGS: X3 = 0 Interlock In X5 = 5 Sequential Activation In YK0 = 0 Interlock Out YK1 = 16 Sequential Act. Out X3 DC YK0 YK0N YK1 YK1N DC X5 Door2 SEQUENTIAL INTERLOCK YK0 YK0N X3 DC DC X5 YK1 YK1N FasTrax SERIES SCALE D SIZE TITLE QTY NOTE: IF THE DOOR HAS EUROPEAN CE SPECIFICATIONS, OUTPUT YK0 IS NOT AVAILABLE. USE OUTPUTS YK1 & YK2 FOR INTERLOCKING. A 4-DOOR INTERLOCK MAY NOT BE POSSIBLE WITHOUT ADDING A SEPARATE RELAY. INCH TOLERANCES OVER UP TO +/- YK0 YK0N YK1 YK1N DC X3 Door3 8/24/2016 7/19/2016 4 Door Non-Sequential Interlock Only 1 door may be open at a time. Ouput Output Com DC YDC_ X3 YK2 YK2N DC YK1 YK1N INSTALL SPDT RELAY IN CBOX DC COIL A1(5) A2(1) Relay 14(3) 11(4) Air Curtain Ouput Output Com INTERLOCKS Door3 YK0 YK0N AIR CURTAIN INTERLOCK (120V) YK0 YK0N Note: Consult i-COMM manual for available output functions. Connect YK0 & YK0N to Air Curtain control. Change YK0 to 1 (on when door not closed). 3 Door Non-Sequential Interlock Only 1 door may be open at a time. 1 6/1/2016 DATE NON-SEQUENTIAL 4 DOOR INTERLOCK Control Box AIR CURTAIN INTERLOCK (24V) X3 YK1 YK1N DC YK0 YK0N REQUIRED I/O SETTINGS: X3 = 0 Interlock In (Must be on to open) YK0 = 0 Interlock Out (On when door closed) YK1 = 0 Interlock Out (On when door closed) DC X3 YK0 YK0N YK1 YK1N REQUIRED I/O SETTINGS: X3 = 0 Interlock In (Must be on to open) YK0 = 0 Interlock Out (On when door closed) YK1 = 0 Interlock Out (On when door closed) YK2 = 0 Interlock Out (On when door closed) DC X3 YK0 YK0N YK1 YK1N YK2 YK2N Door1 Note: Consult i-COMM manual to see which inputs can be assigned interlock in function. Connect YK0 to whichever input is selected to become interlock in. No other devices should be connected to this input. Terminal must be assigned to Interlock through i-COMM menu on both doors. (i.e. If X3 is to be assigned a function of Interlock Input, the menu ("Input Func X3") should be set to a value of "0") Output YK0 (K0 relay) should remain at the default setting of "0" on both doors. 2 Door Non-Sequential Interlock YK0 YK0N X3 DC ECN 7147 Door2 RADIO CONTROL CLARIFICATION RH Door1 RH Door2 or other door BEA LZR CLARIFICATION REVISION HISTORY L DESCRIPTION SHEET M REV NON-SEQUENTIAL 3 DOOR INTERLOCK Door1 7822E011 DWG NO NON-SEQUENTIAL 2 DOOR INTERLOCK 3 BY MDM MDM MDM N REV APPROVED D A B C Continued B Sensor 1-RD 2-BK 3-WH 4-GN not used 5-YE BEA Motion Sensors See X7 note DC 0V DC X6*** Control Box Sensor BEA - DK-12 Control Box Sensor Control Box BEA - IRIS 7 Wiring Diagrams C D BEA - Falcon, Eagle, MS08 NEXT ASSEMBLY 8 Activation FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Installation/Owner's Manual Rite‑Hite® MAINTENANCE Publication: AMEN00065 2017-02-17 Publication: AMEN00065 2017-02-17 FASTRAX FR N/A 15.6A 9.5A N/A 1 AMP 208, 220, 230 - - CONNECTOR TABLE 2 AMP 2 AMP 1/2 AMP 6 AMP 575 3 400 - 575 10 AMP 208, 230 3 460 3 20 AMP 15 AMP 220, 1 6.8A N/A 3.7A 4.4A 3.7A J4 CONN. POWER SUPPLY INPUT 15 0 VDC EARTH GROUND RS485 - COMMUNICATIONS 19 20 8 0 VDC RS485 + COMMUNICATIONS -1 VDC 0 VDC STB J4-7 7 CR3 24VAC POWER AC NEUTRAL AC NEUTRAL - INDICATES OPPOSITE END OF WIRE 6 EARTH GROUND EARTH GROUND EARTH GROUND MOTOR MOTOR MOTOR LINE VOLTAGE LINE VOLTAGE LINE VOLTAGE PREANNOUNCE OPTION WARNING: ALL BLACK WIRES ARE AT POTENTIALLY LETHAL VOLTAGES. J4-x BRAKE OUTPUT HEATED BRAKE OPTION ONLY INCOMING POWER FROM END USER SUPPLIED DISCONNECT J4-12 FUSE F3 NOT PRESENT ON 220V SINGLE PHASE CONTROLS 4 5 GND GND GND U V W STB AC N N BRK 2 3 CR1 DC-24V DC 4 4 TERMINALS GROUNDED TO BACKPANEL X11 X9 X7 X5 X10 X3 X8 X1 NOTES: ALL WIRES ARE 18 AWG BLUE, UNLESS OTHERWISE MARKED. ALL 24VDC CONTROL WIRES ARE BLUE. 3 1 PREANNOUNCE RELAY OPTIONAL PREANNOUNCE RELAY WIRING BOTTOM ROW X6 INPUTS LAYOUT 0V-0V DC BLK 14 GA BLK 14 GA BLK 14 GA F1 F2 F3 L N PE 5 INDUCTION LOOP A INDUCTION LOOP B 5 TWISTS/FT. MIN L1 T1 T2 L2 L3 T3 SW0 DISCONNECT PS1 GND 24V 120V TO J4-17 TO J4-9 V+ V- BLK 18 GA I-ZONE ALARM (OPTIONAL) F4 F5 REFER TO TABLE FOR PRIMARY SIDE TRANSFORMER TAPS J4-3 J4-15 La LPA LPB 0VDC IN 24VDC IN RELAY 1 RELAY 1 GN/YE 4 WIRE NOT USED ON 220V 1 BLK 14 GA BLK 14 GA BLK 14 GA H1 H2 208V H3 230V BLK 18 GA H4 460V TRANSFORMER 100 VA POWER SUPPLY TO J4-4 24VAC STANDARD ON FASTRAXFR ONLY WHT 18 GA F6 F7 REFER TO TABLE FOR SECONDARY SIDE TRANSFORMER TAPS BLK 18 GA WHT 18 GA GN/YE 11 10 9 8 7 6 5 4 3 2 1 VDC SPARE OUTPUT (YDC7) IND. LOOP POWER OUTPUT 17 0 VDC 0 VDC 24 VDC 0 VDC 24 VDC 18 16 INVERTER COMMON (B2) CHAINFALL OUTPUT (YDC6) WARN. DEVICE OUTPUT (YDC5) 12 14 INVERTER OUTPUT (B5) 11 13 0 VDC 0 VDC 24 VDC PB LIGHT OUT (YDC3) IND. LOOP POWER OUTPUT IZONE ALARM OUTPUT (YDC4) 9 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC VOLTAGE 10 8 FAULT INPUT (X14) WARN. DEV. POWER OUTPUT 6 LOOP INPUT (X13) 7 POWER SUPPLY INPUT CHAINFALL POWER OUTPUT 4 RESET INPUT (X12) 2 3 PB POWER OUTPUT 1 5 FUNCTION PIN # THIS TABLE SHOWS THE FUNCTION OF EACH OF THE CONNECTORS ON THE UNIVERSAL CONTROLLER. THE VOLTAGES LISTED FOR EACH PIN ASSUME THAT EITHER THE INPUT OR OUTPUT IS ACTIVATED. F7 F6 F4/5 F1/2/3 17.4A N/A 5.4A 6.3A 5.4A X4 N J4-10 C 2012 L1 L2 L3 RITE-HITE R DOORS INC. NON-POWERED OPEN CUT-OUT RELAY MCR1 GN/YE 3 T1 T2 T3 ANGLES FINISH 0 0.125 0.25 1.25 5 15 40 80 +/- 1 DEG 0.125 0.25 1.25 5 15 40 80 - 0.005 0.010 0.020 0.030 0.040 0.060 0.100 0.125 INCH TOLERANCES +/OVER UP TO FAULT INPUT MUST BE WIRED TO "DC" FOR DOORS WITHOUT NON-POWERED OPTION DATE REF DATE ISSUED INITIAL ECN DATE 4/24/2012 APPROVED BY TAH PART NO. GND GND RESISTOR RESISTOR MOTOR MOTOR MOTOR L1 L2 L3 A1 9"=1' FasTrax A2 CH2 MCR1 13 J4-14 DOORS INC. RITE-HITE DESCRIPTION 1753.xxx 7822E031 DWG NO PART # SHEET R DO NOT WIRE TO (-) TERMINAL. RESISTOR IS WIRED TO 2ND AND 3RD TERMINAL FROM LEFT ON BOTTOM ROW RJ45 PORT J4-6 CHAINFALL TERMINALS LOCATED ON UPPER DIN RAIL 14 INVERTER DIGITAL OUT BIT 0 COMMON PARTS LIST / MATERIAL U V W L1 L2 L3 PE PE + B3 T1 B7 B5 B2 FASTRAX/FR, i-COMM II MODEL NUMBER SEE 7822E011 FOR PAIRING INSTRUCTIONS APPROVED 1 H REV FOR SINGLE PHASE APPLICATIONS SUPPLY POWER TO L1 & L3 ON INVERTER NOTE: FOR DOORS WITHOUT THE NON-POWERED OPEN OPTION, THE FAULT INPUT WIRE LABELED "MC14" MUST BE WIRED TO A DC TERMINAL ON THE i-COMM II FOR THE DOOR TO OPERATE. WIRING DIAGRAM SCALE D SIZE TITLE QTY GND ITEM 2 MM-DD-YY DATE CHECKED BY DRAWN BY DO NOT SCALE DRAWING EARTH GROUND BRAKING RESISTOR R1 DC 0V X6 CH1 FIELD CONNECTED CHAINFALL SWITCH MODBUS CABLE CR1 SEE 7822E033/44 FOR PAIRING INSTRUCTIONS REQUIRED i-COMM II SETTINGS: CE OPTION ENABLED (SPEC PACKAGE) REVERSING EDGE ENABLED MAS OPTIONAL NON-POWERED OPEN RELAY WIRING J4-5 INV COM BRAKE RELAY 1 5 J4-16 J4-11 J4-13 Remote Pairing DEVICE N/A N/A N/A 5.4A X2 X2 J4-8 ACTIVATOR CONTROL BOX FUSING VOLTAGE CURRENT RATING 28A N/A N/A 9.2A 11.1A 9.2A X0 X1 PB FAULT LAMP 1 2 3 4 5 WITH TRANSFORMER N/A N/A 17.8A 9.2A N/A 9.2A TOP ROW ENCODER TERMINALS SEE FIELD DIAGRAM YDC0 - DC OUTPUT J4-2 Fault FASTRAX FR W/O TRANSFORMER 230V AIR SEAL FASTRAX FR W/O TRANSFORMER REQUIRES ADDITIONAL 120V 20 AMP SERVICE FASTRAX FR WITH TRANSFORMER 10A 208, 3 220, 1 230, 3 400, 3 460, 3 575, 3 LINE VOLTAGES 15A N/A 10A 4 5 FASTRAX N/A N/A 10A 3 OPEN/RESET SWITCH COM FASTRAX DOOR STYLE 30A N/A N/A 20A TABLE OF CONTROL BOX FULL LOAD AMP REQUIREMENTS WITH TRANSFORMER N/A 40A N/A N/A YDC1 - DC OUTPUT YDC2 - PHOTOEYE TEST X3 BY CLS MDM D A B C Installation/Owner's Manual A FASTRAX FR W/O TRANSFORMER 230V AIR SEAL 15A N/A 15A 10A 10A WIRELESS HOST B FASTRAX FR 10A 10A SAFETY W/O TRANSFORMER REQUIRES ADDITIONAL 120V 20 AMP SERVICE 10A 4 N/A 3 15A RF Com 15A 2 30A OPEN CLS STOP O/C 10 N/A 1 9 N/A 5 RE BKWY 15A COM 8 FASTRAX Remote Pairing CLSG FASTRAX 6 7 8 9 10 WITH TRANSFORMER ACTIVATOR 7 K0N-K0 COMMON 1 2 3 4 5 0V K0-RELAY K0 OUT Fault 208, 3 220, 1 230, 3 400, 3 460, 3 575, 3 DC 0V YK0 YK0N OPTIONAL WIRELESS ACTIVATION 6 ORG WH/ORG 24V DOOR STYLE J4-1 8 10 12 14 16 18 20 9 11 13 15 17 19 POWER K1-RELAY K1 OUT 6 4 2 7 10 K1N-K1 COMMON 5 2/10/2016 7087 WIRELESS REVERSING EDGE (EUROPEAN CE SPECS) XFMR TAPS F DATE 6/23/2016 1/30/2016 7171 7277 CORRECT PRIMARY FUSE LABELS ECN Non 1575V CORRECTING TRANSFORMER TAP CHART 4 3 GROUNDED TO MOUNTING PLATE H REV REVISION HISTORY H DESCRIPTION SHEET G REV RF Com 1 GN 7822E031 DWG NO 3 RE BKWY TABLE OF RECOMMENDED FEEDER SERVICE AMPERAGES LINE VOLTAGES K2N-K2 COMMON J4 3 SAFETY K2-RELAY K2 OUT 4 2 H4-H3 H4-H2 H4-H1 5 OPEN CLS STOP O/C H1-H2 H1-H3 H1-H4 6 1 9 380 415 575 SECONDARY SIDE TRANSFORMER TAPS OUTPUT VOLTAGE 100 KVA 150 KVA GND X1 X3 24V X2 X2 120V X3 X1 7 8 CLSG Continued C D PRIMARY SIDE TRANSFORMER SETTINGS TAPS LINE VOLTAGE 100 VA 150 VA H4-H3 H1-H2 208 H4-H2 220-240 H1-H3 H1-H4 440-480 H4-H1 FINAL ASSEMBLY 7822M125/167/171 8 - 7 0V X0-OPEN PB WIRELESS HOST X1-STOP PB X2-ACTIVATION 6 7 8 9 10 X3-ACTIVATION X4-CLOSE PB 6 X5-TOGGLE INPUT X6-ACTIVATION POWER X7-ACTIVATION X8-IZONE (OPTIONAL) 24V X11-PHOTOEYE TOP Wiring Diagrams X9-IZONE (OPTIONAL) X10-PHOTOEYE LOW NEXT ASSEMBLY Rite‑Hite® FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD MAINTENANCE INDUCTION LOOP CONTROLLER 1 79 1 AMP 208, 220, 230 - - CONNECTOR TABLE 2 AMP 2 AMP 1/2 AMP 6 AMP 400 - 575 10 AMP 15 AMP 460 3 208, 230 3 575 3 20 AMP 220, 1 6.8A J4 CONN. POWER SUPPLY INPUT 15 0 VDC EARTH GROUND RS485 - COMMUNICATIONS 19 20 8 0 VDC RS485 + COMMUNICATIONS -1 VDC 0 VDC J4-7 STB 7 CR3 24VAC POWER AC NEUTRAL AC NEUTRAL - INDICATES OPPOSITE END OF WIRE 6 EARTH GROUND EARTH GROUND EARTH GROUND MOTOR MOTOR MOTOR LINE VOLTAGE LINE VOLTAGE LINE VOLTAGE PREANNOUNCE OPTION WARNING: ALL BLACK WIRES ARE AT POTENTIALLY LETHAL VOLTAGES. J4-x BRAKE OUTPUT HEATED BRAKE OPTION ONLY INCOMING POWER FROM END USER SUPPLIED DISCONNECT J4-12 FUSE F3 NOT PRESENT ON 220V SINGLE PHASE CONTROLS 4 5 GND GND GND U V W STB AC N N BRK 2 3 CR1 DC-24V DC 4 4 TERMINALS GROUNDED TO BACKPANEL X11 X9 X7 X10 X5 X8 X3 X6 INPUTS LAYOUT X1 NOTES: ALL WIRES ARE 18 AWG BLUE, UNLESS OTHERWISE MARKED. ALL 24VDC CONTROL WIRES ARE BLUE. 3 1 PREANNOUNCE RELAY OPTIONAL PREANNOUNCE RELAY WIRING BOTTOM ROW X4 0V-0V DC BLK 14 GA BLK 14 GA BLK 14 GA F1 F2 F3 L N PE 5 INDUCTION LOOP A INDUCTION LOOP B 5 TWISTS/FT. MIN L1 T1 T2 L2 L3 T3 SW0 DISCONNECT PS1 120V GND 24V TO J4-17 TO J4-9 V+ V- BLK 18 GA I-ZONE ALARM (OPTIONAL) F4 F5 REFER TO TABLE FOR PRIMARY SIDE TRANSFORMER TAPS J4-3 J4-15 La LPA LPB 0VDC IN 24VDC IN RELAY 1 RELAY 1 GN/YE 4 WIRE NOT USED ON 220V 1 BLK 14 GA BLK 14 GA BLK 14 GA H1 H2 380V H3 415V BLK 18 GA H4 575V TRANSFORMER 100 VA POWER SUPPLY TO J4-4 24VAC STANDARD ON FASTRAXFR ONLY WHT 18 GA F6 F7 REFER TO TABLE FOR SECONDARY SIDE TRANSFORMER TAPS BLK 18 GA WHT 18 GA GN/YE 11 10 9 8 7 6 5 4 3 2 1 VDC SPARE OUTPUT (YDC7) IND. LOOP POWER OUTPUT 17 0 VDC 0 VDC 24 VDC 0 VDC 24 VDC 0 VDC 24 VDC 0 VDC 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC VOLTAGE 18 16 CHAINFALL OUTPUT (YDC6) WARN. DEVICE OUTPUT (YDC5) 12 14 INVERTER OUTPUT (B5) 11 INVERTER COMMON (B2) IZONE ALARM OUTPUT (YDC4) 10 13 PB LIGHT OUT (YDC3) WARN. DEV. POWER OUTPUT 7 IND. LOOP POWER OUTPUT FAULT INPUT (X14) 6 9 CHAINFALL POWER OUTPUT 5 8 LOOP INPUT (X13) RESET INPUT (X12) POWER SUPPLY INPUT 2 4 1 3 FUNCTION PB POWER OUTPUT PIN # THIS TABLE SHOWS THE FUNCTION OF EACH OF THE CONNECTORS ON THE UNIVERSAL CONTROLLER. THE VOLTAGES LISTED FOR EACH PIN ASSUME THAT EITHER THE INPUT OR OUTPUT IS ACTIVATED. F7 F6 9.5A N/A 3.7A 4.4A 3.7A X2 N J4-10 BU C 2012 L1 L2 L3 RITE-HITE R DOORS INC. NON-POWERED OPEN CUT-OUT RELAY MCR1 GN/YE 3 T1 T2 T3 ANGLES FINISH 0 0.125 0.25 1.25 5 15 40 80 +/- 1 DEG 0.125 0.25 1.25 5 15 40 80 - 0.005 0.010 0.020 0.030 0.040 0.060 0.100 0.125 INCH TOLERANCES +/OVER UP TO FAULT INPUT MUST BE WIRED TO "DC" FOR DOORS WITHOUT NON-POWERED OPTION REF 6522 6/11/2012 DATE DATE ISSUED INITIAL ECN APPROVED BY 6/12/2012 DATE DATE TAH CHECKED BY DRAWN BY 5 PART NO. CR1 MOTOR MOTOR MOTOR L1 L2 L3 GND GND X2 DC X3 DC 0V X6 A1 CH1 SEE 7822E011 FOR PAIRING INSTRUCTIONS A2 CH2 MCR1 9"=1' J4-14 DOORS INC. RITE-HITE PARTS LIST / MATERIAL W V U R S T PE 1753.xxx 7822E035 DWG NO PART # SHEET R RELAY N.C. - TORQUE R3 DESCRIPTION RELAY COM PE J4-6 CHAINFALL TERMINALS LOCATED ON UPPER DIN RAIL 14 R2 OPTO OUT 1 OPTO COM 09 17 DIGITAL COM 04 FASTRAX/FR, i-COMM II FasTrax 13 INVERTER RJ45 PORT DIG IN 1 05 RUN REV DIG IN 2 06 03 RUN FWD 11 02 STOP +24VDC 01 APPROVED 1 F REV SEE 7822E033/44 FOR PAIRING INSTRUCTIONS NOTE: FOR DOORS WITHOUT THE NON-POWERED OPEN OPTION, THE FAULT INPUT WIRE LABELED "MC14" MUST BE WIRED TO A DC TERMINAL ON THE i-COMM II FOR THE DOOR TO OPERATE. FIELD CONNECTED CHAINFALL SWITCH WIRING DIAGRAM MODEL NUMBER CLS REQUIRED i-COMM II SETTINGS: CE OPTION ENABLED (SPEC PACKAGE) REVERSING EDGE ENABLED ALLEN-BRADLEY INVERTER SCALE D SIZE TITLE QTY GND ITEM 2 MM-DD-YY DO NOT SCALE DRAWING EARTH GROUND 1 BRAKE RELAY DC 0V YK0 YK0N MAS MDM OPTIONAL NON-POWERED OPEN RELAY WIRING J4-5 MODBUS CABLE J4-16 J4-11 J4-13 5 F4/5 N/A N/A 5.4A 6.3A 5.4A X0 X2 ACTIVATOR F1/2/3 17.4A N/A N/A 15.6A N/A N/A 5.4A TOP ROW ENCODER TERMINALS SEE FIELD DIAGRAM X1 J4-8 Remote Pairing DEVICE N/A 28A N/A 9.2A 11.1A 9.2A N/A N/A 17.8A 9.2A N/A 9.2A CONTROL BOX FUSING VOLTAGE CURRENT RATING WITH TRANSFORMER FASTRAX FR W/O TRANSFORMER 230V AIR SEAL FASTRAX FR W/O TRANSFORMER REQUIRES ADDITIONAL 120V 20 AMP SERVICE FASTRAX FR WITH TRANSFORMER FASTRAX 10A 208, 3 220, 1 230, 3 400, 3 460, 3 575, 3 LINE VOLTAGES 15A N/A PB FAULT LAMP J4-2 COM FASTRAX N/A N/A 10A 4 1 2 3 4 5 DOOR STYLE 30A N/A TABLE OF CONTROL BOX FULL LOAD AMP REQUIREMENTS N/A 20A 10A 3 OPEN/RESET SWITCH Fault A FASTRAX FR WITH TRANSFORMER N/A 40A N/A N/A YDC0 - DC OUTPUT YDC1 - DC OUTPUT YDC2 - PHOTOEYE TEST WIRELESS HOST B FASTRAX FR W/O TRANSFORMER 230V AIR SEAL 15A N/A 15A 10A 10A SAFETY W/O TRANSFORMER REQUIRES ADDITIONAL 120V 20 AMP SERVICE 10A 10A 4 10A OPEN CLS STOP O/C N/A 1/30/2017 OPTIONAL WIRELESS ACTIVATION 10 15A 3 9 15A 2 RE BKWY 30A 1 8 N/A 5 CLSG N/A RF Com 15A ACTIVATOR 7 FASTRAX FR 1 2 3 4 5 0V FASTRAX 7277 6/23/2016 BY 1575V 2/10/2016 DATE WIRELESS REVERSING EDGE (EUROPEAN CE SPECS) CORRECT PRIMARY FUSE LABELS F COM 6 7 8 9 10 FASTRAX GROUNDED TO MOUNTING PLATE Remote Pairing K0-RELAY K0 OUT J4-1 BU BU/WH GN 7171 Fault K0N-K0 COMMON 8 10 12 14 16 18 20 9 11 13 15 17 19 7087 CORRECTING TRANSFORMER TAP CHART ECN TRANSFORMER TAPS UPDATED 4 6 K1-RELAY K1 OUT 6 4 2 7 F REV REVISION HISTORY E DESCRIPTION SHEET D REV RF Com 24V K1N-K1 COMMON 5 3 1 7822E035 DWG NO OPEN CLS STOP O/C POWER WITH TRANSFORMER K2N-K2 COMMON J4 3 10 K2-RELAY K2 OUT 4 9 208, 3 220, 1 230, 3 400, 3 460, 3 575, 3 5 3 RE BKWY DOOR STYLE 6 2 SAFETY TABLE OF RECOMMENDED FEEDER SERVICE AMPERAGES LINE VOLTAGES SECONDARY SIDE TRANSFORMER TAPS OUTPUT VOLTAGE 100 KVA 150 KVA GND X1 X3 24V X2 X2 X3 120V X1 7 8 CLSG D A B C Continued C D 7822M125/167/171 - PRIMARY SIDE TRANSFORMER SETTINGS TAPS LINE VOLTAGE 100 VA 150 VA H1-H2 H4-H3 208 H4-H2 220-240 H1-H3 H1-H4 440-480 H4-H1 H1-H2 H4-H3 380 H4-H2 415 H1-H3 575 H1-H4 H4-H1 FINAL ASSEMBLY 8 1 7 0V X0-OPEN PB WIRELESS HOST X1-STOP PB X2-TORQUE REVERSE 6 7 8 9 10 X3-ACTIVATION X4-CLOSE PB 6 X5-TOGGLE INPUT X6-ACTIVATION 24V X7-ACTIVATION X8-IZONE (OPTIONAL) POWER X11-PHOTOEYE TOP Wiring Diagrams X9-IZONE (OPTIONAL) X10-PHOTOEYE LOW 80 NEXT ASSEMBLY FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Installation/Owner's Manual Rite‑Hite® MAINTENANCE INDUCTION LOOP CONTROLLER 1 Publication: AMEN00065 2017-02-17 Publication: AMEN00065 2017-02-17 8 MSTP MOUNTED SIDE TIE PT NMTP NON MTD SIDE TIE PT MSDC MOUNTED SIDE DC NMDC NON MTD SIDE DC RD RD 7 BK 6 RD 18/2 CABLE RED BK WH GN RD RD REMOVE EU WIRING i-COMM II release & associated c E C RD #1 BK #2 WH/CL #3 GN #4 4 RD C 2007 RITE-HITE R DOORS INC. 3 ANGLES FINISH +/- 1 DEG 0.125 0.25 1.25 5 15 40 80 0.005 0.010 0.020 0.030 0.040 0.060 0.100 0.125 RD DATE REF DATE ISSUED 5288 3/13/2007 DATE 3/13/2007 APPROVED BY RPB ITEM 2 MM-DD-YY DATE CHECKED BY INITIAL ECN * NOTE: TERMINALS MARKED WITH AN (*) ARE LOACTED ON THE i-COMM CONTROLLER. DC* DC POWER YDC1* DC COMMON (FLASH) DC* DC POWER 0V* DC COMMON E REV REVISION HISTORY PART NO. DESCRIPTION 6522 DOORS INC. RITE-HITE PARTS LIST / MATERIAL ECN 7033 6560 9"=1' FasTrax MODEL NUMBER PART # 7623.XXXX 7822E008 DWG NO FIELD WIRING, VIRTUAL VISION SCALE D SIZE TITLE QTY BK DOOR NON-MOUNTED SIDE LED STRIP (NON-DRIVE SIDE) BK WH/CLEAR GN RD DO NOT SCALE DRAWING DRAWN BY 18/2 GRAY 22/4 GRAY SHIELD NOT USED INCH TOLERANCES +/OVER UP TO 0 0.125 0.25 1.25 5 15 40 80 BK DOOR NON-MOUNTED SIDE LED STRIP (DRIVE SIDE) RD 18/2 GRAY RD #1 BK #2 WH/CL #3 GN #4 22/4 GRAY SHIELD NOT USED CONTROL BOX 6.) FALCONS SHOULD BE PROGRAMMED FOR A 2-SECOND HOLD TIME AND BI-DIRECTIONAL DETECTION 5.) i-COMM OUTPUT YDC1 MUST BE PROGRAMED TO A FUNCTION OF 21 (FLASH). 4.) ALL CABLES TERMINATE INTO THE 5" X 7" JUNCTION BOX PROVIDED. 3.) RED CABLES ARE FOR THE MOUNTED SIDE WITH THE LONGER CABLE SUPPLIED TO THE NON-DRIVE SIDE. GRAY CABLES ARE FOR THE NON-MOUNTED SIDE OF THE DOORWAY. BK 5 CORRECT TEXT FOR YDC1 DESCRIPTION SHEET D REV SHEET R 1 6/5/2012 7/24/2015 7/5/2012 DATE CDH TAH BJJ BY E REV APPROVED Field Wiring Virtual Vision 1 7822E008 DWG NO 2.) MOUNTED SIDE REFERS TO THE SIDE OF THE DOOR OPENING THAT THE FASTRAX IS ATTACHED TO THE WALL RD BK 3 1.) LED STRIPS ARE 12V DC AND MUST BE WIRED IN SERIES AS SHOWN. NOTES: 4 BK BK WH/CLEAR GN DOOR MOUNTED SIDE LED STRIP (NON-DRIVE SIDE) BK RD RD BK BK WH GN RD RD BK WH GN BK WH GN A BK BK RD RD DC DC POWER YDC1 (FLASH) DC2 DC POWER 0V DC COMMON JUNCTION BOX EU or US BN RD GN BK WH WH YE GN GY* YE* *WIRE NOT USED FALCON CABLE FALCON CABLE 5 D A B C Installation/Owner's Manual DOOR MOUNTED SIDE LED STRIP (DRIVE SIDE) 18/2 CABLE RED WIRING FROM FALCON TO J-BOX: 1 TO DC2, 2 TO 0V, 3 TO DC, 4 TO MSDC, 5 NOT USED 2 POWER 3 RELAY COMMON 4 RELAY OUT 1 POWER NON-MOUNTED SIDE FALCON EU or US BN RD GN BK WH WH YE GN GY* YE* *WIRE NOT USED 6 Continued B POWER POWER RELAY COMMON RELAY OUT WIRING FROM FALCON TO J-BOX: 1 TO DC2, 2 TO 0V, 3 TO DC, 4 TO NMDC, 5 NOT USED 1 2 3 4 MOUNTED SIDE FALCON 7 Wiring Diagrams C D 8 NEXT ASSEMBLY Rite‑Hite® FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD MAINTENANCE 81 A B WIRE CABLE AS FOLLOWS: BK - YDC1 WH/CL - DC2 RD - DC GN - 0V 14 N/A N/A 2.8 4** 1.2* 1* 230 220, 380 - 415 460 - 480 575 N/A 6 8 CAUTION: NOTES: ALL BLACK WIRES ARE AT POTENTIALLY LETHAL VOLTAGES. UL R/C (AVLV2) / CSA CERT. AWM/MTW, 18 GAGE MIN. UNLESS NOTED. 90C MIN. 600V WIRE HARNESS SHOULD MEET THE FOLLOWING SPECIFICATIONS: ALL WIRES ARE 14 AWG, 600 VOLT (U.L. 1015) UNLESS OTHERWISE MARKED. TOTAL F.L.A. ASSUMES 2 CURTAIN FANS ONLY * STEP DOWN TRANSFORMER USED **208V & 400V LOAD IS LINE-TO-NEUTRAL CURRENT LARGEST MOTOR F.L.A: 1.8 A 3 N/A N/A 3.6** 120, 208 4 F15 FUSING F12/13 FUSING VOLTAGE TOTAL F.L.A. 7 BRANCH CIRCUIT PROTECTION & FUSING NOTE: BRANCH CIRCUIT PROTECTION MUST BE SUPPLIED BY THE END USER AND COMPLY WITH ALL NATIONAL AND LOCAL ELECTRICAL CODES. SIZING FOR PROTECTIVE DEVICES MAY BE BASED ON INTERMITTENT DUTY. 5 COVER SHOWN 1/2 SCALE 9 13 4 GND GND N N 120 FAN 2 PLCS. 6 CLASS 2 WIRING 0V 18 OPT. 5 1 15 16 OPT. 5 HATCHING SHOWS TERMINAL LEVEL (BOTTOM) CLASS 2 WIRING 7 14 2 PLCS STD. 2 PLCS OPT. PG21 C 10 LOCATE INSIDE 2 2 PLCS. 4 PLCS 3 4 PLCS. 11 OPT. OPT. 12 YDC1 D - 6 MSTP 7 FROM END USER SUPPLIED FUSED DISCONNECT ALL WIRE TO BE UL & CSA (OR cUL) LISTED 4 CONNECT (1) 120V 1.8A CURTAIN FAN ONLY! CONNECT (1) 120V 1.8A CURTAIN FAN ONLY! RECEPTACLES PROVIDED FOR FANS BY END USER. ONE DUPLEX OR TWO SINGLE RECEPTACLES ARE ACCEPCTABLE. LABEL RECEPTACLES FOR FAN USE ONLY, 1.8A MAX. RECEPTACLES SHOULD NOT BE USED FOR POWER TOOLS OR OTHER DEVICES 15 17 OPT. WIRING PROVIDED BY END-USER 14 AWG COPPER 90 DEG. C, 600V MIN 4 C 2015 RITE-HITE R DOORS INC. CURTAIN FANS N PE L1 WHT BLK GN 3 0.125 0.25 1.25 5 15 40 80 +/- 1 DEG 0 0.125 0.25 1.25 5 15 40 80 ANGLES FINISH 0.005 0.010 0.020 0.030 0.040 0.060 0.100 0.125 INCH TOLERANCES OVER UP TO +/- N FAN PE 7" x 7" J-BOX 9999E060 DWG NO 10/2/2015 REF DATE ISSUED 10/2/2015 DATE APPROVED BY INITIAL ECN ITEM 2 MM-DD-YY DATE DATE TAH CHECKED BY DRAWN BY DO NOT SCALE DRAWING 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 PART NO. 73100086 73100085 73100087 43750139 15550002 15550045 16960015 73100024 73100081 73100083 73100084 53850686 53850684 67850015 38120006 - ALM 1"=1" Electrical MODEL NUMBER APPROVED DESCRIPTION 53530023 9999E060 SHEET 1 B REV TERMINAL,WA,CAGE,20A,3HOLE,BAR TERMINAL,WA,CAGE,20A,3HOLE TERMINAL,WA,CAGE,20A,3HOLE,GND ENCL,LEXAN,7X7X4 PARTS LIST / MATERIAL DWG. NO. - CABLE, VIRTUAL VISION BSHG,CA SEAL,4X6MM,21MM BSHG,CA SEAL,3X7MM,21MM FTG,STRT,L/T,21MM TERMINAL,END STOP,SCREWLESS TERMINAL,WA,CAGE,20A,JUMP,2P TERMINAL,WA,CAGE,20A,2T,3HOLE,BAR TERMINAL,WA,CAGE,20A,2T,3HOLE LABEL,ENG/FR,JBOX,LTSPD,UL LABEL,ENG/FR,DNGR,HIGH VOLTAGE SCR,PHLP,DR/TP,#8X1/2 DIN RAIL,LOW-PROFILE,6-1/2 LABEL,UL508A = OPPOSITE END OF WIRE 7822M164 7828M255 7822M526 - DWG NO PART # BY RPB MDM = LOCAL TERMINATION IDENTIFICATION = TERMINAL DESTINATION = COMPONENT NAME = TERMINAL JUMPER = TERMINAL BLOCK X5 DATE 6/28/2016 4/18/2016 ELECTRICAL KEY: JBOX,FANS,120V,VRTLV SCALE D SIZE TITLE QTY 1 4 2 1 1 1 1 2 4 2 1 4 1 1 2 1 1 ECN 7155 7130 K5 BOM CORRECTIONS B B REV REVISION HISTORY X5 PRODUCTION RELEASE DESCRIPTION SHEET A REV Junction Box – Fans, 120V, Virtual Vision 1 WIRING PROVIDED BY END-USER 14 AWG COPPER 90 DEG. C, 600V MIN. 3 PE PE N N 120 FAN FINAL ASSEMBLY MSDC MSDC DC DC2 NMTP MSDC NMDC DC DC2 Wiring Diagrams POWER GND POWER GND NEUTRAL NEUTRAL INPUT POWER FAN 8 PG21 82 NEXT ASSEMBLY FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Installation/Owner's Manual Rite‑Hite® MAINTENANCE Continued Publication: AMEN00065 2017-02-17 2.8* 3.2* 575 8 CAUTION: 6 5 ALL BLACK WIRES ARE AT POTENTIALLY LETHAL VOLTAGES. UL R/C (AVLV2) / CSA CERT. AWM/MTW, 18 GAGE MIN. UNLESS NOTED. 80C MIN. 600V WIRE HARNESS SHOULD MEET THE FOLLOWING SPECIFICATIONS: ALL WIRES ARE 14 AWG, 600 VOLT (U.L. 1015) UNLESS OTHERWISE MARKED. 7 15 10 15 N/A N/A 12 F14 FUSING 19 6 4 6 F15 FUSING 4 GND GND N N 120 HTR FAN F12/13 FUSING * STEP DOWN TRANSFORMER USED **208V OR 400V LOAD IS LINE-TO-NEUTRAL CURRENT 6.6 3.6* 8 4* 460 - 480 7** 9** 220, 380 - 415 (50 Hz) 230 (60 Hz) 13.9** (1 HTR/BLWR & (1 HTR/BLWR & 2 FANS) 1 FAN) TOTAL F.L.A.TOTAL F.L.A. 15.7** VOLTAGE 120, 208 NOTES: 11 BRANCH CIRCUIT PROTECTION & FUSING NOTE: BRANCH CIRCUIT PROTECTION MUST BE SUPPLIED BY THE END USER AND COMPLY WITH ALL NATIONAL AND LOCAL ELECTRICAL CODES. SIZING FOR PROTECTIVE DEVICES MAY BE BASED ON INTERMITTENT DUTY. 14 9 F14 USE CLASS CC FUSES ONLY RATED 600V, 30A F15 USE CLASS CC FUSES ONLY RATED 600V, 30A 5 13 6 FAN HTR HTR 15 17 CABLE 14/3 GRAY BK#2 BK#1 GN/YE 5 BK#2 BK#1 GN/YE HATCHING SHOWS TERMINAL LEVEL (BOTTOM) 1 REQUIRED WIRING AIR BAG BLOWER/HEATER ASY. 18 15 16 7 PE N HTR N PE ALL WIRE TO BE UL LISTED WHT BLK GN FAN 4 120V CURTAIN FAN (1.8A) C 2015 RITE-HITE WHT BLK GN CURTAIN FAN FAN 120V CURTAIN FAN (1.8A) CURTAIN FAN L1 FROM END USER SUPPLIED FUSED DISCONNECT 4 R DOORS INC. WHT BLK GN WHT BLK GN 3 0.125 0.25 1.25 5 15 40 80 +/- 1 DEG 0 0.125 0.25 1.25 5 15 40 80 ANGLES FINISH 0.005 0.010 0.020 0.030 0.040 0.060 0.100 0.125 INCH TOLERANCES OVER UP TO +/- N FAN PE N FAN PE BK 10AWG 7" x 7" J-BOX 9999E070 DWG NO REV REF DATE ISSUED INITIAL ECN APPROVED BY CHECKED BY DRAWN BY ITEM DATE DATE 10/14/2015 2 MM-DD-YY DATE 10/14/2015 TAH DO NOT SCALE DRAWING QTY 73100090 73100089 73100091 43750139 1"=1" Electrical DESCRIPTION 53530031 9999E070 DWG NO PART # SHEET 1 B REV TERMINAL,WA,CAGE,30A,3HOLE,BAR TERMINAL,WA,CAGE,30A,3HOLE TERMINAL,WA,CAGE,30A,3HOLE,GND ENCL,LEXAN,7X7X4 CABLE, VIRTUAL VISION BSHG,CA SEAL,4X6MM,21MM BSHG,CA SEAL,3X7MM,21MM FTG,STRT,L/T,21MM TERMINAL,END STOP,SCREWLESS FUSE,6A,600V,CC,TIME DELAY WIRE,14GA,BLK,MTW FTG,STRT,L/T,PG11 LABEL,CBOX,S/N,VOLTAGE LABEL,DANGER,HIGH VOLTAGE SCR,PHLP,DR/TP,#8X1/2 DIN RAIL,LOW-PROFILE,6-1/2 FUSE,15AMP,600V,CC,TIME DELAY FUSE HOLDER,1POLE,600V,30A WIRE,10GA,BLK,MTW TERMINAL,WA,CAGE,20A,2T,3HOLE,BAR TERMINAL,WA,CAGE,20A,2T,3HOLE TERMINAL,WA,CAGE,30A,JUMP,2P PARTS LIST / MATERIAL DWG. NO. - 7822M164 - - = OPPOSITE END OF WIRE ALM APPROVED = LOCAL TERMINATION IDENTIFICATION BY X5 15550002 15550045 16960015 73100024 51000055 75600030 45550004 53850003 53850268 67850015 38120006 51000024 51000019 MODEL NUMBER DATE = TERMINAL DESTINATION = COMPONENT NAME K5 = TERMINAL JUMPER = TERMINAL BLOCK 75600046 73100083 73100084 73100088 PART NO. ECN ELECTRICAL KEY: JBOX,FRZ,120V,VRTLV SCALE D SIZE TITLE 1 5 2 1 1 1 1 2 4 1 2' 2 1 1 2 1 1 2 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1 1 4 1 22 21 20 19 B REV REVISION HISTORY X5 DESCRIPTION SHEET Junction Box – FR/FRLD, 120V, Virtual Vision 3 1 D A B C Installation/Owner's Manual A B COVER SHOWN 1/2 SCALE WIRE CABLE AS FOLLOWS: BK - YDC1 WH/CL - DC2 RD - DC GN - 0V 10 LOCATE INSIDE 21 20 5 Continued C D 2 2 PLCS. 5 PLCS 3 5 6 0V - YDC1 - 6 MSTP 7 MSDC MSDC DC DC2 NMTP FINAL ASSEMBLY F15 8 PG21 Publication: AMEN00065 2017-02-17 MSDC NMDC DC DC2 F14 POWER GND PE POWER GND PE NEUTRAL N NEUTRAL N INPUT POWER 120 BK HEATER HTR FAN BK FAN Wiring Diagrams PG21 NEXT ASSEMBLY Rite‑Hite® FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD MAINTENANCE 83 A B 2.8* 3.2* 460 - 480 575 8 CAUTION: ALL BLACK WIRES ARE AT POTENTIALLY LETHAL VOLTAGES. UL R/C (AVLV2) / CSA CERT. AWM/MTW, 18 GAGE MIN. UNLESS NOTED. 80C MIN. 600V WIRE HARNESS SHOULD MEET THE FOLLOWING SPECIFICATIONS: ALL WIRES ARE 14 AWG, 600 VOLT (U.L. 1015) UNLESS OTHERWISE MARKED. 7 * STEP DOWN TRANSFORMER USED **208V OR 400V LOAD IS LINE-TO-NEUTRAL CURRENT 6 5 6.6 3.6* 8 4* 230 (60 Hz) 7** 15 10 15 N/A N/A 12 13.9** 9** F14 FUSING 15.7** NOTES: 15 F12/13 FUSING 220, 380 - 415 (50 Hz) (1 HTR/BLWR & (1 HTR/BLWR & 2 FANS) 1 FAN) TOTAL F.L.A.TOTAL F.L.A. 120, 208 VOLTAGE XFMR GN/YE 10 AWG 22 11 BRANCH CIRCUIT PROTECTION & FUSING NOTE: BRANCH CIRCUIT PROTECTION MUST BE SUPPLIED BY THE END USER AND COMPLY WITH ALL NATIONAL AND LOCAL ELECTRICAL CODES. SIZING FOR PROTECTIVE DEVICES MAY BE BASED ON INTERMITTENT DUTY. 14 9 6 4 6 F15 FUSING 4 F13 F12 USE CLASS CC FUSES ONLY RATED 600V, 30A F15 USE CLASS CC FUSES ONLY RATED 600V, 30A 18 5 13 6 FAN HTR HTR 1 19 20 11 16 HATCHING SHOWS TERMINAL LEVEL (BOTTOM) 7 CABLE 14/3 GRAY BK#2 BK#1 GN/YE REQUIRED WIRING 5 6 AIR BAG BLOWER/HEATER ASY. F14 USE CLASS CC FUSES ONLY RATED 600V, 30A PG21 WIRE CABLE AS FOLLOWS: BK - YDC1 WH/CL - DC2 RD - DC GN - 0V COVER SHOWN 1/2 SCALE LOCATE INSIDE 10 XFMR BK#3 10 AWG 25 24 5 5 BK#2 BK#1 GN/YE PE N HTR 11 17 X4 X3 X1 X2 L2 PE L1 GN/YE BK#4 BK#3 WHT BLK GN 4 FAN 120V CURTAIN FAN (1.8A) C 2015 WHT BLK GN CURTAIN FAN FAN 120V CURTAIN FAN (1.8A) RITE-HITE R DOORS INC. WHT BLK GN WHT BLK GN F13 F12 3 ANGLES FINISH 0 0.125 0.25 1.25 5 15 40 80 +/- 1 DEG 0.125 0.25 1.25 5 15 40 80 - 0.005 0.010 0.020 0.030 0.040 0.060 0.100 0.125 INCH TOLERANCES +/OVER UP TO N FAN PE N FAN PE BK#1 BK#2 GN/YE BK#4 BK#3 BK 10AWG 7" x 7" J-BOX DATE ISSUED INITIAL ECN APPROVED BY CHECKED BY DATE DATE 10/15/2015 7130 10/15/2015 TAH DATE ITEM 4 3 2 1 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 A REV 2 MM-DD-YY DO NOT SCALE DRAWING DRAWN BY REF 9999E078 DWG NO DATE = COMPONENT NAME DOORS INC. RITE-HITE DESCRIPTION R 1"=1" Electrical 53530039 9999E078 DWG NO PART # SHEET 1 A REV TERMINAL,WA,CAGE,30A,3HOLE,BAR TERMINAL,WA,CAGE,30A,3HOLE TERMINAL,WA,CAGE,30A,3HOLE,GND ENCL,LEXAN,7X7X4 WIRE,10GA,BLK,MTW TERMINAL,WA,CAGE,20A,2T,3HOLE,BAR TERMINAL,WA,CAGE,20A,2T,3HOLE CABLE,10/5,600V,90C FUSE HOLDER,2POLE,600V,30A FTG,STRT,L/T,16MM BSHG,CA SEAL,2X7MM,16MM CABLE, VIRTUAL VISION BSHG,CA SEAL,4X6MM,21MM BSHG,CA SEAL,3X7MM,21MM TERMINAL,WA,CAGE,30A,JUMP,2P TERMINAL,END STOP,SCREWLESS FUSE,6A,600V,CC,KLDR WIRE,14GA,BLK,MTW FTG,STRT,L/T,21MM LABEL,CBOX,S/N,VOLTAGE LABEL,DANGER,HIGH VOLTAGE SCR,PHLP,DR/TP,#8X1/2 DIN RAIL,LOW-PROFILE,6-1/2 FUSE,15AMP,600V,CC,TIME DELAY FUSE HOLDER,1POLE,600V,30A PARTS LIST / MATERIAL DWG. NO. - 7822M164 - = OPPOSITE END OF WIRE ALM APPROVED = LOCAL TERMINATION IDENTIFICATION 73100090 73100089 73100091 43750139 MODEL NUMBER BY RPB X5 = TERMINAL DESTINATION = TERMINAL BLOCK = TERMINAL JUMPER ELECTRICAL KEY: 10/15/2015 K5 75600046 73100083 73100084 15650235 51000003 16960014 15550042 15550002 15550045 73100088 73100024 51000055 75600030 16960015 53850003 53850268 67850015 38120006 51000024 51000019 PART NO. ECN 7130 JBOX,FRZ,460V,3KVA XFMR,VRTLV SCALE D SIZE TITLE QTY 1 4 2 1 1 1 4 5' 1 1 1 1 1 1 1 2 3 2' 3 1 1 2 1 1 2 A REV REVISION HISTORY X5 PRODUCTION RELEASE DESCRIPTION SHEET Junction Box –3FR/FRLD,460V, 3KVA XFMR, Virtual Vision 1 CURTAIN FAN ALL WIRE TO BE UL LISTED FROM END USER SUPPLIED FUSED DISCONNECT BK#2 SEE LABEL ON THE TRANSFORMER FOR CONNECTIONS BK#1 DEFROST TRANSFORMER 3 KVA CABLE 10/5, GRAY 4 D A B C Continued C D 2 2 PLCS. 4 PLCS 3 13 21 0V - YDC1 - 6 MSTP 7 F15 FINAL ASSEMBLY XFMR BK#4 10 AWG GND GND N N HTR FAN PG21 8 XFMR BK#1 10 AWG PG16 XFMR BK#2 10 AWG MSDC MSDC DC DC2 NMTP MSDC NMDC DC DC2 F14 PE GN/YE PE N N BK HTR BK FAN POWER GND POWER GND NEUTRAL NEUTRAL HEATER FAN Wiring Diagrams PG21 84 NEXT ASSEMBLY FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Installation/Owner's Manual Rite‑Hite® MAINTENANCE Publication: AMEN00065 2017-02-17 15 8 CAUTION: NOTES: ALL BLACK WIRES ARE AT POTENTIALLY LETHAL VOLTAGES. FUSE HOLDER TIGHTENING TORQUE 22 LB-IN MAX UL R/C (AVLV2) / CSA CERT. AWM/MTW, 18 GAGE MIN. UNLESS NOTED. 90C MIN. 600V WIRE HARNESS SHOULD MEET THE FOLLOWING SPECIFICATIONS: ALL WIRES ARE 12 AWG, 600 VOLT (U.L. 1015) UNLESS OTHERWISE MARKED. WIRE CABLE AS FOLLOWS: BK - YDC1 WH/CL - DC2 RD - DC GN - 0V 7 5 4 MIN 2.0" FAN HTR HTR 19 6 WIRING PROVIDED BY END-USER 12 AWG COPPER 90 DEG. C, 600V MIN. FROM N FROM HTR FROM PE REQUIRED WIRING CLASS 2 WIRING GND GND N N HTR FAN AIR BAG BLOWER/HEATER ASY. F13 F12 USE CLASS CC FUSES ONLY RATED 600V, 30A 5 4 TO PE TO N 2.8* 3.2* 575 4 * STEP DOWN TRANSFORMER USED **208V OR 400V LOAD IS LINE-TO-NEUTRAL CURRENT LARGEST MOTOR F.L.A: 1.8 A 3.6* 4* 460 - 480 C 2015 RITE-HITE 3.5 10 N/A 4.5 6.6* 7** 8* 9** 230 (60 Hz) 220, 380 - 415 (50 Hz) N/A 13.9** 15.7** (1 HTR/BLWR & (1 HTR/BLWR & 2 FANS) 1 FAN) TOTAL F.L.A. TOTAL F.L.A. 120, 208 VOLTAGE R WHT BLK GN F13 F12 3 ANGLES FINISH 0 0.125 0.25 1.25 5 15 40 80 +/- 1 DEG 0.125 0.25 1.25 5 15 40 80 - 0.005 0.010 0.020 0.030 0.040 0.060 0.100 0.125 BK 12AWG 7" x 7" J-BOX INCH TOLERANCES +/OVER UP TO N FAN PE WIRING PROVIDED BY END-USER 12 AWG COPPER 90 DEG. C, 600V MIN. TO XFMR PRIMARY TO XFMR PRIMARY TO XFMR FROM X2 & X4 FROM X1 & X3 DOORS INC. F12/13 FUSING CURTAIN FANS BRANCH CIRCUIT PROTECTION & FUSING NOTE: BRANCH CIRCUIT PROTECTION MUST BE SUPPLIED BY THE END USER AND COMPLY WITH ALL NATIONAL AND LOCAL ELECTRICAL CODES. SIZING FOR PROTECTIVE DEVICES MAY BE BASED ON INTERMITTENT DUTY. CONNECT (1) 120V 1.8A CURTAIN FAN ONLY! CONNECT (1) 120V 1.8A CURTAIN FAN ONLY! RECEPTACLES PROVIDED FOR FANS BY END USER. ONE DUPLEX OR TWO SINGLE RECEPTACLES ARE ACCEPCTABLE. LABEL RECEPTACLES FOR FAN USE ONLY, 1.8A MAX. RECEPTACLES SHOULD NOT BE USED FOR POWER TOOLS OR OTHER DEVICES L2 PE L1 TRANSFORMER MUST BE BONDED AND GROUNDED ACCORDING TO RELEVANT ELECTRICAL CODES. X4 X3 X2 WIRING PROVIDED BY END-USER 12 AWG COPPER 90 DEG. C, 600V MIN. 9999E081 DWG NO REF 7130 10/15/2015 DATE DATE ISSUED INITIAL ECN APPROVED BY 10/15/2015 DATE DATE TAH CHECKED BY DRAWN BY ITEM 2 MM-DD-YY DO NOT SCALE DRAWING 4 3 2 1 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 A REV DATE = COMPONENT NAME DOORS INC. RITE-HITE DESCRIPTION R 1"=1" Electrical 53530045 9999E081 DWG NO PART # SHEET 1 A REV TERMINAL,WA,CAGE,30A,3HOLE,BAR TERMINAL,WA,CAGE,30A,3HOLE TERMINAL,WA,CAGE,30A,3HOLE,GND ENCL,LEXAN,7X7X4 CABLE, VIRTUAL VISION BSHG,CA SEAL,4X6MM,21MM BSHG,CA SEAL,3X7MM,21MM FTG,STRT,L/T,21MM TERMINAL,END STOP,SCREWLESS FUSE,3.5AMP,600V,KLDR FUSE HOLDER,2POLE,600V,30A TERMINAL,WA,CAGE,20A,2T,3HOLE,BAR TERMINAL,WA,CAGE,20A,2T,3HOLE LABEL,ENG/FR,JBOX,AIR SEAL,UL LABEL,ENG/FR,DNGR,HIGH VOLTAGE SCR,PHLP,DR/TP,#8X1/2 DIN RAIL,LOW-PROFILE,6-1/2 LABEL, UL 508A TERMINAL,WA,CAGE,30A,JUMP,2P PARTS LIST / MATERIAL DWG. NO. - 7822M164 7822M529 7822M526 - = OPPOSITE END OF WIRE ALM APPROVED = LOCAL TERMINATION IDENTIFICATION 73100090 73100089 73100091 43750139 MODEL NUMBER BY RPB X5 = TERMINAL DESTINATION = TERMINAL BLOCK = TERMINAL JUMPER ELECTRICAL KEY: 10/15/2015 K5 15550002 15550045 16960015 73100024 51000038 51000003 73100083 73100084 53850687 53850684 67850015 38120006 73100088 PART NO. ECN 7130 JBOX,FRZ,575V,2KVA XFMR,VRTLV SCALE D SIZE TITLE QTY 1 4 2 1 1 1 1 2 4 2 1 1 4 1 1 2 1 1 2 A REV REVISION HISTORY X5 PRODUCTION RELEASE DESCRIPTION SHEET Junction Box – 3FR/FRLD, 575V, 2KVA XFMR, Virtual Vision 1 TO F14 & F15 FROM END USER SUPPLIED FUSED DISCONNECT ALL WIRE TO BE UL & CSA (OR cUL) LISTED FROM F13 SEE LABEL ON THE TRANSFORMER FOR CONNECTIONS X1 DEFROST TRANSFORMER 2 KVA FROM F12 16 18 HTR TERMINAL SUPPLIES 120V @ 15A MAX PE N HTR 16 17 HATCHING SHOWS TERMINAL LEVEL (BOTTOM) CLASS 2 WIRING 1 7 5 D A B C Installation/Owner's Manual A B COVER SHOWN 1/2 SCALE 9 PG21 NOTE: HIGH VOLTAGE ROUTING AREA IN ORDER TO MAINTAIN 2" OF SEPARATION BETWEEN POWER CIRCUIT AND A CLASS 2 CIRCUIT. DO NOT ROUTE ANY WIRING OVER 150V TO GROUND IN THIS AREA. (TRANSFROMER SECONDARY IS 120V TO GROUND AND DOES NOT NEED TO BE ROUTED IN THIS AREA HIIGH VOLTAGE CONDUITS SHOULD BE LOCATED IN THIS AREA. 6 LOCATE INSIDE 10 12 11 6 Continued C D 13 14 4 PLCS 3 TO XFMR 10 AWG 2 2 PLCS. 7 0V - YDC1 FINAL ASSEMBLY MSTP 8 PE GN/YE PE N N HTR BK FAN - TO XFMR 10 AWG MSDC MSDC DC DC2 NMTP MSDC NMDC DC DC2 Publication: AMEN00065 2017-02-17 POWER GND POWER GND NEUTRAL NEUTRAL HEATER FAN Wiring Diagrams PG21 NEXT ASSEMBLY Rite‑Hite® FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD MAINTENANCE 85 A B 6 5 6.6 3.6* 2.8* 8 4* 3.2* 460 - 480 575 8 CAUTION: NOTES: ALL BLACK WIRES ARE AT POTENTIALLY LETHAL VOLTAGES. UL R/C (AVLV2) / CSA CERT. AWM/MTW, 18 GAGE MIN. UNLESS NOTED. 80C MIN. 600V WIRE HARNESS SHOULD MEET THE FOLLOWING SPECIFICATIONS: ALL WIRES ARE 14 AWG, 600 VOLT (U.L. 1015) UNLESS OTHERWISE MARKED. * STEP DOWN TRANSFORMER USED **208V OR 400V LOAD IS LINE-TO-NEUTRAL CURRENT N/A 12 7** 9** 230 (60 Hz) 220, 380 - 415 (50 Hz) 7 15 10 15 N/A F14 FUSING 13.9** XFMR GN/YE 10 AWG 15 22 11 F12/13 FUSING 15.7** (1 HTR/BLWR & (1 HTR/BLWR & 2 FANS) 1 FAN) TOTAL F.L.A.TOTAL F.L.A. 120, 208 VOLTAGE BRANCH CIRCUIT PROTECTION & FUSING NOTE: BRANCH CIRCUIT PROTECTION MUST BE SUPPLIED BY THE END USER AND COMPLY WITH ALL NATIONAL AND LOCAL ELECTRICAL CODES. SIZING FOR PROTECTIVE DEVICES MAY BE BASED ON INTERMITTENT DUTY. 14 9 6 4 6 F15 FUSING 4 F13 F12 USE CLASS CC FUSES ONLY RATED 600V, 30A F15 USE CLASS CC FUSES ONLY RATED 600V, 30A 18 5 13 6 FAN HTR HTR 1 19 20 11 16 HATCHING SHOWS TERMINAL LEVEL (BOTTOM) 7 5 BK#2 BK#1 BK#2 BK#1 CABLE 14/3 GRAY GN/YE GN/YE REQUIRED WIRING 5 6 AIR BAG BLOWER/HEATER ASY. F14 USE CLASS CC FUSES ONLY RATED 600V, 30A PG21 WIRE CABLE AS FOLLOWS: BK - YDC1 WH/CL - DC2 RD - DC GN - 0V COVER SHOWN 1/2 SCALE LOCATE INSIDE 10 XFMR BK#3 10 AWG 25 24 5 PE N HTR 11 17 X4 X3 X1 X2 L2 PE L1 GN/YE BK#4 BK#3 WHT BLK GN 4 FAN 120V CURTAIN FAN (1.8A) C 2016 WHT BLK GN CURTAIN FAN FAN 120V CURTAIN FAN (1.8A) RITE-HITE R DOORS INC. WHT BLK GN WHT BLK GN F13 F12 3 ANGLES FINISH 0 0.125 0.25 1.25 5 15 40 80 +/- 1 DEG 0.125 0.25 1.25 5 15 40 80 - 0.005 0.010 0.020 0.030 0.040 0.060 0.100 0.125 INCH TOLERANCES +/OVER UP TO N FAN PE N FAN PE BK#1 BK#2 GN/YE BK#4 BK#3 BK 10AWG 7" x 7" J-BOX DATE ISSUED INITIAL ECN APPROVED BY CHECKED BY DATE DATE 3/15/2016 7130 10/15/2015 TAH DATE B REV ITEM 4 3 2 1 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 = COMPONENT NAME K5 73100090 73100089 73100091 43750139 DOORS INC. RITE-HITE DESCRIPTION R 1"=1" Electrical MODEL NUMBER 53530048 9999E090 DWG NO PART # SHEET 1 B REV TERMINAL,WA,CAGE,30A,3HOLE,BAR TERMINAL,WA,CAGE,30A,3HOLE TERMINAL,WA,CAGE,30A,3HOLE,GND ENCL,LEXAN,7X7X4 WIRE,10GA,BLK,MTW TERMINAL,WA,CAGE,20A,2T,3HOLE,BAR TERMINAL,WA,CAGE,20A,2T,3HOLE FUSE,12AMP,600V,CC,TIME DELAY CABLE,10/5,600V,90C FUSE HOLDER,2POLE,600V,30A FTG,STRT,L/T,16MM BSHG,CA SEAL,2X7MM,16MM CABLE, VIRTUAL VISION BSHG,CA SEAL,4X6MM,21MM BSHG,CA SEAL,3X7MM,21MM TERMINAL,WA,CAGE,30A,JUMP,2P TERMINAL,END STOP,SCREWLESS FUSE,6A,600V,CC,KLDR WIRE,14GA,BLK,MTW FTG,STRT,L/T,21MM LABEL,CBOX,S/N,VOLTAGE LABEL,DANGER,HIGH VOLTAGE SCR,PHLP,DR/TP,#8X1/2 DIN RAIL,LOW-PROFILE,6-1/2 FUSE,15AMP,600V,CC,TIME DELAY FUSE HOLDER,1POLE,600V,30A PARTS LIST / MATERIAL DWG. NO. - 7822M164 - = OPPOSITE END OF WIRE ALM APPROVED = LOCAL TERMINATION IDENTIFICATION 75600046 73100083 73100084 51000027 15650235 51000003 16960014 15550042 15550002 15550045 73100088 73100024 51000055 75600030 16960015 53850003 53850268 67850015 38120006 51000024 51000019 PART NO. BY RPB MDM X5 = TERMINAL DESTINATION = TERMINAL BLOCK X5 = TERMINAL JUMPER JBOX,FRZ,230V,3KVA XFMR,VRTLV SCALE D SIZE TITLE QTY 1 4 2 1 1 1 4 2 5' 1 1 1 1 1 1 1 2 1 2' 3 1 1 2 1 1 2 DATE 6/28/2016 10/15/2015 ELECTRICAL KEY: 7155 ECN 7130 BOM CORRECTIONS B REVISION HISTORY PRODUCTION RELEASE DESCRIPTION SHEET A REV 2 MM-DD-YY DO NOT SCALE DRAWING DRAWN BY REF 9999E090 DWG NO Junction Box – 3FR/FRLD, 230V, 3KVA XFMR, Virtual Vision 1 CURTAIN FAN ALL WIRE TO BE UL LISTED FROM END USER SUPPLIED FUSED DISCONNECT BK#2 SEE LABEL ON THE TRANSFORMER FOR CONNECTIONS BK#1 DEFROST TRANSFORMER 3 KVA CABLE 10/5, GRAY 4 D A B C Continued C D 2 2 PLCS. 4 PLCS 3 21 23 MSTP - 0V - 6 YDC1 7 F15 FINAL ASSEMBLY XFMR BK#4 10 AWG GND GND N N HTR FAN PG21 8 XFMR BK#1 10 AWG PG16 XFMR BK#2 10 AWG MSDC MSDC DC DC2 NMTP MSDC NMDC DC DC2 F14 PE GN/YE PE N N BK HTR BK FAN POWER GND POWER GND NEUTRAL NEUTRAL HEATER FAN Wiring Diagrams PG21 86 NEXT ASSEMBLY FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Installation/Owner's Manual Rite‑Hite® MAINTENANCE Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD MAINTENANCE Wiring Diagrams Continued Electrical Cable Identification Publication: AMEN00065 2017-02-17 87 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Rite‑Hite® Installation/Owner's Manual MAINTENANCE Troubleshooting DEFINITION FUNCTION Activation It is preferred not to wire activation devices until after the door is functioning properly. Brake The brake is powered by 105VDC which is converted from 110VAC. If brake does not stop door when open or closing, see brake adjustments on page 73. Brake will have approx. 267 ohms on normal readings, must disconnect from rectifier. Breakaway If the curtain is separated from the lower tracks, press the green open/reset button and the door will auto‑refeed back into the tracks without tools or intervention. If a major separation occurs the drive tube may need to be turned manually to prevent damage to the curtain. Control Box Cable DO NOT DRILL HOLES ON TOP OF THE CONTROL BOX TO RUN CONDUIT, AS DUST PARTICLES AND MOISTURE MAY CAUSE DAMAGE TO ELECTRICAL COMPONENTS. THE SAFEST LOCATION IS AT THE BOTTOM. Failure to do so, voids warranty. Supplied conduit cable is pre-wired. If it is too short, DO NOT splice wires, as the cable is shielded to prevent electrical noise. Make sure the motor is grounded and the braided (drain) wire is properly grounded to prevent electrical noise. Contact local Representative for replacement. Curtain The curtain is driven by the drive spheres and the drive tube. a. If drive spheres are missing from curtain, repair or replace. b. If curtain struggles to raise or lower or is baggy, check for proper track spacing, FasTrax/LD: O.D.W. + 1/2in [12mm]. FasTrax FR/FR LD: O.D.W. + 9in [229mm]. c. Check to make sure tracks are lubricated with food grade synthetic grease (Super Lube). d. If curtain is making contact with the wall when closing, verify lower tracks are not too close together. Disconnect Switch The disconnect switch is in line with fuse holder terminals F1, F2, F3, and removes power from the entire control box, except for incoming wires to bottom of disconnect. Door does not close a. Check status on i‑COMM ii display to see why door is staying open (“Photoeye Blocked” or Photoeye Failure”, etc.), should read “Door Closing in “x” seconds”. b. Verify proper incoming power is reaching inverter at L1, L2 and L3 (220, 230, 400, 460, 575). c. Verify chain hoist chain is not pulled and switch is not tripped, X14 MUST be on (See Non-Powered Opening). d. If run timer occurs, check for binding or obstructions. Tracks may need to be lubricated to reduce friction. e. Verify inputs X3, X5, X6 or X7 are not on. If on, remove wire from terminal to determine what is keeping light on. f. Verify outputs K1, K2, K4, K5 and YDC2 are on or coming on to signal inverter to close door. g. Verify X10 and X11 are on and that the photoeyes are lined up and not blocked. h. Verify as the curtain gets near the photoeyes that they are being shut off i. If curtain reverses at photoeyes, verify that the photoeye wiring is not reversed, X11 is upper (54 in [1372 mm]), X10 is lower (18 in [457 mm]). j. Verify inverter display is changing frequency. k. Verify Encoder has been setup. l. Verify rectifier has 120VAC going to it and ~ 105VDC coming out to the brake. Door does not open a. Verify input X3, X5, or X6 are coming on when activation device is being used. b. Verify outputs K3, K4, K5 and YDC2 are on or coming on to signal inverter to open door. c. Check status on i‑COMM ii display to see why door is staying closed, should read “Door Opening”. d. Verify inverter display is changing frequency. e. Verify proper incoming power is reaching inverter at L1, L2 and L3. f. Verify chain hoist chain is not pulled and switch is not tripped, X14 MUST be on (See Non-Powered Opening). Door slams open/close a. Verify b. Verify c. Verify d. Verify e. Verify f. Verify g. Verify h. Verify i. Verify j. Verify Drain Wire Verify that drain wire is terminated properly, failure to properly terminate the drain wire, may result in sporadic reversals, photoeye and other issues due to either static electricity or electrical noise and void warranty. Drive Side Switch The drive can be switched from right hand to left hand by performing the following: the open and close positions are properly set. encoder lock collar and sprocket set screws are tight and the chain moves when the drive tube is turning. the encoder shaft turns when the drive tube is turned. the inverter is changing speeds on the display. the phasing is correct. The door should open when the green open button is pressed. the brake is engaged and not released. the key been installed on the gearbox shaft. the proper ratio gearbox is being used. Encoder has been setup. rectifier has 120VAC going to it and ~ 105VDC coming out to the brake. a. Remove and switch conduit mounting bracket to opposite side. b. Remove and switch torque arm bracket. c. Remove and switch drive and non-drive photoeyes and cables. d. Flip drive tube 180°. e. Remove curtain from roller tube and route opposite direction. f. New drive shroud and bracket are required. g. New drive shroud extension bracket (if exterior) h. Set up i‑COMM ii to state the proper right or left hand drive. Drive Tube 88 If drive spheres make excessive clicking noise, make sure tube drive gears are centered over track grooves. Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD MAINTENANCE Troubleshooting Continued DEFINITION FUNCTION Encoder See Encoder Section. THE ENCODER CABLE SHOULD NEVER BE SPLICED OR EXTENDED. a. If curtain is not stopping at the same position, make sure encoder cable is grounded. b. Verify encoder chain is operating properly and sprocket set screws are tight to shafts. c. See page 59 for i‑COMM ii Encoder errors. Fuses F1, F2, F3: Incoming power fuses, must have line voltage across all 3 legs. (Transformer, Inverter, motor) F4, F5: Primary side transformer fuses, must have line voltage across both legs. F6, F7: Secondary side transformer fuses, F6 is 24VAC (FR/FRLD - heated pull cord) and F7 is 120V (power supply & brake). i‑COMM™ ii Controller The i‑COMM ii controller is a circuit board that controls the actions of the door. There is a digital display that shows the cycles, status and position of the door at any time during its travel. For input and output function signals, refer to chart on page 57‑58. Settings can be changed for re-close or pre-announce timers, interlocks, special activation commands, among others. Refer to instructional manual included. a. Verify i‑COMM ii is receiving 24VDC from power supply. b. If i‑COMM ii display is blank or hard to see, adjust contrast. c. Input X10 - Lower photoeye will be on unless photoeye is blocked, not aligned or mis-wired. d. Input X11 - Upper photoeye will be on unless photoeye is blocked, not aligned or mis-wired. e. Input X14 - Fault needs to be on for the door to operate (chain hoist). f. The door can be set to close from 2 to 255 seconds. Follow i-COMM ii adjustment instructions. Inverter See page 58‑60 for proper parameter settings. I‑Zone See page 33 &/or 43, 44 for mounting and wiring. MCR1 (contactor) If the MCR1 (contactor) does not stay energized, verify the chain hoist switch is closed. If the chain hoist has been activated, it will break the circuit. Check continuity from CH1 to CH2. Motor If door will not run when given an activation, check the following: a. Check voltage to inverter. b. Check voltage and for loose wires at terminals, U, V, and W. c. 208V-240V motor will have 2.8 ohms on normal readings. d. 400V-480V motor will have 9 -10 ohms on normal readings. e. 575V motor will have 13 ohms on normal readings. Motor Phasing If “Open/Reset” button is pressed and the door closes, phasing is reversed; switch wires in terminals, V and W. Make sure the motor is properly grounded to prevent electrical noise. Non‑Powered Opening (N.P.O.) If issues arise with the non‑powered opening chain hoist, check the following: Open/Reset Push Button The open/reset push button function is when the button is pressed, a command to open the door is given. To jog door when i‑COMM ii states “Photoeye Failure”, press and hold the “Open/Reset” button. Pressure If the curtain is blowing out because of high wind or negative pressure, check the following: a. In the event of a power outage, operate hand lever and hand chain to open or close door. b. If hand lever is pulled while door is powered, the door will go into fault mode (green light flashing), no X14. Reset door by pressing the green flashing button. c. If door will not move when hand lever is pulled, verify engagement pins are engaged. Verify brake is being released and that cable and spring are working properly. a. Tracks MUST be mounted at FasTrax/LD: O.D.W. + 1/2in [12mm]. FasTrax FR/FR LD: O.D.W. + 9in [229mm]. If mounted wider, excessive curtain wear may occur. If too narrow, curtain buckling or billowing will be greater. b. Check to make sure the curtain has all the drive spheres in place. c. Verify Lexan Strips are present and functioning properly. Photoeyes The photoeyes are wired to the 24VDC circuit and are wired as normally closed when there is power to the unit and the emitter photoeye is aligned with the receiver photoeye. There are 3 lights on the receiver and one on the emitter. Green is for power, yellow and orange are for proper alignment. The photoeyes will reverse or hold the door open when the photoeye beam is blocked. When the beam is not broken, the door will auto-reclose. If photoeyes require adjustment, check that lower tracks are square to the wall. a. Power to Brown (DC) and Blue (OV) wires. b. Internal photoeye relay(wires Black / Blue) should be closed when photoeye is aligned and open when not aligned. c. When open, i‑COMM ii verifies photoeye inputs are off. If on, door will fault. If off, test is ok and emitters turn on. d. Orange and yellow light on the Receiver should be on when aligned. e. Green light on the Emitter indicates the unit is powered up. f. Input X11 will go off when the upper 54in [1372mm] photoeye is tripped. g. Input X10 will go off when the lower 18in [457mm] photoeye is tripped. h. If two or more doors are back to back, verify they are not reading each other. A plate may be required to separate. i. On doors < 43in [1092mm] O.D.H., the 54in [1372mm] photoeye is omitted. j. On doors > 68in [1727mm] O.D.H, but < 43in [1092mm] O.D.H., the 54in [1372mm] photoeye is lowered to 35in [889mm]. Power Supply Power Supply is powered by 120VAC from the F7 fuse and delivers 24VDC to the i‑COMM ii Publication: AMEN00065 2017-02-17 89 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Rite‑Hite® Installation/Owner's Manual MAINTENANCE Troubleshooting Continued DEFINITION FUNCTION Tracks a. Verify tracks are properly spaced. MUST be FasTrax/LD: O.D.W. + 1/2in [12mm]. FasTrax FR/FR LD: O.D.W. + 9in [229mm]. b. Lubricate as required per Maintenance Schedule, page 72. Virtual Vision Virtual Vision is optional on the FasTraxLD door. When motion is sensed via Falcon motion sensors, the Virtual Vision red LEDs will illuminate to notify driver of movement on the opposite side of the curtain. a. It is normal for the YDC1 output to flash on i‑COMM ii during door operation.. Voltage Change To change the voltage, see steps below: a. Change transformer taps and fuses per electrical diagram. b. Change motor wiring per junction box diagram. c. Replace Inverter with proper voltage. d. Brake resistor e. Change voltage selection on i‑COMM ii X0 Input programmed for a device to open the door. X1 Input programmed for a device to stop the door. X2, X3, X6, X7 Activation Inputs - If on and door is not closing, verify activation device is not faulty. X4 Input programmed for a device to close the door. X5 Input programmed for a device to toggle open / close the door. X8, X9 I‑Zone Inputs X10 18in [457mm] Photoeye Input - MUST be on; If off, verify aligned and powered. X11 54in [1372mm] Photoeye Input ‑ MUST be on; if off, verify aligned and powered X12 Open / Reset Button ‑ X12 will illuminate when button is pressed X13 Induction loop Input - if on door will stay open - verify object is not present on the floor loop X14 Fault Input - Verify chain hoist chain hand lever has not been pulled. X15 Power Input ‑ Indicates unit is powered YK0 Interlock output YK1 Programmable output YK2 Programmable output YDC0 Output programmed to be on when door open. YDC1 Output programmed to flash when virtual vision is functioning YDC2 Photoeye test, must flash off when door is opening YDC5 Output programmed for Pre-announce to close. 90 Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD PARTS Control Box 25 40 41 20 2 23 13 22 24 34 35 R CH1 ‑ PLC LOGIC ‑ INPUTS & OUTPUTS ON PLC L2 L1 15 L3 13 CR1 CR3 AB 4 10 CH2 N.O. 3 X2 16 MCR1 K09 X1 A1 T1 T2 T3 14 17 OV A1 10V A2 A2 6mm CLASS II LOW VOLTAGE ONLY ! T1 B1 T3 T4 T5 B2 B3 B4 T2 B5 B6 B7 T6 10mm Not Used Loop sens. Adj. 10 10 RE BKWY 8 Freq. Adjust 9 9 Relay A,B Act / Pass ASB Relay A Pres. / pulse Relay A Entry / Exit Relay B Pres. / pulse Relay B Entry / Exit Pulse 100ms / 500ms 8 8 Pres. Time Adj. 1 min to 7 5 COM Remote Pairing 5 SAFETY 7 CLSG 0V 6 6 4 4 WIRELESS HOST Fault RF Com 3 3 ACTIVATOR 2 2 24V 1 POWER 1 OPEN CLS STOP O/C ON RS 485 APEMs 30 Detect Power 1 2 3 4 5 6 7 8 9 10 L1 L2 L3 28 26 - NO DELAY DELAY F4 H3 H4 F5 T1 COM NO NC ON F3 PE F7 1 2 LEARN LEARN ACT T3 F2 H2 PE W 12‑24VAC/DC T2 POWER T1 F1 USE CLASS CC FUSES ONLY RATED 600V, 30A V GND GND GND U V W STB N N BRK HOLD TIME L3 12‑24V AC/DC COM NO NC L2 PUL | TOG 0.5s | 10s L1 10RD433 H1 USE CLASS CC FUSES ONLY RATED 600V, 30A + U HIGH VOLTAGE HIGH VOLTAGE ONLY ONLY ! X3 27 18 8 10 11 12 1 5 6 29 31 21 27 32 33 38 i-COMM TM OPEN USE CLASS CC FUSES ONLY POWER 4 X1 9 36 FasTrax® 3 X2 USE CLASS CC FUSES ONLY RATED 600V, 30A F7 RATED 600V, 30A USE CLASS CC FUSES ONLY F6 USE CLASS CC FUSES ONLY RATED 600V, 30A F7 RATED 600V, 30A The Leading Edge in Door Safety F2 F3 F4 F5 F1 F2 F4 F5 W STB N N BRK F1 GND GND GND U V W STB AC N N BRK Milwaukee, WI (800) 456-0600 4 OPERATING PROCEDURES Push OPEN button to raise door. Door will close automatically. DANGER HIGH VOLTAGE DISCONNECT POWER BEFORE SERVICING ! RESET PROCEDURES OPEN button ashes when do or is in a fault condition. Use OPEN button to reset fault. 6 53850519 FR Only 6 7 5 220V Ø 14 5 9 39 Publication: AMEN00065 2017-02-17 91 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Installation/Owner's Manual Rite‑Hite® PARTS Control Box # QTY Continued DESCRIPTION PART # 1753 1 1 Assembly (C‑Box, BackPanel, Enclosure w/labels) 2 1 Contactor 24VDC,9A, 4NO (Chain hoist) 17000028 3 2 Fuse, .5 amp, 600V Time Delay (400‑575V) 51000001 4 1 Fuse, 1 amp, 250V Time Delay 51000002 5 1/2 Fuse Holder, 2 Pole, 600V, 30A (3Ø‑1; 1Ø‑2) 51000003 6 2 Fuse Holder, 1 Pole, 300V, 12A 51000004 7 1 Fuse, 2 amp, 250V, Time Delay (FR) 51000005 8 1 Fuse Holder, 3 Pole, 600V, 30A (not 220V 1Ø) 51000013 9 2 Fuse, 1 amp, 600V, CC, Time Delay (208‑230V) 51000023 10 3 Fuse, 10 amp, 600V, CC, KLDR (400‑460V) 51000033 11 3 Fuse, 15 amp, 600V, KLDR (208‑230V) 51000051 12 3 Fuse, 6A, 600V, CC, KLDR (575V) 51000055 13 1 Kit, Warning Device Relay, i‑COMM ii 53700862 14 2 Fuse, 20 amp, 600V, KLDR (220V 1Ø) 51950077 15 1 Kit, Inverter,2HP,575V,3PH,AB‑FLEX40 53700988 16 1 Kit, Inverter,2HP,460V,3PH,CNT TCH 53700990 17 1 Kit, Inverter,2HP,230V,1‑3PH,CNT TCH 53700989 18 1 Kit, Disconnect Switch, w/ Handle 53700567 19* 1 Kit, FasTrax Inverter Relay (includes #23 & #27) 53700643 20 1 Kit, i‑COMM ii, Replacement 53700860 1 Power Supply, DIN, 24VDC, 30W, CG (VV‑no, LZR <2) 65700007 1 Power Supply, DIN, 24VDC, 60W, CG (VV‑yes, LZR >1) 65700012 Relay, SPDT,24VDC,10AMP (warn device & brake) 66450014 1 Kit,Resistor,Inverter,230V,2HP 53700689 1 Kit,Resistor,Inverter,460V,2HP 53700688 Socket, Relay,1Pole,250VAC,10AMP (W.D. & Brake) 70350002 Switch, Push Button, Ext, Green, Illum, 22mm 72700258 Terminal, End Barrier, Fuse Holder 73100019 Terminal, End Stop, Screwless 73100024 21 22 23 1/1 24 1/1 25 1 26 1 27 4/6 28 1 29 7/8 30 31 Terminal, WA, Cage, 20A, Jump, 2P 73100081 Terminal, WA, Cage, 20A, 3 Hole 73100085 1 Terminal, WA, Cage, 20A, 3 Hole, Barrier 73100086 3 Terminal, WA, Cage, 20A, 3 Hole, GND 73100087 32 1 Transformer, 100VA, 208/230/460V:24/115 73550029 33 1 Transformer, 100VA, 380/415/575V:24/115 73550030 34 2 Control Box Quick Release Latch 51950021 35 4 Control Box Mounting Tab 51950018 36 1 Connector, Conduit, Straight, L/T, 1” 16960001 37* 1 Cable, Inverter, 24/4 UTP (Modbus) 15650290 38 1 Label, Control Box, Cover, FasTrax® 53850519 39 1 Control Box Cable Assembly 1555 40 1 Terminal, WA, Cage, 20A, 2T, 3H, Bar 73100083 41 1 Terminal, WA, Cage, 20A, 2T, 3Hole 73100084 See "Activation" on page 94 for activation devices *Not Shown 92 Dwg# 7822E030 Rev. S Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD PARTS Compact User Interface Fiberglass QTY DESCRIPTION PART # 1 Kit, LCD Interface, NEMA 4X, 50ft [15240mm] 53700925 1 Kit, LCD Interface, NEMA 4X, 75ft [22860mm] 53700926 1 Cable, 75ft [22860mm] 15650317 Stainless4 Steel CONTROL BOX CONNECTIONS LOCK IN J46 1 LOCK IN J48 1 J46 3 2 LCD INTERFACE CONNECTIONS BU BU/WH BN BN/WH GN GN/WH ORG ORG/WH +24V 0V A B B8 B9 B10 B11 TERMINALS LOCATED ON INTERFACE MODULE J48 HEADERS LOCATED ON LEFT SIDE OF i-COMM II CONTROLLER IMPORTANT! THE PLUGS MUST BE CONNECTED TO THE CORRECT HEADERS. IF NOT CONNECTED PROPERLY, THE REMOTE LCD WILL NOT FUNCTION. QTY DESCRIPTION PART # 1 LCD Interface (Stainless) 50ft [15240mm] 53700923 1 LCD Interface (Stainless) 75ft [22860mm] 53700924 1 Cable, 75ft [22860mm] 15650317 Publication: AMEN00065 2017-02-17 93 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Rite‑Hite® Installation/Owner's Manual PARTS Activation # PART # DESCRIPTION 5700 7100 80/XL 8600 8900 FSTX /LD FSTX CL FSTX FR FSTX FR LD FSTX XL LTSPD SPLIT 2ND 1 11050007 Alarm, Audible, 24AC/DC, 22.5 (I-Zone) – – X – X X X X X X X – 2 11050010 Alarm, Audible, 120VAC,10‑TONE, AB – X X X X X X X X X X – 3 53700976 Kit, Activation, Wireless,Host – X – – X X X X X X X X 4 17500001 Induction Loop Board, Single, 24VDC (<5/28/14) – X X X X X X X – – – – 5 17500010 Induction Loop Board, dual, 12/24VDC (=>6/20/12) – X – X X X X X X X X X 6 52000037 Induction Loop Board Harness (<5/28/14) – X X X X X X X – – – – 7 52000056 Induction Loop Board Harness (=>6/20/12) – X – X X X X X X X X X 8 53700552 Induction Loop, Kit, Single (<5/28/14) – X X X X X X X – – – – 9 53700864 Induction Loop, Kit, Dual – X X – X X X X X X X X 10 55150279 i‑COMM ii LCD Interface – X – – – X X X X X X X – 11 7622 I‑Zone Kit – – X – X X – X X X X 12 7637 I‑Zone Upgrade Kit – – – – – X – X X X – – 13 14500774 I‑Zone Sensor Bracket Black – – X – X X – X X X X – 14 14500775 I‑Zone Sensor Bracket Gray – – X – X X – X X X X – 15 14500783 I‑Zone Sensor Bracket Stainless – – X – X X – X X X X – 16 17900110 I‑Zone Cover Gray – – X – X X – X X X X – 17 17900111 I‑Zone Cover Black – – X – X X – X X X X – 18 17900112 I‑Zone Cover Stainless – – X – X X – X X X X – 19 14501212 Motion Sensor, Mounting Bracket – X X X X X X X X X X X 20 55200012 Motion Sensor, Remote Programmer – X X X X X X X X X X X 21 55200018 Motion Sensor, FalconXL < 11.5' [3505mm] Height – X X X X X X X X X X X 22 55200019 Motion Sensor, Falcon < 11.5' [3505mm] Height – X X X X X X X X X X X 23 55200021 Motion Sensor, IS40, 12‑24V – X X X X X X X X X X X 24 55200022 Motion Sensor, LZRI30, 12‑35VDC – X X X X X X X X X X X 25 55200026 Motion Sensor,12‑24V, MS09, Touchless – X – X X X X X X X X X 26 55200024 Motion Sensor, IS40XL, 12‑24V – X X X X X X X X X X X 27 55200025 MOTION SENSOR, FALCONW >=16W – – – – – – – – – X – – 28 14500024 Photoeye Mounting Bracket – X X X X X X X X X X X 29 53700053 Photoeye, 24V, Kit, Thru‑beam – X X X X X X X X X X X 30 53700122 Photoeye, 24V, Kit, Retro-reflective – X X X X X X X X X X X 31 66400001 Photoeye, Reflector, 2 3/4in x 2in [70mm x 51mm] – X X X X X X X X X X X 32 63900002 Photoeye, Retro-Reflective 20‑40VAC/10‑55VDC – X X X – X X X X X X X 33 69300004 Photoeye, Thru‑beam Source 20‑40VAC/10‑55VDC – X X X X X X X X X X X 34 63900005 Photoeye, Thru‑beam Receiver 20‑40VAC/10‑55VDC – X X X X X X X X X X X 35 63900048 Photoeye, Light Curtain, Receiver, (CE) – – – – – X – X X – X – 36 63900049 Photoeye, Light Curtain, Transmitter, (CE) – – – – – X – X X – X – 37 72700213 Pull Cord, Assembly, w/Bracket, Standard – X X X X X X X X X X X 38 72700214 Pull Cord, Assembly, w/Bracket, Heated – X X X – – X X X – X – 39 72700270 Pull Cord, Wireless – X X – – X X X X X X X 94 Publication: AMEN00065 2017-02-17 Rite‑Hite® FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Installation/Owner's Manual PARTS Activation # PART # Continued DESCRIPTION 5700 7100 80/XL 8600 8900 FSTX /LD FSTX CL FSTX FR FSTX FR LD FSTX XL LTSPD SPLIT 2ND 40 72700030 Push Button Station Single Green – X X X X X X X X X X X 41 72700102 Push Button Station, Open/E‑Stop/Close, Nema 4X – – – – – – – X X X X X 42 72700269 Push Button, Single, Wireless – X – – – X X X X X X X 43 66250020 Radio Control, RCVR, BEA, 433, 12‑24V, 1 FN (=>8/26/14) – X X X X X X X X X X X 44 73750078 Radio Control, Trans, BEA, 433, 1 BTN (=>8/26/14) – X X X X X X X X X X X 45 73750079 Radio Control, Trans, BEA, 433, 2 BTN (=>8/26/14) – X X X X X X X X X X X 46 73750080 Radio Control, Trans, BEA, 433, 3 BTN (=>8/26/14) – X X X X X X X X X X X 48 11280002 Radio Control Ant w/15' Cable, 318 MHZ (<8/26/14) – X X X X X X X X – X X 48 53700068 Radio Control, 24V, Kit, 318 MHZ (<8/26/14) – X X X X X X X X – X X 49 66250016 Radio RCVR, 24V 318 MHZ (<8/26/14) – X X X X X X X X – X X 50 66250017 Radio RCVR, 24V 300 MHZ (<8/26/14) – X X X X X X X X – X X 51 73750002 Radio TRANS, 300 MHZ, BTN, 4 (<8/26/14) – X X X X X X X X – X X 52 73750015 Radio TRANS, 318 MHZ, BTN, 1 (<8/26/14) – X X X X X X X X – X X 53 73750018 Radio TRANS, 318 MHZ, BTN, 3 (<8/26/14) – X X X X X X X X – X X 54 73750019 Radio TRANS, 318 MHZ, BTN, 2 (<8/26/14) – X X X X X X X X – X X 55 54270030 Strobe 120VAC Amber – X X X X X X X X X X X 56 54270031 Strobe 120VAC Red – X X X X X X X X X X X 57 53700567 Switch, Disconnect W/Handle – X X X X X X X X X X X 58 72700011 Switch, Selector, 2 POS, Key – X X X X X X X X X X X 59 72700072 Switch, Selector, 2 POS (Socket P/N: 17200012) – X X X X X X X X X X X 60 72700144 Switch, Selector, 3 POS, 3 Pole, 12A X – – – – – – – – – – – 61 VRTLV Virtual Vision, Kit, Stand Alone – X X X X X X X X X X X 62 7623 Virtual Vision, Kit, FSTX/FR/LTSPD – – – – X X – X X – X X 63 7624 Virtual Vision, Kit, FSTXCL – – – – – – X – – – – – 64 7638 Virtual Vision, Kit, FSTXXL – – – – – – – – – X – – 65 53700862 Warning Device Kit, Relay, I‑Comm Ii – X X X X X X X X X X X 66 53700863 Warning Device Kit, Relay, PLC – – X X – – – – – – – – 67 53700306 Kit, Activation Service Parts (Loop, PE, Pull, Push) – X X X X X X X X X X X 2016‑10‑07 Publication: AMEN00065 2017-02-17 95 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Rite‑Hite® Installation/Owner's Manual PARTS 96 20 See charts next page 6 25 14 13 16 10 9 12 15 11 3 17 22 8 4 7 24 18 5 2 1 21 23 Virtual Vision / Curtain Fan Junction Box Publication: AMEN00065 2017-02-17 Publication: AMEN00065 2017-02-17 X – – X X 12 13 14 15 16 – X X – – X X – – X X – – X X – CANADIAN SPECS X – X – X – X – 18 19 20 21 22 23 24 25 X X X X X X X X – – – – – – – X X – 120V – – – – X X – – – 230V – – X X – – – – – 220V, 400V – – – – – – – – – X X – – – – – 230V X X X X – – – – – – – – – – – – 575V X X – – – – – – – 460V, 575V STEPDOWN – – – – X X X X – – – – – – – – 460V STEPDOWN JBOX,FANS,460/575V,XFMR JBOX,FANS,460/575V,XFMR,VRTLV JBOX,FANS,220V JBOX,FANS,220V,VRTLV JBOX,FANS,230V JBOX,FANS,230V,VRTLV NO JBOX REQ'D!!! JBOX,FANS,120V,VRTLV JBOX,VIRTUAL VISION DESCRIPTION JBOX,FRZ,575V,3KVA XFMR,VRTLV JBOX,FRZ,575V,2KVA XFMR,VRTLV JBOX,FRZ,575V,2KVA XFMR JBOX,FRZ,575V,3KVA XFMR JBOX,FRZ,460V,3KVA XFMR,VRTLV JBOX,FRZ,460V,2KVA XFMR,VRTLV JBOX,FRZ,460V,2KVA XFMR JBOX,FRZ,460V,3KVA XFMR JBOX,FRZ,220V,VRTLV JBOX,FRZ,230V,2KVA XFMR,VRTLV JBOX,FRZ,230V,2KVA XFMR JBOX,FRZ,220V JBOX,FRZ,120V,VRTLV JBOX,FRZ,120V,CAN,VRTLV JBOX,FRZ,120V,CAN JBOX,FRZ,120V DESCRIPTION 53530028 53530029 53530026 53530027 53530024 53530025 – 53530023 53530013 PART # 53530043 53530045 53530044 53530042 53530039 53530041 53530040 53530038 53530035 53530037 53530036 53530034 53530031 53530033 53530032 53530030 PART # 73550017 – else : 73550024 if 575V:73550017 else : 73550024 if 575V:73550017 – – – – – 73550026 XFMR,2.0KVA,600:240/120 XFMR,3KVA,600:240/120 73550017 XFMR,2.0KVA,600:240/120 73550027 73550026 XFMR,3KVA,600:240/120 XFMR,3KVA,480/240:240/120 73550024 73550024 XFMR,2.0KVA,480/240:240/120 XFMR,2.0KVA,480/240:240/120 – 73550027 XFMR,3KVA,480/240:240/120 ‑ 73550024 73550024 XFMR,2.0KVA,480/240:240/120 XFMR,2.0KVA,480/240:240/120 – – – – TRANSFORMER PART # – PART # – – – – – – DESCRIPTION TRANSFORMER NOTE: The Junction box kits do not include the related step down transformers. If a transformer is required, please reference the table to ensure the correct part number is selected. X # 17 CURTAIN FANS – – – – – – – – X – – X – – – – 230V Installation/Owner's Manual VIRTUAL VISION – – – – – – – – – – – – X X X X 120V Virtual Vision / Curtain Fan Junction Box FasTrax, FasTrax LD – X – 9 10 X 8 11 – X – 5 7 X 4 6 – X 3 – 1 2 VIRTUAL VISION # FasTrax FR, FasTrax FRLD Rite‑Hite® FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD PARTS Continued 97 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Installation/Owner's Manual Rite‑Hite® PARTS N.P.O. 1 4 WARNING Do Not Enter On Red Light Personnel Or Equipment May Be Present On The Other Side Of The Door 2 3 # QTY DESCRIPTION PART # 1 1 N.P.O. Cable 15650234 2 1 FSTX/FR, N.P.O., 36 Tooth 56150055 3 1 FSTXLD/FRLD, N.P.O., 70 Tooth 56150056 4 1 Sprocket, #41, 70T, 1" Bore, Steel, LD/FRLD (Doors <2/3/17 only) 70800066 5 1 Kit, FSTX, Upgrade, N.P.O*. 2102 *Not Shown 98 Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD PARTS Patch Kits Curtain QTY Curtain Assembly a/r 3 2 1 4 5 6 7 9 10 8 # QTY DESCRIPTION PART # 1 1 Kit, Lintel Seal 6890 2 1 Curtain, Stiffener 7181 3 2 Curtain, Handle 75000023 4 1 Kit, Curtain Top Roller (includes 2) 53700562 5 a/r Vision only Replacement, Urethane, 20” x 20” [508mm x 508mm] used on doors that currently do not have replaceable visions 53700711 a/r Cover, Window, UV, 20” x 20” [508mm x 508mm],Replaceable (=> 10/6/09) 17900163 Kit, Vision Replacement, Urethane, Max View 7411 a/r Kit, Vision/Screen Replacement, 20” x 20” [508mm x 508mm] (< 6/20/12) used on doors that currently do not have replaceable vision/screen 53700857 a/r Cover, Window/Screen, 20” x 20” [508mm x 508mm] (=> 10/6/09) 17900190 1 Curtain order includes one tube of Super Lube 54650002 7 1 Curtain, Weight Assembly, Soft Edge 7541 8 1 Curtain, Bottom Loop 6893 1 Curtain, Insulated, Bottom Loop 6895 1 Curtain, Assembly, FasTrax 2876 1 Curtain, Assembly, FasTrax, Insulated 2877 1 Kit, Bottom Loop Seal Replacement 6893 1 6 9 10 DESCRIPTION PART # Kit, Curtain, Patch, PVC, 27 oz, Blue 53700558 a/r Kit, Curtain, Patch, 60 mil, Blue 53700559 a/r Kit, Curtain, Patch, Urethane, 27 oz, Blue 53700774 a/r Kit, Curtain, Patch, PVC, 27 oz, Green 53700667 a/r Kit, Curtain, Patch, PVC, 27 oz, Gray 53700668 a/r Kit, Curtain, Patch, PVC, 27 oz, Orange 53700669 a/r Kit, Curtain, Patch, 100 mil, Blue 53700670 a/r Kit, Curtain, Patch, 100 mil, Green 53700671 a/r Kit, Curtain, Patch, 100 mil, Gray 53700672 a/r Kit, Curtain, Patch, 100 mil, Orange 53700673 a/r Kit, Vision, Patch, 30oz, Clear 53700778 a/r Kit, Curtain, Patch, 100mil, Red 53700757 a/r Kit, Curtain, Patch, 100mil, White 53700758 Curtain Vision FSTX, FSTXLD 2 1 # QTY DESCRIPTION PART # 1 a/r Cover, Screen Window Gray, FasTrax 96" [2438mm] ≤ D.O.W. < 132" [3353mm] (Qty = 2) 132" [3353mm] ≤ D.O.W. < 170" [4318mm] (Qty = 3) 170" [4318mm] ≤ D.O.W. < 228" [5791mm] (Qty = 4) 228" [5791mm] ≤ D.O.W. ≤ 288" [7315] (Qty = 5) 17900190 2 a/r Cover, Window, UV Inhibited, FasTrax 96" [2438mm] ≤ D.O.W. < 120" [3048mm] (Qty = 2) 120" [3048mm] ≤ D.O.W. < 156" [3962mm] (Qty = 3) 156" [3962mm] ≤ D.O.W. < 204" [5182mm] (Qty = 4) 204" [5182mm] ≤ D.O.W. < 252" [6401mm] (Qty = 5) 252" [6401mm] ≤ D.O.W. ≤ 288" [7315mm] (Qty = 6) 17900163 Edging/Drive Spheres FSTX, FSTXLD 1 2 Publication: AMEN00065 2017-02-17 # QTY DESCRIPTION PART # 1 a/r Kit, Edge Repair, 3 Sphere 53700712 1 a/r Kit, Edge Repair, 6 Sphere 53700717 1 a/r Kit, Edge Repair, 10 Sphere 53700723 1 a/r Kit, Edge Repair, 12 Sphere 53700787 2 a/r Kit, Curtain, Drive Sphere, Qty 10 53700561 99 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Rite‑Hite® Installation/Owner's Manual PARTS Miscellaneous 17 18 19 20 8 7 10 11 1a 9 3 5 WARNING Keep Clear of Moving Parts. Door May Start Automatically At Any Time. WARNING Keep Clear of Moving Parts. Door May Start Automatically At Any Time. 4 1b 12 13 WARNING Keep Clear of Moving Parts. Door May Start Automatically At Any Time. 2 6 14 15 36 37 WARNING Do Not Enter On Red Light 32 Personnel Or Or Equipment Equipment Personnel May Be Be Present Present On On The The May Other Side Side Of Of The The Door Door Other WARNING Do Not Enter On Red Light Personnel Or Equipment May Be Present On The Other Side Of The Door 16 43 27 35 34 30 33 28 29 31 46 47 WARNING Keep Clear of Moving Parts. Door May Start Automatically At Any Time. 48 41 42 WARNING Do Not Enter On Red Light Personnel Or Equipment May Be Present On The Other Side Of The Door 38 39 40 49 50 51 100 Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD PARTS Miscellaneous # QTY * 1 Continued DESCRIPTION PART # # QTY FasTrax Door (Complete) FSTX, FSTXFR, FSTXLD, FSTXFRLD 35 a/r 36 1 37 a/r DESCRIPTION PART # Rivet, Blind, Fablok, 5/16” x 1.807 66840016 Poly Lumber Install Kit 5339 Poly Lumber 1 1/2”x7 1/2”x10’‑6” 65450100 I‑Zone Detector Assembly 7622 I‑Zone Upgrade 7637 * 1 Kit, FasTrax Service Parts, US, Encoder 53700804 38 2 * 1 FasTrax Sample 67750026 39 a/r * 1 Crate 53700146 40 2 I‑Zone Cover 17900111 * 1 FasTrax Warning Bracket, Set (Doors <8'‑0" [2438mm] H) 14500999 41 1 I‑Zone Cable, Non‑Drive 1549 42 1 I‑Zone Cable, Drive 1550 1a 2 Label, Warning, Stand Clear, 2” x 9” 53850516 1b 1 Keep Clear Warning Label 53850534 2 1 Sign Plate (Doors <8'‑0" [2438mm] H w/o Shroud) 65000609 3 1 Kit, FSTX, Shroud, Motor, Universal (All non N.P.O.) (Shroud, fasteners, label) 53701007 4 1 Kit, FSTX, Shroud, Motor, Universal, N.P.O. (> 2/3/17) (Shroud, fasteners, label) 53701008 5 1 Kit, FSTX, Shroud, Motor, Bracket, Upper 6 1 Shroud, Motor, Bracket, Lower 7 1 Shroud, Motor, Bracket, Upper, N.P.O., Wall (> 2/3/17) 14501426 8 1 Shroud, Motor, Plate, External, Univ, FSTX/FR 65000928 9 1 Shroud, Motor, Plate, External, Univ, FSTXLD/FRLD 65000864 10 4 Screw, Thumb, 1/4‑20 x 1/2”, GR2 znc 64860019 11 4 Washer, Flat,1/4x9/16”x3/32”, Neoprene 74110007 12 1 Transformer, 2KVA, 600:240/120 (Canada Specs) 73550017 1 Transformer, 2KVA, 480/240:240/120 (Canada Specs) 73550024 1 Transformer, 3KVA, 600:240/120 73550026 1 Transformer, 3KVA, 480/240:240/120 73550027 8 Virtual Vision Mounting Bracket 14500971 2 Nut, Hex, Nylon, Lock, #10‑24, zinc 55600004 2 Screw, RHMS, Phillips, #10‑24 x 3/4”, zinc 67850030 4 Kit, Virtual Vision Warning Plate Label 53700917 2 Nut, Hex, Nylon, Lock, #10‑24, zinc 55600004 2 Screw, RHMS, Phillips, #10‑24 x 1/2”, zinc 67850008 13 14 15 a/r Kit, Install, Thru‑Wall, Steel 53700887 46 1/2 Air Seal Blower/Heater Kit, PTC, 120V 13250080 47 1/2 Air Seal Blower/Heater Kit, PTC, 230V 13250081 48 1/2 Air Seal Blower/Heater Kit, (Canada) 13250084 49 1 Thermal Air System Seal 6889 50 a/r Trailer Rail, 45° Alum 73400002 53701009 51 a/r Screw, Phlp, Dr/Tap, #8 x 1/2” 67850015 14501425 52* 1 Kit, FSTX, Shroud, Motor, N.P.O., SLTD, RH (< 2/3/17) 53701010 53* 1 Kit, FSTX, Shroud, Motor, N.P.O., SLTD, LH (< 2/3/17) 53701011 16 4 Virtual Vision LED Assembly 7623 17 2 120V Curtain Fan Kit 53700769 18 2 120V Fan only 13250069 19 2 120V Arm only 11500046 20 2 220V Curtain Fan Kit 13250085 27 24 Nut, Hex, 3/8-16, S.S. 55630006 28 24 Washer, Flat, 3/8” x 1” x .063, S.S. 74130012 29 24 Washer, lock, 3/8”, S.S. 74130009 30 12 Plate, 6” Ø, znc 65000723 31 12 Rod, Threaded, 3/8-16 x 12” S.S. 67900047 32 2 Poly Lumber Header Shim 69000015 33 6 Upper Track Weld Plate 65000588 34 16 Lower Track Weld Plate 65000587 Publication: AMEN00065 2017-02-17 43 *Not Shown 101 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Rite‑Hite® Installation/Owner's Manual PARTS (FasTrax, FasTrax FR) Drive System 1 2 3 4 35 36 37 6 7 8 5 38 9 11 34 Non‑Drive Side 12 33 16 17 13 31 32 18 14 15 19 22 I 23 24 25 27 21 20 26 28 29 30 N.P.O. 10 47 42 45 46 44 41 10 43 39 40 102 Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD PARTS Drive System # QTY 1 1 2 1 (FasTrax, FasTrax FR) Continued DESCRIPTION PART # Drive Tube Ass’y 6749 Kit, FasTrax, Sprocket, Drive 53700865 3 1 Kit, FasTrax, Sprocket, Non‑Drive 53700866 4 1 Kit, FasTrax, Sprocket, Chain Hoist 53700867 5 1 Gearbox Spacer 53700705 6 1 Chain Kit 53700650 7 1 Drive Bracket 65000564 8 2 Motor Bumper 15250081 9 1 Conduit Bracket 14501418 10 6 Hex Lock Nut 55620010 11 1 Gearbox Key 53550010 12 1 Lock Collar 16850018 13 1 Encoder Cable 12ft [3658mm] 15650256 14 1 Encoder Cable 25ft [7620mm] 15650257 15 1 Encoder Cable 50ft [15240mm] 15650258 16 1 Encoder Kit #50 53700784 17 3 Lock Washer 74120002 18 3 M8-1.25 x 16mm 67930016 19 1 Sprocket Drive, 24 Tooth, 1" ID 70800047 20 1 Encoder Chain 16600063 21 1 Sprocket Driven, 24 Tooth, 5/16" ID 70800048 22 1 Encoder Plate 65000724 23 1 Motor/Brake/Gearbox Ass’y 5535 24 1 Motor/Brake 2HP, 230/460V 55250138 25 1 Motor/Brake 2HP, 575V 55250139 26 1 Motor/Brake 2HP, 400V 55250143 27 1 CBL,ASY,MTR/BRK,TRAX/FR,NORD 15650319 28 1 MOT/BRK,2HP,230/460V,WE,BLT,HB 55250255 29 1 MOT/BRK,2HP,400V,WE,BOLT,HB 55250256 30 1 MOT/BRK,2HP,575V,WE,BOLT,HB 55250257 31 1 Brake Rectifier 230/460V 66270009 32 1 Brake Rectifier 575V 66270012 33 1 Terminal Assembly 73100093 34 – Gearbox Ratios (See table) 35 2 Flange Bearing 12500034 36 4 Bolt, HHMS, 1/2‑13 x 1”, GR5, znc 67900003 37 4 Washer, Lock, Ext, 1/2”, znc 74150019 38 1 Collar, Shaft, Lock, 1” Dia, Cone Pt (Non‑drive side) 16850014 Publication: AMEN00065 2017-02-17 # QTY DESCRIPTION PART # 39 40 1 Hex Nut 55680001 1 Eye Bolt 67930001 41 1 Spacer, N.P.O., FSTX 70450192 42 1 Washer, Flat, 1 x 1‑1/2 x 1/8, HDN 74170007 43 1 Pulley, Assembly, FSTX, N.P.O. 65750070 44 1 Bracket, Mount, N.P.O. 14501419 45 2 Screw, HHMS, 1/4‑20 x 1/2, GR5, ZNC 67860002 46 2 Washer, Lock, Split, 1/4, ZNC 74110004 47 6 Screw, HHMS, 5/16‑18 x 1‑1/4, GR5, ZNC 67870003 * 1 Aero Lubriplate 54650001 *Not Shown Gearbox Ratios RATIO NON-INSULATED CURTAIN INSULATED CURTAIN PART # 5:1 Doors <= 144 ft² [13.4 M²] Doors < 112 ft² [10.4 M²] 51250026 7.5:1 Doors > 144 ft² [13.4 M²] & <= 196 ft² [18.2 M²] Doors => 112 ft² [10.4 M²] & <= 160 ft² [14.9 M²] 51250027 10:1 Doors > 196 ft² [18.2 M²] Doors > 160 ft² [14.9 M²] 51250028 103 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Rite‑Hite® Installation/Owner's Manual PARTS Drive System (FasTrax LD, FasTrax FR LD) #50 Gearbox Exploded view Front View 1 3 19 20 21 4 5 22 6 13 7 44 14 15 8 23 10 16 43 42 12 17 40 41 24 32 33 34 35 36 37 38 39 #63 Gearbox Rear View 30 31 22 20 21 11 9 45 47 2 29 27 18 48 28 25 26 104 Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD PARTS Drive System # QTY 1 1 2 1 (FasTrax LD, FasTrax FR LD) Continued DESCRIPTION PART # Block, Mount, Nord, #50 13000060 Block, Mount, Nord, #63 13000065 3 1 Screw, SHCS, M10-1.5 x 80MM 67930032 4 1 Gearbox Key 53550010 5 1 Encoder Cable 12ft [4M] 15650256 6 1 Encoder Cable 25ft [8M] 15650257 7 1 Encoder Cable 50ft [17M] 15650258 8 1 Kit, Encoder, Gearbox, #50 53700784 # QTY DESCRIPTION PART # 38 39 1 Motor/Brake,1.5HP, 230/460V 55250213 1 Motor/Brake,1.5HP, 400V 55250214 40 1 Brake Rectifier 230/460V 66270009 41 1 Brake Rectifier 575V 66270012 42 4 Washer, Flat, 5/16, znc 74120003 43 1 Chain Kit 53700650 44 1 Spacer, Gearbox Nord, #50 70450167 45 1 Spacer, Gearbox Nord, #63 70450168 46 1 Torque Arm, Gearbox, #50 11500049 47 1 Torque Arm, Gearbox, #63 11500083 48 2 SCR,HHMS,3/8‑16X4,NYL PATCH,Z5 67880140 * 1 Aero Lubriplate 54650001 9 1 Kit, Encoder, Gearbox, #63 (FSTXLD / FRLD) 53700878 10 1 Encoder Plate, #50 65000724 11 1 Encoder Plate, #63 65000805 12 1 Sprocket Driven 24T 1” ID 70800048 13 3 Lock Washer 74120002 14 3 M8-1.25x16MM (10:1, 15:1 GBX) 67930016 15 3 M10-1.50x20MM (20:1 GBX) 67930036 16 1 Sprocket Drive 45T 5/16” ID 70800064 17 1 Encoder Chain, #25 19”[483mm] 16600074 Non-Insulated LD Curtain – All Specifications and Voltages 18 1 Encoder Chain, #25 21”[533mm] 16600067 10:1 (Sz 50) Doors < 144 ft² [13.4 M²] 51250028 55250138, 139, 143 15:1 (Sz 63) Doors ≥ 144 ft² [13.4 M²], ≤ 196 ft² [18.2 M²] 51250033 55250138, 139, 143 20:1 (Sz 63) Doors > 196 ft² [18.2 M²] 51250047 55250138, 139, 143 19 1 Conduit Bracket 14501418 20 2 Nut, Hex, Lock, 5/16‑18, znc 55620010 21 2 Screw, HHMS, 5/16‑18x1 1/4”, GR5, znc 67870003 22 — Gearbox (See Gearbox Ratios table) — *Not Shown Gearbox Ratios PART # RATIO CURTAIN GEARBOX MOTOR 23 1 Terminal Assembly 73100093 Insulated LD Curtain – Standard Specifications (Non 575V) 24 1 Cable, Assembly, Motor/Brake 15650319 10:1 (Sz 50) Doors < 112 ft² [10.4 M²] 51250028 55250138, 143 15:1 (Sz 50) Doors ≥ 112 ft² [10.4 M²], ≤ 160 ft² [14.9 M²] 51250014 55250213, 214 15:1 (Sz 63) Doors > 160 ft² [14.9 M²] 51250033 55250138, 143 25 1 Nut, Hex, 6M‑1 55680001 26 1 Bolt, Eye, 6Mx30MM, znc 67930001 27 2 Washer, Flat, 1 x 1‑1/2 x 1/8, HDN 74170007 28 1 Pulley, Assembly, FSTX, N.P.O. 65750070 29 1 Bracket, Mount, N.P.O. 14501419 Insulated LD Curtain – Canadian Specifications (All 575V) 30 2 Screw, HHMS, 1/4‑20 x 1/2, GR5, ZNC 67860002 10:1 (Sz 50) 55250138, 143, 139 2 Washer, Lock, Split, 1/4, ZNC 74110004 Doors < 112 ft² [10.4 M²] 51250028 31 32 1 Motor/Brake,2HP, 230/460V 55250138 15:1 (Sz 63) 51250033 55250138, 143, 139 33 1 Motor/Heated Brake,2HP, 230/460V, Manual Input 55250255 Doors ≥ 112 ft² [10.4 M²] 34 1 Motor/Brake,2HP, 575V 55250139 35 1 Motor/Heated Brake,2HP, 575V, Manual Input 55250257 36 1 Motor/Brake,2HP, 400V 55250143 37 1 Motor/Heated Brake,2HP, 400V, Manual Input 55250256 Publication: AMEN00065 2017-02-17 105 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Rite‑Hite® Installation/Owner's Manual PARTS Drive Tube Assembly Tracks, Spreader Bar FasTrax, FasTrax FR 1 1 2 # QTY 1 2 DESCRIPTION PART # 2 Track, Upper, =< 10’-0” [3048mm] O.D.H. 53700627 2 Track, Upper, =< 12’-0” [3658mm] O.D.H. 53700628 2 Track, Upper, =< 14’-0” [4267mm] O.D.H. 53700629 2 Track, Upper, =< 16’-0” [4877mm] O.D.H. 53700630 1 Radial Spreader Bar, Machined (=>8/13/10) 7256 1 Radial Spreader Bar, Assembled (<8/13/10) 7257 FasTrax LD, FasTrax FR LD 3 4 6 8 7 9 5 10 2 11 12 13 14 Photoeye 2 1 3 # QTY DESCRIPTION PART # 1 2 1 FasTrax/FR Drive Tube, Assy 6749 2 Collar, Shaft, Lock,1” Ø 16850018 3 2 Bearing, Flange, 1” Bore 12500034 4 4 Screw, HHMS, 1/2‑13 x 1”, GR5, znc 67900003 5 4 Washer, Lock, Ext, 1/2", znc 74150019 6 1 FasTraxLD/FRLD Drive Tube, Assy 6756 7 1 FasTraxLD/FRLD Drive Tube, Weld 6757 (Does not include Collars) # QTY 1 2 DESCRIPTION PART # Photoeye, Wiring Cover 1917 Non-Drive Side 2 2 Kit, Photoeye, Thru beam Source, 13M 53700702 4 Photoeye, Bracket Cover 14501207 8 2 FasTrax LD/FRLD Sprocket 70800061 9 8 Nut, Hex, Nyl, Lock, 3/8‑16, znc 55630005 10 1 Kit, TraxLD/FRLD, Collar, Drive Tube 53700919 11 10 FasTraxFRLD Drive Tube Collar 16850025 12 10 Nut, Hex, Nyl, Lock, 1/4‑20, znc 55610001 13 10 Screw, HHMS, 1/4‑20x1 1/2”, GR5, znc 67860018 14 20 Washer, Flat, .281 x .62 x .125 74120012 Drive Side 3 106 2 Kit, Photoeye, Thru‑beam Receiver 53700703 4 Photoeye, Bracket Cover 14501207 Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD PARTS Brackets, Guards Lower Track Assembly, Radial FasTrax LD shown, FasTrax similar 2 1 1 3 2 FasTrax, FasTrax FR FasTrax LD, FasTrax FR LD 3 4 4 6 5 5 7 5 # QTY DESCRIPTION PART # 1 1 Bracket, Radial, Large (>10ft [3048mm] DOH), FSTX RH 14501197 1 Bracket, Radial, Large (>10ft [3048mm] DOH), FSTX LH 14501198 1 Bracket, Radial, Small (<=10ft [3048mm] DOH), RH 14502048 1 Bracket, Radial, Small (<=10ft [3048mm] DOH), LH 14502049 1 Bracket, Header, Radial, Large, TRAXLD, RH 14501292 1 2 9 7 6 # QTY 1 1 DESCRIPTION PART # Kit, FSTX, Bracket, Shroud, Motor, Top 53701009 2 3 a/r Bracket, BEA Falcon 14501212 a/r Track, Upper, Wall Mount Bracket (Includes hardware and 2 brackets) 53700881 4 4 Bracket, Wall, Mount, FasTrax TRAXLD 14501276 5 1 Shroud, Bracket, Lower 14501425 6 2 Guard, Drive Non‑Radial (<8’ [2438mm] DOH) 51300057 Bracket, Header, Radial, Large, TRAXLD, LH 14501293 1/2 Upper Track, Radial (For doors > 8/6/10, For doors < 8/6/10 use 5227) FSTX 7368 1/2 Upper Track, Radial (For doors > 8/6/10) For doors < 8/6/10 use 5227 FSTX LD 7382 Super Lube 54650002 7 2 Guard, Drive Radial (<8’ [2438mm] DOH) 51300058 Seal, Lower Track (Ext only) 6894 8 2 Guard, Drive Non‑Radial TRXLD (<8’ [2438mm] DOH) 51300068 9 2 Guard, Drive Radial TRXLD 51300072 3 a/r 4 2 5 8 a/r Lower Track Assembly FSTX 7362 a/r Lower Track Assembly FSTX LD 7381 6 2 7 a/r Kit, Trax, Roller, Radial 53700975 Breakaway Retention Strips 1481 Publication: AMEN00065 2017-02-17 107 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Rite‑Hite® Installation/Owner's Manual PARTS Drive Cage Track, Refeeds, Kits 1 FasTrax, FasTrax FR 2 1 3 FasTrax LD, FasTrax FR LD 2 4 3 4 6 5 Not included with kits 7 8 5 9 # QTY DESCRIPTION PART # 1 1 Kit, Bracket, Drive Cage, Radial, Left 53700608 1 Kit, Bracket, Drive Cage, Radial, Right 53700609 1 Kit, Bracket, Drive Cage, Radial, Left 53700943 1 Kit, Bracket, Drive Cage, Radial, Right 53700944 1 Kit, Bracket, Drive Cage, Non Radial, L 53700645 1 Kit, Bracket, Drive Cage, Non Radial, R 53700646 1 Kit, TRAXLD, Bracket, Drive Cage, N‑Radial, Right 53700876 1 Kit, TRAXLD, Bracket, Drive Cage, N‑Radial, Left 53700877 1 Kit, VL/High Lift Drive Cage, L 53700616 1 Kit, VL/High Lift Drive Cage, R 53700617 2 3 4 # QTY DESCRIPTION PART # 1 2 1 Kit, Track Connector, Radius, 90° 53600185 1 Kit, Track Connector, Radius, 45° 53600189 3 a/r Kit, Universal Track Connector 53600186 4 1 Kit, FasTrax, Refeed, LH (bracket & 3 rollers) 53700606 1 Kit, FasTrax, Refeed, RH (bracket & 3 rollers) 53700607 5 2 Track, Joiner, Drive Cage 65000576 6 a/r Track, Perforated, Angle, 2”x2”x13’, 12GA (13’) 71500030 7 (a/r) Kit, FasTrax/FR, Refeed Roller (2) 53700611 8 2 Kit, Radial Nylon Roller 53700632 9 a/r Kit, Lintel Roller 53700654 108 5 Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD PARTS Shrouds (FasTrax, FasTrax LD) 1 8 7 4 2 3 5 6 # QTY DESCRIPTION PART # – 1 Center Shroud Assembly 6947 1 1 Fabric Cover 1937 2 1 Shroud Wall Support 7238 3 1 Bracket, Wall Mount 14501167 2 Screw, Self Tap/Drill #12 67850004 4 1 Trailer Rail 73400002 5* 2 Shroud End Plate, <= 10’-0” [3048 mm] D.O.H. 65000730 2 Shroud End Plate, > 10’-0” [3048 mm] D.O.H. 65000731 *Not included in 6947 6 7 8 3 Shroud Support 7237 12 Nut, Hex, 3/8‑16, znc 55630003 12 Screw, HHMS, 3/8‑16 x 1”, GR5, znc 67880002 12 Washer, Lock, Split, 3/8”, znc 74130002 12 Washer, Flat, .39 x .75 x .062, Nylon 74130003 6 Nut, Hex, 3/8‑16, znc 55630003 6 Screw, HHMS, 3/8‑16 x 1”, GR5, znc 67880002 6 Washer, Lock, Split, 3/8”, znc 74130002 6 Washer, Flat, .39 x .75 x .062, Nylon 74130003 12 Screw, Self Tap/Drill #12 67850004 Publication: AMEN00065 2017-02-17 109 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Rite‑Hite® Installation/Owner's Manual PARTS Upper Track 2 1 3 4 5 6 12 11 7 14 8 9 10 15 13 # QTY DESCRIPTION PART # 1 2 1 Spreader Bar, Wrapback, FSTX/FR/LD 7258 2 Connector, 180°, Wrapback, FSTX 16950032 3 2 Track, Upper, =< 10’-0” [3048 mm] O.D.H. 53700627 4 2 Track, Upper, =< 10’-0” [3048 mm] O.D.H. 53700628 5 2 Track, Upper, =< 10’-0” [3048 mm] O.D.H. 53700629 6 2 Track, Upper, =< 16’-0” [4877 mm] O.D.H. 53700630 7 4 Bracket, Upper Track, Wrapback, FSTX 14501277 8 1 Kit, Track, Connector, Radius, 45° 53650189 9 a/r Kit, Universal Track Connector 53600186 10 2 Connector, Radius, Universal, 45° 16960074 FSTX/FR LD/FRLD 11 a/r Upper Track, Vertical Lift 7368 7382 12 a/r Upper Track, Wrapback 7368 7382 13 a/r Upper Track, High Lift 7368 7382 14 a/r Upper Track, Standard Lift 7368 7382 15 a/r Upper Track, Tilt Lift 7368 7382 110 Publication: AMEN00065 2017-02-17 Publication: AMEN00065 2017-02-17 4 DOOR OPENING HEIGHT 8'0" [2439] DOH 10'0" [3048] 10'0" [3048] > DOH 16'0" [4876] 412" [114] Optional Vision Curtain DIM "A" 28.50"[724] 32.75"[835] Optional Vision Lintel Roller Door Opening Width Spreader Bar Drive Tube C 2006 DIM "B" 24.5" [622] 27.63"[701] 131" 8 [333] *18 1/8" [460] *16" [406] Sideframe R DOORS INC. *17" [432] 16" [406] NO DIM ''B'' ANGLES FINISH 0 0.125 0.25 1.25 5 15 40 80 +/- 1 DEG 0.125 0.25 1.25 5 15 40 80 0.005 0.010 0.020 0.030 0.040 0.060 0.100 0.125 INCH TOLERANCES +/OVER UP TO ITEM QTY REF 2 DATE ISSUED INITIAL ECN 5288 2/23/2007 DATE APPROVED BY 3' [914] wide x 3' [914] high 60 MIL POLYPROPYLENE (BLUE) 100 MIL POLYPROPYLENE BLU MINIMUM: ORG GRY GRN WHT RED PROJECTION. 220V - 240V, 60 HZ 208V, 60 HZ 240V, 60 HZ 400V, 50/60 HZ 460V, 60 HZ 575V, 60 HZ SIZE: 14" x 16" x 8" [356 x 407 x 204] STANDARD COMPACT USER INTERFACE. CONTROL BOX: I-COMM DIGITAL CONTROLLER, VARIABLE FREQUENCY DRIVE. MAXVIEW x 32'' [812] HIGH (INTERIOR UNITS ONLY) 20'' x 20'' [508 x 508] VISION PANELS NOTE: ON EXTERIOR TYPE APPLICATIONS WITH 20"x20" VISIONS, THE VISIONS PROVIDED WILL BE REPLACEABLE. 20'' x 20'' [508 x 508] GRAY SCREEN WITH REMOVABLE CLEAR COVER THREE PHASE: TRAXION DRIVE SYSTEM - CONSISTING OF A DRIVE GEAR, DRIVE SPHERES AND A COMPOSITE EDGE MATERIAL WHICH IS ATTACHED TO THE CURTAIN. RIGHT HAND DRIVE (SHOWN) LEFT HAND DRIVE (7822A015) DRIVE SYSTEM: 2 H.P. MOTOR, VARIABLE FREQUENCY DRIVE, CUSHIONED MOTOR MOUNTS. VISION OPTIONS: ENTIRE LENGTH OF THE SIDE FRAME. STANDARD WIND PRESSURE OF 25 MPH [40 KPH] FOR INTERIOR DOORS, AND 75 MPH [120 KPH] FOR EXTERNAL DOORS. INCLUDES TRUE AUTO RE-FEED SYSTEM IN CASE OF ACCIDENTAL IMPACTS TO CURTAIN. SCALE B SIZE TITLE DESCRIPTION R 3/8"=1' FASTRAX MODEL NUMBER PART # 7822A001 DWG NO 1 SHEET RITE HITE ARCHITECTURAL APPROVAL FASTRAX, RADIAL,RIGHT HAND DRIVE DOORS INC. RITE-HITE PARTS LIST / MATERIAL [457] AND 54'' [1372] OFF THE FLOOR. S REV SAFETY FEATURES: SOFT EDGE TECHNOLOGY, TWO THRU-BEAM PHOTO EYES MOUNTED AT 18'' PART NO. 9/25/2006 APPROVED CURTAIN RETENTION: WEAR RESISTANT LEXAN WIND GUIDES KEEP TENSION ON THE CURTAIN THE MM-DD-YY DATE DATE JTD CHECKED BY DRAWN BY RJK CDH TDL BY Radial SIDE FRAMES: POWDER COATED ALUMINUM EXTRUSION, 4 1/2'' [115] WIDE x 4 3/4'' [121] CURTAIN MATERIAL: SIZE: MAXIMUM: 16' [4876] wide x 16' [4876] high SPEED IS DEPENDENT ON DOOR SIZE. ELECTRICAL REQUIREMENTS: SINGLE PHASE: DO NOT SCALE DRAWING Door Opening Height DIM ''A'' 12/4/2013 12/8/2016 SPECIFICATIONS 6826 5/20/2015 DATE 1 SPEED: UP TO 100'' [2540]/SEC WITH STANDARD VARIABLE FREQUENCY DRIVE. TOP REMOVE 27oz MATERIAL OPTION 7092 Q Changed to Right Hand Drive only & updated. ECN S REVISION HISTORY 7000 DESCRIPTION S REV ADD COMPACT USER INTERFACE SHEET R REV (Add 6 1/2"[165] for Fabric Header Shroud) AS MARKED Add 4 1/2'' [115] for Fabric Header Shroud YES 641" [157] (TO FRONT OF PHOTOEYE BRKT) *OPTIONAL NON-POWERED OPNG SHROUD 14 1/2" [368] Control Box NOTE: ALTERNATE DIMENSIONS IN MM 41" 2 [114] RITE-HITE 3 ( 800) 456 -06 00 DOO RSYSTEM COMPACT USER INTERFACE DA NGE R DATE: Radial Header Standard Shroud APP'D BY: APPROVED 7822A001 DWG NO A B FasTrax Door Opening Height - 4'' [102] 85" 8 [219] PROPERTY OF RITE-HITE ENGINEERING DEPT. PROVIDED FOR INFORMATIONAL PURPOSES ONLY SUBJECT TO CHANGE WITHOUT NOTIFICATION 3 Installation/Owner's Manual A B NEXT ASSEMBLY 4 Rite‑Hite® FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD ARCHITECTURAL DRAWINGS 111 A B C 421" [114] Door Opening Height ‑ 4" [102] 1414" [362] 834 " [219] 214" [58] BRACKET CAN BE MOUNTED LEG IN OR LEG OUT BOTH CONFIGURATIONS SHOWN 4 9" [229] Optional Vision 9" [229] Door Opening Width Curtain Optional Vision Lintel Roller Spreader Bar Door Opening Width + 5 1/2'' [140] Drive Tube *OPTIONAL NON‑POWERED OPNG SHROUD 14 1/2" *16" [368] [406] COMPACT USER INTERFACE DANGER MI LWAU KE E, WI (80 0) 456‑ 0600 DO OR SYSTEM DATE: C 2013 RITE-HITE R *17" [432] DOORS INC. 641" [157] (TO FRONT OF PHOTOEYE BRKT) 16" [406] 3412" [876] APP'D BY: APPROVED NO AS MARKED 40 80 15 40 2 FINISH ANGLES +/- 1 DEG 1.25 5 15 0.25 1.25 5 80 0.125 0.25 0 0.125 TDL RJK APPROVED D.O.H. D.O.W. 16' 16' ORG GRY [3048MM D.O.H. [915MM D.O.W. GRN 4877MM] 4877MM] WHT RED DRIVE SYSTEM: MAXVIEW x 32'' [812MM] HIGH (INTERIOR UNITS ONLY) 20'' x 20'' [508MM x 508MM] VISION PANELS NOTE: ON EXTERIOR TYPE APPLICATIONS WITH 20"x20" VISIONS, THE VISIONS PROVIDED WILL BE REPLACEABLE. 20'' x 20'' [508MM x 508MM] GRAY SCREEN WITH REMOVABLE CLEAR COVER 220V ‑ 240V, 60 HZ 208V, 60 HZ 240V, 60 HZ 400V, 50/60 HZ 460V, 60 HZ 575V, 60 HZ Size: 14" x 16" x 8" [356MM x 407MM x 204MM] STANDARD COMPACT USER INTERFACE. CONTROL BOX: I-COMM DIGITAL CONTROLLER, VARIABLE FREQUENCY DRIVE. VISION OPTIONS: SINGLE PHASE: THREE PHASE: 2 H.P. MOTOR, VARIABLE FREQUENCY DRIVE, CUSHIONED MOTOR MOUNTS. TRAXION DRIVE SYSTEM ‑ CONSISTING OF A DRIVE GEAR, DRIVE SPHERES AND A COMPOSITE EDGE MATERIAL WHICH IS ATTACHED TO THE CURTAIN. RIGHT HAND DRIVE (SHOWN) LEFT HAND DRIVE (7822A020) PROJECTION. APPROVED BY REF DATE ISSUED INITIAL ECN CHECKED BY DRAWN BY 0.060 0.100 0.125 QTY DATE DATE 2/27/2013 DATE 6690 4/23/2013 DSL MM‑DD‑YY TITLE SCALE C SIZE PART NO. DESCRIPTION DOORS INC. 1/2"=1' FASTRAX MODEL NUMBER PART # 1 7822A179 DWG NO ARCHITECTURAL APPROVAL FASTRAX WRAPBACK RIGHT HAND DRIVE RITE‑HITE PARTS LIST / MATERIAL NOTE:ALTERNATE DIMENSIONS IN MM SHEET R D REV 2 CURTAIN FANS MOUNT IN THE UPPER CORNERS OF DOOR OPENING. AIM THEM TO GET MAXIMUM AIR FLOW COVERAGE ON THE CURTAIN.FANS MUST MOUNT ON THE WARMER SIDE OF THE WALL AND BLOW AIR ON THE WARM SIDE OF THE CURTAIN, REGARDLESS OF DOOR MOUNT SIDE. OPTIONAL SOFT EDGE TECHNOLOGY, TWO THRU‑BEAM PHOTO EYES MOUNTED AT 18'' [457MM] AND 54'' [1372MM] OFF THE FLOOR. DO NOT SCALE DRAWING 0.020 0.030 0.040 0.005 0.010 ITEM CURTAIN FANS: SAFETY FEATURES: ENTIRE LENGTH OF THE SIDE FRAME. STANDARD WIND PRESSURE OF 25 MPH [40 KPH] FOR INTERIOR DOORS, AND 75 MPH [120 KPH] FOR EXTERNAL DOORS. INCLUDES TRUE AUTO RE‑FEED SYSTEM IN CASE OF ACCIDENTAL IMPACTS TO CURTAIN. CURTAIN RETENTION: WEAR RESISTANT LEXAN WIND GUIDES KEEP TENSION ON THE CURTAIN THE INCH TOLERANCES OVER UP TO +/ - Door Opening Height 1041" [260] BY CDH SIDE FRAMES: POWDER COATED ALUMINUM EXTRUSION, 4 1/2'' [115MM] WIDE x 4 3/4'' [121MM] ELECTRICAL REQUIREMENTS: (Door Opening Height /2) +1221" [318] 578" [151] 3' 60 MIL POLYPROPYLENE (BLUE) 100 MIL POLYPROPYLENE BLU INSULMAX INSULATED CURTAIN BLU WIDTH: SIZE: HEIGHT: 10' SPEED IS DEPENDENT ON DOOR SIZE. 5/20/2015 12/4/2013 10/5/2016 DATE Wrapback SPEED: UP TO 100'' [2540MM]/SEC WITH STANDARD VARIABLE FREQUENCY DRIVE. TOP SPECIFICATIONS 7000 6826 ADD CONTACT USER INTERFACE REMOVE 27oz MATERIAL OPTION C B ECN 7092 Removed I‑Zone & End User Disconnect DESCRIPTION 1 REVISION HISTORY D REV CURTAIN MATERIAL: 6" [152] Of Space Recommended Between, Above and Below, The Track and Any Obstructions YES 2 C D A Installation/Owner's Manual 3 PROPERTY OF RITE-HITE ENGINEERING DEPT. PROVIDED FOR INFORMATIONAL PURPOSES ONLY SUBJECT TO CHANGE WITHOUT NOTIFICATION 421" [114] Control Box Standard Shroud 13 1/8" [333] Sideframe *18 1/8" [460] 3 D D 4 REV SHEET 112 7822A179 NEXT ASSEMBLY FasTrax DWG NO FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Rite‑Hite® ARCHITECTURAL DRAWINGS Publication: AMEN00065 2017-02-17 Publication: AMEN00065 2017-02-17 41" 2 [114] Door Opening Height - 4'' [102] 1414" [362] 4 Optional Vision Curtain NOTE: ALTERNATE DIMENSIONS IN MM Door Opening Width Optional Vision [58] [58] 858" [219] 214" 214" C 2006 DA NGER ( 800) 456 0 - 6 00 DOO R SYSTEM *16" [406] 614" [157] (TO FRONT OF PHOTOEYE BRKT) 3 RITE-HITE R DOORS INC. PROPERTY OF RITE-HITE ENGINEERING DEPT. PROVIDED FOR INFORMATIONAL PURPOSES ONLY SUBJECT TO CHANGE WITHOUT NOTIFICATION 412" [114] Sideframe 234" [69] 87" 8 [224] DATE: Upper Track APP'D BY: *OPTIONAL NON-POWERED OPNG SHROUD 14 1/2" [368] Control Box Standard Shroud COMPACT USER INTERFACE *18 1/8" [460] 131" 8 [333] YES ANGLES FINISH 0 0.125 0.25 1.25 5 15 40 80 +/- 1 DEG 0.125 0.25 1.25 5 15 40 80 AS MARKED 187" 8 [479] 0.005 0.010 0.020 0.030 0.040 0.060 0.100 0.125 REF 2 DATE ISSUED 5288 2/23/2007 DATE ORG GRY GRN WHT PROJECTION. SIDE FRAMES: POWDER COATED ALUMINUM EXTRUSION, 4 1/2'' [115] WIDE x 4 3/4'' [121] RED MAXVIEW x 32'' [812] HIGH (INTERIOR UNITS ONLY) 20'' x 20'' [508 x 508] VISION PANELS NOTE: ON EXTERIOR TYPE APPLICATIONS WITH 20"x20" VISIONS, THE VISIONS PROVIDED WILL BE REPLACEABLE. 20'' x 20'' [508 x 508] GRAY SCREEN WITH REMOVABLE CLEAR COVER THREE PHASE: 220V - 240V, 60 HZ 208V, 60 HZ 240V, 60 HZ 400V, 50/60 HZ 460V, 60 HZ 575V, 60 HZ TRAXION DRIVE SYSTEM - CONSISTING OF A DRIVE GEAR, DRIVE SPHERES AND A COMPOSITE EDGE MATERIAL WHICH IS ATTACHED TO THE CURTAIN. RIGHT HAND DRIVE (SHOWN) LEFT HAND DRIVE (7822A017) Size: 14" x 16" x 8" [356 x 407 x 204] STANDARD COMPACT USER INTERFACE. CONTROL BOX: I-COMM DIGITAL CONTROLLER, VARIABLE FREQUENCY DRIVE. VISION OPTIONS: ENTIRE LENGTH OF THE SIDE FRAME. STANDARD WIND PRESSURE OF 25 MPH [40 KPH] FOR INTERIOR DOORS, AND 75 MPH [120 KPH] FOR EXTERNAL DOORS. INCLUDES TRUE AUTO RE-FEED SYSTEM IN CASE OF ACCIDENTAL IMPACTS TO CURTAIN. TITLE SCALE B SIZE PART NO. DESCRIPTION R 3/8"=1' FASTRAX MODEL NUMBER PART # 7822A003 DWG NO 1 SHEET P REV RITE HITE ARCHITECTURAL APPROVAL FASTRAX, VERTICAL LIFT,RIGHT HAND DRIVE DOORS INC. RITE-HITE PARTS LIST / MATERIAL AND 54'' [1372] OFF THE FLOOR. SAFETY FEATURES: SOFT EDGE TECHNOLOGY, TWO THRU-BEAM PHOTO EYES MOUNTED AT 18'' [457] 9/25/2006 DATE APPROVED BY INITIAL ECN 3' [914] wide x 3' [914] high 60 MIL POLYPROPYLENE (BLUE) 100 MIL POLYPROPYLENE BLU INSULMAX INSULATED CURTAIN BLU MINIMUM: DRIVE SYSTEM: 2 H.P. MOTOR, VARIABLE FREQUENCY DRIVE, CUSHIONED MOTOR MOUNTS. MM-DD-YY DATE JTD RJK CDH APPROVED CURTAIN RETENTION: WEAR RESISTANT LEXAN WIND GUIDES KEEP TENSION ON THE CURTAIN THE QTY CHECKED BY DRAWN BY IS DEPENDENT ON DOOR SIZE. SIZE: MAXIMUM: 16' [4876] wide x 16' [4876] high ELECTRICAL REQUIREMENTS: SINGLE PHASE: ITEM 12/4/2013 12/8/2016 TDL BY Vertical SPEED: UP TO 100'' [2540]/SEC WITH STANDARD VARIABLE FREQUENCY DRIVE. TOP SPEED CURTAIN MATERIAL: DO NOT SCALE DRAWING Door Opening Height Door Opening Height + 19"' [483] 6826 5/20/2015 DATE 1 SPECIFICATIONS REMOVE 27oz MATERIAL OPTION 7092 M Changed to Right Hand Drive & Updated ECN P REVISION HISTORY 7000 DESCRIPTION P REV ADD COMPACT USER INTERFACE SHEET N REV 6" [152] Of Space Recommended Between, Above and Below the Track and Any Obstructions NO INCH TOLERANCES +/OVER UP TO *17" [432] 16" [406] APPROVED 7822A003 DWG NO A B FasTrax Lintel Roller Door Opening Width + 5 1/2'' [140] Drive Tube 3 Installation/Owner's Manual A B NEXT ASSEMBLY 4 Rite‑Hite® FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD ARCHITECTURAL DRAWINGS 113 114 412" [114] Door Opening Height -4'' [102] 1414" [362] 4 5 88" [219] 1 24" [58] Optional Vision Optional Vision NOTE: ALTERNATE DIMENSIONS IN MM Door Opening Width Curtain Lintel Roller Door Opening Width + 5 1/2'' [140] 241" [58] Drive Tube C 2006 1381" [333] DANGE R (8 00) 456- 0600 D OOR SYSTEM Sideframe 3 RITE-HITE R DOORS INC. YES NO ANGLES FINISH 0 0.125 0.25 1.25 5 15 40 80 +/- 1 DEG 0.125 0.25 1.25 5 15 40 80 0.005 0.010 0.020 0.030 0.040 0.060 0.100 0.125 INCH TOLERANCES +/OVER UP TO 614" [157] (TO FRONT OF PHOTOEYE BRKT) *17" [432] 16" [406] 3" [75] 2 DATE ISSUED INITIAL ECN APPROVED BY CHECKED BY DRAWN BY REF ITEM M P N REV DESCRIPTION P REV REVISION HISTORY 3' [914] wide x 3' [914] high DATE RJK CDH APPROVED ORG GRY GRN WHT PROJECTION. MAXVIEW x 32'' [812] HIGH (INTERIOR UNITS ONLY) 20'' x 20'' [508 x 508] VISION PANELS NOTE: ON EXTERIOR TYPE APPLICATIONS WITH 20"x20" VISIONS, THE VISIONS PROVIDED WILL BE REPLACEABLE. 20'' x 20'' [508 x 508] GRAY SCREEN WITH REMOVABLE CLEAR COVER Size: 14" x 16" x 8" [356 x 407 x 204] STANDARD COMPACT USER INTERFACE. CONTROL BOX: I-COMM DIGITAL CONTROLLER, VARIABLE FREQUENCY DRIVE. VISION OPTIONS: THREE PHASE: 220V - 240V, 60 HZ 208V, 60 HZ 240V, 60 HZ 400V, 50/60 HZ 460V, 60 HZ 575V, 60 HZ TRAXION DRIVE SYSTEM - CONSISTING OF A DRIVE GEAR, DRIVE SPHERES AND A COMPOSITE EDGE MATERIAL WHICH IS ATTACHED TO THE CURTAIN. RIGHT HAND DRIVE (SHOWN) LEFT HAND DRIVE (7822A016) DRIVE SYSTEM: 2 H.P. MOTOR, VARIABLE FREQUENCY DRIVE, CUSHIONED MOTOR MOUNTS. RED TITLE SCALE B SIZE PART NO. DESCRIPTION R 3/8"=1' FASTRAX MODEL NUMBER PART # 7822A002 DWG NO 1 SHEET P REV RITE HITE ARCHITECTURAL APPROVAL FASTRAX, STANDARD LIFT,RIGHT HAND DRIVE DOORS INC. RITE-HITE PARTS LIST / MATERIAL AND 54'' [1372] OFF THE FLOOR. SAFETY FEATURES: SOFT EDGE TECHNOLOGY, TWO THRU-BEAM PHOTO EYES MOUNTED AT 18'' [457] ENTIRE LENGTH OF THE SIDE FRAME. STANDARD WIND PRESSURE OF 25 MPH [40 KPH] FOR INTERIOR DOORS, AND 75 MPH [120 KPH] FOR EXTERNAL DOORS. INCLUDES TRUE AUTO RE-FEED SYSTEM IN CASE OF ACCIDENTAL IMPACTS TO CURTAIN. CURTAIN RETENTION: WEAR RESISTANT LEXAN WIND GUIDES KEEP TENSION ON THE CURTAIN THE 9/25/2006 DATE 12/4/2013 12/8/2016 BY TDL SIDE FRAMES: POWDER COATED ALUMINUM EXTRUSION, 4 1/2'' [115] WIDE x 4 3/4'' [121] 60 MIL POLYPROPYLENE (BLUE) 100 MIL POLYPROPYLENE BLU INSULMAX INSULATED CURTAIN BLU MINIMUM: SIZE: MAXIMUM: 16' [4876] wide x 16' [4876] high CURTAIN MATERIAL: MM-DD-YY DATE DATE 5/20/2015 SPECIFICATIONS 6826 7092 SPEED IS DEPENDENT ON DOOR SIZE. ELECTRICAL REQUIREMENTS: SINGLE PHASE: QTY ECN 7000 1Standard Lift SPEED: UP TO 100'' [2540MM]/SEC WITH STANDARD VARIABLE FREQUENCY DRIVE. TOP REMOVE 27oz MATERIAL OPTION Changed to Right Hand Drive & Updated. 5288 2/23/2007 JTD SHEET ADD COMPACT USER INTERFACE DO NOT SCALE DRAWING Door Opening Height 145" 8 [372] AS MARKED 7822A002 DWG NO 6" [152] Of Space Recommended Between, Above and Below, the Track and Any Obstructions DATE: PROPERTY OF RITE-HITE ENGINEERING DEPT. PROVIDED FOR INFORMATIONAL PURPOSES ONLY SUBJECT TO CHANGE WITHOUT NOTIFICATION 41" 2 [114] *16" [406] APP'D BY: APPROVED *OPTIONAL NON-POWERED OPNG SHROUD 14 1/2" [368] Control Box Standard Shroud Upper Track *18 1/8" [460] COMPACT USER INTERFACE 3 A B FasTrax A B Door Opening Height + 16" [404] NEXT ASSEMBLY 4 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Installation/Owner's Manual Rite‑Hite® ARCHITECTURAL DRAWINGS Publication: AMEN00065 2017-02-17 Publication: AMEN00065 2017-02-17 421" [114] Door Opening Height - 4'' [102] 1441" [362] 4 Optional Vision Optional Vision NOTE: ALTERNATE DIMENSIONS IN MM Door Opening Width Curtain Lintel Roller Door Opening Width + 5 1/2'' [140] 1 24" [58] C 2007 DA NGER ( 800 )45 6-0 600 DO OR SYSTEM *16" [406] *OPTIONAL NON-POWERED OPNG SHROUD 14 1/2" [368] APP'D BY: 234" [69] Control Box Standard Shroud *18 1/8" [460] RITE-HITE R DOORS INC. YES 11" 2 [38] *17" [432] NO ANGLES FINISH 0 0.125 0.25 1.25 5 15 40 80 +/- 1 DEG 0.125 0.25 1.25 5 15 40 80 AS MARKED M P N REV ITEM REF 2 DATE ISSUED 5288 2/23/2007 DATE INITIAL ECN APPROVED BY 12/4/2013 10/5/2016 BY RJK CDH TDL APPROVED SPEED IS DEPENDENT ON DOOR SIZE. 3' [914] wide x 3' [914] high 60 MIL POLYPROPYLENE (BLUE) 100 MIL POLYPROPYLENE BLU INSULMAX INSULATED CURTAIN BLU MINIMUM: ORG GRY GRN WHT RED MAXVIEW x 32'' [812] HIGH (INTERIOR UNITS ONLY) 20'' x 20'' [508 x 508] VISION PANELS NOTE: ON EXTERIOR TYPE APPLICATIONS WITH 20"x20" VISIONS, THE VISIONS PROVIDED WILL BE REPLACEABLE. 20'' x 20'' [508 x 508] GRAY SCREEN WITH REMOVABLE CLEAR COVER Size: 14" x 16" x 8" [356 x 407 x 204] STANDARD COMPACT USER INTERFACE. CONTROL BOX: I-COMM DIGITAL CONTROLLER, VARIABLE FREQUENCY DRIVE. VISION OPTIONS: THREE PHASE: 220V - 240V, 60 HZ 208V, 60 HZ 240V, 60 HZ 400V, 50/60 HZ 460V, 60 HZ 575V, 60 HZ TRAXION DRIVE SYSTEM - CONSISTING OF A DRIVE GEAR, DRIVE SPHERES AND A COMPOSITE EDGE MATERIAL WHICH IS ATTACHED TO THE CURTAIN. RIGHT HAND DRIVE (SHOWN) LEFT HAND DRIVE (7822A019) DRIVE SYSTEM: 2 H.P. MOTOR, VARIABLE FREQUENCY DRIVE, CUSHIONED MOTOR MOUNTS. PROJECTION. SIDE FRAMES: POWDER COATED ALUMINUM EXTRUSION, 4 1/2'' [115] WIDE x 4 3/4'' [121] CURTAIN MATERIAL: ENTIRE LENGTH OF THE SIDE FRAME. STANDARD WIND PRESSURE OF 25 MPH [40 KPH] FOR INTERIOR DOORS, AND 75 MPH [120 KPH] FOR EXTERNAL DOORS. INCLUDES TRUE AUTO RE-FEED SYSTEM IN CASE OF ACCIDENTAL IMPACTS TO CURTAIN. SCALE B SIZE TITLE DESCRIPTION R 3/8"=1' FASTRAX MODEL NUMBER PART # 7822A005 DWG NO 1 SHEET RITE HITE ARCHITECTURAL APPROVAL FASTRAX, HIGH LIFT,RIGHT HAND DRIVE DOORS INC. RITE-HITE PARTS LIST / MATERIAL [457] AND 54'' [1372] OFF THE FLOOR. P REV SAFETY FEATURES: SOFT EDGE TECHNOLOGY, TWO THRU-BEAM PHOTO EYES MOUNTED AT 18'' PART NO. 1/19/2007 DATE DATE 5/20/2015 High Lift CURTAIN RETENTION: WEAR RESISTANT LEXAN WIND GUIDES KEEP TENSION ON THE CURTAIN THE MM-DD-YY DATE JTD 6826 7092 SIZE: MAXIMUM: 16' [4876] wide x 16' [4876] high ELECTRICAL REQUIREMENTS: SINGLE PHASE: QTY ECN 7000 1 SPECIFICATIONS REVISION HISTORY SPEED: UP TO 100'' [2540]/SEC WITH STANDARD VARIABLE FREQUENCY DRIVE. TOP REMOVE 27oz MATERIAL OPTION CHECKED BY DRAWN BY DESCRIPTION P REV Changed to Right Hand Drive & Updated. DO NOT SCALE DRAWING Door Opening Height DIM 'X' = DIM 'A' + 29 7/8'' [759] SHEET AD COMPACT USER INTERFACE 6" [152] Of Space Recommended Between, Above and Below, The Track and Any Obstructions 87" 8 [225] 0.005 0.010 0.020 0.030 0.040 0.060 0.100 0.125 INCH TOLERANCES +/OVER UP TO 641" [157] (TO FRONT OF PHOTOEYE BRKT) 16" [406] DIM 'A' DIM 'B' = D.O.H. - DIM 'A' DIM 'Y' = DIM 'B' + 19 3/4'' [502] DATE: PROPERTY OF RITE-HITE ENGINEERING DEPT. PROVIDED FOR INFORMATIONAL PURPOSES ONLY SUBJECT TO CHANGE WITHOUT NOTIFICATION Sideframe COMPACT USER INTERFACE 412" [114] 3 131" 8 [333] APPROVED 7822A005 DWG NO A B FasTrax 85" 8 [219] 1 24" [58] Drive Tube 3 Installation/Owner's Manual A B NEXT ASSEMBLY 4 Rite‑Hite® FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD ARCHITECTURAL DRAWINGS 115 116 421" [114] Door Opening Height - 4" [102] 1414" [362] 5 88" [219] 4 241" [58] Optional Vision Optional Vision NOTE: ALTERNATE DIMENSIONS IN MM Door Opening Width Curtain Lintel Roller Door Opening Width + 5 1/2'' [140] Drive Tube C 2006 DA NGE R ( 800) 456 -06 00 DOO RSYSTEM Sideframe 3 RITE-HITE R DOORS INC. PROPERTY OF RITE-HITE ENGINEERING DEPT. PROVIDED FOR INFORMATIONAL PURPOSES ONLY SUBJECT TO CHANGE WITHOUT NOTIFICATION 421" [114] *16" [406] *OPTIONAL NON-POWERED OPNG SHROUD 14 1/2" [368] 234" [69] DATE: 641" [157] *17" [432] 16" [406] YES 45 ANGLES FINISH +/- 1 DEG 0.125 0.25 1.25 5 15 40 80 0.005 0.010 0.020 0.030 0.040 0.060 0.100 0.125 INCH TOLERANCES +/OVER UP TO 0 0.125 0.25 1.25 5 15 40 80 AS MARKED REF 2 DATE ISSUED INITIAL ECN 5288 2/23/2007 DATE APPROVED BY MINIMUM: 3' [914] wide x 3' [914] high SIZE: MAXIMUM: 16' [4876] wide x 16' [4876] high SPEED IS DEPENDENT ON DOOR SIZE. TDL CDH APPROVED ORG GRY GRN WHT RED Size: 14" x 16" x 8" [356 x 407 x 204] STANDARD COMPACT USER INTERFACE. CONTROL BOX: I-COMM DIGITAL CONTROLLER, VARIABLE FREQUENCY DRIVE. 20'' x 20'' [508 x 508] VISION PANELS NOTE: ON EXTERIOR TYPE APPLICATIONS WITH 20"x20" VISIONS, THE VISIONS PROVIDED WILL BE REPLACEABLE. 20'' x 20'' [508 x 508] GRAY SCREEN WITH REMOVABLE CLEAR COVER VISION OPTIONS: MAXVIEW x 32'' [812] HIGH (INTERIOR UNITS ONLY) THREE PHASE: 220V - 240V, 60 HZ 208V, 60 HZ 240V, 60 HZ 400V, 50/60 HZ 460V, 60 HZ 575V, 60 HZ TRAXION DRIVE SYSTEM - CONSISTING OF A DRIVE GEAR, DRIVE SPHERES AND A COMPOSITE EDGE MATERIAL WHICH IS ATTACHED TO THE CURTAIN. RIGHT HAND DRIVE (SHOWN) LEFT HAND DRIVE (7822A018) DRIVE SYSTEM: 2 H.P. MOTOR, VARIABLE FREQUENCY DRIVE, CUSHIONED MOTOR MOUNTS. PROJECTION. SIDE FRAMES: POWDER COATED ALUMINUM EXTRUSION, 4 1/2'' [115] WIDE x 4 3/4'' [121] 100 MIL POLYPROPYLENE BLU INSULMAX INSULATED CURTAIN BLU CURTAIN MATERIAL: 60 MIL POLYPROPYLENE (BLUE) ENTIRE LENGTH OF THE SIDE FRAME. STANDARD WIND PRESSURE OF 25 MPH [40 KPH] FOR INTERIOR DOORS, AND 75 MPH [120 KPH] FOR EXTERNAL DOORS. INCLUDES TRUE AUTO RE-FEED SYSTEM IN CASE OF ACCIDENTAL IMPACTS TO CURTAIN. SCALE B SIZE TITLE DESCRIPTION R 3/8"=1' XTRAX MODEL NUMBER PART # 7822A004 DWG NO 1 SHEET Q REV RITE HITE ARCHITECTURAL APPROVAL FASTRAX, 45 DEGREE TILT,RIGHT HAND DRIVE DOORS INC. RITE-HITE PARTS LIST / MATERIAL AND 54'' [1372] OFF THE FLOOR. SAFETY FEATURES: SOFT EDGE TECHNOLOGY, TWO THRU-BEAM PHOTO EYES MOUNTED AT 18'' [457] PART NO. 9/26/2006 10/5/2016 5/20/2015 BY RJK CURTAIN RETENTION: WEAR RESISTANT LEXAN WIND GUIDES KEEP TENSION ON THE CURTAIN THE MM-DD-YY DATE 7092 7000 DATE 12/4/2013 45° Tilt SPEED: UP TO 100'' [2540]/SEC WITH STANDARD VARIABLE FREQUENCY DRIVE. TOP ELECTRICAL REQUIREMENTS: SINGLE PHASE: QTY ECN 6826 1 SPECIFICATIONS REVISION HISTORY Changed to Right Hand Drive & Updated. DATE JTD DESCRIPTION Q REV ADD COMPACT USER INTERFACE CHECKED BY DRAWN BY SHEET REMOVE 27oz MATERIAL OPTION DO NOT SCALE DRAWING ITEM Door Opening Height 1 104" [260] (D.O.H.'')(.708) + 2 1/8'' [54] Q P N REV 6" [152] Of Space Recommended Between, Above and Below, The Track and Any Obstructions NO 7822A004 DWG NO (TO FRONT OF PHOTOEYE BRKT) Door Opening Height + 3" [77] APP'D BY: APPROVED Control Box Standard Shroud 131" 8 [333] COMPACT USER INTERFACE *18 1/8" [460] 3 A B FasTrax A B (D.O.H.'')(.708)[18] + 9 1/4'' [235] NEXT ASSEMBLY 4 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Installation/Owner's Manual Rite‑Hite® ARCHITECTURAL DRAWINGS Publication: AMEN00065 2017-02-17 Publication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adial 63((' 8372 >00@6(&:,7+67$1'$5'9$5,$%/()5(48(1&<'5,9(72363((',6 '(3(1'(1721'2256,=( (/(&75,&$/5(48,5(0(176 6,1*/(3+$6( 99+= 7+5((3+$6( 9+= 9+= 9+= 9+= 9+= '22523(1,1* +(,*+7 &+$1*('725,*+7+$1''5,9(21/< &857$,10$7(5,$/ $''>@ )25)$%5,& +($'(56+528' ' 83'$7(0$;,0806,=( & 81/(6627+(5:,6(63(&,),(' '5$:1%< ',0(16,216$5(,1,1&+(6 '5$:1'$7( 72/(5$1&(6 ,1,7,$/(&1 ; 7+,6'2&80(17,67+(3523(57< ;; '$7(,668(' 2)5,7(+,7('2256,1&68%-(&7 ;;; 0$77(5+(5(,1,6&21),'(17,$/ $1*/( '212786(5(352'8&(&23<25 ',6&/26((;&(37:,7+:5,77(1 &216(172)5,7(+,7('2256,1& 5()(5(1&( 7+,5'$1*/(352-(&7,21 ),1,6+ >@ >@ >@ >@ $''>@ )25)$%5,& +($'(56+528' 127( $''&203$&786(5,17(5)$&( '$7( % 5(9,6,21+,6725< 5(9 $ % FasTrax LD '5,9(78%( 237,21$/ 9,6,21 635($'(5%$5 /,17(/52//(5 Installation/Owner's Manual $ % Rite‑Hite® FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD ARCHITECTURAL DRAWINGS 117 118 '225231*+7 0,186>@ '5,9(78%( >@ >@ '22523(1,1*:,'7+ >@ >@ 237,21$/ 9,6,21 '22523(1,1* :,'7+>@ '22523(1,1* :,'7+>@ /,17(/52//(5 &203$&7 86(5 ,17(5)$&( 237,21$/ 12132:(5(' 231*6+528' &21752/ %2; 67$1'$5' 6+528' 0$7(5,$/ '225 23(1,1*+7 5,7(+,7( '2256,1& &21),'(17,$/ 63(&,),&$7,216 0,/32/<3523</(1( %/8( 0,/32/<3523</(1( %/8 25* *5< *51 :+7 5(' ,168/$7('&857$,1 0D[6L]H >00@ZLGH[ >00@KLJK %< &'+ 7'/ &'+ '21276&$/('5$:,1* 6&$/( % 3$57 )$675$;/' 6+((7 $ &'+ 5,7(+,7( '2256,1& 7,7/( $5&+,7(&785$/$33529$/ )$675$;/':5$3%$&. 5,*+7+$1''5,9( 6,=( 02'(/ ':*12 127( $/7(51$7(',0(16,216,1>@$5(,10,//,0(7(56 >00@2))7+()/225 & 2) 6$)(7<)($785(6 62)7('*(7(&+12/2*<7:27+58%($03+272(<(602817('$7 >00@$1' /(1*7+2)7+(6,'()5$0(,1&/8'(6758($8725()(('6<67(0,1&$6(2) $&&,'(17$/,03$&7672&857$,1 &857$,15(7(17,21 :($55(6,67$17/(;$1:,1'*8,'(6.((37(16,21217+(&857$,17+((17,5( 6,=([[>00[00[00@ 67$1'$5'&203$&786(5,17(5)$&( 121( [>PP[PP@5(3/$&(%/(9,6,213$1(/6 [>PP[PP@*5$<6&5((1:,7+5(029$%/(&/($5&29(5 &21752/%2; ,&200',*,7$/&21752//(59$5,$%/()5(48(1&<'5,9( 9,6,21237,216 5(9 '5,9(6<67(0 +3>N:@RU+3>N:@027259$5,$%/()5(4'5,9(75$;,21'596<67(0 &216,67,1*2)$'5,9(*($5'5,9(63+(5(6$1'$&20326,7(('*(0$7(5,$/ :+,&+,6$77$&+('727+(&857$,1 5,*+7+$1''5,9( 6+2:1 /()7+$1''5,9( $ 6,'()5$0(6 32:'(5&2$7('$/80,180(;7586,21 >00@:,'([ >00@ 352-(&7,21 &857$,10$7(5,$/ 6,=( 0$;,080 >00@ZLGH[ >00@ 0,1,080 >00@ZLGH[ >00@KLJK $//6+((76$5(7+(6$0( 5(9,6,2167$786 (&1 Wrapback 63((' 8372 >00@6(&:,7+67$1'$5'9$5,$%/()5(48(1&<'5,9(72363((',6 '(3(1'(1721'2256,=( (/(&75,&$/5(48,5(0(176 6,1*/(3+$6( 99+= 7+5((3+$6( 9+= 9+= 9+= 9+= 9+= '2+ >@ $''&203$&786(5,17(5)$&( % & &+$1*('725,*+7+$1''5,9(21/< 127( 5(/($6('7286( $ 5(9,6,21+,6725< '$7( 5(9 81/(6627+(5:,6(63(&,),(' '5$:1%< ',0(16,216$5(,1,1&+(6 '5$:1'$7( 72/(5$1&(6 ,1,7,$/(&1 ; 7+,6'2&80(17,67+(3523(57< ;; '$7(,668(' 2)5,7(+,7('2256,1&68%-(&7 ;;; 0$77(5+(5(,1,6&21),'(17,$/ $1*/( '212786(5(352'8&(&23<25 ',6&/26((;&(37:,7+:5,77(1 &216(172)5,7(+,7('2256,1& 5()(5(1&( 7+,5'$1*/(352-(&7,21 ),1,6+ $ % FasTrax LD $ % FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Installation/Owner's Manual Rite‑Hite® ARCHITECTURAL DRAWINGS Publication: AMEN00065 2017-02-17 Publication: AMEN00065 2017-02-17 '225231*+7 0,186>@ '5,9(78%( '22523(1,1*:,'7+ >@ >@ >@ 237,21$/ 9,6,21 >@ &203$&7 86(5 ,17(5)$&( 237,21$/ 12132:(5(' 231*6+528' &21752/ %2; 67$1'$5' 6+528' 5,7(+,7( '2256,1& &21),'(17,$/ 6,=( '5,9(6<67(0 6,'()5$0(6 &857$,10$7(5,$/ 0$7(5,$/ '225231* +(,*+7 '21276&$/('5$:,1* 7'/ &'+ 6&$/( % 3$57 )$675$;/' 6,=( 02'(/ ':*12 6+((7 $ 5,7(+,7( '2256,1& ' 5(9 2) 62)7('*(7(&+12/2*<7:27+58%($03+272(<(602817('$7 >00@$1' >00@2))7+()/225 :($55(6,67$17/(;$1:,1'*8,'(6.((37(16,21217+(&857$,17+((17,5( /(1*7+2)7+(6,'()5$0(,1&/8'(6758($8725()(('6<67(0,1&$6(2) $&&,'(17$/,03$&7672&857$,1 ,&200',*,7$/&21752//(59$5,$%/()5(48(1&<'5,9( 6,=([[>00[00[00@ 67$1'$5'&203$&786(5,17(5)$&( 121( [>PP[PP@5(3/$&(%/(9,6,213$1(/6 [>PP[PP@*5$<6&5((1:,7+5(029$%/(&/($5&29(5 6,1*/(3+$6( 99+= 7+5((3+$6( 9+= 9+= 9+= 9+= 9+= +3>N:@RU+3>N:@027259$5,$%/()5(4'5,9(75$;,21'596<67(0 &216,67,1*2)$'5,9(*($5'5,9(63+(5(6$1'$&20326,7(('*(0$7(5,$/ :+,&+,6$77$&+('727+(&857$,1 5,*+7+$1''5,9( 6+2:1 /()7+$1''5,9( $ 32:'(5&2$7('$/80,180(;7586,21 >00@:,'([ >00@ 352-(&7,21 0,/32/<3523</(1( %/8( 0,/32/<3523</(1( %/8 25* *5< *51 :+7 5(' ,168/$7('&857$,1 0D[6L]H >00@ZLGH[ >00@KLJK $5&+,7(&785$/$33529$/ )$675$;/'9(57,&$//,)7 5,*+7+$1''5,9( $//6+((76$5(7+(6$0( 5(9,6,2167$786 %< 7'/ 0$;,080 >00@ZLGH[ >00@KLJK /$5*(57+$1 7$//6(($ 0,1,080 >00@ZLGH[ >00@KLJK 7,7/( &'+ (&1 Vertical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asTrax LD '22523(1,1* :,'7+>@ '22523(1,1* :,'7+>@ /,17(/52//(5 Installation/Owner's Manual $ % Rite‑Hite® FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD ARCHITECTURAL DRAWINGS 119 120 '225231*+7 0,186>@ '5,9(78%( >@ '22523(1,1*:,'7+ >@ 237,21$/ >@ 9,6,21 >@ '22523(1,1* :,'7+>@ '22523(1,1* :,'7+>@ /,17(/52//(5 &203$&7 86(5 ,17(5)$&( ',0$ ' 0$7(5,$/ '225 23(1,1*+W 5,7(+,7( '2256,1& &21),'(17,$/ 7'/ &'+ '5,9(6<67(0 6,'()5$0(6 &857$,10$7(5,$/ '21276&$/('5$:,1* 6&$/( % 3$57 )$675$;/' 6+((7 $ 127( $/7(51$7(',0(16,216,1>@$5(,10,//,0(7(56 ' 5(9 2) 62)7('*(7(&+12/2*<7:27+58%($03+272(<(602817('$7 >00@$1' >00@2))7+()/225 :($55(6,67$17/(;$1:,1'*8,'(6.((37(16,21217+(&857$,17+((17,5( /(1*7+2)7+(6,'()5$0(,1&/8'(6758($8725()(('6<67(0,1&$6(2) $&&,'(17$/,03$&7672&857$,1 ,&200',*,7$/&21752//(59$5,$%/()5(48(1&<'5,9( 6,=([[>00[00[00@ 67$1'$5'&203$&786(5,17(5)$&( 121( [>PP[PP@5(3/$&(%/(9,6,213$1(/6 [>PP[PP@*5$<6&5((1:,7+5(029$%/(&/($5&29(5 &'+ 5,7(+,7( '2256,1& 7,7/( $5&+,7(&785$/$33529$/ )$675$;/'+,*+/,)7 5,*+7+$1''5,9( 6,=( 02'(/ ':*12 6$)(7<)($785(6 &857$,15(7(17,21 &21752/%2; 9,6,21237,216 6,1*/(3+$6( 99+= 7+5((3+$6( 9+= 9+= 9+= 9+= 9+= +3>N:@RU+3>N:@027259$5,$%/()5(4'5,9(75$;,21'596<67(0 &216,67,1*2)$'5,9(*($5'5,9(63+(5(6$1'$&20326,7(('*(0$7(5,$/ :+,&+,6$77$&+('727+(&857$,1 5,*+7+$1''5,9( 6+2:1 /()7+$1''5,9( $ 32:'(5&2$7('$/80,180(;7586,21 >00@:,'([ >00@ 352-(&7,21 0,/32/<3523</(1( %/8( 0,/32/<3523</(1( %/8 25* *5< *51 :+7 5(' ,168/$7('&857$,1 0D[6L]H >00@ZLGH[ >00@KLJK 0$;,080 >00@ZLGH[ >00@KLJK /$5*(57+$1 7$//6(($ 0,1,080 >00@ZLGH[ >00@KLJK $//6+((76$5(7+(6$0( 5(9,6,2167$786 %< 7'/ 6,=( (&1 High Lift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asTrax LD $ % FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Installation/Owner's Manual Rite‑Hite® ARCHITECTURAL DRAWINGS Publication: AMEN00065 2017-02-17 Publication: AMEN00065 2017-02-17 DOOR OPENING HEIGHT - 4" [102] 4 4 1/2" 114 8 5/8" 219 19 1/2" 495 DOOR OPENING WIDTH 13" 330 OPTIONAL VISION OPTIONAL NON-POWERED 18" 457 COMPACT USER INTERFACE 39" 991 3 © 2015 RITE-HITE® DOORS INC. THIS DOCUMENT IS THE PROPERTY OF RITE-HITE® DOORS INC. SUBJECT MATTER HEREIN IS CONFIDENTIAL. DO NOT USE, REPRODUCE, COPY OR DISCLOSE EXCEPT WITH WRITTEN CONSENT OF RITE-HITE® DOORS INC. THIRD ANGLE PROJECTION SIDE FRAMES: DRIVE SYSTEM: MATERIAL DO NOT SCALE DRAWING 2 LIMITED 1-YEAR PARTS AND LABOR ON ALL COMPONENTS, INCLUDING ELECTRICAL. EXCLUSIVE 1-YEAR MONEY BACK GUARANTEE OF CUSTOMER SATISFACTION. SCALE B 1:42 PART# FASTRAXLD SIZE MODEL DWG NO 1 SHEET 7830A023 C REV 1 OF 1 SOFT EDGE TECHNOLOGY, TWO THRU-BEAM PHOTO EYES MOUNTED AT 18'' [457MM] AND 54'' [1372MM] OFF THE FLOOR. WEAR RESISTANT LEXAN WIND GUIDES KEEP TENSION ON THE CURTAIN THE ENTIRE LENGTH OF THE SIDE FRAME. INCLUDES TRUE AUTO RE-FEED SYSTEM IN CASE OF ACCIDENTAL IMPACTS TO CURTAIN. I-COMM DIGITAL CONTROLLER, VARIABLE FREQUENCY DRIVE. SIZE: 14" x 16" x 8" [356MM x 407MM x 204MM] STANDARD COMPACT USER INTERFACE CDH RITE-HITE ® 1/28/2015 DOORS INC. 6964 TITLE 2/12/2015 ARCHITECTURAL APPROVAL FASTRAXLD, STANDARD LIFT ALL SHEETS ARE THE SAME REVISION STATUS REFERENCE 220V - 240V, 60 HZ 208V, 60 HZ 240V, 60 HZ 400V, 50/60 HZ 460V, 60 HZ 575V, 60 HZ NONE 20" x 20" [508 mm x 508 mm] REPLACEBLE VISION PANELS 20" x 20" [508 mm x 508 mm] GRAY SCREEN WITH REMOVABLE CLEAR COVER SINGLE PHASE: THREE PHASE: 2 H.P. [1.5 kW] or 1.5 H.P. [1.1 kW] MOTOR, VARIABLE FREQ. DRIVE, TRAXION DRV SYSTEM CONSISTING OF A DRIVE GEAR, DRIVE SPHERES AND A COMPOSITE EDGE MATERIAL WHICH IS ATTACHED TO THE CURTAIN. POWDER COATED ALUMINUM EXTRUSION, 4 1/2'' [115MM] WIDE x 4-3/4'' [121MM] PROJECTION. NOTE: 1.) ALTERNATE DIMENSIONS IN [ ], ARE IN MILLIMETERS. WARRANTY: SAFETY FEATURES: CURTAIN RETENTION: CONTROL BOX: VISION OPTIONS: ELECTRICAL REQUIREMENTS: DOOR OPENING HT. 20" 508 60 MIL POLYPROPYLENE (BLUE) 100 MIL POLYPROPYLENE BLU ORG GRY GRN WHT RED INSULATED CURTAIN (Max Size: 10' [3048MM] wide x 16' [4876MM] high MAXIMUM: 16' [4876MM] wide x 16' [4876MM] high (LARGER THAN 16' TALL, SEE 7830A025) MINIMUM: 3' [914MM] wide x 3' [914MM] high TDL TDL SIZE: SPECIFICATIONS BY CDH UP TO 100'' [2540MM]/SEC WITH STANDARD VARIABLE FREQUENCY DRIVE. TOP SPEED IS DEPENDENT ON DOOR SIZE. 7066 7000 6964 ECN 1Standard Lift SPEED: CURTAIN MATERIAL: 6" [152] OF SPACE BETWEEN ABOVE, & BELOW THE TRACK AND ANY OBSTRUCTIONS UPDATE MAXIMUM SIZES ADD COMPACT USER INTERFACE 7/7/2015 12/8/2015 B C NOTE RELEASED TO USE DATE REVISION HISTORY 2/12/2015 A REV. UNLESS OTHERWISE SPECIFIED DRAWN BY DIMENSIONS ARE IN INCHES. DRAWN DATE TOLERANCES: INITIAL ECN .050 = .X = .010 .XX DATE ISSUED = .005 .XXX 1.0 ANGLE = 6 1/4" 159 9" 229 OPTIONAL I-ZONE 21 3/4" MANUAL OPNG. 552 35 3/4" 908 2 3/4" 70 DOOR OPNG HT. + 18 3/4" [476] CONFIDENTIAL FINISH 4 1/2" 114 CONTROL BOX 2 1/4" 57 13 1/8" 333 2 A B FasTrax LD DRIVE TUBE 2 1/4" 57 DOOR OPENING WIDTH + 5 3/4" [349] LINTEL ROLLER 3 Installation/Owner's Manual A B 4 Rite‑Hite® FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD ARCHITECTURAL DRAWINGS 121 122 '225231*+7 0,186>@ '5,9(78%( >@ >@ '22523(1,1*:,'7+ >@ >@ 237,21$/ 9,6,21 '22523(1,1* :,'7+>@ /,17(/52//(5 &203$&7 86(5 ,17(5)$&( '22523(1,1* +7>@ 237,21$/ 12132:(5(' 231*6+528' &21752/ %2; 67$1'$5' 6+528' ' 5,7(+,7( '2256,1& &21),'(17,$/ %< &'+ 7'/ 7'/ 0,/32/<3523</(1( %/8( 0,/32/<3523</(1( %/8 25* *5< *51 :+7 5(' ,168/$7('&857$,1 0D[6L]H >00@ZLGH[ >00@KLJK 6,=([[>00[00[00@ 67$1'$5'&203$&786(5,17(5)$&( 121( [>PP[PP@5(3/$&(%/(9,6,213$1(/6 [>PP[PP@*5$<6&5((1:,7+5(029$%/(&/($5&29(5 &21752/%2; ,&200',*,7$/&21752//(59$5,$%/()5(48(1&<'5,9( 9,6,21237,216 /(1*7+2)7+(6,'()5$0(,1&/8'(6758($8725()(('6<67(0,1&$6(2) $&&,'(17$/,03$&7672&857$,1 '21276&$/('5$:,1* $//6+((76$5(7+(6$0( 5(9,6,2167$786 6&$/( % 3$57 )$675$;/' 6+((7 $ &'+ 5,7(+,7( '2256,1& 7,7/( $5&+,7(&785$/$33529$/ )$675$;/''(*5((7,/7$:$< 5,*+7+$1''5,9( 6,=( 02'(/ ':*12 ' 2) 127( $/7(51$7(',0(16,216,1>@$5(,10,//,0(7(56 >00@2))7+()/225 6$)(7<)($785(6 62)7('*(7(&+12/2*<7:27+58%($03+272(<(602817('$7 >00@$1' 5(9 '5,9(6<67(0 +3>N:@RU+3>N:@027259$5,$%/()5(4'5,9(75$;,21'596<67(0 &216,67,1*2)$'5,9(*($5'5,9(63+(5(6$1'$&20326,7(('*(0$7(5,$/ :+,&+,6$77$&+('727+(&857$,1 5,*+7+$1''5,9( 6+2:1 /()7+$1''5,9( $ 6,'()5$0(6 32:'(5&2$7('$/80,180(;7586,21 >00@:,'([ >00@ 352-(&7,21 &857$,10$7(5,$/ 6,=( 0$;,080 >00@ZLGH[ >00@KLJK /$5*(57+$1 7$//6(($ 0,1,080 >00@ZLGH[ >00@KLJK 63((' 8372 >00@6(&:,7+67$1'$5'9$5,$%/()5(48(1&<'5,9(72363((',6 '(3(1'(1721'2256,=( 63(&,),&$7,216 (&1 45° Tilt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asTrax LD $ % FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Installation/Owner's Manual Rite‑Hite® ARCHITECTURAL DRAWINGS Publication: AMEN00065 2017-02-17 A B C D Curtain Fan, Two Per Door 4 834" [222] Door Opening Height - 4" [102] 1414" [362] 13" [327] 214" [58] BRACKET CAN BE MOUNTED LEG IN OR LEG OUT BOTH CONFIGURATIONS SHOWN APP'D BY: DATE: APPROVED YES NO Door Opening Width Insulated Curtain 27" [686] AS MARKED 5221" [1334] Junction Box Spreader Bar Door Opening Width + 14'' [356] Thermal Air Seal Blowe r 9" [229] Thermal Air Seal 9" [229] Drive Tube 3 3 Sideframe *16" [406] C 2013 RITE-HITE R 40 80 +/- 1 DEG ANGLES FINISH 80 1.25 5 15 0.125 0.25 15 40 0 0.125 0.25 1.25 5 2 Door Opening Height 1041" [260] TDL CDH APPROVED SIZE: HEIGHT: 10' ≤ D.O.H. ≤ 13' 3" [3048MM ≤ D.O.H. < 4039MM] WIDTH: 3' ≤ D.O.W. ≤ 8' 3" [915MM ≤ D.O.W. < 2515MM] FOR DOORS OUTSIDE THIS CRITERIA SEE MODEL FASTRAXFRLD DRIVE SYSTEM: 2 H.P. MOTOR, VARIABLE FREQUENCY DRIVE, CUSHIONED MOTOR MOUNTS. TRAXION DRIVE SYSTEM - CONSISTING OF A DRIVE GEAR, DRIVE SPHERES AND A COMPOSITE EDGE MATERIAL WHICH IS ATTACHED TO THE CURTAIN. SIDE FRAMES: POWDER COATED ALUMINUM EXTRUSION, 4 1/2'' [115MM] WIDE x 4-3/4'' [121MM] PROJECTION. APPROVED BY DATE ISSUED INITIAL ECN CHECKED BY DRAWN BY REF QTY DATE DATE 2/25/2013 DATE 6690 4/23/2013 DSL TITLE SCALE C SIZE PART NO. MM-DD-YY DO NOT SCALE DRAWING ITEM DESCRIPTION 1/2"=1' FASTRAXFR MODEL NUMBER PART # 1 7822A180 DWG NO ARCHITECTURAL APPROVAL FASTRAXFR WRAPBACK RIGHT HAND DRIVE DOORS INC. RITE-HITE PARTS LIST / MATERIAL NOTE:ALTERNATE DIMENSIONS IN MM SHEET R C REV CURTAIN FANS: 2 CURTAIN FANS PROVIDED, MOUNT IN THE UPPER CORNERS OF DOOR OPENING. AIM THEM TO GET MAXIMUM AIR FLOW COVERAGE ON THE CURTAIN.FANS MUST MOUNT ON THE WARMER SIDE OF THE WALL AND BLOW AIR ON THE WARM SIDE OF THE CURTAIN, REGARDLESS OF DOOR MOUNT SIDE. SAFETY FEATURES: SOFT EDGE TECHNOLOGY, TWO THRU-BEAM PHOTO EYES MOUNTED AT 18'' [457MM] AND 54'' [1372MM] OFF THE FLOOR. CURTAIN RETENTION: WEAR RESISTANT LEXAN WIND GUIDES KEEP TENSION ON THE CURTAIN THE ENTIRE LENGTH OF THE SIDE FRAME. INCLUDES TRUE AUTO RE-FEED SYSTEM IN CASE OF ACCIDENTAL IMPACTS TO CURTAIN. CONTROL BOX: I-COMM DIGITAL CONTROLLER, VARIABLE FREQUENCY DRIVE. Size: 14" x 16" x 8" [356MM x 407MM x 204MM] STANDARD COMPACT USER INTERFACE. THERMAL-AIR SEAL: 0.060 0.100 0.125 BY DSL CURTAIN MATERIAL: INSULMAX - 1'' [26MM] OF POLYESTER INSULATION PLACED BETWEEN TWO LAYERS OF 27 OZ. URETHANE. 0.020 0.030 0.040 0.005 0.010 12/9/2016 5/20/2015 4/23/2013 DATE Wrapback SPEED: UP TO 100'' [2540MM]/SEC WITH STANDARD VARIABLE FREQUENCY DRIVE. TOP SPEED IS DEPENDENT ON DOOR SIZE. SPECIFICATIONS 7000 7092 Changed to Right Hand Drive & Updated. B C ECN 6690 DESCRIPTION INITIAL RELEASE ADD COMPACT USER INTERFACE A REVISION HISTORY 1 REV REV ELECTRICAL REQUIREMENTS: SINGLE PHASE: THREE PHASE: INCH TOLERANCES OVER UP TO +/ - (Door Opening Height /2) +1212" [318] 57" [151] 8 DOORS INC. PROPERTY OF RITE-HITE ENGINEERING DEPT. PROVIDED FOR INFORMATIONAL PURPOSES ONLY SUBJECT TO CHANGE WITHOUT NOTIFICATION 614" [157] (TO FRONT OF PHOTOEYE BRKT) *17" [432] 16" [406] 3421" [876] *OPTIONAL NON-POWERED OPNG SHROUD 14 1/2" [368] Control Box Standard Shroud Optional Step-Down Transformer COMPACT USER INTERFACE DANGER MI LWA UKE E, WI ( 800) 456- 060 0 DOOR SYSTEM 834" [222] *22 3/8" [568] 17 3/8" [441] 6" [153] Of Space Recommended Between, Above and Below, The Track and Any Obstructions 2 C D C Publication: AMEN00065 2017-02-17 SHEET NEXT ASSEMBLY 4 FasTrax FR A 7822A180 Installation/Owner's Manual DWG NO Rite‑Hite® FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD ARCHITECTURAL DRAWINGS 123 124 834" [222] Curtain Fan, Two Per Door Door Opening Height- 4" [102] 1441" [362] 1287" [327] 4 214" [58] Thermal Air Seal Door Opening Width Insulated Curtain 27" [687] Thermal Air Seal Blower 521" 2 [1334] Junction Box Door Opening Width + 14'' [356] Drive Tube 241" [58] C 2007 DA NGE R ( 800) 456 -06 00 DOO RSYSTEM APP'D BY: 614" [157] (TO FRONT OF PHOTOEYE BRKT) 3 RITE-HITE R DOORS INC. PROPERTY OF RITE-HITE ENGINEERING DEPT. PROVIDED FOR INFORMATIONAL PURPOSES ONLY SUBJECT TO CHANGE WITHOUT NOTIFICATION Sideframe *17" [432] 16" [406] *OPTIONAL NON-POWERED OPNG SHROUD 14 1/2" *16" [368] [406] Control Box Optional Step-Down Transformer 234" [69] 878" [224] DATE: APPROVED Standard Shroud COMPACT USER INTERFACE 834" [222] *22 3/8" [568] 1783" [441] 3 ANGLES FINISH 0 0.125 0.25 1.25 5 15 40 80 7 188" [479] +/- 1 DEG 0.125 0.25 1.25 5 15 40 80 AS MARKED 0.005 0.010 0.020 0.030 0.040 0.060 0.100 0.125 . REF 2 DATE ISSUED INITIAL ECN APPROVED BY CHECKED BY DATE APPROVED 27 OZ. URETHANE. STD. - BLUE PROJECTION. Size: 14" x 16" x 8" [356 x 407 x 204] STANDARD COMPACT USER INTERFACE. CONTROL BOX: I-COMM DIGITAL CONTROLLER, VARIABLE FREQUENCY DRIVE. STD. - 12O VAC, SINGLE PHASE, 50/60 HZ OPT. - TRANSFORMER (TO MATCH CBOX VOLT.) THREE PHASE: 220V - 240V, 60 HZ 208V, 60 HZ 240V, 60 HZ 400V, 50/60 HZ 460V, 60 HZ 575V, 60 HZ TRAXION DRIVE SYSTEM - CONSISTING OF A DRIVE GEAR, DRIVE SPHERES AND A COMPOSITE EDGE MATERIAL WHICH IS ATTACHED TO THE CURTAIN. RIGHT HAND DRIVE (SHOWN) LEFT HAND DRIVE (7822A022) DRIVE SYSTEM: 2 H.P. MOTOR, VARIABLE FREQUENCY DRIVE, CUSHIONED MOTOR MOUNTS. TITLE SCALE B SIZE PART NO. DESCRIPTION R 3/8"=1' FASTRAX FR MODEL NUMBER PART # 7822A009 DWG NO 1 SHEET L REV RITE HITE ARCHITECTURAL APPROVAL FASTRAX FR, VERTICAL LIFT,RIGHT HAND DRV DOORS INC. RITE-HITE PARTS LIST / MATERIAL OPENING. AIM THEM TO GET MAXIMUM AIR FLOW COVERAGE ON THE CURTAIN. FANS MUST MOUNT ON THE WARMER SIDE OF THE WALL AND BLOW AIR ON THE WARM SIDE OF THE CURTAIN, REGARDLESS OF DOOR MOUNT SIDE. CURTAIN FANS: 2 CURTAIN FANS PROVIDED, MOUNT IN THE UPPER CORNERS OF DOOR AND 54'' [1372] OFF THE FLOOR. SAFETY FEATURES: SOFT EDGE TECHNOLOGY, TWO THRU-BEAM PHOTO EYES MOUNTED AT 18'' [457] ENTIRE LENGTH OF THE SIDE FRAME INCLUDES TRUE AUTO RE-FEED SYSTEM IN CASE OF ACCIDENTAL IMPACTS TO CURTAIN. CURTAIN RETENTION: WEAR RESISTANT LEXAN WIND GUIDES KEEP TENSION ON THE CURTAIN THE 1/25/2007 DATE RJK CDH SIDE FRAMES: POWDER COATED ALUMINUM EXTRUSION, 4 1/2'' [115] WIDE x 4-3/4'' [121] THERMAL-AIR SEAL: MM-DD-YY DATE 5288 2/23/2007 JTD 3' [914] wide x 3' [914] high (For doors outside the criteria see model FastraxFRLD) ELECTRICAL REQUIREMENTS: SINGLE PHASE: QTY 4/4/2013 12/9/2016 TDL BY Vertical CURTAIN MATERIAL: INSULMAX - 1'' [26] OF POLYESTER INSULATION PLACED BETWEEN TWO LAYERS OF MINIMUM: IS DEPENDENT ON DOOR SIZE. SIZE: MAXIMUM: 8'3" [2514] wide x 13'3" [4039] high NOTE: ALTERNATE DIMENSIONS IN MM ITEM SPECIFICATIONS 6725 5/20/2015 DATE 1 SPEED: UP TO 100'' [2540]/SEC WITH STANDARD VARIABLE FREQUENCY DRIVE. TOP SPEED CHG MINIMUM SIZE TO 3' x 3' 7092 J Changed to Right Hand Drive & Updated. ECN L REVISION HISTORY 7000 DESCRIPTION L REV ADD COMPACT USER INTERFACE SHEET K REV DO NOT SCALE DRAWING DRAWN BY Door Opening Height Door Opening Height + 18 7/8'' [480] 6"[152] Of Space Recommended Between, Above and Below, The Track and Any Obstructions NO INCH TOLERANCES +/OVER UP TO YES 7822A009 DWG NO A B FasTrax FR A B NEXT ASSEMBLY 4 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Installation/Owner's Manual Rite‑Hite® ARCHITECTURAL DRAWINGS Publication: AMEN00065 2017-02-17 Publication: AMEN00065 2017-02-17 Door Opening Height - 4" [102] 3 84" [222] Curtain Fan, Two Per Door 4 Thermal Air Seal Door Opening Width Insulated Curtain 27" [686] Thermal Air Seal Blower 521" 2 [1334] Junction Box Door Opening Width + 14'' [356] 3 178" [441] C 2007 DANGE R ( 800) 456- 0600 DOOR SYSTEM 3 RITE-HITE R DOORS INC. PROPERTY OF RITE-HITE ENGINEERING DEPT. PROVIDED FOR INFORMATIONAL PURPOSES ONLY SUBJECT TO CHANGE WITHOUT NOTIFICATION 834" [222] Sideframe NO AS MARKED 16" [406] *17" [432] ANGLES FINISH 0 0.125 0.25 1.25 5 15 40 80 +/- 1 DEG 0.125 0.25 1.25 5 15 40 80 0.005 0.010 0.020 0.030 0.040 0.060 0.100 0.125 INCH TOLERANCES +/OVER UP TO 145" 8 [372] REF 2 220V - 240V, 60 HZ 208V, 60 HZ 240V, 60 HZ 400V, 50/60 HZ 460V, 60 HZ 575V, 60 HZ I-COMM DIGITAL CONTROLLER, VARIABLE FREQUENCY DRIVE. SIZE: 14" x 16" x 8" [356 x 407 x 204] STANDARD COMPACT USER INTERFACE. STD. - 12O VAC, SINGLE PHASE, 50/60 HZ OPT. - TRANSFORMER (TO MATCH CBOX VOLT.) 9"[229] x 11"[279] SINGLE PHASE: THREE PHASE: 2 H.P. MOTOR, VARIABLE FREQUENCY DRIVE, CUSHIONED MOTOR MOUNTS. TRAXION DRIVE SYSTEM - CONSISTING OF A DRIVE GEAR, DRIVE SPHERES AND A COMPOSITE EDGE MATERIAL WHICH IS ATTACHED TO THE CURTAIN. RIGHT HAND DRIVE (SHOWN) LEFT HAND DRIVE (7822A021) POWDER COATED ALUMINUM EXTRUSION, 4 1/2'' [115] WIDE x 4-3/4'' [121] PROJECTION. INSULMAX - 1'' [26] OF POLYESTER INSULATION PLACED BETWEEN TWO LAYERS OF 27 OZ. URETHANE. STD. - BLUE MAXIMUM: 8'3" [2514] wide x 13'3" [4038] high MINIMUM: 3' [914] wide x 3' [914] high (For doors outside the criteria see model FastraxFRLD) CURTAIN FANS: TITLE SCALE B SIZE PART NO. R 3/8"=1' FASTRAX FR MODEL NUMBER PART # 7822A006 DWG NO 1 SHEET L REV RITE HITE ARCHITECTURAL APPROVAL FASTRAX FR, STND LIFT,RIGHT HAND DRIVE DOORS INC. RITE-HITE PARTS LIST / MATERIAL DESCRIPTION TWO CURTAIN FANS PROVIDED, MOUNT IN THE UPPER CORNERS OF DOOR OPENING. AIM THEM TO GET MAXIMUM AIR FLOW COVERAGE ON THE CURTAIN. FANS MUST MOUNT ON THE WARMER SIDE OF THE WALL AND BLOW AIR ON THE WARM SIDE OF THE CURTAIN, REGARDLESS OF DOOR MOUNT SIDE. SOFT EDGE TECHNOLOGY, TWO THRU-BEAM PHOTO EYES MOUNTED AT 18'' [457] AND 54'' [1372] OFF THE FLOOR. 5288 2/23/2007 DATE DATE ISSUED SPECIFICATIONS RJK CDH APPROVED UP TO 100'' [2540]/SEC WITH STANDARD VARIABLE FREQUENCY DRIVE. TOP SPEED IS DEPENDENT ON DOOR SIZE. 4/4/2013 12/9/2016 BY TDL SAFETY FEATURES: 1/24/2007 APPROVED BY JTD 7092 6725 DATE 5/20/2015 WEAR RESISTANT LEXAN WIND GUIDES KEEP TENSION ON THE CURTAIN THE ENTIRE LENGTH OF THE SIDE FRAME. INCLUDES TRUE AUTO RE-FEED SYSTEM IN CASE OF ACCIDENTAL IMPACTS TO CURTAIN. MM-DD-YY DATE ECN 7000 1Standard Lift CURTAIN RETENTION: CONTROL BOX: THERMAL-AIR SEAL: QTY DATE INITIAL ECN DRIVE SYSTEM: SIDE FRAMES: CURTAIN MATERIAL: SIZE: SPEED: NOTE: ALTERNATE DIMENSIONS IN MM ITEM REVISION HISTORY Changed to Right Hand Drive & Updated. CHG MINIMUM SIZE TO 3' x 3' CHECKED BY DRAWN BY DESCRIPTION L REV ADD COMPACT USER INTERFACE SHEET ELECTRICAL REQUIREMENTS: J L K REV DO NOT SCALE DRAWING Door Opening Height 3" [75] 6"[152] Of Space Recommended Between, Above and Below The Track And Any Obstructions YES 61" 4 [157] (TO FRONT OF PHOTOEYE BRKT) DATE: *OPTIONAL NON-POWERED OPNG SHROUD 14 1/2" *16" [368] [406] Control Box Standard Shroud Optional Step-Down Transformer COMPACT USER INTERFACE 214" [58] *22 3/8" [568] APP'D BY: APPROVED 7822A006 DWG NO A B FasTrax FR 1441" [362] 127" 8 [327] 241" [58] Drive Tube 3 Installation/Owner's Manual A B Door Opening Height + 15 7/8'' [404] NEXT ASSEMBLY 4 Rite‑Hite® FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD ARCHITECTURAL DRAWINGS 125 126 A 834" [222] Curtain Fan, Two Per Door Door Opening Height-4"[102] 1441" [362] 127" 8 [327] 4 21" 4 [58] Thermal Air Seal Door Opening Width Insulated Curtain 27" [686] Thermal Air Seal Blower Door Opening Width + 14'' [356] Junction Box 5221" [1334] Drive Tube 241" [58] C 2007 DANGER DO OR SYSTEM (80 0)45 6-0 600 *OPTIONAL NON-POWERED OPNG SHROUD *16" [406] 3 RITE-HITE R DOORS INC. PROPERTY OF RITE-HITE ENGINEERING DEPT. PROVIDED FOR INFORMATIONAL PURPOSES ONLY SUBJECT TO CHANGE WITHOUT NOTIFICATION Sideframe 11" 216 [69] APP'D BY: YES 16" [406] *17" [432] ANGLES FINISH 0 0.125 0.25 1.25 5 15 40 80 +/- 1 DEG 0.125 0.25 1.25 5 15 40 80 0.005 0.010 0.020 0.030 0.040 0.060 0.100 0.125 INCH TOLERANCES +/OVER UP TO 614" [159] (TO FRONT OF PHOTOEYE BRKT) DIM 'A' DIM 'B' = D.O.H. - DIM 'A' NO QTY REF 2 DATE ISSUED INITIAL ECN 5288 2/23/2007 DATE APPROVED BY 3' [914] wide x 3' [914] high (for doors outside the criteria see model FastraxFRLD) INSULMAX - 1'' [26] OF POLYESTER INSULATION PLACED BETWEEN TWO LAYERS OF 27 OZ. URETHANE. STD. - BLUE MINIMUM: PROJECTION. 220V - 240V, 60 HZ 208V, 60 HZ 240V, 60 HZ 400V, 50/60 HZ 460V, 60 HZ 575V, 60 HZ STD. - 12O VAC, SINGLE PHASE, 50/60 HZ OPT. - TRANSFORMER (TO MATCH CBOX VOLT.) SINGLE PHASE: THREE PHASE: TRAXION DRIVE SYSTEM - CONSISTING OF A DRIVE GEAR, DRIVE SPHERES AND A COMPOSITE EDGE MATERIAL WHICH IS ATTACHED TO THE CURTAIN. RIGHT HAND DRIVE (SHOWN) LEFT HAND DRIVE (7822A024) TITLE SCALE B SIZE PART NO. DESCRIPTION R 3/8"=1' FASTRAX FR MODEL NUMBER PART # 7822A011 DWG NO 1 SHEET RITE HITE ARCHITECTURAL APPROVAL FASTRAXFR, HIGH LIFT,RIGHT HAND DRIVE DOORS INC. RITE-HITE PARTS LIST / MATERIAL L REV OPENING. AIM THEM TO GET MAXIMUM AIR FLOW COVERAGE ON THE CURTAIN. FANS MUST MOUNT ON THE WARMER SIDE OF THE WALL AND BLOW AIR ON THE WARM SIDE OF THE CURTAIN, REGARDLESS OF DOOR MOUNT SIDE. CURTAIN FANS: 2 CURTAIN FANS PROVIDED, MOUNT IN THE UPPER CORNERS OF DOOR [457] AND 54'' [1372] OFF THE FLOOR. SAFETY FEATURES: SOFT EDGE TECHNOLOGY, TWO THRU-BEAM PHOTO EYES MOUNTED AT 18'' WEAR RESISTANT LEXAN WIND GUIDES KEEP TENSION ON THE CURTAIN THE ENTIRE LENGTH OF THE SIDE FRAME. INCLUDES TRUE AUTO RE-FEED SYSTEM IN CASE OF ACCIDENTAL IMPACTS TO CURTAIN. Size: 14" x 16" x 8" [356 x 407 x 204] STANDARD COMPACT USER INTERFACE. CONTROL BOX: I-COMM DIGITAL CONTROLLER, VARIABLE FREQUENCY DRIVE. CURTAIN RETENTION: 1/25/2007 DATE APPROVED DRIVE SYSTEM: 2 H.P. MOTOR, VARIABLE FREQUENCY DRIVE, CUSHIONED MOTOR MOUNTS. THERMAL-AIR SEAL: MM-DD-YY DATE CHECKED BY JTD RJK CDH TDL BY High Lift SIDE FRAMES: POWDER COATED ALUMINUM EXTRUSION, 4 1/2'' [115] WIDE x 4 3/4'' [121] CURTAIN MATERIAL: ELECTRICAL REQUIREMENTS: DO NOT SCALE DRAWING ITEM SPEED IS DEPENDENT ON DOOR SIZE. SIZE: MAXIMUM: 8'3" [2514] wide x 13'3" [4039] high NOTE: ALTERNATE DIMENSIONS IN MM Door Opening Heigh DIM 'X' = DIM 'A' + 29 7/8'' [759] DRAWN BY 878" [225] 4/4/2013 12/9/2016 SPECIFICATIONS 6725 5/20/2015 DATE 1 SPEED: UP TO 100'' [2540]/SEC WITH STANDARD VARIABLE FREQUENCY DRIVE. TOP CHG MINIMUM SIZE TO 3' x 3' 7092 J Changed to Right Hand Drive & Updated. ECN L REVISION HISTORY 7000 DESCRIPTION L REV ADD COMPACT USER INTERFACE SHEET K REV 6" [152]Of Space Recommended Between, Above and Below, The Track and Any Obstructions AS MARKED 7822A011 DWG NO DIM 'Y' = DIM 'B' + 19 3/4'' [502] DATE: APPROVED Control Box 14 1/2" [368] Standard Shroud Optional Step-Down Transformer COMPACT USER INTERFACE 834" [222] *22 3/8" [568] 1783" [441] 3 A B FasTrax FR B NEXT ASSEMBLY 4 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Installation/Owner's Manual Rite‑Hite® ARCHITECTURAL DRAWINGS Publication: AMEN00065 2017-02-17 A B C D Curtain Fan, Two Per Door 4 834" [222] Door Opening Height - 4" [102] 1414" [362] 13" [327] 214" [58] BRACKET CAN BE MOUNTED LEG IN OR LEG OUT BOTH CONFIGURATIONS SHOWN APP'D BY: DATE: APPROVED YES NO AS MARKED 5221" [1334] Junction Box Spreader Bar Door Opening Width Insulated Curtain 27" [686] Thermal Air Seal Blowe r 9" [229] Door Opening Width + 14'' [356] Thermal Air Seal 9" [229] Drive Tube 3 3 Sideframe COMPACT USER INTERFACE DANGER MI LWA UKE E, WI ( 800) 456- 060 0 DOOR SYSTEM *16" [406] C 2013 RITE-HITE R FINISH +/- 1 DEG 40 80 80 1.25 5 15 15 40 0.125 0.25 0.25 1.25 5 0 0.125 ANGLES 2 Door Opening Height 1041" [260] TDL CDH APPROVED SIZE: HEIGHT: 10' ≤ D.O.H. ≤ 13' 3" [3048MM ≤ D.O.H. < 4039MM] WIDTH: 3' ≤ D.O.W. ≤ 8' 3" [915MM ≤ D.O.W. < 2515MM] FOR DOORS OUTSIDE THIS CRITERIA SEE MODEL FASTRAXFRLD DRIVE SYSTEM: 2 H.P. MOTOR, VARIABLE FREQUENCY DRIVE, CUSHIONED MOTOR MOUNTS. TRAXION DRIVE SYSTEM - CONSISTING OF A DRIVE GEAR, DRIVE SPHERES AND A COMPOSITE EDGE MATERIAL WHICH IS ATTACHED TO THE CURTAIN. SIDE FRAMES: POWDER COATED ALUMINUM EXTRUSION, 4 1/2'' [115MM] WIDE x 4-3/4'' [121MM] PROJECTION. APPROVED BY DATE ISSUED INITIAL ECN CHECKED BY DRAWN BY REF QTY DATE DATE 2/25/2013 DATE 6690 4/23/2013 DSL TITLE SCALE C SIZE PART NO. MM-DD-YY DO NOT SCALE DRAWING ITEM DESCRIPTION 1/2"=1' FASTRAXFR MODEL NUMBER PART # 1 7822A180 DWG NO ARCHITECTURAL APPROVAL FASTRAXFR WRAPBACK RIGHT HAND DRIVE DOORS INC. RITE-HITE PARTS LIST / MATERIAL NOTE:ALTERNATE DIMENSIONS IN MM SHEET R C REV CURTAIN FANS: 2 CURTAIN FANS PROVIDED, MOUNT IN THE UPPER CORNERS OF DOOR OPENING. AIM THEM TO GET MAXIMUM AIR FLOW COVERAGE ON THE CURTAIN.FANS MUST MOUNT ON THE WARMER SIDE OF THE WALL AND BLOW AIR ON THE WARM SIDE OF THE CURTAIN, REGARDLESS OF DOOR MOUNT SIDE. SAFETY FEATURES: SOFT EDGE TECHNOLOGY, TWO THRU-BEAM PHOTO EYES MOUNTED AT 18'' [457MM] AND 54'' [1372MM] OFF THE FLOOR. CURTAIN RETENTION: WEAR RESISTANT LEXAN WIND GUIDES KEEP TENSION ON THE CURTAIN THE ENTIRE LENGTH OF THE SIDE FRAME. INCLUDES TRUE AUTO RE-FEED SYSTEM IN CASE OF ACCIDENTAL IMPACTS TO CURTAIN. CONTROL BOX: I-COMM DIGITAL CONTROLLER, VARIABLE FREQUENCY DRIVE. Size: 14" x 16" x 8" [356MM x 407MM x 204MM] STANDARD COMPACT USER INTERFACE. THERMAL-AIR SEAL: 0.060 0.100 0.125 5/20/2015 12/9/2016 BY DSL CURTAIN MATERIAL: INSULMAX - 1'' [26MM] OF POLYESTER INSULATION PLACED BETWEEN TWO LAYERS OF 27 OZ. URETHANE. 0.020 0.030 0.040 0.005 0.010 DATE 4/23/2013 45° Tilt SPEED: UP TO 100'' [2540MM]/SEC WITH STANDARD VARIABLE FREQUENCY DRIVE. TOP SPEED IS DEPENDENT ON DOOR SIZE. SPECIFICATIONS 7000 7092 ADD COMPACT USER INTERFACE Changed to Right Hand Drive & Updated. B C ECN 6690 DESCRIPTION INITIAL RELEASE A 1 REVISION HISTORY REV REV ELECTRICAL REQUIREMENTS: SINGLE PHASE: THREE PHASE: INCH TOLERANCES OVER UP TO +/ - (Door Opening Height /2) +1212" [318] 57" [151] 8 DOORS INC. PROPERTY OF RITE-HITE ENGINEERING DEPT. PROVIDED FOR INFORMATIONAL PURPOSES ONLY SUBJECT TO CHANGE WITHOUT NOTIFICATION 614" [157] (TO FRONT OF PHOTOEYE BRKT) *17" [432] 16" [406] 3421" [876] *OPTIONAL NON-POWERED OPNG SHROUD 14 1/2" [368] Control Box Standard Shroud Optional Step-Down Transformer 17 3/8" [441] 834" [222] *22 3/8" [568] 6" [153] Of Space Recommended Between, Above and Below, The Track and Any Obstructions 2 C D C Publication: AMEN00065 2017-02-17 SHEET NEXT ASSEMBLY 4 FasTrax FR A 7822A180 Installation/Owner's Manual DWG NO Rite‑Hite® FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD ARCHITECTURAL DRAWINGS 127 128 A 4 JUNCTION BOX BLOWER ASS Y 27" 686 3 © 2013 RITE-HITE® DOORS INC. THIS DOCUMENT IS THE PROPERTY OF RITE-HITE® DOORS INC. SUBJECT MATTER HEREIN IS CONFIDENTIAL. DO NOT USE, REPRODUCE, COPY OR DISCLOSE EXCEPT WITH WRITTEN CONSENT OF OF RITE-HITE® DOORS INC. CONFIDENTIAL FINISH BLOWER ASS Y OPTIONAL STEP DOWN TRANSFORMER JUNCTION BOX DOOR OPENING WIDTH OPTIONAL STEP DOWN TRANSFORMER FINAL ASSEMBLY FINAL 3 MATERIAL 7/7/2015 B THIRD ANGLE PROJECTION DO NOT SCALE DRAWING 2 7000 BY TDL CDH 7830A016 ARCHITECTURAL APPROVAL, WRAPBACK, LARGE DRIVER SCALE B 1:32 PART# TRXLD SIZE MODEL DWG NO 1 SHEET 7830A018 1 OF 1 REV B 7830A015 ARCHITECTURAL APPROVAL, 45 DEGREE TILT, LARGE DRIVER 7830A014 ARCHITECTURAL APPROVAL, STANDARD LIFT, LARGE DRIVER 7830A013 ARCHITECTURAL APPROVAL, HIGH LIFT, LARGE DRIVER 7830A012 ARCHITECTURAL APPROVAL, VERTICAL LIFT, LARGE DRIVER SEE ALSO THE FOLLOWING ARCHITECTURAL APPROVAL DRAWINGS: TALLER THAN 16'-0" [4877mm] & MINIMUM WIDTH OF 7'-0" [2134mm]. ALL SHEETS ARE THE SAME REVISION STATUS REFERENCE ECN 6684 DUAL BLOWERS, XFORMERS, & JUNCTION BOX S RE UIRED ON DOORS DUAL BLOWERS, & JUNCTION TALLER THAN 16 XFORMERS, -0" & MINIMUM WIDTH OF 7BOX'S -0". REQUIRED ON DOORS REQUIREMENTS: ADD COMPACT USER INTERFACE NOTE REVISION HISTORY 1 Dual Blower CDH RITE-HITE ® 4/11/2013 DOORS INC. 6684 TITLE 4/11/2013 ARCHITECTURAL APPROVAL, DUAL BLOWERS LARGE DRIVER DOOR OPENING HT. 4/11/2013 A UNLESS OTHERWISE SPECIFIED DRAWN BY DIMENSIONS ARE IN INCHES. DRAWN DATE TOLERANCES: INITIAL ECN .050 = .X = .010 .XX DATE ISSUED = .005 .XXX 1.0 ANGLE = COMPACT USER INTERFACE CONTROL BOX DATE REV. 2 A B FasTrax FR LD B NEXT ASSEMBLY FINAL 4 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Installation/Owner's Manual Rite‑Hite® ARCHITECTURAL DRAWINGS Publication: AMEN00065 2017-02-17 '225231*+7 0,186>@ 72%702):$//017%5.7 &857$,1)$1 3(5'225 3* '22523(1,1*:,'7+ &203$&7 86(5 ,17(5)$&( 237,21$/ 12132:(5(' 231*6+528' &21752/%2; 67$1'$5' 6+528' <(6 '$7( 2)63$&(%(7:((1 $%29( %(/2:7+( 75$&. $1<2%6758&7,216 $33 '%< $33529(' $''&20$3&786(5,17(5)$&( % & 0$7(5,$/ '225 23(1,1* +7 5,7(+,7( '2256,1& &21),'(17,$/ 6,=( 63((' 63(&,),&$7,216 '21276&$/('5$:,1* 6&$/( 7'/ &'+ 3$57 75;/' 6+((7 $ & 5(9 2) 7:2&857$,1)$163529,'('02817,17+(833(5&251(562)'225 23(1,1*$,07+(072*(70$;,080$,5)/2:&29(5$*(217+(&857$,1 )$16086702817217+(:$50(56,'(2)7+(:$//$1'%/2:$,5217+(:$50 6,'(2)7+(&857$,15(*$5'/(662)'225028176,'( 62)7('*(7(&+12/2*<7:27+58%($03+272(<(602817('$7 >00@$1' >00@2))7+()/225 :($55(6,67$17/(;$1:,1'*8,'(6.((37(16,21217+(&857$,17+((17,5( /(1*7+2)7+(6,'()5$0(,1&/8'(6758($8725()(('6<67(0,1&$6(2) $&&,'(17$/,03$&7672&857$,1 ,&200',*,7$/&21752//(59$5,$%/()5(48(1&<'5,9( 6,=([[>00[00[00@ 67$1'$5'&203$&786(5,17(5)$&( 67'29$&6,1*/(3+$6(+= 23775$16)250(5 720$7&+&%2;92/7 >00@[>00@ 6,1*/(3+$6( 99+= 7+5((3+$6( 9+= 9+= 9+= 9+= 9+= +3+3027259$5,$%/()5(48(1&<'5,9(75$;,21'5,9(6<67(0 &216,67,1*2)$'5,9(*($5'5,9(63+(5(6$1'$&20326,7(('*(0$7(5,$/ :+,&+,6$77$&+('727+(&857$,1 5,*+7+$1''5,9( 6+2:1 /()7+$1''5,9( $ 32:'(5&2$7('$/80,180(;7586,21 >00@:,'([ >00@ 352-(&7,21 ,168/0$; >00@2)32/<(67(5,168/$7,213/$&('%(7:((17:2/$<(562) 2=85(7+$1( 67'%/8( 0$;,080 >00@ZLGH[ >00@KLJK 0,1,080 >00@ZLGH[ >00@KLJK &'+ 5,7(+,7( '2256,1& 7,7/( $5&+,7(&785$/$33529$/:5$3%$&. /$5*('5,9(5 5,*+7+$1''5,9( 6,=( 02'(/ ':*12 % %< &'+ 8372 >00@6(&:,7+67$1'$5'9$5,$%/()5(48(1&<'5,9(72363((',6 '(3(1'(1721'2256,=( (&1 Wrapback 127( $/7(51$7(',0(16,216,1%5$&.(76$5(,10,//,0(7(56 &857$,1)$16 6$)(7<)($785(6 &857$,15(7(17,21 &21752/%2; 7+(50$/$,56($/ (/(&75,&$/5(48,5(0(176 '5,9(6<67(0 6,'()5$0(6 &857$,10$7(5,$/ $//6+((76$5(7+(6$0( 5(9,6,2167$786 &+$1*('725,*+7+$1''5,9(21/< 127( 83'$7( 5(/($6('7286( '$7( $ 5(9,6,21+,6725< 5(9 '2+ >@ $60$5.(' 12 81/(6627+(5:,6(63(&,),(' '5$:1%< ',0(16,216$5(,1,1&+(6 '5$:1'$7( 72/(5$1&(6 ,1,7,$/(&1 7+,6'2&80(17,67+(3523(57< ; 2)5,7(+,7('2256,1&68%-(&7 ;; '$7(,668(' 0$77(5+(5(,1,6&21),'(17,$/ ;;; '212786(5(352'8&(&23<25 $1*/( ',6&/26((;&(37:,7+:5,77(1 &216(172)2)5,7(+,7( 5()(5(1&( 7+,5'$1*/(352-(&7,21 '2256,1& ),1,6+ >@>@ 3* %/2:(5 $66 < -81&7,21%2; 237,21$/ 67(3'2:1 75$16)250(5 3* '22523(1,1* :,'7+>@ '5,9(78%( $ % Installation/Owner's Manual $ % ),1$/$66(0%/< ),1$/ 3* Publication: AMEN00065 2017-02-17 3* FasTrax FR LD 3* 1(;7$66(0%/< ),1$/ Rite‑Hite® FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD ARCHITECTURAL DRAWINGS 129 '225231*+7 0,186>@ 72%702):$//017%5.7 3* %/2:(5 $66 < -81&7,21 %2; >@ >@ '$7( &203$&7 86(5 ,17(5)$&( 237,21$/ 12132:(5(' 231*6+528' &21752/ %2; 67$1'$5' 6+528' <(6 $33 '%< $33529(' 12 $''&203$&786(5,17(5)$&( & ' 0$7(5,$/ 5,7(+,7( '2256,1& &21),'(17,$/ 6,'()5$0(6 '5,9(6<67(0 7:2&857$,1)$163529,'('02817,17+(833(5&251(562)'225 23(1,1*$,07+(072*(70$;,080$,5)/2:&29(5$*(217+(&857$,1 )$16086702817217+(:$50(56,'(2)7+(:$//$1'%/2:$,5217+(:$50 6,'(2)7+(&857$,15(*$5'/(662)'225028176,'( 62)7('*(7(&+12/2*<7:27+58%($03+272(<(602817('$7 >00@$1' >00@2))7+()/225 :($55(6,67$17/(;$1:,1'*8,'(6.((37(16,21217+(&857$,17+((17,5( /(1*7+2)7+(6,'()5$0(,1&/8'(6758($8725()(('6<67(0,1&$6(2) $&&,'(17$/,03$&7672&857$,1 6&$/( % 3$57 75;/' 6+((7 $ ' 5(9 2) &'+ 5,7(+,7( '2256,1& 7,7/( $5&+,7(&785$/$33529$/9(57,&$//,)7 )$675$;)5/' 5,*+7+$1''5,9( 6,=( 02'(/ ':*12 '21276&$/('5$:,1* 67'29$&6,1*/(3+$6(+= 23775$16)250(5 720$7&+&%2;92/7 >00@[>00@ ,&200',*,7$/&21752//(59$5,$%/()5(48(1&<'5,9( 6,=([[>00[00[00@ 67$1'$5'&203$&786(5,17(5)$&( 127( $/7(51$7(',0(16,216,1%5$&.(76$5(,10,//,0(7(56 &857$,1)$16 6$)(7<)($785(6 &857$,15(7(17,21 &21752/%2; 7+(50$/$,56($/ 6,1*/(3+$6( 99+= 7+5((3+$6( 9+= 9+= 9+= 9+= 9+= +3+3027259$5,$%/()5(48(1&<'5,9(75$;,21'5,9(6<67(0 &216,67,1*2)$'5,9(*($5'5,9(63+(5(6$1'$&20326,7(('*(0$7(5,$/ :+,&+,6$77$&+('727+(&857$,1 5,*+7+$1''5,9( 6+2:1 /()7+$1''5,9( $ 32:'(5&2$7('$/80,180(;7586,21 >00@:,'([ >00@ 352-(&7,21 ,168/0$; >00@2)32/<(67(5,168/$7,213/$&('%(7:((17:2/$<(562) 2=85(7+$1( 67'%/8( 0$;,080 >00@ZLGH[ >00@KLJK /$5*(57+$1 7$//6(($ 0,1,080 >00@ZLGH[ >00@KLJK &857$,10$7(5,$/ $//6+((76$5(7+(6$0( 5(9,6,2167$786 7'/ &'+ 6,=( (/(&75,&$/5(48,5(0(176 '22523(1,1* +7 %< &'+ 8372 >00@6(&:,7+67$1'$5'9$5,$%/()5(48(1&<'5,9(72363((',6 '(3(1'(1721'2256,=( (&1 Vertical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asTrax FR LD 3* 1(;7$66(0%/< ),1$/ FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Installation/Owner's Manual Rite‑Hite® ARCHITECTURAL DRAWINGS Publication: AMEN00065 2017-02-17 %/2:(5$66 < >@ '22523(1,1*:,'7+ >@ >@ 3* >@ 3* '22523(1,1* +(,*+7>@ 3* &857$,1)$1 3(5'225 -81&7,21%2; 237,21$/67(3 '2:175$16)250(5 '5,9(78%( '22523(1,1*:,'7+ >@ &203$&7 86(5 ,17(5)$&( 237,21$/ 12132:(5(' 231*6+528' &21752/%2; 2)63$&(%(7:((1 $%29( %(/2:7+( 75$&. $1<2%6758&7,216 67$1'$5'6+528' $33 '%< <(6 12 $60$5.(' ' 5,7(+,7( '2256,1& &21),'(17,$/ 6,'()5$0(6 7'/ &'+ 7:2&857$,1)$163529,'('02817,17+(833(5&251(562)'225 23(1,1*$,07+(072*(70$;,080$,5)/2:&29(5$*(217+(&857$,1 )$16086702817217+(:$50(56,'(2)7+(:$//$1'%/2:$,5217+(:$50 6,'(2)7+(&857$,15(*$5'/(662)'225028176,'( 62)7('*(7(&+12/2*<7:27+58%($03+272(<(602817('$7 >00@$1' >00@2))7+()/225 :($55(6,67$17/(;$1:,1'*8,'(6.((37(16,21217+(&857$,17+((17,5( /(1*7+2)7+(6,'()5$0(,1&/8'(6758($8725()(('6<67(0,1&$6(2) $&&,'(17$/,03$&7672&857$,1 ,&200',*,7$/&21752//(59$5,$%/()5(48(1&<'5,9( 6,=([[>00[00[00@ 67$1'$5'&203$&786(5,17(5)$&( 67'29$&6,1*/(3+$6(+= 23775$16)250(5 720$7&+&%2;92/7 >00@[>00@ 6,1*/(3+$6( 99+= 7+5((3+$6( 9+= 9+= 9+= 9+= 9+= +3+3027259$5,$%/()5(48(1&<'5,9(75$;,21'5,9(6<67(0 &216,67,1*2)$'5,9(*($5'5,9(63+(5(6$1'$&20326,7(('*(0$7(5,$/ :+,&+,6$77$&+('727+(&857$,1 5,*+7+$1''5,9( 6+2:1 /()7+$1''5,9( $ 32:'(5&2$7('$/80,180(;7586,21 >00@:,'([ >00@ 352-(&7,21 ,168/0$; >00@2)32/<(67(5,168/$7,213/$&('%(7:((17:2/$<(562) 2=85(7+$1( 67'%/8( 0$;,080 >00@ZLGH[ >00@KLJK /$5*(57+$1 7$//6(($ 0,1,080 >00@ZLGH[ >00@KLJK % 6&$/( 3$57 75;/' 6+((7 $ ' 2) &'+ 5,7(+,7( '2256,1& 7,7/( $5&+,7(&785$/$33529$/67$1'$5'/,)7 )$675$;)5/' 5,*+7+$1''5,9( 6,=( 02'(/ ':*12 5(9 '21276&$/('5$:,1* %< &'+ 8372 >00@6(&:,7+67$1'$5'9$5,$%/()5(48(1&<'5,9(72363((',6 '(3(1'(1721'2256,=( 63(&,),&$7,216 (&1 127( $/7(51$7(',0(16,216,1%5$&.(76$5(,10,//,0(7(56 &857$,1)$16 6$)(7<)($785(6 &857$,15(7(17,21 &21752/%2; 7+(50$/$,56($/ (/(&75,&$/5(48,5(0(176 '5,9(6<67(0 $//6+((76$5(7+(6$0( 5(9,6,2167$786 6,=( 63((' &+$1*('725,*+7+$1''5,9( &857$,10$7(5,$/ '22523(1,1* +(,*+7 & $''&203$&786(5,17(5)$&( 127( 83'$7('63(&,),&$7,21)250$;+7 '$7( Standard Lift % 5(9,6,21+,6725< 5(9 0$7(5,$/ '22523(1,1*+7 >@ '$7( $33529(' 81/(6627+(5:,6(63(&,),(' '5$:1%< ',0(16,216$5(,1,1&+(6 '5$:1'$7( 72/(5$1&(6 ,1,7,$/(&1 7+,6'2&80(17,67+(3523(57< ; 2)5,7(+,7('2256,1&68%-(&7 ;; '$7(,668(' 0$77(5+(5(,1,6&21),'(17,$/ ;;; '212786(5(352'8&(&23<25 $1*/( ',6&/26((;&(37:,7+:5,77(1 &216(172)2)5,7(+,7( 5()(5(1&( 7+,5'$1*/(352-(&7,21 '2256,1& ),1,6+ $ % Installation/Owner's Manual $ % ),1$/$66(0%/< ),1$/ 3* Publication: AMEN00065 2017-02-17 3* FasTrax FR LD 3* 1(;7$66(0%/< ),1$/ Rite‑Hite® FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD ARCHITECTURAL DRAWINGS 131 '225231*+7 0,186>@ 72%702):$//017%5.7 %/2:(5 $66 < -81&7,21 %2; >@ >@ &203$&7 86(5 ,17(5)$&( 237,21$/ 12132:(5(' 231*6+528' &21752/ %2; 67$1'$5' 6+528' 12 ',0 $ 5,7(+,7( '2256,1& &21),'(17,$/ 6,'()5$0(6 '5,9(6<67(0 '21276&$/('5$:,1* $//6+((76$5(7+(6$0( 5(9,6,2167$786 6&$/( % 3$57 75;/' 6+((7 $ ' 2) 5(9 7:2&857$,1)$163529,'('02817,17+(833(5&251(562)'225 23(1,1*$,07+(072*(70$;,080$,5)/2:&29(5$*(217+(&857$,1 )$16086702817217+(:$50(56,'(2)7+(:$//$1'%/2:$,5217+(:$50 6,'(2)7+(&857$,15(*$5'/(662)'225028176,'( 62)7('*(7(&+12/2*<7:27+58%($03+272(<(602817('$7 >00@$1' >00@2))7+()/225 :($55(6,67$17/(;$1:,1'*8,'(6.((37(16,21217+(&857$,17+((17,5( /(1*7+2)7+(6,'()5$0(,1&/8'(6758($8725()(('6<67(0,1&$6(2) $&&,'(17$/,03$&7672&857$,1 127( $/7(51$7(',0(16,216,1%5$&.(76$5(,10,//,0(7(56 &857$,1)$16 6$)(7<)($785(6 &857$,15(7(17,21 67'29$&6,1*/(3+$6(+= 23775$16)250(5 720$7&+&%2;92/7 >00@[>00@ ,&200',*,7$/&21752//(59$5,$%/()5(48(1&<'5,9( 6,=([[>00[00[00@ 67$1'$5'&203$&786(5,17(5)$&( &'+ 5,7(+,7( '2256,1& 7,7/( $5&+,7(&785$/$33529$/+,*+/,)7 )$675$;)5/' 5,*+7+$1''5,9( 6,=( 02'(/ ':*12 '225 23(1,1*+7 &21752/%2; 7+(50$/$,56($/ 6,1*/(3+$6( 99+= 7+5((3+$6( 9+= 9+= 9+= 9+= 9+= +3+3027259$5,$%/()5(48(1&<'5,9(75$;,21'5,9(6<67(0 &216,67,1*2)$'5,9(*($5'5,9(63+(5(6$1'$&20326,7(('*(0$7(5,$/ :+,&+,6$77$&+('727+(&857$,1 5,*+7+$1''5,9( 6+2:1 /()7+$1''5,9( $ 32:'(5&2$7('$/80,180(;7586,21 >00@:,'([ >00@ 352-(&7,21 ,168/0$; >00@2)32/<(67(5,168/$7,213/$&('%(7:((17:2/$<(562) 2=85(7+$1( 67'%/8( 0$;,080 >00@ZLGH[ >00@KLJK /$5*(57+$1 7$//6(($ 0,1,080 >00@ZLGH[ >00@KLJK &857$,10$7(5,$/ (/(&75,&$/5(48,5(0(176 ',0 ; ',0 $ >@ 7'/ &'+ 6,=( 63(&,),&$7,216 %< &'+ 8372 >00@6(&:,7+67$1'$5'9$5,$%/()5(48(1&<'5,9(72363((',6 '(3(1'(1721'2256,=( (&1 High Lift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asTrax FR LD 3* 1(;7$66(0%/< ),1$/ FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Installation/Owner's Manual Rite‑Hite® ARCHITECTURAL DRAWINGS Publication: AMEN00065 2017-02-17 3* 3* -81&7,21 %2; >@ >@ '22523(1,1*:,'7+ >@ >@ %/2:(5 $66 < 237,21$/ 67(3'2:1 75$16)250(5 3* '225231*+7 0,186>@ 72%702) :$//017%5.7 &857$,1)$1 3(5'225 '22523(1,1* :,'7+>@ &203$&7 86(5 ,17(5)$&( 237,21$/ 12132:(5(' 231*6+528' &21752/%2; 67$1'$5' 6+528' '22523(1,1* +7>@ '$7( $33 '%< $33529(' <(6 $60$5.(' & ' 0$7(5,$/ '225 23(1,1* +7 5,7(+,7( '2256,1& &21),'(17,$/ 7'/ 6,'()5$0(6 '21276&$/('5$:,1* % 6&$/( 3$57 75;/' 6+((7 $ 2) &'+ 5,7(+,7( '2256,1& 7,7/( $5&+,7(&785$/$33529$/'(*5((7,/7 )$675$;)5/' 5,*+7+$1''5,9( 6,=( 02'(/ ':*12 5(9 ' 7:2&857$,1)$163529,'('02817,17+(833(5&251(562)'225 23(1,1*$,07+(072*(70$;,080$,5)/2:&29(5$*(217+(&857$,1 )$16086702817217+(:$50(56,'(2)7+(:$//$1'%/2:$,5217+(:$50 6,'(2)7+(&857$,15(*$5'/(662)'225028176,'( 62)7('*(7(&+12/2*<7:27+58%($03+272(<(602817('$7 >00@$1' >00@2))7+()/225 :($55(6,67$17/(;$1:,1'*8,'(6.((37(16,21217+(&857$,17+((17,5( /(1*7+2)7+(6,'()5$0(,1&/8'(6758($8725()(('6<67(0,1&$6(2) $&&,'(17$/,03$&7672&857$,1 ,&200',*,7$/&21752//(59$5,$%/()5(48(1&<'5,9( 6,=([[>00[00[00@ 67$1'$5'&203$&786(5,17(5)$&( 67'29$&6,1*/(3+$6(+= 23775$16)250(5 720$7&+&%2;92/7 >00@[>00@ 6,1*/(3+$6( 99+= 7+5((3+$6( 9+= 9+= 9+= 9+= 9+= +3+3027259$5,$%/()5(48(1&<'5,9(75$;,21'5,9(6<67(0 &216,67,1*2)$'5,9(*($5'5,9(63+(5(6$1'$&20326,7(('*(0$7(5,$/ :+,&+,6$77$&+('727+(&857$,1 5,*+7+$1''5,9( 6+2:1 /()7+$1''5,9( $ 32:'(5&2$7('$/80,180(;7586,21 >00@:,'([ >00@ 352-(&7,21 127( $/7(51$7(',0(16,216,1%5$&.(76$5(,10,//,0(7(56 &857$,1)$16 6$)(7<)($785(6 &857$,15(7(17,21 &21752/%2; 7+(50$/$,56($/ (/(&75,&$/5(48,5(0(176 '5,9(6<67(0 ,168/0$; >00@2)32/<(67(5,168/$7,213/$&('%(7:((17:2/$<(562) 2=85(7+$1( 67'%/8( 0$;,080 >00@ZLGH[ >00@KLJK /$5*(57+$1 7$//6(($ 0,1,080 >00@ZLGH[ >00@KLJK &'+ 6,=( &857$,10$7(5,$/ $//6+((76$5(7+(6$0( 5(9,6,2167$786 %< &'+ 8372 >00@6(&:,7+67$1'$5'9$5,$%/()5(48(1&<'5,9(72363((',6 '(3(1'(1721'2256,=( (&1 45° Tilt 63((' 63(&,),&$7,216 &+$1*('725,*+7+$1''5,9(21/< $''&203$&786(5,17(5)$&( 127( 83'$7('63(&,),&$7,21)250$;+7 '$7( % 5(9,6,21+,6725< 5(9 '2+ >@ 12 81/(6627+(5:,6(63(&,),(' '5$:1%< ',0(16,216$5(,1,1&+(6 '5$:1'$7( 72/(5$1&(6 ,1,7,$/(&1 7+,6'2&80(17,67+(3523(57< ; 2)5,7(+,7('2256,1&68%-(&7 ;; '$7(,668(' 0$77(5+(5(,1,6&21),'(17,$/ ;;; '212786(5(352'8&(&23<25 $1*/( ',6&/26((;&(37:,7+:5,77(1 &216(172)2)5,7(+,7( 5()(5(1&( 7+,5'$1*/(352-(&7,21 '2256,1& ),1,6+ 2)63$&(%(7:((1 $%29( %(/2:7+( 75$&. $1<2%6758&7,216 $ % Installation/Owner's Manual $ % '5,9(78%( ),1$/$66(0%/< ),1$/ 3* Publication: AMEN00065 2017-02-17 3* FasTrax FR LD 3* 1(;7$66(0%/< ),1$/ Rite‑Hite® FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD ARCHITECTURAL DRAWINGS 133 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Rite‑Hite® Installation/Owner's Manual ABBREVIATION LIST ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION AB Allen Bradley H.P. Horse Power AC Alternate Current Hz Hertz ACT Activation illum Illumination Amp Amperage ID Inside Dimension A/R As Required in Inches Ass'y Assembly ind Induction BL or BLK Black Int Interior BRD/DRN Braid or Drain wire Int/Int Interior / Interior BR or BRN Brown Int/Ext Interior / Exterior BRKT Bracket I/O Input / Output BRK Brake J‑Box Junction Box BTM Bottom KBPS Kilobytes per second BU Blue KLDR Time Delay Fuse CC Current Limiting KVA Kilo‑Volt Ampere CE CL European Commission L Left Center Line lb Pounds CL Clean Door LCD Liquid Crystal Display CLR Cooler Door LED Light‑Emitting Diode CR Control Relay LH Left Hand CT Control Techniques LHD Left Hand Drive C.W. Counter Weight L1,2,3 Line Voltage 1, 2, 3 CUI Compact User Interface LLC Limited Liability Company DC Direct Current LTSPD LiteSpeed D.O.H. Door Opening Height L/S Limit Switch D.O.W. Door Opening Width M/D/Y Month/Day/Year DR Drill Max Maximum E‑Stop Emergency Stop MCR Motor Contactor e.g. For Example Mhz Mega Hertz etc Etcetera Mil /mm Millimeters Ext Exterior Min Minimum Ext/Ext Exterior / Exterior Misc Miscellaneous FHMS Flat Head Machine Screw MPH Miles per hour F1,2,3 Fuse 1,2,3 MSDC Mounted Side DC FCC Federal Communications Commission MSTP Mounted Side Tie Point FHWH Flat Head Washer Head N Neutral FR / FZR Freezer Door NMDC Non‑Mounted Side DC FSTX FasTrax NMTP Non‑Mounted Side Tie Point GBX Gearbox N/A Not Available GN or GRN Green N.C. Normally Closed GND Ground N.O. Normally Open GR Grade N.P.O. Non‑Powered Opening GY Gray OB Obstruction HDW Hardware O.D.H. Ordered Door Height HHCS Hex Head Cap Screw O.D.W. Ordered Door Width HHMS Hex Head Machine Screw Opt Optional HWHSMS Hex Washer head Sheet Metal Screw OR or ORG Orange 134 Publication: AMEN00065 2017-02-17 Rite‑Hite® Installation/Owner's Manual ABBREVIATION LIST FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD Continued ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION Oz Ounce ZNC Zinc Pharma Pharmaceutical 0V Direct Current Common (Zero V) PB Push Button PE Photoeye PHLP Phillips Head PHSMS Pan Head Sheet Metal Screw PK Pink P.M.P. Planned Maintenance Program Pos Position PSA Pressure Sensitive Adhesive Pub Publication PVC Polyvinyl Chloride Qty Quantity R Right RD Red RH Right Hand RHD Right Hand Drive RHMS Round Head Machine Screw R/T Roller Tube SD Secure Digital SEC Seconds SF Square Foot S/F Side Frame SK Control Techniques VFD SPDT Single Pole Double Throw SPLT SplitSecond S.S. / STNLS Stainless Steel STND / STD Standard SW Switch (Disconnect) Term Terminal TIG Tungsten Insert Gas UHMW Ultra High Molecular Weight Polyethylene UV Ultra Violet V Voltage VFD Variable Frequency Drive VL Vertical Lift V.V. Virtual Vision W.D. Warning Device w/ With w/o Without WH White X Controller Input XL Extra Large Door Y Controller Output YE Yellow Publication: AMEN00065 2017-02-17 2017‑02‑17 135 FasTrax® • FasTrax® LD • FasTrax® FR • FasTrax® FR LD High Speed Doors LIMITED PRODUCT WARRANTY RITE‑HITE Company, LLC and its affiliates (collectively "RITE‑HITE") warrant that the Product sold to the Owner will be free of defects in design, materials and workmanship (ordinary wear and tear excepted) for the periods set forth below ("Limited Warranty"). Two (2) Year on all mechanical and electrical parts. One (1) Year labor, based on approved travel and labor repair times. Five (5) Year for motor, brake and gearbox material failure only. REMEDIES PARTS- RITE‑HITE's obligations under this Limited Warranty are limited to repairing or replacing, at RITE‑HITE's option, any part which is determined by RITE-HITE to be defective during the applicable warranty period. Such repair or replacement shall be RITE-HITE's sole obligation and the Owner's exclusive remedy under this Limited Warranty. LABOR- RITE-HITE will provide warranty service without charge for labor per the specified warranty period. Thereafter, a charge will apply to any repair or replacement under this Limited Warranty. CLAIMS Claims under this Limited Warranty must be made (i) within 30 (thirty) days after discovery and (ii) prior to expiration of the applicable warranty period. Warranty period commences on the date of shipment. Claims shall be made in writing or by contacting the representative from whom the Product was purchased directly. Owner must allow RITE‑HITE or its agent, a reasonable opportunity to inspect any Product claimed to be defective and shall, at RITE‑HITE's option, either (x) grant RITE‑HITE or its agent access to Owner's premises for the purpose of repairing or replacing the Product or (y) return of the Product to the RITE-HITE, f.o.b. RITE-HITE's factory. NOT WARRANTED RITE‑HITE does not warrant against and is not responsible for wear items such as fuses, batteries, bulbs, vision and seals. No implied warranty shall be deemed to cover damages that result directly or indirectly from: (i) the unauthorized modification or repair of the Product, (ii) damage due to misuse, neglect, accident, failure to provide necessary maintenance, or normal wear and tear of the Product, (iii) failure to follow RITE‑HITE's instructions for installation, failure to operate the Product within the Product's rated capacities and/or specified design parameters, or failure to properly maintain the Product, (iv) use of the Product in a manner that is inconsistent with RITE‑HITE's guidelines or local building codes, (v) movement, settling, distortion, or collapse of the ground, or of improvements to which the Products are affixed, (vi) fire, flood, earthquake, elements of nature or acts of God, riots, civil disorder, war, or any other cause beyond the reasonable control of RITE‑HITE, (vii) improper handling, storage, abuse, or neglect of the Product by Owner or by any third party. LIMITATION OF LIABILITY IN NO EVENT SHALL RITE‑HITE BE RESPONSIBLE FOR, OR LIABLE TO ANYONE FOR, SPECIAL, INDIRECT, COLLATERAL, PUNITIVE, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, EVEN IF RITE-HITE HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. Such excluded damages include, but are not limited to, personal injury, damage to property, loss of goodwill, loss of profits, loss of use, cost of cover with any substitute product, interruption of business, or other similar indirect financial loss. GLOBAL SALES & SERVICE Representatives in All Major Cities RITE-HITE WORLD HEADQUARTERS 8900 N. Arbon Drive P.O. Box 245020 Milwaukee, Wisconsin 53224 414-355-2600 U.S. Only: 1-800-456-0600 136 RITEHITE.COM www.ritehite.com RITE-HITE CHINA First Floor, Building #3, 558 Tongxie Road, Changning District Shanghai 200335, China +86-21-6237-6333 RITE-HITE LATIN AMERICA Alameda Lorena, 800 - Conj. 401/402 ‑ Jardim Paulista São Paulo/SP, CEP 01424‑ Brazil 011-55-11-3527-9590 RITE-HITE GMBH Carl‑Zeiss‑Strasse 3 34471 Volkmarsen, Germany +49-5693 98700 Publication: AMEN00065 2017-02-17 170201 DISCLAIMERS THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER REPRESENTATIONS AND WARRANTIES, EXPRESS OR IMPLIED, AND RITE‑HITE EXPRESSLY DISCLAIMS AND EXCLUDES ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PURPOSE. RITE-HITE SHALL NOT BE SUBJECT TO ANY OTHER OBLIGATIONS OR LIABILITIES, WHETHER ARISING OUT OF BREACH OF CONTRACT, WARRANTY, TORT (INCLUDING NEGLIGENCE AND STRICT LIABILITY) OR OTHER THEORIES OF LAW, WITH RESPECT TO THE PRODUCTS SOLD OR SERVICES RENDERED BY RITE‑HITE, OR ANY UNDERTAKINGS, ACTS, OR OMISSIONS RELATING THERETO. ">

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Key features
- High-speed operation
- Thermal air seal
- Large driver
- Non-powered opening
- Drive shroud
- Safety features
Frequently asked questions
The thermal air seal helps to maintain the desired temperature in the freezer by preventing warm air from entering and cold air from escaping.
The large driver accommodates larger vehicles, making it ideal for use in busy freezer environments.
The FasTrax FR LD includes a non-powered opening and drive shroud to protect against pinch points.