Instruction Manual book

Instruction Manual book
ITEM CODE:BH102.
SPECIFICATION
 Wingspan :
 Length
:
 Weight
:
1,950 mm
1,757 mm
6.8 kg
76.77 in.
69.17 in.
14.96 Lbs.
Parts listing required (not included).
 Radio
 Servo
 Engine
:
:
:
06 channels.
10 Standard high torque servos
O.S GT 33cc gas(35cc gas FUJI IMVAC).
Made in Vietnam.
SEA FURY - Item code:BH102
INSTRUCTION MANUAL.
This instruction manual is designed to help you build a great flying aeroplane. Please read this
manual thoroughly before starting assembly of your SEA FURY. Use the parts listing below to
identify all parts.
WARNING.
Please be aware that this aeroplane is not a toy and if assembled or used incorrectly it is
capable of causing injury to people or property. WHEN YOU FLY THIS AEROPLANE YOU
ASSUME ALL RISK & RESPONSIBILITY.
If you are inexperienced with basic R/C flight we strongly recommend you contact your R/C supplier
and join your local R/C Model Flying Club. R/C Model Flying Clubs offer a variety of training
procedures designed to help the new pilot on his way to successful R/C flight. They will also be able
to advise on any insurance and safety regulations that may apply.
TOOLS & SUPPLIES NEEDED.















Thick cyanoacrylate glue.
30 minute epoxy.
5 minute epoxy.
Hand or electric drill.
Assorted drill bits.
Modelling knife.
Straight edge ruler.
2mm ball driver.
Phillips head screwdriver.
220 grit sandpaper.
90° square or builder’s triangle.
Wire cutters.
Masking tape & T-pins.
Thread-lock.
Paper towels.
PARTS LISTING.
FUSELAGE ASSEMBLY

(1) Fuselage.
WING ASSEMBLY


(1) Right wing half with pre-installed
aileron.
(1) Left wing half with pre-installed
aileron.
Tail section assembly


2
(1) Vertical stabilizer with preinstalled rudder.
(1) Horizontal stabilizer with preinstalled elevator halves.
Some more parts.
HARDWARE PACK
COWLING.
Landing gear.....
SUGGESTION.
To avoid scratching your new airplane, do not
unwrap the pieces until they are needed for
assembly. Cover your workbench with an old
towel or brown paper, both to protect the aircraft and to protect the table. Keep a couple of
jars or bowls handy to hold the small parts after you open the bag.
NOTE.
Please trial fit all the parts. Make sure you have
the correct parts and that they fit and are
aligned properly before gluing! This will assure
proper assembly.SEA FURY ARF is hand made
from natural materials, every plane is unique
and minor adjustments may have to be made.
However, you should find the fit superior and
assembly simple.
The painted and plastic parts used in this kit
are fuel proof. However, they are not tolerant
of many harsh chemicals including the following: paint thinner, C/A glue accelerator, C/A glue
debonder and acetone. Do not let these chemicals come in contact with the colors on the
covering and the plastic parts.
SEA FURY - Item code:BH102
INSTRUCTION MANUAL.
Caution: this model is not a toy!
If you are a beginner to this type of powered model, please ask an experienced model flyer for help
and support. If you attempt to operate the model without knowing what you are doing you could
easily injure yourself or somebody else. Please keep your safety and well-being in mind at all
times.
Important: before you start construction
Even if you have already built a large number of RC models please read right through these
instructions and check all the kit components against the parts list. We have taken great trouble to
keep construction as simple as possible, without making any compromises in the area of safety.
Note regarding the film covering
Minor creases or bubbles may develop in the film covering due to major fluctuations in weather
conditions (temperature, humidity etc.); in rare cases you may even find a slight warp in a
component. These minor faults are in the nature of film-covered built-up wooden structures, and
can easily be corrected using a heat gun, as commonly used for modelling.
Creases:
Blow warm air over the area and rub down with a soft cloth.
Wing warp:
Hold the panel twisted gently in the opposite direction to the warp, and apply
warm air to remove the creases from the covering.
Caution! do not heat the film more than is absolutely necessary. If the air or the iron is too hot, the
film may melt and holes may be formed.
This model is highly pre-fabricated and can be built in a very short time. However, the work which
you have to carry out is important and must be done carefully. The model will only be strong and fly
well if you complete your tasks competently - so please work slowly and accurately.
When self-tapping screws have to be screwed into wood, apply a little white glue to prevent
them shaking loose: just squirt white glue into the hole and fit the screw.
SAFETY PRECAUTION.
+ This is not a toy
+ Be sure that no other flyers are using your radio frequency.
+ Do not smoke near fuel
+ Store fuel in a cool, dry place, away from children and pets.
+ Wear safety glasses.
+The glow plug clip must be securely attached to the glow plug.
+ Do not flip the propeller with your fingers.
+ Keep loose clothing and wires away from the propeller.
+ Do not start the engine if people are near. Do not stand in line with the side of the propeller.
+ Make engine adjustments from behind the propeller only. Do not reach around the spinning
propeller.
REPLACEMENT LARGE PARTS
A. Cowling.
B.Wing panel(B1&B2).
C. Fuselage.
D. Horizontal stabilizer(D1&D2).
E. Rudder.
D2
E.
D1
F1. Aluminium tube wing .
F2. Aluminium tube
Horizontal stabilizer.
G. Pilot.
B2
F2
C
B1
G.
A
F1
3
SEA FURY - Item code:BH102
INSTRUCTION MANUAL.
REPLACEMENT SMALL PARTS
5x40mm.
1.Air retract main gear.
2.Door mounting wheel.
I. AILERON.
3.Wheels.
4.Mount wood of Air tank.
5. Air tank.
6. Spinner.
1.INSTALLING THE AILERON SERVOS.
 1) Install the rubber grommets and brass
eyelets onto the aileron servos.
7.Air line sets.
8.3 way connector.
9.Valve control.
10.Valve one way.
11. Connector.
12. springs.
Bottom side
13.Plastic parts for pushrod.
14. Fuel tank.
15.
16. Plastic for tail gear.
17. Tail gear set.
bottom side.
Aileron
Flap
4
SEA FURY - Item code:BH102
INSTRUCTION MANUAL.
Secure
Aileron
 2) Using a modeling knife, remove the covering at possition show below.
Electric wire
y.
o tra
Serv
Thread
 5. Instal servo tray with aileron servo into
the wing as same as picture below.
Remove covering
Servo tray.
2x10mm.
 3) Using the thread as a guide and using
masking tape, tape the servo lead to the end
of the thread: carefully pull the thread out.
When you have pulled the servo lead out, remove the masking tape and the servo lead
from the thread.
Secure.
 4) Drill 1,6mm pilot holes through the block
of wood for each of the four mounting screws
provided with the servo.
5
SEA FURY - Item code:BH102
INSTRUCTION MANUAL.
2.INSTALLING THE AILERON
CONTROL HORN.
Control horn of Aileron
3x10mm
Secure.
A+B EPOXY
PLUS glue
Repeat the procedure for the other wing
half.
Control horn
of the aileron
II. FLAP.
1.INSTALLING THE FLAP SERVOS.
3.INSTALLING THE AILERON
LINKAGES.
Installing the aileron linkages as pictures
below.
M3
70mm
6
3x10mm.
Flap
SEA FURY - Item code:BH102
INSTRUCTION MANUAL.
2.INSTALLING THE FLAP
CONTROL HORN.
Control horn of Flap.
tray servo
Electric
wire
A+B EPOXY
PLUS glue
Thread
2x10mm.
Control horn
of the flap
Secure.
3.INSTALLING THE FLAP
LINKAGES .
70mm.
3x10mm.
7
SEA FURY - Item code:BH102
INSTRUCTION MANUAL.
Secure.
Bottom side.
Aileron.
Flap.
Repeat the procedure for the other wing
half.
Bottom side.
INSTALLING AIR RETRACTABLE
LANDING GEAR.
3x15mm
Flap.
Aileron.
4x12mm
8
5x40mm
SEA FURY - Item code:BH102
INSTRUCTION MANUAL.
3x15mm
Secure.
9
SEA FURY - Item code:BH102
INSTRUCTION MANUAL.
Secure
5x40mm
10
SEA FURY - Item code:BH102
INSTRUCTION MANUAL.
Secure
3x4mm
3x4mm
3x4mm
3x6mm
3x6mm
Secure
3x6mm
3x6mm
3x4mm
Drill a hole
3mm diameter
Bottom side
Repeat the procedure for the other wing
half.
11
SEA FURY - Item code:BH102
INSTRUCTION MANUAL.
INSTALLING THE ENGINE MOUNT
AND AIR TANK.
See pictures below:
Air tank
Air tank
Drill a hole
6mm diameter
Front view.
4.
Air tank
Air tank
C/A gue
12
SEA FURY - Item code:BH102
INSTALLING THE ENGINE MOUNT.
See pictures below:
5x70mm
Secure.
INSTRUCTION MANUAL.
 3) Carefully bend the second nylon tube
up at a 45 degree angle (using a cigarette
lighter). This tube will be the vent tube to the
muffler.
 4) Carefully bend the third nylon tube down
at a 45 degree angle (using a cigarette lighter).
This tube will be vent tube to the fueling valve.
When the stopper assembly is installed in the
tank, the top of the vent tube should rest just
below the top surface of the tank. It should not
touch the top of the tank.
Left side
FUEL TANK.
INSTALLING THE STOPPER ASSEMBLY
 1) The stopper has been pre-assembled
at the factory.
 2) Using a modeling knife, cut one length
of silicon fuel line (the length of silicon fuel line
is calculated by how the weighted clunk should
rest about 8mm away from the rear of the tank
and move freely inside the tank). Connect one
end of the line to the weighted clunk and the
other end to the nylon pick up tube in the stopper.
Tygon gas tubing not included.
Vent tube
Fuel pick- up tube
Fuel fill tube
 5) Test fit the stopper assembly into the
tank. It may be necessary to remove some of
the flashing around the tank opening using
a modeling knife. If flashing is present, make
sure none of it falls into the tank.
13
SEA FURY - Item code:BH102
INSTRUCTION MANUAL.
 6) When satisfied with the alignment of
the stopper assembly tighten the 3mm x 20mm
machine screw until the rubber stopper expands and seals the tank opening. Do not over
tighten the assembly as this could cause the
tank to split.
 7) Using a modeling knife, cut 3 lengths of
fuel line 150mm long. Connect 2 lines to the 2
vent tubes and 1 line to the fuel pickup tube in
the stopper.
Fuel Tank
 8) Feed three lines through the fuel tank
compartment and through the pre-drilled hole
in the firewall. Pull the lines out from behind
the engine, while guiding the fuel tank into
place. Push the fuel tank as far forward as
possible, the front of the tank should just about
touch the back of the firewall.
Tie wrap
Blow through one of the lines to ensure
the fuel lines have not become kinked inside
the fuel tank compartment. Air should flow
through easily.
 9) To secure the fuel tank in place, apply a
bead of silicon sealer to the forward area of
the tank, where it exits the fuselage behind the
engine mounting box and to the rear of the tank
at the forward bulkhead.
Do not secure the tank into place permanently until after balancing the airplane. You
may need to remove the tank to mount the
battery in the fuel tank compartment
Fuel Tank
INSTALLING THE THROTTLE - CABLE.
 1. Install one adjustable metal connector
through the third hole out from the center of
one servo arm, enlarge the hole in the servo
arm using a 2mm drill bit to accommodate the
servo connector. Remove the excess material from the arm.
After installing the adjustable metal connector apply a small drop of thin C/A to
the bottom nut. This will prevent the connector from loosening during flight.
Throttle servo.
Secure
14
SEA FURY - Item code:BH102
INSTRUCTION MANUAL.
Thr
ottl
ec
abl
e.
Pushrod Choke.
Thro
ttle s
ervo
.
Pushrod
Choke.
Throttle cable.
Pushrod
Choke.
Left side
cut off cable
excess
Pushrod
Choke.
15
SEA FURY - Item code:BH102
Electric
Power.
INSTRUCTION MANUAL.
 2. While keeping the back edge of the
cowl flush with the marks, align the front of
the cowl with the crankshaft of the engine. The
front of the cowl should be positioned so the
crankshaft is in nearly the middle of the cowl
opening. Hold the cowl firmly in place using
pieces of masking tape.
 3. Slide the cowl back over the engine
and secure it in place using four wood screws.
See picture below.
Left side.
Right side.
Bottom
side
Trim and cut.
COWLING.
 1. Slide the fiberglass cowl over the engine and line up the back edge of the cowl with
the marks you made on the fuselage.
Top side.
16
 4. Install the muffler and muffler extension
onto the engine and make the cutout in the
cowl for muffler clearance. Connect the fuel
and pressure lines to the carburetor, muffler
and fuel filler valve.
SEA FURY - Item code:BH102
INSTRUCTION MANUAL.
Bottom side.
Machine
screw.
Left side.
3x12mm
Machine
screw.
Drill a hole
2.5mm.
Right side.
Front view
INSTALLING THE SPINNER.
Install the spinner backplate, propeller and
spinner cone. The spinner cone is held in
place using two 3mm x 8mm machine screws.
Secure.
17
SEA FURY - Item code:BH102
INSTRUCTION MANUAL.
Elevator
Elevator
HORIZONTAL STABILIZER.
Secure.
See pictures below:
Bottom side
ELEVATOR SERVO INSTALLATION.
 1. Install the rubber grommets and brass
collets into the elevator servo. Test fit the servo
into the servo tray.
 2. Mount the servo to the tray using the
mounting screws provided with your radio system.
18
4x12mm
SEA FURY - Item code:BH102
INSTRUCTION MANUAL.
4x12mm
Secure.
9 mm
274 mm
Secure.
19
SEA FURY - Item code:BH102
INSTRUCTION MANUAL.
ELEVATOR PUSHROD INSTALLATION.
Bottom side.
 Elevator pushrod install as same as the way
of aileron pushrod.
M2 lock
nut
3x10mm
ELEVATOR CONTROL HORN INSTALLATION.
Elevator control horn install as same as the
way of aileron control horn. Please see pictures below.
A+B Epoxy
PLus glue
3x10mm
Secure.
Elevator
control horn
20
SEA FURY - Item code:BH102
Elevator
pushrod.
INSTRUCTION MANUAL.
cut
Bottom side
Elevator
pushrod.
Elevator
pushrod.
bend 90
degree.
Snap keeper.
VERTICAL INSTALLATION.
Rudder servo install as same as method of
elevator servo. See picture below:
Rudder servo
21
SEA FURY - Item code:BH102
INSTRUCTION MANUAL.
Top side
Rudder
servo
RUDDER INSTALLATION.
Please see pictures below.
Aluminium
Aluminium
Aluminium
Cut.
Push.
s
22
SEA FURY - Item code:BH102
INSTRUCTION MANUAL.
A+B Epoxy
PLus glue
A+B PLUS glue
A+B PLUS
Glue.
Bottom side.
Rudder
control
Bottom side.
RUDDER CABLE INSTALLATION.
RUDDER CONTROL HORN
INSTALLATION.
Rudder push-pull system install as sams
as picture below
Rudder control horn install as same as the
way of aileron control horn. Please see pictures below.
Control horn of Rudder.
3x10mm
Secure.
Rudder
cable.
23
SEA FURY - Item code:BH102
INSTRUCTION MANUAL.
Rudder cable.
Rudder
cable.
Bottom side.
Bottom side.

 1. Secure the tail wheel bracket in place
using four 3mm x 15mm screws. Be careful
not to overtighten the screws.
3x15mm
MOUNTING THE TAIL WHEEL
BRACKET.
Secure.
3x15mm
Plastic part for tail gear
24
SEA FURY - Item code:BH102
INSTRUCTION MANUAL.
Mark line.
C/A glue.
C/A glue.
Remove
covering.
Epoxy glue.
Rudder cable.
Elevator
pushrod.
Bottom side.
Epoxy glue.
Plastic parts of elevator
pushrod.
25
SEA FURY - Item code:BH102
INSTRUCTION MANUAL.
Bottom
side.
Cut.
Top side.
C/A glue
C/A glue
26
SEA FURY - Item code:BH102
INSTRUCTION MANUAL.
tray servo.
Rudder
cable
INSTALLATION SERVO WHEEL DOOR.
Bottom side.
Secure.
27
SEA FURY - Item code:BH102
INSTRUCTION MANUAL.
3x15mm
bottom side
INSTALLATION SERVO USING FOR
VALVE CONTROL
Servo valve
control.
Secure.
Servo valve
control.
28
INSTRUCTION MANUAL.
AIR TANK
BH 102
SEA FURY - Item code:BH102
29
SEA FURY - Item code:BH102
Air tank
r
necto
y con
3 wa
Air supply
INSTRUCTION MANUAL.
Valve one way
3
 2) Secure the switch in place using the
two machine screws provided with the radio
system.
r
cto
ne
con
y
wa
3w
ay c
onn
ecto
r
Right main
gear wing
INSTALLING THE SWITCH.
1) Cut out the switch hole using a modeling
knife. Use a 2mm drill bit and drill out the two
mounting holes through the fuselage side.
Switch
Left main
gear wing
Control Valve
Secure.
Switch
engine.
Switch
Receiver.
INSTALLING THE RECEIVER AND BATTERY.
Connector
 1. Plug the servo leads and the switch
lead into the receiver. You may want to plug
an aileron extension into the receiver to make
plugging in the aileron servo lead easier
when you are installing the wing . Plug the
battery pack lead into the switch.
 2. Wrap the receiver and battery pack in
the protective foam to protect them from vibration. Use a rubber band or masking tape to
hold the foam in place.
Secur
30
Do not permanently secure the receiver and
battery until after balancing the model.
e.
4. Using a 2mm drill bit, drill a hole through
the side of the fuselage, near the receiver, for
the antenna to exit.
SEA FURY - Item code:BH102
INSTRUCTION MANUAL.
Tie wrap.
Battery receiver.
 2. Attach the aluminium tube into the
fuselage.
Battery
receiver.
Battery engine.
Right side.
Receiver.
WING ATTACHMENT.
1.Locate the aluminium wing dihedral brace.
25 mm
860 mm
*** Test fit the aluminium tube dihedral brace
into each wing haft. The brace should slide in
easily. If not, use 220 grit sand around the
edges and ends of the brace until it fits properly.
31
SEA FURY - Item code:BH102
INSTRUCTION MANUAL.
 3.Insert two wing panels as pictures below.
Left wing.
Secure.
INSTALLING COCKPIT FUSELAGE .
See picture below:
A+ B Epoxy
PLUS glue.
Secure
32
SEA FURY - Item code:BH102
INSTRUCTION MANUAL.
C/A glue.
C/A glue.
See picture wing attach to fuselage.
Installing the fuselage hatch as same as picture below.
Insert and
secure.
C/A glue.
Insert and
secure.
33
SEA FURY - Item code:BH102
INSTRUCTION MANUAL.
CONTROL THROWS.
BALANCING.
 1) It is critical that your airplane be balanced correctly. Improper balance will cause
your plane to lose control and crash.
THE CENTER OF GRAVITY IS LOCATED
138MM BACK FROM THE LEADING EDGE
OF THE WING.
2) Mount the wing to the fuselage. Using a
couple of pieces of masking tape, place them
on the top side of the wing 138 mm back from
the leading edge, at the fuselage sides.
3. Turn the airplane upside down. Place
your fingers on the masking tape and carefully lift the plane .
Accurately mark the balance point on the top
of the wing on both sides of the fuselage. The
balance point is located 138mm back from the
leading edge. This is the balance point at which
your model should balance for your first flights.
Later, you may wish to experiment by shifting
the balance up to 10mm forward or back to
change the flying characteristics. Moving the
balance forward may improve the smoothness and arrow- like tracking, but it may then
require more speed for take off and make it
more difficult to slow down for landing. Moving
the balance aft makes the model more agile
with a lighter and snappier ”feel”. In any case,
please start at the location we recommend .
 With the wing attached to the fuselage, all
parts of the model installed ( ready to fly), and
empty fuel tanks, hold the model at the
marked balance point with the stabilizer level.
Lift the model. If the tail drops when you
lift, the model is “tail heavy” and you must add
weigh* to the nose. If the nose drops, it is “nose
heavy” and you must add weight* to the tail to
balance.
*If possible, first attempt to balance the model
by changing the position of the receiver battery and receiver. If you are unable to obtain
good balance by doing so, then it will be necessary to add weight to the nose or tail to
achieve the proper balance point.
 1) We highly recommend setting up a
plane using the control throws listed.
 2) The control throws should be measured at the widest point of each control surface.
 3) Check to be sure the control surfaces
move in the correct directions.
Ailerons : 15mm up
15mm down.
Flap :
30mm down.
Elevator : 12mm up
12mm down.
Rudder : 25mm right 25mm left.
Aileron control
15mm
15mm
30mm
Flap control
12mm
12mm
Elevator control
25mm
25mm
Rudder control
PRE-FLIGHT CHECK.
1) Completely charge your transmitter and
receiver batteries before your first day of flying.
2) Check every bolt and every glue joint in
your plane to ensure that everything is tight
and well bonded.
  3) Double check the balance of the
airplane.
 4) Check the control surface.
138
 5) Check the receiver antenna . It should
be fully extended and not coiled up inside the
fuselage.
6) Properly balance the propeller.
We wish you many safe and enjoyable
flights with your SEA FURY
34