F4T Quick Start Guide: Flex Module Mixed Input/Output

F4T Quick Start Guide: Flex Module Mixed Input/Output
Safety Information
F4T Flex Module
Quick Start Guide
We use caution symbols where needed within this document to draw your
attention to important operational and safety information.
A “CAUTION” safety alert appears with information that is important for
protecting your equipment and performance. Be especially careful to read
and follow all cautions that apply to your application.
A “WARNING” safety alert appears with information that is important for
protecting you, others and equipment from damage. Pay very close attention
to all warnings that apply to your application.
The electrical hazard symbol, (a lightning bolt in a triangle) precedes an
electric shock hazard CAUTION or WARNING safety statement. Further
explanations follow:
Symbol
Mixed Input / Output Modules
Control, Limit, Auxiliary and CT
FM [M or L] A-_ _ _ A-A _ _ _
ç
Ó
Explanation
CAUTION - Warning or Hazard that needs further explanation than label on unit can provide.
Consult QSG for further information.
AVERTISSEMENT : mise en garde ou danger qui
CAUTION or Electrical
demande plus de précisions que l’information sur
WARNING
Shock Hazard l’étiquette de l’unité. Consultez le manuel de l’utilisateur pour plus d’informations.
Document Overview
The purpose of this Quick Start Guide (QSG) is to acquaint the user with
the F4T Flex Modules and associated wiring.
TOTAL
CUSTOMER
SATISFACTION
Product Overview
3 Year Warranty
ISO 9001
Registered Company
Winona, Minnesota USA
1241 Bundy Boulevard., Winona, Minnesota USA 55987
Phone: +1 (507) 454-5300, Fax: +1 (507) 452-4507 http://www.watlow.com/F4T.cfm
Flex modules add functionality, inputs and outputs to an F4T system. The
flex modules described in this document offer various input and output options as well as a safety over/under temperature limit. Each module can
include one analog input and up to two outputs. All of these modules can be
placed in any available slot.
0600-0097-0000 Rev. C Made in the U.S.A.
May 2015
1 2
3 4
Available F4T Literature and Resources
All of the user documents listed below can be found on the Watlow website: http://www.watlow.com/F4T.cfm. The Watlow Support Tools DVD
can be acquired by contacting Watlow customer service (507-494-5300).
Document Title and Part
Number
Description
F4T Installation and
Troubleshooting User
Guide, part number:
0600-0092-0000
Provides detailed specifications and information regarding mounting the F4T base,
flex module wiring and troubleshooting.
F4T Setup and Operations User Guide, part
number:
0600-0093-0000
Explains how to configure the controller for
an application with Composer software and
how to operate the controller via its touchscreen interface. Includes detailed descriptions of all controller features and parameter settings as well as application examples.
F4T Specification
Sheet
Describes F4T hardware options, features,
benefits and technical specifications.
Watlow Support Tools
DVD, part number:
0601-0001-0000
Contains all product related user documents
and software (Composer), video tutorials,
application notes and more.
Installation and Wiring
To install the flex module:
1. Note the part number to determine the types of inputs and outputs
available to be connected in step 7.
2. Turn off power to the controller.
3. Select a slot for the module. If replacing a module, remove the old
module.
4. Affix corresponding slot number labels (provided) to the module and
to the removable screw terminal block.
5. With the component side of the module facing right (viewing the controller from the rear) insert the module in to the slot until it latches.
6. Remove the screw terminal block from the module.
7. Wire field devices to the appropriate terminals. Wiring details for each
input and output are provided in the following sections.
8. Reconnect the wired screw terminal block to the module. Be sure to reconnect the terminal block to the correct module.
9. Restore power to the controller.
Note:
If the flex module is a replacement with the same part number and slot position, the controller uses it immediately when powered up. Otherwise, use
Composer software to configure the F4T to expect and use the module.
Module Characteristics
Description and Identification
F M [M, L] A - _ _ _ A - A _ _ _
Many of the modules appear to look alike at
first glance, therefore, it is always recommended that the module part number be verified
prior to plugging it into any of the available
slots in a base. Each module is identified with a
part number located on the back side of the assembly next to the screw terminal block, as displayed in the graphic above.
Wiring
Prior to wiring any of the I/O modules described in this document it is recommended that the warnings and notes listed below be reviewed.
ç
CAUTION:
To prevent damage to the controller, do not connect wires to unused terminals.
AVERTISSEMENT: Pour prévenir tout endommagement du régulateur, ne pas
faire de raccordements à des bornes inutilisées.
Note:
Maintain electrical isolation between the analog input, digital inputoutputs, switched dc/open collector outputs and process outputs to prevent
ground loops.
Wiring (cont.)
Input Connections (cont.)
Note:
Modules IP10 when properly installed in base enclosure with slot caps in
empty slots.
Process
FM [M, L] A - [L, U] _ _ A - A _ _ _
• 0 to 20mA @ 100Ω input impedance
• 0 to 10VÎ (dc) @ 20kΩ input impedance
• 0 to 50mVÎ (dc) @ 20MΩ input impedance
• Scalable
ç
CAUTION:
Quencharc Note:
Switching pilot duty inductive loads (relay coils, solenoids, etc.) with the
mechanical relay, solid-state relay or open collector output options requires
use of an R.C. suppressor for AC load or a diode for a DC load.
T1
S1
R1
Milliamps
AVERTISSEMENT: les charges inductives de commutation de lampes témoins
(bobines de relais, solénoïdes, etc.) avec des options de sortie à relais mécanique, de relais statique ou collecteur ouvert requièrent un dispositif antiparasite R.C.
Note:
Wire size and torque for screw terminations:
• 0.0507 to 3.30 mm2 (30 to 12 AWG) single-wire termination or two 1.31
mm2 (16 AWG)
• 0.57 Nm (5.0 lb.-in.) torque
Potentiometer
CW
CCW
R1
Thermistor
• Grounded or ungrounded sensors, greater than
20MΩ input impedance, 2kΩ source resistance
max.
• 3 µA open-sensor detection
• Thermocouples are polarity sensitive. The negative lead (usually red) must be connected to S
terminal
• To reduce errors, the extension wire for thermocouples must be of the same alloy as the
thermocouple.
R1
S1
R1
RTD
S3
Alpha
Technics
Beta
Therm
YSI
Curve A
Curve B
Curve C
2.252k
10k
10k
Curve A
Curve A
Curve C
2.2k3A
10k3A
10k4A
004
016
006
S1
S2
T1
S1
S3
S1
R1
2-wire
RTD
S1
R1
3-wire
RTD
Note:
Use of 2-wire RTDs adds
error to the measurement
based on wire lead length
(see table). 3-wire auto
compensates for wire resistance.
Digital Input FMLA - Y E B A - A _ _ _
Lead Wire Resistance
Each Wire for 2-Wire
RTDs
AWG
Ohms/1000ft
14
2.575
16
4.094
18
6.510
20
10.35
22
16.46
24
26.17
26
41.62
28
66.17
* This option does not
support 3-wire RTDs
Current Transformer
T1
S1
Use Steinhart-Hart equation coefficients (A, B and
C) from thermistor manufacturer corresponding to
the terms of the Steinhart-Hart equation:
1 / T = A + Bln(R) + C (ln(R))3
Input Connections (cont.)
FM [M, L] A - [L, U, Y*] _ _ A - A _ _ _
T1
• > 20MΩ input impedance
• 0 to 40kΩ, 0 to 20kΩ, 0 to 10kΩ, 0 to 5kΩ
• 2.252kΩ and 10kΩ base at 77°F (25°C)
• User-selectable curves for Alpha Technics, Beta
THERM and YSI
• User-scaling support for Steinhart-Hart coefficients
Base R
@ 25 ºC
5 6
7 8
• 2- or 3-wire platinum,
100 and 1kΩ @ 32°F
(0°C) calibration to
DIN curve (0.00385
Ω/Ω/°C)
• RTD excitation current of 0.09 mA typical. Each ohm of lead
resistance may affect
the reading by 2.55°C
for a 100Ω platinum
sensor or 0.25°C for a
1kΩ sensor.
• For 3-wire RTDs,
the S1 lead (usually
white) must be connected to R1.
FM [M, L] A - [M, T] _ _ A - A _ _ _
Thermistor
Curve Setting
Custom
Input Connections (cont.)
FM [M, L] A - [L, U] _ _ A - A _ _ _
S1
FM [M, L] A - [L, U, Y] _ _ A - A _ _ _
S1
Volts
• Potentiometer: 0 to 1.2kΩ
Input Connections
Thermocouple
S1
FMMA - C _ _ A - A _ _ _
• Input range is 0 to 50mA (ac).
• Current transformer part number: 16-0246
• 100Ω input impedance
• Response time: 1 second maximum
• Accuracy +/-1mA typical
B2
D2
• Update rate 10Hz
• Dry Contact
- Input inactive when
≥ 500Ω
Dry Contact
B2
common
- Input active when ≤
100Ω
- Max. short circuit
13mA
• Voltage
- Max. input 36V at
3mA
- Input inactive when
≤ 2V
- Input active when ≥
3V at 0.25mA
D2
Vdc
Voltage Input
B2
Vdc
D2
common
Output Connections
Mechanical Relay, Form C normally open
L1
common
K1
normally closed
J1
Output Connections (cont.)
FM [M, L] A - _ [E] _ A - A _ _ _
• 5A at 240VÅ (ac) or
30VÎ (dc) maximum
resistive load
• Requires a minimum
load of 20mA at 24V
• 125 VA pilot duty at
120/240VÅ (ac), 25
VA at 24VÅ (ac)
• 100,000 cycles at
rated load
• Output does not supply power.
• For use with ac or dc
• See Quencharc note
(page 4).
Mechanical Relay, Form A L1
normally open
normally open
L2
common
K2
K1
common
J1
normally closed
normally open
L2
common
K2
Solid-State Relay, Form A FMMA - _ _ H A - A _ _ _
• 12A at 122°F (50°C), 85 to
264VÅ (ac) resistive load
only
• 2,000,000 cycle rating for
rated load
• 100mA minimum load
• 2mA maximum off state
leakage
• Do not use on dc loads.
• Output does not supply
power
• Do not drive another relay
or solenoid with this output
type
L2
9 10
11 12
FM [M, L] A - _ [C] [C] A - A _ _ _
Switched DC
dc dc +
Switched DC
• 30mA dc maximum sup- FM [M, L] A - _ [C] [C] A - A _ _ _
ply current
• Short circuit limited to
common
< 50mA
X1
• 22 to 32VÎ (dc) open
dc - W_
circuit voltage
• Use dc- and dc+ to drive Load
24V
external solid-state
dc + Y_
relay.
• DIN-A-MITE compatible
W2
Y2
normally open
L1
common
K1
normally open
L2
common
K2
common
X1
(open collector)
W1
dc
Y1
Open Collector
• 100mA maximum outFM [M, L] A - _ [C] _A - A _ _ _
put current sink
Power Supply
• 30VÎ (dc) maximum
supply voltage
common
X1
• Any switched dc output
can use the common
dc W_
terminal.
24V
Load
• Use an external class
2 or Safety Extra Low
Y_
Voltage (SELV) power
supply to control a dc
load, with the load positive to the positive of
the power supply, the
load negative to the
open collector and common to the power supply negative.
L_
K_
Output Connections (cont.)
Universal Process volts or current -
F1
volts +
G1
current +
H1
Open Collector
dc
FMMA - _ [K] [K] A - A _ _ _
• 0.5A at 149°F (65°C) to 1A at
50°F (10°C), 24 to 264VÅ (ac)
maximum resistive load
• 20 VA 120/240VÅ (ac) pilot duty
• Opto-isolated, without contact
suppression
• Maximum off state leakage of
105µA
• Output does not supply power
• Do not use on dc loads
• See Quencharc note (page 4)
K2
Output Connections (cont.)
Switched DC / Open Collector
• 5A at 240VÅ (ac) or 30VÎ
(dc) maximum resistive
L2
load
• 20mA at 24V minimum
inductive load
• 125 VA pilot duty at
K2
120/240V Å(ac), 25 VA at
24V Å(ac)
Note:
• 100,000 cycles at rated
For part number FMLA-_
load
_ J A-A _ _ _ output 2 is
• Output does not supply
fixed as the limit output.
power.
• For use with ac or dc
• See Quencharc note (page
4).
Note:
For part number FMLA-_EBA-A _ _ _ output 1 is fixed as the
limit output.
NO-ARC Relay, Form A FM [M, L] A - _ _ J A - A _ _ _
FMMA - _ F _ A - A _ _ _
• 0 to 20mA ±30μA into 800Ω
maximum load with 5μA nominal resolution
• 0 to 10VÎ (dc) ±15mV into 1
kΩ minimum load with 2.5mV
nominal resolution
• Scalable
• Output supplies power
• Cannot use voltage and current
outputs at same time
• Output may be used as retransmit or control
• Temperature stability
100ppm/°C
negative F1
0 to 10 V
volts + G1
4 to 20 mA
current + H1
Warranty
F4T Flex modules are manufactured by ISO 9001 registered processes
and are backed by a three-year warranty to the first purchaser for
use, providing that the modules have not been misapplied.
Technical Assistance
To get assistance from Watlow:
• Contact a local representative: see last page
• Email: wintechsupport@watlow.com
• Call: +1 (507) 494-5656 from 7 a.m. to 5 p.m. Central Standard Time
(CST)
This F4T Quick Start Guide (QSG) is copyrighted by Watlow Electric
Manufacturing Company, © March 2015 with all rights reserved.
Symbol
Specifications (cont.)
Explanation
Unit is compliant with European Union directives. See Declaration of Conformity for further details on directives and
standards used for compliance.
Unit has been reviewed and approved by Factory Mutual as a
Temperature Limit Device per FM Class 3545 standard. See:
www.fmglobal.com
Input Type
High
Operating Range
Low
High
Units
±2.00
-200
800
-200
800
Deg C
RTD, 1kΩ
±2.00
-200
800
-200
800
Deg C
mV
Volts
±0.05
±0.01
0
0
50
10
-----
-----
mV
Volts
mAdc
±0.02
2
20
---
---
mA DC
mAac
±5
-50
50
---
---
mA AC
Potentiometer 1k
range
±1
0
1000
---
---
Ohms
*NSF approved inputs
Specifications
Input Type
Low
*RTD, 100Ω
Unit has been reviewed and approved by CSA International
for use as Temperature Indicating-Regulating Equipment per
CSA C22.2 No. 24. See: www.csa-international.org
Recognized component UL Files E185611 Process Control
Equipment and E43684 Automatic Temperature Sensing Control Integrated Equipment, see conditions of acceptability.
Accuracy Range
Max Error @
25 Deg C
Max Error @
25 Deg C
Accuracy Range
Operating Range
Low
High
Low
High
Thermistor Input
Units
*J
±1.75
0
750
-210
1200
Deg C
*K
*T (-200 to
350)
N
*E
R
S
B
C
D
±2.45
-200
1250
-270
1371
Deg C
±1.55
-200
350
-270
400
Deg C
±2.25
±2.10
±3.9
±3.9
±2.66
±3.32
±3.32
0
-200
0
0
870
0
0
1250
900
1450
1450
1700
2315
2315
-270
-270
-50
-50
-50
0
0
1300
1000
1767
1767
1816
2315
2315
Deg
Deg
Deg
Deg
Deg
Deg
Deg
C
C
C
C
C
C
C
Accuracy Range
Resistance
Range
Max Error @ 25
Deg C
Low
High
5k range
±5
0
5000
Ohms
10k range
±10
0
10000
Ohms
20k range
±20
0
20000
Ohms
40k range
±40
0
40000
Ohms
Units
13 14
15 16
How to Reach Us
Declaration of Conformity
Corporate Headquarters
Series EZ-ZONE Flex Modules
®
WATLOW Electric Manufacturing Company
1241 Bundy Blvd.
Winona, MN 55987 USA
ISO 9001
since 1996.
Declares that the following products:
Designation:
Series EZ-ZONE® Flex Modules
Model Numbers:
FMLA-(LAJ, LCJ, LEJ, MAJ, MCJ, MEJ, YEB1)A-A(A1,F1,B1,G1)XX
FMMA-X(A1,C1,E,F1,K)(A1,C1,H,J,K)A-A(A1,F1,B1,G1)XX
FMHA-(R1,P1,C1,F1,B1,J,K,L1)AAA-A(A1,F1,B1,G1)XX
1
FMCA-XAAA-A(A1,F1,B1,G1)XX; Note: X1 = Any letter or number
Classification:
FMLA, FMMA and FMHA are Process Control modules, FMCA are
Communication modules; Modules are Integrated Controls in either EZZONE® CC or F4T Bases; Modules are IP10 when properly installed.
Rated Voltage and Frequency: Relay, SSR or No-Arc Control outputs 24 - 240 Vac 50/60 Hz,
Switched DC, Process and communications; low voltage SELV
Rated Power Consumption:
At max 50°C, see manual for ratings at other ambient temperatures.
No-arc relays 15A 1.C, Dual SSR module 1.C 10A each output,
Mechanical relay 5A 125 VA, 25 VA at 24 Vac 1.B, Discreet SSR 1/2A
1.C 20VA, Quad SSR 1.C 0.7A 50 VA, Hex I/O 1.5A, all others SELV
limited energy.
Flex Modules are considered components and have no function in and of themselves, it is only when installed in a
Watlow EZ-ZONE® CC or F4T Base enclosure that they have useful function. Modules were tested as part of these
systems for compliance with the following directives.
EN 61326-1
2006
2004/108/EC Electromagnetic Compatibility Directive
Electrical equipment for measurement, control and laboratory use
– EMC requirements (Industrial Immunity, Class B Emissions).
EN 61010-1:2010 ED3
All FM’s in all bases are
compliant with this standard.
EN 60730-1:2011
EN 60730-2-9:2010
1
Compliant output options.
When in EZ-ZONE® CC Base.
2006/95/EC Low-Voltage Directive
Safety Requirements of electrical equipment for measurement,
control and laboratory use. Part 1: General requirements
Automatic electrical controls for household and similar use –
Particular requirements for temperature sensing controls.
Only certain output options comply with 60730 spacing and dielectric
requirements, see order information for compatible models.
Compliant with 2011/65/EC RoHS2 Directive
Per 2002/96/EC W.E.E.E Directive and 2006-66-EC Battery Directive
Please Recycle Properly.
See the Declarations of Conformity for Watlow EZ-ZONE® CC and F4T models
for further details on standards used for compliance.
Joe Millanes
Name of Authorized Representative
Winona, Minnesota, USA
Place of Issue
Director of Operations
Title of Authorized Representative
July 2014
Date of Issue
Signature of Authorized Representative
Watlow Electric Manufacturing Company
12001 Lackland Road
St. Louis, MO 63146
Sales: 1-800-WATLOW2
Manufacturing Support: 1-800-4WATLOW
Email: info@watlow.com
Website: www.watlow.com
From outside the USA and Canada:
Tel: +1 (314) 878-4600
Fax: +1 (314) 878-6814
Latin America
Watlow de México S.A. de C.V.
Av. Fundición No. 5
Col. Parques Industriales
Querétaro, Qro. CP-76130
Mexico
Tel: +52 442 217-6235
Fax: +52 442 217-6403
Europe
Watlow France
Tour d'Asnières.
4 Avenue Laurent Cély
92600 Asnières sur Seine
France
Tél: + 33 (0)1 41 32 79 70
Télécopie: + 33(0)1 47 33 36 57
Email: info@watlow.fr
Website: www.watlow.fr
Watlow GmbH
Postfach 11 65, Lauchwasenstr. 1
D-76709 Kronau
Germany
Tel: +49 (0) 7253 9400-0
Fax: +49 (0) 7253 9400-900
Email: info@watlow.de
Website: www.watlow.de
Watlow Italy S.r.l.
Viale Italia 52/54
20094 Corsico MI
Italy
Tel: +39 024588841
Fax: +39 0245869954
Email: italyinfo@watlow.com
Website: www.watlow.it
Asia and Pacific
Watlow Singapore Pte Ltd.
20 Kian Tech Lane 4th Floor
Singapore - 627854
Tel: +65 6773 9488 Fax: +65 6778 0323
Email: info@watlow.com.sg Website: www.watlow.com.sg
Watlow Australia Pty., Ltd.
4/57 Sharps Road
Tullamarine, VIC 3043
Australia
Tel: +61 3 9335 6449
Fax: +61 3 9330 3566
Website: www.watlow.com
Watlow Electric Manufacturing (Shanghai) Company
1118 Fangyuan Road, Anting Industrial Park, Jiading, Shanghai,
PRC 201203
People’s Republic of China
Tel: +86 21 39509510
Fax: +86 21 5080-0906
Email: info@watlow.cn
Website: www.watlow.cn
ዌእዊዙዘንዀኮዐ㪹㆞↩䯍
ᇽ㨀℻掌◒ⅲ䞿◉␔䯭䞿
⥪⦌ኰወ⒴殷椝
Tel: 03-3518-6630 Fax: 03-3518-6632
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Website: www.watlow.co.jp
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1-14-4 Uchikanda, Chiyoda-Ku
Tokyo 101-0047
Japan
Tel: +81-3-3518-6630 Fax: +81-3-3518-6632
Email: infoj@watlow.com Website: www.watlow.co.jp
Watlow Ibérica, S.L.U.
C/Marte 12, Posterior, Local 9
E-28850 Torrejón de Ardoz
Madrid - Spain
T. +34 91 675 12 92
F. +34 91 648 73 80
Email: info@watlow.es
Website: www.watlow.es
Watlow UK Ltd.
Linby Industrial Estate
Linby, Nottingham, NG15 8AA
United Kingdom
Telephone: (0) 115 964 0777
Fax: (0) 115 964 0071
Email: info@watlow.co.uk
Website: www.watlow.co.uk
From outside The United Kingdom:
Tel: +44 115 964 0777
Fax: +44 115 964 0071
Watlow Korea Co., Ltd.
#2208, Hyundia KIC Building B, 70 Doosan-ro
Geumcheon-gu, Seoul
Republic of Korea
Tel: +82 (2) 2169-2600
Fax: +82 (2) 2169-2601
Website: www.watlow.co.kr
Watlow Malaysia Sdn Bhd
No. 14-3 Jalan 2/114
Kuchai Business Centre
Jalan Kuchai Lama
58200 Kuala Lumpur
Malaysia
Tel: +60 3 7980 7741 Fax: +60 3 7980 7739
䝵䔈爜榊㳮匰↌㦘棟⏻⚇
浧楓ゑⓜ摠●ₒ影ℛ恾壮㲢⃚₏
榊崀
⍂䦮
Watlow Electric Taiwan Corporation
10F-1 No.189 Chi-Shen 2nd Road Kaohsiung 80143
Taiwan
Tel: +886-7-2885168 Fax: +886-7-2885568
Your Authorized Watlow Distributor
TOTAL
CUSTOMER
SATISFACTION
3 Year Warranty
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