britestream led niche light

britestream led niche light
BRITESTREAM LED
NICHE LIGHT
Owners Manual
OFFICES - AUSTRALIA
NSW - Sydney
(HEAD OFFICE)
Tel : +61 2 9898 8686
VIC/ TAS - Melbourne
Tel : +61 3 9764 1211
WA - Perth
Tel : +61 8 9273 1900
QLD - Brisbane
Tel : +61 7 3299 9900
SA/ NT - Adelaide
Tel : +61 8 8244 6000
ACT Distributor
Tel : +61 2 6280 6476
OFFICES - OVERSEAS
Waterco USA
Augusta, USA
Tel : +1 706 793 7291
Waterco Canada
Quebec, Canada
Tel : +1 450 796 1421
Waterco (Europe) Limited
Sittingbourne, Kent. UK
Tel : +44(0) 1795 521 733
Waterco (NZ) Limited
Auckland, New Zealand
Tel : +64 9 525 7570
Waterco Limited ABN 62 002 070 733
(8290046) 10/2008
Waterco (GZ) Limited
Guangzhou, China
Tel : +8620 3222 2180
Waterco (Far East) Sdn. Bhd.
Selangor, Malaysia
Tel : +60 3 6145 6000
PT Waterco Indonesia
Jakarta, Indonesia
Tel : +62 21 4585 1481
! WARNING
This equipment must be installed and serviced by a qualified technician.
Improper installation can create electrical hazards which could result in property
damage, serious injury or death. Improper installation will void the warranty.
Note :
www.waterco.com
Waterco Britestream LED Niche Light I pg 01
Table of
Installation instruction for Britestream Niche Light
For concrete pools and spas
The following Britestream Niche Light options are available:
Installation instruction for Britestream Niche Light --------- 01
For concrete pools and spas
• White Light with 12m cable: Code 264400
Warning --------------------------------------------------------01
• Blue Light with 12m cable: Code 264406
Positioning the Niche -----------------------------------------02
• Blue Light with 20m cable: Code 264407
• White Light with 20m cable: Code 264401
Spraying concrete -------------------------------------------- 04
Sealing ---------------------------------------------------------04
Fitting the Mounting Ring ------------------------------------ 05
For replacing existing light and upgrading to Britestream Niche Light, use the following replacement
kits:
Fitting the Lens Niche ---------------------------------------- 06
• White Light: Code 264403
Installation instruction for Replacement Kit ---------------- 07
• Blue Light: Code 264404
Before filling the pool ---------------------------------------- 08
Disclaimer ----------------------------------------------------- 08
Diagram and Parts List --------------------------------------- 09
Your Britestream Niche Light will work with the following transformer (not included with
Britestream):
• Transformer 40VA 12 Volts: Code 26506
Note: Only fit one light per transformer, each light must have its own transformer.
Warning
The Britestream should only be installed by a suitably skilled person.
The Britestream is a sealed unit. It does not contain any serviceable parts and should not be
disassembled. Any attempt to disassemble, alter, modify or tamper with the unit will void the
warranty.
Following points are to be observed to ensure a successful installation of your Britestream.
Waterco Britestream LED Niche Light I pg 03
Positioning the Niche
Make sure to leave enough space around the rear of the niche for concrete, otherwise leaking might
occur at the thinner sections of concrete, refer to fig 2.
The Britestream is to be installed no deeper than 500 mm below coping.
Secure the niche to the reinforcement steel with tie wires as shown in fig 1
Glue electrical conduit to the niche socket. Either use 20mm conduit which will fit into the socket,
or use 25mm conduit, the conduit socket end will fit the outside the niche socket. The conduit must
terminate above water level.
The cable must be fitted simultaneously with the conduit being installed. Starting at the niche,
thread the cable through the conduit to the transformer. Leave one metre of cable beyond the
Niche (the end with terminals and gland mount), coil it up and store it inside the Niche until the
Lens Niche is ready to be fitted. If the cable is not fitted with the conduit, alternatively a draw wire
can be used.
Electrical
Conduit
If a junction box is not fitted, when continuing the conduit run make sure the conduit run is
interrupted above water level (so it is not airtight), otherwise siphoning might occur.
If Junction Box not
used, conduit must be
broken here.
Electrical
Conduit
Secure Niche to
reinforcement
bars with tie
wires.
Fig 1
Niche
Niche
Reinforcement
Bars
Min 50mm
Fig 2
Waterco Britestream LED Niche Light I pg 05
Spraying concrete
Fitting the Mounting Ring
Make sure the styrene foam plug is fitted into the Niche prior to commencing spraying concrete.
Apply PVC solvent glue to the outside ‘belt’ of the Mounting Ring as well as to the inside of the
Niche as shown in fig 4
When the concrete is being sprayed it is important to ensure the niche surface is fully covered
all around and at the back. Any void or thin section of concrete increases the risk of leaking.
Endeavour to make the concrete surface level with the Niche, it is preferable the Niche does not
stand proud of the concrete surface.
With ‘TOP’ facing upwards, insert Mounting Ring into Niche and push fully in.
When rendering, bear in mind the finished tile surface is to be level with the front edge of the
Mounting Ring.
Create an annular recess around the Niche before the concrete sets as shown in Fig 3.
Sealing
When the concrete has fully set the styrene foam plug can be removed. Inject a 2 part epoxy into
the annular groove around the niche as shown in fig 3.
PVC Solvent Cement
It may be necessary to trim the front of the niche to make it level with the concrete; do not trim too
much off as there may not be enough space left for storing cable etc.
Reinforcement
Bars
Conduit
Create annular
recess in concrete,
seal with epoxy
when concrete
has set.
Concrete
Niche
(cast in concrete
pool wall)
Trim niche level
or slightly below
concrete level.
Mounting Ring
Fig 3
50-70mm
Fig 4
Waterco Britestream LED Niche Light I pg 07
Fitting the LED Light
Gland nut should not be fully tightened at this stage. This will allow for adjustment of cable.
Fit LED Light into Niche (and Dress Rim if used) and secure by tightening the two screws as shown
in fig 6.
Connect female terminals to male connectors of rear cup of niche light, please refer to fig 5.
Niche
Squeeze natural lanoline from supplied bottle into rear cap and fill to top.
Secure gland mount with the 4 screws supplied to cup. Please ensure that o’rings are retained on
cup and seal cap.
LED Light
Fully tighten gland nut to ensure sealing of cable.
O ring
Cable
Screws
Cable
Gland Nut
Fig 6
Gland
Mount
Terminals
Installation instruction for Replacement Kit
LED Light
The following kits are available:
• White Light: Code 264403
• Blue Light: Code 264404
Fig 5
This gland kit is supplied with two types of gland mounts, one to suit 4-8mm cable and one to suit
10 - 14mm cable. Choose the type which is suitable for your application.
Please check the cable size in your existing light currently installed to be able to make the right
choice for cable size.
Waterco Britestream LED Niche Light I pg 09
Push the cable through the selected gland and rear cap seal.
Diagram and Parts List
Gland nut should not be fully tightened. This will allow for adjustment of cable.
7
Crimp female terminals to cable.
6
Connect female terminals to male connectors of rear cup of niche light.
5
Squeeze natural lanoline from supplied bottle into rear cap and fill to top.
Secure gland mount with the 4 screws supplied to cup. Please ensure that oring is retained on cup
and gland mount.
8
Fully tighten gland nut to ensure sealing of cable.
2
3
13
1
14
9
With the ‘WATERCO’ logo facing upwards, fit Lens Niche into Niche and secure by tightening the
two screws as shown in fig 6.
Before filling the pool
4
Check that the light is working by switching it on for a few seconds.
Disclaimer
Waterco takes no responsibility for Underwater Lights that are installed incorrectly or used beyond
its intended purpose and specification.
Waterco has a policy of continuous research and development and reserves the right to amend
without notice the specification and design of its products.
12
10
11
ITEM
QTY
PART NO.
1
1
264403
LED LIGHT WHITE
264404
LED LIGHT BLUE
2
1
6501110
MOUNTING RING
3
1
6501107
GLAND MOUNT
6501108
GLAND MOUNT
1
3
NAME
4
1
6501109
NICHE
5
1
6501112
GLAND
6
1
6501113
PLASTIC WASHER
7
1
6501114
RUBBER RING
8
1
650152
CABLE GLAND
6501124
8
REMARKS
FOR 12MM CABLE
CABLE GLAND
FOR 12MM CABLE
9
2
6501122
SCREW
PH 6GX50 GR 316
10
4
6501121
SCREW
PH 6GX50 GR 316
11
2
6501117
‘O’ RING
BS 025
12
1
650153
‘O’ RING
METRIC 15X15
6501125
‘O’ RING
BS 019
12
13
2
S13879
TERMINAL FEMALE
14
1
6501130
DRESS RING
OPTIONAL
Fig 7
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