Data Sheet Wire Crimp Pull Tester Model WT3-201M - Mark-10

Data Sheet Wire Crimp Pull Tester Model WT3-201M - Mark-10
Wire Crimp Pull Tester Model WT3-201M
Data Sheet
32-1182
Page 1 of 4
The WT3-201M motorized wire crimp pull tester is designed to measure
pull-off forces of up to 200 lbF [1 kN] for wire and tube terminations.
The tester conforms to numerous UL, ISO, ASTM, SAE, MIL, and other
requirements for destructive testing. Non-destructive testing is also
possible, such as pulling to a load or maintaining a load for a specified
period of time, as per the requirements of UL 486A/B. Programmable
pass/fail limits with red and green indicators and audio alerts help identify
non-conforming samples.
The tester accommodates wire sizes up to AWG 3 (0.25 in [6.3 mm] OD),
or custom sizes via the available machinable blank fixture. Auto-start
automatically begins the test when the wire sample has been loaded.
When the sample breaks, the tester can auto-reverse, output the peak
force, store the peak force, and zero the display automatically, thereby
increasing testing throughput. Further testing efficiency is achieved via
the available Profiles function, through which multiple test setups may be
saved and recalled as required.
On-board data storage and statistical calculations is provided for up to
2,000 readings, with available date and time stamp for each saved data
point. Data can be transferred to a PC or other data collector via USB,
RS-232, Mitutoyo (Digimatic), or analog outputs.
MESUR Lite data acquisition software
is included with the WT3-201M
The WT3-201M includes MESURTM Lite data acquisition software.
MESURTM Lite tabulates continuous or single point data. One-click export
to Excel allows for further data manipulation.
Features
n Measures real-time and peak force values
n Password protection prevents unauthorized changes
n Selectable test speed, w/high speed approach and reverse
n Pass / fail indicators, audio alerts, and outputs
n Auto-start upon sample insertion
n S
ave and recall up to 500 profiles for various test
requirements (optional function)
n Auto-reverse at sample break or load
n USB, RS-232, Mitutoyo (Digimatic), and analog outputs
n A
utomatic reverse / output / data storage / zeroing upon
sample b
reak helps automate testing processes
n P
ull to a specified load or maintain load for a specified
period of time, as per UL 486A/B (optional functions)
n Date / time stamp for all saved data (optional function)
n 2
,000-point data memory with statistics, output, and date
and time stamp (date and time stamp is optional)
Mark-10 Corporation n www.mark-10.com n info@mark-10.com
Toll-free: 888-MARK-TEN n Tel: 631-842-9200 n Fax: 631-842-9201
Specifications subject to change without prior notice
Wire Crimp Pull Tester Model WT3-201M
Data Sheet
32-1182
Page 2 of 4
Key Features
The tester automatically starts when the sample
is loaded, and returns to home when the sample
breaks. Adjustable terminal fixture accommodates
wire diameters up to 0.25 in (6.3 mm)
As the test begins, serrated cams engage the
sample. A pinch guard (red tab shown above)
automatically rotates into position, for added
safety.
Save and recall multiple profiles, for quick and
accurate switchover to different test methods.
Controls & Indicators
Status
Peak measurement
Real time or peak reading
Save up to 4,800 readings
Save up to 500 test profiles
Measurement mode
(real time or peak)
Easily access all settings
Output to a PC, printer, etc.
(auto-output also possible)
Toggle between real time and
peak display modes
Upper force limit
Pass / fail indicators
Unit of measurement
Lower force limit
Start the test
(auto-start also possible)
Zero the reading (auto-zero at
sample break also possible)
Stop / reverse the test
Mark-10 Corporation n www.mark-10.com n info@mark-10.com
Toll-free: 888-MARK-TEN n Tel: 631-842-9200 n Fax: 631-842-9201
Specifications subject to change without prior notice
Data Sheet
Wire Crimp Pull Tester Model WT3-201M
32-1182
Page 3 of 4
Optional Functions
Feature
Any of these optional functions may be purchased at time of order or may be enabled in the
field at a later date though a simple activation
process. A complete options package is also
available, including all of the listed features at a
discounted price. The tester is shipped in Demo
Mode, during which time all available functions
are enabled for 160 hours of operation.
Part No.
Description
Profiles
WF010
Save and recall sets of test parameters, such as
speed, pass/fail limits, unit of measurement, etc.
Maximum of 500 profiles may be stored.
Pull to load
WF011
The tester will stop when the specified load has
been reached.
Load holding
WF012
The tester will stop and maintain a specified
load for a specified period of time.
Date and time stamp
WF013
A date and time stamp is applied to each saved
data point.
Complete options
package
WFCOMP
Includes all Controller Features listed above.
Optional Accessories
AC1049
Calibration fixture
Complete set of brackets and
hardware for calibration of Mark-10
motorized and manual wire crimp
pull testers. Weights and hanger not
available from Mark-10.
WT3004
Carrying case
Provides storage space for the WT3-201M
tester, optional ring terminal fixture, power cord,
USB cable, and accessories.
WT3002
Ring terminal fixture
Secures ring terminations. Pin diameters
from 1/8 to 3/8 in [3.2 to 9.5 mm].
WT3003
Machinable blank terminal fixture
For unique sample shapes and sizes.
Mark-10 Corporation n www.mark-10.com n info@mark-10.com
Toll-free: 888-MARK-TEN n Tel: 631-842-9200 n Fax: 631-842-9201
Specifications subject to change without prior notice
Wire Crimp Pull Tester Model WT3-201M
Data Sheet
32-1182
Page 4 of 4
Specifications
Force Capacity:
200 x 0.1 lbF | 3200 x 2 ozF | 100 x 0.05 kgF | 1,000 x 0.5 N | 1 x 0.0005 kN
Accuracy:
±0.2% of full scale
Wire dia. range:
AWG30 - AWG 3 [0.01 - 0.25 in (0.3 - 6.3 mm)]
Sample length range:
Minimum 6.5 in [165 mm], excluding termination
Max. elongation:
1.7 in [43 mm]
Speed range:
Test speed: 0.4 - 12.0 in/min [10 - 300 mm/min]
Approach/reverse speed: 13.0 - 96.0 in/min [325 - 2,400 mm/min]
Speed setting accuracy:
±0.2%
Speed variation with load:
±0% [Stepper motor driven]
Power:
Universal input 80-240 VAC, 50/60 Hz
Sampling Rate:
7,000 Hz
Outputs:
USB / RS-232: Configurable up to 115,200 baud.
Mitutoyo: Serial BCD suitable for all Mitutoyo SPC-compatible devices.
Analog: ±1 VDC at capacity, ±0.25% of full scale.
General purpose: Three open drain outputs, one input.
Set points: Three open drain lines.
Safe overload:
150% of full scale (display shows “OVER” at 110% and above)
Weight:
26.5 lb [12.0 kg]
Included items:
Power cord, quick-start guide, USB cable, resource CD (USB driver, MESURTM Lite
software, MESURTMgauge DEMO software, and user’s guide), and NIST-traceable
certificate of calibration.
Environmental requirements:
40 - 100°F, max. 96% humidity, non-condensating
Warranty:
3 years (see individual statement for further details)
Dimensions in [mm]
Ordering Information
Hardware
WT3-201M*
Motorized wire crimp pull tester
WT3002
Ring terminal fixture
WT3003
Machinable blank terminal fixture
WT3004
Carrying case
AC1049
Calibration kit
Controller Options
WF010
Profiles
WF011
Pull to load limit
WF012
Load holding
WF013
Date and time stamp
WFCOMP
Complete options package for WT3-201M
* WT3-201M contains a universal power supply (100 - 240V) and includes a power cord with US
plug. Add suffix ‘E’ for Euro plug, ‘U’ for UK plug, or ‘A’ for Australian plug. Ex: WT3-201ME
Mark-10 Corporation n www.mark-10.com n info@mark-10.com
Toll-free: 888-MARK-TEN n Tel: 631-842-9200 n Fax: 631-842-9201
Specifications subject to change without prior notice
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