Instructions / Assembly

Instructions / Assembly
Level 2 Electric Vehicle Charging Station
Cat. No. EVB32
Installation Instructions
RATINGS
Voltage
120/208V 60Hz 3-phase Y (L1-G/L2-G - 120V, L1-L2 – 208V)
120/240V 60Hz Split-phase (L1-G/L2-G - 120V, L1-L2 – 240V)
Current
32A
DI-040-EVB32-00A
NOTE: Charging Station operates on 120/208V or 120/240V circuit only. Does not operate on 120V circuit.
WARNINGS AND CAUTIONS:
•
•
•
•
If the information in this instruction sheet is not followed exactly, SHOCK OR FIRE MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
For outdoor installations, hard wire connection is required to maintain NEMA 4 weatherproof rating.
Hard-wire installation and service must be performed by an electrician.
IMPORTANT: Save these instructions for local electrical inspector’s use and future reference.
NOTE: Unit operates on 208V or 240V circuit, it will not operate on 120V.
INTRODUCTION
Thank you for purchasing the Level 2 32A Electric Vehicle Charging Station. This installation sheet includes the latest information at the time of printing. Leviton reserves the right to make changes to this
product without further notice. Changes or modifications to this product by other than an authorized service provider could void the product warranty. If you have questions about the use of this product,
contact your Customer Service Representative. Refer to the Customer Support section located in these instructions.
Important Notes to the Installer:
• Read all instructions contained in these installation instructions before installing hard-wired
version of the charging station.
• The installer is responsible for verifying that the wall structure/surface will safely support a total
load of 200 lbs.
• Observe all governing codes and ordinances.
• Be sure to leave these instructions with the consumer.
Important Notes to the Consumer:
• Keep these instructions with your user guide for future reference.
• Ensure your charging station is installed properly by an electrician or service technician.
PLUG-IN INSTALLATION
NOTE: Prior to a plug-in installation, assure the following items have been purchased:
• NEMA 6-50 plug (Leviton Cat. No. 9650-P)
• 18.5 inches of type SOOW cord with three 8 AWG wires (nominal O.D. 0.845")
• Strain relief suitable for cord (i.e. Heyco part no. M4348)
• Leviton Pre-Wire Kit
NOTE: The Plug-In Charging Station must be installed with a Leviton Pre-Wire Kit (sold
separately). Failure to do so means the station no longer complies with its UL listing. The listing
requires the station be removable without tools. Refer to Pre-Wire Kit instructions first if a mounting
location has not been established.
NOTE: A molded 6-50P power cord can be used, as long as the cord length is 18.5".
If the SOOW cord and the NEMA 6-50 plug are purchased separately, assemble them per the
NEMA 6-50 plug manufacturer's instructions.
1. Remove 6" of jacket from the cord's free end.
2. Use a standard flat blade screwdriver to open the enclosure door from the side to gain access.
3. Remove plug from bottom of charging station enclosure.
4. Insert strain relief into the hole at bottom of enclosure, ensuring rubber washer is installed
between strain relief and metal surface of enclosure. Secure strain relief in place with locknut
and torque to 66 in-lb.
5. Insert the cord through the strain relief, leaving 12" of cord outside of the enclosure.
6. Tighten the strain relief dome nut to 95 ± 2 in-lb.
7. Strip ground wire 1/2" and line wires 3/8". Insert line wires (a and b) into the terminal block
above the strain relief. Torque to 16 in-lb. (see figure 4). Insert the ground wire (c) into the
ground lug (see figure 4). Refer to table 1 for proper torque values.
8. Close enclosure door and secure lock with flat blade screwdriver. Place warranty void padlock
onto the locking tab (see figure 5).
9. Locate the slot above the thumb screw. Locate the four mounting buttons on the back of the
charging station (see figure 1).
10.Align the slot with the guide pin, and the four mounting buttons with the four key holes on the
mounting bracket (NOTE: Bracket is mounted per Pre-Wire Kit instructions).
11.Once aligned, gently press the charging station onto the mounting bracket.
12.Allow the charging station to slowly slide down into place.
13.Tighten the thumb screw to secure charging station to mounting bracket.
Proceed to POWER CHARGING STATION section.
Figure 1
Charging Station Mounting
MOUNTING INSTALLATION
Select a location that is suitable for mounting the charging station based on the criteria presented in
the MOUNTING LOCATION section.
For stud walls, the charging station can be mounted to bare studs or walls with drywall.
For metal stud or solid wall applications, you will need to procure wall anchors for the charging
station, capable of supporting a maximum allowable load of 200 lbs. For solid wall applications you
will also need to procure appropriate conduit and appropriate wall anchors.
NOTE: A hard-wired installation can be mounted directly to the wall, or with the use of the mounting
bracket included in the Pre-Wire Kit (purchased separately).
To mount directly to a stud wall, follow directions below:
TO INSTALL:
1. To install the charging station by use of mounting screws, first remove the 4 mounting buttons
from the charging station (see figure 1 rear view).
2. Locate a wall stud in the area in which the charging station will be installed (see figure 2).
3. Measure 48" up from the floor and place a mark on the stud that will be used for mounting.
4. For wood studs, drill a 3/16" diameter pilot hole, 2-1/2" deep, directly in the middle of the stud.
For metal studs, follow manufacturer’s instructions for wall anchor installation.
5. Loosely fasten a #14 x 2-1/2" wood screw by turning the screw into the pilot hole until
approximately 1/2" length remains. Hook the charging station onto the screw using the mounting
tab. Secure in place by installing an additional screw through the bottom set screw hole.
6. Tighten top mounting screw. Proceed with Hard-Wiring Charging Station.
Figure 2
Top mounting screw
Pilot hole
Hang tab
T
AR
ST
OP
ST
48"
Rear view
Bottom
mounting
screw
Hang tab
(stud mount)
Center line
for wall stud
Mounting
buttons
(bracket mount)
Guide pin
Drywall
Wall stud
Guide pin slot
Hard-Wire
Stud Wall Installation
HARD-WIRE INSTALLATION
HARD-WIRING CHARGING STATION
Gather the required tools and parts before starting installation. Be sure to follow manufacturer’s
instructions for use of any tools or parts used for this installation.
Tools:
• Drill with 3/16" bit
• Scratch awl
• Measuring tape
• Stud finder
• #2 and #3 Phillips screwdriver
• Wire cutters/strippers
• Level
• Utility knife
• Keyhole saw
Additional Parts (not included):
• Copper electrical cable
•
(10AWG minimum, 19 Strands maximum)
•
• 40A Circuit Breaker
•
• #14 wood mounting screws (2) - stud mount
Conduit
Strain relief (if applicable)
H100-TB Hub
(or engineering equivalent)
For Metal Stud Applications:
• Wall anchors capable of supporting a maximum allowable load of 200 lbs.
For Solid Wall Applications:
• Wall anchors capable of supporting a maximum allowable load of 200 lbs.
• Appropriate conduit and applicable mounting hardware.
MOUNTING LOCATION
The charging station should be located in close proximity to the electric vehicle’s parking location.
The charging station must connect to the electric vehicle via a charge connector and charge
connector cord. Note: the path from the charging station to the electric vehicle should be free from
obstacles, and be within the range of the charge connector cord (18 or 25 foot standard lengths).
The recommended mounting height of the charging station is not to exceed 48 inches, but not less
than 42 inches. This provides convenient access and operation of the charging station, and meets
ada requirements for access.
NOTE: the area surrounding the charging station enclosure should be free from obstruction.
Recommended clearance around station: 5" above and 3-1/2" on either side.
WARNING: HARD-WIRE INSTALLATION AND SERVICE MUST BE PERFORMED BY AN
ELECTRICIAN.
WARNING: TO AVOID FIRE, SHOCK, OR DEATH TURN OFF POWER AT CIRCUIT BREAKER
OR FUSE AND TEST THAT POWER IS OFF BEFORE WIRING!
CAUTION: USE THIS DEVICE WITH COPPER OR COPPER CLAD WIRE ONLY.
CAUTION: A 40A BREAKER SHALL BE USED. DO NOT USE WIRE LESS THAN
10 AWG REFER TO TABLE 1 FOR PROPER TORQUE VALUES.
1. If necessary use a standard screwdriver to open the Enclosure Door from the side to gain
access for wiring.
2. Loosen terminal block screws for Line and Ground wires. Remove pre-installed hub and
disconnect existing plug assembly. Install a 1" NPT hub (or engineering equivalent).
3. Verify that appropriate circuit breaker, conduit and wire gauge have been selected.
4. Run an individual circuit as per the National Electric Code and local building codes. The circuit
must reach the bottom of the Charging Station with an additional 5" of loose wire to terminate
the connection on the inside of Charging Station.
NOTE: Use appropriate strain relief for conduit if applicable.
5. Feed conduit through hub. Leave approximately 5" of wire lead in the Charging Station. Secure
conduit to hub using proper conduit fitting. The use of a reducer may be required based on
conduit fitting selected (see Figure 3).
6. Strip Ground wire 1/2" and Line wires 3/8". Insert Line wires (A and B) into the terminal block
directly above the hub, torque to 16 in*lb (see figure 4). Insert the Ground wire (C) into the
terminal block to the right of the hub (see figure 4). Refer to TABLE 1 for proper torque values.
7. Close Enclosure Door and secure lock with screwdriver. Place new Warranty Void Padlock onto
the locking tab (see Figure 5).
TABLE 1
Wire Gauge
Torque
6 CU/AL
45 in-lbs.
8 CU/AL
40 in-lbs.
10 CU/AL
35 in-lbs.
Figure 4
A = Line 1 (Hot)
B = Line 2 (Hot)
3/8"
(.95 cm)
Figure 3 - Wiring Charging Station
Strip Gage
C
A
C = Ground
B
1/2"
(1.27 cm)
Strip Gage
Figure 5
1" NPT Hub
2-1/2" mounting screw
Thumb screw
Guide pin slot
Cable
Conduit
Warranty Void Padlock Placement
POWER CHARGING STATION
NOTE:For Hard-Wire Installation, restore power at circuit breaker or fuse.
For Plug-In Installation, simply plug the AC Supply Cord into the NEMA 6-50R grounded 50A, 240VAC electrical outlet supplied with the pre-wire kit and in good working condition to start power
up sequence.
Power Up Sequence
• The Power, Charging and Fault LEDs will illuminate momentarily followed by just the Power LED. The Charging Station will then initiate a self-test sequence.
NOTE: DO NOT plug the Charge Connector into the vehicle prior to the self-test; this may cause the Charging Station to go into Cold Load Pick-up, and delay charging.
• The Power LED will flash for approximately 3 seconds indicating the self-test, and then the Power LED will remain lit, indicating that the Charging Station is ready for use.
Refer to Level 2, 32A Electric Vehicle Charging Station User Guide for operation.
120/208V
Wiring Diagram - 208V
Wiring Diagram - 240V
Charging Station
Charging Station
120/240V
L3
L2
L2
Meter
Neutral
Meter
Neutral
Strip Gage
3/8"
(.95 cm)
L1
C
A B
Ground
Strip Gage
3/8"
(.95 cm)
L2
L1
G
N
L1
L2
Main
Breaker
Local
Service
Panel
C
A B
40 A
Local
Service
Panel
Neutral
Bus
L2 L3
Main
Breaker
Ground
Bus
Neutral
Bus
Ground
L1
Ground
Bus
N
40 A
L1
L2
L1
G
CUSTOMER SUPPORT
Call our Customer Support Hotline at 1-877-338-7473. If your call is made after business hours or on weekends, please leave your name, telephone number, the unit’s serial number, and a brief
description of the problem. These can be found on the label on the left side of the Charging Station enclosure. A Customer Service Representative will call back at the earliest opportunity.
Many questions and answers can be found in our knowledge base community. Just go to leviton.com and click on the Knowledgebase link, or go directly to leviton.com/evrgreen.
TRADEMARK DISCLAIMER: Use herein of third party trademarks, service marks, trade names, brand names and/or product names are for informational purposes only, are/may be the trademarks of
their respective owners; such use is not meant to imply affiliation, sponsorship, or endorsement.
FOR CANADA ONLY
For warranty information and/or product returns, residents of Canada should contact Leviton in writing at Leviton Manufacturing of Canada Ltd to the attention of the Quality Assurance Department,
165 Hymus Blvd, Pointe-Claire (Quebec), Canada H9R 1E9 or by telephone at 1 800 405-5320.
LIMITED 3 YEAR WARRANTY AND EXCLUSIONS
Leviton warrants to the original consumer purchaser and not for the benefit of anyone else that this product at the time of its sale by Leviton is free of defects in materials and workmanship under normal and proper use for three years from the
purchase date. Leviton’s only obligation is to correct such defects by repair or replacement, at its option. For details visit www.leviton.com or call 1-800-824-3005. This warranty excludes and there is disclaimed liability for labor for removal of
this product or reinstallation. This warranty is void if this product is installed improperly or in an improper environment, overloaded, misused, opened, abused, or altered in any manner, or is not used under normal operating conditions or not in
accordance with any labels or instructions. There are no other or implied warranties of any kind, including merchantability and fitness for a particular purpose, but if any implied warranty is required by the applicable jurisdiction, the duration
of any such implied warranty, including merchantability and fitness for a particular purpose, is limited to three years. Leviton is not liable for incidental, indirect, special, or consequential damages, including without limitation, damage
to, or loss of use of, any equipment, lost sales or profits or delay or failure to perform this warranty obligation. The remedies provided herein are the exclusive remedies under this warranty, whether based on contract, tort or otherwise.
© 2015 Leviton Mfg. Co., Inc.
For more information call 1-877-338-7473 or visit leviton.com/evrgreen
DI-040-EVB32-00A
ARTWORK PRINT SPECIFICATIONS
PART NUMBER
DI-040-EVB32-00A
REV
DESCRIPTION
Instruction Sheet
SPECIFICATIONS :
1
Color(s):
1:
Thickness: 40 lb.
over
1
Black
X
2:
Material:
Fonts:
1: Helvetica
Spot
2:
3:
Finish:
3:
CMYK
4:
:
For manuals - designates cover specifications
4:
Perforate
Die Line Key:
Die Cut
Fold Line
Kiss Cut
Cellophane
Glue
MANUAL INTERIORS / BINDERY / FOLD SCHEME :
Body Material:
Color(s):
Thickness:
Fonts:
1:
1:
Bindery
Spot
2:
X
Die cut
Perfect Bind
Fold
Saddle Stitch
Drill
Trim
2:
3:
3:
CMYK
4:
4:
DIMENSIONS / FOLD SCHEME / BINDERY DIAGRAM
PROCESS :
X
over
11"
Offset
5.5"
Flexo
Part No.
Part No.
Other
8.5"
17"
Line Screen:
FINAL
Angle:
Resolution:
Die Cut
Punch/Drill Hole
Fold Line
COMMENTS :
The information in this document is the exclusive PROPRIETARY property of LEVITON MANUFACTURING COMPANY, INC. It is disclosed
with the understanding that acceptance or review by the recipient constitues an undertaking by the recipient. (1) to hold this information in strict
confidence, and (2) not to disclose, duplicate, copy, modify or use the information for any purpose other than that for which disclosed.
FOR LEVITON USE ONLY
Approvals:
X
Plant 01
CQA
J. Valenzuela
Mktg
X
Eng
Cust
X
Other V. LoNigro
PN-ARN: CI0128-4756
Artist: D. Hunt
C. Ramirez
ECR Number:
Released Artwork Format:
X
PM
X
S & A F. Tse
X
Other G. Molaro
S. Yegin
Pilot Rev:
Production PDF
Artwork Release Date:
4/16/15
Notes:
Artwork Print Specification Sheet Rev A11.eps
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertising