Sleipner SEP100/185T-12IP PRO™ IP tunnel bow/stern thruster 12V Installation Manual
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Installation Guide
For Pro Ignition Protected DC Thruster Models
SEP-IP100, SEP-IP130
SLEIPNER MOTOR AS
P.O. Box 519
N-1612 Fredrikstad
Norway www.sleipnergroup.com
DOCUMENT ID: 2705
REVISION: 16
DATE: 2023
LANGUAGE: EN
Contents
Installation Manual
Responsibility of the installer ..................................................................................................................................................................... 3
General Installation Considerations and Precautions Guidelines ............................................................................................................ 3
Product Dimensions ................................................................................................................................................................................... 5
Product Clearance Requirements .............................................................................................................................................................. 6
Product Specifications ................................................................................................................................................................................ 6
Positioning of the tunnel / thruster ............................................................................................................................................................ 7
Tunnel Length ............................................................................................................................................................................................. 8
Tunnel installation in sail boats .................................................................................................................................................................. 9
Water Deflection ...................................................................................................................................................................................... 10
Tunnel ends ............................................................................................................................................................................................. 11
Tunnel installation .................................................................................................................................................................................... 12
Stern tunnel installation .......................................................................................................................................................................... 14
Gear Leg & Motor Bracket Installation .................................................................................................................................................... 15
Propeller Installation ............................................................................................................................................................................... 18
Motor Installation .................................................................................................................................................................................... 19
Electrical Installation .............................................................................................................................................................................. 20
Product Lug Connection Configuration .................................................................................................................................................. 21
Electrical Reference Guide ....................................................................................................................................................................... 21
Manual Main Switch Wiring Diagram 12V S-Link IP Thruster ................................................................................................................ 22
Automatic Main Switch Wiring Diagram 12V S-Link IP Thruster ............................................................................................................ 23
Manual Main Switch Wiring Diagram 24V S-Link IP Thruster ................................................................................................................ 24
Automatic Main Switch Wiring Diagram 24V S-Link IP Thruster ............................................................................................................ 25
S-Link System Description ....................................................................................................................................................................... 26
Control Panel Installation ....................................................................................................................................................................... 27
Pre-delivery Checklist ........................................................................................................................................................... 29
Service and Support ............................................................................................................................................................... 29
Product Spare Parts and Additional Resources ....................................................................................................................... 29
Warranty Statement ............................................................................................................................................................... 29
2
Sleipner Motor AS
P.O. Box 519, Arne Svendsensgt. 6-8
N-1612 Fredrikstad, Norway
SEP IP 100 & SEP IP 130 2705 16
MC_0020
2023
Sleipner Motor AS
P.O. Box 519, Arne Svendsensgt. 6-8
N-1612 Fredrikstad, Norway
Contents
MC_0020
Failure to follow the considerations and precautions can cause serious injury, damage and will render all warranties given by Sleipner Motor as VOID.
MC_0411
Responsibility of the Installer
MC_0038
The installer must read this document to ensure necessary familiarity with the product before installation.
Instructions in this document cannot be guaranteed to comply with all international and national regulations. It is the responsibility of the installer to follow all applicable international and national regulations when installing Sleipner products.
The recommendations given in this document are guidelines ONLY, and Sleipner strongly recommends that advice is obtained from a person familiar with the particular vessel and applicable regulations.
This document contains general installation instructions intended to support experienced installers. If you are not skilled in this type of work, please contact professional installers for assistance.
If required by local regulation, electrical work must be done by a licensed professional.
Appropriate health and safety procedures must be followed during installation.
Faulty installation of Sleipner products will render all warranties given by Sleipner Motor AS.
Ensure appropriate access to Sleipner products during installation planning for service, inspection and component replacement.
General Installation Consideration and Precaution Guidelines
MC_0440
For thruster systems
MC_0425
• Do not install the thruster in a position where you need to cut a stiffener/ stringer/ support that may jeopardise the hull integrity without checking
with the boat builder this can be done safely.
• Paint the gear leg and propellers with anti-fouling. (NB: Do not paint the anodes, sealing, rubber fi ttings or propeller shafts)
• There is only room for a thin coat of primer and two layers of anti-fouling between the tunnel and the propellers.
• Never run the thruster out of water without load. Operated at no load, the thruster can reach extremely high speed, damaging the system.
For electric motor thrusters
MC_0031
• The thruster must NOT be installed in compartments that require ignition proof electric equipment. If necessary, make a separate compartment.
(NB: Sleipner Ignition Protected systems are tested and rated accordance with ISO 8846 and can be installed in areas with possible explosive
gases.)
• When installing the thruster in small compartments, ensure the compartment is dry and well ventilated to allow for cooling of the electric motor.
• If the height of the room you are installing the thruster is limited, the thruster can be installed horizontally or at any angle in-between.
- If the electro motor is positioned more than 30 degrees off vertical, it must be supported separately.
- Beware of keeping installation within advised measurements. No part of the propeller or gear leg must be outside the tunnel.
• The electric motor, components and cables must be mounted so they remain dry at all times.
• Do not fi nish the inside of the tunnel with a layer of gel-coat/ topcoat or similar. There is only room for a thin coat of primer and two layers of anti-
fouling between the tunnel and the propellers.
• Do not install the electric motor close to easily flammable objects or equipment as it will reach over 100°C before the temperature switch is
activated.
• Do not store items close to the thruster motor. Any loose items near the thruster motor is a potential fi re hazard and can cause undesired short-
circuiting.
• Do not lift it by internal cable connections, main terminals.
• The thruster power supply circuit must include the recommended sized fuse and a battery isolation switch.
• The electric/ hydraulic motor must be handled with care. Do not rest the thruster motor on its drive shaft as its weight can damage the shaft.
For DC electric motors
MC_0426
• The electro motor will generate some carbon dust so any storage compartments must be separated from the thruster to prevent nearby items
becoming dusty/ dirty. (NB: IP version motors generate dust but are enclosed.)
SEP IP 100 & SEP IP 130 2705 16 2023 3
General Installation Consideration and Precaution Guidelines
MC_0440
Lithium Batteries for proportional thrusters models MC_0502
If a lithium battery system is installed to supply proportional thrusters such as SEP and E-series thrusters, ensure the battery is designed to output a continuous supply of the required thruster current. An under-rated battery management system can suddenly disconnect the load which may lead to dangerous situations. Ensure that you operate with high-quality batteries intended for maritime use.
• All Sleipner proportional thrusters will work well with Lithium batteries, as the included PPC unit will control the output voltage to safe levels for
the thruster. (NB: Ensure you have the latest embedded software installed. The fi rmware version of the Proportional Power Controller (PPC) must
be of version 1.033 or later if the PPC is connected to a lithium battery).
• All Sleipner eVision / E-series thrusters have built-in functionality to limit the maximum voltage delivered to the thruster.
(NB: Operating the thruster outside specifi ed ratings will void the warranty).
When installing an S-Link™ system connect ONLY original Sleipner S-Link™ products or other authorized control equipment directly to the S-Link™ bus.
Connecting non-authorized third-party equipment, it must always be connected through a Sleipner supplied interface product.
Any attempt to directly control or connect into the S-Link™ control system without a designated and approved interface will render all warranties and responsibilities of all of the connected Sleipner products. If you are interfacing the S-Link™ bus by agreement with Sleipner through a designated
Sleipner supplied interface, you are still required to install at least one original Sleipner control panel to enable efficient troubleshooting if necessary.
MC_0105
NEVER Disassemble any part of the Ignition Protected assembly. Tampering with the Ignition Protected assembly will cause it to lose this safety feature. If there is a problem with your Ignition Protected motor, please contact your dealer.
MC_0007
4 SEP IP 100 & SEP IP 130 2705 16 2023
General Installation Consideration and Precaution Guidelines
MC_0440
Lithium Batteries for proportional thrusters models MC_0502
If a lithium battery system is installed to supply proportional thrusters such as SEP and E-series thrusters, ensure the battery is designed to output a continuous supply of the required thruster current. An under-rated battery management system can suddenly disconnect the load which may lead to dangerous situations. Ensure that you operate with high-quality batteries intended for maritime use.
• All Sleipner proportional thrusters will work well with Lithium batteries, as the included PPC unit will control the output voltage to safe levels for
the thruster. (NB: Ensure you have the latest embedded software installed. The fi rmware version of the Proportional Power Controller (PPC) must
be of version 1.033 or later if the PPC is connected to a lithium battery).
• All Sleipner eVision / E-series thrusters have built-in functionality to limit the maximum voltage delivered to the thruster.
(NB: Operating the thruster outside specifi ed ratings will void the warranty).
Measurement code
ID
H
W
L
WD
TL
TL (recommended)
T (min)
T (max)
Measurement description
Internal tunnel diameter
Motor Height
Width
Length
Water Depth
Minimum tunnel length
Recommended tunnel length
Minimum tunnel wall thickness
Maximum tunnel wall thickness
*Valid for SE IP & SEP IP
Product Dimensions
SE IP 100
12v
SE IP 100
24v
SE IP 130
12v
SE IP 130
24v mm inch mm inch mm inch mm inch
185 7,28 185 7,28 250 9,84 250 9,84
499
306
381
185
158
195
6
8
19,65
12,05
15,00
7,28
6,22
7,68
0,24
0,31
510
306
381
185
158
216
6
8
20,08
12,05
15,00
7,28
6,22
8,50
0,24
0,31
511
306
381
250
253
303
6
8
20,12
12,05
15,00
9,84
9,96
11,93
0,24
0,31
511
306
381
250
253
303
6
8
20,12
12,05
15,00
9,84
9,96
11,93
0,24
0,31
L W
H
ID
T
TL
MC_0132
WD
Propeller position will vary with each thruster model
Twin Propeller
The gear leg/ propeller(s) must never extend out of the tunnel
Tunnel centre line
MG_0076
SEP IP 100 & SEP IP 130 2705 16 2023 5
Product Clearance Requirements
MC_0672
IMPORTANT
This product has clearance considerations extending the base product footprint. Follow the clearance requirements when planning your installation.
A minimum clearance of 90mm above the thruster is required for the control cable
Product Specifi cations
Product
SEP80 12V
SEP80 24V
SEP100 12V
SEP100 24V
SEP120 24V
SEP130 12V
SEP130 24V
SEP150 24V
Maximum Supply Voltage *
15.52V
31V
15.2V
31V
31V
15.5V
31V
31V
Thrust at
12V or 24V
96 kg / 212 lbs
96 kg / 212 lbs
116 kg / 256 lbs
116 kg / 256 lbs
139 kg / 306 lbs
160 kg / 352 lbs
160 kg / 352 lbs
182 kg / 400 lbs
Thrust at
10.5V
(12V) or 21V (24V)
80 kg / 176 lbs
80 kg / 176 lbs
100 kg / 220 lbs
100 kg / 220 lbs
120 kg / 264 lbs
130 kg / 284 lbs
130 kg / 284 lbs
150 kg / 330 lbs
Power Output
(kw / Hp)
4.4kw / 6hp
4.4kw / 6hp
6.3kw / 8.4hp
6.3kw / 8.4hp
6.4kw / 8.55hp
6.5kw / 8.7hp
6.5kw / 8.7hp
8.8kw / 11.8hp
* SEP and SEP-IP are measured at PPC supply terminals for proportional thrusters
Weight
(kg / lbs)
20kg / 44lbs
20kg / 44lbs
31kg / 68lbs
31kg / 68lbs
34kg / 74lbs
37kg / 77lbs
37kg / 77lbs
38kg / 79lbs
Maximum
Operation Time
S2 motor at
2 - 3 min.
Duty cycle at 20°c
(Ambient temperature)
MG_0592
MC_0507
6 SEP IP 100 & SEP IP 130 2705 16 2023
Product Clearance Requirements
MC_0672
IMPORTANT
This product has clearance considerations extending the base product footprint. Follow the clearance requirements when planning your installation.
A minimum clearance of 90mm above the thruster is required for the control cable
Positioning of the tunnel / thruster
MC_0003
Aim to install the thruster as far forward as possible (1)
Due to the leverage effect around the boats’ pivot point. The distance difference from the boat pivots’ point to the thruster will determine the amount of real rotation power for the boat.
Aim to install the thruster as deep as possible under the waterline (2)
Deeper installations prevent air from being sucked into the tunnel from the surface, resulting in reduced thrust performance and increase noise levels during operation. Deeper installations increase water pressure for maximum effi ciency from the thruster.
The centre of the tunnel should be as a general rule minimum of 1 x the tunnel diameter below the waterline. (NB: Refer to product measurements to defi ne your products recommended depth below the waterline.) The installer must make evaluations based on thruster performance, boat type and operating conditions. As a general recommendation, the position of the tunnel should not be a minimum of 1/4 of the diameter of the tunnel from the boat keel. (NB: This can be overlooked depending on the installation methods defi ned in this manual.)
1
Pivot point
A
Product Specifi cations
Product
SEP80 12V
SEP80 24V
SEP100 12V
SEP100 24V
SEP120 24V
SEP130 12V
SEP130 24V
SEP150 24V
Maximum Supply Voltage *
15.52V
31V
15.2V
31V
31V
15.5V
31V
31V
Thrust at
12V or 24V
96 kg / 212 lbs
96 kg / 212 lbs
116 kg / 256 lbs
116 kg / 256 lbs
139 kg / 306 lbs
160 kg / 352 lbs
160 kg / 352 lbs
182 kg / 400 lbs
Thrust at
10.5V
(12V) or 21V (24V)
80 kg / 176 lbs
80 kg / 176 lbs
100 kg / 220 lbs
100 kg / 220 lbs
120 kg / 264 lbs
130 kg / 284 lbs
130 kg / 284 lbs
150 kg / 330 lbs
Power Output
(kw / Hp)
4.4kw / 6hp
4.4kw / 6hp
6.3kw / 8.4hp
6.3kw / 8.4hp
6.4kw / 8.55hp
6.5kw / 8.7hp
6.5kw / 8.7hp
8.8kw / 11.8hp
* SEP and SEP-IP are measured at PPC supply terminals for proportional thrusters
Weight
(kg / lbs)
20kg / 44lbs
20kg / 44lbs
31kg / 68lbs
31kg / 68lbs
34kg / 74lbs
37kg / 77lbs
37kg / 77lbs
38kg / 79lbs
Maximum
Operation Time
S2 motor at
2 - 3 min.
Duty cycle at 20°c
(Ambient temperature)
MG_0592
MC_0507
Lowered rotation power performance
Stronger rotation power performance
2
WD
Ø min 1/4
Ø
(Recommended)
Water line min 1/4
Ø
(Recommended)
MG_0001
SEP IP 100 & SEP IP 130 2705 16 2023 7
Tunnel Length
MC_0003
Optimal tunnel length
Achieving the correct tunnel length depends on many factors from the hull type, operation and environmental conditions.
Tunnels should avoid being longer than 4 x the tunnel diameter as this will reduce thruster performance. (NB: Installing long length tunnels can flex/ bend over time and may require additional support. Consult with a naval architect.)
1. Do not allow the variable length of the tunnel walls to vary in length excessively.
EG. The top tunnel wall is x 4 longer than the bottom wall.
2. If the tunnel is too long, the friction inside will reduce the water speed and thereby the thrust.
3. If the tunnel is too short (typically only in the bottom section of the tunnel) cavitation problems can occur as water flow will not be able to
“straighten” itself before reaching the propeller. This cavitation will reduce performance and increase noise during operation.
Thruster within the tunnel
It is important the propellers and the lower unit/ gear leg must be entirely inside the thruster tunnel. Propellers that protrude from the tunnel will not perform as intended.
4. Standard Use
Tunnel length must be long enough to ensure the propellers are not extruding the tunnel. ( NB: Refer to product measurements to defi ne your
products recommended tunnel length.)
5. Flat Bottom Hull
Tunnel lengths must be longer than the standard measurement outlined within the manual to ensure a circular vacuum is not created between the
thruster and the bottom of the boat.
6. High-Speed Boats
Tunnel lengths must be increased to protect the propeller from damage when crashing against the water surface during high-speed cruising. (NB:
This can include the length of a spoiler)
1
3
Do not allow the variable length of the tunnel walls to vary in length excessively.
EG. the top tunnel wall is x 4 longer than the bottom wall.
2
4 5 STANDARD USE FLAT BOTTOM HULL
Cavitation
Water flow must have space to "straighten" itself for best performance.
6 HIGH-SPEED OPERATION
8
The gear leg/ propeller(s) must never extend out of the tunnel
Increase tunnel length to prevent a circular water vacuum cavity between the propeller and the hull of the boat.
Water
Forces
Increase tunnel length to protect the propeller from water forces when high-speed cruising.
MG_0048
SEP IP 100 & SEP IP 130 2705 16 2023
Tunnel Length
MC_0003
Optimal tunnel length
Achieving the correct tunnel length depends on many factors from the hull type, operation and environmental conditions.
Tunnels should avoid being longer than 4 x the tunnel diameter as this will reduce thruster performance. (NB: Installing long length tunnels can flex/ bend over time and may require additional support. Consult with a naval architect.)
1. Do not allow the variable length of the tunnel walls to vary in length excessively.
EG. The top tunnel wall is x 4 longer than the bottom wall.
2. If the tunnel is too long, the friction inside will reduce the water speed and thereby the thrust.
3. If the tunnel is too short (typically only in the bottom section of the tunnel) cavitation problems can occur as water flow will not be able to
“straighten” itself before reaching the propeller. This cavitation will reduce performance and increase noise during operation.
Thruster within the tunnel
It is important the propellers and the lower unit/ gear leg must be entirely inside the thruster tunnel. Propellers that protrude from the tunnel will not perform as intended.
4. Standard Use
Tunnel length must be long enough to ensure the propellers are not extruding the tunnel. ( NB: Refer to product measurements to defi ne your
products recommended tunnel length.)
5. Flat Bottom Hull
Tunnel lengths must be longer than the standard measurement outlined within the manual to ensure a circular vacuum is not created between the
thruster and the bottom of the boat.
6. High-Speed Boats
Tunnel lengths must be increased to protect the propeller from damage when crashing against the water surface during high-speed cruising. (NB:
This can include the length of a spoiler)
Tunnel installation in Sailboats
MC_0003
Some sail boats have a flat bottom and shallow draft in the bow section. This can make installing the thruster as far forward from the boats main pivot point diffi cult. (Fig. 1) .
However, it is possible to install a tunnel thruster in most sail boats, even when the hull does not directly support the fi tting of a tunnel.
Instead fi t the tunnel halfway into the underneath section of the existing hull. Strengthen it with a deflector/ spoiler directing the water flow around the tunnel. This will allow installation of the thruster in the proper position on the boat, maintaining the reliability and space advantages of the tunnel thruster.
This installation is being used by some of the world’s largest sail boat builders and has proven to give little to no speed loss during normal cruising.
This can also be an installation method for flat bottomed barges to avoid extremely long tunnels and large oval tunnel openings in the hull.
1
Pos. A Pos. B
Do not allow the variable length of the tunnel walls to vary in length excessively.
EG. the top tunnel wall is x 4 longer than the bottom wall.
Water flow must have space to "straighten" itself for best performance.
MG_0004
The gear leg/ propeller(s) must never extend out of the tunnel
Increase tunnel length to prevent a circular water vacuum cavity between the propeller and the hull of the boat.
Water
Forces
Increase tunnel length to protect the propeller from water forces when high-speed cruising.
SEP IP 100 & SEP IP 130 2705 16 2023 9
Water Deflection
MC_0003
1. A possible problem in sail boats or fast powerboats is that a non-rounded surface can generate drag from the back face of the tunnel, as it creates a “flat” area facing the flow of water.
This problem can be solved in two different ways, depending on what is possible or easier to perform.
2. The best solution which generally reduces the most drag is to make a recess in the hull at the back of the tunnel. As the back face is removed water can flow freely past the tunnel entry. The depth and shape of this recess will depend on the boat and the angle facing up/ down aft of the tunnel insert. Normally it is angled slightly down because of the water flow on this area.
3. Making a deflector/ spoiler in front and underneath the tunnel can also reduce damage to the thruster and drag. The deflector/ spoiler will push the water flow out from the hull so water can pass by the back face of the tunnel. The shape and size of this deflector/ spoiler will depend on the hull shape. The easiest way of making the deflector/ spoiler is to retain a part of the lower forward area of the tunnel while installing the tube. Use this area as support to mould a soft curve/spoiler shape from the hull.
4. The thruster propeller can spin (passively) producing noise while sailing or cruising as water is forced through the tunnel. Water-flow directed through the tunnel at high speeds, during turning or as the boat bumps waves while underway can also damage the thruster.
(NB: As a rule, you should not see the back face of the tunnel when standing directly in front of the boat looking aft.)
1 2
3
10
4
High water force while underway
High water force while underway from wave contact
To protect the propeller from water entering into the tunnel at high speeds (25 knots +) the extended deflector/ spoiler must provide protection from the front and the bottom. In the event when the boat is traveling at high speeds it will commonly pound upon the water surface.
MG_0003
SEP IP 100 & SEP IP 130 2705 16 2023
Water Deflection
MC_0003
1. A possible problem in sail boats or fast powerboats is that a non-rounded surface can generate drag from the back face of the tunnel, as it creates a “flat” area facing the flow of water.
This problem can be solved in two different ways, depending on what is possible or easier to perform.
2. The best solution which generally reduces the most drag is to make a recess in the hull at the back of the tunnel. As the back face is removed water can flow freely past the tunnel entry. The depth and shape of this recess will depend on the boat and the angle facing up/ down aft of the tunnel insert. Normally it is angled slightly down because of the water flow on this area.
3. Making a deflector/ spoiler in front and underneath the tunnel can also reduce damage to the thruster and drag. The deflector/ spoiler will push the water flow out from the hull so water can pass by the back face of the tunnel. The shape and size of this deflector/ spoiler will depend on the hull shape. The easiest way of making the deflector/ spoiler is to retain a part of the lower forward area of the tunnel while installing the tube. Use this area as support to mould a soft curve/spoiler shape from the hull.
4. The thruster propeller can spin (passively) producing noise while sailing or cruising as water is forced through the tunnel. Water-flow directed through the tunnel at high speeds, during turning or as the boat bumps waves while underway can also damage the thruster.
(NB: As a rule, you should not see the back face of the tunnel when standing directly in front of the boat looking aft.)
Tunnel Ends
MC_0003
Rounded tunnel ends will maximise thrust and minimise noise and cavitation.
For best performance round the tunnel connection to the hull-side as much as possible. The minimum rounding has a radius of 10% of the diameter of the tunnel.
Signifi cant advantages of a rounded tunnel over a sharp tunnel to hull connections are:
1. A rounded tunnel end will prevent the creation of turbulence/ cavitation created from a sharp tunnel end when water passes by the tunnel.
- The turbulence/ cavitation will block the outer area of the tunnel and thereby reduces the effective tunnel diameter and thrust.
- Turbulence/ cavitation on the propeller will lessen the thrusters performance and create excess noise.
2. For steel/ aluminium hulls angled tunnel ends also offer similar performance as a rounded connection.
3. A rounded tunnel end makes the thruster draw water from along the hull-side, creating a vacuum that will suck the boat sideways and thereby give additional thrust.
- With a sharp tunnel end, the thruster will be unable to take water from along the hull-side, and you will not gain the desired vacuum and
additional thrust. This “free” extra thrust in optimal installations be 30 - 40% of the total thrust.
(NB: A Sleipner thruster propeller does not produce cavitation at working speed. Therefore, any cavitation and cavitation noise in the tunnel will be caused during improper tunnel installation.)
Cavitation
1
R = 0,1 x D (10%)
D
2
Angled tunnel ends for steel/ aluminium hulls
High water force while underway
High water force while underway from wave contact
To protect the propeller from water entering into the tunnel at high speeds (25 knots +) the extended deflector/ spoiler must provide protection from the front and the bottom. In the event when the boat is traveling at high speeds it will commonly pound upon the water surface.
3
MG_0002
SEP IP 100 & SEP IP 130 2705 16 2023 11
Tunnel Installation
MC_0003
IMPORTANT
We recommend that a professional does the fi breglass, steel or aluminium fi tting of the tunnel. These instructions are only general instructions and do not explain in any way the details of fi breglass work. Problems caused by faulty installation of the tunnel, are the installers full responsibility.
1. Find the position in the boat considering the information earlier in this manual and the applicable measurements for the thruster model you are installing. Mark the centre of the tunnel on both sides of the hull. Drill a hole horizontally at these marks.
2. Mark the circle for the tunnel opening (outside diameter of the tunnel) and cut the hole.
3. Grind off the gel coat to the “real fi breglass” area 12cm around the hole on both inside and outside the hull to cast the tunnel to the hull (Fig. 3) .
4. Insert the tunnel and mark its shape to fi t the hull. (NB: if you are installing with a deflector/ spoiler, leave a part of the tunnel in the front and underside of the tunnel that will cover the back face.)
5. Cut the tunnel ends to the desired shape and lightly sand its surface. Clean the area with acetone or similar where you are going to apply fi breglass. (NB: Do not cast or add fi breglass to the area were the thruster will be placed.)
6. Cast the tunnel to the inside of the hull, use at least eight layers of 300g fi breglass and resin, preferably alternating mat and rowing types of fi breglass. To round the tunnel ends to a 10% radius make further layers inside to preserve the desired hull thickness.
(NB: Ensure gaps between the tunnel and the hull are completely fi lled with resin/ fi breglass. In areas where you can not access to make layers of resin/ fi breglass, a resin/ fi breglass mixture must be used in that area.)
1
D
2
R
3
4
5
6
8 x layers of fiberglass and resin
8 x layers of fiberglass and resin
MG_0005
12 SEP IP 100 & SEP IP 130 2705 16 2023
Additional Layers of fiberglass and resin
4
1
2
Hull
Layers of fiberglass and resin
3
Hull
Layers of fiberglass and resin
Additional Layers of fiberglass and resin
Tunnel
Hull
Welding
Hull
Tunnel
Layers of fiberglass and resin
Tunnel
*Steel/
Aluminium
Hull
D x
0,1
-0,1
5
D x
0,1
-0,
15
*Fiberglass
Hull
D
R = D x 0,1
R = D x 0,1
MG_0006
Tunnel Installation
MC_0003
IMPORTANT
We recommend that a professional does the fi breglass, steel or aluminium fi tting of the tunnel. These instructions are only general instructions and do not explain in any way the details of fi breglass work. Problems caused by faulty installation of the tunnel, are the installers full responsibility.
1. Find the position in the boat considering the information earlier in this manual and the applicable measurements for the thruster model you are installing. Mark the centre of the tunnel on both sides of the hull. Drill a hole horizontally at these marks.
2. Mark the circle for the tunnel opening (outside diameter of the tunnel) and cut the hole.
3. Grind off the gel coat to the “real fi breglass” area 12cm around the hole on both inside and outside the hull to cast the tunnel to the hull (Fig. 3) .
4. Insert the tunnel and mark its shape to fi t the hull. (NB: if you are installing with a deflector/ spoiler, leave a part of the tunnel in the front and underside of the tunnel that will cover the back face.)
5. Cut the tunnel ends to the desired shape and lightly sand its surface. Clean the area with acetone or similar where you are going to apply fi breglass. (NB: Do not cast or add fi breglass to the area were the thruster will be placed.)
6. Cast the tunnel to the inside of the hull, use at least eight layers of 300g fi breglass and resin, preferably alternating mat and rowing types of fi breglass. To round the tunnel ends to a 10% radius make further layers inside to preserve the desired hull thickness.
(NB: Ensure gaps between the tunnel and the hull are completely fi lled with resin/ fi breglass. In areas where you can not access to make layers of resin/ fi breglass, a resin/ fi breglass mixture must be used in that area.)
D D
R R
Tunnel Installation
With tunnel installed and cast.
1. Round the edges with a radius of 10% of the tunnel diameter.
2. For steel/ aluminium hulls make a slope with a length of 10-15% of the tunnel diameter.
(NB: If this is not possible, round the tunnel end as much as possible.)
MC_0003
3. Additionally cast two layers on the outside of the tunnel/ hull in a 10cm area
4. Follow the same method if making the deflector/ spoiler.
You must apply gel coat to areas you have grounded/ moulded to make waterproof. These areas allow water access to the hull which is typically not waterproof without these applications outside. (NB: All original Sleipner tunnels are fully waterproof when delivered except in the areas where you have cut and bonded it to the hull.)
IMPORTANT
Avoid all casting where the motor-bracket is to be placed, as this will cause misfi t and possible failure to the gear house.
Layers of fiberglass and resin
Layers of fiberglass and resin
Additional Layers of fiberglass and resin
8 x layers of fiberglass and resin
8 x layers of fiberglass and resin
Additional Layers of fiberglass and resin
Layers of fiberglass and resin
*Steel/
Aluminium
Hull
0,1
-0,1
5
0,1
-0,
15
*Fiberglass
Hull
SEP IP 100 & SEP IP 130 2705 16 2023 13
Stern Tunnel Installation
For Stern Thruster installation please refer to the supplied manual in your Sleipner product delivery
Installation Guide
For DC Electric Thruster Models
SE80, SE100, SE120, SE130, SE150
Stern Thruster
MC_0003
SLEIPNER AS
P.O. Box 519
N-1612 Fredrikstad
Norway www.sleipnergroup.com
DOCUMENT ID: 222222
REVISION: 1
DATE: 2018
LANGUAGE: EN
For supporting stern tunnel installation documentation, we advise you to visit our website www.sleipnergroup.com and fi nd your Sleipner stern tunnel model.
14 SEP IP 100 & SEP IP 130 2705 16 2023
Stern Tunnel Installation
For Stern Thruster installation please refer to the supplied manual in your Sleipner product delivery
Installation Guide
For DC Electric Thruster Models
SE80, SE100, SE120, SE130, SE150
Stern Thruster
MC_0003
SLEIPNER AS
P.O. Box 519
N-1612 Fredrikstad
Norway www.sleipnergroup.com
DOCUMENT ID: 222222
REVISION: 1
DATE: 2018
LANGUAGE: EN
For supporting stern tunnel installation documentation, we advise you to visit our website www.sleipnergroup.com and fi nd your Sleipner stern tunnel model.
Gear Leg & Motor Bracket Installation
MC_0001
!
Please refer to the graphic for special considerations relating to your model !
1. Mark the tunnel centreline and the boat’s centreline. (NB: Install the gear leg and propeller as shown for the thrust direction to correspond with the control panel. Position gear leg with the P-mark facing port and the S-mark facing starboard.)
2. Use the gasket or template (recommended) to mark the hole centres and double-check the measurements. The centre hole MUST be placed using the boat centreline as shown. (NB: All holes must be in-line with the tunnels’ centreline for correct installation, clearance between the propeller and the tunnel is minimal.)
3. Drill the main centre hole followed by the two screw-holes.
4. Smooth the surface of the tunnel. A rough surface will cause possible failure/movement of the gear leg. The motor bracket must rest steadily on the tunnel.
1
Bow
Boats centre line
PORT
P S
STARBOARD 2
Tunnel centre line
Boats centre line
ØC
B
Stern
Tunnel centre line
PORT STARBOARD
ØA
Models
SE/SEP/SE IP/SEP IP 80/185T
SE/SEP/SE IP/SEP IP 100/185T
E100/185T
SH100/185T
SE/SEP/SE IP/SEP IP 120/215T
SE/SEP/SE IP/SEP IP 130/250T
SE/SEP/SE IP/SEP IP 170/250TC
SE/SEP/SE IP/SEP IP 210/250TC
E130/250T
E150/215T
E170/250TC
E210/250TC
E240/250TC
SH160/215T
SH240/250TC
SAC 240/250TC
SE/SEP/SE IP/SEP IP 250/300TC
SE/SEP/SE IP/SEP IP 300/300TC
E250/300TC
E300/300TC
SH300/300TC
SH320/300TC
SAC320/300TC
SH360/300TC
SH400/300TC
SAC360/300TC
SAC400/300TC
SH420/386TC
SH550/386TC
SH700/412
SAC450/386TC
SAC520/386TC
SAC700/412
ØA
Measurements
B ØC mm inch mm inch mm inch
32 1.3
28 1.1
51 2
9 0.4
46 1.8
40 1.6
11 0.4
48 1.9
11 0.4
67 2.6
48 1.9
11 0.4
83 3.3
70 2.8
17 0.7
3
Drill centre hole first
4
Smooth surface area
SEP IP 100 & SEP IP 130 2705 16
MG_0055
2023 15
Bolt plate
Gear Leg & Motor Bracket Installation
!
Please refer to the graphic for special considerations relating to your model !
5. Place the gear leg (without the propeller) with the gasket on inside the tunnel.
MC_0001
6. Place the propeller on the gear leg (NB: Do not secure the propeller with securing parts) to ensure it is centred and rotates freely with the same clearance from each blade to the tunnel wall.
7. Place top motor bracket and bolt plate to measure the drive shaft has come through the motor bracket at the correct height. Remove the gear leg and propeller for fi nal installation.
5
BOW
6
Gasket
Gear leg Test the propeller turns without obstruction with tunnel wall
7
Motor bracket
BOW
MG_0618
16 SEP IP 100 & SEP IP 130 2705 16 2023
Bolt plate
Gear Leg & Motor Bracket Installation
!
Please refer to the graphic for special considerations relating to your model !
5. Place the gear leg (without the propeller) with the gasket on inside the tunnel.
MC_0001
6. Place the propeller on the gear leg (NB: Do not secure the propeller with securing parts) to ensure it is centred and rotates freely with the same clearance from each blade to the tunnel wall.
7. Place top motor bracket and bolt plate to measure the drive shaft has come through the motor bracket at the correct height. Remove the gear leg and propeller for fi nal installation.
5
BOW
6
Gasket
Gear leg Test the propeller turns without obstruction with tunnel wall
Gear Leg & Motor Bracket Installation
MC_0001
!
Please refer to the graphic for special considerations relating to your model !
8. Apply appropriate sealant to both sides of the gasket and place on the gear leg. Place the gear leg in the tunnel (without the propeller). Use appropriate sealant to ensure that no leakages occur. (NB: See your sealant data sheet for the correct application process.)
9. Install the top motor bracket and gear leg gently together.
10. Fasten the gear leg and the motor bracket with the bolts provided. Tighten to torque as shown.
8
IMPORTANT
Do not apply sealant to the bolt holes.
Apply MS Polymer sealant or equal to both sides of the gasket
BOW
9
Motor bracket
BOW
7
10
Motor bracket
BOW
MG_0618
BOW
Tunnel Diameter
Fasten
/185mm
/215mm
/250mm
Nm lb/ft mm inch
18 13,3 33 24
MG_0619
SEP IP 100 & SEP IP 130 2705 16 2023 17
Propeller Installation
MC_0018
!
Please refer to the graphic for special considerations relating to your model !
1. Centre the drive pin and Insert the propeller onto the shaft spine. Rotate the propeller until the drive pin aligns with the internal slot in the propeller.
2. Insert the washer to the end of the shaft spline. Tighten with the propeller lock-nut.
3. Insert the anode to the end of the propeller and tighten the anode holding screw. Apply a thread glue (Loctite 243 or similar) to ensure that the anode holding screw does not unscrew itself from during the rotation of the propeller.
4. Apply anti-fouling to the gear leg and propeller. Do not apply anti-fouling to any rubber elements of the gear leg or anodes.
Port
LH
Starboard
RH
Drive Pin LH
Find the propeller hand marking on the back side of the propeller mould.
Propeller
Lock Nut
FASTEN
20 Nm
14.75 lb/ft
Washer
Anode
Anti-fouling
Apply Loctite 243 or similar
Anode Holding
Screw
MG_0033
18 SEP IP 100 & SEP IP 130 2705 16 2023
Propeller Installation
MC_0018
!
Please refer to the graphic for special considerations relating to your model !
1. Centre the drive pin and Insert the propeller onto the shaft spine. Rotate the propeller until the drive pin aligns with the internal slot in the propeller.
2. Insert the washer to the end of the shaft spline. Tighten with the propeller lock-nut.
3. Insert the anode to the end of the propeller and tighten the anode holding screw. Apply a thread glue (Loctite 243 or similar) to ensure that the anode holding screw does not unscrew itself from during the rotation of the propeller.
4. Apply anti-fouling to the gear leg and propeller. Do not apply anti-fouling to any rubber elements of the gear leg or anodes.
Port
LH
Starboard
RH
LH
Find the propeller hand marking on the back side of the propeller mould.
Propeller
Lock Nut
FASTEN
20 Nm
14.75 lb/ft
Washer
Anode
Drive Pin
Apply Loctite 243 or similar
Anti-fouling
Motor Installation
!
Please refer to the graphic for special considerations relating to your model !
1. If required remove the adapter plate from the motor bracket
MC_0026
2. Insert the lower part of the flexible coupling and tighten the set screw. Measure the height of the upper flexible coupling on the motor shaft.
3. Calculate and insert the lower flexible coupling on the gear leg at the correct height as per graphic and insert the red “plastic ring” in the lower part.
Example: height A = 24,54mm. height B = 24,54mm + 1mm = 25,54mm.
The correct placement of the lower flexible coupling unit should be 25,54mm measured from the top surface of the motor bracket to the bottom inner surface of the lower flexible coupling. (NB: The extra 1mm is added to eliminate the risk of compression to the rubber element between the two couplings.)
4. Fasten the coupling set screw to the lower flexible coupling and apply blue Loctite. (NB: Ensure the axle key and key-way in the flexible coupling are aligned.)
5. Install the motor onto the motor bracket ensuring the couplings are engaged together correctly (top and bottom). (NB: The motor can be placed in all directions on the motor bracket. However, ensure the cable terminals are accessible for electrical installation later.)
6. If you are installing the motor at an angle of more than 30º off vertical, the motor will require separate/ additional support. (NB: Do not position supports on the motors top cap.)
7. Fasten the bolts holding the motor to the motor bracket with the above torque.
8. Check the drive shafts are engaged by rotating the propeller. (NB: Rotating the propellers can be hard due to the gear reduction and the motor, however the propeller must be able to rotate via hand power.)
IMPORTANT
The thruster motor assembly must be protected using suitable covering to avoid dust/debris ingress from fabrication/maintenance/shipbuilding operations. On completion of operations, the cover must be removed before operating the thruster.
1 2 - 5
Holding Key
IMPORTANT
Ensure the holding key and coupling are aligned when fitted
IMPORTANT!
The rubber/plastic element must be in its correct position, fully inserted but not compressed.
a mm 80%
Engagement
17mm
IMPORTANT
Ensure a minimum of 80% engagement from the motor coupling with the gear leg holding key b = a+1 mm
> 30°
6
Anode Holding
Screw
MG_0033
Motor support
SEP IP 100 & SEP IP 130
7
FASTEN
(33 Nm)
(24 lb/ft)
2705 16
MG_0072
2023 19
Electrical Installation
MC_0035
1. Plan the location of electrical components before starting with the electrical installation. Main electrical components will typically consist of battery, fuse, main switch, Proportional Power Controller (PPC) and thruster motor, see Wiring Diagram chapter for an overview.
Sleipner offers both manual main switches and Automatic Main Switches (AMS). Sleipner AMS is controlled by the control panel in addition to the option of manual operation. Turning on the control panel also turn on the automatic main switch. When the control panel is turned off the automatic main switch is turned off. This ensures that the control electronics and motor are only energized when the control panel is turned on.
Sleipner offers AMS supporting either S-Link or ON/OFF control panels. Note that the AMS requires a separate power supply which should be protected by a dedicated fuse. Ensure to select an AMS with a voltage rating according to the chosen motor- and battery voltage.
Electrical products installed in gasoline engine spaces or other areas potentially exposed for explosive gases must be Ignition Protected.
Products installed in such locations should conform to the ISO 8846, SAE J1171 or UL 1500 standard.
2. Estimate the total length of the power cables to determine the recommended cross-section. The total power cable length is defi ned as the distance from the positive battery terminal, via fuse, main switch, PPC, and thruster motor, and all the way back to the negative battery terminal.
3. Find the recommended power cable cross-section for the installation by using the estimated total power cable length and the table shown in the chapter Electrical Reference Guide.
4. Select the recommended fuse size by using the table shown in the chapter Electrical Reference Guide.
5. Use an appropriate dimensioned battery with Cold Cranking Amps (CCA) according to recommendations given in the Electrical Reference Guide chapter. Battery voltage must be compliant with the voltage rating of the thruster motor and control circuitry. The capacity and rated discharge current of the battery should be according to the rated nominal current drawn and the typical duty cycle for thruster operation. The nominal current drawn is listed in the Electrical Reference Guide chapter.
The actual voltage at the motor while running the thruster determines the motor RPM and thrust. Using a smaller cross-section than recommended or a low-capacity battery could reduce performance.
Installing a battery close to the thruster reduces the length of the power cables and potentially increases the performance, due to lower voltage drop in the power cables. For installations on large vessels with bow and stern thrusters or catamarans a dedicated battery for each thruster should be considered.
6. Install and connect the electrical components according to the applicable Wiring Diagram chapter.
For safety reasons it is always recommended to install a fuse and a main switch on the power cables and as close as possible to the positive battery terminal. The main switch must be installed such that it is easily accessible so that the thruster can be electrically disconnected to a safe state when not on-board or in the case of an emergency.
For dual thruster systems using only one battery bank a dedicated fuse and main switch should be installed for each thruster. These should be installed close to the battery bank.
Follow the instructions in the Motor Lug Connection chapter when fastening the power cables to the motor.
7. For detailed instructions on PPC installation consult the PPC Installation Guide included with the PPC.
8. Fuse and main switch should be installed according to the installation manual accompanying the products.
9. Install the control panel according to the instructions in the Installation Guide included with the control panel.
10. See the S-Link System Description chapter for detailed information on the installation of the S-Link Power cable and additional S-Link components.
WARNING
After all electrical connections have been completed, turn off main switch and check the following with an ohmmeter:
1. There is no electrical connection between electro-motor flange and the positive terminal on the motor.
2. There is no electrical connection between electro-motor flange and the negative terminal on the motor.
If unsure contact skilled personnel.
20 SEP IP 100 & SEP IP 130 2705 16 2023
Electrical Installation
MC_0035
1. Plan the location of electrical components before starting with the electrical installation. Main electrical components will typically consist of battery, fuse, main switch, Proportional Power Controller (PPC) and thruster motor, see Wiring Diagram chapter for an overview.
Sleipner offers both manual main switches and Automatic Main Switches (AMS). Sleipner AMS is controlled by the control panel in addition to the option of manual operation. Turning on the control panel also turn on the automatic main switch. When the control panel is turned off the automatic main switch is turned off. This ensures that the control electronics and motor are only energized when the control panel is turned on.
Sleipner offers AMS supporting either S-Link or ON/OFF control panels. Note that the AMS requires a separate power supply which should be protected by a dedicated fuse. Ensure to select an AMS with a voltage rating according to the chosen motor- and battery voltage.
Electrical products installed in gasoline engine spaces or other areas potentially exposed for explosive gases must be Ignition Protected.
Products installed in such locations should conform to the ISO 8846, SAE J1171 or UL 1500 standard.
2. Estimate the total length of the power cables to determine the recommended cross-section. The total power cable length is defi ned as the distance from the positive battery terminal, via fuse, main switch, PPC, and thruster motor, and all the way back to the negative battery terminal.
3. Find the recommended power cable cross-section for the installation by using the estimated total power cable length and the table shown in the chapter Electrical Reference Guide.
4. Select the recommended fuse size by using the table shown in the chapter Electrical Reference Guide.
5. Use an appropriate dimensioned battery with Cold Cranking Amps (CCA) according to recommendations given in the Electrical Reference Guide chapter. Battery voltage must be compliant with the voltage rating of the thruster motor and control circuitry. The capacity and rated discharge current of the battery should be according to the rated nominal current drawn and the typical duty cycle for thruster operation. The nominal current drawn is listed in the Electrical Reference Guide chapter.
The actual voltage at the motor while running the thruster determines the motor RPM and thrust. Using a smaller cross-section than recommended or a low-capacity battery could reduce performance.
Installing a battery close to the thruster reduces the length of the power cables and potentially increases the performance, due to lower voltage drop in the power cables. For installations on large vessels with bow and stern thrusters or catamarans a dedicated battery for each thruster should be considered.
6. Install and connect the electrical components according to the applicable Wiring Diagram chapter.
For safety reasons it is always recommended to install a fuse and a main switch on the power cables and as close as possible to the positive battery terminal. The main switch must be installed such that it is easily accessible so that the thruster can be electrically disconnected to a safe state when not on-board or in the case of an emergency.
For dual thruster systems using only one battery bank a dedicated fuse and main switch should be installed for each thruster. These should be installed close to the battery bank.
Follow the instructions in the Motor Lug Connection chapter when fastening the power cables to the motor.
7. For detailed instructions on PPC installation consult the PPC Installation Guide included with the PPC.
8. Fuse and main switch should be installed according to the installation manual accompanying the products.
9. Install the control panel according to the instructions in the Installation Guide included with the control panel.
10. See the S-Link System Description chapter for detailed information on the installation of the S-Link Power cable and additional S-Link components.
WARNING
After all electrical connections have been completed, turn off main switch and check the following with an ohmmeter:
1. There is no electrical connection between electro-motor flange and the positive terminal on the motor.
2. There is no electrical connection between electro-motor flange and the negative terminal on the motor.
If unsure contact skilled personnel.
Product Lug Connection Configuration
Nut
Tighten to
18Nm (13.8lb/ft)
Washer
Hold in place for securing the end nut.
Isolation Cap
Lug
IMPORTANT
Do NOT use washers between lugs, this causes overheating and fire. Spring washers must be placed in the outer position before tightening nut.
Nut
Lugs Spring washer
Nut
Multi-lug configuration
Ensure lug faces are back to back.
MG_0535
Model Size
System
Voltage
Nominal current
*Min. battery
CCA
Rec. fuse
Unit
80/185T
100/185T
120/215T
130/250T
150/215T
12V
24V
12V
24V
24V
12V
24V
24V
530 A
280 A
740 A
340 A
420 A
800 A
350 A
610 A
DIN: 550
SAE: 1045
EN: 940
ANL 400
DIN: 300
SAE:570
EN: 520
ANL 250
DIN: 750
SAE: 1425
EN: 1320
ANL 500
DIN: 400
SAE: 760
EN: 680
ANL 325
DIN: 450
SAE: 855
EN: 760
ANL 325
DIN: 750
SAE: 1425
EN: 1320
ANL 500
DIN: 400
SAE: 760
EN: 680
ANL 325
DIN: 560
SAE: 1064
EN: 940
ANL 500 mm²
AWG mm²
AWG mm2
AWG mm²
2
AWG mm²
AWG mm²
AWG mm²
AWG mm²
Electrical Reference Guide
Cross Section Guide for Power Cables
2
70
2/0
2/0
95
3/0
50
3/0
50
1/0
70
2/0
35
2
95
<7m total + & -
Min.
70
Rec.
70
1/0
70
2/0
2/0
95
3/0
50
3/0
50
1/0
70
2/0
35
2
95
7-14m total + & -
Min.
120
Rec.
2 x 70
2/0
2 x 95
2 x 2/0
50
1/0
95
3/0
4/0
35
2
2 x 70
2 x 2/0
50
1/0
70
2/0
2 x 95
2 x 3/0
70
2/0
95
3/0
2 x 2/0
50
1/0
2 x 95
2 x 3/0
70
2/0
70
15-21m total + & -
Min.
2 x 95
Rec.
2 x 95
2/0
2 x 120
2 x 4/0
70
2/0
120
4/0
2 x 3/0
50
1/0
2 x 120
2 x 4/0
70
2/0
70
2 x 3/0
70
2/0
NA
95
3/0
95
3/0
2 x 120
2 x 4/0
95
3/0
120
4/0
22-28m total + & -
Min.
2 x 120
Rec.
2x 120
2 x 4/0
70
2/0
2 x 4/0
95
3/0
NA
95
3/0
95
3/0
NA
95
3/0
2 x 70
2 x 2/0
NA
120
4/0
120
4/0
NA
120
4/0
2 x 95
2 x 3/0
28-35m total + & -
Min.
2 x 120
Rec.
NA
2 x 4/0
95
3/0
120
4/0
NA
120
4/0
120
4/0
NA
NA
2 x 95
2 x 3/0
2 x 70
2 x 2/0
NA
36-45m total + & -
Min.
Rec.
NA
120
4/0
NA
2 x 95
2 x 3/0
2 x 70
2 x 2/0
NA
MC_0618
NA
2 x 95
2 x 3/0
NA
2 x 120
2 x 4/0
2 x 95
2 x 3/0
NA
120
4/0
2 x 95
2 x 3/0
2 x 70
2 x 2/0
2 x 120
2 x 4/0
2 x 95
2 x 3/0
2 x 120
2 x 4/0
2 x 95
2 x 3/0
2 x 120
2 x 4/0
SEP IP 100 & SEP IP 130 2705 16 2023 21
Manual Main Switch Wiring Diagram 12V S-Link IP Thruster
The Top wiring setup is for a single bow OR stern thruster system
IMPORTANT
See S-Link System Description chapter for detailed information on installation of S-Link POWER Cable,
END Terminator and additional S-Link components.
Control panel
S-Link Backbone cable
S-Link Spur cable
PPC
ANL Fuse
Manual Main
Switch
B+ M- B-
8-lead cable
++
12V
BATTERY
IP Thruster
++
12V
BATTERY
The top and bottom wiring setup is for a dual thruster system, For example bow and stern.
S-Link Backbone cable
S-Link Spur cable PPC
ANL Fuse
Manual Main
Switch
B+ M- B-
8-lead cable
IP Thruster
MG_0597
Automatic Main Switch Wiring Diagram 12V S-Link IP Thruster
The Top wiring setup is for a single bow OR stern thruster system
IMPORTANT
See S-Link System Description chapter for detailed information on installation of S-Link POWER Cable,
END Terminator and additional S-Link components.
Control panel
Automatic Main Switch
S-Link Spur cable
PPC
S-Link Backbone cable
ANL Fuse
++
12V
BATTERY
Fuse 5A
B+ M- B-
8-lead cable
IP Thruster
The top and bottom wiring setup is for a dual thruster system, For example bow and stern.
S-Link Backbone cable
PPC
Automatic Main Switch
S-Link Spur cable
ANL Fuse
++
12V
BATTERY
Fuse 5A
B+ M- B-
8-lead cable
IP Thruster
MG_0560
22 SEP IP 100 & SEP IP 130 2705 16 2023
Manual Main Switch Wiring Diagram 12V S-Link IP Thruster
The Top wiring setup is for a single bow OR stern thruster system
IMPORTANT
See S-Link System Description chapter for detailed information on installation of S-Link POWER Cable,
END Terminator and additional S-Link components.
Control panel
S-Link Backbone cable
S-Link Spur cable
PPC
ANL Fuse
Manual Main
Switch
B+ M- B-
8-lead cable
++
12V
BATTERY
IP Thruster
++
12V
BATTERY
The top and bottom wiring setup is for a dual thruster system, For example bow and stern.
S-Link Backbone cable
S-Link Spur cable PPC
ANL Fuse
Manual Main
Switch
B+ M- B-
8-lead cable
IP Thruster
MG_0597
Automatic Main Switch Wiring Diagram 12V S-Link IP Thruster
The Top wiring setup is for a single bow OR stern thruster system
IMPORTANT
See S-Link System Description chapter for detailed information on installation of S-Link POWER Cable,
END Terminator and additional S-Link components.
Control panel
Automatic Main Switch
S-Link Spur cable
PPC
S-Link Backbone cable
ANL Fuse
++
12V
BATTERY
Fuse 5A
B+ M- B-
8-lead cable
IP Thruster
The top and bottom wiring setup is for a dual thruster system, For example bow and stern.
S-Link Backbone cable
PPC
Automatic Main Switch
S-Link Spur cable
ANL Fuse
++
12V
BATTERY
Fuse 5A
B+ M- B-
8-lead cable
IP Thruster
MG_0560
SEP IP 100 & SEP IP 130 2705 16 2023 23
Manual Main Switch Wiring Diagram 24V S-Link IP Thruster
The Top wiring setup is for a single bow OR stern thruster system
IMPORTANT
See S-Link System Description chapter for detailed information on installation of S-Link POWER Cable,
END Terminator and additional S-Link components.
Control panel
S-Link Spur cable
PPC
S-Link Backbone cable
ANL Fuse
Manual Main
Switch
++
12V
BATTERY
B+ M- B-
8-lead cable
IP Thruster
++
12V
BATTERY
The top and bottom wiring setup is for a dual thruster system, For example bow and stern.
S-Link Backbone cable
S-Link Spur cable PPC
ANL Fuse
++
12V
BATTERY
Manual Main
Switch
B+ M- B-
8-lead cable
++
12V
BATTERY
IP Thruster
24 SEP IP 100 & SEP IP 130 2705 16 2023
MG_0598
Automatic Main Switch Wiring Diagram 24V S-Link IP Thruster
The Top wiring setup is for a single bow OR stern thruster system
IMPORTANT
See S-Link System Description chapter for detailed information on installation of S-Link POWER Cable,
END Terminator and additional S-Link components.
Control panel
++
12V
BATTERY
Automatic Main Switch
S-Link Spur cable
ANL Fuse
Fuse 5A
++
12V
BATTERY
PPC
S-Link Backbone cable
B+ M- B-
8-lead cable
IP Thruster
The top and bottom wiring setup is for a dual thruster system, For example bow and stern.
S-Link Backbone cable
Automatic Main Switch
S-Link Spur cable PPC
++
12V
BATTERY
ANL Fuse
Fuse 5A
++
12V
BATTERY
B+ M- B-
8-lead cable
IP Thruster
SEP IP 100 & SEP IP 130 2705 16
MG_0599
2023 25
S-Link System Description
MC_0120
S-Link is a CAN-based control system used for communication between Sleipner products installed on a vessel. The system uses BACKBONE Cables as a common power and communication bus with separate SPUR Cables to each connected unit. Only one S-Link POWER cable shall be connected to the BACKBONE Cable. Units with low power consumption are powered directly from the S-Link bus.
Main advantages of S-Link system:
- Compact and waterproof plugs.
- BACKBONE and SPUR Cables have different colour coding and keying to ensure correct and easy installation. BACKBONE Cables have blue
connectors and SPUR Cables have green connectors.
- Different cable lengths and BACKBONE Extenders make the system scalable and flexible to install.
Installation of S-Link cables:
Select appropriate cables to keep the length of BACKBONE- and SPUR Cables to a minimum. In case of planned installation with total BACKBONE
Cable length exceeding 100 meters please consult your local distributor. The S-Link cables should be properly fastened when installed to avoid sharp bend radius, cable chafi ng and undesired strain on connectors. Locking mechanism on connectors must be fully closed. To ensure long lifetime, cables, T-Connectors and Extenders should not be located so that they are permanently immersed in water or other fluids. It is also recommended to install cables such that water and condensation do not run along the cables and into the connectors.
The POWER Cable should ideally be connected around the middle of the BACKBONE bus to ensure an equal voltage drop at each end of the
BACKBONE Cable. The yellow and black wire in the POWER Cable shall be connected to GND and the red wire connected to +12VDC or +24VDC.
To reduce the risk of interference, avoid routing the S-Link cables close to equipment such as radio transmitters, antennas or high voltage cables. The backbone must be terminated at each end with the END Terminator.
SPUR cables can be left unterminated to prepare for the installation of future additional equipment. In such cases, ensure to protect open connectors from water and moisture to avoid corrosion in the connectors.
*Blue ends
*Green ends
BACKBONE Cable
Forms the communication and power bus throughout a vessel. Available in different standard lengths.
*Blue ends
*Green ends
SPUR Cable
Used to connect S-Link compliant products to the backbone cable. One SPUR Cable must be used for each connected component, with no exceptions.
Recommended to be as short as practically possible.
Available in different standard lengths.
*Blue ends *Blue ends
*Green ends
T-Connector
Used for connection of SPUR or POWER Cable to the
BACKBONE Cable. One
T-Connector for each connected cable.
*Blue ends *Blue ends BACKBONE Extender
Connects two BACKBONE
Cables to extend the length.
*Green ends
*Blue ends
POWER Cable
Required in all installations for connection of BACKBONE
Cable to a power supply and should be protected with a
2A fuse.
*Blue ends END Terminator
Must be one at each end of the BACKBONE bus.
*Blue ends
4-Port T-Connector
The 4-PORT T-connector allows multiple SPUR Cables to be connected. The 4-PORT T-connector comes with two sealing caps to protect unused ports.
*Green ends
S-Link installation example
Control Panel
Control Panel
Spur
Spur
End
Terminator
4 Port T-Connector
Backbone
4 Port T-Connector
Backbone
Backbone Extender
Backbone
T-Connector
End
Terminator
Power
Spur
Stern Thruster
Automatic
Main switch
Spur
*For DC system
Black
Yellow
Red
Switch
Optional
GND
S-Link
Power Supply
Fuse
2A
12/24V Spur
Bow Thruster
MG_0159
26 SEP IP 100 & SEP IP 130 2705 16 2023
Control Panel Installation
For Control Panel installation please refer to the Installation Guide accompanying the control panel to be installed.
MC_0398
Installation Guide
Control Panel
SLEIPNER MOTOR AS
P.O. Box 519
N-1612 Fredrikstad
Norway www.sleipnergroup.com
DOCUMENT ID:
REVISION:
DATE:
LANGUAGE:
S-Link System Description
MC_0120
S-Link is a CAN-based control system used for communication between Sleipner products installed on a vessel. The system uses BACKBONE Cables as a common power and communication bus with separate SPUR Cables to each connected unit. Only one S-Link POWER cable shall be connected to the BACKBONE Cable. Units with low power consumption are powered directly from the S-Link bus.
Main advantages of S-Link system:
- Compact and waterproof plugs.
- BACKBONE and SPUR Cables have different colour coding and keying to ensure correct and easy installation. BACKBONE Cables have blue
connectors and SPUR Cables have green connectors.
- Different cable lengths and BACKBONE Extenders make the system scalable and flexible to install.
Installation of S-Link cables:
Select appropriate cables to keep the length of BACKBONE- and SPUR Cables to a minimum. In case of planned installation with total BACKBONE
Cable length exceeding 100 meters please consult your local distributor. The S-Link cables should be properly fastened when installed to avoid sharp bend radius, cable chafi ng and undesired strain on connectors. Locking mechanism on connectors must be fully closed. To ensure long lifetime, cables, T-Connectors and Extenders should not be located so that they are permanently immersed in water or other fluids. It is also recommended to install cables such that water and condensation do not run along the cables and into the connectors.
The POWER Cable should ideally be connected around the middle of the BACKBONE bus to ensure an equal voltage drop at each end of the
BACKBONE Cable. The yellow and black wire in the POWER Cable shall be connected to GND and the red wire connected to +12VDC or +24VDC.
To reduce the risk of interference, avoid routing the S-Link cables close to equipment such as radio transmitters, antennas or high voltage cables. The backbone must be terminated at each end with the END Terminator.
SPUR cables can be left unterminated to prepare for the installation of future additional equipment. In such cases, ensure to protect open connectors from water and moisture to avoid corrosion in the connectors.
*Blue ends
*Green ends
BACKBONE Cable
Forms the communication and power bus throughout a vessel. Available in different standard lengths.
*Blue ends
*Green ends
SPUR Cable
Used to connect S-Link compliant products to the backbone cable. One SPUR Cable must be used for each connected component, with no exceptions.
Recommended to be as short as practically possible.
Available in different standard lengths.
*Blue ends *Blue ends
*Green ends
T-Connector
Used for connection of SPUR or POWER Cable to the
BACKBONE Cable. One
T-Connector for each connected cable.
*Blue ends *Blue ends BACKBONE Extender
Connects two BACKBONE
Cables to extend the length.
*Green ends
*Blue ends
POWER Cable
Required in all installations for connection of BACKBONE
Cable to a power supply and should be protected with a
2A fuse.
*Blue ends END Terminator
Must be one at each end of the BACKBONE bus.
*Blue ends
4-Port T-Connector
The 4-PORT T-connector allows multiple SPUR Cables to be connected. The 4-PORT T-connector comes with two sealing caps to protect unused ports.
*Green ends
S-Link installation example
Control Panel
Control Panel
Spur
Spur
End
Terminator
4 Port T-Connector
Backbone
4 Port T-Connector
Backbone
Backbone Extender
Backbone
T-Connector
End
Terminator
Power
Spur
Stern Thruster
Automatic
Main switch
Spur
*For DC system
Black
Yellow
Red
Switch
Optional
GND
S-Link
Power Supply
Fuse
2A
12/24V Spur
Bow Thruster
MG_0159
Control Panel Installation
For Control Panel installation please refer to the Installation Guide accompanying the control panel to be installed.
MC_0398
Installation Guide
Control Panel
SLEIPNER MOTOR AS
P.O. Box 519
N-1612 Fredrikstad
Norway www.sleipnergroup.com
DOCUMENT ID:
REVISION:
DATE:
LANGUAGE:
SEP IP 100 & SEP IP 130 2705 16 2023 27
Post Installation Checklist
[].......... The bolts holding the gear leg and main bracket together are tightened correctly.
[].......... The bolts holding the motor to its bracket are tightened correctly.
MC_0033
[].......... All electrical connections are clean, dry and tight, and the correct cable, fuse and main
switch size.
[].......... Check that there is no electrical connection between the electro motor body and positive
terminal on the motor, and between the electro motor body and the negative terminal
on the motor with an ohm meter.
[].......... Anti-fouling has been applied to the gear leg and propeller but NOT anodes, sealing/
rubber fi ttings or propeller shafts.
[].......... Propeller is fastened correctly to the shaft.
[].......... Propeller turns freely in tunnel.
[].......... The anode and/ or holding screw is tightened well with thread glue.
[].......... Check the boat for potential water leakage around installation areas.
[].......... Correct drive direction as per control panel.
[].......... User Manual is supplied to the owner.
The thruster has been installed as per the instructions in this manual and all points in checklist above have been controlled.
Signed: .........................................................................................
Date: .............................................................................................
Thruster type: ................................................................................................................................................................................................
Serial number:...............................................................................................................................................................................................
Date of delivery:.............................................................................................................................................................................................
Correct drive direction as per control panel: ..................................................................................................................................................
The compartment for the thruster has been isolated from general bilge water and has no obvious or suspected risks for flooding:
......................................................................................................................................................................................................................
......................................................................................................................................................................................................................
......................................................................................................................................................................................................................
Other comments by installer: ........................................................................................................................................................................
.......................................................................................................................................................................................................................
.......................................................................................................................................................................................................................
28 SEP IP 100 & SEP IP 130 2705 16 2023
Service and Support
Find your local professional dealer from our certifi ed worldwide network for expert service and support. visit our website www.sleipnergroup.com/support
Product Spare Parts and Additional Resources
For additional supporting documentation, we advise you to visit our website www.sleipnergroup.com and fi nd your
Sleipner product.
MC_0024
MC_0024
MC_0024
Warranty statement
MC_0024
1. Sleipner Motor AS (The “Warrantor”) warrants that the equipment (parts, materials, and embedded software of products) manufactured by the Warrantor is free from defects in workmanship and materials for purpose for which the equipment is intended and under normal use and maintenance service (the “Warranty”).
2. This Warranty is in effect for two years (Leisure Use) or one year (Commercial and other Non-leisure Use) from the date of delivery/purchase by the end user, with the following exceptions;
(a) For demonstration vessels, or vessels kept on the water, the dealer is considered as the end user from 6 months after their launch of the vessel;
(b) The warranty period starts no later than 18 months after the fi rst launch of the vessel.
Please note that the boat manufacturer and dealer must pay particular attention to correct maintenance and service both by the products manuals as well as general good practice for the location the boat is kept in the period the boat is in their care. In cases where the 6 and 18 months grace periods for boat builders and dealers are passed, it is possible to obtain a full warranty upon inspection and approval of the warrantor or such representative.
3. Certain parts, classifi ed as wearable or service parts, are not covered by the warranty. A failure to follow the required maintenance and service work as described in the product manual render all warranty on parts or components directly or indirectly affected by this void. Please also note that for some parts, time is also a factor separately from actual operational hours.
4. This Warranty is transferable and covers the equipment for the specified warranty period.
5. The warranty does not apply to defects or damages caused by faulty installation or hook-up, abuse or misuse of the equipment including exposure to excessive heat, salt or fresh water spray, or water immersion except for equipment specifically designed as waterproof.
6. In case the equipment seems to be defective, the warranty holder (the “Claimant”) must do the following to make a claim:
(a) Contact the dealer or service centre where the equipment was purchased and make the claim. Alternatively, the Claimant can make the claim to a dealer or service centre found at www.sleipnergroup.com. The Claimant must present a detailed written statement of the nature and circumstances of the defect, to the best of the Claimant’s knowledge, including product identifi cation and serial nbr., the date and place of purchase and the name and address of the installer. Proof of purchase date should be included with the claim, to verify that the warranty period has not expired;
(b) Make the equipment available for troubleshooting and repair, with direct and workable access, including dismantling of furnishings or similar, if any, either at the premises of the Warrantor or an authorised service representative approved by the Warrantor. Equipment can only be returned to the Warrantor or an authorised service representative for repair following a pre-approval by the Warrantor’s Help Desk and if so, with the
Return Authorisation Number visible postage/shipping prepaid and at the expense of the Claimant.
7. Examination and handling of the warranty claim:
(a) If upon the Warrantor’s or authorised service Representative’s examination, the defect is determined to result from defective material or workmanship in the warranty period, the equipment will be repaired or replaced at the Warrantor’s option without charge, and returned to the
Purchaser at the Warrantor’s expense. If, on the other hand, the claim is determined to result from circumstances such as described in section
4 above or a result of wear and tear exceeding that for which the equipment is intended (e.g. commercial use of equipment intended for leisure use), the costs for the troubleshooting and repair shall be borne by the Claimant;
(b) No refund of the purchase price will be granted to the Claimant, unless the Warrantor is unable to remedy the defect after having a reasonable number of opportunities to do so. In the event that attempts to remedy the defect have failed, the Claimant may claim a refund of the purchase price, provided that the Claimant submits a statement in writing from a professional boating equipment supplier that the installation instructions of the Installation and Operation Manual have been complied with and that the defect remains.
8. Warranty service shall be performed only by the Warrantor, or an authorised service representative, and any attempt to remedy the defect by anyone else shall render this warranty void.
9. No other warranty is given beyond those described above, implied or otherwise, including any implied warranty of merchantability, fitness for a particular purpose other than the purpose for which the equipment is intended, and any other obligations on the part of the Warrantor or its employees and representatives.
10. There shall be no responsibility or liability whatsoever on the part of the Warrantor or its employees and representatives based on this Warranty for injury to any person or persons, or damage to property, loss of income or profit, or any other incidental, consequential or resulting damage or cost claimed to have been incurred through the use or sale of the equipment, including any possible failure or malfunction of the equipment or damages arising from collision with other vessels or objects.
11. This warranty gives you specific legal rights, and you may also have other rights which vary from country to country.
Patents
MC_0024
At Sleipner we continually reinvest to develop and offer the latest technology in marine advancements. To see the many unique designs we have patented visit our website www.sleipnergroup.com/patents
Post Installation Checklist
[].......... The bolts holding the gear leg and main bracket together are tightened correctly.
[].......... The bolts holding the motor to its bracket are tightened correctly.
MC_0033
[].......... All electrical connections are clean, dry and tight, and the correct cable, fuse and main
switch size.
[].......... Check that there is no electrical connection between the electro motor body and positive
terminal on the motor, and between the electro motor body and the negative terminal
on the motor with an ohm meter.
[].......... Anti-fouling has been applied to the gear leg and propeller but NOT anodes, sealing/
rubber fi ttings or propeller shafts.
[].......... Propeller is fastened correctly to the shaft.
[].......... Propeller turns freely in tunnel.
[].......... The anode and/ or holding screw is tightened well with thread glue.
[].......... Check the boat for potential water leakage around installation areas.
[].......... Correct drive direction as per control panel.
[].......... User Manual is supplied to the owner.
The thruster has been installed as per the instructions in this manual and all points in checklist above have been controlled.
Signed: .........................................................................................
Date: .............................................................................................
Thruster type: ................................................................................................................................................................................................
Serial number:...............................................................................................................................................................................................
Date of delivery:.............................................................................................................................................................................................
Correct drive direction as per control panel: ..................................................................................................................................................
The compartment for the thruster has been isolated from general bilge water and has no obvious or suspected risks for flooding:
......................................................................................................................................................................................................................
......................................................................................................................................................................................................................
......................................................................................................................................................................................................................
Other comments by installer: ........................................................................................................................................................................
.......................................................................................................................................................................................................................
.......................................................................................................................................................................................................................
Service and Support
Find your local professional dealer from our certifi ed worldwide network for expert service and support. visit our website www.sleipnergroup.com/support
Product Spare Parts and Additional Resources
For additional supporting documentation, we advise you to visit our website www.sleipnergroup.com and fi nd your
Sleipner product.
MC_0024
MC_0024
MC_0024
Warranty statement
MC_0024
1. Sleipner Motor AS (The “Warrantor”) warrants that the equipment (parts, materials, and embedded software of products) manufactured by the Warrantor is free from defects in workmanship and materials for purpose for which the equipment is intended and under normal use and maintenance service (the “Warranty”).
2. This Warranty is in effect for two years (Leisure Use) or one year (Commercial and other Non-leisure Use) from the date of delivery/purchase by the end user, with the following exceptions;
(a) For demonstration vessels, or vessels kept on the water, the dealer is considered as the end user from 6 months after their launch of the vessel;
(b) The warranty period starts no later than 18 months after the fi rst launch of the vessel.
Please note that the boat manufacturer and dealer must pay particular attention to correct maintenance and service both by the products manuals as well as general good practice for the location the boat is kept in the period the boat is in their care. In cases where the 6 and 18 months grace periods for boat builders and dealers are passed, it is possible to obtain a full warranty upon inspection and approval of the warrantor or such representative.
3. Certain parts, classifi ed as wearable or service parts, are not covered by the warranty. A failure to follow the required maintenance and service work as described in the product manual render all warranty on parts or components directly or indirectly affected by this void. Please also note that for some parts, time is also a factor separately from actual operational hours.
4. This Warranty is transferable and covers the equipment for the specified warranty period.
5. The warranty does not apply to defects or damages caused by faulty installation or hook-up, abuse or misuse of the equipment including exposure to excessive heat, salt or fresh water spray, or water immersion except for equipment specifically designed as waterproof.
6. In case the equipment seems to be defective, the warranty holder (the “Claimant”) must do the following to make a claim:
(a) Contact the dealer or service centre where the equipment was purchased and make the claim. Alternatively, the Claimant can make the claim to a dealer or service centre found at www.sleipnergroup.com. The Claimant must present a detailed written statement of the nature and circumstances of the defect, to the best of the Claimant’s knowledge, including product identifi cation and serial nbr., the date and place of purchase and the name and address of the installer. Proof of purchase date should be included with the claim, to verify that the warranty period has not expired;
(b) Make the equipment available for troubleshooting and repair, with direct and workable access, including dismantling of furnishings or similar, if any, either at the premises of the Warrantor or an authorised service representative approved by the Warrantor. Equipment can only be returned to the Warrantor or an authorised service representative for repair following a pre-approval by the Warrantor’s Help Desk and if so, with the
Return Authorisation Number visible postage/shipping prepaid and at the expense of the Claimant.
7. Examination and handling of the warranty claim:
(a) If upon the Warrantor’s or authorised service Representative’s examination, the defect is determined to result from defective material or workmanship in the warranty period, the equipment will be repaired or replaced at the Warrantor’s option without charge, and returned to the
Purchaser at the Warrantor’s expense. If, on the other hand, the claim is determined to result from circumstances such as described in section
4 above or a result of wear and tear exceeding that for which the equipment is intended (e.g. commercial use of equipment intended for leisure use), the costs for the troubleshooting and repair shall be borne by the Claimant;
(b) No refund of the purchase price will be granted to the Claimant, unless the Warrantor is unable to remedy the defect after having a reasonable number of opportunities to do so. In the event that attempts to remedy the defect have failed, the Claimant may claim a refund of the purchase price, provided that the Claimant submits a statement in writing from a professional boating equipment supplier that the installation instructions of the Installation and Operation Manual have been complied with and that the defect remains.
8. Warranty service shall be performed only by the Warrantor, or an authorised service representative, and any attempt to remedy the defect by anyone else shall render this warranty void.
9. No other warranty is given beyond those described above, implied or otherwise, including any implied warranty of merchantability, fitness for a particular purpose other than the purpose for which the equipment is intended, and any other obligations on the part of the Warrantor or its employees and representatives.
10. There shall be no responsibility or liability whatsoever on the part of the Warrantor or its employees and representatives based on this Warranty for injury to any person or persons, or damage to property, loss of income or profit, or any other incidental, consequential or resulting damage or cost claimed to have been incurred through the use or sale of the equipment, including any possible failure or malfunction of the equipment or damages arising from collision with other vessels or objects.
11. This warranty gives you specific legal rights, and you may also have other rights which vary from country to country.
Patents
MC_0024
At Sleipner we continually reinvest to develop and offer the latest technology in marine advancements. To see the many unique designs we have patented visit our website www.sleipnergroup.com/patents
SEP IP 100 & SEP IP 130 2705 16 2023 29
Notes
MC_0037
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30 SEP IP 100 & SEP IP 130 2705 16 2023
Notes
MC_0037
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MC_0037
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MC_0037
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SEP IP 100 & SEP IP 130 2705 16 2023 31
© Sleipner Group, All rights reserved
The information given in the document was right at the time it was published.
However, Sleipner Group cannot accept liability for any inaccuracies or omissions it may contain. Continuous product improvement may change the product specifi cations without notice.
Therefore, Sleipner Group cannot accept liability for any possible differences between product and document.
Learn more about our products at www.sleipnergroup.com
SLEIPNER GROUP
P.O. Box 519
N-1612 Fredrikstad
Norway www.sleipnergroup.com
MC_0030
Made in Norway
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