Idex MICROPUMP EagleDrive DEMSE Installation, Operation And Warranty Information

EAGLEDRIVE ™
INSTALLATION, OPERATION AND
WARRANTY INFORMATION
EagleDrive™ DEMSE
DEMSN
Without Enclosure
EagleDrive™ DEELE
DEELN
Without Enclosure
DOC No: PN 86880 REV A
2
PU B L I SH ED BY
MICROPUMP INC.
A Unit of IDEX Corporation
February 2023 © Micropump Inc.
All rights reserved.
This manual contains proprietary information which is protected by copyright.
No part of this publication may be reproduced, transcribed, stored in a retrieval
system, translated into any language (including computer language), or transmitted
in any form without the written consent of the publisher. For further information
contact your local Micropump distributor. Every effort has been made to ensure
that the information contained in this manual is accurate prior to printing. However,
the products described in this manual are subject to continuous development and
improvement and Micropump shall not be liable for any errors contained herein
or for incidental or consequential damages in connection with the furnishing,
performance, or use of this manual.
This document embodies proprietary information owned by Micropump, Inc. and
is submitted under a confidential relationship. Except for uses expressly granted
in writing, all rights are reserved by Micropump, Inc. A Unit of IDEX Corporation.
DOC No: PN 86880 REV A
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EC DECLARATION OF INCORPORATION
Herewith we declare that the products described in this Installation,
Operation, and Warranty Handbook comply with the following provisions applying to them:
Drives, series EMSN and EELN
Machinery Directive 2006/42/EC
EMC Directive 2004/108/EC Class A
Low Voltage Directive 2006/95/EC
Applied harmonized standards, in particular:
AS/NZS 61000-6-4:2012 Class A
EN 809:1998/A1:2009
EN 61000-6-4:2007+a1:2001 Class A
FCC 15.107:2017 Class A
FCC 15.109(g): 2017 Class A
ICES-003:2016 Class A
Technical documentation prepared by:
Jordan Breazile
Mechanical Engineer
Micropump, Inc
Vancouver, WA 98684
Manufacturer:
Technical File Compiler:
Fabian Stiegler
IDEX Europe GmbH
Weinstrasse 39
91058 Erlangen
Germany
Importer in country of use:
Micropump Vancouver
1402 NE 136 Avenue
Vancouver, WA 98684
th
(Signature of Manufacture)
(Signature of Importer)
The machinery described in this certificate must not be put into service until the machinery in which it is incorporated has been declared
in conformity with the provisions of the Machinery Directive and their amendments.
DOC No: PN 86880 REV A
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UKCA DECLARATION OF INCORPORATION
Herewith we declare that the products described in this Installation,
Operation, and Warranty Handbook comply with the following provisions applying to them:
Drives, series EMSN and EELN
Machinery Directive 2006/42/EC
EMC Directive 2004/108/EC Class A
Low Voltage Directive 2006/95/EC
Applied harmonized standards, in particular:
AS/NZS 61000-6-4:2012 Class A
EN 809:1998/A1:2009
EN 61000-6-4:2007+a1:2001 Class A
FCC 15.107:2017 Class A
FCC 15.109(g): 2017 Class A
ICES-003:2016 Class A
Technical documentation prepared by:
Jordan Breazile
Mechanical Engineer
Micropump, Inc
Vancouver, WA 98684
Manufacturer:
Technical File Contact:
Gast Group Ltd
Unit 11, the IO Centre Nash Road
Redditch, B98 7AS
United Kingdom
Importer in country of use:
Micropump Vancouver
1402 NE 136 Avenue
Vancouver, WA 98684
th
(Signature of Manufacture)
(Signature of Importer)
The machinery described in this certificate must not be put into service until the machinery in which it is incorporated has been declared
in conformity with the provisions of the Machinery Directive and their amendments.
DOC No: PN 86880 REV A
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STA N DA R D L I M I T ED WA R R A N T Y
The products manufactured by Micropump Incorporated are warranted to be free
from defects in workmanship and material at the time of shipment from the place of
manufacture. Micropump will repair or replace, at its option, any part or component
which fails to conform to this warranty for a period of one year. Micropump’s
obligation under this warranty is limited to the repairs or replacement of defective
equipment returned to Micropump on an F.O.B. destination and freight-prepaid
basis. All normal wear and tear is excepted, and product is subject to examination at
Micropump to verify that the parts or components were defective at the time of sale.
For the purposes of the limited warranties, the “Stator/Controller Assembly” means
only the stator and the printed circuit board and electronic components contained
in the controller housing, plus the connecting control and power cables. The
“Power Supply Assembly” means only the printed circuit board and the electronic
or mechanical components located inside or on the power supply enclosure and
the “Pump head Assembly” means all other parts of the product, including but not
limited to, the rotor.
No warranty of any kind is made or shall be imposed with respect to any pump or
parts (1) that have not been properly installed and tested in operation, (2) that have
been subject to misuse, negligence, acts of God or the elements, or any other form
of casualty, or (3) that have been repaired or altered outside Micropump’s facility in
a way, so as, in our judgment, to affect performance or reliability.
The parties agree that the buyer’s sole and exclusive remedy against Micropump
shall be for repair or replacement of defective parts under the conditions stated
above. The buyer agrees that no other remedy (including but not limited to
incidental or consequential damages for lost profits, lost sales, loss of use, injury
to person or property, or any other incidental or consequential loss) shall be
available to them.
This warranty shall not apply to prototype pumps, experimental pumps, or
brush-type electric motors. Warranty of equipment or accessories from outside
sources, purchased by Micropump and incorporated into Micropump’s product
is subject to the manufacturer’s standard warranty, unless specifically agreed
otherwise between Micropump and buyer. A copy of the warranty on the
aforementioned equipment is available on request.
The adjustment or replacement of defective parts made under this warranty will
not extend the original warranty period.
THE WARRANTY DESCRIBED ABOVE IS THE EXCLUSIVE
MICROPUMP WARRANTY AND IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE OR ANY WARRANTY PREVIOUSLY
ISSUED. WE NEITHER ASSUME NOR AUTHORIZE ANY PERSON
TO ASSUME FOR US ANY OTHER LIABILITY IN CONNECTION
WITH THE SALE OR USE OF OUR EQUIPMENT.
DOC No: PN 86880 REV A
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YOU R M I CRO PU M P PRO DU CT. . .
represents years of fluid handling experience and we feel it is the finest product
available of its type.
The product you have purchased was designed and constructed for use within
designated limits and conditions. Staying within performance limits and following
the guidelines given in this manual will result in excellent performance and
maximum life.
Should you have a question or a problem, technical assistance is available
worldwide. Micropump products are designed for easy field servicing with
service kits and technical support available for all products.
The Purpose of this Guide...
is to provide information to enable suitably qualified technicians and fitters to
install, operate and maintain the Micropump EagleDrive and common pump/
motor combinations.
Use the Guide...
when you have purchased a motor or pump/motor combination. This guide
contains specific information for installation, operation, and maintenance
of the EagleDrive and references some of the most common pump/motor
combinations. This guide should be read in conjunction with the instructions
provided with your specific pump. General information is given on installation
within a system, but reference should always be made to instructions provided
with ancillary equipment when installing the unit.
A B B R E V I AT I O N S
The following abbreviations are used in this guide:
°C
Degrees Celsius
Max
Maximum
°F
Degrees Fahrenheit
Min
Minimum
EMC
Electromagnetic Compliance
RPM
Revolutions Per Minute
DC
Direct Current
SELV Safety Electric Low Voltage
LVD
Low Voltage Directive
V
Volt(s)
IOM
Installation, Operation and
Maintenance Manual
W
Watt(s)
DOC No: PN 86880 REV A
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SA FE T Y
The following are used throughout this guide to indicate procedure that, if not
followed correctly, may result in injury to personnel or damage to equipment.
Warnings are used to alert the reader to a procedure or practice, which
if not followed correctly, could result in personal injury.
Warning - Hot Surface is used to alert the reader to a procedure or
practice, which if not followed correctly, could result in personal injury
due to contact with a hot surface.
Cautions are used to alert the reader to a procedure or practice, which
if not followed correctly, could result in damage to the pump, motor, or
ancillary equipment.
Notes are used to highlight important information that may assist the
reader in carrying out a procedure or in understanding the text.
TA B L E O F CO N T EN T S
Other EAGLEDRIVE
Electrical Connections
Limits of Use
8
Installation in Explosive and
Fire Danger Zones
9
Fault Output
17
Description
9
Operation
18
Function
9
Magnet Decoupling
19
16
Unpacking and Storage
10
Maintenance
19
Assembly
10
Troubleshooting
20
Space Requirements
10
Location
11
EAGLEDRIVE Lead
Wire Assignments
21
Bulkhead Mounting
11
Technical Specification
23
EMC Compatibility
11
Model DEMSE
23
Required EAGLEDRIVE
Electrical Connections
12
Model DEELE
24
Key Electronics Components
25
EAGLEDRIVE Pump
Configurations
26
Notes
27
4-20mA Control Configuration
14
Manual Control Configuration
15
DOC No: PN 86880 REV A
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L I M I TS O F USE
The EagleDrive motor is intended for use with pumps handling fluids in a variety
of pump­ing systems. These fluids may be innocuous or hazardous, depending on
the specific application. You should contact your local Micropump distributor or
contact Micropump directly about special limitations of your pump/motor unit
with regard to your specific system.
To achieve optimum performance and safe operation Micropump products must
be operated with the limits given in the Technical Specification. Operation
outside these limits is not recommended and may result in damage to the pump,
motor, and/or ancillary equipment.
Temperature. Operating beyond the maximum operating temperature
given in the Technical Specification is not recommended and may
result in damage to the product and compromise safety by creating
high surface temperature.
Mechanical Danger. The product must be installed in a location that
exposes it to a low risk of external damage.
Hot Surfaces. Under some operating conditions, surface temperatures
can exceed 90°C (195°F.) Do not touch products while operating. Do not
touch within 30 minutes of system shutdown to allow surfaces to reach
safe handling temperature.
Flooding and Water Immersion. The products covered by this guide are
not designed to operate immersed in water. Refer to the Technical
Specification for the environmental rating.
Corrosive Liquids. Corrosive liquids may eventually produce leak
paths around the sealing surfaces of the product. The product should
be inspected for leaks on a regular basis.
Condensation. When pumping cold liquids ensure that condensation
does not present a safety hazard. Condensation on the external
surfaces of the magnet cup may result in a short-circuit in the motor
controller.
DOC No: PN 86880 REV A
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I N STA L L AT I O N I N E X PLOSI V E A N D
FI R E DA N G ER ZO N ES
Micropump offers products designed and tested for installation in explosive or fire
danger zones. Contact your local Micropump distributor or contact Micropump directly
to deter­mine if your EagleDrive product combination can be certified for this use.
In addition to the warnings provided throughout this manual, the following must be
consid­ered in any explosion or fire danger zone installation:
Ensure the pump head,
motor, and any mounting
adapter are suitable for
area classification.
D ESCR I P T I O N
Ensure that pumping liquid
temperature, and motor
housing temperature are
maintained within acceptable
range as specified by
Micropump Certification of
ATEX Conformity.
The EagleDrive is a brushless DC motor with integrated controller specially designed
to be electromagnetically coupled to a variety of Micropump pump heads. When
properly assembled to the pump head with sealing o-ring, this comprises a sealed
unit where the driven magnet is within a magnet cup that separates the pumped fluid
from the atmosphere.
There are two EagleDrive models, the DEMSE and DEELE. The enclosed versions
are within a thermoplastic housing. The motor is capable of rotating in both
directions and has speed control input options. A tachometer signal, with a 0-5 V
square-wave output provides speed feedback. The tachometer output has 2 pulses
per revolution. The output frequency is multiplied by 30 to obtain RPM. The main
input power is 12-36 VDC from a class 2 (SELV) source.
Both EagleDrive models can be controlled using one of these options:
1. Externally applied 0-5 VDC supply
3. Externally applied 4-20 mA signal
2. Externally applied PWM
(conditioned with external resistor)
(Pulse Width Modulation) signal
4. Manually-adjusted speed
control (through use of external
potentiometer)
FU N CT I O N
The driven magnet is connected to the pumping parts and is sealed in the magnet
cup. This magnet forms the rotor of the brushless DC motor and is driven by the
rotating magnetic field in the stator. Rotation of the pumping elements produces flow.
The control signal (supplied internally or externally) controls pump speed. Internal
feedback monitors the rotational speed of the pump and regulates the speed in
relation to the control voltage. The controller increases current to regulate speed
against increasing back pressure (within the operating limits of the pump and motor).
DOC No: PN 86880 REV A
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U N PACK I N G A N D STO R AG E
Inspect the magnet cup before assembly with the motor. Replace or
repair if there are signs of damage.
Before installing the product ensure all transit packaging has been removed.
Remove the blanks from any inlet and outlet ports. If the pump is to be stored
prior to installation, re-pack the pump in its original packing, refit the blanks to
the ports and store in a dry, covered environment.
Protect the pump head from damage during unpacking and installation. Impacts
to the magnet cup can cause internal damage or result in rub between the
magnet cup and driven magnet upon assembly with the motor.
AS SEM B LY
Loose bolts may result in pump/motor misalignment. Tighten bolts
appropriately. Pump/motor misalignment may result in weakening the
sealing of the enclosure. Drive housing seal described below is
required for IP55 rating.
If the pump head housing assembly and EagleDrive motor are supplied separately
they will need to be assembled prior to the installation.
Pump head should have a gasket attached to the mounting plate. If not, attach p/n
L28880-Gasket (1) to the drive side of the mounting plate. Carefully place the
gasket as concentric to the mounting plate as possible. After gasket (1) is
adhered to mounting plate (2), apply a light coating of silicone grease to the
gasket. Align the pump assembly flange (2) so that it matches with the cam locks
in EagleDrive housing (3), then rotate clockwise to lock and align with mounting
screw holes. Secure using the two screws (4) supplied with the EagleDrive.
Torque screws to 0.8 N-m (7 in-lbs).
SPACE
R EQ U I R EM EN T S
Refer to the Technical Specification
for overall dimensions and weights of
the EagleDrive and some of the most
common pump/motor combinations.
DOC No: PN 86880 REV A
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LOCAT I O N
Pump head cannot support the weight of the motor. Ensure
the motor is adequately supported by the foundation and/or
mounting bracket.
The foundation must be capable of supporting the combined weight
of the pump and motor and provide a rigid support.
The product should be located with the inlet below or even with the liquid level of
the fluid supply. The product can be mounted in any position. Ensure that there is
adequate space for operation, inspection and maintenance.
BULKHEAD MOUNTING
(D EEL E M O D EL )
If mounting the pump/EagleDrive assembly through a bulkhead, insert the
bulkhead o-ring (ITEM 1) into the groove in the face of the housing (ITEM 3).
Position the adaptor flange (ITEM 2) through the bulkhead hole so that it does
not interfere with the sealing of the bulkhead hole. Secure the pump/EagleDrive
assembly using four screws, nuts, and washers as needed. Tighten screws evenly
and in an alternating pattern.
ITEM 1: o-ring 2-040 described below is necessary to ensure
bulkhead is sealed.
DOC No: PN 86880 REV A
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R EQ U I R ED E AG L ED R I V E
EL ECT R I CA L CO N N ECT I O N S
Electrical installation must be carried out by qualified personnel
who are conversant with local electricity installation regulations.
Before starting any electrical installation work ensure that the main
electrical supply is adequately isolated.
Ensure that the pump motor is earthed. The pump may be electrically
isolated from the motor depending on the mounting configuration.
Some installations may need an earthing connection on the pump head.
Pumping flammable fluids without a proper earthing connection may
cause spontaneous ignition.
Ensure that all electrical connections use a common earth ground to
avoid hazardous ground loops.
MAIN Power In
24 +/- 12Vdc (nominal), voltage ripple must be maintained below 5% peak-to-peak,
from SELV Class2 or Limited Power Source, Micropump always recommends
external overcurrent protection (MODEL MS ~2A, MODEL EL ~3A), internal
hardware-current-limit decreases motor speed to hold at current limit until rotation
stops (stall), in locked-rotor condition maximum stall current is ~1.2A.
If locked rotor operation occurs at full load current in greater
than 70°C ambient temperature conditions can result in winding
temperatures greater than UL 1004 limits. To reduce risk of
exceeding winding temperature limits Micropump recommends
always monitoring the tachometer signal and commanding stop
if the pump shows a locked rotor condition lasting more than
one minute.
Ensure that the voltage of the supply is correct for the motor being
connected, and that the source is SELV Class 2 or a Limited Power
Source. Ensure that the power supply voltage ripple is maintained
below 5% peak to peak.
Ensure that all associated equipment has a form of overcurrent
protection. If a fuse is used see table below for recommendations.
EAGLEDRIVE MODEL
RECOMMENDED FUSE
DEELE
LITTLEFUSE 0313003 HXP
DEMSE
DOC No: PN 86880 REV A
LITTLEFUSE 0313002 HXP
13
E AG L ED R I V E EL ECT RI CA L
CO N N ECT I O N S (CO N T I N U ED)
Common Ground
Main Power IN voltage, control signal inputs, and all outputs use a common
ground. It is possible that ground potential differences between the power
supply, control voltage source and the other devices (if used) will be forced to the
same ground reference when connected to the EagleDrive. Ensure only one earth
ground is used to avoid ground loops.
Analog DC Control Signal In
-0.3 to 5.1Vdc control input, motor set to zero rpm -0.3 to +0.2V, motor set to 100%
above +5.0V as read with ADC channel on microprocessor Input impedance ~6 kohm,
input is not clamped and must remain below 5.1V max at all times Internal 100k pull
down on input provided positive stop should lead be disconnected.
Input Voltage vs RPM is proportional within a given mains voltage (i.e. % of 5.0V = %
of maximum motor speed as defined by main power in controlled by 8-bit microprocessor
signal, operating open-loop-speed with motor max output current limited.
PWM (Pulse Width Modulation) Speed Control
% Positive duty cycle within 3% to 97% at 20-100Hz frequency results in motor
speed proportional to the input (i.e. % of Positive Duty Cycle = % of maximum
motor speed at defined main power in), motor set to zero rpm 0 to 3% and 97 to
100% controlled by 8-bit microprocessor signal, operating open-loop-speed
with motor max output current limited.
Input impedance ~6 kohm, input is not clamped and must remain within -0.3 to
1.5v (Lo) and +3.5 to 5.1V (Hi) or the motor will be irreparably damaged.
To enable PWM IN the EagleDrive must read a “high” level signal (greater than
97% +Duty Cycle PWM signal) during each application of main power in (when
firmware POST is occurring) to choose PWM IN mode. The EagleDrive will
otherwise default to Analog DC Control Signal IN mode.
Example of Control Signals Necessary to Select PWM IN Mode:
DOC No: PN 86880 REV A
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4-20 m A CO N T RO L CO N FI G U R AT I O N
To maintain protection of internal drive controller, your external
resistor should be fitted with appropriate protection.
4-20mA Control
Install a 250 Ohm resistor across the white Speed Input and black Common
lead wires. Applying current across this resistor will result in a commanded
proportional speed from the Eagle Drive.
WHITE
Recommended Resistor
VISHAY P/N PTF65250R00AYBF
DOC No: PN 86880 REV A
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M A N UA L CO N T RO L CO N FI G U R AT I O N
To maintain protection of internal drive controller, your external
potentiometer should be fitted with appropriate protection.
Manual Control
Install potentiometer and resistor (sized according to your voltage supply input)
across the red Power In and black Common lead wires. The potentiometer wiper
is connected to the white Speed Input lead wire. To increase speed, rotate the
potentiometer to increase voltage to the control line. To decrease speed, rotate
the potentiometer to decrease voltage to the control line.
RED
YELLOW
WHITE
BLACK
Recommended Parts (24 VDC Mains)
Resistor (38 KOHM)
Potentiometer (10 KOHM)
VISHAY CMF5038K300FHEB
VISHAY P16NP103KAB15
DOC No: PN 86880 REV A
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OT H ER E AG L ED R I V E
EL ECT R I CA L CO N N ECT I O N S
Tachometer Output
The tachometer output can be monitored using a frequency counter. The
tachometer output is 0-5V square wave pulse that occurs twice per pump drive
revolution. To convert the tachometer output to rpm, multiply the output
frequency (Hz) by 30.
Inadvertent connection of the tachometer output (green) wire to
ground or the supply voltage can cause damage to the drive. If the
tachometer is not used, trim and insulate the green lead.
Forward/Reverse Operation
The direction of fluid flow can be changed by connecting the orange wire to
ground. For FORWARD flow, make NO CONNECTION to the orange wire. For
REVERSE flow, connect the orange wire to GROUND.
DO NOT reverse the direction of rotation of the drive until the drive
has come to a complete stop. Reversing the direction while the drive
is still turning may damage the motor.
Inadvertent grounding of the forward/reverse (orange) wire will cause
the drive to operate in reverse. If reverse operation is not required, trim
and insulate the orange lead.
Motor/Pump performance will be different between FWD and REV
operating modes.
Motor Current Output
The Motor Current Output is an analog signal (from 0 to 5vdc) that is proportional
to the actual motor amps. This signal is not heavily filtered so the actual motor
phase waveform will be visible in the signal. To use this most effectively first
measure the signal with no speed input command to determine the offset value.
The actual signal will then be according to:
Motor Current Output = (0.95 x Actual Amps) + Offset for DEMSE products
Motor Current Output = (0.63 x Amps) + Offset for DEELE products.
DOC No: PN 86880 REV A
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FAU LT OU T PU T
Active low microprocessor output, driven with 5.6kohm pull-up resistor to the
internal 5V, should be monitored with a high impedance device (Rload > 100kohms)
Vhigh = 5 +/-0.25Vdc
Vlow = 0.09 +/- 0.09Vdc
1 kohm impedance low state, 6.6 kohm output impedance hi state
Fault signal is Vlow when:
Supply under voltage, decreasing below approximately 8 V, ~0.5V hysteresis.
Over temperature, temperature increasing above 170°C, 15°C max hysteresis.
Logic fault, error conditions on the Hall sensors (i.e. pump not installed correctly).
Internal component failure (internal short or open connection as follows).
Short from any of the motor phase connections to ground.
Short from any of the motor phase connections to the mains supply.
Short across motor phase windings.
Open condition in the internal motor phase connection.
Low load Current. This can occur at any RPM below 800 and does not indicate a
drive problem.
Fault
Signal
Fault
Description
Drive
Condition
Reason for
Fault
Remedy
0
Under
Voltage
Disabled
Voltage supply
less than 8.5V
Ensure proper supply voltage,
check power and ground
connections
0
Over
Temperature
Operating
Reduce load or increase
cooling
0
Logic Fault
Disabled
Internal
component
temperature
greater than
170º C
0
Internal
Short
0
Reset EagleDrive by
disconnecting and restoring
power supply connection, if
problem persists, contact
Micropump for a replacement.
1
Lead 7
Blue
Ensure pump is correctly
attached to EagleDrive
Disabled
Drive cannot
locate the
magnets inside
the pump
Drive
components
have failed
Low Load
Current
Operating
Drive
components
have failed
None
Operating
No Fault
Reset EagleDrive by
disconnecting and restoring
power supply connection, if
problem persists, contact
Micropump for a replacement.
DOC No: PN 86880 REV A
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O PER AT I O N
Starting or running the pump with the discharge valve closed may
result in overpressure in the discharge pipe.
Extended periods of dry running may result in permanent damage to
the pump and may cause surface temperature to exceed the operating
temperature of the pump. Ensure that the pump head temperature does not
exceed the flash point temperature of the fluid or area. Shut down pump for
a no fluid condition. Shut down the pump for a no flow condition.
Ensure the pump head temperature does not exceed the flash point
temperature of the fluid or area.
Start-up Procedure
Before starting the pump ensure that any valves in the inlet or discharge lines are
open and that any inlet filters are clean and free from obstruction.
1. Set the external control signal input to minimum value (0 VDC) or >97% PWM IN
2. Set the Main Power IN (12 VDC to 36 VDC) to ON. With the control input set to
0V or < 3% PWM IN the pump will show a nominal 25mA to 100mA current draw
and will not turn.
3. Adjust the control signal input to the required level. Current demand will rise
and fall as the pump load and speed varies.
Once started the pump should prime if it has not already been filled with fluid. If
the pump fails to prime, stop the pump and fill the pump head with liquid.
Post Start-up Checks
Once the pump has started, carry out the following checks:
1. Check that the pump and motor operate smoothly and are free from vibration.
2. Check the inlet and discharge fittings are free from leaks.
Flow rate should always be adjusted by controlling motor speed where
possible. Ensure that overpressure does not occur in the discharge
pipe. NEVER throttle flow by an inlet valve.
Shut-down Procedure
Switch off the EagleDrive by:
1. Slowly decreasing the external control signal input to the minimum value.
2. Check that the unit runs down in a steady manner.
3. Switch off power supply.
Once stopped, close the inlet and discharge valves. Drain the pump if it is to be
shut-down for long periods or installed in areas where the liquid may freeze. Refer
to the Maintenance section for instruction on draining.
DOC No: PN 86880 REV A
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M AG N E T D ECO U PL I N G
The EagleDrive pump/motor combinations do not decouple. If pump load
becomes excessive, current limiting in the controller prevents motor overload.
Additional protection is provided by a thermal sensor which shuts down the drive
if the internal temperature exceeds a preset value.
M A I N T EN A N CE
Excessive wear to the pump can result in driven magnet rub on the
magnet cup. This can generate high surface temperatures or degrade
the capability of the pressure boundary. Remove the pump from
service and replace or repair if pump performance degrades
significantly or the pump becomes noisy.
Ensure that heavy deposits of dust are not allowed to accumulate.
Clean the pump periodically.
The pump cannot be drained completely, a certain amount of liquid will
remain in the magnet cup area. Ensure that the pump is either flushed
with a suitable flushing agent or precautions are taken against the
effect of any remaining liquid during servicing. When the pump has
been handling flammable, toxic or hazardous fluid, the pump internals
must be properly decontaminated by suitably qualified personnel. The
Material Safety Data Sheet for the pumped liquid must be referred to
for correct procedures and precautions to be followed when handling
the liquid.
Micropump EagleDrive motors are designed to be maintenance free and require
no adjustments. To ensure the motor or pump/motor assembly retains optimum
performance maintain the fluid circuit to keep filters clean and prevent abrasive
solids from passing through the pump.
A program that includes periodic monitoring of your Micropump
product is recommended to provide timely detection and assessment
of any problem.
DOC No: PN 86880 REV A
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T RO U B L ESH OOT I N G
If the EagleDrive does not meet its design performance or fails to operate correctly,
refer to the following tables for assistance in identifying the cause and remedy:
Execution of troubleshooting steps, determination of root cause and
corrective actions should be performed by a skilled maintenance person.
MOTOR WILL NOT OPERATE
Cause
No power to motor.
Remedy
Ensure proper voltage has been applied to motor power leads.
Check leads to ensure no short circuits are present.
Control Input lead is shorted. Clear and isolate Control Input lead from Tachometer Out lead.
Clear and isolate Control Input lead from Common lead.
No Control Input applied.
Thermal Limit is active.
Motor has been damaged.
Ensure proper control input is applied to control Input lead: for
0-5V, ensure line is not shorted. If manual control EagleDrive,
adjust potentiometer to increase control voltage. Ensure control
power supply common is connected to the common lead.
Turn off motor and wait for temperature to cool. NOTE: If power
voltage and control signals are present, motor will automatically
restart when temperature is reached. Reduce motor load
conditions and/or improve cooling of motor housing if persistent
limit occurs.
­ ontact your Micropump Distributor or contact Micropump
C
directly for replacement product.
CYCLIC NOISE OR VIBRATIONS
Cause
Remedy
Foundation not rigid.
Relocate motor.
Loose motor mounting bolts.
Pump loose on motor.
Pump is worn.
Tachometer Out lead is
shorted to FWD/REV lead.
NO TACHOMETER SIGNAL
Tighten motor mounting bolts.
Tighten pump mounting bolts.
Replace or repair pump.
Clear and isolate Tachometer Out lead from FWD/REV lead.
Cause
Remedy
Improper wiring.
Check that the Tachometer Out lead is connected to the positive
input of the frequency counter.
Check that the common lead of the frequency counter is
connected to the motor Common lead.
Check leads to ensure no short circuits are present.
No power to motor.
Motor is stopped.
Ensure proper voltage has been applied to motor power leads.
Check leads to ensure no short circuits are present.
Ensure proper voltage has been applied to motor power leads
Ensure proper control input is applied to Control Input lead.
Ensure control power supply common is connected to the
Common lead.
MOTOR RUNS IN THE WRONG DIRECTION
Cause
FWD/REV lead is shorted
to Common lead.
DOC No: PN 86880 REV A
Remedy
Clear and isolate FWD/REV lead from Common lead or shield.
Check leads to ensure no short circuits are present.
21
E AG L ED R I V E L E A D W I R E A S SI G N M EN T S
Housed version PVC jacketed cable with SR-PVC insulated lead wires, 22 AWG (7/30)
per UL STYLE 2517, 105°C, 300V or Micropump-approved equivalent.
MODEL DEMSE
1
2
3
6
4
5
7
8
9
MODEL DEELE
1
2
3
6
4
5
7
8
9
LEAD
FUNCTION
BLACK CABLE WIRES
DESCRIPTION
2
SPEED PWM IN
YELLOW
Ground if not used
4
MOTOR CURRENT OUT
BROWN
1
3
5
POWER
GROUND
FWD/REV
RED
BLACK
ORANGE
6
FAULT OUT
BLUE
8
SPEED 0-5 IN
WHITE
7
9
TACH OUT
SHIELD
GREEN
BARE
+12 to +36 VDC, Class 2 (SELV),
Reverse-polarity protected
Common isolated from motor housing
Motor Current Out
Forward (float and insulate) Reverse
(ground)
Fault Signal
5 V square wave-2 pulses per revolution
Control signal in, 0-5 VDC
Connected to Common
DOC No: PN 86880 REV A
22
E AG L ED R I V E L E A D W I R E
AS SI G N M EN T S (CO N T I N U ED)
Open-frame connector mates with:
Molex Micro Fit 3.0 per Product Specification PS-43045
Tyco Electronics Micro MATE-N-LOK per Product Specification 108-1836
Contact plating: 15μin or 30 μin gold on contact area (100 μin matte tin on solder tails)
CONNECTOR
PIN NO.
FUNCTION
1
POWER
2
SPEED PWM IN
YELLOW
4
MOTOR CUR. OUT
BROWN
6
FAULT OUT
TACH OUT
GREEN
8
SPEED 0-5 IN
WHITE
3
5
7
DOC No: PN 86880 REV A
GROUND
FWD / REV
STD CABLE
COLOR
RED
BLACK
ORANGE
BLUE
DESCRIPTION
+12 to +36 VDC, Class 2 (SELV),
Reverse-polarity protected
Ground if not used
Common
Motor Current Out
Forward (float and insulate)
Reverse (ground)
Fault Signal
5 V square wave-2 pulses per
revolution
Control signal in, 0-5 VDC
23
T ECH N I CA L SPECI FI CAT I O N
All Dimensions in mm.[inch]
M O D EL D EM SE
3.06
77.65
0.20
4x 5
0.39
9.91
2.68
68
3.43
87.08
1.80
45.80
0.20
4x 5
2.17
55
EagleDrive
Model
DEMSE
Speed Range
250 to 10000 rpm
Product Code
Typical No-Load Speed (24 VDC Input / 5 VDC Control /
25°C Ambient)
DEMSE
6000 rpm
Speed @ Rated Torque
3500 rpm @ 70 mNm (10 oz-in)
Max Full-Load Current @ Nominal Voltage (25°C Ambient)
2A @ 24 VDC
Input Voltage Range
Speed Control
Tachometer Out
Thermal Shutdown
Thermal Restart
Storage Temperature
Maximum Ambient Operating Temperature
Reversible
Weight
Power Output @ Nominal
10 to 38 VDC
0 to 5 VDC
0 to 5 VDC square wave - 2
pulse per revolution
135°C
120°C
-40 to +135°C
85°C at max load
Yes
0.3 kg
26 W
DOC No: PN 86880 REV A
24
M O D EL D EEL E
EagleDrive
Model
DEELE
Speed Range
250 to 9000 rpm
Product Code
Typical No-Load Speed (24 VDC Input / 5 VDC Control /
25°C Ambient)
Speed @ Rated Torque
DEELE
5500 rpm
3500 rpm @ 140 mNm (20 oz-in)
Input Voltage Range
10 to 38 VDC
Speed Control
0 to 5 VDC
Max Full-Load Current @ Nominal Voltage (25°C Ambient)
Tachometer Out
Thermal Shutdown
Thermal Restart
Storage Temperature
Maximum Ambient Operating Temperature
Reversible
Weight
Power Output @ Nominal
DOC No: PN 86880 REV A
2.9A @ 24 VDC
0 to 5 VDC square wave - 2
pulse per revolution
135°C
120°C
-40 to +135°C
85°C at max load
Yes
0.5 kg
52 W
25
K E Y EL ECT RO N I C S CO M PO N EN T S
COMPONENT TYPE
SOLID TANTALUM CAP
ELECTROLYTIC CAP
ZENER DIODE
SCHOTTKY DIODE
ZENER DIODE
TVS DIODE
BLDC CONTROLLER
MOSFET
HALL SENSOR
RECTIFIER
TRANSISTOR
MICROCONTROLLER
OP AMP
MANUFACTURER
AVX
PANASONIC
VISHAY
DIODES INC
PANASONIC
LITTLEFUSE
ALLEGRO
IRC
MELEXIS
VISHAY
ZETEX
FREESCALE
TI
MFG P/N
TPSC686K016R0200
EEHZC1H101P
BZT52B3V3-E3-18
BAS70-04-7-F
DZ2J047M0L
SMAJ40A
A3931KJP-T
IRF7351PBF
US2881LUA
SS8P6C-M3/86A
FCX1053ATA
MC9S08QD4MSC
OPA322AIDBV
Equivalent alternate devices as approved by Micropump may be substituted for
the specific examples above.
Remaining components are MLCC SMT capacitors and Thick-Film SMT resistors.
DOC No: PN 86880 REV A
26
E AG L ED R I V E PU M P CO N FI G U R AT I O N S
Not all possible configurations are shown. Contact your local Micropump
distributor or contact Micropump directly for additional versions.
EAGLEDRIVETM DEMSE
EAGLEDRIVETM DEELE
GA Series
GB Series
GJR Series
GJ Series
GJ Series
GJR Series
CA Series
GAF Series
DOC No: PN 86880 REV A
27
N OT ES
DOC No: PN 86880 REV A
To purchase pumps, parts or receive further information contact your local
Micropump distributor or contact Micropump directly.
Micropump, Inc.
A Unit of IDEX Corporation
1402 NE 136th Avenue
Vancouver, WA 98684 USA
Tel: +1 (360) 253-2008
E-mail: [email protected]
Web: www.micropump.com
Your Micropump Distributor Is:
“MICROPUMP” AND THE MICROPUMP LOGO ARE TRADEMARKS OF MICROPUMP, INC.
DOC No: PN 86880 REV A
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