Product Brochure - Welders

Product Brochure - Welders
Specifications
Primary Power
WELDING DC
Maximum Output
TIG (GTAW)
Welding Output @104˚F (40˚C)
STICK (SMAW)
Welding Output @104˚F (40˚C)
Current Range
140 Amp
Primary Voltage
Nominal 120 VAC
140A / 15.6V @ 20% Duty Cycle
Supply Voltage Range
108 – 132 VAC
75A / 13V @ 60% Duty Cycle
Number of Phases
Single Phase
60A / 12.4V @ 100% Duty Cycle
Supply Frequency
50/60Hz
90A / 23.6V @ 20% Duty Cycle
Supply Plug
NEMA 5-20P
Rated kVA @ 180 Amp
5 kVA
Lead Cord Length
10 ft (3 m)
10 – 140 Amp
Maximum Open Circuit Voltage
77.6 VDC / 92.8 VAC
Warranty Period
3 Years*
CSA E60974-1-00, UL 60974-1,
IEC 60974-1
IP23S
Approvals
Protection Class
DIMENSIONS AND WEIGHT
Power Source Dimensions
(H x W x D)
Power Source Weight
15.75" x 9.45" x 17"
(400 mm x 240 mm x 432 mm)
48.4 lbs (22 kg)
* Limited Warranty, refer to warranty schedule
Replacement ACCESSORIes
TIG Torch & Accessories, 17 Style
with integrated controls (3 control
modules included) 13 ft (4 m)
Tweco® 200 Amp Electrode Holder,
with 13 ft (4 m) Lead, 50 mm Dinse
W4012701
1201-9577
Tweco 200 Amp Ground Clamp,
1201-9585
with 10 ft (3 m) Lead, 50 mm Dinse
Victor® Argon Flowgauge Regulator 0781-9411
Gas Hose, 12.5 ft (3.8 m), Male
W4013900
5/8-18UNF
Foot Control, 15 ft (5 m)
W4013200
Power Adapter - 115V, 20A to 15A
W4013300
ordering information
Equipment Option
Part No.
Description
ArcMaster® 141 AC/DC Package
W1006311
Includes ArcMaster 141 AC/DC Power Supply, 17 Style TIG Torch, 12.5 ft (3.8 m) Lead
with Integrated Controls & Accessories, Argon Flowgauge Regulator & 12.5 ft (3.8 m)
Hose, 150 Amp Electrode Holder & Ground Clamp with Leads, Sample Electrodes,
Power Cord, Power Adapter and Operators Manual & CD
ArcMaster 141 AC/DC Package
w/Foot Control
W1006313
Includes contents of ArcMaster 141 AC/DC Package (W1006311) with Foot Control
(Part # W4013200)
ArcMaster 141 AC/DC Package
w/Foot Control & Utility Cart
W1006314
Includes contents of ArcMaster 141 AC/DC Package with Foot Control (Part #
W1006313) and a Basic Utility Cart (W4014700)
Basic Utility Cart
W4014700
Utility Cart, accommodates maximum 7" (178 mm) diameter cylinder
Foot Control
W4013200
Contactor On/Off and current control with 15 ft (5 m) cable and 8-pin male plug
Tweco Helmet
4100-1004
Tweco 4-Sensor helmet
Accessories
TWECO
®
AN ESAB® BRAND
U.S. Customer Care: 800-426-1888
Form No. 84-1426 (5/20/15)
n
Canada Customer Care: 905-827-4515
© 2015 ESAB
n
International Customer Care: 940-381-1212
Tweco.com
Printed in U.S.A.
HF START
HF
TIG
STICK
LIFT TIG
CURRENT
MAX OUTPUT
VOLTAGE
AC 140
DC AMPS
115V
INPUT POWER
1
PHASE
HERTZ
THERMAL OVERLOAD
50
60
WARRANTY
3
YEAR
ArcMaster 141 AC/DC
®
Portable AC/DC HF TIG System
Part No. W1006311
Comes Complete with:
ArcMaster 141 ACDC Power Supply
TIG Torch & Accessories, 17 Style, 13 ft. (4 m)
nTweco® 150 Amp Electrode Holder with 13 ft (4 m) Lead
nTweco 150 Amp Ground Clamp with 10 ft (3 m) Lead
n Power Adapter - 115V, 20A to 15A
nVictor® Argon Flowgauge Regulator & 12.5 ft (3.8 m) Hose
n 10 ft (3 m) Power Cord and NEMA 5-20P 115V AC Plug
nOperators Manual & CD
n 4 General Purpose Stick Electrodes (E6013)
n
n
ArcMaster 141 AC/DC Overview:
3163339
Multi-Process, complete TIG & Stick system solution when input
power is limited to 115 VAC
n Preset Controls for ease of use in DYI applications
n Portability in weight and size
n
QUICK Specifications
PROCESSES
HF TIG (GTAW)
Lift TIG (GTAW)
STICK (SMAW)
APPLICATIONS
Aluminum Fabricators
Training Institutions
Maintenance & Repair
On-Site & Portable Welding Applications
Home Hobbyists (DIY)
Automotive, Boats & Trailers
Rated Output
140A / 15.6V @ 20% Duty Cycle
75A / 13V @ 60% Duty Cycle
60A / 12.4V @ 100% Duty Cycle
MAX. OPEN CIRCUIT VOLTAGE
76.6 VDC / 92.8 VAC
AMPERAGE RANGE
10 – 140 A
WEIGHT
48.4 lbs (22 kg)
ORDER INFORMATION
Part No. W1006311
ArcMaster 141 AC/DC System
Part No. W1006313
ArcMaster 141 AC/DC System w/Foot Pedal
Part No. W1006314
ArcMaster 141 AC/DC System w/Foot Pedal
& Cart
Complies with
US and Canadian
Standards
Process Capability:
Other Features:
TIG (GTAW), STICK (SMAW).
n
Digital Meters: Amperage; Preview and
Hold Capability.
TIG
n
n
n
n
n
n
n
AC and DC output for aluminum and
ferrous alloys, stainless & mild steel,
chrome molys.
HF Arc Start: Provides non-contact
arc starting that eliminates tungsten or
material contamination.
Lift TIG Start: Provides optimized TIG
arc starting without the use of high
frequency.
Preflow & Postflow: Controls shielding
gas before and after the weld, preset.
AC Frequency: Sets the frequency of
the AC square wave when welding on
aluminum, preset.
Wave Balance: Sets the penetration
to cleaning ratio when welding on
aluminum, preset.
Trigger Control: 4T (Latch) eliminates
operator fatigue
n
Comprehensive Setup Chart: Weld
sep up guide for optimun welding
performance over a wide range of
materials
n
Remote Receptacle: Enables
connection of remote control devices like
a foot pedal
n
Excellent Portability: Lightweight at 49
lbs.
n
Mode Selection: AC or DC Output
Current
n
Process Selection: HF TIG / Lift TIG /
Stick
n
Overload Protection: Shuts down the
power source to protect the internal
electrical components from overheating
n
STICK
Hot Start: Ensures good arc starting,
preset.
n
IP23S: Suitable for outdoor use.
U.S. Customer Care: 800-426-1888
Canada Customer Care: 905-827-4515
International Customer Care: 940-381-1212
SET UP CHART
LIFT TIG / HF TIG Set-Up Guide
1
LIFT TIG
/HF TIG
AC
LIFT TIG
/HF TIG
DC (-)
LIFT TIG
/HF TIG
DC (-)
STICK Set-Up Guide
a
b
c
d
3
MATERIAL
SELECTION
BASE
METAL SIZE
16 ga. (1.6 mm)
16 ga. (1.6 mm)
1/8" (3.2 mm)
1/8" (3.2 mm)
JOINT
TYPE
Butt
Fillet
Butt
Fillet
TUNGSTEN /
FILLER ROD SIZE *
1/16" (1.6 mm)
1/16" (1.6 mm)
3/32" (2.4 mm)
3/32" (2.4 mm)
WELD
CURRENT
65A
85A
135A
150A
16 ga. (1.6 mm)
16 ga. (1.6 mm)
1/8" (3.2 mm)
1/8" (3.2 mm)
Butt
Fillet
Butt
Fillet
1/16" (1.6 mm)
1/16" (1.6 mm)
3/32" (2.4 mm)
3/32" (2.4 mm)
50A
60A
125A
125A
16 ga. (1.6 mm)
16 ga. (1.6 mm)
1/8" (3.2 mm)
1/8" (3.2 mm)
Butt
Fillet
Butt
Fillet
1/16" (1.6 mm)
1/16" (1.6 mm)
3/32" (2.4 mm)
3/32" (2.4 mm)
30A
40A
100A
120A
2
SELECT
MODE
PROCESS SELECTION
Aluminum
Stainless
Steel
Mild
Steel
1
SELECT TIG SHIELD GAS TO
CUP SIZE
BE USED
4, 5, 6
Argon
4, 5, 6
Argon
6, 7
Argon
6, 7
Argon
4, 5, 6
4, 5, 6
6, 7
6, 7
4, 5, 6
4, 5, 6
6, 7
6, 7
* - If Required
Note: LIFT TIG / HF TIG set-up guide parameters may vary depending upon welding position and joint design.
SELECT
GAS FLOW
15 cfh (7 lpm)
15 cfh (7 lpm)
17 cfh (8 lpm)
17 cfh (8 lpm)
Argon
Argon
Argon
Argon
15 cfh (7 lpm)
15 cfh (7 lpm)
17 cfh (8 lpm)
17 cfh (8 lpm)
Argon
Argon
Argon
Argon
15 cfh (7 lpm)
15 cfh (7 lpm)
17 cfh (8 lpm)
17 cfh (8 lpm)
LIFT TIG / HF TIG Notes
Gas is 100% Pure Argon.
2
SELECT
MODE
PROCESS SELECTION
STICK
DC (+)
a
b
ELECTRODE
SELECTION
ELECTRODE
DIAMETER
E6013
3
3/32" (2.4 mm)
Weld Current (Range)
Polarity Selection
STICK
DC (+)
E308L-16
E316L-16
3
Optimum
55-90A
75A
DC Reverse Polarity (Positive)
Weld Current (Range)
40-70A
60A
DC Reverse Polarity (Positive)
Polarity Selection
This set-up information is
intended to act as a guide only.
Please refer to operating manual
for further information.
Range
Note: STICK set-up guide parameters may vary depending upon welding position, joint design.
ARCMASTER 141 ACDC
®
PORTABLE WELDING MACHINE
Set-Up Guide
Tungsten Electrode Types
Panel Set-Up Guide
2
Select
Mode:
AC or DC
A
MODE
PROCESS
1
LIFT TIG
HF TIG
Select Process:
LIFT TIG, HF TIG,
or STICK
Tungsten Electrode
Diameter Size
Ceriated 2%
DC Current Range (Amps)
Filler Wire
Diameter Size
0.040" (1.0 mm)
30 – 60
1/16" (1.6 mm)
20 - 90
1/16" (1.6 mm)
60 – 115
3/32" (2.4 mm)
65 - 115
3/32" (2.4 mm)
100 – 165
1/8" (3.2 mm)
100 - 165
1/8" (3.2 mm)
135 – 200
DC Current Range (Amps)
STICK
TRIGGER
TIG
AC (Aluminum)
Amps
DC (Mild & Stainless Steel)
LIFT TIG & HF TIG
2T
25
40
65
125
140
22 ga.
(0.8 mm)
18 ga.
(1.2 mm)
16 ga.
(1.6 mm)
1/8"
(3.2 mm)
3/16"
(4.7 mm)
1/4"
(6.4 mm)
70
90
4T
STICK
3
Adjust
Parameters
Amps
STICK
2T Mode (AC or DC) 4T Mode (AC or DC) (AC or DC)
Weld Current
Weld Current
Weld Current
Tungsten Electrode Types
Electrode Type
(Ground Finish)
Thoriated 2%
Filler Wire Diameter Selection Guide
Welding Application
Features
Colour Code
DC welding of mild steel, stainless steel and copper.
DC welding of mild steel, stainless steel, copper,
aluminum, magnesium and their alloys
Excellent arc starting, Long life, High current carrying capacity.
Longer life, More stable arc, Easier starting, Wider current
range, Narrower more concentrated arc.
Grey
Note: The filler wire diameter specified is a guide only, other diameter wires
may be used according to the welding application.
Red
831948_AA
Easy to use Welding Setup Chart with comprehensive process parameters.
CONTROL PANEL
Mode Switch
Select between
AC or DC Welding
Output
Process Selection
Button
3 modes are available:
GTAW (LIFT TIG),
GTAW (HF TIG) &
SMAW (Stick) modes
Digital Meter
Displays both the pre-set
and actual output current
of the power source.
Trigger 2T (ON/OFF)
or 4T (Trigger Hold)
selection
Heavy Duty Twist Lock
50 mm Dinse Terminal
Shielding
Gas Outlet
8 Pin Remote Receptacle
Tweco.com
page 3
3
SYSTEM OPTIONS
ArcMaster® 141 AC/DC Portable HF TIG System
Part No. W1006311
Comes Complete with:
1
1 ArcMaster 141 AC/DC Power Supply
l
2 Victor® Argon Flowgauge Regulator & 12.5 ft (3.8 m) Hose
l
3 TIG Torch & Accessories, 17 Style, 13 ft (4 m)
l
4 4 General Purpose Stick Electrodes (E6013)
l
5 Power Adapter - 115V, 20A to 15A
l
6 10 ft (3 m) Power Cord and
l
2
8
NEMA 5-20P 115V AC Plug
7 Tweco® 150 Amp Electrode Holder
l
with 13 ft (4 m) Lead
8
l Tweco 150 Amp Ground Clamp
with 10 ft (3 m) Lead
9 Operators Manual & CD (Not Shown)
l
6
3
4
7
5
ArcMaster 141 AC/DC Portable
HF TIG System with Foot Control
11
Part No. W1006313
Comes Complete with:
1
1 ArcMaster 141 AC/DC Portable HF TIG System
l
(Part No. W1006311)
l Foot Control with 15 ft (5 m) Cable
11
ArcMaster 141 AC/DC Portable HF TIG System
with Foot Control & Basic Utility Cart
Part No. W1006314
Comes Complete with:
1
1 ArcMaster 141 AC/DC Portable HF TIG System
l
(Part No. W1006311)
l Foot Control with 15 ft (5 m) Cable
12 Basic Utility Cart
l
11
U.S. Customer Care: 800-426-1888
Canada Customer Care: 905-827-4515
International Customer Care: 940-381-1212
12
4
11
page 4
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