Halton EcoloAir 4000CFM, EcoloAir 8000CFM Operator's Manual
Halton EcoloAir 8000CFM is a powerful ventilation system designed for commercial kitchens. With a capacity of 8000 cubic feet per minute (CFM), it effectively removes smoke, grease, and odors. It features a multi-stage filtration system to capture airborne contaminants and an odor control module to neutralize unpleasant smells. The system includes a comprehensive alarm system to notify users of potential issues and ensures safe and efficient operation.
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Operators Manual Operation, Maintenance and Service Instructions UL 1978, “Standard for Grease Ducts” and/or UL 710, “Exhaust Hoods for Commercial Cooking Equipment” EcoloAir Unit 3000CFM, 4000CFM, 5000CFM, 6000CFM, 8000CFM, 10000CFM, 12000CFM, 15000CFM, 18000CFM, 20000CFM, 24000CFM, 28000CFM, 32000CFM, 36000CFM, 40000CFM GENERAL The EcoloAir System should be installed, operated and maintained as illustrated in the Installation Instruction Manual, and the Operation and Maintenance Instruction. 1 EcoloAir Operation, Maintenance & Service Manual 2 EAOMSI/012009/rev1/EN 2 MAJOR COMPONENTS FOR ECOLOAIR 1. EcoloAir Control Panel 2. Filter Module 3. Exhaust Fan Module 4. Odor Reducing Module 3 EcoloAir Operation, Maintenance & Service Manual 3 EAOMSI/012009/rev1/EN 4 FILTER AND ODOR REDUCING MODULES The filter and odor reducing modules are made up of the following: 1. Pre Filter 40% Efficient (ASHRAE) 2. Medium Filter 95% Efficient (ASHRAE) 3. High Efficiency Filter 95% Efficient (ASHRAE) 4. Odor Reducing Module 5. Fire Damper FILTER AND ODOR REDUCING MODULE PARTS 1 Hinged Access Door (Pre Filter & Medium Filter) 2 3 4 5 6 7 8 9 10 Pre Filter 11 12 13 14 15 16 17 18 19 20 Medium Filter Hinged Access Door (Absolute Filter) High Efficiency Filter Ecolo Odor Reducing Module Screwed On Access Panel Door Latch Ecolo Support Bracket Fire Damper Insulation Hanger or Lifting Bracket 20 Gauge Insulation Skin 16 Gauge Welded Fire Proof Panels Stiffner Channels Removable Pressure Tube Cover Pressure Tube Ports Absolute Filter Track Medium Filter Track Pre Filter Track FILTER AND ODOR REDUCING MODULE PARTS VIEW EcoloAir Operation, Maintenance & Service Manual 4 EAOMSI/012009/rev1/EN Not to scale for reference only. PRESSURE SWITCH AIR TUBE PARTS Pressure Switch Air Tube 2 3 4 5 Pressure Switch Air Tube Connecting Nut 6 7 8 9 10 Elbow 16 Gauge Top Panel Elbow Lock Nut EcoloAir Operation, Maintenance & Service Manual 5 Mullion 16 Gauge Bottom Panel Structural Base Fire Proof Door Gasket Filter By-Pass Gasket EAOMSI/012009/rev1/EN 1 FILTER REPLACEMENT To replace filters, proceed as follows: 1. Shut off fan. 2. Loosen the access door latches and open door. 3. Check how filters are set in place to prevent air by-pass. 4. Remove filter clamp on absolute filters with hook handle provided in unit, located on inside of access door. 5. Remove all filters by sliding out the filter along bottom of filter track. 6. Slide the new filters along the bottom filter track and seat properly along filter by-pass gasket. Replace all filters in this manner. Ensure all filters are seated properly and replace filter clamp to lock Absolute filters in place. 7. Check that pressure switch air tube connection have not been disturbed by removing pressure tube chase. 8. Close access door and lock all latches. 9. To start fan, turn on disconnect switch at fan. 10. If the fan stops, remove the filter access door and check if all filters have been replaced and are seated properly. 11. Should fan continue to shut off, check all pressure switch setting PRESSURE SWITCH ADJUSTMENTS Check Pressure Switch Operation, proceed as follows: EcoloAir Operation, Maintenance & Service Manual 6 EAOMSI/012009/rev1/EN A. Turn down Alarm Delay Timer in Ecology Control Panel. B. Turn Number 1 Pre Filter Pressure Switch down (counter clockwise), until alarm sounds and Indicator Light illuminates (Note Setting). Return Pressure Switch to original setting (.5” Static Pressure). C. Turn Number 2, Medium Filter Pressure Switch down (counter clockwise), until alarm sounds and Indicator Light illuminates (Note Setting). Return Pressure Switch to original setting (1.25” Static Pressure). D. Turn Number 3, High Efficiency Filter Pressure Switch down (counter clockwise) until alarm sounds and Indicator Light on Ecology Panel illuminates. Return Pressure Switch to original setting (2” Static Pressure). E. Turn off disconnect switch and EcoloAir Fan Section F. Turn up Alarm Delay Timer in Ecology Control Panel, set to 20 seconds. G. Open Filter Access Door and remove any one Absolute filter. H. Turn Number 4 Overall Pressure Switch counter clockwise to lowest position on Pressure Switch Scale (0” Static Pressure). I. Ensure Filter Access Door is closed. Turn on Disconnect Switch on Ecology Fan Section. J. Turn Number 4 Overall Pressure Switch clockwise until alarm sounds, Indicator Light illuminates and then Fan unit shuts down. Note setting on Pressure Switch. K. Reset overall Pressure Switch one full turn counter clockwise from Trigger Setting in Step J. L. Reinstall Absolute Filter removed in Step G. M. Reset Time Delay Timer to 50 seconds. Reset Ecology Control Panel Disconnect Switch “Off” and “On” again. FILTER REMOVAL TEST To perform Filter Removal Test, proceed as follows: 1. Ensure all filters are in place and properly seated. 2. Remove one absolute filter. 3. Start fan. Alarm should sound and fan should shut down within one minute. 4. Replace High Efficiency filter. 5. Restart Fan. EcoloAir Operation, Maintenance & Service Manual 7 EAOMSI/012009/rev1/EN NOTE: A FACTORY INSTALLED FIRESTAT SET AT 350˚F (177˚C) IS LOCATED AT THE ENTRANCE TO THE EXHAUST FAN. IT WILL SHUT OFF THE EXHAUST AND SUPPLY FANS IF THE SET TEMPERATURE IS REACHED. FIRE DAMPER The Fire Damper is located at the discharge set of the EcoloAir Filter Module. All Fire Dampers are supplied with fusible links set to close at 286˚F (138˚C) or 165˚F U.S. Only. Should the fusible link melt and blades shut down by gravity, linkage replacement is necessary as follows: 1. Loosen the access door latches. 2. Remove defective fusible link and replace with new link, by holding up damper blades and wrapping link support across blades and secure at clip, on other side of frame. 3. Close the access door and lock all latches. 4. Start Fan. HALTON ECOLOAIR FILTER QUANTITY CHART MEDIUM FILTER ABSOLUTE FILTER MERV 8 - 70% based on 3.0 to 0.10 μm MERV 14 - 90 % based on 3.0 to 0.10 μm MERV 16 - 95% based on 3.0 to 0.10 μm FULL SIZE HALF SIZE FULL SIZE HALF SIZE 24”x 24”x 2” 24”x12”x2” 24”X24x15” 24”x12”x15” FULL SIZE HALF SIZE 24”x24”x12” 24”x12”x12” EF3 3000 1 1 1 1 1 1 EF4 4000 2 0 2 0 2 0 EF5 5000 2 1 2 1 2 1 EF6 6000 2 2 2 2 2 2 EF8 8000 4 0 4 0 4 0 EF10 10000 4 2 4 2 4 2 EF12 12000 6 0 6 0 6 0 EF15 15000 6 3 6 3 6 3 EF18 18000 9 0 9 0 9 0 EF20 20000 9 3 9 3 9 3 EF24 24000 12 0 12 0 12 0 EF28 28000 12 4 12 4 12 4 EF32 32000 16 0 16 0 16 0 EF36 36000 16 4 16 4 16 4 EF40 40000 20 0 20 0 20 0 EcoloAir Operation, Maintenance & Service Manual 8 EAOMSI/012009/rev1/EN MODEL CAPACITY PRE FILTER ODOR CONTROL To replace a 5 Gallon bottle of Ecolo Scentry Solution 1. Open enclosure cabinet door by unscrewing the two lock bolts. 2. Remove the cap from the empty bottle. 3. Pull the dip tube assembly out of the empty bottle. 4. Remove the empty bottle from the cabinet. 5. Refill bottle or replace with a new bottle. 6. Place the bottle into the cabinet. 7. Replace the dip tube or low level control device assembly into the bottle. Make sure the dip tube reaches the bottom of the bottle. 8. Place cap on bottle neck. 9. Close the cabinet door and lock with locking bolts. The Ecolo Unit is set to operate either on a continuous spray or on an intermittent spray cycle while fan is running. A switch is provided on the Ecolo Control Panel to be activated for the desired application. The unit when shipped, will be set for a 20 second spray every 1 minute. This can be adjusted in the field to give the required setting for each particular installation. SETTING ECOLO TIME ON AND TIME OFF CYCLE The Ecolo Unit is set to operate either 1. To set the Ecolo time on, press the “T-ON” button on the electronic text display once. Currently set value of ECOLO T-ON in seconds is displayed. 2. Press the “ENTER” button once, a blinking cursor appears. 3. Use the “ ST” up and down arrows to set desired time for ecology ON cycle. Press “ENTER” again to finish. 4. To set the Ecolo time off, press the “T-OFF” button on the electronic text display once. Currently set value of ECOLO T-OFF in seconds is displayed. 5. Press the “ENTER” button once, a blinking cursor appears. EcoloAir Operation, Maintenance & Service Manual 9 EAOMSI/012009/rev1/EN 6. Use the “ST” up and down arrows to set desired time for ecology OFF cycle. Press “ENTER” again to finish. EXHAUST FAN MODULE 1 Access Door 2 3 4 5 6 7 8 9 10 11 12 13 Side Panel 14 15 16 17 18 19 20 21 22 23 24 25 Corner Panel Disconnect Switch Hanger or Lifting Brackets Spring Isolators Floating Steel Base Motor Slide Base Structural Base Bottom Panel Lower Fan Discharge Panel Flexible Connection Fan Fan Pulley Fan Belt Motor Motor Pulley Electrical Box Terminal Strip Pressure Switch (optional location) Firestat Air Tubes for Pressure Switch (optional location) Pressure Switch Box Cover (optional location) Pressure Tube Cover (optional location) Top Panel Upper Fan Discharge Panel FAN TYPES NOTE: Ensure motor disconnect switch in exhaust fan housing is in OFF position prior to any service work. EcoloAir Operation, Maintenance & Service Manual 10 EAOMSI/012009/rev1/EN For all models, a double width double inlet Class 2 airfoil type fan is used. The motor and drive package is located in the exhaust airstream. All fan wheels are mounted to facilitate easy removal should adjustment or repairs be necessary. FAN WHEEL REPLACEMENT It is unlikely the fan wheel will require replacement. However, if the wheel requires balancing, it can normally be done in the field by a certified fan technician. Should the fan wheel require replacement, the work should only be performed by a Halton certified fan technician. BEARING REPLACEMENT 1. Remove belts and the fan sheave. To remove fan sheave, remove the cap bolts and screw them into the threaded holes in the bushing. Snug up all bolts then continue to tighten each cap bolt in half turn increments until the sheave comes loose from the bushing. The bushing and sheave should now slide off the fan shaft. 2. Loosen the set screws on the locking collars of bearing. 3. Remove the fan wheel and fan shaft by sliding the fan shaft out through the bearing collars. Polishing the fan shaft with emery cloth and some light lubrication on the fan shaft will make removal much easier. 4. Remove bolts, fastening the bearing to the top and bottom bearing base plates. 5. Re-install equipment in reverse order of removal. Care should be taken to properly tighten the set screws in the bearing locking collar’ see chart for recommended tightening torque of set screws. 6. When replacing the fan sheaves, slide sheave and bushing onto the fan shaft and insert the cap bolts into the non-threaded holes of the bushing and screw into threaded holes in sheave. Tighten each cap bolt a half turn in rotation until tight. 7. Ensure proper belt tension and sheave alignment. The use of straight edge is recommended to ensure proper alignment and maximum efficiency. Tightening Torque Recommended for Bearing Set Screws Set Screw Tightening Inches mm (in.lb.) (kgm.) 1 25 30 0.04 1 - 3/16 30 40 0.05 1 - 7/16 37 50 0.06 1 - 11/16 43 65 0.08 1 - 15/16 49 65 0.08 2 - 3/16 56 80 0.10 2 - 7/16 62 135 0.16 EcoloAir Operation, Maintenance & Service Manual 11 EAOMSI/012009/rev1/EN Fan Shaft Diameter SHEAVE ALIGNMENT Align the drive by the four-point method with a piece of string or a straight edge. The two sheaves will be aligned when two points (near and far) on the face of each of the sheaves touch the straight edge of the string when the string is a straight line. Refer to the figure below for correct alignment. Fan Sheaves Misaligned EcoloAir Operation, Maintenance & Service Manual 12 EAOMSI/012009/rev1/EN Fan Sheaves Aligned BELT ADJUSTMENT Measure the belt span, (see image). Using a spring scale, apply a perpendicular force to any one of the belts at the mid point of the span. Measure the force required to deflect any one of the belts 1/64” (.40mm) for every inch (25mm) of span length. For example, the deflection for a 32” (813mm) span would be 1/64” (.40mm) multiplied by 32, or 1/2” (13mm). The force required to deflect the belt is listed in the table below. Initially, tighten the belts to the values listed in column “Run-In Time”. There will normally be a drop in tension during the first 24 to 49 hours of operation. During this “run in” period, the belts seat themselves in the sheave grooves and the initial stretch is removed. After a day or two, the drive should be stopped and another check made for the correct amount of tension. The tension should now compare with the values in column “Normal Time”. If the force is below the level in column “Normal Time”. The belts are too loose. If the force is greater than the high level, the belts are too tight. Readjust so that the deflection force is between the high and low value in column “Normal Time”. CONVENTIONAL BELT DEFLECTION FORCE A B SMALL DIAMETER RANGE Inches 3.0 - 3.6 3.8 - 4.8 5.0 - 7.0 3.4 - 4.2 4.4 - 5.6 5.8 - 8.6 mm 76 - 91 97 - 122 127 - 178 86 - 107 112 - 142 147 - 218 EcoloAir Operation, Maintenance & Service Manual PRIME MOVER BELTS RUN-IN TIME NORMAL TIME lbs. kg. lbs. kg. 4-1/2 9.9 3 6.6 5-1/4 11.6 3-1/2 7.7 6-1/2 14.3 4-1/4 9.4 6-1/2 14.3 4-1/4 9.4 8-1/4 18.2 5-1/2 12.1 10-1/2 23.1 7 15.4 13 EAOMSI/012009/rev1/EN BELT 7" (178) ECOLOGY CONTROL PANEL OPTIONAL RECESSED TRIM ANGLE (SHIPPED LOOSE) 24V. RETURN 120V. SUPPLY SYSTEM OK OPTIONAL RECESSED TRIM ANGLE (SHIPPED LOOSE) ALARM 28" (711) OFF ON CYCL/OFF/CONT ALARM HORN DOOR LATCH ELECTRICAL COMPARTMENT 44” A.F.F. (1118) HINGED DOOR 12" (305) CONTROL PANEL MODELS EPLV5 - 1 : w/WASH HOODS, w/ECOLO EPLV5 - 1A : w/ WASH HOODS EPLV5 - 3 : w/DRY HOODS, w/ECOLO EPLV5 - 3A : w/DRY HOOD EcoloAir Operation, Maintenance & Service Manual 14 EAOMSI/012009/rev1/EN In accordance to UL Standard S647, each filter component (grease and odor) shall have an interlock to prove the component is in place. Where any of these interlocks are interrupted, the cooking equipment shall not be able to operate, the fans (exhaust and re-circulation) shall be disabled. TROUBLESHOOTING GUIDE PROBLEM PROBABLE CAUSE SOLUTION Unit not exhausting properly a) Belts slipping or broken. b) Fire damper shut. Check ecology unit and exhaust hood. c) Plugged filter. d) Water level in exhaust hood too high. Drain plugged. e) Exhaust fan motor off on overload. f) Duct work or air outlet blocked. a) Loose damper linkage causing both dampers to close. b) Loose or broken fan belts. c) Plugged air filter. d) Supply fan motor off on overload. e) Separate supply air system not operating. a) No power. b) Fuses blown. a) Tighten or replace belts. b) Replace fusible link or holding wire. Check cause. No make-up air Unit will not start c) Off on overload heater in magnetic starter. d) 120 volt control transformer fuse. e) Blown 5 amp. fuse in exhaust hood wash control panel. f) Defective exhaust fan motor. c) Replace filter. d) Unplug drain, check filter if wet. e) Reset and check amperage draw f) Remove obstruction. a) Tighten and reset linkage b) Tighten or replace belts. c) Replace filters. d) Reset and check amperage draw. e) Recommend to owner to have system serviced. a) Check power supply. b) Replace fuse, check for cause of blown fuse. c) Reset overload and take amerage reading to be sure motor is not overloaded. A blown fuse can cause an overload to trip. d) Replace fuse; if blown, check for cause in 120 volt circuit incl. exhaust hood wash control panel. e) Replace fuse. Check for cause in detergent pump or solenoid coils. f) Replace motor. Check for cause bearings, alignment, motor burn out. Check overload settings with name plate. g) Turn to “ON” position. EcoloAir Operation, Maintenance & Service Manual 15 EAOMSI/012009/rev1/EN g) Fan switch on Ecology control panel in “OFF” position. h) Control switch on exhaust h) Turn to “RUN” position hood panel in “WASH” position TROUBLESHOTING GUIDE PROBLEM PROBABLE CAUSE SOLUTION Filter alarms triggering a) Plugged filter. a) Check filter. Replace if required What setting did it alarm at? Adjust pressure switch if required. b) Repair break. Check for cause of break. c) Tighten fitting. d) Blow out condensation from air tube. For outdoor installation check to see if heat wire is installed and operating. If not installed, recommend to the owner that it be installed. a) Seat filters. b) Repair break or tighten fitting. b) Broken pressure switch air tube. c) Loose pressure switch fitting. d) Condensation in pressure switch tubing. Unit starts, then shuts down a) Filter not seated properly b) Broken or loose pressure switch air tube. c) Exhaust fan belt slipping (not moving enough air). d) Timer not set correctly. e) Defective timer. d) Set time for 60 seconds. e) Replace timer. If burnt out it will have burn mark on top right side. f) Check, reset and check f) Off on overload heaters. amperage draw. g) Overall pressure switch #4 not g) Adjust pressure switch setting. set properly. a) No power to compressor a) Check power to Compressor. b) No fluid from nozzle. b) Check condition of orifice, check condition of liquid supply line at foot valve. c) Compressor too hot. c) Check amperage, verify spray time setting. Check for adequate venting. d) Supply tube not connected/ d) Re-connect tube or replace. loose or cracked. EcoloAir Operation, Maintenance & Service Manual 16 EAOMSI/012009/rev1/EN No odor control and/or spraying action c) Tighten or replace fan belts. START UP OPERATING INSTRUCTIONS IMPORTANT: Initial system start-up and certification by factory authorized personnel only. Operating system prior to certification will void warranty. • Turn on main disconnect switch at EcoloAir fan. • The EcoloAir filter unit is designed to operate with the following pressure drops across each filter stage. 1) Pre Filter .2” to .75” 2) Medium Efficiency Filter .4” to 1.25” 3) High Efficiency Filter .75” to 2.0” When the pressure drop for each filter bank exceeds the upper limits, an audible/visual alarm will sound and activate a pilot light. The alarm is a warning only, and does not shut the system down. The alarm can be silenced by pushing the alarm reset button in the centre of the Ecology panel. • There are two other alarm conditions: 1) “A filter not in place” sensing system. 2) A fire state to sense excessive temperatures in the duct. Should either alarm be triggered, the audible/visual alarm will sound, an indicator light labeled “filters overall” will be illuminated, and the system will shut down. After the cause of the alarm has been corrected, the system can be restarted by pushing the reset button and also turning the main disconnect switch to the “OFF” position. then back to the “ON” position. MAINTENANCE INSTRUCTIONS NOTE: Heavy hamburger type operations require extra maintenance and frequent filter changes. We recommend a maintenance contract be set up for this type of operation. MONTHLY: • Check condition of air filters. Replace if necessary. • Check odor control liquid level. Replace if necessary. • Check odor nozzle condition (check for debris) When replacing belts when multiple belts are used, they MUST ALL BE REPLACED, as they are a matched set. EcoloAir Operation, Maintenance & Service Manual 17 EAOMSI/012009/rev1/EN QUARTERLY: (to be performed by a qualified service agent). • Check belt tension at exhaust fan. Tighten as required. • Check belt alignment. • Lubricate motor bearings. • Lubricate fan bearings. • Check contacts on motor starter in control panel. • Check amperage draw of fan motor. • Check to see if the overall filter warning system operates correctly. This can be done by removing the high efficiency filters and starting the system. • Check fusible link on the fire dampers (filter section) ROUTINE MAINTENANCE 1. A preventive maintenance program is an important aspect of an effective safety program. Consult the manufacturing or other qualified service agents with question concerning changes observed during periodic inspections and routine maintenance. 2. The fan manufacturer’s operating and maintenance recommendations, as well as the components manufacturer’s instructions (such as motor, bearing, drives, etc.) should be strictly followed. 3. Maintenance should always be performed by experienced and trained personnel who are aware of the hazards associated with rotating equipment. Do not attempt any maintenance on a fan unless the fan power supply has been locked out and tagged out and the impeller has been secured. 4. When performing maintenance functions which include disassembly of the fan, careful consideration should be given to the size, weight center of gravity, and lifting means of the fan components. It should also be noted that the outboard bearing on some fans such as arrangements 1,8,9 and 10 is often cap-loaded. Removal of the securing means may result in a sudden change in impeller position. 5. Historical data is often the best indicator for determining the operational condition of the fan. Maintenance logs which include lubrication, vibration levels, temperature levels, power requirements, inspection, and other pertinent records should be maintained and consulted as necessary when assessing the condition of the fan. 6. Under normal circumstances, handling clean air, the system should require cleaning only once a year. However, the fan and system should be checked at regular intervals to detect any unusual accumulation. 7. The fan impeller should be specially checked for build-up of material or dirt which may cause an imbalance with resulting undue wear on bearings and belt drives. A regular maintenance program should be established as needed to prevent material build-up. EcoloAir Operation, Maintenance & Service Manual 18 EAOMSI/012009/rev1/EN 8. Periodic inspection of the rotating assembly should be made to detect any indication of weakening of the rotor because of corrosion, erosion, or metal fatigue. Where signs of deterioration are found, lock out and tag out the impeller until the unit had been inspected and approved by a qualified consultant. START UP CHECK LIST 1.1 Before putting any fan into initial operation, the manufacturer’s instructions should be followed. Transportation, handling, and installation can cause fasteners to loosen, and cause misalignment of fan components. Carefully follow this check list when commissioning equipment. 1.2 Lock out the primary and all secondary power sources. 1.3 A complete inspection should be made of all the ductwork and the interior of the fan. Make certain there is no foreign material which can be drawn into or blown through the fan or ductwork Appropriate protective measures and safety practices should be observed when entering or working within these areas. These measures might include the use of goggles, respirators, or other personal protective devices. 1.4 Make sure the foundation or mounting arrangement and the duct connections are adequately designed and installed per drawings and in accordance with recognized acceptable engineering practices and with the fan manufacturer’s recommendations. 1.5 Check and tighten all bolts, fasteners, and set screws as necessary . 1.6 Check the fan assembly and bearings for proper grounding to prevent static electricity discharge. 1.7 Ensure power and drive components such as motor starter, variable frequency drive, or hydraulic power unit are properly sized, matched , and connected to the fan. 1.8 Check bearing for recommended lubricant and lubrication amount. 1.9 Spin the rotation assembly to determine whether it rotates freely, without hitting anything, and is not grossly out of balance. 1.10 Inspect impeller for proper rotation for the fan design. 1.11 Check alignment of drives and all other components. 1.12 Check the belt drive for proper sheave selection and installation and make sure the sheaves are not reversed (excessive speeds could develop). 1.13 Check for recommended belt tension. 1.14 Properly secure all safety guards. 1.15 Assure that all appropriate warnings have been put in place. EcoloAir Operation, Maintenance & Service Manual 19 EAOMSI/012009/rev1/EN 1.16 Secure all access doors to the fan and ductwork. START UP CHECK LIST Continued... 1.17 Momentarily energize the fan to check the direction of rotation. Listen as the fan coasts to a stop for any unusual noise, identify the source, and take corrective action as necessary. 1.18 Switch on the electrical supply and allow the fan to reach full speed. Check carefully for: a) Excessive vibration b) Unusual noise c) Proper belt alignment d) Proper lubrication e) Proper amperage, voltage, or power values. f) If any problem is indicated, SWITCH OFF IMMEDIATELY. g) Lock out the power supply. Secure the fan impeller if there is a potential for wind milling. Check carefully for the cause of the trouble, correct as necessary, and repeat check list procedure. 2.0 Even if the fan appears to be operating satisfactorily, shut down after a brief period, lock out the power supply, and recheck item 1.5 through 1.17 as the initial start-up may have loosened the bolts, fasteners, and set screws. 3.0 The fan may now be put into operation, but during the first eight (8) hours of running, it should be closely observed and checked for excessive vibration and noise. At this time checks should also be made of motor input current and motor and bearing temperatures to ensure that they do not exceed manufacturer’s recommendations. 4.0 After eight (8) hours of operation, the fan should be shut down and the power locked out. Check list items 1.5 through 1.17 should be inspected and adjusted, if necessary. 5.0 After twenty-four (24) hours of satisfactory operation, the fan should be shut down (locked out) and the drive belt tension should be readjusted to recommended tension. 6.0 After commissioning and start-up, the fan should be operated and maintained in accordance with the manufacturer’s and component manufacturer’s recommendations. EcoloAir Operation, Maintenance & Service Manual 20 EAOMSI/012009/rev1/EN For any questions, please call Halton Service Network at (905) 624-301. HALTON LIMITED WARRANTY Halton (“Manufacturer”). Warrants only to its direct purchasers and to no others, that all products manufactured by the Manufacturer shall be free from defect in materials and workmanship for a period of twelve (12) months from the date of the original installation and start-up or eighteen (18) months from date of shipment, whichever occurs first. All products sold but not manufactured by Manufacturer will be warranted for a period of twelve (12) months from date of shipment. For products manufactured by the Manufacturer we agree to pay any reasonable labor costs necessary to repair or replace, at Manufacturers option, defective parts or materials for a period of twelve (12) months from date of original installation and start-up or eighteen (18) months from date of shipment, whichever occurs first. All labor costs subject hereto shall be performed during standard work hours at straight-time rates. For products sold but not manufactured by the Manufacturer we agree to pay any reasonable labor costs necessary to repair or replace, at Manufacturers option, defective parts or materials for a period of (90) days from date of original installation and start-up or (12) months from date of shipment, whichever occurs first. All labor costs subject hereto shall be performed during standard work hours at straighttime rates. Purchaser shall pay incurred premium labor charge, including overtime, weekends and holidays. Travel time, service charges, miscellaneous tools, material charges, and labor charges resulting from inaccessibility of equipment will not be paid by Manufacturer. This LIMITED WARRANTY SHALL APPLY ONLY to products that have been installed and maintained in accordance with the installation and Care Instruction Manuals. Purchaser shall be solely responsible for adhering to the instructions and procedures set forth in the said instruction manuals. This LIMITED WARRANTY SHALL NOT BE APPLICABLE to any damage or defect resulting from fire, flood, freezing or any Act of God, abuse, misuse, accident, neglect or failure to adhere to all instructions set forth in the installation and Care Instruction Manuals. Furthermore, this limited warranty shall not apply to any product that has been altered, unless such alteration has been approved in writing by a duly authorized representative of the manufacturer. In no event shall the manufacturer be liable for any loss, expense, personal injury or consequential damage, of any kind or character, as may result from a defect in material, and/or workmanship, however caused. EXCEPT AS IS EXPRESSLY SET FORTH IN THIS LIMITED WARRANTY, MANUFACTURER MAKES NO WARRANTY OF MARKETABILITY FOR FITNESS OR ANY PARTICULAR PURPOSE. NEITHER DOES MANUFACTURER MAKE ANY WARRANTY, EXPRESSED OR IMPLIED, WITH RESPECT TO PRODUCTS SOLD BY MANUFACTURER OR AS TO THE USE THEREOF. Halton Company 101 Industrial Drive, Scottsville, 42164 USA Tel: 270-237-5600 Fax: 270-237-5700 Website address www.haltoncompany.com Halton Indoor Climate Systems, Ltd. 1021 Brevik Place, Mississauga, ON L4W 3R7 CANADA Tel: 905-624-0301 Fax: 905-624-5547 Website address www.haltoncanada.com ">
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Key Features
- High CFM capacity
- Multi-stage filtration
- Odor control
- Alarm system
- Fire safety features
- Easy filter replacement
- Pressure switch adjustments
Frequently Answers and Questions
How often should I replace the filters?
Refer to the "Filter and Odor Reducing Modules" section in the manual for filter replacement frequency. Heavy hamburger operations may require more frequent filter changes.
What happens when the filter alarm triggers?
The alarm is a warning only, and does not shut the system down. The alarm can be silenced by pressing the alarm reset button on the control panel. If the alarm is caused by a filter not being in place, the system will shut down.
Where is the Fire Damper located?
The Fire Damper is located at the discharge set of the EcoloAir Filter Module.