Omega FPUDT3000 Series Owner Manual
Omega FPUDT3000 Series is a reliable and versatile chemical injector pump designed for high-volume applications. With its large pump head and valves, it can handle substantial liquid volumes and even run dry without damage. The unit comes with an acrylic pump head, but you can also choose polypropylene or polyethylene. It also includes an accessory kit for your convenience.
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ME FPUDT3000 Series E High Volume Diaphragm-Type = Injection Metering Pumps le OMEGA Operator's Manual An OMEGA Technologies Company Unpacking Information Remove the Packing List and verify that you have received all equipment, including the following (quantities in parentheses): FPUDT3000 Series Pump (1) 5 Ft. 5/g" OD clear PVC flexible suction tubing (2) Injection Fitting (1) Foot Strainer (1) Hose Clamps (4) Operator's Manual (1) If you have any questions about the shipment, please call the OMEGA Customer Service Department. When you receive the shipment, inspect the container and equipment for signs of damage. Note any evidence of rough handling in transit. Immediately report any damage to the shipping agent. NOTE The carrier will not honor damage claims unless all shipping material is saved for inspection. After examining and removing contents, save packing material and carton in the event reshipment is necessary. Table of Contents Chapter 1 Introduction ....................—..... менее. pencannne eeneumecrencronenena 1 1.1 Description ............. . core pusseceniooneooocavenercanancanerercenonennacenenorcanorcocce.s 1 1.2 Available Models ....... .. ereneneeoocecaocorenarocnecacenanonooecenenner cncavecono 1 Chapter 2 Locating the Pump .... pecncenenoreances . „2 2.1 Weather - Ventilation . нннееоеееееенеавтененеенннннннесеженкеееее. 2 2.2 Wall Mounting . . ensoooreorencccooonecenanaarectconerenancanacana 2 2.3 Electrical Requirements .... нее. pececrcavocneraracareceoaceneo eL 2.4 Supply Tank for Chemicals .............. pesnrurereneeceoueoecarecaneaceereaaanencaceneeo oanarerernes 3 Chapter 3 Operation - Maintenance ....... peccercaneooocencacenencanacaneocacceneonooerenonooceaonoceorae tenen eeneee 3 3.1 Operation .... pereevereneeoaorpecconeoenoeeracaeereonerenerrecevacraceoreeanaeconoencancoa are oneneeene 3 3.2 Output Adjustment ............................ | euieneneonanenencoreasocencesconvavorecanececcorenoeenes 4 Chapter 4 Replacement Parts .......................e..0s0eceieeroroceconocacancerenaces nono A 4.1 Sub Assemblies ....................e.e.....eer0eocor+cececeneeroceccoc ee eorenerene eee re erecocec enero eoneeccence. 4 Chapter 5 Pump Accessories ............................... A nuevenanneerecconennecenéneceruenarecan 5 Chapter 6 Specifications corona core nonenooressencorcacenane encecenearoeeeernenoceronecencecacerravereeerecaceornertenoceeoe. 6 | Chapter 1 Introduction 1.1 Description The FPUDT3000 Series injector pumps have a large pump head and valves which allow for large volumes of liquid to be pumped. This is an excellent transfer pump, but unlike ‘most transfer pumps, has a side-mounted camtype feed controller and can be run dry - without damage to the pump. The unit comes equipped with an acrylic pump head, but it may also be order in polypropylene or polyethylene. These pumps are supplied with an accessory kit package. Your chemical injector is a positive displacement type pump. This little pump is very strong and will inject the fluid in substantially equal amounts even though the line being treated may have varying pressures. This is a positive displacement pump so the chemical, once in the pump head cannot flow backwards, but must go forward. Be aware, if the flow is blocked the pump will stall and the gearing will be overworked. Some models are protected from burning out by a "thermal protection" automatic reset - Switch, and others by impedance coil windings. The latter is not quite as powerful. The feed rate can be easily adjusted from *0" to full by increasing or decreasing the stroke length. Protect yourself (wear glasses) against the high pressure that may be present when you disconnect a discharge line. There is always danger of electrical shock when plugging, switching, or just fumbling with electrical instruments. Make sure your three wire cord receptacle is grounded as required. 1.2 Available Models PART MAX MAX | STROKES| MAX NUMBER | GPD mL ¿min | MIN, PSI FPUDT3001 189 498 60 - 20 FPUDT3002 398 1047 125 10 FPUDT3003 792 2081 250 5 For 230 Vac/60 Hz voltage, add suffix “-230V60" to part number For 220 Vac/50 Hz voltage, add suffix “-220V50" to part number For 24 Vac/60 Hz voltage, add suffix “-24V60" to part number For 24 Vdc voltage, add suffix "-24Vdc" to part number For 12 Vdc, add suffix "-12V" to part number Chapter 2 Locating the Pump 2.1 eather - Ventilation A good solid floor such as concrete or brick is desirable. This unit is approved for out- door installation by authorities. Select a stud, masonry wall or post in a sheltered, non freezing, but ventilated area. Before you choose the exact spot be sure the chemical container can be located near the installation. You should keep the suction line short as practical. The unit should be offset to one side of any removable tank top. Keep the pump low for best control, about 42° above the floor level. 2.2 Wall Mounting r STUD . | Y М T méme, TE El ~ J % men 10 | It is imperative the unit is firmly attached to its support. Wall board or plaster alone will not carry the weight and vibration. Find a wall stud for best results. Two 11/5" screws are furnished if you are fastening to wood. Two 1" screws with anchor shields are used if you are attaching to masonry. The anchor shields require a 1/4" hole 11/4" deep. Put the screws in piace but leave the heads projecting from the wall a full. 1/g" so the key slot holes will fit over the screw heads. Attach bracket to pump case with retainer screw "S" then place unit and bracket over the wall screws and slide down. 2.3 Electrical Requirements TIME BLACK ie (2), recoen— — 115 VAC. .54 WHITE: + GREEN Г | CG ROUND i ME CIRCULATION PUMF The electrical hookup Is vary important. The injector must never operate when treated line is shut down. The above diagram shows the injector wired within the cycle of the circulation pump or any system where chemical is used within any cycle but does or does not run a full system cycle. If your system is complicated be sure your electrician knows what is required. Remember chemicals fed to a stopped system can ruin it. The time clocks are not required or furnished. A flow or pressure switch may actuate the metering pump. | WARNING RISK OF ELECTRIC SHOCK Make sure you connect the unit to the proper power supply. Using the incorrect voltage will cause severe damage to the motor. The voltage requirement is printed on the serial number label. All pump models are supplied with a junction box and cover. To reduce the risk of electric shock, be certain that pump is properly grounded. 2 2.4 Supply Tank for Chemicals Plastic chemical containers must be designed and manufactured for this purpose. Re- fuse containers must never be used. Your container must be designed for whatever chemical you are using. Also, never place the container in bright sunlight; ultra-violet rays, (UV) attack many materials which makes them become brittle. Chapter 3 ‘Operation - Maintenance 3.1 Operation When the injector pump is shut down it does not prevent the chemical from flowing forward when suction (negative pressure) is applied to the discharge line. You must be aware that sometimes the treated line will have negative pressure. This will happen when a circulation pump shuts down and the treated water level is lower than the supply tank. So whenever you have a negative line pressure, even though the pump is shut down, the chemical will attempt to flow downwards to the lower surface (liquid seeks its own level. To prevent the chemical from siphoning downward or forward the anti-siphon valve must be used. See the following diagram. + at " 1 by Kt 1 “— Antl-siphon Valve + b x ; Ey Diecharge Line \ "> 4 ’ WY o * «” и Р “ nf ump .. Le’ Cover Storage Tank —————= Suction Line Ceramic Weight Foot Valve Min. 2 inches Floor 3.2 Certain chemicals such as lime, calcium, sodium, etc. clog and stick to the internal pas- sages. To remove, place the foot valve in a smaller container of clear water and pump through the injector and fitting. Then pump a weak solution (1 cup muriatic acid to 1/2 gallon of water) through the system two or three times. If crusting is really bad, you will have to take the pump apart and wash it. When finished, rinse with clear water. Output Adjustment - The required feed rate is usually determined by trial and error. The dial will help you return to any previous setting. With the motor stopped hold the knob and loosen the wing nut then rotate the knob so pointer is the desired setting. While holding the knob, tighten the wing nut. The wing nut must be KNOB —— very tight. _ WING-NUT Chapter 4 Replacement Parts 4.1 Sub Assemblies Nets en cn (6) C-610P | | (DL 23092 C-618P-60 1 J == C-3106NE (2) . Pump Head Assy. . Diaphragm . Motor Bracket . Gear Box WN = 5. Motor (4) | TOP VIEW | ©) +— cazan: (9) C2203 NK-10-1 C-3106NE C-3301 C-618P 60 RPM C-618P 125 RPM C-618P 250 RPM A-309-1 24Vac A-309-2 115Vac ; … - A-309-3 230Vac 6. Housing with Junction Box 7. Cam Assy. Complete 8. Anti-Siphon Valve .50MPT (Not Shown) BREN Ca ea. N A-309-4 220Vac 50Hz C-610P C-3325 C-3395-10E Chapter 5 Pump Accessories In-line Check Valve | Mode! No{ Tube Size OD | O-Ring In-line check valves are installed on the FPUCVI 3/8" Viton discharged side of the line and prevent the liquid | being pumped from flowing backward. Constructed of durable polypropylene, PVC or brass, with Viton O-rings. Anti-siphon Injection Valve Model No.| Tube Size OD | O-Ring Designed to prevent liquid being pumped from FPURVI VE EP siphoning through the pump head during both the | FPURV2 1/4 Viton On and Off cycles, and to keep the liquid in the FPURV3 3/8" EP system from flowing backward through lines and FPURV4 2/8" Viton fittings. Pressure Relief Valve 4 Model No.| Tube Size OD | O-Ring | In the event of excessive line pressure, the FPRV1 1/4" EPDM adjustable valves automatically opens, protecting - your pump from damage from excessive FPRV2 1/4 Viton pressure. An added feature is the priming valve, FPRVS 3/8" EPDM which eliminates problems caused by line FPRV4 3/8" Viton pressure. Foot Valve Strainers Foot valve strainers are constructed of molded polypropyiene with polypropylene screens. The screens act as filters (strainers) to keep particles from entering the suction lines and fouling the pump head. They may be used either as a foot valve oras a bulkhead fitting when equipped with adapter nut and gasket. Part Tube Size | O-Ring Bulkhead Number OD Fitting FPUSV1 14 | EP FPUBV1 | FPUSV2 1/4" Viton FPUBV2 FPUSV3 3/8" EP FPUBV3 FPUSV4 3/8" Viton FPUBV4 FPUSVS 5/8" - FPUBVS Feed Indicator Verify solution feed at a glance, no matter how cloudy or discolored tubing becomes. The rhythmic rising and falling of the float indicates positive flow, while the appearance of air bubbles is an excellent trouble shooting and diagnostic tool. Available individually or in packages of 12. Individual Unit Package of 12 Tube Size Float Part Number Part Number OD FPUSG1 | FPUSGK1 3/8" Glass FPUSG2 FPUSGK? 1/4" Glass FPUSG3 FPUSGK3 3/8" || 3165$ FPUSG4 FPUSGK4 1/4" 316SS Chapter .6 Specifications Pump Head Material: Acrylic Diaphrgm Material: Ethylene Propylene Standard O-Ring Material; Ethylene Propylene Standard Motors: 60, 125, 250 RPM Voltage: 115Vac/60 Hz, optional, 230Vac/60 Hz, 220Vac/50 Hz, 24Vac/60 Hz, 24Vac/50 Hz, 12Vde, 24Vdc Dimensions: 203mm H x 178mm W x 165mm D (8"x7"x6 1") Shipping Weight: 3.6 kg (8b) NOTES NOTES or 2.CO Your One-Stop Source UNITED KINGDOM Www, omega.co.uk Manchester, England 0800-488-488 UNITED STATES www.omega.com 1-800-TC-OMEGA Stamford, CT. FRANCE www.omega.fr Guyancourt, France 088-466-342 CANADA CZECH REPUBLIC www. omega.ca www. omegaeng.cz Karviná, Czech Republic 596-311-899 Laval(Quebec) 1-800-TC-OMEGA GERMANY www.omega.de Deckenpfronn, Germany 0800-8266342 BENELUX www.omega.ni Amstelveen, NL 0800-099-33-44 « Temperature Calibrators, Connectors, General Test and Measurement Instruments, Glass Bulb Thermometers, Handheld Instruments for Temperature Measurement, Ice Point References, Indicating Labels, Crayons, Cements and Lacquers, Infrared Temperature Measurement Instruments, Recorders Relative Humidity Measurement Instruments, RTD Probes, Elements and Assemblies, Temperature & Process Meters, Timers and Counters, Temperature and Process Controllers and Power Switching Devices, Thermistor Elements, Probes and Assemblies, Thermocouples Thermowells and Head and Well Assemblies, Transmitters, Wire + Flow and Level Air Velocity Indicators, Doppler Flowmeters, Leve! 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OMEGA Warranty adds an additional one (1) month grace period to the normal one (1) year product warranty to cover handling and shipping time. This ensures that OMEGA's customers receive maximum coverage on each product. If the unit should malfunction, it must be returned to the factory for evaluation. OMEGA's Customer Service Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon examination by OMEGA, if the unit is found to be defective it will be repaired or replaced at no charge. However, this WARRANTY is VOID, if the unit shows evidence of having been tampered with or shows evidence of being damaged as a result of excessive corrosion; or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating conditions outside of OMEGA's control. Components which wear or which are damaged by misuse are not warranted. These include contact points, fuses, and triacs. OMEGA is glad to offer suggestions on the use of its various products. Nevertheless, OMEGA only warrants that the parts manufactured by it will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive and the total liability of OMEGA with respect to this order, whether based on contract, warranty, negligence, indemnification, strict liability or otherwise, shall not exceed the purchase price of the component upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or special damages. Every precaution for accuracy has been taken in the preparation of this manual; however, OMEGA ENGINEERING, INC. neither assumes responsibility for any omissions or errors that may appear nor assumes liability for any damages that result from the use of the products in accordance with the information contained in the manual. SPECIAL CONDITION: Should this equipment be used in or with any nuclear installation or activity, purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the equipment in such a manner. E Ns RETURN R E QU ESTS / INQUIR IES o E Direct all y warranty and repair requests/inquiries to the OMEGA ENGINEERING Customer Service Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM OMEGA'S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return package and on any correspondence. FOR WARRANTY RETURNS, please have the | FOR NON-WARRANTY REPAIRS OR CALIBRA- following Information available BEFORE TION, consult OMEGA for current repair/calibra- contacting OMEGA: tion charges. Have the following information 1. P.O. number under which the product was | available BEFORE contaction OMEGA: PURCHASED, Е 1. P.O. number to cover the COST of the 2. Model and serial number of the product repair/calibration, - under warranty, and | 2. Model and serial number of the product, and 3. Repair instructions and/or specific problems 3. Repair instructions and/or specific problems relative to the product. : relative to the product. OMEGA s policy is to make running changes, not modei changes. whenever an improvement is possible. This affords our customars the latest in technology and engineering. OMEGA is a registered trademark of OMEGA ENGINEERING, INC. © Copyright 1995 OMEGA ENGINEERING, INC. All rights reserved. This documentation may not be copied, photocopied, reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without prior written consent of OMEGA ENGINEERING, INC. , # ">

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