D205/206 SERIES HYDRAULIC HOSE

CRIMPER OPERATORS MANUAL

Page 2

MODELS COVERED:

T

his manual is applicable to a number of variations of the D205 Series Crimpers.

A “Standard”, “Metric” and “DC” Micrometer is available on different models.

A 1HP-110Volt and a 2 HP-220 Volt ValPower pump are used on different models.

Crimping, calibration and repair procedures are similar. See detailed parts breakdown at the back of the manual for parts applicable to specifi c models

SAFETY PRECAUTIONS

READ INSTRUCTIONS AND IDENTIFY ALL COM-

PONENT PARTS BEFORE USING CRIMPER.

CRIMPER CAN PRODUCE 80 TONS OF FORCE.

KEEP BOTH HANDS AWAY FROM PINCH POINTS.

CONSULT HOSE AND FITTING MANUFACTURER’S

SPECIFICATIONS FOR CORRECT MACHINE SET-

TINGS AND CRIMP MEASUREMENTS.

ALWAYS WEAR EYE PROTECTION.

For Parts and Service, Contact:

Custom Machining Services, Inc.

Valparaiso, In 46383

(219) 462-6128

Rev 12/29/2015

D205 SERIES COMPONENT IDENTIFICATION

Page 3

80 TON HYDRAULIC

CYLINDER

ADJUSTABLE RAM

RETRACTION STOP

WORK LAMP

2 HP, 10,000 PSI PUMP

STD 220V SINGLE PHASE

OPTIONAL : 1HP, 110V-15

AMP MOTOR

POWER ON/OFF

CIRCUIT BREAKER

SWITCH

OIL FILL AND

VENT PLUG

MICRO-CRIMP

ADJUSTER

CALIBRATION ADJUSTMENT

SCREW

OIL SIGHT

GLASS

OIL DRAIN

MANUAL PNEUMATIC

START-STOP SWITCH

AUTOMATIC STOP

SWITCH

DOUBLE ANGLE

TOP COMPRESSION

RING

DOUBLE ANGLE

DIE SET

DOUBLE ANGLE

BASE RING

STANDARD

COMPRESSION RING

STANDARD DIE

SET

STANDARD PRES-

SURE PLATE

D205 SERIES QUICK START GUIDE

Page 4

FOLLOW THESE STEPS BEFORE YOU USE YOUR

CRIMPER FOR THE FIRST TIME



Plug the crimper directly into a 220 volt 15 amp single phase wall outlet. (NOTE: The optional 110 volt 1 Hp unit must be connected to a 110V-15 amp circuit.)

DO NOT USE AN EXTENSION CORD OR RUN FROM

PORTABLE POWER SOURCES AS LOW VOLTAGE CAN

DAMAGE THE MOTOR.



The oil level in the pump should be approx. 1 1/2 in. below the fi ller/vent plug.



Place the standard Compression Ring, any standard Die Set, and the standard Pressure Plate in the base of the crimper in the order shown.



Slide the pusher onto the stud of the hydraulic ram.



Set the micro-crimp adjuster at:

“100” for the Standard D205

“95” for the D205-DC

“0” for metric units.



Press and hold the start switch.



If the ram extends and shuts off the motor in approximately one second after the pump starts to build pressure, (the sound of the pump will change) and the Die Set is fully closed, the crimper is correctly calibrated.



If the time to shut off is not approximately 1 second, the crimper must be re-calibrated. See Instructions.

DC STD

METRIC

CRIMPING WITH THE 205 SERIES CRIMPER

Page 5

CRIMPING WITH STANDARD DIES



Insert the Standard Pressure Plate in the bottom fl ange making certain that the Pressure Plate is seated squarely in the bottom fl ange.

Note that the bottom Pressure Plate is held in place by a set screw.

This screw can be loosened through the access hole in the front of the machine through the “Hand Hazard” decal.



Select the correct die set for the combination of hose and fi tting being crimped. This information is available from the hose and fi tting manufacturer.

The number etched on the die ring represents the fully closed diameter of the die set in either inches or millimeters depending upon the die set.



Lubricate the contact surfaces of the die fi ngers and the Compression Ring with the die lubricant furnished with the crimper.

Failure to lubricate the contact surfaces with the correct lubricant will cause the dies to seize in the compression ring.



Align the hose and fi tting in the die set and place the Compression Ring loosely over the die set. Manually depress the compression ring until the fi tting is held loosely in the die set.

CAUTION: The notches on the die set must be completely covered by the Compression Ring prior to starting the crimp. If the notches are visible, you must go to a larger die set. Crimping with an incorrect die size could result in damage to the die set and/or personal injury.

CRIMPING WITH THE 205 SERIES CRIMPER

Page 6



Set the Micro-Crimp Adjuster to the setting recommended by the hose and fi tting manufacturer for the hose and fi tting being crimped. Both the standard and the metric micrometers are shown.



The standard micrometer (Readings of 0 to 100) and the

“DC” micrometer (Readings of 20 to 100) are adjusted to the position recommended by the hose and fi tting manufacturer. The metric micrometer (Readings of 0 to 10) is a direct reading micrometer. The setting on the micrometer is added to the number in mm etched on the die ring to obtain the fi nal crimp diameter.

For example: With a 39mm die and the METRIC micrometer set at

3.0 the fi nished crimp diameter would be 42.0 mm (39mm + 3.0mm).

Note: Each die set has a limited range of diameters for which a satisfactory crimp can be obtained. As a “rule of thumb” a standard die set can crimp 3 mm (.120 inches) above the closed diameter etched on the die ring. Always consult the hose and fi tting manufacturer’s recommendation for the correct die set to use.

CAUTION: THE FINISHED CRIMP DIAMETER SHOULD NOT BE

MORE THAN 4 MM (0.16 INCHES) ABOVE THE CLOSED DIAMETER

OF THE DIE SET.

DO NOT ATTEMPT TO CRIMP A FITTING IF THE COMPRESSION

CONE DOES NOT COMPLETELY COVER THE NOTCHES ON THE

DIE FINGERS.

FAILURE TO HEED THESE WARNINGS COULD RESULT IN DAM-

AGE TO THE DIE SET AND/OR PERSONAL INJURY.



Recheck the fi tting for correct alignment and depress the pneumatic Start/Stop switch bulb and keep it depressed until the crimper shuts off automatically.



Check the diameter of the fi nished crimp to be certain that it is within the hose and fi tting manufacturer’s specifi cations.

CRIMPING WITH DOUBLE ANGLE DIES

CRIMPING WITH DOUBLE ANGLE DIES

Double Angle dies double the radial crimping force of the die set allowing heavier fi ttings to be crimped. Due to the doubling of the radial crimp force, they are effective for a smaller range of diameters than a standard die set. Also, the fi tting must be approximately centered axially along the crimping face to avoid taper in the fi nal crimp.

Page 7



Remove the standard fl at Pressure Plate and replace it with the DBL BASE bottom compression ring.

The bottom Pressure Plate may be held in place with a set screw. Access to this set screw is through the hole in the hand hazard decal.

Note: The angles are not the same on standard and double angle dies and the standard compression rings are not interchangeable with double angle compression rings.



Lubricate the contact surfaces of both the upper and lower compression rings and the outer surfaces of the double angle dies with the die lubricant furnished with the crimper.



Seat the appropriate size double angle die in the conical recess of the DBL BASE lower compression ring.



Align the fi tting as specifi ed by the hose manufacturer.



Place the DBL TOP compression ring on top of the die set and manually compress the die set until it contacts the fi tting.



Slide the Pusher onto the cylinder stud and set the

Micro-Crimp Adjuster at the appropriate setting.



Press and hold the Start/Stop switch until the crimper shuts off.



When the crimp cycle is complete, check the fi tting diameter to make certain that it is within the hose manufacturer’s specifi cations.

Page 8

ADDED D205 FEATURES

The D205 Crimper comes with standard features which increase accuracy and improve productivity for jobs which require repeat crimps of similar or identical assemblies.

Page 9



The easily removable Coupling Stop provides an automatic stop for straight fi ttings without the need to sight the alignment of the fi tting on every crimp. A short and a long Coupling Stop are furnished with each crimper to accommodate a wide range of fi tting confi gurations.



The adjustable Retraction Stop allows the operator to limit the retraction of the hydraulic ram at the point where the die set is open only enough to remove the hose and fi tting. This feature can greatly speed up crimping on production jobs since the ram does not have to fully advance and retract on every cycle.

CALIBRATION PROCEDURE

When the crimper is correctly calibrated, the ram will extend and fully close the die set. After the die set is fully closed, the time from which the pump starts to build pressure and the point at which the motor shuts of automatically will be approximately 1 second.

Many problems associated with incorrect crimp diameters are caused by incorrect calibration.

CALIBRATION



Insert the Standard Pressure Plate, any die set, and the Compression Ring in the order illustrated.



Set the Micro-Crimp adjuster at:







“100’ For the Standard D205 (0-100)

“95” For the D205-DC (20-100)

“0” for metric units(0-10)



Press and hold the start Switch.



If the ram extends closing the dies to their fully closed position and the motor shuts off approximately 1 second after the pump starts to build pressure (the sound of the pump will change), then the crimper is correctly calibrated.



If the crimper requires re-calibration, hold the micrometer barrel with a 5/16 inch open end wrench and rotate the stem either in or out with a 5/32 inch hex key wrench.

If the time from which the pump starts to build pressure is greater than approximately 1 second, rotate the stem out slightly.

If the time is less than approximately 1 second, rotate the stem in slightly.



Recheck calibration.

Page 10

TROUBLESHOOTING

Page 11

PROBLEM: CRIMPER WILL NOT RUN AT ALL

The white rocker switch is also a circuit breaker. Check to see that the circuit breaker

has not been tripped.

Check the wall outlet. The crimper comes from the factory wired for a 220 volt single

phase circuit.

An optional 110 volt 1 HP unit is available, and this unit must be run on a 15

amp circuit.

Use of extension cords or outlets with inadequate power can damage the motor

. Do not run the crimper from a portable power source.

Check the stop switch mounted to the switch bracket under the Micro-Crimp Adjuster.

This is a normally closed switch and if it does not close the crimper will not operate.

CAUTION: Do not operate the crimper with this switch jumpered as the pump will not shut off and the brackets can be damaged.

Check the pneumatically actuated switch in the electrical box mounted on the motor. This

switch controls power to the motor and is actuated with air pressure from the bulb on the end of the hose going into the box.

PROBLEM: CRIMP DIAMETER TOO LARGE

Check crimper calibration and re-calibrate if required.

Incorrect die being used. Each die has a range of approximately 3mm (.120 in) above the

closed diameter of the die. The closed diameter is the die size stamped on the die ring.

Incorrect setting of the Micro-Crimp Adjuster. Check hose manufacturer’s specifi cations.

Inadequate pump pressure. Check oil level in the pump. It should be 1-1/2 to 2 inches

below the fi ll plug. Replenish with ISO Viscosity Grade 46 hydraulic oil.

Inadequate lubrication of the dies and compression ring causing the pump to work harder

than normal to reach the required diameter.

Inadequate pressure being generated by the pump. This is most likely if the crimper can

crimp the smaller size hoses and not the larger hoses. When correctly adjusted, the pump should generate approximately 10,000 psi.

Do Not adjust pump to produce in excess of 10,000 psi as damage to components or personal injury may result

No pressure being generated by the pump. There should be a defi nite change in pitch of

the pump as it cycles into high pressure mode and begins to “work” harder.

PROBLEM: CRIMP DIAMETER TOO SMALL

Check crimp diameter and re-calibrate if necessary.

Incorrect die being used (See die range under Crimp Diameter Too Large).

Incorrect setting of the Micro-Crimp Adjuster. Check hose manufacturer’s specifi cations.

PROBLEM: DIES STICKING IN COMPRESSION RING

Inadequate lubrication of the compression ring and die surfaces.

D205 SERIES DIE OPTIONS

DIE SIZE CODES: D200-XX-XX-COLOR

Page 12

DIE RING COLOR (1)

CRIMP FACE LENGTH (MM/IN)

DIE CLOSED DIAMETER (MM/IN)

DIE SERIES (D200/D200DA)

D200 STD. SERIES DIES

INCH SERIES DIES

D200-0.520-2.000-RED

D200-0.670-2.000-YELLOW

D200-0.830-2.000-BLUE

D200-1.100-2.500-GREEN

D200-1.320-2.500-BLACK

D200-1.500-2.500-BROWN

D200-1.730-3.000-SILVER

D200-1.920-3.000-PURPLE

METRIC SERIES DIES

D200-07-51-BLUE

D200-09-51-RED

D200-10-51-PURPLE

D200-11-51-GREEN

D200-12-51-BLACK

D200-14-51-YELLOW

D200-16-51-ORANGE

D200-17-51-RED

D200-18-51-BLACK

D200-19-51-GREEN

D200-20-51-GREEN

D200-22-51-BLUE

D200-24-51-BLUE

D200-26-64-BROWN

D200-27-64-BROWN

D200-28-64-PURPLE

D200-30-64-RED

D200-31-64-YELLOW

D200-34-64-RED

D200-35-64-ORANGE

D200-39-76-RED

D200-41-76-YELLOW

D200-43-76-YELLOW

D200-48-76-SILVER

D200-51-76-GREEN

D200-52-76-BLACK

D200-56-76-SILVER

D200-60-76-PURPLE

D200 DOUBLE ANGLE DIES

METRIC SERIES DIES

BORE SIZE RANGE:

50 MM-78 MM

STANDARD CRIMP LENGTHS:

65 MM

75 MM

85 MM

95 MM

105 MM

115 MM

125 MM

STANDARD RING COLOR

BLACK

OPTIONAL COLORS AVAILABLE

D200 STANDARD

SERIES DIE

D200 DOUBLE ANGLE

(DA) SERIES DIE

(1) DIE RING COLOR

OPTIONS

RED

ORANGE

YELLOW

PURPLE

GREEN

BLUE

BLACK

SILVER

BROWN

D200 SERIES DIE COMPONENT PARTS

2

4

3

1

Page 13

D200 Standard Series Dies

1) Die Ring 100753-COLOR

2) Die Finger Varies with die set

3) Die Spring D200-SPRING

4) Die Screw D200-SCREW

4

3

1

2

D200 DA (Double Angle Dies

1) Die Ring 100873-COLOR

2) Die Finger Varies with Die Set

3) Die Spring D200-SPRING

4) Die Screw D200-SCREW

Not Shown:

DA Cone Base Insert 100870

DA TopComp. Cone 100871

Color Options

Red

Orange

Yellow

Purple

Green

Blue

Black

Silver

Brown

D205 SERIES EXPLODED PARTS VIEW

Page 14

16

1

9

17

6

3

7

8

15

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5

6

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7

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18

12

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14

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16

7

8

9

10

11

Item

1

2

3

4

5

6

17

18

19

D205/D206 Crimper Assembly (101626)

Part Number

Description

101585

101624

90126A031

92865A622

101621

92865A624

91102A031

95462A031

D205 Base

D205 Support Rod

3/8 Flat Washer

3/8-16 X 3/4 Hex Bolt

D205 Support Rod Brace

3/8-16 X 1 Hex Bolt

3/8 Lock Washer

3/8-16 Nut

D205 Head Assembly

101634

101633

90126A029

Pump Assembly

1/4 Flat Washer

91102A029

92865A540

60TA06X08

101645

101631

91251A544

101349

101625

1/4 Lock Washer

1/4-20 X 3/4 Hex Bolt

45

 Hydraulic Fitting

D205 Hydraulic Hose

D205 Coupling Stop Assembly

1/4-20 X 1 1/4 SHCS

Pendant Switch & Plug

D205 Die Shelf Assembly (Optional)

Qty

4

4

1

1

1

4

4

4

1

1

1

1

1

4

1

4

1

2

10

10

19

D205 SERIES EXPLODED PARTS VIEW

4

Page 15

1

7

2

5

3

6

Item

1

2

3

4

5

6

7

Micro Mount Assy (100641)

Part Number

Description

100641-01

100641-02

100672

91253A194

Micro Plate

Micro Brace

Micrometer Bracket

8-32 x 1/2 HSFHS

91251A240

91253A197

98296A249

10-24 x 3/8 SHCS

8-32 x 3/4 HSFHS

3/16 x 3/4 Slotted Spring Pin

Qty

2

2

1

1

1

1

2

1

9

8

10

5

6

7

8

9

10

Item

1

2

5

6

3

4

D205 Coupling Stop Assembly (101631)

Part Number

Description

100952

94052A133

Adjustable Stop Arm

Push-on Cap

91251A540

90126A029

DK-655

94750A588

1/4-20 x 3/4 SHCS

1/4 Flat Washer

10-24 Knob

1/4-20 T-Nut

Fixed Stop Arm

101525

9489T47

101632

92383A256

10-24 Eye Bolt

D205 Coupling Stop Rod

1/8 x 3/4 Long Spring Pin

Qty

1

1

1

1

1

1

1

1

1

1

2

3

4

7

D205 SERIES EXPLODED PARTS VIEW

13

3

19

18

17

12

14

5

8

Page 16

7

6

11

10

9

15

21

23

20

16

1

2

4

3

23

21

20

22

16

17

18

19

12

13

14

15

20

21

22

23

10

10

11

7

8

9

10

Item

1

2

5

6

3

4

D205 Head Assembly (101634)

Part Number Description

100679

100642

80 Ton Cone Base

Strain Rod

90500A040

100661

91251A146

903

100692

91255A190

100641

101587

1 1/4-12 Grade 8 Hex Nut

Limit Switch Bracket

6-32 x 3/8 SHCS

Limit Switch

Limit Switch Guard

8-32 x 1/4 BHCS

Micrometer Mount Assembly

Metric Micrometer Assembly

101489

100628

100727

100640

100663

100648

100711

DC Micrometer Assembly

Standard Micrometer Assembly

Micrometer Nut

80 Ton Top Flange

80-Ton Cylinder Assembly

Pusher Suspension Pin

Stop Rod

100710

100818

100712

100713

100680

90126A031

91102A031

92865A622

Stop Rod Locking Handle

Pusher, 100 Ton

Compression Ring

Pressure Plate

80 Ton Angle Bracket

3/8 Flat Washer

3/8 Lock Washer

3/8-16 x 3/4 Hex Bolt

1

1

1

1

1

1

1

1

2

4

2

4

1

1

1

1

1

1

2

2

1

8

1

Qty

1

4

D205 SERIES EXPLODED PARTS VIEW

Page 17

3

1

12

14

13

2

10

13

14

15

9

10

11

12

7

8

5

6

Item

1

2

3

4

11

5

7

8

9

Part Number

80 Ton Cylinder Assy (100663)

Description

100636

100653

90962A357

100760

Top Cap

Retaining Plug

1/4 X 2 Roll Pin

Spring (21 Coils)

Cylinder Ram - 80 Ton 100637

450 Polypak

227 O-Ring

100635

91251A424

157 O-Ring

GP2C04500-T47

100639

4-1/2 X 4 X 3/8 Polypak

227 O-Ring - Disogrin

End Cap

3/8-24 X 1 SHCS (Gd. 8)

157 O-Ring - Disogrin

Ram Wear Ring

GR2B03750-T47

375 Wiper

100663-REPAIR

Cylinder Body - 80 Ton

Ram Guide Wear Ring

Wiper (SH940-35)

Seal Repair Kit (Not Shown)

6

1

1

1

6

1

1

1

1

1

1

1

Qty

1

1

1

1

D205 SERIES EXPLODED PARTS VIEW

15

13

16

7

14

Page 18

12

4

8

5

6

11

9

10

1

2

3

8

9

10

11

6

7

7

Item

1

1

4

5

2

3

14

15

16

12

13

13

Part Number

101435

101336

101358

101432

95462A525

101395

101470

116259

116260

101338

101339

101377

101378

101341

101438-110

101438-220

91251A540

90126A029

90675A029

Pump Assembly (101633)

Description

1 Gallon Reservoir

2 Gallon Reservoir

015 Buna 70 O-Ring Seal

Reservoir Standoff

1/2-20 Hex Nut

1HP/2HP Pump Sub-Assembly

Square Shaft Key

1HP Electric Motor

2HP Electric Motor

3/8-16 x 7/8 SHCS

1/4-20 x 1/2 SHFCS

3/8-18 NPTF Pipe Plug

3/8-18 NPT Shipping Plug

3/8-18 NPT Vented Filler Cap (Shipped Loose)

110V Electrical Enclosure

220V Electrical Enclosure

1/4-20 x 3/4 SHCS

1/4 Flat Washer

1/4-20 KEPS Nut

Qty

1

1

1

1

1

4

10

2

4

1

1

2

4

1

1

4

4

1

1

D205 SERIES EXPLODED PARTS VIEW

Page 19

18 19

7

20

20

3

2

8

9

11

11

6

7

15

17

12

16

13

4

14

1

22

5

14

15

16

11

12

13

8

9

10

5

6

7

20

21

22

17

18

19

Item Part Number

1 101335

2

3

4

101337

101584

101330

101476

101355

101443

92323A525

101385

101328

101329

101400

101375

9528K15

101340

101477

101406

101425

101473

101382

101478

101352

1 HP/2 HP Pump Sub-Assembly (101395)

Description

Reservoir Cover

Port Block Gasket

Port Block Assembly

Motor Gasket

Reservoir Gasket

Upper Plate

1/16-27 NPTF Pipe Plug

Ø1/4" Precision Ball

1/4-20 X 2 1/4 Serrated Hex FLHCS

Lower Plate & Gear Pump Ass'y.

Wear Washer

Eccentric - 5/8" Shaft

Bearing Sleeve Assembly

1/8 X 3/8 Dowel Pin

Piston Block Assembly

010 O-Ring

Unloading Block Assembly

014 Disogrin O-Ring

Dump Block Assembly

1/4-20 X 2" Serrated Hex FLHCS

1/4-20 X 2 1/2 Serrated Hex FLHCS

CR-6247 Shaft Seal

1

3

1

4

2

4

8

4

1

2

1

1

2

4

1

1

1

5

1

1

1

Qty Ref. Part No.

1 132301

121304

121300

121305

151300

350301

345307

200467

364300

190300

349200

342301

200215

354313

200346

354302

200203

345306

345308

355303

10

21

D205 SERIES EXPLODED PARTS VIEW

Page 20

4

3

2

1

10

12

11

9

10

6

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10

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18

16

17

18

19

8

9

6

7

13

14

15

10

11

12

Item Part Number

1 101401

2 101466

Lower Plate & Gear Pump Assembly (101477)

Description

Lower Plate - 2 Piston

Intake Seat Assembly

3

4

5

9528K11

101447

R10 - Open

4534K39

98381A510

101446

Ø 1/8 Precision Ball

Ball Retainer

5/8 Ball Bearing

1/16-27 NPTF Pipe Plug

3/16 X 1 Dowel Pin

Idler Shaft - 5/8

Driver Shaft - 5/8

Retaining Ring

101426

101379

98381A470

101361

101410

101409

BA88ZOHX

1/8 X 3/8 Dowel Pin

Gear - 5/8

Center Gear Plate - 5/8

Lower Gear Plate

Needle Roller Bearing

4534K42

92316A552

101419

90272A827

1/4-18 NPTF Pipe Plug

1/4-20 X 2 1/2 Hex Flg. Hd. Screw

Screen

10-32 X 3/8 Phillips Pan Hd. Mach. Screw

1

1

2

2

2

1

2

1

4

1

1

2

2

Qty

1

2

2

1

1

4

D205 SERIES EXPLODED PARTS VIEW

8

10

9

11

4

1

3

Page 21

5

16

15

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Item

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4

5

9

10

11

12

13

14

15

16

Unloading Block Assembly (101476)

Part Number

Description

101399

101467

Unloading Block

High PSI Seat Assembly

9528K13

91301A180

101462

3/16 Dia. Precision Ball

1/4-20 x 1/4 Hollow Set Screw

Relief Ball Retainer

High Pressure Spring

101373

101471

101474

High Pressure Adjust. Screw

Stick Valve Assembly

9528K15

101371

50925K435

101464

9528K19

101423

101370

101472

1/4 Dia. Precision Ball

Stick Valve Spring

9/16-18 Port Plug

Pin

3/8 Dia. Precision Ball

Ball Retainer

Low Pressure Spring

Low Pressure Adjust. Screw

Qty

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

6

7

8

9

10

ITEM

1

2

3

4

5

11

12

13

14

15

PART NUMBER

102094

102093

114B70

114TBUSP

91255A194

101374

102097

98420A134

101427

214B70

101407

122B70

90272A242

50785K44

102250

Dump Block Assembly (101443)

DESCRIPTION

Dump Block W/Cavity

Dump Block Cartridge Insert

114 Buna-N O-Ring

114 Teflon Backup Ring

8-32 x 1/2 BHCS

Dump Valve Spring

Dump Valve Pin

3/8 Heavy Duty Retaining Ring

Plunger Piston

214 Buna-N O-Ring

Dump Block Cap

122 Buna-N O-Ring

10-24 x 1/2 Pan Head Screw

3/8 NPT Elbow Fitting

3/8 NPT Return Nipple

QTY

1

1

2

2

2

1

1

1

1

4

1

1

1

1

1

1

5

Piston Block Assembly (101478)

Item Part Number

1

2

101408

101381

3

4

5

101372

101445

101355

Description

Piston Block

Port Plug - 7/16-20

Piston Spring

Piston

014 Disogrin O-Ring

2

1

1

2

Qty

1

1

7

10 9

13

11 12

8

6

4

3

4

1

14

5

2

15

D205 SERIES WARRANTY

Page 22

CustomCrimp “No-Nonsense” Warranty Statement

All CustomCrimp Products are warranted to be free of defects in workmanship and materials for one year from the date of installation. This warranty ends when the product becomes unusable for reasons other than defects in workmanship or material.

Any CustomCrimp Product proven to be defective in workmanship or material will be repaired or replaced at no charge. To obtain benefi ts of this warranty, fi rst, contact Warranty

Repair Department at Custom Machining Services at (219) 462-6128 and then deliver via

prepaid transportation the complete hydraulic product to:

ATTN: WARRANTY REPAIR DEPT.

Custom Machining Services, Inc.

326 North Co. Rd 400 East

Valparaiso IN 46383

If any product or part manufactured by CustomCrimp is found to be defective by

CustomCrimp, at its option, CustomCrimp will either repair or replace the defective part or product and return via ground transportation, freight prepaid. Custom Crimp will not cover any incoming or outgoing freight charges for machines sold outside The

United States..

This warranty does not cover any product or part which is worn out, abused, altered, used for a purpose other than for which it was intended, or used in a manner which was inconsistent with any instructions regarding its use.

Electric motors are separately warranted by their manufacturer under the conditions stated in their separate warranty.

NOTES

Page 23