Handy Mag III Manual - Cleveland Steel Tool

Handy Mag III Manual - Cleveland Steel Tool
Handy-Mag Auto
III
474 E. 105th Street
Cleveland, OH 44108-1378
(216) 681-7400 • Fax (216) 681-7009
www.clevelandsteeltool.com • E-mail: sales@clevelandsteeltool.com
800-446-4402
Handy-Mag Auto
III
Table of Contents
Warranty................................................................................................................. 1
Safety Precautions................................................................................................. 2
General Information................................................................................................ 3
Specifications......................................................................................................... 3
Grounding Instructions/Extension Cords................................................................ 4
Getting Started....................................................................................................... 5
Before the Cut........................................................................................................ 6
Changing Arbor to Optional Drill Chuck.................................................................. 6
Making the Cut....................................................................................................... 7
After the Cut........................................................................................................... 7
Operating Auto-Feed Feature................................................................................. 8
Safety Override System......................................................................................... 8
Maintenance........................................................................................................... 9
Troubleshooting.................................................................................................... 10
Parts List......................................................................................................... 11-14
Parts Breakdown.................................................................................................. 15
Handy-Mag Auto
III
Warranty
The Cleveland Steel Tool Company will, within one (1) year of date of purchase, replace or repair
F.O.B. the factory, any goods, which are defective in materials and workmanship provided that the
buyer returns the defective goods, freight prepaid, to the seller, which shall be the buyer’s sole
and exclusive remedy for the defective goods. THIS WARRANTY IS VOID IF YOU ATTEMPT
REPAIRS YOURSELF. This warranty is void if the items have been damaged by accident, neglect,
or other causes not arising out of defects in materials or workmanship. This warranty does not
apply to machines and/or components which have been altered, changed or modified in any way,
or subjected to use beyond recommended capacities and specifications. Electrical components
are subject to respective manufacturer’s warranties. In no event shall The Cleveland Steel Tool
Co. be liable for loss or damage resulting directly or indirectly from the use of merchandise or
from any other cause. The Cleveland Steel Tool Co. is not liable for any costs incurred on such
goods or consequential damages. No officer, employee or agent of the Cleveland Steel Tool Co.
is authorized to make oral representations or warranty of fitness or to waive any of the foregoing
terms of sales and none shall be binding on The Cleveland Steel Tool Co.
Proof of purchase date required
This warranty does not apply to machines and/or components which have been altered, changed
or modified in any way, or subjected to use beyond seller recommended capacities and specifications. In no event shall seller be liable for labor costs expended on such goods or consequential
damages. Seller shall not be liable to the purchaser or any other person for loss, downtime, or
damage directly or indirectly arising from the use of the goods from any other cause. The Cleveland Steel Tool Co. reserves the right to make improvements and design modifications to the
machine without prior notice.
_______________________________________________
Company Name
Date of Purchase_________Serial #___________________
1
Handy-Mag Auto
III
SAFETY PRECAUTIONS
1. The operator of this machine should thoroughly understand this manual before starting any operation.
2. The area around the machine should be well lit, dry, and free from obstructions.
3. Wear eye and ear protection at all times.
4. All maintenance and repair work should be performed by a person familiar with the
machine.
5. Do not use Handy-Mag Auto
III drilling machines on surfaces or materials being welded.
Doing so can damage the machine’s electrical components.
6. Disconnect the power from the machine before performing any maintenance or repair work. Turn power switch to the OFF position when changing tooling.
7. Always disconnect from the power source before moving. Be sure switches are off
before connecting to a power source.
8. Magnet will not hold properly on thin materials (under 3/8") or rough and dirty surfaces.
9. Always use safety chain and chip shield provided with machine.
Never attempt to remove chips while cutter is in motion.
10. Assure all tooling is properly held in position before starting any operation. Periodically check all tooling for tightness.
11. Do not use dull or broken cutters.
12. Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories. Inspect tool cords periodically and if damaged, have repaired by authorized service facility. Inspect extension cords periodically and replace if damaged. Keep handles dry, clean and free from oil and grease.
13. Beware of slugs ejected at end of cut. They become HOT during the cut.
14. Keep bottom of magnet burr free and clear of chips and debris.
15. Avoid operating drill at greater than 45 degree angle. Overhead drilling is extremely
hazardous and is not recommended.
16. Drilling stacked material requires a special STACKED GEOMETRY cutter.
2
Handy-Mag Auto
III
General Information
The Cleveland Steel Tool Handy-Mag Auto
III is a lightweight, compact drilling system that features:
• Manual capacity up to 1-3/8" diameter through 2"” material
Automatic capacity 1-1/4" through 2"” material
*Drilling stacked material requires a special STACKED GEOMETRY cutter.
• Positive slug ejection system
• Internal cutter lubrication for increased tool life
• Powerful motor with cast aluminum housing
• Adjustable motor slide ways
• Complete coolant system
• Safety Chain
• Chip shield
• Rugged carrying case
SPECIFICATIONS:
• Annular cutter range: 7/16” thru 1-3/8”
• Annular cutter depth range: 0-2”
• Weight: 38 lbs.
• Height: 17”
• Voltage: 110v AC only, 10 amps, 1200 watts, earth ground & double insulation
• Frequency: 50-60 HZ
• RPM No Load: 550 RPM
• Magnetic Holding Deadlift: 3500 lbs.
• Magnet dimensions: 8” x 3” footprint
3
Handy-Mag Auto
III
Grounding Instructions
Warning:
Improperly connecting the grounding wire can result in the
risk of electrical shock. Check with a qualified electrician if
you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with tool. Never remove
the grounding prong from the plug. Do not use tool if the
cord or plug is damaged. Have it repaired before using. If the
plug will not fit the outlet, have a proper outlet installed by
a qualified electrician. The Handy-Mag Auto
III must be plugged
into an appropriate outlet, properly installed and grounded
in accordance with all codes and ordinances. The rigid ear
or lug extending from the adapter must be connected to a
permanent ground such as a properly grounded outlet box or
receptacle. Simply remove the center screw from the outlet,
insert the adapter and reattach the screw through the green
grounding ear to the outlet. If in doubt of proper grounding,
call a qualified electrician.
Extension Cords
Use only 3-wire extension cords that have 3-prong grounding type plugs and 3-pole receptacles that accept the tool’s
plug. Replace or repair damaged cords. Make sure your
extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the
current your product will draw. An undersized cord will cause
a drop in line voltage resulting in loss of power and overheating. See table for the correct size to use depending on cord
length and nameplate amperage rating. If in doubt, use the
next heavier gage. The smaller the gage number, the heavier the cord.
Drip Loop: To help prevent fluids from traveling the power cord and contacting the power
source, tie a drip loop in the power cord.
4
Handy-Mag Auto
III
Getting Started
Your Handy-Mag Auto
III package should contain the following parts:
QTY
Part#
1
1
1
1
ME3017
1
ME3041
1
ME3042
1
ME3044
3
ME3062
1
ME3077
1
ME3078
1
ME3079
1
ME3082
1
ME3083
Description
Handy-Mag Auto
III
Carrying Case
Owners Manual
Coolant elbow connector
Retaining Knob M5x16
Coolant Tank
Coolant PU Tube
Crank Spindle
Combination Wrench M8
Hex Wrench M2.5
Hex Wrench M4
Safety Guard
Safety Chain
Assemble 3 crank spindles (ME 3062) to the crank hub (ME3100). The crank hub is mounted
on the right side of the machine frame. Attach the coolant tube (ME3044) to the coolant tank
(ME3042) using screw (ME3041). Attach coolant tube (ME3044) to coolant elbow connector
(ME3017).
What You Need To Know
Type of material to be drilled, Brinell or Rockwell hardness, material thickness and position
should all be determined to ensure proper selection of Handy-Mag Auto
III cutting tools, RPM, coolant
and drilling time.
Remove any excessive mill scale or rust from the surface to be drilled.
When drilling materials under 3/8" thick, an additional steel plate may be required to achieve
proper magnetic adhesion.
Drilling stacked material requires a special STACKED GEOMETRY cutter.
Material that has been flame cut may have become heat treated and therefore difficult to drill.
Avoid drilling near such areas whenever possible.
Drilling with the Handy-Mag Auto
III in horizontal positions requires a special lubrication for
Handy-Mag Auto
III cutters. Consult The Cleveland Steel Tool Co. for details.
5
Handy-Mag Auto
III
Caution!
Do not use the Handy-Mag Auto
III for work other than it’s intended use.
Auto
The Handy-Mag III is designed to work only with the tooling provided.
Use of other tooling may cause damage to the drill,
cause personal injury and void the warranty.
Before the Cut
1. Select the correct pilot pin and place it in the cutter shank from the rear.
Align the flats on the cutter shank with the arbor body set screws.
Insert cutter shank into the arbor body.
2. Tighten the set screws securely on the cutter shank flats. Note: The set screws should be recessed in the arbor body when tight.
3. Place the Handy-Mag Auto
III machine on work piece with pilot pin over the center of hole to be drilled.
4. Connect machine to power source.
5. Lower Handy-Mag Auto
III cutter to surface of material to be cut. Fill coolant tank with a water soluble
coolant. Open coolant tap (ME3043) to release coolant.
Note:Coolant flow starts when pilot pin contacts work surface. Coolant flow can be stopped by
lifting pin off work surface.
CAUTION: Always use safety chain.
Failure to do so could result in personal
injury and/or damage to the
Handy-MagAuto
III drilling machine.
6. Safety chain must be securely fastened to machine and around the work being drilled.
Note: Safety chain is intended only to secure drill to work piece in case of emergency, such as a loss of power to the magnetic base.



7. Attach chip shield (ME3082) to machine with butterfly screws (ME3081) and washers.
6
Handy-Mag Auto
III
Making the Cut
CAUTION: Always use chip shield.
1. Move magnet switch to “On” position, panel lamp should illuminate indicating
power is on. Magnetic base should be firmly secured to work piece at this time.

2. Start drill motor by depressing green motor “On” button.
3. Using the feed handles, advance cutter into material until Handy-Mag cutter has
established an external groove in the material, during the remainder of cut apply,
smooth constant pressure without overloading motor.
NOTE: Handy-Mag cutters are designed for uninterrupted
cutting, chips are evacuated during the cut. Do not
peck drill when using Handy-Mag cutters.

CAUTION: If drill motor should stall or stop before a complete cut is made,
always shut the motor off and remove the cutter from the hole before attempting to restart the motor. Failure to do so could result in personal injury and/or
damage to the Handy-Mag Auto
III drilling machine or cutter.
After the Cut
1. After the Handy-Mag Auto
III cutter has finished the cut, the “slug” or uncut center
portion of material will be expelled when motor is returned to the full up position.
Beware of slugs ejected at end of cut. They become HOT during the cut.
2. Return the machine to a full upright position and depress red motor “OFF “
button. Wait until motor completely stops.
3. Move magnet switch to “OFF” position when ready to release magnetic base
from work surface.
7

Handy-Mag Auto
III
Operating Auto-Feed Feature
The Handy-Mag Auto
III can be used as a manual machine when the three feed handles are pointed out.
To switch to automatic drilling:
1. Begin drilling manually with the handles pointed out.
2. After the cutter has begun cutting, push the feed handles in parallel with the side of the machine.
Note: The gears may not always line up perfectly. If the handles will not push in, simply raise the
feed upward slightly and the handles will engage.
3. Once in auto-feed and throughout the drilling process, always keep a hand firmly on the side
handle to stabilize the machine.
4. As a precaution, always keep the other hand near the motor shut off switch in the event of a
problem.
5. Once the hole is drilled, the machine will expel the slug and stop.
Situations Where The Safety Override
Systems Will Automatically Engage
1. When there is a sharp decrease in load, such as when the hole is finished or if a cutter breaks, the feed will automatically return to the top and stop. The magnet will remain on.
2. If the chip load exceeds maximum for 2 seconds, the motor and feed will stop and stay in that
position. Only the magnet will stay on. This will alert the operator of an overload problem. If this happens repeatedly, it may be an indication of a worn cutter or other problem.
3. If the feed reaches the bottom of its stroke, it will automatically return. This will happen if the machine is operating under zero load (test conditions) if attempting to drill past the maximum depth of a
2" depth cutter.
8
Handy-Mag Auto
III
Maintenance
1. Adjusting motor slide tension:
The motor slide assembly may become loose and require adjustment after the machine has been in service.
Wrenches are provided in the tool kit for performing adjustments.
• Using the feed handles, position motor and slide assembly in the full up position.
• Loosen 6 jam nuts (ME3048) and equally tighten 6 adjustment screws (ME3047) using 2.5mm and 8mm combination wrench and hex key.
• Do not over tighten adjustment screws. Excessive slide tension can damage the machine. Properly adjusted, the motor/slide assembly should have no side to side movement and remain positioned without drifting down.
2. Inspecting magnet base:
Keep bottom of magnet clean, free of chips, burrs, nicks, oil and other contaminants. Inspect magnet face to
insure surface is flat and square. A worn magnet surface dramatically reduces magnetic holding force.
3. Lubricating motor slideways:
Periodically clean and lubricate motor slide ways with lithium base grease.
4. Inspecting arbor support system:
Visually inspect arbor, sleeve and support bracket for wear.
Caution: Always remove cutter from arbor body before measuring runout, never use hands or
fingers to rotate arbor or motor spindle.

5. Checking arbor runout:
Arbor runout should not exceed .0035 per revolution. This is most accurately measured by placing a dial
indicator needle inside of arbor bore and rotating arbor while observing indicator.
6. Motor brush inspection:
Inspect motor brushes and replace as needed during extended periods of heavy machine usage.

CAUTION: Never operate machine with worn or missing parts.
9
Handy-Mag Auto
III
Troubleshooting
1. Magnetic base is not holding securely:
• Material being drilled must be a minimum of 3/8" thick for proper magnetic adhesion.
• Surface of material should be free of chips, debris, rust and mill scale.
• Verify size of cutter. It should not exceed machines capacity.
• Check magnet face for unevenness, nicks and burrs.
• Welding equipment should not be connected to material being drilled.
2. Drill motor is running, arbor and spindle is not turning:
• Spindle key (HM3006) could be sheared.
3. Motor slows when drilling:
• Check extension cord requirements if one is being used. (pg. 4)
• Excessive downfeed pressure during drilling cycle will cause motor to slow and overheat.
• The cutting tool may need to be resharpened.
4. Coolant system not working:
• Coolant system is gravity dependent. Machine must be in an upright position to operate properly.
• Consistency of coolant mixture is too thick.
• Check for the correct pilot pin.
5. Slugs not ejecting from cutter:
• Lack of coolant can cause slugs to expand in cutter bore.
• Check for correct pilot pin.
• Check for broken internal arbor parts.
* Drilling stacked material requires a special STACKED GEOMETRY cutter.
6. Breaking cutters:
• Coolant must be applied to the interior of the cutter.
• Excessive downfeed pressure when cutter contacts work surface can cause breaks.
• Confirm material hardness.
• Drilling stacked material with improper cutter. (Drilling stacked material requires special cutters)
• Dull cutters and dull or chipped cutting edges require excessive feed pressure resulting in breakage.
• Excessive arbor runout. (see pg.9 for maintenance)
• Motor spindle is bent or there is a worn arbor sleeve.
• Motor slide is improperly adjusted. (see pg.9)
7. Oversized or rough holes:
• Insufficient coolant.
• Excessive feed pressure.
• Dull cutter.
• Worn support bracket roller bearing or arbor body sleeve.
• Bent motor spindle.
• Motor slide improperly adjusted.
10
Handy-Mag Auto
III
Parts List
`
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
31
32
33
34
35 36
37
38
Description
Set Screw M5 x 6
Cutter Arbor Complete (inc 125-132)
Water Seal
Spring
Main Drive Spindle
Woodruff Key M5x5x10
Oil Seal 22x32x7
Gearbox Case
Bearing 6003zz
Snap Ring R-35
Circlip S-17
Final Drive Gear 52T
Circlip S-14
Bearing 608zz
Gear Pinion 8T
1st Drive Gear 50T
Coolant Elbow Connector
Inter Gear Plate
Fan Shroud
Bearing 609zz
Armature 110V
Screw M5x55
Field Assy 110V
Motor Housing
Brush Holder
Carbon Brush Set
Brush Cap
Hex Head Bolt M5x40
Spring Washer M5
Motor Cord
Cord Armour
Cord Clip
Pan Head Screw M4x16
Wire Connector C4
Gear Rack
Main Slide Plate
Hex Head Bolt M6x20
Part No.
ME3001
ME3002
ME3003
ME3004
ME3005
ME3006
ME3007
ME3008
ME3009
ME3010
ME3011
ME3012
ME3013
ME3014
ME3015
ME3016
ME3017
ME3018
ME3019
ME3020
ME3021
ME3022
ME3023
ME3024
ME3025
ME3026
ME3027
ME3028
ME3029
ME3031
ME3032
ME3033
ME3034
ME3035
ME3036
ME3037
ME3038
Qty Req.
5
1
1
1
1
1
2
1
2
1
1
1
1
4
1
1
1
1
1
1
1
2
1
1
2
2
2
4
8
1
1
2
2
2
1
1
5
$1.05
$82.45
$6.60
$6.60
$49.45
$2.15
$2.15
$42.85
$13.15
$2.15
$2.15
$26.35
$2.15
$13.15
$27.45
$27.45
$8.64
$32.95
$6.33
$13.15
$97.85
$1.05
$58.25
$43.95
$9.85
$20.85
$2.15
$1.27
$1.05
$8.75
$10.62
$1.71
$1.05
$42.85
$53.85
$1.05
11
Handy-Mag Auto
III
Item
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
Parts List
Description
Part No.
Coolant Tank Hanger
ME3039
Flat Washer 3/16x16x1 ME3040
Retaining Knob M5x16
ME3041
Coolant Tank
ME3042
Coolant Tap
ME3043
Coolant PU Tube
ME3044
Conduit Gland
ME3045
Main Body Assy
ME3046
Set Screw M5x20
ME3047
Nut M5
ME3048
Brass Slide Right
ME3049
Steel Strip Tensioner
ME3050
Brass Slide Left
ME3051
Electro-Magnet Switch
ME3052
Motor Switch Button On ME3053
Bushing
ME3054
Motor Switch Button Off ME3055
Front Switch Panel
ME3056
Screw M4x16
ME3057
Selector Cam
ME3058
Screw & Washer
ME3059
Switch Plate Bar Short
ME3060
Engagement Ball M5
ME3061
Crank Spindle
ME3062
Handle Grip
ME3063
Rear Cover Plate
ME3064
Screw M3.5x6
ME3065
Pan Head Screw M4x8 ME3066
Stroke Limiting Switch
ME3067
Electronic Unit 110V
ME3068
Star Washer M4
ME3069
Power Cord
ME3070
Pan Head Screw M4x6 ME3071
Electro-Magnet
ME3072
Arbor Support Bracket
ME3073
Arbor Support Bearing HK3516ME3074
Spring Washer M8
ME3075
Hex Head Screw M8
ME3076
Combination Wrench M8 ME3077
Hex Wrench M2.5
ME3078
Qty Req.
1
2
1
1
1
1
1
1
8
8
1
1
1
1
1
2
1
1
4
1
1
2
8
1
3
1
4
7
1
1
1
1
1
1
1
1
3
3
1
1
$3.25
$10.95
$9.85
$2.59
$5.45
$108.30
$1.05
$1.05
$1.05
$12.60
$18.65
$31.85
$31.85
$11.50
$31.85
$41.58
$1.05
$20.85
$2.15
$5.45
$2.04
$68.70
$5.34
$20.85
$1.05
$1.05
$27.12
$182.00
$1.05
$1.05
$108.85
$36.25
$19.64
$1.05
$1.60
$4.35
$2.15
12
Handy-Mag Auto
III
Parts List
Item
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
Description
Part No.
Hex Wrench M4
ME3079
Washer M6x13x1
ME3080
Butterfly Screw M6x10
ME3081
Safety Guard
ME3082
Safety Chain
ME3083
Pan Head Screw M4x12 ME3084
Flatwasher M4
ME3085
Cover Plate
ME3086
Hex Head Screw M8x16 ME3087
Cord Protector
ME3088
Flat Washer M8x20x1
ME3089
Hex Head Screw M10x30 V1 ME3090
Spring Washer M10 V1 ME3091
Flat Washer M10x23x2 V1ME3092
Motor Mounting Plate V1 ME3093
Hanger
ME3094
Crank Handle
ME3095
Pan Head Screw M5x8 ME3096
Crank Lever Tip
ME3097
Hub Cover
ME3098
Spring Pin 4.2x25
ME3099
Crank Hub
ME3100
Selector Rod
ME3101
Auto Feed Motor Unit 110vME3102
Feed Motor Gear Box UnitME3103
Feed Support Plate
ME3104
Flat Head Screw M5x15 ME3105
Flat Head Screw M5x45 ME3106
Ball Bearing 6809zz
ME3107
Gear 63T
ME3108
Auto Feed Side Cover
ME3109
Hex Head Screw M5x10 ME3110
C-Clip C-28
ME3111
Bushing 8x12x6
ME3112
Output Gear 80T
ME3113
Woodruff Key 4x4x10
ME3114
Gear Pinion 12T
ME3115
Screw M4x25
ME3116
Qty Req.
1
2
$1.05
2
$2.15
1
$18.65
1
$10.95
1
$1.05
5
$1.05
1
$9.85
4
$1.05
1
$3.25
2
$1.05
1
$2.15
1
$1.05
1
$1.05
1
$9.85
1
$4.35
3
$10.95
1
$1.05
3
$7.59
1
$7.59
3
$3.03
1
$57.59
1
$48.40
1
$97.30
1
$75.30
1
$39.22
4
$2.15
4
1
$31.74
1
$47.14
1
$31.63
5
$1.05
1
$2.59
2
$8.64
1
$40.54
1
$3.25
1
$38.34
2
$1.05
13
Handy-Mag Auto
III
Parts List
Item
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
Description
Cord Protector
Hex Nut M4x8
Hex Nut
Flat Washer 1/2x24x2.5
O-Ring 7.5x1.5
Limit Switch Pin 2.2x10
Set Screw M8x8
Capacitor
Circlip
Collar
Return Spring
Spring Retainer Ring
Set Screw M3x12
Lock Pin
Screw M3x6
Flat Spring
Hex Bolt M8x60
Screw M4x10
Part No.
ME3117
ME3118
ME3119
ME3120
ME3121
ME3122
ME3123
ME3124
ME3125
ME3126
ME3127
ME3128
ME3129
ME3130
ME3131
ME3132
ME3133
ME3134
Qty Req.
1
2
1
1
1
2
3
1
1
1
1
1
1
1
1
1
1
2
$3.25
$1.05
$1.05
$1.05
$1.05
$1.38
$1.05
$25.80
$5.45
$20.85
$9.85
$16.45
$1.05
$3.14
$1.05
$3.25
$1.05
$1.05
14
Handy-Mag Auto
III
Parts Breakdown
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertising