Oneida Air Systems XSK Supercell High-Pressure HEPA-GFM Cyclone Dust Collector Owner's Manual
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OWNER’S MANUAL
Supercell
®
Supercell
®
Turbo
High-Pressure
Dust Collector
14 Gallon
# XSK000014
# XSK414000
U.S. Patent: #8393050,
#8377160, #9125535,
#D917806
READ AND UNDERSTAND ALL INSTRUCTIONS AND WARNING LABELS BEFORE
USING THE DUST COLLECTOR.
Rev: B 20221128LL
Appearance may vary slightly
Doc. #ZBM000037
Table of Contents
System Start-Up Information
Supercell/Supercell Turbo System Specifications
System Dimensions
System Contents
Assembly Instructions
Maintenance
Troubleshooting
F.A.Q.
Recommended Accessories
Warranty Information
oneida-air.com
1
System Start-Up Information
Before Purchasing or installing a dust collection system the process owners/operators are cautioned to do so in accordance with prescribed Federal, State, Local, OSHA, NFPA, and any other applicable codes or regulations relating to the type of dust(s) you are collecting.
This manual contains specific precautionary statements relative to worker safety. Read thoroughly and comply as directed. The most up to date safety information can be found on our website: oneida-air.com/safety
WARNING
1. READ and understand ALL instructions and warning labels BEFORE using the dust collector.
2. REPLACE warning labels if they become obscured or removed.
3. ALWAYS follow all applicable federal, state, local, OSHA, NFPA, or authorities having jurisdiction codes and regulations when installing and operating this dust collector.
4. ENSURE that all users of this Dust Collector are informed of all warnings and precautions, safe use, and maintenance procedures.
5. FULL mental alertness is required. NEVER operate under the influence of drugs or alcohol, when tired, or when distracted.
6. DO NOT allow use by or near children.
7. DO NOT allow to be used as a toy. Close attention is necessary when used by or near children.
8. NEVER leave the dust collector running while unattended.
9. TURN OFF and UNPLUG the dust collector BEFORE walking away, servicing, or cleaning. Allow the fan blower motor to come to a COMPLETE STOP before walking away or performing any maintenance, service, cleaning, or adjustments. This eliminates the risk of injury from unintended startup or contact with live electrical components.
10. ENSURE that your dust collector is turned OFF and UNPLUGGED during installation. This eliminates the risk of injury from unintended startup or contact with live electrical components.
11. COMPLETELY INSTALL ductwork/flex hose before operating collector.
a. Seal ductwork with silicone sealant or duct tape if leaks are found. b. Have dust drum in place and sealed.
c. NEVER operate without filter and cowling in place. This machine has high speed rotating elements than can cause severe injury.
12. ONLY use the dust collector for its intended purpose as described in this manual. DO NOT force it or an attachment to do a job for which it was not designed. Consult this owner’s manual or reach out for recommended accessories.
13. ENSURE enough air volume is at the suction point to capture all the particulate generated.
2 Oneida Air Systems, Inc.
System Start-Up Information (Continued)
14. NEVER make modifications without prior approval from Oneida Air Systems. Modifying the dust collector or using it differently than intended will void the warranty and may result in malfunction or mechanical failure that leads to serious personal injury or death!
15. DO NOT locate or operate the system in moist, wet, poorly lit, or cluttered environments. Operating in these areas can create shock hazards, increase the risks of accidents and injury, and/or lower the operating lifespan of the dust collector.
16. DO NOT install in classified hazardous atmospheres without an enclosure rated for the application. System
Location must account for wind, seismic zone, and other load conditions. Codes may regulate acceptable locations for installing dust collectors. Consult with the appropriate authorities having jurisdiction to ensure compliance with all national and local codes regarding dust collector installation. Equipment must be anchored in a manner consistent with local code requirements. Anchors must be sufficient to support dead, live, seismic, and other anticipated loads. Consult a qualified engineer for final selection of anchorage.
17. ENSURE exhaust air is properly vented. It should NOT be vented into a wall, a ceiling, or a concealed space of a building. Personal injury, death, and/or property damage can result from material discharge during venting. The risk of personal injury and/or property damage can be minimized or avoided by locating vented equipment outside buildings and away from normally occupied areas. If exhaust air is vented outside, you must provide make up / return air. Flue gases (carbon monoxide) can be drawn into the shop from furnaces, water heaters, or other appliances
18. INSPECT and MAINTAIN REGULARLY. Keep the dust collector in proper working order. A machine that isn’t properly maintained, not working as it should, has been dropped, damaged, left outdoors, or dropped in water could malfunction leading to serious personal injury or death!
19. AVOID CORD DAMAGE. DO NOT pull or carry by cord. DO NOT use cord as handle. DO NOT unplug by pulling on cord. To unplug, grab the plug, DO NOT close door on cord or pull cord around sharp edges or corners. DO NOT run dust collector over cord. DO NOT handle cord/plug with wet hands. Keep cord away from heated surfaces.
20. ALWAYS check for damaged parts. A part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Immediately repair or replace damaged or misadjusted parts before operating machine.
21. DO NOT put any object in openings. DO NOT use with any opening blocked. (Except when pulsing - See
Maintenance Section for more information.)
22. ALWAYS wear a NIOSH approved respirator when emptying dust bins and during operation. Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other long-term respiratory damage
23. ALWAYS keep hair, loose clothing, fingers, and all parts of body AWAY from openings and moving parts.
24. ALWAYS wear ANSI-approved safety glasses or a face shield when operating or observing machinery and when emptying dust bin.
25. ALWAYS wear hearing protection during extended periods of operation.
oneida-air.com
3
System Start-Up Information (Continued)
Process owners/operators retain all responsibility for the suitability of fire and explosion hazard mitigation, suppression, and isolation strategies and to follow all applicable federal, state, local, OSHA, NFPA, or authorities having jurisdiction codes and regulations when installing and operating this dust collector.
Improper operation of a dust control system may contribute to conditions in the work area or facility that could result in severe personal injury and product or property damage.
Oneida Air Systems assumes no responsibility or liability for the suitability of any fire and/ or explosion mitigation strategy, or any items incorporated into a collector as part of an owner/operators hazard mitigation strategy.
FIRE HAZARDS
1. THIS UNIT IS NOT RATED FOR USE IN COMBUSTIBLE ENVIRONMENTS.
2. DO NOT operate the dust collector in areas where explosion risks are high. Areas of high risk include, but are not limited to, areas near pilot lights, open flames, or other ignition sources.
3. ONLY operate dust collector in locations that include a fire suppression system or have a fire extinguisher available nearby.
a. The ABC type (dry chemical) is generally a good choice for small wood shops.
b. Additional information on portable extinguishers can be found in NFPA 10 (Standard for Portable Fire
Extinguishers).
4. DO NOT allow accumulation of layers of fine dust on horizontal surfaces. Especially overhead lights, electrical boxes and fuse panels which can ignite dust. Keep the floor around the system clean and free of scrap material, oil, grease.
5. ENSURE all equipment and ductwork is electrically grounded.
6. DO NOT use PVC drain pipe.
7. ALWAYS consult an electrician or qualified service personnel about wiring practices and electrical codes in your area. ONLY allow an electrician or qualified service personnel to do electrical installation or repair work.
8. ALWAYS disconnect power before accessing or exposing electrical equipment. Improper wiring can cause fire, electrocution, injury, or death.
9. DO NOT use to pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
10. DO NOT use to pick up liquids, flammable liquids, or combustible liquids, such as gasoline, or use in areas where they may be present.
11. DO NOT use excessively large wood waste bins. Wood dust mixtures are highly flammable and can be explosive
4 Oneida Air Systems, Inc.
System Start-Up Information (Continued)
12. ALWAYS check your dust bin for smoldering materials before leaving the shop.
13. NEVER introduce sparks or sources of ignition into the dust collector. Sparks can be generated in several ways: a. High speed sanders, abrasive planers, saws, and edgers may strike foreign material and create a red-hot metal fragment. b. Knots in hardwood can create frictional sparks.
c. Trapped metal, when drawn into the dust collection system, can spark against ductwork.
d. Check wood stock for old nails and screws which can create red-hot metal fragments.
14. DO NOT overload woodworking equipment, especially sanders, as excessive frictional heat can spontaneously ignite dust. Sanders can produce concentrations of dust well into the combustible range.
15. ALWAYS check that all dust collection equipment is properly selected and sized for the intended use.
Authorities with jurisdiction should be consulted before installing to verify local codes and installation procedures. In the absence of such codes, install collector according to the National Electric Code, NFPA No.
70-latest edition and NFPA 91, NFPA664 Code (NFPA 654 if combustible dust is present).
Customer Service Dept.
1-866-387-8822 • [email protected]
oneida-air.com
5
Supercell/Supercell Turbo System Specifications
OPERATION
Maximum Suction Rating 97.8" WC
MOTOR AND ELECTRICAL
Motor Type
Horsepower
Motor Speed
Phase
Voltage
Cycle
Listed FLA
On/Off Switch
Power Cord Length
Power Connector
Recommended Circuit Size
Recommended Circuit Type
Sound Emission
CARTRIDGE FILTER
3x 1300W Modular Motors/ 4x 1300W Modular Motors
5HP Total / 6.7 HP Total
48,880 RPM
1-Phase
208-230V
60HZ
18A / 22A
Magnetic Starter with On-Off Switch and RF Remote
10 feet
NEMA 6-20 / Bare Wiring
20A / 30A
HACR
80 dBA @ 10 ft / 85 dBA @ 10 ft
Filter Media Type
Filter Efficiency
Filter Surface Area
SYSTEM DIMENSIONS AND CONSTRUCTION
Primary Build Materials
Inlet
Discharge to Drum
Overall Height
Overall Weight
HEPA Certified
99.97% @ 0.3 microns
40 sq ft
Cold Rolled Steel, Static Dissipative Polyethylene
4" O.D.
5" O.D.
14 Gallon: 61"
14 Gallon: 76 lbs
The Supercell requires a 20 Amp outlet receptacle to be installed by a licensed electrician.
Licensed Electrician
REQUIRED
Licensed Electrician
REQUIRED
Bare Wiring
Two Hot Wires & Ground
6 Oneida Air Systems, Inc.
The Supercell Turbo requires that it be installed to a 30 Amp breaker
(minimum) by a licensed electrician.
Bare Wiring
Two Hot Wires & Ground
System Dimensions
Nominal dimensions shown. Dimensions subject to slight variations in manufacturing. Mounting dimensions allow for
13/16" clearance when removing and emptying the drum
Allow for an additional 24" of clearance above the Motor Assembly to allow for its removal during filter replacement and other maintenance. Allow for an additional 3" of clearance around the system for ease of access to the latches.
20"
508mm
21-9/16"
548 mm 24-1/4"
616 mm
61"
1,549 mm
36-13/16"
935 mm
13/16"
21 mm
Floor oneida-air.com
7
System Contents
If you cannot find an item on the list, examine the packaging materials very carefully for nested items. Please note that certain components have been pre-installed. There may be hardware leftover.
ID
A
F
G
D
E
B
C
E1*
E2*
E3*
G13
G14
G15
G16
G9
G10
G11
G12
G7
G8
G5
G6
G3
G4
G1
G2
Part number
BXI001501
BXI441501
FPX040001
ZBT040001
RGF000015
RGZ051820
AFS015920
AFW025000
AFT900006
AFB155180
AFW180000
FCS131040H
GCZ150000
SCX040000
DGA040000
DAB040000
AFR316066
SMS040001
AHX000021
AFW180516
AFT155175
AFT900516
AFW516075
SMS040000
AFL990001
AFS501032
AFT901032
Part description
Supercell Motor Assembly
Supercell Turbo Motor Assembly
Filter Hold Down Plate
13" x 13" Conical HEPA Cartridge Filter
15" Ring Clamp
Cyclone
4" Aluminum Blast Gate
4" Male Duct Adapter
Rivets
Supercell Wall Bracket
Supercell 14 Gal. Model Hardware Pack
Supercell Wall Bracket Template
15" Barrel Gasket
Supercell Flange Gasket
1/4"-20 x 3/4" Hex Head Bolt
1/4" Flat Washer
1/4"-20 Nylock Nut
5/16-18 x 2-1/2" Hex Head Bolt
5/16" Flat Washer
5/16” Rubber Washer
5/16 " Whiz-Lock Nut
5/16" - 18 Nylock Nut
5/16x 3/4" Nylon Spacer
Rear Support Brace
Latches
10-32 1/2" Phillips Pan Head Screws
10-32 Nylock Nut
J
I
H
ID
G20F
G21
G22
G23
G24
G25
G20B
G20C
G20D
G20E
G18C
G19
G20
G20A
G17
G18
G18A
G18B
J1
J2*
J3*
J4*
J5
Part number
RLH000005
RLH000004
RLH000002
RLH000003
RLH000007
AXD600300
RLH000023
ACB640000
AFB155180
AHX000033
VRV050500
AWV000050
VRV050500
ACH000058
AHX000018
RLH000006
RGZ470114
AMR000000
DHF042502
AXB999110B
SMD140400
SDS140000
RHL000604
AFS103258
AFT901032
RHC000012
Qty
1
6
4
6
6
1
1
1
1
5
1
1
1
1
1
1
1
2
4
1
1
4
4
4
4
4
Part description
5/16-18 x 2-1/2" Hex Head Bolt
Tubing Assembly
1/2" ID Clear Vinyl Tubing
1/2" ID Switch Valve
1/2" ID Clear Vinyl Tubing
Double Spring Clamp
Quick Disconnect Kit
1/4" NPT Nylon Elbow
3/8” Socket
3/8" Male Plug
Nylon Washer
Rubber O Ring
Nylon Nut
9-17 Gallon Drum Liner Bag
23 mm Button Plug
4-1/2" Turn-Key Band Clamp
Bin Gasket
Remote Control Key Fob
4" x 25' Vacuum Pressure Rated Flex-Hose
Dust Sentry Automatic Bin Level Indicator
Drum Assembly
14 Gallon Molded Drum
Drum Window
10-32 5/8" Phillips Pan Head Screws
10-32 Nylock Nuts
3" Caster with 5/16"-18 x 3/4" Stems
Please unpack the parts carefully and confirm you have received each item listed here.
* Some components are pre-installed at the factory and are listed here for your convenience.
Qty
1
2
1
5
1
1
1
1
1
1
7'
1
1/3'
1
2
7
1
4
1
1
4
5
1
1
4
1
8 Oneida Air Systems, Inc.
System Contents (Continued)
Filter Attachment Hardware
G2
H
G7 G9
G8
G10
G11
G12
G13
Mounting Hardware & Remote
G4 G6
G5
G22
G25
Drum Hardware
G14 G15 G17
G16
Owner's Manual Envelope
G3 G24
D
G1 Drill Here
Drill Here
4"
102 mm
8"
203 mm
LEVEL THIS LINE
8"
203 mm
4"
102 mm
Wall Bracket Template Supercell Wall Bracket Template
#ZBT040001
The wall bracket should be installed to a sturdy, reinforced surface e.g. concrete wall, brick wall, drywall with wooden studs. The wall bracket is designed to work with standard 16” stud
Cyclone Mounting Positions
The Cyclone can be rotated in 90-degree increments so that the inlet is facing parallel or perpendicular to the wall. Decide how you want your system oriented during installation to best meet your shop’s needs. Other positions will not work as they will hinder installation of the Rear Support Brace.
Drill Here
Drill Here
FORWARD RIGHT LEFT
J5
A
Filter Attachment Hardware
B G23
C
E
5
G19
G21
PROPRIETARY AND CONFIDENTIAL
DRAWN BY: KWG
I
ENG APP:
MATERIAL:
14Ga Galv
DRAWING IS THE SOLE PROPERTY OF
Oneida Air Systems Inc. AND SHALL
NOT BE USED OR DISCLOSED TO
OTHERS, IN WHOLE OR IN PART,
WITHOUT THE WRITTEN AUTHORIZATION
OF Oneida Air Systems Inc.
TOL:
.XX .10
.XXX .015
DIMENSIONS
ARE IN
INCHES
4 3
DRAWN DATE: 7/18/2019
MFG APP:
FINISH:
3RD ANGLE
2
ONEIDA AIR SYSTEMS INC.
1001 WEST FAYETTE STREET
SYRACUSE, NEW YORK 13204
1-800-732-4065
NAME:
FPX040001 - Filter Hold Down 14ga rev 3
PART NO.
REV: 3
FPX040001
SHEET 1 OF 1 DO NOT SCALE
1
SIZE
A
G18
G18A G18B G18C
F
J
G20
Vent Tube Quick Disconnect Pk
G20A G20B G20C
G20D G20E G20F oneida-air.com
9
Assembly Instructions
You will need the following tools:
WALL MOUNTING BRACKET
Stud Finder
Tack / Center Punch / Nail
Wall Mounting Fasteners *
Power Drill
Drill Bit (for your wall fastener)
Light Adhesive Tape
Tape Measure / Ruler
Level
Pencil / Marker
CYCLONE BODY
7/16" Wrench
7/16" Socket Wrench
1/2" Wrench
1/2" Socket Wrench
DRUM LATCHES
3/8" Wrench
#2 Phillips-Head Screw Driver
*You will need to supply your own wall mounting hardware. Use appropriate fasteners for the wall type you are installing your system onto (e.g. lag bolts, drywall anchors, etc.).
1
Installing the Bin Gasket (G24) onto the Wall
Bracket (F). a. Turn the Wall Bracket (F) upside down
[FIG. 1a].
b. Lay out the four Bin Gasket segments
(G24). DO NOT REMOVE THE BACKER
TAPE [FIG. 1b]. c. Arrange the Bin Gasket segments (G24) in a circle with the ends interlocking and aligning to the rounded front edge of the wall bracket [FIG. 1c].
d. Carefully mark a circle around the inside of the arranged Bin Gasket segments
(G24) with a marker to create a reference line [FIG. 1d].
e. Peel the backer tape off of the Bin Gasket segments (G24) and adhere them to the
Wall Bracket (F), lining them up with your reference line [FIG. 1e].
Note: Press each gasket piece firmly onto the bracket to ensure a long-lasting, airtight seal.
F
FIG. 1a
FIG. 1c
G24
FIG. 1e
FIG. 1b
FIG. 1d
10 Oneida Air Systems, Inc.
Assembly Instructions (Continued)
2
Align the Latches (G14) onto the holes on either side of the Wall Bracket (F) and secure them in place using two Pan-Head Screws
(G15) and Nylock Nuts (G16) [FIG 2].
Note: Firmly tighten this hardware. You may need to open the latch to access the screw holes for mounting. Allow for an additional 3" of clearance around the system for ease of access to the latches.
G16
FIG. 2
3
Identify where you will install the Supercell in your shop. It must mount to a reinforced wall (studs, concrete, etc.) and is designed to accommodate standard 16" stud spacing.
Center the wall bracket Template (G1) between your wall studs [FIG. 3].
G14
16"
406 mm
Drill Here
.5"
13 mm
4"
102 mm
8"
203 mm
LEVEL THIS LINE
16"
406 mm
8"
203 mm
.5"
13 mm
4"
102 mm
Drill Here
Drill Here Drill Here
Wall Bracket Template
The wall bracket should be installed to a sturdy, reinforced surface e.g. concrete wall, brick wall, drywall with wooden studs. The wall bracket is designed to work with standard 16” stud spacing. This template indicates the proper drill holes and the full, assembled size of the wall bracket.
G1
The Cyclone can be rotated in 90-degree increments so that the inlet is facing parallel or perpendicular to the wall. Decide how you want your system oriented during installation to best meet your shop’s needs. Other positions will not work as they will hinder installation of the Rear Support Brace.
FORWARD RIGHT
FIG. 3
LEFT
G15
4
Mark a straight level line 26-5/8" from the ground. Align the top of the Template (G1) with the marked line [FIG. 4] and temporarily secure the Template (G1) to the wall with a tack or non-marking tape.
Note: The line you have marked for the Support
Brace is where the fasteners will be installed to.
Refer to Step 10 for more information.
26-5/8"
676 mm
Drill Here
Drill Here
.5"
13 mm
102 mm
203 mm
LEVEL THIS LINE
16"
406 mm
Wall Bracket Template Supercell Wall Bracket Template
#ZBT040001
The wall bracket should be installed to a sturdy, reinforced surface e.g. concrete wall, brick wall, drywall with wooden studs. The wall bracket is designed to work with standard 16” stud
Cyclone Mounting Positions
The Cyclone can be rotated in 90-degree increments so that the inlet is facing parallel or perpendicular to the wall. Decide how you want your system oriented during installation to best meet your shop’s needs. Other positions will not work as they will hinder installation of the Rear Support Brace.
203 mm
13 mm
.5"
102 mm
Drill Here
Drill Here
FORWARD RIGHT LEFT
G1
FIG. 4 oneida-air.com 11
Assembly Instructions (Continued)
5
Place a mark through the Template's (G1) paper at each indicated crosshair (four keyway holes and one center hole), then remove the
Template (G1) from the wall [FIG. 5a].
Measure 15-1/4" straight up from the center hole mark and mark a straight level line to help with the install of the Rear Support Brace
(G13) [FIG. 5b].
Mark
Here
FIG. 5a
Mark
Here
6
Using appropriate fasteners for the wall type you are installing your system onto, drill into and install fasteners into the wall at all marked locations [FIG. 6].
a. Maximum Fastener Size: 5/16" diameter for the 4 keyholes b. Maximum Fastener Size: #12 screw for the rear support brace holes c. Maximum Washer Size: 3/4" outside diameter
7
Place washers onto each fastener and thread the fasteners into all four holes, leaving at least
1/2" outside of the hole to fit the Wall Bracket
(F) and Rear Support Brace (G13) [FIG. 7].
12 Oneida Air Systems, Inc.
FIG. 5b
16"
406 mm
4"
89 mm
1/2"
13 mm
FIG. 6
FIG. 7
Assembly Instructions (Continued)
8
Lift the Wall Bracket (F) up and over the fasteners so that the washer is on the inside of the bracket. Slide the Wall Bracket (F) down so that the fastener is snugly inside the smaller section of each keyhole [FIG. 8].
FIG. 8
9
Tighten these four fasteners to secure the Wall
Bracket (F) to the wall [FIG. 9].
Note: If installing over drywall, avoid overtightening as it may damage the wall.
FIG. 9
10
Fasten the Rear Support Brace (G13) to the wall using your own suitable hardware [FIG.
10]. Refer to the previously marked line for the suitable mounting location of this Brace.
Note: This hardware is not load bearing and only needs to connect the brace to the wall to add additional support to the system during operation. Fasten through at least one hole.
FIG. 10 oneida-air.com 13
Assembly Instructions (Continued)
Inlet
Facing
Forward 11
The Cyclone (E) can be rotated so that the inlet is facing parallel or perpendicular to the wall.
Decide how you want your system oriented
[FIG. 11].
Note: The cone’s inlet can be rotated in
90-degree increments to best connect to your ductwork and/or tools. Other positions will not work as they will hinder installation of the Rear
Support Brace.
Inlet
Facing
Right
FIG. 11
12
Align the Rear Support Brace (G13) underneath the hole closest to the wall on the upper flange of the Cyclone (E) [FIG. 12].
Note: Ensure there is room between the Rear
Support Brace and the Cyclone's hole for the
Nylon Spacer (G12) used in Step 14.
E
G13
FIG. 12
13
Place the Flange Gasket (G3) and the Cyclone
(E) onto the Wall Bracket (F) and align the hole patterns on all three items. Secure together using six Hex Head Bolts (G4), six
Flat Washers (G5), and six Nylock Nuts (G6)
[FIG. 15].
Inlet
Facing
Left
E
G4
G5
G3
G6
FIG. 15
14 Oneida Air Systems, Inc.
Assembly Instructions (Continued)
14
Secure the Rear Support Brace (G13) to the
Cyclone (E) using a 2-1/2" Hex Head Bolt
(G7), Flat Washer (G8), Nylon Spacer (G12),
Rubber Washer (G9), and Whiz-Lock Nut
(G10) as shown in [FIG. 13].
Note: Ensure that the Whiz-Lock Nuts are torqued down so that the rubber washers are firmly compressed - this will prevent air leaks.
E
G10
FIG. 13
G9
G12
G13
G8
G7
15
Install the three remaining Hex Head Bolts
(G7), Flat Washers (G8), Rubber Washers
(G9), and Whiz-Lock Nuts (G10) to the three remaining holes in the Cyclone’s (E) upper flange [FIG. 14].
Note: Ensure that the Whiz-Lock Nuts are torqued down so that the rubber washers are firmly compressed - this will prevent air leaks.
E
G10
G9
G8
G7
FIG. 14 oneida-air.com 15
Assembly Instructions (Continued)
16
Place the Filter (C) on top of the Cyclone (E) with the open side facing down [FIG. 16].
Note: Position the Filter (C) on the Cyclone (E) so that is centered between all four Hex Head
Bolts (G8).
FIG. 16
17
Slide the Filter Hold-Down Ring (B) over the
Filter (C) and the previously installed bolts
(G7) and secure in place using four Nylock
Nuts (G11) [FIG. 17].
Note: Tighten hardware so that the Filter's preinstalled foam gasket is firmly compressed (by roughly 50%).
G11
B
C
G7
C
E
18
Open and slide the Ring Clamp (D) over the assembly so that it rests outside the upper flange of the Cyclone (E) [FIG. 18].
FIG. 17
C
D
E
FIG. 18
16 Oneida Air Systems, Inc.
Assembly Instructions (Continued)
19
Using pliers, squeeze and open the Double
Spring Clamp (G19) and slip it onto the shorter end of the Tubing Assembly (G18A).
Then, with the clamp still open, slide the Tube
Assembly (G18) onto the vent tube near the
Cyclone’s (E) inlet, closing the Spring Clamp once the hose is fully seated [FIG. 19a].
Note: If you are not using the automatic bag holding feature of the system, the Switch Valve
(G18B) of the Tube Assembly MUST be in the closed position [FIG 19b]. Otherwise leave the
Tube Assembly in the open position [FIG 19c].
FIG. 19a
Closed
G19
G18
Open
FIG. 19b
FIG. 19c
20
Install the Barrel Gasket (G2) onto the rounded, bottom edge of the Motor Assembly
(A). The Barrel Gasket (G2) should be oriented so that the "ribbed" side is facing downwards
[FIG. 20].
A
G2
FIG. 20
DO NOT TURN ON OR PLUG IN YOUR DUST COLLECTOR UNTIL INSTALLATION IS COMPLETED.
NEVER RUN THE SYSTEM WITHOUT THE MOTOR COWLING IN PLACE. oneida-air.com 17
Assembly Instructions (Continued)
THE MOTOR ASSEMBLY IS HEAVY AND CUMBERSOME; BE SURE TO HAVE ADEQUATE HELP WHEN LIFTING!
21
Carefully lift the Motor Assembly (A) up and over the Filter (C) and down onto the
Cyclone's (E) upper flange. Align the Motor
Assembly so its perimeter is flush with the
Cyclone's (E) flange below it [FIG. 21].
Note: The Motor Assembly can be freely rotated to best position the Magnetic Starter and Pulse
Bar to suit your needs. Some positions will not work as these items may impact with the wall.
Magnetic
Starter
FIG. 21
A
Pulse Bar
C
E
22
Lift and close the Ring Clamp (D) over the
Barrel Gasket (G2) and the Cyclone's (E) upper flange.
Secure the Ring Clamp (D) using the Clamp's cotter pin [FIG. 22].
FIG. 22
23
Take the Tubing Assembly (G18) and route it through the closest retaining hole located in the back corner of the Wall Bracket (F) [FIG.
23].
Note: Which hole you use will be determined by the orientation of your Motor Assembly (A).
Use whichever hole is closest to ensure adequate length for the Tubing Assembly (G18) to connect to the Drum (J1).
18 Oneida Air Systems, Inc.
G18
Either Hole
F
FIG. 23
G18
Assembly Instructions (Continued)
24
Connect the Dust Sentry's power adapter (I) to the small cord next to the Motor Assembly's
(A) magnetic starter [FIG. 24]. The Dust
Sentry's strobe light (I) should be mounted in a highly visible area using adhesive strips or the two mounting holes.
Note: Your dust sentry comes with a 110V power cable, this can be discarded if you're using the cord pre-installed on your unit.
A
FIG. 24
I
25
Install the Dust Sentry's (I) infrared sensor (I) to the pre-cut hole on the Wall Bracket (F).
FIG. 25].
• Refer to the Dust Sentry Installation Sheet for more information. Discharge
Vinyl
Hose
Infrared
Sensor
FIG. 25
Threaded
Inserts
26
Insert 2 Hex Head Bolts (G17) down through the threaded inserts on the Wall Bracket (F).
Finger tighten only [FIG. 26].
Note: These will protrude down from the Wall
Bracket and help position the 14-gallon bin directly underneath the cyclone.
FIG. 26 oneida-air.com 19
Assembly Instructions (Continued)
G20A
27
Install the Quick-Disconnect Kit (G20) onto the pre-drilled hole near the bottom section of the Drum (J1) [FIG. 27a].
• Refer to the Quick Disconnect Installation
Sheet for more information.
Note: If you are not using the automatic bag holding feature of the system, the Valve of the Tube Assembly MUST be in the closed position [FIG. 27b].
G20B
FIG. 27a
G20C G20D G20F
G20E
Open
Closed
28
Take each of the five Casters (J5) and thread them into the holes located underneath the
Drum (J1) [FIG. 28].
29
Place a Liner Bag (G21) inside the Drum
(J1). Take care to ensure that the bag is fully expanded to the inside of the Drum (J1) and that the upper edge of the Liner Bag is folded out and over the lip of the Drum [FIG. 29].
20 Oneida Air Systems, Inc.
FIG. 27b
J5
FIG. 28
G20
J1
J1
FIG. 29
Assembly Instructions (Continued)
30
Attach the long end of the Tube Assembly
(G18C) onto the Nylon Elbow (G20A) installed on the lower section of the Drum (K).
Push the Hose onto the fitting so that all barbs are covered [FIG. 30].
Note: If you are not using the automatic bag holding feature of the system, the Valve of the Tube Assembly MUST be in the closed position.
G18C
G20A
FIG. 30
31
Center the Drum Assembly (J) underneath the Wall Bracket (F) and lower the Latches
(G14) so that they hook underneath the rim of the Drum (J) [FIG. 31]. The Latches (G14) can then be closed to lift the drum up from the ground and seal the dust collector for operation.
hthat you can easily see the pre-installed fill viewing window. The Hex Head Bolts (G17) installed in Step 26 are guides for positioning the Drum during latching. The back rim of the
Drum should be in light contact with both Hex
Head Bolts as the Drum is lifted up and latched.
FIG. 31
G14
J
ONLY USE VACUUM PRESSURE RATED FLEX-HOSE AND DUCT WITH THE SUPERCELL DUST COLLECTOR.
UNDER THE SYSTEM'S HIGH SUCTION, STANDARD HOSE/PIPE MAY COLLAPSE CAUSING AFFIXED TOOLS
TO BE PULLED TOWARDS THE SYSTEM, POTENTIALLY CAUSING DAMAGE AND/OR INJURY.
32
Connect the Supercell to your tools or ductwork using the Vacuum Pressure-Rated
Hose (H). Secure the hose in place using Hose
Clamps (G23) at both ends [FIG. 32].
G23
Installation is complete! Open the inlet’s blast gate to begin collecting dust from your tools.
H
G23
FIG. 32 oneida-air.com 21
Maintenance
UNPLUG YOUR UNIT BEFORE SERVICING OR CLEANING. KEEP THE TOP VENTS IN THE COWLING CLEAN.
THESE ARE FOR BOTH EXHAUST AND INCOMING COOLING AIR FOR THE MOTOR.
Filter Pulse Bar Cleaning
The Pulse Filter System helps to unclog the filter for improved airflow and performance. If air flow is not restored after pulsing, check for clogs and clean filter.
(Review Cleaning the Filter and Troubleshooting Sections).
Hold the air nozzle at a 20 degree angle and at least 2" away from the filter; closer blasts will damage the filter material.
Direct air out and away from anyone in the area. Do not use this method when any hazardous material has been vacuumed up.
20º
1. Pulse your filter regularly—including multiple times per day when collecting fine dust—or when you notice decreased airflow. Frequent pulse cleaning of the filter will keep your performance optimal.
2. While the unit is running, close the Blast Gate on the inlet of the Cyclone. Once closed, push down the Pulse Bar extending out of the cowling, past the initial resistance, and hold for a few seconds then release the Pulse Bar. Repeat five times.
Blast
Gate
Pulse Bar
3. Open Blast Gate to resume normal operation.
Cleaning the Filter
We recommend pulsing the Filter regularly – at minimum before you start to work and when you are finished for the day. If performance has decreased and pulsing does not restore airflow, the Filter should be replaced.
1. Wear a dust mask and eye protection.
2. Turn off and unplug the dust collector and wait for the fan blower to come to a complete stop and for the dust to settle.
3. Unlatch the Ring Clamp (D) at the base of the motor section and allow it to hang freely. Remove the motor section and set aside.
5. Check to make sure filter is in good condition with no torn media or cracks or tears in the seal. A broken filter can leak material into the motor and cause severe damage!
You cannot operate the system without a proper filter in place. (See Accessories page for the replacement filter part.)
Operating without a sufficient filter will cause severe damage to the motor and will void the warranty!
Note: To help see damage from the outside, shine a flashlight from the inside. If the filter is removed after it's been in service for some time, the gasket may no longer return to it's original thickness. In this case, ensure enough gasket thickness remains for proper sealing to prevent dust from escaping
6. If the filter isn't in good condition, remove the Filter (C) by removing the four 5/16-18 Nylock Nuts (G11) and the Filter
Hold-Down Ring (B) by sliding it over the filter. Dispose of the old filter in the same way you would dispose of the dust you’ve been collecting.
7. Center new Filter (C) over the center of the Cyclone (E) and place the Filter Hold-Down Ring (B) over the Filter (C) and re-secure using the four 5/16-18 Nylock Nuts (G11.)
Tighten hardware so that the Filter's pre-installed foam gasket is firmly compressed (by roughly 50%). DO NOT
OVERTIGHTEN.
4. Use a hand-held, compressed air nozzle with a pressure up to 90 PSI max to blast air along the filter’s exterior pleating.
8. Replace the motor section and re-latch the drum clamp around the motor section.
22 Oneida Air Systems, Inc.
Maintenance (Continued)
Emptying the Drum
When first using the dust collector, check the Drum
Window (J1) regularly to get an idea of how often it needs to be emptied. If the Drum (J) becomes overfilled, the dust will be sucked into the Cone (E) and into the Filter
(C). To clean the Drum Window, ONLY use a clean, soft cloth. NEVER use solvents. Using a flashlight will make viewing the dust levels easier.
1. Wear a dust mask and eye protection.
2. Turn off the dust collector and wait for the fan blower to come to a complete stop and for the dust to settle before unlatching the drum from the cyclone body.
3. Dispose of waste safely and properly.
4. Replacement bags should be 22" x 22" and at least 1.5 mils thick. See Accessories page for replacement bags needed for your system.
Cleaning out the Cyclone
If the drum becomes overfilled and the cone is packed with dust:
1. Wear a dust mask and eye protection.
2. Turn off the dust collector and wait for the fan blower to come to a complete stop and for the dust to settle before unlatching the drum from the cyclone body.
3. Empty Drum (K) and reinstall as directed. Try to get contents of cone to fall down into drum. Follow directions under "Cleaning the Filter". If the Cone and Filter are packed so that dust won't flow down into the drum on its own then unclamp the motor section and set aside.
4. Remove the filter by removing the four Nylock Nuts and the Filter Hold-Down Ring.
5. Note: Review Cleaning the Filter Section for a detailed step by step.
6. The top of the cyclone can now be accessed to allow debris to drop down into the drum/bin.
Closed
Open oneida-air.com 23
Troubleshooting
PROBLEM
Motor Overheating/System
Tripping
(The motor’s overload will trip if the motor is overheating)
Poor dust pick-up at Tools
CAUSE
Motor not properly wired
System and ductwork connections
SOLUTION
1. Check wire connections.
2. Check breaker box to make sure power supply is correct for motor.
3. Check overload setting in starter.
One of the three motors may have reached its end of life
1. Check length of duct runs, duct diameters, and hood design compared to ductwork design guidance.
2. Make sure all connections to the system are sealed. Large air losses will occur even through small cracks in the flex hose or ductwork. Use silicone, duct tape or duct mastic compound as a sealant.
3. Make sure everything is connected.
4. Check for air leaks between collector and dust drum.
5. Be sure that your filter is clean.
1. Replacements can be found in the Recommended Accessories section.
2. Use the QR Code shown to download our instructions for the Testing and
Replacement of the Motor Maintenance Kit.
If you continue to experience difficulty with your dust collector, call Oneida Air Systems’ Customer Service
Department at 1-866-387-8822 or email [email protected].
24 Oneida Air Systems, Inc.
Troubleshooting (Continued)
PROBLEM
Filter Clogging
System Lost Suction
Remote control won’t turn off the system
CAUSE
Large chips clogging the filter
Fine dust clogging the filter
One of the three motors may have reached its end of life
Electrical interference from the motor is interrupting the remote’s frequency
SOLUTION
1. Check for a leak in the dust bin or lid.
2. Make sure dust bin has not overfilled. Dust bin should be emptied before the dust reaches top of container.
1. Heavy sanding with a drum sander or fine grit paper will cause the pleated filter media to bind sooner than with larger size dust. Pulse filter more frequently.
1. Replacements can be found in the Recommended Accessories section.
2. Use the QR Code shown to download our instructions for the Testing and
Replacement of the Motor Maintenance Kit.
1. Power off and unplug the system.
2. Remove the cover from the motor starter box and find the remote receiver taped to the inside of the cover.
3. Take the black antenna wire from the bottom of the receiver and loop it outside the starter box.
4. Close the motor box, pinching the wire between the seam of the cover and the box.
5. The antenna wire can be further extended for improved reception if still necessary.
Use wire strippers to expose metal on the wire and attach an additional length.
If you continue to experience difficulty with your dust collector, call Oneida Air Systems’ Customer Service
Department at 1-866-387-8822 or email [email protected].
oneida-air.com 25
F.A.Q.
Why is there a blast gate at the inlet?
The blast gate at the inlet simplifies pulse cleaning of the filter.
What gauge ductwork is recommended?
We don’t recommend using ductwork thinner than 22 gauge. The Supercell has enough pressure capacity to crush most thinner ductwork. Please see our Recommended Accessories for the Supercell 4" / 2.5" Quick-Clamp Ductwork Kit.
Where do I mount the included Dust Sentry?
The strobe can be mounted anywhere convenient that is within reach of the wiring.
Can this be used for wet applications?
No. This system is designed for collecting dry materials only.
What dust can be collected?
Oneida Air Systems' dust collectors are designed and tested for wood and wood dust. They can and have been used effectively for various other dusts and chips, such as drywall dust, paper dust, agricultural dust, metal chips and other forms of debris. The customer is, however, cautioned that some common materials when cut, ground or processed by machinery may become very dangerous: highly toxic, flammable, or deflagrable and explosive. The user must ensure that the dust collection system is used in accordance with national, state, local, NFPA, OSHA and all other applicable codes.
What size tool ports will this work with?
The Supercell and Supercell Turbo are designed for use with tools that have dust collection ports between 1" and 5" in diameter. We do not recommend the Supercell to Supercell Turbo dust collector be used with ports larger than 5" in diameter.
How many tools can I collect from simultaneously?
The Supercell and Supercell Turbo can accommodate up to three 1" to 2.5" tools at the same time or one tool with a 4" or 5" diameter port.
What's the furthest length and diameter of hose that I can run?
You can run up to one hundred feet of four inch flex hose.
Is it normal for the motor housing (the black plastic cowling) to feel hot during operation?
Yes this is typical. All fan motors generate heat, which is why it's important to leave 1-2" of clearance around the motor's vent for proper circulation.
26 Oneida Air Systems, Inc.
Recommended Accessories
13" x 13" Conical HEPA Cartridge Filter
#FCS131040H
• Independently tested G.E. Certified H12 HEPA filter media.
• Wide-spaced pleated filters with non-stick coating for quick and easy dust removal.
• Unique conical shape greatly facilitates dust release during pulse cleaning
5X Small 1.5 Mil Plastic Liner Bags
#AXD600300A
• Lines the inside of medium sized, 9-17 gallon containers for fast and simple waste disposal.
• Heavy thickness protects against tearing from wood chips or other sharp debris.
• 16 x 14 x 36"
Supercell / Supercell Turbo Motor Set Replacement
#BMX311230 / #BMX411230
• The motors install quickly and easily onto the system with minimal tools required.
• Includes motors, spacers, and gasket.
• All motors should be replaced at the same time.
Supercell 4" / 2.5" Quick-Clamp Ductwork Kit
#KDZ000012
• Upgrade your Supercell dust collector to connect to multiple tools simultaneously.
• Includes gated connection ports for two 4" diameter and three 2.5" diameter connections.
• Features modular quick-clamp duct fittings that are highly customizable for any shop.
CleanShop 2.5" x 25' Vacuum Hose Accessory Kit
#ASK000000
• Turn your dust collector into vacuum system with this complete hose accessory kit.
• Crush-resistant hose features smooth inner wall for minimal air resistance.
• Includes common vacuum head accessories including crevice tool, floor tool, and more!
oneida-air.com 27
Recommended Accessories (Continued)
4" Hose Quick Connect Adapter Kit
#DQK040000
• Simplify 4" flex-hose connections to your tools and dust collection systems/ductwork.
• Made from heavy-gauge, galvanized steel.
• Includes both the male (crimped) and female (non-crimped) Hose Quick Connect fittings.
4" x 25' Vacuum Pressure Rated Flex-Hose
#DHF042502
• Heavy-duty, abrasion resistant flex hose designed for use with high-pressure systems.
• Constructed from thick polyurethane and reinforced with a wire helix.
• Perfect when using a single connection to switch between multiple tools.
4" - 2.5" Reducer
#DRL040212
• Useful for reducing the diameter of the ductwork connecting to your tools and/or flex hose.
• Tapered for high airflow efficiency.
• Heavy wall thickness.
Replacement Key Fob
#AMR000000
• Sends long range wireless signal via radio frequency that works at long distances and even through walls!
• Purchase of this item includes the Key Fob ONLY.
Universal Drum Dolly
#SDD990000
• This lightweight and low profile mobile dolly fits nearly any cylindrical waste bin.
• Includes hardware for securing larger drums to the dolly.
• Includes five 2" non-marking caster wheels (3 non-locking, 2 locking).
28 Oneida Air Systems, Inc.
Warranty Information
Limited Warranty – Activate online at oneida-air.com/warranty
Oneida Air Systems®, Inc. (OAS) warrants the Supercell for a period of 1 year, to the original purchaser from the date of purchase, unless otherwise specified.
Items not manufactured by Oneida Air Systems are limited to their own manufacturer’s warranties. All electrical items such as magnetic starters, remotes, sensors, pumps, bin sensors, bag grippers, etc. and accessories are limited to 90 days. Oneida Air Systems warrants that the product will be free from defects in materials and workmanship.
This is Oneida Air Systems’ sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. Oneida Air Systems does not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. This warranty does not apply to defects due directly or indirectly to misuse, negligence, accidents, abuse, repairs, alterations, improper wiring or lack of maintenance. In no event shall Oneida Air Systems’ liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Oneida Air Systems shall be tried in the State of New
York, County of Onondaga.
The buyer is cautioned to install and operate Dust Collectors in accordance with prescribed Federal, State, OSHA, NFPA, local codes and regulations.
This equipment should be installed/wired by a licensed electrician following all applicable codes. Local codes can be significantly different from national codes. The customer assumes the responsibility for contacting their insurance underwriter with regard to specific application requirements of venting or if additional fire protection and safety equipment may be required. Oneida Air Systems shall in no event be liable for death, injuries to persons or property or for incidental, and contingent, special, or consequential damages arising from the use of our product.
Oneida Air Systems makes every effort to accurately represent our products and prices, however Oneida Air Systems reserves the right to make changes to products and prices at any time. As a manufacturer, Oneida Air Systems reserves the right to change product specifications at any time in an effort to achieve better quality products.
ONEIDA AIR SYSTEMS SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY,
OR FOR INCIDENTAL AND CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE
USE OF OUR PRODUCT.
SAFETY WARNING - PLEASE READ
Before Purchasing or Installing a dust collection system the buyer is cautioned to do so in accordance with prescribed Federal, State, Local, OSHA,
NFPA, and any other applicable codes or regulations relating to the type of dust(s) you are collecting.
SOME TYPES OF DUST UNDER CERTAIN CONDITIONS HAVE THE POTENTIAL TO BE EXPLOSIVE.
Oneida Air Systems is not responsible for how the dust collector is used or installed. Dusts with deflagration or explosion risks, such as wood dust, may require additional safety equipment including but not limited to; venting, spark detection, suppression systems, back draft dampers or may require installation in an outside location or in a protected area away from personnel. The customer assumes the responsibility for contacting their insurance underwriter with regard to specific engineering controls or application requirements. (We suggest you reference NFPA 664, 654 and 68 codes for more information) Oneida Air Dust Collection Systems may not be suitable for some applications and are not designed to be used in explosive atmospheres.
Oneida Air Systems equipment should only be installed and wired by a licensed electrician following all applicable local and national electrical codes.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: Lead from lead-based paints; Crystalline silica from bricks, cement and other masonry products; Arsenic and chromium from chemically-treated lumber; etc.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. Oneida
Air Systems recommends using additional approved safety equipment such as an approved OSHA and NIOSH dust mask or respirator.
Oneida Air Systems makes every effort to accurately represent our products, specifications and prices; however Oneida Air Systems reserves the right to make changes to products and prices at any time. As a manufacturer, Oneida Air Systems reserves the right to change product designs and specifications at any time.
oneida-air.com 29
Thank you for your business!
Regardless of where you purchased your system, if you have any questions or issues with missing / damaged parts, please call
Oneida Air Systems first to let us help resolve your problem. We fully stand behind the quality of our product and place the utmost value satisfaction of our customers.
We want to do everything possible to make your purchase and experience with Oneida Air Systems a good one!
Customer Service Dept.
1-866-387-8822 • [email protected]
1001 West Fayette Street, Syracuse, NY 13204 U.S.A.
Copyright © 2022 Oneida Air Systems, Inc.
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