VGA L1 Training Materials
CCER 1
REV 1.2
ASUS Confidential
Overview
1. Testing flow chart…………………….....P3~P5
2. Customer Induced Damage (CID)
criteria……………………………………P6~P28
3. ASUS pretest kit package contents.........P29~P32
4. Pretest operate description……...………P33~P41
5. Test program description………….……P42~P57
6. Q&A ………….………. ………….……..P58
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Chapter 1
Testing Flow Chart
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A. Pretest Flow Chart
R means return to RMA or pass to repair engineer
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B. Final Test Flow Chart
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Chapter 2
Customer Induced Damage
(CID) Criteria
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CID Outline
1. PCB Trace Scratched
2. PCB Broken
3. Damaged Capacitors, Resistors, Inductors, Small
Passive Components, Etc.
4. PCB & Component Oxidation
5. PCB Burned
6. Component Burned
7. Missing Component
8. Dirt
9. S/N Label Damaged
10. CID & O.O.W. service process flow chart
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1-1 PCB Trace Scratched
Figure 1.
Figure 2.
Figure 3.
Figure 4.
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1-2 PCB Trace Scratched
Figure 5.
Damage
PCB Trace
Scratched
[Figure 1~6]
Figure 6.
Comments
Repair
Exchange
InWarranty
OutWarranty
Less than 2 lines and
PCB no broken inside
Accepted
-
Charge
Charge
More than 3 lines or
PCB broken inside
Rejected
-
-
-
More than 3 lines or
PCB broken inside
(If customer request)
-
Accepted
Charge
Charge
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1-3 PCB Trace Scratched
Figure 8.
Figure 7.
Damage
PCB Trace
Scratched
[Figure 7~8]
Repair
Exchange
InWarranty
OutWarranty
Less than 2 lines and
PAD no broken
Accepted
-
Charge
Charge
More than 3 lines or
PAD broken
Rejected
-
-
-
More than 3 lines or
PAD broken
(If customer request)
-
Accepted
Charge
Charge
Comments
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2-1 PCB Broken
Figure 9.
Damage
PCB Broken
[Figure 9~10]
Figure 10.
Comments
The broken part
already destroy PCB
Repair
Exchange
InWarranty
OutWarranty
Rejected
-
-
-
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2-2 PCB Broken
Figure 11.
Figure 12.
Damage
Comments
Repair
Exchange
InWarranty
OutWarranty
PCB Broken
[Figure 11~12]
Only a bit broken in
the edge of PCB and
will repair after
informing Customer
Accepted
-
-
-
PCB Broken
[Figure 12]
If the bottom side has
circuit trace
Rejected
-
-
-
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3-1 Damaged capacitors, resistors,
inductors, small passive components, etc.
Figure 13.
Figure 14.
Figure 15.
Figure 16.
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3-2 Damaged capacitors, resistors,
inductors, small passive components, etc.
Damage
Damaged
Component
[Figure 13~16]
Comments
Repair
Exchange
InWarranty
OutWarranty
If only few
impacted broken
components slightly
and PCB is ok
without any broken
Accepted
-
Charge
Charge
If it’s serious
impacted or PCB
broken more than 3
lines
Rejected
-
-
-
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4-1 PCB & Component Oxidation
Figure 17.
Figure 18.
Figure 19.
Figure 20.
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4-2 PCB & Component Oxidation
Figure 21.
Figure 22.
Figure 23.
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Figure 24.
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4-3 PCB & Component Oxidation
Figure 25.
Figure 26.
Figure 27.
Figure 28.
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4-4 PCB & Component Oxidation
Damage
Repair
Exchange
InWarranty
OutWarranty
Rejected
-
-
-
-
Accepted
Free
Charge
If only component
oxidation and PCB is
ok without any
oxidation and verified
as user’s faulty.
Accepted
-
Charge
Charge
If only component
oxidation and PCB is
ok without any
oxidation and verified
as ASUS’s faulty.
Accepted
-
Free
Charge
Comments
If the PCB is verified
as user’s faulty.
PCB Oxidation
[Figure 17~23]
e.g. a. Customer repaired by
themselves and use wrong way
to clear to get the oxygenation.
b. splash by water.
If it’s verified as
ASUS’s faulty
Component
Oxidation
[Figure 24~28]
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5-1 PCB Burned
Figure 29.
Figure 30.
Figure 31.
Figure 32.
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5-2 PCB Burned
Figure 33.
Figure 34.
Figure 35.
Figure 36.
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5-3 PCB Burned
Damage
Comments
If VGA PCB is
burned. Non-CID
PCB Burned
[Figure 29~35]
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Exchange
InWarranty
OutWarranty
-
Accepted
Free
Charge
-
Accepted
Charge
Charge
Rejected
-
-
-
If the PCB is burned
as user’s faulty.
e.g. a. Customer
repaired by themselves.
b. splash by water.
PCB Burned
[Figure 36]
Repair
If gold finger of the
card is burned.
e.g. Customer wrong to plug
in the video card.
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6-1 Component Burned
Figure 37.
Damage
Component
Burned
[Figure
37~38]
Figure 38.
Repair
Exchange
InWarranty
OutWarranty
For general
Accepted
-
Free
Charge
If it’s very
obvious as user’s
faulty
Accepted
-
Charge
Charge
Comments
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7-1 Missing Component
Figure 39.
Figure 40.
Figure 41.
Damage
Comments
Repair
Exchange
InWarranty
OutWarranty
Missing
Component
[Figure 39~40]
For general, if missing
less than 3
components by user
Accepted
-
Charge
Charge
If the heat sink is
missing
Accepted
-
Charge
Charge
Missing
Component
[Figure 41]
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7-2 Missing Component
Figure 42.
Damage
Figure 43.
Comments
Figure 44.
Repair
Exchange
InWarranty
OutWarranty
Missing
Component
[Figure 42]
If the PCB or PAD is
destroyed by user
Rejected
-
-
-
Missing
Component
[Figure 43~44]
If IC or BGA missing
Rejected
-
-
-
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8-1 Dirt
Figure 45.
Damage
Figure 46.
Comments
Repair
For general, if the
board is dirt and
Dirt
doesn't influence Accepted
[Figure 45~46]
function. We will
clean it.
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Exchange
InWarranty
OutWarrant
y
-
-
-
9-1 S/N Label Damaged
Figure 47.
Figure 48 .
Figure 49.
Figure 50.
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9-2 S/N Label Damaged
Repair
Exchange
InWarranty
OutWarranty
S/N Damaged
[Figure 47]
No S/N or the S/N
can’t be seen clearly
whether it’s in
warranty or not.
Rejected
-
-
-
S/N Damaged
[Figure 48~50]
S/N was damaged, but
it can be recognized in
warranty. If can’t be
repaired, it would be
returned to customer.
Accepted
-
free
-
Damage
Comments
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10-1 CID & O.O.W. service process
flow chart
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Chapter 3
ASUS Pretest Fixture
Package Contents
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ASUS Pretest Fixture Package
NO# Equipment Description
ASUS Part#
Supplier
Quantity
1
P5GD2 Deluxe MB
80- MBL5-*
1
2
P5E MB
(For C1CKJ0-B14 and
after)
80-MBB7X0-*
1
3
INTEL 775 CPU
4
Heat sink + FAN
22-240000160
1
5
DDR2(667/800)
9NE
/22-T00642404
2
6
TEST HDD
1
1
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Remarks
ASUS Pretest Fixture Package
7
40Pins IDE Cable ATA66
ASUS
8
PS/2 MOUSE
1
9
PS/2 KEYBOARD
1
10
ATX POWER
SUPPLY
1
11
CRT monitor (D-sub out)
1
12
SONY TV
PVM-1354Q
(S-Video out)
13
LCD monitor (DVI
out)
20-521029000
1
1
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1
ASUS Pretest Fixture Package
14
LCD “Y” Cable
14-010230000
1
15
Y TV cable
16-T104B0999
1
16
Power Cable
000602510
1
17
S CABLE
16-300018821
1
18
VGA extend cable
16-300001230
1
19
LCD extend cable
16-T10540823
1
20
PCIEX16 VGA CARD
1
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Chapter 4
Pretest Operate Description
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Pretest operate description-1
Inserted 400W ATX power
connector
1
Inserted 4PIN12V power
2
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Pretest operate description-2
Inserted CPU
3
Plug in DDR/256M(266MHz) or
DDR/256MB(400MHZ) x 2 to
DIMM_A1 & DIMM_B1
4
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Pretest operate description-3
Plug keyboard & mouse into
PS2KBMS
5
Install test HDD into PRI_IDE
6
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Pretest operate description-4
Plug PORT80 card into PCI slot.
7
Plug control panel TO panel
Jumper.
8
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Pretest operate description-5
Visual inspection:
Check whether there is a part
that is damaged
9
Plug VGA card to PCIE
slot
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Pretest operate description-6
For some top-end cards,
we should plug another
power point.
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Pretest operate description-7
Plug CRT cable to comport-2.
connect CRT cable to VGA
comport-1 (blue).
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Plug LCD-DVI cable to DVI
comport on DVI-Y cable
(white), then plug to J4
comport.
Pretest operate description-8
Plug VIVO cable to J3
comport
13
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Completion
If VGA card has fan,
make sure the fan
can work correctly
after booting up.
Chapter 5
Test program description
A. Free DOS Test
B. Windows 3Dmark Test
C. Windows FurMark Test
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VGA Test Flow Chart
REPAIR TEST
Free DOS FUNCTION
TEST
NG
OK
RUN WINDOS
3D MARK
NG
OK
TEST OK
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Repair Process
Free DOS Test program description
1
Choose model then
entrance
2
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Choose part number then
entrance
Free DOS Test program description
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Free DOS Test program description
When the test pass, we can
see the picture like the
above one.
When the test failed , we can
see the picture like the below
one.
AMD - Error ID “G0VB001”
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Free DOS Test program description
When the test pass, we can
see the picture like the
above one.
When the test failed , we can
see the picture like the below
one.
NVIDIA - Error ID “3194”
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Windows 3Dmark Test program description
Click the right key of the
mouse, choose “properties”
1
Choose “settings” to set
screen resolution 1024 by768 pixels
color quality to Highest (32 bit)
2
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Windows 3Dmark Test program description
Double-Click “3DMark*” on desktop
3
Note:
Strict extent required to card:
3DMark Vantage>>3DMark 06>> 3DMark 05>>
3DMark 03.
For few low stage card, choose 3DMark03
3DMark Vantage is the latest product for top card
Here, we take 3DMark05 for an example.
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Windows 3Dmark Test program description
Click “Run 3DMark”
4
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Windows 3Dmark Test program description
5
Test on going
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Windows 3Dmark Test program description
6
Test goes to end with result score shown on
screen
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Windows FurMark Test program description
Click the right key of the
mouse, choose “properties”
1
Choose “settings” to set
screen resolution 1280 by 1024 pixels
color quality to Highest (32 bit)
2
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Windows FurMark Test program description
3
Double-Click “FurMark
FurMark”
FurMark on desktop
Note:
Please use the FurMark for NTF return card and do not over 20 mins.
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Windows FurMark Test program description
4
Launch FurMark(there are two icons on
desktop(Furmark and Furmark(multiGPU )),the two-card platform select the
latter icon).
“Run mode” select “Stability Test” & “Log
GPU Temperature”.
“Windows Params” select “Fullscreen”,
“Stand Sizes” select “1280*1024”.
Top graphics(multi-GPU),
please select 1920*1200,
set MSAA 8x,
select Displacement mapping & Post FX.
Click “Go!”
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Windows FurMark Test program description
5
Please check the display(about test 20 minutes), if there is no image lost
that means test is OK.
(Test fail: flickering, discolor, crash, no display and so on)
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NOTICE
1. To avoid damage device or M/B, Please press PWR_SW key-stoke
on Switch Board -for discharge after turn off main power .
2. While unplugging card, make it in upright direction to golden finger .
3. If there is any fail message showing on screen, please pass to another
station do retest, if the result also is fail in the same problem or other
problem, it can be determined to NG. But if the result is PASS that
can be determined to PASS.
4. If it happens in same as serial problem over 3p.c.s, please inform test
supervisor.
5. According to ATX power specification, the +5V standby voltage
exists while AC110V is connected, for safe reason, turn off main
power when test is idling or during break time.
6. When change Card for test, make sure that power is OFF!!
7. When testing TV, must check whether the monitor has noise or flash,
and whether color is correct.
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Q&A
The End!
Thank you!
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