Advertisement
Advertisement
Operating Instructions & Parts Manual Hydraulic Transmission Jacks Model Number 41100 42000 43000 Capacity 1100-lb. 2000-lb. 3000-lb. Model 41100 Model 42000 Model 43000 SFA Companies © 2005 10939 N. Pomona Avenue Kansas City, MO 64153 41100-M0 Printed in Taiwan Save these instructions. For your safety, read, understand, and follow the information provided with and on this jack. The owner and operator of this equipment shall have an understanding of this jack and safe operating procedures before attempting to use. The owner and operator shall be aware that use and repair of this product may require special skills and knowledge. Instructions and safety information shall be conveyed in the operator's native language before use of this jack is authorized. If any doubt exists as to the safe and proper use of this jack, remove from service immediately. Inspect before each use. Do not use if broken, bent, cracked or damaged parts are noted. Any jack that appears damaged in any way, or operates abnormally shall be removed from service immediately. If the jack has been or suspected to have been subjected to a shock load (a load dropped suddenly, unexpectedly upon it), immediately discontinue use until jack has been checked by an Omega authorized service center. It is recommended that an annual inspection be done by qualified personnel. Labels and Operator's Manuals are available from manufacturer (see Replacement Parts, pages 4 thru 7). PRODUCT DESCRIPTION Omega Hydraulic Transmission Jacks are designed to be used as an aid in the removal and installation of automotive and light truck transmissions, transfer cases and transaxles. These jacks are for use under portable lift equipment, where vehicle must be supported by appropriately rated jack stands. SPECIFICATIONS Saddle Base Extended Saddle Area Base Size 24 3/4" 12 5/8" x 7 7/8" 17" x 9 3/8" 31 1/8" x 15" 7 7/8" 33 1/2" 14 1/4" x 8" 17" x 15 3/4" 39 3/8" x 19 1/8" 7 7/8" 37 1/4" 15 1/2" x 13 1/4" 24 7/8" x 19" 46 3/4" x 25 5/8" Model Capacity Min. Height Max. Height 41100 1100 lb. 8 1/2" 42000 2000 lb. 43000 3000 lb. ! WARNING BEFORE USE 1. Inspect jack before each use. Do not use if bent, broken or cracked components are noted. Ensure that casters move freely. Check for and tighten any loose assemblies. 2. Verify that the product and the application are compatible, if in doubt call Omega Technical Service (888)332-6419. 3. Remove oil filler plug/screw prior to initial use to confirm oil level is at or just above the inner cylinder as seen from the reservoir, fill as needed and reinstall oil filler plug/screw. • Study, understand, and follow all printed materials provided with/on this product before use. • Do not exceed rated capacity. • Use only on hard, level surfaces capable of supporting rated capacity loads. • Use of this jack is limited to the removal, installation and transportation of transmissions, transfer cases and transaxles. Do not use a transmission jack to tilt or support a vehicle. • Ensure the center gravity of load is centered on the saddle. • For your safety, do not exceed 100 tilt angle of the saddle assembly in all directions. • Adequately support the vehicle before starting repairs. • Use only chains and slings provided. • If loaded jack must be moved, make sure that the load is secured, stable and in lowest position. • This is a lifting and lowering device only. • Transfer load immediately to appropriate support device for service or repair. • Shock loads may cause the sudden loss of load and/ or cause the jack to tip or flip over violently, bend or break. • No alterations shall be made on this product • Failure to heed these markings may result in personal injury and/or property damage. 2 Saddle Oil Filler Plug (not shown) Handle Sleeve ASSEMBLY Release Valve Knob Chain Little or no assembly is required. Refer to Figures in the manual for details in understanding the assembly and the components of your product. OPERATION Raise saddle: 1. Locate and close release valve by turning knob clockwise firmly, then pump the pump handle until the load is contacted. 2. Follow vehicle manufacturers recommended procedures for removing the load as outlined in vehicle service manual or repair guide. 3. Secure load with provided chains. Ensure load's center of gravity is centered on the saddle and load is stable before moving jack. Pump Handle Tilt Adjustment Knob Caster Figure 1 - Model 41100 Components Saddle Lower saddle: Chain Caution! Be sure all tools and personnel are clear before lowering load. Dynamic shock loads are created by quickly opening and closing the release valve as the load is being lowered. The resulting overload may cause hydraulic system failure. Tilt Adjustment Knob Grease Fitting Nipple 1. Slowly, gently turn the release valve knob counterclockwise, never more than 1/2 full turn until the load is completely lowered. 2. Immediately transfer the load to an appropriate repair fixture. Handle Sleeve Position Handle Lift Arm Pump Handle Release Valve Knob Oil Filler Plug (not shown) ! WARNING Caster To avoid crushing and related injuries: NEVER work on, under or around a load supported only by a jack. Immediately transfer the load to an appropriate work station. Figure 2 - Model 42000 Components Saddle Tilt Adjustment Knob Chain Grease Fitting Nipple Oil Filler Screw Handle Sleeve Pump Handle Lift Arm Caster Release Valve Knob Figure 3 - Model 43000 Components 3 41100-M0 MAINTENANCE Note: Dispose of hydraulic fluid in accordance with local regulations. Important: Use only a good grade hydraulic jack oil. Avoid mixing different types of fluid and NEVER use brake fluid, turbine oil, transmission fluid, motor oil or glycerin. Improper fluid can cause premature failure of the jack and the potential for sudden and immediate loss of load. We recommend Mobil DTE 13M or equivalent. Reinstall oil filler plug/ screw. 3. Set jack in its level upright position. 4. Fill with good quality jack oil. Lubrication A periodic coating of light lubricating oil to pivot points, axles and hinges will help to prevent rust and assure that wheels, casters and pump assemblies move freely. Adding oil 1. With saddle fully lowered, set jack in its upright, level position. Remove oil filler plug/ screw. 2. Fill until oil is level with the oil filler hole, reinstall oil filler plug/ screw. Cleaning Periodically check the ram for signs of rust or corrosion. Clean as needed and wipe with an oily cloth. Changing oil For best performance and longest life, replace the complete fluid supply at least once a year. Note: Never use sandpaper or abrasive material on these surfaces! 1. With saddle fully lowered, set jack in its upright, level position. Remove the oil filler plug/ screw. 2. Lay the jack on its side and drain the fluid into a suitable container. Storage When not in use, store the jack with pump piston and saddle in lowest position. TROUBLESHOOTING Possible Causes Symptom Corrective Action Jack will not lift load • Release valve not tightly closed • Ensure release valve tightly closed • Remedy overload condition • Overload condition Jack bleeds off after lift • Release valve not tightly closed • Ensure release valve tightly closed • Overload condition • Remedy overload condition • Hydraulic unit malfunction • Contact Omega Tech. Service • Reservoir overfilled Jack will not lower after unloading • Linkages binding • Drain fluid to proper level • Clean and lubricate moving parts Poor lift performance • Fluid level low • Air trapped in system • Ensure proper fluid level • With ram fully retracted, remove oil filler plug to let pressurized air escape, then reinstall oil filler plug Will not lift to full extension • Fluid level low • Ensure proper fluid level REPLACEMENT PARTS Available Parts: Please refer to the Parts drawings on pages 5 thru 7 when ordering parts. Not all components of the jack are replacement items, but are illustrated as a convenient reference of location and position in the assembly sequence. When ordering parts, give part no. and description. Call or write for current pricing: SFA Companies. 10939 N. Pomona Ave. Kansas City, MO 64153, U.S.A. Tel:(888)332-6419 Fax:(816)891-6599 E-Mail:[email protected] Omega Website: http://www.omegalift.com 4 Model No. 41100 Item 1 2 3 4 5 6 7 8 9 10 11 - Part# 505-9-0092-207 450-1-100-108 451-6-6200-108 450-3-5000-100 450-4-5300-108 450-3-5700-108 450-3-5600-205 G89-0-9003-7002 450-6-4409-107 G52-3-9903-104 450-4-1700-104 450-3-9901-107 41100-L0 41100-M0 5 Description Oil Filler Plug Hydraulic Unit Chain Saddle Assembly Angle Bar Tilt Screw Saddle Holder Caster Assembly Hydraulic Unit Pivot Pin Handle Release Valve Assembly Repair Kit for Hydraulic Unit Product Label Manual Qty 1 1 2 1 2 1 1 4 2 1 1 - 3 4 1 2 11 9 10 6 7 8 Figure 4 - Replacement Parts for Model 41100 5 41100-M0 Model No. 42000 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 - Part# 505-9-0092-207 G52-1-1000-100 G36-6-7000-102 G52-3-4204-103 G52-6-4207-107 G52-6-4402-105 G52-6-4401-103 G52-6-1709-106 G52-3-4300-109 G52-4-5200-106 G52-3-9903-104 G52-6-1701-100 G34-6-1709-104 G52-6-3004-108 653-1-0127-409 653-1-0159-008 G52-3-9901-100 42000-L0 41100-M0 8 Description Oil Filler Plug Hydraulic Unit Chain Saddle Assembly Angle Bar Tilt Screw Tilt Screw Tilt Knob Saddle Holder Caster Assembly Handle Release Valve Release Valve Knob Position Handle Hex. Bolt Hex. Bolt Repair Kit for Hydraulic Unit Product Label Manual Qty 1 1 2 1 2 1 1 2 1 4 1 1 1 1 6 1 - 6 5 3 15 4 9 16 8 2 7 1 11 10 12 14 13 15 Figure 5 - Replacement Parts for Model 42000 6 Model No. 43000 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 - Part# 324-4-1900-208 G62-1-1000-108 G36-6-7000-102 G52-4-4102-101 G62-3-4200-101 G62-6-4302-109 G62-6-4501-105 G52-6-1709-106 G62-3-4203-109 G38-4-5200-102 G46-6-2101-101 G62-6-1701-108 G34-6-1709-104 653-1-0127-409 G62-3-9901-108 43000-L0 41100-M0 Description Oil Filler Screw Hydraulic Unit Chain Hook & Chain Saddle Plate Support Bar Tilt Screw Tilt Knob Saddle Holder Caster Assembly Handle Release Valve Release Valve Knob Hex. Bolt Repair Kit for Hydraulic Unit Product Label Manual Qty 1 1 2 4 1 4 1 1 1 4 1 1 1 6 - 6 9 8 5 7 4 3 11 1 2 10 13 12 14 Figure 6 - Replacement Parts for Model 43000 7 41100-M0 ONE YEAR LIMITED WARRANTY For a period of one (1) year from date of purchase, SFA Companies will repair or replace, at its option, without charge, any of its products which fails due to a defect in material or workmanship under normal usage. This limited warranty is a consumer's exclusive remedy. Performance of any obligation under this warranty may be obtained by returning the warranted product, freight prepaid, to SFA Companies Warranty Service Department, 10939 N. Pomona Ave., Kansas City, MO 64153. Except where such limitations and exclusions are specifically prohibited by applicable law, (1) THE CONSUMER'S SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE PRODUCTS AS DESCRIBED ABOVE. (2) SFA Companies SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGE OR LOSS WHATSOEVER. (3) ANY IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, SHALL BE LIMITED TO ONE YEAR, OTHERWISE THE REPAIR, REPLACEMENT OR REFUND AS PROVIDED UNDER THIS EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER, AND IS PROVIDED IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. (4) ANY MODIFICATION, ALTERATION, ABUSE, UNAUTHORIZED SERVICE OR ORNAMENTAL DESIGN VOIDS THIS WARRANTY AND IS NOT CCOVERED BY THIS WARRANTY. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. SFA Companies ©2005 10939 N. Pomona Ave. Kansas City, MO 64153 888-332-6419 [email protected] ">
Advertisement